PIP-LC SERVICE MANUAL-02-1
Contents
1. fre B LINEN I P RELAY O PN A Size Number Revision Ad Date 27 Fd 2008 Sheet of File DAMES Drawn By 4 10 INVERTER 1 2K 2 4K 3 6KVA Power driven diagram MEME K SOLAR PANEL CONNECTOR SOLAR CHARGE CNTL EXT BATT I P ES E EG J 22 ory SATO I P amp O P TERMIN n w se HOME MAIN PCB 11 INVERTER 5 0K 6 0 8 0KVA Power driven diagram amp OP TERMINA EXT e c SOLAR PANEL I P MAIN POWER PCB Title Size Number Revision A4 Date 31 Jan 2008 Sheet of File DAJAMES HOMESK 8 rw By2. Specifications are subjected to change without prior notice Model PIP LC PIP LC PIP LC INVERTER 5K INVERTER 6K INVERTER 8K Capacity VA Watt 5KVA 4000W 6KVA 6000W 8KVA 8000W Nominal Voltage 220Vac 110Vac 220Vac only voltage 120 275Vac 60 135Vac 120 275Vac Range 50Hz 60Hz Frequency 50Hz 60Hz 45Hz 70Hz 45Hz 70Hz Input Voltage Line Low Transfer 120VAC 2 60VAC 2 120VAC 2 Range Line Low Return 130VAC 2 65VAC 2 130VAC 2 Line High Transfer 275VAC x 2 135VAC 2 275VAC x 296 Line High Return 260VAC 2 130VAC x 296 260VAC 2 Voltaqe 220Vac 230V or 240VAC re settable via LCD panel 9 110Vac 115V or 120VAC re settable via LCD panel Voltage Regulation 5 Batt Mode 3 RMS for entire battery voltage range Frequency 50Hz or 60Hz Frequency Regulation Batt Mode BOUE Output Power Factor 0 8 Waveform Pure Sinewave Effiecincy 8096 Overload Line Mode Circuit Breaker Protection Battery Mode 110 150 for 30 sec gt 150 for 200ms Transfer Time Typical lt 8 ms 2 Reference Data Item Data Battery Voltage Zero Load 1 2KVA 10 5V 13 5V 2 4K 3 6K 5KVA 20V 27V 6K 8KVA 40V 54V 5V 4 95V 5 05V 12V 11 8V 13 8V 12V 11 8V 13 8V Balance voltage zero load lt 5mV Inverter Voltage Zero Load 3
3. 3 PIP LC INVERTER 1 2KVA TEST POINT Fa ww Yu yw Y E 44 dU mm ane Cal 4 PIP LC INVERTER 2 4K 3 6KVA TEST POINT mitis n EI rm et t 5 PIP LC INVERTER 5 0K 6 0 8 0KVA TEST POINT ET TL TD E 6 Maintenance Tools 1 A suitcase or a toolbox 2 Wire cutters and clamps 3 Balance equipments current limiting resistors a electric soldering iron tubes and clamp terminals with different specifications 4 Amultimeter and a oscilloscope Cor current meter 5 Other tools in common use Diagonal pliers Snipe nose pliers Cross screwdrivers 150mm 75mm length Straight screwdrivers 75mm length and PVC insulating tapes etc 6 PCB and some other materials 7 Trouble shooting Problems LCD Display Solutions AC Abnormal I P Polarity ERR Check Only 120V Series AC INPUT N GND VOL gt 1V Solutions Improve the grounding of AC main AC Fail Under X inverter mode but can not transfer to line mode Check a AC Voltage 60V gt AC Voltage gt 135V 120V Series 120V gt AC Voltage gt 270V 220V Series b ACFrequency 45Hz AC Frequency 70Hz If no replace control amp Main PCB DC Abnormal DC BUS Fail Check Battery Voltage 1 2K Battery Voltage gt 15 0V 2 4K 3 6K 5K
4. Battery Voltage gt 30 0V 6K 8K Battery Voltage 60 0V If no replace battery Charger Fail Check Charger Voltage 1 2K 11 2V CHG VOL 15V 24K 3 6K 5K 22 5V gt CHG VOL gt 30V 6K 8K 45V gt CHG VOL gt 60V Solutions OFF AC Unger cold start if Inverter Mode OK replace the Control PCB Unger cold start if Inverter Mode N G replace control amp Main PCB Over Temperature Temp Fail Check f The Temperature Of the PIP LC INVERTER is really high Remove Some Unnecessary Loads That The Fan is Normal The Temperature Sensor Circuit Solutions Restart the INVERTER If N G replace the control PCB Fan Abnormal Fan Fail Check That The Fan is Normal The Fan s Sensor Circuit Solutions Restart the INVERTER If N G replace the control amp main PCB Over Load Over Load Check If LCD Display Output Power gt 110 96 Remove Some Unnecessary Loads to be Less Than 9096 Restart The INVERTER to Enter Into the Inverter mode Inverter Inverter Fail Remove the load Abnormal Check 1 2K 3 6K Check PSDR Board DC Fuse Damaged 5K 8K Check Fuse Board DC Fuse Damaged Check if power PCB is damaged Solutions If DC Fuse or Power Components Damaged Please replace the main PCB If no damaged the INVERTER may be output shorted or output i
5. settable via LCD panel 9 110Vac 115V or 120VAC re settable via LCD panel Voltage Regulation 6 Batt Mode lt 3 RMS for entire battery voltage range Frequency 50Hz or 60Hz Frequency Regulation T Batt Mode utput 2 Power Factor 0 67 Waveform Pure Sinewave Effiecincy gt 75 gt 8096 Overload Line Mode Circuit Breaker Protection Battery Mode 110 150 for 30 sec gt 150 for 200ms Manele Typical lt 8 ms Time Model PIP LC PIP LC PIP LC INVERTER 1 2K INVERTER 2 4K INVERTER 3 6K Capacity VA Watt 1 2KVA 800W 2 4KVA 1600W 3 6KVA 2400W Battery Voltage 12Vdc 24Vdc 24Vdc Backup Time at full load long time available Battery Max Charging Current 5 steps selectable 5 di INVERTER status I P amp O P Voltage Frequency Load Display 22 LCD Battery Voltage amp Charge current Temperature Model LED Normal Green Warning Yellow Fault Red Battery Mode Beeping every 4 seconds Audible Low Battery Beeping every second Alarm INVERTER Fault Beeping Continuously Overload Beeping twice per second Environment Operation Temperature 0 40 degree C 32 104 degree F Relative Humidity 0 95 non dondensing Physical Audible Noise Less than 55dBA at 1M Net Weigh Kgs 14 21 23 WxHxD mm Rack Mount 440 132 290 440 132 360 440 132 360 WxHxD mm Wall Mounted 298 400 150 298 450 190 298 450 190
6. SERVICE MANUAL 1 2K 8 0KVA INVERTER Warning 1 For unqualified personnel do not open the cover of the INVERTER Otherwise it may cause accident injuries 2 Disconnect the connection wires from the utility power and the battery bank before performing the maintenance 3 Do not wear metallic rings such as watches when performing the maintenance 4 Wear anti static bracelets when removing maintaining the PCBA Otherwise the CPU IC and MOSFET will be damaged by the static 5 The maintenance tools must be reliable and insulated 6 When performing the finished unit and PCBA tests after the maintenance you d better start up the INVERTER with DC voltage stabilizing power supply in current limit mode which may help the PCBA avoid heavy damages 7 Make sure that the PE wire of all the probes are on the same electric phase when using a multi channel oscilloscope 1 SPECIFICATION Model PIP LC PIP LC PIP LC INVERTER 1 2K INVERTER 2 4K INVERTER 3 6K Capacity VA Watt 1 2KVA 800W 2 4KVA 1600W 3 6KVA 2400W Nominal Voltage 220Vac 110Vac ete Diabla volage 120 275Vac 60 135Vac Range Frequency 50Hz 60Hz 45Hz 70Hz Input Voltage Line Low Transfer 120VAC 2 60VAC 2 Range Line Low Return 130VAC 2 65VAC 2 Line High Transfer 275 2 135 2 Line High Return 260VAC 2 130VAC 2 Voltaqe 220Vac 230V or 240VAC re
7. nrush current cause the inverter protection Please restart the INVERTER Can t Cold Start Check a LCD Display Panel Check it LCD Display Panel is connected or inserted properly b Battery Voltage for initial start and auto restart 1 2K 10 5V Batt VOL 2 4K 3 6K 5K 21 5V gt Batt VOL 6K 8K 40V Batt VOL Solutions Replace the battery 8 PIP LC other information 1 Battery Voltage Battery Voltage Battery Low Alarm Battery Low Shutdown DC range 1 2K 10 8V 10 3V 10 5V 14 5Vdc 2 4K 3 6K 5K 21 5V 20 0V 20V 29 3Vdc 6K 8K 10K 42 5V 43 0V 40 0V 40V 58 5Vdc 2 High Temperature FAULT alarm INVERTER internal 60 temperature HEAT SINK temperature 80 3 Inverter Mode Current Zero Load 1 2K 3 8A Reference 2 4K 2 8A Reference 3 6K 3 3A Reference 5 0K 4 0A Reference 6 0K 2 8A Reference 8 0K 4 3A Reference 11 0K 3 0 3 5A Reference 4 Inverter Inrush Current Model Name Inrush Current Inrush Current KVA On 220Vac 5cycle 1 2KVA 9 5A 2 1KVA 2 4KVA 19A 4 2KVA 3 6KVA 24 5A 5 4KVA 5KVA 33A 7 2KVA 6KVA 72A 15 8KVA 8KVA 84A 18 5KVA 11KVA customized 66A 14 5KVA 9 PIP LC SERIES INVERTER DIAGRAM 1 2 3 4 D LINELI PRHLAY i
Download Pdf Manuals
Related Search