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Service Manual - Vision Parts & Accessories
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1. BOTTOM HEAT 12 10 WHITE WHITE 13 BLACK BLUE BLACK 11 SPEED BLACK D CONTROL 15 RESET HIGH LIMIT POWER SUPPLY BLACK 14GA CORD GND 1 BLACK WHITE TOP 3 BLACK BLACK HEAT 5 BLACK m 7 BLACK N FANDM MOTOR 9 BOTTOM BLACK HEAT 0 6 MOTOR WIRE IS 18GA 2 WHITE WHITE FOR 208V i BLUE FOR 120 amp 240V WHITE NE POWER SAVER 8 WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCS2 amp 3 Wired Series RCS2 amp 3 Wired Series olman SK2240 Rev 7 2007 14 CONTROL SIDE 2E Z10406 TOP HEAT OPTIONAL ELEMENTS ARE SHOWN HIDDEN L OPTIONAL ELEMENTS ARE SHOWN HIDDEN Nr LEFT SIDE 2E Z10406 N 10 12 WHITE WHITE NN BLUE 13 BLACK 11 BLACK SPEED GONTROL RESET HIGH LIMIT ae 14 e 15 BLACK GND 1 BLACK a BR WHITE BLACK HEAT 5 BLACK 7 BLACK 3 WHITE ave FAN MOTOR 9 BOTTOM DRIVE BLACK HEAT MOTOR 6 MOTOR WIRE IS 18GA 2 WHITE uc an br pe WHITE FOR 208V 1 3 BLUE FOR 120
2. 8 WHITE 7 BLACK 5 BLACK 6 WHITE 4 WHITE 3 BLACK 1 2 BLACK BLACK THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC OOOOOO O 07812 7 078758 NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCSe 6 Tube wired Series olman SK2283 Rev 7 2007 20 BLACK 6 WHITE 7 BLACK 8 WHITE 3 BLACK OOOOOO OOOOOO THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L ING NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCSe 6 Tube wired Parallel olman SK2284 Rev 7 2007 21 CONTROL SIDE I 20 AAL 2221 m o U m TOP HEAT BOTTOM HEAT 13 BLACK 1 A JAA eel L 5 15 BLACK TOP HEAT 5 BLACK lt 11 BLACK 1 BLACK RESET HIGH LIMIT 3 BLACK POWER SUPPLY 14GA CORD 14 WHITE FAN MOTOR DRIVE MOTOR Ns MOTOR WIRE IS18GA DJ 16 WHITE 4 WHITE 2 WHITE BLACK WHITE FOR 208V BOTTOM E ah HEAT fi Y E 92 1 3 8 WHITE SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN I
3. miek m WHITE BLACK 5 BLACK EN io 09 WHITE 14 WHITE 9 CJ CJ je FAN MOTOR felt o jol um 9 BOTTO 7 DRIVE m BLACK HEAT BLACK MOTOR i WHITE E A MOTOR WIRE BLACK t IS 18GA l2 4 WHITE FOR 208V BLUE FOR 120 8 240V POWER SAVER ur 14 WHITE 8 WHITE SERIES HEATER TUBES ALL WIRES ARE 12 CAUOS 1N E2010 12GA 150C BLACK 1N E2011 12GA 150C WHITE MODEL QCS2 amp 3 Wired Series w Bun Mode amp Fuses RCS2 amp 3 Wired Series w Bun Mode amp Fuses olman SK2244 RevA 4 14 08 THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED 18 5 BLACK BOTTOM HEAT 8 WHITE 7 BLACK WHITE WHITE 3 BLACK O 1 2 BLACK BLACK D 202200000772 O O O O O THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCSe 4 Tube wired Series olman SK2282 Rev 7 2007 19
4. NN I rer neser og e ie fros 1 Jena f r MT en HC 120278 21 240278 1 pO IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED INCLUDE MODEL AND SERIAL NUMBER 2 Some items are included for illustrative purposes only and in certain instances may not be available olman 5 LIST January 13 2010 Rev D Models Q3 950H 208 220 240V CE UK Q3 1000 208 220 240 CE UK Q3 1300 208 240V Q3 1400BH 208 240 CE Q3 1600B 208 240 Q3E 950H 208 240 Q3E 1000 208 240 Q3E 1300 208 240 CONVEYOR TOASTERS PartNo Qty Description AL LLL Peres HP 402209 OG T r 2M201813 m Hs ee t 056 29 2 2 8 1 QOSSCRUMBTRAYGUARD Te H 00566 28274 1 LOADUPMEUROWRE AL SSS CONVEYOR BELT 14 X 35 39 HH401698 1 HEATSHUTTER SWINGING Q3 950H 03 1400BH O EE oe E HC Z10441 ELEMENT RETAINER LEFT Q3 1400BH Q3 1600B 41 2A 200284 E CLIP 5 16 2E 200574 SWITCH FAN CERAMIC Q3 16008 2U 200591 QCSE CONTROL BOARD 2U 200592 QCSE POWER BOARD HB Z11456 SECURITY LOCKING COVER Q3 950HS 208 Q3 13008 208 240 9H Q2 3KL KIT 2R 200752 KEYLOCKING SPEC KEYED ALIKE Q3 950HS 208 Q3 1300S 208 240 9H Q2 3KL KIT N 2 25681 FUSEHOLDER CLASS G Q3 1300 208V Q3 1400BH 2K 200465 BUSHING CORD HEYCO12 3 BL Q3 950H Q3 1400BH208 2K Y
5. aeg 13 Wiring Diagrams 52 amp 3 RCS2 amp 3 wired Series 14 OCS amp 3 RCS2 amp 3 wired parallel 15 QCS2 amp 3 RCS2 amp 3 3 wired in 16 52 RCS2 w fan switch serites 17 QCS2 amp 3 RCS2 amp 3 3 wired in series w bun mode 18 5 4 Wired imn Seres seite tee eee 19 C56 6 Wired 10 SEES sisi eei ee a iens 20 OC Se 6 wired 21 QCS3 6 wired in series with fuses 22 Exploded View nen 24 Parts List OCS QCSe2 amp RC u pud Nep ue tv vu IMPIDE 25 28 LEST OC DS TEE 29 31 CAUTION CAUTION WARNING WARNING GENERAL INSTALLATION DATA This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations Before using your new equipment read and understand all the instructions amp labels associated with the unit prior to putting it into operation Make sure all people associated with its use understand the units operation amp safety before they use the unit All shipping containers should be checked for freight damage both visible and concealed This unit has been tested
6. WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1 INCLUDE MODEL AND SERIAL NUMBER OF 4 Some items are included for illustrative purposes only and in certain instances may not be available Y lolman 5 LIST January 29 2010 Rev D Models Q2 500 120V Q2E 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK Q2 600HF 208 Q2 600H 208 220 240V Q2 600HS 208 Q2E 600H 208 240V Q2 800 208 220 240V Q2 800 240UK Q2 800 230CE Q2E 800 208 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200 208 240V R2 600HJ 208 240V CONVEYOR TOASTERS 2N r ELEMENT Fet Lem RCS R2 12BSZ 240V R2 1200B 240V 2N 209114 RE FI ELEMENT RCS R2 12BSZ 208V R2 1200B 208V 2N 209194 E ELEMENT METAL R2 12BSZ 240V R2 1200B 240V 2N 209198 ELEMENT METAL EET R2 12BSZ 208V R2 1200B 208V METAL ELEMENT DET 104V R2 600HJ 208V 2N 209216 ELEMENT METAL 500W 120V R2 600HJ 240V Q2 600H 240V Q2 800 240V Q2E 600H 208V Q2E 600H 240V Q2 600H 12 HEATERTUBE QUARTZ UK 02 800 240UK I THUN ERBEN ee Bieter pen _ Er 198062 Q2 1200B 208V HG 198064 198064 HEATERTUBE HEATERTUBE QCS 2 1200B 2 1200B Q2 1200B 240V Q2 600H 208V Q2 800 208V Q2E 600H 208V Q2E 600H 208V Q2E 800 HO 197841 HEATERTUBE QUARTZ 208V Q2 500 120V Q2 500 CUL20 HO 197844 197844 HEATERTUBE HEATERTUBE QUARTZ Q2 600H 220V Q2 800 220V Q2E 600H 220V Q2 600H CE HC Z10390 ELEMENT RETAINER RIGHT QCS 22 Q2 800 208 220
7. ensure faster service Authorized Service Agent Model No Reference the listing provided with the unit Serial No or A for an updated listing go to Website www star mfg com E mail Service Qstar mfg com Purchase Date Telephone 800 807 9054 Local 314 781 2777 The Star Service Help Desk Business 8 00 am to 4 30 p m Central Standard Time Hours Telephone 800 807 9054 Local 314 781 2777 Fax 800 396 2677 Local 314 781 2714 E mail Parts star mfg com Service star mfg com Warranty star mfg com Website www star mfg com Mailing Address Star Manufacturing International Inc 10 Sunnen Drive St Louis MO 63143 U S A TABLE OF CONTENTS General Installation Dal msnnen ets 4 Uneratine Ihispeelion essen 4 Assembly amp Installation nase 4 Electrical Connetti ON sassen denten iten 4 QCS EE ER 5 Cooking amp 5 Toaster Components cate 3 Daily ean 6 Operating Hints amp Safety Laser nesen 6 QCSe OCSE Operati Ke 7 Stant UD Ia u Tee 8 Daily Operat u aaa an Rr 8 Operating EUIS annen neee 8 Toaster Components ee 8 Programing Conveyor SRC intu 9 Programing Values Tor Menu Items 9 dni M as 10 Maintenance 11 Trouble Shooting GUIS ana 12 WARLA q na
8. AUTO If the toaster has been idle for pre set period of time the unit enters Power Saver mode until one of the menu buttons has been pressed Once the toaster has been pre heated the menu buttons can be pressed to change to TOAST BAGEL MUFFIN or OTHER OPERATING HINTS AND SAFETY Disconnect power to the unit with the ON OFF button at the end of each day of operation Do not leave the unit in operation without an attendant Do not leave the unit at high temperature when not in use or during idle periods This will cause food particles and grease film to carbonize TOASTER COMPONENTS HIGH LIMIT RESET FRONT n t 0000000000 9 LCD DISPLAY CONTROLS 8 8 EN POWER CORD AIR INTAKE FAN 2 X IL1385 PROGRAMING A CONVEYOR SPEED temporary setting The conveyor speed is programmable with range from 0 to 99 with 0 being the slowest and 99 being the fastest Each menu item can have independent conveyor speed settings The LIGHT and DARK buttons can be used to temporarily change the conveyor speed Pressing the LIGHT button once will increase the conveyor speed by 15 The word LIGHT will be displayed Pressing twice will increase the conveyor speed by 30 and XLIGHT will now be displayed Pressing the DARK button on
9. Desk at 1 800 807 9054 as the drive motor and or speed control may need replacing 8 Replace the enclosure by sliding it forward towards the front of the unit The front edge of the enclosure will slide beneath the toaster front HEAT LIMIT SWITCH RESET 124509 0545019 Your Holman conveyor toaster is equipped with an automatically activated heat limit switch that interrupts the heater tube connections if the ambient temperature in the control box exceeds 190 88C This switch can be reset manually by pushing the red button under the toaster as shown in the Toaster Components Illustration on Page 5 amp 8 F 1 DISCONNECT UNIT FROM POWER SOURCE 2 Check to see if air intake area in the bottom center of the control box cover is free of dust grease or other obstructions 3 Check if crumb tray is in place NEVER OPERATE UNIT WITHOUT CRUMB TRAY IN PLACE AS THIS CAUSES OVERHEATING IN THE CONTROL BOX 4 If no obstructions to the airflow can be found and if the crumb tray is in place call the Star Service Help Desk at 1 800 807 9054 for assistance CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED CONTROL SETTING 1 Call the Star Service Help Desk at 1 800 807 9054 as speed control should be replaced PRODUCT STICKING TO CONVEYOR OR SLIDE Your Holman conveyor toaster is designed to toast product that is at current room temperature DO NOT attempt to put frozen refrigerated or any butter or a butter substitute material in t
10. 06 MIDDLE HEAT Pre BOTTOM HEAT 10 11 8 BLACK WHITE WHITE 9 BLACK POWER SUPPLY 14GA CORD RESET HIGH LIMIT GND SPEED 12 BLACK CONTROL uo WHITE BLACK BLUE E 3 BLACK 5 WHITE POWER SAVER MOTOR MOTOR WIRE 0 2 WHITE FOR 208V BLUE FOR 120 amp 240V WHITE FAN SWITCH BLACK 6 WHITE ALL WIRES ARE 14 CA UOS 1N E2020 14GA 150C BLACK 1N E2021 14GA 150C WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCS2 amp w Fan Switch Series RCS2 amp w Fan Switch Series 17 olman SK2243 Rev 7 2007 CONTROL SIDE LEFT SIDE TOP HEAT SG 2 2E Z10406 e N N N N SS SS BOTTOM HEAT I 17 6 BLACK WHITE WHITE OR BLUE 15 18 mE WHITE E BLACK 12 WHITE SPEED BUN MODE CONTROL TE HE RESET HIGH LIMIT POWER SUPPLY 14GA CORD LE GND 3 TOP DU 6 1 3 HEAT hu
11. 0V NI HB 120269 CORD ASSY 6 20P W 3 10 Q2 600H 208 240V Q2 800 208 220V Q2 1200B 208V R2 600HJ 208 240V HB 120274 CORD ASSY 6 20 QCSE Q2E 600H 208 240V Q2E 800 208 240V HB 120279 CORD ASSEMBLY CEE7 7 Q2 800 230CE HD 140078 CORD SET QCSE 2 120V Q2E 500CUL20 NI HG 402144 FAN SWITCH BRACKET R2 12BSZ 208 240V R2 1200B 208V IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 4 INCLUDE MODEL AND SERIAL NUMBER OF 4 Some items are included for illustrative purposes only and in certain instances may not be available Y lolman 5 LIST January 13 2010 Rev D Models Q3 950H 208 220 240V CE UK Q3 1000 208 220 240 CE UK Q3 1300 208 240V Q3 1400BH 208 240 GE Q3 1600B 208 240 Q3E 950H 208 240 Q3E 1000 208 240 Q3E 1300 208 240 CONVEYOR TOASTERS Fig No Part No Gly Description Application En ERS 120285 EC ee i es aaa HB 120262 i 120289 HI115071 amamos _ vorormaorzem a 6 HCZ1H22 1 BACKPANELQCSS A 7 2A202902 1 J SHAFLIZIDRNE 40 SE HA 112263 9 2P 28779 1 SPROGKET2P 1T318D AM ET EE ir EE Le 197847 HL 197862 md HL 197863 DH 4 HT 197845 IDL CE TODO RA EM Lic Eu 710440 D am E 10358 34 Hcziw 2 ELEMENT GUIDE PLATE 1200 15 eze 2 TemMNALBLOGKAPOS Tossa HE BEE Lucaspa akha a
12. 240V Q2E 600H 208V Q2E 800 HEER 210440 ELEMENT RETAINER RIGHT Q2 1200B 208 240V 210443 210443 TUBE RETAINER R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V HB Z10857 ELEMENT GUIDE PLATE Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 Q2 600H 208 220 240V Q2 800 208 220 240V Q2E 600H 208V Q2E 800 HC Z10388 2 ELEMENT GUIDE PLATE 208 240V Q2 600H CE Q2 600H UK HC Z10439 ELEMENT GUIDE PLATE 1200 Q2 1200B 208 240V HC Z10442 ELEMENT GUIDE PLATE SERP R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 300H 120 Q2E 500 120V Q2E 500CUL20 Q2 600H 208 220 240V 2 Q2 800 208 220 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 2 210406 TERMINAL BLOCK 4 POS 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 Q2 600H CE Q2 600H UK 1 Q2E 600H 208 240V Q2E 800 208 240V Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 2E Z9736 1 TERMINAL BLOCK POWER 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 600H 208V Q2E 800 208 240 Q2 500 120V Q2 600H CE Q2 600H UK Q2 600H 208 220 240V Q2 800 208 220 240V Q2E 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 2K 200464 EK BUSHING WIRE RING 7 8 Q2 600H CE Q2 600H UK Q2 12008 208 240V R2 12B8Z 208 240V R2 1200B 208 240V R2 600HJ 208 240V 2E 200566 ALL HA 120239 Q2 500 120V Q2 500 CUL20 HB 120259 Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 2
13. 2968 BUSHING HEYCO Q3 950H CE Q3 1400BH CE N 2P 200267 WIRE BRUSH Re OE N HB 120269 CORD ASSY 6 20P W 3 10R Q3 950H 208 220 240V N HB 120272 ASSY CORD SET 6 30P Q3 1300 208V Q3 1400BH208 Q3 1600B 208 N HB 120276 CORD ASSEMBLY CEE7 7 Q3 950H CE Q3 1000 CE Q3 1400BH CE NI HG402144 FAN SWITCH BRACKET Q3 1600B N 2E Z5680 FUSE 5A CLASS G Q3 1300 208V Q3 1400BH N 2 25681 FUSEHOLDER CLASS G Q3E 1300 208 240V NI 2E 25680 FUSE CLASS G Q3E 1300 208 240V IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2 INCLUDE MODEL AND SERIAL NUMBER 2 Some items are included for illustrative purposes only and in certain instances may not be available olman STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 800 807 9054 314 781 2777 Parts amp Service 800 807 9054 www star mfg com
14. 40V 2 600H 208 220 240V Q2 800 208 220 240V Q2 600H CE Q2 600H UK 120261 SPEED CONTROL ASSY 500 E IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2 INCLUDE MODEL AND SERIAL NUMBER OF 4 Some items are included for illustrative purposes only and in certain instances may not be available Y lolman 5 LIST January 29 2010 Rev D Models Q2 500 120V Q2E 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK Q2 600HF 208 Q2 600H 208 220 240V Q2 600HS 208 Q2E 600H 208 240V Q2 800 208 220 240V Q2 800 240UK Q2 800 230CE Q2E 800 208 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200 208 240V R2 600HJ 208 240V CONVEYOR TOASTERS Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 SWITCH EGO 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2 500 120V 2J 200539 200539 SWITCH EGO 120V INFINITE EGO 120V INFINITE Q2 500 120V Q2 500KL 120 Q2 500 CUL20 Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 2E 200551 1 SWITCH ROTARY 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2 500 120V Q2 500 CUL20 Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 2R 200709 4 LEG 1 CHOME PLASTIC 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 600H 208V 2 600H 208 220 240V Q2 800 208 220 240V Q2 500 120V Q2 500 Q2 600H 208 220 240V Q2 800 208 220 240V Q2 500 120V Q2 500 2R 200768 KNO
15. A Toaster Oven Pop Up Toasters The Model JAR 4 oz Popcorn Machine T Butter Dispensers The Model 518CMA amp 526CMA Cheese Melter Pretzel Merchandisers The Model 12MC amp 15MC amp 18MCP Hot Food Merchandisers Model 16PD A Only The Model 12NCPW amp 15NCPW Nacho Chip Popcorn Warmer Pastry Display I AII Hot Dog Equipment except Roller Grills amp Drawer Bun Warmers N Nacho Chip Merchandisers All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer Accessories of any kind All Condiment Dispensers except the Model HPD amp SPD Series Dispenser Sneeze Guards All Specialty Food Warmers except Model 130R Series and 11 WSA Series Pizza Ovens All QCS RCS Series Toasters except Model QCS3 amp RCS3 Series Model PO12 Only Heat Lamps Pumps Manual The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty FOR ASSISTANCE Should you need any assistance regarding the Operation or Maintenance of any Star equipment write phone fax or email our Service Department In all correspondence mention the Model number and the Serial number of your unit and the voltage or type of gas you are using Part 2M 4497 2 12 06 RMS LEFT SIDE TOP HEAT OPTIONAL ELEMENTS ARE SHOWN HIDDEN AN AN AN AN 7 v N NFM ae IN AN AN AN NE M N N NZ CONTROL SIDE
16. ARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety 90 days The part only is warranted Labor to replace the part is chargeable to the customer SERVICES NOT COVERED BY WARRANTY 1 Travel time and mileage rendered beyond the 50 mile radius limit 2 Mileage and travel time on portable equipment see below Oe 11 Gas conversions 3 Labor to replace such items that can be replaced easily during a daily cleaning 1 12 Pilot light adjustment routine ie removable kettles on fryers knobs grease drawers on griddles etc 13 Miscellaneous adjustments 4 Installation of equipment CAE 4 14 Thermostat calibration and by pass adjustment 5 Damages due to improper installation uen 5 5 15 Resetting of circuit breakers or safety controls or reset buttons 6 Damages from abuse or misuse 3 16 Replacement of bulbs 7 Operated contrary to the Operating and Installation Instructions 1 17 Replacement of fuses 8 Cleaning of equipment 18 Repair of d ted dudins transit deli amp o Repair of damage created during transit delivery installation OR created by acts of God PORTABLE EQUIPMENT Star will not honor service bills that include travel time and mileage charges for servicing any products considered Portable including items listed below These products should be taken to the Service Agency for repair The Model 510FD Fryer ALL The Model 526TO
17. B CNTRLQ SERIES SPEED c o Q2 600H CE 02 600H UK Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208V Q2 500 KNOB POWERSAVER Q SERIES ov a gt 00H CE 02 500H UK 3 Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ KNOB POWERSAVER Q SERIES 257 he Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2 2R 200708 CODE 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK KNOB CONTROL CAP R2 12BSZ 208 240V R2 1200B 208 240V ZEN 005142 CRUMB TRAY GUARD AC 402457 CRUMB TRAY QCS 2 ALL HF 100656 SECURITY CRUMB TRAY QCS Q2 600HS 208 ES 2B 210675 2 MASTERLINK 10 CONV UNITS BUILT BEFORE 1 2010 wer 1 serven am S 2 SPRING LORD SEARNG TERN mm 37 2P20076 2 zINCHBEANNGSPRINO M 38 HC402134 1 SHUTTER ROD Q2 600H 208 220 240V R2 600HJ 208V 240V Q2E 600H 208V 39 HC 402206 1 HEAT SHUTTER SWINGING Q2 600H 208 220 240V R2 600HJ 208V 240V Q2E 600H 208V Q2 600H 208 220 240V Q2 800 208 220 240V Q2E 600H 208V Q2E 800 40 HC Z10389 4 ELEMENT RETAINER LEFT QCS 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 Q2 600H CE HC 210441 210441 ELEMENT RETAINER LEFT QCS Q2 1200B 208 240V IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 3 INCLUDE MODEL AND SERIAL NUMBER OF 4 Some items are included for illustrative purposes only and in certain instances may not b
18. Holman CONVEYOR TOASTER MODEL QCS2 QCSe2 RCS2 SERIES QCS3 QCSe3 SERIES Installation and Operation Instructions 2M Z10651 Rev 9 17 2009 Q2 600H 208V LISTED SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability Star reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this sheet are subject to change without notice While Star Manufacturing exercises good faith efforts to provide information that is accurate we are not responsible for errors or omissions in information provided or conclusions reached as result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date in the area below and have it ready when you call to
19. NSTANCES MAY NOT BE AVAILABLE QCS 3 6 ELEMENTS WIRED SERIES WITH FUSES 22 Holman SK2365 REV 4 14 08 Certain Models Q2 3KL KIT olman SK2297 Rev B 4 24 08 CERTAIN INSTANCES MAY NOT BE AVAILABLE This drawing contains information confidential to Star Manufacturing International Inc No reproduction or disclosure of its ILLUSTRATIVE PURPOSES ONLY AND IN contents is permitted SOME ITEMS ARE INCLUDED FOR Q2 Q2E RCS2 Q3 Q3E Conveyor Toaster Model 5 LIST January 29 2010 Rev D Models Q2 500 120V Q2E 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK Q2 600HF 208 Q2 600H 208 220 240V Q2 600HS 208 Q2E 600H 208 240V Q2 800 208 220 240V Q2 800 240UK Q2 800 230CE Q2E 800 208 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200 208 240V R2 600HJ 208 240V CONVEYOR TOASTERS HC 120258 ENCLOSURE ASSY QCS 2 Q2 800 208 220 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B HB 120270 TOP BAFFLE ASSY QCS 2 LOW 208 240V R2 600HJ 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 2 1 120V Q2E 500CUL20 Q2 800 240UK E E BAFFLE ASSEMBLY HIGH 77 Q2E 600H 208 240V Q2E 800 208 240V Q2 EE ee HA 120243 MEET MTR ASSY 220 230 240 Q2 600H CE Q2 600H UK Q2 800 240UK Q2 800 230CE HB 120240 120240 MOTORASSY 120V ASSY 120V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 4 Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 HB 120262 MOT
20. OR ASSY 208 240V 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 600H 208V Q2 800 240UK 2U 200559 200559 FAN 120V Q2E 500 120V Q2E 500CUL20 Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2E 2U 200560 FAN 240V 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2 600H CE Q2 600H UK 20 200561 200561 MOTOR FAN240V 23BTM Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V 6 HCZi0s2 1 BACK PANELQCS 2A 202900 SHAFT T710 DRIVE Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2E HA 112261 2 BEARING ASSY 5 16 TEFLON 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 Q2 600H CE Q2 600H UK HA 112263 112263 BEARING ASSY PTFE BRONZE Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V 9 2 28779 SPROCKET 25P 11T 31310 Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2E 2P 150013 DRIVE CHAIN 25 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 10 1 120V Q2E 500CUL20 2P 150015 150015 CHAIN DRIVE 25 Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2E 1 2 200645 1 SPROCKET 25B17 X 5 16 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2E 500CUL20 Q2 600H CE Q2 600H UK 2P 200648 200648 SPROCKET 25B32 X 5 16 Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V IMPORTANT
21. RFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT START UP When the toaster has been plugged into a suitable outlet and power supply the word OFF will be displayed on the L E D read out A Press the ON OFF button once to turn on the toaster The toaster will now enter into pre heat and PREHT will be displayed the elements will begin to glow but the conveyor and fan motor will not turn on B After one minute the fan motor will turn on and the conveyor will begin turning at the previously saved setting for initial start up the drive motor will operate at the factory default setting C After four minutes the display will show the last used program selection i e TOAST BAGEL MUFFIN or OTHER for initial startup TOAST will be the last program selected DAILY OPERATION Check the power cord to insure that it is plugged into proper outlet Press the ON OFF button once to turn the toaster on Press the button second time to turn the toaster off NOTE When the toaster is turned off the fan and conveyor motors will continue to run for five minutes The words COOL and DOWN will be alternately displayed during that time After five minutes the word OFF will be displayed until the ON OFF button is pressed again For units equipped with a POWER SAVER feature the three operating modes are ON Unit has entered the pre programmed level of power savings OFF Power Saver feature is turned off
22. amp 240V WHITE POWER SAVER 8 WHITE ALL WIRES ARE 12 CA UOS 1N E2010 12GA 150C BLACK 1N E2011 12GA 150C WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INTL ING NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCS2 amp 3 Wired Parallel RCS2 amp 3 Wired Parallel 15 olman SK2241 Rev 7 2007 CONTROL SIDE LEFT SIDE 2E Z10406 TOP HEAT 2E Z10406 10 12 WHITE WHITE BLUE 13 BLACK 11 BLACK SPEED CONTROL RESET HIGH LIMIT Sus um 5 15 BLACK GND 1 BLACK 3 BLACK WHITE BLACK HEAT 5 BLACK 7 BLACK L WHITE FAN MOTOR 9 DRIVE BLACK 0 MOTOR 6 MOTOR WIRE IS 18GA WHITE WHITE FOR 208V BLUE FOR 120 amp 240V WHITE POWER SAVER ALL WIRES ARE 12 CA UOS 1N E2010 12GA 150C BLACK 1 2011 12GA 150 WHITE Ref SOW 2 210380 8 WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED MODEL QCS2 amp 3 3 Wired in Series RCS2 amp 3 3 Wired in Series olman SK2242 Rev 7 2007 16 CONTROL SIDE LEFT SIDE FRONT HEAT NNN 2E Z104
23. and carefully packaged to insure delivery of your unit in perfect condition If equipment is received in damaged condition either apparent or concealed a claim must be made with the delivering carrier Concealed damage or loss if damage or loss is not apparent until after equipment is unpacked a request for inspection of concealed damage must be made with carrier within 15 days Be certain to retain all contents plus external and internal packaging materials for inspection The carrier will make an inspection and will supply necessary claim forms INSPECTION amp ASSEMBLY UNCRATING AND INSPECTING Unpack the unit and components from the shipping container Remove all visible packing material and those from inside the cooking chamber If damage is discovered file a claim immediately with the carrier that handled the shipment Do not operate the unit if it was damaged during shipping ASSEMBLY AND INSTALLATION The unit was shipped fully assembled and ready to plug into a standard outlet specified for its voltage and amp draw If improper electrical supply is determined contact a qualified electrician prior to using the unit Removal and replacement of the power cord and plug will void the warranty For assistance contact your local authorized service agent for service or required maintenance Level unit using the adjustable feet under the unit approximately 1 2 adjustment Before using the unit for the first time wipe down the exteri
24. ce will decrease the conveyor speed by 15 The word DARK will be displayed Pressing twice will decrease the conveyor speed by 30 and XDARK will now be displayed NOTE After 60 seconds the conveyor speed will return to the pre programmed setting WHEN USING THE LIGHT AND DARK BUTTONS TO ADJUST THE CONVEYOR SPEED FOR A SINGLE ORDER OF PRODUCT IT IS IMPORTANT TO REMEMBER TO ALLOW THE PRODUCT ALREADY IN THE TOASTER TO EXIT BEFORE CHANGING THE SPEED SETTING B PROGRAMING VALUES FOR MENU ITEMS To make program change to the top heat bottom heat or conveyor speed you must first be in the menu item you want changed Example to change the programmed conveyor speed for bagels the display must read BAGEL To change the programmed conveyor speed for TOAST the display must read TOAST and so on for each menu item 1 Select the menu item you want to change i e TOAST MUFFIN BAGEL or OTHER 2 Press and hold both AND buttons for seconds until the display goes blank release the buttons and the display will show three characters for the menu item elected and the last two characters for the current value setting i e TST MUF BGL and OTH The red L E D light for top heat at the bottom of the label will flash 3 Press the or buttons to increase or decrease the setting for the top heat 4 Press the button for the menu button again and the red L E D for the bottom heat will flash 5 Press the or buttons to in
25. conveyor speeds when in toast muffin or bagel modes Pressing the LIGHT button once will increase the conveyor speed by 1596 Pressing twice XLIGHT will increase the conveyor speed by 30 Pressing the DARK button once will decrease the conveyor speed by 10 Pressing twice XDARK will decrease the conveyor speed by 20 Note After 60 seconds the conveyor speed will return to the pre programmed setting The factory default settings are as follow TOAST AND OTHER BAGEL TOP HEAT 9 TOP HEAT 9 BOTTOM HEAT 9 BOTTOM HEAT 9 CONVEYOR 59 CONVEYOR 24 OTHER POWER SAVER TOP HEAT 9 TIME minutes 60 BOTTOM HEAT 9 HEAT 5 CONVEYOR 59 The QCSe toaster is equipped with a Power Saver Switch SAVER that reduces the power used by the toaster after a pre programmed period of time This Power Saver Switch has three modes ON Unit is in pre programmed power saving setting OFF Power Saver mode is turned off AUTO ON Power Saver turns on when there has been no activity for a programmed length of time The operator may adjust the level of power reduction for the saver mode Note conveyor may move slowly when in saver mode Two buttons and are used when increasing or decreasing the value of each programmable setting A red LED light located at the lower portion of the control panel label will indicate if the value for top heat bottom heat or conveyor speed is being adjusted REP CAUTION CERTAIN SU
26. cord to insure that it is plugged into a proper outlet Set the heat control knobs to desired temperature Always allow 10 minutes of preheat time before loading the unit with product Failure to allow sufficient preheat time will result in unsatisfactory cooking until the unit reaches operating temperature OPERATING HINTS AND SAFETY Disconnect power to the unit with the switch at the end of each day of operation Do not leave the unit in operation without an attendant Turn Power Saver Switch to Standby during idle periods It will take only a few minutes to regain operating temperature Do not leave the unit at high temperature when not in use or during idle periods This will cause food particles and grease film to carbonize QCSe OPERATION OCSe The Holman QCSe conveyor toaster comes with pre programmed factory default settings for TOAST MUFFINS and BAGELS The operator may change these setting at any time A button labeled OTHER is provided to allow the operator to program settings for additional product s 065 ELECTRONIC QUARTZ CONVECTION SYSTEM MUFFIN LIGHT SAVER ror hear L CONVEYOR SPEED HOLMAN SUBSIDIARY OF STAR MANUFACTURING INT L INC Press TOAST and TST will appear in the display Press MUFFIN and MUF will appear in the display Press BAGEL and BGL will appear in the display Press OTHER and OTH will appear in the display LIGHT and DARK buttons are used to change the
27. crease or decrease the setting for the bottom heat 6 Press the button for the menu button again and the red L E D for the conveyor speed will flash 7 Press the or buttons to increase or decrease the setting for the conveyor speed 8 To skip one feature setting with out making any changes press the menu item button one time and the red L E D light for the next item will now flash 9 To change the POWER SAVER values press the SAVER button or to save your new setting s and exit the program mode press the menu button 10 The last two characters in the display will show MN for minutes 11 The first three characters will be numerical to represent the time setting 12 Press the or buttons to increase or decrease the setting for the savor mode time The minimum value is 15 minutes to maximum value of 480 minutes 13 Press the SAVER button to change the power reduction using the or buttons to increase or decrease the setting 14 Press the POWER SAVER button to save changes and to exit WARNING CLEANING Preventive maintenance for your Holman toaster consists of the following recommended cleaning procedures To keep your toaster in its top operating condition these steps should be performed on daily or weekly as indicated A Clean air intake on bottom of unit For lightly soiled conveyor belts turn conveyor speed control to fastest setting 100 and wipe with a damp cloth daily For heavil
28. damp cloth to clean the air intake This procedure should be done at least once a week E LUBRICATE THE CHAIN amp SPROCKETS EVERY 6 MONTHS 1 DISCONNECT UNIT FROM POWER SOURCE 2 Remove enclosure exposing chain drive 3 Using an extreme pressure synthetic chain lubricant with a temperature range up to 400 F Apply liberally onto chain and sprockets This grease is available as part no 1P Z8914 4 Replace enclosure Reconnect power source and test unit QCS RCS Chain Tension 11 TROUBLESHOOTING GUIDE A C UNIT WILL NOT HEAT CONVEYOR BELT WILL NOT MOVE 1 Be sure the main circuit breaker is switched to the ON position 2 Check to see if the toaster is plugged in and all controls are turned to the ON position UNIT HAS HEAT ONLY ON ONE SIDE CONVEYOR BELT TURNS FREELY 1 Call the Star Service Help Desk at 1 800 807 9054 as heating element may need replacing CONVEYOR WILL NOT TURN UNIT HEATS PROPERLY To check for mechanical binding D DISCONNECT UNIT FROM POWER SOURCE Remove 2 screws holding enclosure to the bottom of the unit Set unit on the legs and remove 4 screws on the back of the toaster Slide the enclosure off the unit and remove the back panel Loosen the four screws that hold the drive motor in place Slide the motor up allowing the drive chain to be removed from the sprockets Move the conveyor belt by hand to check for mechanical binding If conveyor moves freely call the Star Service Help
29. e International Warranty The warranty period for the JetStar six 6 ounce amp Super JetStar eight 8 ounce series popcorn machines is two 2 years The warranty period for the Chrome Max Griddles is five 5 years on the griddle surface See detailed warranty provided with unit The warranty period for Teflon Dura Tec coatings is one year under normal use and reasonable care This warranty does not apply if damage occurs to Teflon Dura Tec coatings from improper cleaning maintenance use of metallic utensils or abrasive cleaners abrasive pads product identifiers and point of sale attachments or any other non food object tha comes in continuous contact with the roller coating This warranty does not apply to the non stick properties of such materials gt This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor gt This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center s sub agency gt This warranty does not apply if damage occurs from improper installation misuse wrong voltage wrong gas or operated contrary to the Installation and Operating instructions gt This warranty is not valid on Conveyor Ovens unless a start up check out has been performed by a Factory Authorized Technician P
30. e available ImMm Im m Y lolman 5 LIST January 29 2010 Rev D Models Q2 500 120V Q2E 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK Q2 600HF 208 Q2 600H 208 220 240V Q2 600HS 208 Q2E 600H 208 240V Q2 800 208 220 240V Q2 800 240UK Q2 800 230CE Q2E 800 208 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200 208 240V R2 600HJ 208 240V CONVEYOR TOASTERS 2E 200574 SWITCH FAN CERAMIC Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V 2U 200591 QCSE CONTROL BOARD Q2E 600H 208 240V Q2E 800 208 240V Q2E 500 120V 2U 200592 QCSE POWER BOARD Q2E 600H 208 240V Q2E 800 208 240V Q2E 500 120V HB Z11456 SECURITY LOCKING COVER Q2 500KL 120 Q2 600HS 208 Q2 800 208V ag 28 200752 KEYLOCKING SPEC KEYED ALIKE Q2 500KL 120 Q2 8008 208V HA Z11222 KEYLOCK DRILLED Q2 600HS 208 2K 200463 BUSHING CORD HEYCO 1247 Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208V NI 2K 200465 BUSHING CORD HEYCO12 3BL Q2 1200B 208 240V R2 12BSZ 208 240V R2 12008 208 240V 2K Y2968 BUSHING HEYCO 7W 2 Q2E 600H 208 240V Q2E 800 208 240V Q2E 500 120V 2P 200267 WIRE BRUSH R2 12008 208V 9 080216 POWER CORD ASSY UK Q2 800 240UK HA 120241 CORD SET ASSEMBLY QCS 1 Q2 500 120V HA 120242 CORDSET ASSY QCS 1 CUL20 Q2 500 CUL20 NI HB 120267 CORD SET R2 1200B Q2 600H 220V R2 1200B 208V Q2 600H CE NI HB 120268 CORD SET ASSY R2 12BSZ R2 12BSZ 208 240V R2 1200B 208 24
31. he toaster Doing so may cause it to come out doughy or very moist as well as possibly sticking to parts of the unit 1 Follow the cleaning procedures listed on page 10 12 Visit our Website at www star mfg com Email service star mfg com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition However there are instances in which the unit may be damaged in transit In the event you discover any type of damage to your product upon receipt you must immediately contact the transportation company who delivered the item to you and initiate your claim with same If this procedure is not followed it may affect the warranty status of the unit LIMITED EQUIPMENT WARRANTY All workmanship and material in Star products have a one 1 year limited warranty on parts amp labor in the United States and Canada Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service Star s obligation under this warranty is limited to the repair of defects without charge by the factory authorized service agency or one of its sub agencies Models that are considered portable see below should be taken to the closest Star service agency transportation prepaid gt Star will not assume any responsibility for loss of revenue gt On all shipments outside the United States and Canada se
32. ill to bottom of unit and remove fan Put replacement motor and grill in place and secure to the bottom of unit with screws Reconnect power supply cord to fan motor Replace back panel and enclosure Fasten with screws removed in step 2 EPLACING BELT DRIVE MOTOR DISCONNECT UNIT FROM POWER SOURCE Remove enclosure and back panel Remove sprocket from motor shaft using an Allen wrench and loosening the set screw Remove the wire from terminal block connecting the drive motor to internal wiring On units rated 208 or 240 volts note which color leads are being used for these connections and which lead is capped with white tape The new motor should use the same arrangement Remove screws holding motor in place and remove motor from unit Put new motor in place and attach loosely with mounting screws Replace sprocket on motor shaft NOTE The two sprockets should line up parallel with each other so the chain does not twist any during operation Also the hub gets installed closets to the motor S Io me OI Seve D NO O1 w 8 Slide motor until the drive chain has about 1 4 slack when lightly pushed at the center of its top open run See chain tensioning illustration 9 Tighten screws to secure motor 10 Rewire leads same as removed in step 4 11 Replace side panel and control box cover D CLEANING AIR INTAKE ONCE A WEEK 1 DISCONNECT UNIT FROM POWER SOURCE 2 Place unit on its backside 3 Use a vacuum cleaner and or a
33. or with a damp cloth Allow enough space around the toaster for adequate ventilation Do not operate the unit without the crumb tray properly positioned Overheating and poor toasting may occur Read all labels on the unit and follow their instructions ELECTRICAL CONNECTION Before making any electrical connection to this unit check that the power supply is adequate for the voltage amperage and requirements stated on the rating plate A wiring diagram is included herewith Disconnect the unit from the power source before installing or removing any parts Be absolutely sure that the ground connection for the receptacle is properly wired Do not connect equipment to power without proper ground connections Improper grounding may result in personal injury or fatality DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE PLUG CONNECT PLUG UNIT INTO DEDICATED A C LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT 068 MD OPERATION ROTARY POWER SAVER SWITCH For toasters equipped with Rotary Power Saver Switch turn clockwise or counterclockwise to get in the following positions FULL POWER When in this position your equipment is at full power and ready to use OFF ROTARY Two off positions are provided a single rotation to either direction will shut the unit off STANDBY The standby position reduces the power consumption by 75 Using this position during the quiet times will save electricity and keep
34. the toaster warm When needed turn the switch to FULL POWER Recovery time is about 30 seconds CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT CAUTION COOKING PROCEDURES BREAD TOASTING Some toasters are equipped with swinging heat shutter at the toaster entrance This shutter will move out of the way as the product passes under it 1 Turn the power saver to FULL POWER 2 Set the conveyor speed to HIGH 3 If your toaster is equipped with separate top and bottom heat controls set them both at HIGH 4 Allow warm up time of 5 to 10 minutes 5 Place a sample product on the conveyor belt to test the settings If toasting is too light turn conveyor speed control counterclockwise to slower speed If toasting is too dark turn heat control to lower heat NOTE Some products may require adjustment of the top and bottom heat controls in order to achieve the desired results TOASTER COMPONENTS HIGH LIMIT RESET FRONT 1 LOAD UP o Oo odo il SPEED CONTROL HEAT CONTROLS e AIR INTAKE FAN CRUMB TRAY C 0 o ON POWER SAVER SWITCH 11386 POWER CORD CAUTION mo DAILY OPERATION Check the power
35. y soiled conveyors turn conveyor speed control to fastest setting and wipe with a light abrasive pad as needed C Turn main power saver switch to the OFF position Disconnect unit from power source D After the unit cools remove interior crumb tray as shown below and clean Slide crumb tray back into position E Wipe exterior surface of unit DO NOT IMMERSE OR LET THE UNIT STAND IN WATER DO NOT HOSE DOWN THE UNIT OR THE TABLE COUNTER IF THE UNIT IS ON THE TABLE COUNTER KEEP AWAY FROM RUNNING WATER NT CRUMB TRAY REMOVAL 10 MAINTENANCE PROCEDURES A REPLACING HEATER TUBES 1 DISCONNECT UNIT FROM POWER SOURCE 2 Remove the enclosure 3 Remove heater tube wire from terminal block connection keeping top and bottom wires separate 4 Lift heater tube retainers by loosening retaining screws and sliding the retainer plate up Hand tighten the plate to hold it up so the heater tubes will slide out freely 5 Gently pull defective heater tube out of unit 6 Gently put new heater tube into unit 7 Loosen retainer screws and slide the retainer back into place Tighten the screw to secure the retainer in place over the ends of the heater tubes B REPLACING FAN MOTOR DISCONNECT UNIT FROM POWER SOURCE Remove screws from the enclosure and the back panel at rear of unit Remove the enclosure and the back panel Unplug power supply cord from fan motor Remove 4 screws which hold fan motor and gr
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