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Ricon K-Series Manual - PWT Maintenance Software

1. 310 325 Ibs gt 1 7 4 DIMENSIONS inches A B D E F G H Stationary Height Installation depth Usable platform Usable platform Floor to Traveling Clear frame width folded folded width length ground frame entry Model travel width width K 1200 47 43 5 15 5 30 44 31 37 5 31 K 2003 47 47 15 5 30 51 37 37 5 29 4 K 2005 49 47 15 5 32 51 42 39 5 31 4 K 2005 49 55 15 5 32 51 42 39 5 31 4 ADA RICON 320 102 4 63
2. 2 8 2 12 CONTROL INTERFACE AND STRAIN RELIEF 2 9 2 13 24VDC WIRING EE 2 10 2 14 INTERLOCK METHOD 1 DIAGRAM 2 13 2 15 INTERLOCK METHOD 2 DIAGRAM 2 13 2 16 INTERLOCK METHOD 3 DIAGRAM 2 14 2 17 LIMIT SWITCH ADJUSTMENT DIAGRAM I 2 14 2 18 LIMIT SWITCH ADJUSTMENT 2 15 2 19 PLATFORM SET SCREWS eid 2 17 2 20 PRESSURE SWITCH TEST AT FLOOR 1 2 17 2 21 HYDRAULIC PUMP WITH PRESSURE 2 18 2 22 DECAL LOCATIONS AND PART NUMBERS 2 20 3 1 LIFT LUBRICATION POINTS ssi saci 3 1 3 2 K SERIES HYDRAULIC CIRCUIT DIAGRAM L 3 6 3 3 MOLEX GONNECTORS e Precedente d igs peste Eee en 3 7 3 4 DIAGRAM LABEL a er TER ees 3 7 3 5 ELECTRICAL WIRING DIAGRAM SYMBOLS L nennen nennen trennen nennen nnns 3 8 3 6 LIMIT SWITCH ACTUATION DIAGRAM enne 3 8 3 7 WIRING DIAGRAM FOR LIFT W DOOR OPERATOR 3 9 3 8 WIRING DIAGRAM FOR LIFT WO DOOR 3 10 4 1 MONARCH HYDRAULIC POWER UNI
3. 2 2 4 LIFT INSTALLATION INTO 5 2 4 B EELECTRICAL INSTALLATION se iiio tb e bebe n te ea e e be Ri eR eas 2 6 1 INSTALL MAIN CIRCUIT BREAKER enne nn n nnn rennes nns 2 7 2 ROUTE CONNECT MAIN POWER 2 7 3 GROUNDING INSTRUCTIONS en 2 9 4 RICON UNSUPPORTED INTERLOCK DEVICE INSTALLATION nnns 2 10 _ 9 2 14 1 LIMIT SWITCH ADJUSTMENTS itinin einai ea aia aE aaa aE aea ETAETA ETRA Ea Da REAR ET 2 14 2 ROLLSTOP PLATFORM TILT ADUUSTMENTT l n n nnn nnns nnne nnns 2 16 3 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT S N S 104 000 TO PRESENT 2 17 D VERIFY INSTALBATION ae 2 19 E CUSTOMER ORIENTATION resena eaea aera a n rae aea aera a a aaaea R e r E aE aA eain 2 19 MAINTENANCE AND REPAIR J RR ARR RR RR R RR RR RR RR RR RR RR RR RR J J J J J 3 1 Ay SLUBRIGATION tbt este e tette teet a e he d te c e ee e T e 3 1 sez vem 3 2 MAINTENANCE SCHEDULE eee deed te de 3 2 D TROUBLESHOOTING seid Aen wan erate Win ea hia Ba Sean ee 3 4 1 INTERLOCK INDICATOR DIAGNOSTICS 3 4 2 LIFT TROUBLESHOO
4. IRING MUS SER NOTE S ELECTRICAL INSULATED IS RE THAT ALL SONNECTIONS ARE AND THAT WIRING PROPERLY SEC REI SE IRE ASSEMBLY SPECIFICATIONS PARAGRAPH 2 CIRCUIT PROTECTION PUMP SOLENOIL 8 AMP CIRCUIT BREAKER 320 102 INSTALLER INTERLOCK AMI APPLICABLE MAIN BREAKEI SETS TECTION TO INPUT SIDE OF 8 AMP LIFT BREAKER NOTE COMPLETELY REMOVE EXISTING 18 IRE APLICABLE SAN LINKING INPUT SIDES OF LIFT AMP IF APPLICABLE CIRCUIT PROTECTION AND 8 AMP CIRCUIT BREAKERS AWG WIRE MINIMUM SIZE 5 NOTE BE SURE THAT ALL ELECTRICAL CONNECTIONS ARE IRER INSULATED AND THAT WIRING MINIMUM SIZE IS PROPERLY SECUREI INSTALLATION MUST CONFORM TO SAE SPECIFICATIONS CIRCUIT BREAKERS IRE ASSEMBLY PARAGRAPH CIRCUIT PROTECTION 4 24 SOLENOID rcm cp ee ee at Y PROVIDED BY INSTALLET INTERLOCK SOLENOII 4 AWG POWEI IRE PUMP SOLENOID APPLICABLE 8 AMI IRCUIT PROTECTION AWG MINIMUM SIZE RE BESIN NOTE BE SURE THAT ALL VER DOIG ELECTRICAL CONNECTIONS ARE INSULATED AND THAT WIRING IS PROPERLY SECURED G MINIMUM SIZE IRE INTERLOCK INSTALLATION
5. LIMIT SWITCH ADJUSTMENT CHART COMPONENT SYMPTOM CORRECTIVE ADJUSTMENT PROCEDURE ACTION Fold Cutoff Ac Lift does not fold Rotate collar With lift fully folded handrails should be tuator tightly counter clockwise folded tight against arms tate actuator so that fold cutoff leg barely trips fold cutoff switch Pump runs con Rotate collar clock Test lift Pump should cutoff when lift tinuously wise is folded tight Up Cutoff Ad Lift stops low Adjust screw clock Adjust up cutoff switch so that lift stops justment Screw wise just before first knuckle actuator saddle or roller touches underside of lower parallel arm Saddle or roller should be about 1 8 from lower parallel arm Lift stops high Adjust screw counter clockwise Out Cutoff Ad Lift stops low Adjust screw Adjust lower limit switch so that lift justment Screw counter clockwise stops just below Up cutoff described in above step This will give the nec essary overlap to avoid dead spots Lift stops high Adjust screw clock wise END OF TABLE PLATFORM TILT ROLLSTOP ADJUSTMENT The platform tilt adjustment is crucial for proper rollstop operation but cannot be adjusted at factory Factors such as vehicle floor height lift tilt angle and stiffness of vehicle springs will vary installation geometry Deploy and lower the lift platform to a position halfway between vehicle floor level and ground level Refer to Figure 2
6. Make sure fitting is PROPERLY tightened Hydraulic component Discontinue use of lift until repairs are made by an au defective thorized Ricon service technician ROLLSTOP DOES NOT Obstruction of rollstop Raise lift and remove obstruction OPEN release latch LIFT FUNC Abnormal Obstruction in lifting Remove obstruction and check for any damage TIONS Operation frame Backup pump manual Turn manual release valve CLOCKWISE until lightly release valve OPEN snug Hydraulic fluid may be While platform is at GROUND LEVEL be certain that low pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Air may be trapped in Purge hydraulic system by operating lift through its hydraulic system maximum range of travel for at least four complete cy cles For vehicles that do not use full travel of lift the maximum range of travel is accomplished by raising vehicle on a service hoist or ramp No Opera Control System Circuit Reset circuit breaker tion Breaker tripped Backup pump manual Turn manual release valve CLOCKWISE until lightly release valve OPEN snug Hydraulic hose or fitting Contact an authorized Ricon service technician for re leak pair Hydraulic fluid may be While platform is at GROUND LEVEL be certain that low pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equ
7. Stallation of this Ricon product for the warranty to be valid The warranty is not transferable The warranty gives specific legal rights There may be other rights that vary from state to state 32DSS102 A 4 8 SERVICE TECHNICIAN INFORMATION Because of the specialized nature of this product Ricon does not sell directly to the user Instead the product is distributed through the woldwide network of authorized Ricon Service Technicians who perform the actual installation When the product is received unpack the product and check for freight damage Claims for any damage should be made to the carrier immediately e sure the installation kit contains all the items listed on the kit packing list Please report any missing items Immediately to the Ricon Product Support Document The warranty and owner s registration cards must be completed and returned to Ricon within 20 days for the warranty to be valid NOTE The Sales Service Personnel must review the Warranty and this Service Owner Manual with the user to be certain that they understand the safe operation of the product Instruct the user to follow the operating instructions without exception GENERAL SAFETY PRECAUTIONS The following general safety precautions must be followed during installation operation service and maintenance 1 10 11 12 13 Under no circumstances should installation maintenance repair and adjustments be at
8. 011 9 DEGELERATION VALVE PARTS KIT 1 V2 SH 279 10 PLUG 34 16 CAVITY W O RING 2 V2 SH 001 11 SWITCH HYDRAULIC PRESSURE 1 15207 12 PLUG WITH O RING 1 V2 SH 182 13 1 HYD SPOOL VALVE ASSY 12V DELTROL 1 V2 SH 175 13 2 HYD SPOOL VALVE ASSY 24V DELTROL 1 V2 SH 176 14 1 SPOOL VALVE KIT 12V ADA APPLICATIONS 1 01176 14 2 SPOOL VALVE KIT 24V APPLICATIONS 1 01177 15 RESERVOIR RICON POWER UNIT PLASTIC 1 V2 SH 108 16 PLUG RESERVOIR BREATHER FILLER 1 V2 SH 106 17 CLAMP HOSE 1 V2 SH 106 18 1 HYD POPPET VALVE ASSY 12V DELTROL 1 V2 SH 105 18 2 HYD POPPET VALVE ASSY 24V DELTROL 1 V2 SH 136 19 SEAL KIT MANUAL BACK UP PUMP 1 V2 SH 220 20 BACK UP PUMP MANUAL W OUT HANDLE 1 V2 SH 210 21 BRACKET TENSION LINK MONARCH PUMP 1 V2 SH 149 22 CABLE CLAMP 3 8 1 25516 23 CIRCUIT BREAKER 8 AMP WITH DECAL 1 V2 SH 005 24 1 CIRCUIT BREAKER 30 AMP 1 26510 24 2 LIGHT LIFT ARMED INDICATOR 12V SN s 61878 1 UL ES 034 24 3 LIGHT LIFT ARMED INDICATOR 24V SN s 61878 1 V2 ES 016 25 1 BRACKET SOLENOID MOUNTING 32000 95999 1 V2 SH 127 25 2 BRACKET SOLENOID ISKRA SN 96000 1 10507 26 HANDLE MANUAL BACK UP PUMP 1 V2 SH 111 27 JUMPER DPDT SOLENOID 1 ELJ00121 28 JUMPER DPDT SOLENOID W ISOLATED GROUND 1 ELJ00122 29 JUMPER DPDT SOLENOID 1 ELJ02055 30 JUMPER DPDT SOLENOID 1 ELJ03061 31 DIODE BLOCK ASSEMBLY 1 08232 32 PIN amp RETAINING RING BACKUP PUMP 2 V2 SH 017 33 1 KIT PUMP MOTOR BRUSH SET SN 32000 95999 1 V2 SH 115B 33 2 KIT BRUSH
9. 16 18 X 0 625 BAG OF TEN 3 14495 100 WASHER 5 16 FLAT SAE 3 28277 101 TOUCH UP PAINT SPRAY CHARCOAL 1 10 04 002 102 BUSHING E COVER MOUNT 2 V2 BU 081 103 BOLT HEX 14 20 X 1 GR5 BAG OF 2 14493 104 GROMMET 5 16 ID OD 3 32 2 26665 105 PIN CONTROL CAM S SERIES S N s 62560 1 V2 P1 091 106 RIVET 3 16 5 8 SD68BS BLIND STEEL 4 14 30 410 107 1 RETAINING RING 34 4 14 31 075 1072 WASHER DOUBLED KEY HOLE 2 14719 108 WASHER FENDER 5 16 SST BAG OF TEN 2 15921 109 SOCKET BUTTON 5 16 18 X SST BAG OF 2 14494 320 102 4 57 320 102 4 58 FIGURE 4 8 HANDRAIL ASSEMBLY 320 102 4 59 HANDRAIL ASSEMBLY REF DESCRIPTION QTY PART NO 1 HANDRAIL ASSY 51200 W SWITCH RIGHT TUBE STYLE 1 VS AC 161 2 HANDRAIL ASSY W SWITCH 51200 LEFT TUBE STYLE 1 VS AC 160 3 BUMPER RUBBER 2 V2 AC 86 4 CAP ROUND BLACK S N s 49648 2 25550 5 HANESS ARM SWITCH 1 V2 ES 012 6 HARNESS RIGHT HANDRAIL SWITCH 1 V2 ES 013 7 HANDRAIL ASSY W O SWITCH 1 VS AC 159 32DSS102 A 4 60 2005 HANDRAILS ASSEMBLY FIGURE 4 9 K 2005 ADA HANDRAIL ASSEMBLY 320 102 4 61 K 2005 ADA HANDRAIL ASSEMBLY REF DESCRIPTION QTY PART NO 1 BUMPER RUBBER 2 V2 AC 86 2 CAP ROUND BLACK 2 25550 3 1 HANDRAIL ASSY 52000 ADA L K 2 VT AC 84 3 2 HANDR
10. FROM AN APPROPRIATELY PROTECTED POWER SOURCE SUCH AS DEDICATED ACCESSORY ON AN EXISTING FUSE PANEL N CAUTION Ricon recommends using one of three possible installation methods a Interlock Method 1 Signal interrupt feed from lift Refer to Figure 2 14 This method interrupts power to lift s hand control pendant It does not re quire additional circuit protection but does require a modification to lift harness 6 Disconnect battery Remove piggyback spade connector wire from OUTPUT side of 8 amp circuit breaker refer to decal on circuit breaker The OUTPUT side of breaker must be used to avoid possibility of an electrical short Connect female spade connector of interlock circuit provided by installer to OUTPUT side of 8 amp breaker using 16 AWG or larger wire All connectors provided on interlock circuit must be fully insulated type Cut piggyback connector from light assembly and female spade connector from signal power wire Strip both wires about 1 2 being careful not to nick connector Crimp both wires in a single 1 2 fully insulated female spade connector designed for use on 14 16 AWG wire Connect male spade connector of interlock circuit to female spade connector added to har ness in above step Dress wires in such a way as to not allow rubbing or chafing of insulation and so there is no strain at any terminals or body of light b Interlock Method 2 Signal interrupt feed from veh
11. MUST CONFORM TO SAE SPECIFICATION 553 CIRCUIT BREAKER 4 EC 2 9 WIRE ASSEMBLY SEC 2 10 PARAGRAPH 2 10 1 CIRCUIT PROTECTION 4 AWG POWER CABLE LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE TERMINAL OF SOLENOID FIGURE 2 16 INTERLOCK METHOD 3 DIAGRAM ADJUSTMENTS 1 LIMIT SWITCH ADJUSTMENT For lift limit switch adjustment refer to Figures 2 17 2 18 and the following procedure Con tact the Ricon Product Support Department for assistance if needed NOTE To avoid operational dead spots al ways adjust OUT CUTOFF SWITCH before UP cutoff switch NOTE When loosening adjustment screws apply enough pressure to screw to move block instead of screw The block might stick if insuf ficient pressure is applied to screw OUT CUTOFF LIMIT SWITCH STMENT SCRE FIGURE 2 17 LIMIT SWITCH ADJUSTMENT DIAGRAM 32DSS102 A 4 25 SAI NOTE INBOARD ROLLSTOP FIGURE 2 18 LIMIT SWITCH ADJUSTMENT CLEARANCE Fully DEPLOY platform Adjust UP CUTOFF ADJUSTMENT SCREW and OUT CUTOFF ADJUSTMENT SCREW 6 8 turns counter clockwise and then push screws FORWARD Cycle platform to STOW and DEPLOY When in DEPLOY position platform should stop at an angle and NOT even with vehicle floor If not turn OUT CUTOFF ADJUSTMENT SCREW an additional 2 3
12. SET SN 96000 1 13087 34 DECAL 8 AMP CIRCUIT BREAKER 1 26290 35 LIFT ARMED INDICATOR LIGHT ADAPTER SN s 61878 1 UL ES 034 36 WASHER 7 16 FLAT SN s 61878 1 28291 37 BRACKET TENSION LINK MONARCH PUMP 1 V2 SH 149 38 1 JUMPER SWITCH PRESSURE RH PUMP 1 15860 38 2 JUMPER SWITCH PRESSURE LH PUMP 1 15861 320 102 4 44 FIGURE 4 2 HYDRAULIC SYSTEM 320 102 4 45 HYDRAULIC SYSTEM REF DESCRIPTION QTY PART NO 1 HANDLE MANUAL BACK UP PUMP 1 V2 SH 111 2 RIVET 3 16 X 1 2 SD64BS BLIND STEEL DOME 2 14 30 408 3 CLIP BACK UP PUMP HANDLE RETAINING 2 25543 4 PUMP COVER RH S SERIES 1 V2 CV 121 4 1 COVER PUMP L H MECH ASSY 1 V2 CV 220 4 2 COVER PUMP S SERIES 9 SN s 32000 34999 1 V2 CV 031 5 BOLT HEX 5 16 18 X 0 625 BAG OF TEN 3 14495 6 WASHER 5 16 FLAT SAE 3 28277 7 HEX ROD PUMP STANDOFF 2 V2 CV 015 8 PUMP UV RES 2KPSI 1 PMP212002007 PUMP W INTLK amp ANTIDRIFT 12V 1 PM212090110 8 1 S SERIES PUMP 12 W COMMOM BRACKET 1 PM212090100 8 2 S SERIES PUMP 24V W COMMOM BRACKET 1 PM224110100 9 PLATE PUMP COVER MOUNT 1 V2 AC 71 10 PLATE PUMP MOUNTING 1 V2 AC 70 11 SOCKET FLAT 5 16 18 X 34 BAG OF TEN 2 14499 12 STUD 5 16 18 1 75 BAG 2 14500 13 CABLE TIE STD X 1 5 DIA BLACK SPEACIAL 2 255201 1
13. THIS SAFETY CHECK MUST BE PERFORMED BY AN AUTHORIZED RICON SERVICE TECHNICIAN ANNUAL SAFETY CHECK or 3500 cycles of operation Hydraulic Check Hydraulic Cylinder for evidence of leaks Hoses and Fittings Inspect hydraulic hoses for damage certain that all fittings are tightly secured END OF TABLE 32DSS102 A 4 34 TROUBLESHOOTING The troubleshooting guides are designed to provide logical starting points to locate general problems that could occur with lift However not all possible problems or combinations of problems are listed For trouble shooting lift refer to Tables 3 2 and 3 3 The guides do not incorporate routine safety precautions or pre liminary procedures and assume that vehicle battery is fully charged and battery terminals connectors are clean and tight N WARNING THE TROUBLESHOOTING GUIDES DO NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRE LIMINARY PROCEDURES DURING THE RICON WARRANTY PERIOD ONLY A TRAINED AUTHORIZED RICON SERVICE TECHNICIAN MAY PERFORM TROUBLESHOOTING AFTER WARRANTY PERIOD IT IS RECOMMENDED THAT TROUBLESHOOTING BE PERFORMED BY AN AUTHORIZED RICON SERVICE TECHNICIAN INTERLOCK INDICATOR DIAGNOSTICS The purpose of a vehicle interlock system is to prevent operation of lift if an unsafe condition is present When vehicle interlock systems are interfaced with lift circuitry the interlock indicator shows whether or not interlock is providing power
14. access to vans and buses The patented By using the lift control switches the platform is unfolded from the vehicle deployed The user boards the large non skid platform and the operator uses the control switches to gently lower the platform to the ground After the user departs the platform is raised and folded into the vehicle stowed The lift platform splits and folds horizontally when stowed This manual contains operation and maintenance instructions and a troubleshooting guide for the lift It is important to user safety that the lift operator s be completely familiar with the Operating Instructions chapter of this manual Once the lift is installed it is very important that the lift be properly maintained by following the Ricon recommended cleaning lubrication and inspection instructions If there are questions about this manual or additional copies are needed please contact Ricon Product Support at one of the following locations Ricon Corporation 7900 Nelson Road Panorama City 91402 818 267 3000 Outside 818 Area Code 818 322 2884 World Wide Website SS LL www riconcorp com Ricon U K Ltd Littlemoss Buisness Park Littlemoss Road Droylsden Manchester United Kingdom M37EF 44 161 301 6000 Ricon Scandinavia A S Stanseveien 27 N 0976 Oslo Norway a 47 22 16 70 90 32DSS102 A 4 7 5 YEAR LIMITED WA
15. follow operating instructions or acts of Nature i e weather lightning flood etc NOTE Ricon recommends this product be inspected by an authorized Ricon service technician once every six months or sooner if necessary Any required maintenance or repair should be performed at that time This Warranty Is Void If THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS ANY MODIFICATION OF THIS PRODUCT CAN BE DANGEROUS The product has not been installed and maintained by an authorized Ricon service technician The product has been modified or altered in any respect from its original design without written authorization by Ricon Ricon disclaims liability for any personal injury or property damage that results from operation of a Ricon prod uct that has been modified from the original Ricon design No person or company is authorized to change the design of this Ricon Product without written authorization by Ricon Ricon s obligation under this warranty is exclusively limited to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limi tation or exclusion may not apply Important The warranty registration card must be completed and returned to Ricon within twenty days after in
16. integrity of installation Raise lift platform 2 6 above ground place 1000 pounds in center of platform then inspect lift mounting points REMOVE TEST WEIGHT Run lift through several complete cycles while checking for proper operation E CUSTOMER ORIENTATION IMPORTANT Customer Orientation Ricon Sales Service personnel must review Warranty and Service Owner Manual with customer to be certain he she understands safe operation of lift Instruct customer to always follow operating instructions without exception Refer to Figure 2 23 on next page and be certain that all decals are secure and located as shown NOTE The installing dealer must affix Operating Instructions decal to vehicle in a location clearly visible to lift operator 32DSS102 A 4 30 OPERATION OPERATION MENUELLE 12 i Y MAINTENANGE REQUIRED IF CONTINUOUSLY ILLUMINATED MAINTENANGE DOIT ETRE FAITE CETTE LUMIERE RESTE ALLUMEE EN PERMANENGE MANTENIMIENTO ES REQUERIDO i PERMANECE CONTINUAMENTE ILUMINADO PERACION MANUAL HENDBEDIENUN BEI UNUNTERBROCHENER WARNLICHT ANZEIGE IST WARTUNG ERFORDERLIGH YT STANDARDS Jun sto Bs TWARNING FASTEN OCCU
17. 000 2 16094 22 3 INSTL IRS CEL ASSY REP 55000 2 16095 23 NUT HEX 20 NYLON INSERT BAG OF TEN 1 15919 241 GROOVED BEARING SR 342 161 DS 8 VS AH 06 24 2 BEARING 1 OD GROOVED 0 25 ID 51100 S N s 62044 2 25374 25 WASHER FENDER 1 OD 2 28275 26 STAND OFF 0 375 LG ID X OD 4 V2 AC 011 27 BLOCK PULLEY MOUNT IRS 2 V2 AC 112 29 SOCKET BUTTON HEAD 14 20 X 2 25 SST 4 28810 30 BUSHING 5 8 OD X 3 16L 2 VS AH 13 31 T NUT FLAT HEAD 10 24 X 25 OD X 44L 2 V2 AC 015 32 MS 10 24 X PHIL FLAT 2 28110 33 CAM ASSY IRS ACTUATOR 2 V2 AC 190 34A BUSHING 0 675 OD X 0 407 ID X 0 97 S N s 32000 46979 KIT 401224 4 V2 BU 003 34B SPACER RUBBER IRS CAM S N s 46980 4 V2 BU 078 35 PIN SNAP RING 38 D X 3 09 L 2 VS PI 09 36 RETAINING RING 3 8 4 14 31 037 45 BUSHING STEEL 251D X 320D X 19L 1 V2 BU 003 51 1 LINK VERTICAL KNUCKLE 1200 WELD ASSY W O LOAD SENSOR 2 VS AC 069 51 2 LINK VERTICAL KNUCKLE 52000 WELD ASSY W O LOAD SENSOR 2 VT AC 069 51 3 LINK VERTICAL KNUCKLE 5000 WELD ASSY W O LOAD SENSOR 2 V5 AC 069 52 PIN LINK ARM S SERIES 6 14322 53 WASHER FENDER 5 16 SST BAG OF TEN 9 15921 54 SOCKET BUTTON 5 16 18 X v SST BAG OF TEN 9 14494 55 1 PIN SNAP RING 0 75 D X 3 047 L USE WITH 107 1 2 VT P 44 55 2 PIN LINK ARM S SERIES USE WITH 107 2 108 AND 109 2 14322 56 SCREW SOCKET SET 3 8 16 3 8 COP PT 4 14 32 706 57 1 SHIELD PINCH POINT PVC PLASTIC 51200 52000 4 V2 AC 057 320 1
18. 02 4 56 57 2 SHIELD PINCH POINT PVC PLASTIC 5000 4 V5 AC 057 58 NUT SPRING 10 8 14 50 402 59 SCREW 10 24 X PHIL PAN 8 28111 60 PLUG HOLE BLK NYLON 1 LOW PROFILES S N s 52246 2 25563 61 BEARING NYLINER 3 8 ID 11 16 LONG S N s 56000 2 25562 62 BUMPER BUTTON IRS CAM S N s 56000 2 25561 63 BUMPER IRS CAM ANTI RATTLE S N s 56000 2 V2 BU 090 71 BOLT HEX 14 20 X 1 PL GR5 1 14 02 028 73 SPRING UPPER PARALLEL ARM 2 V2 SP 97 79 PIN CAM 1 V2 P1 097 80 SCREW SET 5 16 18 X 1 1 14 32 615 81 ADAPTER PIN CAM S SERIES 1 V2 P1 096 82 WELD ASSY LATCH RELEASE 1 V2 AC 006 83 BLOCK CENTER MOUNTING BASE LATCH S N s 44720 1 V2 AC 102 84 DOWEL PIN 094 DIA X 38 L 1 283485 85 BLOCK MOUNTING BASE LATCH 1 V2 AC 001 86 BRACKET PULL SOLENOID STOLOK SOLENOID 1 V2 AC 108 87 1 SOLENOID ASSY S SERIES 12V S N s 50517 1 V2 ES 127 87 2 SOLENOID ASSY S SERIES 24V S N s 50517 1 V2 ES 128 88 CLIP SPRING BASE LATCH 1 V2 AC 009 89 1 SCREW 10 24 X PHIL PAN 2 28111 89 2 SOCKET FLAT 10 24 X SST 51100 2 28137 90 NUT HEX 10 24 NYLON INSERT 2 28305 91 PIN SPRING MOUNTING 1 V2 P1 095 93 SPRING DOOR HELPER 380D X 3 5 1 V2 SP 093 94 BUSHING LATCH COVER 2 V2 BU 080 95 BUSHING LATCH COVER 2 V2 BU 080 96 SOCKET FLAT 5 16 18 X 34 BAG OF TEN 2 14499 97 SOCKET BUTTON 14 20 X V SST BAG OF TEN 6 15902 98 COVER BASE LATCH S N s 50517 1 V2 CV 123 99 BOLT HEX 5
19. 102 4 38 2 h Electrical Symbols Sa eo cag es SPST ELAY SOLENOID Id cutoff 8 1 nable T LIMIT ITCH E JUND ITCH IRE TACT LI _ NORMALLY CLOSED OT E _ ALLY ECT ECTE FIGURE 3 5 ELECTRICAL WIRING DIAGRAM 5 K SERIES LIMIT SWITCH STATES Refer to Figure 3 6 The limit switch actuation diagram shows state of all limit switches as platform travels from fully closed to vehicle floor level and to ground level The solid mmm line indicates normally CLOSED portion of switch is operational while the two thin lines indicates normally OPEN portion of switch is operational The dotted lines are used to show switch states beyond normal travel boundaries of platform This is useful in showing the operation of switches which change states at folded or ground level positions For proper operation of lift the switch actuations must overlap as shown L E Lt IL 8 FD TE oN ITCH OUT ENABLE _ _ gt ___ ENABLE ee er IN DC ENABLE UNUM COULEUR 1 1 Ib limit sw T EUER 4 Ib limit switch is tripped wher eight on platforr xceeds Ibs during in operatior FIGURE 3 6 LIMIT SWITCH ACTUATION DIAGRAM
20. 19 Adjust left right platform set screws until platform is level at zero 0 de grees Turn set screws clockwise to angle front end of platform upward or counter clockwise to angle downward 320 102 4 27 FIGURE 2 19 PLATFORM SET SCREWS C At ground level the distance between heel of platform and ground should be 37 to 1 This dis tance should be measured at initial point of rollstop full deployment NOTE Adjust set screws on both sides of platform simultaneously and evenly to ensure proper leveling of platform d Repeat steps and b as required to achieve proper rollstop operation 3 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT SERIAL NUMBERS 104 000 TO PRESENT Correct adjustment of this pressure switch is required to prevent platform from folding into vehicle when there is load of 50 Ibs or more on the platform a Refer to Figure 2 20 Deploy and lower platform to ground Place 50 Ib load in center of plat form and then raise platform to floor level Press and hold STOW switch SHOWN LB ERTICAL LINI LOAD IN CENTEI F PLATFORM FIGURE 2 20 PRESSURE SWITCH TEST AT FLOOR LEVEL b Pressure switch is correctly set if pump motor shuts off preventing further movement of platform There should not be excessive on off clicking of pump motor that would indicate switch is set 320 102 4 28 marginally Proceed t
21. 4 TUBE BLK POLYRETHANE 6MM 4MM PER FOOT 9 22 02 230 15A ADAPTOR STRT NPT MALE SN s 32000 63999 2 V2 SH 84 15B ADAPTER 6 SAE MALE MALE SN s 64000 2 26591 16 FITTING L MALE 10 32 BARB 2 V2 SH 16 17 KIT CYLINDER REPAIR S SERIES GLAND amp NUT 2 V2 SH 56 18 FLOW CONTROL PRESSURE COMPENSATED FIXED RATE 2 V2 SH 70 19 SOCKET CAP 14 20 X 1 BAG OF TEN 4 14491 20 HOSE ASSY 61 X JIC X JIC 1 V2 SH 009 21 HOSE ASSY 25 X 1 4 JIC X 1 4 JIC 1 V2 SH 008 22 FITTING RUN TEE JIC M M F 1 V2 SH 012 23 FITTING L JIC M F SWIVEL 3 VS SH 06 24 OIL HYDRAULIC TEXACO 01554 MEETS MIL H 5606G 1 GAL 20 16 051 25 CYLINDER ASSY S 1200 2 VS SH 105 28 DECAL MANUAL OPERATION TOP W CB 1 26214 29 GROMMET CATERPILLAR 3 16 8 5 26647 30 SPACER CABLE OR HOSE PANDUIT 2 25557 31 BUSHING 12FDU06 X 3 8 4 25381 320 102 4 46 iL WITCH EMENT KIT LIMIT EPLA LE VEL ITCH LIMIT FL TOFF 7 WITCH LIMIT FOL FIGURE 4 3 ELECTRICAL SYSTEM 320 102 4 47 ELECTRICAL SYSTEM REF DESCRIPTION QTY PART NO 1 CAM LIFT CONTROL SN s 62560 1 V2 AC 107 2 SWITCH LIMIT FOLD POWER CUTOFF 1 V2 ES 111 3 BLOCK FOLD CUTOFF SWITCH OFFSET THICK 1 V2 ES 78 4 BLOCK FOLD CUTOFF SWITCH OFFSET 3 8 THICK 1 V2 ES 79 5 SPRING RETA
22. 7 COVER ELEC SYSTEM S 1 V2 CV 110 320 102 4 48 FIGURE 4 4 PENDANT 4 49 320 102 REF DESCRIPTION QTY PART NO 1 SPARE PARTS STOW DEPLOY BUTTON 1 14731 2 SPARE PARTS UP DOWN BUTTON 1 14732 3 SPARE PARTS V BRACKET PLASTIC 1 14733 5 1 PENDANT STANDARD 1 12848 5 2 PENDANT STANDARD CONFIG COIL CORD 1 14710 5 3 PENDANT STANDARD CONFIG 10 FT CORD 1 14711 5 4 PENDANT STANDARD CONFIG STEEL CORD 1 14712 6 1 KIT PENDANT 7 FT UNIVERSAL 1 14727 6 2 KIT PENDANT COILCORD 1 14728 6 3 KIT PENDANT 10 FT 1 14729 6 4 KIT PENDANT STEEL 1 14730 7 KIT CTL HRNS STRAIN RELIEF 1 01007 320 102 4 50 CM r gt m LLI lt tc LL lt l C LL x FIGURE 4 5 K LIFT FOLDING PLATFORM ASSEMBLY 1200 320 102 4 51 K LIFT FOLDING PLATFORM ASSEMBLY 1200 REF DESCRIPTION QTY PART NO 1 KIT RETROFIT GAS SPRING 2 19318 2 SPRING PNEUMATIG ASSIT 2 R5 SP 502 3 ROD END 3 8 UNF LH THREAD 2 15162 4 KIT ASSY LINK RH 1 19507 5 HINGE SPLIT PLTFRM 1 VS BU 01 6 HINGE CONCEALED PLTFRM 3 13351 7 NUT 4 20 X 14LNECK SST BAG OF TEN 1 14485 8 TORSION BAR LH 3030 1 V3 SP 21 9 ACTUATOR WLDT ROLLSTOP LH 1 V2 FL 95 10 ROLLSTOP ASSY 4 X 30 1 V2 PF 160 11 PIN CLEVIS 5 16 X 1 1 4 BAG OF 1 19513 12 TORSION BAR RH 3030 1 V3
23. AIL ASSY S5000 ADA L H 2 V5 AC 84 4 1 HANDRAIL ASSY 52000 ADA 2 VT AC 85 4 2 HANDRAIL ASSY S5000 ADA R H 2 V5 AC 85 5 BUCKLE ASSY W SWITCH 1 12160 6 1 KIT E BELT INTERLOCK 12VDC S N s 61878 1 13054 6 2 KIT RESTRAINT BELT 34 ADA APPS 1 16092 7 MS 10 24 X 1 1 4 PHIL PAN 1 28115 8 BOLT HEX 5 16 18 X 1 75 SST 2 282176 9 KIT HARNESS BELT RESTRAINT 1 01274 10 SCREW 5 16 18 X 34 SST 1 282205 11 SCREW 5 16 X 3 8 SSS 1 28373 12 NUT ESN 14 20 THIN SST 1 283096 13 STRAP ASSY ANGLED SLIDER 1 12150 14 SPACER TRANSIT HANDRAIL 1 V2 AC 063 15 TERMINAL SLP M 22 18 FULINS 2 26352 16 TERMINAL SLP 16 14 FULINS 1 26368 17 TERMINAL SLP M 16 14 FULINS 1 26369 18 BUSHING SNAP IN 315 711 1 28 26 077 19 HARNESS BELT RESTRAINT 1 VT SB 73 20 CABLE TIE STD X 1 5 DIA BLACK SPECIAL 1 255201 21 WASHER FLT 344 X 688 X 065 2 14 18 005 320 102 4 62 APPENDIX 1 LIFT SPECIFICATIONS K SERIES LIFT Power electro hydraulic power up gravity down Rated load 800 Ibs Pump rating 12 volts DC 65A avg cycle 1250 psi Manual backup up hand pump 24 volts DC 32 5A avg cycle 1250 psi Manual backup down pressure release valve Hydraulic cylinders 2ea 1 5 dia
24. DRY LUBRICANT GRAPHITE FIGURE 3 1 LIFT LUBRICATION POINTS 32DSS102 A 4 32 G CLEANING Regular cleaning with mild soap i e dish soap car wash liquid and drying thoroughly will protect lift painted surfaces Cleaning is especially important in areas where roads are salted in winter Make sure that lift pivot points remain clear and clean prior to lubrication H MAINTENANCE SCHEDULE Under normal operating conditions maintenance inspections are required at least every six months 1750 cycles and a thorough inspection should be performed at service intervals referenced in Table 3 1 Service should be increased under conditions of heavy use more than 10 cycles per day TABLE 3 1 MAINTENANCE SCHEDULE SERVICE ACTION TO PERFORM POINT DAILY SAFETY CHECK Overall Condition Listen for any abnormal noises as lift operates i e grinding or binding noises Control Pendant Check that control pendant is not damaged and cable connectors are tight TWO WEEK SAFETY CHECK Overall Condition Listen for any abnormal noises as lift operates i e grinding or binding noises nspect underside of vehicle to be certain nothing is out of the ordinary leg certain that all lift mounting and support points are in proper order and free from damage and Suppo Points Be certain that all mounting bolts are sufficiently tight Main Lifting Piv Be certain all arm pins are installed properly free from damage and lo
25. E OF VEHICLE BEFORE DRILLING SO AS NOT TO DAMAGE ANY FUEL LINES VENT LINES BRAKE LINES OR WIRES NOTE For applications where power cable is to pass through sheet metal drill 94 hole and use wire clamp provided For applications where cable is to pass through plywood drill 1 hole and use black plastic grommet provided a Refer to Figure 2 10 Locate and drill hole through the vehicle floor near or under pump cover 5 power cable may reach positive pole of solenoid the side opposite to where the solenoid is con nected to the pump motor The hole should be drilled so that it will be hidden by pump cover EN A 1 25 SHEET METAL LL OTHER MATERIALS FIGIIRE 2 10 POWER CART F ACCESS HOLE NOTE Two circuit breakers one 30amp and one 90 amp are provided for lift as circuit protection devices Whatever circuit inter face is supplied by the OEM it should be capable of carrying sufficient amperage of continuous current b Install ring terminals supplied to each end of short power cable 12 long and one ring terminal to one end and one end only of long power cable using an appropriate crimp tool such as Ricon P N 26553 Connect end of the long 4 AWG power cable with ring terminal to main ci
26. F DESCRIPTION QTY PART NO 1 1 30 WELD ASSY 1 V2 BA 044 1 2 32 WELD ASSY 1 V2 BA 045 2 1 VERTICAL ARM 51200 WELD ASSY 2 VS AC 141 2 2 VERTICAL ARM 52000 WELD ASSY 2 VT AC 141 2 3 VERTICAL ARM 55000 WELD ASSY 2 V5 AC 141 3 1 TOP ARM 51200 MECH ASSY 2 VS AC 250 3 2 TOP ARM S2000 MECH ASSY 2 VT AC 250 3 3 TOP ARM 55000 MECH ASSY 2 V5 AC 250 4 1 BOTTOM ARM 51200 MECH ASSY 2 VS AC 252 4 2 BOTTOM ARM S2000 MECH ASSY 2 VT AC 252 4 3 BOTTOM ARM 55000 MECH ASSY 2 V5 AC 252 6 UPPER LINK KNUCKLE LEVER WELD ASSY 2 VT AC 070 7 1 LINK VERTICAL KNUCKLE 51200 ASSY W LOAD SENSOR 1 VS AC 058 7 2 LINK VERTICAL KNUCKLE 52000 ASSY W LOAD SENSOR 1 VT AC 058 7 3 LINK VERTICAL KNUCKLE 5000 ASSY W LOAD SENSOR 1 V5 AC 058 8 SPRING KNUCKLE ACTUATOR 2 VT SP 42 9 RETAINING RING 9 4 14 31 075 10 PIN SNAP RING 0 75 OD X 2 145L 2 VT P1 41 11 SPACER KNUCKLE LINK 4 VT BU 42 12 SOCKET BUTTON 14 20 X 1 SST 6 28805 13 RETAINER CAM ROLLER 4 V2 AC 025 14 1 ROLLER IRS CAM 52000 amp 55000 2 V2 AC 124 14 2 ROLLER IRS CAM 1000 8 51200 2 V2 AC 024 15 PIN CAM ROLLER 2 V2 P1 094 16 BUSHING 12FDU04 34 X 24 25386 18 RIVET 3 16 X 1 2 BLIND AL 10 15918 19 CAP END UPPER PARALLEL ARM 2 V2 AC 89 20 1 BOLT HEX 14 20 X 34 GR5 4 28166 20 2 SOCKET FLAT 14 20 X 51100 BAG OF TEN 1 15928 21 WASHER FLAT SAE 2 28273 22 1 KIT INSTL IRS CBL ASSY REP 1200 2 16093 22 2 KIT INSTL IRS CBL ASSY REP 52
27. INING UPPER LOWER SWITCH BLOCK 1 V2 ES 95 6 SCREW PHILLIPS ROUND HEAD 10 24 X 2 ADJUSTING BAG OF TEN 2 14497 7 SPRING COMPRESSION 30 OD X 2 06 2 V2 ES 93 8 ROLL PIN 94 X 1 TIMING PIN BAG OF TEN 2 14498 9 ROLL PIN 94 X 50 SWITCH BLOCK MOUNT BAG OF TEN 2 14496 10 SWITCH BLOCK ASSY UPPER amp LOWER 2 V2 ES 82 11A ADJUSTING COLLAR ASSY FOLD POWER CUTOFF SN s 32000 62559 1 V2 BU 89 11B ACTUATOR FOLD CUTOFF SN S 62560 1 V2 AC 089 12 SWITCH LIMIT FLOOR LEVEL POWER CUTOFF UP amp DOWN 2 V2 ES 110 13 COMPONENTS SOLENOID BRACKET FOR REPLACEMANT PARTS REFER TO HYDRAULIC POWER UNIT PARTS LIST DRAWING 14 KIT LIMIT SWITCH BLOCK REPLACEMENT 2 V2 ES 61 18 SCREW MACHINE 4 40 X 1 25 PHIL PAN BAG OF TEN 2 15908 19 SCREW MACHINE 4 40 X 75 PHIL PAN BAG OF TEN 4 15909 20 NUT HEX 4 40 BAG OF TEN 4 15903 21 1 HARNESS MAIN ELECTRICAL w INTERLOCK 1 V2 ES 051 21 2 HARNESS MAIN ELECTRICAL W OUT INTERLOCK 1 V2 ES 050 31 CIRCUIT BREAKER MAIN 1 01010 39 SPRING EXTIONSION COVERING CORD V2 ES 25C 2 25448 40 PLATE PENDANT SWITCH GUARD ASSY 1 V2 ES 035 41 CLAMP CABLE 11 16 SN s 53168 1 255161 42 MS 10 24 X PHIL PAN 1 28111 43 PIN EXTENSION FOLD CUTOFF SN s 62560 BAG OF TEN 1 15914 44 MS 10 24 X 1 PHIL PAN SN s 62560 BAG OF TEN 2 15915 45 MS 8 32 X 1 PHIL PAN SN s 62560 BAG OF TEN 1 15906 46 NUT HEX 8 32 NYLON INSERT SN S 62560 BAG OF TEN 1 15907 4
28. Innovation in Mobility KlearVue K Series Folding Platform Personal and Transit Use Wheelchair Lift SERVICE MANUAL 06 29 00 32DSS102 A 1995 2000 RICON CORPORATION All Rights rved U S and Foreign Patent s Pending 320 102 4 1 Printed in the United States of America 320 102 4 2 THIS RICON PRODUCT MUST BE INSTALLED AND SERVICED BY AUTHORIZED RICON SERVICE TECHNICIANS AUTHORIZED RICON SERVICE TECHNICIANS MUST REFER TO THIS MANUAL FOR REPAIR INFORMATION AND MAINTENANCE INSTRUCTIONS Customer Name Installing Dealer Date Installed Serial Number 320 102 Revision Record DESCRIPTION OF CHANGE 32056102 06 29 00 _ 32DSS102 A ECR ECO TABLE OF CONTENTS Chapter Page INTRODUCTION lt 1 1 WARRANTY INFORMATION L Q YS ua q a R a Guia a ua sas 1 2 SERVICE TECHNICIAN INFORMATION I n n 1 3 GENERAL SAFETY PREGAUTIONS ZI T a ves aT aee eer Pra e 1 3 PRODUGITERMNOLOGY Suu 1 4 33 3 3_ 2 1 MECHANICAL INSTALLATION pige nest 2 1 De MIE TALOGATION ANNE 2 1 2 LIFT INSTALLATION GUIDELINES n nnne nennen nnns nennen rennen enn 2 1 M MX
29. NG PLATFORM ASSEMBLY 1200 4 10 FIGURE 4 6 K LIFT FOLDING PLATFORM ASSEMBLY 2003 amp 2005 4 12 FIGURE 4 7 TRAVELING M M M 4 14 FIGURE 4 8 K 1200 HANDRAIL ASSEMBLY 4 18 FIGURE 4 9 K 2005 ADA HANDRAIL ASSEMBLY L n 4 20 32DSS102 A 4 42 FIGURE 4 1 HYDRAULIC POWER UNIT 1 320 102 4 43 MONARCH HYDRAULIC POWER UNIT 1 REF DESCRIPTION QTY PART NO 1 MS 10 24 X PHIL PAN SELF TREAD 3 28111T 2 2 SOLENOID SPST 12V 1 26444 2 2 SOLENOID SPST 24V 1 26449 3 1 HARNESS PUMP W DOOR INTERLOCK 1 V2 ES 100 3 2 HARNESS PUMP W OUT DOOR INTERLOCK 1 V2 ES 150 4 NUT HEX 10 24 BAG OF TEN 3 14489 5 1 SOLENOID DPST 12V 1 26447 5 2 SOLENOID DPST 24V 1 26450 6 1 BUS BAR MOTOR SOLENOID SP SOLENOID 1 V2 ES 034 6 2 BUS BAR MOTOR SOLENOID DP SOLENOID 32000 95999 1 UV ES 040 6 3 BUS BAR SN 96000 1 13087 7 1 MOTOR ASSY 12V 3 MONARCH PUMP SN 32000 95999 1 V2 SH 115 7 2 MOTOR ASSY 24V 3 MONARCH PUMP SN 32000 95999 1 V2 ES 116 7 3 MOTOR ASSY 12V ISKRA 96000 1 14332 MOTOR ASSY W BRACKET 12V ISKRA 1 14345 7 4 MOTOR ASSY 24V ISKR SN 96000 1 14333 MOTOR ASSY W BRACKET 24V ISKRA 1 14346 8 FITTING L 1 2 SAE O RING BOSS 1 2 JIC 1 V2 SH
30. PANT STANDEE POSITION ON PLATFORM RESTRAINT BELT E p BEFORE OPERATING LIFT ja ten ot Facing direction of revel ESTRAINT ELT DECAL STANDEE LOCATION 5 NES EO FIGURE 2 22 DECAL LOCATIONS AND PART NUMBERS 32DSS102 A 4 31 II MAINTENANCE AND REPAIR egular maintenance of the Ricon KlearVue Series platform wheelchair lift is required to help optimize its per formance and reduce the need for repairs This chapter contains lubrication and cleaning instructions mainte nance schedule troubleshooting section and maintenance diagrams N CAUTION THIS RICON PRODUCT IS HIGHLY SPECIALIZED MAINTENANCE AND REPAIRS MUST BE PER FORMED BY AN AUTHORIZED RICON SERVICE TECHNICIAN USING RICON REPLACEMENT PARTS F LUBRICATION N CAUTION DO NOT LUBRICATE MOTOR OR OTHER ELECTRICAL COMPONENTS LUBRICATION OF ELECTRI CAL COMPONENTS MAY ATTRACT DIRT AND DEBRIS CAUSING SHORT CIRCUITS Lubrication should be performed at least every six months or sooner depending on usage Refer to Figure 3 1 and following Maintenance Schedule Lubricate lift at points specified TORSION SPRINGS BOTH SIDES KNUCKLE LINKS BOTH SIDES N N 7 TORSION SPRING N BOTH SIDES 1N NOTE DETAIL B HANDRAILS AND PLATFORM MAY DIFFER FROM ILLUSTRATION LUBRICATE ITH PENETRATING OIL N LUBRICATE WITH
31. RRANTY Ricon Corporation Ricon warrants to the original purchaser of this product that Ricon will repair or replace at its option any parts that fail because of defective material or workmanship as follows e Repair or replace parts for period of one year starting from the date of purchase A complete list of parts cov ered by this warranty can be obtained from an authorized Ricon service technician e Labor costs for specified parts replaced under this warranty for a period of one year from the date put into ser vice A Ricon rate schedule determines parts covered and labor allowed e Repair or replace lift power train parts for a period of five years from date of purchase A complete list of parts covered can be obtained from your authorized Ricon service technician or Ricon If You Need to Return a Product Return this Ricon product to your installing service technician Please give as much ad vance notice as possible and allow a reasonable amount of time for repairs If you are traveling All authorized Ricon service agents will honor this warranty Consult the telephone directory or call or Service Department for the name of the nearest authorized Ricon service technician This Warranty Does Not Cover e Malfunction or damage to product parts caused by accident misuse lack of proper maintenance neglect im proper adjustment modification alteration the mechanical condition of the vehicle road hazards overloading failure to
32. SP 22 13 ACTUATOR WLDT ROLLSTOP RH 1 V2 FL 94 14 KIT ASSY LINK LH 1 19508 15 ASSY ROLLSTOP INNER 30 1 V2 PF 141 16 CATCH BASE LATCH 1 V2 AC 103 17 ADJUSTMENT CAM ROLLER FOLDING 2 15157 18 CAM FOLLOWER 1X 5 8 7 16 20 1 40 20 007 320 102 4 52 LO CM CM gt LLI 6 lt LL LL n l LL x FIGURE 4 6 K LIFT FOLDING PLATFORM ASSEMBLY 2003 amp 2005 320 102 4 53 K LIFT FOLDING PLATFORM ASSEMBLY 2003 amp 2005 REF DESCRIPTION QTY PART NO 1 CATCH BASE LATCH 1 V2 AC 103 2 ASSY ROLLSTOP INNER 30 1 V2 PF 141 3 ADJUSTMENT CAM ROLLER FLDG PLATFORM 2 15157 4 CAM FOLLOWER 1X 5 8 7 16 20 2 40 20 007 5 ROD END 3 8 24 UNF LH THREAD FE 2 15162 6 KIT ASSY LINK RH 2003 2005 1 19522 7 HINGE CONCEALED PLTFR 3 13351 8 HINGE SPLIT PLTFRM 12 VS BU 01 21 9 NUT TEE 4 20 X 1 4 L NECK SST 1 14485 10 TORSION BAR LH 3030 1 V3 SP 21 11 ACTUATOR WLDT ROLLSTOP LH 1 V2 FL 95 12 ROLLSTOP ASSY 4 X 30 1 V2 PF 160 13 PIN CLEVIS 5 16 X 1 B363 2 V2 FL 93 14 TORSION BAR RH 3030 1 V3 SP 22 15 ACTUATOR WLDT ROLLSTOP RH 1 V2 FL 941 16 KIT ASSY LINK LH 2003 2005 1 19523 320 102 4 54 FIGURE 4 7 TRAVELING FRAME 32DSS102 A 4 55 TRAVELING FRAME RE
33. T 1 L L 4 2 42 HYDRAULIG SYSTEM rn P tbe eye EE a veu LG Dre 4 4 4 3 EBEGCTRIGALE SYS TEM tta a kin tete npe ue ine 4 6 44 4 8 4 5 KLIFT FOLDING PLATFORM ASSEMBLY 1200 4 10 46 KLIFT FOLDING PLATFORM ASSEMBLY 2003 amp 2005 eene ene 4 12 4 7 TRAVELING FRAME et coc tu tee 4 14 4 8 K 1200 HANDRAIL ASSEMBLY ude Et nett ite iti c pct ente tetas 4 18 49 K 2005 ADA HANDRAIE ASSEMBBY Prev ten E te Se ete ee aeta ERG 4 20 LIST OF TABLES 1 1 K 1 200 SERIES LIFT TERMINOLOGY de er ed dt ted e B th 1 5 2 1 LIMIT SWITCH ADJUSTMENT CHART 2 17 3 1 MAINTENANCE SGBHEDULE ke RE Ee P D e ME n 3 2 3 2 INTERLOCK INDICATOR TROUBLESHOOTING GUIDE 3 4 3 3 LIFT OPERATIONAL TROUBLESHOOTING GUIDE eene nennen nennen nennen nnns 3 5 3 4 WIREGOEOR GODES iiu eb Uit b v epp eL e n et 3 7 INTRODUCTION 320 102 4 6 movement provides smooth safe entry and exit and lifts up to 800 pounds 354 kilograms The platform is raised with powerful electro hydraulic pump The pump has built in manual backup pump so that it can be raised or lowered manually T he RICON KlearVue Series wheelchair lift provides wheelchair
34. TE HOLES 4 14 9 Refer to Figure 2 6 Align the top bracket holes 5 6 7 and 8 with baseplate assembly holes 5 6 7 and 8 Mark bracket assembly mounting holes 9 10 11 and 12 onto vehi cle step 4 Remove carriage bolts installed in step 2 and carefully push lift back into vehicle interior 5 Drill holes through marked locations 9 10 11 and 12 0 Fasten Bracket Assemblies Lift 1 Using 1 1 2 x 5 16 sheet metal screws with 5 16 lock washers secure lower brackets to vehicle step holes 9 through 12 FIGTIRE 2 6 TOP RRACKET HOLES NOTE If screw in position 12 interferes with proper door operation do not install 2 Reposition lift ensuring that surface beneath lift is free of obstacles 3 Reinsert four 8 x 3 8 carriage bolts through mounting holes at rear of baseplate assembly and insert four 1 1 2 x 3 8 carriage bolts through baseplate and bracket assemblies Place 3 8 washers lock washers and nuts under bracket assemblies and finger tighten nuts NOTE On Dodge and GM vans place four 4 x 4 plates 3 8 washers lock washers and hex nuts on 8 x 3 8 carriage bolts under van and finger tighten On Ford models reinforce vehicle floor with clamping bars They are to be bolted in positions 1 2 3 and 4 and run across width of baseplate to wards center of van 4 Before tightening carriage bolts verify that lift is level with vehicle floor Adjust bracket as sembly b
35. TING i ee t u m ete e re 3 5 E M VM C 3 6 ELECTRICAL WIRING DIAGRAMS a 3 7 1 DIAGRAM LIEGEND ii een 3 7 2 SERIES LIMIT SWITCH STATES unne at 3 8 3 WIRINGIDIAGRAMSu upaqa y ee e Oe 3 9 IV SPARE PARTS uiri terc 4 1 Greier 4 12 LIST OF FIGURES 1 1 2 1 2 2 2 3 2 4 2 5 2 6 2 7 LIFT REFERENGE 1 4 PLATFORM MOUNTING 2 1 FORD VAN CLAMPING BAR ARRANGEMENT 2 2 STEPWEELE BRAGKET ert p te eee te ete ett tette tenti 2 2 M 2 3 VAN BASEPLATE 2 3 2 4 BUS XGEAMPING BAR ARRANGEMENT 2 5 320 102 4 5 28 BUS BASEPLATE HOLES sient 2 5 2 9 ELECTRICAL INSTALLATION I L 2 6 2 10 POWER CABLE ACCESS HOLE 2 7 2 11 GABLE ROUTING eee
36. WIRING DIAGRAMS Refer to following pages 320 102 4 39 ESTRAINT BELT INTERLOCK FIGURE 3 7 WIRING DIAGRAM FOR LIFT WDOOR OPERATOR 32DSS102 A 4 40 FIGURE 3 8 WIRING DIAGRAM FOR LIFT W O DOOR OPERATOR 32DSS102 A 4 41 IV SPARE PARTS T his chapter contains parts diagrams and parts list for the Ricon KlearVue Wheelchair Lift The exploded view of each ma jor lift assembly shows individual or kit components referenced by numbers On each associated list is the reference num ber a part description the quantity used and the Ricon part number For part numbers of lift decals refer to the Decal Locations and Part Numbers Figure 2 22 in Chapter of this manual PARTS DIAGRAMS PAGE FIGURE 4 1 MONARCH HYDRAULIC POWER UNIT 1 emen nnnm nnn aes 4 2 FIGURE 4 2 HYDRAULIG SYSTEM 1 gn Hetero 4 4 FIGURE 4 3 ELECTRICAL SYSTEM 4 6 FIGURE 4 4 PENDANT a 4 8 FIGURE 4 5 K LIFT FOLDI
37. at the lift be installed on a 2 minimum high grade plywood sub floor However this additional installation height may not be ac ceptable in cases where overhead clearance is limited NOTE Be certain to check for proper travel clearance through the doorway 2 a b With door s fully open place position lift in vehicle doorway as close as possible to door with lift s baseplate assembly parallel to side of vehicle Be sure to allow a distance of 34 if possible between door and the part of lift closest to it Adjust lift s left and right side locations to accommodate subframe members Verify proper clearance of door frame passenger seats and outer edge of vehicle floor and pos sible interference with wires fluid lines subframe members etc LIFT INSTALLATION GUIDELINES The mounting of lift is a very important step Lift performance can be greatly affected by improper mounting and or fastening of lift Although fastening details may vary from one vehicle to the next some general principals always apply Be certain that all mounting bolts are properly installed and tightened Bolts used to fasten base plate assembly to vehicle floor should be equivalent to or greater than a strength rating of SAE Grade 5 and torqued to 28 ft Ibs dry Always remember that the most important bolts are those at the rear of the lift since these bolts retain most of load Refer to Figure 2 1 Improper fastening sequence or torquing of b
38. cked in position ots Platform and Plat Be certain platform operates without binding during lift functions form Attachment Points Inner Rollstop Be certain that inner rollstop operates without binding during lift functions Be certain that inner rollstop deploys fully when platform stops at vehicle floor level Be certain inner rollstop rests flat against baseplate Platform Rollstop Be certain that rollstop opens completely without binding when platform contacts ground 32088102 4 33 TABLE 3 1 MAINTENANCE SCHEDULE ACTION TO PERFORM i CAUTION DO NOT ADD FLUID UNTIL PLATFORM IS LOWERED TO GROUND LEVEL ADDING FLUID WHILE LIFT IS ELEVATED WILL CAUSE TANK TO OVERFLOW WHEN PLATFORM IS LOWERED SIX MONTH SERVICE CHECK or 1750 cycles of operation Be certain that all handrail fasteners are properly tightened Cleaning and Clean lift with a mild soap and wipe dry Rub down all surfaces with a light oil using a soft cloth to avoid Lubrication rusting of material Wipe clean any excess oil Following labeled directions on container spray lubricant Curtisol Red Grease 88167 or WD 40 where specified in Lift Lubrication Points diagram Wipe excess grease from surrounding areas Hydraulic Power While platform is at GROUND LEVEL be certain that pump hydraulic fluid level is maintained at required Unit FULL level Add only Texaco hydraulic fluid or equivalent U S mil spec H5606 fluid CAUTION
39. e used if required 320 102 4 16 ELECTRICAL INSTALLATION N CAUTION e NEVER ROUTE ALIVE WIRE BE CERTAIN THAT BATTERY IS DISCONNECTED e ALWAYS ROUTE ELECTRICAL WIRE CLEAR OF ANY MOVING PARTS BRAKE LINES AND EXHAUST SYSTEMS ATTACH SECURELY e WHEN ROUTING ELECTRICAL WIRE THROUGH VEHICLE FLOOR OR WALLS USE A SUITABLE GROMMET TO PROTECT WIRES FROM CHAFFING e IF DRILLING IS NECESSARY BE SURE TO CHECK UNDERSIDE OF VEHICLE BEFORE DRILLING SO AS TO NOT DAMAGE ANY FUEL LINES VENT LINES BRAKE LINES OR WIRES e USE SUPPLIED GROMMET AROUND DRILLED HOLE TO PROTECT CABLE FROM CHAFFING ER SABLE NOT TO TED BETWEEN BATTERY OR SOURCE AND MAIN EAKER LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE TERMINAL OF N SUIT BR BUS BAR 1 C gt BREAKER 50 AMP CIRCUIT BREAKER EADE 4 HEAVY RING TERMINAL JUMPER CONNECTEL BETWEEN 30 AND 8 AMP CIRCUIT BREAKERS AWG CONNECTEI CIRCUIT BREA TERMINAL OF FIGIIRE 2 9 INSTATLTATION DIAGRAM 320 102 1 INSTALL MAIN CIRCUIT BREAKER a Disconnect battery Avoid heat sources b Mount main circuit breaker inside engine compartment as near to battery as possible within 10 12 inches to minimize amount of unprotected cable 2 ROUTE CONNECT MAIN POWER CABLE N WARNING IF ANY DRILLING IS NECESSARY ALWAYS CHECK UNDERSID
40. gainst vertical arms If necessary use manual pump d Refer to Figure 2 4 With door s fully open position lift in vehicle doorway so that the back is supported by vehicle floor and front is supported by both bracket assemblies 320 102 4 13 N WARNING LIFT WEIGHT IS APPROXIMATELY 350 375 LBS TAKE EXTREME CARE WHEN POSITIONING BRACKETS MAY TIP DO NOT POSITION ALONE THIS PROCEDURE SHOULD NOT BE ATTEMPTED BY ONE PERSON FTGITRF 2 4 RRACKET Y e Adjust Base Assembly NOTE If Ricon Power Door Operators are used install them first They may have some influence on location of lift 1 Be certain baseplate assembly is parallel with vehicle floor The baseplate assembly may be slightly offset in door opening to provide proper clearance for passenger seats 2 Before drilling be certain that lift s position does not interfere with closing of vehicle door s as well as clear all passenger seats f Mark Drill Holes NOTE Before drilling holes be sure that no underlying wires or tubes are in the way 1 Refer to Figure 2 5 Mark drill four 25 64 baseplate assembly mounting holes 1 2 3 and 4 through vehicle floor On Dodge and GM vans you must drill through vehicle floor and subframe 2 Place four 8 x 3 8 carriage bolts 4 x 3 8 bolts on Ford vans into holes to secure position 320 102 FIGURE 2 5 VAN BASEPLA
41. h Install wall portion of pendant dovetail clip in an appropriate safe location GROUNDING INSTRUCTIONS a 12VDC Systems 12VDC powered systems require a good ground capable of conducting 90A Most vehicles have a smaller body ground b 24VDC Systems 1 All 24VDC installations require an isolated ground return to battery To assure proper op eration of lift an isolated ground of 4 AWG or heavier cable must be installed 2 Refer to Figure 2 13 The ground cable should be routed from motor grounding stud on pump motor to an appropriate location 320 102 4 20 ONNECTION FIGURE 2 13 24VDC WIRING NOTE If vehicle s system is chassis grounded a grounding strap may be attached to a bare metal chassis surface if not grounding strap must be attached to a ground circuit capable of carrying 90 amps leading back to battery s negative terminal RICON UNSUPPORTED INTERLOCK DEVICE INSTALLATION An interlock device may be installed that is designed to prevent operation of lift or vehicle when it is not safe to do so The interlock is supplied by the installing Ricon service technician and is not a Ri con product Some interlock devices lock vehicle transmission in PARK when lift is deployed o
42. icle Refer to Figure 2 15 This method interrupts power between lift s 8 amp breaker and vehicle s battery It requires circuit protection to be provided by installer Disconnect battery The cable leading to applicable circuit protection from battery must be at least 16 AWG or larger and must not exceed 12 in length Connect INPUT side of interlock circuit to OUTPUT side of circuit protector using 16 AWG or larger wire If an optional 30 amp circuit breaker has been installed next to 8 amp breaker completely remove 18 AWG wire connecting INPUT sides of 30 amp and 8 amp circuit breakers To do this the spade connector must be removed from 8 amp INPUT and 18 AWG wire must be cut as close as possible to 30 amp INPUT connector since it is crimped to that connector along with a 10 AWG wire Connect OUTPUT side of interlock circuit to INPUT side of lift s 8 amp circuit breaker using 16 AWG or larger wire 32DSS102 A 4 22 6 Re connect battery PREFERRED METHOD Power interrupt Refer to Figure 2 16 This method interrupts power between interlock s solenoid and battery This cuts all power to lift It requires circuit protection to be supplied by installer 1 Disconnect battery 2 Disconnect 4 AWG power cable from main breaker at pump solenoid 3 Connect cable to one of terminal posts of interlock solenoid 4 Connect other terminal post of interlock solenoid to empty terminal post of pump solenoid using 4 AWG wire 5 Con
43. ined at the highest level of performance PRODUCT TERMINOLOGY The references used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to Chapter IV for more details 320 102 4 9 FIGURE 1 1 LIFT REFERENCES 320 102 4 10 TABLE 1 1 KLEARVUE SERIES WHEELCHAIR LIFT TERMINOLOGY Left Lift references when installation is viewed from outside of vehicle Right Front Rear Top Bottom Arms Left Right Upper and lower links connecting vertical arm to base plate as sembly Vertical Arms Left Right Connects platform and top bottom arms Handrails Left Right Provide handhold for platform occupant Tie Rods Left and Right Links that cause platform to split as it folds Occupant Restraint Belt Electronically interlocked safety belt that is intended to prevent accel 2005 model eration of wheelchair from platform Lift will not operate unless belt is properly engaged Front Rollstop Front barrier provided to prevent wheelchair from slow inadvertent rolling off of platform when above ground level Platform Component of lift platform which folds during stow operation and Split Front Section unfolds during deploy operation Platform Component of lift where wheelchair and occupant sit during Up and Down operations Bridgeplate Plate that bridges gap between platform and lif
44. ivalent U S mil spec H5606G fluid Air may be trapped in Purge hydraulic system by operating lift through its hydraulic system maximum range of travel for at least four complete cy cles For vehicles that do not use full travel of lift the maximum range of travel is accomplished by raising vehicle on a service hoist or ramp END OF TABLE 320 102 4 36 HYDRAULIC CIRCUIT DIAGRAM OW CONTROL ALVE LEFT LOCATED AT HYDRAULIC CYLINDER T DECELERATION CONTROL VALVE OPTIONAL 1 M ELEC SEAR PUMP FIGURE 3 2 K SERIES HYDRAULIC CIRCUIT DIAGRAM 320 102 4 37 1 ELECTRICAL WIRING DIAGRAMS DIAGRAM LEGEND f g TABLE 3 4 WIRE COLOR CODES LETTER COLOR LETTER END OF TABLE Electrical Connector Description Refer to Figure 3 3 The standard electrical connectors used by Ricon are Molex 062 Series These connectors have terminal numbers molded onto the back use these numbers and colors to iden tify all wires Diagram Labels FIGURE 3 3 MOLEX CONNECTORS Circuit current rating t command ommand oor open Enable From Door Ope OUT and DWN nabled Used b imp by 1 and IN be enabled FIGURE 3 4 DIAGRAM LABEL CHART 320
45. nect circuit protector provided by installer should be 8 amp maximum to main power cable coming from battery which should be disconnected at this time using wire at least 16 AWG or larger not to exceed 12 in length Be sure that wiring cannot pinch or chafe 6 Connect OUTPUT side of circuit protector to INPUT side of interlock circuit provided by in staller using 16 AWG or larger wire 7 Connect OUTPUT side of interlock circuit to coil terminal of solenoid using 16 AWG or larger wire 8 Be sure that interlock is properly grounded If a separate grounding post is provided con nect a 16 AWG wire from ground post to a suitable chassis ground If coil is grounded through body of solenoid be sure that solenoid is mounted to a suitable chassis ground 9 Reconnect the battery 320 102 4 23 2 S L ANE ARS NG IN 8 BREAKER FROM I ITIVE 5 NOID TERMINAL TO CONTRO PENDANT TO INTERLOCK SIZE INDICATOF THIS IS OUTPUT SIDE OF 8 AMP BREAKER LIFT 8 AME INPUT OUTPUT BY INSTALLEI FEMALE SPADE CONNECTOF FEMALE PREVIOL JUTPUT TALLER INSTALLATION MUST C 2 ONFORM TO CIRCUIT BREAKEI 2 SEC MALE SPADE CONNECTOR SPADE CONNECTOR SLY CONNECTED II IDE OF 8 AMF BREAKER ALL INTERL R
46. o next step if pump motor does not shut off Refer to Figure 2 21 Remove the 14 20 x 1 00 locking set screw with hex recess from end of pressure switch to gain access to adjustment screw Save screw for reinstallation FIGURE 2 21 HYDRAULIC PUMP WITH PRESSURE SWITCH Insert a 1 8 hex wrench into pressure switch and engage adjustment screw inside Turn screw 1 8 turn clockwise this will increase the weight required to activate switch and then repeat 50 Ib load check described above Repeat adjustment as necessary to achieve correct setting Reinstall set screw and tighten locking set screw 320 102 4 29 D VERIFY INSTALLATION Verify there is no interference with operation of the lift by interior or exterior components The lift is designed to carry the weight of wheelchair and its passenger The vehicle structure must be adequate to support all loads produced during lift operation as well as forces incurred by motion of vehicle while driven N CAUTION DO NOT OPERATE LIFT DURING LOAD TEST THE LOAD TEST IS INTENDED TO TEST LIFT INSTALLATION MOUNTING POINTS NOT LIFTING CAPACITY REMOVE TEST WEIGHT IMMEDIATELY AFTER TEST WHEN TEST WEIGHT IS PLACED ON PLATFORM THE VEHICLE SUSPENSION WILL COMPRESS AND VEHICLE WILL LEAN IF WEIGHTED PLATFORM TOUCHES GROUND REMOVE WEIGHT RAISE PLATFORM AND RETEST The lift must be test loaded to 125 of its rated 800 pound load capacity to verify
47. olts if necessary NOTE Tilting lift towards inside of van may hinder its initial unfolding Install lift with its baseplate assembly as level as possible 5 Tightening carriage bolts requires special care to keep baseplate assembly from warping when secured to vehicle floor II baseplate assembly warps the vertical arms will not be parallel Corrections can be made by shimming at appropriate locations Refer to Figure 2 5 To help prevent warping tighten the eight carriage bolts six on Dodge van with sliding door to 28 ft lbs in the following sequence DODGE WITH SWING DOORS ALL FORD AND GM VANS 2 3 6 7 1 4 5 8 DODGE WITH SLIDING DOORS 2 3 5 8 1 4 NOTE Vertical Arms must be parallel for proper operation Adjust bolts as required Best results obtained when lift is mounted on plywood Shims although best avoided may be used if required 6 Refer to Figure 2 6 Make certain that holes 13 and 14 on front of each bracket assembly are drilled through and 5 16 bolts are inserted to lock position of bracket assemblies LIFT INSTALLATION INTO BUSES Refer to Figure 2 7 Since clamping bars are used on most bus installations they help distribute floor loading and should only be cut if needed to clear a subframe member A subframe member should be used to support clamping bar 320 102 4 15 VEHICLE FL LA FIGITRE 2 7 RIIS CT AMPING RAR ARRANGEMENT a Wi
48. olts may result in a warped or buckled baseplate and therefore cause lift to operate unevenly Refer to Figure 2 2 On Ford van installations clamping bars should be used to help distribute floor loading and should only be cut if needed to clear a subframe member Use the subframe member as a support for the clamping bar RRECT TOO OPEN TOO CLOSED LOOSEN HERE TIGHTEN HERE FIGIIRE 2 1 PLATFORM MOTINTING 320 102 4 12 EHICLE FL FIGURE 2 2 FORD VAN CLAMPING BAR 3 LIFT INSTALLATION INTO VANS a Refer to Figure 2 3 Using four 1 x 3 8 bolts 3 8 washers 3 8 lock washers and 3 8 hex nuts assemble two bracket assembly kits NOTE The top bracket must overlap bottom bracket and both slots must face outward FIGITRE 2 3 STEPWFI I Position and adjust height of both bracket assemblies so that top bracket is level with vehicle floor Tighten bracket assembly bolts Be certain that lift is fully closed with handrails folded tight a
49. r do not allow lift to be deployed unless vehicle transmission is in PARK and emergency brake is set Other devices will stall vehicle s engine if lift is deployed and emergency brake is released or transmission is shifted from PARK There may be other types of interlock devices that disable lift or vehicle and prevent unsafe lift operating conditions Because these devices are non Ricon products Ricon is not aware of all that are available For this reason it is very important that interlock device be properly installed such that it does not interfere with safe operation of lift or create an electrical or fire hazard The installer should always be certain that none of the original equipment electrical circuit breakers fuses or solenoids are bypassed removed or altered Be sure no wires are left frayed or hanging loose after installation of the interlock device If you have any questions about proper installation of these interlock devices please contact our Product Support Department immediately DO NOT OPERATE LIFT UNLESS YOU ARE CERTAIN THAT INTEGRITY OF LIFT S ELECTRICAL CIRCUITS AS DESIGNED HAS BEEN MAINTAINED 320 102 4 21 WIRING DIRECTLY BATTERY S POSITIVE TERMINAL IS NOT PROTECTED AGAINST SHORT CIRCUITS WIRING ATTACHED DIRECTLY TO BATTERY MUST BE KEPT AS SHORT AS POSSIBLE 12 OR LESS AND MUST BE ROUTED SO THAT THERE IS NO RISK OF PINCHING WIRES FOR INTERLOCK CIRCUIT SHOULD BE ROUTED
50. rcuit breaker then 32DSS102 A 4 18 route power cable underneath vehicle floor and up through hole in floor d Be certain that power cable is secure Bind power cable to pump assembly harness and to pump motor using cable ties Avoid pinch points exhaust system any moving parts and brake lines N WARNING BE SURE THAT THERE IS NO INTERFERENGE WITH ANY PARTS THAT COULD DAMAGE POWER CABLE OR OTHER WIRES IN ANY WAY e Refer to Figure 2 11 Cut any excess wire from long cable install remaining heavy ring terminal to unterminated end of long cable and to connect it to live side of solenoid Be certain that red wire from main circuit breaker if applicable is connected to positive solenoid pole ERTICAL f Refer to Figure 2 12 next page Connect appropriate RICON lift control interface to lift and se cure control interface to lift and secure control cable to vehicle floor with supplied cable clamp 320 102 4 19 3 FIGTIRE 2 12 CONTROL INTERFACE AND STRAIN RELIEF NOTE For applications where hand held control pendant is used it is essential that strain relief be installed N CAUTION BE SURE THAT HARNESS DOES NOT INTERFERE WITH ANY MOVING PARTS OR BINDS AGAINST ANY PARTS OR IS PINCHED IN ANY WAY 0 Connect short 12 cable from battery s positive terminal to main breaker terminal closest to bat tery
51. t baseplate when plat Inboard Rollstop form is at floor level Also acts as rear rollstop when platform is in motion Hydraulic Cylinders Left Right Telescoping steel tube which converts hydraulic pressure into lifting force Hydraulic Power Unit Contains pump used to create hydraulic pressure to raise and fold the lift as well as valve to unfold and lower lift Control Pendant Hand held device used to control the lift operating functions Manual Backup Pump Handle Used to operate manual back up pump Baseplate Assembly Assembly that bolts securely to the vehicle floor END OF TABLE INSTALLATION 32DSS102 A 4 11 his chapter contains information for installing the RICON KlearVue Series platform wheelchair lift into most vans T and buses although custom installations are also possible in other types of vehicles Due to the wide range of applications of lift specific information for every possible application is not available The following general pro cedures will apply to most installations Contact Ricon Product Support for instruction about installations not covered To install lift refer to following sections and perform procedures carefully and in the order they are presented Be cer tain that installation instructions are followed exactly and do not eliminate any steps or modify product A MECHANICAL INSTALLATION LIFT LOCATION The installation surface must be flat and level It is recommended th
52. tempted without the immediate presence of person capable of rendering aid An injury no matter how slight should always be attended Always administer first aid or seek medical attention immediately Protective eyeshields and appropriate clothing should be worn at all times To avoid injury always exercise caution when operating and be certain that hands feet legs and clothing are not in the path of product movement Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water and wash with soap immediately Always work in properly ventilated area Do not smoke or use an open flame near battery Do not lay anything on top of battery Check under vehicle before drilling so as not to drill into frame subframe members wiring hydraulic lines fuel lines fuel tank etc Read and thoroughly understand the operating instructions before attempting to operate Inspect the product before each use If an unsafe condition unusual noises or movements exist do not use until the problem is corrected Never load or stand on the platform until the installation is complete Upon completion of installation always test load the lift to 125 of its rated load capacity Stand clear of doors and platform and keep others clear during operation The product requires regular periodic maintenance A thorough inspection is recommended at least every six months The product must always be mainta
53. th door s fully open position lift in vehicle doorway as close as possible to door with lift s baseplate parallel to side of bus N WARNING LIFT WEIGHT IS APPROXIMATELY 350 375 LBS TAKE EXTREME CARE WHEN POSITIONING BRACKETS MAY TIP DO NOT POSITION ALONE THIS PROCEDURE SHOULD NOT BE ATTEMPTED BY ONE PERSON b Refer to Figure 2 8 Mark drill eight 25 64 baseplate assembly mounting holes 1 thru 8 through vehicle floor NOTE Before drilling any holes be sure that no underlying wires or tubes are in the way Fasten Lift FIGITRE 2 5 RIIS HOLES 1 Insert eight 4 x 3 8 carriage bolts through baseplate and vehicle floor 2 Install support tubes 4 ea to bolts underneath vehicle floor across baseplate i e from 1 to 5 2 to 6 etc and secure lift to vehicle floor with 3 8 washers lock washers and hex nuts 3 Tightening carriage bolts requires special care to keep baseplate assembly from warping when secured to vehicle floor If baseplate assembly warps vertical arms will not be paral lel Corrections can be made by shimming at appropriate locations To help prevent warp ing tighten the eight carriage bolts to 28 ft lbs in following sequence 2 3 6 7 1 4 5 8 NOTE Vertical Arms must be parallel for proper operation Adjust bolts as required Best results are obtained when lift is mounted on plywood Shims although best avoided may b
54. to lift or not It does not indicate proper operation of the interlock The light is interfaced with the electrical system so that no matter which interlock system method is used the light will be ON when interlock allows electrical power to lift and OFF when interlock has disabled power to lift When there is no interlock system installed the light stays illuminated at all times A light assembly is installed in the position where door operator circuit breaker would normally be mounted on all lift assemblies without optional door operator The light indicates power is supplied to signal portion of electrical system and will aid in diagnosing electrical problems TABLE 3 2 INTERLOCK INDICATOR TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE Light is not lit lift does not Control system circuit breaker is tripped operate Interlock system is not allowing power to lift due to an unsafe condition or a faulty interlock Light is not lit lift oper Light needs to be replaced ates Light is lit lift works in an Interlock is not functioning unsafe condition Light is lit lift does not There is a problem with electrical system either with power or signal operate side Both will have to be checked but start with power side since it is less complicated END OF TABLE 320 102 4 35 5 LIFT TROUBLESHOOTING TABLE 3 3 LIFT OPERATIONAL TROUBLESHOOTING GUIDE POSSIBLE CAUSE REMEDY HYDRAULIC FLUID LEAKS Loose hydraulic fitting
55. turns counter clockwise push screw forward STOW and DEPLOY platform then repeat this step Cycle platform to UP position When in UP position platform should stop short of vehicle floor level If not turn UP CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counter clockwise push screw forward cycle plattorm DOWN then UP then repeat this step Cycle platform to STOW and DEPLOY Push and hold control pendant DEPLOY switch Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise until platform jogs down to vehicle floor level Make sure that clearance be tween knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from left or right arm stop turning screw and release DEPLOY switch Cycle platform DOWN to ground level then UP until it stops Push and hold pendant UP switch Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise until platform jogs up to vehicle floor level Make sure that clearance between knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 72 maximum and unequal from left or right arm stop turning screw and release UP switch If lift does not operate after 1 2 full turns of adjustment screw cycle platform UP and DOWN The UP CUTOFF SWITCH is less sensitive than OUT CUTOFF SWITCH 320 102 4 26 Cycle platform through all functions DEPLOY DOWN UP and STOW to verify correct adjust ment Refer to Table 2 1 if necessary TABLE 2 1

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