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Service Manual Perfusor Space - 1.3

1. Switch on unit without power supply O Self test 1 Magnetic function of the battery compartment cover O Alarm function on removal of battery module alarm for at least 3 min Charge state of the battery module Part 1 of 2 3 48 Perfusor Space 1 3 gb Disassembly Assembly Visual Inspection Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Functional Inspection Pressure cut off according to TSC Syringe type Lehre OPS50 Delivery rate 200 ml h WARNING REMOVE SYRINGE GAUGE ONLY WHEN RELEASED DANGER OF INJURY Strain gauge pressure measurement O Pressure stage 1 N O Pressure stage 3 N O Pressure stage 8 N Motor power limitation convert syringe gauge O Pressure stage 1 N O Pressure stage 3 N O Pressure stage 6 N Part 2 of 2 Perfusor Space 1 0 gb 3 49 Disassembly Assembly For your notes 3 50 Perfusor Space 1 0 gb Cleaning Servicing the Battery Perfusor Space 1 2 gb Servicing the Unit 4 Clean and disinfect the Perfusor Space with a humid cloth at regular intervals To clean the system we recommend mild soap suds WARNING WHILE CLEANING AND DISINFECTING THE PERFUSOR SPACE DISCONNECT THE UNIT FROM THE MAINS SUPPLY CAUTION Take care that no water or liquid enters the device along the syringe holder or the driving tube For dis
2. 3452 0996 Screws and cover caps see Service Parts and Screw Kit pg 3 8 Note Please pay attention to the corresponding notes during assembly and installation see Assembly Installation e pg 3 35 Disassembly 1 Pierce two cover caps Fig 3 11 Item 1 with a small screwdriver and remove cover caps 2 Unscrew two screws and remove the right hinge plate Fig 3 11 Item 3 carefully out of the bottom part of the housing and pull it off the Fig 3 11 Item 6 operating unit Note When dismounting the operating unit pay attention to the length of the connection cable 3 Remove the PCA slide Fig 3 11 ltem 5 and the PCA eccentric Fig 3 11 Item 4 out of the housing bottom part Perfusor Space 1 0 gb Disassembly Assembly 4 Push the right and left connector locks Fig 3 12 Item 2 carefully forward 5 Disconnect the operating unit connection cable Fig 3 12 Item 1 from the connector Fig 3 12 Legend of fig 3 12 ItemDesignation 1 Operating unit connection cable 2 Connector lock Perfusor Space 1 0 gb 3 13 Disassembly Assembly Fig 3 13 Legend of fig 3 13 ItemDesignation 1 Cover cap 2 Screw EJOT 30x8 WN 5452 TORX 10IP A2 3 Hinge plate left 4 Operating Unit 3 14 Pull the operating unit from the left hinge plate Fig 3 13 Item 3 Pierce two cover c
3. 40 Item 2 15 Take the lock Fig 3 40 Item 3 out of the bearing 1 SR housing Fig 3 40 Legend of fig 3 40 ItemDesignation 1 Screw EJOT 20x12 WN 5452 TORX 6IP 2 Bearing cover 3 Lock 16 Open the circlip Fig 3 41 Item 3 and pull it together with the carrier Fig 3 41 Item 2 off the syringe holder housing Fig 3 41 Item 1 17 Pull the syringe holder housing out of the bottom part of the housing Fig 3 41 Legend of fig 3 41 ItemDesignation 1 Syringe holder housing 2 Carrier 3 Circlip 3 32 Perfusor Space 1 0 gb Disassembly Assembly 18 Unscrew two screws and remove guide rail Fig 3 42 Item 2 out of the bottom part of the housing E 19 Take piston brake motor assembly Fig 3 42 Item 4 out ES of the housing bottom part 20 Remove syringe holder spring from the piston brake motor assembly Fig 3 42 Legend of fig 3 42 ItemDesignation 1 Screw EJOT 30x8 WN 5451 TORX 101P Guide rail Syringe holder spring Pu N Piston brake motor assembly Perfusor Space 1 0 gb 3 33 Disassembly Assembly 3 10 Processor PCB Fig 3 43 Legend of fig 3 43 ItemDesignation 1 O OD A W N Syringe wing sensor holder Processor PCB Screw EJOT 30x6 WN 5451 TORX 101P Shielding plate with earthing wire Housing bottom part Syringe wing sensor
4. Ti service 3 History Fig 3 46 6 Press the OK button when the window Confirmation is Bestatigung E displayed 22 Write data to device Abbrechen Fig 3 47 3 38 Perfusor Space 1 2 gb Disassembly Assembly 7 Enter your worker id in the window Worker ID Press the OK button to transmit the data to the device Worker ID Please insert data Worker ID 0001 Fig 3 48 A message is displayed that a change of the device data may affect the patients Information Writing task successfully completed Modification of a device includes the possibility of changing therapy relevant data 1 You are responsible for verification of the device settings Fig 3 49 Perfusor Space 1 2 gb 3 39 Disassembly Assembly 8 Select the tab Disposable articles HiBaSeD International Service Program Application Extras Tools Update Help E En Perfusor Space GC Calibration Modification data Disposable articles Cal update Serial number Operating deta Tests vy Disconnect CAN USB 600001 30 6886030002 2008 11 25 00 00 00 B Braun OPS 50m 8728810 304 B Braun OMNIFI 4617509 ON 0 Monoject S0mlEU 1100 650058 Monoject 60cc US 8881 560125 Terumo 50ml 285 S0LG Terumo Occ 3SS BOL BD Plastipak 50ml 309653 300865 30086 r Write canceled From device To device Ti Service 3 History
5. Accessories Cleanliness completeness damage and faults affecting safety damage and readability of the label Check the unit and the accessories for compatibility The patient and housing leakage current of the Perfusor Space is caused exclusively by the operating voltage supply Power Supply SP or SpaceStation The Technical Safety Checks of the power supply SP drawing No MO01321005F04 or of the SpaceStation drawing No M690000046F04 serve to check whether both limit values are met O Locking with second unit O Operating unit magnets O Battery compartment cover Switch on unit with power supply Self test Indicator lamps LEDs Audible alarm Visual alarm O O O O O Status display O Lighting Operation Syringe fastening Syringe recognition Infusion Buttons on the operating unit Staff call Trigger bolus at the device Trigger bolus by pressing the PCA button PCA lock bottom side of pump with inserted 50 60 ml syringe PCA lock Syringe Anti Removal Cap PSP with the 50 60 ml syringe inserted Switch on unit without power supply O Self test O Magnetic function of the battery compartment cover Part 1 of 2 M688 70 01 05 F04 3891 7319 GB Perfusor Space 1 3 gb BBRAUN SHARING EXPERTISE 5 1 Sheet 1 of 2 Technical Safety Check TSC Index d Master to be added to the documentation Visual Inspecti
6. Fig 3 50 9 Press the Load from button The window Open is displayed on screen 3 40 Perfusor Space 1 2 gb Offnen Look in Disposables sl amp ei ES Disassembly Assembly 10 Select the desired file with the mouse pointer and press the Open button The data loaded is displayed on screen 11 Actuate the To device button Fig 3 51 laa 5 ps_06058_28022007 5YT Recent Eigene Dateien Arbeitsplatz Netzwerkumgeb File name S 06058 28 SY ad ek om Files of type Syringe Table z HiBaSeD International Service Program Application Extras Tools Update Help El En Perfusor Space GC CAN USB 60000130 6886030002 2008 11 25 00 00 00 B Braun OPS 50m 8728810 304 B Braun OMNIFI 4617509 SES ON 0 Monoject 50ml EU 1100 650058 Monoject 60cc US 8881 560125 on active Terumo 50ml 2BS 50LG off inactive 3SS B0L 309653 300865 30086 Terumo BOccin BD Plastipak 50ml Editor Write canceled From device H To device Load from Save as Service Fig 3 52 Perfusor Space 1 2 gb Disassembly Assembly Best tigung 9 Transfer table to device Abbrechen Fig 3 53 Worker ID Please insert data Worker ID Fig 3 54 Information Writing task successfully completed Modification of a device includes the possibility of changing
7. Fig 3 24 Legend of fig 3 24 ItemDesignation 1 Screw EJOT 30x8 WN 5451 TORX 10IP 2 Drive motor connector 3 Processor PCB ground cable 3 22 Perfusor Space 1 0 gb Fig 3 25 Legend of fig 3 25 ItemDesignation 1 Drive assembly 2 Screw EJOT 30x8 WN 5451 TORX 101P Fig 3 26 Legend of fig 3 26 ItemDesignation 1 Side part of housing Perfusor Space 1 0 gb Disassembly Assembly 8 Unscrew one screw second temporary screw and take the drive assembly Fig 3 25 Item 1 out of the housing Note Please pay attention to the corresponding notes during assembly and installation see Assembly Installation pg 3 35 9 Pull the side part of the housing Fig 3 26 Item 1 out of the bottom part 3 23 Disassembly Assembly Fig 3 27 Legend of fig 3 27 ItemDesignation 1 Membrane plate 2 Claws 3 Screw EJOT 20x18 WN 5452 TORX 6IP 4 Cover caps 1 2 d 3 I Fig 3 28 Legend of fig 3 28 ItemDesignation 1 Screw EJOT 25x10 WN 5452 A2 TORX 6IP 2 Cover caps 3 Drive head housing 3 24 Disassembly of the Drive Head 1 Pierce two cover caps Fig 3 27 Item 4 with a small screwdriver and remove cover caps 2 Unscrew two screws Fig 3 27 Item 3 3 Remove claws Fig 3 27 Item 2 carefully out of the drive head CAUTION The membrane plate Fig
8. 2 23 Unit Diagnosis Calibration Holder calibration Calibration data FuPX1 65535 Y1 158 01mm Raw value FuPX2 65535 Y2 330 0 1mm FuP 673 DI Holder raw value KuPx1 65535 DI Holder opened KuP 676 KuPx2 65535 ti 69595 0 1mm Holder closed Measured 165535 0 1mm D 0 1mm Status of holder calibration G Please insert gauge 23 4mm QO q MORA aaa Fig 2 18 Holder calibration Calibration data Holder raw value FuPx1 65535 4 vi 158 0 1mm Raw value FUPX2 65535 Y2 330 01mm FuP 482 H KuPx1 65535 DI Holder opened KuP 484 KuPX2 65535 tt 65535 0 1mm Holder closed Measured 65535 0 1mm 0 0 1mm Status of holder calibration G Please insert gauge 15 7mm DDD DODDODDODDDDD Fig 2 19 2 24 4 5 6 7 Insert diameter gauge 23 4 mm and close the syringe holder Press the OK button Insert diameter gauge 15 7 mm and close the syringe holder Press the OK button Perfusor Space 1 2 gb Unit Diagnosis Calibration 8 Insert diameter gauge 9 0 mm and close the syringe holder 9 Press the OK button Holder calibration Calibration data Holder raw value FuPx1 65535 DI Y1 158 0 1mm Raw value FuPX2 65535 it Y2 330 01mm FuP 312 D KuPx1 65535 Holder opened KuP 314 D KuPX2 65535 Im 65535 0 1mm Holder closed Measured 65535 0 1mm 0 0 1m
9. Perfusor Space 1 0 gb Approved Version Note Please note that text and or functions of the Service Program may change depending on the software version The following screen illustrations are only examples and represent the state when the manual was printed 0 0 28 1 0 0 1 1 2 1 13 1 1 4 1 2 1 1 3 5 150 2 0 1 3 1 0 4 0 0 5 1 0 Starting the Service Program Note Installation and further operation of the Service Program is described in its separate instructions for use System Overview HiBaSeD security advice Pumps or other devices must not be connected to a patient while the equipment is being serviced After servicing the user must check the accurate function of all device settings You have to ensure the correctness of all device settings after a service has been carried out Please observe the instructions for use of the software and the connected hardware components The software may only be used for its intended purpose The connection to hardware components e g Perfusor or Infusomat may only be made using the prescribed interfaces and leads These products may not be simultaneously used on a patient Tf pre set values are taken over by the user the use of these and all other entries the user s responsibility This software may only be used by trained and specially instructed personnel Furthermore the devices are only to be serviced by personnel trained in the repair
10. 3 34 Designation Ord No Processor PCB bb 3452 0880 incl connectors and syringe wing sensor Housing bottom part PSP huk KK 3452 0929 Type plate PSP iii ii Nee dE Upon request Screws and syringe wing sensor holder see Service Parts and Screw Kit pg 3 8 Note Please pay attention to the corresponding notes during assembly and installation see Assembly Installation pg 3 35 Disassembly 1 Pull the syringe wing sensor holder Fig 3 43 Item 1 out of the housing 2 Lift the syringe wing sensor Fig 3 43 Item 6 out of the housing bottom part Fig 3 43 Item 5 Note Pay attention to the connection cable to the syringe wing sensor when removing the processor PCB The connection cable is not shown in Fig 3 43 3 Unscrew three screws and remove screws together with the processor PCB Fig 3 43 Item 2 and the shielding plate Fig 3 43 Item 4 from the bottom part of the housing Perfusor Space 1 1 gb 3 11 Assembly Installation Perfusor Space 1 0 gb Disassembly Assembly Assembly or installation of the modules and subsystems is done in reverse order of disassembly Special steps to be observed are described hereafter in detail Only new cover caps are to be used Special Screws Special screws for plastic housings are used in this unit The screws are not self cutting but produce a thread in the plastic of the housing through deformation
11. 115 Drivetoofast Motordrive Exchange processor PCB Recognition of direction of rotation 15 1116 Drive too slow Motor drive Exchange processor PCB Recognition of direction of rotation 16 11117 1118 Internal Error Fz mo ledbacklightondefect LC display defective Exchange operating unit 18 1120 Icd backlight off defect LC display defective Exchange operating unit Fe 1121 Jredled on defet LCdisplaydefective Exchange operatingunit 20 1122 red led off defect LC display defective Exchange operating unit 21 1123 key pressed too long without EA Keyboard defective Carry out device check Key 60sec 22 1124 1127 Internal Error 23 1128 Drive motion rightless forward Motor drive Exchange processor PCB Recognition of direction of rotation 24 1129 Drive motion rightless backward Motor drive Exchange processor PCB Recognition of direction of rotation 25 1130 1200 Internal Error Table 2 3 Device alarms of the control microprocessor Part 1 of 2 Perfusor Space 1 0 gb Unit Diagnosis Calibration 26 1201 different version FuP to KuP Software Update unit software Software 27 1202 E_ERROR_STEPMOTOR_1 Phase Drive motor lead screw Exchange processor PCB not ok 28 1203 E_ERROR_STEPMOTOR_2 Current Motor drive Carry out calibration value not 0x55 Recognition of direction of rotation 29 1204 E_ERROR_STEPMOTOR_3 Motor drive Carry out calibration K_S
12. a Raw values Pressure value LS Pos Step Pos j 0 Status of pressure calibration G Please insert length gauge Fig 2 23 2 26 11 Close the syringe holder and actuate the OK button If calibration was not terminated successfully an error message is displayed on the PC screen Pressure Calibration Note The term Power gauge in the windows of the Service Program corresponds to the syringe gauge 1 The frame Pressure calibration length PWM is activated and calibration is started 2 Insert the length gauge and close the syringe holder 3 Press the OK button Perfusor Space 1 2 gb Pressure length PWM calibration Length Braking distance 408 DI Drive length 22845 Park position Pw x1 65535 01N x2 65535 01N YI 65535 Y2 65535 Pressure x1 65535 HH x2 65535 DI Y1 l0 0 1N Y2 600 0 1N DMS ADC offset 28365 Grade SS Ip Offset 0 Raw values Pressure value LS Pos Step Pos PWM 659 893 2718 100 4 Status of pressure calibration 3 Please insert force gauge and confirm with OK Fig 2 24 HiBaSeD Process completed please switch off device Fig 2 25 i Calibration Calibration process completed successfully Perfusor Space 1 3 gb Unit Diagnosis Calibration 4 If Insert power gauge and confirm with OK is displayed in the frame Pressure calibration length PWM
13. b ances j 1 6 Perfusor Space 1 2 gb
14. bottom part There are two power options for the Perfusor Space via the inserted battery module via an external 12 V DC power supply e g SpaceStation SpaceControl an external power supply or from an ambulance car connected to connector P2 The voltage supplied is converted to the internal voltages required through a voltage transforming and monitoring circuit on the processor PCB An independent circuit in the battery module monitors the battery cells and controls their charge condition The Perfusor Space is connected to a SpaceControl by connector P3 The function processor controls all the functions of the Perfusor Space Data is stored in a non volatile memory which also controls the external data transfer The control microprocessor monitors all important responses of the function processor to incoming information If a response does not correspond with that expected by the control microprocessor an error message is generated and the device is switched to a safe stop state The drive motor is monitored by a detector for speed and direction of rotation The extended end position of the drive head is detected by a switch on the processor PCB System Overview The pressure in the infusion system is measured through a strain gauge measuring in the drive head and monitored in the device electronics The data from the strain gauge is continuously compared with the limit values which are calculated dependent on
15. 1 Page 7 1 Page 7 2 Page 7 3 Page 7 6 Page 8 1 Page 8 3 Page 9 1 Page 10 1 Page 10 1 Page 11 1 Perfusor Space 1 0 gb Service Work Technical Safety Checks Current Versions Revision Service Perfusor Space 1 1 gb Important Preliminary Remarks The present manual is for your information only The possession of this manual does not authorize the performance of service work Service tasks may only be executed by persons who have received appropriate training on the system from B Braun are included in the revision service possess the necessary test equipment and mechanical aids and fulfill the personal requirements training and knowledge The user is obliged to perform or to have performed the Technical Safety Checks on those medial products for which these checks have been prescribed by the manufacturer and to carry them out according to the indications of the manufacturer as well as the generally approved technical standards while adhering to the periods stated 6 MP BetreibV B Braun also recommends training on the Technical Safety Checks or to perform at least the steps indicated in the current version of the manual as the TSC requires that the instructions in the manuals are observed the manuals are a reference for measurements depending on the unit type the Service Program must be called which may lead to a dangerous unit condition in case of inappropriate operation
16. 1 3 gb 2 13 Unit Diagnosis Calibration Calibration Table 2 6 Calibration Procedural Instructions for Calibration 2 14 1 Connect unit to PC with interface cable CS 2 2 Start Service Program on the PC see Starting the The desired device is found by the Service Program CS 3 Service Program pg 1 7 and then displayed 3 Start calibrating the unit see Starting Calibration CS 4 pg 2 14 4 Carry out calibration of the claws see Claw Calibration of the claws was terminated C55 Calibration e pg 2 23 successfully 5 Carry out calibration of the syringe holder see Calibration of the syringe holder was terminated CS 6 Syringe Holder Calibration pg 2 23 successfully 6 Carry out pressure calibration see Pressure Pressure calibration was terminated successfully CS 7 Calibration e pg 2 26 7 Close the Service Program see Quit the Service UTS 23 Program e pg 1 11 Starting Calibration Note Calibration must be carried out with power supply connected since the calibration can be interrupted suddenly if the unit is battery operated and the battery gets discharged so that the device is switched off Note Please note that text and or functions of the Service Program may change depending on the software version The following screen illustrations are only examples and represent the state when the manual was prin
17. 1 pieces locking clip for band PSP 10 pieces Cover caps for housing SP 50 pieces 3477 4386 Cover caps for operating unit PSP 10 pieces 3477 3103 Integrated socket Pi 3477 4355 Connector seal P2 5 pieces 3477 3102 TE ee a a earner eae a ye a 3452 1571 Set of adhesive labels Perfusor Space 3477 0969 Claw set PSP 10 pieces silver 3477 4378 Claw set PSP 10 pieces green from SW F 3477 4379 Screw kit Perfusor Space huk kk 3477 4289 with screw EJOT 22x8 WN 5451 TORX 6IP 5 pieces screw EJOT 25x7 WN 5451 TORX SIP 5 pieces screw EJOT 30x6 WN 5451 TORX 10IP 5 pieces screw EJOT 30x8 WN 5451 TORX 10IP 10 pieces screw EJOT 20x12 WN 5452 TORX GIP 5 pieces screw EJOT 20x14 WN 5452 TORX 6IP 5 pieces screw EJOT 22x4 5 WN 5452 TORX 6IP 10 pieces screw EJOT 25x10 WN 5452 TORX 8IP 5 pieces screw EJOT 30x8 WN 5452 TORX 10IP 10 pieces screw EJOT 30x12 WN 5452 TORX 10IP 10 pieces screw EJOT 30x35 WN 5452 TORX 10IP 5 pieces screw EJOT 22x8 WN 5454 TORX GIP 5 pieces locking ring 5 pieces Perfusor Space 1 3 gb 9 1 Spare Parts List Fig 9 1 Exploded drawing Perfusor Space Perfusor Space 1 3 gb Perfusor Space 1 3 gb oO o nN DOD oO A UU N gt ee a eg ON OH 15 16 17 18 19 20 21 22 23 24 Spare Parts List Battery compartment cover PSP cpl 3452 0872 Battery pack SP NIMH nonn nnnnnn
18. 14 Press the Save button The data of the pump is saved on the PC hard disk Recent e 15 Exit the Service Program see Quit the Service Program m Desktop pg 1 11 SE Note When the new processor PCB has been installed the saved data must be transferred back to the device see Processor PCB gt pg 3 36 Arbeitsplatz Netzwerkumgeb File name Ps _06058_28022007 um Save as type Syringe Table Y y y Fig 3 7 Perfusor Space 1 2 gb Disassembly Assembly Service Parts and Screw Kit All small parts such as cover caps are contained in a Perfusor Space service part kit Designation Ord No Service part kit Perfusor Space 3477 4270 with housing cover cap 40 pieces cover caps for operating unit 10 pieces cover cap for syringe holder 10 pieces cover cap for drive head and claw 20 pieces housing foot 20 pieces sealing strip 40 x 4 x 2 10 pieces release button SP with leaf spring 2 pieces wing sensor holder 1 pieces locking clip for band PSP 10 pieces Cover caps for housing SP 50 pieces 3477 4386 Cover caps for operating unit PSP 10 pieces 3477 3103 Integrated socket Pi 3477 4355 Connector seal P2 5 pieces A K 3477 3102 Grease PSP vice biden Ral ce tiie weed Ren ak 3452 1571 Set of adhesive labels Perfusor Space 3477 0969 Claw set PSP 10 pieces SilVer 34
19. 3 27 Item 1 of the drive head must not be used as thrust bearing when removing the claws If the force exerted on the membrane plate is too great the membrane plate and the accessory components are damaged 4 Pierce three cover caps Fig 3 28 Item 2 with a small screwdriver and remove cover caps 5 Unscrew three screws Fig 3 28 Item 1 6 Pull the drive head housing Fig 3 28 Item 3 over the driving tube and off the drive head Note Note cable or wire layout and sketch if necessary Perfusor Space 1 1 gb Fig 3 29 Legend of fig 3 29 ItemDesignation 1 Connection cable claw mechanism 2 Drive head cover 3 Claw mechanism Fig 3 30 Legend of fig 3 30 ItemDesignation 1 Connector of claw mechanism connection cable 2 Emergency release tappet 3 Ribbon cable drive Perfusor Space 1 1 gb Disassembly Assembly 7 Pull the claw mechanism Fig 3 29 Item 3 off the drive head cover Fig 3 29 Item 2 until the connection cable connector Fig 3 30 Item 1 Fig 3 29 Item 1 can be easily accessed 8 Pull the connection cable of the claw mechanism off the drive head PCB and remove the claw mechanism 9 Tilt the lock Fig 3 30 Item 3 of the drive ribbon cable upwards and pull the cable out of the connector Note Pay attention to the emergency release tappet Fig 3 30 Item 2 during disassembly The eme
20. Furthermore a special service connector may be necessary This manual version corresponds to the state when the manual was written B Braun reserves the right to make technical modifications The state of the revision is indicated by the index number in the footer of every page The possession of this manual does not automatically mean inclusion in the revision service You will be included in the revision service after technical training by B Braun Melsungen or a written order placed with the sales department of B Braun fee required Important Preliminary Remarks Responsibility of the Manufacturer Quality Management Checks and Repair Notes on ESD The manufacturer person who assembles installs or imports the device can only be held responsible for safety reliability and performance if mounting enhancements new settings changes or repairs are carried out by duly authorized persons the electrical installation in the corresponding room meets the requirements of the VDE 0107 VDE 0100 part 710 or IEC 60364 7 710 and the national standards the device is used in accordance with the instructions for use and the Service Manual the Technical Safety Checks are performed at regular intervals a current manual which corresponds to the revision state is used when carrying out maintenance repair and service the service technician takes part in the revision service the technician has participate
21. Manual is stored as pdf file these references are displayed green Click with the mouse button on a reference to jump to the corresponding source Menu commands are described as Menu Fi e Perfusor Space 1 1 gb List of Abbreviations Perfusor Space 1 2 gb Important Preliminary Remarks Abbreviations which are not generally known but are used in this manual are listed below CAN Controller Area Network CE Communaut Europ enne European Communities CS Calibration Step DIN Deutsche Industrie Norm German Industrial Standard EN European Standard ESD Electrostatic Discharge FuP Function Microprocessor IEC International Electrotechnical Commission ISO International Standardization Organization ISP Infusomat Space ISPS Infusomat Space Silicon ISPP Infusomat Space PVC KuP Monitoring Microprocessor LCD Liquid Crystal Display MOS Short for the following company name MOS Technology Inc Commodore Semiconductor Group PCA Patient Controlled Analgesia PSP Perfusor Space SP Space System SPC SpaceCover SPCC SpaceCover comfort SPCS SpaceCover standard SPCO SpaceCom SPCT SpaceControl SPS SpaceStation TEMP Temperature TS Troubleshooting Step TSC Technical Safety Checks Important Preliminary Remarks UTS Unit Test Step VDE Verband der Elektrotechnik Elektronik und Informationstechnik e V German electrical engineering association 0 10 Perfusor Space 1 2 gb Technical
22. The frame Data selection is now activated HiBaSeD International Service Program Application Extras Tools Update Help E En Perfusor Space GC CAN USB 60000130 6886030002 2008 11 25 00 00 00 304 ON 0 Calibration Modification data Disposable articles Cal update Serial number Operating deta Tests n Disconnect edu I5 Data selection Date time Status data OK Modification data Status data DK Calibration data Status data DK Disposable articles Status data OK Fig 2 7 If the Modify button was pressed in the Calibration procedure frame the desired data for editing and transmission can now be selected in the Data selection frame 2 18 Perfusor Space 1 2 gb Fig 2 8 e Connect Please press the blue connect button on the attached device Perfusor Space 1 3 gb Unit Diagnosis Calibration 9 Mark at least the Calibration data field in this frame if you have not selected New device and confirm by clicking OK The device switches on and the drive head moves to the extended end position You are prompted to press the blue connection key on the device Note At the end of the line Calibration data the claw configuration is displayed by the abbreviation SC for silver claws and GC for green claws If this setting does not match the claws really used you can assign the correct claw type wi
23. Training Entry for Technical Training Ordering of Spare Parts and Test Equipment Service Hotline International Return of Spare Parts and Test Equipment Safety Officer S 30 MPG Translation Perfusor Space 1 3 gb Contact Persons Via local representative Application for a technical training course must be made via the responsible representative Please contact your local B Braun subsidary International Technicians Intercompany Nadja Machal Fax 49 5661 75 47 89 e mail nadja machal bbraun com Karl Tippel Tanja K rdel Fax 49 5661 71 35 26 e mail karl tippel bbraun com e mail tanja koerdel bbraun com B Braun Melsungen AG Schwarzenberger Weg 73 79 Wareneingang Werk C 34 212 Melsungen Germany Dr Ludwig Sch tz e mail ludwig schuetz bbraun com Cs2 Informatik GmbH amp Co KG Germany 0 11 0 Contact Persons For your notes 0 12 Perfusor Space 1 0 gb Description System Overview 1 The Perfusor Space PSP is according to IEC EN 60601 resp IEC EN 60601 2 24 a transportable infusion syringe pump for administrating fluids in the nutritional therapy and infusion technique as well as for home care applications The medical specialist must decide on suitability for application on the basis of the warranted properties and the technical data System Overview Fig 1 1 Space system Legend
24. Za Version 12 rec EE Version 1 0 E Hep ine Page BoA E A eet ah o d dak 00 Version 1 0 Page Y g salnama kana alal a a a arka de Wa W k kn Version 1 2 Paje 355 210 panana a a sed d le k AN kk a yi damian Version 1 2 Chapter 9 Spare Parts List Page 341 CL d na n n W k bela dl a e a a EE Version 1 2 Page 9 nye ke n b n ina a a Way da Version 1 3 Page 922121 eet A a d ye wi an Sdt ka dya Version 1 2 Page O e EE Version 1 3 Page 43 tee EEN la Ak adana Version 1 3 Page g Version 1 3 Ut DD nt ea Version 1 2 Page 9554 iva kah n Py an yana We ie da er Version 1 0 Page d salat an dak EE meddle ker del nd Version 1 1 Page 3 46 usina a din dak de margins Version 1 1 Chapter 19 Revision Documentation r A Version 1 3 ageleet Wanda daka AEN ake a i Version 1 3 E AER HH MM A UENA O Version 1 3 Page 10 42 244 454yan a e A band di Way a bie Version 1 0 10 4 Perfusor Space 1 0 gb Page 103 Ga wan dana e a n aa ea Version 1 0 Page TOHA Jyan nada bana k Age WD n ale d dan Version 1 0 Page TO S B rias da daka eh d anl e k mal n Version 1 0 Page KC EE Version 1 0 Chapter 11 Index Page T WEE Version 1 2 page Mia o ara d dha ana Version 1 2 Perfusor Space 1 0 gb Revision Documentation Revision Documentation Perfusor Space 1 0 gb A AGCESSOMES Conrad ai 1 12 PLUS a c i muna n kale ada dina Kolk db kenl a a
25. arl pen haces ara Version 1 0 Chapters Semiciag the Unit Bees oca IMDB Version 1 0 Page EA kus lk ya ak e b l W dana l aka dn dran Version 1 2 Page 3 18 cccccecccccucececeeceuceuceeces Version 1 0 Page 4 2 204 onic ancien 241 4b d Dn ded 4501 Version 1 0 Paq 3 5 19 cta aa ea Version 1 0 Chapter 5 Technical Safety Check TSC PE eege EE Page 5 51 Ai ky n be bl ahe ka e d n dak l ke k K Version 1 3 al ayeta a Ee k KA PUES os Seege A Version 1 3 Page 322 ii Version 1 0 Page 3 23 ege SNE i Ae a gg Version 1 0 Chapter 6 Technical Safety Check TSC Page s 24 corrida od ada Version 1 1 Page G T ova eee bk Kala bana EE heed baw Version 1 2 Kl LEE Version 1 1 Page Dai rata Version 1 0 Page 26 s sans tarro an Version 1 2 Page RECKEN Version 1 0 Eha BESE Reo ced Uta Insiuetions onuthe SE O HJ N E Version 1 0 Pag Z i Sea n ba Wl dka ad a hih gees Version 1 0 Dn N gt M HoA AMMmm DT MM Version 1 0 RAGE TE ii ala Version 1 1 O tas Version 1 0 A MM KK Version 1 0 GE NEE Version 1 0 Page 7 4 ca cuted ae eh eee eu b lan H Version 1 3 GER Version 1 0 Page S Bi xan A dal 4a an eg Version 1 3 DB BN BB H n HH HnNMMD D eE Version 1 0 Ke dad EE Version 1 0 Page BA ENEE hella an dE epee a Version 1 1 Chapter 8 Test Equipment and Special Tools O side ak a ats Mesto U E WEE Version 1 0 RAGS ZE Marston dl EEN Version 1 3 LU
26. in maximum three columns is not exceeded SpaceCover Standard or SpaceCover Comfort forms the top of each column Alarms are signalled by a row of LEDs and a loudspeaker in the SpaceCover Comfort System Overview Physical Construction Fig 1 2 Perfusor Space Legend of fig 1 2 ItemDesignation 1 Perfusor Space 6 Connector P2 for SpaceStation module external 12 V DC 2 Drive head and accessories 3 Syringe holder with piston brake 7 Connector P3 connection to SpaceControl module 4 Operating Unit 8 Battery compartment cover 5 Syringe area 1 2 Perfusor Space 1 0 gb Function Perfusor Space 1 0 gb System Overview The Perfusor Space housing mainly consists of the bottom part and the upper part The battery module is inserted in the rear of the housing upper part The opening is covered by the battery compartment cover The operating unit is attached to the front of the bottom part with two hinges This operating unit covers the area for the syringes The complete drive assembly consisting of lead screw and drive head with driving tube is located directly behind the syringe area in the bottom part of the housing The housing bushing for the driving tube is located in the side of the housing The syringe holder is mounted in the right side of the housing bottom part The processor PCB with the permanently connected external connectors P2 and P3 is located at the bottom of the housing
27. measuring equipment Visual Inspection Electrical Safety Functional Inspection according to IEC EN 60601 1 or VDE 0750 and VDE 0751 O Power Supply SP O Mains voltage __ Va AC O Connector locking Cleanliness completeness damage and O Leakage currents 7 l A ____ pA O After connecting the power supply the faults affecting safety damage and Measurement is to be carried out with respective unit displays that it is readability of the label service adapter SP between primary operated in mains operation O Connecting line and secondary circuit Cleanliness damage and faults Check of power supply with ord nos 3310 affecting safety Note 2694 and 3310 2708 This measurement ensures that thelfJ Check lock of primary adapter with admissible limit values regarding the power supply The adapter must engage patient and housing leakage current of the on both sides Perfusor Space or the Infusomat Space are met Mechanical Aids and Measuring Equipment Used O Perfusor Space serial No O Infusomat Space serial No O M001 32 10 05 F04 3891 6142 GB B BRAUN Perfusor Space 1 2 gb SHARING EXPERTISE 6 1 Sheet 1 of 2 Technical Safety Check TSC Index d Master to be added to the documentation For your notes B BRAUN M001 32 10 05 F04 3891 6142 GB 6 2 SHARING EXPERTISE Perfusor Space 1 0 gb Sheet 2
28. more recent devices is shorter and can only be unlocked using a pointed object Disassembly Assembly 2 Lift the lock Fig 3 9 Item 3 on the battery pack Fig 3 9 Item 1 and remove the battery pack out of the device Y N RK Fig 3 9 Legend of fig 3 9 ItemDesignation 1 Battery pack 2 Battery compartment cover 3 Battery pack lock 3 10 Perfusor Space 1 0 gb 3 3 Unit Foot Fig 3 10 Legend of fig 3 10 ItemDesignation 1 Unit Foot Perfusor Space 1 0 gb Disassembly Assembly Designation Ord No Unit foot see Service Parts and Screw Kit pg 3 8 Disassembly 1 Pull the unit foot Fig 3 10 Item 1 out of the housing 3 11 Disassembly Assembly 3 4 Operating Unit 3 e 3 Fig 3 11 Legend of fig 3 11 ItemDesignation 1 no oO A W N Cover cap Screw EJOT 30x8 WN 5452 TORX 10IP A2 Hinge plate right PCA eccentric PCA slide Operating Unit 3 12 Designation Ord No Operating unit PSP cpl AW KK KK 3452 0970 Hinge plate PSP Jet 3452 1011 Hinge plate PSP right W K KK KK eee 3452 1020 BC eler S ga Aa 2y ad 4 40k Kaerch Aere ard j 3452 0899 PCA eccentric PSP AWA kk kk kk KK KK KK KK KK KK 3452 0902 Rear panel operating unit PSP 3452 1003 LC display S usa y na a banl keke dk Ad 3452 0988 Front flap with keyboard PSP
29. of 2 Procedural Instructions on the TSC 7 Visual Inspection Perfusor Space 1 0 gb Perfusor Space 1 2 Check the Perfusor Space and accessories for cleanliness Check the Perfusor Space and accessories for completeness and check configuration Check the Perfusor Space and its accessories for damage and the labels for readability Pay special attention to the following parts a Syringe holder with piston brake b Piston brake blade in syringe holder c Membrane in drive head cracks porous d Axial play of drive e Screw covers f Connectors P2 and P3 Power Supply SP 1 Check the Power Supply SP and connecting line for cleanliness Check the Power Supply SP incl connecting line for damage and the labels for readability Procedural Instructions on the TSC Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 N w Fig 7 1 Legend of fig 7 1 ItemDesignation 1 Mains connection 2 Primary of the power supply 3 Secondary of the power supply 4 Service adapter SP with probe 5 Leakage current measuring device 7 2 Perfusor Space The patient and housing leakage current of the Perfusor Space is caused exclusively by the operating voltage supply Power Supply SP or SpaceStation The Technical Safety Checks of the power supply SP drawing No M001 32 10 05 F0
30. of this special equipment By pressing ES the user accepts all these conditions Iw I accept all conditions Program selection History Viewer Clone Data Service Program Password Per Fig 1 6 Scan devices CAN Detect devices Initialisation of interface USB CAN Adapter 485732 Fig 1 7 1 8 1 Start the HiBaSeD exe program History Barcode Service Drug list on the PC The Service Program is loaded and started and the initial window of the Service Program is displayed 2 Read the notes carefully 3 Mark the field I accept all conditions and then the field Yes to confirm that you have read the notes Note Click the field English to switch the language of the notes over to English 4 Enter the password and confirm it by clicking the field Start The Service Program checks the PC interfaces for connected devices of the Space system Units that were found are displayed for a short moment on the screen Perfusor Space 1 0 gb System Overview The work window of the Service Program appears on the screen All devices recognized are listed in the left column HiBaSeD International Service Program E Application Extras Tools Update Help HE Perfusor Space GC Select Devices To work with a specific device select one from the device tree on the left side doubleklick Note With HiBaSeD must not work on more than one device
31. open the syringe holder and remove the length gauge WARNING DURING PRESSURE CALIBRATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 5 Insert the syringe gauge with the attached push button plate for the Perfusor Space and close the syringe holder Note The syringe gauge must not be tipped Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element 6 Press the OK button 7 The power calibration is carried out When calibration is finished the syringe gauge is released 8 When the drive head has moved to the extended end position the syringe gauge can be removed 9 Close the syringe holder The device can now be switched off Note If the device is switched off before calibration is terminated the calibration is invalid and must be repeated Evaluation 1 At the end of calibration the result with all the values is displayed in the frame Calibration process completed successfully 2 27 Unit Diagnosis Calibration This report can be printed out by pressing the Print button EEN Report DER Report Print Software Version 688E030002 Software Date 2 Actuate the OK button to finish the calibration process and to store the data in the device 2 28 Perfusor S
32. short moment Audible alarm A deep and a high sound Status display Battery capacity mains operation service connector SP Lighting Illumination of syringe compartment LC display and buttons 2 Syringe fastening a Axial fastening holds syringe wing b Syringe holder blade fixes syringe piston c Both claws in drive head catch the syringe piston plate Perfusor Space 1 0 gb 7 3 Procedural Instructions on the TSC Check syringe recognition a Insert approved 2 ml 3 ml syringe The syringe size is recognized b Insert approved 50 ml 3 ml syringe The syringe size is recognized Carry out infusion and bolus with any syringe and press all buttons at least once Infusion and bolus are performed and all buttons trigger the function desired Staff call a Plug service connector SP on connector P2 b Open syringe holder while the infusion is administered The red LED on the service connector SP lights up PCA lock on the Perfusor Space a Check the PCA lock with an approved 50 60ml syringe PCA lock of the Syringe Anti Removal Kit PSP a Place on the drive head and lock b Check the Syringe Anti Removal Kit PSP with an approved 50 60ml syringe c Unlock and remove from the drive head Battery Check 1 2 3 Switch device off Pull off the power supply Switch on unit Self test is carried out Open battery compartment cover during operation An alarm is activated Remove b
33. syringe holder is opened The drive head stays at the extended end position WARNING PAY ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE THE BLADE IS SHARP AND MAY CAUSE INJURIES Note Special screws for plastic housings are used in this unit Pay attention to the corresponding notes when you fit the screws Disassembly Assembly Preparations for Exchanging the Processor PCB If the processor PCB is to be replaced a back up of the pump settings is to be carried out if this is still possible 1 Start the Service Program see Starting the Service Program gt pg 1 7 2 Select the register tab Modification data File Extras Tools Update Help E Perfusor Space com3 688030002 2006 10 09 00 00 00 6058 HiBaSeD International Service Program Calibration Cal update Serial number Disposable articles Modification data Operating data Tests Disconnect o Select a data source to modity From file Default Accept or reject modified data Los Hezar Accepted data must be saved HA a ewe E EU Fig 3 1 3 Press the From device button The data is read from the pump Perfusor Space 1 2 gb Disassembly Assembly 4 Select the tab 10 5 Press the To file button In the window which opens now you are asked for the storage position of the file on the PC hard disk and the file name HiBaSeD International Service Progr
34. the selected syringe type and the pressure settings When the limit values are exceeded an alarm is automatically triggered and the pressure in the infusion system is reduced The maximum pressure is additionally limited by a second independent system This maximum pressure limitation is performed using the motor current control The syringe size detection is performed via the syringe holder The syringe holder is connected to a potentiometer The syringe size is determined from the resistance of the potentiometer The syringe is fixed with the syringe holder and the axial fastening device The syringe piston is fastened with two claws in the drive head When a syringe is inserted the syringe piston is held by the piston brake until the piston has been caught by the claws Keyboard and display as well as the syringe area are illuminated Perfusor Space 1 0 gb System Overview LEDs MCP memory 16Mbit Dual Bank Flash 4mbit SRAM Display t lt Keyboard Function processor CAN RX TX CAN a j transceiver perating unit Level converter Loudspeaker 4 Bi 0 Motor limit stage Change over Recog of direc of rot logic Claw motor Claw sensor Pressure sensor r Control processor Push button plate sensor Limit stage for brake and claw motor
35. when fitted in for the first time If the beginning of the thread is not engaged when the screw is fitted a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed Proceed as follows to fit the special screws 1 Put the screw on the thread 2 Rotate screw anti clockwise loosen until a faint click can be heard This click is produced when the screw thread drops into the existing thread 3 Screw in the screw and tighten with the defined torque Zero Force Insertion Connector Note Make sure that the ribbon cable is centered between the plug guides when the zero force insertion connector is locked Check the lock and the ribbon cable for correct fit before any further installation 3 35 3 36 Disassembly Assembly Processor PCB When the processor PCB is replaced all data of the pump except for the calibration data was probably saved on a PC see Preparations for Exchanging the Processor PCB pg 3 2 Carry out the following steps to transmit the data back to the device WARNING WHEN DATA PREVIOUSLY SAVED IS TRANSFERRED BACK TO THE DEVICE CALIBRATION DATA IS NOT TRANSFERRED THEREFORE A COMPLETE NEW CALIBRATION OF THE UNIT IS REQUIRED 1 Start the Service Program see Starting the Service Program pg 1 7 2 Select the register tab Modification data 3 Press the From file button The window Open is displayed on screen Perf
36. 0 0 1 Y2 600 Did Raw value Claw angle 797 Status of claw calibration o Is the claw open Please confirm Holder calibration Calibration data FuPx1 65535 Y1 158 0 1mm FuPx2 65535 Hi Y2 330 0 1mm KuPx1 65535 DI Holder opened KuPX2 65535 ti 65535 0 1mm Holder closed 65535 0 1mm Holder raw value Raw value FuP 0 KuP 0 Measured 0 0 1mm Status of holder calibration G Please insert gauge 32 mm Perfusor Space 1 2 gb Unit Diagnosis Calibration Claw Calibration 1 The frame Claw calibration is activated and calibration is started 2 The claws in the drive head are closed and the query Claw closed Please confirm is displayed in the frame Claw calibration 3 Check whether the claws are closed Then actuate the Yes button 4 The claws in the drive head are opened and the query Claw open Please confirm is displayed in the frame Claw calibration 5 Check whether the claws are opened Then actuate the Yes button Syringe Holder Calibration 1 The frame Syringe holder calibration is activated and calibration is started 2 Insert diameter gauge 32 0 mm and close the syringe holder Note The diameter gauge must not be held by the axial fastening of the housing side part They must be inserted in such a way that the area of the diameter gauges touches the axial fastening edge 3 Press the OK button
37. 2 P Physical construction 1 2 Piston brake Assembly visiones iba shee Wa E 3 43 Disassembly WWW kK KK KK KK KK KK KK KK KK KK 3 27 Processor PCB Assembly j saa ae sa sakin Wak belada anal d sa W ala r k 3 36 Disassembly WWW KK KK KK KK KK KK KK KK KK 3 34 R Release button JAVA kK KK KK KK KK KK KK KK KK KK KK 3 19 Responsibilities ossis ks kus delala xl keka ala a ase dl 0 6 REVISION SEVICE uan a sa kl EA h la AE a 0 5 S Service Progam cai da a a 1 7 Servicing the unt 4 1 Side part of housing Wu KK kS 3 23 3 45 1 1 Index Software update 1 7 Spare parts St saa kb a Ac ane d ba di xe dank b ka e dl W 9 1 Special tools WW KK KK KK KK KK KK KK KK KK KK KK KK KK 8 1 Syringe AGIMED si r a nasln ras aa ka kr asl Pra dg 3 27 System OVErVieW AWK KK KK KK kK KK KK KK KK KK KK KK KK KK KK k 1 1 T Technical data 0 i xua dia a ka eka ea a 1 12 Technical Safety Checks WWW KK KK KK KK KK KK KK 0 5 Periusor Space caia a aaa 5 1 Powersupply SP pariisi an tidad 6 1 11 2 Test equipment cto k kk NEE KK KK KK KK KK KK EN 8 1 Trouble shooti g cio iaa bie nmin W kk kad bana a 2 29 EE 0 5 Perfusor Space anios sana kk mern inei eni 5 1 Power supply SP 6 1 Procedural instructions 7 1 Te t equipmeflt gene siya x b H sud ad haga al 8 2 U Unit fOO DD a HHHH HHHH HH HHHH HH em 3 11 Unit Software si yona nya k na d k l h
38. 3 Page EN KEE Version 1 0 Cl KEE Version 1 3 A E ege ward ASS EE b ya in Version 1 1 Page 2 5 LD sas atan a Base a ha bin aaa Version 1 2 Page 2 2 LEE Version 1 2 Page 25111745 424a lw ad b a aw bana W a W dal Version 1 2 el LEET Version 1 2 Page 2 5 Titans a lacras Version 1 3 Cl tds ac Version 1 2 A A as War aya kan A dis dana aed bee al Q Version 1 2 Paje 2422 anar is AE Version 1 2 Pag 2 23 muridi n E Version 1 2 Page 2 Re i a aa W ma es Version 1 2 Page 2 5 a e Haa eo ara a ace d Version 1 2 Page 22 a a sw r alay a ka nas Version 1 2 Page 2452 7 ramas ais Version 1 3 Pag 2128 BP WD a Version 1 2 Bager 2 S20 pias avd ieee a ake ias Version 1 0 AS E We DA Waa a ane SE Version 1 0 Chapter 3 Disassembly Assembly Page EN mier ras Version 1 0 AA A mm Version 1 2 A an diway sia We Ate neste a ee bal N Version 1 2 Page 3 5 2 ia Savas ena dan deans mudd eae an aa Version 1 2 Page 3i A ya d ah la nc k n ba W cah ya li aka we Version 1 2 Page EE Version 1 2 Paged E EE Version 1 2 age 8 aaa tia ae done ee edna ee Version 1 3 A W k d n n We dh dy as Version 1 2 SN EE Version 1 0 Paje s EE Version 1 0 Page 3 KEE Version 1 0 10 3 Revision Documentation KIEREN Version 1 0 Page 3 A0 Version 1 0 Page EE EE Version 1 2 A A W k ale d Dil a Ot niya aa Version 1 0 Pages D Ss an den aed eine di Version 1 0 Paje 3 2 16 a 5ya uk nn
39. 3452 1054 Screws and claws see Service Parts and Screw Kit pg 3 8 Note Please pay attention to the corresponding notes during assembly and installation see Assembly Installation e pg 3 35 Disassembly 1 Tilt the lock Fig 3 21 Item 1 of the drive ribbon cable upwards and pull the cable out of the connector 2 Loosen one screw Fig 3 23 Item 1 and lift the fastening angle Fig 3 23 Item 2 of the drive ribbon cable 3 Unscrew one screw Fig 3 23 Item 3 and remove the screw together with the locking washer Fig 3 23 Item 4 from the drive 4 Pull the left carrier Fig 3 22 Item 1 Fig 3 23 Item 5 out of the drive slide 5 Pull out the drive head Fig 3 23 Item 6 together with the driving tube and the guide rail carefully from the drive assembly CAUTION Pay attention to the ribbon cable in the driving tube when dismounting the drive Perfusor Space 1 3 gb Disassembly Assembly Fig 3 23 Legend of fig 3 23 ItemDesignation 1 Screw EJOT 22x8 WN 5451 TORX 6IP A2 4 Washer 2 Fastening angle 5 Carrier 2 Screw EJOT 22x8 WN 5451 TORX 6IP A2 6 Drive head Perfusor Space 1 1 gb 3 21 Disassembly Assembly 6 Pull the drive motor connector Fig 3 24 Item 2 off the processor PCB 7 Unscrew one screw first temporary screw and remove the processor PCB ground cable Fig 3 24 Item 3
40. 4 or of the SpaceStation drawing No M690 00 00 46 F04 serve to check whether both limit values are met Power Supply Leakage Current Note The values to be measured are indicated in the TSC see Technical Safety Check TSC pg 5 1 The leakage current is to be measured between primary and secondary circuit using the service adapter SP Designation Ord No Service adapter SP 0770 5174 Check 1 Select leakage current on the testing equipment 2 Bridge pins 6 7 12 and 13 with service adapter SP at the connector to the unit 3 Measure value 4 Measure value with reverse polarity of the mains connection 5 Document the largest value Perfusor Space 1 1 gb Procedural Instructions on the TSC Functional Inspection Perfusor Space Mechanical Inspection 1 Fit the unit to be tested on top of another Space device and check the proper functioning of the lock 2 Fit the unit to be tested under another Space device and check the proper functioning of the lock 3 Hold the device with the operating unit downwards The operating unit must not open 4 Check the battery compartment cover lock for proper operation Functional Check Note Carry out the check with power supply connected 1 Switch on unit and check the following details Self test Display on the LC display Indicator lamps LEDs yellow green blue light up for a short moment Visual alarm Red LED lights up for a
41. 77 4378 Claw set PSP 10 pieces green from SW F 3477 4379 All screws used in the device are included in a Perfusor Space screw kit Screw kit Perfusor Space WWW KK KK KK K 3477 4289 with screw EJOT 22x8 WN 5451 TORX 6IP 5 pieces screw EJOT 25x7 WN 5451 TORX 8IP 5 pieces screw EJOT 30x6 WN 5451 TORX 10IP 5 pieces screw EJOT 30x8 WN 5451 TORX 10IP 10 pieces screw EJOT 20x12 WN 5452 TORX 6IP 5 pieces screw EJOT 20x14 WN 5452 TORX 6IP 5 pieces screw EJOT 22x4 5 WN 5452 TORX 6IP 10 pieces screw EJOT 25x10 WN 5452 TORX 8IP 5 pieces screw EJOT 30x8 WN 5452 TORX 10IP 10 pieces screw EJOT 30x12 WN 5452 TORX 10IP 10 pieces screw EJOT 30x35 WN 5452 TORX 10IP 5 pieces screw EJOT 22x8 WN 5454 TORX 6IP 5 pieces locking ring 5 pieces Perfusor Space 1 3 gb 3 2 Battery Module Fig 3 8 Legend of fig 3 8 ItemDesignation 1 Battery compartment cover 2 Battery compartment cover lock Perfusor Space 1 2 gb Disassembly Assembly Designation Ord No Battery compartment cover PSP cpl 3452 0872 Battery pack SP NIMH n n 00 00 e eee eeee 0871 3180 Disassembly Note Move the drive head to the extended end position before starting disassembly see General e pg 3 1 1 Press the lock Fig 3 8 Item 2 on the battery compartment cover Fig 3 8 Item 1 and remove the battery compartment cover Note The battery compartment cover of
42. ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE THE BLADE IS SHARP AND MAY CAUSE INJURIES 1 Push the right and left connector lock Fig 3 32 Item 1 on the processor PCB carefully forward 2 Pull the ribbon cable Fig 3 32 Item 2 out of the connector 3 27 Disassembly Assembly 3 Unscrew one screw and remove the locking clip Fig 3 33 Item 2 from the piston brake PCB Fig 3 33 Legend of fig 3 33 ItemDesignation 1 Screw EJOT 20x14 WN 5452 TORX 6IP 2 Locking clip 3 28 Perfusor Space 1 0 gb Disassembly Assembly 4 Open the right and left connector lock Fig 3 34 Item 1 on the piston brake PCB carefully Fig 3 34 Legend of fig 3 34 ItemDesignation 1 Piston brake connector lock 5 Pull the ribbon cable Fig 3 35 Item 1 out of the connector and remove the cable from the housing Fig 3 35 Legend of fig 3 35 ItemDesignation 1 Piston brake ribbon cable Perfusor Space 1 0 gb 3 29 Disassembly Assembly 6 Remove the syringe holder spring Fig 3 36 Item 1 from the post in the bottom part of the housing Note The syringe holder spring can only be removed together with the piston brake drive Fig 3 36 Legend of fig 3 36 ItemDesignation 1 Syringe holder spring 7 Pull out the syringe holder and turn it clo
43. B Exchange PCA slide and The syringe holder cannot be opened HES 59 15 33 lock PCA lock with PCA key 33 Exchange PCA eccentric and lock PCA lock with The syringe holder cannot be opened UTS 59 TS 34 PCA key 34 Replace syringe holder with piston brake UTS 59 35 Exchange processor PCB UTS 65 36 Replace battery module 15 37 37 Switch on unit and open the battery compartment UTS 67 TS 38 cover when the drive head has moved to the extended end position 38 Exchange processor PCB UTS 67 39 Disconnect power supply from the device and All LEDs light up for a short moment UTS 9 TS 41 switch on device 40 Charge battery module for about 16 hours in the TS 39 device with power supply connected 41 Replace battery module UTS 9 Table 2 7 Trouble Shooting Part 2 of 2 2 30 Perfusor Space 1 0 gb 3 1 General Perfusor Space 1 0 gb Disassembly Assembly 3 Remarks on Disassembly Assembly Before disassembling the unit the system must be checked see Device Check pg 2 9 to isolate the part to be exchanged The necessary steps to disassemble the complete unit all its subsystems and spare parts are detailed in the following description Steps that are not necessary can be skipped Move the drive head to the extended end position before starting disassembly 1 Switch the unit on The drive head moves to the extended end position 2 Open the syringe holder 3 Switch the device off when the
44. EROUS TO LIFE AND LIMB THE NATIONAL AND INTERNATIONAL SAFETY REGULATIONS ARE TO BE ADHERED TO Before each disassembly and assembly of a unit subsystem check the connectors plug contacts and connections for corrosion and tight fit These fault types are not described again in the following trouble shooting list The following equipment and gauges are necessary for testing the unit and or performing troubleshooting PC Service connector SP Service Program HiBaSeD Interface cable Syringe 2 ml 3 ml Syringe 10 ml Syringe 30 ml Diameter gauge 32 0 mm Diameter gauge 23 4 mm Diameter gauge 15 7 mm Diameter gauge 9 0 mm Length gauge PSP Syringe gauge Lehre OPS 50 with push button plate and motor power test adapter for Perfusor Space There are pictures of the gauges in Chapter Special Tools gt pg 8 3 CAUTION Take special care when carrying out measurements on an open and switched on unit Short circuits and wrong measuring methods can cause serious damage to or destroy the subsystems of the device Unit Diagnosis Calibration The unit check calibration and trouble shooting are subdivided into numbered working steps Unit Test Step UTS Calibration Step CS Trouble Shooting TS and are based on each other Beginning with UTS 1 the operation described here has to be executed The consequences of the steps performed are listed in the Function column If the result corr
45. HE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 58 Insert syringe type 50 60 ml and lock PCA lock with The syringe holder cannot be opened UTS 59 15 32 PCA key 59 Open PCA lock and remove syringe UTS 60 60 Insert syringe type 10 ml and lock PCA lock with The syringe holder cannot be opened UTS 61 15 32 PCA key 61 Open PCA lock and remove syringe UTS 62 62 Switch device off The message Pump is switched off in 3 2 1 sec UTS 63 is displayed 63 Drive is parked Please wait is displayed The UTS 64 drive head moves to the retracted park position 64 The device switches off UTS 65 TS 35 65 Pull off the power supply The blue LED lights up for a short moment UTS 66 TS 35 66 Switch on unit UTS 67 67 Open the battery compartment cover when the An alarm signal sounds the red LED flashes and UTS 68 TS 36 drive head has moved to the extended end position Alarm Battery cover open Confirm with OK is displayed 68 Remove battery A permanent alarm is triggered UTS 69 TS 38 69 Insert battery close battery compartment cover and The message Devicealarm 1111 is displayed UTS 70 switch on the device 70 Switch the device off remove service connector SP This step terminates the device check Table 2 5 Device check Part 5 of 5 Perfusor Space
46. M_CLK defect Recognition of direction of rotation 30 1205 E_ERROR_STEPMOTOR_4 Phase Motor drive Carry out calibration not ok Recognition of direction of rotation 31 1206 E _ERROR_STEPMOTOR_5 Motor drive Carry out calibration Current value not 0 Recognition of direction of rotation 32 1207 E_ERROR_STEPMOTOR_6 Current Motor drive Carry out calibration value not 0x55 Recognition of direction of rotation 33 1208 E_ERROR_STEPMOTOR_7 Current Motor drive Carry out calibration value not OxAA Recognition of direction of rotation 34 1209 E_ERROR_STEPMOTOR_8 Phases Motor drive Carry out calibration not 0 Recognition of direction of rotation 35 1210 E _ ERROR_DCMOTOR_1 Piston brake drive motor def 36 1211 E_ERROR_DCMOTOR_2 Claw drive in drive head defective 37 11212 E ERROR_DCMOTOR_3 Piston brake light barrier def 38 1213 E_ERROR_DCMOTOR_4 39 11214 E_ERROR_DCMOTOR_5 40 1215 no V_MOT Voltage transformer defective Exchange processor PCB 41 1216 overvoltage test fail 42 1217 no V_MOT 43 1218 undervoltage test fail 44 1220 syringeholder defect Syringe holder or potentiometer Replace syringe holder 45 1221 syringe change timeout def Exchange processor PCB 46 1237 1238 Internal Error 47 1239 plunger plate sensor defect Pressure measurement in drive Replace drive head head 48 1240 1254 Internal Error Table 2 3 Device alarms of the control microprocessor Part 2 of 2 Perfusor Space 1 0 gb Unit Diagnosis Calibra
47. Perfusor Space Service Manual ted FAA O Infusion Systems E lau Autom Version 1 3 English B BRAUN SHARING EXPERTISE This Service Manual is valid for This Service Manual is available under the following part number Languages of this Manual Designation Part No Infusion syringe pump Perfusor Space 0871 3030 Designation Part No Service Manual Perfusor Space English 8713 9020 The Service Manual for this unit can be supplied in the following languages Designation Part No Service Manual Perfusor Space German 8713 9010 Service Manual Perfusor Space English US 8713 9020U Service Manual Perfusor Space French 8713 9030 Perfusor Space 1 2 gb Important Preliminary Remarks Contact Persons System Overview Unit Diagnosis Calibration Disassembly Assembly Perfusor Space 1 0 gb Table of Contents Service Work Technical Safety Checks Current Versions Revision Service Quality Management Checks and Repair Notes on ESD Spare Parts and Test Equipment Setting Off Technical Training Entry for Technical Training Ordering of Spare Parts and Test Equipment Service Hotline International Return of Spare Parts and Test Equipment Safety Officer S 30 MPG Translation Description System Overview Physical Construction Function Unit Software Service Program Technical Data Options Accessories Ge
48. RX TX 12VDC Brake motor MA Ub_KM Brake sensor 12VDC battery Recognition of syringe size Piston brake Fig 1 3 Block diagram Perfusor Space Perfusor Space 1 0 gb 1 5 System Overview Unit Software Position 12 3 4 5 67 8 9 10 Digit 6 8 8 C 0 3 000 1 Revision level Hardware Software group Device type Perfusor Space Fig 1 4 Approved Software Versions 688A030032 Basic software 688A030035 Improved functions 688A030040 Improved functions Languages French and Swedish added 688B030002 Improved functions 688B030003 CAN bus functioning 688C030001 Dose calculation Changed CAN log 688D030001 Drug list data base Changed user language 688E030003 Improved functions Piggyback Soft limits 688F030006 PCA Changed claw configuration Optimized alarm handling 688G030002 Improved functions Perfusor Space 1 0 gb System Overview Software Update of the Unit The instructions for updating the software are supplied with the software itself CAUTION If the device is disconnected while the software is being updated or the device or PC is switched off a component of the software may be seriously damaged so that repairs are no longer possible In such a case the software cannot be updated via the PC and the device must be returned to B Braun Service Program
49. Worker ID as well as the six digit serial number of the device if necessary 6 Confirm the input with OK Note If HiBaSeD could not clearly read the device serial number the number must be entered according to the rating plate If the unit is not yet switched on the window Device on off opens and the user is asked to select the desired language 7 Select the desired language The respective operating steps are explained in detail in the instructions for use After the language was confirmed the unit switches on and the window Device on off closes Note If calibration is interrupted data is written back to the device and marked as invalid if this is still possible When the Service Program is started again the data is marked as faulty and highlighted red when the Modify button is selected in the Calibration procedure frame Perfusor Space 1 2 gb Unit Diagnosis Calibration HiBaSeD International Service Program File Extras Tools Update Help Em Perfusor Space Calibration Cal update Serial number Disposable articles Modification data Operating data Tests ve Disconnect com3 688E030002 2006 10 09 00 00 00 4294967295 Data selection Date time Status data OK Modification data Status data OK Disposable articles Status data OK v Calibration data Status data error Fig 2 6 Perfusor Space 1 2 gb 2 17 Unit Diagnosis Calibration 8
50. alled For this purpose the membrane can be pressed during or after assembly Note Pay attention that the membrane can be moved smoothly 8 Install both claws and make sure that the sealing lips are not squeezed or damaged Drive Side Part of Housing Note Take care not to damage the ribbon cable when inserting the driving tube into the drive assembly Note Pay attention to the switch on the processor PCB when mounting the drive The switch should be operated by the drive assembly slide 3 45 Disassembly Assembly Note Pay attention to the syringe wing sensor when inserting the side part of the housing and make sure that the sensor can be operated correctly 1 Route the ribbon cable through the slide nut before pushing in the driving tube and then through the slide in front of the spindle nut when looking from the rear of the housing 2 Fold the ribbon cable once through 90 upwards see Fig 3 62 before mounting the fastening angle 3 Run the drive motor connector over the loudspeaker connection cable The loudspeaker connection cable must be positioned between the drive motor housing and the motor connection wires Note Check that the two carriers in the drive slide are protected from falling out by the washer and screw Housing Note Take care that no cables are squeezed and check that the connector seals at the back are correctly placed in the housing and that the loudspeaker i
51. am File Extras Tools Update Help Em Perfusor Space Calibration Cal update Serial number Disposable articles Modification data Operating data Tests v Disconnect com3 688030002 2006 10 09 00 00 00 6058 Select a data source to modify From device From file Default Accept or reject modified data Accepted data must be saved To device Name Rates KYO Other Status Options Language Time Alarms Service lO Show Print Fig 3 2 6 Press the Print button to transmit the device data to a printer Perfusor Space 1 2 gb 3 3 Disassembly Assembly HN HiBaSeD display B Braun Melsungen AG Perfusor Adjust Data Program Name HiBaSeD Program Version 3 1 0 28 02 2007 16 17 14 0001 Serial Number 6058 VOLBOLMIN 10 Fig 3 3 A Speichern unter Save in J Adiust Desktop Eigene Dateien Arbeitsplatz s_ososa_28022007 Netzwerkumgeb File name Save as type E Fig 3 4 7 Actuate the Display button to display the device data on screen With Close the window is closed again Select the storage position in the Save as a unique file name window and input Press the Save button The data of the pump is saved on the PC hard disk Perfusor Space 1 2 gb Disassembly Assembly 10 Select the tab Disposable articles HiBaSeD International Service Program Applicat
52. aps Fig 3 13 Item 1 with a small screwdriver and remove cover caps Unscrew two screws and remove the left hinge plate Perfusor Space 1 2 gb Disassembly Assembly Disassembly x 5 1 Pierce six cover caps Fig 3 14 Item 1 with a small screwdriver and remove cover caps e r 2 Unscrew six screws and remove the rear panel Fig 3 14 Item 4 Note The three screws of the keyboard must not be loosened A uniform pressure point of all keys is only guaranteed when a special tool is used for assembly Fig 3 14 Legend of fig 3 14 ItemDesignation 1 Cover cap 2 Screw EJOT 22x4 5 WN 5452 TORX 6IP A2 3 Screws for keyboard Do not loosen the screws 4 Operating unit rear panel Perfusor Space 1 0 gb 3 15 Disassembly Assembly Fig 3 15 Legend of fig 3 15 ItemDesignation 1 LC display connection cable lock Fig 3 16 Legend of fig 3 16 ItemDesignation 1 LC display 2 Front flap with keyboard 3 16 3 Push the right and left connector locks of the PCB keyboard carefully to the left 4 Pull the LC display ribbon cable Fig 3 16 Item 1 out of the connector 5 Lift the LC display out of the operating unit Note The screws of the keyboard must not be loosened A special procedure is required to install the keyboard so that a uniform pressure point is guaranteed for all keys Perfusor Space 1 0 g
53. at the same time Consequently you have to disconnect from the device and select a different one Service History ES Clone Fig 1 8 5 Activate the desired device from the list on the left in the work window with a double click The device data is then displayed below the device name Perfusor Space 1 0 gb 1 9 System Overview If the unit software version is not compatible with the Service Program version a window opens prompting the operator to change the Service Program version This window displays a Perfusor Space GC Yer 688G030002 Pere N d L Please use HiBaSeD Ver current compatibility list of the Service Program and unit software Device compatibility Perfusor Infusomat Cover versions If Service Program and unit software versions are 6888030002 6888030002 A EE EEN compatible all the Service Program functions are activated 688C030001 688C030001 688D030001 688D030003 688E030001 688E030003 688F030001 688F030006 6886040001 F Fig 1 9 HiBaSeD International Service Program Application Extras Tools Update Help Em Perfusor Space GC Calibration Modification data Disposable articles Cal update Serial number Operating data Tests v Disconnect CAN USB 600001 30 B88G030002 Calibration procedure pa 2008 11 25 00 00 00 Perfusor Space GC 304 CAN USB 60000130 ON 0 6886030002 2008 11 25 00 00 00 Mod
54. attery An alarm sounds with the piezo buzzer for at least 3 minutes Perfusor Space 1 3 gb Perfusor Space 1 3 gb Procedural Instructions on the TSC Pressure Cut Off Strain Gauge Pressure Measurement WARNING DURING THE STRAIN GAUGE MEASUREMENT WITH SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 1 Plug service connector SP on connector P2 2 Insert syringe gauge and select syringe type Lehre OPS 50 Note The syringe gauge must not be tipped Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element 3 Input a delivery rate of 200 ml h 4 Select pressure stage according to the TSC and start infusion Read off value on the syringe gauge upon an alarm and compare with the specifications in the TSC Pressure Cut Off Motor Power Limitation WARNING WHILE CHECKING THE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 1 Plug service connector SP on connector P2 2 Insert motor power test adapter at drive head Procedural Instructions on the TSC Functional Inspection Power Supply SP 3 Disassemble push button plate for Perfusor Space from syringe gaug
55. b 3 5 Upper Part of Housing Fig 3 17 Legend of fig 3 17 ItemDesignation 1 Locking tabs Housing upper part Screw EJOT 30x35 WN 5452 TORX 10IP A2 Cover cap Screw EJOT 30x12 WN 5452 TORX 10IP A2 ao A OO N Perfusor Space 1 0 gb Disassembly Assembly Designation Ord No Upper part of housing PDP 3452 0910 Screws and cover caps see Service Parts and Screw Kit pg 3 8 Note Please pay attention to the corresponding notes during assembly and installation see Assembly Installation pg 3 35 Disassembly 1 Pierce five cover caps Fig 3 17 Item 4 with a small screwdriver and remove cover caps 2 Unscrew five screws 3 Loosen the locking tabs Fig 3 17 Item 1 of the upper part of the housing Fig 3 17 Item 2 carefully by pressing the left and rear outer edge of the housing upwards and remove the housing upper part Note Pay attention to the length of the connection cable and to the connectors P2 and P3 when dismounting the housing Do not pull the connectors together with the upper part out of the bottom part 3 17 Disassembly Assembly 4 Unscrew two screws and remove the contact strip Fig 3 18 Item 3 Fig 3 18 Item 1 Note If necessary the spring mounted contact pins must be carefully inserted when the contact strip is dismounted Fig 3 18 Legend of fig 3 18 ItemDesignation 1 Housing upp
56. ckwise 8 Pierce two cover caps Fig 3 37 Item 2 in the syringe holder with a small screwdriver and remove cover caps 9 Unscrew two screws and remove the cover from the syringe holder Fig 3 37 Item 1 10 Turn and push in the syringe holder housing with piston brake Fig 3 37 Legend of fig 3 37 ItemDesignation 1 Syringe holder cover 2 Cover cap 3 Screw EJOT 25x10 WN 5452 TORX 8IP 3 30 Perfusor Space 1 0 gb Fig 3 38 Legend of fig 3 38 ItemDesignation 1 Piston brake blade Fig 3 39 Legend of fig 3 39 ItemDesignation 1 Screw EJOT 20x12 WN 5452 TORX 6IP 2 Piston brake PCB Perfusor Space 1 0 gb Disassembly Assembly 11 Drive the piston brake motor with maximum 3 V DC The blade is moved out of the syringe holder housing Note If the blade moves into the syringe holder housing then the polarity on the piston brake motor must be changed 12 Pull the blade out of the syringe holder housing 13 Loosen one screw Remove the piston brake PCB Fig 3 39 Item 2 and put it carefully aside The connection wires must not be unsoldered Note Pay attention to the light barrier components on the PCB underside and to the length of the connection wires to the piston brake motor when removing the printed circuit board 3 31 Disassembly Assembly 14 Unscrew one screw and remove the bearing cover Fig 3
57. d in a technical training course for the specific B Braun unit B Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485 This certification also includes maintenance and service The unit has the CE label The CE label confirms that the device corresponds to the Directive of the Council for Medical Products 93 42 EC of June 14 1993 Training may only be performed by B Braun The possession of the manual does not authorize the performance of repairs The instructions on electrostatic sensitive components ESD standards must be observed After repair a device check or diagnosis is to be carried out Semiconductors can be destroyed by electrostatic discharge Especially MOS components can be damaged by interference from electrostatic fields even without discharge via contact This type of damage is not immediately recognizable Unit malfunctions can even occur after a longer period of operation Perfusor Space 1 1 gb Spare Parts and Test Equipment Setting Off Perfusor Space 1 1 gb Important Preliminary Remarks Each workstation must be equipped according to the recommendations with the necessary static protective measures if ESD components or boards are handled Each workstation must be equipped with a conductive table surface The conductive surface the soldering iron or the soldering stations must be grounded via protective resistors Chairs must be of antistatic design The floor or f
58. e insert syringe gauge and select syringe type Lehre OPS50 Note The threaded end of the syringe gauge must be introduced in the opening of the motor power test adapter Hold on to syringe gauge if necessary by hand in the syringe area until the threaded end of the syringe gauge is inserted in the opening of the motor power test adapter 4 Input a delivery rate of 200 ml h 5 Select pressure stage according to the TSC and start infusion Read off value on the syringe gauge upon an alarm and compare with the specifications in the TSC Mechanical Inspection 1 Connect power supply to a Space system device and check the lock for proper function Functional Check 1 The device connected operates correctly after being switched on Perfusor Space 1 0 gb Test Equipment and Special Tools Test equipment Designation Ord No For Device Check Syringe 2 ml 3 ml Syringe 10 ml Syringe 30 ml Service connector SP 3452 1062 HiBaSeD Service CD WW KK KK KK KK KK eee 0871 3301 Diameter gauge kit POP 0770 5166 Diameter gauge 32 0 mm Diameter gauge 23 4 mm Diameter gauge 15 5 mm Diameter gauge 9 0 mm Fig 8 1 Diameter gauges Length gauge PSP KK kK KK KK KK KK KK KK 0770 5190 Fig 8 2 Length gauge Perfusor Space 1 0 gb 8 1 8 Test Equipment and Special Tools Fig 8 3 Syringe gauge Fig 8 4 Motor power test adapter Syringe
59. e tongues are level with the PCB upper side 2 The ground wire is to be layed according to the notes or the draft which was prepared before disassembly 3 Turn the potentiometer Fig 3 58 of the drive head PCB before assembly in such a way that the operating square of the upper claw seat can be pushed in CAUTION The PCB potentiometer of the drive head must not be turned by more than approx 120 4 Position the two claw seats Fig 3 58 before assembly in such a way that the marking dot in material on the upper claw seat points vertically upwards and the marking on the bottom claw seat points to the right away from the driving tube Note The motor connection wires and the ground wire must be laid between the claw mechanism bearing and the driving tube so that they cannot slip in the area of moving parts e g the membrane tappet Perfusor Space 1 2 gb Fig 3 60 Fig 3 61 Perfusor Space 1 1 gb Disassembly Assembly Note Check the position of the emergency release tappet before mounting the drive head housing 5 Push the drive head housing on to the driving tube until the switch flag of the membrane tappet is positioned just before the claw mechanism 6 Turn the switch flag in such a way that it can be pushed in the switch flag guide 7 Now mount the drive head housing The membrane tappet must engage in the claw mechanism when the drive head housing is inst
60. er part 2 Screw EJOT 25x7 WN 5451 TORX 8IP 3 Contact strip 3 18 Perfusor Space 1 0 gb Disassembly Assembly 3 6 Release Button Designation Ord No Release button PSP with leaf spring see Service Parts and Screw Kit pg 3 8 Disassembly 1 Pull the release button Fig 3 19 Item 1 out of the housing bottom part Fig 3 19 Legend of fig 3 19 ItemDesignation 1 Release Button 3 7 Loudspeaker Designation Ord No Loudspeaker SP JJL KK KK KK KK KK KK KK KK KK 3452 0937 Disassembly 1 Pull the loudspeaker connector off Fig 3 20 Item 1 the processor PCB and remove the loudspeaker Fig 3 20 Legend of fig 3 20 ItemDesignation 1 Loudspeaker Perfusor Space 1 0 gb 3 19 Disassembly Assembly 3 8 Drive Fig 3 21 Legend of fig 3 21 ItemDesignation 1 Drive connector lock Fig 3 22 Legend of fig 3 22 ItemDesignation 1 Left carrier 3 20 Designation Ord No Drive PSP cpl Silver gl wen E ri el 3452 1046 Green claws as from unit software F 3452 1041 Drive head PSP incl driving tube Silvela WS aio daran ase cs as 3452 1038 Green claws as from unit software F 3452 1039 Drive head housing PSP o ococccococcooo oo 3452 1055 Claw mechanism PSP 3452 1550 Drive POB PSP Siya na kun det dana a An ened 3452 1569 Side part of housing PSP pl
61. es as well as their meaning and possible fault clearance are specified in the following lists Note The device should be checked after every repair or service see Device Check e pg 2 9 Unit Diagnosis Calibration Alarms 1 Battery nearly discharged type pre The device was not connected to the Operate the device with battery until the alarm mains long enough message Battery discharged is displayed and the unit is switched off Then connect the unit to the mains for at least 6 hours Battery module defective or too old Replace battery module 2 Battery discharged type operating The device was not connected to the Connect the unit to the mains for at least alarm mains long enough 6 hours Battery module defective Replace battery module 3 Battery cover open type operating 1 The battery compartment cover is Insert the battery compartment cover alarm not correctly closed correctly O The magnet in the battery Exchange the battery compartment cover compartment cover is missing 1 The battery compartment cover is Replace battery module not recognized by the battery module 4 Drive blocked type operating alarm 1 The drive was manually blocked Eliminate blockage O Driving force too low Connect the unit to the mains for at least 6 hours and charge battery Re calibrate the device O The drive is physically damaged Replace drive 5 Mal
62. esponds to the consequence the working step must be carried out to which reference is made in the column If yes If the result does not correspond with the function described the working step in column If no is to be executed One example is given in Fig 2 1 Model table 1 5 Model table 2 Fig 2 1 Model tables Steps for which additional information is required are described after the table in detail Perfusor Space 1 0 gb Alarms and Error Codes Perfusor Space 1 0 gb Unit Diagnosis Calibration The alarms of the Perfusor Space are classified in 5 categories These categories are listed hereafter according to their importance Alarm advice In case of unacceptable inputs corresponding messages are displayed e g Caution Rate out of range The parameter cannot be changed and a beep sounds Pre alarm Pre alarms are triggered several minutes depending on the service settings before the operating alarms Reminder alarm A reminder alarm is triggered if the device is not operated for two minutes when input or operation was not finished Operating alarm In case of an operating alarm the infusion is stopped An audible signal is released the red LED flashes and a staff call is triggered The message Alarm and the cause of the alarm appear on the display Device alarm The most important alarms and error cod
63. f 0 04 24 Close syringe holder The value for FuP changes to 7 0 0 4 UTS 25 ESA 25 Insert diameter gauge 9 0 mm The value for FuP changes to 9 0 0 4 UTS 26 CN 26 Insert diameter gauge 15 7mm The value for FuP changes to 15 7 0 4 UTS 27 CS 1 27 Insert diameter gauge 23 4 mm The value for FuP changes to 23 4 0 4 UTS 28 CS 1 28 Insert diameter gauge 32 0 mm The value for FuP changes to 32 0 0 4 UTS 29 CS 1 29 The sum of the tolerances of UTS 23 to UTS 28 must UTS 30 CS not exceed 1 0 30 Insert 2 ml 3 ml syringe UTS 31 31 Press the gt key The syringe selection is displayed UTS 32 32 Select a syringe The drive head moves to the syringe piston the UTS 33 TS 26 claws in the drive head close and the message Syringe is caught Please wait is displayed 33 Test all buttons on the operating unit during a When the buttons are pressed the desired reaction UTS 34 1S 29 functional check carry out infusion is carried out 34 Open syringe holder while the infusion is The red LED on the operating unit flashes and the UTS 35 TS 31 administered red LED of the service connector SP lights up The message Alarm Syringe holder is displayed 35 Close syringe holder and continue infusion UTS 36 36 Stop infusion UTS 37 37 Open syringe holder Syringe change Initiate change Yes No is UTS 38 displayed 38 Confirm with Yes The claws in the drive head open and the drive head UTS 39 move
64. f this Service Manual Release date 07 01 05 Version 1 1 Description for disassembly of the drive head added Claw mechanism and drive head PCB added as new spare parts Description of the Service Program HiBaSeD changed to new version 1 5 0 Release date 20 03 06 Version 1 2 New kinds of power supplies Changed TSC of the power supply Changed service part kit and screw kit Release date 02 04 07 Version 1 3 Addition of PCA Changed TSC of the unit Changed checklist after repair Changed claw geometry Changed service part kit and screw kit Release date 25 03 2009 Version List of the Individual Pages Perfusor Space 1 3 gb 10 1 Revision Documentation Perfusor Space 1 0 gb Title page and pages preceding main body Page O 10 Page O 11 Page O 12 Chapter 1 System Overview Page Zei rra da Perfusor Space 1 0 gb Version 1 3 Version 1 2 Version 1 0 Version 1 0 Version 1 1 Version 1 1 Version 1 1 Version 1 1 Version 1 2 Version 1 2 Version 1 3 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 3 Version 1 1 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Version 1 0 Revision Documentation AS EE Version 1 1 Page 25 a EE Version 1 1 Pag ZST i ki iu na a kwe ayi k ka ar d al dok k Version 1
65. function of claws type operating O The syringe piston was not Select or insert correct syringe type alarm recognized Loosen the syringe via the emergency release button in the drive head and insert again Re calibrate the device 1 The claws or the claw drive are is Replace drive head damaged 6 Push button has no contact type 1 Negative pressure in the syringe See instructions for use operating alarm system O Syringe was removed without See instructions for use opening the syringe holder 1 Push button sensor defective Replace drive head 7 Device alarm type device alarm A serious internal fault was detected in Switch device off and on the system Carry out a device check see Device Check e pg 2 9 Table 2 1 Alarms 2 4 Perfusor Space 1 0 gb Unit Diagnosis Calibration Device Alarms of the Function Processor 1 1001 1013 Internal Error 2 1014 Loudspeaker not off Loudspeaker connector Check the loudspeaker connector Loudspeaker Check the loudspeaker 3 1015 Loudspeaker lost Loudspeaker connector Check the loudspeaker connector Loudspeaker Check the loudspeaker 4 1016 Loudspeaker shorted Loudspeaker connector Check the loudspeaker connector Loudspeaker Check the loudspeaker 5 1017 KuP switchoff path defect Switch off path K_SM_CLK 6 1018 ADC pressure out of range Pressure measurement in drive Carry out calibration head A a S R 8 1020 FUP Flash Memo
66. gauge PSP WW kK KK KK KK KK o 0770 5204 Lehre OPS 50 with push button plate and motor power test adapter for Perfusor Space For the TSC Syringe 2 ml 3 ml Syringe 30 ml Measuring instrument for electrical safety Service adapter bp 0770 5174 for electrical safety Service connector SP 3452 1062 Syringe gauge PSP WW kk kK KK KK KK KK KK eee 0770 5204 Lehre OPS 50 with push button plate and motor power test adapter for Perfusor Space Perfusor Space 1 3 gb Special Tools Perfusor Space 1 0 gb Test Equipment and Special Tools Designation Ord No For Repairs TORX screwdriver kit 5 10 25 TORX plus screwdriver kit 5 10 25 Screwdriver 6IPx60 TORX plus 4002 4806 Screwdriver 8IPx60 TORX plus 002 4002 4814 Screwdriver 10IPx60 TORX plus 4002 4822 Screwdriver T10x80 TORX WAK AS 4002 4903 Screwdriver T25x80 TORX 4 KK KK KK 4002 4903 8 Test Equipment and Special Tools For your notes 8 4 Perfusor Space 1 0 gb Spare Parts List 9 Item Designation Ord No Perfusor Space Service part kit Perfusor Space 3477 4270 with housing cover cap 40 pieces cover caps for operating unit 10 pieces cover cap for syringe holder 10 pieces cover cap for drive head and claw 20 pieces housing foot 20 pieces sealing strip 40 x 4 x 2 10 pieces release button SP with leaf spring 2 pieces wing sensor holder
67. ify 304 Ge Ti Service 3 History Fig 1 10 1 10 Perfusor Space 1 0 gb HiBaSeD BIBRAUN PAIN Fig 1 11 Version 5 1 0 www BBraun com Device compatibility Perfusor Space GC Ver 6886030002 Please use HiBaSeD Yer current Perfusor Infusomat Cover Perfusor Version HiBaSeD 1 2 1 1 3 5 1 5 0 2 0 1 3 1 0 4 0 0 5 1 0 Fig 1 12 Perfusor Space 1 0 gb 6888030002 6888030003 688C030001 688D030003 688030003 688F030006 688C030001 688D030001 688E030001 688F030001 6888030002 6888030051 6886040001 System Overview Service Program Version Al 2 Open the HiBaSeD window via He p nfo The current version of the Service Program is shown in this window Close the window by clicking OKT Compatibility List 1 2 Open the Unit Compatibility window via He p Compatibility This window displays the compatibility of the HiBaSeD version and the unit software version Close the window by clicking OKT Quit the Service Program 1 2 Exit the Service Program via Application Quit Disconnect a power supply which might be connected from the unit Switch off the unit Remove the battery module The device can be restarted after appr 10 seconds 1 11 System Overview Technical Data Options Accessories 1 12 All technical data is indicated i
68. infection by wiping you should use for example Meliseptol from B Braun Allow the unit to dry for at least one minute When you disinfect the device by spraying make sure not to spray in the system openings such as interface sockets and connectors loudspeaker opening The instructions for use contain a detailed description on how to service the battery If a battery module is not discharged completely for more than 28 days a servicing program for the battery module can be started on the unit Servicing the Unit For your notes 4 2 Perfusor Space 1 0 gb Technical Safety Check TSC Checklist for Technical Safety Check Every 24 Months Unit Perfusor Space Manufacturer B Braun Melsungen AG Observe the Service Manual and the instructions for use All measured values are to be documented Accessories used should be included in testing Make exclusive use of calibrated measuring equipment Index d Master to be added to the documentation A Visual Inspection Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Functional Inspection Perfusor Space Cleanliness completeness damage and faults affecting safety damage and readability of the label Particularly Syringe holder with blade Syringe fastening Membrane in drive head Axial clearance of drive Screw covers Connectors P2 and P3
69. ion Extras Tools Update Help E Em Perfusor Space GC Calibration Modification data Disposable articles Cal update Serial number Operating data Tests Disconnect CAN USB 600001 30 6886030002 Status Name aaditien 2008 11 25 00 00 00 304 State ON 0 on active off Inactive Editor j Load from E TI Service Fig 3 5 11 Actuate the From device button The data is read from the pump The data of the disposable articles read out is displayed on screen Perfusor Space 1 2 gb Disassembly Assembly HiBaSeD International Service Program Application Extras Tools Update Help E En Perfusor Space GC CAN USB 60000130 6886030002 2008 11 25 00 00 00 304 ON 0 ok From device To device Load from Service B Braun OPS 50ml B Braun OMNIFI Monoject 50ml EU Monoject 60cc US Terumo 50ml Terumo BOccin BD Plastipak 50ml 8728810 b 4617509 Ra 1100 650058 8881 560125 on active 2BS 50LG r re 3SS B0L 309653 300865 30086 Editor B History Fig 3 6 12 Press the Save as button In the window which opens now you are asked for the storage position of the file on the PC hard disk and the file name 3 56 Perfusor Space 1 2 gb Disassembly Assembly 13 Select the storage position in the Save as window and input a unique file name Speichern unter Save in Disposables
70. k ak erke arl eaten 2 3 ASSEMDIY 3 1 3 35 B Battery compartment cover WAV KK KK KK KK KK KK KK 3 9 Battery modules xe se Kine epa ka w bw N Wu 3 9 LS Kl 4 1 Block diagram cece ken ku hal eee ee 1 5 C Calibration i s k sala E ANE speedy kk W a lala E 2 14 Procedural instructions hu 2 14 Checks after repair 3 47 A A bm 4 1 Compatibility list LA A KK KK KK KK KK KK KK KK KK KK 1 11 Contact Persons 0 11 Current Versions 5 x k naka nis a al a Aya a and d h 0 5 D Description 5 44 wa nit eae baw k daba k 1 1 Device Ch CK as a xwa k da bie awana W k ride 2 9 Disassembly iassa ie kari aaa ia aia mm mmm 3 1 Drive ASSOMDIY 2128 aie li a da 3 45 Disassembly 3 20 AA ed NEE tanran i iets 3 21 ASSOMD Y 2 akan a a in zen el 3 44 Disassembly 4 A 2 aA k d EN Bee Z ka 3 24 E Bt 2 3 Error modes 22 ug deg aaa 2 8 F Re e EE 1 3 Perfusor Space 1 2 gb H Housing Assembly 0000 cece HEHE HH 3 46 Disass m D Y gt sc su sk kaya aro la 3 17 Housing upper part JAVA kk KK KK KK KK KK KK KK KK KK 3 17 l Intended Men rc k n D n 2 din da 1 1 L List of abbreviations 0 00 cece eee KK KK 0 9 Loudspeaker ASSEMDIY xx sae aa ends EUREN a Akad uk a 3 43 ME D V A o ira 3 19 0 Operating unit Assembly lt sk dat asta Becca 3 47 Disassembly EE 3 12 3 15 A Xun si apace ont a Sie a adn W hay aed 1 1
71. loor mats should be of electrically conductive material Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors e g the ground contact of a wall outlet Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge Only use original spare parts from the manufacturer Do not tamper with assembly groups which can only be exchanged completely The spare parts required are listed in the repair descriptions Service personnel are responsible for the calibration of their test equipment Original test equipment can be calibrated at the works of B Braun Further information is available upon request Additional notes and warnings are set off as follows Note Is used for additional or special notes concerning information and working steps CAUTION Is used for working steps which may result in damage to the unit system or to a connected device WARNING IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY Important Preliminary Remarks References to chapters are shown as follows see Setting Off e pg O 7 References to figures and tables are shown as follows Fig 2 3 or Table 2 1 References to item numbers in figures are shown as follows Fig 1 1 Item 1 In this case Po 1 1 is the figure number and Item 1 the item number within the figure When the Service
72. m Status of holder calibration G Please insert gauge 9 0mm 6es OOO 000000000000 Fig 2 20 10 Open the syringe holder and remove the diameter gauge Press the OK button Holder calibration Calibration data Holder raw value FuPX1 315 tt Y1 158 1mm Raw value Note Ria zn Mi AE The syringe holder must always be completely turned and the KE 316 Holder opened KuP 166 j E KuPX2 698 wm 5535 0 1mm axial fastening completely opened Holder closed Measured 65535 0 1mm 0 0 1mm Status of holder calibration Please open holder and confirm with OK Fig 2 21 Perfusor Space 1 2 gb 2 25 Unit Diagnosis Calibration Holder calibration Calibration data FuPx1 315 DI Y1 158 0 1mm Raw value FUPx2 694 it Y2 330 01mm FuP 165 D Holder raw value KuPx1 316 HH Holder opened KuP 1166 KuPx2 698 350 0 1mm Holder closed Measured 65535 0 1mm 355 0 1mm Status of holder calibration G Close holder and confirm with OK OK Cancel Fig 2 22 Pressure length PWM calibration Pressure Length PWM X1 65535 ii Braking distance x1 65535 0 1N x2 65535 li a j x2 65535 01N OIN Drive length ef YI 0 01N seess it YI 65535 II v2 600 0181 park position Y2 65535 IS DMS ADC offset 65535 li Gradie 100N 65525 Offset 0
73. match the value indicated for the strain gauge measurement of this pressure stage in the TSC 44 Confirm alarm UTS 45 45 Select pressure stage 8 and start infusion When the maximum pressure of this pressure stage UTS 46 CS 1 is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Pressure too high is displayed The value read on the syringe gauge in N must match the value indicated for the strain gauge measurement of this pressure stage in the TSC 46 Confirm alarm and pull syringe holder briefly UTS 47 Table 2 5 Device check Part 3 of 5 Perfusor Space 1 3 gb 2 11 Unit Diagnosis Calibration 47 Confirm syringe change release syringe gauge and UTS 48 remove gauge WARNING WHILE CHECKING THE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 48 Insert the motor power test adapter in the drive UTS 49 head to check the motor power limitation 49 Dismount the push button plate from the syringe UTS 50 gauge and insert syringe gauge 50 Select syringe type Lehre OPS 50 The threaded UTS 51 end of the syringe gauge must be introduced in the opening of the motor power test adapter To do this hold on to the syringe gauge if necessary by hand in the syringe area 51 Select pressure stage 1 and s
74. n the instructions for use The functions of the individual options are detailed in the instructions for use Perfusor Space Designation Part No Power supply Euro 02000 ee eee eee eee 0871 3110A Power supply UK KK KK KK ee KK 0871 3111A Power supply USA Tlapnan kk kk 0871 3112A Power supply Australia KAKA 0871 3113A Power supply South Africa hk 0871 3115A Designation Part No Charger SP viided xu dE k aa L l na ln dk dane 0871 3170 battery charging station Connection cable staff call SP 0871 3232 Power supply cable 12 V 000000 eee o 0871 3231 for ambulance cars Combilead SP ON 0871 3133 connection cable pump pump InterfaceLead SP WW KK KK KK KK KK KS 0871 3234 interface cable RS232 Interfacelead SP as wa wa kulak eya Da Alak w a 0871 3230 interface cable CAN SP SpaceClamip S lt in 25d nand du la dakan nn Sadi A 0871 3130 The SpaceClamp is a holder attached on beds for one or several Space system pumps Short stand SP Ne akan bera n as 08713135 Space PCA kit PCA button 0871 3554 Syringe Anti Removal Cap PSP 0871 3556 Perfusor Space 1 3 gb General Perfusor Space 1 1 gb Unit Diagnosis Calibration 2 WARNING WHILE TESTING THE UNIT AND TROUBLE SHOOTING THE OPERATOR SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 230 V AC THESE VOLTAGES MAY CAUSE INJURIES WHICH ARE DANG
75. neral Alarms and Error Codes The Most Important Error Modes Device Check Calibration Procedural Instructions for Calibration Trouble Shooting General Battery Module Unit Foot Operating Unit Upper Part of Housing Release Button Loudspeaker Drive Syringe Holder with Piston Brake Processor PCB Assembly Installation Checks after Repair Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 0 5 0 5 0 5 0 5 0 6 0 6 0 6 0 7 0 7 0 11 0 11 0 11 0 11 0 11 0 11 0 11 1 1 1 1 1 2 1 3 1 6 1 7 1 12 1 12 1 12 2 1 2 3 2 8 2 9 2 14 2 14 2 29 3 1 3 9 3 11 3 12 3 17 3 19 3 19 3 20 3 27 3 34 3 35 3 47 0 3 Table of Contents Servicing the Unit Technical Safety Check TSC Technical Safety Check TSC Procedural Instructions on the TSC Test Equipment and Special Tools Spare Parts List Revision Documentation Index Cleaning Servicing the Battery Perfusor Space 1 Power Supply SP 1 Visual Inspection Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Functional Inspection Perfusor Space Functional Inspection Power Supply SP Test equipment Special Tools Description of Version Version List of the Individual Pages Page 4 1 Page 4
76. nnannnn 0871 3180 Operating unit PSP pl 3452 0970 Hinge plate PSP left 3452 1011 Hinge plate PSP right 3452 1020 PCAsslide PSP ccoo rior rare 3452 0899 PCA eccentrie PSP as cars 3452 0902 Rear panel operating unit PSP 3452 1003 BO diSplay re n totes ake dl 3452 0988 Front flap with keyboard PSP 3452 0996 Upper part of housing PSP 3452 0910 Loudspeaker SP AWAY KK KK KK KK KK KK gt 3452 0937 Drive PSP cpl Silver Claws AWK kK KK KK KK KK KK KK KK 3452 1046 Green claws as from unit software F 3452 1041 Drive head PSP incl driving tube Silver Claws AWK KK KK KK KK KK KK 3452 1038 Green claws as from unit software Pl 3452 1039 Drive head housing PSP kk 3452 1055 Claw mechanism PSP kk 3452 1550 Drive PCB Ra a Age id 3452 1569 Side part of housing PSP cpl 3452 1054 Piston brake PSP ribbon cable 3452 0864 Syringe holder with piston brake PSP cpl 3452 0945 Syringe holder PSP spring 3452 0953 Piston brake PSP guide rail 3452 0961 Processor PCB PSP AWAYA KK KK KK RR KK 3452 0880 incl connectors and syringe wing sensor Housing bottom part PSP 3452 0929 Type plate PSP AWAY KK KK KK KK KK Upon request 9 3 Spare Parts List Perfusor Space 1 0 gb Revision Documentation 10 Description of Version Version 1 0 Base Version First edition o
77. of fig 1 1 ItemDesignation 1 ao A ON SpaceCover Infusion pump Infusomat Space Infusion syringe pump Perfusor Space SpaceControl SpaceStation Perfusor Space 1 0 gb The Space system is a modular design of modern infusion technology for stationary mobile or private use The key modules and their connection to the peripheral devices are shown in Fig 1 1 All the pump types Perfusor Space Infusomat Space and Infusomat Space P as well as the other devices of the system are of modular design Up to three pumps can be connected together mechanically using L rails on the bottom of the unit and grooves on the top They can then be fastened to a drip stand or appropriate rail using the pole clamp The SpaceControl module can be used to extend operation One single pump can be inserted onto this module The pump is then connected via connectors to the module The SpaceStation module allows the set up of a complete pump system with up to 24 pumps Up to four pumps can be installed in every SpaceStation The pumps are supplied with power via the integrated power supply and the built in connectors The pumps are connected to the optional SpaceCom via these connectors SpaceControl can also be integrated into the system Up to six SpaceStations can be set up as a column with a total of 24 pumps SpaceStation placed next to each other can be connected via special connection cables if the maximum number of 24 pumps
78. on Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Functional Inspection Pressure cut off Strain gauge pressure measurement Motor power limitation Syringe type Lehre OPS50 Delivery rate 200 ml h Pressure stage 1 9 15 N N Pressure stage 3 25 33 N N Pressure stage 8 63 76 N N Error message Alarm pressure too high at every pressure stage Pressure stage 1 11 28 N N Pressure stage 3 30 49 N N Pressure stage 6 58 80 N N Error message Alarm drive blocked at every pressure stage Part 2 of 2 Mechanical Aids and Measuring Equipment Used Calibrated on O Syringe gauge serial No a Service connector SP Accessories Used Power Supply SP Battery module Staff call lead Space PCA kit PCA button Syringe Anti Removal Cap PSP 5 2 Sheet 2 of 2 Bi BRAUN SHARING EXPERTISE M688 70 01 05 F04 3891 7319 GB Perfusor Space 1 3 gb Technical Safety Check TSC Index d Master to be added to the documentation Checklist for Technical Safety Check Every 24 Months Unit Power Supply SP Manufacturer B Braun Melsungen AG Z N Observe the Service Manual and the instructions for use of the respective device All measured values are to be documented Make exclusive use of calibrated
79. pace 1 2 gb Trouble Shooting Unit Diagnosis Calibration Note The following trouble shooting cannot be carried out independently It is based on the precise observance of the steps for the device check see Device Check i pg 2 9 From there reference is made to the corresponding trouble shooting steps 1 Replace power supply All LEDs light up for a short moment UTS 7 152 2 At least one LED lights up for a short moment IER TS 4 3 Replace the LC display UTS 7 4 A message is displayed on the LC display TS 6 TSS 5 Exchange processor PCB All LEDs light up for a short moment and a message UTS 7 TS 6 is displayed on the LC display 6 Exchange operating unit UTS 8 7 Exchange loudspeaker and switch on unit A short deep and then a short high beep sound UTS 10 15 8 Exchange processor PCB UTS 10 9 Exchange operating unit Keyboard LC display as well as the syringe area are UTS 13 TS 10 illuminated 10 Exchange processor PCB UTS 13 11 Replace drive 15 12 12 Switch on unit The drive head moves to the extended end position UTS 14 TS13 13 Exchange processor PCB UTS 14 14 Replace drive head TS 15 15 Switch on unit The claws in the syringe head close and open US 15 TS 16 16 Exchange processor PCB UTS 15 17 Replace syringe holder with piston brake Syringe change Please insert syringe is UTS 18 1518 displayed afte
80. r Space 1 2 gb Unit Diagnosis Calibration 12 Press the OK button after you have selected the calibration elements The necessary device data is read out and stored in the PC 2 21 Unit Diagnosis Calibration HiBaSeD International Service Program File Extras Tools Update Help Perfusor Space Calibration cal update Serial number Disposable articles Modification data Operating data Tests Disconnect com3 688E030002 2005 10 03 00 00 00 5058 e ES SES Element selection r M Claw Iw Pressure Fig 2 14 13 The frame Element selection is now activated If you have selected a complete calibration in the Type of calibration frame the individual calibration elements are already selected and cannot be changed Actuate the OK button If you have chosen a partial calibration in the frame Type of calibration you can click the calibration element Claw Syringe holder and Pressure with the mouse pointer A multiple choice is possible Press the OK button after you have selected the calibration elements 2 22 Perfusor Space 1 2 gb Claw calibration Calibration data X1 65535 DI x2 65535 H Y1 l0 0 17 Y2 0 0 1 Raw value Claw angle 0 Status of claw calibration 2 Is the claw closed Si Please confirm LL Fig 2 15 Claw calibration Calibration data X1 65535 DI x2 797 ii Y1 j
81. r the syringe holder has been opened 18 Exchange processor PCB UTS 18 19 Exchange processor PCB and actuate the gt The service information UTS 19 TS 20 button Brake stopped by ____ drivetest ok Size 35 4 KuP 35 4 FuP is displayed on the LC display 20 Exchange operating unit UTS 19 21 Replace syringe holder with piston brake 15 22 Table 2 7 Trouble Shooting Part 1 of 2 Perfusor Space 1 0 gb 2 29 Unit Diagnosis Calibration 22 Switch on unit and insert syringe The syringe piston is fastened with the syringe UTS 19 1523 holder blade and the default message is displayed on the LC display 23 Exchange processor PCB TS 24 24 Switch on unit and insert syringe The syringe piston is fastened with the syringe UTS 19 TS 25 holder blade and the default message is displayed on the LC display 25 Exchange piston brake ribbon cable UTS 19 26 Exchange processor PCB 15 27 27 Switch on unit insert syringe and select The drive head moves to the syringe piston the UTS 33 TS 28 claws in the drive head close and the message Syringe change active Syringe is caught is displayed 28 Replace drive head UTS 33 29 Exchange operating unit TS 30 30 Test all buttons on the operating unit during a When the buttons are pressed the desired reaction UTS 34 TS 31 functional check is carried out 31 Exchange processor PCB UTS 35 32 Exchange processor PC
82. rgency release tappet can easily drop out of the guide 3 25 Disassembly Assembly Fig 3 31 Legend of fig 3 31 ItemDesignation 1 Ground wire 2 Screw EJOT PT Type DG 22x5 WN 1552 3 Drive PCB 4 Strain gauge 3 26 10 Unscrew one screw Fig 3 31 Item 2 and remove the ground wire Fig 3 31 Item 1 of the drive PCB Fig 3 31 Item 3 from the driving tube CAUTION Pay attention to the strain gauge Fig 3 31 Item 4 when dismantling the drive head PCB The strain gauge must not be jammed or removed by force out of the drive head cover CAUTION The PCB potentiometer of the drive head must not be turned by more than approx 120 11 Take the drive PCB with the strain gauge carefully out of the drive head cover The strain gauge and the PCB should be pulled vertically out of the holder Perfusor Space 1 2 gb 3 9 Syringe Holder with Piston Brake Fig 3 32 Legend of fig 3 32 ItemDesignation 1 Processor PCB connector lock 2 Piston brake ribbon cable Perfusor Space 1 0 gb Disassembly Assembly Designation Ord No Piston brake PSP ribbon cable 3452 0864 Syringe holder with piston brake PSP cpl 3452 0945 Syringe holder PSP spring eee 3452 0953 Piston brake PSP guide rail k 3452 0961 Screws and cover caps see Service Parts and Screw Kit pg 3 8 Disassembly WARNING PAY
83. ry Error Software Software Update unit software 9 1021 FUP different version KuP to FuP Software Update un t software 10 1022 FUP pressure zero test fail Pressure measurement in drive Carry out calibration head 11 1023 FUP pressure offset test fail Pressure measurement in drive Carry out calibration head 12 1024 FUP EA key closed too long 20sec Keyboard defective Carry out device check 13 1025 Internal Error Table 2 2 Device alarms of the function processor Perfusor Space 1 0 gb Unit Diagnosis Calibration Device Alarms of the Control Microprocessor 1 1100 Timebase too fast Quartz of the processor PCB Exchange processor PCB 2 1101 Timebase too slow Quartz of the processor PCB Exchange processor PCB 3 1102 Timebase fail Quartz of the processor PCB Exchange processor PCB 4 1103 Keyboard High Keyboard defective Carry out device check 5 1104 EA_KEY defect 25sec Keyboard defective Carry out device check 6 1105 No keydecode Keyboard defective Carry out device check 7 1106 ROM Romtest defect Software Software Update unit software 8 1107 ROM Program defect Software Update unit software 9 1108 CM State without set K_V_KM_ON 10 11109 MPU_Test failed Software Update unit software 11 1110 RAM_Test failed Software Update unit software 12 1111 active reset Voltage supply during operation interrupted 13 11112 1114 Internal Error F4
84. s correctly located when the housing is fitted 1 Before mounting check the silicone seals in the housing and grease with silicone high vacuum grease part No 3450 7930 2 Lower the upper part of the housing vertically and carefully on to the bottom part 3 Press the upper and bottom parts of the housing carefully together so that the outer edges engage The locking tabs must click together 3 46 Perfusor Space 1 1 gb 3 12 Checks after Repair Perfusor Space 1 3 gb Disassembly Assembly Operating Unit Note Before fitting the rear panel check the screw lengths The screws may only be 4 5 mm long without head Longer screws must be exchanged Note Before mounting the operating unit check the plastic foam gaskets in the housing opening for the connection cable to the operating unit Attach the left hinge plate to the operating unit press it into the bottom part of the housing and install the hinge plate Push the operating unit connection cable into the processor PCB connector Lock the connector Insert the PCA slide and the PCA eccentric in the bottom part of the housing Attach the right hinge plate to the operating unit and fit the hinge plate and the operating unit into the bottom part of the housing Press the PCA eccentric forward as seen from the back wall until it slides into the opening on the right hinge plate Procedure 1 Carry out a calibration after having worked on the dri
85. s to the extended end position 39 Remove syringe UTS 40 Table 2 5 Device check Part 2 of 5 2 10 Perfusor Space 1 1 gb Unit Diagnosis Calibration 40 Insert syringe gauge for the strain gauge UTS 41 measurement close syringe holder and select syringe type Lehre OPS50 The syringe gauge must not be tipped Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element WARNING DURING THE STRAIN GAUGE MEASUREMENT WITH SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY 41 Input a delivery rate of 200 ml h select pressure When the maximum pressure of this pressure stage UTS 42 CS 1 stage 1 and start infusion is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Pressure too high is displayed The value read on the syringe gauge in N must match the value indicated for the strain gauge measurement of this pressure stage in the TSC 42 Confirm alarm UTS 43 43 Select pressure stage 3 and start infusion When the maximum pressure of this pressure stage UTS 44 CS 1 is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Pressure too high is displayed The value read on the syringe gauge in N must
86. t active and the current UTS 12 158 software version are displayed 12 Keyboard LC display as well as the syringe area are UTS 13 15 9 illuminated 13 The drive head moves to the extended end position UTS 14 TS 11 14 The claws in the syringe head close and open UTS 15 TS 14 15 The message Drive moves back Syringe change UTS 16 TS 16 appears on the display 16 Open syringe holder and insert syringe or press C UTS 17 TS 16 to input parameters is displayed 17 Open syringe holde Syringe change Please insert syringe is UIS18 1517 displayed 18 Press the gt key The service information UTS 19 15 19 Brake not started or active drivetest ok Size 35 4 KuP 35 4 FuP is displayed on the LC display 19 Insert syringe 30 ml The syringe piston is fastened with the syringe UTS 20 TS 21 holder blade 20 On the LC display Brake stopped by current UTS 21 TS 21 appears in the line Table 2 5 Device check Part 1 of 5 Perfusor Space 1 1 gb 2 9 Unit Diagnosis Calibration 21 Insert 2 ml 3 ml syringe On the LC display Brake stopped by holder UTS 22 TS 21 appears in the line 22 Open syringe holder and remove syringe On the LC display Brake stopped by light barrier UTS 23 15 21 appears in the line 23 3 54 is shown for FuP on the LC display The value UTS 24 CS 1 displayed for FuP may have a maximum tolerance o
87. tart infusion When the maximum pressure of this pressure stage UTS 52 CS 1 is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Drive blocked is displayed The value read on the syringe gauge in N must match the value indicated for the motor power limitation in the TSC 52 Confirm alarm UTS 53 53 Select pressure stage 3 and start infusion When the maximum pressure of this pressure stage UTS 54 CS 1 is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Drive blocked is displayed The value read on the syringe gauge in N must match the value indicated for the motor power limitation in the TSC 54 Confirm alarm UTS 55 Table 2 5 Device check Part 4 of 5 2 12 Perfusor Space 1 0 gb Unit Diagnosis Calibration and dismount test structure 55 Select pressure stage 6 and start infusion When the maximum pressure of this pressure stage UTS 56 CS 1 is reached the delivery is stopped the red LED on the operating unit flashes and the message Alarm Drive blocked is displayed The value read on the syringe gauge in N must match the value indicated for the motor power limitation in the TSC 56 Confirm alarm and pull syringe holder briefly UTS 57 57 Confirm syringe change release syringe gauge and UTS 58 remove gauge WARNING WHILE CHECKING T
88. ted Perfusor Space 1 1 gb Unit Diagnosis Calibration 1 Start the Service Program see Starting the Service Program pg 1 7 2 Select the unit to be calibrated in the left column of the window with a double mouse click The blue and the yellow LED blinks in opposite with the red LED 3 Select the register tab Calibration HiBaSeD International Service Program Application Extras Tools Update Help Em Perfusor Space GC Calibration Modification data Disposable articles Cal update Serial number Operating data Tests Disconnect CAN USB 600001 30 B88G030002 Calibration procedure 2008 11 25 00 00 00 Perfusor Space GC 304 CAN USB 60000130 ON 0 6886030002 2008 11 25 00 00 00 Modify 304 Clmbecetcton oe reg Ti Service Fig 2 2 4 Press the New device button in the frame Calibration procedure The window Worker ID is opened Note If you do not have an allocated worker id enter 0001 Perfusor Space 1 2 gb 2 15 Unit Diagnosis Calibration Worker ID Please insert data Worker ID 0001 Fig 2 3 Worker ID Please insert data Worker ID 0001 Serial Number 06058 DK Fig 2 4 Device on off Please wait until device is switched on Have you left the start up menus Device switches on Fig 2 5 2 16 5 Input your user number in the window
89. th the Claw type selection button 10 Press the blue connection key on the device after the drive head has moved to the end position 2 19 Unit Diagnosis Calibration HiBaSeD International Service Program File Extras Tools Update Help amp Perfusor Space Calibration cal update Serial number Disposable articles Modification data Operating data Tests Disconnect com3 gt uE 688E030002 AAA 2006 10 09 00 00 00 Perfusor Space 6058 Type of calibration C Complete recalibration Modification to the existing calibration DK Cancel Fig 2 9 2 20 11 In the frame Type of calibration you can choose between a complete or a partial calibration Select the desired calibration mode with the mouse pointer Note The following description is applicable to a complete and a partial calibration All possible calibrations are carried out one after the other if a complete calibration is selected Interrupting the calibration may trigger an alarm in the device Perfusor Space 1 2 gb Transfer eN Set up data Set up data is being stored Fig 2 10 Transfer i Disposable articles Disposable article table is being stored Fig 2 11 Transfer a Calibration data 3 Calibration data is being read from the pump Fig 2 12 Transfer a Calibration data i Default calibration data is being stored Fig 2 13 Perfuso
90. therapy relevant data 1 You are responsible for verification of the device settings Fig 3 55 3 42 12 Press the OK button when the window Confirmation is displayed 13 Enter your worker id in the window Worker ID Press the OK button to transmit the data to the device A message is displayed that a change of the device data may affect the patients 14 Exit the Service Program see Quit the Service Program pg 1 11 Perfusor Space 1 2 gb Disassembly Assembly Loudspeaker 1 Route the loudspeaker connection cable between the drive motor and ts connection wires see Fig 3 56 t S FORA FERS C Piston Brake WARNING PAY ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE THE BLADE IS SHARP AND MAY CAUSE INJURIES Note Pay attention to the light barrier components on the PCB underside when installing the piston brake PCB 1 Insert the syringe holder spring on the piston brake drive and fit the drive 2 Route the ribbon cable to the piston brake drive as shown in Fig 3 57 Perfusor Space 1 3 gb 3 43 Disassembly Assembly Fig 3 58 Fig 3 59 3 44 Drive Head 1 Insert the drive head PCB with the strain gauge vertically in the drive head cover Please note that the strain gauge must not get jammed in the guide Note The three strain gaug
91. tion The Most Important Error Modes The following list specifies the most important error modes and their clearance Note The device must be checked after every repair or service see Device Check m pg 2 9 1 The battery module discharges too fast The device was not used for a longer time The battery module was not discharged and charged at regular intervals O Discharge and charge battery module several times 1 Replace battery module Table 2 4 Perfusor Space 1 0 gb Device Check Unit Diagnosis Calibration 1 The device is inserted in a SpaceStation or UTS 2 UTS 3 connected to a SpaceControl 2 Remove the device UTS 4 3 Loosen all connections from the device UTS 4 4 Remove syringe and close syringe holder UTS 5 5 Plug service connector SP on connector P2 UTS 6 6 Connect power supply to the device via service All LEDs light up for a short moment UTS 7 TS 1 connector SP 7 The battery charge state and the mains connection UTS 8 is are displayed at the top left of the LC display without lighting 8 Switch on unit All LEDs light up from left yellow green blue UTS 9 15 9 A short deep and then a short high beep sound UTS 10 IER 10 The colour of the middle LED changes from green to UTS 11 TS 8 red then the LED goes out The yellow and the blue LED remain on for a short moment 11 The message Self tes
92. usor Space 1 1 gb Disassembly Assembly HiBaSeD International Service Program File Extras Tools Update Help El Em Perfusor Space Calibration Cal update Serial number Disposable articles Modification data Operating data Tests Disconnect com3 688E030002 lo 2006 10 09 00 00 00 6058 Select a data source to modify From device Accept or reject modified data Li ee Accepted data must be saved To device To file Show Print Fig 3 44 4 Select the desired file with the mouse pointer and press the ffnen Open button Look in Adiust O E PS_06058_28022007 INI Eigene Dateien Arbeitsplatz Netzwerkumgeb File name Ps 06058 28022007 INI Z ung Files of type INI File Y Perfusor Space 1 2 gb 3 37 Disassembly Assembly 5 Change to the tab IO and actuate the To device button HiBaSeD International Service Program Application Extras Tools Update Help E En Perfusor Space GC CAN USB 60000130 6886030002 2008 11 25 00 00 00 304 ON 0 Select a data source to modify From device From file Default Accept or reject modified data Accepted data must be saved To file Cance Print Calibration Modification data Disposable articles Cal update Serial number Operating data Tests Disconnect Name Rates KYO Other Status Options Time Alarms Display Service Therapy Bar code 10
93. ve the syringe holder with piston brake or the processor PCB while the device was opened see Calibration pg 2 14 Check the device to ensure safe functionality of the unit see Device Check pg 2 9 Depending on the work carried out the specific steps of the TSC must be performed see Technical Safety Check TSC pg 5 1 3 47 Disassembly Assembly Check List for Checks after Repair Visual Inspection Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Functional Inspection Cleanliness Completeness Damage and faults affecting safety Damage to and readability of the label Syringe Holder with Piston Brake Screw covers Connectors P2 and P3 The patient and housing leakage current of the Perfusor Space is caused exclusively by the operating voltage supply Power Supply SP or SpaceStation The Technical Safety Checks of the power supply SP drawing No M001 32 10 05 F04 or of the SpaceStation drawing No M690 00 00 46 F04 serve to check whether both limit values are met O Locking with second unit O Operating unit magnets O Battery compartment cover Switch on unit with power supply O Self test Indicator lamps LEDs Audible alarm Status display O O O O Lighting of syringe compartment Operation Syringe fastening Syringe recognition Infusion Staff call Bolus PCA lock

Service Manual Perfusor Space - 1.3

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