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Model 640 Series Indicators User Instructions

1. MODE 640 CONFIG 14330 1 0 mV V 40000 1b O CAP 200000 lb DIV 10 1b PRINT FORMAT G T N w Date Time CLOCK 24 HR DATE MM DD YY AUT LOC OFF AUT ACC OFF INPUT1 STD INPUT2 STD UPDATE 5 Hz AVERGE 30 FILTER ON CONST 2 WINDOW 0 ID AZT OFF STABLE 1 DIV RS232 BAUD 9600 DATA 8 PARITY NONE HAND NONE LAYOUT STD ENQR 5 AUTO OFF Factory Menu FAC SPN 99779 Model 640 Indicator Series User Instructions 21 Weighing Procedures Weighing Procedures This section covers the procedures for different weighing processes 3 1 Simple Weighing Establishing zero here is the same 1 Press ON as doing the calibration zero Display shows HELLO then the current weight value is displayed If unit is in AUTO LOC mode and L 2 Press G N and access gross mode is displayed to zero the scale press and hold the ZERO CLEAR key for two seconds 3 Remove all material from the scale and press ZERO CLEAR Live scale weight is displayed in the G N weighing mode 0 is displayed and the system is zeroed 3 2 Gross Tare Net GTN Weighing single tare example The same zero point established at For GTN weighing weighing net amounts follow these steps this point is the same calibration zero If a system is set at 20000 Ib 1 Press ON and a user tares at 18000 then the Display shows HELLO then the current weight value is displayed
2. vv MEM 001 MEM 002 MEM 100 Menu Navigation Moves right in the menu structure CNT 001 CNT 002 CNT 100 vv MEM 001 gt MEM 002 MEM 100 ACC 001 ACC 002 ACC 100 vy MEM 001 gt MEM 002 eee MEM 100 GIN Moves up in the menu structure Edit Edit Edit MEM 001 MEM 002 MEM 100 PRINT Selects displayed option and moves up down in Std menu structure at 0 ENGLISH SPANISH gt GERMAN gt FRENCH DANISH DUTCH y VOLUME gt SLEEP gt BKLGHT gt NATION gt REPORT Prints out current ENTER system configuration report minutes y on or H VV LEVEL gt TIMER vw ENTER 100 b gt 10 i 20 be 30 40 50 60 be 70 be 80 be 90 1 99 secs OFF gt LOW MEDIUM gt HIGH Figure 3 1 Menu Model 640 Indicator Series User Instructions 3 6 Manual Hold for Mobile Systems 3 6 Manual Hold for Mobile Systems The Model 640 has a manual hold using the HOLD MENU key to prevent a zero shift from occurring on any
3. 94446 25 To Print All Memory Channels 26 Manual Hold for Mobile Systems 27 Using Hold Mode for Maintaining Weight Overnight 27 Animal Weighing Using AUTO LOC Feature 4444459946 27 How to Set Up AUTO LOC ie 28 Model 640 Indicator Series User Instructions 5 Weighing Individual Animals with Standard Mode AUTO LOC 29 Weighing Individual Animals with Advanced Mode AUTO LOC 30 PUMI a nn delli aerea 31 Chapter 4 Test Menu 33 Test Menu Summary lisi ella 33 Access the Test Menu inni nia Riano 34 Test Menu Itemsi carrera ili LAI Ne RAI 34 VOLTS Input Voltage Lorraine aerea 34 LCD ECD Display test ua aLaaa 34 KEYPAD Keypad test quest latine led fail 35 AID Miew A to D co ntS liana net 35 SERIAL Testing Serial Ports 36 INPUT Testing the Input ss 36 SOFT Software PN version and revision 36 Chapter 5 Remote Displays and XM64 Remote Transmitter 38 Remote Displays lia tips tea lee ARL 38 XM64 Wireless Remote Transmitter 39 Chapter 6 Specifications 44 40 Chapter 7 Appendix Quick Programming Guide 545555555555555 42 How to
4. AVG TOT is displayed 10 Press the PRINT SELECT key The average weight of all accumulations is displayed 11 Press the PRINT SELECT key AVG TOT is displayed 12 Press the HOLD MENU key PRINT is displayed 13 Press the PRINT SELECT key The statistics printout is transferred to the TDM or printer device A sample is shown below 04 25 2006 14 20 26 TOTAL WEIGHT 1938370 lb AVG WEIGHT 44050 1b TOTAL COUNT 44 14 Press the G N key to return to A STAT Press G N key again to return to G N weighing mode 16 Model 640 Indicator Series User Instructions 2 3 Clearing Accumulators 2 3 Clearing Accumulators This section allows you to clear the accumulators 1 From the G N mode press and hold the HOLD MENU key for two Menu Navigation beeps 2 sec then release A LIST is displayed Moves right in the 2 Press the HOLD MENU key repeatedly until menu structure CLR ACC is displayed Press the PRINT SELECT key Moves up in the GIN menu structure NO is displayed x 4 Press the HOLD MENU key PRINT Selects displayed option YES is displayed Sn meses up down in 5 Pressthe PRINT SELECT key SELECT menu structure at WAIT is displayed while clearing then MEM CLR is briefly displayed then unit returns to the G N weighing mode 2 4 Viewing or Changing the Time The Model 640 has standard battery backed time and date features The time can be
5. only AOW AROME 2 Press G N to access the gross mode 2000 Ib before displaying upper dash lines for overcapacity Live scale weight is displayed in the G N weighing mode 3 Remove all material from the scale and press ZERO CLEAR If no TARE weight has been established pushing G N key shows NO TARE 4 Place material to be tared on the scale Weight of material is displayed 0 is displayed and the system is zeroed 5 Press the TARE key to tare the weight from the display 0 weight is displayed and the Net annunciator lights to indicate there is an active tare weight 6 Place the material to be weighed on the scale Net weight is displayed Remove the weighed material from the scale leaving the tared item Repeat steps 6 through 7 for each weighment using the same tare weight 9 To remove the tare weight press the G N key to return to gross weigh mode then press the ZERO CLEAR key The tare weight is removed and you can repeat this process to weigh more material with a different tare 22 Model 640 Indicator Series User Instructions 3 3 Loading or Unloading Consecutive Net Amounts 3 3 Loading or Unloading Consecutive Net Amounts This procedure allows the user to load unload a series of net amounts This procedure is ideal for TMR mixers weigh carts grain carts etc for viewing and recording net amounts of material loaded and unloaded 1 In gross mode press the ZERO CLEAR k
6. TEST is shown 5 Press HOLD MENU SEGMNT is displayed 6 Press the PRINT SELECT key Display performs a segment test 7 When test is completed SEGMNT is displayed 8 Press G N key to Return to LCd display 9 Press G N key to return to the G N weighing mode Model 640 Indicator Series User Instructions KEYPAD Keypad test AID View Test A to D counts This test allows testing of all active keys 1 From VOLTS press menu LCd is displayed 2 Press the HOLD MENU key repeatedly until KEYPAd is shown 3 Press the PRINT SELECT key HIT KEY is displayed briefly then NO KEY is shown if a key isn t being pressed Test the key by pressing it If it is working the corresponding key name will be displayed See table below Press the G N key G N is displayed Press the HOLD MENU key HOLD is displayed Press the ZERO CLEAR key ZERO is displayed Press the PRINT SELECT key PRINT is displayed Press the RM key RM is displayed Press the M key M is displayed 4 Press and hold the HOLD MENU key to return to KEYPAD 1 From VOLTS press menu LCd is displayed 2 Press HOLD MENU repeatedly until A d is shown 3 Press the PRINT SELECT key CNTS is shown 4 Press the PRINT SELECT key A D raw counts are shown 5 Press the PRINT SELECT key CNTS is shown 6 Press the HOLD MENU key mV V is shown 7 Press PRINT SELECT key The mV V value is shown 8 Press PRINT SELECT key
7. gt HIGH Figure 2 1 User Menu 14 Model 640 Indicator Series User Instructions 2 1 Editing The A LIST Menu Navigation G N PRINT SELECT E Moves right in the menu structure Moves up in the menu structure Selects displayed option and moves up down in menu structure at Below is a summary of the items in this menu followed by a comprehensive explanation of each item A LIST Used to edit the memory accumulator descriptions A STAT Used to access statistics of the memory accumulator channels CLR ACC Use this to clear accumulator channels TIME Use to set the time DATE Use to set the date VOLUME Use to set the volume of the audible key buzzer SLEEP Use to set the amount of inactive time before the indicator turns itself off BKLGHT Use to set the backlight brightness NATION Use to set the spelling of messages in the following English Spanish French German Dutch and Danish REPORT Use to print out indicator system configuration settings If the application requires alphanumeric channel names go through the memory channel list and edit their descriptions accordingly Example if you want to record grain cart loads from five different fields then create a list of FIELD1 FIELD2 FIELD3 Now the custom names of the memory channels can be used otherwise all memory channels will be the default descriptions of MEM 001 MEM 002
8. mV V is shown 9 Press HOLD MENU key A d TST is shown 10 Press PRINT SELECT key Counts PASS or FAIL is shown 11 Press PRINT SELECT key A d TST is shown 12 Press the G N key two times Returns to the G N weighing mode Model 640 Indicator Series User Instructions 35 Test Menu SERIAL Testing Serial Ports INPUT Testing the Input SOFT Software PN version and revision 36 From VOLTS press menu LCd is displayed Press HOLD MENU repeatedly until SERIAL is shown Press the PRINT SELECT key and NOLOOP is displayed Short the XMT to RCV and LOOP will be displayed Press PRINT SELECT and SERIAL is displayed Press the G N key Returns to the G N weighing mode From VOLTS press menu LCd is displayed Press HOLD MENU repeatedly until INPUT is shown Press the PRINT SELECT key and INPUT is displayed Press the PRINT SELECT key and OPEN or CLOSED is displayed Press the PRINT SELECT key INPUT is displayed Press G N to return to G N weighing mode From VOLTS press menu LCd is displayed Press HOLD MENU repeatedly until SOFT is shown Press PRINT SELECT and PART is displayed This stands for the part number for the software Press PRINT SELECT and 60259 is displayed This is the software part number Press the GN or PRINT SELECT key PART is displayed Press HOLD MENU and DASH is displayed Press PRINT SELECT and 0010
9. 2007 11 12 17 CHANNEL 1 NAME MEM 001 ACCUM WEIGHT 1000000 1b ACCUM COUNT 20 ACCUM AVERAGE 50000 1b The indicator automatically returns to the gross weighing mode 25 Weighing Procedures To Print All Memory Channels The indicator will only print out memory channels that have accumulated weight amounts 26 1 Press RM Latest memory channel is displayed 2 Press PRINT SELECT for 2 beeps 2 secs PR ALL is momentarily displayed and information is transmited 3 Indicator returns to gross weighing mode Mem channel printout 04 25 2006 14 17 19 MEM CH COUNT AVG WT TOTAL FIELDI 18 29980 lb 539550 15 FIELD2 14 51390 lb 719390 lb CUSTOM 12 56620 lb 679430 1b TOTAL 44 44050 1b 1938370 lb GROSS gt A LIST gt A STAT gt CLR ACC gt TIME gt DATE F no feo ves finns Eee Eos Ib kg WT TOT F gt CNT TOT gt AVG TOT PRINT Total Total Total Prints Weight Count Average Stats EDIT ACC WT gt COUNT gt AVG WT gt PRINT ls MEM 001 MEM 002 MEM 100 Prints RM1 Prints RM2 Prints RM100 weight weight weight MEM 001 MEM 002 MEM 100 t AVG 001 AVG 002 AVG 100
10. IL Y A REMPLACEMENT INCORRECT DE LA BATTERIE REMPLACER UNIQUEMENT AVEC UNE BATTERIE DU MEME TYPE OU D UN TYPE EQUIVALENT RECOMMANDE PAR LE CONSTRUCTEUR METTRE AU REBUT LES BATTERIES USAGEES CONFORMEMENT AUX INSTRUCTIONS DU FABRICANT CAUTION THE POWER SUPPLY CORD IS USED AS THE MAIN DISCONNECT DEVICE ENSURE THAT THE SOCKET OUTLET IS LOCATED INSTALLED NEAR THE EQUIPMENT AND IS EASILY ACCESSIBLE ATTENTION LE CORDON D ALIMENTATION EST UTILISE COMME INTERRUPTEUR GENERAL LA PRISE DE COURANT DOIT ETRE SITUEE OU INSTALLEE A PROXIMITE DE L EQUIPEMENT ET ETRE FACILE D ACC S Model 640 Indicator User Instructions Contents page Chapter 1 Introductions trust ne pla Ri ee RH A tn 7 Front Panel ic x ennuis SE 7 Key Descriptions 23 2 tren ann antenne tade iaia 7 ANMUNCIALONS oriasi eiiiai ai aA aAA a a AAA TEA ANAE A ANE 8 Display Messag s cirine a A Lidia dii 9 Numeric Entry Procedure sise 9 Getting Started ii i lai NENTEN 10 Mounting the Model 640 u 4 5444445984 10 Gable CONNGCUONS 11 Model 640 and 640XL Bottom Panels 55444559509 11 Model 640M Lower Connector Options 55 4 55555445 12 Connector Pin Descriptions 13 Chapter 2 User Menu inisio a o Leni ia deities 14 Edina The ALIST afraid iaia 1
11. Model 640 1 If indicator shows either upper or lower dashes on the display press ZERO CLEAR when the scale is empty to establish a zero weight readings Model 640 Indicator Series User Instructions 49 Appendix Troubleshooting If the unit still does not zero then it is most likely a problem with a weigh bar Plug one weigh bar in at a time and press the ZERO CLEAR key and when a weigh bar is found that will not zero from the under or overcapacity screen then it is probably a defective weigh bar Check for cable damage and fix or replace weigh bar or sensor as needed or repair immediately 8 4 Inaccurate Weight Readings 1 Please check and reference Appendix X Quick Programming Guide and see if the Configuration Code Number CCN is properly entered for the scale application If not known please consult dealer or distributor of final OEM product for assistance 2 If Configuration Code Number CCN is entered properly do a visual inspection of the scale system and check for Cable Damage to Weigh Bar cables or junction box cable e Make sure the supporting structure and weighing structure do not touch at any other point except at the weigh bars 3 Next if the scale is still not weighing properly check for faulty weigh bars as follows e Position a person or heavy object on the scale system above each weigh bar one weigh bar at a time and compare the weight readings All the readings should be nearly identical
12. Model 640 XL or the RD40XL This option lets the user tare and access net amounts from a remote location usually a front end loader Reference Loading Unloading Net Amounts XM64 Transmitter on page 23 The XM64 can also be configured to simulate any of the seven active keys See the Service Manual for instructions XM64 Model 640 Indicator Series User Instructions 39 Specifications Specifications Power Enclosure Display Display Rate Unit of Measure Excitation Analog Range Annunciators Operational Keys Capacity Range Increment Sizes Internal Resolution AID Conversion Rate Zero Tracking Time and Date 40 10 17 VDC 55mA four weigh bar load backlight off 270 mA four weigh bar load backlight Optional 115VAC 12VDC converter Water and dust resistant Structural Polycarbonate 8 7 H x 10 5 W x 6 0 D 6 digit 14 segment alpha numeric LED green yellow backlight Ten adjustable brightness levels Model 640 1 1 inch 28mm Model 640XL 2 0 inch 50 8 mm Selectable 1 2 or 5 times second 5 or kg 5 volts drives ten 350 ohm weigh bars 0 5 mv v to 10 mv v lb kg Auto Motion Gross and Net ON OFF RM M TARE G N HOLD MENU PRINT SELECT ZERO CLEAR audible key feedback 999 999 Ib kg with decimal down to 2 places Multiples and sub multiples of 1 2 5 01 up to 500 32 212 260 counts per mv v per second 60 times second Off 0 5 1 2 3
13. N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed Moves right in the 2 Press the HOLD MENU key repeatedly until menu structure NATION is displayed 3 Press the PRINT SELECT key Current setting is displayed Menu Navigation Moves up in the GIN menu structure 4 Use the HOLD MENU keys and scroll to the proper language selection PRINT Selects displayed option A and moves up down in Proper selection is shown ay OU Structure at 5 Press the PRINT SELECT key to accept displayed choice NATION is displayed 6 Press the G N key Returns to the G N mode 2 10 Printing a Configuration Report 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed 2 Press the HOLD MENU key repeatedly until REPORT is displayed 3 Press the PRINT SELECT key A configuration report on the current status of your indicator is output through the RS 232 port to your connected device 20 Model 640 Indicator Series User Instructions 2 7 Entering Viewing the Sleep Parameter 4 Press the G N key Returns to the G N mode A sample report is shown below System Configuration Settings 04 25 2006 11 29 00 PART 60259 0026 REV X35 VOLUME HIGH SLEEP TIMER OFF BKLGHT ON LEVEL 100 NATION ENGLSH
14. Pin w RS232 amp RD40 XL 40XLbotPon 2 RS 232 2 Pin Power Input 12VDC RD40 XL 5 Pin w o J Box 640 XL INDICATOR AMP 4 Pin w RS232 amp RD40 XL O O O O Ga0xLbouPan 3 RS 232 4 Pin Power Input RD40 XL 4 Pin AMP J Box 12 VDC 640 XL INDICATOR SINGLE 5 Pin w RS232 amp RD40 XL O Q 2 Pin Power Input RD40 XL 12VDC SINGLE 5 Pin J Box Model 640 Indicator Series User Instructions 11 Introduction Model 640M Lower Connector Options 12 640M INDICATOR Single 5 Pin w RS232 amp RD40RF Vie Antenna RS 232 2 Pin Power Input 5 Pin J Box 12VDC 640M INDICATOR Single 5 Pin w RS232 amp RD40 or RD40XL gF RD40 XL 2 Pin Power Input RS 232 5 Pin J Box 12VDC 640M INDICATOR AMP 4 Pin w RS232 amp RD40RF CL H Antenna 4 Pin Power Input 4 Pin AMP J Box 12 VDC 640M INDICATOR AMP 4 Pin w RS232 amp RD40RF or RD40XL RD40 XL RS 232 4 Pin Power Input 4 Pin AMP J Box 12 VDC 640M INDICATOR 2 WIB 5 Pin w RS232 i Pil RS 232 2 Weigh Bar 2 De ES Alley or Chute Weigh Model 640 Indicator Se
15. To enter a number of 5230 1 Atthe data entry screen press the RM key several times until 5 is displayed 2 Press the HOLD MENU key and 5_ is displayed 3 Press the RM key several times until 52 is displayed 4 Repeatprocess until 5230 is shown Model 640 Indicator Series User Instructions Introduction 1 4 1 5 Getting Started Before using your new Model 640 indicator please verify that everything has been properly connected Reference Cable Connections on page 11 e If you are mounting the indicator see the next section Mounting the Model 640 e check the scale system to ensure proper units are set Ib kg e verify the system is weighing properly Do this by following these steps 1 Inthe gross weighing mode zero the indicator by pressing the ZERO CLEAR key 2 Stand on the scale and note the scale reading If the weight reading is correct your system is working properly and you can continue with operation of the system If the weight reading is not correct read through Appendix Quick Programming Guide on page 42 This will tell you how to access the SETUP menu to change the Configuration Code Number CCN This should get your system up and running properly If you have further problems call your local dealer or Avery Weigh Tronix Mounting the Model 640 10 The Model 640 mounts on a quick detach bracket Weld or bolt the quick detach bracket into place as follows 1
16. configured for 24 hour or 12 hour clock for printouts in the 640 menu but must always be entered first as 24 hr entry 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed 2 Press the HOLD MENU key repeatedly until TIME is displayed 3 Press PRINT SELECT and Current time is shown ticking 4 Press PRINT SELECT to accept displayed time Numeric Entry Procedure TIME is displayed a Press this key to enter a value OR on the screen and increment the value being entered To change time use the numeric entry procedure to enter HHMMSS N and press PRINT SELECT to accept TIME is displayed Press this key to decrement the numeric value being entered 5 Press the G N key Returns to the G N mode A Press this key to move the numeric entry cursor one position to the right Model 640 Indicator Series User Instructions 17 User Menu 2 5 Viewing or Changing the Date Numeric Entry Procedure es Press this key to enter a value on the screen and increment the value being entered a Press this key to decrement Press this key to move the numeric entry cursor one position to the right the numeric value being entered The indicator has battery backed time and date standard The date can be entered as follows 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec th
17. is displayed This is the software dash number Press the GN or PRINT SELECT key Model 640 Indicator Series User Instructions 10 11 12 Model 640 Indicator Series User Instructions DASH is displayed Press HOLD MENU and REV is displayed This is the software revision number Press PRINT SELECT and Rev A is displayed for example This is the software revision level Press the GN or PRINT SELECT key REV is displayed Press GN key twice to return to the G N weighing mode 37 Remote Displays and XM64 Remote Transmitter Remote Displays and XM64 Remote Transmitter 5 1 Remote Displays The RD40 XL RF are remote displays that are compatible with the Model 640 indicators See the photos below An RD40 output option is required on the Model 640 for interfacing The interface cable plugs directly into the bottom of the Model 640 Any data displayed on the Model 640 is also displayed on the RD40 Avery Weigh Tronix RD40XL remote display XM64 optional RD40 remote display mirror mount 38 Model 640 Indicator Series User Instructions The RD40RF is a wireless remote display which allows full control of the Model 640 from the seven keys on the RD40RF This is ideal for feed rooms and front end loaders Avery Weigh Tronix RD4ORF remote display wireless 5 2 XM64 Wireless Remote Transmitter An optional radio remote transmitter XM64 and receiver can be installed in either the
18. is in a state of overcapacity or analog input is too high LOWER DASHES Indicator is in a state of undercapacity or analog input is too low Displayed when you press the G N key and there is no tare weight established Indicator is transmitting data Appears after pressing the print key for a second Alternates on the display between current mode and LO BAT when input voltage is between 9 10 volts Used when moving a portable system XXXX weigh value Displayed when the indicator is in AUTO LOC mode and has locked on a weight Displayed when weight input exceeds 8 mV V Displayed when weight input exceeds 8 mV V Is shown on the display prior to shutting the indicator off after the sleep timer has expired or when you press the ON OFF key 10 seconds before sleep timer shutdown the alarm beeps several times Displayed when attempting to access too large of a numeric entry OR memory channel number greater than 100 Numeric Entry Procedure Press this key to enter a value on the screen and increment the value being entered 53 Press this key to decrement Press this key to move the numeric entry cursor one position to the right Ss the numeric value being entered Anytime you need to enter numeric values use the keys as described below The note at left will appear throughout areas of the manual to remind you of the key presses needed to enter numbers EXAMPLE
19. the HOLD MENU key MIN WT is displayed This is where you set the minimum weight that must be on the scale to activate the AUTO LOC feature This prevents smaller weights from locking on the display See example at left To set the minimum weight press the PRINT SELECT key Use the numeric entry procedure to enter the minimum weight value When the value is entered press the PRINT SELECT key to accept it and MIN WT is displayed Press the HOLD MENU key Model 640 Indicator Series User Instructions Weighing Individual Animals with Standard Mode AUTO LOC 3 6 Manual Hold for Mobile Systems REL TOL is displayed This is the release tolerance This iset in steps 11 and 12 which must be removed from the scale before the AUTO LOC resets See example in the left margin of page 28 14 Press the PRINT SELECT key Use the numeric entry procedure to enter the release tolerance in percentage of the minimum weight 15 When the value is entered press the PRINT SELECT key to accept it and Your choice is selected and REL TOL is displayed You can exit the menu and return to normal weighing mode by repeatedly pressing the G N key If during operation the AUTO LOC feature seems very slow this can be due to excessive weight fluctuations In this case you can access the Setup menu and increase the FILTER CONSTANT parameter until it works properly Reference How to Configure Filtering on page 47 for instructions on ad
20. the Scale is Weighing Properly 1 Zero the indicator by pressing the ZERO CLEAR key from the gross mode 2 Stand on the scale system and note the scale reading If the weight reading is correct your system is working properly and you can continue with operation of the system If the weight reading is not correct read through this Appendix This will tell you how to access the SETUP menu to change the Configuration Code Number CCN This should get your system up and running properly If you have further problems call your local dealer or Avery Weigh Tronix To Access the Setup Menu Follow these steps to access the Setup menu 640 1 From the G N mode press and hold the HOLD MENU key for three Numeric Entry Procedure beeps 3 seconds then release 5 a SET PAS is displayed Press this key to enter a value ch the screen and Increment 2 Use the numeric entry procedure described at left to enter the e value being entered password 640 Press PRINT SELECT to accept it 640 is shown Press this key to decrement the numeric value being entered 3 Press PRINT SELECT once more CONFIG is displayed Continue with the next section for instructions on finding and entering the correct Configuration Code Press this key to move the numeric entry cursor ane Number CCN for your indicator position to the right 4 42 Model 640 Indicator Series User Instru
21. 5 10 divisions Battery backed up real time clock Model 640 Indicator Series User Instructions RS 232 port RD40 XL Port RF Port TTL Inputs Environment Weight Agencies Optional bidirectional RS 232 port AMP 8 pin circular connector Response to ASCII character inputs Baud rates 1200 115200 Xon Xoff Parity selectable 7 8 data bits Proprietary RD40 XL protocol required To Interface to RD40 or RD40XL 9 pin AMP circular connector 80211B 2 4 GHz WIPORT required to interface to the wireless RD40RF XM64 transmitter programmable inputs Option on 640 or from RD40XL RM M TARE G N HOLD PRINT or ZERO CLEAR 20 to 140 degrees F 29 to 60 degrees C 5 2 15 2 4 kg 7 2 lb 3 3 kg shipping weight FCC Class CE marked Model 640 Indicator Series User Instructions 41 Appendix Quick Programming Guide Appendix Quick Programming Guide In most cases your Avery Weigh Tronix Model 640 arrives from your dealer or distributor preprogrammed with a Configuration Code Number CCN that sets the Model 640 to work and weigh properly with the appropriate scale system whether it is a TMR mixer grain cart livestock scale weigh cart platform scale bin scale or all other applications Before beginning to use the new Model 640 scale system please verify the system has been programmed correctly and is weighing properly and it is configured for the proper unit of measure 7 1 How to Verify
22. 5 Accessing the Accumulator Statistics 16 Cl aning Accumulators ei ait EE 17 Viewing or Changing the Time 5 17 Viewing or Changing the Date 18 Entering Viewing the Audible Keypad Setting 55 55 18 Entering Viewing the Sleep Parameter 5545954544 19 Setting the Backlight Operation i 19 Entering Viewing the Language Selection Not currently functioning 20 Printing a Configuration Report 4 rnent 20 Chapter 3 Weighing Procedures 44 8 22 Simple Wgh ics secs cca enel dei ea 22 Gross Tare Net GTN Weighing single tare example 22 Loading or Unloading Consecutive Net Amounts 23 Loading Unloading Net Amounts XM64 Transmitter 23 Using Memory Channels to Accumulate eee eeteeeeeetetteeeeeettaeeeeeeenea 24 Editing Memory Channel List 24 Accessing Memory Channels 24 Using Memory Channels to Accumulate i 24 Clearing the Accumulators ii 25 To Clear a Specific Memory Channel 25 To Print an Individual Memory Channel
23. Choose a mounting location that is e convenient for operation of the indicator and protected from moving parts or from other moving machinery 2 Hold the indicator at the proposed mounting location and verify that the display is legible and the controls accessible 3 Positioning the quick detach bracket with the wider end at the top mark the desired mounting location If bolting use the quick detach bracket as a template and mark and drill holes 4 Weld or bolt the quick detach bracket at the appropriate location If bolting use double nuts or self locking nuts to protect both indicator and machinery 5 Insert the indicator bracket into the quick detach bracket and push it down into place 6 For mobile applications wrap and twist a strong wire around the indicator bracket and the quick detach bracket through the slotted hole provided to stabilize the mounting See the illustration below Mounting Wire surface Quick detach bracket Indicator bracket Indicator top view Model 640 Indicator Series User Instructions 1 6 Cable Connections 1 6 Cable Connections Below are illustrations to help you make the proper connections to the different versions of the Model 640 Model 640 and 640XL Bottom Panels 640 XL INDICATOR 4 W B 5 Pin w RS232 amp RD40 XL F G40xLbotPon 1 2 Pin Power Input RD40 XL 12VDC 5 Pin w o J Box 640 XL INDICATOR 4 W B 5
24. Code Number After several attempts at a code number if the scale still does not weigh properly please consider the following e Contact your dealer or distributor where the scale was purchased e Access the Avery Weigh Tronix website at www agscales com for more debugging tips e Contact the Avery Weigh Tronix service department at 1 800 458 7062 for assistance The Model 640 will work with any brand of strain gage based weigh bar or load cell Once the system is installed the Model 640 will then need to be calibrated This can be accomplished by placing a known weight on the scale and then calculating the sensitivity output based on information from the weigh bar or load cell that can be directly entered into the indicator In the case of other brands other than Avery Weigh Tronix two configuration code numbers must be entered into the Model 640 Configuration Code Number e Custom Calibration Number As discussed previously the Configuration Code Number for a custom setting can be derived by referencing Figures 7 1 through 7 3 to determine the Configuration Code Number and using codes 97XXX through 99XXX then a CUSTOM CALIBRATION number will need to be calculated Enter the Configuration number that comes closest to how the scale needs to be configured Now a Custom Calibration Number needs to be calculated This can be derived by two methods either get the information from the weigh bars that are being use as shown here Ex
25. D MENU key for two beeps 2 sec then release A LIST is displayed 2 Press the HOLD MENU key repeatedly until BKLGHT is displayed 3 Press the PRINT SELECT key Current setting is displayed ON or OFF 4 Press the HOLD MENU key to toggle between the two settings Press PRINT SELECT when your choice is displayed If you choose ON LEVEL is displayed Use this to set the illumination level of the backlight 10 to 100 5 Press the PRINT SELECT key to access the level Current setting is displayed 100 is default value 6 Scroll through the choices by repeatedly pressing the HOLD MENU key Press PRINT SELECT when your choice is displayed LEVEL is displayed Model 640 Indicator Series User Instructions 19 User Menu 7 Press the HOLD MENU TIMER is displayed Use this to set the amount of time which must pass with no scale or indicator activity before the unit shuts down the backlight for power saving 8 Press the PRINT SELECT key to access the timer function Current setting is displayed 9 Use the numeric entry procedure to enter a choice in seconds 0 99 Press PRINT SELECT to accept your choice TIMER is displayed 10 Press G N key twice BKLGHT is displayed 11 Press the G N key Indicator returns to the G N mode 2 9 Entering Viewing the Language Selection Not currently functioning The Model 640 has a selectable language for the displayed messages and reports 1 From the G
26. GTN CSV G w TD CSV GTN w TD Displayed Wt Displayed Wt w TD The fourth digit of the CCN is found in Figure 7 3 Figure 7 3 Table for 5th CCN Digit Auto Loc Auto Acc Once you have your five digit number enter it as follows 1 From CONFIG press PRINT SELECT Current code number is shown 2 Use the numeric entry procedure to enter the new number and press the PRINT SELECT key when finished CONFIG is shown 3 Press the G N key Indicator returns to the G N weighing mode Model 640 Indicator Series User Instructions Configuration Code Numbers for Common applications Configuring the Model 640 for Other Brand Weigh Bars and Loadcells TMR MIXERS 2 1 8 inch calibration weigh bar 20 000 5 5 5230 2 inch calibration weigh bar 200 000 x 10 9330 2 1 4D calibration weigh bar 200 000 x 10 Ib 7330 CC 30 Compression Cell 200 000 x 10 Ib 14330 GRAIN CARTS 2 1 4D calibration weigh bar 200 000 x 20 Ib 7430 CC 30 Compression Cell 200 000 x 20 Ib 14430 LIVESTOCK 2 1 8 inch calibration weigh bar 20 000 x 1 Ib 5030 Chute Weigh System 20 000 x 1 Ib 15030 Alley Weigh System 2 000 x 1 Ib 13330 If it is impossible to know exactly which weigh bars are on the scale system try one of the recommended Configuration Code Numbers and keep entering code numbers until the scale appears to be weighing properly See section below entitled Entering A New Configuration
27. K x 500 4 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 CC20 CC30 Alley Weigh 20K x1 20K x 2 20K x 5 200K x 10 20K x 1 200K x 20 20K x 2 200K x 50 20K x 5 CC30 3 200K x 10 200K x 20 200K x 50 Chute Weigh CC 50 200K x 10 200K x 20 200K x 50 200K x 10 200K x 100 200K x 20 200K x 200 200K x 50 200K x 500 SPARE 20K x 1 20K x 2 20K x5 200K x 10 200K x 20 200K x 50 1 digi 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 1 POLY DIGI 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x50 1 7 8 2 DIGI 20K x 1 20K x 2 20K x5 200K x 10 200K x 20 200K x 50 2 1 8 2 1 2 2 7 8 3 3 4 DIGI Custom Setting 20K x 1 200 x 0 01 20K x 2 200 x 0 02 20K x 5 200 x 0 05 200K x 10 2K x 0 1 200K x 20 2K x 0 2 200K x 50 2K x 0 5 Custom Setting 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 Custom Setting 3rd Digit 200K x 100 Model 640 Indicator Series User Instructions 200K x 200 200K x 500 43 Appendix Quick Programming Guide If attempting to enter an invalid number display will show CAN t and return to CONFIG 44 The third digit of the CCN is found in Figure 7 2 Figure 7 2 Table for 4th CCN Digit Print Formats G GTN 6 TD GTNWTD STD CSV G CSV
28. Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada European Countries WARNING This is a Class A product In a domestic environment this product may cause radio interference in which the user may be required to take adequate measures Caution CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS ATTENTION IL Y A DANGER D EXPLOSION S
29. T P MEM 001 gt MEM 002 MEM 100 Prints RM1 Prints RM2 Prints RM100 weight weight weight MEM 001 gt MEM 002 MEM 100 t AVG 001 AVG 002 AVG 100 MEM 001 gt MEM 002 MEM 100 Menu Navigation CNT 001 CNT 002 CNT 100 E y Moves right in the MEM 001 gt MEM 002 eee MEM 100 menu structure ACC 001 ACC 002 ACC 100 vy M in th MEM 001 gt MEM 002 ee MEM 100 G N oves 3 111716 3 4 menu structure Edit Edit Edit di MEM 001 MEM 002 MEM 100 PRINT Selects displayed option and moves up down in SELECT menu structure at 0 VOLUME gt SLEEP BKLGHT gt NATION gt REPORT Prints out current system configuration report minutes ENGLISH gt SPANISH GERMAN gt FRENCH gt DANISH DUTCH ON gt OFF YY LEVEL gt TIMER ENTER 100 b gt 10 20 30 H gt 40 gt 50 60 70 80 90 1 99 secs OFF gt LOW gt MEDIUM
30. User Menu on page 14 of this manual Press this key to send data to an attached data collection device printer TDM or computer This key is also used to move down in the menu structure Press this key to access a memory channel so the indicator is ready for accumulations into that channel Also use this key to increment numbers during the numeric entry procedure Press this key to accumulate weights Also use this key to decrement numbers during the numeric entry procedure The Model 640 uses six triangle annunciators for Lb kg G N Net Auto and Motion G N Indicates the unit is in the gross net weighing mode NET Indicates the unit is in the net weighing mode MOTION Displayed when there is scale motion This is based off the stability window parameters See the Service Manual Lb Indicates the unit is weighing in pounds AUTO Displayed if the unit is programmed for AUTO LOC AUTO LOC is used in animal weighing applications Reference Animal Weighing Using AUTO LOC Feature on page 27 Kg Indicates the unit is weighing in kilograms Model 640 Indicator Series User Instructions 1 2 Display Messages 1 2 Display Messages Following are the messages that may appear on the display and what they mean Message HELLO NO TARE PRINT LO BAT HOLD L XXXX RANGE RANGE SHTDWN CAN T 1 3 Numeric Entry Procedure Meaning Message displayed on power up sequence for 3 seconds UPPER DASHES Indicator
31. Verify the Scale is Weighing Properly 4445555569 42 To Access the Setup Menu 640 42 CONFIG Finding and Entering a Configuration Code Number 43 Configuration Code Numbers for Common applications 45 Configuring the Model 640 for Other Brand Weigh Bars and Loadcells 45 Viewing Entering a Custom Calibration Number 46 How to Configure Filtering ss 47 Chapter 8 Appendix Troubleshooting 48 Power ON Problems tra aa 8 ance 48 Indicator RANGE Problem 49 Indicator Over or Under Capacity Problem 5555 49 Inaccurate Weight Readings 8 50 Drifting Weight Readings EEEE AN A ER TEE 50 Loss of Data Time amp Date or Memory channels 4455 4554 9994955565 50 How to Get Service Repairs ss 51 Model 640 Indicator Series User Instructions Introduction Included in this manual are the This manual covers the information you need to operate your Model 640 640XL 640M Avery Weigh Tronix Model 640 indicator and remote display products indicators and the RD40XL RD40 and RD40RF remote displays Major sections of this manual are nu
32. X 300 Ib 3 Remove the animal L WWWW is shown 4 Repeat steps 2 and 3 After weight starts rising and goes beyond the MIN WT the scale will briefly show actual weight before triggering a new auto locked weight 30 Model 640 Indicator Series User Instructions 3 9 Printing 3 9 Printing Press the PRINT key from G N mode to print the currently configured print format 0 9 formats The default print format is 3 To use any of the other nine formats see the Service Manual on how to select formats by changing the configuration code number CCN Format 0 Format 1 WW 85 225818 15 T 18 Ib H 16666 1b Format 2 84 26 2086 83 82 47 G 22 18 1b VAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVATAN Format 3 default G4 26 2006 85 8 47 G 22818 lb T i i 1h Mi 1666 1b Format 4 32816 Ib Model 640 Indicator Series User Instructions 31 Weighing Procedures 32 Format 5 22616 lb 16818 15 16666 1b Format 6 B4 26 2006 82 82 47 32010 1b Format 7 04 26 2006 03 02 47 32010 lb 16010 1b 1688 1b Format 8 H isoa 1b Format 9 84 26 2806 85 82 47 Mi 16 15 Model 640 Indicator Series User Instructions Te
33. ample 1 Need to calibrate to 4 weigh bars with the following information 1 weigh bar 2 0 mV V 5 000 Ib Therefore 4 weigh bars would be 2 0 mV V 20 000 Ib for the system Model 640 Indicator Series User Instructions 45 Appendix Quick Programming Guide Viewing Entering a Custom Calibration Number You cannot access the CUSTOM number until the CCN starting with 97XXX through 99XXX has been entered 46 CUSTOM calibration number needs to be weight value at 4mV V or 4 000 Ib OR The other method is to first enter in the Configuration Code Number 97XXX through 99XXX and then place a known weight on the scale Record that weight and then figure the scale factor difference from the known weight and the displayed weight Then this factor needs to be multiplied by the current CUSTOM number to calculate the new CUSTOM number Example 2 Current CUSTOM configuration Code 4000 To access CUSTOM numer reference the next section Viewing Entering a Custom Calibration Number Known Weight Applied 15 000 M640 Displayed Weight 10 000 Known Weight Displayed Weight 1 5000 New CUSTOM Current CUSTOM x Calibration Factor 6000 4000 x 1 5 Therefore go to the CUSTOM CALIBRATION setting in the SETUP menu and change as needed EXAMPLE System capacity of 2 mV v at 20000 Ib or 4 mv v 4000 Ib The custom number as stated would be the weight value at 0 4 mv v or as in this example 4000 Ib 1 From the CONFIG displa
34. ctions CONFIG Finding and Entering a Configuration Code Number This section shows you how to find and enter a Configuration Code Number CCN that sets ups the indicator for the type of weigh bar capacity increment print format 0 9 units and AUTO LOC Example 20 000 x 5 Ib 2 1 8 calibration print format 3 therefore code 05233 The Model 640 indicator is precalibrated at Avery Weigh tronix with appropriate code number specified by the OEM or leaves with a factory calibration number of 18033 The following tables show how to establish a configuration code number to configure the Model 640 indicator Find the specs which match your system to find the appropriate code number Find the first and second digits of the CCN in Figure 7 1 Figure 7 1 Table for 1st 2nd and 3rd CCN Digits CALIBRATION SIZE CAPACITY x INCREMENT SIZE 200 x 0 01 200 x 0 02 200 x 0 05 2K x 0 1 20K x 1 2K x 0 2 20K x 2 2K x 0 5 20K x 5 20K x 1 20K x 2 20K x 5 200K x 10 200K x 10 200K x 20 200K x 20 200K x 50 200K x 50 200K x 10 200K x 20 200K x 50 2 1 4D 20K x 1 20K x 2 20K x5 200K x 10 200K x 10 200K x 20 200K x 20 200K x 50 200K x 50 2 1 4D P 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 2 1 2 3 1 8 20K x 1 200K x 10 20K x 2 200K x 20 20K x 5 200K x 50 200K x 10 200K x 100 200K x 20 200K x 200 200K x 50 200
35. djust the filtering on your Model 640 to counteract excessive movement or vibration on the scale system follow these steps to access the FILTER menu item of the Setup menu and make needed changes 1 Access the Setup menu from the G N mode To do so press and hold the HOLD MENU key for three beeps 3 seconds then release SET PAS is displayed 2 Use the numeric entry procedure see note at left to enter the password 640 Press PRINT SELECT to accept it 640 is shown 3 Press PRINT SELECT once more CONFIG is displayed 4 Repeatedly press the HOLD MENU key until FILTER is displayed There are two parts to filtering Constant and Window How to set these is explained below How they affect weighing is explained in the Filtering note in the left column 5 Press the PRINT SELECT key twice The current CONSTANT value is shown Press the HOLD MENU key to increase the value Increasing this value causes the the indicator to ignore increasing amounts of weight change on the scale This means small changes can be ignored at a relatively small Constant value To filter larger changes out choose a larger Constant value Choices are OFF to 10 Default 2 6 When the value you want to try is displayed press the PRINT SELECT key Your choice is selected and CONST is displayed 7 Press the HOLD MENU key WINDOW is displayed This is where you will set the threshold window of the filter parameter You can enter 0 to f
36. e Avery Weigh Tronix SCALES FOR AGRIBUSINESS Model 640 Series Indicators Model 640XL Model 640M Model 640 Model 640 User Instructions ENGLISH 43108 0019 Issue AD February 2008 Model 640 Indicator User Instructions Model 640 Indicator User Instructions Avery Weigh Tronix LLC 2006 All rights reserved The information contained herein is the property of Avery Weigh Tronix Inc and is supplied without liability for errors or omissions No part may be reproduced or used except as authorized by contract or other written permission The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied Avery Weigh Tronix is a trading name of Weigh Tronix Inc Trademarks and acknowledgements Avery Weigh Tronix Avery Berkel Dillon NCI and Salter Brecknell are registered trademarks in certain jurisdictions All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders IMPORTANT When programming or configuring the equipment you must ensure that you comply with all relevant standards and legislation The example settings given in this book may not be legal for trade with the public Declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC
37. en release A LIST is displayed Press the HOLD MENU key repeatedly until dATE is shown Press the PRINT SELECT key MMddYY lb or ddMMYY kg is displayed momentarily then current date setting is shown Use the numeric entry procedure to enter the date See note at left lb enter MMddYY kg enter ddMMYY Press the PRINT SELECT key to accept the displayed date dATE is shown Press the GIN key Indicator returns to the G N mode 2 6 Entering Viewing the Audible Keypad Setting 18 The Model 640 keys have audible feedback that can be configured for off low medium or high Default is high 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed Press the HOLD MENU key repeatedly until VOLUME is displayed Press the PRINT SELECT key Current setting is shown Press HOLD MENU repeatedly until appropriate setting is shown then press PRINT SELECT VOLUME is displayed Press the G N key Returns to the G N weighing mode Model 640 Indicator Series User Instructions 2 7 Entering Viewing the Sleep Parameter 2 7 Entering Viewing the Sleep Parameter Numeric Entry Procedure Press this key to enter a value on the screen and increment the value being entered Press this key to decrement the numeric value being entered Press this key to move the numeric entry cursor one po
38. enu 4 2 Access the Test Menu Numeric Entry Procedure Press this key to enter a value on the screen and increment the value being entered Press this key to decrement the numeric value being entered Press this key to move the numeric entry cursor one position to the right n 4 3 Test Menu Items D gt 4 a To access the Test menu follow these steps 1 From the G N mode press and hold the HOLD MENU key for three beeps 3 seconds then release SET PAS is displayed 2 Use the numeric entry procedure and enter the password 111 111 is displayed 3 Press the PRINT SELECT key VOLTS the first menu item is displayed VOLTS Input voltage LCD LCD Display test Menu Navigation Moves right in the menu structure Moves up in the GIN menu structure PRINT Selects displayed option and moves up down in menu structure at A 34 This allows a user to check the voltage coming into the indicator 1 Access the test menu VOLTS is displayed 2 Press the PRINT SELECT key and Current voltage is displayed 3 Press the G N key to return to the G N weighing mode Use this to perform a self test on the LCD either a complete display test or a segment test 1 From VOLTS press menu LCd is displayed 2 Press the PRINT SELECT key TEST is shown 3 Press the PRINT SELECT key Display performs a test 15 sec 4 When test is completed
39. escriptions of MEM 001 MEM 002 etc 1 From the G N mode press HOLD MENU for 2 beeps A LIST is shown on the display 2 Press the PRINT SELECT key EdiT is displayed 3 Press PRINT SELECT again and MEM 001 is displayed If reviewing the memory channel list to edit get to displayed channel by pressing and holding on the menu key or use the RM key in conjunction with the HOLD MENU key to go directly to a memory channel to edit its name Example Press RM three times to reach 2 and then press PRINT SELECT and MEM 002 will be displayed on the screen 4 Press G N three times to return to G N weighing mode 1 From the G N mode press the RMA key MEM 001 is shown or the last accessed channel This will now access the MEM 001 channel If you want any other channel either use the HOLD MENU key to scroll to the proper channel or use the RM and the HOLD MENU key to access directly to channel XX then press PRINT SELECT 2 Press HOLD MENU twice and MEM 003 is shown 3 Either press the G N key to return to gross weighing or wait 3 seconds and it will automatically return to the gross weighing mode 1 Press M and the following is displayed Active memory channel is shown M TOTAL Actual Accumulated total is shown 2 If accumulated in error press and hold M until the second beep and the following is displayed Model 640 Indicator Series User Instructions Clearing the Accumulators To Clear a Spec
40. etc 1 Model 640 Indicator Series User Instructions From the G N mode press HOLD MENU for 2 beeps A LIST is shown on the display Press the PRINT SELECT key EdiT is displayed Press PRINT SELECT again and MEM 001 is displayed or the last memory channel accessed If reviewing the memory channel list to edit get to displayed channel by pressing and holding on the HOLD MENU key or use the RM key in conjunction with the HOLD MENU key to go directly to a memory channel to edit its name Example Press RM three times to reach 2 and then press PRINT SELECT and MEM 002 will be displayed on the screen Press G N three times to return to G N weighing mode 15 User Menu 2 2 Accessing the Accumulator Statistics This section allows you to access the accumulator statistics 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed 2 Press the HOLD MENU key once A STAT is displayed This stands for accumulator statistics 3 Press the PRINT SELECT key WT TOT is displayed 4 Press the PRINT SELECT key Total weight accumulated in all the accumulators is displayed 5 Press the PRINT SELECT key WT TOT is displayed 6 Press the HOLD MENU key once CNT TOT is displayed 7 Press the PRINT SELECT key The total number or count of accumulations performed is shown 8 Press the PRINT SELECT key CNT TOT is displayed 9 Press the HOLD MENU key
41. eturns to live weighing mode 4 Repeat steps 2 and 3 Model 640 Indicator Series User Instructions 29 Weighing Procedures Weighing Individual The following describes how a Model 640 can be used for weighing and Animals with Advanced recording animals weight automatically on a single animal livestock scale Mode AUTO LOC using the advanced AUTO LOC mode The indicator must be setup for AUTO LOC and set for advanced ADV LOC mode In addition the auto accumulate feature can be turned on or off The M640 will lock on an animals weight and stay locked even after the animal is off the scale Anew AUTO LOC weight will only be retriggered upon placing the next animal on the scale 1 Turn indicator on use the G N key to access the gross mode and press the ZERO CLEAR key Display shows 0 2 Move animal onto the scale L WWWW is shown WWWW animals auto locked weight If a false locked weight occurred press ZERO CLEAR to recheck the animals weight This will also delete from the accumulators the last locked on weight and replace it with the new locked on weight If autoaccumulate is on once the weight is locked on the Model 640 will automatically accumulate to the last selected memory channel Weight stays locked until the next animal is on the scale Also to prevent an inadvertent AUTO LOC if someone leans steps on the scale we recommend putting in a large amount for the MIN WT parameter to prevent this from occurring E
42. ey to zero the indicator when the mixer or scale system is empty 2 After initial amount is placed on the scale press the TARE key Weight is tared off and goes into net mode showing 0 weight 3 Load or Unload material as needed Shows when loading and a value when unloading 4 When the display reaches the proper amount stop loading or unloading material 5 Repeat steps 2 through 4 until complete 3 4 Loading Unloading Net Amounts XM64 Transmitter This procedure allows the user to load unload a series of ingredient unload amounts by using the XM64 transmitter receiver This procedure implies that the end user knows the net amounts that must be loaded or unloaded The XM64 gives the user the ability to tare or zero each ingredient and view the net amount as loading or unloading It also can be used to indicate the G N amount between ingredients and can return the indicator to the G N mode when done loading by holding down on the XM64 for three or more seconds 1 In gross mode press the ZERO CLEAR key to zero the indicator when the mixer or scale system is empty 2 After material is placed on the scale press the XM64 key Weight is tared off and goes into net mode showing 0 weight 3 Load or Unload material as needed Shows when loading and a value when unloading 4 When the display reaches the proper amount stop loading or unloading material 5 Repeat steps 2 through 4 until complete You
43. ff if the voltage drops below 9 volts for more than five seconds Make sure to check the connections for corrosion and or bent pins and reconnect the power source Also inspect the power cable for possible damage Again the unit can be powered directly from a 12VDC battery or a 120 240 VAC power transformer If using a standard Avery Weigh Tronix battery power cable connect the BLACK wire to Ground and the WHITE wire to 12VDC Always disconnect all cables connecting to the indicator before welding on any OEM equipment If not damage from high currents may cause internal damage 2 Internal Fuse A 3 15 Amp fuse is internal on the PC board replace with Avery Weigh Tronix style fuse or equivalent AWT P N 48561 Warning 0190 Make sure the new fuse is the proper size Using a fuse with Must disconnect power from too high of a current rating can cause costly damage to the indicator indicator before charging or and will void your warranty The fuse is soldered directly to the main jumpstarting a battery board and should be replaced by a certified scale technician 3 Internal 3 volt coin cell battery The Model 640 has an internal coin cell battery which provides backup power for retention of the time and date and the 100 memory channel accumulator data During normal operation when power is turned off all this information is saved After 4 5 years the coin cell battery will be drained When this happens and the unit is turned off the infor
44. ht above 800 pounds 28 Follow these steps to set up the AUTO LOC feature 1 10 11 12 13 Access the Setup menu from the G N mode Press and hold the HOLD MENU key for three beeps 3 seconds then release SET PAS is displayed Use the numeric entry procedure described at left to enter the password 640 Press PRINT SELECT to accept it 640 is shown Press PRINT SELECT once more CONFIG is displayed Change your current configuration code number to one that turns AUTO LOC on Refer to Figure 7 3 Table for 5th CCN Digit on page 44 Once you have your five digit number enter it as follows From CONFIG press PRINT SELECT Current code number is shown Use the numeric entry procedure to enter the new number and press the PRINT SELECT key when finished CONFIG is shown Press the HOLD MENU key several times until AUT LOC appears The AUTO LOC menu selection only shows up when a configuration code number turns on this feature This menu item is where you choose standard or advanced LOCK minimum weight MIN WT and release tolerance REL TOL appropriate for the livestock application Press the PRINT SELECT key MODE is displayed Press the PRINT SELECT key STD LOC is displayed This is the standard LOCK Toggle between this and the ADV LOC by pressing the HOLD MENU key When your choice is displayed press the PRINT SELECT key Your choice is selected and MODE is displayed Press
45. ific Memory Channel To Print an Individual Memory Channel Accumulators can go as far as 99 000 000 1 3 Model 640 Indicator Series User Instructions 3 5 Using Memory Channels to Accumulate Active memory channel is shown DELETE TOTAL New Actual Accumulated total is shown From the G N mode press and hold on the HOLD MENU key for two beeps 2 sec and release A LIST is shown Press HOLD MENU twice CLR ACC is shown Press PRINT SELECT NO is displayed Press HOLD MENU YES is displayed Press PRINT SELECT WAIT is displayed then MEM CLR Once the unit is done clearing accumulators CLR ACC is displayed again After the accumulators are cleared press G N to return to the G N weighing mode Access the proper memory channel From the G N mode press and hold ZERO CLEAR key until the second beep MEM XXX is displayed then MEM CLR is displayed MEM XXX is now cleared From the G N mode press the RM key MEM 001 is displayed or the last accessed memory channels This will now access the MEM 001 channel If you want any other channel either use the HOLD MENU key to scroll to the proper channel or use the RM and the HOLD MENU key to access directly to channel XX then press PRINT SELECT Once the proper channel is displayed press PRINT SELECT and the following report will be printed to the printer or TDM module Before printing PR RM is shown on the display 09 11
46. justing the filtering The following describes how a Model 640 can be used for weighing and recording an animal s weight automatically on a single animal livestock scale with standard mode AUTO LOC Unit must be setup for AUTO LOC and set for standard STD LOC mode 1 Turn indicator on press the G N key to access the gross mode and press the ZERO key 0 is displayed 2 Move animal onto the scale L WWWW is shown WWWW animals auto locked weight If a false locked weight occurred press ZERO CLEAR to recheck the animals weight This will also delete from the accumulators the last locked on weight and replace it with the new locked on weight If auto accumulate is on once the weight is locked on the Model 640 will automatically accumulate to the last selected memory channel Weight stays locked until the weight on the scale drops by the programmed release tolerance Example weighing a 2000 Ib animal with a 25 release tolerance means the lock will release when weight drops below 1500 Ib If the animal is released and the weight falls below the tolerance it may be possible to lock on another weighment We recommend putting in a high release tolerance like 75 to insure reliable operation Also to prevent an inadvertent AUTO LOC if someone leans steps on the scale we recommend putting in a large amount for the MIN WT parameter to prevent this from occurring EX 300 Ib 3 Remove the animal from the scale Scale r
47. mation will be lost and the indicator will no longer turn on When this occurs you must replace the coin cell battery to resume normal indicator function 48 Model 640 Indicator Series User Instructions To access the battery remove the front screws on the 640 XL or the back screws on a 640M and replace the coin cell battery B1 on the main electronic board See location in Figure 8 1 cse LI za ain EC 3 volt coin cell battery Figure 8 1 Coin cell battery location on the main board BE SURE TO REPLACE THE BATTERY B1 WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER AVERY WEIGH TRONIX P N OF THE BATTERY IS 60207 0013 4 Check All Incoming Cables Now try pressing the ON OFF key and see if the M640 will turn on If not disconnect all incoming cables and try one last time if it still will not turn on there is a definite problem with the M640 Please send it to a certified service center or return to Avery Weigh Tronix 8 2 Indicator RANGE Problem An over Ranged Indicator is represented by either RANGE on the display and is typical until weigh bars or load cells are actually plugged into the unit Once a weight sensor is plugged in actual readings will be displayed and the indicator can be zeroed The RANGE represents more than 8 mv v input 8 3 Indicator Over or Under Capacity Problem This situation occurs when the input from the weigh bars or load sensors exceed the capacity of the
48. may now view the G N weight by pressing and holding the XM64 button once Releasing the button if within three seconds unit returns to the net mode showing zero If you are done loading and now want to return to the G N mode for unloading press and hold the XM64 for more than three seconds Model 640 Indicator Series User Instructions 23 Weighing Procedures 3 5 Using Memory Channels to Accumulate Editing Memory Channel List Menu Navigation Moves right in the menu structure Moves up in the GIN menu structure as PRINT Selects displayed option and moves up down in SELECT menu structure at o Accessing Memory Channels Using Memory Channels to Accumulate 24 The Model 640 has 100 memory channels available for accumulating weights This can be helpful in accumulating loads of feed on a mixer grain cart or weigh cart yields or setting up groups of livestock Each channel will also have the total number of accumulations obtained total weight and the average weight of all weights accumulated both total and for each individual channels If the application requires alphanumeric channel names go through the memory channel list and edit their descriptions accordingly Example if you want to record grain cart loads from five different fields then create a list of FIELD1 FIELD2 FIELD3 Now the custom names of the memory channels can be used otherwise all Memory channels will be the default d
49. mbered and headed by a black bar like Introduction above Subheadings appear in the left column Instructions and text appear on the right side of the page Occasionally notes tips and special instructions appear in the left column 1 1 Front Panel The Model 640 indicator face is shown in Figure 1 1 MODEL 640 Motion Figure 1 1 Front panel Key Descriptions There are a total of 8 keys All keys except the ON OFF will have audible feedback with low medium or high volume settings Key names will appear as bold ON OFF Press to turn the unit On Off upper case words in this manual TARE Press to tare the weight on the scale Examples TARE GIN etc ZERO CLEAR Press to zero G N weight It also is used to clear memory Annunciators will appear as italic channels words Examples G N Lb etc GIN Press to toggle between gross and net weight Displayed messages will appear as bold italic words Examples HELLO LO BAT etc Model 640 Indicator Series User Instructions 7 Introduction Annunciators HOLD MENU PRINT SELECT RM Press this key to hold a displayed weight Press again to release the hold mode The weight is retained in memory in case the unit is turned off When powered up again the weight reading will still be displayed This key is also used to move to the right in the menu structure Use this key to also move the numeric entry cursor one space to the right This will be explained in the
50. pairs BE SURE TO REPLACE THE BATTERY B1 WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER AVERY WEIGH TRONIX P N OF THE BATTERY IS 60207 0013 8 7 How to Get Service Repairs If the indicator is defective or needs service contact your supplier or send the equipment prepaid to Service Department Avery Weigh Tronix 1000 Armstrong Drive Fairmont MN 56031 PHONE 1 800 458 7062 M F 8 00 AM 5 00 PM CST Please include Name and address Supplier name and address Date of Purchase An informal note explaining the problem If possible include the make and model number of the OEM equipment the Model 640 is used on Model 640 Indicator Series User Instructions 51 Appendix Troubleshooting 52 Model 640 Indicator Series User Instructions Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Telephone 507 238 4461 Facsimile 507 238 8283 e mail ag weigh tronix com www agscales com te D Avery Weigh Tronix SCALES FOR AGRIBUSINESS
51. portable scale system i e mixer weigh cart grain cart etc To use the HOLD MENU key to prevent any small zero shifts from occurring while moving a system over rough farm terrain follow these steps When using the hold mode user 1 Inthe G N Mode before moving the mixer system press HOLD must be sure hold mode has been MENU deactivated when loading or HOLD will be displayed unloading to the mixer 2 Now move the system and when reaching the new loading or unloading point press either the HOLD MENU or GIN key G N weight will be displayed 3 7 Using Hold Mode for Maintaining Weight Overnight The Model 640 has a HOLD MENU key to prevent minimal scale weight shifts due to temperature changes 1 In the gross weighing mode when you are finished with the scale for the day but material is left on the scale press the HOLD MENU key HOLD is displayed Turn the system off for the night The following day turn the unit on by pressing the ON OFF key HOLD is displayed 4 Press G N key and Exact weight from the previous day is displayed 3 8 Animal Weighing Using AUTO LOC Feature The Model 640 has a feature called AUTO LOC It is specifically designed for use in weighing livestock Once the indicator has determined the animal s weight the indicator display automatically locks on that weight The weight reading will not change as long as the animal is on the scale This makes the weight easy to record since
52. ries User Instructions Connector Pin Descriptions RS 232 Port Outside view Male Outside view Female 2 D 5 O O1 BR 5 Pin Weigh Bar input Outside view Female Model 640 Indicator Series User Instructions Description N C XMT N C RXD GND GND 5V 12V Description Excitation Bridge Bridge Excitation Description Bridge Excitation Bridge Excitation Shield 1 6 Cable Connections 4 Pin power input Description 12V Input GND N C N C Outside view Male 2 Pin power input Description 12V GND Outside view Female RD40 XL input 5 Description 12V 5V GND Remote 2 N C Data In Clock N C Remote 1 Outside view Male OONDOABRWN gt User Menu This section takes you through the User menu You will use this menu for many scale functions Access this menu from the G N mode by pressing the HOLD MENU key for two beeps See Figure 2 1 GROSS gt A LIST gt A STAT gt CLR ACC TIME gt DATE Enter Time Enter Date Enter Date NO YES HH MM SS MM dd YY El dd MM YY Ib kg WT TOT CNT TOT_ AVG TOT gt PRINT Total Total Total Prints Weight Count Average Stats EDIT gt ACC WT gt COUNT gt AVG WT PRIN
53. sition to the right N When the unit goes to sleep the unit will first activate the audible alarm and user has 10 seconds to press a key to reset the SLEEP timer Ifa key hasn t been pressed within these 10 seconds the display shows SHTDWN and the unit shuts off The Model 640 has a sleep mode that can shut the unit off if the following conditions occur e The indicator doesn t see any keys being pressed or e The weight hasn t changed by more than 1 over the number of minutes that was entered for the sleep setting Setting the Sleep setting DEFAULT 0 for off 1 From the G N mode press and hold the HOLD MENU key for two beeps 2 sec then release A LIST is displayed 2 Press the HOLD MENU repeatedly until SLEEP is displayed 3 Press the PRINT SELECT key Current setting is displayed 4 Use the numeric entry procedure and enter in the sleep shutoff setting from 0 99 minutes Entered value is displayed 5 Press the PRINT SELECT key SLEEP is displayed 6 Press the G N key Returns to the G N mode 2 8 Setting the Backlight Operation Menu Navigation Moves right in the menu structure Moves up in the GIN menu structure PRINT Selects displayed option and moves up down in SELECT menu structure at 4 The Model 640 has a backlight you can configure Follow these steps to configure backlight operation 1 From the G N mode press and hold the HOL
54. st Menu 4 1 Test Menu Summary The test menu shown in Figure 4 1 allows you to test the functions of the indicator shown below VOLTS Monitor the input voltage of the indicator LCD Do a LCD display test KEYPAD Do a keypad test AID Do an Analog to Digital Test A D SERIAL Check the serial ports Port 1 INPUTS Check the inputs SOFT Verify the software version of the indicator G N gt VOLTS gt LCD gt KEYPAD gt A D VOLTS TEST SEGMNT HIT KEY CNTS gt MV V gt A d TST 4 y Display test Segment test Press a Raw counts mVIV Counts is performed 8 performed key to test Shown reading PASS or then returns to then returns to Press and shown FAIL TEST SEGMNT hold MENU key to return to KEYPAD SERIAL gt INPUTS gt SOFT E P LOOP INPUT1 INPUT2 PART gt DASH REV NO LOOP i iN Software Software Software OPEN OPEN PN displayed dash rev level CLOSED CLOSED number displayed displayed Menu Navigation Moves right in the menu structure Moves up in the menu structure PRINT Selects displayed option and moves up down in EST menu structure at Figure 4 1Test menu Model 640 Indicator Series User Instructions 33 Test M
55. the numbers are not rapidly changing as the animal moves on the scale AUTO accumulate feature can be There are two modes in the Auto LOC feature turned on or off to work with AUTO LOC Refer to Figure 7 3 Table for Standard LOC Mode 5th CCN Digit on page 44 to In standard mode an animal s weight is locked on the display until the choose a 5th digit of the CCN animal leaves the scale which will turn on the accumulator Advanced LOC Mode In advanced mode an animal s weight is locked on the display until the next animal comes onto the scale Model 640 Indicator Series User Instructions 27 Weighing Procedures How to Set Up AUTO LOC Numeric Entry Procedure Press this key to enter a value on the screen and increment the value being entered Press this key to decrement the numeric value being entered lt N Press this key to move the numeric entry cursor one position to the right If attempting to enter an invalid number display will show CAN t and return to CONFIG EXAMPLE If you are weighing 1200 pound cattle you may set the minimum weight at 800 pounds and a release tolerance of 25 Anything thing that goes on the scale that weighs less than 800 pounds like a person or the neighborhood dog will not cause the weight to lock When an animal steps off the scale and the weight drops by at least 300 pounds 25 of 1 200 pounds the system will reset to lock on the next weig
56. to each other One reading that is significantly different from the others is probably defective Replace as necessary 8 5 Drifting Weight Readings 1 If weight readings drift disconnect weigh bars and plug one bar in ata time until the bar that is plugged in makes the readings drift around considerably The last weigh bar plugged in that makes this happen is probably the defective weigh bar Again if all bars are unplugged the indicator will show RANGE 2 If weigh bars are plugged into a J box and none of the weigh bars will stabilize the indicator then either the indicator is faulty or the junction box interface cable is faulty 8 6 Loss of Data Time amp Date or Memory channels The Model 640 has an internal coin cell battery which provides backup power for retention of the time and date and the 100 memory channel accumulator data During normal operation when power is turned off all this information is saved After 4 5 years the coin cell battery will be drained When this happens and the unit is turned off the information will be lost and the indicator will no longer turn on When this occurs you must replace the coin cell battery to resume normal indicator function To access the battery remove the front screws on the 640 XL or the back screws on a 640M and replace the coin cell battery B1 on the main electronic board See location in Figure 8 1 50 Model 640 Indicator Series User Instructions 8 7 How to Get Service Re
57. ull capacity 8 Press the PRINT SELECT key Current setting for the threshold window is displayed 9 Use the numeric entry procedure to enter a new value Press the PRINT SELECT key to accept it WINDOW is displayed 10 Repeatedly press the G N key until you return to the gross weighing mode Check the function of the indicator If the weight display does not act in a manner to your liking repeat steps 1 through 9 until the indicator functions as desired Model 640 Indicator Series User Instructions 47 Appendix Troubleshooting Appendix Troubleshooting If problems are encountered in the operation of the Model 640 scale system read through these troubleshooting steps and perform those that are appropriate This information will assist in correcting any of the following situations e Power ON Problems on page 48 e Indicator RANGE Problem on page 49 e Indicator Over or Under Capacity Problem on page 49 e Inaccurate Weight Readings on page 50 Drifting Weight Readings on page 50 e How to Get Service Repairs on page 51 8 1 Power ON Problems If after applying power to the indicator it does not power on check the following items and then try to power on after each step 1 Check Input Voltage Required voltage into the indicator is 10 17 volts negative ground If the voltage is between 9 10 volts the indicator will alternate between LOW BAT and appropriate mode The indicator will automatically turn o
58. y press HOLD MENU once CUSTOM is shown 2 Press the PRINT SELECT key Current weight is shown Default value of custom 20000 or 0 4 mv v at 20 000 Ib 3 Use the numeric entry procedure to enter 4000 4000 is shown 4 Press the PRINT SELECT key CUSTOM is shown 5 Press the G N key Indicator returns to the G N weighing mode Model 640 Indicator Series User Instructions 7 2 How to Configure Filtering Numeric Entry Procedure f Press this key to enter a value on the screen and increment the value being entered Press this key to decrement the numeric value being entered Press this key to move the numeric entry cursor one position to the right Filtering Default settings CONST 2 WINDOW 0 d If the value for the constant CONST OFF the filtering is disabled If a value for CONST is entered filtering is ON and you must also enter a WINDOW value Set the CONST number small for small vibration problems and higher for more dampening effect The WINDOW threshold parameter defines a wieght window that enables the filtering The recommended value of 0 is the default which means the filtering is engaged all the time Example A WINDOW setting of 10 means a weight change over 10 pounds occuring during the display update time will disable the filter until the weight change during the sample time remains within 10 Ibs If you need to a

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