R1209 Six-Way™ Power Seat Base Service Manual
Contents
1. FIGURE 2 6 SEAT TO WALL CLEARANCE Using Forward Reverse toggle switch move seat to middle of Power Seat Base m Using Swivel In Out toggle switch swivel seat to IN position n Disconnect power source from Power Seat Base 32DSB04 B 2 AN WARNING THE BASE FRAME IS DESIGNED TO ACCOMMODATE ONLY SIX MOUNTING BOLTS ADDITIONAL BOLTS IN NON AUTHORIZED LOCATIONS MAY ACT AS SEAT POSITION STOPS AND CAUSE MOTOR FAILURE DURING THE UP DOWN FUNCTION THE PROPER DRIVING POSITION OF THE POWER SEAT BASE IS THE FORWARD MOST AND LOWEST POSITION At each base frame mounting hole drill a 5 16 8 mm diameter hole through floor N CAUTION A warped or uneven base frame installation can cause seat motor failure during forward or reverse movement Variations in vehicle floor designs make it essential that care be taken when fastening the base frame to the floor Add spacers between the floor and base frame to achieve level installation The seat support must move freely on base frame Refer to Figure 2 7 Determine if spacer blocks are needed between Base Frame and vehicle floor due to floor surface being uneven Fabricate spacer blocks if required and position be tween base frame and floor F E BW dd v JNEVEN yf EHICLE SPACER FLOOR LOCKS FIGURE 2 7 UNEVEN VEHICLE FLOOR PROFILE N WARNING2. MOUNTING SCREW LENGTH MUST BE SUFFICIENT TO PROVIDE AT LEAST ONE FULL THREAD PROTRUDING BEYOND THE LOCKNUT WHEN INSTALLED IF SPACERS ARE NEEDED USE CORRESPONDINGLY LONGER GRADE 5 SCREWS q Refer to Figure 2 8 Insert six mounting screws through base frame mounting holes 32DSB04 B 2 2 5 2 6 4 Ls 4 ZZZZZZZZZZ E FIGURE 2 8 BASE FRAME MOUNTING r From beneath vehicle install fender washers and locknuts on each mounting screw REINSTALL FACTORY SEAT BELT AND SHOULDER HARNESS To reinstall the factory seat belt and shoulder harness if necessary follow this procedure a If factory seat belts and shoulder harness were mounted on vehicle floor and or body and their mounting position is still accessible remount in original position with original hardware b If factory seat belts and shoulder harness were attached to factory seat base or their mounting holes covered by Power Seat Base refer to Figure 2 9 and attach to Base Frame using original or equal strength hardware FIGURE 2 9 SEAT BELT MOUNTING LOCATION C Make sure seat belt wiring is reconnected ADJUST SEAT FOR FACE FORWARD POSITION To ensure that the seat position is perfectly face forward when swivelled to the IN position follow this procedure a Temporarily connect 12VDC power source to the Power Seat Base battery positive termina
3. Ricon A Wabtec subsidiary R1209 Six Way Power Seat Base Service Manual 02 16 15 32DSB04 B 2 2015 RICON CORPORATION All Rights Reserved HOME Printed in the United States of America This Ricon service is for use by qualified service technicians and is not intended for use by non professionals do it yourselfers The manual provides es sential instructions and reference information which sup ports qualified technicians in the correct installation and maintenance of Ricon products Qualified service technicians have the training and knowledge to perform maintenance work properly and safe ly For the location of a Ricon dealer or qualified service technician in your area call Ricon Product Support at 1 800 322 2884 Customer Name Installing Dealer Date Installed Serial Number 32DSB04 B 2 Revision Record REV PAGES DESCRIPTION OF CHANGE ECR ECO Dates and Logo Ea Update to company addresses 32DSB04 Update to dealer and qualified service technician verbiage UN Update to item 41 Superseded 45 Update to item 85 1 Superseded ee Update to item 85 2 Superseded ii 32DSB04 B 2 TABLE OF CONTENTS Chapter Page I ZINTRODUGTIONS TEE 1 1 A RICON 1 YEAR LIMITED WARRANTY 4 1 2 B SHIPMENT INFORMATION cccccccccccsscccssececcsseceseeecsaeeecaeescseecsseeecsaeesesaeceesseccsaeescaaesseaeeceeeeecaeescaeeseaaeeeeees 1 3 GE
4. 009 BAG OF 10 2 19784 56 1 PLATE FRAME WASSY STANDARD 1 16003 56 2 PLATE FRAME WASSY EXTENDED 1 16070 57 SWITCH TOGGLE DPDT 4 TABS OLD RGB PSB 3 26433 58 DECAL CONTROL PANEL PSB 1 26112 59 GUARD SWITCH SAFETY 1 PS 1052 60 SMS 8 X 1 2 PHIL PAN HD TEK BAG OF 10 1 15961 61 MS 10 24 X 3 8 PHIL PAN BAG OF 10 12 15944 62 SCREW PHP 10 24 X 5 8 BAG OF 10 4 28112 63 BOLT HEX 1 4 20 X 1 1 2 GR5 BAG OF 10 3 25640 64 ASSY WELD UPPER FRAME 1 16065 65 SOCKET FLAT 10 24 X 3 8 SST BAG OF 10 4 15962 32DSB04 B 2 REF DESCRIPTION 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 ASSY SCISSOR FRAME MOTOR ASSEMBLY UPPER SEE KIT 01002 STOP SWIVEL DELRIN BLOCK SEE KIT 01006 SOCKET CAP 1 4 20 X 0 75 BAG OF 10 SEE KIT 01006 SOCKET BUTTON HEAD SCREW BLK 1 4 20 X 1 PLATE MOUNT REAR BLOCK SEE KIT 01282 STOP REAR BLOCK SEE KIT 01282 PLATE REAR STOP SEE KIT 01282 GEAR DRIVE BEARING THRUST 375 ID X 625 OD X 0585 BEARING DU 3 8 ID X 1 4 L NUT HEX 3 8 16 NYLON INSERT BAG OF 10 BEARING DU FLG 1 2 ID X 1 4 L WASHER STEEL 0 508 I D X 0 749 O D X 0 045 THK BAG OF 10 SPACER REAR FRAME STANDOFF BRIDGEPLATE ACTUATOR PIVOT SCREW CAR 5 16 18 X 1 3 4 BAG OF 10 WASHER SPL 8 BAG OF 10 PLATE STIFFENER GEAR GUIDE 85 1 DRIVE HORIZONTAL ASSY STD SUPERSEDED 85 1A ASSY HORIZONTAL DRIVE W SHOCK 85 2 DR
5. 34 3 centimeters of front to rear travel 9 0 22 9 centi meters of up and down travel plus 90 of right swivel and 82 of left swivel The original seat installs on the Seat base lt uses a scissors arm lifting mechanism with a capacity of 300 pounds 136 kilograms The R1209 Power Seat Base be installed below either the driver CAs or passenger seats and is designed to provide adequate clearance gt to the airbag SRS control module if present located on the floor e gt beneath the seats Three fingertip control switches are used to con trol the motion of each seat This manual contains installation service and maintenance instruc tions for the Power Seat Base The installation instructions must be followed exactly with no steps eliminated It is equally important that the product not be modified in any way Once the Power Seat Base is installed it is important that it be properly maintained by following the Ricon recommended cleaning lubrication and inspection instruc tions If there are questions about this manual or additional copies are needed please contact Ricon Product Support at one of the following locations Ricon Corporation 1135 Aviation Place San Fernando 9 1340 elc cioe caeci asia rra pues dE ra E erra RUEDA 818 267 3000 Outside 818 Area Code eclesie eo Ren cre donna ood eaa dp rn 800 322 2884 World Wide Webs
6. Swivel Right Left toggle switch Repair connector Toggle switch defective Replace toggle switch Swivel motor defective Replace motor END OF TABLE 3 2 32DSB04 B 2 ELECTRICAL WIRING DIAGRAM FIGURE 3 1 ELECTRICAL WIRING DIAGRAM 32DSB04 B 2 3 3 3 4 This page intentionally left blank 32DSB04 B 2 IV PARTS DIAGRAMS AND LISTS his chapter contains parts diagrams and parts lists for the RICON R1209 Six Way Power Seat Base The ex ploded view of each major lift assembly shows individual components referenced by numbers On each asso ciated parts list are reference numbers parts descriptions the quantities used and Ricon part numbers R1209 R1209 E and R1209 L 16054 17141 PARTS DIAG RAM meer PAGE FIGURE 4 1 POWER SEAT BASE UPPER eite deme Rhe Ee rk s e ERE ieie 4 2 FIGURE 4 2 POWER SEAT BASE LOWER aa a nnn eere tenete ener 4 3 R1209 SPECIFICATIONS 3 LL 4 6 32D
7. circumstances should installation maintenance repair and adjustments be attempted without the immediate presence of a person capable of rendering aid An injury no matter how slight must be attended to Administer first aid or seek medical attention immediately Protective eyeshields and appropriate clothing should be worn at all times To avoid injury exercise caution when operating and be certain that hands feet legs and clothing are clear of the seatbase Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water and wash with soap immediately Work in a properly ventilated area Do not smoke or use an open flame near a battery Do not lay anything metallic on top of battery Check under vehicle to avoid drilling into frame subframe members wiring hydraulic lines fuel lines fuel tank etc Read and thoroughly understand the operating instructions before attempting to operate Inspect the product before each use If an unsafe condition unusual noises or movements exist do not use seatbase until the problem is corrected Keep others clear during operation The product requires regular periodic maintenance The product should be maintained at the highest level of performance 32DSB04 B 1 1 3 1 4 MAJOR SEAT BASE COMPONENTS Component references used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to Chapter IV for more detail
8. connect other end to positive terminal of vehicle battery D VERIFY INSTALLATION e Becertain that all decals are properly located and affixed to the power seat base e Clear the vehicle floor of all loose material high plush carpet strands etc which may interfere with the operation of the power seat base e Make sure that all fasteners are tightened properly e sure that the inside rails of the upper frame base frame and the scissor actuator assembly lubricated with light oil e Operate the Power Seat Base through several cycles of Up Down Forward Reverse and Swivel Left Right movements e Verify that the face forward position for the seat is straight ahead relative to the vehicle e The proper driving position for the Power Seat Base is at its LOWEST and FORWARD MOST position Adjust if necessary e Make sure that the seat belt indicator chime operates properly when the vehicle ignition is turned ON E CUSTOMER ORIENTATION IMPORTANT Customer Orientation Ricon Sales Service Personnel must review the Warranty and the Service Owner Manual with the customer to be certain he she understands the safe operation of the Power Seat Base Instruct the customer to always follow the operating instructions without exception N WARNING VERIFY THAT THE SEATBASE TRAVELING FRAME AFTER INSTALLATION HAS A MINIMUM CLEARANCE OF 120 1 8 BETWEEN IT AND THE AIRBAG CONTROL MODULE THE AIRBAG CONTROL MODU
9. if present and mounting hardware Remove and retain locknuts that attach seat to factory seatbase Remove seat from vehicle Remove and retain locknuts and or screws that attach factory seatbase to floor Remove factory seatbase from vehicle stallation or operation of the Power Seat Base Refer to the installation instructions provided with the R1209 Power Seat Base for instructions pertaining to your particular vehicle WARNING VERIFY THAT THE SEATBASE TRAVELING FRAME AFTER INSTALLATION HAS A MINIMUM CLEARANCE OF 120 1 8 BETWEEN IT AND THE AIRBAG CONTROL MODULE THE AIRBAG CONTROL MODULE COULD INADVERTENTLY DEPLOY THE AIRBAGS IF STRUCK BY THE TRAVELING FRAME WARNING THE BASE FRAME MAKES USE OF SIX MOUNTING SCREWS ONLY ADDITIONAL SCREWS INSTALLED IN NON SPECIFIED LOCATIONS MAY ACT AS SEAT POSITION STOPS WHICH COULD RESULT IN MOTOR FAILURE DURING UP DOWN MOTION THE PROPER DRIVING POSITION OF THE POWER SEAT BASE IS THE LOWEST AND FORWARD MOST POSITION CAUTION Check vehicle before drilling Do not drill into factory wiring hydraulic lines fuel lines fuel tank etc To prepare the vehicle for installation of the Power Seat Base perform this procedure a b Safely park vehicle on a flat level surface and turn engine off Disconnect seat belt wiring Remove and retain seat belt shoulder harness if necessary and mounting hardware R
10. E 1620 16 FL 2402 2 25306 25 SPACER FLANGED UPPER FRAME 2 PS 0052 26 SNAP RING EXTERNAL RETAIN 1 1 15987 27 SCREW HEX 3 8 16 X 2 GR5 BAG OF 10 1 45814 28 MOTOR DELCO PH3 MODIFIED 2 V2 ES 040 29 SCREW FHS 10 24 X 3 8 BAG OF 10 2 25343 30 SCREW PHP 8 32 X 1 4 BAG OF 10 11 25780 31 NUT SCISSORS ACTUATOR DISCONTINUED REFERENCE ONLY 1 PS 1046 32 SCREW SPECIAL ACTUATOR NUT 2 PS 1059 33 ASSY SCISSOR ACTUATOR 1 PS 1140 34 BEARING SLIDE 6 PS 0031 35 NUT JAM 1 2 20 BAG OF 10 6 19758 36 PIN SLIDE BEARING ADJUSTMENT X 1 50 4 PS 0032 37 NUT HEX 7 16 14 DISCONTINUED REFERENCE ONLY 2 28336 39 STUD WASSY 2 PS 2022 40 PIN SLIDE BEARING ADJUSTMENT X 2 25 2 PS 0033 41 MOTOR DRIVE ASSY USE FOR S N 77200 THRU S N 500820 1 PS 2046 41 1 MOTOR DRIVE ASSY USE FOR S N 500821 AND ABOVE 1 48497 42 BLOCK STANDOFF 2 PS 2042 43 SCREW FHP 1 4 20 X 2 BAG OF 10 4 19796 44 SCREW SHC 8 32 X 1 BLK BAG OF 10 3 19797 45 GUIDE WELD RACK GEAR 1 PS 1009 46 1 GEAR RACK WASSY STANDARD 1 PS 2037 46 2 GEAR RACK WASSY EXTENDED 1 PS 2038 47 PLATE HORIZONTAL DRIVE 1 PS 2041 48 BOLT HEX 1 4 20 X 1 GR 5 BAG OF 10 1 14493 49 NUT HEX 1 4 20 BAG OF 10 1 25612 50 BOLT CARRIAGE 5 16 18 X 3 4L GR5 PL DISCONTINUED REFERENCE ONLY 2 282293 51 STANDOFF GEAR MOUNT 1 PS 2006 52 NUT ESN 5 16 18 BAG OF 10 3 13349 53 WASHER SPL 1 4 BAG OF 10 2 45815 54 SCREW BHS 1 4 20 X 1 2 BLK BAG OF 10 2 15985 55 BUMPER RUBBER 315
11. HIPPED SWIVEL 2 it SWIVEL ADJUSTMENT iU STOI E g pow qum Mean REAR STO MOS PLATE i we z gu uw L SWIVEL a ps ADJUSTMENT 1 STOP BOLT i AND NUT JPPER FRAME ASSEMBLY FIGURE 2 1 SWIVEL PLATE CONVERSION 5 Temporarily reconnect 12VDC power source to Power Seat Base positive to RED and negative to GREEN and verify that swivel plate stops face forward when rotated IN NOTE To adjust the face forward position use the Swivel In Out toggle switch to rotate swivel plate out 2 3 loosen swivel adjustment stop bolt as needed tighten locknut and then rotate swivel plate IN Disconnect power source from Power Seat Base 6 At underside of swivel plate remove and retain bolts anchoring control box assembly Relocate wir ing harness and install control box assembly on right side of Power Seat Base 32DSB04 B 2 2 1 2 2 MECHANICAL INSTALLATION To install the Power Seat Base refer to the following sections and perform the procedures carefully and in the order that they are presented Be certain that the installation instructions are followed exactly and do not eliminate any steps or modify the product If any questions arise that are not covered in this section contact Ricon Product Support for assistance 1 VEHICLE PREPARATION Safely park vehicle on a flat level surface and turn engine off Disconnect seat belt wiring Remove and retain seat belt plus shoulder harness
12. IVE HORIZONTAL ASSY EXT SUPERSEDED 85 2A ASSY HRZNTL DRIVE EXT W SHOCK 86 87 SCREW HEX 1 4 20 X 1 1 4 SST BAG OF 10 DECAL UNPACKING INSTR PSBASE 88 DECAL SERIAL CE UNIVERSAL 89 90 91 92 93 94 DECAL PATENT PENDING GENERIC BRACKET SWIVEL GUIDE BRACKET INSERT SWIVEL GUIDE SCREW PHP 10 24 X 1 2 BAG OF 10 SCREW HEX 1 4 20 X 3 4 BAG OF 10 KIT REPLACEMENT ASSY SWITCH BOX PSB CIRCUIT BREAKER 20A Decal is in two parts and is replaceable only by Ricon Not shown 32DSB04 B 2 QTY nhan y Ban was HH NMA mma PART NO 16059 PS 1106 PS 1202 15972 28183 PS 1200 PS 1198 PS 1199 PS 2010 25375 253845 15931 253846 25344 10887 F9 0234 45816 15913 PS 2035 PS 2047 48400 PS 2045 48496 25779 26203 32 10 171 16021 UL BA 021 13304 13308 17707 26400 4 5 APPENDIX 1 R1209 POWER SEAT BASE SPECIFICATIONS Electro Mechanical Motor Rating Vertical 12 Volt DC 16 Amp avg cycle Motor Rating Horizontal 12 Volt DC 9 Amp avg cycle Motor Rating Swivel 12 Volt DC 5 Amp avg cycle Rated Load Capacity 300 Pounds Seat Base Weight C4 C2 DIMENSIONS inches Height Height Ver
13. LE COULD INADVERTENTLY DEPLOY THE AIRBAGS IF STRUCK BY THE TRAVELING FRAME 32DSB04 B 2 2 7 This page intentionally left blank 32DSB04 B 2 Ill MAINTENANCE AND TROUBLESHOOTING R egular maintenance of the RICON R1209 Six Way Power Seat Base will provide optimum performance and reduce the need for repairs Ricon products are highly specialized and maintenance must be performed by a Ricon dealer or qualified service technician using Ricon replacement parts Maintenance inspections should be done at least every six months MAINTENANCE SCHEDULE Scissor actuator assembly Up Down ball and screw lubrica Apply light oil as necessary tion A END OF TABLE TROUBLESHOOTING GUIDE For troubleshooting the Power Seat Base refer to Table 3 2 and Figure 3 1 The troubleshooting guide is intended to provide a logical starting point for general lift problems However not all possible problems or combinations of problems are listed The guide requires that the vehicle battery is fully charged and the battery connections are clean and tight N WARNING THE TROUBLESHOOTING GUIDE DOES NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRELIMINARY PROCEDURES A RICON DEALER OR QUALIFIED SERVICE TECHNICIANS SHOULD PERFORM TROUBLESHOOTING 32DSB04 B 2 3 1 TABLE 3 2 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY GEERATION No electrical power to Power Seat Base Main ci
14. NERAL SAFETY PRECAUTIONS S 4 1 3 D MAJOR SEAT BASE COMPONENTS 4 1 4 ll INSTALLATION INSTRUCTIONS ee 2 1 A LEFT SWIVEL CONVERSION 4 2 1 B MECHANICAL INSTALLATION 4 2 2 1 WEHICEE PREPARATIONS a e reda en dde dec 2 2 2 ATTACH FACTORY SEAT AND BASE TO POWER SEAT BASE pp 2 2 3 POWER SEAT BASE POSITIONING AND INSTALLATION pp 2 3 4 REINSATLL FACTORY SEAT BELT AND SHOULDER HARNESS pp 2 6 5 ADJUST SEAT FOR FACE FORWARD POSITION pp 2 6 G ELEG TRICAE INSTALLATION seize i tst noted uta ae 2 7 D VERIFYANSTALELA TION itat ice tet e e Cam a t mte dte Ht tf datus 2 7 E CU STOMER QRIENTATIGN is ate a A Ce nee Rl 2 7 MAINTENANCE AND n nhan na an RR RR RR RR RR 3 1 MAINTENANCE SCHEDULE eet tle ir cn tll pre tdeo sten ed e ade e PA Pere es 3 1 TROUBEESHOOTING GUIDE AeA RAE EEAS SENEE En 3 1 C ELECTRICAL WIRING DIAGRAM pt 3 3 IV PARTS DIAGRAMS AND LISTS wise 5 nd 4 1 LIFT SPECIFICAT ON O a Em 4 6 32DSB04 B 2 iii This page intentionally left blank 32DSB04 B 2 T INTRODUCTION he RICON R1209 Six Way Power Seat Base facilitates the transfer from a wheelchair to an interior vehicle seat and vice versa The seat base provides 13 5
15. SB04 B 2 4 1 SEE DETAIL FIGURE 4 1 POWER SEAT BASE UPPER 32DSB04 B 2 4 2 FIGURE 4 2 POWER SEAT BASE LOWER 32DSB04 B 2 SIX WAY POWER SEAT BASE ASSEMBLY R 1209 SERIAL NO S 91685 and HIGHER REF DESCRIPTION QTY PART NO 1 NUT HEX 1 4 20 NYLON INSERT BAG OF 10 12 15919 2 ASSY WELD SWIVEL PLATE 1 16018 3 SPACER SWIVEL GEAR 3 PS 1124 4 CLAMP FLAT PLASTIC 2 PS 1068 5 CLAMP NYLON 1 2 BLACK BAG OF 10 7 19774 6 SCREW PHP 10 24 X 1 4 BAG OF 10 4 45811 7 HARNESS POWER SEAT BASE 1 PS 1069 8 SCREW HEX 1 4 20 X 3 4 GR5 BAG OF 10 2 13308 9 BAR REAR FRAME 1 PS 2004 10 WASHER FLT 35 X 62 X 09 RBR BAG OF 10 2 19788 11 NUT HEX 10 24 BAG OF 10 6 14489 12 WASHER 10 SPLIT LOCK BAG OF 10 6 15941 13 WASHER FLT 281 X 625 X 065 BAG OF 10 3 17504 14 NUT TOGGLE SWITCH U 550 BAG OF 10 3 25639 15 WASHER STAR TGL SWTCH U 109 BAG OF 10 3 25638 16 LOCATING RING TOGGLE SWITCH U 108 BAG OF 10 3 15905 17 CONTROL BOX ASSY 1 PS 1051 18 STOP SWIVEL ADJUSTMENT SEE KIT 01282 1 PS 1205 19 SCREW BHS 1 4 20 X 5 8 BAG OF 10 2 45812 20 GEAR SWIVEL BASE PLATE SEE KIT 01282 1 PS 1112 21 MS 1 4 20 X 1 1 4 PHIL FLAT BAG OF 10 1 19762 22 SCREW HEX 7 16 14 X 2 GR 5 BAG OF 10 2 45813 23 WASHER FLT 469 X 922 X 065 BAG OF 10 4 19716 24 BEARING BRONZ
16. azards over loading failure to follow operating instructions or acts of Nature i e weather lightning flood Note Ricon recommends that this product be inspected by a Ricon dealer or qualified service technician at least once every six months or sooner if necessary Any required maintenance should be performed at that time N WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This Warranty is Void if The product has been installed or maintained by someone other than a Ricon dealer or qualified service technician The product has been modified or altered in any respect from its original design without written authoriza tion by Ricon Ricon disclaims liability for any personal injury or property damage that results from operation of a Ricon product that has been modified from the original Ricon design No person or company is au thorized to change the design of this Ricon product without written authorization by Ricon Ricon s obligation under this warranty is exclusively limited to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or consequential damages Some s ates do not allow the exclusion or limitation of incidental or consequential dam ages so the above limitation or exclusion may no
17. emove and retain locknuts that attach seat to factory base Remove seat from vehicle factory seat base from vehicle installation and or operation of the Power Seat Base ATTACH FACTORY SEAT AND BASE TO POWER SEAT BASE To attach the factory seat and base to the Power Seat Base follow this procedure a Clear vehicle floor of all loose material high plush carpet strands etc that may interfere with in Remove and retain locknuts and or bolts that attach factory seat base to vehicle floor Remove Clear vehicle floor of all loose material high plush carpet strands etc which may interfere with Position factory seat base onto Power Seat Base Swivel Plate Factory seat base must be cen tered on Swivel Plate with equal front and rear overhang Use factory hardware to attach seat base to Swivel Plate Refer to Figures 2 2 and 2 3 Position factory seat onto factory seat base Rear edge of seat must be EVEN with rear edge of Swivel Plate Use factory hardware to attach seat to factory seat base 32DSB04 B 2 FIGURE 2 2 PROPER SEAT ATTACHMENT POSITION FIGURE 2 3 SEAT ATTACHMENT 3 POWER SEAT BASE POSITIONING AND INSTALLATION To position and install the Power Seat Base follow this procedure a At Power Seat Base Frame remove and retain six mounting bolts b Refer to Figure 2 4 Position Power Seat Base at mid position of factory seat base location ce
18. ite ere crit water ensacedeaeessddeesuecdduteesuueeseasenveee www riconcorp com Vapor Ricon Europe Ltd Meadow Lane Loughborough Leicestershire eese enne nnne nnnm 0044 9 1509 635 920 LE 1HS United Kingdom UCET CHEER www riconuk com 32DSB04 B 1 1 1 RICON ONE YEAR LIMITED WARRANTY RICON CORPORATION ONE YEAR LIMITED WARRANTY Ricon Corporation Ricon warrants to original purchaser of this product that Ricon will repair or replace at its option any parts that fail by reason of defective material or workmanship as follows Repair or replace parts for a period of one year from date of purchase A complete list of parts covered by this warranty can be obtained from an authorized Ricon dealer If You Need to Return a Product Return this Ricon product to your installing dealer Please give as much advance notice as possible and allow a reasonable amount of time for repairs If You are Traveling All Ricon dealers honor this warranty Consult telephone directory or call our Product Support department for the name of the nearest Ricon dealer or qualified service technician This Warranty does not Cover e Labor or service charges these may be covered separately by the installing dealer e Malfunction or damage to product parts caused by accident misuse lack of proper maintenance neglect improper adjustment modification alteration the mechanical condition of vehicle road h
19. l to Harness RED wire and battery negative terminal to GREEN wire mounting bolt b At Control Box Assembly use Swivel In Out toggle switch to rotate seat OUT 2 3 to allow access to Swivel Adjustment Stop Bolt C Loosen locknut adjust Swivel Adjustment Stop Bolt as needed and tighten locknut d Use Swivel In Out toggle switch to rotate seat IN and verify face forward position Repeat steps b and c if needed 32DSB04 B 2 ELECTRICAL INSTALLATION N CAUTION Check vehicle before drilling Do not drill into factory wiring hydraulic lines fuel lines fuel tank etc 1 At vehicle engine compartment mount supplied main circuit breaker within 10 12 25 30 cm of battery 2 At rear of power seat base drill one 1 2 12 mm hole through vehicle floor deburr hole and install rubber grommet 3 Insert power seat base electrical harness through grommet 4 From beneath vehicle run harness along vehicle frame to circuit breaker Be certain harness does not contact hot or moving parts Secure harness with cable ties every 18 45 cm 5 At engine compartment cut 12 30 cm from the end of RED harness wire and save 6 Trim RED harness wire to reach circuit breaker 7 Crimp supplied terminal using wire crimpers to end of RED harness wire and then fasten to circuit breaker AUX terminal 8 Connect end of 12 30 cm length of saved RED wire to circuit breaker BAT terminal and
20. ntered on steering wheel and square parallel to vehicle wall FIGURE 2 4 POWER SEAT BASE POSITION C Temporarily connect 12VDC power source to the Power Seat Base battery positive terminal to Harness RED wire and battery negative terminal to GREEN wire Using Up Down toggle switch move seat DOWN to lowest position Using Forward Reverse toggle switch move seat to most FORWARD position 32DSB04 B 2 2 3 2 4 Refer to Figure 2 5 If applicable adjust vehicle tilt steering wheel to straight not tilted up or down driving position Measure distance from bottom of steering wheel to lower front edge of seat back Position Power Seat Base so distance is equal to 12 14 inches 30 35 cm TEN FIGURE 2 5 WHEEL TO SEAT CLEARANCE g Ensure that Power Seat Base is still square parallel with vehicle wall and mark position with tape or chalk h Using Forward Reverse toggle switch move seat to most REARWARD position 1 Using Swivel In Out toggle switch swivel seat to OUT position j Using Up Down toggle switch move seat UP to highest position k Refer to Figure 2 6 If applicable make sure seatback is not reclined and in most upright posi tion Position entire Power Seat Base to allow adequate clearance between seatback and vehi cle wall Allow additional clearance for seatback flexing when occupied
21. rcuit breaker tripped Reset circuit breaker RED wire in electrical harness shorted to vehicle frame RED wire in electrical harness broken open Investigate reason for short or breakage and repair wire or replace harness Circuit breaker defective Replace circuit breaker Poor ground connection at base frame Clean and tighten connection or repair No electrical power to toggle switches Broken common wire electrical connector Repair connector NO UP OR DOWN NO FORWARD OR REVERSE Partial motion No motion Partial motion Obstruction in base frame rails Broken electrical connector at Up Down toggle switch Toggle switch defective Scissor actuator assembly defective Obstruction in base frame rails Rack gear assembly jammed Remove obstruction and check for any damage Repair connector Replace toggle switch Replace scissor actuator assembly Remove obstruction and check for any damage No motion Broken electrical connector at Forward Reverse toggle switch Repair connector Toggle switch defective Replace toggle switch Horizontal motor defective Replace motor NO SWIVEL RIGHT OR LEFT Partial motion Contact between seat and wall or seat belt shoulder harness wrapped Make sure seat back is not reclined or clear seat belt shoulder harness No motion Broken electrical connector at
22. s The illustration below represents an installation on the driver side FIGURE 1 1 R1209 SIX WAY POWER SEAT BASE TABLE 1 1 MAJOR POWER SEAT BASE COMPONENTS DESCRIPTION Control box mounts control toggle switches Swivel plate Scissor actuator motor assembly located beneath upper frame assy Rear frame channel Power seat base electrical harness Rack gear assembly Horizontal motor forward amp reverse Base frame Inner scissor assembly Horizontal drive plate Outer scissor assembly Slide bearing Swivel adjustment stop with screw amp locknut Upper frame assembly Swivel motor Item not shown END OF TABLE 32DSB04 B 1 11 12 14 6 L Sg y o9 I 02 wa ll _ INSTALLATION INSTRUCTIONS A LEFT SWIVEL CONVERSION The Power Seat Base is shipped in the configuration that would be installed on the driver side To convert it to swivel to the left for use on the right side of the vehicle follow this procedure 1 Temporarily connect a 12VDC power source to the Power Seat Base positive to harness RED wire and negative to GREEN wire 2 At Control Box use Swivel In Out toggle switch to rotate swivel plate out 2 3 3 Disconnect power source from Power Seat Base 4 Refer to Figure 2 1 At underside of swivel plate remove and reposition swivel adjustment stop rear stop plate and swivel adjustment stop bolt and nut as shown RIGHT SWIVEL LEFT SWIVEL NFIGURATION ONFIGURATION AS S
23. t apply Important The warranty registration card must be completed and returned to Ricon within 20 days after installation of this Ricon product for the warranty to be valid The warranty is not transferable The warranty gives specific legal rights and there may be other rights that vary from state to state 1 2 32DSB04 B 1 SHIPMENT INFORMATION Because of the specialized nature of the product Ricon does not sell directly to the user Instead the prod uct is distributed through the worldwide network of authorized Ricon dealers who perform sales and instal lation NOTE When the product is received check the Shock Indicator on shipping box unpack the product and check for freight damage Claims for any damage should be made to the freight carrier immediately Be sure the installation kit contains all items listed on the kit packing list Please report any missing items immediately to Ricon Product Support The warranty and owner registration cards must be completed and returned to Ricon within 20 days to validate the warranty The Sales Service Personnel must review the Warranty and this Service Manual with the user to be certain that they understand the safe operation of the product Instruct the user to follow the operat ing instructions without exception GENERAL SAFETY PRECAUTIONS The following general safety precautions must be followed during installation operation service and main tenance Under no
24. tical Forward Product Length Width Highest Lowest Teva Reverse Swivel Position Position Travel 172 degrees R1209 36 25 16 31 13 43 6 25 8 25 18163 ee 82 deg left
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