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Dispensing unit 1

1. ala z b 0 E ay Cc FU d pe Det O Q 7 SS OKO h 4 N g e j f u j Yol D z D A N QI 1 8 The procedure is the same as for dispensing in customer direction 2 10 vertical frontload The notes are not removed within the defined time 10 11 12 13 14 The notes are retracted to the output position b The shutter closes The clamp moves toward the stacker unit c There is a reject retract compartment switchover The bundle of notes is transported to the retract compartment of the reject retract cassette f The clamp moves back to the stacking position and automatically opens e Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 Procedures in the CMD V4 Start up behavior With a reset or after power up it is checked whether the CMD V4 is ready to operate This is only the case if the command is executed without errors After device reset the CMD V4 is in a defined status Execution of the command is cancelled when the first error is detected The causes of errors can be seen on the controller s status display see the Troubleshooting chapter Controller test A reset uses the same routine as power up in principle but the controller test is not performed The controller test takes about six seconds and is
2. j fo aD Ot k D gt DER N a 1 3 The procedure is the same as for dispensing in customer direction 3 1 4 11 2 8 vertical frontload If a bad note is detected it is rejected via the single reject switch I and placed in the single reject compartment m Up to two bad notes can be placed in the single reject compartment They do not have to originate from one transaction The procedure is the same as for dispensing in customer direction vertical frontload Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 schematic 12 Bad notes are taken from the single reject compartment m via the stacker wheel j and placed in the stacking position of the clamp e 13 The routing disk moves to the reject retract position d 14 The notes are transported to the reject compartment of the reject retract cassette g 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 9 Procedures in the CMD V4 schematic Function and Integration Bundle retract when notes are not removed
3. Command Description DQH Internal commands Clear error stack DQI Internal commands Write EEPROM DQR Internal commands Read recovery information DXa Self test commands DYa Internal commands DYL Internal commands LSV status DYR Internal commands Read internal statistics Control block The control block consists of CPU Memory Serial interfaces Control functions 2 30 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller CPU The CPU consists of an Intel 80C188XL microprocessor and an external clock generator 40 MHz Memory When the power supply unit is off memory is powered by a built in battery This ensures data and program retention even when the power supply unit has been switched off USB interface USB module USBN9603 from National Semiconductor is used on the CMD_V4 This component has one standard endpoint EPO and a maximum of six additional endpoints EP1 EP6 i You will find information about the control procedure and data structure in the software manual for the CMD V4 Serial interface The asynchronous serial interface and the associated driver receiver modules has been implemented with a DUART chip i You will find information about the control procedure and data structure in the software manual for the CMD V4 Status display A 2 character 7 segment display indicates the status of the C
4. Pin Name 30 Current sink dispensing unit 3 LSIV3 31 Current sink dispensing unit 4 LSIV4 32 Current sink dispensing unit 5 LSIV5 33 Current sink dispensing unit 6 LSIV6 34 Current sink dispensing unit 7 LSIV7 35 Current sink dispensing unit 8 LSIV8 36 Power supply photo transistors LSVCC 37 Polling the first phototransistor for pressure sensor LSANDR 38 Polling the second phototransistor for empty sensor LSR1 39 Polling the third phototransistor for pressure sensor LSR2 40 GND 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 33 CMD controller Pin Assignments X32 Hybrid photosensors and photosensors at stacker right side JST pin connector model PHD 2 x 7 pin B14B PHDSS upright Reihe A3C40032574 Sohn A3C40032575 Pin Name Vcc Vcc o m Gate input of DPS6 polling the position of the right routing disk gt Gate input of DPS9 polling the position of the right routing disk GND GND Vcc Vcc Gate input of S1 switch reports reject retract cassette inserted Gate input of DPS3 reserve used several times GND GND Power supply for photo transistors from PS18 Intake monitoring in front of the reject cassette LSVCC Measuring input for phototransistor of PS18 Intake monitoring in front of the reject cassette LSR4 9 34 Cash Media Dispenser Ver
5. Pin Name 1 GND 2 EEPROM clock 3 EEPROM data 4 DO 5 D1 6 D2 7 D3 8 D4 9 D5 10 D6 11 D7 12 CS ICN 13 CS ReserveN 14 CS Dispensing unit1 15 CS Dispensing unit2 16 CS Dispensing unit3 9 40 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments 4 channel distributor board Pin Name 17 CS Dispensing unit4 18 CS Dispensing unit5 19 CS Dispensing unit6 20 CS Dispensing unit7 21 CS Dispensing unit8 22 WRN 23 RDN 24 ResetN 25 GND 26 Free 27 Power source for LEDs LSIPLUS 28 Current sink dispensing unit 1 LSIV1 29 Current sink dispensing unit 2 LSIV2 30 Current sink dispensing unit 3 LSIV3 31 Current sink dispensing unit 4 LSIV4 32 Current sink dispensing unit 5 LSIV5 33 Current sink dispensing unit 6 LSIV6 34 Current sink dispensing unit 7 LSIV7 35 Current sink dispensing unit 8 LSIV8 36 Power supply photo transistors LSVCC 37 Polling the first phototransistor for pressure sensor LSANDR 38 Polling the second phototransistor for empty sensor LSR1 39 Polling the third phototransistor for pressure sensor LSR2 40 GND 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 41 4 channel distributor board Pin Assignments 1 or 4 cassette connectors ISEP Pin Name Data from and to EEPROM Clock to EEPROM Chip
6. Inserting the banknote rail note width less than 110 mm If the banknote width is less than 110 mm please proceed as follows Push the pressure carriage all the way to the end of the cassette which has the cassette handle see section Removing the banknotes Insert the rail in the desired slot in front cassette end from which notes are dispensed and press the rail in the rear cassette handle end outwards to the side Press the rail down in the center Push the pressure carriage to the center of the cassette and press the rail in the proper slot of the scale in the rear cassette handle end Push the tab down until it snaps into place When the banknotes are inserted there is automatically a gap between the notes and the rails 3 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Setting the banknote height Press the two catches 1 towards each other and remove the inset 2 in the direction of the lid center 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 21 The cassettes Device Overview and Operation Set the required note height 3 and push the insets back in 4 until they snap into place Make sure that the insets are set to the same note height at all six positions If you have no information concerning the size of the banknotes used measure the banknotes in millimeters
7. No Meaning Reaction OFF No power supply Switch on the device 8 Controller faulty Replace the controller 3 2 Controller test after Power None m On displays are flashing Uto J and keep changing b Warning Battery too weak Replace battery controller Controller faulty Replace the controller n Startup of firmware reset None m Validation of firmware gt Error 11 Check of CMOS gt Initialization of photosensors parameters gt CMOS Test of mechanical compo error PS xx 22 nents gt Error 23 28 Clearing run gt Error 18 19 71 9A X Error during photosensor Check and clear photosensor xx c X initialization after change of try RESET again Replace module configuration or or controller if necessary replacement of controller the display alternates between PS and the photosensor number XX Q Power up completed fm without errors u 6 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation Displays in normal operation Error Meaning Explanation Measures code OFF No power supply Switch on the device Start up after RESET or Wait until power up is completed electronics self test hal Burn program controller u c Compare check controller m i Controller OK o 6 No error nm u 6 Faulty software Switch the device off and on again Read the hardwar
8. 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 29 The cassettes Device Overview and Operation Type C If the bundle has a wavy shape as a result from having been tied turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage The following illustrations shows in which order the deformed banknotes have to be inserted Note that the deformed corners of the banknotes must always point to the side from which the notes are dispensed The bulging side must always point to the pressure carriage cassette handle 3 30 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Inserting the cassette i The procedure for inserting cash out cassettes and reject retract cassettes is the same Closing the cassette you must close the cassette lid 1 and turn the green locking lever 2 to the left The cassette lid then engages in the lock and the lever 2 automatically returns to its original position If the cassette does not have a lock If the cassette has a lock close the cassette lid 1 and turn the key 2 to the left as far as possible Pull the key from the cassette lock 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 31 The cassettes Device Overview and Operation Inserting the
9. er ETN 2 15 Transport Hi nh re a a O nRa 2 16 Transport to waiting position 00 eee eee cence eeeeeeeeeeeeeaeeeeaeeeneeeaes 2 16 B ndleirej amp tt 2 2 2 2 oni atni anatata naa iaiaaeaia 2 16 Single Tojeclensiire riaka e aa E a aa aa 2 16 Cash presentation incl waiting for removal cash output 2 17 Retracting and storing banknotes 2244444H Hanne nnnnn nennen nennen 2 17 Retracting cash without Storing it uurs4uurrer nenn nnnnnnnnnnnnnnnen nenn nn 2 18 Gassettehandling nn naar ans anna 2 19 GMD controller 23 2 8 ara 2 20 Position of function QrOUPS ur2aurnanensnnennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnen namen 2 24 Connectors on the CMD controller esceeceeeeeeeeeeeeceeeeaeeeaeeeaeeeaeeeaees 2 25 Logical interface 4 ln iR 2 27 Command from host system cecceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeaees 2 27 C 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Contents Acknowledgement by the CMD V4 usseensenseensennnnnnnnnnnnnnnnnnnnnnn 2 27 Overview Of COMMANAS c cceeeceeeeceeeeeeeeeeaeeteeeeeeeeeeeeeeeeeteeeneeeeneees 2 28 G ntroli black 2er nn 2 30 CPU las Hae an let ie ee 2 31 MOM Ory sedi ia ea Gea eee ea ete Site 2 31 USBiinterface ue een een yin iene viene 2 31 Serial interface ccccccceccceeecceeecceeeeeeeeeeeeeeaeeecaeeeaeeeeeeeeeeeeesseeeeeees 2 31 Stalus dis
10. 7 40 Cash Media Dispenser Version 4 Service Manual 01750060162 B Maintenance and Service The information required for carrying out troubleshooting and maintenance on the individual components can be found in the chapters in this manual When carrying out work on components and modules that carry an electrical charge this equipment must first be disconnected from the power supply Due to construction it is not enough to switch off the power switch on the power distributor In addition the safety plug must be disconnected from the power distributor Maintenance Maintenance intervals Preventive maintenance is required for the CMD V4 every two years or at the latest after 200 000 transactions Performing maintenance M i All photosensors are only allowed to be cleaned in a dry state Preventive maintenance consists of the following If any error statistics exist evaluate them to find any serious problems and take them especially into account during maintenance possibly replace components After maintenance check the quality of the photosensors with special test jobs The quality must be at least service level status 2 Remove the cassettes from the CMD V4 01750060162 B Cash Media Dispenser Version 4 Service Manual 8 1 Maintenance Maintenance and Service Clean the cassettes Check all function parts for damage ease of movement and play Turn off the CMD V4 Remove the stacker possibly wit
11. Compo Name Location nent D Permanent magnets 3 units without sensors Clamp DPS2 Stacker wheel position query Stacker wheel input DPS 4 Sensor position of retract compartment Reject retract box DPS 5 __ Sensor home position Routing disk drive left DPS6 Sensor home position Routing disk drive right DPS 7 Home position of sliding surface Single reject DPS 8 _ Sensor Position Routing disk drive left DPS9 Sensor Position Routing disk drive right DPS 10 Digital photosensor hybrid photosensor Shutter DPS 11 Digital photosensor hybrid photosensor Shutter DPS 14 Home position of switch Single reject DPS 15 Switch position single reject Single reject HS 1 Hall sensor Home position Clamp positioning HS2 Hall sensor RR home position Clamp positioning behind the routing disk HS 3 Hall sensor Reversal in Frontload direction if Clamp positioning required HS 4 Hall sensor Stop over position and final position of Clamp positioning clamp PS 1 Stacker wheel input Stacker wheel input PS 2 Tray empty check Single reject PS 18 Tray monitoring input monitoring clamp empty Swivel drive for clamp flap reject retract box PS 27 Removal photosensor Clamp positioning PS 28 Bundle rear edge control Clamp positioning DCM 1 Main drive motor Stacker wheel input DCM 2 Traction motor planetary gears Clamp DCM3 Belt drive planetary gears Clamp DCM 7 DC motor outdoor Shutter MA 2
12. Detach connector 1 from the CMD controller Remove the screws 2 and 3 Remove the screws 1 and 2 on the opposite side Push the two plates outwards see arrows and remove the output transport 3 upwards Reinstall it by following the same steps in reverse order i For installing the new output transport you may only use the screws previously removed or screws of the same type 7 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Output transport Beetle iSCAN Output transport Beetle iSCAN Open the safe door please refer to the operating and service manuals of the Beetle iSCAN Unplug the connector 1 and release the cable from its clamps Remove the four screws 2 and 3 two on each side Slide the output transport slightly in the direction of the arrow and then lift it out Reinstall it by following the same steps in reverse order When replacing the output transport make sure that it fits properly in the guides of the stacker Pull the cash media dispenser out of the device if necessary and then push it back in 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 15 Shutter ProCash 1500xe Removal Installation of Components Shutter ProCash 1500xe Open the front door please refer to the ProCash 1500xe operating or service manual Open the safe door Frontload or pull out the CMD V4 a lit
13. The 10 position jumper array beneath the status display controls the following settings Jumper Signal Open Closed 1 Door Ignore door sensor Do not ignore door sensor when encryption is when encryption is used used 2 SCOP Deactivate SCOP Activate SCOP handling handling 3 Jump A Set standard line parameter 19200 8 2 ODD trigger reset remove the jumper afterwards 4 Jump B Two double One double dispensing dispensing units ina unitin a 4 cassette 4 cassette housing housing 5 Jump C Reserved for future use 6 Jump D NCR Emulation is active 7 Clear CMOS Clear CMOS trigger reset remove the jumper afterwards 8 NEN SE controls power NEN signal is generated saving mode by the CMD V4 9 Battery CMOS backup CMOS backup battery battery inactive active 10 Jump PLD Spare input for the programmable logic device Jumper 1 is located at the top of the controller board Door SCOP should only ever be selected with one jumper If this is not done both jumpers are inserted standard encryption is overlaid by SCOP handling The dispensing amount is part of the SCOP procedure There is therefore an automatic switch to the controller s standard instruction set when the procedure is activated 4 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Start up Initializing the CMD V4 Default settings Jumper inserted NEN Battery Jumper inserted on one
14. Initializing the CMD V4 Start up Initializing the CMD V4 The CMD V4 stores many parameters in a battery backed CMOS RAM This parameter area must be initialized when components have been replaced CMD controller SAT dispensing units or shutter The parameters are initialized as follows 4 4 Remove all cassettes Make sure that there are no notes in the transport paths all photosensors must be free Check the jumper settings on the CMD controller in accordance with the system configuration All connectors must have been inserted on the CMD controller Before switching on the device set jumper 7 Clear CMOS on the CMD controller Switch the CMD V4 on Jumper 7 remains inserted until the value io appears on the status display Remove jumper 7 Clear CMOS and wait until 14 appears on the status display during the start up phase Carry out a reset if nothing is displayed Now push the cassettes in Register the cassettes with the aid of the product specific software and calculate reference values see the Device Overview and Operation chapter Cash Media Dispenser Version 4 Service Manual 01750060162 B Start up Initializing the CMD V4 Jumper settings on the CMD controller Position of the jumper array on the CMD controller ahnen un 1 Jumper array on the CMD controller 01750060162 B Cash Media Dispenser Version 4 Service Manual 4 5 Initializing the CMD V4 Start up
15. Service Manual 01750060162 B Device Overview and Operation The cassettes Setting the banknote width i The banknote width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette Remove and open the cassette see section Opening the cassette Removing banknotes u Press the green latching button 1 while pushing the pressure carriage slightly forward to release the return lock Push the pressure carriage towards the center 2 Remove any banknotes 3 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 15 The cassettes Device Overview and Operation Removing the banknote rails Pull up the horizontal tab at the end of the banknote rail to lift the catch 2 above the crosspiece underneath the tab At the same time push against the nose of the rail 3 with the thumb of your other hand in the direction of the cassette handle i The left rail and the right rail are inserted in the same way Should the rail be difficult to remove proceed as follows Pull up the horizontal tab 1 at the end of the banknote rail to lift the catch 2 above the crosspiece underneath the tab see illustration in the section Removing the banknote rails 3 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Put the tip of a screwdriver
16. 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 41 Shutter Function and Integration Shutter The shutter is a flap to keep cash under cover It is controlled via the CMD controller 2 42 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Dispensing unit Dispensing unit Various models indoor outdoor frontload rearload and a variable number of dispensing units 1 6 are available so every user can select the right device configuration A thickness measuring station must be located in the top dispensing unit This station checks whether double or overlapping notes have been dispensed 4 cassette housing without dispensing units 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 43 Dispensing unit Function and Integration 4 cassette housing with two double dispensing units and 4 channel distributor board Every 4 cassette housing contains four cassette mounts and at least one dispensing unit featuring a thickness measuring station The second dispensing unit is used when more than two cassettes are configured The thickness measuring station must always be in the upper dispensing unit i If there is only one double dispensing unit in a 4 cassette housing the requisite jumper has to be connected on the CMD controller 2 44 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integr
17. Height 208 mm Weight with single reject 8 820 kg without single reject 8 500 kg Output transport Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe Dimensions Depth 400 mm Width 200 mm Height 230 mm Weight 1 5 kg Vertical output transport Rearload in ProCash 2000xe and ProCash 2100xe Dimensions Depth 400 mm Width 200 mm Height 230 mm Weight 1 5 kg 1 10 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Technical data Horizontal output transport Frontload 101 mm in ProCash 1500xe Dimensions Depth 130 mm Width 200 mm i Height 50 mm Weight 1 0 kg Horizontal output transport Frontload 125 mm in ProCash 5000 mini and ProCash 5000 Dimensions Depth 130 mm Width 250 mm Height 70 mm Weight 0 5 kg Horizontal output transport Frontload 241 mm in ProCash 2350xe Dimensions Depth 250 mm Width 200 mm Height 50 mm Weight 1 0 kg Horizontal output transport Rearload 124 mm in ProCash 1500xe Dimensions Depth 130 mm Width 200 mm Height 50 mm Weight 1 0 kg 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 11 Technical data Introduction Horizontal output transport Rearload 232 mm in ProCash 2050xe ProCash 2150xe and ProCash 2250xe Dimensions Depth Width Height Weight Shutter Dimensions Depth Width Height Weight Dimensions Depth Width Height Weight Dimensions Depth W
18. Meaning 11 GND Ground for pressure measurement dispensing unit position 3 12 GND Ground for pressure measurement dispensing unit position 4 13 UANDR3 Signal of pressure measurement dispensing unit position 3 14 UANDR4 Signal of pressure measurement dispensing unit position 4 15 IAN34IN Transmit current for pressure measurement reflective photosensor 16 IAN340UT Transmit current for pressure measurement reflective photosensor 17 VCCL PSD3 receiver collector 18 LAM135 PSD3 receiver emitter 19 LKL135 PSE8 receiver emitter 20 LAM246 PSD4 receiver emitter 21 LKL246 PSE4 receiver emitter 22 nc not connected 23 IQLS34VN Photosensor transmit current Plus PSD3 4 PSES3 4 24 IQLS34 Photosensor transmit current Minus PSD3 4 PSES3 4 9 10 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Cassette connector at dispensing unit 2 Cassette connector at dispensing unit 2 Module positions 3 and 4 Elements Serial EEPROM Stepper motor Connector 20 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 EEDAT serial EEPROMs data line for cassette 3 2 EEDAT serial EEPROMs data line for cassette 4 3 EETAKT serial EEPROMs clock line for cassette 3 4 EETAKT serial EEPROMs clock line for cassette 4 5 EECSK3 serial EEPROM cassette 3 Select 6 EECSK4 serial EEPROM cassette 4 Select 7 GND
19. Round up this value to the next higher value on the scale and place the inset in that position Examples Note height 72 mm inset at 74 mm 3 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Filling the cash out cassette Filling the cash out cassettes includes the following steps Preparing the cash out cassette Preparing the banknote bundles Inserting banknote bundles i In general all banknotes complying with the requirements of the national bank are suitable for use in the cash out cassette To ensure error free dispensing fill the cash out cassette only with intact and carefully prepared banknote bundles which only contain notes of the same value Preparing the cash out cassette Use the loading aid shown in the picture below to fill the cash out cassette The loading aid facilitates the filling process and prevents that the inserted banknotes banknote bundles fall over Loading aid order number 7595300720 Vg 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 23 The cassettes Device Overview and Operation Remove the cash out cassette from the CMD V4 see section Removing the cassette Place the cash out cassette 1 on the loading aid as shown in the picture and open the cassette lid see the section Opening the cassette Press the green latching button 1 and pus
20. Service Manual 5 1 Structure CMD V4 Shutter 01750053690 56960 Structure The shutter locks the cash output tray of the cash media dispenser CMD V4 It includes the following assemblies Shutter Drive mechanism with DC current motor gear and locking mechanism 1 photosensor for providing a cash bundle for output 1 photosensor for monitoring removal of cash Interface board with the two hybrid photosensors for controlling the shutter The two versions frontload and rearload only differ in the so called ramp in the cash path and in the position of photosensors PS 27 and PS 28 5 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750053690 56960 Structure Rear view of rearload version Rear view of frontload version 1 Ramp 3 Prism for photosensor PS 28 2 Prism for photosensor PS 27 01750060162B Cash Media Dispenser Version 4 Service Manual 5 3 Structure CMD V4 Shutter 01750053690 56960 The rest of the shutter s structure is shown using the rearload version by way of example The structure of the shutter in the frontload version is basically the same 1 Electronic board 6 Gear cover 2 Connector 7 Prism for photosensor PS 27 3 Motor connection 8 Prism for photosensor PS 28 4 Motor connection 9 Shutter 5 DC current motor 5 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutt
21. Then return the CMD V4 to cash out position in the safe thereby closing the safety switch and starting the CMD V4 again Reset If the status display continues to show 18 after this start the jam was not completely eliminated or another jam occurred Using a test program check the self test job Status of the Photosensors If a photosensor other than the cassette empty photosensors is reported covered determine the cause and eliminate the fault If you cannot find a fault and 18 still appears after the next restart the SAT the relevant dispensing unit or the controller have to be replaced 6 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation Error Meaning Explanation Measures 1 Clamp transport defective g blocked Eliminate the blockage and then reset If necessary replace stacker or controller MA2 1 MA2 2 SM 1 d Single reject switch N z faulty blocked Check the SAT in the area of the single reject switch for jammed notes scraps and remove them Check the movement of the single reject switch by pressing and releasing the anchor in lifting magnet MA2 Select test function 2 mechanical test by pressing the function button and observe actuation of the single reject switch If lifting magnet MA2 does not move at all or all the way the stacker and output transport SAT or the controller has to be re
22. from SM3 right routing disk 10 Phase A from SM3 right routing disk 11 Phase B from SM3 right routing disk 12 Phase B from SMS right routing disk 13 24V 14 Lifting magnet MA6 Retract compartment 15 24V 16 Lifting magnet MA2 1 switch control for single reject optional 17 24V 18 Lifting magnet MA2 2 switch control for single reject optional 9 26 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments X15 EEPROM at stacker ZIF connector 8 pin 1 00 mm Molex Reihe 52043 90 Bottom Contact Reihe A3C40030173 Sohn A3C40030174 CMD controller Pin Name 5V GND Chip Select to EEPROM Clock to EEPROM Data output to EEPROM Data input from EEPROM N C INID BR GO DI N C X16 Hall sensors at stacker JST pin connector model PHD 2 x 6 pin S12B PHDSS 90 Reihe A3C40015986 Sohn A3C40015984 Pin Name 1 Vcc 2 Vcc 3 Gate input of HS1 sensor for clamp basic position 4 Gate input of HS2 sensor for reject retract initial position 5 GND 6 GND 7 Vcc 8 Vcc 9 Gate input of HS3 sensor for reject retract return position 10 Gate input of DPS3 reserve used several times 11 GND 12 GND 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 27 CMD controller Pin Assignments X17 Hybrid photosenso
23. the dispensing unit or controller must be replaced Procedure in case B 1 Remove the cassette x and check the inserted banknotes the notes must be standing upright in the cassette Are the first notes very crumpled Curved notes should bend away from the pressure carriage If necessary transfer notes from the back of the cassette to the front If the stack of banknotes rubs excessively against the banknote guides on the side notes protrude on the side or are bent backwards the stack of notes should be better aligned Error Meaning Explanation Measures 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 15 Displays in normal operation Troubleshooting code 4 Cash could not be cassette is inserted x 1 6 X dispensed or faulty amount of pressure against the banknotes when a new Re insert the cassette Can you hear the pressure carriage moving forward If there is no noise verify that the connectors on the CMD controller and the cassette are plugged in properly Perform a test using a different cassette If the motor is still not activated the controller is faulty If you can hear the motor running but error message 4x still appears after a few seconds together with three acoustic signals remove the cassette and check manually if the dispensing shaft can be lifted easily Remove the cassette open it and place it in dispensing po
24. 1 from the base of the shutter Loosen screw 2 a Pull the cable shoe off 3 to the left see arrow Pull the cable through the side panel of the shutter 4 Remove screws 1 and 2 and remove the shutter Reinstall it by following the same steps in reverse order 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 23 Shutter ProCash 2350xe Removal Installation of Components Shutter ProCash 2350xe Open the customer panel please refer to the ProCash 2350xe operating or service manual Disconnect the plug 1 and remove the grounding screw 2 Remove screws 1 to 3 and remove the shutter to the front Remove the screw 1 7 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Shutter ProCash 5000 mini Remove screw 1 and remove the shutter upwards Attach the new shutter to the old mounting plate Reinstall it by following the same steps in reverse order Shutter ProCash 5000 mini Remove the safe door cover please refer to the ProCash 5000 mini operating or service manual Loosen the screws 1 and 2 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 25 Adjusting the shutter Removal Installation of Components Loosen the screw 1 Remove the shutter upwards and put it aside Disconnect the ground connection 1 and connector 2 and re
25. 10 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Transporting the cassette Make sure that the cassette s are not damaged during transport It is therefore important to note the following notes Do not drop the cassette s Do not throw the cassette s Only transport the cassette s in their home position Do not leave the cassette s loose during transport Do not stack the cassette s too high Opening the cassette i The procedure for opening cash out cassettes and reject retract cassettes is the same Remove the cassette see section Removing the cassette When the cassette does not have a lock turn the green locking lever in the direction of the arrow 1 and lift the cassette lid in the direction of the arrow 2 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 11 The cassettes Device Overview and Operation Remove any seal 1 on a cassette with a sealable lock Insert the cassette key into the cassette lock turn the key to the right as far as possible 2 and lift the cassette lid in the direction of the arrow 3 3 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Emptying the reject retract cassette The reject retract cassette is divided into a reject and a retract compartment Banknotes which are not removed b
26. 3 31 Inserting th Casset sietini 22m dune gevdewoud eita aa 3 31 Closing the cassette 220nnenneennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnn na 3 31 Inserting the c ssette uu een 3 32 Cassette initialiZation cecceeceeeeeseeeeeeeneeeeeeeeaeeeaeeeaecneceaeeeaeeeaeeeeaeeeaeeeaeeeaeee 3 33 Determining the reference VaAlUC ee ceeeeeceeeseeeeneeeeeeeeeeeneeeeaeeseaeeeeeeeeeees 3 33 Function test 2 2 2 neha en ini 3 35 Star Up a cece ccc cee wee cate wna ic een a cece wanes wae ie eee cate wuld cute nov esr cote eee wobec 4 1 Initial Start Ups g iscdeh cnt Rise EEE 4 1 Starting up after component replaceMent cececeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeees 4 2 Electronic adjustments for the CMD VA uunansenssnseensnnennnnnnnnnnnnnnnnnnnnnen 4 3 Initializing the CMD V4 ncnnennsnnsonnnonnnonnnnonnnonnnonnnonnnnnonnnonnnonnnnonnnonnnennannna 4 4 Jumper settings on the CMD controller eccesceeceeeeeeeeeeceeeeneeeeeeeeeaeees 4 5 Position of the jumper array on the CMD controller 4 5 Default Settings ieii ee eileiednkes ein len 4 7 Adjusting cash cassettes to the note size uunsnunnnersnnnennnnnennnnnn nn 4 8 Filling the cassettes with genuine cash and pushing them in 4 8 Updating the note parameters and cassette fill level data 4 8 Calculating reference values for the various note types 4 8 Te
27. 5 must still exert noticeable pressure on the output transport 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 9 Output transport ProCash 2150xe RL_Removal Installation of Components Output transport ProCash 2150xe RL Open the safe door and pull the cash media dispenser out of the device please refer to the operating and service manuals of the ProCash 2150xe Detach connector 1 from the CMD controller Remove the screws 2 and 3 Remove the screws 1 and 2 on the opposite side Push the two plates outwards see arrows and remove the output transport 3 upwards Reinstall it by following the same steps in reverse order i For installing the new output transport you may only use the screws previously removed or screws of the same type 7 10 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Output transport ProCash 2250xe RL Output transport ProCash 2250xe RL Open the safe door and pull out the cash media dispenser see section Opening closing the device Detach connector 1 from the CMD controller Remove the screws 2 and 3 Remove the screws 1 and 2 on the opposite side Push the two plates outwards see arrows and remove the output transport 3 upwards Reinstall it by following the same steps in reverse order i For installing the new output transport you may
28. 54768 Structure Position of photosensors frontload version 1 Prism for photosensor PS 27 2 Photosensor PS 28 The rest of the shutter s structure is shown using the rearload version by way of example The structure of the shutter in the frontload version is basically the same 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 15 Structure CMD V4 Shutter 01750045330 54768 1 Connector 3 Stepper motor 2 Electronic board 4 Cover for gears 5 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750045330 54768 Structure 1 Hybrid photosensor DPS 11 5 Cam 2 Hybrid photosensor DPS 10 6 Lever 3 Double toothed wheel 7 Shutter side piece 4 Switching flap for DPS 11 and 8 Stepper motor DPS 10 at cam disk 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 17 Function CMD V4 Shutter 01750045330 54768 Function The shutter is controlled via the firmware of the CMD V4 controller and is initiated by the application software Control data CMD V4 Control cable controller Shutter Voltage The firmware evaluates the signals from photosensors PS 27 and PS 28 as well as from hybrid sensors DPS 10 and DPS 11 and controls the motor Photosensor Function PS 27 Monitoring removal of cash PS 28 Stop position of the cash output gripper DPS 10 DPS 11 Position of th
29. 9 3 Frontloadim d le 222 22 ee eben 9 5 Dispensing unit 1 module positions 1 and 2 uuurssernnnensnnnnnnnnnennnnnn nenn 9 6 Cassette connector at dispensing unit 1 0 ee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 9 8 C 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Contents DISPENSING UNI Zernin 2 2 sc serie 9 9 Cassette connector at dispensing unit 2 usneensenneennennnnnnnnnnnnnnnnnnnnnn nenn 9 11 Extension connector for dispensing unit 3 uuerssersnnennnnnnnnnnn nennen nennen 9 12 Connector for shutter incl Z module 0 0 eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteeaeenes 9 14 Connector for thickness measuring station rsernnneenneennnnennennnennnnnn nen 9 16 Connection of door switch uuensseesseennennnnnnsnnnnnennnnnnnnnnnnnnnnnnnnnnnn anna 9 17 B ttery cOnfiector uu n sn ai anaoa Eaei Eh ie aeiaai Enean ite duh 9 17 AS23260 CONNECHOM sa irren nee neigen 9 18 CMD CONO epe He realen nenin EEE ETENE 9 19 4 channel distributor board s aesesssssensrnesrnasnrenrrnnrrnarrnasnnnsnernnnnnnenenneenneenn 9 39 Spare Parts anae a E E E A ORA 10 1 Overview of individual parts 0 0 cece cee eeceeeeeeeeeeeeeeteneeeeeseneteeeseeeeeeseeeeenaeeeaeeaes 10 1 WO enaa E en 0 1 01750060162 B Cash Media Dispenser Version 4 Service Manual C 7 Contents C 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction This ser
30. B Cash Media Dispenser Version 4 Service Manual 6 23 Locking unlocking handle blocked Troubleshooting Locking unlocking handle blocked The locking handle is blocked by the routing disk as soon as the latter leaves its home position If you cannot actuate the locking handle the note clamp is not in the stacking position or there is a routing disk error Note that it is essential for the banknote clamp to be in the stacker position Otherwise the clamp can fall when it is pulled out and the pull cable can be damaged Remove the reject retract cassette see the Removing the cassette section of the Device Overview and Operation chapter and see which position the banknote clamp is in lf the banknote clamp is not in the stacking position try carefully to move it down into the stacking position When the banknote clamp is down you can activate the emergency unlock function 1 on the CMD V4 and pull out the CMD V4 6 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Locking unlocking handle blocked Checking the vertical transport Raise the appropriate locking handle 1 or 2 of the dispensing unit and move the cover forward vertical transport and remove any PA Check the upper lower area of the Y notes that may be there 1 Lower the cover again until it audibly d latches into place Make sure that the
31. CMD controller Pin Assignments Pin Name 30 Special output for 7 segment display bottom right 31 Free 32 Free 33 Free 34 Free 9 36 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller Connectors at the right side of the controller X40 jumpers Berg pin connector 2 x 10 pin Reihe 5673507037 10 Pin Name 1 Door pay attention to safe door to be polled by firmware 2 GND 3 SCOP connected to be polled by firmware 4 GND 5 Jump A reserve input A to be polled by firmware 6 GND 7 Jump B reserve input B to be polled by firmware 8 GND 9 Jump C reserve input C to be polled by firmware 10 GND 11 Jump D reserve input D to be polled by firmware 12 GND 13 Clear CMOS RAM to be polled by firmware 14 GND 15 NEN to be polled by firmware also 16 GND 17 Battery jumper 18 GND 19 Jump PLD jumper jumper to control a PLD function 20 GND There are also the following elements Battery indicator beeper key 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 37 CMD controller Pin Assignments Connectors in the center of the controller X50 JTAG PLD programming connector X51 Kontron test connector X52 Turbodebugger connector 9 38 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignme
32. Pin Assignments Cassette connector at dispensing unit 1 Module positions 1 and 2 Elements serial EEPROM Stepper motor Connector 20 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 EEDAT serial EEPROMs data line for cassette 1 2 EEDAT serial EEPROMs data line for cassette 2 3 EETAKT serial EEPROMs clock line for cassette 1 4 EETAKT serial EEPROMs clock line for cassette 2 5 EECSK1 serial EEPROM cassette 1 Select 6 EECSK2 serial EEPROM cassette 2 Select 7 GND Ground EEPROM measuring electronics for cassette 1 8 GND Ground EEPROM measuring electronics for cassette 2 9 VCCSWK1 Switched power supply cassette 1 10 VCCSWK2 Switched power supply cassette 2 11 NC not connected 12 NC not connected 13 SMK1P1P Stepper motor cassette 1 Phase 1 Plus 14 SMK2P1P Stepper motor cassette 2 Phase 1 Plus 15 SMK1P1M Stepper motor cassette 1 Phase 1 Minus 16 SMK2P1M Stepper motor cassette 2 Phase 1 Minus 17 SMK1P2P Stepper motor cassette 1 Phase 2 Plus 18 SMK2P2P Stepper motor cassette 2 Phase 2 Plus 19 SMK1P2M Stepper motor cassette 1 Phase 2 Minus 20 SMK2P2M Stepper motor cassette 2 Phase 2 Minus 9 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Dispensing unit 2 Dispensing unit 2 Module positions 3 and 4 Elements CL3 CL4 Electromagnetic clutch
33. Select to EEPROM GND for Logic 5 V switched 24V Stepper motor Stepper motor Stepper motor Stepper motor Olo NIJA BR oO Pp 10 Last GND Connector for the 1 channel distributor board Pin Name 1 Power source for the transmit diodes LSIPLUS 2 Dispensing unit x current sink LSIVx activates the three transmit diodes of the only dispensing unit 3 Power supply for the pressure photo transistor LSVCC 4 Input from pressure photo transistor LSANDR PS at the side 5 Power supply for the cassette empty photo transistor LSVCC 6 Input from cassette empty photo transistor LSR1 PS at top 7 Power supply for the dispensing photo transistor LSVCC 8 Input from dispensing photo transistor LSR2 PS at bottom 9 24 V for dispensing gear 10 Output to dispensing gear of dispensing unit x 11 24 V for retaining magnet 12 Output to retaining magnet of dispensing unit x 9 42 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments 4 channel distributor board Connector for the two Double dispensing units at the 4 channel distributor board Pin Name 1 Power source for the transmit diodes LSIPLUS 2 Dispensing unit x current sink LSIVx activates the three transmit diodes of the only dispensing unit 3 Po
34. These parameters are constantly readjusted during operation The photosensor parameters are stored in a table in CMOS and are not lost when the CMD V4 is turned off i Upon initial start up or after clearing of the photosensor CMOS area initialization takes place automatically when the device is turned on Fo the initialization process it is essential for the light paths of all photosensors to be free If this is not the case error message lt 22 gt wil appear on the status display see the Troubleshooting chapter 2 32 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller Measuring banknotes with the double detection unit DDU The DDU in the CMD V4 is located in the upper dispensing unit During transport dispensed notes displace two touch levers with in built magnets The Hall sensors opposite them then generate a signal that corresponds to the note thickness The CMD V4 records the note length and thickness when reference values are calculated The DDU can detect good individual and good double notes Notes with measured values that are too different to the anticipated values are detected as bad and are not allowed to be presented to the customer A bad note is stored temporarily in a compartment of the single reject switch if available Notes that slant excessively more than 22 degrees or long fanned out multiple notes greater than 115 mm are no longer allowed to enter
35. Version 4 Service Manual 3 3 Device overview Vertical cash out Frontload Device Overview and Operation oNOO POD 3 4 Stacker 9 Reject retract cassette Double dispensing unit with DDU 10 Status display 4 cassette housing 11 Function button 4 channel distributor board 12 Cash out cassette 1 Double dispensing unit 13 Cash out cassette 2 Vertical output transport FL 14 Cash out cassette 3 CMD controller 15 Cash out cassette 4 Release lever Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation Device overview Vertical cash out Rearload e 6 N A 7 Na gt 9 9 J 2 Re ea 10 ik h 11 NAO S lh o A 12 3 SIR ai 4 Y 3 e f 13 sf Ah 9 ej b 14 X e T e 15 I Fl 2 OR 1 Vertical output transport RL 9 Reject retract cassette 2 Double dispensing unit with DDU 10 Status display 3 4 cassette housing 11 Function button 4 4 channel distributor board 12 Cash out cassette 1 5 Double dispensing unit 13 Cash out cassette 2 6 Stacker 14 Cash out cassette 3 7 CMD controller 15 Cash out cassette 4 8 Release lever 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 5 Device overview Device Overview and Operation 1 cassette housing with s
36. and Canadian standard ICES 003 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules and Canadian Standard ICES 003 These limits are designed to provide reasonable protection against harmful interference when the equipment is operating in a commercial environment The equipment generates uses and can radiate high frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 19 Environmental protection Introduction Notes concerning radio interference suppression and electrical safety All other devices connected to this product must comply with the EMC Directive 89 336 EEC including the amending directive 93 68 EEC and the Low Voltage Directive 73 23 EEC including the amending directive 93 68 EEC Environmental protection Environmentally friendly product design and development This product has been designed according to our corporate standard Environmentally friendly product design and development This means that crucial criteria such as long life choice of material and its labeling emissions packaging ease of disas
37. back to the system Dispensing is impossible from this cassette in this case The dispensed banknotes are located in the stacking position in the clamp Open the safe door see the operating manual of the basic device 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 33 Determining the reference value Device Overview and Operation Holding the green release lever pull out the CMD V4 as far as possible see chapter Removal Installation of Components section Pulling out pushing in the CMD V4 i If the release lever jams and you cannot pull out the CMD V4 you should always see the chapter Troubleshooting Remove the dispensed banknotes from the clamp stacking position and count them The number of dispensed banknotes must be the same as the one indicated by the system If this is not the case you will have to repeat the whole procedure for determining the reference values Place the counted banknotes back in the clamp stacking position Push the CMD V4 as far as possible into the safe Wait until the CMD V4 is ready After the CMD V4 has powered up the cash in the stacking position is transported to the reject retract cassette Select the next cash out cassette using the product specific software or quit the function for setting the reference value Close the safe door see the operating manual of the basic device 3 34 Cash Media Dispenser Version 4 S
38. cassette CMD V4 ink 2 1750042970 CMD case assembled 1750043537 CMD sealing cover assembled 1750058210 CMD cassette cover blue pr 1750058211 CMD cassette cover ink pr 1750042973 CMD cassette cover assembled 1750038783 CMD cassette handle 1750045537 CMD shutter assembled 1750081830 CMD cassette cover ink 2 preassembled 5482000111 Lock assd Miscellaneous Part no Name 1750050322 CMD guard strip left 1750050323 CMD guard strip right With the introduction of the CMD V4 FRU numbers have been introduced 10 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Index B Banknote width 3 15 Bundle reject 2 7 Bundle retract 2 10 C Cash out cassette 3 8 Cash out cassettes 2 52 Cassette handling 2 19 Cassette initialization 3 33 CMD controller 2 20 Connectors 2 25 CMD V4 shutter 01750045330 54768 5 11 CMD V4 shutter 01750053690 56960 5 1 Component control 2 34 Connectors CMD controller 2 25 Controller 2 20 CPU 2 31 D DDU 2 33 Device description 1 5 Device overview 3 1 Dispensing 2 14 Dispensing unit 2 43 Double dispensing unit 2 47 2 48 01750060162 B E EEPROM 2 40 F Function button 2 31 Function test 3 35 Initial start up 4 1 Initialization 3 33 4 4 J Jumper settings 4 5 L Lithium batteries 1 4 Locking unlocking handle Blocka
39. controller Cassette control Banknote pressure Pressure is created by means of a stepper motor When the required pressure has been built up with a current of about 0 8 A there is a switchover to a holding current of about 0 3 A Cassette identifier Every cash out cassette has a serial 64 x 16 bit EEPROM in its connector housing for the exchange of parameters As far as data traffic is concerned only one cassette is selected at a time Serial data transfer can take place when the supply voltage has been turned on for the selected EEPROM Shutter module control A shutter module can be attached to the controller as an option Control of the shutter has been integrated in the CMD controller It consists of the following parts Shutter motor driver Receiver for the two shutter sensors Control of photosensors in the shutter 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 35 CMD controller Function and Integration Safety switch The safety switch monitors the home position of the CMD V4 if the CMD V4 is pulled out of the safe it goes out of operation Locking switch If the dispenser has not been pushed completely into the safe status display lt 09 gt the firmware prevents the clamp from being moved to the vertical cash out position by querying the locking switch This only applies to versions with a vertical output transport In the ProCash 5000 mini the locking switch is shorted by m
40. dispensing unit in the direction of the arrow 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 31 Dispensing units Removal Installation of Components Installation Carefully push the connecting cable 1 between the toothed wheels and the device panel Insert the dispensing unit and close the latches If you cannot close them check the proper fit of the dispensing unit Carefully turn the toothed wheels if necessary to cause the dispensing unit to click into place Attach the cable to the distributor board 1 Mount the protective cover 7 32 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Dispensing units Single dispensing unit Single dispensing unit with thickness measuring station Removal Release the dispensing unit by turning the locking unlocking lever 1 90 counterclockwise The upper dispensing unit accommodates the thickness measuring station which is connected to the CMD controller via a cable This cable must be unplugged Detach the connector from the distributor board Remove the dispensing unit Installation Carefully push the connecting cable between the toothed wheels and the device panel see section Double dispensing unit Insert the dispensing unit and close the latches If you cannot close them check the proper fit of the dispensing unit Carefully turn the toothed wheels if
41. does not succeed within approx 1 second 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 7 Function CMD V4 Shutter 01750053690 56960 Meaning of hybrid photosensors DPS 10 DPS 11 Meaning open Covered Shutter is completely open OPEN position Covered Covered Shutter is open position between OPEN and CASH REMOVAL Covered open Shutter is in the locking phase open open Shutter is closed and locked CLOSED position Signal level at the connector Open 1 H 12V Covered 0 L 0V 5 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750053690 56960 Pin assignment Pin assignment Type of connector JST PHD 12M Paanga 2 Pin Name Comment 1 not connected 2 not connected 3 12V 4 GND 5 Motor Motor connection 6 Motor Motor connection 7 DPS 10 8 DPS 11 9 PS 27 10 PS 28 11 Transmitting current PS 27 and PS 28 12 not connected Firmware name Electronic signal PS 27 LS 26 PS 28 LS 29 Maintenance The shutter does not require maintenance under normal operating conditions 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 9 Technical data CMD V4 Shutter 01750053690 56960 Technical data Dimension Height 128 mm Width 304 mm Depth 67 mm Weight 820 g 5 10 Cash Media Dispenser Version 4 S
42. finished when lt gt appears on the status display In the event of an error processing is aborted with status code lt 10 gt controller defective Firmware test The validity of the loaded firmware is checked Processing may be aborted with status code lt 11 gt firmware missing Memory reset The internal markers are reset In addition to the general memory area there are program and parameter areas the contents of which are retained by means of a support battery if a power failure occurs 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 11 Procedures in the CMD V4 Function and Integration Determination of the device type The device type is determined automatically via the components that are connected to the controller board number of dispensing units shutter present yes no output direction Checking the cassettes First of all the type and quantity of cassettes which are physically available is determined The values from the cassette memory are compared with the internal data If they do not match the cassettes in question are flagged as new To operate correctly at least one operable cash out cassette and also the reject retract cassette are necessary If this minimum requirement is not satisfied this is indicated on the status display with error code lt 14 gt The device is not ready for operation Checking the photosensors All photosensors are checked The result is processed
43. for information interchange CE Communaut Europ enne European Community Declaration of Conformity CEN Comit Europ en de Normalisation European committee for standardization CL Clutch CMD Cash media dispenser CMOS Complementary metal oxide semiconductor CPU Central processing unit DCM Direct current motor DDU Double detection unit DES Data encryption standard DIN German Institute for Standardization DMA Direct memory access DPS Digital photosensor DSP Diagnostic and service package EEPROM Electrical erasable programmable read only memory EC European Community EEC European Community EMC Electromagnetic compatibility EN European standard EPROM Erasable Programmable Read Only Memory FCC Federal Communications Commission FD Floppy disk FRU Field repair unit HR Retaining magnet HS Hall sensor ISO International Organization for Standardization KDIAG Components diagnostics LED Light emitting diode MA Magnet MAC Magnet cassette OEM Original Equipment Manufacturer 1 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction PC PLD PROM PS PSD PSE RAM RL SAT SCOP SM SMC ST SW UL 01750060162 B Abbreviations Personal computer Programmable logic device Programmable read only memory Photosensor Photosensor Dispense dispensing sensor Photosensor Empty cassette empty Random access memory Rearload Switch Stacker and output transport Security cash out proce
44. from below clean the surfaces of the prism between the stacker wheels Put the CMD V4 back in its dispensing position If the status display continues to show error code 90 after powering up reset the stacker has to be replaced Use the DYK self test program check status of photosensors photosensor amplifiers to check the level of dirt on all photosensors in KDIAG Photosensors with status 3 or higher must be cleaned The improvement in status can be checked after reset Note When this error has occurred for the first time the CMD V4 will continue to function until operation shuts down automatically when the level of dirt increases 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 21 Displays in normal operation Troubleshooting Error code Meaning Explanation Measures Photosensor is dirty Lo Cassette monitoring Photosensor PS18 Cassette empty single reject PS2 LUO Cash out photosensor PS27 P Loud Bundle rear edge control Shutter sensor PS28 I0 LO Photosensor 9x is dirty and needs to be cleaned as soon as possible Remove any dust from the surfaces of the corresponding transmitter receiver elements with a clear or purple plastic housing respectively and if necessary from the associated prism P two glass clear surfaces opposite the transmitter receiver with a brush or compressed air After cleaning set the CM
45. internally The following status indications alerts can occur in the event of an error lt 70 9A gt photosensors dirty Checking the device locks Processing is aborted if the device lock Customer retract without storing bundle of notes is set status code lt 13 gt or if the safety switch is open status code lt 12 gt 2 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 Checking mechanical and electronic components Individual components are checked The following errors may occur lt 21 gt Thickness measuring station defective DDU lt 23 gt Routing disk defective blocked SM 2 SM 3 lt 24 gt Reject retract drive defective blocked MA 6 lt 25 gt Dispensing drive defective DCM 1 lt 26 gt Stacker wheel drive defective blocked SM 9 Checking the transport paths If notes are or were accessible to the customer the first operation is a retract If there is a bundle of notes in the clamp at the time of a reset a bundle reject takes place When the output transport is free the transport motor is activated for approximately five seconds All detected banknotes are transported into the reject cassette In the event of an error the status display may show the following lt 18 gt Banknotes jammed during dispensing lt 19 gt Clamp transport defective blocked Checking the shutter If available the functionality of the s
46. is mounted on the clamp 2 38 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Stacker transport The routing disk determines the clamp s route as required When the clamp reaches the customer output position the bundle of notes is transported out of the clamp with the aid of the in built belts which are controlled via their own drive motor on the clamp If a bundle is not removed in time the retract function will transport it from the customer output position to the retract compartment of the reject retract cassette The SAT can transport bundles from the stacking position to the customer output position or to the reject retract cassette or from the customer output position to the retract compartment of the reject retract cassette where they are stored unordered The number of notes stored there is counted providing there is a corresponding output transport As an option a retracted bundle can be placed in the clamp s stacking position If this option is used however no further device operations are possible until the bundle is removed by an operator and the software cancels the lock The transport belts in the SAT not the clamp are driven by the main motor that also drives the dispensing units The reject retract cassette can simply be pushed into the SAT The cassette engages in its final position and is locked The cassette position is checked by means of a switch A lever on the SAT is us
47. necessary to cause the dispensing unit to click into place see section Double dispensing unit Connect the cables to the CMD controller and the distributor board Mount the protective cover on the CMD controller 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 33 Dispensing units Removal Installation of Components Single dispensing unit without thickness measuring station Removal Turn the locking unlocking lever 1 on the left side of the dispensing unit by 90 counterclockwise Detach the connector from the distributor board Remove the dispensing unit Installation Carefully push the connecting cable between the toothed wheels and the device panel see section Double dispensing unit Insert the dispensing unit and close the latches If you cannot close them check the proper fit of the dispensing unit Carefully turn the toothed wheels if necessary to cause the dispensing unit to click into place see section Double dispensing unit e Attach the cable to the distributor board Mount the protective cover 7 34 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Dispensing units Adjusting the dispensing unit Remove the circlip 1 on the left side and the circlip 2 on the right side Slightly pull the two eccentrics 3 out so that they can be turned Move the eccentric mark A B or C to th
48. not be confused Remove the cover 1 by pulling it off Upper dispensing unit with thickness measuring station Removal M Release the upper dispensing unit by turning the locking unlocking levers 1 and 2 90 counterclockwise 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 29 Dispensing units Removal Installation of Components The upper dispensing unit accommodates the thickness measuring station which is connected to the CMD controller via a cable This cable must be unplugged 1 Detach the connector 2 from the distributor board Remove the dispensing unit in the direction of the arrow Installation Carefully push the connecting cable 1 between the toothed wheels and the device panel Insert the dispensing unit and close the latches If you cannot close them check the proper fit of the dispensing unit Carefully turn the toothed wheels if necessary to cause the dispensing unit to click into place 7 30 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Dispensing units Connect the cables to the CMD controller 1 and the distributor board 2 Mount the protective cover Lower dispensing unit Turn the locking unlocking levers 1 and 2 on the left side of the dispensing unit by 90 counterclock wise Detach the connector 1 from the distributor board Remove the lower
49. only use the screws previously removed or screws of the same type 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 11 Output transport ProCash 2350xe Removal Installation of Components Output transport ProCash 2350xe Open the right safe door and pull the cash media dispenser out of the device as far as possible please refer to the operating manual of the ProCash 2350xe Remove the screws 1 and 2 Remove the screw 1 slightly raise the catch 2 of the note lock and push the note lock in the direction of the arrow as far as it will go 7 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Output transport ProCash 2350xe Remove the screws 1 Disconnect the plug 1 outward and pull the output transport frontward out of the device During installation make sure that the note lock is pushed back to its old position Reinstall it in the reverse order of steps For installing the new output transport you may only use the screws previously removed or screws of the same type 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 13 Output transport ProCash 5000 mini Removal Installation of Components Output transport ProCash 5000 mini Open the safe door and pull the cash media dispenser out of the device as far as possible please refer to the operating and service manuals of the ProCash 5000 mini
50. preventing the shutter shield from moving Place CMD V4 in cash out position safety switch closed Select test function 2 mechanical test by pressing the function button and observe the movement of the shutter The shutter fault can also be remedied without danger while the test function is in progress Then run through test function 2 again without interfering with the movement of the shutter If this test function once again ends with status display 28 the shutter or the controller must be replaced Error code Meaning Explanation Measures 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 11 Displays in normal operation Troubleshooting m Cash out photosensor Check the SAT banknote output 9 covered manipulation and shutter for any foreign bodies that may be disturbing the functioning of the output photosensor Verify that the connectors at the CMD V4 are properly plugged in Set the CMD V4 in the safe to cash out position safety switch closed and select test function 1 Reset on the function button If status code 29 reappears after the CMD V4 is started the shutter the SAT or the controller must be replaced Error Meaning Explanation Measures 6 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation code J X Too many problems during dispe
51. s controller card into clock signals for the stepper motor Firmware name Electronic signal PS 27 LS 27 PS 28 LS 28 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 21 Maintenance CMD V4 Shutter 01750045330 54768 Maintenance The shutter does not require maintenance under normal operating conditions Technical data Dimension Height 127 mm Width 337 mm Depth 185 mm Weight 1020 g 5 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Operating or troubleshooting tips are output on the two character status display on the controller In normal operation this display is set to 00 at the beginning of every reset transport or dispensing operation If a special state occurs during one of these operations this is shown on the status display and is retained until the next device operation Additional messages may be displayed during initialization after powering up and after a reset It is also possible to run an internal test to see if the CMD V4 is ready for operation You can find more on this in the Function test section of the Device Overview and Operation chapter To perform a reset after troubleshooting move the clamp to its basic position stacking position of the clamp in the stacker 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 1 Displays at startup Displays at startup Troubleshooting
52. the pressure carriage Take the banknote bundles from the packaging fan the banknotes and put them into the cassette as shown in the picture The banknotes are now positioned in the cash out cassette as shown in figure 1 Stroke across the banknotes towards the pressure carriage as shown in figure 2 Press the green latching button on the pressure carriage and push the carriage against the banknotes far enough to prevent them from falling over The inserted banknotes do not need to be pressed together Close the cash out cassette and re insert it see section Inserting the cassette 3 28 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Special comments for deformed banknotes Possible deformation of banknotes Type A Type B Type C Deformation near the S shape Wavy shape hologram Type A Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage Type B Bundles whose S shape is pronounced and exceeds 5 mm should not be used If no other banknote bundles are available the entire bundle needs to be formed to a U shape as to be fit for use Insert these bundles so that the deformed corners are pointing towards the cassette end from which the banknotes are dispensed and not towards the pressure carriage
53. the single reject compartments These are transported directly to the clamp via the stacker wheel and then trigger a bundle reject In systems without a single reject function every bad note leads to a bundle reject 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 33 CMD controller Function and Integration Component control Dispensing unit control Dispensing unit control is split up into Logic for dispensing clutches retaining springs and cassette stepper motors Photosensors for dispensing sensor and cassette empty sensor Pressure measurement including cassette present sensor The CMD controller incorporates the control for up to two double dispensing units and two single dispensing units or for up to six single dispensing units For the basic version of the CMD V4 with two double dispensing units in the 4 cassette housing the drivers for the dispensing clutches retaining springs and cassette stepper motors are located on the 4 channel distributor board Two connectors are available to connect two other 1 channel distributor boards with drivers for one further dispensing unit each A distributor board is connected to the distributor board above it via its two connectors This chaining tells the controller how many distributor boards there are and the controller automatically derives the cassette positions 2 34 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD
54. 1 Switch control magnet Single reject MA 2 2 Switch control magnet Single reject MA6 Magnet for retract comportment Reject box 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 3 Sensors and electromechanical components Function and Integration Compo Name Location nent SW 1 Reject retract box pushed in Reject box SW 3 Locking switch Release lever SM 1 Pressure on sliding surface for emptying Single reject SM2 Routing disk motor Routing disk drive left SM 3 Routing disk motor Routing disk drive right SM7 Stepper motor indoor Shutter SM9 Stacker wheel stepper motor Stacker wheel input T1 Timing disk at main motor DCM1 Components of dispensing unit and cassette Component Name Location MACx Retaining magnet Dispensing unit cassette x x 1 6 CLx Extractor gear Dispensing unit cassette x x 1 6 PSDx Dispensing sensor Dispensing unit cassette x x 1 6 PSEx Empty sensor Dispensing unit cassette x x 1 6 DDU Length measurement measuring on the upper dispensing unit station SMCx Stepper motor for pressure in cassette x x 1 6 STx Cassette connector at cassette x x 1 6 2 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 schematic Procedures in the CMD V4 schematic The following sections show and descri
55. 1 and pull out the cable Careful Make sure that the cable is not pulled back again and secure it if necessary Feed the cable in 1 as shown in the picture by moving it slightly back and forth Plug in the cable 1 and press the cable fixing 2 shut Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Clamp Pull the cable 1 taut Insert the securing pin 2 with the clamp open In the illustration the cable is not yet pulled taut Close the clamp The two latches one on each side must be engaged manually Put the two black hooks and the ball bearings 1 on the left and right side of the clamp back in place Slip on the two toothed wheels and the ball bearings 2 The toothed wheel is pushed on with the bulging side pointing inside Set the clamp down on the stacker as shown in the illustration Push the clamp into the routing disk The toothed wheel must be inserted evenly 1 and 2 The clamp must be closed when it is inserted 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 39 Clamp Removal Installation of Components Make sure that the clamp is inserted correctly by positioning the ball bearing flush with the side panel of the stacker on one side 1 The ball bearing at the other side panel must also be flush Let the clamp slide in carefully Press the clamp down carefully until it snaps open slightly
56. 1 Gate input of transport4 12 GND Jumper coding Pin 11 Pin 9 Pin 7 Pin 5 Transport4 Transport3 Transport2 Transporti B Rearload transport module in safe B Frontload transport module in safe B B Rearload transport module in counter section B B Frontload transport module in counter section 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 21 CMD controller Pin Assignments X4 V 24 interface from PC Pin Name 1 5V 2 Gate input of HS4 sensor for clamp end position 3 GND 4 N C 5 Gate input of transport1 6 GND 7 Gate input of transport2 8 GND 9 Gate input of transport3 10 GND 11 Gate input of transport4 12 GND 8 pin Western Reihe 5603107937 00 or A3C40016907 Sohn 5603111937 Pin Name N C DSR not connected RXD DTR RTS TxD GND CTS N C INID BR oO DI 9 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller X5 USB interface from PC USB connector B type Reihe 0150507337 00 Pin Name N C USB Data USB Data GND Shielding Shielding JAAN X6 Door switch and disconnector in safe JST pin connector model PHD 2 x 5 pin S10B PHDSS 90 Reihe A3C40016307 00 Sohn A3C40016306 Pin Name
57. 47 Double dispensing unit without DDU u 2uursersnnnnsnnnnennnnennnnnnnnnne ne 2 48 Adjustment eccentricities n a A ken 2 49 Photosensors in the dispensing unit eeeeeeeeeeeeeeeieeerreerrerrrerrrsrrnere 2 49 Pr amp ss re sensor ees cob cabs ori on e ton teva lanes r A eaa deel anea AER a iaa de 2 49 Reject retract cassette umns0unnennnnnnnennnnnnnnonennonennnnnonennnnenennonernonenn 2 50 Gash 0Ut Casselles 0n 2 20 tes tte eth A Ale 2 52 Device Overview and Operation ununensnansennnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannn 3 1 Device overview nnennsesssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 3 1 Horizontal cash out Frontload 00 0 eee eee eeeceeeeeeeeeeneeeeeeeeeeeeseeeeseeeseeeseaaes 3 2 Horizontal cash out Rearload uursursuensnnnnsnnnnnnnnnnnnnnen namen nnnnnnnnn nn 3 3 Vertical cash out Frontload rsu4r444rsnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnn anne 3 4 Vertical cash out Rearload urnussrsnennnnnnennnnennnnnnnnnnnnnnnnnnnnnnnnen anne 3 5 1 cassette housing with single dispensing unit u 2uurrnnernnen nennen 3 6 01750060162 B Cash Media Dispenser Version 4 Service Manual C 3 Contents Function elements and Controls u 224444444HBnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen nen 3 7 The cassettes iach nn ei rt 3 8 Cash Out casselie aa a aa aaa a aai 3 8 Reject retract Cassette ebenen 3 9 Removin
58. 6 17 Displays in normal operation Troubleshooting code D X Cassette defective x 1 6 The banknote data stored in cassette x cannot be read or re written Verify that the connectors on CMD controller and the cassette connector are plugged in properly If the fault also occurs with a different cassette in this dispensing unit the controller must be replaced 6 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation Dirty photosensors sensors Error Meaning Explanation Measures code Banknote thickness Check whether there is a banknote n measuring station DDU jam in the area of the measuring not ready station Are the cables connected Replace dispensing unit with DDU or controller Dispensing sensor is dirty A If a cassette can be inserted X or pressure sensor is faulty without error single acoustic x 1 6 signal the error message indicates a very dirty dispenser sensor PSDx photosensor in dispenser module x which must be cleaned Then execute a Reset set CMD V4 to dispensing position Note When this error has occurred for the first time the CMD V4 will continue to function until operation shuts down automatically when the level of dirt increases B Ifa cassette cannot be inserted and there is no acoustic signal even after a few seconds the dispensing unit or c
59. 970 00 2 28 6466206 Universal cleaning cloth NCA 30069 00 1 40 6377122 01750060162 B Cash Media Dispenser Version 4 Service Manual 8 5 Maintenance Maintenance and Service The screw valve with 1 5 m hose from Pressair can still be used with pressure gas R134A The valve can be ordered from Wincor Nixdorf International GmbH with the order number 1060003336 if necessary You will find a list of all the cleaning and maintenance materials released by Wincor Nixdorf International GmbH in the intranet or extranet Please note the manufacturer s specifications on the packaging and on the enclosed information sheet The product may be damaged or soiled if materials are used that are not approved or if they are used improperly Please dispose of the packaging and empty containers according to the applicable regulations of your country 8 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Power supply connector supply voltage Connector 2 pin AMP pins 90 Pin Signal name Meaning 1 P24 V Supply voltage 24 V 2 GNDNT Ground for 24 V Safety switch Connector 3 pin DUBOX 1 row 90 Pin Signal name Meaning 1 Relay Safety cut off relay 2 GND Ground 3 NC not connected Basic module Elements HS2 Lifting magnet of single reject switch SM6 Stepper motor for tray selection in reject retract cassette DP
60. AT After this all transport functions of the CMD V4 are disabled by the software Remove the customer money from the SAT and then reset the device lock using the product specific software reset lock flag 6 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation Error Meaning Explanation Measures code CMD V4 minimum Cassette is defective or missing u configuration is missing In order to be able to operate the CMD V4 requires at least one cash out cassette ready for operation and the reject retract cassette Insert the reject retract cassette and the filled cash out cassette s and register them using the product specific software Belt drive of clamp defective Replace the output transport or the M 3 or jam controller LI Io 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 5 Displays in normal operation Troubleshooting Error code Meaning Explanation Measures o Cash jam during dispensing A banknote jam was detected during dispensing in the dispensing areas or the vertical transport facilities of the dispenser units or the stacker photosensors PSDx DDU PS1 PS18 Check the cash path from the cassettes to the collecting tray or reject compartment for jammed notes Verify that the connectors on the CMD controller or at the photosensor elements are plugged in properly
61. C DIGO DO DOCUMENTO itautec 7601K1159001 022 DOCUMENTO OBJETO DISP NOTAS TR SHUTTER WINCOR PROJETO PART NUMBER CONFORME O ATM Banco do Brasil SISTEMA OCO650 FABRICANTE Wincor 00 LIBERACAO INICIAL Leandro 26 06 07 N REVISAO APROVACAO DATA WINCOR NIXDORF Cash Media Dispenser Version 4 Service Manual Questions and suggestions Do you have any questions or suggestions regarding this manual Please contact the following address giving the order number of this manual in your message Address Wincor Nixdorf International GmbH Handbuchredaktion BD P34 33094 Paderborn Germany Fax 49 0 52 51 693 62 09 E mail manuals hardware wincor nixdorf com Cash Media Dispenser Version 4 Service Manual 01750060162 B Cash Media Dispenser Version 4 Service Manual Edition November 2004 Copyright Information and trademarks Wincor Nixdorf International GmbH 2004 All rights including rights of translation and rights of reproduction by reprinting copying or similar methods even of parts are reserved Any violations give rise to a claim for damages All rights including rights created by patent grants or registration of a utility model or design are reserved Delivery subject to availability right of technical modifications reserved All names of hardware and software products mentioned in this manual are trade names and or trademarks of the
62. D V4 horizontal Rearload 1750056960 Shutter CMD V4 horizontal Frontload Controller and distributor prints Part no Name 1750055781 CMD controller assembled incl cover 1750074210 CMD controller with USB assembled with cover 1750044878 4 channel distributor print assembled incl cover 1750052425 1 channel distributor print assembled incl cover 1750019771 Chipcard controller SCOP 1750068065 Extension board in conjunction with the ProCash 5000 mini Housings Part no Name 1750053055 CMD V4 4 cassette housing assembled 1750054048 1 cassette housing complete with latching mechanism 1750054366 1 cassette housing complete without latching mechanism 1750064370 CMD outsert 4 cassette housing preassembled 1750066065 CMD outsert 1 cassette housing without latching mechanism preassembled 1750066067 CMD outsert 1 cassette housing preassembled 1750057257 CMD cover 4 cassette housing 1750057281 CMD cover 1 cassette housing 1750055308 CMD latch 10 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Spare Parts Spare Parts Overview of individual parts Dispensing units Part no Name 1750051760 Double dispensing unit CMD V4 without thickness measuring station 1750051761 Double dispensing unit CMD V4 with thickness measuring station 1750051758 Single dispensing unit C
63. D V4 to home position and wait for start up or select 1 Reset on the function button Use the DYK self test program check status of photosensors photosensor amplifiers to check the level of dirt on all photosensors in KDIAG Photosensors with status 3 or higher must be cleaned The improvement in status can be checked after reset Note When the error code 9x has occurred for the first time the CMD V4 will continue to function until operation shuts down automatically when the level of dirt increases in this case the status display will show 9x too 6 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Checking the note paths Checking the note paths Before checking the banknote paths you should perform the following steps Activate the product specific software see chapter Basic Operation section Calling the product specific software in the operating manual of the basic device Open the safe door see the operating manual of the basic device Holding the green release lever pull out the CMD V4 as far as possible see chapter Removal Installation of Components section Pulling out pushing in the CMD V4 i If the release lever jams you must check the current position of the clamp If possible push the clamp carefully back to its home position Perform a reset using the function button Now check whether you can remove the CMD V4 01750060162
64. GND Oo BR Ow Pp of M7 Release of energization of SM7 24 V level phase open Direction of SM7 24 V level phase closed of M7 Gate input of DPS10 Gate input of DPS11 Gate input of DPS12 reserve 0O 0 N of cash removal PSR6 0 Measuring input for phototransistor of PS27 or PS26 detection 01750060162 B Cash Media Dispenser Version 4 Service Manual CMD controller Pin Assignments Pin Name 11 Measuring input for phototransistor of PS28 or PS29 rear edge control PSR7 12 current for transmit diodes from PS27 PS28 or PS26 PS29 LSISH 13 Gate input of shutter1 14 GND 15 Gate input of shutter2 16 GND 17 Gate input of shutter3 18 GND 19 Gate input of shutter4 20 GND Jumper coding Pin 19 Pin 17 Pin 15 Pin 13 Shutter4 Shutter3 Shutter2 Shutter B Shutter in safe B Shutter in counter section 9 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller X3 transport module JST pin connector model PHD 2 x 6 pin S12B PHDSS 90 Reihe A3C40015986 Sohn A3C40015984 Pin Name 1 5V 2 Gate input of HS4 sensor for clamp end position 3 GND 4 N C 5 Gate input of transport1 6 GND 7 Gate input of transport2 8 GND 9 Gate input of transport3 10 GND 1
65. Ground EEPROM measuring electronics for cassette 3 8 GND Ground EEPROM measuring electronics for cassette 4 9 VCCSWK3 Switched power supply cassette 3 10 VCCSWK4 Switched power supply cassette 4 11 ne not connected 12 nc not connected 13 SMK3P1P Stepper motor cassette 3 Phase 1 Plus 14 SMK4P1P Stepper motor cassette 4 Phase 1 Plus 15 SMK3P1M Stepper motor cassette 3 Phase 1 Minus 16 SMK4P1M Stepper motor cassette 4 Phase 1 Minus 17 SMK3P2P Stepper motor cassette 3 Phase 2 Plus 18 SMK4P2P Stepper motor cassette 4 Phase 2 Plus 19 SMK3P2M Stepper motor cassette 3 Phase 2 Minus 20 SMK4P2M Stepper motor cassette 4 Phase 2 Minus 01750060162 B Cash Media Dispenser Version 4 Service Manual Extension connector for dispensing unit 3 Pin Assignments Extension connector for dispensing unit 3 Module positions 5 and 6 An extension PCB containing the power drivers power sources level converters and the like is used for dispensing unit 3 positions 5 and 6 Logical signals TTL level or analog level are passed via the extension connector The elements handled by the extension PCB are listed below Elements CL5 CL6 Electromagnetic clutch dispensing unit position 5 6 HR5 HR6 Lifting magnet retaining spring dispensing unit position 5 6 PSD5 6 Photosensor dispensing sensor controlled dispensing unit position 5 6 PSE5 6 Photosensor cassette emp
66. Integration 2 54 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation Device overview 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 1 Device overview Device Overview and Operation Horizontal cash out Frontload oono A 10 12 13 14 1 Double dispensing unit with DDU 9 Reject retract cassette 2 4 cassette housing 10 Status display 3 4 channel distributor board 11 Function button 4 Double dispensing unit 12 Cash out cassette 1 5 Stacker 13 Cash out cassette 2 6 CMD controller 14 Cash out cassette 3 7 Release lever 15 Cash out cassette 4 8 Horizontal output transport FL 3 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation Device overview Horizontal cash out Rearload oO N 0O 11 12 13 Horizontal output transport RL Double dispensing unit with DDU 4 cassette housing 4 channel distributor board Double dispensing unit Stacker CMD controller Release lever oNOOPOD 9 10 11 12 13 14 15 Reject retract cassette Status display Function button Cash out cassette 1 Cash out cassette 2 Cash out cassette 3 Cash out cassette 4 01750060162 B Cash Media Dispenser
67. MD controller Remove the screws 2 and 3 Remove the screws 1 and 2 on the opposite side Push the two plates outwards see arrows and remove the output transport 3 upwards Reinstall it by following the same steps in reverse order i For installing the new output transport you may only use the screws previously removed or screws of the same type 7 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Output transport ProCash 2100xe RL Output transport ProCash 2100xe RL Open the door of the operating unit and pull the customer panel out of the device see the operating and service manuals of the ProCash 2100xe Detach connector 1 and remove the cable from the securing clips Loosen screws 2 and 3 and pull the plate 4 a little out of the device see arrow Pull the output transport a little in the direction of the arrow and remove it upwards Reinstall it by following the same steps in reverse order i When replacing the output transport make sure that it fits properly in the guides of the stacker Pull the cash media dispenser out of the device if necessary and then push it back in Adjustment Push the plate 1 up against the output transport 2 with the cash media dispenser pushed in Then push the plate approx 3 to 5 mm back and secure it with screws 3 and 4 When the plate is secured the spring
68. MD V4 Refer to the Troubleshooting chapter for the meaning of the status codes Function button In some cases it is advisable to check whether the CMD V4 is ready for operation without using additional tools 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 31 CMD controller Function and Integration For this purpose there is a function button on the controller beneath the status display When the button is pressed all possible functions are shown cyclically on the status display To select a function release the button when the required function is displayed Refer to the Function test section of the Device Overview and Operation chapter for more details Photosensor electronics The photosensor electronics cover generation and control of the photosensor LED transmit stream and measurement of the receive voltage of the phototransistors The optimum values for the transmit stream and amplification of the evaluation logic are identified for every photosensor in the course of automatic initialization of the photosensor parameters Amplification of the evaluation logic can be switched on four levels The transmit diodes are operated with pulsed current The receive logic only evaluates the pulse This reduces the influence of light from external sources on the receive signal The photosensors are polled one after another Each photosensor operates with its own specific parameters current and amplification
69. MD V4 without thickness measuring station 1750051759 Single dispensing unit CMD V4 with thickness measuring station 1750035762 CMD V4 dispensing shaft assembled Reject retract cassette Part no Name 1750041920 CMD reject retract cassette 1750056651 CMD reject retract cassette lead sealed 1750056652 CMD reject cassette lead sealed 1750056653 CMD reject cassette 1750061714 CMD reject retract cassette lockable 1750061877 CMD reject cassette lockable 1750063255 CMD reject cassette gray 1750063256 CMD reject cassette lockable gray 1750063257 CMD reject cassette lead sealed gray 01750060162 B Cash Media Dispenser Version 4 Service Manual 10 3 Overview of individual parts Spare Parts Cash out cassettes Part no Name 1750053501 Cash out cassette CMD V4 1750053502 CMD V4 cash out cassette lockable 1750053503 Cash out cassette CMD V4 lead sealed 1750053504 Cash out cassette CMD V4 FSM 1750053505 CMD V4 FSM cash out cassette lockable 1750053506 Cash out cassette CMD V4 FSM lead sealed 1750053511 Cash out cassette BBA UT CMD V4 1750053512 Cash out cassette BBA UT CMD V4 lockable 1750053513 Cash out cassette BBA UT CMD V4 lead sealed 1750053540 Cash out cassette CMD V4 no cash 1750053550 Cash out cassette CMD V4 ink 1750081760 Cash out
70. N C N C Polling the safety switch GND Polling the door switch GND Polling the jumper GND Reserve input 0 GND O C N OD O1 BR OO Po 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 23 CMD controller Pin Assignments X7 V 24 interface to AVT2800 SCOP card JST pin connector model PH 6 pin B6B PH K S upright Reihe 9405007037 Sohn 9405010037 Pin Name N C DSR not connected RXD DTR RTS TxD GND CTS J RR O Pp X8 NEN from special electronics module JST pin connector model PH 2 pin S2B PH K S 90 Reihe A3C40014712 11 Sohn A3C40014711 Pin Name 1 NEN 2 GND X9 24 V voltage supply 2 pin Mini Fit 39 30 1020 Reihe A3C40029754 Sohn A3C40029755 Pin Name 1 24V 2 GND 9 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller Connectors at the top side of the controller X10 24 V connection to AVT2800 SCOP card 2 pin Mini Fit 39 30 1020 Reihe A3C40029754 Sohn A3C40029755 Pin Name 1 24V 2 GND X11 motor M1 6 pin Mini Fit 39 30 1060 Reihe A3C40030083 Sohn A3C40009552 Pin Name Motor N C Clock signal from main motor M1 Motor 5 V OQ or AJN GND X12 additional motor on main dr
71. Retracting cash without storing it Refer to the Retracting and storing banknotes section for details of this function When the shutter has closed the clamp moves to the stacking position and opens The bundle of notes remains in the clamp so that it is possible to associate it with the customer A device lock is triggered i If the device lock is set status display lt 13 gt all dispensing and transport commands are rejected In addition the function button cannot be activated in this case The flag remains set even in the event of a power failure it is not reset if the device is reset When the bundle of notes has been removed the device lock has to be cancelled in order to be able to continue using the CMD V4 2 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Cassette handling Cassette handling All cassette positions are checked cyclically for changes with the help of the respective pressure sensor If anew cassette has been added the dispensing pressure is built up An audible signal is output three times if the pressure cannot be built up Status code lt 4x gt is displayed Then the data is read from the cassette memory The following data is stored in the cassette Cassette ID On shipment this 7 character value contains the serial number of the cassette It can be setto a customer specific value by the system Currency code This is the 3 character curre
72. S4 Digital photosensor for tray selection S1 Micro switch Reject retract cassette available PS1 Cash path photosensor reflective photosensor PS21 Cash path photosensor controlled 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 1 Basic module Pin Assignments Connector 20 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 SM6PH1P Stepper motor SM6 phase 1 Plus connection 2 SM6PH1M Stepper motor SM6 phase 1 Minus connection 3 SM6PH2P Stepper motor SM6 phase 2 Plus connection 4 SM6PH2M Stepper motor SM6 phase 2 Minus connection 5 H2P Single reject switch Plus connection 6 H2M Single reject switch Minus connection 7 P12V Digital photosensor DPS4 power supply 8 GND Digital photosensor DPS4 Ground 9 GL4 Digital photosensor DPS4 output signal 10 IGSAMOUT Digital photosensor DPS4 Transmit current Plus 11 S1 Micro switch Reject retract cassette available signal 12 GND Micro switch Reject retract cassette available ground 13 VCCL PS21 receiver collector 14 LAGT212235 PS21 receiver emitter 15 VCCL PS1 receiver collector 16 LAGTL1 PS1 receiver emitter reflective photosensor 17 IQLSMIN Photosensor transmit current Plus LED PS1 reflective 18 IXGMOUT Photosensor transmit current Minus 19 IQLS Photosensor transmit current Plus Transmit LED PS21 20 IQLS56VN Photosensor transmit current Minus 9 2 Cash M
73. Version 4 Service Manual 01750060162 B Pin Assignments CMD controller Pin Name 30 Dispensing gear of dispensing unit 4 31 Retaining magnet of dispensing unit 4 32 Dispensing gear of dispensing unit 5 33 Retaining magnet of dispensing unit 5 34 Dispensing gear of dispensing unit 6 35 Retaining magnet of dispensing unit 6 36 Dispensing gear of dispensing unit 7 37 Retaining magnet of dispensing unit 7 38 Dispensing gear of dispensing unit 8 39 Retaining magnet of dispensing unit 8 40 Last GND 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 31 CMD controller Pin Assignments X31 dispensing units pin contact strips 2 x 20 pin even Reihe 2383807837 Pin Name 1 GND 2 EEPROM clock 3 EEPROM data 4 DO 5 D1 6 D2 7 D3 8 D4 9 D5 10 D6 11 D7 12 CS ICN 13 CS ReserveN 14 CS Dispensing unit1 15 CS Dispensing unit2 16 CS Dispensing unit3 17 CS Dispensing unit4 18 CS Dispensing unit5 19 CS Dispensing unit6 20 CS Dispensing unit7 21 CS Dispensing unit8 22 WRN 23 RDN 24 ResetN 25 GND 26 Free 27 Power source for LEDs LSIPLUS 28 Current sink dispensing unit 1 LSIV1 29 Current sink dispensing unit 2 LSIV2 9 32 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller
74. ace for cassette 6 Sealing device label 7 Locking unlocking lever lock 14 Cassette handle 8 Box lid 15 Dispensing side 9 Refill notes 16 Side of cassette handle 3 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Reject retract cassette 1 Box lid 5 Tamper indicator blue green 2 Retract compartment lever 6 Cassette handle 3 Retract compartment 7 Locking lever optional lock 4 Reject compartment 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 9 The cassettes Device Overview and Operation Removing the cassette i Before cassettes can be removed the current transaction must be terminated as defined The procedure for removing cash out cassettes and reject retract cassettes is the same Activate the product specific software see chapter Basic Operation section Calling the product specific software in the operating manual of the basic device Open the safe door see the operating manual of the basic device To remove the cassettes from the CMD V4 Press the green releasing tab on the right side of the cassette 1 The released cassette is automatically pushed out of the dispenser by several centimeters Raise the cassette handle 2 and pull the cassette out of the CMD V4 by the handle 3 While pulling the cassette support it from underneath with your free hand 3
75. ad 2 6 BUNGIE reject ror pinnarna eiea nee lehnen 2 7 SINGIO TO e AE EEE E A EE 2 8 Bundle retract when notes are not removed ieereereereererereeree 2 10 Procedures in the CMD VA uunnsesseessenssnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnsnnnnn na 2 11 Start up behavior u3 28e kenn 2 11 Eontrolleriiest 2 2 2 eee ee ere 2 11 Firmware test nininini ds a ei i 2 11 Memory reSet 04 08 ul 2 11 Determination of the device type nunssnnennnnsnnnnnnnnnnnnnnen nennen 2 12 Checking the cassettes nn0unnnnnennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 2 12 Checking the photosensors eecceceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeneeaees 2 12 Checking the device locks ecceeeceseceeeeeeeeeceeceeeeeeeeeeeeeseeeeeeeeaeeaees 2 12 Checking mechanical and electronic components 2 13 Checking the transport paths eeeeceeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeentaees 2 13 Checking the shutter eee eeeeeeeseeeseeceeeeeseeeeeeeeeeeeseeeeseeeeeneeeeaeeees 2 13 DISPENSING hiroa a A Eaa aa Tana K EEEE Te 2 14 Checking the basic state e ce cececeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeneeeeaeeeees 2 14 Double dispense note sizes out of tolerance nen 2 14 Undefined notes eaa aee raare aa aaia ae aaaeei naa ra ap aaia rs danara 2 15 Dispensing of notes not possible uuunnsersnnensnnnnnnnnnennnnnn nennen nen 2 15 Bankn teijam
76. aft However the shutter follows this movement only by spring force The shutter can only be locked when it is completely closed This construction excludes the risk of injury for the user 5 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750053690 56960 Function Cash removal If the application sends an order to dispense cash the shutter is first opened completely via the firmware After the banknotes have been transported into the position where they can be removed the shutter is partly closed depending on the thickness of the banknote bundle The thickness of the bundle is detected by the thickness measuring unit in the CMD V4 The value that is identified is used to control the drive motor for a limited time When the cash has been removed the shutter is first opened completely via the firmware and the drive belts in the transport clamp are briefly moved backward Then the shutter is closed completely and locked unless this is prevented by external influences Error code 28 If the shutter does not close within approx 1 second the firmware turns the motor off generates an error code error code 28 displayed on the CMD V4 controller and reports the error to the application Error code 29 protection against tampering Error code 29 is displayed if photosensor PS 27 is covered when the shutter is closed The firmware tries to close the shutter anyway The motor is turned off if that
77. ame Meaning 1 DMLED1IN Transmit current for IR LED of reflective photosensor 1 2 DMLED10OUT Transmit current for IR LED of reflective photosensor 1 3 DMLED2IN Transmit current for IR LED of reflective photosensor 2 4 DMLED2OUT Transmit current for IR LED of reflective photosensor 2 5 P12V Power supply 12 V 6 DMPHT1 Intensified signal for phototransistor 1 of reflective photosensor 1 7 N12V Power supply 12 V 8 DMPHT2 Intensified signal for phototransistor 2 of reflective photosensor 2 9 GND Ground 10 DMCOD Coding optical mechanical thickness measurement GND optical open mechanical 9 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Connection of door switch Connection of door switch Elements Solenoid operated switch Door switch of safe door Bridge Reports that the solenoid operated switch is connected Connector 4 pin DUBOX 1 row 90 Pin Signal name Meaning 1 TUERM Solenoid operated switch Door switch of safe door 2 GND Ground for solenoid operated switch 3 TUERB Jumper that reports wiring of the door switch 4 GND Ground for bridge Battery connector Elements Lithium battery TL5242 W no 92675 07 1 39 3 6V 1 9Ah Connector 4 pin Berg pin contact strip one row 90 Pin Signal name Meaning 1 VBATT Plus pole battery 2 NC not connect
78. ands are transmitted during this time the CMD V4 rejects them Command from host system Length Contents Meaning 1 D Device identifier dispenser ASCII 1 a Command specification ASCII 1 a Additional specification for command ASCII n XX XX Any data ASCII HEXA Acknowledgement by the CMD V4 Length Contents Meaning 1 D Device identifier dispenser ASCII a Command specification ASCII 1 a Additional specification for command ASCII 1 a Status code ASCII n XX XX Any data ASCII HEXA 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 27 CMD controller Function and Integration Overview of commands Command Description Dablank RESET DAB Clearing DBA Pre Dispense DBC Added dispense DBS Dispensing Standard DCA Transport Waiting for cash removal DCB Transport Bundle reject DCC Transport Close shutter DCE Transport Output notes DCO Transport Open shutter DCP Transport Present cash DCQ Transport Cash retract without storage DCR Transport Cash retract with storage DCT Transport Shutter test DCW Transport Target stop over DDblank Cancel DEC Component status DED Device status DEF Properties DEK Read firmware configuration DES Read SCOP status DFA Confirm number of banknotes DFB Confirm number of banknotes withou
79. are established automatically In exceptional cases you can use jumpers to set up the standard line parameters 19200 8 2 ODD The USB interface conforms to USB 1 1 Full Speed USB interface CMD controller 01750074210 Jobs are no longer transferred with the ISO protocol via USB In its place short package mode is used for flow control The national USB chip that is used supports a maximum FIFO depth of 64 bytes If more than 64 bytes are to be transferred to or from the CMD_V4 the data is split into 64 byte blocks and sent separately Any packet that contains less than 64 bytes of data is known as a short package Only when a short package is received is the receive buffer with the receive data returned to the caller If the USB cable is connected to the CMD_V4 controller and enumeration has been executed with the PC host commands can subsequently only be sent and received via USB After disconnecting the USB cable from the CMD_V4 controller or deactivating the PC host the system switches back to V 24 i e USB has higher priority than V24 In addition to the normal command channel there is also a debug channel which communicates warnings and error messages from the firmware to the PC host The debug channel is immediately activated during device enumeration CMD_V4 The PC application can optionally evaluate the debug channel The debug channel is not a service channel i e it cannot be used to send data to the device 2 20 Ca
80. ation Dispensing unit The pressure that the notes exert on the dispensing shaft is identified via a pressure sensor Banknotes are dispensed downward by means of friction In each case the dispensing unit extracts just one note and transports it to the stacking transport facility There is a minimum gap of 67 mm between two successive notes Subsequent notes are held back by a retaining shaft that is actuated by a magnet Single dispensing unit with DDU 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 45 Dispensing unit Function and Integration Single dispensing unit without DDU 2 46 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Dispensing unit Double dispensing unit with DDU 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 47 Dispensing unit Function and Integration Double dispensing unit without DDU A pendulum dispensing shaft is used in dispensing the notes Each dispensing shaft is driven by the main motor and its own magnetic clutch At one end of the dispensing shaft there is a pressure sensor that is used to poll the note pressure and the Cassette inserted message Forward movement is achieved via an additional roller in the cassette An extended inlet slope in the cassette results in pre separation The cassettes can simply be pushed into the housing with dispensing unit s The cassette en
81. ator can be reset by opening the lid A display window on the cassette handle side indicates the locking status Green Cassette ready to be inserted Blue Cassette was tampered with The output area of the cash out cassette is opened on insertion by means of side tappets that are moved in side panels of the housing 2 52 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Cash out cassettes The cassette shutter is designed as a visor The pressure is created by a pressure carriage operated by a stepper motor The pressure carriage is guided in the side panel of the cassette The cassette number is preset at the production plant before shipment It is stored in EEPROM and can be changed via a software command The cassette has a connector on its side panel to connect the EEPROM and the stepper motor The EEPROM itself is located in the connector housing An adhesive label can be affixed to a recess on the handle side of the cassette in order to identify the cassette denomination cassette number etc The denomination is lasered into the cassette if it is configured at the production plant The following cassette variants are available Ink Dye Tamper integrated Toggle Lock Sea indicato a system Standard x x x Security I x x x Security Il x x x x 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 53 Cash out cassettes Function and
82. banknote bundle You should always insert the banknote bundles into the cash out cassette so that the silver stripes or other raised embossing of the individual bundles are alternately pointing to the left and to the right 3 26 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes New and used banknote bundles If you use new and used banknote bundles in one cassette always insert the bundles with the used banknotes into the cassette first Then insert the bundles with the new banknotes after you separated them at the cut edges see the section E Preparing the banknote bundles Deformed banknote bundles Insert banknote bundles which were deformed by packaging bands with paper plastic or elastic bands as follows Split the banknote bundle and turn the first half of the bundle so that the bent side is pointing towards the pressure carriage Insert the two bundle halves into the cassette as shown in this picture Please do not use any extremely deformed banknotes 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 27 The cassettes Device Overview and Operation Always insert banknote bundles which are bent horizontally into the cash out cassette in such a way that the side of the bundle bulging out is pointing towards
83. be dispensed or faulty amount of pressure against the banknotes when a cassette is inserted x 1 6 A No cash could be dispensed from cassette x or B The required pressure could not be established when the cassette was inserted Procedure in case A 1 Remove the cassette x and check the inserted banknotes the notes must be standing upright in the cassette Are the first notes very crumpled Curved notes should bend away from the pressure carriage Are the first notes stuck to each other or jammed together 2 When the cassette is removed check the dispensing area in the dispensing unit for jammed notes scraps Error code Meaning Explanation Measures 6 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation 4 Cash could not be 3 Verify that the connectors on x dispensed or faulty amount the CMD controller and at the of pressure against the plug connection of dispensing banknotes when a new unit x are plugged in properly cassette is inserted 4 Then insert the filled cassette x 1 6 into dispensing unit x and select function 3 on the function button test dispensing with the safety switch closed If this test ends with error code 4x again repeat the test dispensing procedure checking the function of the clutch and retaining shaft in the process If the clutch or retaining magnet is not activated
84. be the most important procedures in the CMD V4 step by step on the basis of this schematic drawing of the CMD V4 with a vertical output transport frontload daa g N mY N af Sy I m IN INT SG ww 1 Shutter g Reject compartment of b Clamp in home position reject retract cassette c Vertical output transport FL h Main drive motor d Routing disk i Thickness measuring station e Clamp in stacking position j Stacker wheel f Retract compartment of reject k Cassette 1 retract cassette Single reject switch m Single reject compartment 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 5 Procedures in the CMD V4 schematic Function and Integration Dispensing in customer direction vertical frontload Cf a 2 ab 5 te c d a iCo h Wi oy N 28 g fim j R f SR m amp 8 do if 9 OCODOAN DOA W PD a k 2 6 The required number of notes are dispensed successively from each cassette total of max 60 k Th
85. cassette i Normally the tamper indicator 1 is green If the indicator is blue the cassette has been tampered with or has been forced open tamper indicator To switch the tamper indicator to green proceed as follows Unlock the cassette using the key or turn the locking unlocking lever to the left Open the lid see section Opening the cassette Close the top cover of the cassette and turn the locking unlocking lever to the left or lock the cassette with the key see section Closing the cassette Push the cassette back into the CMD V4 in one uninterrupted motion until it audibly latches into place Wait for the single beep confirming the correct pressure build up in the cassette mn OT If atriple signal tone sounds instead of a single tone remove the cassette and check the contents of the cash out cassette see the instructions in the section Filling the cash out cassette Then try again to insert the cassette The acoustic warning triple signal tone is accompanied by a message on the status display of the controller ZAC Example 4 N Cash out cassette 1 3 32 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation Cassette initialization Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes With the initialization the system will be informed about the cassette n
86. cover lies X Gil flush with the surface and that I io the two sides of the locking IU Ad handle are locked in position 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 25 Locking unlocking handle blocked Troubleshooting Checking the dispensing areas i In the dispensing units the dispensing area inside the device must be checked The dispensing areas can only be checked when the cassettes have been removed from the dispensing units see chapter Device Overview and Operation section Removing the cassette 4 5 Check the dispensing area of each dispensing unit for banknotes and if necessary remove the notes see arrow j Re insert all cassettes which were removed see chapter Device Overview and Operation section Inserting the cassette Log the cassettes on using the product specific software see the operating manual of the basic device 6 26 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Locking unlocking handle blocked Checking the stacker and output transport i Do not try to open the clamp by force you could damage it Stacker wheel area Check the area round the vertical transport and if necessary remove any notes Single reject area The function of the single reject depends on the individual configuration Push the green unlocking levers 1 out and p
87. dispensing unit position 3 4 HR3 HR4 Lifting magnet retaining spring dispensing unit position 3 4 PSD 3 4 Photosensor dispensing sensor controlled dispensing unit position 3 4 PSE 3 4 Photosensor cassette empty sensor dispensing unit position 3 4 LANDR3 4 Note pressure measurement dispensing unit position 3 4 Connector 24 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 P24V Electromagnetic clutch Plus connection dispensing unit position 3 2 EK3 Electromagnetic clutch Minus connection dispensing unit position 3 3 P24V Lifting magnet retaining spring Plus connection dispensing unit position 3 4 HR3 Electromagnetic clutch Minus connection dispensing unit position 3 5 P24V Electromagnetic clutch Plus connection dispensing unit position 4 6 EK4 Electromagnetic clutch Minus connection dispensing unit position 4 7 P24V Lifting magnet retaining spring Plus connection dispensing unit position 4 8 HR4 Electromagnetic clutch Minus connection dispensing unit position 4 9 P12V 12 V for pressure measurement dispensing unit position 3 10 P12V 12 V for pressure measurement dispensing unit 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 9 Dispensing unit 2 Pin Assignments position 4 Pin Signal name
88. dle blocked 22444rsannnnnnnnennnnennnnennnnnnnnnnnnnnn nen 6 24 Checking the vertical transport 2 urn4n0enneennennsnnnnnnnnnnnnnnnnnnnn nennen nenn 6 25 Checking the dispensing areas 2 nenneennennnnnnnnennnnnnnnnnnnnnnennnnn nenn 6 26 Checking the stacker and output transport ersserssensensnnnnnnnnennnnnnnnn 6 27 Removal Installation of Components unsuurensnonnonnnonnnnnnnnnnnunnnnnnnnnnnnnnnen 7 1 Pulling out pushing in the CMD VA uneseessenssennnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 1 CMD controller een een 7 2 Extension board for ProCash 5000 Mini ecseceeeeseeeseeeeeeeeeeeeeeeeeeteeeeeees 7 3 Slacker un ee nennen en 7 4 Horizontal output transport nnueneeesnnnnsnnnensnnnnnnnnnnnnnnnnnnnnn nennen nennen nenn 7 6 Output transport ProCash 2000xe RL r 2n2nssennnnnnennnnnnnnnnnnnnnnnnnnnnnnnn 7 7 Output transport ProCash 2050xe unsunssensnsnnsnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 8 Output transport ProCash 2100xe RL 2u 2420nnsennnennnennnnnnnnnnnnnnnnnnnnnnnn 7 9 Output transport ProCash 2150xe RL eeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeees 7 10 Output transport ProCash 2250xe RL 22uneennennnnennnnnnnnnnnnnnnnnnnnnnnnnnn 7 11 Output transport ProCash 2350xe unnuensnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 12 Output transport ProCash 5000 mini 444erneennennnnennnnnnnn
89. dure Stepper motor Connector Motor Cassette Connector Software Timing disk Underwriters Laboratories Inc Cash Media Dispenser Version 4 Service Manual 1 23 Abbreviations Introduction 1 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Sensors and electromechanical components Horizontal output transport AU 2 me See A DPS4 N swi 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 1 Sensors and electromechanical components Function and Integration Vertical output transport p DPS10 w DPS11 ge SM7 5 IT 3 g Q 2 PS27 PS28 HS4 o SM2 3 HS2 2 3 DPS8 9 a Aan SH DPS14 EI if KA WIS Dps15 N X pps7 MF ps hare KN 4 DHE p PS1 3 21 Se MA2ID Io SMJ PS18 DCM2 3 swi MA2 1 lol DDU p I A SER PSE1 e _ mact smc1 Y PSD1 e N A AN a3 2 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Sensors and electromechanical components Stacker and output transport
90. e controller is placed onto the bolts The controller must noticeably click into place li After the CMD controller has been replaced the photosensors and the pressure sensor must be reinitialized and the reference value must be determined again 7 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of ComponentsExtension board for ProCash 5000 mini Extension board for ProCash 5000 mini Open the safe door and pull out the CMD V4 as far as possible please refer to the operating manual of the basic device Detach all connectors from the extension board 1 and remove the board 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 3 Stacker Removal Installation of Components Stacker Remove the CMD controller see section CMD controller Remove the reject retract cassette see chapter Device Overview and Operation section Removing the cassette Push the locking unlocking lever to the left see arrow 1 until it snaps into place Push the stacker back arrow 2 and lift it up and out If the stacker was delivered without the clamp the clamp must be rebuilt li The bordering screws from the old stacker must used on the new stacker The bordering screws depend on the device configuration In the event of a clamp malfunction they are to prevent the clamp from falling out Only use screws of the same type length diameter thread type Reins
91. e individual notes are moved to the thickness measuring station i All good notes are placed in the stacking position of the clamp e The clamp is closed with the aid of the routing disk The routing disk moves to the output position d The bundle of notes is transported to the output position b The shutter opens The bundle of notes is transported to the removal position The customer removes the bundle of notes The shutter closes The clamp moves back to the stacking position and automatically opens e Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 schematic Bundle reject 1 4 The procedure is the same as for dispensing in customer direction vertical frontload 5 The routing disk moves to the reject retract position d 6 The bundle of notes is transported to the reject compartment of the reject retract cassette g 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 7 Procedures in the CMD V4 schematic Function and Integration Single reject o
92. e required adjustment position Adjustment position A is indicated in the illustration with an arrow You can find more information in the Adjustment eccentric section in the Function and Integration chapter 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 35 Clamp Removal Installation of Components Clamp Removal Turn the two routing disks 1 and 2 in the direction of the arrow as far as possible gi 2 The clamp closes at the same time and has to engage Turn the routing disks back by approx 90 as shown in the picture so that the clamp can be removed upwards li Make sure that the clamp is not opened improperly 7 36 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Clamp When removing the clamp remember that the ball bearings are loosely attached and can fall out Remove the clamp upwards Remove the ball bearings with the black hooks 1 and the toothed wheels 2 on both sides of the clamp The illustration shows the latch 1 on the left nand side used to open the clamp Open the clamp by pushing the latches 1 and 2 on the left and on the right side in the direction of the arrow 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 37 Clamp 7 38 Removal Installation of Components Push out the securing pin 1 and hold onto the cable Loosen the cable fixing
93. e shutter s drive shaft The names for the photosensor and the electronic signal vary see the table in section Pin assignment Shutter and drive mechanism are directly connected The rotation of a cam disk makes the shutter open and close The stepper motor has low motive force so there is no risk of injury when the shutter is closed The shutter is locked automatically when it is completely closed 5 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750045330 54768 Function Cash removal If the application sends an order to dispense cash the shutter is first opened completely via the firmware After the banknotes have been transported into the position where they can be removed the shutter is partly closed depending on the thickness of the banknote bundle The thickness of the bundle is detected by the thickness measuring unit in the CMD V4 The value that is identified is used to control the drive motor for a limited time When the cash has been removed the shutter is first opened completely via the firmware and the drive belts in the transport clamp are briefly moved backward Then the shutter is closed completely and locked unless this is prevented by external influences Error code 28 If the shutter does not close within approx 1 second the firmware turns the motor off generates an error code error code 28 displayed on the CMD V4 controller and reports the error to the applica
94. e shutter must be grounded If it is not this must be retrofitted 7 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Shutter ProCash 2050xe RL Adjust the shutter so that the shutter slot matches the opening in the customer panel on the shutter s left side see arrow Shutter ProCash 2050xe RL Pull the customer panel out of the device refer to the operating or service manual of the ProCash 2050xe x 7 Disconnect the plug 1 Loosen screw 2 and unhook the ground strap 3 Loosen the screws 1 and 2 Push the shutter a little in the direction of the arrow and remove it Feed the cable 3 through the opening Reinstall it by following the same steps in reverse order 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 19 Shutter ProCash 2100xe RL Removal Installation of Components Shutter ProCash 2100xe RL Open the door of the operating unit and pull the customer panel out of the device see the operating or service manual of the ProCash 2100xe Loosen screw 1 and remove the shutter upwards Reinstall it by following the same steps in reverse order 7 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Shutter ProCash 2150xe RL Shutter ProCash 2150xe RL Pre series production Pull the customer panel out of the device re
95. e status stop info field and download if necessary 9 Communication problem Check the lines to the ChipCard S with ChipCard controller controller Check the ChipCard controller and replace it if necessary m Communication problem Check the ChipCard at the m with ChipCard or wrong controller and replace it if sad ChipCard inserted necessary ChipCard number not 226 OPR 6 Stacker EEPROM Check the lines to the EEPROM g missing defective replace the EEPROM 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 3 Displays in normal operation Troubleshooting Error Meaning Explanation Measures code 0 Locking switch open Grasp the green locking handle q the CMD is not in the and push the CMD V4 into the dispensing position device as far as it will go the CMD V4 must audibly latch into place If this is impossible it is necessary to check the locking switch and adjust or replace it as applicable Controller defective or Insert the battery jumper n battery jumper not inserted When starting the CMD V4 the power up test detected a serious fault in the electronics of the controller The controller must be replaced Software missing download Reload firmware mo n Safety switch open Push in the CMD V4 Li 0J Blocking of device pending A retract has been executed The cash that was not removed by the customer has been placed in the S
96. eans of the system specific cabling 2 36 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller Extension board for the ProCash 5000 mini The extension board 01750068065 is used in conjunction with the ProCash 5000 mini to control the additional CMD V4 status display and the left and right user guidance on the customer panel This is used only if the ProCash 5000 mini is supplied without a system unit PC 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 37 Stacker transport Function and Integration Stacker transport The stacker transport facility with its retract function is located in the upper rack It can cope with all output variants The variant is determined exclusively by the output transport facility The single reject function is available outside EU countries The SAT collects intact notes in the clamp s stacking position If the single reject function is available bad notes are rejected individually max two bad notes per transaction When there is no single reject function a bad note is transported to the reject retract cassette as part of a bundle reject Bundle output from the clamp s stacking position is controlled via the routing disk The clamp is closed with the aid of the routing disk The clamp transports the bundle of notes along toothed wheel paths to the appropriate position The drive motor for this
97. ected 9 IQLSSH Photosensor transmit current 10 P24V Power supply 24 V 11 RMSH2N Indicator for shutter position bit 1 12 SHMOTRN Shutter motor M7 or M8 Direction 13 P12V Power supply 12 V 14 GNDL Ground for load current 15 LSH28 PS28 signal The two indicators RMSH1N and RMSH2N output the shutter position in coded form Before the cash is output the shutter is moved completely to the OPEN position 9 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Connector for shutter incl Z module When the cash has been transported to the output slot the shutter is moved back to the CLOSED position until the transition from L L to H H has been completed L 0 V H 12V RMSH2N RMSHI1N Meaning H L Shutter flap is CLOSED L L Shutter flap between CLOSED and cash presentation H H Shutter flap between cash presentation and OPEN L H Shutter flap is OPEN 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 15 Connector for thickness measuring station Pin Assignments Connector for thickness measuring station Elements Optical thickness measuring DMLED1 DMLED2 Transmit diodes DMPHT1 DMPHT2 Receive transistors Mechanical thickness measuring Reflective photosensors 1 2 Connector 10 pin DUBOX pins 2 rows 90 Pin Signal n
98. ed 3 NC not connected 4 GND Minus pole battery 01750060162 B Cash Media Dispenser Version 4 Service Manual RS232C connection Pin Assignments RS232C connection The controlling system unit PC is connected via this RS232C interface Connector 9 pin Sub D pins 90 Pin Signal name Meaning 1 DCD1 Carrier Detect 2 RXD1 Receive Data IN 3 TXD1 Transmit Data OUT 4 DTR1 Data Terminal Ready 5 GND Ground 6 DSR1 Data Set Ready 7 RTS Request to Send OUT 8 CTS Ready for Sending IN 9 RI Ring Indicator The 9 pin Sub D connector is pinned in accordance with the standard The CTS input pin 8 is connected at 12 V on a high resistance basis in order to receive a defined signal when the input is open 9 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller CMD controller Connectors at the left side of the controller X1 mechanichal thickness sensor Dubox connector 8 pin Reihe 2466407537 Sohn 2466410537 Pin Name 5V GND Measuring input for the first analog Hall sensor GND 5V GND Measuring input for the second analog Hall sensor INID BR GO Pp GND X2 shutter JST pin connector model PHD 2 x 10 pin S20B PHDSS 90 Reihe A3C40014865 Sohn A3C40014864 Pin Name 24V Last GND 12V
99. ed to release the cassette The cash path can be seen and is accessible throughout the SAT The main motor can be lowered to gain access to the single reject compartment 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 39 Stacker transport EEPROM Function and Integration Stacker transport EEPROM For systems with firmware version 1500 or better and a USB booter the EEPROM on the stacker transport is no longer essential The EEPROM is physically attached to the stacker transport in the area of the stacker wheel The device variant for example single reject is stored in EEPROM if it cannot be recorded electronically The information is stored in EEPROM at the production plant The following information is stored in EEPROM Version of the EEPROM build Checksum Firmware name Serial number Type Hardware configuration of the CMD V4 Single reject configuration Routing disk positions Offset routing disk i The EEPROM must always stay on the stacker transport 2 40 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Output transport Output transport The output transport facility varies depending on the device variant The following illustration shows an output transport for a rearload device with horizontal cash out The output transport is attached to the stacker transport and driven via the CMD controller
100. edia Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Main motor M1 Main motor M1 Elements DCM1 Main motor Connector 2 pin AMP female connector 90 Pin Signal name Meaning 1 M1P Main motor Plus connection 2 MiM Main motor Minus connection Stacker Elements DCM3 Swiveling motor for collecting tray DPS1 DPS3 Digital photosensors for collecting tray position DCM5 Stepper motor for bundle reject switch DPS8 DPS9 Digital photosensors for bundle reject switch PS29 PS22 Cash path photosensors controlled PS18 PS19 PS29 TOPLED attention constant light T1 Timing disk DCM1 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 3 Stacker Pin Assignments Connector 34 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 SM5PH1P Stepper motor DCM5 phase 1 Plus connection 2 SM5PH1M Stepper motor DCM5 phase 1 Minus connection 3 SM5PH2P Stepper motor DCM5 phase 2 Plus connection 4 SM5PH2M Stepper motor DCM5 phase 2 Minus connection 5 M3P DC motor DCM3 Plus connection 6 GNDL DC motor DCM3 Minus connection 7 P12V Power supply DPS1 DPS3 and DPS8 DPS9 8 GND Connection to ground DPS1 DP3 and DPS8 DPS9 9 GLIN Output signal Digital photosensor DPS1 Dispensing position 10 GL3N Output signal Digital photosensor DPS3 Cash o
101. eeeeenaeeeeaes 7 31 Single dispensing unit rehire aaa aa era ea ia riaa raaa Ea 7 33 Single dispensing unit with thickness measuring station 7 33 Single dispensing unit without thickness measuring station 7 34 Adjusting the dispensing unit eeeeseseeseeesieerrererrisrreerrnerinerrnererrrsrrnsnee 7 35 GAM S E E PE E E E T E E E EEEE E ETETE 7 36 Maintenance and Service unnsnsnnennnennnennnunnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnn 8 1 Maintenance E T A A AEEA A AEAT 8 1 Maintenance intervals 220u444444 Hann nnnnennnnnnnnnnennnnnnnnnnnnnnn nun nennnnnn nn 8 1 Performing maintenance ce eceeeseseeseeeeeneeeeseneceeneesenenenesesneneneeeereenenees 8 1 Slacker ene e een en een 8 3 Output transportl 22 2 2 2a Sa es ee ae 8 3 Sh ltter u entre naeh 8 3 Cash Out cassetes oopa an aeaa aa a aAa E a aa aa 8 4 Reject retract Cassette u2mumnnnnnnnonennnnennnnonennonennsnnnennnnnnnnnnn nenn 8 4 General a E EE EE EAA 8 4 Approved maintenance materials nnnnnennnnnnnnnnnnnnen nennen 8 5 Pin Assignments 2 2 242sz2 s2a2 ara essen seta ala antes couevestcteesteves 9 1 Power supply connector Supply voltage uur22444n4nnnnennnnnnnnnnnnnnnnnnnnnn nen 9 1 SAlely SWIICH e 42 48 48 28 el En de eek ei 9 1 Basic M dule 2 2 2 en lei ieai sanea ire ie 9 1 Main motor M Terena a aa 2 een un 9 3 Stacker ie sen ale er en Ren eee verry
102. eneral power interrupt has the following effects All currently running transactions are immediately aborted Dispensed banknotes remain in the transport path of the cash media dispenser They will be transported to the reject retract cassette of the CMD V4 or they remain in the collecting position of the clamp after the device has been turned on again 1 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Description of the device Description of the device Function and use The most important components in an automated teller machine is the Cash Media Dispenser CMD V4 The CMD V4 replaces the AZM NG The CMD V4 and the AZM NG are software compatible but not hardware compatible CMD cassettes are basically upward and downward compatible with some restrictions They are about 5 mm longer so they cannot simply be deployed in the ProCash BBA mini 3K up to February 2003 and the ProCash BBA UT with a CEN safe The ProCash BBA mini 3K requires a technical modification for CMD cassettes to be installed The old cassettes have to be used in the ProCash BBA UT with a CEN safe This manual describes the Cash Media Dispenser version 4 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 5 Description of the device Introduction Here are some of the characteristics of the Cash Media Dispenser High functional reliability low reject rate detection of dispenses of two notes Conv
103. enient to use and maintain Electronic and mechanical adjustments have been minimized Maintenance intervals Every two years or after 200 000 transactions All known requirements for ecological reuse and disposal have been satisfied The CMD V4 can be tailored to the user s specific requirements thanks to model variants frontload rearload and a variable number of dispensing units in the various housings The CMD V4 can consist of the following components depending on the configuration Stacker transport facility with or without single reject Horizontal vertical output transport facility Rearload Frontload 1 cassette housing with single dispensing unit 4 cassette housing with one double dispensing unit or two double dispensing units CMD controller Cash out cassette and reject retract cassette The single reject function is only available in devices which are delivered to countries outside the European Union 1 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Structure of the manual Structure of the manual Outline The chapter Introduction describes the important safety precautions It also gives an overview of the Cash Media Dispenser Version 4 CMD V4 The features of the CMD V4 are also described in the chapter Introduction in the section Technical data In the chapter Function and Integration you will find a description of the individual components
104. ent 4 Update the note parameters and the cassette fill level data if applicable after replacement 5 Calculate reference values for the various note types if applicable after replacement 6 Test with genuine cash The Device Overview and Operation chapter describes how to carry out these steps 4 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Start up Electronic adjustments for the CMD V4 Electronic adjustments for the CMD V4 Photosensor Pressure Calculation Cassette initialization sensor of reference initialization initialization values fone Installation x X Maintenance X Stacker replaced X CMD controller X X X replaced Dispensing unit X x x and thickness measuring station replaced Dispensing unit X X without thickness measuring station replaced Cash out x cassette replaced New note type x x used New firmware loaded Shutter X Initialize the photosensors with cassettes removed the photosensors must not be covered KDIAG DXM s Remove the cassette with the CMD V4 switched on running but dispensing not active and reinsert it Calculate reference values with initialized inserted cassettes using genuine cash KDIAG menu Applications Init CMD V4 kkk k 01750060162 B Cash Media Dispenser Version 4 Service Manual Initialize the cassettes KDIAG menu Applications Init CMD V4 4 3
105. ents independent of the basic device How to remove and install the cash media dispenser in various devices is described in the respective service manuals N Please be sure to always turn the device off before replacing any components i After components have been replaced the CMD V4 must be initialized see chapter Start up section Initializing the CMD V4 Pulling out pushing in the CMD V4 Open the safe door please refer to the operating manual of the basic device C To pull it out Pull the CMD V4 out of the safe by the green locking unlocking handle 1 If the locking handle jams and you cannot pull out the CMD V4 please be sure to check the Troubleshooting chapter To push it in Push the CMD V4 in the device as far as possible by the green locking unlocking handle the CMD V4 must audibly click into place 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 1 CMD controller Removal Installation of Components CMD controller Open the safe door and pull out the CMD V4 as far as possible please refer to the operating manual of the basic device The CMD controller is removed including the protective cover To remove the CMD controller first detach all connectors from the controller Push the fastening bolts 1 to 5 together and carefully remove the CMD controller The EEPROM 6 must always stay on the stacker Installation For installation th
106. er 01750053690 56960 Structure 1 Moving and locking 5 Motor connection mechanism left 6 Motor connection 2 Switching flap for DPS 11 7 Hybrid photosensor DPS 10 3 Switching flap for DPS 10 8 Hybrid photosensor DPS 11 4 Drive shaft for shutter 01750060162B Cash Media Dispenser Version 4 Service Manual 5 5 Function CMD V4 Shutter 01750053690 56960 Function The shutter is controlled via the firmware of the CMD V4 controller and is initiated by the application software Control data CMD V4 Control cable controller Shutter Voltage The firmware evaluates the signals from photosensors PS 27 and PS 28 as well as from hybrid sensors DPS 10 and DPS 11 and controls the motor Photosensor Function PS 27 Monitoring removal of cash PS 28 Stop position of the cash output gripper DPS 10 DPS 11 Position of the shutter s drive shaft The names for the photosensor and the electronic signal vary see the table in section Pin assignment The motor driven shaft has a driving cam on the left and on the right side They are constructed in such a way that the shutter is locked by the catches on the shutter bearings when the shutter is closed Shutter and drive mechanism are not directly connected When the driving cams turn the shutter is forced open The shutter closes when the driving cams are turned backwards by the driving sh
107. ersion 4 Service Manual 01750060162 B Removal Installation of Components Output transport ProCash 2000xe RL Output transport ProCash 2000xe RL e Pull the customer panel out of the device refer to the operating and service manuals of the ProCash 2000xe Detach connector 1 and remove the cable from the securing clips Loosen screws 2 and 3 and pull the plate 4 a little out of the device see arrow Pull the output transport a little in the direction of the arrow and remove it upwards z bya i When replacing the output transport make sure that it fits properly in the guides of the stacker Pull the cash media dispenser out of the device if necessary and then push it back in Reinstall it by following the same steps in reverse order Adjustment Push the plate 1 up against the output transport 2 with the cash media dispenser pushed in Then push the plate approx 3 to 5 mm back and secure it with screws 3 and 4 When the plate is secured the spring 5 must still exert noticeable pressure on the output transport 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 7 Output transport ProCash 2050xe Removal Installation of Components Output transport ProCash 2050xe Open the safe door and pull the cash media dispenser out of the device please refer to the operating and service manuals of the ProCash 2050xe Detach connector 1 from the C
108. ervice Manual 01750060162 B CMD V4 Shutter 01750045330 54768 Shutter CMD V4 vertical RL 01750045330 Shutter CMD V4 vertical FL 01750054768 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 11 Structure CMD V4 Shutter 01750045330 54768 Structure The shutter locks the cash output tray of the cash media dispenser CMD V4 It includes the following assemblies Shutter Drive mechanism with stepper motor gears locking mechanism and two hybrid photosensors DPS 10 and DPS 11 for monitoring the position of the shutter 1 photosensor PS 28 for providing a cash bundle for output 1 photosensor PS 27 for monitoring removal of cash Interface board for controlling the shutter The two versions frontload and rearload only differ in the so called ramp in the cash path and in the position of photosensors PS 27 and PS 28 5 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750045330 54768 Structure Rear view of rearload version Rear view of frontload version 1 Ramp 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 13 Structure CMD V4 Shutter 01750045330 54768 Position of photosensors in the rearload version 1 Prism for photosensor PS 27 2 Photosensor PS 28 5 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750045330
109. ervice Manual 01750060162 B Device Overview and Operation Function test Function test In some cases it is useful to check whether the CMD V4 is ready for operation without using other tools There is a function button on the controller for this purpose Pressing this button lets you cycle through the possible functions on the status display Releasing the button when the required function is shown will trigger the function u i The functions described in the following sections can be performed only when the safety switch is closed i e the CMD V4 is in cash out position Functions 2 and 3 may be started only from normal operation display 00 or 14 or when all transport paths are guaranteed to be clear Display Function Function description o Normal operation Return to normal mode no function n U RESET After resetting the result is shown on the N status display Overall test All mechanical CMD V4 components are 2 RESET operated one after the other Test dispensing Standard command set 5 RESET A note is dispensed from each installed cassette and transported to the reject retract cassette lt nACT gt is modified lt nNDV gt remains unchanged 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 35 Function test Device Overview and Operation FW version The version number is displayed in 4 alternating mode Example From the firmware identi
110. fer to the operating and service manuals of the ProCash 2150xe Loosen screw 1 on the bottom of the shutter Push the cable 2 slightly to the right unhook it on the left and remove it to the left Disconnect the plug 3 Remove screws 1 and 2 and remove the shutter upwards Reinstall it by following the same steps in reverse order N The shutter must have a ground connection If it does not have one it must be retrofitted 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 21 Shutter ProCash 2150xe RL Removal Installation of Components Series production Pull the customer panel out of the device refer to the operating and service manuals of the ProCash 2150xe Detach connector 1 from the base of the shutter Remove screw 3 and loosen the ground straps 2 and 4 Remove screws 1 and 2 and remove the shutter upwards Reinstall it by following the same steps in reverse order When installing the shutter make sure that the ground strap 1 from the keyboard to the shutter is reconnected to the shutter s logic board 7 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Shutter ProCash 2250xe Drive Up Shutter ProCash 2250xe Drive Up Open the door of the operating unit please refer to the operating and service manuals of the ProCash 2250xe Drive Up Detach connector
111. fier read with DIL MOD 061203 1137 CMD_V4_0 BIN the version number 1137 is displayed as follows 11 for 1 second 37 for 1 second dark for 1 second After nine attempts the device returns to normal mode Reset statistics Resettable counters are set to 0 and the counter current time of the realtime clock is saved 3 36 Cash Media Dispenser Version 4 Service Manual 01750060162 B Start up Initial start up The following tasks have to be performed in the specified order for initial start up of the cash media dispenser CMD V4 1 ak oO LD Adjusting the cash cassettes to the note size unless the production plant has done so in advance Filling the cassettes with genuine cash and pushing them in Updating the note parameters and cassette fill level data Calculating reference values for the various note types Testing with genuine cash The Device Overview and Operation chapter describes how to carry out these steps 01750060162 B Cash Media Dispenser Version 4 Service Manual 4 1 Starting up after component replacement Start up Starting up after component replacement The following steps are necessary if you have replaced components in the CMD V4 1 Initialize the CMD V4 2 Adjust the cassettes to the note size unless the production plant has already done so if applicable after replacement 3 Fill the cassettes with genuine cash and push them in if applicable after replacem
112. g the Cassette 2 0 eeecceesscessereeeeseeeeeeceeneneseenesenesseneneeneeeeneners 3 10 Transporting the Cassette 0 2 eceeeeceeeseeseeceeceeneeseneneseeeesesesneeeneeeeneenenes 3 11 Opening the cassette ee eeceeeceeeeeeeeeeeeceeeeeeeeeeesaeeeeeteeseeeseeeteeeeeneteees 3 11 Emptying the reject retract Cassette uunnnneesseesnnnennnnensnnnnnnnnnen nennen 3 13 Setting the low cash sensor ceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeetaeeeeeteneeenees 3 14 Setting the banknote width 0 0 ceeeeceeeceeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeseeeeeneeseees 3 15 Removing banknotes 2uuunsessnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ern n 3 15 Removing the banknote rails 0 00 0 eeceeeeeeeeree teense sees eeeneeeeneeeeeene 3 16 Inserting the banknote rails eee ee eee cess eeeeeeeeeeeeeeeeeeeeeeeeteeneeee 3 18 Setting the banknote Neight cceceeeceseeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeeteneeeeees 3 21 Filling the Cash Out cassette uunuuersnnernnnnnnnnnnennnnnnnnnnnnnnnennnn nme 3 23 Preparing the cash out Cassette uursnsnnnersnnnesnnnennnnnnnnnnnnnnnnnn nen 3 23 Preparing the banknote bundles eee eeeeeeeeeeseeeeeeneeeeeeeeneeeenees 3 25 Inserting banknote bundles ee ee eee eeeeeeeeeeeeeeeeeeeeeteeeeeneeeeeaeete 3 26 Special comments for deformed banknotes gt 3 29 Inserting the cassette 0 0 eecceeeceesecesseneeeesneeeseceeseneceeeesenerseneeeeneeeeneners
113. gages in its final position and is locked The cassette position is polled via the pressure sensor The cassettes can be unlocked via the unlocking lever on the housing Voltages and signals are passed from the controller to the cassette via the cassette connector 2 48 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Dispensing unit The following elements are controlled in the dispensing unit Extractor gear Retaining magnet Cash dispensing photosensor Cassette empty message photosensor Pressure sensor for Cassette inserted and Note pressure Adjustment eccentric The adjustment eccentric is part of the dispensing unit and is used to adjust the dispensing gap There are three positions for the eccentric A B and C Position A is set whenever systems are first shipped If a replacement dispensing unit is delivered it is allowed to be in position B at most If double dispenses become more frequent with the CMD V4 the gap can be reduced for the dispensing unit in question by increasing both eccentrics right and left of the shaft by one level for example from A to B If the dispensing gap is set too high it is impossible to dispense from the cassette Photosensors in the dispensing unit The PSE message photosensor empty is output when there are no more notes in the cassette The photosensor beam is sent to the receiver in the dispensing unit via a pr
114. ge 6 24 Low cash sensor 3 14 Maintenance and service 8 1 Maintenance materials 8 5 Manual Structure 1 7 O Operation 3 1 Output transport 2 41 horizontal 2 1 Cash Media Dispenser Version 4 Service Manual l 1 vertical 2 2 P Photosensor electronics 2 32 Pin assignments 9 1 Power interruption 1 4 R Reference value 3 33 Reject cassette 2 50 3 9 Removal Installation of Components Adjusting the dispensing unit 7 35 Adjusting the shutter 7 26 Clamp 7 36 CMD controller 7 2 Dispensing units 7 29 Distributor board 7 27 Extension board for the ProCash 5000 mini 7 3 Horizontal output transport 7 6 Output transport ProCash 2000xe RL 7 7 Output transport ProCash 2050xe 7 8 Output transport ProCash 2100xe RL 7 9 Output transport ProCash 2150xe RL 7 10 Output transport ProCash 2250xe RL 7 11 Output transport ProCash 2350xe 7 12 Output transport ProCash 5000 mini 7 14 7 15 Shutter ProCash 1500xe 7 16 I 2 Cash Media Dispenser Version 4 Index Shutter ProCash 2000xe RL 7 18 Shutter ProCash 2050xe RL 7 19 Shutter ProCash 2100xe RL 7 20 Shutter ProCash 2150xe RL 7 21 Shutter ProCash 2250xe 7 23 Shutter ProCash 2350xe 7 24 Shutter ProCash 5000 mini 7 25 Single dispensing unit 7 33 Stacker and output transport 7 4 Retract cassette 2 50 3 9 S Safety precautions 1 2 SAT 2 38 Sensors 2 1 Serial interface 2 31 Shutter 2 42 Single reject 2 8 Spare part
115. h EN 60721 Operation Transport in original packing Storage 01750060162 B Building with minimum external All types of commercial vehicles and trailers as well as rail and air transport Class Comment 3M2 vibration 2M2 1M3 Noticeable vibration and shocks e g Cash Media Dispenser Version 4 Service Manual 1 17 Technical data Introduction in original packing by machines or passing vehicles Noise emission in accordance with EN 27779 Noise values acc to ISO 9296 idle mode Operation Sound power level LWAd 6 1B 6 9B Workplace related sound pressure level LpAm at 44 dB 50 dB adjacent workplace typical operating cycle 1 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Technical data Compliance with standards and certifications Standards met Safety standards EN 60950 CSA C22 2 60950 UL 1950 UL 60950 EMC standards EN 55022 class B FCC CFR 47 part 15 subpart B class A EN 55024 Conformity The CE mark of conformity attached to the product or its package indicates that the product complies with the requirements of the following EC directives EMC Directive 89 336 EEC including the amending directive 93 68 EEC Low Voltage Directive 73 23 EEC including the amending directive 93 68 EEC The corresponding statement of compliance has been issued by Wincor Nixdorf International GmbH Heinz Nixdorf Ring 1 33106 Paderborn FCC rules
116. h the horizontal output transport and the dispensing units Check that the belts are correctly positioned on the guiding rolls Clean the SAT and the dispensing units using a brush Clean all photosensors prisms and transport rollers in the dispensing units and the stacker with compressed air Function testing is carried out by the system software You will find further information in the software documentation After maintenance clear the parameters in the CMD controllers CMOS Then the CMD has to be initialized and reference values have to be calculated for all note types See the Initializing the CMD V4 section in the Start up chapter Then using a test program or the actual application you have to runa dispensing test in which at least five notes have to be dispensed from each cassette without errors 8 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Maintenance and Service Maintenance Stacker Visually inspect the stacker for damage and dirt Clean the stacker using a vacuum cleaner brush cloth or compressed air Clean all photosensors using a brush cloth or compressed air All photosensors are only allowed to be cleaned in a dry state Check that the routing disks move easily Output transport Remove the output transport refer to chapter Removal Installation of Components Visually inspect the output transport for damage and dirt Clean the output transport
117. h the pressure carriage slightly forward to release the return lock Then pull the pressure carriage back up to the top cassette edge towards the side with the cassette handle 2 Set the low cash sensor if available to the desired minimum banknote quantity see section Setting the low cash sensor Fill the cash out cassette following the instructions provided in the following sections 3 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes Preparing the banknote bundles Check the banknotes for damages before you put them into the cash out cassettes Sort out the damaged banknotes and or remove clips needles or other foreign objects i The following banknotes should be rejected torn glued folded creased stapled or clipped banknotes If you use new banknotes banknote bundles you must separate the banknotes at the cut edges Carefully fan the banknote bundles and bend and twist them repeatedly in various directions 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 25 The cassettes Device Overview and Operation Inserting banknote bundles Also follow the instructions for filling the cash out cassette on the inside of the cassette cover General instructions for filling the cassette Remove any existing bank wrappers made of paper plastic or rubber before inserting the
118. hutter is checked by opening and closing the flap If the test cycle is not performed properly processing is aborted with error code lt 28 gt on the status display 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 13 Procedures in the CMD V4 Function and Integration Dispensing Checking the basic state A check is run to determine whether The transport paths are free All required cassette positions are ready for operation and logged on The number of notes required via the system interface is dispensed from each cassette The dispensed notes are transported to the thickness measuring station All good notes are placed in the clamp s stacking position If a bad note is detected during dispensing there is a bundle reject The dispensing command is repeated Dispensing finishes when The number of notes requested is available A cassette becomes empty during a dispensing procedure The required number of notes cannot be made available within one minute Itis impossible to dispense notes from one cassette Double dispense note sizes out of tolerance If the measuring station detects double or overlapped notes this is termed a double dispense In this case the dispensing operation is interrupted until all notes have arrived in the clamp Then a bundle reject takes place followed by another dispensing command If five double dispenses are detected from one cassette dispensing is te
119. idth Height Weight 345 mm 227 mm 57 mm 0 52 kg Shutter vertical Rearload and vertical Frontload 310 mm 150 mm 100 mm 0 5 kg Shutter horizontal Rearload 305 mm 126 mm 67 mm 0 9 kg Shutter horizontal Frontload 310 mm 150 mm 100 mm 0 9 kg Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction CMD controller Processor Memory Interface Transmission parameters Line speed Data format Parity Code width Stop bits Dimensions Depth Width Height Weight 01750060162 B Technical data 800188XL 20 MHz 512 Kbyte static RAM 512 Kbyte Flash PROM PUT bootloader USB 1 1 Full Speed V 24 RS232 19 2 56 Kbaud automatic baud rate recognition NRZ ODD 8 Bit Parity 2 430 mm 160 mm 25 mm 0 42 kg Cash Media Dispenser Version 4 Service Manual 1 13 Technical data Introduction 4 cassette housing without contents Dimensions Depth 450 mm Width 305 mm Height 600 mm Weight 10 9 kg 1 cassette housing without contents Dimensions Depth 450 mm Width 305 mm Height 162 mm Weight 3 34 kg Double dispensing unit without DDU Dimensions Depth 282 mm Width 305 mm Height 200 mm Weight 3 30 kg 1 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Technical data Double dispensing unit with DDU Dimensions Depth 282 mm i Width 305 mm Height 200 mm Weight 3 34 kg Single di
120. in the hole in the rail 1 and use it as a lever to move the rails in the direction of the arrow 2 Removing the banknote rail note width less than 110 mm If the banknote rail is set to a banknote width of less than 110 mm proceed as follows Push the pressure carriage approximately to the center of the cassette see section Removing banknotes Pull up the horizontal tab at the end of the banknote rail to lift the catch 2 above the crosspiece underneath the tab At the same time push against the nose of the rail 3 with the thumb of your other hand in the direction of the cassette handle see section Removing the banknote rails Push the pressure carriage all the way to the other end of the cassette i e the one from which the banknotes are dispensed Lift the end of the rail a little and push it outwards towards the long side of the cassette If you hold the rail in this position you can push the pressure carriage to the opposite end of the cassette which has the cassette handle Lift the rail on the other side too 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 17 The cassettes Device Overview and Operation Inserting the banknote rails i In the following figures a banknote width of 133 mm is assumed resulting in a rail setting at 135 mm on the scale The left rail and the right rail are inserted in the same way Slide the protruding end of the rail 1 under the lowe
121. ingle dispensing unit The following figure shows three 1 cassette housings with one single dispensing unit featuring a thickness measuring station DDU and two plain single dispensing units The CMD V4 with 1 cassette housings can be shipped in all variants that are available for 4 cassette housings see figures above 1 Single dispensing unit with DDU 8 Status display 2 Single dispensing unit 9 Function button 3 Single dispensing unit 10 1 channel distributor board 4 Stacker 11 Cash out cassette 1 5 CMD controller 12 1 cassette housing 6 Release lever 13 Cash out cassette 2 7 Reject retract cassette 14 Cash out cassette 3 3 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation Device overview Function elements and controls 1 Status display two 7 segment displays first digit above 2 Function button 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 7 The cassettes Device Overview and Operation The cassettes Cash out cassette 4 2 10 3 4 11 5 12 2 13 14 7 1 Pull back handle 10 Inset for setting the 2 Banknote rail banknote height 3 Slide for low cash sensor 11 Latching button optional 12 Free space for validity 4 Pressure carriage identification 5 Tamper indicator blue green 13 Free sp
122. ir respective manufactures This manual was produced using paper treated with chlorine free bleach Cash Media Dispenser Version 4 Service Manual 01750060162 B O N O Oo FF Q PN ah COntentS ics 4520s hier Js nn INTFOCUCTION 0cccceccececeececeececeeceeeeeeeaees Safety precautions technical data Function and Integration Device Overview and Operation H Stan UDan A Shutler au M Troubleshooting 2u 2222u220020 00000000000 i Removal Installation of Components H Maintenance and Service Pin Assignments uuuueesnnnnnnnnnnn nennen Spare Pas me INN en E na Eat 01750060162 B Cash Media Dispenser Version 4 Service Manual 0 1 0 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Contents Introduction 2 22 0 2 a a ale 1 1 Symbols used in this manual 2 0 eeceeeeeeeeneeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeaeeeaeeeeaeeeaeees 1 1 Important safety precautions uuurnsersnnernnnnennnnnnnnnnnnnnnnnnnnnnn nennen ernennen 1 2 General power interrupt eceeceescceeeceeeeeeeeeeaeeeaeeeaeeeaeeeeseaeeeaeeeeaeeeaeeeaeeeaeees 1 4 Description of the device u 22u4444044sn0nnennonennnnnnenennennnenennnnonnernsnennnnnnenn 1 5 Str ct re fthemanualitaennseeeeienestiiteeetenisitihlenshiihlihesatend 1 7 SWN EE EEA SEN FISHER ATE TATTA 1 7 Supplementary GOCUMENTATION 0 2 eee eeceeeeeeeeeeeeeeeeeeeeeeeeeeeeteeetene
123. is detected automatically via the connected distributor board Exception 4 channel distributor board for the 4 cassette housing with just one dispensing unit This configuration has to be defined by jumpering The CMD controller is split up into the following function blocks Control block NO block with motor control Photosensor electronics Thickness sensor electronics Component control Serial interface 2 22 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller SCOP 1 V 24 interface SCOP card 3 SCOP card 2 24 V connector for SCOP card 4 Slots for chipcards The above illustration shows the component side of the CMD controller with its cover removed and the SCOP card in place The SCOP can optionally be connected to the CMD controller It is used to authenticate the dispensing job To work the SCOP has to be connected and must contain a smartcard 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 23 CMD controller Function and Integration Position of function groups 1 Two 7 segment displays 3 Jumper panel 2 Function button 2 24 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller Connectors on the CMD controller X10 X11 X12 X13 X14 X15 X16 X17 X18 X31 X32 X33 Connector Description x1 Mechanical thic
124. is stopped if any subsequent attempt is made to insert it A display window on the back of the cassette indicates the status Green Cassette ready to be inserted Blue Cassette has been opened by force The insertion mechanism is installed at the front The notes are inserted in a slanted position from above at the front A toothed wheel on the right hand cassette side drives two intake rollers which transport the individual notes or bundles into the cassette The feed area of the reject retract cassette is opened on insertion into the SAT by means of side tappets that are moved in side panels in the SAT The cassette shutter is designed as a visor In its final position the cassette is locked a switch reports that this position has been reached The two cassettes are released after being unlocked manually 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 51 Cash out cassettes Function and Integration Cash out cassettes Cash out cassettes are available in two versions Depending on the version it can be opened by means of a key or a lever The cash out cassettes are equipped with a tamper indicator The status of the tamper indicator can be checked in a window on the cassette handle side Any subsequent attempt to insert the cassette with an open visor is stopped If the indicator is blue and the visor is closed the cassette can be inserted in the CMD V4 Cash can be dispensed The tamper indic
125. ism in the cassette s pressure carriage Pressure sensor The pressure sensor PSD returns the position as an analog value and thus the pressure of the dispensing shaft It can also determine whether the cassette is present 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 49 Reject retract cassette Function and Integration Reject retract cassette The reject retract cassette contains two separate compartments in which notes can be placed under software control The compartment is selected by a lifting magnet in the SAT The reject retract cassettes are equipped with a tamper indicator The status of the tamper indicator can be checked in a window in the back panel When the cassette cover is open the retract compartment can be swung to the note removal position by means of a lever The reject cassette is largely identical to the reject retract cassette except that in this model the retract compartment has been omitted The following text will use the term reject retract cassette for both types The reject retract cassette is available in two versions Depending on the version they can be opened by means of a key or a toggle Both versions can be lead sealed 2 50 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Reject retract cassette A reject retract cassette that has been tampered with cannot be used in the SAT any more The cassette
126. ive assembly for single reject optional JST pin connector model PH 1 x 4 pin S4B PH K S 90 Reihe 7206807137 Sohn 7206810137 Pin Name 1 Phase A of SM1 pressure of sliding surface to empty the single reject 2 Phase A of SM1 pressure of sliding surface to empty the single reject 3 Phase B of SM1 pressure of sliding surface to empty the single reject 4 Phase B of SM1 pressure of sliding surface to empty the single reject 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 25 CMD controller Pin Assignments X13 clamp motor ZIF connector 4 pin 1 25 mm Molex Reihe 5597 type 39 51 3043 Top contact Reihe A3C40029756 Sohn A3C40029757 Pin Name of clamp motor M2 of clamp motor M2 from belt drive on clamp M3 Io n from belt drive on clamp M3 X14 motors and lifting magnets at stacker left and right sides JST pin connector model PHD 2 x 9 pin S18B PHDSS 90 Reihe A3C40032097 Sohn A3C40032098 Pin Name 1 Phase A from SM9 stacker wheel 2 Phase A from SM9 stacker wheel 3 Phase B from SM9 stacker wheel 4 Phase B from SM9 stacker wheel 5 Phase A from SM2 left routing disk 6 Phase A from SM2 left routing disk 7 Phase B from SM2 left routing disk 8 Phase B from SM2 left routing disk 9 Phase A
127. kness sensor X2 Shutter X3 Transport module X4 V 24 interface from PC X5 USB interface from PC X6 Door switch and safety switch in safe X7 V 24 interface SCOP card AVT2800 X8 Special electronics module X9 24 V power supply X10 24 V connection to SCOP card AVT2800 X11 Motor M1 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 25 CMD controller Function and Integration Connector Description X12 Additional motor attached to the main drive assembly for single reject optional X13 Clamp motors X14 Motors and lifting magnets on stacker left and right side panel X15 EEPROM on stacker X16 Hall sensors on stacker X17 Hybrid photosensors on single reject X18 Hybrid photosensors on stacker left side panel X30 Dispensing unit X31 Dispensing unit X32 Hybrid photosensors and photosensors on stacker right side panel X33 Position switch and extensions X40 Jumpers The pin assignments are described in the Pin Assignments chapter 2 26 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller Logical interface All commands from the host system to the CMD V4 and responses from the CMD V4 to the host system follow the master slave principle This means that the CMD V4 does not send any spontaneous messages Usually a command is fully executed by the CMD V4 and then acknowledged If further comm
128. move the shutter Reinstall it by following the same steps in reverse order Adjust the shutter so that the flap is in the center see arrows 7 26 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Distributor board Distributor board Remove all cassettes from the CMD V4 see chapter Device Overview and Operation section Removing the cassette Detach tab connectors 1 and 2 from the controller and connectors 3 and 4 from the distributor board How to remove the connectors 5 is described below Press catches 1 and 2 in the direction of the arrows and open the hinged cover 3 Repeat this step for the other three covers 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 27 Distributor board Removal Installation of Components While pushing catches 1 and 2 in the direction of the arrow detach connector 3 forwards Proceed in the same way for the other three connectors Push the white pins 1 to 6 down and remove the distributor board with its cover 7 28 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Dispensing units Dispensing units Double dispensing unit The 4 cassette housing can accommodate two double dispensing units The upper dispensing unit always includes the thickness measuring station li The two dispensing units must
129. mpleted the notes are transported from the single reject compartment to the reject retract cassette 2 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 Cash presentation incl waiting for removal cash output Before cash is actually transported the shutter if present is opened Then the notes that have been provided in the waiting position are presented to the customer The system controls the rest of the handling Cash output In this case the cash is being offered until all photosensors are free Cash presentation Banknotes are advanced until the bundle is accessible to the customer The device then waits for the cash to be removed When the notes have been removed the shutter is closed and the clamp moves back to the stacking position The function finishes when the shutter has closed completely again and the clamp has reached the stacking position If individual notes were parked in the single reject switch they are transported to the reject compartment of the reject retract cassette via the clamp Retracting and storing banknotes This function first retracts the bundle of notes into the waiting position The shutter is closed Then the bundle of notes is placed in the retract compartment of the reject retract cassette 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 17 Procedures in the CMD V4 Function and Integration
130. ncy code according to ISO 4217 codes for representation of currencies and funds for example EUR Issue date The banknote issue date contains an additional 4 character indicator YYMM of the issue This means that the CMD V4 can process notes which have the same face value but different note characteristics Denomination This value defines the note s denomination 8 characters After a cassette exchange the new cassettes must first be confirmed by the system software If this does not take place dispensing jobs for certain cassette positions may be rejected the status of the cassette stays at Newly added Status code lt 14 gt minimum configuration missing is displayed if one cash out cassette and the reject cassette at least are not logged on in the system after an exchange 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 19 CMD controller Function and Integration CMD controller The CMD controller features the 800188 microprocessor and controls communication with the higher level system unit and the modules connected to the CMD V4 Data is transferred between the system unit and the CMD V4 via an RS232 interface The transfer parameters are identified automatically RS232C Interface CMD controller 01750055781 Data transfer between the system unit and the CMD V4 can be carried out either via USB or using the RS232C interface as desired The transfer parameters for the RS232C interface
131. ndards and certifications rsnn nennen 1 19 Environmental protection 22rnusnnnnnnnnnennnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 1 20 Environmentally friendly product design and development 1 20 SAVING energy niet E E EEE 1 20 Disposing of used consumables 2uusnuesnnnnnsnnnnennnnennnnnnnnnnn namen nenn 1 20 Labels on plastic case parts 222unn44nnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn nennen nn 1 21 Returning recycling and disposing of used units and consumables 1 21 Further information ccc cccceeeeeeeeeeeeeeeeeeeeeeeeeeeeneeseeeeeeeseaeeceeeseneeeeeseaees 1 21 Abbreviations un eee ie ei ae eet ee ei 1 22 01750060162 B Cash Media Dispenser Version 4 Service Manual C 1 Contents Function and Integration umsnesennnnennnnnnnnnenennnnennnnennnennnnennnennennnnennnne 2 1 Sensors and electromechanical components nennen nen 2 1 Horizontal output transport uueessersnnnesnnnennnnnnnnnnnennnnnnnnnennnnnnnnnnnnnnnn anne 2 1 Vertical output transport 2 0 ee eeeeeseeeeceeeeeeceeseneeeeneeeeeeeeseneseeeeneeeenennenenees 2 2 Stacker and output transport rsnssensnensnennnnnnnnennnnnnnnnnnnnnnnnnennnnnnnn ann 2 3 Components of dispensing unit and cassette une 2 4 Procedures in the CMD V4 schematic 424rs4ennsennnennnennnnnnnnnnnnnen 2 5 Dispensing in customer direction vertical frontlo
132. nnnnnnnnn nen 7 14 Output transport Beetle iSCAN nuuseesnensnennnennnnnnnnnnnnnnnnnnnnnnnnnnnennnnn ann 7 15 Shutter ProCash 1500xe uunesneennennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 7 16 01750060162 B Cash Media Dispenser Version 4 Service Manual C 5 Contents Shutter ProCash 2000xe RL ineeie a a aa a aaia naadi 7 18 Shutter ProCash 2050xe RL 204220420nnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnn anna 7 19 Shutter ProCash 2100xe RL 2422042404Hnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 7 20 Shutter ProCash 2150xe RL seeeeeceeseeeseeeeeeeaeeeseeeaeeeaeeeaeeeeseaeeeaeeeaaeeeaeee 7 21 Pre series production ee eeeeescceeeeeesenceneeneneeeeeeneneceeeenenesteneeeeneeeeneners 7 21 Series ProductiOn u 2 02 dee end 7 22 Shutter ProCash 2250xe Drive Up uunnuensnssnsnensnnnsnnennnnnnnnnnnnnnnnnnnnnnn nn 7 23 Shutter ProGash 2350 8 4 2 0 de eier 7 24 Shutter ProCash 5000 mini ccceeceeseeeeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeaeeeaeeeeeeeaeens 7 25 Adjusting thesh tter 2 00 00 0a 7 26 Distributor b6Ard 250 4 2240224 2002 arenino Ee renia Er a RER Elan 7 27 Dispensing unitssa ln A anf 7 29 Double dispensing unit eee eeeeeeeeseeeeeeceseenereeneeeeeeeeenenseeeneneeneenenenaes 7 29 Upper dispensing unit with thickness measuring station 7 29 Lower dispensing unit 0 eee eee eeeneeeereeeeeeeeeeeaeeseaeeeaeeee
133. nsing from cassette x x 1 6 Bundle rejects can be caused by extremely skewed banknotes or banknotes that are extracted in an uncontrolled way or by problems with the photosensors This error can be ignored the first time it occurs warning but do the following if it recurs often 1 Remove the cassette from dispensing unit x and check the inserted banknotes are the front notes deformed on one side Is pressure applied evenly to the front banknotes left and right 2 When the cassette is removed check the dispensing area in the dispensing unit for jammed scraps 3 Check the cash path from the cassette x to the collecting tray for jammed notes scraps Has a transport belt come off the rollers 4 Verify that the connectors on the CMD controller and at each photosensor elements are plugged in properly Error Meaning Explanation Measures 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 13 Displays in normal operation Troubleshooting code J X Too many problems during dispensing from cassette x x 1 6 5 Check whether the magnet for the retaining shaft moves stiffly Do this by pressing its anchor If necessary check the movement of the magnet with test function 2 mechanical test If you cannot find a fault and 3x still appears the relevant dispensing unit or the controller have to be replaced Cash could not
134. nts 4 channel distributor board 4 channel distributor board First connection to CMD controller Pin Name 1 GND 2 GND 3 GND 4 GND 5 GND 6 5V 7 5V 8 5V 9 5 V switched 10 5 V switched 11 5 V switched 12 Last GND 13 Last GND 14 Last GND 15 Last GND 16 Last GND 17 Last GND 18 24 V switched 19 24 V switched 20 24 V switched 21 24 V switched 22 24 V switched 23 24 V switched 24 Dispensing gear of dispensing unit 1 25 Retaining magnet of dispensing unit 1 26 Dispensing gear of dispensing unit 2 27 Retaining magnet of dispensing unit 2 28 Dispensing gear of dispensing unit 3 29 Retaining magnet of dispensing unit 3 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 39 4 channel distributor board Pin Assignments Pin Name 30 Dispensing gear of dispensing unit 4 31 Retaining magnet of dispensing unit 4 32 Dispensing gear of dispensing unit 5 33 Retaining magnet of dispensing unit 5 34 Dispensing gear of dispensing unit 6 35 Retaining magnet of dispensing unit 6 36 Dispensing gear of dispensing unit 7 37 Retaining magnet of dispensing unit 7 38 Dispensing gear of dispensing unit 8 39 Retaining magnet of dispensing unit 8 40 Last GND Second connection to CMD controller
135. of the cash media dispenser The Device Overview and Operation chapter describes among other things how to change the cash out and reject retract cassettes replenish the cash out cassette and set the banknote size The Start up chapter explains how the CMD V4 is initialized The Troubleshooting chapter lists the status messages that may be output together with explanations and action to be taken The next chapter Removal Installation of Components provides detailed information on how to replace the components The chapter Maintenance and Service contains information on maintenance work to be carried out regularly The assignment of connector pins is described in the Pin Assignments chapter Finally components that can be replaced in the Cash Media Dispenser are listed in the Spare Parts chapter 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 7 Structure of the manual Introduction Supplementary documentation For the operation and installation of the basic devices separate manuals are available in several languages which also include a short description of the CMD V4 These manuals can be ordered from our print partner They are also available in the intranet Usually the manufacturers original manuals for OEM components are included in the shipment They may contain more detailed information Manual release Since production began some components have been replaced for various reason
136. oncerning safety radio interference and ergonomical requirements Note that there are only safety extra low voltage circuits SELV circuits if you want to feed voltage from an external source into prepared cables to install additional electronics e g connection for an intruder alarm system Only use cleaning agents approved by Wincor Nixdorf International GmbH for cleaning and maintenance see chapter Maintenance and Service Repair work N Repair work may only be carried out by authorized personnel Unauthorized opening of the device or repair work carried out improperly could result in considerable danger to the user In case of noncompliance Wincor Nixdorf International GmbH excludes all liability 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 3 General power interrupt Introduction Lithium batteries N There is danger of fire or explosion if the batteries are handled incorrectly It is therefore important to note the following points Avoid short circuits Never recharge the battery Avoid temperatures above 100 C Do nottry to open the battery by force Do not allow the battery to come into contact with water or fire Replace the battery only with the same or an equivalent type recommended by Wincor Nixdorf International GmbH Dispose of used batteries in compliance with national regulations and the manufacturer s specifications General power interrupt A g
137. ontroller must be replaced after inspection of the connectors on the CMD controller and the pressure sensors PSDx 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 19 Displays in normal operation Troubleshooting Error code Meaning Explanation Measures 0 x Cassette empty sensor is dirty x 1 6 Clean photosensor PSEx in the relevant dispensing unit and the associated prism in the pressure carriage of the cassette Then execute a Reset set CMD V4 to dispensing position Use the DYK self test program check status of photosensors photosensor amplifiers to check the level of dirt on all photosensors in KDIAG Photosensors with status 3 or higher must be cleaned The improvement in status can be checked after reset Note When this error has occurred for the first time the CMD V4 will continue to function until operation shuts down automatically when the level of dirt increases 6 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation Error Meaning Explanation Measures code q SAT Photosensor PS1 P Carefully clean the send and receive n dirty stacker wheel input diode between the stacker wheels with a brush Place CMD V4 back into cash out position If the status display continues to show error code 90 after powering up reset remove the stacker unit and
138. or the controller must be replaced otherwise the CMD V4 cannot be operated Error Meaning Explanation Measures 6 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation ode oO Reject retract drive MA6 defective blocked cou The choice of reject retract compartment in the RR cassette could not be set properly Remove the RR cassette and check the movement of the retract compartment Check whether the connector on the CMD controller and lifting magnet MA6 has been plugged in correctly Check whether the digital photosensor is firmly attached to the switchover lever Place the CMD V4 in the safe in its dispensing position safety switch closed Reinsert the RR cassette select test function 2 mechanical test by pressing the function button and check the movement of the RR drive MA6 If the lifting magnet does not move or if the end positions of the lever are not reached 24 appears again on the status display the output transport or the controller has to be replaced Error Meaning Explanation Measures 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 9 Displays in normal operation Troubleshooting code Be 5 Dispensing drive DCM 1 defect blocked It was not possible to bring the main motor DCM 1 up to minimum speed afte
139. pare Parts Overview of individual parts Output transports Part no Name 1750057875 AGT CMD V4 horizontal FL 101 mm for ProCash 1500xe FL 1750059284 AGT CMD V4 horizontal RL 124 mm for ProCash 1500xe RL 1750045360 AGT CMD V4 vertical FL for ProCash 2000xe FL 1750045348 AGT CMD V4 vertical RL for ProCash 2000xe RL 1750059116 AGT CMD V4 horizontal RL 232 mm for ProCash 2050xe RL 1750045360 AGT CMD V4 vertical FL for ProCash 2100xe FL 1750045348 AGT CMD V4 vertical RL for ProCash 2100xe RL 1750059116 AGT CMD V4 horizontal RL 232 mm for ProCash 2150xe RL 1750059116 AGT CMD V4 horizontal RL 232 mm for ProCash 2250xe RL 1750059283 AGT CMD V4 horizontal FL 241 mm for ProCash 2350xe FL 1750059116 AGT CMD V4 horizontal RL 232 mm for ProCash 2350xe RL 1750068776 AGT CMD V4 horizontal FL 125 mm for ProCash 5000 mini 1750068690 AGT CMD V4 SCO Stacker Part no Name 1750058042 CMD stacker complete with single reject switch 1750055782 CMD stacker without single reject switch 1750053977 CMD V4 clamp 01750060162 B Cash Media Dispenser Version 4 Service Manual 10 1 Overview of individual parts Shutter Part no Name 1750045330 Shutter CMD V4 Rearload assembled 1750054768 Shutter CMD V4 vertical Frontload 1750053690 Shutter CM
140. peration takes place The status display shows code lt 18 gt banknote jam during dispensing The device can no longer be operated A check is necessary the jam must be removed manually A reset must follow removal of the jam 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 15 Procedures in the CMD V4 Function and Integration Transport The transport functions output notes that have been dispensed or places them in the reject retract cassette The term transport covers the following functions Transport to waiting position Bundle reject Cash presentation incl waiting for removal Cash output Retracting and storing banknotes Retracting cash without storing it Shutter test open closed Transport to waiting position This command is executed prior to actual banknote output It is used to transport the bundle of notes from the clamp s stacking position to the waiting position This position is just in front of the shutter Bundle reject This function is used to transport banknote bundles that had not been accessible to the customer to the reject cassette Single reject This function is only available for shipments to countries outside the European Union If a bad note is detected during dispensing this single note is rejected and another note is dispensed Up to two notes per transaction can be placed in the single reject compartment When the transaction has been co
141. placed If the magnet moves all the way the CMD V4 can go back into operation If the fault recurs within a short time and checking the single reject switch fails to reveal the cause the SAT or the controller has to be replaced m Measuring station is defective DDU Check whether there is a banknote jam in the area of the measuring station Are the cables connected Replace dispensing unit with DDU or controller 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 7 Displays in normal operation Troubleshooting faulty or photosensor initialization is unsuccessful Error Meaning Explanation Measures code r Photosensor amplifier is Check all cash paths from the cassettes to the stacking compartment from the stacking compartment to the cash out and the inlet area of the reject retract cassette for jammed notes and scraps and remove them Then return the CMD V4 to cash out position in the safe thereby closing the safety switch and starting the CMD V4 again Reset If the status display continues to show 22 after restart the controller must be replaced mu Routing disk SM2 SM3 faulty blocked Eliminate the blockage Set the CMD V4 in the safe to cash out position safety switch closed and select test function 2 mechanical test on the function button after starting up If this test function once again ends with status display 23 the SAT
142. playa u r u een een nee 2 31 FUNCHOMN DUTLOM VERPPRELEFREPREEFSEFTFFEPFEPTFERETPFHFFSEFPELEHEEFRETEEERLEFFEPEFFFIRFTELERIETFER 2 31 Photosensor electronics cccceccceeeeceeeeeeseeeeeceeneeeeeeeaeeeseeaeeeeeneeeeeeeeeaees 2 32 Measuring banknotes with the double detection unit DDU 2 33 Gomponent coNnlrol t 2 reset dessen 2 34 Dispensing unit control uuurserennernnnnennnnnnnnnnnnnnnnennnnnnnnnnnnnen nennen 2 34 Cassette control 2 2 en en ende erde Bean ah drin 2 35 Safety switch u nennen 2 36 L6CkKING SWIILCH A en bil Be 2 36 Extension board for the ProCash 5000 mini 4 nennen 2 37 Stacker Transport 2 2 2 222 aa a a a a a a 2 38 Stacker transport EEPROM uusesseesseenseennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 2 40 OUPA TANS DO as aea een AEAEE 2 41 SPU T E ek bes nat PEETA EA E E A E A hta dads Siw Sous aa 2 42 Dispensing Unit 0 2 2 2 10a EHE anara paa a aeaa pese aE pRa 2 43 4 cassette housing without dispensing units eeeeeeeeeeeseerrerrrererreerreees 2 43 4 cassette housing with two double dispensing units and 4 channel distrib tor Boalda 22 2 2 8 ee ie 2 44 Single dispensing unit with DDU usesseenseesnennsnennnnnnnnnnnennnnnn nenn 2 45 Single dispensing unit without DDU unnunsenssensensnnennnnnnnnnnnennnnnnnn 2 46 Double dispensing unit with DDU uuesserssessnnnnsnnnnennnnennnnnnnnnnnnnneen 2
143. r a short start up period Select 1 Reset on the function button If the motor tries to start but there is a loud running noise check the cash paths of the CMD V4 fora massive note jam Check the inlet to the reject retract cassette for jammed notes Set the CMD V4 in the safe to cash out position safety switch closed and select test function 2 mechanical test on the function button after starting up the CMD V4 check the running noise and transport function of the main motor If the main motor does not rotate or if this test function once again ends with status display 25 the output transport or the controller must be replaced otherwise the CMD V4 cannot be operated Error Meaning Explanation Measures 6 10 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation code Be 5 Stacker wheel drive SM 9 defect blocked Check the SAT in the area of the collecting tray for jammed notes scraps and remove them Set the CMD V4 in the safe to cash out position safety switch closed and select test function 2 mechanical test on the function button after starting up the CMD V4 if this test function once again ends with status display 26 the SAT or the controller must be replaced com Shutter error Check the output area of the CMD V4 and of the shutter for any foreign matter that may be
144. r edge of the pull back handle if necessary and press the rail on the dispensing side of the cassette into the slot for the required banknote width Then push the rail into the corresponding slot on the cassette handle side Press down on the banknote rail 1 near the scale while pushing it in the direction of the dispensing side 2 Now push the loose end 3 down until it snaps into place 3 18 Cash Media Dispenser Version 4 Service Manual 01750060162 B Device Overview and Operation The cassettes The banknote rail is correctly inserted if the desired setting is placed in the small cutout 1 and the rail is correctly hooked in 2 The tab of the rail 1 must lie flat on the crosspiece Make sure that both rails are set to the same note width at all four positions 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 19 The cassettes Device Overview and Operation If you have no information concerning the size of the banknotes used measure the banknotes in millimeters Round up this value to the next higher value on the scale and insert the rail at that position Examples for setting the rail Dispensing side Side of cassette handle 1802 E 180 Banknote width 133 mm en rail is set to 135 mm on the scale nn 9A a u Banknote width 137 mm rail is set to 140 mm on the scale As ann 1408 E 140 1300 EEE 130
145. rminated with status code lt 5x gt too many bad notes from cassette x 2 14 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration Procedures in the CMD V4 Undefined notes If more notes arrive in the clamp s stacking position than were dispensed a bundle reject takes place The original command is then repeated The command is cancelled if three successive attempts result in the status display lt 3x gt too many bundle rejects from cassette x Dispensing of notes not possible If the CMD V4 cannot separate a single note the dispensing process is again initiated The attempt to dispense is repeated a maximum of five times The command is then cancelled by the CMD V4 with the status display lt 4x gt dispense from cassette x not possible cassette empty or notes stuck together Banknote jam A banknote jam may occur during dispensing allowing transportable notes to be moved to the clamp s stacking position A banknote is dispensed from the lowest cassette and transported to the clamp s stacking position The transport path is clear again when the banknote reaches the clamp s stacking position A bundle reject takes place In the case of standard dispensing the original command is repeated The procedure is repeated up to two times if a banknote does not reach the clamp s stacking position It is then obvious that there is a banknote jam which cannot be eliminated No further device o
146. rs and photosensors at single reject JST pin connector model PHD 2 x 8 pin S16B PHDSS 90 Reihe 0152307537 00 Sohn 0152310537 Pin Name 1 Vcc 2 Vcc 3 Gate input of DPS14 sensor for switch position of single reject 4 Gate input of DPS15 sensor for switch position of single reject 5 GND 6 GND 7 Vcc 8 Vcc 9 Gate input of DPS7 sensor for basic position of the sliding surface in single reject 10 Gate input of DPS3 reserve used several times 11 GND 12 GND 13 Power supply for photo transistor from PS2 check for empty compartment during single reject LSVCC 14 assuring input for phototransistor of PS2 checking for empty compartment with single reject LSR5 15 current for transmit diodes from PS2 LSIPLUS 16 current for transmit diodes from PS2 LSIS2 9 28 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments CMD controller X18 Hybrid photosensors and photosensors at stacker left side JST pin connector model PHD 2 x 11 pin S22B PHDSS 90 Reihe A3C40032102 Sohn A3C40032103 Phototransistor of PS18 installed Pin Name 1 Vcc 2 Vcc 3 Gate input of DPS5 polling the position of the left routing disk 4 Gate input of DPS8 polling the position of the left routing disk 5 GND 6 GND 7 Vcc 8 Vcc 9 Gate inpu
147. s e g progress in technology cost reduction Often the hardware replacement does not result in a changed construction of the device mechanical or electrical or the functional integration In this case the new component is added to the service manual and the previous component remains in the respective chapter If the integration of a new component results in changes the corresponding chapters will be adapted e g removal installation preventive maintenance etc 1 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Technical data Cash media dispenser without output transport Power supply Dimensions Height Four cassettes Five cassettes Six cassettes Width Depth with cassettes in place Device weight without cassettes and without single reject Note sizes in mm Maximum number of notes per transaction Dispensing and transport rate Number of dispensing units Security functions implemented 01750060162 B Technical data 5 5 A operation 11 A peak approx 20 ms The overall dimensions depend on the actual configuration of the CMD V4 758 0 mm 895 5 mm 1033 0 mm 340 0 mm 537 0 mm max 30 kg 54 x 85 x 0 08 to 92 x 182 x 0 12 60 6 8 banknotes sec 2to6 Data Encryption Standard DES for line encryption Cash Media Dispenser Version 4 Service Manual 1 9 Technical data Introduction Stacker Dimensions Depth 505 mm Width 301 mm
148. s 10 1 Stacker 2 38 Start up 4 1 Status display 2 31 Status displays 6 2 Structure ofthe manual 1 7 T Technical data 1 9 Troubleshooting 6 1 Service Manual 01750060162 B Notes 01750060162 B Cash Media Dispenser Version 4 Service Manual Published by Wincor Nixdorf International GmbH 33094 Paderborn Germany Printed in Germany Order No 01750060162 B 2
149. sembly and recyclability have been taken into account This saves resources and relieves the strain on the environment Saving energy Please switch on devices that need not be constantly running only when they are actually needed They should also be turned off when they are not need for longer periods of time Disposing of used consumables Please dispose of printer consumables batteries fluorescent tubes as well as cleaning and maintenance material according to the applicable regulations of your country observe manufacturer s specifications 1 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Environmental protection Labels on plastic case parts Please do not stick any labels on plastic case parts since that would make recycling more difficult Returning recycling and disposing of used units and consumables Details regarding the return and recycling of used units and consumables can be obtained from your local branch office or from our Recycling Center in Paderborn Tel 49 0 52 51 8 1 80 10 Fax 49 0 52 51 8 1 80 15 Further information can be obtained from our Environmental Protection section Referat Umweltschutz Tel 49 0 52 51 693 67 07 Fax 49 0 52 51 693 67 09 Email mailto referat umweltschutz wincor nixdorf com 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 21 Abbreviations Introduction Abbreviations ASCII American standard code
150. sh Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller The controller consists of the following components Function group Components 80C188 CPU with 20 MHz Execution Unit Programmable interrupt controller Counter timer controller DMA unit Chip select unit Bus interface unit Memory 512 KB static data RAM 512 KB flash PROM PUT bootloader DUART 160552 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 21 CMD controller Function and Integration The figure above shows the component side of the CMD controller with the cover removed The CMD controller controls all procedures in the CMD V4 and communication with the higher level system unit The following functions have been integrated in the CMD controller Note measurement Photosensor control Motor and module control for up to two double dispensing units and two single dispensing units Cassette control Firmware The loadable firmware CMD_V4_0 bin is stored in a flash PROM Externally it behaves compatibly with the AZM NG For updating the firmware via the USB interface you will need a KDIAG equipped for USB It is in principle still possible to perform the update via the serial port provided the appropriate connectors are available you will need to unplug the USB connector from the controller before you can do this i The number of dispensing units
151. side on one pin only DOOR possibility of activating DOOR or SCOP 01750060162 B Cash Media Dispenser Version 4 Service Manual 4 7 Adjusting cash cassettes to the note size Start up Adjusting cash cassettes to the note size For more details read the Setting the banknote width and Setting the banknote height sections in the Device Overview and Operation chapter Filling the cassettes with genuine cash and pushing them in When the device has been switched on and no errors have occurred the cash out cassettes have to be filled with genuine cash For more details read the Filling the cash out cassette section in the Device Overview and Operation chapter Updating the note parameters and cassette fill level data You can find information on this in the Cassette initialization section of the Device Overview and Operation chapter Calculating reference values for the various note types You can find a description of this in the Calculating reference values section of the Device Overview and Operation chapter Testing with genuine cash For more details read the Function test section in the Device Overview and Operation chapter 4 8 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750053690 56960 Shutter CMD V4 horizontal RL 01750053690 Shutter CMD V4 horizontal FL 01750056960 01750060162 B Cash Media Dispenser Version 4
152. sion 4 Service Manual 01750060162 B Pin Assignments CMD controller X33 position switch and extensions JST pin connector model PHD 2 x 17 pin B34B PHDSS upright Reihe A3C40036263 Sohn A3C40036264 Pin Name 1 5V 2 GND 3 24V 4 Last GND 5 Chip Select to reserve device at SPI2 6 Clock to reserve device at SPI2 7 Data output to reserve device at SPI2 8 Data input from reserve device at SPI2 9 Polling the position switch 10 GND 11 Reserve output 12 GND 13 Segment A of 7 segment display up left 14 Segment B of 7 segment display up left 15 Segment C of 7 segment display up left 16 Segment D of 7 segment display up left 17 Segment E of 7 segment display up left 18 Segment F of 7 segment display up left 19 Segment G of 7 segment display up left 20 Segment DP of 7 segment display up left 21 Special output for 7 segment display up left 22 Segment A of 7 segment display bottom right 23 Segment B of 7 segment display bottom right 24 Segment C of 7 segment display bottom right 25 Segment D of 7 segment display bottom right 26 Segment E of 7 segment display bottom right 27 Segment F of 7 segment display bottom right 28 Segment G of 7 segment display bottom right 29 Segment DP of 7 segment display bottom right 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 35
153. sition manually Check the smooth movement of the return bar Error Meaning Explanation Measures 6 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Displays in normal operation code 4 X Cash could not be dispensed or faulty amount of pressure against the banknotes when a new cassette is inserted x 1 6 3 If you cannot find the cause of the problem and if the same problem occurs in this dispensing unit with a different cassette the quality of the pressure sensor needs to be checked using the DYQ self test program Check status of cassette pressure If an error occurs the dispensing unit or controller must be replaced XN Too many poor quality notes x 1 6 Too many double or excessively wide narrow notes were detected during dispensing from cassette x Remove cassette x and check whether the right type of banknote was inserted Check notes for deformations or sticky points Reinsert the cassette and restart the application If many good notes are subject to a single reject during dispensing or if error 4x recurs after a short time the reference values should be recalculated for this note type If the error cannot be removed the dispensing unit or controller must be replaced Error Meaning Explanation Measures 01750060162 B Cash Media Dispenser Version 4 Service Manual
154. spensing unit without DDU Dimensions Depth 144 mm Width 310 mm Height 141 mm Weight 1 76 kg Single dispensing unit with DDU Dimensions Depth 144 mm Width 310 mm Height 141 mm Weight 1 80 kg 01750060162 B Cash Media Dispenser Version 4 Service Manual Technical data Introduction Reject retract cassettes Capacity Reject compartment max 400 notes Retract compartment max 100 notes Dimensions Depth 260 mm Width 253 mm Height 118 mm Weight 1 5 kg Reject cassettes Capacity Reject compartment max 400 notes Dimensions Depth 260 mm Width 253 mm Height 118 mm Weight 1 3 kg Cash out cassettes Banknote dimensions Size 54 x 85 mm to 92 x 182 mm Thickness 0 08 mm to 0 12 mm Filling capacity Banknote bundles up to 310 mm thick 1 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Dimensions Depth Width Height Weight 441 mm 264 mm 125 mm 3 5 kg Environmental conditions Technical data Climatic environmental conditions in accordance with EN 60721 Class Ambient temperature Relative humidity C r h Operation 3K3 5t0o 55 5 to 85 Transport 2K2 25 to 70 10 to 95 12 hours flying time 12 hours flying time Storage 1K2 5to 40 10 to 85 max 30 days The temperature value of 55 C deviates from the value of the standard 32 C Mechanical environmental conditions in accordance wit
155. sting with genuine cash 2uu44444r nenn nnnnnnnnnnnnnnnennnnnnnnen nenn nennen nenn 4 8 CMD V4 Shutter 01750053690 56960 unsunnannnnnsannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 1 C 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Contents SUCU E Sina HG eG es Gr eG GS Se eG 5 2 Function ivi ie Ba sin ics Gan ln 5 6 Gashiremoval n 2 2 ran e ide ea 5 7 Meaning of hybrid photosensors 00 eee eee eee san nennen nnnnennnnen nennen nen 5 8 Pin assignment 2Hs2 2 Sir a a iia Ri 5 9 Maintenance ae ir nl 5 9 Technical data 2 22 22 2 2 ra en 5 10 CMD V4 Shutter 01750045330 54768 unnnnnannnannnannannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 11 SITUELUrE Sun ee aus Bin eier ie haat are ide 5 12 PUIMCUOM EEEE TE E E 5 18 Gashremnoyal enre e aaa iae ker R Eaa 5 19 Meaning of hybrid photosensors sseeesseeeeseerserirrerreerresrrnerresrrerresrn 5 20 PIN ASSIGNMENT E A E 5 21 Maintenance iren i a T ceive eed 5 22 Technicaldata Ta ea a aa aaka a aaea akaa AaS Ako Saa AATni 5 22 Troubleshooting isisi aeia as nanaon en 6 1 Displays at startup 4 3 a Ian 6 2 Displays in normal operation u suurnneernnnennnnenennnnennnnennnnen nenn nennen ernennen 6 3 Dirty photosensors sensorS uuuesnanesneesnnnennnnennnnnnnnnnnnnnnnnnnnnen name namen nen 6 19 Checking the note paths 2 4404nn0ennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnn ran 6 23 Locking unlocking han
156. t error DFC Confirm existing cassettes DFD Note parameters II DFG Write firmware configuration DFI Cassette ID standard DFL Set minimum quantity 2 28 Cash Media Dispenser Version 4 Service Manual 01750060162 B Function and Integration CMD controller Command Description DFN Number of banknotes DFO Number of banknotes without check DFP Note parameters DFQ Reset lock flag without error DFR Reset lock flag DFT Delete retract counter DFX Write value in cassette DFY Write value from cassette DFZ Power on reset without PUT DGblank Reference value determination DHC Code test DHI Request initial value DHL Load line code DHO Switch encryption off DHT Load transport code DHZ Transparent smartcard access DIC Software transfer Activate booter DID Software transfer Data DIH Software transfer Firmware hash DIL Software transfer Read firmware ID DIR Software transfer Read EEPROM booter DIW Software transfer Write EEPROM booter DQA Set the real time clock DQB Read the real time clock DQC Read error statistics DQD Delete error statistics DQE Internal commands Read error information DOF Internal commands Read EEPROM DQG Internal commands Read out error stack 01750060162 B Cash Media Dispenser Version 4 Service Manual 2 29 CMD controller Function and Integration
157. t of DPS2 sensor for stacker wheel position 10 Gate input of DPS4 sensor for retract compartment 11 GND 12 GND 13 Vcc 14 Vcc 15 Gate input of DPS1 reserve 16 Gate input of DPS3 reserve used several times 17 GND 18 GND 19 Power supply for photo transistor from PS1 stacker wheel intake LSVCC 20 Measuring input for photo transistor from PS1 stacker wheel intake LSR3 21 current for transmit diodes from PS1 PS18 LSIPLUS 22 current for transmit diodes from PS1 PS18 LSIS1 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 29 CMD controller Pin Assignments Connectors at the bottom of the controller X30 dispensing units pin contact strips 2 x 20 pin even Reihe 2383807837 Pin Name 1 GND 2 GND 3 GND 4 GND 5 GND 6 5V 7 5V 8 5V 9 5 V switched 10 5 V switched 11 5 V switched 12 Last GND 13 Last GND 14 Last GND 15 Last GND 16 Last GND 17 Last GND 18 24 V switched 19 24 V switched 20 24 V switched 21 24 V switched 22 24 V switched 23 24 V switched 24 Dispensing gear of dispensing unit 1 25 Retaining magnet of dispensing unit 1 26 Dispensing gear of dispensing unit 2 27 Retaining magnet of dispensing unit 2 28 Dispensing gear of dispensing unit 3 29 Retaining magnet of dispensing unit 3 9 30 Cash Media Dispenser
158. tall it by following the same steps in reverse order li After the stacker has been replaced the photosensors have to be reinitialized 7 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Stacker The picture shows the position of the bordering screws for the stacker 1 Bordering screw on the left 2 Bordering screw on the right The following table provides an overview of the bordering screws which are required for the individual systems Bordering screws on the left Bordering screws on the right ProCash 1500xe Rearload ProCash 1500xe Frontload ProCash 2000xe Frontload Rearload ProCash 2000xe Frontload Rearload ProCash 2050xe ProCash 2100xe Frontload Rearload ProCash 2100xe Frontload Rearload ProCash 2150xe ProCash 2250xe ProCash 2350xe 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 5 Horizontal output transport Removal Installation of Components Horizontal output transport Remove connector 1 on the left hand side of the CMD V4 and remove the two screws 2 and 3 Remove screws 1 and 2 on the right hand side Pull the output transport apart slightly on the left and on the right and remove it Reinstall it by following the same steps in reverse order li On installation make sure that the same type of screw is used 7 6 Cash Media Dispenser V
159. teneneetnees 1 8 M nual release u ne ea na aan 1 8 Technical datar 22 taaa aaraa ada aa badan ahead eiat aaeh gyal dveteeamcavenes 1 9 Cash media dispenser without output transport 1 9 Stacker ei eh so seen innerer 1 10 Output transport w ice anaes eines eevee eevee 1 10 SHUtlErs na sab ae eg bees Pa cae beara Penn Bananen 1 12 CMD CONO E e a een ia rarena eaan 1 13 4 cassette housing without contents 204 nn 1 14 1 cassette housing without contents 20uu24440nsnnnnnnnennnnnnnnn 1 14 Double dispensing unit without DDU uursnsessnersnnnnsnnnnennnnennnnnnnnnn nn 1 14 Double dispensing unit With DDU uuursserssnessnnensnnnnennnnnnnnnnnnnnen nen 1 15 Single dispensing unit without DDU unnsensenssnseensnnennnnnnnnnnnennnen nn 1 15 Single dispensing unit with DDU usesseesnenssennsnnnnnennnnnnnnnnnnnnnnnnnnn 1 15 Reject retract cassettes 220u 0n44nnnnnnennnnnnnnnonennonennnnnnennnennnne nenn 1 16 Reject eassettes n 02 222 EE EEE 1 16 Gash o t cassettes un nn ae e Ae RAFE AEREE a E aari 1 16 Environmental conditions ccccscccceeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeseneeeeeeeeeaees 1 17 Climatic environmental conditions in accordance with EN 60721 1 17 Mechanical environmental conditions in accordance with EN 60721 1 17 Noise emission in accordance with EN 27779 sesser 1 18 Compliance with sta
160. tion Error code 29 protection against tampering Error code 29 is displayed if photosensor PS 27 is covered when the shutter is closed The firmware tries to close the shutter anyway The motor is turned off if that does not succeed within approx 1 second 01750060162 B Cash Media Dispenser Version 4 Service Manual 5 19 Function CMD V4 Shutter 01750045330 54768 Meaning of hybrid photosensors DPS 10 DPS 11 Meaning open Covered Shutter is completely open OPEN position Covered Covered Shutter is open position between OPEN and CASH REMOVAL Covered open Shutter is in the locking phase The follow up time incorporated in the firmware ensures that the shutter is closed completely and locked CLOSED position Signal level at the connector Open 1 H 12V Covered 0 L 0V 5 20 Cash Media Dispenser Version 4 Service Manual 01750060162 B CMD V4 Shutter 01750045330 54768 Pin assignment Pin assignment 1 Type of connector JST PHD 12M Pin Name Comment 1 24 V 2 GND Load for 24 V 3 12V 4 GND 5 Motor Stepper motor On Off 1 6 Motor Direction of rotation of the stepper motor forward backward 1 7 DPS 10 8 DPS 11 9 PS 27 10 PS 28 11 Transmitting current PS 27 and PS 28 12 not connected 1 These two signals from the CMD V4 controller are converted by a clock generator on the shutter
161. tle Rearload and remove the shutter upwards in the direction of the arrow Set the shutter down on the safe Loosen screw 1 and push the ground connection to the left in the direction of the arrow Disconnect the plug 2 Turn the shutter over 7 16 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components Shutter ProCash 1500xe Remove screws 1 and 2 and remove the shutter support with the cover 3 It will be needed when it is reinstalled Reinstall it by following the same steps in reverse order li When installing the shutter be sure to push it down as far as possible i After adjusting the shutter complete a test dispense and output of a banknote 01750060162 B Cash Media Dispenser Version 4 Service Manual 7 17 Shutter ProCash 2000xe RL Removal Installation of Components Shutter ProCash 2000xe RL e Pull the customer panel out of the device refer to the operating and service manuals of the ProCash 2000xe Disconnect the plug 1 Remove screw 2 and unhook the ground strap Loosen screw 3 Push the shutter in the direction of the arrow 4 and remove it from the mount Carefully push the cable out 5 and remove the shutter Reinstall it by following the same steps in reverse order When inserting it make sure that the catches of the shutter 1 to 3 sit in the holes 4 to 6 of the shutter mount N Th
162. ty sensor dispensing unit position 5 6 EEPR5 6 serial EEPROM cassette 5 6 SMK5 6 Stepper motor cassette 5 6 LANDR5 6 Note pressure measurement dispensing unit position 5 6 Connector 40 pin Berg pins LOW profile 2 rows 90 Pin Signal name Meaning 1 GNDL Ground for load current 2 MATAKT Magnet for clock 3 GNDL Ground for load current 4 GNDL Ground for load current 5 P24V 24 V for load current 6 P24V 24 V for load current 7 V5 Selection signal for dispensing unit position 5 8 V6 Selection signal for dispensing unit position 6 9 IOEK Electromagnetic clutch 10 IOHR Lifting magnet retaining spring 11 GND Ground 9 12 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Extension connector for dispensing unit 3 Pin Signal name Meaning 12 GND Ground 13 P12V Power supply for pressure measurement in the dispensing unit 14 UANDR5 Measuring signal for cassette 5 15 UANDR6 Measuring signal for cassette 6 16 IQLS56VN Photosensor transmit current Supply voltage 17 ULANDR Analog voltage for pressure measurement power source 18 LISEL3N Analog voltage for path photosensor transmit current 19 GND Ground 20 Vcc Power supply 5 V 21 LAM135 PSD5 receiver emitter 22 LKL135 PSE5 receiver emitter 23 LAM246 PSD6 recei
163. ull the flap 2 forward 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 27 Locking unlocking handle blocked Troubleshooting Check the storage area and remove any notes that may be there 3 Gear tracks of the stacker and output transport Horizontal output If the clamp has come to a standstill at a position outside the stacking position you may need to check and clean the gear tracks 1 6 28 Cash Media Dispenser Version 4 Service Manual 01750060162 B Troubleshooting Locking unlocking handle blocked Gear tracks of the output transport Vertical output If the clamp has come to a standstill at a position outside the stacking position you may need to check and clean the gear tracks 1 Check the photosensors 1 and 2 in the shutter area After checking the cash paths proceed as follows After checking the cash paths push the CMD V4 by the green release lever back into the safe as far as possible see the operating manual of the basic device Close the safe door see the operating manual of the basic device 01750060162 B Cash Media Dispenser Version 4 Service Manual 6 29 Locking unlocking handle blocked Troubleshooting 6 30 Cash Media Dispenser Version 4 Service Manual 01750060162 B Removal Installation of Components This chapter describes the removal and installation of the Cash Media Dispenser CMD V4 compon
164. umber the currency and the denomination of the banknotes If necessary you can enter more parameters Please observe the product specific and bank requirements concerning change of standard or individual changing of cassettes Please obtain this information from the bank s administration a Determining the reference value The determination of the reference value can be performed for a maximum of 40 different unknown banknotes It is controlled by the product specific software The reference value determination is required for Initial operation Use of new banknote types Activate the product specific software see chapter Basic Operation section Calling the product specific software in the operating manual of the basic device From the specified cassette the currency characteristics the value of the banknotes and the emission date will be read out These values are transmitted to the cassette when it is initialized There will be as many banknotes dispensed as necessary to determine the reference value The process of determining the reference value will be terminated at the latest if the reference value cannot be determined within the maximum possible number of banknotes In this case the cassette s status remains lt P gt After the reference value has been determined the dispensed number of banknotes is reported back to the system If no reference value has been determined the status lt P gt is reported
165. us connection dispensing unit position 2 7A P24V Lifting magnet retaining spring Plus connection dispensing unit position 2 8 HR2 Lifting magnet retaining spring Minus connection dispensing unit position 2 9 P12V 12 V for pressure measurement dispensing unit position 1 10 P12V 12 V for pressure measurement dispensing unit position 2 11 GND Ground for pressure measurement dispensing unit position 1 9 6 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Dispensing unit 1 module positions 1 and 2 Pin Signal name Meaning 12 GND Ground for pressure measurement dispensing unit position 2 13 UANDR1 Signal of pressure measurement dispensing unit position 1 14 UANDR2 Signal of pressure measurement dispensing unit position 2 15 IAN12IN Transmit current for pressure measurement reflective photosensor 16 IAN120UT Transmit current for pressure measurement reflective photosensor 17 VCCL all receivers collector 18 LAM135 PSD1 receiver emitter 19 LKL135 PSE1 receiver emitter 20 LAM246 PSD2 receiver emitter 21 LKL246 PSE2 receiver emitter 22 nc not connected 23 IQLS12VN Photosensor transmit current Plus PSD1 2 PSE1 2 24 IQLS12 Photosensor transmit current Minus PSD1 2 PSE1 2 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 7 Cassette connector at dispensing unit 1
166. using a vacuum cleaner brush cloth or compressed air Reinstall the output transport refer to chapter Removal Installation of Components Shutter Visually inspect the shutter for damage and dirt Clean all photosensors using a brush cloth or compressed air All photosensors are only allowed to be cleaned in a dry state Unlock the shutter and check the mechanical parts for ease of movement 01750060162 B Cash Media Dispenser Version 4 Service Manual 8 3 Maintenance Maintenance and Service Cash out cassettes Visually inspect the cash out cassettes for damage Clean the cash out cassettes using a vacuum cleaner brush cloth or compressed air Check the settings for the correct note size in the cover too Check the cassette pressure carriage to see that it is in its position properly and adjust it if necessary Reject retract cassette Visually inspect the reject retract cassette for damage and dirt Clean the reject retract cassette using a vacuum cleaner brush cloth or compressed air Clean the rollers with isopropyl alcohol if necessary Check that the toothed drive wheel is sitting properly Check for even pressure of the transport rollers at the intake of the cassette General Check that the components have been installed correctly Check that all cables have been laid safely and fastened correctly Check the ground connections and replace them if necessar
167. ut position 11 GL8N Output signal Digital photosensor DPS8 Transport position 12 GLON Output signal Digital photosensor DPS9 Reject position 13 IGSAMIN Transmit current Plus DPS1 3 and DPS8 9 14 IGSAMOUT Transmit current Minus DPS1 3 and DPS8 9 15 P12V PS29 receiver collector 16 LAGT2629 PS29 receiver emitter 17 VCCL PS22 receiver collector 18 LAGT212235 PS22 receiver emitter 19 VCCL PS18 receiver collector 20 LAGT18 PS18 receiver emitter 21 VCCL PS19 receiver collector 22 LAGT19 PS19 receiver emitter 23 IXGMOUT Photosensor transmit current Plus PS29 TOPLED 24 IQLS Photosensor transmit current Minus 25 IQLS Photosensor transmit current Plus PS22 PS18 PS19 26 IQLS34VN Photosensor transmit current Minus 9 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Pin Assignments Frontload module Pin Signal name Meaning 27 Free 28 Vcc Timing disk of main motor Power supply 29 T1OUT Timing disk of main motor output signal 30 GND Timing disk of main motor Ground 31 Free 32 Free 33 Free 34 Free Frontload module Elements PS33 PS35 Cash path photosensors controlled PS26 PS26 TOPLED attention constant light Connector 10 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 P12V PS26 receiver collector 2 LAGT2629 PS26 receiver emitter attention constant light 3 VCCL PS35 recei
168. ver collector 4 LAGT212235 PS35 receiver emitter 5 VCCL PS33 receiver collector 6 LAGT33 PS33 receiver emitter 7 IXGMOUT Photosensor transmit current Plus PS26 8 IQLS Photosensor transmit current Minus 9 IQLSSH Photosensor transmit current Plus PS33 PS35 10 GND Photosensor transmit current Minus 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 5 Dispensing unit 1 module positions 1 and 2 Pin Assignments Dispensing unit 1 module positions 1 and 2 Elements CL1 CL2 Electromagnetic clutch dispensing unit position 1 2 HR1 HR2 Lifting magnet retaining spring dispensing unit position 1 2 PSD1 2 Photosensor dispensing sensor controlled dispensing unit position 1 2 PSE1 2 Photosensor cassette empty sensor dispensing unit position 1 2 LANDR1 2 Note pressure measurement dispensing unit position 1 2 Connector 24 pin DUBOX 2 rows 90 Pin Signal name Meaning 1 P24V Electromagnetic clutch Plus connection dispensing unit position 1 2 EK1 Electromagnetic clutch Minus connection dispensing unit position 1 3 P24V Lifting magnet retaining spring Plus connection dispensing unit position 1 4 HR1 Lifting magnet retaining spring Minus connection dispensing unit position 1 5 P24V Electromagnetic clutch Plus connection dispensing unit position 2 6 EK2 Electromagnetic clutch Min
169. ver emitter 24 LKL246 PSE6 receiver emitter 25 GND Ground 26 EEDAT serial EEPROMs data line 27 EETAKT serial EEPROMs clock line 28 EECSK5 serial EEPROM cassette 5 Select 29 EECSK6 serial EEPROM cassette 6 Select 30 GND Ground 31 SMDATO Stepper motor control signal Bit 0 32 SMDAT1 Stepper motor control signal Bit 1 33 SMDAT2 Stepper motor control signal Bit 2 34 SMDAT3 Stepper motor control signal Bit 3 35 SMDAT4 Stepper motor control signal Bit 4 36 SMDAT5 Stepper motor control signal Bit 5 376 SMDAT6 Stepper motor control signal Bit 6 38 IOE O Enable 39 ENSMK5N Clock signal for SM latch cassette 5 40 ENSMK6N Clock signal for SM latch cassette 6 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 13 Connector for shutter incl Z module Pin Assignments Connector for shutter incl Z module Elements DCM7 DCM8 Shutter motor DC DPS10 11 Digital photosensors for shutter position DPS12 13 DCM4 Stepper motor for Z module drive PS27 PS28 Cash path monitoring in the Z module Connector 15 pin DSUB pins 90 Pin Signal name Meaning 1 ZTAKT Clock for stepper motor of Z module 2 ZRICHTG Direction for stepper motor of Z module 3 RMSHIN Indicator for shutter position bit 0 4 GND Ground 5 SHMOTEN Shutter motor M7 or M8 ON 6 ZEIN Stepper motor of Z module ON 7 LSH27 PS27 signal 8 ne not conn
170. vice manual has been compiled for authorized service personnel only The operating manual the installation instructions and the service manual of the basic device should also be read since certain details are only described in these instructions Symbols used in this manual Text following a dash represents an item in a list Text in quotation marks refers to other chapters or sections in this document Text following this symbol describes actions to be performed in the specified order N Text following this symbol should be given special attention in order to avoid damage and injury i Text following this symbol contains general information to facilitate use of the device and help avoid operating errors 01750060162 B Cash Media Dispenser Version 4 Service Manual 1 1 Important safety precautions Introduction Important safety precautions Please read the following notes carefully before doing any work on the device This device complies with the relevant safety regulations for information processing equipment and is designed for use in a regular office environment When moving the device from a cold to a warm environment do not operate it for at least two hours to prevent possible damage caused by condensation Only use the original packaging material to transport the device The device is equipped with a safety tested power cable which must be connected only to a suitable grounded outlet Al
171. ways hold the plug when removing the power cable Never pull the cable itself Install all cables in such a way that they will not be stepped on or tripped over or damaged and crushed in any other way Have damaged power cables replaced immediately Make sure that there is always free access to the sockets used or to the electrical circuit breakers of the house installation Incase of an emergency e g damaged cabinets controls or power cables liquids or foreign objects in the device observe the following instructions 1 2 Cash Media Dispenser Version 4 Service Manual 01750060162 B Introduction Important safety precautions Deactivate the device immediately by Switching off the automatic circuit breaker or removing the fuse inset from the fuse holder in the distribution box of the building installation Disconnecting the plug connector of the power supply cable from the grounded socket in the building installation Switching the power switch on the power distributor to OFF refer to the operating manual of the basic device Disconnecting power between the UPS uninterruptible power supply and the device refer to the operating manual of the basic device During a thunderstorm data transmission lines may not be connected or disconnected Only use accessories and extension components which have been approved by us Nonobservance can result in damage to the system or violations of regulations c
172. wer supply for the pressure photo transistor LSVCC 4 Input from pressure photo transistor LSANDR PS at the side 5 Power supply for the cassette empty photo transistor LSVCC 6 Input from cassette empty photo transistor LSR1 PS at top 7 Power supply for the dispensing photo transistor LSVCC 8 Input from dispensing photo transistor LSR2 PS at bottom 9 Power source for the transmit diodes LSIPLUS 10 Dispensing unit x 1 current sink LSIVx 1 activates the three transmit diodes of the only dispensing unit x 1 11 Power supply for the pressure photo transistor LSVCC 12 Input from pressure photo transistor LSANDR PS at the side 13 Power supply for the cassette empty photo transistor LSVCC 14 Input from cassette empty photo transistor LSR1 PS at top 15 Power supply for the dispensing photo transistor LSVCC 16 Input from dispensing photo transistor LSR2 PS at bottom 17 24 V for dispensing gear 18 Output to dispensing gear of dispensing unit x 19 24 V for retaining magnet 20 Output to retaining magnet of dispensing unit x 21 24 V for dispensing gear 22 Output to dispensing gear of dispensing unit x 1 23 24 V for retaining magnet 24 Output to retaining magnet of dispensing unit x 1 01750060162 B Cash Media Dispenser Version 4 Service Manual 9 43 4 channel distributor board Pin Assignments 9 44 Cash Media Dispenser Version 4 Service Manual 01750060162 B S
173. y Check the functioning of locks and make contacts and adjust them 8 4 Cash Media Dispenser Version 4 Service Manual 01750060162 B Maintenance and Service Maintenance Approved maintenance materials You can order the items listed below electronically or from our service partner Orders http extranet wincor nixdorf com http its siemens de lobs its its_log ersin_gr htm If you have questions concerning logistics please contact mailto serviceslogistics wincor nixdorf com If you have technical questions please contact mailto servicesupport wincor nixdorf com Commercial name product name Code number Stock number Ballistol oil NCA 31399 00 0 52 6383009 Barrierta oil 10ml GFI BARRIERTA 10ML 2056293 Multi purpose grease BP LS2 50ml 01750049230 2085328 Screw lacquer red 20 ml NCA 39692 00 0 52 6410170 SNI special grease NCA 32555 00 2 52 6387748 Heat insulating packing for gas SON QC1 2032858 soldering iron Portasol gas soldering iron filled NCA 30071 00 8 40 6377157 Exxon Gas WVC 079517 2030869 Maintenance fluid 100ml pump TPI VC891 2030745 spray Compressed air R134A 500 ml MSG 79507167 2031656 Flat brush 1 NCA 77059 00 6 40 6517714 Flat paintbrush 1 5 NCA 77060 00 6 40 6517722 Kleenex cleaning cloths NCA 65439 00 8 40 6476929 LUBRA metallic care fluid 12 ml TDG 55002 2030522 Q tips NCA 65441 00 5 40 6476953 Texpad cleaning cloth TX801 NCA 61
174. y the customer after the cash dispensing procedure are returned to the retract compartment Cash which has been incorrectly dispensed or which was dispensed for test purposes is stored in the reject compartment Remove and open the cassette see section Opening the cassette T Remove the banknotes from the cassette s reject compartment To empty the retract compartment push the green lever in the direction indicated as far as possible and hold it down You can remove the cash from the retract compartment with your 1 other hand 2 01750060162 B Cash Media Dispenser Version 4 Service Manual 3 13 The cassettes Device Overview and Operation Setting the low cash sensor As an option the cash out cassettes can be equipped with a low cash sensor With this function a microswitch reports to the connected device that the cassette only contains a certain number of banknotes To set to the desired minimum banknote quantity proceed as follows Remove and open the cassette see section Opening the cassette Remove any notes you may find Set the slide 1 manually see arrow to the desired minimum banknote quantity i The minimum banknote quantity can be set between 50 and 550 in steps of 50 via the green mechanical slide 1 Setting 0 means that the function is deactivated The example shows the setting for 100 banknotes 3 14 Cash Media Dispenser Version 4

Dispensing unit 1

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