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FLOWSIC100 Flare Mass Flow Meter

1. Ampere rat Terminal Marking on the processor board Function Voltage rating ing 1 2 3 com n c 9 n 0 2 relay 1 malfunc Indication of malfunction 30Va c d c 4 5 6 com n c n 0 2 relay 2 maint Indication of maintenance 1 8 9 com n c 5 n o 2 relay 3 check Indication of function check 10 11 12 com n c 1 n o 2 relay 4 maint requ Indication of maintenance request 13 14 15 com n c 5 n o 2 relay 5 limit Indication of limit violation 1A 16 18 din1 gnd Digital input 1 active low forced to gnd 17 18 din2 gnd Digital input 2 active low forced to gnd 19 21 din3 gnd Digital input 3 active low forced to gnd 20 21 din4 gnd Digital input 4 active low forced to gnd 5 5 V d c max 1 mA 22 23 Analog output 20 mA max 22 V d c max 24 mA 24 gnd Ground 25 26 ain1 gnd Analog input 1 21 28 ain2 gnd Analog input 2 max 3 V d c 22 mA 29 30 gnd Output 24 V d c 22 28Vd c 3 31 32 24 24 Power supply bus sender receiver unit 1 22 28 V d c RS485 interface bus sender receiver max 33 34 A B unit 1 5 V 100 mA 35 scr Screen gnd 36 37 24 24 Power supply bus sender receiver unit 2 22 28 V d c RS485 interface bus sender receiver max 38 39 A B unit 2 5V 100 mA 40 scr Screen gnd 41 42 24 V gnd Input voltage supply 24V d c
2. Fig 137 Sender receiver unit FLSETOO EXS Slave 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICKAG 207 Specifications Sender receiver units FLSE100 EXS according to ATEX for Ex zone 2 only retractable 2 Fig 138 Sender receiver unit FLSE100 EXS Master 120 Fig 139 Sender receiver unit FLSE100 EXS Slave _ 188 de 332 i 165 E NOTICE t High temperature version has different design of retraction flange with longer total lengths of 111mm 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option 208 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Specifications Sender receiver units FLSE100 EXS according to ATEX for Ex zone 1 zone 2 retractable1 2 Fig 140 Sender receiver unit FLSE100 EXS Master 163 56 5 103 172 332 ies Fig 141 Sender receiver unit FLSE100 EXS Slave 188 332
3. 2 1 4 System overview The measuring system consists of the following components e FLSE100 sender receiver unit details gt pg 31 82 2 1 For sending and receiving ultrasonic pulses for signal processing and control of system functions e Nozzle details gt pg 55 82 2 2 1 For mounting the sender receiver units on the pipeline e Nozzle installation tool For precise positioning and alignment of nozzles e Ball valve details gt pg 57 82 2 2 2 For mounting retractable sender receiver units on the pipeline e MCUP control unit details gt pg 59 82 2 4 For control evaluation and output of the sensor data connected via the RS485 interface e Connection cable between the sender receiver units e Connection cable between sender receiver units and MCUP e Meter body option spool piece Spool piece ready for mounting in an existing pipeline flange connection or welded connection including installation materials to fit the sender receiver units e External temperature and pressure transmitters available on request Device type Component FLOWSIC100 EX S FLOWSIC100 EX FLOWSIC100 EX RE FLOWSIC100 EX PR FLSE100 EXS master FLSE100 EX master FLSE100 EXRE master FLSE100 EXPR Sender receiver unit FLSE100 EXS slave FLSE100 EX slave FLSE100 EXRE slave non retractable ANSI CL150 2 or DN50 PN16 nozzle ANSI CL150 3 or FLSE100 DN80 PN16 nozzle Installation retractable Nozzle ball valve blind flange
4. NOTICE t High temperature version has different design of retraction flange with longer total lengths of 111mm 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 209 Specifications Sender receiver units FLSET100 EXS according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for CI I Div 1 Div 2 retractable 2 Fig 142 Sender receiver unit FLSE100 EXS Master A oe eO 93 a 172 a 332 165 A Fig 143 Sender receiver unit FLSE100 EXS Slave p 188 j 332 165 NOTICE High temperature version has different design of retraction flange with longer total lengths of 111mm 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option 210 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications 6 2 2 FLOWSIC100 EX EX RE sender receiver units Sender receiver units FLSE100 EX according to ATEX for Ex Zone 2 only non retractablel 2 Fig 144 Sender receiver unit FLSETOO EX
5. 91 01 dn oZ 9MV V3S 31ONIS 7 c SW 19 89 dl 9 IHAL L yed 939 y YUM SSUBPIOIIE Ul E SUI epeuep U Z inss id jusique 9 0 gt quel gt D 09 04 VdAN ISNV O3N 94 UM e2uepjJo99e ul jJejsur SN ayy ul L res Miner qur sind y poO dull Oll vu X3v X3 z 9UOZ sse O y apog dua ZH gll p X3v X3 euoz sse O uonejejsu SUOZ LUOISIAIG y1 epo dull q pue 9 g y sdnojo Z UOIsIAIG sse O y1 epo duie q pue 9 g sdnojo uolsIAIq sse O ueyouegioA 6unOoJun A P0 Bunjeuejueipd JOP 04 USP lan SLYOSY ellv GD OMN UNH ziosieueppouos nz ueiuoi idieA pun oaos puis ue6un PUDUISPIMNZ uepupiseOnz uoip oenipsno yolu pamos Bisseojnzun SSHDYU sau Bune pun 6unueAueA amos eOoyeiuf sap 6unBijeojjleiuieA do o LIN HOJQUUIOY vv O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 252 Specifications Wiring diagram for FLSE100 EX FLSE100 EXRE Fig 184 UoJnp 12 9813 e o H0pu9eno esp Lo 4c Bury seuehieg Ideo Be Bunuepuy ueyooy tO Z L 6007 ueysoy L 80 0L02 uni ziesJ3 Hawg BuueeuiDu3 MOIS unjep ieneA Bunidsin S JO vr6lLy 3 HIS oDeg qeisgelN 38 X3 00138713 Buweiq seunjoeynuey rs OMIN 50 80 8002 NIG GA WWON jJoisxieM 9UIEN Bel Z UOISIAIG SSI JO yqeyns edw Aew uonninsqng piezeH uoiso
6. Designation Part No Control unit MCUP WNA1MNOOOOONRN 1050334 Control unit MCUP 2NA1MNOOO00NRN 1047618 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 225 Specifications 226 Fig 158 MCUP control unit in 19 rack shown with Display module option A 1 0 MODULE INTERFACE MODULE a SICK POWER MULTI CONTROL UNIT LO n FAILURE CN Co Ma MAINTENANCE LO a I ES Y 465 9 E 482 6 l m CN S e e lt Designation Part No Control unit MCUP WNF1MN00000NRN 1047704 Control unit MCUP 2NF1MNOOO000NRN 1047705 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICKAG Subject to change without notice Subject to change without notice Specifications MCUP without explosion protection and for use in zone 2 and CL I Div 2 Fig 159 MCUP control unit in medium size housing e 330 10 id POWER e FAILURE MAINTENANCE 242 A 356 8 gt H 300 for ATEX zone 2 version 320 for CSA CII Div 2 version Designation Part No Control unit MCUP WNB3MNOOOOONRN 1050336 Control unit MCUP 2NB3MNOOO000NRN 1050335 Control unit MCUP SNB3MBOOO00NSN 1050337 Control unit MCUP 2NB3MBOOO00NSN 1047706 Control unit MCUP SNB3CEO0000NSN 1050340 Control unit MCUP 2NB3CEO0000NSN 1050339 FLOWSIC100 Flare Operatin
7. 0 9 lt k lt 1 Re Reynolds number VPath This functional relation is implemented by a calibrating function in the FLOWSIC100 Flare The coefficients of this function are determined at factory through comparison measurement on a test bench and regression analysis and stored in the MCUP control unit The coefficients for various nominal pipe diameters are activated during start up e The coefficients can be specified and entered into the measuring system by an optional flow calibration and the measuring precision thereby improved even further Calculation of volume flow in the standard state The volume flow can be converted as follows to the standard state T Q E Qu Buc normah I Pnormal Toipe Q ac Volume flow in actual state Q sc Volume flow in standard state Dpipe Absolute pipeline pressure usually entered as constant default value typical for the equipment If an optional analog module is used as an analog input for connection of a separate pressure transducer the volume flow can be normalized with current plant values Pnormal 1013 mbar Tpipe Gas temperature in K In FLOWSIC100 Flare a choice can be made here whether to use a substitute constant temperature determined with ultrasonic measurement or the substitute temperature read in via the optional analog input to increase precision Tnormar Standard temperature In Europe 273 K in the USA 293 K K Compressibility 71 for ideal gases
8. 8 2 1 Optionall O modules 5 FuseT2A 2 Optional interface module 6 Processor board 3 dHatrail 7 Terminals for power supply Terminals for power supply screw free 0 5 2 5 mm2 AWG 20 up to AWG 12 Power supply version Voltage rating Wattage rating Terminal no Marking Function 90 250Va c 1 90 250Va c max 50 W 1 L1 Phase conductor 2 N Neutral wire 3 Earth symbol Earthing 115 230 V a c 2 115 230 V a c max 40 W 1 L1 Phase conductor 2 N Neutral wire 3 Earth symbol Earthing 24 V d c 3 24 V d c max 30 W 1 24 V d c plus pole 2 GND minus pole 3 Earth symbol Earthing 1 Wide range not for Div 2 zone 2 version 2 Automatic switching 3 It may only be used a power supply with safe mains isolation PELV The negative terminal is grounded to the housing of device FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 125 Assembly and Installation Fig 60 NOTICE e Screw terminals for wire sizes 0 5 1 5 mm AWG20 AWG16 e All cables which are connected to the MCUP must be suitable for a mini mum working voltage of 300V 1 2 a Y a gt 0600050 1400005 MCUP processor board connections N S eme See 22 3323 0 222 3 3 2 X3 OG ed ww Jw AA CARA SY 3 e Jl 10 11 12 13 14 1 RS232 non ex MCUP or RS485 ex MCUP 8 Connection f
9. Housing A B C D E F variant Size 4 210 11 260 445 221 360 Size 6 312 11 5 335 605 281 360 Special housing variant stainless steel Figure 47 MCUP in Ex housing for zone 1 stainless steel all dimensions in mm L 470 426 360 12 T 265 d I x x sS e N A i e E SS 018 E 150 102 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 33 33 Fig 48 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Explosion protected version for CSA CI I Div 1 MCUP in Ex housing for zone CSA CI I Div 1 all dimensions in mm Housing variante A B C D E Size 4 210 11 236 289 221 Size 6 312 11 5 339 410 281 103 Assembly and Installation 104 3 4 Installing the MCUP with option Set fixing plate for 2 inch post For Control Unit MCUP an optional set for mounting to a 2 inch post is available not suitable for MCUP compact size or 19 rack version Fig 49 MCUP Ex d fixing plate Detail 1 Detail 2 Detail 2 1 Round steel bow DIN3570 5 NutM10 DIN934 2 Washer A13 A4 6 Spr washer B10 DIN127 3 NutM12 A4 1 WasherB10 5 DIN125 4 Fixing plate 8 Screw M10 DIN912 Directions for mounting g
10. 120 55 5 60 198 Sender receiver units FLSE100 EX according to ATEX for Ex Zone 1 zone 2 non retractablet 2 Fig 145 Sender receiver unit FLSETOO EX A eo Y 56 5 103 155 5 198 gt lt a gt lt a 4 B 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 211 Specifications Sender receiver unit FLSE100 EX according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for CI I Div 1 Div 2 non retractablel 2 Fig 146 Sender receiver unit FLSE100 EX Sender receiver units FLSE100 EXRE according to ATEX for Ex Zone 2 only retractablet 2 Fig 147 Sender receiver unit FLSET100 EXRE 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option 212 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications Sender receiver units FLSE100 EXRE according to ATEX for Ex zone 1 zone 2 retractable1 2 Fig 148 Sender receiver unit FLSE100 EXRE 163 _ 0 120
11. External powering Use an external power supply specified according to Class2 SELV or PELV connection according to p 257 Fig 188 for installations using the MCUP for zone 1 see wiring diagrams p 242 Fig 173 to p 229 Fig 167 NOTICE The analog inputs are damaged by incorrect connection gt pg 138 83 7 1 1 Fig 70 Connection of relay contacts All relay contacts must be used in circuits powered by a Class2 SELV or PELV specified power supply only Two possibilities exist Using the internal MCUP backplane PELV power supply Connections Terminals 46 marked 24V and 47 marked GND on the MCUP processor board The additional input wattage caused by additional devices connected to the relay con tacts must not exceed 10W Using an external power supply specified according to Class2 SELV or PELV NOTICE e For MCUP powering the relay contact circuits are connected to earth which means galvanic isolation is not available e Use an external Class2 SELV specified power supply to fulfill isolation from earthing Operating Instructions 8013344 V2 2 O SICK AG 145 Assembly and Installation 146 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings FLOWSIC100 Flare 4 Start up and Parameter Settings Basics Standard start up Advanced start up Operatin
12. Fig 104 Adjust Function Check directory example for settings Device MCU P SICK Parameter View Hep m X SICK E 2232 05e e lOaoaa Sensor Intelligence 4 Jj MCU P SICK Overview Measuring Point 1 Overview Measuring Point 2 J Diagnosis J Parameter Duration of the check value output Function Check Span value Function check interval 8h Start at time of day Hour Minute i Manual Function Check SICK Sensor Intelligence System Summary Context Help Function Check Authorized Client Y MCU P SICK gt 10 133 822 2111 online synchronized Download Entry field Parameter Remark Duration of the check value output Value in seconds Output duration for control values Span value Value in Determines the span value level gt pg 72 2 4 Function check Time between two interval check cycles j gt pg 72 82 4 Hours Start at time of day Minutes Defining a start time point in hours minutes and seconds e 1 The value measured last is output during check value determination FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 167 start up and Parameter Settings 168 4 2 5 Setting the analog outputs parameters Select the Parameter I O Configuration Analog Output Parameters directory MCU P device file to set the analog outputs Fig 105 Parameter I O Configuration Analog Output Parameters
13. 280 C 16 105 620 100 600 148 176 retractable FLSE100 EX 0 280 C 205 1850 200 1800 198 226 FLSE100 EXPR 0 280 C 16 150 fixed 300 1800 2203 3504 retractable 0 5 2 1 in measuring operation 2 when retraction mechanism is being used 3 for pipe diameter 300 mm 1200 mm 12 48 4 For information about permissible sample gas pressure temperature range see also gt pg 41 Fig 7 gt pg 42 Fig 9 gt pg 43 Fig 11 gt pg 44 Fig 13 Operating Instructions 8013344 V2 2 SICK AG 37 Product Description Suitability of materials for probe with transducer and seal NOTICE 1 e The suitability rating for sealing materials and transducer probe materials given in the tables below refer to the specifications of the material manu facturer at room temperature Finally the suitability of sealing material and transducer probe material must be checked by the user considering the overall application conditions Stainless steel configurations are suitable for non aggressive and dry gas only e Since the retraction flange is outside the pipeline behind ball valve and is not directly flowed through by the medium it can be assumed that as a result of the temperature drop the permitted temperature limit for the seals are not exceeded when the temperature of the media is between min 196 C and max 280 C temperature range of standard high low tem perature ve
14. O Installation and Commissioning would be successfully finished Following additional notes should be fixed E 49990 9 9 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 241 specifications eonou noui egueuo 0 1efqng O I000 S8vPSuH SATIODB dZ ANDES PXA NOW j 25 eee Sse __ MM MEA A MEI uoA I eagberp PUTITM oe duexs MOI S aatqoe i usuezL INN 23238 az SHI Ssjutod seem NSWOO0EOWXTXNM aNoW ezesTa Pexeeuwo ma ferstoreo oor a N RD OV ADEZ 9Be3TOA epom a f mq qp j l 19J9dU918T A Kay adA 1squnu Tapon 1oqunu Butmexg CN SGZSS dI P wm non JUSgadpssead pies SA sp E SO E gt 3181 ITM Z JIBUS DATM Z arun 19ATSDIY I1SpUSS arun 19ATSDSY I1SpUSS co vu OZ y vu pe y T uqed z uaed Co gt te PRADA RIED UT 00 r r S 0XZXZ ADAZTT XH I tLOS SCIS8 Operating Instructions Q od e x c lt ES mmm le c Q I o ej o gt O c e O CN N A eed aM ME AA gt lt o E LLI o LL O NO gt OY e A gt I o e O1 O o O Y O 5t s elle i E c E E o ad x eatqoe I d uaedz qndur non Cc o Q THROW Suy SH sandano paeoquremW OV InDON s 5 G8b SY TUTTI burudeM X99u2 oou uoqurew uorqocunj eW Vu OZ P G sgp Su andano spna snjejg snaeqs sisesyo sn3e3s yndut Tearbrq andur Tearbrq
15. Resolving for v results in L 1 1 CEM e 2 3 2 cosa tag tea i e a relation in which except for the two transit times measured only the active measuring path and the path angle exist as constants Determination of sound velocity The sound velocity can be determined by resolving formulas 2 1 and 2 2 for c L E c 2 tap tea 2 4 Based on the dependencies according to formula 2 5 the sound velocity can be used for the determination of the gas temperature of the molecular weight and for diagnostic purposes 9 C Co 1 2 5 o 273 C a Volume flow determination The volume flow in operating mode is calculated from the gas velocity and the geometric dimensions of the pipeline pg 70 82 3 2 describes the calculations for volume flow in standard state mass flow and molecular weight Operating Instructions 8013344 V2 2 SICK AG 25 Product Description 2 1 2 Configuration System configuration The following figures show cross duct installations FLOWSIC100 EX EX RE EX S In principle the configuration is also valid for single side installations FLOWSIC100 EX PR Description 1 path measurement 2 sender receiver units 1 are mounted on I the pipeline 2 The measurement path 3 is positioned across the center of the pipeline Special application conditions can require a path positioning outside the center of the pipeline shortening of a
16. WARNING Hazards due to combustible gases or high pressure Depressurize the pipe line and make free of flammable gases before starting any operation WARNING Risk of explosion health hazard A faulty welding seam can allow gas to escape from the pipeline This can immediately lead to a dangerous situation gt Ensure welding seams are gas tight gt Check strength and durable tightness of the welding seams NOTICE Welding work may only be carried out by qualified personnel acc to qualified and approved procedures Inspections of the welded seam regarding correctness and pressure tightness of the design need to be made The general safety requirements of relevant regulations general standards and guidelines as well as plant operator instructions concerning execution and inspections of welding must be observed Work steps gt Position the welding aid 1 on the pipeline 2 as shown in the following figure FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Assembly and Installation 92 Fig 40 Positioning of the welding aid View B Y Marking lines Flow direction 1 Welding aid 2 Pipeline 3 Threaded rod Angle a Type FLSE100 90 FLSE100 EXS rt FLSE100 EXPR FLSE100 EX FLSE100 EXRE MALLA NOTICE Check the welding aid position after welding The deviation from the drawn lines must not be more than 0 5 mm Otherwise reposition the welding aid
17. 4 0 max value of measuring range Resolution 0 001 m s Repeatability 0 296 at 10 m s Rangeability Max 4000 1 Max 3000 1 Internal pipe diameter 5 4 to 24 8 to 72 6 12 to 72 Measurement conditions e Standard range 0 180 C 95 356 F e High temperature range zone 1 70 280 C 95 535 F Gas temperature zone 2 70 e Low temperature range 8 196 260 C 95 500 F 100 C 325 210 F Pressure range 0 5 16 barg 0 5 barg for operating the retraction mechanism on retractable version FLOWSIC100 EX PR Ambient conditions Temperature range e Sender receiver units 9 40 70 C 40 158 F option 50 70 C 58 158 F e MCUP control unit 10 40 60 C 40 140 F 20 50 C 4 F 122 F for 19 rack e Sender receiver units 40 70 C 40 158 F option 50 70 C 58 158 F Storage temperature e MCUP 10 40 70 C 40 158 F Relative humidity lt 95 Use suitable corrosion protection for carbon steel nozzles Ex approvals Sender receiver unit zone 1 e ATEXII 1 2 G Exd ia IIC T4 e ATEXII 1 2 G Ex de ia IIC T4 e IECEx Ga Gb Ex d ia IIC T4 e CSA CI I Div Group B C D e CSA CI I Div2 Group A B C D e CSACII zone 1 zone 2 IIC T4 Optional e Temperature code T6 e Zone 0 for ultrasonic transducers e ATEX II 2 G Exd I
18. Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Completing the Found New Hardware Wizard The wizard has finished installing the software for E USB Senal Converter Click Finish to close the wizard FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICKAG Subjectto change without notice Subject to change without notice start up and Parameter Settings 4 1 3 Connecting to the device gt Connect the USB cable to the MCU control unit gt pg 125 Fig and the laptop PC NOTICE The MCU P is connected via USB to the laptop PC A serial interface COM port is simulated via which the connection is made gt Start the program in the SICK SOPAS start menu gt The start page is displayed 4 1 3 1 Changing the language gt If required select the desired language in the Tools Language menu gt pg 151 Fig 81 gt Confirm the dialog shown with Yes to restart SOPAS ET with the changed language Fig 81 Changing the language PEE umorem e KR AREA e x E m gm amp r Terminal Sensor Intelligence Y q E English Language v ish New Project Export SDDs ES German Options El French talian ES Spanish am Russian E Chinese EN Portuguese 9 Japanese Search devices
19. Module to display measured values and status information of the connected sender receiver unit s selection via control buttons FLOWSIC100 Flare Displays The graphic display shows two main measured values preselected at the factory of a connected pair of sensors by means of a bar graph Alternatively up to 8 single measured values of a sender receiver unit can be displayed Type Display Power green Power supply OK LED Failure red Function fault Maintenance Maintenance requirement request yellow Operating Instructions 8013344 V2 2 O SICK AG 61 Product Description 62 LC Display Graphic display main screen Displayed values Volume flow in actual state Q act Volume flow in standard state Q std Gas velocity VoG Speed of sound SoS Transducer temperature A Transducer temperature B Signal noise ratio A SNR A Signal noise ratio B SNR B Mass flow Molecular weight T A T B 7 _ a DN 708 7 Text display Max 8 measured values see graphic display Control buttons Button Function Select the single measured value to be shown Meas Toggle between text and graphic display Display the contrast setting after 2 5 s Arrows Select next previous measured value page Status Display alarm or fault message Menu Display main menu Fig 26 LC Display 1 FLOWSIC100 EX PR Y
20. Wall housing 24 V d c 4 x M20 1x M16 Ex compact size 90 250 V cable glands painted steel a c included 1 x M25 plug Wall housing 9x M20 5x M25 NPT cable entries Medium size 3 measuring and flange plate painted steel points connection cable glands painted stainless steel housing 19 rack alumin Terminals ium MCUP I3GExnAIICT4 Wall housing 24 V d c 115 OxM20 5 xM25 3 NPT cable entries ATEX1 Gc Medium size 230 V a c measuring points and flange plate painted steel automatically connection cable controlled glands painted stainless steel housing II 2 G Ex de IIC T6 Wall housing Ex d 24V d c 90 9xM20 5xM25 1 NPT cable entries with Ex e terminal 250 V a c or 2 measuring 3 measuring compartment points flange plate points cable size 4 type connection glands painted STAHL painted stainless steel aluminum housing Wall housing Ex d with Ex e terminal compartment size 6 type STAHL alumi num MCUP CSA CSACII Divi WallhousingExd 100 240V 3x3 4 NPT 6x1 2 Cable glands size 4 type a c NPT STAHL painted 24 V d c aluminum Wall housing Exd 5x3 4 NPT 9x1 2 size 6 type NPT STAHL painted aluminum CSA CI I Div 2 Cl Wall housing 24 V d c 115 9x 1 2 NPT 5x3 Painted stainless I zone 2 Medium size 230 V a c 4 NPT 3 measur steel housing painted steel automatically ing points flange cable glands controlled plate connection 1 notapplicable for USA and Ca
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22. Maintenance contract Scheduled maintenance work can be carried out by the plant operator Only qualified personnel according to Section 1 should be allowed to do the work If desired SICK Service or authorized Service support centers can carry out all maintenance work Any repairs will be made by specialists on site whenever possible 196 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Maintenance 5 2 FLOWSIC100 Flare Maintaining the sender receiver units The sender receiver units must be cleaned in regular intervals and checked for corrosion and damage To do this the sender receiver units must be dismounted from the nozzles WARNING A gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work gt pg 10 81 1 et seq gt Take suitable protection measures against possible hazards gt Carry out maintenance work only when hot parts have cooled sufficiently Required tools and auxiliary means e Key for Allen screws SW 5 e Jaw wrench SW 24 e Screw driver e Possibly blind plug for nozzle for non retractable version e Brush cleaning cloth and cleaning alcohol Removing sender receiver units Non retractable sender receiver units WARNING gt At plants with increased hazard potential toxic aggressive explosive gases health endangering higher pressure
23. O Al2 a snd Bu MCUP processor board O gnd 20 mA C 20 mA gnd O Dig In 4 lt DigIn3 2 O gnd Dig In 2 N DigIn1 O S 8 erp osos papse pns o cc O Ss cN e s D L o on site cabling in explosion protected o version according to gt p 118 3 7 3 O brown white green yellow FLSE100 EXS digital or FLSE100 EXPR Note For 2 path 2x1 path or 3x1 path measurement the second third FLSE master and FLSE slave are connected by use of a junction box with Ex certification available from SICK on request to the MCUP Point to point wiring for 2 path and 2x1 path measurement on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG l A gnd Connection display Connection Interface module dato A A A Operation malfunction B Maintenance C Check cycle D Maintenance request E Limit value _ Master Slave RS485a Terminal compartment Not for FLSE100 EXPR MCUP Ex zone 2 only 135 Assembly and Installation 136 Connecting FLSE100 EX S EX PR S R units Ex zone 1 and 2 with Exe terminal compartment MCUP without explosion protection Ex zone 2 Fig 67 FLOWSIC100 EXS EXPR cabling gnd Al 2 gnd l Al 4 gnd 20 mA 20 mA gnd Dig In 4 Dig In 3 ond Dig
24. gnd Dig In 4 Dig In 3 ond Connection Interface module Dig In2 Dig In 1 A Operation malfunction B Maintenance C Check cycle D E Safe area or Ex zone 2 for MCUP in Ex zone 2 version version white brown green yellow Maintenance request Limit value p 3 d green RS485 a yellow RS485 b green on site cabling in explosion Es i i brown ow gnd z protected version according to 2 p 118 3 7 3 qe i Emm 4 I Note 1 Q 1 1 1 1 1 0 lll l 1vzgpJzcbs gt ss a crec x 00 Po For 2 path 2x1 path or 3x1 path measurement the Terminal compartment second third FLSE master and FLSE slave are b connected by use of a junction box with Ex certification TRE s available from SICK on request to the MCUP yellow cage p i Point to point wiring for 2 path and 2x1 path measurement on request z S brown wai S I LLI I MCUP Ex zone 2 only write TT DC x z FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Connecting FLSE100 EX S EX PR S R units Ex zone 1 without Exe terminal compartment CSA CI I Div1 Div2 MCUP without explosion protection Ex zone 2 or CSA CI I Div2 or CSA CI I Divi Fig 66 FLOWSIC100 EXS EXPR cabling EE 2 lu etes a Service os J p 0 petente po sag e Er gnd b A
25. n c normal closed n o normal open e Terminal assignment interface modules Interface module terminal assignment Interface module Interface module Interface module Ethernet Impulse Modbus Impulse HARTO Bus _ _ gnd gnd pulse gnd gnd pulse gnd gnd pulse SEE SE PER TII LEES pesn pesn pesn pesn LL jou Jou jou jou p Eon pub pub o O A MCU Interface module MCU Interface module MCU Interface modu Impuls ModBUS HART 8 ImpulsOut 8 Impuls Out 8 ImpulsOut part no 2055719 part no 2048958 part no 2050607 not not not not gal GD gal qnd used used used used A B gnd gnd 4 20mA gnd Y MOI Yee ecc c PLC input FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Fig 73 Figure 74 FLOWSIC100 Flare Configuration of impulse output By default the interface modules are set to OC To change the impulse output to NAMUR a jumper inside the interface module has to be set Impulse output NOTICE Imax Open collector connection may not exceed 100 mA Otherwise the impulse output can be destroyed Calculate RL according to the equation above Open collector default setting NAMUR Interface modules mounted on top hat rail t 1 ML O OQ I vice UCA Operating Instructions 8013344 V2 2 SICK AG 141 Assembly and Installation
26. 5 Maintenance General Maintaining the sender receiver units Maintaining the MCUP for use zone 2 8013344 V2 2 O SICK AG Maintenance 5 1 General Maintenance strategy The FLOWSIC100 Flare requires scheduled maintenance just like every electronic measuring system Regular checks and preventive consumable parts replacement can lengthen the service life considerably and have a decisive influence on measurement reliability Due to the measuring principle and system design the FLOWSIC100 Flare only requires a low maintenance effort despite the customary rugged field usage Maintenance work The work to be carried out is limited to cleaning the sender receiver units Switch the FLOWSIC100 Flare to Maintenance mode before starting any maintenance work This can be done using an external maintenance switch connected to digital input 1 using the SOPAS ET operating and parameter program or via the LC Display option 2 pg 191 84 4 Switch back to Operation after completing maintenance work Maintenance intervals The maintenance interval depends on specific application parameters such as mode of operation gas composition gas temperature and moisture as well as the ambient conditions Typical values are approx 6 months up to 1 year Shorter maintenance intervals may be necessary under unfavorable conditions The plant operator must specify the specific work to be carried out and its performance in a Maintenance Manual
27. 70 180 C H High temperature range 70 280 C only for ATEX Zone 1 IECEX and CSA versions use in zone 1 only for FLSE100 EXS L Low temperature range 196 100 C and EXPR Titanium version Gas temperature Z High temperature range 70 260 C only for ATEX zone 2 versions N Non retractable R Retractable welded retraction flange Material of retraction flange Without retraction flange Stainless steel 1 4571 1 4404 316L 316 Ti non retractable FLSE100 Probe electronics Without electronics FLSE100 EXS slave probe 1 channel F42 FLSE100 EX and EXRE 2 channel F80 FLSE100 EXS 2 channel F135 FLSE100 EXS and EXPR ATEX IECEx zone 1 IECEx not for FLSE with junction box Explosion ATEX zone 2 protection INMETRO Zone 1 IIA T4 IIB T4 IIC T4 Ex group IIC TG not for gas temperature gt 80 C Electronic housing No electronics only valid for FLSE100 EXS slave probe Standard housing not for sender receiver units for use in zone 1 Ex d housing Housing material No electronics FLSE100 EXS slave probe Aluminium Stainless steel not for ATEX zone 2 versions Housing cable entry No electronics FLSE100 EXS slave probe Plug connection Metric cable gland NPT cable gland Junction box Without junction box lt Z ZN gt 20 OO Z O O OD gt E N pro ZIO Wit
28. GDD2 2 connections found F Details F Datalogger Scan result Device Catalog Emulators FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 151 Start up and Parameter Settings 4 1 3 2 Fig 82 Fig 83 152 Connecting to the device via the Device family mode recommended search settings 1 Click Search settings 2 Select search mode Device family oriented search and click Next Selecting the search mode Select the search strategy The search settings dialog helps you to setup the device search in a way which fits best for your application Device family oriented search recommended O Interface oriented search Description This option is the most convenient and easy to use way of setting up a search configuration Use this option if you want to restrict the search to some selected device types or families Net Cancel 3 Select device family MCU and click Next Selecting the device family Scan Wizard Select the device family lt Back Net Cancel 4 If devices are to be connected via Ethernet configure the IP addresses NOTICE MCU P does not support automatic recognition of IP addresses SICK AutolP the IP addresses therefore have to be configured manually Click Add O An IP address specified by the customer is entered at the factory if the address 1 is available when the device is ordered If not stan
29. Materials Fig 181 9onou INOYIM egueuo 0 joefqng Qounp 1z1esJ3 ni 218813 ulnjep eeA Bunidsin 9109 v6Lv 3 HdX3 SX3 00138 14 Buimesp jenjoejnue N NIQ G A UUION HASYIM do o LIN uoiquaoj pv QES YEN e 0 Hopueno 8SrL0 dag Hquig BuueeuiBu3 yoIS ueyooy Be Bunuepuy r 1z Bury seuebieg vO Z1 600Z ueysoy 92 G0 0L0Z MIS UBy90y 81 80 6002 OMAN 50 80 8003 9ueN Bel oll seu SH o qeins jou G pe B zepeJ6 unu 1 poo euonipuoo uo ao1nJas 42S 24 Aq peBueuo eq oj aney sBuu o Bulyoee7 ejyejid Bumueu ees apoo ed A ay ui pejeoipu juo JeoanpsueJ oiuoseujn e qe 984191 JOY ajejd Buryew ees AMIN pue eunjejeduje seb pajey yx Jesn ay Aq paxoayo eq oj aney Ayiqeyns Ajuo uoneuuojJur 104 p dnojB s ssajule s SS poob pooD l9A a s E FET Se seb aley LR bebe se6 nos o dn 9 09 o dn O 0r ju UOIEISIA ju UOUA Nada NE oy dn 2 G iu 794I M INM33 xx oDue j uonoeJjeJ ay Ul jenazew Buless ne yll 1e Eeljojeuu JoonpsueJ oIuoseJn uniD N x SIle 1 elN Jo Aupqeyns ueyouegioA BunOnoitul3 JAo 1epo 6unjepuelruelod JOP 104 USP Jan 84409 SIV 898 SMN DUINAT zicsieueppuos nz ueiuoiidieA pun JOGJOYS purs ueGun PUDUISPIMNZ uepupise68nz uoipjoenipsno juoiu pamos Orssep nzun seijpuul s y Bune pun Bunuemian SIMOS eoa
30. Measuring point Out of memory Y Interval selection System Summary Context Help Data archives Authorized Client Y MCU P SICK 101133 32 2 2111 online synchronized Download Immediately Field Parameter Gas time Interval selection Monthly Write mode Measuring point Hours minutes Overwriting stopping Measuring point 1 Measuring point 2 Measuring point 3 Remark Defines the daily start time for writing the archives in order to synchronize the record for multiple devices 600 entries are made max number of entries is set by the device 30 entries are made max number of entries is set by the device 12 entries are made max number of entries is set by the device Free defined Free number of entries max 700 and interval Overwriting mode all stored data will be overwritten if maximum number of entries is reached Stopping mode data recording is stopped is maximum number of entries is reached Select measure point to make the settings for the data archive FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 181 Start up and Parameter Settings The data archives can be preset individually An overall maximum number of 5000 entries can be stored over the 9 data archives 3 archives per measuring point Clicking Read data in the Diagnosis Data Archives Data Archive x displays the corresponding data archive The displa
31. Operating Instructions 8013344 V2 2 SICK AG Assembly and Installation 3 1 1 2 Follow specifications for new equipment select best possible location for existing equipment Contact SICK for optimal installation of the FLOWSIC100 Flare NOTICE The plant operator is responsible for observing the valid Accident Prevention and Industrial Safety Regulations Additional requirements for meter body option Spool piece Criteria Requirements Pipeline design Same nominal size of adjacent pipes and meter body e Differences of internal diameters of inlet pipe and meter body lt 1 e No welding beads and burs on the flanges of the inlet pipe Installation Pipelines with horizontal or vertical direction e Horizontal installation The meter body shall be aligned so that the planes formed by the measuring paths are in a horizontal position This minimizes the problem of dirt in the pipeline entering the transducer ports e Vertical installation Only possible if the measuring system is used for dry non condensing gases Gas flow Free from any foreign material dust and liquids Otherwise filters and traps shall be used Seals between meter body and pipeline Must not protrude into the pipeline Any protrusion into the flowing gas stream may change the flow profile and thus the measuring accuracy may be adversely affected Pressure transmitter Connection at the pressure tap pr
32. PUTS 581 281 5 20 314 091 5 132209 584 250 9 20 313 301 558 2132205 822 217 4 12 471 080 555 33 20 1 0 Data Archive 5 MOHT 12 561 281 8 20 314 091 0 00 0 501 280 9 20 313 301 0 00 0822 217 4 12 471 001 0 00 D 1 0 Data Archive 6 gt CJ Parameter eem 10 17 12 561 281 6 20 314 091 0 00 0 581 200 5 20 313 302 0 00 06222174 12 471 001 0 00 1 0 k vos 881 281 85 20 314 091 0 00 0551220 20 313 301 0 00 0822 217 4 12 471 001 0 00 10 Maintenance a 881 281 5 20 314 091 0 00 15612005 20 213 302 0 00 08222174 12 471 001 0 00 2 10 5812818 20 314 090 0 00 0581 280 8 20 313 302 0 00 18222174 12 471 081 0 00 T fiz 581 281 8 20 314 082 0 00 0 581 280 8 20 313 302 6 00 06222174 12 471 081 0 00 a 501 281 6 20 314 082 0 00 D 551 280 8 20 313 302 0 00 D B22Z 2417 4 12 471 081 0 00 iz 581 281 8 20 214 082 0 00 0581 280 9 20 113 300 0 00 DEZZZ217 4 12 471 004 0 00 881 281 8 20 314 082 0 00 0 561 280 8 20 313 302 0 00 08222174 12 471 001 0 00 va 561281 6 20 314 082 0 00 0501 2003 20 313 302 0 00 09222174 12 471 062 0 00 a 581281 6 20 314 050 0 00 0581 220 5 20 313 302 0 00 0522 217 4 12 471 082 0 00 881281 20 314 050 0 00 0581 2203 20 313 300 0 00 05222174 12 471 082 0 00 SICK L 5812818 20 314 052 0 00 0 9812805 20 313 302 6 00 12 471 082 0 00 Sensor Intelligence a a Ju Ia a ru
33. Parameter System Configuration direc tory Field Interface module Ethernet field Click Reset module in the Interface Module Type Selection Fig 125 Parameter System Configuration directory SICK Device MCU P SICK Parameter View Hep eB X Sensor Intelligence e gt 36 ame D a 5080 9 a jJ MCU P SICK Overview Measuring Point 1 j Overview Measuring Point 2 Interface Module Type Selection k J Diagnosis 4 Parameter Select the installed module Ethernet v New address Customer Data Reset module Attention The Connection will go offline on Reset Display Parameter Data archives k J VO Configuration a Measuring Point 1 a Analog Input Parameter Measuring Point Parameter la Process Values b Measuring Point 2 k Adjust r Maintenance System Time Synchronization sensor Intelligence Date Time Wednesday April 16 2014 1 33 05 PM CEST Synchronize system Summary Context Help System Configuration Authorized Client MCU P SICK 10133424411 online synchronized Download Immediately gt Assign the new IP address to SOPAS ET gt pg 151 84 1 3 NOTICE Malfunctions in data transfers not caused by the measuring system can occur during communication via Ethernet gt The FLOWSIC100 Flare manufacturer assumes no responsibility for malfunctions that may occur during equipment operation when measured value transfers and their usag
34. The plant operator must ensure an appropriate strain relief gt The cable and conduit entries must be installed with mechanically protection against inadmissible impact energy according to EN 60079 0 section 26 4 2 NOTICE Suitability of factory pre installed plastic cable glands at MCUP ATEX Zone 2 In accordance with EN 60079 0 section 26 4 2 the pre installed PA plastic cable glands at MCUP ATEX zone 2 are suitable for equipment group II with low degree of mechanical hazard impact energy low tested with drop height O 4m or 4J If there is a risk of higher mechanical stress especially at low temperatures the use of metal cable glands is recommended available on request NOTICE e Only analog cable Exi of device type FL100 EX S is approved for ATEX and CSA versions interconnection of master and slave unit All other cables offered by SICK are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications All cable glands offered are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications Cables cable glands and other installation material for CSA CI I Div 1 ver sions must be provided by the customer Solutions for CSA CI I Div2 zone 2 versions are available on request Line length The overall length of all cables must not exceed the following lengths gt pg 28 82 1 3 1 path measurement standard cabling 1000 m 2 path or 2x1 path measurement bus cabling 500m 3x
35. VL VL 2 a 2ed 2ef D1 D2 20VL 4eS 2eNL U f DI4D242e VL44eS 2eNL up c a 2ed d Off center probes distance 4 9 mm manufacturer s specification U Pipeline circumference at assembly location VL Ball valve length S Sealthickness 4 mm NL Probe nominal length manufacturer s specification a Nozzle offset 2 pg 86 83 3 1 1 f 1for 1 path measurements 0 8 for 2 path measurement FLSE100 EXRE b a NL D1 2eS VL ecosBl NL D2 2eS VL e cosp2 k ef NL DI 2 S VL s sinB1 NL D2 2eS VL sinB2 L Jb k a atan 5 b FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 97 Assembly and Installation 98 Probe versions e 1 Path angle for exact nozzle assembly 75 Use a suitable protractor to determine and register the actual value The manufacturer measures the path length for each probe and includes this in the Zero Point protocol in the delivery documents FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 3 2 FLOWSIC100 Flare Installing the meter body option in the pipeline The meter body shall be installed in the pipeline in a way that the arrow marking on it corresponds to the flow direction The flow will be output from the measuring system as a positive value if the sender receiver
36. When ultrasonic probes are installed in pipelines with a defined hazardous area solid parts e g dust or other particles may not cause an ignition hazard Application limitations for use in hazardous area classification Ex zone O in the pipeline The use in applications of zone O is generally possible only for device types FLOWSIC100 EX S and EX PR under consideration of the application limitations specified in these Operating Instructions tions ambient temperature 20 C to 60 C and ambient pressure 0 8 bar to 1 1 bar absolute The device must be labelled at least with the informa tion Il 1 2 G Ex ia Ultrasonic probes made from titanium may be used in zone O only if the medium does not contain firm parts e g dust and other particles and the 1 e Ultrasonic probes can also be operated in zone O under atmospheric condi ultrasonic probes are installed in the zone O e g the inside of a pipe in such a way that the danger of ignition due to impact or friction is excluded The intrinsically safe ultrasonic transducers with their gas tight and pres sure proof housings must be installed gas tight and pressure tight in the wall separating the zones to zone O The wall must be thicker than 3 mm The requirements in EN 60079 26 section 4 6 must be adhered to FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 4
37. ball valve and retraction flange 70 90 50 100 150 200 250 an Temperature in C t NOTICE Range for low temperature version see p 45 Fig 14 44 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subjectto change without notice Subject to change without notice Product Description Low temperature versions Figure 14 Permissible sample gas pressure temperature range for sender receiver units in low temperature version retractable and non retractable versions 18 196 C 16bar E 15 12 Process pressure in bar uo 200 150 100 50 0 50 100 150 Gas temperature in C FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 45 Product Description 46 Fig 15 III FLSE100 EXS sender receiver units certified according to ATEX and IECEx for use in zone 1 and 2 and CSA approved CI I Div1 Div2 Explosion protection ATEX II 1 2 G Ex d ia IIC T4 CSA CI I Div1 Div2 groups BCD T4 IECEx Ga Gb Ex d ia lIC T4 optionally T6 with reduced ambient temperature range pg 202 86 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 11 EN 60079 26 respective IEC standards C UL standards 1 Non retractable version Permissible sample gas pressure temperature range gt pg 43 Fig 11 FLSE100 EXS sender receiver units Probe with 2 channel electronics master Probe without electronics slave Applied standards EN
38. bx Di Manufacturer SICK offers expertise support for an optimal adjustment of the meter for the given inlet and outlet piping conditions e More complex inlet disturbances require longer pipings up to 20 Di 10 Di Inlet and e fthe 2 path configuration is used the needed minimum inlet and outlet sections can be further Measuring outlet path reduced compared to single path measurement with the same measurement uncertainty location lengths e Fortoo short inlet outlet paths Inlet path gt outlet path Installation location Pipelines with vertical horizontal or inclined direction Installation free of vibrations acceleration 1 g Largest possible distance to control valves or other noisy fixtures With electrical connections and lighting Working platform Easy and safe access for installation and maintenance work of the sender receiver units Platform secured by a railing to prevent accidents if necessary Sufficient clearance to fit remove the sender receiver units Wall and insulation thickness e Maximum wall thickness 15 mm maximum insulation thickness 100 mm Larger wall and insulation thicknesses require customer specific solutions available on request only e Minimum wall thickness depends on pressure temperature pipe size and static dynamic load atthe measurement location contact SICK for support Nozzles may only be isolated if the gas temperature is 100 C FLOWSIC100 Flare
39. can be configured as a constant Operating Instructions 8013344 V2 2 SICK AG 69 Product Description 70 2 3 2 2 3 3 Mass flow and molecular weight determination The mass flow of the gas is computed from flow speed and sound velocity pressure and further measured variables The molecular weight of the gas is computed from sound velocity and further measured variables The operating software uses three different algorithms to calculate mass flow and molecular weight a Basic algorithm Uses a constant value for substance dependent coefficient lt adiabatic coefficient b Hydrocarbon algorithm Determines lt according to the function relation to the standard sound velocity Standard algorithm of FLOWSIC100 Flare for flaregas applications c Algorithm MR 113 Determines under consideration of the actual gas composition for hydrocarbon mix ture Necessity for using external pressure and temperature transmitters The following table shows what calculations require use of external pressure and temperature transmitters Calculation of External pressure transmitter External temperature transmitter Volume flow in X X standard state Mass flow X X Molecular weight X General requirements e Temperature transmitter Pt100 3 or 4 wires connection head mounted transmitter 2 wires Smart transmitter explosion protected output 4 20 mA e Pressure transmitter Ab
40. directory Sensor Intelligence Di 4 MCU P SICK 5 Overview Measuring Point 1 Overview Measuring Point 2 gt LJ Diagnosis al dg Parameter Customer Data Basic Parameters Analog Output System Configuration Display Parameter Error current selection User defined value Y Value E m v la Data archives Maintenance current selection Last measured value v Impulse Output Limit Switches Analog Output 1 QJ Measuring Point 1 QJ Measuring Point 2 Measuring point Measuring value not assigned ki Maintenance Live Zero Lower range limit Upper range limit 0 00 w Output check cycle result values Sensor Intelligence System Summary Context Help Analog Output Parameter Authorized Client Y MCU P SICK gt 101338222111 online synchronized Download Immediately 1 The Analog output 2 3 fields only appear when an AO module is plugged in FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings Field Parameter Remark Enorurrant Yes Fault current is output selection No Fault current is not output mA value to be output in Malfunction state error case size Value 1 230r21 mA depends on connected evaluation system The value entered in the User value field is output d
41. gt Screw in threaded rod 3 with the sharp tip in the welding aid NOTICE The threaded rod is fitted by the manufacturer with a clamp ring This is to aid removal of the centering plate following installation of the nozzles The clamp ring should therefore not be removed gt Slide centering plate 4 on the cone of the welding aid 1 and fasten with the nut 5 gt Slide nozzle 6 over threaded rod and centering plate gt Place the centering 7 into the nozzle opening so that the marking on the centering cor responds to the nozzle type ANSI or DIN size gt Screw counternuts 8 9 onto the threaded rod and secure the nozzle at a distance of approx 2 mm to the pipeline surface use uncoated wire gt Align the nozzle so that the marking lines on nozzle and pipe wall are flush and tighten enough so that the nozzle is pressed against uncoated wire and pipeline surface Make sure the nozzle remains aligned correctly FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Fig 41 Fitting the nozzle Welding aid Centering plate Nut Nozzle Centering 9 Counter nuts 0 Clamp ring Marking lines e 0 I O O1 gt Weld the nozzle to the pipeline seam length approx 15 mm Wait at least 1 minute after each welding to allow the seam to cool down before welding t
42. have to be assigned by the software In delivery condition the bus address for every sender receiver unit is set by hardware to address 0 Hardware addressing is read in with the start of the SOPAS ET program and cannot be changed at site NOTICE t e After a possibly required change of addressing the respective sender receiver units must be started a new disconnect and reconnect supply volt age The output assignments in the MCUP then have to be reconfigured see section 4 2 The sender receiver units must have different addresses Identical addresses of several units cause the aborting of the communication with the MCUP 3 7 6 2 Software addressing at sender receiver units As standard the address have to be assigned using the SOPAS ET program The prereq uisite for this addressing is that hardware address O is set delivery condition To change it do the following gt Connect the measuring system to a PC laptop start the SOPAS ET program and make contact with the device see section 4 1 3 gt Select the sensor type e g FL 100 EX S in the Scan result tab and move to the Proj ect window Inthe Login menu select the Service user level and enter password service gt Set the measuring system to the Maintenance mode gt Select the menu Configuration Device Parameters and choose the field serial inter face set the bus address WARNING N No other parameters or settings may be chan
43. prepared for pipe size 16 2052155 Nozzle CL1502Z prepared for pipe size 18 2052156 Nozzle CL1502Z prepared for pipe size 20 2052157 Nozzle CL1502Z prepared for pipe size 22 2052158 Nozzle CL1502Z prepared for pipe size 24 2052159 Nozzle 2 for FLSE100 EX and EX RE carbon steel nozzle type Long Welding Neck Designation Part No Nozzle CL1502Z prepared for pipe size 8 2055395 Nozzle CL1502Z prepared for pipe size 10 2055396 Nozzle CL1502Z prepared for pipe size 12 2051671 Nozzle CL1502Z prepared for pipe size 14 2051668 Nozzle CL1502Z prepared for pipe size 16 2051669 Nozzle CL1502Z prepared for pipe size 18 2051670 Nozzle CL1502Z prepared for pipe size 20 2051986 Nozzle CL1502Z prepared for pipe size 22 2051987 Nozzle CL1502 prepared for pipe size 24 2051988 Nozzle CL1502Z prepared for pipe size 26 2051993 Nozzle CL1502Z prepared for pipe size 28 2051994 Nozzle CL1502Z prepared for pipe size 30 2051995 Nozzle CL1502Z prepared for pipe size 32 2051996 Nozzle CL1502Z prepared for pipe size 34 2051997 Nozzle CL1502Z prepared for pipe size 36 2051998 Nozzle CL1502Z prepared for pipe size 38 2051999 Nozzle CL1502Z prepared for pipe size 40 2052000 Nozzle CL1502Z prepared for pipe size 42 2052001 Nozzle CL1502Z prepared for pipe size 44 2052002 Nozzle CL1502Z prepared for pipe size 46 2052003 Nozzle C
44. s8ysy e epieju eed _ y o xew vuigos P A8Z GL Ca INO AycrS EeuuJel cz Iddns j9Mod 2 S oje d Burysey oos gt oDueJ eunsseJd pue lqeO elxeoD N oDueiJ aunjeladua e N e a 91989 EIXEO luo MOIS Aq Bu ex3 Josuas s njeljadua N gt N luo MOIS Aq BJuu 91989 Jeixeoo eix3 s4eonpsueij oiuoseai cl OMV gt lqeO elxeoD a1q 61 6au 17 19 Hui gt ey nl e yu g 9S A 9 8 90A sJajoweleg Ajnu3 lt G luo YIS Aq Bjuu La aeo exeo eix3 Josuas alnjesadua lt Hu 79 gt r1 e1q161B3u 19 HU 0 0 gt Yu p gt e9 yu 6G 98 A 6 8 90A sJajoweleg yyuy di Kuo x2IS q Byw AMB ERO Ieix3 s4eonpsueij oiuoseai L OMV S9 dl t 3dAL To oJnssoeJd jueiquue 9 G6 gt QUe gt 5 09 91 9poo due Jl ellyu xav X3 z euoz sse 91 epoo due ZH gii erp X3v X3a euoz ssejo ueyouegioA BunSolul NO Japo 6unjeueruelog JOP Joy USP Jan eiu2e Sly GO OMN euinir ziosieueppuos nz ueiuoiidieA pun 109joJs puis ueGun PUDYISPIMNZ uepubpise8nz uoipjoenupsno yolu emos HISSSO NZUN selouu sey Bune pun B6unuSAu A ewos abBoJlejun sep BUNBISOSIAIDA 91 po9 dw q pue 2 g y sdnoly z uoisiuiq SSej2 91 epoo due q pue 9 g sdnoio UoIsIAIG SSEJO 9onou INOYIM egueuo 0 joefqng 249 O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare specifications
45. 1 2 3 4 5 6 T 8 External connection Green Yellow Green Yellow Brown White Assignment IF1 IF1 IF2 IF2 GND 24 V d c Connection of FLSE100 EX EXRE Slave Internal connection 1 2 3 4 5 6 T 8 External connection Green Yellow Green Yellow Brown White Assignment IF2 IF2 GND 24 V d c Connection of FLSE100 EXS EXPR Internal connection 1 2 3 4 5 6 T 8 External connection Green Yellow Green Yellow Brown White Assignment IF1 IF1 GND 24 V d c a Cannot be changed KR Applicable only for cables with wire color code according to DIN 47100 IF1 Communication between FLSE Master and MCUP interface 1 IF2 Communication between FLSE Master and FLSE Slave interface 2 NOTICE Self locking terminals for wire sizes 0 5 2 5 mm AWG20 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 123 Assembly and Installation 124 3 1 4 2 Fig 58 Terminal assignment in the Exd terminal compartment of FLSE100 EXS EXPR EX EXRE sender receiver units Ex zone 1 version without Exe terminal compartment and CSA version CI I Div1 Div2 Terminal compartment FLSE100 EXS EXPR EX EXRE sender receiver unit Master FLSE100 Slave FLSE100 Grounding terminals E erminal compartment open Connection of FLSE100 EX EXRE Master Designation in Master Slave compare A 24Vdc GND B A 24Vd GND External connection Yellow Green White Brown Yellow Green White Brown As
46. 17 100 0 3 93 24 610 115 0 4 53 109 0 4 29 26 660 118 0 4 64 28 111 127 0 5 00 30 162 136 0 5 35 32 813 145 0 5 71 34 864 154 0 6 06 36 914 163 0 6 42 42 1067 190 0 1 48 48 1219 217 0 8 54 52 1321 235 0 9 25 56 1422 253 0 9 96 60 1524 2 1 0 10 67 64 1626 289 0 11 38 68 1727 307 5 12 10 12 1829 325 0 12 80 6b Measure and note values a and U needed to calculate the path angle and path length FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 87 Assembly and Installation Fig 37 Marking the nozzle positions on the pipeline 1 path measurement 2 path measurement Marking point Crossing point marking for aid for aligning the center of the nozzle the nozzle T Roll the strip back around the pipeline and mark the nozzle positions with crossing and marking points by using a metal center punch L f 3 gt P h Path 2 Marking point Crossing point marking for aid for aligning the center of the nozzle the nozzle 8 Takethe strip off again and join the additional markings with a line Y Marking lines Marking lines 88 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Assembly and Installation Determining the nozzle position s and marking on the pipeline for probe type FLSE100 EXPR Fig 38
47. 189 start up and Parameter Settings 190 4 3 1 For operation in HARTO bus networks the polling address needs a higher value than O The modification of the addressing can only be realized via the HARTO bus interface itself Changes of the configuration by using the user software SOPAS ET are not supported The provided services commands telegrams and data types by this module are described in a separate specification e 43 For detailed information see Interface Documentation FLOWSIC100 Flare Calibrating gas velocity measurement The measuring precision of the velocity measurement can be improved by a comparison measurement with reference measuring system still further The measured values have to be entered as an offset in the Adjust factor window in the Parameter Measure Point 1 Measure Point Parameter directory field Measuring Point 1 Application Parameter I 9 pg 180 Fig 117 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 4 4 4 1 Fig 128 FLOWSIC100 Flare Operating setting parameters via the optional LC Display General information on use The display and operating interface of the LC Display contains the functional elements shown in gt Fig 128 LC Display functional elements Status bar DO sc 743 7 m3h Display field CDMolM 24 8169 mol
48. 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation FLOWSIC100 Flare Assembly Loosen fastening screws 1 on blind flange 2 and remove the blind flange Position the sender receiver unit 3 on the ball valve 4 and screw on with fastening screws 1 Remove cotter pins 6 from guide rods 7 and loosen both fastening nuts Open the ball valve 4 Carefully insert the sender receiver unit into the ball valve and nozzle to stop and fas ten with nut 8 Attach cotter pins 6 to guide rods 7 Check all process connections for tightness Installing the nozzle isolation set To prevent danger of galvanic corrosion a Nozzle isolation set can be used option For installation see instruction in gt pg 231 86 5 Operating Instructions 8013344 V2 2 O SICK AG 113 Assembly and Installation Fig 56 Retractable sender receiver units assembly1 114 Pipe wall Nozzle 1 shown without connection for venting for device type FLSE100 EXS FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation So 3 1 1 FLOWSIC100 Flare Electrical installation General information prerequisites All assembly work previously described must be completed as far as applicable befo
49. 22 28Vd c 4 43 44 24 V gnd Output voltage supply 24V d c 5 V 12 V 4 45 46 Input 30 V electr isolated 41 48 12 V gnd Internal voltage not planned for use 4 49 50 5 V gnd 51 52 53 tx A rx B gnd RS232 485 4 54 56 res 1 gnd 55 56 res 2 gnd 57 60 res 3 gnd 58 60 res 4 gnd 59 60 resb gnd Reserve not planned for use 11 73 A gnd 12 13 B gnd 14 76 Us gnd 15 16 Us gnd 11 19 imp res 1 18 80 imp res 2 Interface 1 130 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Ampere rat Terminal Marking on the processor board Function Voltage rating Ing 81 83 A gnd Interface 2 reserve not used 82 83 B gnd 84 86 Us gnd 85 86 Us gnd 87 88 89 Not planned for use 90 P1 P1 service USB Port 1 normal closed 2 normal open 3 Use only according to consultation with the manufacturer FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG Assembly and Installation 132 3 1 9 2 Fig 63 MCUP in explosion protected version for Ex zone 1 and CI I Div 1 MCUP component layout with options as explosion protected version for zone 1 and CI I Div 1 Display module collapsible Processor board CLARAS Inside view without processor board O
50. 5 Connection cables 6 2 5 1 Non armored connection cables SICK standard for ATEX installations Connection between s r units or s r unit master and junction box Designation Part No FLOWSIC100 EXS Connection cable analog Exi TNC TNC 3 m 20506141 FLOWSIC100 EX EXRE Connection cable 5 meter for FLSE100 with Exe junction box tinned leads 2052424 Connection cable meter good for FLSE100 with Exe junction box single wires 1041941 1 Intrinsically safe connection also suitable for CSA installations Connection between s r unit master and MCUP Designation Part No Connection cable 5 meter for FLSE100 with Exe junction box tinned leads 2055381 Connection cable 10 meter for FLSE100 with Exe junction box tinned leads 2055386 Connection cable meter good for FLSE100 with Exe junction box single wires 1041941 6 2 5 2 Armored connection cables SICK standard for ATEX installations Connection between s r units or s r unit master and junction box Designation Part No FLOWSIC100 EXS Connection cable FLSE FLSE analog armoured Exi TNC TNC 3 meter with 2075210 safety catch for FLSE100 EX S FLOWSIC100 EX EXRE Connection cable armored XLPE high temp halogen free meter good 6042293 Connection between s r unit master and MCUP Designation Part No Connection cable armored XLPE high temp halogen free meter go
51. 60079 0 EN 60079 11 EN 60079 26 3 1 Electronic unit in Exd housing Modules parts not named 2 Connection Ex ia to slave probe gt pg 31 Fig 5 3 Connection Exia to master probe FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description Fig 16 FLOWSIC100 Flare 2 Retractable version Permissible sample gas pressure temperature range pg 44 Fig 13 FLSE100 EXS sender receiver units retractable version guide rods not shown Probe with 2 channel electronics master Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 Modules parts not named gt pg 31 Fig 5 1 Electronic unit in Exd housing4 Connection Ex ia to slave probe 2 Connection for optional ventingb Retraction flange 3 Duct probe REG Connection Ex ia to master probe Operating Instructions 8013344 V2 2 SICK AG 47 Product Description 2 2 1 3 Fig 17 FLSE100 EX and FLSE100 EXRE sender receiver units Transducers medium dimensions Process connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 or counter flange DN5O PN16 form B1 acc to EN 1092 1 l FLSE100 EX and FLSE100 EXRE sender receiver units according to ATEX for use in zone 2 only Explosion protection ATEX I 3 G Ex nA IIC T4 Gc Applied standards EN 60079 0 EN 60079 15 FLSE100 EX
52. ANSI CL150 2 CL150 3 or DN50 PN16 DN80 PN16 material FLSE100 without explosion MCUP 90 250 V a c or 24 V d c protection e MCUP Zone 1 90 250 V a c or 24 V d c e MCUP Zone 2 24 V d c 115 230 V a c automatically FLSE100 certified for Ex zone 1 controlled explosion MCUP Zone 2 24 V d c or 115 230 V a c automatically MCUP protected FLSE100 with suitability for Ex zone 2 controlled Connection cable FLSE100 Scope of delivery Not relevant master FLSE100 slave FLOWSIC100 Flare 1 Measuring systems with meter body option can be provided additionally as e 3D measured Geometric uncertainties are minimized e Flow calibrated Both variants increase the measuring accuracy pg 202 86 1 Operating Instructions 8013344 V2 2 SICK AG 29 Product Description 30 Fig 3 Fig 4 System overview of cross duct version example FLOWSIC100 EX S System overview horizontal installation FLOWSIC100 EX S MCUP without explosion protection Connection cable MCUP control unit without explosion protection Connection cable Potentially explosive atmosphere zone 1 or zone 2 Safe area System overview horizontal installation FLOWSIC100 EX S MCUP explosion protected Connection cable MCUP control unit certified for Exzone 1 and Ex zone 2 MCUP control unit certified only for Ex zone 2 Connection cable Potentially explosive atmosphere zone 1 orzone2 FLOWSI
53. Assembly and Installation Applicable requirements for use in Cl I Div1 and CI I Div2 Table 5 Applicable requirements for use in Cl Div1 and CI I Div2 Sending receiving units FLSE Multi control unit MCUP CAN CSA Standard C22 2 No O M91 Reaffirmed 2006 e CSA Standard C22 2 No 94 1 07 First Edition September 2007 e CSA Standard C22 2 No 94 2 07 First Edition September 2007 e CAN CSA Standard C22 2 No 60529 05 e CSA Standard C22 2 No 142 M1987 Reaffirmed 2000 e CSA Standard C22 2 No 30 M1986 Reaffirmed 2003 e CSA Standard C22 2 No 157 92 Including update No 2 June 2003 e CSA Standard C22 2 No 213 M1987 Reaffirmed 2008 eo CAN CSA E60079 0 02 CAN CSA C22 2 No 60079 1 07 eo CAN CSA E60079 11 02 March 2002 eo CAN CSA E60079 15 02 e ANSI UL Standard 50 Twelfth Edition September 2007 e ANSI UL Standard 50E First Edition September 2007 e ANSI UL Standard 508 With revisions through and including July 11 2005 e ANSI UL Standard 1203 Fourth Edition September 2006 e ANSI UL Standard 913 Sixth Edition Dated August 8 2002 With revi sions through and including August 9 2004 ANSI ISA 12 12 01 2007 e ANSI UL 60079 0 Fourth Edition dated August 15 2005 e ANSI UL 60079 1 2005 Fifth Edition dated August 15 2005 e ANSI UL 60079 11 Second Edition dated March 9 2007 e ANSI UL 60079 15 First Edition dated December 2 2002 ANSI ISA
54. Determining the nozzle position s 1 path measurement 2 path measurement 1 Start preparation work as shown in gt pg 86 Fig 35 2a Roll the strip out again and mark the kink line Overlap line U 2 Kink line 2b Roll the strip out again and mark the lines as follows r U 2 2 498 er 2 498 er m the crossing points U 2 1 gt 3 Draw a guide line 1 for the nozzle position s mark the crossing points 2 and draw marking points 3 in distance 80 mm x from FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 89 Assembly and Installation Figure 39 Marking the nozzle position s on the pipeline 1 path measurement 2 path measurement 6 Roll the strip back around the pipeline and mark the nozzle positi Marking point aid for Crossing point marking for aligning the nozzle the center of the nozzle ons with crossing and marking points by using a metal center punch Path 1 Marking point aid for aligning the nozzle 90 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 3 1 2 Weld on nozzles for non retractable sender receiver units Use the installation tool that corresponds to the nozzle to be welded on the pipeline to carry out the following work
55. Exports the device information and the associated project information and saves them in a sopas file Deletes the device from the project FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 159 start up and Parameter Settings Password Certain device functions are first accessible after a password has been entered pg 160 84 2 Access rights are assigned in 3 levels User level Access to 0 Operator Display measured values and system states Displays inquiries as well as start up resp adjustment to customer specific 1 Authorized Client demands and diagnosis of necessary parameters Displays inquiries as well as all parameters required for service tasks e g 2 Service diagnosis and clearance of possible malfunctions The Level 1 password is contained in the Annex Fig 95 Entering the password CK Device MCU P SICK Parameter View Help se ate e Oa0aB e Sensor Intelligence iz Overview Measuring Point 1 iz Overview Measuring Point 2 k J Diagnosis k C Parameter w U P SICK gt Adjust Device MCU P SICK k J Maintenance Userlevel Authorized Client Sensor Intelligence system Summary Context Help Operator MCU P SICK 101338222111 online synchronized Download Immediately 4 2 Standard start up This Section describes all the settings essential for device functionality These incl
56. FLOWSIC100 Flare Responsibility of user General information Designated users The FLOWSIC100 Flare measuring system may only be installed and operated by skilled technicians who based on their technical training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the hazards involved Technicians must be skilled according to DIN VDE 0105 or IEC 364 or directly comparable standards The named persons must have exact knowledge of operational hazards caused e g by hot toxic explosive gases or gases under pressure gas liquid mixtures or other media as well as adequate knowledge of the measuring system gained through training Specific requirements for use of devices in hazardous areas gt Cabling installation device set up maintenance and check may be only carried out by experienced staff which has knowledge about the rules and regulations for hazardous areas in particular type of protection installation rules area definition gt Regulations to be applied IEC 60079 14 IEC 60079 17 or comparable national regulations Special local conditions gt Observe the valid legal regulations as well as the technical rules deriving from imple mentation of these regulations applicable for the respective equipment during work preparation and performance gt Special caution and attention is required on equipment with increased hazard potential pressure pipes explo
57. FLOWSIC100 Flare Specifications Sealing installation designed by pikotek bolt torque values for grooved metal gasket B9A and polymer gasket GYLON Fig 163 sjeuiojeui 1 oq pnis u e11 2 10 S A ss 11s jqemojje UBISIP y pea xe Aew ss 1 s 1 oq ISA DE S speo bunees 1u 1 Jjip ambar Aew sed Huey 19470 10 pulg p sobuey e109 u1 x eu p oM Buisn uo paseq ale sen eA enbio papuswiwodray 10984 UO 91 e u Bunjnsel yoq pnis peje uqn e euinsse paisi sanjea anbio yog Z Isd 00S JO Sse11s Dunjees Joyseb uunuurutmu e bDuiAuep uo peseq si enbio yoq papuawwo y L S 1ON V 8 v Y V S 0q JO ON wu O p wU GZ p ysesg JO ssauqoly ugg d 6Tv UN STL UN ZZ WT Is OCEV 8 G WN8STT WN8TT J UNTS WN Y8 wgg 3 6TY 8 9 WN OCT WN 9cT WN 9cT WN 9cT 04 v V CV 9TIN OSNG 0OSNG Z 0O08NG 0OSNG C syog NOTAD 1998583 JeuAod 9XSeSg ejau paA0015 NOTAD 194583 Jauw jog uondo e V68 194583 e1euJ par0015 nejag e sonbJo 3ulua1y3I 9 O eonou noui egueuo 0 p fqns nbiol enb3 O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 232 Subject to change without notice Specifications 6 6 Fig 164 FLOWSIC100 Flare SICK Commissioning check list SICK Commissioning check list page 1 SICK Commissioning check list FLOWSIC100 Flare Client informatio
58. Figure 75 Figure 76 3 1 1 2 Fig 77 142 19 rack mounted interface module Jumper settings for impulse output Jumper set to NAMUR Jumper set to OC NAMUR NAMUR 9 OC OC e MCUP in 19 rack Plug optional analog and digital modules on the slots in the module carrier beginning with plug in place 1 in the order AO gt Al gt DO gt DI without gap If single module types are not available the next respective one follows according to the order mentioned Slots for optional modules Slots for optional I O modules Slot for interface module option INTERFACE MODULE S CK POWER MULTI CONTROL UNIT FAILURE MAINTENANCE REQUEST o been 8 7 6543 2 1 Slot FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation FLOWSIC100 Flare The MCUP contains 8 slots for optional I O modules The connection of these modules analog and digital types is carried out at the terminals 101 180 NOTICE Screw fixed terminals for wire size 0 5 2 5 mm AWG20 AWG12 Following this the connection of the modules is represented exemplarily to slot 1 The connection of optional modules analog and digital type at the other slots 2 8 is carried out in the same way Operating Instructions 8013344 V2 2 O SICK AG 143 Assembly and Installation 144 e Connection of an
59. In 2 Dig In 1 Safe area or Ex zone 2 for MCUP in Ex zone 2 version Contact position in current free state Note For 2 path 2x1 path or 3x1 path measurement the second third FLSE master and FLSE slave are connected by use of a junction box with Ex certification available from SICK on request to the MCUP Point to point wiring for 2 path and 2x1 path G G Q TT ra ccc measurement on request 16 17 10 19 20 2 22 20 20 25 2ej27 28 p0 s0 Foeerjoe so ao Service Connection display RS485 MCUP processor board Connection Interface module B Bs ES Mes j2jsj4 rs jojo o popa j e A B C D E Operation malfunction Maintenance Check cycle Maintenance request Limit value m g O gt on site cabling in explosion protected version according to gt p 118 3 7 3 Terminal compartment FLSE100 EXS digital or FLSE100 EXPR Connection cable analog to Exi Not for FLSE100 EXPR MCUP Ex zone 2 only SAO CE 7 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Bus standard cabling MCUP without explosion protection version or version for Ex zone 2 Example for device type FL100 EX S Fig 68 Connection of sender receiver units to the MCUP bus standard cabling Service Connection display RS4852 gnd AI 2 gnd Al1 gnd 20 mA MCUP
60. Oo Jopueno 8SrL0 Jn zjesJ3 z Bury Jeuefueg Tem a P gt Hqwy Buueeuibu3 MOIS uey9oy 0 21 6002 Q 5 Uunjep I91l9A Bunudsu 5o O N o 910 C XIS vu00G xew AG 9 oBDeg evo LV 3 qeisgjelw q V S EuluJJ9 S8ySY 998 1934 eed 23 YdX3 8X3 0013S14 umep 4enjoejnue q s ass No a 29 OMIN 50 80 8002 SJEUILUIS NIQ GA UUION Jo1SxileM OWEN Bel ee Gans SNOJ LdN Z 9zis 1inpuoo ojejd Huriye ees gt oDueiJ eJynsseJd pue AGZ pasxa oj jou eBeyoA ese snopezey uou uinuJlXe v MM AMA ESO oBue eJnje1eduie Ayayes oisuuju edw Aew sjueuoduJoo Jo uonninsqng ONINYSV pixg 9 7 gt 2 y lt U N Z UOISIAI SSe 2 10 AN Ayiqeyins edw Aew uonnii sqns plezeH uoisojdx3 ONIN2VAA S SLAVE lqeO eixeog Ajuo MOIS Aq By SnopJezeuuou aq 0 UMOUY SI rude lene e9Je y Jo yo peuoiIMs ueeq seu Jamod ssajun jueuudinbe siy N oeuuoosip JO 99uuo2o JOU oq PJEZEH uoiso dX3 ONINIVM y L ped PAA e E aS Mice i qeO eixeoo T N ena o 921 da VSI ISNV pue T Cl OMV 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 04 Vd3N ISNV OFN 94 YM e2uepJo99e ul Jesu SN ayy ul Z X uo suoneoo snopJezeyuou Jo suoneoo snopJezeu q pue 2 g y sdnoJc Z UOISIAIG SSE D Ul uonej ejsur 104 ejqejns si jueuu
61. Parameter Overview Measuring Point 2 QJ Diagnosis Display language English Display unitsystem Si q Parameter s Customer Data tM iti i cedem imn Measuring point v Value Volume flow s c Data archives Line 2 Measuring pointi Value Molar Mass d a VO Configuration a Measuring Point 1 Line 3 Measuri mt2 w Val Volume gt GD Measuring Point 2 me Measuring point 2 alue Volume flow s c J Adjust Line 4 Measuring point Value Molar Mass J Maintenance Z ss Line 5 Measuring point 3 w Value Volume flow s c Line 6 Measuring point3 v Value Molar Mass SICK Line 7 Not Assigned Value Not Assigned Sensor Intelligence us Not Assigned v Value Not Assigned System Summary Context Help Display Parameter Authorized Client Y MCU P SICK gt 10 133 82 2 2111 online synchronized Download Immediately Entry field Significance Display language Language version shown on the LC Display Display unit system Unit of measurement system used in displays Assignment of measuring point to first and second measured value bar in the graphic Line 1 t0 8 display Value Assignment of measuring variable to the respective measured value bar FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Maintenance FLOWSIC100 Flare Operating Instructions FLOWSIC100 Flare
62. RE one path 12x 2 FLOWSIC100 EX EX RE two path TASAS FLOWSIC100 EX PR one path short version 18 lt 48 FLOWSIC100 EX PR two path short version AN TOA FLOWSIC100 EX PR one path two path long version Flange connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 or counter flange DN5O PN16 form B1 acc to EN 1092 1 FLSE100 EXS EX and EXRE prepared for mounting on counter flange 3 CL150 RF acc to ASME B16 5 or counter flange DN80 PN16 form B1 acc to EN 1092 1 FLSE100 EXPR FLOWSIC100 Flare Operating Instructions All sender receiver units can be used for internal pipe pressure up to max 16 bar If requested by the customer the sender receiver units are also available in other versions 8013344 V2 2 O SICK AG 33 Product Description Material for gas affected parts standard configuration Type FLSE100 Material Component EXS EX EXRE EXPR non retract retract Duct probe transducer connection flange X X Sisiniscseiadl Connection for optional venting retraction flange X N A X 1 4571 Duct probe connection flange sensor contour fixing ring X X Duct probe transducer X X Titanium Transducer transducer holder inside sensor contour X X FFKM EPDM Sealings in retraction mechanism not for high X X X N A X PIFE temperature versions Sealings in retraction mechanism hig
63. Status LED 250 s O OmNh 1 al Current button Selected menu function Control buttons Button functions The function shown depends on the menu currently selected Only the function shown in the button is available Button Function Diagnostic information display warnings and errors during a start using the Main menu sensor information during a start using the Diagnostics menu Fig 129 Diag This function is only active when warnings or malfunctions are present Back Switch to higher level menu Arrow Scroll up Arrow U Scroll down Execution of the action selected with an arrow button switch to a submenu confirm Enter parameter selected during parameter setting Start Start an action Save Store a changed parameter Toggle between test and graphic display Return from submenu to main menu Meas Display the contrast setting after 2 5 s Operating Instructions 8013344 V2 2 SICK AG 191 start up and Parameter Settings 4 4 2 Menu structure Fig 129 LC Display menu structure FI100 EX PR80 1 AO 4 00 mA 2 A02 4 00 mA 3 AO3 0 00 mA 747 7 m lh 24 816 g mol Q s c 0 0 m h MolMas 0 0 g mol 0 0 m h 0 0 g mol FI100 EX PR80 FI100 EX PR80 1 Start Check Cycle 1 AO 1 4 00 mA 2 Maintenance 2 AO2 4 00 mA FI100 EX PR80 I O Information Location Serial 08208700 Firmware X xX xX Module XX FI100 EX PR80 FI10
64. W for all types Fuse protection Fuse T 2 A slow blow sand filled 13 Weight Sender receiver units Depending on the version max approx 35 kg e Zone 1 housing size 4 Approx 14 kg e Zone 1 housing size 6 Approx 18kg e one 1 housing stainless steel Approx Okg e one 2 and version without explosion protection Approx 5 kg e 19 rack Approx 6 kg e CSACII Div 1 housing size 4 Approx 12kg MCUP e CSACI I Div 1 housing size 6 Approx 16kg Nozzle ANSI C1150 2 CS approx 3 5 kg ANSI CL150 3 CS approx 8 kg Ball valve ANSI CL150 2 approx 6 1 kg ANSI CL150 3 approx 12 kg E N ou Depending on process conditions For fully developed flow profile Hydrocarbons Calibrated valid at range gt 1 m s 120 m s for types FLOWSIC100 EX S EX EX RE gt 1 m s 90 m s for type FLOWSIC100 EX PR 9 Maximum pipe diameter depending on gas composition 6 Preferred operating range for nominal pipe diameter gt 24 smaller diameters at difficult gas compositions with sound absorbing components Tj Operating temperature range of ball valve standard 50 200 C high temperature 50 350 C low temperature 196 100 C 8 Onrequest use for zone 1 only FLOWSIC100 EX S and FLOWSIC100 EX PR 9 Sender receiver units with ex group IIC T6 40 55 C 40 131 F option 50 55 C 58 131 F IIC T6 not for gas temperature gt 80 C 10 Forsome device configurations the tem
65. WARNING Danger due to size and mass of the meter body Onlyuse lifting gear and load handling equipment e g lifting straps which are suitable for the weight to be lifted Max load information can be found on the type plate of the lifting gear Onlyuse the eye bolts when lifting the meter body FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 83 Assembly and Installation 84 3 3 Assembly Carry out all assembly work on site This includes v Fitting the nozzle Installing ball valves on retractable versions Installing the meter body option Installing the control unit Installing the sun roof WARNING gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all assembly work gt Carry out assembly work on equipment with hazard potential hot or aggressive gases higher internal pipeline pressure only when the equipment is at a standstill Fitting when the equipment is running is only possible using the hot tapping method Such work may only be carried out by a specialized contractor authorized by the plant operator 2 pg 19 8 1 4 Take suitable protection measures against possible local hazards or hazards arising from the plant WARNING Mechanical burden The static load moment of all parts to be installed at the pipe can be up to approx 600 Nm retractable device types Strong pipe vibrations can cause dam
66. and temperatures remove the sender receiver unit only when the plant is out of operation An amount of gas escapes uncontrolled into the environment during disassembly of the sender receiver unit from nozzle gt Take special precautions in the presence of toxic aggressive explosive hot or other gases posing a health risk risk of serious injuries gt Loosen the screws on the flange of the sender receiver unit gt Carefully pull out the sender receiver unit and place it in a suitable location gt Close the nozzle with a blind plug optionally available Retractable sender receiver units WARNING N gt Observe the maximum permitted pressure for operating the retraction mechanism on retractable sender receiver units Device types FLSE100 EXS and EXRE 16 bar at 50 C gt pg 42 Fig 9 Device type FLSE100 EXPR 0 5 bar at whole temperature range gt Close the ball valve after removing the sender receiver unit with a blind flange gt Take special precautions in the presence of toxic aggressive explosive hot or other gases posing a health risk risk of serious injuries Operating Instructions 8013344 V2 2 O SICK AG 197 Maintenance 198 0 2 2 In principle the single steps described in 8 3 6 2 are carried out in the reverse sequence 2 pg 114 Fig 56 gt Loosen fastening nuts 7 and take cotter pins 7 out of guide rods 8 Hold the sender receiver unit tight and pull it ba
67. and the measurement is continued with slightly increased uncertainty Under such conditions the measurement system automatically signals Maintenance request 26 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Configuration Description 3x1 path Three individual measuring paths from different measuring points can be connected to measurement one control unit with this variant Separate processing and output of the measuring results for all three measuring points are performed by the MCUP FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 21 Product Description 2 1 3 Configuration Communication between sender receiver units and control unit Description 1 path measurement connection of one measuring point to the MCUP Two sender receiver units type EX S EX und EX RE are connected to the MCUP and work as master and slave The FLSE master has a second interface in the terminal box to enable unique separation of the communication to the FLSE slave and to the MCUP The master triggers the slave and takes over the measuring regime The MCUP can independently query the measured values from the master units asynchronous to the measuring cycle The master slave communication of the device type EX PR is realized internally in the single
68. archives must be configured before being used for the first time e Select device file MCU P enter the Level 1 password and set the measuring system to Maintenance mode gt pg 157 84 1 4 e Switch to the Parameter Data archives directory e Enter the parameters for recording interval entry depth write mode and reference to measuring point for all 9 archives FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings Figure 118 SICK Sensor Intelligence Parameter Data archives directory Device MCU P SICK Parameter View Help a Ej MCU P SICK Overview Measuring Point 1 EE Overview Measuring Point 2 k J Diagnosis 4 i Parameter Customer Data E System Configuration x Display Parameter Gas time Records Total k LJ 1 0 Configuration k LJ Measuring Point 1 k LJ Measuring Point 2 b D Adjust k J Maintenance Not assigned es 2 Q olamela s 03080 General data archive settings Format Archives Chip size Configuration error Interval selection Free Defined w Recording interval 1440 min Write mode Records Measuring point Status of records actual target Out of memory O Data archive 2 Interval selection Recording interval min Status of records actual Write mode SICK Sensor Intelligence Data archive 3 Records
69. be aree dca en Siena an Brus Dean aes 180 4 3 4 Entering process Para meter a advo dpa uu dac fece daa Bae Dx ya 186 4 3 5 Setting Interface module parameters n 187 4 3 6 Setting Modbus and HARTO bus module parameters 189 4 3 1 Calibrating gas velocity measurement nn 190 4 4 Operating setting parameters via the optional LC Display 191 4 4 1 General information on uS sco 3 a RERRRRS UC DEGERE EGO PG ENDORSE taaan 191 4 4 2 IOS PUE tuto suicido oc dace ied ERU aa dean ES n TENES usd 192 4 4 3 Parameters eR I co a2 eas eae be Ec eee Bia ILLU ae Uter cA E dl ta 193 4 4 4 Using SOPAS ET to modify display settings 194 5 Maintenance uu u uu e aa aaa aa 195 5 1 GCI i REM TTC 196 5 2 Maintaining the sender receiver units llle nn 197 5 2 1 Removing sender recelver LINING circense mines cha ETE dun RC Aa 197 9 2 2 Cleaning the sender receiver Unll i39 Gea n AR Ende E ACE M RENS 198 5 3 Maintaining the MCUP for use zone 2 199 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Contents 6 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 6 2 1 6 2 8 6 2 9 6 3 6 3 1 6 3 2 6 3 3 6 4 6 5 6 6 6 1 6 8 6 8 1 6 8 2 6 8 3 SI JGCIIIC HT01S u uu uuu diana MAU vi eniin btt dE 201 Techmical ba se tii bid Iuba tia a di voce lito
70. be checked by the user Do not dismount sender receiver unit as long as process ball valve 2 3 is not closed tightly Retractable sender receiver units can be equipped with venting valve option Do not open venting valve if process ball valve 2 3 is opened The process ball valve 2 3 has a non symmetric design The short tube side must be connected to the nozzle the sender receiver unit must be connected to the long tube side gt p 114 Fig 56 Flange gaskets must be replaced at every assembling disassembling of ball valve and sender receiver unit WARNING The gas in the pipeline can be dangerous gt Observe and follow the valid regulations and safety regulations as well as the safety notices in Section 1 gt Take special precautions for use in plants with increased hazard potential toxic aggressive explosive gases higher pressure higher temperature risk or serious injuries Use suitable protection measures against possible local hazards or hazards arising from the equipment Make sure the 2 3 ball valve 5 in Fig 56 is closed Observe the permitted operating parameters according to the Figures in S 2 2 1 during all work Venting of any gas with hazard potential toxic aggressive explosive etc requires always suitable protective measures and safety precautions for safe venting and is in the responsibility of the plant operator 2 p 31 2 2 1 FLOWSIC100 Flare Operating Instructions 8013344 V2
71. cd teft doe te a oh Bala Ed da ties 12 2 4 1 Zerospolnt ColtFO acatar e EO eua A tek Bees Sce RES 12 2 4 2 Sade E er Geren Ane oe UR ua ea RE eS et Ree ERE ee or eee ee bee 13 2 4 3 Analog output Of CHECK CYCIE du Sov xao EVER SEES shen EQ TREES eke EP 13 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Contents 3 1 1 1 911 2 JLS 9 2 3 21 3 2 2 3 3 9 21 3 9 2 333 3 4 3 5 3 5 1 3 5 2 3 6 3 6 1 3 6 2 3 7 3 7 1 3 1 2 SES 3 1 4 3 4 5 3 1 6 Stil 3 7 8 S19 Assembly and Installation ssse 75 PIOJSCt DIQMMINS see COPE CO bubo n bet A squa E serere 16 Determining the measuring and installation location 11 Further notes for project planning mm mmn 80 Notes for installation of sender receiver units in 1 path 2 paths or 3x1 path CONE Urat Re rm 81 PPE Gi AON WOK ata ue ba ia iode Pratpon dt n tad aida Ae s 82 General NOUS EET RE ETT es ak Dee OS TIT aa tacos Aia 82 Special notes for handling the meter body option 83 PSS CI uidi tei sa Si aar dimi iod So picta s ash MALA uero pe uo i ahs dtt a ot 84 Fitting the nozzles on the pipeline measuring systems without meter body 86 Installing the meter body option in the pipeline 99 Installing the MCUP control DIE ose 60 itn E rne Succus e boca Hep week ikea cs 100 Installing the MCU
72. control unit MCUP SICK offers standard cables and cable glands a Connection between sender receiver units cable UNITRONICO Li2YCYv TP with reinforced black outer sheath fixed cable length cable glands metric M20 NPT 1 2 material brass and stainless steel b Connection between sender receiver unit master and MCUP cable UNITRONICO Li2YCYv TP with reinforced black outer sheath meter good with free selectable lengths in steps of 5 m cable glands metric M20 M25 NPT 1 2 NPT 34 material brass and stainless steel Other connection cables for MCUP power supply outputs MCUP etc are not in the SICK scope of delivery NOTICE Factory pre installed cable glands at S R units and MCUP gt Install only fixed cables and wires in the cable glands The plant operator must ensure an appropriate strain relief gt The cable and conduit entries must be installed with mechanically protection against inadmissible impact energy according to EN 60079 0 section 26 4 2 NOTICE Suitability of factory pre installed plastic cable glands at MCUP ATEX Zone 2 In accordance with EN 60079 0 section 26 4 2 the pre installed PA plastic cable glands at MCUP ATEX zone 2 are suitable for equipment group II with low degree of mechanical hazard impact energy low tested with drop height 0 4m or 4J If there is a risk of higher mechanical stress especially at low temperatures the use of metal cable glands is recommended available
73. dO OMN SUNL ziosieueppuos nz ueiuoipdieA pun Jogos purs ueBun PUDUJSPIMNZ uepupise6nz uoipjoenupsno you pemos HISSSO NZUN seippuu salu Bune pun GunueweA amos SHOLSLUN sap BUNBISOSIAIA YGO OLIN Huoiquuo3 pv 9onou INOYIM egueuo 0 joefqng 241 SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare Specifications Wiring diagram for FLSETOO EXS FLSE100 EXPR Fig 179 99N0U 1nouiM asueYd 0 joefqng UoJnp 12 9813 e i Xo Hopueno 8StL 0 4c Bury 1eueBueg das Bel Bunsepuy ueyooy vO 2 L 6007 oe Hquuo BuueeurBu3 yOIsS UUN ep 181194 Bunudsin 940 y v6lv 3 XIS qeisgelw Q SdX3 0 SX3 00138 13 Buiweip Jounjoeynuey UBYOOy 81 80 6002 OMIN S0 80 8002 NIG O UuON jJoisxieM 9UIEN Bel ASZ peexe 0 you aBeyonA ese Snopsezey uou uinullXe N yajes suzu edw Aew sjueuoduigoo Jo uonnii jsqnS ONINAV eIx3 9 Z UOISIAIC SSe JO Ayiqeyns jreduur Aew uonninsqns piezeH uo soldx3 ONINSVM S SnopJezeuuou aq 0 UMOU SI ease y JO JO p y y ms u q seu Jamod ssajun jueuudinbe siu JOOUUODSIP JO JOOUUOD JOU oq pJezep uoiso dX3 ONINHVM F wed 939 eui UM eouepJoooe ul jJejsui epeue ul 92 1d VSI ISNV pue 07 Vd3N ISNV O3N 24 YM e2uepJoo99e ul peysul SN ayy ul Z AJUO suoneoo snopJezeuuou Jo suoneoo nd Ene Z UOISIAIC SSe O ur uonej ejsui JO 9 gejins s yu uudinb siu L uon
74. ete a gt Lec sokz S 0XZXZ S ORZ 80 S 0XZXZ g MERE AOAXZII ADAC FT AOXZUI xr J AOACTIT 9 X4 I LOS SCT8 pJeoq ulen L INPOW IV d E iv 1933TusUue13 pedgewod door eAr32e I d SWz 3nduI now P Xd IIIE TS GS9C78 InPON S8p Su sandano paeoquremw lt OV TAPON OV TAPON G8Pp Sa TUT T buruzeM X99uo ooueuequrejm uorqounjTelN vu oz P sgp Su ndzno spna snqeqs snqeqs sniegs sn3e3s 3jndur Te3rbtg andur earbPrq and3no SoTeuy snapon Q 5 Fh E Q je H m o P O Q w o eT TT EZ Ic eI TT t LS eT TT O O O O O TA TX Q O O O O O O O q O D T6 88 L8 S8 v8 8 128 Te 08 C oaea DI Lai I EN S IXZ NE S OXZXZ LLI 11 di 1j S OXZzxG j TE LL LL LS Ve DIL IP ee oe T M unb dna ue eI O O Q O Q O D D path configuration 2 measuring points supply voltage 230 V a c lt ADATT AQACIT AOACIT AA E AA 1 G8p SY unToA 9OTAJ9S TUTT UIPM X02949 JUTEN Ooung TeNWN noe AT mold SOS SEP Tee sss SSen Ie TNI99TON ad Es pe T I OV AOEZ fat L fj io L i 6 s L x gt Ts JT gt T T z T r eonou noui egueuo 0 p fqns 243 SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare Specifications 1 path configuration 3 measuring points supply voltage 230 V a c Fig 175 Td T UOA EAS Tp butatm stTduexy MO I S aatqoe SW A pum A0EZ SS Z SS dl 4 La P XH
75. for the FLSE100 EXS intrinsically safe cable connection to intrinsically safe ultrasonic transducers probe e The device marking must at least include the information Ex ib or Ex ia e Use only cables delivered by SICK The connections of the intrinsically safe ultrasonic probes are designed so that the individ ual circuits are safely separated from other intrinsically safe and non intrinsically safe cir cuits If the transducer circuits are disconnected while energizing it still must be observed that the safe separation from other intrinsically safe and non intrinsically safe circuits is not over ridden and thus intrinsic safety endangered For this reason the associated connection cable should be disconnected at both ends i e unplugged individually and successively first from the electronics and then if required from the ultrasonic probes or suitably attached to prevent uncontrolled movement of the cable with the unprotected open cable connector The cables for the intrinsically safe components are marked either with Exi ora blue cable covering or with blue shrink sleeves on the cable ends or with the SICK item num ber at least on the associated packaging The technical safety data are shown in the Type Examination Certificate e Operation of the FLSE100 EXS with sensors not belonging to the system and compo nents and sensors from other manufacturers is not permitted See the Type Exami nation Certificate for the technical safe
76. marking for nozzle alignment according to the gas flow Nozzle blind flange and seal according to ANSI Component Connection Material ASTM max pressure L mm 1 Use for Nozzle Nozzle CL150 2 CS 90 CL1502 Carbon steel 16 bar 133 5 FLSE100 EXS NozzleCL150 2 CS 75 A109 10 100 1810 FLSET00 EX EXRE Nozzle CL150 3 CS 75 CL150 3 182 0 2 FLSE100 EXPR Blind flange Blind flange CL150 2 CS CL1502 Carbon steel 16 bar FLSE100 EXS EXRE EX Blind flange CL1503 CS CL1503 ALus AU us HEIDE FLSE100 EXPR Seal 2 CL1502 Stainless steel 316 16 bar Seal B9A2 150 1 4571 3 Lor316Ti graphite 196 280 C FLSE100 EXS EX EXRE Seal 3 CL1503 Stainless steel 316 16 bar Seal B9A 3 150 1 4571 3 Lor316Ti graphite 196 280 C FLSE100 EXPR 1 Take into account additional 3 mm welding space for nozzles of type Long Welding Neck 2 Nozzle length 212 0 mm for pipe size 12 3 Other sealing material on request 4 According to diagrams of pressure temperature ranges e g gt pg 41 Fig 7 e e Seals must be chosen in accordance with application conditions gas tem 1 perature e An optional insulation set with polymer seals and sleeves for bolts is avail able FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 55 Product Description Nozzle blind flange and seal according to DIN Component Connection Material max pressure 4 L mm 1
77. measured values can be saved and printed This allows re entering set device parameters when necessary without problem or registering device data or states for diagnostic purposes Data can be saved in the following ways e Saving as a project Data recordings can also be stored separately from device parameters e Saving as a device file FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 173 Start up and Parameter Settings 174 Stored parameters can be edited without a connected device and transferred back to the device at a later time 43 See the Service Manual for a description e Saving as a protocol Device data and parameters are registered in the Parameter protocol A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions Saving as a project If connections are frequently established it is advisable to save as a Project If connection to the device is to be established again only this Project must be opened All files previously saved are automatically transferred to SOPAS ET To save select the respective device call up the Project Save menu and specify target directory and file name The name of the file to be stored can be chosen freely It is useful to specify a name with a reference to the measuring point involved name of the company equipment designation Fig 110 Project Save menu SICK Project x Ne
78. options with pressure and temperature transmitters For the positioning of pressure and temperature transmitters the following configurations are available Spoolpiece standard length with integrated pressure tapping temperature sensor 3D downstream customer pipeline Spoolpiece extended length with integrated pressure and temperature tapping Spoolpiece option example FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 3 2 9 1 FLOWSIC100 Flare Computations Calculation and calibration of volume flow Volume flow in operating state Generally the devices of the FLOWSIC100 Flare family are used to determine the volume flow in closed pipelines The volume flow Qa is defined by the representative cross sectional area A and the mean gas velocity v4 with respect to cross section area velocity Qac VA A FLOWSIC100 Flare however determines the representative average value of the flow velocity on a sound path v path velocity between the two sender receiver units The sound path is to be placed centrally above the cross section of the pipeline Since the average values of path and area velocity are not identical especially for small pipe diameters a functional systematic relation between the determined path velocity v and the average area velocity v a was introduced V k f Re
79. pun B6unuSAu A amos eDoyeiuf sap Bunea 9onou 1nou1lA gueya 0 p afqns 255 SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare specifications 256 6 8 3 Fig 187 Connection of external pressure and temperature transmitters FLOWSIC100 Flare loop powered pressure and temperature transmitters Al6 IS Al3 Al4 Shield connected just on ane side Terminals Terminals Main board am o E NEL lt a E LO a Ga s GENERO s o s L A EE o G Lo E Lo a 1o SE E s s E EE LO a G Q s s do A i FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Specifications Fig 188 AIS AI6 AI3 Al4 FLOWSIC100 Flare FLOWSIC100 Flare external powered pressure and temperature transmitters Terminals va Main board Operating Instructions 8013344 V2 2 SICK AG Shield connected just on one side 251 8013344 2014 06 V2 2 ISubjectto change without notice Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail salesOsick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail infoGsick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Canada Phone 1 905 771 14 44 E Mail informationOsick com Cesk Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick
80. r LC JL JL JL 120000 00 m h 65 04 m s 334 21 m s 18 3 C 17 6 C 18 0 C FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Optional modules Module type MCUP non Ex MCUP ATEX MCUP ATEX MCUP CSA CII MCUP CSA CI I Compact or 19 rack Ex zone 2 Ex zone 1 Div2 zone 2 Div1 medium housing Analog output module max 3 pcs with two outputs 0 4 22 mA of each one max load 500 Q Analog input module max 2 pcs with two inputs 0 4 22 mA of each one Digital output module max 1 pc with 2x changeover contacts load of 30 V a c d c 5 A 30 V d c 2 A for Ex zone 2 Accessories required for analog or digital modules 1 pc module carrier per module carrier 19 for up 1 pc module 1 pc module carrier per module to 8 modules 1 pc connection cable Interface module max 1 pc Pulse Ethernet pulse Ethernet triplex pulse MODBUS TCP pulse MODBUS RS485 pulse HARTBUS AO pulse PROFIBUS RS485 pulse Foundation Fieldbus pulse FLOWSIC100 Flare NOTICE The maximum number of analog modules is 4 Module carriers MCUP non Ex with compact or medium housing have to be positioned on hat rail 2 pg 61 Fig 25 1 Profibus DP VO for transmission via RS485 according to DIN 19245 Part 3 a
81. sender receiver unit The sender receiver unit is directly connected to the MCUP 2 path and 2x1 path measurement connection and computation of two measuring The master slave communication is realized using the same principle as for the single path measurement The connection of both measuring paths is usually carried out with bus cabling connection of three measuring paths of different measuring points to the MCUP paths of a measuring point to the MCUP l Junction box An approved explosion protected junction box SICK option is to be used for cabling in Ex zone 2 Cabling in hazardous areas Ex zone 1 may be carried out only with an approved Exe junction box or Ex d junction box not included in SICK scope of delivery 3x1 path The master slave communication is realized using the same principle as for the single path measurement measurement The connection of all measuring paths have to be carried out with bus cabling An approved explosion protected junction box SICK option is to be used for cabling in Ex zone 2 Cabling in hazardous areas Ex zone 1 may be carried out only with an approved Exe junction box or Ex d junction box not included in SICK scope of delivery i Junction box 28 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description
82. sun roof FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Assembly and Installation Table 3 Mounting kits for sun roof MCUP Frame MCUP type Mounting kit MCUP Compact Mounting kit MCUP Sape qe Size A B C D MCUP Medium Mounting kit MCUP REGNA Size A B C D MCUP STAHL Size 4 with or without terminal compartment Fil A TN A 4 NN d y Mounting kit MCUP A l ISA VA SizeA B C D N NS _ _ t FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 107 Assembly and Installation MCUP STAHL size 6 with or without terminal compartment 7 E P eas Mounting kit MCUP Gr Blue 4 ABGD N A EM MCUP STAHL Stainless Steel Black 5 Mounting kit MCUP Gr E 3 5 2 Sun roof MCUP mounting on 2 inch post 3 5 2 1 Components Scope of delivery The sun roof MCUP for mounting on 2 inch post Part No 2069405 is delivered as a set of the following components Table 4 Scope of delivery MCUP for mounting on 2 inch post Description Part No Sun roof 4075713 Mounting plate 4075714 Mounting kit post bracket 2 inch 2061076 Mounting kit sun roof 2072663 Mounting kit MCUP Size A 2072665 Mounting kit MCUP Size B C D 2072666 Mounting kit MCUP Size E 2072664 108 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG S
83. the Device search area when device search is finished gt pg 157 Fig 92 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 153 Start up and Parameter Settings 154 Saving the scan settings Save the scan configuration SICK You can also overwrite an existing scan configuration Please select the scan configuration you want to overwrite Back Finish Cancel Connecting to the device with advanced mode 1 Click Search settings 2 Select search mode Interface oriented search 3 Select the communication interfaces where the search is to be made and click Next Selecting the communication components Select the communication component _ Select all Ethernet communication TCP IP Es USB communication Serial communication Standard IOLink communication Hiperface communication Serial communication DME5x Dx60 Serial communication OD Series lt Back Next gt Cancel 4 Configure the interfaces and click Next FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings Fig 88 Fig 89 FLOWSIC100 Flare Ethernet communication gt Select Custom IP address configuration Click Add gt Enter the IP address of the device or the IP address range when several devices are used and confirm
84. the pipeline gas tight and pressure tight Depending on the design at least one seal with an O ring according to DIN 3771 ora standardized sealing flange must be provided The sealing itself must consist of material which is compatible with the medium and is suitable for the application conditions gt Check the sealing surfaces and elements for intactness before installation Check the sealing effect with suitable methods after installation gt Regularly check leak tightness during operation and replace the seal as required The sealing effect must be checked with suitable methods after installation and every removing and re installation Leak tightness is to be checked reg ularly during operation and the seal replaced as required Before every re installation new seals have to be used in the required design Operating Instructions 8013344 V2 2 SICK AG 17 Important Information 18 Use of the FLSE100 EXS and FLSE100 EXPR sender receiver units in zone 1 and zone O Application limitations for use in hazardous area classification Ex zone 1 After the transitional period of Directive EN 60079 0 2009 has elapsed the following additional regulations are immediately applicable for the use of FLOWSIC100 Flare in applications with Ex zone 1 gt Ultrasonic probes made of titanium may be used in zone 1 only when risks of ignition arising from impacts or friction on the sensor housing can be ruled out gt
85. units master and slave for cross duct versions are mounted according to gt pg 24 Fig 2 WARNING Danger due to size and mass of the meter body The lifting eyes are designed for transporting the meter only Flange sealing surfaces nozzles and blank flanges may be damaged when the lifting gear is not attached properly Do not lift the FLOWSIC100 Flare using these eyes when additional loads such as blank flanges filling for pressure tests or piping are attached 2 pg 83 Fig 33 If lifting straps are used wrap them around the meter body The FLOWSIC100 Flare must not turn over or start to swing while being transported Take suitable measures to prevent damage to the meter when carrying out any other work welding painting near the FLOWSIC100 Flare Required installation work gt Position the FLOWSIC100 Flare at the desired section of the pipeline using the lifting gear gt Check for correct seating and alignment of the flange gasket after installing the flange bolts but prior to tightening gt Align the meter body of the FLOWSIC100 Flare such that the offsets between inlet pipe meter body and outlet pipe are minimized Insert the remaining fastening bolts and tighten the nuts cross wise The tightening torque applied must not be lower than specified in the project planning gt Mount the pressure sensing line between pressure tap option and pressure transmit ter option Fill the pipeline and check the
86. 0 EX PR80 1 I O MCU P 1 Adjustment 2 FLOWSIC100 2 O Diagnosis 3 O Parameter FI100 EX PR80 I O Diagnosis 1 Analog Outputs 2 Analog Inputs 3 Information C N gt lio diag info E E E FI100 EX PR80 1 2 Al Parameter 3 MCU Variant FI100 EX PR80 FI100 EX PR80 1 AO Parameter 1 Limit Low 2 AO 2 Parameter 2 Limit High 3 AO 3 Parameter 3 Live Zero AO Parameter FI100 EX PR80 Maintenance FI100 EX PR80 FI100 EX PR80 1 Maintenance 1 Maintenance 1 AI 1 Parameter 1 Limit Low 2 Parameter 2 Operation 2 Al2 Parameter 2 Limit High 3 Diagnosis 4 Device Info Isensor 1 E NN Enter FI100 EX PR80 FI100 EX PR80 FI100 EX PR80 1 Errors 1 No Errors 1 Path Length 2 Warnings 2 Installation Angle 3 Cross Section Area FI100 EX PR80 FI100 EX PR80 Noise too Large 1 AGC A 10 dB 2 AGCB 10 dB 3 ErA 0 4 EB 0 Number depends on sensor 1 diag re Essssi e 3 available AO s Al s FI100 EX PR80 I O Information 1 Location 2 Serial 0008701 3 Firmware 1 3 15 192 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 4 3 Fig 130 FLOWSIC100 Flare Parameter setting Parameters for inputs outputs analog input output or device installation measuring path installation angle can be modified as follows gt C
87. 1 path measurement bus cabling 300 m FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Bus cabling This type of cabling is preferable for greater distances between sender receiver units and control unit In individual cases it may be possible to terminate the electronics of the sender receiver unit using a cable termination resistor that is positioned at the end of the bus no termination in delivery state Solutions for external terminations are available on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG 117 Assembly and Installation 118 IT 3 Requirements for installation in the Ex zone General requirements WARNING Explosion Hazard N Donotopen the enclosures while energized gt Do not connect or disconnect the circuits unless power has been removed or the area is known to be non hazardous gt When using alternative connection of devices not belonging to the system especially external power supply devices power supply units etc ensure that the maximum voltage at the connections does not exceed 125 V even if a fault occurs and that every single cable core is protected separately with a fuse of max 1A gt Do not use the device if cables or terminals are damaged General e The documentation for zone classification according to EN IEC 60079
88. 10 must be available e The devices to be used must be checked for suitability for the application area e After installation an initial test of the device and the plant according to EN IEC 60079 17 must be performed Cabling e The cables must fulfill the requirements according to EN IEC 60079 14 e Cables which are especially endangered by thermal mechanical or chemical stress must be protected e g by laying in protective tubes e Cables must be flame retardant in accordance with DIN VDE 0472 Part 804 Type of Inspection B IEC 60332 1 must be demonstrated The cross section of each individual wire must not be smaller than 0 5 mm Observe the clamping range of the cable glands for cable selection Cables for Ex e cable glands must comply with the requirements in EN 60079 14 Section 11 3 The existing clearance in air and creepage according to EN IEC 60079 07 or EN IEC 60079 15 may not be reduced by connection of the cables in the terminal compart ments Ex d cable gland must be suitable for the intended cable type e g cables with or without armoring The cables and conductors for Ex d cable terminals must comply with the requirements in EN IEC 60079 14 Section 10 4 2 b The selection there must be made according to Fig 1 Ifthe explosive gas mixture requires an IIC installation and the installation area belongs to zone 1 pressure proof cable glands and bushings containing seals filled with potting compound must b
89. 10ms page 1 1 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 11 Starting normal measuring operation Normal measuring operation is started by deactivating the maintenance state deactivate checkbox in field Set Operating State gt pg 160 84 2 Standard start up is now completed Checking the signal form Checking the signal form allows making a statement on the quality of ultrasonic signals received Select the FLOWSIC100 Flare type used and then select operating mode Measurement in the Diagnosis Sensor Values menu The ultrasonic signals of both transducers are then displayed in the Signal Display field alternating as raw signal and envelope curve Setting the View Envelope function shows the envelope curves of both transducers The signal patterns should correspond to the displays in Fig 114 to Fig 115 Example Fig 114 Burst form HF signal Type FLSE100 EXS raw signal Device FLI00 EX S80 Sensor1 Parameter View Help aM s Qolone e OSOS 4 j FL100EX S 80 Sensor 1 EE Overview Signal Display 4 Y Diagnosis 2 Device Information Error Messages Warnings la Protocols View envelope View signal pattern Zoom around maximum k CJ Configuration Zoom factor Zoom position Adjustment 12345678 9 10 O 10 20 30 40 50 60 70 80 90100 k J Maintenance Sender receiver unit SICK Sensor Intellige
90. 12 27 01 2003 Seventeenth Edition Dated January 28 1999 CAN CSA Standard C22 2 No O M91 Reaffirmed 2006 e CSA Standard C22 2 No 94 1 07 First Edition September 2007 e CSA Standard C22 2 No 94 2 07 First Edition September 2007 CAN CSA Standard C22 2 No 60529 05 e CAN CSA C22 2 No 61010 1 Second Edition e CSA Standard C22 2 No 213 M1987 Reaffirmed 2008 e CAN CSA C22 2 No 60079 0 07 e CAN CSA E60079 15 02 e ANSI UL Standard 50 Twelfth Edition September 2007 e ANSI UL Standard 5OE First Edition September 2007 ANSI IEC 60529 2004 November 3 2004 e ANSI UL Standard 61010 1 2004 Second Edition e ANSI ISA 12 12 01 2007 e ANSI UL Standard 60079 0 Fourth Edition dated August 15 2005 e ANSI UL Standard 60079 15 First Edition dated December 2 2002 with National Differences Third Edition dated July 17 2009 e CSA Standard C22 2 No 30 M FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG 121 Assembly and Installation 122 e Substitutions of components WARNING Explosion Hazard Substitutions of components may impair suitability for Class I Division 2 Zone 2 Replace components only by the original types as follows e MCUP Fuse sand filled fuse 2 Amp rated type 522 20 manufactured by ESKA SICK part no 2054541 Processor board Relays type AZ830 2C 12DSE and AZ832 2C 12DSE manufactured by ZETTLER Back up battery type B
91. 147 4 1 Da OS RE ae ae nO uen tac aero Ce en ota ce dd 148 4 1 1 General information ds ain eie ada x o cee 148 4 1 2 Installing the operating and parameter program SOPAS ET 149 4 1 3 Connecting to the device 1 ccc eee mer 151 4 1 4 Information on using the program RR RI 157 4 2 Standard starte gae aa dura abd qupd bd avt uqapas quc pa T odit 160 4 2 1 Entering application specific parameters in the sender receiver units 161 4 2 2 Entering application specific parameters for single path configuration Ea SAA O TE 163 4 2 3 Configuration of application specific parameters for 10 pipelines and 2 path CONMSULAUONS Sc nus usus idad es 164 4 2 4 Determine Ene CneCK CY CIC aussi P bes ana phase D sua Suatu 167 4 2 5 Setting the analog outputs parameters 168 4 2 6 Setting parameters for the pulse output 1 170 4 2 1 Setting the analog Inputs parameters 171 4 2 8 Denning the nmi values Pese exter re cod oe Ote ie eh RET 172 4 2 9 LOBDOOK TUBCEHOTths edo ol CUL LM Ct Dt UL ite 173 4 2 10 Bruges 173 4 2 11 Starting normal measuring operation 177 4 3 Advanced Sla b UD ss dau at rra dada dades ada bs 179 4 3 1 ENLENNE CUSOMEr dala aaa a 179 4 3 2 Entering counter function parameters rn 180 4 3 3 Datd dECHIVeS ciar d ina auus
92. 2 Kink line Ab Roll the strip out again and mark the lines as follows 2 498 r 8 2 498 er 0 6435 er P Q 6435 r r D 2 pg 81 83 1 3 3 in distance 60 mm x from the crossing points U 21 Outside Nozzle offset a diameter FLSE100 EXS FLSE100 EX EXRE inch mm mm inch mm inch 4 102 32 0 1 25 5 127 37 5 1 48 6 152 44 0 1 72 8 203 55 0 2 17 50 0 1 94 10 254 67 0 2 64 61 5 2 42 12 305 18 5 3 08 12 5 2 86 14 356 85 5 3 36 19 5 3 14 16 406 96 5 3 80 91 0 3 58 18 457 1080 4 24 102 5 4 03 20 508 119 0 4 68 113 5 4 47 22 559 130 5 5 13 125 0 4 91 24 610 141 5 5 57 136 0 5 35 26 660 147 5 5 80 28 111 158 5 6 24 30 162 170 0 6 68 32 813 182 0 1 13 34 864 192 5 1 57 36 914 203 5 8 02 42 1067 237 5 1 35 48 1219 2 10 10 68 6a Measure and note values a and U 2 needed to calculate the path angle and path length U 5 Draw guide lines 1 for the nozzle positions in a distance as listed in the table mark the crossing points 2 and draw marking points Outside Nozzle offset a diameter FLSE100 EXS FLSE100 EX EXRE inch mm mm inch mm inch 12 305 64 0 2 52 58 0 2 30 14 356 10 0 2 16 64 0 2 51 16 406 9 0 3 11 3 0 2 81 18 451 88 0 3 46 82 0 3 22 20 508 97 0 3 82 91 0 3 58 22 559 106 0 4
93. 20 X 1070 42 1 FLSE100 EXPR short 400 X 1900 14 8 350 X 1200 47 2 FLSE100 EXPR long 530 X 2050 80 7 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Assembly and Installation 3 1 2 Further notes for project planning Applications with specific conditions or installation in vertical pipelines a Applications with wet gas Condensate can accumulate in the nozzle pipes The following solutions can help to prevent measurement problems malfunctions caused by solid borne noise see Ser vice Manual or damages when removing the sender receiver unit condensate runs out gt Use a nozzle position which prevents accumulations of condensates in nozzle pipes gt Use a closed continuous or periodical condensate drain with backflow to the pipe line Technical solutions are available on request depending on operating conditions pressure temperature e Installation of condensate drains always requires the approval of the plant operator gt Isolate the nozzle pipe to reduce dew point underruns only for low gas tempera tures lt 100 C b Short inlet and outlet paths gt pg 77 Fig 30 gt Use the best possible positioning for the measurement path consult SICK for sup port c Vertical ducts with flow direction from top to bottom The measured value gets a negative sign output LC display gt Seta negative linear regression coefficient gt pg 190 84 3 7 to chang
94. 2057126 Nozzle CL1503Z prepared for pipe size 48 2057127 Nozzle CL1503Z prepared for pipe size 52 2057128 Nozzle CL1503Z prepared for pipe size 56 2057129 Nozzle CL1503Z prepared for pipe size 60 2057130 Nozzle CL1503Z prepared for pipe size 64 2057131 Nozzle CL1503Z prepared for pipe size 68 2057132 Nozzle CL1503Z prepared for pipe size 72 2057133 Nozzle installation tool Designation Part No Nozzle installation tool EX S 2050598 Nozzle installation tool EX 2050599 Nozzle installation tool EX PR 2050601 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Specifications 6 2 8 Additional accessories for retractable sender receiver units Designation Part No Blind flange 2 for FLSE100 EXS and FLSE100 EXRE Blind flange ANSI CL1502Z CS material carbon steel 2051991 Blind flange 3 for FLSE100 EXPR Blind flange ANSI CL1503Z CS material carbon steel 2051990 Ball valve 2 for FLSE100 EXS and FLSE100 EXRE Ball valve ANSI CL1502Z SS material stainless steel 1 4408 CF08M 2051963 Ball valve 3 for FLSE100 EXPR Ball valve ANSI CL1503Z SS material stainless steel 1 4408 CFO8M 2051966 6 2 9 MCUP control unit MCUP without explosion protection Fig 157 MCUP control unit without explosion protection in compact size housing Power Failure Maint e req 340
95. 56 Fig 91 Configuring the data format Serial Standard Advanced scan settings Timing SiLink Wakeup lt Back Next gt Cancel gt Define the protocol settings in the Protocol directory according to gt pg 154 Fig 87 Define the timeout settings in the Timing directory according to gt pg 155 Fig 88 5 To save the scan settings enter a name and click Finish gt pg 154 Fig 86 SOPAS ET starts the device search The devices found are displayed in the Device search area when device search is finished gt pg 157 Fig 92 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 1 4 Information on using the program Fig 92 Overview Device search nds ie I eo MECO 193113242111 MOU GSH 12132371 2111 FLOW 100 M imar 1 151123232111 811 E FLOWS EDO PR heso Z 1213382 2 111 291 21 MCU P CK 1213352 72111 FLO IAS BO er 12 191 1 32 22110 911 1 Device search 4 Device search abort 2 Project area 5 Device search result 3 Device search progress 6 Number of devices found FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 151 Start up and Parameter Settings 158 Device selection Move the required devices with drag and drop or a double click on the required device into the projec
96. 7 152 4 Sender receiver units FLSE100 EXRE according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for CI I Div 1 Div 2 retractable1 2 Fig 149 Sender receiver unit FLSE100 EXRE 163 eee _ 0 120 7 152 4 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN5O PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICKAG 213 Specifications 6 2 3 FLOWSIC100 EX PR sender receiver units Sender receiver units FLSET100 EXPR according to ATEX for Ex zone 2 only non retractablet 2 Fig 150 Sender receiver unit FLSE100 EXPR 190 AA 01524 297 Sender receiver units FLSE100 EXPR according to ATEX for Ex zone 1 zone 2 non retractablet 2 Fig 151 Sender receiver unit FLSETOO EXPR 163 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 avail able as option 214 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications Fig 152 Sender receiver units FLSE100 EXPR according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and
97. 80SA214VS RS 42CSAMY NN 1047694 Sensor system CSA CI I Div1 Div2 stainless steel FLSE100 EXRE 3805A214VS RS 43CDAIN NN 1047698 Sensor system ATEX Zone 1 lECEx titanium FLSE100 EXRE 380TA214VS RS 41CDAMN NN 1057415 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXRE 380TA214VS RS 42CSAMY NN 1047696 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EXRE 380TA214VS RS 43CDATN NN 1047700 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Specifications Table 11 Table 12 FLOWSIC100 EX PR non retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx titanium FLSE100 EXPR 220TA311VS NN 11CDAMN NN 1057416 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXPR 220TA311VS NN 12CSAMY NN 1047683 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EXPR 220TA311VS NN 13CDATN NN 1047687 FLOWSIC100 EX PR retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx titanium FLSE100 EXPR 400TA311VS RS 11CDAMN NN 1057417 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXPR 400TA311VS RS 12CSAMY NN 1047684 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EXPR 400TA311VS RS 13CDATN NN 1047688 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG 219 Specifications 6 2
98. 86 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail infoGsick com tr United Arab Emirates Phone 971 0 4 88 65 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
99. 9 11 EN 60079 26 Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 1 Electronic unit in Exd housing Modules parts not named 2 Connection Ex ia to slave probe gt pg 31 Fig 5 3 Connection Exia to master probe Permissible sample gas pressure temperature range Pressure in bar Range for 18 standard temperature version 15 7 12 tf 9 Range for high 6 temperature version AN 0 70 50 0 50 100 150 200 250 300 Temperature in C NOTICE Range for low temperature version see p 45 Fig 14 Operating Instructions 8013344 V2 2 SICK AG 43 Product Description 2 Retractable version Fig 12 FLSE100 EXS sender receiver units retractable version guide rods not shown Probe with 2 channel electronics master Applied standards EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 1 2 3 Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 2 3 Modules parts not named gt pg 31 Fig 5 1 Electronic unit in Exd housing 4 Connection Ex ia to slave probe 2 Connection for optional venting 5 Retraction flange 3 Ductprobe RE 6 Connection Ex ia to master probe Fig 13 Permissible sample gas pressure temperature range Pressure in bar Range for standard temperature version Range for high temperature version Range for standard temperature
100. ATEX Zone 1 IECEx titanium FLSE100 EXS 330TA218VS RS 81CDAMN NN 1057411 FLSE100 EXS 330TA218VS RS N1CNNNN NN 1047666 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXS 330TA218VS RS 82CSAMY NN 1047659 FLSE100 EXS 330TA218VS RS N2CNNNN NN 1047660 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EXS 330TA218VS RS 83CDATN NN 1047673 FLSE100 EXS 330TA218VS RS N3CNNNN NN 1047674 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG 217 Specifications 218 Table 9 Table 10 FLOWSIC100 EX non retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 with junction box stainless steel FLSE100 EX 198SA214VS NN 41CDAMN NN 1057412 Sensor system ATEX Zone 2 with junction box stainless steel FLSE100 EX 198SA214VS NN 42CSAMY NN 1047693 Sensor system CSA CI I Div1 Div2 stainless steel FLSE100 EX 198SA214VS NN 43CDATN NN 1047697 Sensor system ATEX Zone 1 IECEx titanium FLSE100 EX 198TA214VS NN 41CDAMN 1057413 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EX 198TA214VS NN 42CSAMY NN 1047695 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EX 198TA214VS NN 43CDATN NN 1047699 FLOWSIC100 EX RE retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx stainless steel FLSE100 EXRE 380SA214VS RS 41CDAMN NN 1057414 Sensor system ATEX Zone 2 with junction box stainless steel FLSE100 EXRE 3
101. BUNBISOSIAMIA O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 254 Specifications Materials Fig 186 Y9ANP 12 98 13 ny ziesJ3 unjep leueA Bunidsin 6 me ze Vvoyvv A JHX3 X3 00L3S 14 Sumeip 1eunjoejnue w NIQ GAJ UJJON HASYIM UGO OLAN HOJQuuloy vv JQS YEN e i44O H0opueno 8SrLO dag Be Bunuepuy 13 Bury sauebieg V Hquuo BuueeuiBu3 x2IS ueyooy 70 21 6002 ueyooy 9Z S0 0L0Z HOIS uo 8e31AJ8S 42S eui Aq paBueyo eq oj aAey sBuu o Bunjpes7 eyejd Bunmueu ees apoo ad ay ui pejeoipu ueyooy 81 80 6002 juo JOONPSUBI DIUOSEI IN e qe o84j91 JOY pyx OMA 60 80 8002 ajejd Bunueuw ees MIN pue aunjeJadula seb pajey yx 9uUeN Bel Jesn ay Aq paxoayo eq o aney yiqeyns Ajuo uoneuuojJul 104 oj Jo1seu SH Gope4D zapelb unu IL p dnoub s ssajule s SS e qejuns jou pooD j euonipuoo pooD pooD AJOA seb oJeJ Jie yll 1e oydn 23 6 ojdn O 0S o dn 2 0t iu 794I M ju HO B SIA ni OMA NA33 NOd3 WJJ s eusjeu JeonpsueuJ xx BUL uonoeJjaJ ay ui jenazew Buless O luosEe1 r UInIpelN x sjeuoje Jo mai uejoueqioA BunB6oilul3 AJ 1epo BGunjepuejuelod Jep 04 USP Jan 34409 ellv 898 SMN UNH ziosieueppuos nz uejuoiidieA pun azos purs ueGun PUDUIOPIMNZ USpubisaBnz uoipjoenupsno yu emos Bisseo nzun sejouul say Bune
102. C100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description 2 2 System components 221 FLSE100 sender receiver unit The sender receiver units consist of the electronic unit slave probe of type FLOWSIC100 EX S without electronic unit connecting piece and duct probe with transducer module The individual modules of the sender receiver unit are firmly interconnected at the factory to comply with the ex protection and thus form a unit which cannot be disassembled Fig 5 Schematic diagram of the modules of the sender receiver unit Cross duct version 1 2 3 4 5 6 T 8 Nominal length NL Probe version 1 2 3 4 5 6 11 12 1 Exe terminal compartment Transducer 2 Electronic unit 8 Flow optimized probe contour 3 Connection 9 Connection for slave probe only for FLOWSIC100 EX S 4 Pressure balance element not removable 10 Ground terminal 5 Connection flange 11 Fixing ring 6 Ductprobe 12 Supporting ring FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 31 Product Description Assignment device type type of sender receiver unit Device type Name of sender receiver unit FLOWSIC100 EX S FLSE100 EXS FLOWSIC100 EX FLSE100 EX FLOWSIC100 EX RE FLSE100 EXRE FLOWSIC100 EX PR FLSE100 EXPR Sender receiver unit versions e Non retractable sender receiver units Cannot be instal
103. Change to page Impulse Output and enter 4 B Mcu P SICK Overview Measuring Point 1 i a Overview Measuring Point 2 Assigned measuring point gt J Diagnosis Measuring value 4 Z Parameter Customer Data Impulse factor 2 System Configuration z Display Parameter Data archives 4 J 1 0 Configuration Analog Output Parameter Change to page Limit Switches and configure for all 4 y pl I Overview Measuring Point 1 measuring points Overview Measuring Point 2 gt Diagnosis Assigned measuring point 4 gi ree Customer Data Measured value nanpas mm Hysteresis type Display Parameter Hysteresis value Data archives Switching direction gy rires NEA Limiting value Impulse Output Check the page Overview for Malfunctions and 4 B Mcu P SICK Overview M ing Point 1 Maintenance requests A hin If there are any events see more detailed information on page Error messages Warnings FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 5 9 23l Specifications Fig 169 SICK Commissioning check list page 6 SICK Check Diagnostic 1EILI LIEIETLEI Check the following diagnostic values for plausibility VOG SOS SNR AGC Pressure Temperature Mol weight Density Check Output Input i O OODOOO LIEIEIEIEIEI E 49990 Check analog outputs For loop check change to page System test and use the simula
104. Device Parameter pen device window _ Go offline Connection Upload from device Download to device Login j S IJ D D Table 6 Online Online acum 5 i Export LN A Login us A Login m uL HA gt f Delete device Version V1 1 04 Version V1 1 04 S N 10218553 S N 10218553 10 133 82 2 2111 0 1 1 10 133 82 2 2111 011 e Online Online Contents of device context menu Context menu Go online Go offline Connection Upload from device Download to device Login Logout Import Export Delete device Description Establishes the connection between SOPAS ET and the device Interrupts the connection between SOPAS ET and the device Select Connection Changes the connection settings Deselect Connection Deletes the connection settings Uploads all parameter values from the connected device and transfers them to SOPAS ET Downloads the parameter values from SOPAS ET to the connected device Only those parameter values are downloaded which can be written at the currently logged in user level Opens the login dialog Logs out the user from the device Imports a suitable device from the sopas file and overwrites the parameter values with the values saved in the sopas file During import to an online device the parameters are immediately written to the device Only those parameter values are written which can be written at the currently logged in user level
105. IC T4 e ATEXII 2 G Ex de IIC TA e IECEx Ex d IIC T4 e CSA CII Divi Group B C D e CSACII Div2 Group A B C D e CSA CI I zone 1 zone 2 IIC T4 Optional e Temperature code T6 e ATEX II 1 2 G Exd ia IIC T4 e ATEX II 1 2 G Ex de ia IIC T4 e IECEx Ga Gb Ex d ia IIC T4 e CSA CI I Divi Group B C D e CSA CII Div2 Group A B C D e CSA CI Il zone 1 zone 2 IIC T4 Optional e Temperature code T6 e Zone 0 for ultrasonic transducers Sender receiver unit zone 2 e ATEXII 3 G ExnA IIC T4 Gc MCUP control unit CSA CSA CI I Div 1 Groups A B C CSA CI I Div 2 Groups A B C UU T6 AX IP66 enclosure type 4 10 14 4X IP66 enclosure type 4 10 MCUP control unit zone 1 ATEX II 2 G Ex de IIC T6 MCUP control unit zone 2 ATEX II 3 G Ex nA I T4 Gc Housing version degree of protection Sender receiver units e Foruseinzone 1 Flameproof enclosure made of aluminium or stainless steel option IP 65 6711 e Foruseinzone2 Housing made of aluminium IP 65 e CSA enclosure type 4 IP65 e CSA enclosure type 6 IP 65 61 single seal e CSA enclosure type 4 IP 65 202 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Specifications MCUP O For use in zone 1 Flameproof enclosure made of aluminum IP 66 O For use in zone 2 Div2 Wall housing m
106. Installation angle 75 00 Cross sectional area 0 0477m Velocity Cv 0 0 0000m s Velocity Cv 1 1 0000 Velocity Cv 2 0 0000s m Temperature CT 0 0 0000 Temperature CT 1 1 0000 Temperature CT 2 0 0000 Fix temperature 15 56 C Norm speed of sound 331 500m s 4 16 14 9 17 AM 176 FLOWSIC100 Flare Device Parameters Transmit Parameters Transmit frequency 1 Total periods 1 Activation periods 1 Retarding attenuation 1 Delay 1 Transmit frequency 2 Total periods 2 Activation periods 2 Retarding attenuation 2 Delay 2 Transmit frequency 3 Total periods 3 Activation periods 3 Retarding attenuation 3 Amplitude Sensortype Receive Parameters Zerophase A Master Zerophase B Slave System runtime A Master System runtime A Master System runtime CCR A Slave System runtime CCR B Slave Signal Processing Lower fraction Upper fraction Number of averaged signals Median buffer size Average median CCR active Multiburst Measuring cycle Transmit delay B Slave Gain Gain level A Master Gain level B Slave Target amplitude Damping Gain control deactivated Receiving Window Window size Precounter Control deactivated Limits Limit warning Limit malfunction Limit SNR Plausib threshold Limit range Limit max transd temp Low flow cut off Limit CCR max Serial Interface Baud rate Bus address Response delay Operating Instructions 80 0kHz 150 00m s 250 0 C 0 0m s 500 0 57600baud 1
107. Jjeiue 1090 LAW ubiauuo4 pv ul ISHIN D H A 9l eun Ip HSDJSIASA 246 Specifications Wiring diagram for FLSE100 EXS FLSE100 EXPR Fig 178 Y9 INP 1219813 ejJX4O Hopueno 8SrL0 das Be Bunsepuy an 4z Bury sauebieg Any 218517 Hquuo BuueeuiBu3 YIS ueysoy 0 21 6002 unjepl ie1eA Bunidsin N 9 JO NOIS VUJ00S XEU A G oBeg crG LV j qe1sgjJelN g Y sjeulula 398ySyY 39eJ193u ejeq 9 YdX3 9 SX3 0013973 SuimeJp Jounjoesnuey ON BI 806002 O er eI OYIN 0 80 800c GN A Z s euluJJo L NIQ GA UJON HASYIM WeN Bel ddns J MOd 4 1dN c V 9ZIS INPUOD jonp Jo euiJedid Ba Wem Buneledas auoz 3 e d Buy ey ses BE oDueJ eunsseJd pue AGZ pasxa oj jou eBeyoA ese snopJezey uou uinuJlXe v ebue eunjejeduje Ayayes oisuuju Jreduui Aew sjueuoduJoo Jo uonninsqnsg SNINMHV ea 9 N Y3LSVN Z UOISIAI SSe 2 10 SUE lt Seo exeo E juo yols q By Ayiqeyns areduui Aew uonninsqns pyezey uoisoj dX3 ONINSHVM S j Ba N eix3 Josuas almesedwa snopiezeuuou aq o UMOU SI s ease y JO JO payoyims u q seu Jamod ssajun juaudinba siu oeuuoosip JO 1o2euuoo JOU oq PJEZEH uoiso dX3 ONINIVM y f gt N f luo MOIS Aq Bjuu Hed 332 e
108. KO Parameter View Hdp 277 fal S g lsmejae e IoOS8mOmp3Ie Upper range limit Upper range limit Upper range limit Upper range limit Field Parameter Remark The value of one of the external sensors connected to the analog input is used to calculate the value in standard condition Selecting the parameter opens entry fields to select the analog input to set parameters for the physical measured value range and to assign range limits to the External value analog input limits A constant value to be entered in the adjacent field is used to calculate the value in Constant Value standard condition Type of temperature Internal value S R The temperature value determined internally in sender receiver unit A is used to value unit A calculate the value in standard condition Type of pressure External value calculate the value in standard condition analog input limits The value of one of the external sensors connected to the analog input is used to Selecting the parameter opens entry fields to select the analog input to set parameters for the physical measured value range and to assign range limits to the value A constant value to be entered in the adjacent field is used to calculate the value in Constant Value standard condition NOTICE All pressure values in SOPAS are absolute pressure FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 171 start up and Para
109. L1502Z prepared for pipe size 48 2052004 Nozzle CL1502Z prepared for pipe size 52 2052005 Nozzle CL1502Z prepared for pipe size 56 2052006 Nozzle CL1502Z prepared for pipe size 60 2052007 Nozzle CL1502Z prepared for pipe size 64 2052008 Nozzle CL1502Z prepared for pipe size 68 2052009 Nozzle CL1502Z prepared for pipe size 72 2052010 223 Specifications 224 Nozzle 3 for FLSE100 EXPR carbon steel Designation Part No Nozzle CL1503Z prepared for pipe size 12 2057109 Nozzle CL1503Z prepared for pipe size 14 2057110 Nozzle CL1503Z prepared for pipe size 16 2059283 Nozzle CL1503Z prepared for pipe size 18 2059284 Nozzle CL1503Z prepared for pipe size 20 2057113 Nozzle CL1503Z prepared for pipe size 22 205 114 Nozzle CL1503Z prepared for pipe size 24 2059285 Nozzle CL1503Z prepared for pipe size 26 2057116 Nozzle CL1503Z prepared for pipe size 28 2057117 Nozzle CL1503Z prepared for pipe size 30 2057118 Nozzle CL1503Z prepared for pipe size 32 2057119 Nozzle CL1503Z prepared for pipe size 34 2057120 Nozzle CL1503Z prepared for pipe size 36 2057121 Nozzle CL1503Z prepared for pipe size 38 2051122 Nozzle CL1503Z prepared for pipe size 40 2057123 Nozzle CL1503Z prepared for pipe size 42 205 124 Nozzle CL1503Z prepared for pipe size 44 2057125 Nozzle CL1503Z prepared for pipe size 46
110. LJ Adjustment k Maintenance SICK PDF export diagnosis Sensor Intelligence Context Help Authorized Client FL100 EX 5 0 Sensorl 1013382224011 011 online synchronized Download Immediately The file name and storage location must be specified for export to a PDF file Fig 112 Specifying file names and storage location save as PDF file soveln ino SSCS Corel User Files Ei Sisulizer 2010 2 fap Eigene Bilder Sisulizer 2010 3 Eigene Musik J Sisulizer 2010 4 agi Eigene Videos FL500_DN80 pdf Ji gegi 0 0 E Installationsbeispiele FLOWSICS500 pdf k Meine Datenquellen MCU 00008700 20140318084625 DE parameter 5 Jj My Music E MCU 00008700 20140318101000 EN parameter 5 j My Pictures MCU 00008700 20140318101111 EN diagnosis 5I di sar i Sisulizer 2010 File Name FL100 EX S 80 10218553 20140416091730 ParameterPrint Sensor 1 Files of Type PDF file pdf FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 175 start up and Parameter Settings Parameter protocol example Fig 113 FLOWSIC100 Flare Parameter protocol example FLOWSIC100 Parameter Protocol Device type FL100 EX S 80 Mounting location FLOWSIC Sensor 1 Device Information Device type FL100 EX S 80 Firmware version 21 1 04 Parameter CRC HEX 000B SN S R Unit Master 10218553 SN S R Unit Slave 10218554 Application Parameters Path length 0 3100m
111. Maintenance gt Eu z TAG MeasPoint 1 Description Pipe diameter 0 2000 m Nominal diameter inch DM200 Binch v Measuring Point 1 Counter Parameter Hate 1 Export archives and close archive pages 2 Set parameters for counter resolution fine medium 3 Reset counter ATTENTION Archives will be erased Reset counter Sensor Intelligence Measuring Point 1 Damping time T90 Damping time T90 1 s System Summary Context Help Measuring Point Parameter Authorized Client Y MCU P SICK 10133822 2111 online synchronized Download Immediately Entry field Parameter Remark TAG Name TAG No of the measuring point Description Name Description of measuring point Pipe diameter Value Pipe diameter in m Nominal diameter inch Value Select the corresponding value Sensor type Installation version Select the corresponding type cross duct or probe Has to be determined by a comparision measurement Adjust factor Value without measurement enter 1 Low flow cut off Value Minimum velocity of gas to be suppressed Suppress negative speed Active A negative gas velocity is suppressed Response time of measured value at selected measuring Damping time T90 Value in s point NOTICE For flow calibrated devices the coefficients CCO CC4 must be the same as those detailed on the calibration certificate If necessary set the parameters in SOPAS ET with values fro
112. Measuring Point Parameter Note j Process Values Razet counter 1 Export archives and close archive pages Measuring Point 2 2 Set parameters for counter resolution fine medium k GJ Adjust a Maintenance Sensor Intelligence 3 Reset counter ATTENTION Archives will be erased Measuring Point 1 Linearization Parameter cen 0 0000000 CCl 0 0000000 CC2 Measuring Point 1 Damping time T90 Damping time 190 ils System Summary Context Help Measuring Point Parameter MCU P SICK 101382241 online synchronized amp Download immediately The MCUP will activate the linearization parameter for this selection SOPAS ET must then synchronize the parameter from the MCUP To initiate this perform the following steps gt Select menu Communication Offline gt Open the Measuring Point Parameter again and then change back to online SOPAS ET will then synchronize the MCUP To complete the configuration gt Open the Linearization parameter page gt Change parameter ccO to 223 085 and parameter cc1 to 168 508 gt Press Enter FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 165 Start up and Parameter Settings 166 4 2 3 2 Configuration of application specific parameters for 2 path configuration The 2 path configuration consists of 2 parallel measurement paths across the secants of the pipeline significantly reducing the dependency on Reyn
113. NOW E qurod eunseom 4aeug ATM Z IPUS SATM Z eIISTUI od 3 USUBIL saurod seew beqaTOA uoradr3os q eonou noui egueuo 0 aIGnS TOOO S8PSa SATIOB SWE ADE PX NOW od s t wj e NSWOOOECVXEXNM dNOW Key d r 1aqunu T pom Z JUTOA eunsesem 4aeug DATM Z FIBUS DATM Z arun d3eATe2eu depueg zz sr_a pfu mm rio o asnu Seabed ff A qurod eunseem 4aeug DATM Z FIPUS DATM Z uoc v vu OC proc cce peccet I 1 I I I Ll NES L I I I 1 I I I 1 I I I N I I N I I I I I I I I y I rg I I im l T ia Fij I I I I I I DDD D JO I I ry DO n nf I k E Sha dmg L S 0Xz S 0XZ AOAZUI 3 AOACII E o X4 T ELOS SZI8 S 0XZXZ o NO OY o O1 D o rH G IV ee eAr32e I d SNE andur now E X TnpoW S8r SY buruzeM A99YI Andino sTnd sn3ae3as snaea3as 9 B p BE ES oM o Oo Ep E I Tus TN T Q Q Q sd N E ADATT ADAZTI li G87 SH 9UnT OA 9OTAJ9S ATWTT UJeM AAA Jg I ol lr AA LOIS AE ARA AA ALLE Lll O O O O O O O O o o o 0 T6 88 L8 G8 ve 8 c8 T8 08 2 zi iL Bereit v laps M HEN ons E S 0XcXg vu OZ p Vu OZ yrun 19AT9D9Y I1SpuaS vu OZ vu 02 arun a Ar o q 3z pu s eere TSS e sa Est 2 jecur EE 3 eee Zh MISAS 4 ccu I A 1 D I I bl y I E Fog D I I ey I L ot iI I I m I I E 1 iI I I i I I 1 I I I I bo
114. OPERATING INSTRUCTIONS FLOWSIC100 Flare Description Installation Operation SICK Sensor Intelligence Document Information Product Product name FLOWSIC100 Flare Document ID Title Operating Instructions FLOWSIC100 Flare Part No 8013344 Version 2 2 Release 2014 05 Manufacturer SICK AG Erwin Sick Str 1 D 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Germany Trademarks Windows is a Microsoft Corporation trademark Other product names used in this document may also be trade marks and are only used for identification purposes Original documents The English edition 8013344 of this document is an original docu ment from the manufacturer SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact the publisher in case of doubt Legal information Subject to change without notice O SICK AG All rights reserved FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Warning Symbols Hazard general Voltage Hazard Explosive or combustible gas hazard Noxious substance hazard PP P P Warning levels Signal words DANGER Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal inj
115. OWSIC100 Flare is equipped with an integrated check cycle for automatic functional check of all device components This check cycle is an approved tool for periodic device inspection according to valid regulations of Continuous Emission Monitoring The check cycle can be triggered time controlled setting of interval time by means of an operating program and or manually via the digital input 2 pg 59 82 2 4 Any deviations from normal behavior that may occur are signaled as warnings or errors A check cycle initiated manually can help to localize possible error causes should a device malfunction or a warning occur see Service Manual The check cycle comprises zero point control and span test The control values can be output via the analog output The sequence of a check cycle is indicated by the status output on the corresponding relay and if the Display module option is available simultaneously on the display by the clear text message Check cycle o e lfthe check cycle is not output on the analog output the last measured value is output for the duration the check cycle duration approx 20 s in an error free sequence e Forinitiation of zero point control and span test as well as a check cycle via the digital input a contact at the respective terminals must be closed for at least 2 s e Time controlled check cycles start periodically according to parameter set ting of the desired time interval at the entered time until the time int
116. P with option Set fixing plate for 2 inch post 104 Installing the sun roof MCUP option o 105 Sun roof MCUP for wall mounting a III 105 Sun roof MCUP mounting on 2 inch post 108 General notes for installation of sender receiver units 111 Installing non retractable sender receiver unitS 112 Installing retractable sender receiver unitS 112 Electhical IDistallatlofy i3 ae tite dt peo qoe at dien Rd ep AP DC RSEN e a Ub leah e Xn dir 115 General information prerequisites cse mmn 115 Cable requirements 2 22 t Dite ae da Pac CA a a a e Cac ea cie a b ca er i 115 Requirements for installation in the EX ZONE 118 Connection of sender receiver unitS nne 123 MGUPCOBBOCEHOBS d dec s uk dpi Quadr Beaded Qut ud qud rmi ee eee Shay 125 CADRE uio tie dmi redd em rs eiat iE Wade Bia ti eade Da eA 132 Fitting and connecting the Interface and I O module options 138 Connection of external pressure and temperature transmitterS 145 CONNECTION of Telay CONLACIS uis dq vr ped Been vacet baa ue bal exe ees ka 145 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Contents 4 Start up and Parameter Settings
117. Processor board 20 mA gnd DigIn 4 Dig In 3 snd Dig In 2 Dig In 1 Connection Interface module 16 17 18 19 20 21 22 23 24 25 26 27 2820 30 36 37 38 39 40 ES ES Ma a ES 112 3 4 5 6 7 8 9 10 12 12 13 14 15 a gt 8 A R N y a J a y x A B C D E gt Operation malfunction c c I 6 uw Maintenance amp ow o Safe area or Exzone 2 for MCUP in Ex zone 2 version Maintenance request Limit value A B C Check cycle D E Cable provided by customer FLSE100 EXS digital Ex zone TF A A A A A A A A A A A A A A A A A A A A A 24vDC RS485a Y green yellow to wie x white L brown RS485 l x x b I I Y V NN NV NV P Cable provided by customer to second junction box Connection cable analogto Exi 1 For Ex zone 2 with optional Exe junction box 1 KB on request For Exzone 1 only with approved junction box Exi or junction box Exd 2 MCUP Ex zone 2 only Not forFLSE100 EXPR FLSE100 EXS analog MCUP Ex zone 2 only FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 137 Assembly and Installation 3 7 6 1 Setting the bus address at sender receiver unit bus systems only On bus systems e g 2x1 path connected to one MCUP the required bus address of a sender receiver unit master only
118. R2032 manufactured by PANASONIC Optional modules Analog input and output modules as well as digital input modules as listed on p 230 86 3 1 Interface modules pg 230 86 3 2 For CSA approved versions only the modules Ethernet Impulse SICK part no 2055719 and Modbus Impulse SICK part no 2048958 may be installed NOTICE The replacement of parts relays and other electrical components soldered on the processor board is not permitted The information is given purely in order to check whether a complete board to be replaced matches the requirements details for exchange see Service Manual FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 7 4 Connection of sender receiver units 3 7 4 1 Terminal assignment in the terminal compartment of FLSE100 EXS EXPR EX EXRE sender receiver units Fig 57 Terminal compartment of FLSE100 EXS EXPR EX EXRE sender receiver unit for zone 2 or for zone 1 Terminal compartment open Terminal compartment cover A B A B GND 2 LILIII IET MASTER WCU SLAVE GND SH w w w w uf SLAVE MASTER OPEM GND MV Ground terminal Connecting diagram on the inside Connection of FLSE100 EX EXRE Master Internal connection
119. RRRRIRIRIRR hh 245 FESETOOSEX EESETOOEXEE u ket d RU Re a cd sc c 251 Connection of external pressure and temperature transmitterS 256 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Contents FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Important Information FLOWSIC100 Flare 1 Important Information About this document Main hazards Intended use Responsibility of user Transport safety device for retractable sender receiver units FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Important Information 10 1 1 About this document These Operating Instructions contain basic information on function installation start up and maintenance For detailed information on functional checks device settings data backup software update malfunction and error handling and possible repairs see the Service Manual for the FLOWSIC100 Flare measuring system NOTICE t Always read the Operating Instructions before starting any work The observance of all safety and warning notes is imperative FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 2 12 2 1 2 3 FLOWSIC100 Flare Main hazards Hazards due to hot cold cryogenic or aggressive gases or high pressur
120. SIAI SSE O 104 Ayiqeyins redu Aew uonninsqns piezeH uoiso dx3 ONINSHVM S SnopJezeuuou aq o UMOU SI ease y JO JO p y y ms ueeq seu Jamod ssajun jueuudinbe siu JOOUUODSIP JO JOOUUOD JOU oq pJezep uoiso dX3 ONINHVM F L yed 939 y YUM 929UBEDJOOOE ul E SUI epeuep U 92 1d VSI ISNV pue 07 Vd3N ISNV O3N 24 YM e2uepJoo99e ul e SsU SN ayy ul Z AJUO suoneoo snopJezeyuou Jo suoneoo snopJezeu q pue 2 g y sdnoJc Z UOISIAIG SSE D Ul uone jejsur 40J e qejins si u uudinb siu uonelejsu Z euoz ZUOISIAIG Ayayes osuna edw Aew sjueuoduJuoo Jo uonnigsqng SONINSHVA exa wed 939 eui UM eouepJoooe ul Jejsui epeue ul 9 21d VSI ISNV pue OL Vd3N ISNV O3N 24 YM e2uepJoo9oe ul amp ejsul SN ayy ul Z ASZ peexe o JOU eBeyoA eeje snopezey uou uinuulxe w L uonejejsu euoz 0 euoz LUOISIAIG UGO OLAN HOUI vv 1dN c V 9ZIS JinDpuoo 91 OMV U U gt Av 31S VIN SLAVE 91 o dn oz 9MV 91 9 dn oz OMV gt YILSVIA SLAVE Tess GND 24V 91 OMV 9 01 dn oZ OMV D 2 No 0 vU00S xew AG O6 g Y Sjeulula 50
121. T4 Gc Applied standards EN 60079 0 EN 60079 15 FLSE100 EXPR sender receiver units Non retractable version Permissible gas pressure temperature range gt pg 41 Fig 7 Retractable version guide rods not shown FLOWSIC100 Flare Permissible gas pressure temperature range pg 42 Fig 9 NOTICE Maximum pressure for use of retraction mechanism 0 5 barg 1 Connection for optional venting k y not named 2 Retraction flange gt pg 21 Fig Operating Instructions 8013344 V2 2 SICK AG 51 Product Description 52 Fig 21 I FLSE100 EXPR sender receiver unit certified according to ATEX for use in zone 1 and 2 Explosion protection ATEX Il 1 2 G Ex delia IIC T4 optionally T6 with reduced ambient temperature range gt pg 202 86 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 FLSE100 EXPR sender receiver unit for ATEX zone 1 and 2 Non retractable version 1 Permissible gas pressure temperature range gt pg 43 Fig 11 Retractable version guide rods not shown Permissible gas pressure temperature range pg 44 Fig 13 NOTICE Maximum pressure for use of retraction mechanism 0 5 barg 1 Electronic unit in Exd housing EUM named 2 Connection for optional venting gt pg 31 Fig 3 Retraction flange FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to chan
122. Table 8 Sender receiver units parts list FLOWSIC100 EX S non retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx stainless steel FLSE100 EXS 148SA218VS NN 8 1CDAMN NN 1057382 FLSE100 EXS 148SA218VS NN NICNNNN NN 1047661 Sensor system ATEX Zone 2 with junction box stainless steel FLSE100 EXS 148SA218VS NN 82CSAMY NN 1046287 FLSE100 EXS 148SA218VS NN 82CSAMY NN 1046356 Sensor system CSA CI I Div1 Div2 stainless steel FLSE100 EXS 148SA218VS NN 83CDATN NN 1047667 FLSE100 EXS 148SA218VS NN N3CNNNN NN 1047668 Sensor system ATEX Zone 1 IECEx titanium FLSE100 EXS 148TA218VS NN 81CDAMN NN 1057408 FLSE100 EXS 148TA218VS NN N1CNNNN NN 1047664 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXS 148TA218VS NN 82CSAMY NN 1047656 FLSE100 EXS 148TA218VS NN N1CNNNN NN 1047657 Sensor system CSA CI I Div1 titanium FLSE100 EXS 148TA218VS NN 83CDATN NN 1047671 FLSE100 EXS 148TA218VS NN N3CNNNN NN 1047672 FLOWSIC100 EX S retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx stainless steel FLSE100 EXS 330SA218VS RS 81CDAMN NN 1057409 FLSE100 EXS 330SA218VS RS NICNNNN NN 1047662 Sensor system ATEX Zone 2 with junction box stainless steel FLSE100 EXS 330SA218VS RS 82CSAMY NN 1047655 FLSE100 EXS 330SA218VS RS N2CNNNN NN 1046268 Sensor system CSA CI I Div1 stainless steel FLSE100 EXS 330SA218VS RS 83CDATNNN 1047669 FLSE100 EXS 330SA218VS RS N3CNNNN NN 1047670 Sensor system
123. Use for Nozzle Nozzle PN16 DN50 CS 90 PN16 DN50 Carbon steel 16 bar 161 5 FLSE100 EXS Nozzle PN16 DN50 CS 75 P350GH 10 100 C 309 0 FLSE100 EX EXRE Nozzle PN16 DN80 CS 75 PN16 DN80 A105 ASTM 205 0 2 FLSE100 EXPR Blind flange Blind flange PN16 DN50 CS PN16 DN5O Carbon steel 16 bar FLSE100 EXS EXRE EX Blind flange PNIGDNSOCS PN16 DN80 P350GH 10 100 C FLSE100 EXPR Seal 2 Seal B9A PN16 DN50 1 45713 PN16 DN50 Stainless steel 316 16 bar absolute Lor316Ti graphite 196 280 C FLSE100 EXS EX EXRE Seal 3 Seal B9A PN16 DN80 1 4571 3 PN16 DN80O Stainless steel 316 16 bar absolute Lor316Ti graphite 196 280 C FLSE100 EXPR gt D 56 Take into account additional 3 mm welding space for nozzles of type Long Welding Neck Nozzle length 235 mm for pipe size 12 Other sealing material on request According to diagrams of pressure temperature ranges e g gt pg 41 Fig 7 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 2 2 2 Ball valve Ball valves are only required for retractable sender receiver units Ball valve according to ANSI Gas tem
124. V2 2 O SICK AG 49 Product Description II Sender receiver units certified according to ATEX and IECEx for use in zone 1 and 2 and CSA approved Cl Div1 Div2 Explosion protection ATEX II 2 G Ex d IIC T4 CSA CI I Div1 Div2 groups BCD T4 IECEx Ex d IIC T4 optionally T6 with reduced ambient temperature range gt pg 202 6 1 Applied standards EN 60079 0 EN 60079 1 resp IEC standards C UL standards Fig 19 FLSE100 EX and FLSE100 EXRE sender receiver units FLSE100 EX sender receiver unit non retractable version Permissible gas pressure temperature range gt pg 43 Fig 11 FLSE100 EXRE sender receiver unit retractable version guide rods not shown 1 2 3 5 E Permissible gas pressure temperature range pg 44 Fig 13 1 Electronic unit in Exd housing4 Retraction flange Modules parts not named 2 Connection for optional venting5 Centering gt pg 31 Fig 5 3 Duct probe RE 50 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description 2 2 1 4 Fig 20 FLSE100 EXPR sender receiver units Transducers small size Process connection prepared for mounting on counter flange 3 CL150 RF acc to ASME B16 5 or counter flange DN80 PN16 form B1 acc to EN 1092 1 l FLSE100 EXPR sender receiver unit according to ATEX for use in zone 2 only Explosion protection ATEX Il 3 G Ex nA IIC
125. XPR is installed at a vertical pipeline 2 pg 81 83 1 3 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 2 Entering application specific parameters for single path configuration in the MCUP gt Select device file MCU P and move it to the Project window gt Set the MCUP to Maintenance mode and enter the Level 1 password gt pg 157 84 1 4 gt Select the Parameter Measure Point 1 2 3 Measure Point Parameters directory gt Enter the data in the Measuring Point 1 Application Parameters l group as listed in the following table Fig 99 Parameter Measuring Point 1 Measuring Point Parameters directory Device MCU P SICK Parameter View Help SICK es 2 22a 05e e 2aoaamie Sensor Intelligence 4 MCU P SICK Overview Measuring Point 1 Measuring Point 1 Application Parameter I ls Overview Measuring Point 2 k g Diagnosis q Parameter 3 Customer Data la System Configuration Display Parameter Sensor type Cross Duet Adjust factor 1 0000 la Data archives inl y VO Configuration Low flow cutoff 040 m s Supress negative speed al i Measuring Point 1 Analog Input Parameter l Measuring Point Parameter Process Values b C Measuring Point 2 A Adjust Flow counter resolution Fine w Mass counter resolution Fine v k J
126. a andano SoTeuy Q Q Q o 1 on ET Pg CES NER Cc P ow S c O S bus Tk mmm 4 OO Q Q c 2 O O d N M e Sasa A A A SS EE c lt ax Egg o 4 Sala al GPS AA s A E A O A COS AA A AAA NA sss lass oz S ll TT HE IE UE oth k qp unga m A Q N cirke G OXZXZ G OXZXG s 0xSZS p DRESS AOATT AOAZIT ADAZIT ADAZ ET ADAZ TT S8b SY 2untToA OTA3 S 4 UTT uIeM 199UY9 JUTEN oung Te9NW SS ii Ses EL o E SSen 1PTN99TON ld N TI OV AOt C Fig 173 EE oq r Cr Oo 6 tol j 99 Jj oS lo o s z sog oT 6 7 242 Specifications T000 S8vrSH SATIOB SWZ ANDES PXA NOW HAJTS ims E ume A 1g 1 04 ss 9 v 9 BAT Ae R Td T UOA ca tp PUTITM o duexag edAq wsuerzl SW Z squrod seo NSHO 00 IVXZXNM anONW 1285 73 s Jewo m jer ee 19190918714 ADEZ 9Be310A i ispera a gt u GGZGG dI P XH DOR SS su Nd a eoo er a Jo j T aurod ezanseow Z JUTOA SINSPIN J1PUS 9JIM Z I1PUS SATM Z J1PUS 9JIM Z JAIBUS SATM Z vw OZ P vu OZ P arun a Aar o w 3a pu s Vu OZ p vu OZ arun a Ar o wu 3 pu s SSA SAS 71 FRA 1 a 1 pm M E guess I E I I a 1 1 L I I d I I I y ot y I I I I I I I I I I I I I I I I I I I I I I I I I I I 1 AS I QURE 1 A y y sevsu Q I ng I rg I I rg I I I im I im i I Lob y 4 I I I I I I I I I op POP Doo Q p muss I gt 1 LE
127. a jem Gunejedes uoz Jeonpsuej Sluosenin a e d Burysey oos oDueJ elnssald pue oDueJ injej duu YdO OL N HoiquuoJ vv ueyouegioA 6unBoilul3 AJS 1epo 6unjepgeruelod 1ep 04 USP Jan 4409 ellv 8998 OMN SUNYI ziosieueppouos nz uejuoipidieA pun oqjDils puis ueBun PUDUISPIMNZ uepupiseOnz uoipjoenipsno yolu amos Oisseo nzun sejpuul say Bune pun B6unuSAu A ewos a6Bojliejun sep BUNBISOSIAMan 9onou 1nou1lA egueuo 0 joefqng 253 O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare Specifications Wiring diagram for FLSETOO EX FLSE100 EXRE Fig 185 9onou 1nouiM asueYd 0 joefqng ei io pJopueno 8StL0 4c Bury 1eueBueg Y9NPp 1219813 das Bey Bunsepuy ueyooy Y0 cL 600c ueysoy L 80 010 Andes Hquu BuueeurBu3 MIIS unjep eueA Bunidsin G JO y vr6Lv 3 no oBeg qe1S3JE A 9 38 9 X3 001387134 Bumeig 1eJnjoejnuew ueuoox 81 80 6002 OMIN 0 80 800c NIG OG UuON HASHIM OWeN Bel Z UOISIAIC SSe 2 10 Ayiqeyns edw Aew uonninsqns piezeH uoiso dx3 ONINHVM S SnopJezeuuou aq 0 UMOU SI e9Je y JO O pa3y9IMS ueeq seu JAMOd ss un ujueuudinbe siu oeuuoosip JO 1o2euuoo JOU oq PJEZEH uoiso dX3 ONINIVM y wed 332 eu um s9ueplosoe Ul je SUI epeue uj 07 Vd3N ISNV O3N 94 YM e2uepJoooe ul le su sn ayy ul Z uo suoneoo snopJezeuuou Jo suoneoo snoplezey q pue g
128. according to CSA for CI I Div 1 Div 2 non retractablel 2 Sender receiver unit FLSE100 EXPR 297 Fig 153 120 55 5 60 158 Sender receiver units FLSE100 EXPR according to ATEX for Ex zone 2 only retractablet 2 190 152 4 Sender receiver unit FLSE100 EXPR 400 297 342 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 215 Specifications Sender receiver units FLSE100 EXPR according to ATEX for Ex zone 1 zone 2 retractable 2 Fig 154 Sender receiver unit FLSETOO EXPR 163 Y 152 4 0 190 Sender receiver units FLSE100 EXPR according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for CI I Div 1 Div 2 retractablet 2 Fig 155 Sender receiver unit FLSETOO EXPR 163 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 avail able as option 216 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications 6 2 4 Table 7
129. ade of steel IP 66 enclosure type 4 optionally 4X O For use in Div 1 Flameproof enclosure made of aluminum IP 66 enclosure type 4 optionally 4X e For use in the safe area Wall housing made of steel IP 66 and 19 rack made of aluminium IP 20 Inputs outputs controls via MCUP control unit Analog output 1 output active 0 2 4 22 mA max load 500 W according to NAMUR NE43 Analog inputs 2 inputs 0 5 10 V or 0 20 mA Digital outputs Pulse frequency output opt module 5 outputs 48 V d c 1A 30 V d c 1A MCUP zone 2 floating status signals operation malfunction maintenance check cycle limit value maint request Digital inputs 2 inputs for connection of floating contacts 12 Communication interfaces USB 1 1 RS232 on terminals For measured value inquiries and software updates per PC laptop using the operation program RS485 To connect the sender receiver units Interface modules Pulse Ethernet pulse Ethernet triplex pulse MODBUS TCP pulse MODBUS RS485 pulse HARTBUS AO pulse PROFIBUS RS485 pulse Foundation Fieldbus pulse Power supply Operating voltage e MCUP non EX ATEX zone 1 100 240 V a c 50 60 Hz optional 24 V d c e MCUP ATEX zone 2 CSA CI I Div 2 115 230 V a c automatically controlled optional 24 V d c e MCUP CSA CI I Div 1 100 240 V a c 50 60 Hz optional 24 V d c Power input Approx 20
130. aded rod M16 length 290 mm 3 centering 2 3 4 installation paper strip as tool to determine the exact nozzle position on the pipeline Fig 24 Nozzle installation tool Design for FLOWSIC100 EX S Marking Pipe wall Design for FLOWSIC100 EX EX RE Design for FLOWSIC100 EX PR 58 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description FLOWSIC100 Flare MCUP control unit The control unit has the following functions Control of the data transfer and processing of the sender receiver unit data connected via the RS485 interface Signal output via analog output measured value and relay outputs device status Signal input via analog and digital inputs Voltage supply of the connected sender receiver units Communication with higher level control systems via optional modules Plant and device parameters can be set easily using a laptop and user friendly operating program via Service interface USB 1 1 or RS232 Service interface RS485 standard for ex protected MCUP The parameters are stored reliably even in case of power failure Operating Instructions 8013344 V2 2 SICK AG 59 Product Description Versions Version Explosion protec Housing type Power supply Cable entries Options tion applied standards MCUP non
131. ages and can lead to dangerous situations gt Use a mechanical support for the nozzles welded to the pipeline e g gusset plates FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Fig 34 FLOWSIC100 Flare Option mechanical support for nozzle gusset plates Gusset plates NOTICE The plant operator is responsible for the safety of the system under mechanical burden Operating Instructions 8013344 V2 2 SICK AG 85 Assembly and Installation 3 3 1 Fitting the nozzles on the pipeline measuring systems without meter body The nozzles are manufactured precisely at the factory according to customer specifications for fitting on the pipeline NOTICE The exact positioning of the nozzles is prerequisite for low measuring uncertainty Maximum tolerances for nozzle positions and fitting angle of the nozzles Maximum tolerance 1 mm 1 Tolerance for best uncertainty results 0 1 mm 0 1 Notes for installations in existing pipelines hot tapping e For calculation of the precise inner diameter of the pipeline the wall thickness have to be determined very exactly Schedule information alone is not sufficient e All exact geometric dimensions for fitting the nozzles in the pipeline see following instructions have to be documented during nozzle installatio
132. all the respective submenu select the line Limit Low or Limit High and confirm with Enter gt The valid value range is shown in Min and Max gt Enter the default password 1234 using the scrolls from O to 9 and or gt move the cursor right buttons gt Select the desired value for Min or Max using the and or gt and confirm with Save gt The selected value is written to the device Menu structure to set parameters Status Operation 1 Limit Low 2 Limit High 3 Live Zero Status Operation 1 Limit Low 2 Limit High 1 Operation 1 Path Length 2 Installation Angle 3 Cross Section Area Operating Instructions Status Operation Password 1234 Status Operation Password Status Operation Password 1234 sensor 1 para 8013344 V2 2 O SICK AG Status Operation 0000 00 m h Min Status Operation 0 000 Pa Min Status Operation 193 start up and Parameter Settings 194 4 4 4 Using SOPAS ET to modify display settings To modify factory settings open the MCU P device file enter the Level 1 password and select the Parameter Display Parameter menu Fig 131 Parameter Display Parameter menu Device MCU P SICK Parameter View Help SICK p gt Sua gel EE Sensar Intelligence 4 j MCU P SICK Overview Measuring Point 1 Display
133. alog module Fig 78 Analog module on slot 1 terminals 101 110 AO 2x Al 2x 101 a 101 a 102 b u 102 b 103 c 103 c 104 d 104 d 105 a 105 a 106 b 2 106 b 107 c 107 c 108 d 108 d 109 gnd 109 gnd 110 scr 110 scr e Connection of digital module Fig 9 Connection of digital module at plug in place 1 terminals 101 110 101 102 103 104 105 106 107 108 109 110 Signal relays 4x a O aq e 9 d e e gnd scr 101 102 103 104 105 106 107 108 109 110 Power relays 2x a SC 101 102 103 104 105 106 107 108 109 110 gnd scr DI 4x FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation FLOWSIC100 Flare Connection of external pressure and temperature transmitters External pressure and temperature transmitters can be connected to the MCUP control unit with loop powering by the MCUP active transmitters or external powering passive transmitters Default setting of the MCUP is loop powering wiring diagram gt pg 256 Fig 187 Connection Loop powering by the MCUP Use the internal MCUP backplane PELV power supply terminals 29 marked 24Vdc and 30 marked gnd alternative terminals 46 marked 24V and 47 marked snd
134. and FLSE100 EXRE sender receiver units FLSE100 EX sender receiver unit non retractable version Permissible gas pressure temperature range gt pg 41 Fig 7 FLSE100 EXRE sender receiver unit retractable version guide rods not shown 1 3 48 Permissible gas pressure temperature range pg 42 Fig 9 1 Connection for optional venting Modules parts not named 2 Retraction flange pg 31 Fig 5 3 Centering FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description I FLSE100 EX and FLSE100 EXRE sender receiver units certified according to ATEX for use in zone 1 and 2 Explosion protection ATEX II 2 G Ex de IIC T4 optionally T6 with reduced ambient temperature range gt pg 202 86 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 7 Fig 18 FLSE100 EX and FLSE100 EXRE sender receiver units FLSE100 EX sender receiver unit non retractable version Permissible gas pressure temperature range gt pg 43 Fig 11 FLSE100 EXRE sender receiver unit retractable version guide rods not shown 1 2 3 5 W T Permissible gas pressure temperature range gt pg 44 Fig 13 1 Electronic unit in Exd housing4 Retraction flange Modules parts not named 2 Connection for optional venting5 Centering gt pg 31 Fig 5 3 Ductprobe RE FLOWSIC100 Flare Operating Instructions 8013344
135. ata archives m gt J 1 0 Configuration Selection Hydrocarbon v v 4 Measuring Point 1 is Analog Input Parameter Measuring Point Parameter Hydrocarbon Bi Process Values J Measuring Point 2 Mean dynamic viscosity 10 70 uPa s v Adjust EE Maintenance Substitute value compressibility 1 0000 Sensor Intelligence System Summary Context Help Process Values Authorized Client Y MCU P SICK gt 10 133 82 2 2111 online synchronized amp Download Immediately FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings 4 3 5 Setting Interface module parameters 4 3 5 1 General information The following steps are necessary to select and set the optionally available Interface modules gt pg 59 82 2 4 Optional modules Select device file MCU P set the measuring system to Maintenance mode and enter the Level 1 password pg 157 84 1 4 Select the Parameter System Configuration directory The Interface module installed is shown under Interface Module Type Selection Configure the Interface module according to requirements Fig 124 Parameter System Configuration directory SICK Sensor Intelligence 4 MCU P SICK Overview Measuring Point 1 a Overview Measuring Point 2 k J Diagnosis a X Parameter B Cu
136. ce Mode Service MCU P SICK 10 133 82 2 2111 online synchronized Download Immediately 164 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 3 1 Fig 102 SICK Sensor Intelligence 4 MCU P SICK Configuration of SOPAS ET for 10 pipelines 10 pipelines require the following configuration of the linearization parameters Proceed as follows gt Open the Measuring Point Parameter page and enter Nominal diameter DN250 10 inch Sensor type Cross duct Setting the measuring point parameter as 2 g olamelal s QGmaa e Overview Measuring Point 1 M ERU ae ee PE Overview Measuring Point 2 ng Application menm k GJ Diagnosis 4 i Parameter TAG MeasPoint 1 Description a Customer Data HS Y li System Configuration Pipe diameter 03980 m Nominal diameter inch DN250 10inch w B Display Parameter i Data archives Sensor type Cross Duct Adjust factor 1 0000 iz Hydrocarbon Coefficients Linearization Coefficients Low flow cutoff 0 10 mis Supress negative speed 4 0 VO Configuration 2 AIA Calibration B Analog Output Parameter Measuring Point 1 Counter Parameter iz Impulse Output Limit Switches a uz Point Flow counter resolution Medium Mass counter resolution Medium la Analag Input Parameter
137. ck slowly to stop Close the 2 FLSE100 EXS and EXRE or 3 FLSE100 EXPR ball valve 5 A small amount of gas remains in the retractable nozzle and can escape uncontrolled into the environment during disassembly of the sender receiver unit from the ball valve o Controlled venting is possible when using retractable sender receiver units 1 with the vent device option ball valve To do so connect the ball valve with a suitable hose that ends away from the measuring point WARNING N gt Take special precautions at toxic aggressive explosive health endangering and or hot gases risk or serious injuries when using retractable sender receiver units without the vent device option gt Screw fastening nuts 9 on and insert the cotter pins in the guide rods gt Loosen fastening screws 3 and take the sender receiver unit with seal 6 off the ball valve 2 or 3 gt Fit blind flange 2 and seal on the ball valve 2 or 3 with fastening screws 1 e The delivered seal may only be used once Replace it with a new one after 1 every disassembly assembly Cleaning the sender receiver unit Clean the outside of the sender receiver unit after it has been removed Inspect the duct probe and transducers for signs of corrosion and replace them if necessary Dust deposits and caked dust can generally be removed without disassembling the transducer WARNING The transducer must be cleaned with extreme care Do not da
138. cording period kg Gas temperature average during last recording period C Gas pressure average during last recording period bar Molar mass g mol Gas density a c kg m AGC Amplifier gain control average during last recording period Performance average during last recording period Meter status Operating Instructions 8013344 V2 2 O SICK AG 185 Start up and Parameter Settings 186 4 3 4 Entering process parameters Further process parameters must be entered to calculate mass flow molecular weight and gas density gt Select device file MCU P enter the Level 1 password and set the measuring system to Maintenance mode pg 157 84 1 4 gt Select the Parameter Measuring Point 1 2 3 Process Values directory Select the algorithm for measured value computation gt pg 70 82 3 2 gt If necessary correct the constant values entered at the factory for the process parame ters When using the basic algorithm Viscosity compressibility adiabatic coefficient When using the MR 113 03 algorithm Gas composition values When using the Hydrocarbon algorithm Viscosity compressibility Fig 123 Parameter Measuring Point 1 Process Values directory SICK Sensor Intelligence 4 j MCU P SICK Ej Overview Measuring Point 1 Overview Measuring Point 2 gt CJ Diagnosis 4 Parameter 5 Customer Data 3 a Measuring Point 1 Calculation Algorithm z D
139. ctions 8013344 V2 2 O SICK AG 199 Maintenance 200 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Specifications FLOWSIC100 Flare Operating Instructions FLOWSIC100 Flare 6 Specifications Technical Data Dimensions and Part Numbers Options for MCUP control unit Password Sealing installation instruction Connection diagrams for MCUP Ex zone 1 configuration examples with optional modules Wiring diagrams for USA and Canada 8013344 V2 2 O SICK AG 201 specifications 6 1 Technical Data Version EX S EX EX RE EX PR Measuring parameter Measuring principle Ultrasonic transmit time measurement method Measuring values Mass flow standard and actual volumetric flow molecular weight totalized standard volume and mass gas velocity gas temperature speed of sound Measuring range 1 standard 0 03 120 m s standard 0 03 90 m s Accuracy 2 3 1 path measurement 1 5 5 0 x 0 596 4 2 path measurement 1 0 3 096 0 596 4 of reading at range 0 3m s up to max value of measuring range Accuracy of molecular weight 3 lt 2 of reading at range 2 120 kg kmol 1 path measurement 2 5 5 096 of reading at range 0 3m s up to Accuracy of mass flow 3 2 path measurement 2 0
140. ctive measuring path Instead of 2 sender receiver units also a probe version can be used type EX PR 2x1 path measurement In this configuration the control unit MCUP serves two independent 1 path measurement systems Both pairs of sender receiver units are connected to the same control unit MCUP Separate processing and output of the measuring results for both measuring points is performed by the MCUP Preferably both measurements are installed like standard 1 path measurements in the center of the pipeline 2 path measurement Two pairs of sender receiver units are installed at the same measuring location t and are connected to the same control unit MCUP Both measurement paths should preferably be positioned outside the center of the pipeline and run parallel to one another Computation of both measuring paths to one measuring result is performed via the MCUP Two path measurement is used to achieve higher measuring precision or for complicated flow conditions Path compensation The device is uses an integrated algorithm for path compensation in the case of a path failure In trouble free function the system learns the relation of gas velocity and sound velocity between both measurement paths In case of a path failure the system can calculate theoretical values on basis of the learned path relations and can replace the invalid values against them In this way the path failure can be temporarily compensated
141. d are in millimeters FLOWSIC100 EX S sender receiver units1 Sender receiver units FLSE100 EXS according to ATEX for Ex Zone 2 only non retractable Sender receiver unit FLSE100 EXS Master Sender receiver unit FLSE100 EXS Slave 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 205 Specifications Sender receiver units FLSE100 EXS according to ATEX for Ex zone 1 zone 2 non retractablet 2 Fig 134 Sender receiver unit FLSE100 EXS Master E 120 Fig 135 Sender receiver unit FLSE100 EXS Slave 171 5 150 1 For part nos see gt p 217 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 avail able as option 206 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Specifications Sender receiver units FLSE100 EXS according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for CI I Div 1 Div 2 non retractablet 2 Fig 136 Sender receiver unit FLSE100 EXS Master A 163 95 5 155 5
142. dard address 192 168 0 10 is entered To change the IP address see pg 188 84 3 5 2 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings gt Enter the IP address of the device or the IP address range when several devices are used and confirm with OK 2 pg 153 Fig 84 The IP addresses shown are exem plary Click OK Ethernet TCP IP Address configuration Automatic IP address discovery SICK AutolP Custom IP address configuration Select all O Single IP address 10133821 Edit e IP address range Delete From 10133821 Te 10133824 OQ DNS name lt Back Next gt Cancel ox Cancel 5 Click Next 6 When devices are connected via serial connections COM ports select the COM ports used and click Next NOTICE The MCU P is connected via USB to the laptop PC A serial interface COM port is simulated via which the connection is made gt If you are not sure which COM ports are used select all COM ports Fig 85 Selecting COM ports me Pici can wiza na Serial Standard Select COM ports Please select the serial ports where your devices are connected lt Back Next gt Cancel 1 To save the search settings enter a name and click Finish SOPAS ET starts the device search The devices found are displayed in
143. der receiver units must be secured before each transport according to Fig 1 gt The transducer must be on the retraction flange gt The probe tube with transducer must be secured with cotter pins Transport safety device for retractable sender receiver unit shown semitransparent Retraction flange Cotter pin Probe tube Transducer Operating Instructions 8013344 V2 2 SICK AG 21 Important Information 22 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description FLOWSIC100 Flare 2 Product Description System basic information System components Computations Check cycle FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 23 Product Description 24 2 1 Fig 2 System basic information Functional principle The FLOWSIC100 Flare gas velocity measuring devices operate according to the principle of difference measurement in ultrasonic transit times On both sides of a pipeline the sender receiver units are installed in a certain path angle to the gas flow Fig 2 The sender receiver units contain piezoelectric ultrasonic transducers which operate alternately as senders and receivers The sonic pulses are beamed at angle a to the gas flow direction Depending on angle a and gas velocity v different transit times for the respective sound direction for
144. dicated in the type code Leaking O rings may only be changed by SICK service very good good 8013344 V2 2 O SICK AG conditional good not suitable 39 Product Description 40 2 2 1 2 Fig 6 FLSE100 EXS sender receiver units Transducers small version Process connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 or counter flange DN5O PN16 form B1 acc to EN 1092 1 l FLSE100 EXS sender receiver units according to ATEX for use in zone 2 only Explosion protection ATEX II 3 G Ex nA IIC T4 Gc Applied standards EN 60079 0 EN 60079 15 NOTICE t Future devices will also be labelled according to EN 60079 0 2012 The previ ous label is still valid 1 Non retractable version FLSE100 EXS sender receiver units non retractable version Probe with 2 channel electronics master Probe without electronics slave Modules parts not named gt pg 31 Fig 5 Connection to master probe FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Product Description Fig 7 Permissible sample gas pressure temperature range Pressure in bar 18 Range for standard temperature version 15 S Range for high 6 temperature version 70 50 0 50 100 150 200 250 300 Temperature in C NOTICE Range for low tem
145. dinbe stu L 9 qe2 Jeixeo eiqiBiBeu 17 19 Huu gt e7 Yyng gt e9 yu G 9S A 98 90A SJojeuJeJeg Ajju3 HalsviN luo 2IS Aq Bjtu lt aiqeg exeoo eix3 Josuas almpejadua Ayoyes o1sunuy Jreduui Aew slu uoduuo2o Jo UONNINSANS ONINHVM SLAVE Da eix3 uonel ejsu Z euoz ZUOISIAIG Hu 7 9 gt 1 ejgiBiiDeu 19 HW 0 0 gt 1 YU 0 gt BO wed 930 eui uj eouepJoooe ul ejsui epeue ul x VIL Od SS AG BE 20A slajoweled muy uo MOIS Aq Bju SIME IeIXE09 ex3 s4eonpsueij oiuoseai 9 21d VSI ISNV pue 04 Vd4N ISNV DIN 24 uy eouepaoooe ul ejsur SN eui ul Z EU ASZ p8 x 0 jou Bel oA ese Snopsezey uou unuJlxe oJnsseJd jueiquue 9 0 gt quie gt O 0S y1 9poo due 911 ellyu X3v X3 z euoz sse O y1 apog dwa ZH gil ellp xav xa euoz sse 5 uonej ejsu uoz 0 UOZ UOISIAIQ l apog dwaj q pue 9 g y sdnoio Z U0ISIAIG Sse y epoo duie q pue O g sdnojo uorsINQ sse O Fig 177 ueyouegioA 6un6DJju3 Ao 1epo 6unjeuejuelog JOP 04 USP len eiu2es ellv 899 OMN auinin ziosieuepouos nz uejuoiidieA pun oaos puis usun pubuiepiwnz uepupjseOnz uoip oenipsno yolu pomos Bisseo nzun sejjouu _ salu Bune un BUNLOMISA SIMOS ebojjajun s p 6unBOujeo
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147. e The sender receiver units are mounted directly on the gas carrying pipeline On equipment with low hazard potential e g non toxic aggressive or explosive gases gases not hazardous to health uncritical pressure moderate gas temperature not hot or very low cryogenic the installation or removal can be performed while the equipment is in operation however only as far as the valid regulations and equipment safety notices are observed and suitable protective measures are taken Special regulations that apply to the plant must be observed WARNING Gas hazard N gt Activities on equipment with increased hazard potential e g by toxic aggressive explosive gases health endangering higher pressure high temperatures low temperature cryogenic have to follow legitimate regulations general standards and guidelines as well as plant operator instructions Only authorized personnel with special qualification for the hot tapping method may fit devices on running equipment authorized personnel gt pg 19 81 4 Otherwise serious injuries might occur e g poisoning burns etc These persons must be trained and technically adept in hot tapping installation work and must know and implement legal as well as generally applicable regulations and in house regulations The express approval of the plant operator in written form is required for installations on running equipment at all times The plant operator carries the responsibility
148. e Choose the File type that best describes your data Delimited Characters such as commas or tabs separate each Field C Fixed width Fields are aligned in columns with spaces between each Field 2 2 Start import at raw File origin 65001 Unicode LITF 8 Preview of File C YbemplapxHE3 csv mi ATH H Bpeneni bnex za nepnuon p y mM J nem za nepHon c v 23 04 2011 0 00 01 0 0 0 18 550 0 200 4 5007 1 000720zxzC 4 04 2011 0 00 017 0 0 0 18 540 0 5800 5 300 1 000 0x4B po Cancel Back mex Finish FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 183 Start up and Parameter Settings 184 Fig 121 Fig 122 gt Choose the option Semicolon as the delimiter click Next CSV Import settings step 2 Text Import Wizard Step 2 of 3 This screen lets you set the delimiters your data contains You can see how your text is affected in the preview below elimiters Tab E Comma Treat consecutive delimiters as one Space Other Text qualifier i ata preview TATH H EPEMEHH za nepHoz ip vyv m 3 04 2011 0 00 01 D 4 04 2011 0 00 01 p gt Ensure settings are as shown in Fig 122 and click Finish CSV Import settings step 3 Text Import Wizard Step 3 of 3 This screen lets you select each column and set olumn data Format the Data Format General General converts numeric value
149. e T4 can be used in the following gas temperatures T4 70 130 C1 40 70 C2 20 60 C T3 70 195 C1 3 40 70 C2 20 60 C T2 70 280 C13 40 70 C2 20 60 C FLSE100 with Option T6 not available for versions with high temperature range T6 70 80 C1 40 55 C2 20 55 C 1 Option low temperature version with minimum temperature 196 C not available for EX EX RE Zone 1 and CSA 2 Option minimum temperature 50 C 3 Limit for FLSE100 Standard temperature 180 C limit for FLSE low temperature version 100 C 14 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information NOTICE If the real gas temperature in the pipeline is higher than the ignition temperature marked by the temperature code on the tag of the FLSE100 the possible explosive atmosphere does not contain gases which are classified in a temperature code with a lower ignition temperature than the highest gas temperature respectively the outside surface temperature of the pipeline itself The possibility for heating up of the ambient air by the pipeline around that must be observed Ambient temperature around the electronic enclosure must not exceed 70 C for FLSE100 marked with T4 and must not exceed 55 C for FLSE100 marked with T6 The compliance with these requirem
150. e and impulse factor ms Impulse factor kHz oy e Impulse rating 3600 i 170 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 1 Setting the analog inputs parameters Select the Parameter Measure Point 1 2 3 Analog Input Parameter directory MCU P device file to set the analog inputs Fig 107 SICK Sensor Intelligence a MCU P SICK i Cuenta Measuring Point 1 Overview Measuring Point 2 k LJ Diagnosis 4 G Parameter Customer Data System Configuration 2 Display Parameter Data archives k Q VO Configuration 4 QJ Measuring Point 1 Analog Input Parameter i2 Measuring Paint Parameter iz Process Values k LJ Measuring Paint 2 k L J Adjust a Maintenance Sensor Intelligence System Summary Context Help Authored Chent MCU P SICK 1013382221011 online Measuring Paint 1 Analog Inputs Type of temperature value a External value Analog input Ald w Lower range limit Lower range limit Constant value Internal value 5 R unit 4 Type of pressure value Eternal value Analog input Al2 w Lower range limat Offset for ext Sensor Constant value Analog Input Parameter synchronized Download Immediately Lower range liat Parameter Measuring Point 1 Analog Input Parameter directory Device MCUPG
151. e it Installation location for external pressure and temperature transmitters option Pressure tappings and thermowells for external transmitters have to be installed in the following way e Pressure tapping direct at measurement point on top side of pipeline e Thermowell downstream with distance 3D measured from the middle of the measuring path on top of pipeline FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 1 3 Notes for installation of sender receiver units in 1 path 2 paths or 3x1 path configuration Cross duct version onto the pipeline Weld the assembly nozzles vertically FLSE100 EXS or at an angle of 75 FLSE100 EX with parallel offset FLSE100 EXS Pipeline Probe offset Ultrasonic transducer Special alignment of the ultrasonic transducer provides the angle to the flow axis required for measurement Ensure that the sensors are facing each other The parallel offset depends on the pipe diameter FLSE100 EX EXRE Probe offset Ultrasonic transducer The installation angle of the assembly nozzle and the parallel offset provide the angle to the flow axis required for measurement The parallel offset depends on the pipe diameter Probe version FLSE100 EXPR In order to capture a representat
152. e to control processes run solely via Ethernet Increasing the value in the Scantimeout field to 3000 ms can minimize communication problems FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 3 6 Setting Modbus and HART bus module parameters 4 3 6 1 Modbus module gt Open the Parameter System Configuration directory and select type RS 485 in the Select the installed module menu group Interface Module Type Selection gt Set the protocol type and Modbus address in the Interface module RS 485 field Fig 126 Parameter System Configuration directory SICK Sensor Intelligence 4 9 MCU P SICK i Z i nem E Overview Measuring Point 1 Analog Input ports 2 Digital Output ports 5 Digital Input ports k d ponia re eM Installed interface module Ethemeti lag pier Sensorl found Y Sensor 2 found Suggested path configuration 1Psath w iz Display Parameter Data archives k J VO Configuration Apply actual device configuration 4 J Measuring Point1 3 Analog Input Parameter Measuring Point Parameter Ei Process Values Interface Module Type Selection Measuring Point 2 h i P Agus Select the installed module y Maintenance Reset module SICK Sensor Intelligence am x System Summary Context Help System C
153. e used for the individual wires e g series 8163 1 PXSS2K for normal not armored offshore and onshore cables or series 8163 1 PX2K for various armored offshore and onshore cables both from R STAHL GmbH Potting is done on site Observe the manufacturer s description Ifthe explosive gas mixture requires only an IIB or IIA installation or the installation area belongs to zone 2 suitable pressure proof cable glands and bushings with a sealing ring can also be used if the cable is suitable for that e Protect the wire ends with connector sleeves against fraying e Replace unused cable glands with the enclosed Exe or Ex d sealing plugs e Connect or safeguard unused wires to ground so that a short circuit is excluded with other conductive parts FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation e Carry out potential equalization according to EN IEC 60079 14 see also the following Section e Conduit systems must comply with the requirements in EN IEC 60079 14 Section 9 4 and 9 6 In addition compliance with national and other relevant standards is required e Conduits according to IEC 60614 2 1 or IEC 60614 2 5 are not suitable e Conduit systems must be protected against vibration e Use thread sealant according to EN IEC 60079 14 Section 9 4 for threads with 7 2 NPT The following applies additionally
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155. ents is the sole responsibility of the user Particularly the FLSE100 marked with temperature code T6 run the risk of non resettable switch off due to the thermal cutoffs inside the electronics enclosure In this case the FLSE100 must be repaired by the manufacturer only Warranty will be expired Compliance with the above requirements is the sole responsibility of the user FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Important Information 1 3 2 5 Sender receiver unit with probe retraction mechanism The retraction mechanism serves to remove and fit complete FLOWSIC100 Flare sender receiver units for maintenance or replacement without relieving pressure in the pipeline in which the measuring system is fitted This allows maintenance work without having to interrupt the process Only operate probe retraction mechanism in the following ranges for gas temperature and operating pressure e Device types FL100 EX S EX and EX RE Gas temperature range 20 C to 200 C Upper operating pressure 16 bar at 50 C see p T diagrams in chapter 2 3 1 1 2 3 1 6 e Device type FL100 EX PR Gas temperature range 20 C to 200 C Upper operating pressure limit is 0 5 bar at whole temperature range I WARNING Specified temperature and pressure ranges WARNING Hazardous gas possibly explosive or toxic Small gas quantities escape during the removal and installation of the transducer asse
156. erence data temperature and pressure 4 D Mcu P SICK 3 Overview Measuring Point 1 lz Overview Measuring Point 2 Open page Analog Input Parameter and configure the gt 2 Diagnosis values for pressure and temperature 4 Parameter Customer Data System Configuration Display Parameter 2 Data archives gt J I O Configuration 4 Z Measuring Point 1 5 Measuring Point Parameter Process Values E 49990 3 9 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 235 Specifications 236 Fig 167 E 49990 OOOOOOO o L OOO OOOO OOOO SICK Commissioning check list page 4 SICK Change to page Measuring Point Parameter and configure TAG Description Pipe diameter Nominal diameter Sensor type Low flow cut off Suppress negative speed Enter the Process values Calculation algorithm Basic Hydrocarbons MR113 Dependent on the selected algorithm configure additional parameters Measuring Point 1 Calculation Algorithm Selection Hydrocarbon v Measuring Point 1 Process Parameter Mean dynamic viscosity Substitute value compressibility 1 0000 Configure the data archive settings for all measuring points Recording interval Records Write mode Measuring point Select page Analog Output Parameter and enter the following settings Error current selection Value Maintenance current selection Configure for all analog out
157. erval is changed or a reset is performed If a reset is made or there is an operat ing voltage failure the check cycle starts at the time the device is put into operation again at the set time e lfatime controlled check cycle and a check cycle initiated by digital con tacts overlap only the check cycle initiated first becomes effective Zero point control With a special circuit configuration in the sender receiver units the send signals of the transducers can be read back without delay and in their original form These send signals are received demodulated and computed as receive signals If the device functions correctly the exact zero point must be calculated here This control comprises the complete check of all system components including the transducers For deviations of more than approx 0 25 m s depending on active measuring path and gas temperature a warning is output Transducers and electronics must be checked in this case If signal amplitude or form does not match the expected values transducers or electronics are defective and an error message is output FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description FLOWSIC100 Flare Span test For the electronic zero check a time difference from both transfer directions is determined and computed with the air temperature active measuring path and sound veloci
158. es esp in hazardous areas L gpg 115 3 7 1 NOTICE e Only analog cable Exi of device type FL100 EX S is approved for ATEX and CSA versions interconnection of master and slave unit All other cables offered by SICK are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications All cable glands offered are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications Cables cable glands and other installation material for CSA CI I Div 1 ver sions must be provided by the customer Solutions for CSA CI I Div2 zone 2 versions are available on request Connection cables FLSE100 Master Connection cable FLSE100 Slave I Ex zone Safe area I Operating Instructions 8013344 V2 2 SICK AG 67 Product Description 68 2 2 6 Fig 28 Meter body option spoolpiece The FLOWSIC100 Flare can also be fitted with an optional spoolpiece to reduce geometric uncertainty of device installation and to simplify assembly The exact design nominal diameter connection material always depends on the customer specifications The installation length of the spoolpiece depends on the nominal diameter of the pipe Installation length 800 mm for pipe diameter up to 28 Installation length 1100 mm for pipe diameter 30 60 Installation length for pipe diameter gt 60 72 on request System solutions FLOWSIC100 Flare spoolpiece are available as
159. est At affected devices the screen of the connection cable between sender receiver unit and MCUP can be grounded at MCUP ATEX zone 1 in two ways 1 Make connection of cable screen at spring type terminal 1 in the MCUP terminal box Connect spring type terminal strip 1 with PE 2 of the MCUP 2 Make connection of cable screen at spring type terminal 1 in the MCUP terminal box Connect spring type terminal strip with external PE at site Grounding connection yocnoooo00 y D j eres s p 0 GS i aes eren nm b t L LAILL NI Le ae lt LIN i i 7 Shh K rX UT S Unum de ig a ie e AA AA ARCA ROMERA nicis NOTICE t gt Grounding of sender receiver units has to be established according to p 123 83 7 4 The equipotential has to be connected in accordance with IEC 60079 14 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Assembly and Installation Version in 19 rack Fig 62 MCUP connections for 19 variant without explosion protection Z MID o ERES 6 5 1 Powersupply unit 4 Omodule option 2 Display module 5 Terminal connection for power supply 90 250 V AC 3 Slot for interface module option 6 Terminal connection for wiring by customer FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 129 Assembly and Installation Terminal data
160. evice Information Date la Errors amp Warnings Protocol VO Diagnosis Loq book k J Data Archives b J Parameter k CJ Adjust k C Maintenance SICK 11 6 13 218 AM 11 6 13 2 18 AM 11 6 13 2318 AM 11 5 13 218 AM 11 18 13 10 56 AM 11 18 13 10 56 AM 11 18 13 10 56 AM 11 18 13 11 01 AM 11 18 13 11 01 AM 11 18 13 11 01 AM 11 18 13 11 04 AM 11 18 13 11 07 AM 11 18 13 11 07 AM 11 18 13 11 08 AM 11 18 13 11 09 AM 11 18 13 11 27 AM 11 18 13 11 28 AM L331 232 2173 31 307 Aka Severity Information information Infermation Ed Error Information Information EJ Error Infermation Q information x Error a Information Information Information Q Information a Information n Information information Message Logbook deleted Operating mode System start Goto failure Operating mode System start Goto failure Operating mode System start Geto failure Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Direction Came Come Come Come Come Come Come Gone Come Gone Come Gone Came Subject to change without notice Sensor Intelligence Read logbook Export to file System Summary Context Help Authorized Client MCU P SICK 1013382222111 online synchronized Download Immediately 4 2 10 Data backup All parameters relevant for recording processing and input output of measured values as well as current
161. f the device Operating capacity 150 pF m Wire cross sectional area at least 0 5 mm AWG20 to AWG16 max Screen with Cu wire mesh The cable specification above represents the SICK standard cables and does not take into account any special requirements for cabling in hazardous areas The plant operator is responsible that all used cables comply with valid regulations and guidelines for cabling in hazardous areas at his plant Special cables for individual requirements are available on request Operating Instructions 8013344 V2 2 O SICK AG 115 Assembly and Installation 116 Cable glands e Cable glands for non ex ATEX Zone 2 and ATEX Zone 1 are offered by SICK as acces sories for the following components FLSE100 ATEX Zone 1 without junction box FLSE100 CSA CI I Div1 MCUP Medium size non ex ATEX Zone 2 CSA CI I Div2 MCUP Exd ATEX Zone 1 e Cable glands are part of delivery for following components FLSE100 ATEX Zone 1 with junction box cable glands metric M20 brass nickel plated or similar FLSE100 ATEX Zone 2 with junction box cable glands metric M20 brass nickel plated or similar MCUP compact size cable glands metric plastic NOTICE Installation of cable glands must be performed in accordance with the cable gland manufacturer s operating instructions NOTICE Factory pre installed cable glands at S R units and MCUP gt Install only fixed cables and wires in the cable glands
162. for professional implementation alone All safety requirements relevant for the equipment must be observed as well as essential and suitable protective measures taken All regulations special regulations that can be applicable for the plant must be observed Hazards with electrical equipment The FLOWSIC100 Flare measuring system is equipment used for operation of industrial high voltage plants WARNING Mains voltage Danger N Disconnect mains lines before working on mains connections or parts carrying mains voltage gt Refit any contact protection removed before switching the mains voltage on again Hazards due to explosive or combustible gases The FLOWSIC100 Flare measuring system may be used in potentially explosive atmospheres according to the respective specifications gt In potentially explosive atmospheres only use the version of the A WARNING Hazards due to explosive or combustible gases FLOWSIC100 Flare specified for such use gt pg 13 8 1 3 2 gt Observe the information on gt pg 11 81 2 1 during installation work on run ning equipment hot tapping method Operating Instructions 8013344 V2 2 SICK AG 11 Important Information 12 1 2 4 Hazards due to electrostatic discharges The electronic housing of the FLSE100 and of the optionally available meter body is painted by the manufacturer with a layer thickness of max 0 2 mm WARNING Ignition hazards through electrostat
163. g I I I I i I I I I Fog I I I I 1 I I I I 1 I I I i LN ie 4 LN i S8vSH I L i LN ii cal LN j S8pS i I ro I IU I I I ly I I g I I I m l I i La Y ie l d a l I I I I I I I I I I I I DDD DDD PQ CDCD DDD DDO DO DO l U i mu cm EH na DO mp ii u ca Hl I Uj L L e s Lj Ls A A eu L Estel Misses 321 Ma AL AO A as a as S ONUS S 0xz S 0XZ G OXZXZ ADAZTT ADAZ TI OOO O O O Q O O OQ OO O O OQ O O Q 59 ES Z9 r9 S ps SS vs TL pL B L9 c pieoq UIBIN INDOW IV c INPOW IV L e IV 1933Tusuex3 peagewod door 1933ITUsuUe13 pexeamod door sandano pieoquten OY TAPON lt OV TAPON OV TAPON eoueuequreW UOTIOUNITEN vu Qz P sn3e25 sn3e3s andur teatra andur Terora 2nd3no SorTeuy lur e a Y M SU SE SU a l E SS aan am GUGGND r4 i AOAEIT AOACT I AOACT I xXoeuo SOA MOTI MOTA SOS 1u6I9M DATSDSOY S SEN TeTNOSTOW qureW ounz Ten dd N TT OW ADET 8013344 V2 2 SICK AG FLOWSIC100 Flare Operating Instructions 244 Subject to change without notice Specifications 6 8 6 8 1 Fig 176 Wiring diagrams for USA and Canada FLSE100 EXS FLSE100 EXPR Type key FLSE100 EXS FLSE100 EXPR A4 Formblatt METO CDR Inhaltes unzulaessig soweit nicht ausdruecklich zugestanden Zuwiderhand lungen sind strafbar und verpflichten zu Schadenersat
164. g In 3 5 pnd CN Dig In 2 c Dig In 1 Beperpspspeipopspepspeprpepepo deese a S ES E Min E iss 5 0 qua sjajsje r s ogoajuni dis x CN 2 N E i LL 23 ES 5 A Operation malfunction B Maintenance jn C Check cycle D Maintenance request E Limit value G l a TE AS TOME FLSE100 Master brown Fi X whiterK pnd 78486 X yellow green C TE RS485a green I a yellow amp 24VDC white on site cabling in explosion ol i m MM protected version according X a to 2 p 118 3 7 3 Terminal compartment Note For 2 path 2x1 path or 3x1 path measurement the p ue T D second third FLSE master and FLSE slave are x connected by use of a junction box with Ex brown T 4 3 certification available from SICK on request to the white gnd 5 MCUP con NE MER n oy I E a Point to point wiring for 2 path and 2x1 path as lux B Z measurement on request gt E j Terminal compartment i MCUP Ex zone 2 only FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 133 Assembly and Installation 134 Connecting FLSE100 EX EX RE S R units Ex zone 1 and 2 with Exe terminal compartment MCUP without explosion protection Ex zone 2 Fig 65 FLOWSIC100 EX EXRE cabling a r Service o ps 48 aT 46145 44143 neas x gnd Al 1 MCUP processor board Connection display o o O0 0 O0 O0 O0 O o o O 0 O0 O0 O0 O
165. g Instructions 8013344 V2 2 O SICK AG 221 Specifications 228 MCUP for ATEX Zone 1 Fig 160 MCUP in Ex housing for zone 1 STAHL 210 260 227 445 Designation Part No Control unit MCUP WND1MA00000NSN 1048164 Control unit MCUP 2ND1MA00000NSN 1047707 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICKAG Subject to change without notice Subject to change without notice Specifications MCUP for CSA CI I Div 1 Fig 161 MCUP in Ex housing for CSA CI I Div 1 Designation Part No Control Unit MCUP 2NK1CDOOO00NSN 1069773 Control Unit MCUP NNK1CDOOO00NSN 1069771 Control Unit MCUP NNL1CDOOO00NSN on request Control Unit MCUP 2NL1CDOOO00NSN on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 229 Specifications 6 3 Options for MCUP control unit 6 3 1 Inputs outputs Designation Part No Analog input module 2 channels 100 W 0 4 22 mA electrically isolated 2034656 Analog output module 2 channels 500 W 0 4 22 mA 2034657 electrically isolated per module Digital output module 2 changeover contacts 2034659 Module carrier for one each Al AO DI or DO module 6033578 Connection cable for optional I O modules 2040977 I O module carrier 19 to install up to 4 AI AO or 4 DI DO modules 2048378 6 3 2 Interface mod
166. g setting parameters via the optional LC Display FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 147 Start up and Parameter Settings 4 1 Basics 4 1 1 General information Start up primarily comprises entering equipment data e g measuring path installation angle parameter settings for output variables and reaction times and if required the check cycle setting 2 pg 163 84 2 2 A zero adjust is not necessary An additional velocity measurement calibration using network point measurement with a reference measuring system e g dynamic pressure probe is necessary only when the velocity profile on the measuring axis is not representative for the overall cross section The regression coefficients determined can then be entered into the device without problems gt pg 190 84 3 7 The SOPAS Engineering Tool SOPAS ET program is included and serves to set the parameters The Menu structure simplifies changing settings Further functions are also available e g data storage graphic displays If stable measuring behavior over all equipment states cannot be attained using standard settings e g during device usage at the limits or outside of the specification according to the Technical Data improvement is possible by optimizing internal device parameters The required settings may only be made by sufficiently qualified persons due to incorrect settings meaning that the device functionality is no longer ens
167. ge without notice Product Description Fig 22 III FLSELOO EXPR sender receiver unit certified according to ATEX and IECEx for use in zone 1 and 2 and CSA approved CI I Div1 Div2 Explosion protection ATEX II 1 2 G Ex d ia IIC T4 CSA CI I Div1 Div2 group BCD T4 IECEx Ga Gb Ex d ia llC T4 optionally T6 with reduced ambient temperature range gt pg 202 86 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 11 EN 60079 26 respective IEC standards C UL standards FLSE100 EXPR sender receiver unit for ATEX CSA and IEC Non retractable version Permissible gas pressure temperature range gt pg 43 Fig 11 Retractable version guide rods not shown 2 FLOWSIC100 Flare Permissible gas pressure temperature range gt pg 44 Fig 13 NOTICE Maximum pressure for use of retraction mechanism 0 5 barg 1 Electronic unit in Exd housing Modules parts not named 2 Connection for optional venting gt pg 31 Fig 5 3 Retraction flange Operating Instructions 8013344 V2 2 SICK AG 93 Product Description 54 Blind Blind flange not shown Connection Bevel for n piece ca BB I i 2 El AEN Path a ci P J mi B 2 2 2 Mounting accessories Sender receiver units are fitted to the pipeline using the following material Fig 23 Mounting accessories according to ANSI CL150 example with nozzle 2 Long Welding Neck Ball valve only for retrac
168. ged while logged into access level 2 Service except for those described in this section All other changes to settings may only be carried out using the access levels O Operator or 1 Authorized client The manufacturer is not liable for any disruption caused by incorrect settings made by the user in SOPAS 3 7 7 Fitting and connecting the Interface and I O module options e For detailed information on the particular module options see Interface Doc FIL umentation FLOWSIC100 Flare 3d MCUP in compact or medium size housing Plug interface modules and module carriers for I O modules onto the hat rail in the MCUP 2 pg 125 Fig 59 and connect to the associated connection on the processor board with the cable with plug in connector gt pg 126 Fig 60 Then plug the I O module on the module carrier Connect I O modules using the terminals on the module carrier gt Fig 69 Fig 70 Fig 71 the Profibus module using the terminals on the module and connect the Ethernet module via a customer provided network cable e Terminal assignment AO module 138 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Fig 69 Fig 70 Fig 71 FLOWSIC100 Flare Analog output module terminal assignment Analog output module Module carrier OFLU OST OTI COS Mel Mall Oe ll Os e Terminal as
169. h junction box not suitable for armored cables not for IECEX 36 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Type code for sender receiver units ATEX Zone 1 IECEX and Zone 2 continued Parameter Code Design Description Type of sender receiver unit N None Test Certificate 3 1 and compatibility 1 NACE MR 0175 2003 wetted parts Material Test Certificate 3 2 and compatibility documentation NACE MR 0175 2003 wetted parts Miscellaneous None Ambient temperature range 50 70 C Tropicalized electronics GO NO P Z N Offshore painting Offshore housing outer parts SS 4 standard offshore painting Offshore housing outer parts SS standard offshore painting and 5 tropicalized electronic S Special Type code for sender receiver units with certification CSA Cl I Div1 Div2 gt pg 245 86 8 Application area configurations FLOWSIC100 Flare for pipe diameter gt 1200 mm 1800 mm gt 48 72 Versions for low temperature range 196 100 C on request 1 Gas temperature Pressure Active measuring Pipe diameter NL Type of sender MY barg gd mm mm receiver unit standard range high temperature range FLSE100 EXS 70 180 10
170. h temperature X X N A X FFKM PTFE versions only PTFE Centering X N A X Sensor contour X X PTFE conductive Supporting ring X X 34 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICKAG Subject to change without notice Subject to change without notice Product Description 2 2 1 1 Type code for sender receiver units ATEX Zone 1 IECEX and Zone 2 The sender receiver units are defined by a type code as follows Parameter Code Design Description Type of sender receiver unit EXS Transducer with small dimensions EX Transducer with medium dimensions Transducer with medium dimensions EXRE retractable version of sender receiver unit FLSE100 Transducer with small dimensions probe identification EXPR version 148 148mm FLSE100 EXS non retractable 176 176mm FLSE100 EXS non retractable 198 198mm FLSE100 EX non retractable 220 220mm FLSE100 EXPR non retractable short version 226 226mm FLSE100 EX non retractable2 330 330mm FLSE100 EXS retractable 350 350mm FLSE100 EXPR non retractable long versions 380 380mm FLSE100 EXRE retractable4 NL 400 400mm FLSE100 EXPR retractable short version 2 pg 31 Fig 5 530 530mm FLSE100 EXPR retractable long version Stainless steel 1 4571 1 4404 S 316L 316 Ti not for FLSE100 EXPR T Titanium Material of transducer A Hastelloy with probe tube F Full titaniu
171. he next point Remove uncoated wire Remove threaded rod with nuts and centering by turning the counternut 8 against fas tening direction The centering plate will be removed by the clamp ring Finish off each weld seam and allow sufficient time for cooling down to avoid unneces sary strain on the nozzle and pipe wall On FLOWSIC100 Flare cross duct versions FLSE100 EX and FLSE100 EXS and after sufficient time for cooling down determine distance D1 between outer pipe wall and centering Fig 42 Determining of effective nozzle length Nozzle TIT Centering E W D1 lt Y gt Oncross duct versions weld the nozzle on the opposite pipeline side in the same man ner and then determine distance D2 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 93 Assembly and Installation 94 3 3 1 3 Weld on nozzles for retractable sender receiver units and drill out the pipeline Weld on the nozzles for retractable sender receiver units in the same manner as described previously for non retractable sender receiver units and determine the distances D1 and D2 for cross duct versions For use of retractable sender receiver units ball valves have to be installed Ball valves are installed after finishing nozzle welding Check and ensure gas tightness of ball valve installation before you continue WARNING Hazards through leaks gt Operation in leaky condition is not allo
172. hout or with a damaged additional spring locking device is not permitted gt Ensure that the fuse holder is locked correctly before using Do not disconnect unless power supply has been removed or the area is known to be non hazardous On the fuse Warning for Only replace the fuse with type sand holder explosion hazard filled fuse 2 Amp 250 V type 522 720 manufactured by ESKA To prevent repetitive fuse blowing the user shall clarify the causes and shall take appropriate precautionary measures before restarting the equipment On the Warning for Some internal connectors are non self internal explosion hazard locking types and must be locked by the connectors additional locking plate against locking unintentional loosening plate Disassemble these connectors before disconnecting and reassemble it after reconnecting gt Use without or with a damaged additional locking device is not permitted gt Ensure that all internal connectors and optional modules are locked correctly before using Donotunplug or replug all connectors and subassemblies unless power has been removed or the area is known to be non hazardous Do not disconnect unless power has been removed or the area is known to be non hazardous U li Wi 1 o E 120 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice
173. ic discharges exist when the FLOWSIC100 Flare with special paint and a layer thickness gt 0 2 mm is used in applications with ignition group IIC in accordance with ATEX and IECEx gt For installation the risk of electrostatic charging of the surface must be reduced to a minimum gt Use appropriate caution when performing maintenance and cleaning work For example the surfaces should only be cleaned with a damp cloth The affected devices will be identified by the manufacturer by a warning label FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 3 1 3 1 1 3 2 1 3 2 1 1322 1 3 2 3 FLOWSIC100 Flare Intended use Purpose of the device The FLOWSIC100 Flare measuring system may only be used for measurements of gas velocity gas volume mass flows and molecular weight in pipelines Correct use General gt Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use gt Observe all measures necessary for conservation of value e g for maintenance and inspection and or transport and storage Do not remove add to or modify any components on the device unless described and specified in the official manufacturer information Otherwise the device could become dangerous any warranty by the manufacturer becomes void Do
174. ice functionality You can use this table as a checklist and check off the completed steps Ensure that all safety warnings and notes in chapter 1 are observed Task Requirements Work step Flow distribution Follow specifications for new equipment E inlet and outlet Lowest possible influence on the select best possible location for existing paths measuring precision equipment Access accident Determine prevention Easy and safe Provide platforms or pedestals as required ee Installation free of Eliminate reduce vibrations through C installation vibrations Acceleration 1 g suitable measures locations If necessary C 2 pg 77 Limit values according to Technical Data in Provide weatherproof covers sun protection 3 1 1 Ambient conditions pg 202 86 1 enclose or lag device components Internal pipe diameter Sender receiver unit type Sender receiver unit type standard or Gas temperature high temperature version ae Gas composition Material of duct probe and transducer HE Ba did pg 31 components Fitting locations Cable lengths 82 2 Plan Access Easy and safe Provide platforms or pedestals as required L calibration Distances to No mutual interference between Plan sufficient distance between measuring C openings measuring level calibration probe and FLOWSIC100 Flare and calibration level approx 500 mm Plan power Operating voltage According to Technical Data in gt pg 202 C supply powerrequiremen
175. ice type code 01 Serial No SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla LA C 02 Part No 0044 i 03 Min ambientt t FLSE1 00 EXS Made in Germany air 04 Max ambient temperature FLSE100 i 00 J 05 Min gas temperature Serial No 01 2 Part No 02 06 Max gas temperature 03 C lt T 04 C Il 1 2 G Ex d ial 1 T 0 Max operating pressure at 50 C Cs Tass DOC TUV 09 ATEX 554975 08 Max operating pressure at Tyas max P_ 50 C 07 bar pie Ex d 10 ia 1 T variable 06 P 067 C 08 bar s 09 Flange size Flange size U 15 28 V DC U 125 V 10 e forterminal compartment option For further details see 11 Ignition group IP 65 67 TOV 09 ATEX 554975 J L 12 Barcode Example device type FLSE100 EXS CSA CI I Divi Group D S K 12 Variable Name d 00 Device type code BON ETUR a NM D 01 Serial No ing 27 D 0 Mtendorf Okrilla e i 02 PartNo C US I E Model FLSE100 EXS e ia 03 Min ambient temperature FLSE100 00 04 Max ambient temperature 05 Min gas temperature Serial No 01 Part No 02 n g pee DIC ST O Cael Dion 1 6 pi 06 Max gastemperature C lt T ass Division 1 Groups an 05 CsT lt 06 C EXAEx diia IIB H2 T4 07 Max operating pressure at 50 C Class Division 2 Groups A B C and D T4 08 Max operating pressure at T P 50 C 07 bar ga
176. iew Measuring Point 1 Measuring Point 1 Application Parameter I Overview Measuring Point 2 _ C Q Diagnosis al y Parameter Customer Data i System Configuration Display Parameter Sensor type Cross Duct v Adjust factor 1 0000 Data archives TAG MeasPoint 1 Description Pipe diameter 0 2000 m Nominal diameter inch DN200 8inch v k Qvo Configuration Low flow cutoff 030 m s Gui ee T 4 Gc Measuring Point 1 4 In B forces Vales Measuring Point 1 Counter Parameter k CJ Measuring Point 2 I gt CJ Adjust Flow counter resolution Fine v Mass counter resolution Fine 4 a Maintenance ATA Maintenance Mode Note Reset 1 Export archives and close archive pages t counter 2 Set parameters for counter resolution fine medium 3 Reset counter ATTEMTION Archives will be erased Sl C K Measuring Point 1 Damping time T90 sensor Intelligence Damping time T90 1 s System Summary Context Help Measuring Point Parameter Authorized Client E MCU P SICK gt 1011338222111 online synchronized Download Immediately The current counter level cumulated can be viewed in the Overview Measuring Point 1 directory 4 3 3 Data archives Nine three per measuring point non volatile data archives are implemented in the MCUP control unit to create reports according to defined intervals 4 3 3 1 Configuring the data archives The data
177. installed FLOWSIC100 Flare with meter body and piping connections for leaks e We recommend performing a leak test in accordance with the relevant 1 regulations and standards after completion of the mechanical installation For achieving full measuring range and specified accuracies adhere to the geometric tolerances listed in gt pg 86 83 3 1 For applications with highest requirements regarding accuracy and measuring range the meter body may also be delivered by SICK The manufacturing tolerances are then guaranteed Operating Instructions 8013344 V2 2 SICK AG 99 Assembly and Installation The internal diameter Di of the pipeline is required for further configuration of the geometric data gt pg 163 84 2 2 It can be calculated as follows U U Pipeline circumference at assembly location Duce W Wall thickness We recommend determining the wall thickness by measurement and averaging at 4 positions around the pipe Suitable ultrasonic measurement techniques can be used for this e The wall thickness data according to ANSI table can deviate from the actual 1 wall thickness by up to 13 3 3 3 Installing the MCUP control unit 3 3 3 1 Version without explosion protection and version for Ex zone 2 Install the control unit in a protected location that is easily accessible Observe the following points during fitting e Maintain the ambient temperature according to the Technical Data take possible radiant heat i
178. ive part of the flow select the sender receiver unit in a short or long version depending on the pipeline diameter 82 2 1 Part Application area configurations and fit it as follows Installation at vertical pipelines Pipeline FLSE100 EXPR 75 Mounting direction T 0 FS prevents condensate accumulations in Flow nozzle tube directio 1 path measurement Assembly nozzle 2 path measurement Installation at horizontal pipelines FLSE100 EXPR Assembly nozzle Pipeline Flow direction FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG Assembly and Installation 82 3 2 3 2 1 Fig 32 Preparation work General notes gt Check that the shipment contains all components ordered gt Check the components for possible transport damages Pay particular attention to transducer surfaces sealing surfaces on the flanges and if delivered the interior of the meter body spool piece gt Immediately document and reported damages to the manufacturer NOTICE To guarantee safe and reliable operation of the measuring equipment make sure that the actual site conditions match the information provided on the labels on sender receiver units and control unit 2 Fig 32 Main type plate on sender receiver units Example device type FLSE100 EXS ATEX zone 1 IECEx Variable Name S C lt 12 00 Dev
179. led or removed while the plant is in operation e Retractable sender receiver units Can be installed or removed while the plant is in operation Installation on the pipeline is performed with nozzle and ball valve 2 pg 112 83 6 2 Option Venting ball valve for sender receiver unit Retractable sender receiver units can be delivered with optional venting valve equipment ball valve at the retraction flange e The venting ball valve must be installed by the manufacturer Installation outside the factory is not possible e The connection for the venting valve is closed with a blind screw by the factory WARNING Danger of leakage Do not remove the blind screw at the connection for the venting valve WARNING Danger in case of incorrect use Retractable sender receiver units without optional venting may only be used for non hazardous gases not aggressive toxic explosive low temperatures or otherwise only when the plant operator takes suitable protective measures and safety precautions for safe venting gt Venting is only permitted if the process ball valve of the system is closed tightly Option Connection for condensation drain at sender receiver unit Optional connection for condensation drain can be used under consideration of following restrictions only e Drain only over closed drain system Drain system piping etc is not included as part of delivery SICK e Drain system must be designed considering the proces
180. less steel 5325267 Exe cable gland metric M25 brass 5325268 Exe cable gland metric M25 stainless steel 5325270 Exe cable gland NPT 1 2 brass 5325271 Exe cable gland NPT 1 2 stainless steel 0325212 Exe cable gland NPT 3 4 brass 0325213 Exe cable gland NPT 3 4 stainless steel 5325274 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 221 Specifications 222 6 2 6 Fig 156 Junction box for Ex zone 2 for ATEX versions only In Aluminium housing Junction box Mounting holes Ground terminal Designation Part No Junction box for connection cable for zone 2 2046562 Fastening set 2D4 1 4571 PA 2031890 forjunction box for connection cable FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICKAG Subject to change without notice Subject to change without notice Specifications FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Nozzles Nozzle 2 for FLSE100 EXS carbon steel nozzle type Long Welding Neck Designation Part No Nozzle CL1502Z prepared for pipe size 4 2055388 Nozzle CL15027 prepared for pipe size 6 2055391 Nozzle CL15027 prepared for pipe size 8 2054627 Nozzle CL1502Z prepared for pipe size 10 2055392 Nozzle CL1502Z prepared for pipe size 12 2051965 Nozzle CL1502Z prepared for pipe size 14 2052154 Nozzle CL1502Z
181. losive gases higher pressure higher temperature risk or serious injuries Use suitable protection measures against possible local hazards or hazards arising from the equipment Observe the permitted operating parameters according to the Figures in gt pg 31 82 2 1 during all work Check the following before installing e Sender receiver units to be fitted for a particular measuring point must belong to the same system to ensure the maximum measuring precision possible Exchanging struc turally identical sender receiver units from different measuring systems is not recom mended o Sender receiver units can only be exchanged against identical units l In this case specific probe parameters must be set using the SOPAS ET program see Service Manual e Sender receiver units from one system are marked with sequential serial numbers printed on the device label The FLSE100 Master always has the lower number and the FLSE100 Slave the higher number e Sender receiver units and nozzles must be compatible gt pg 54 82 2 2 e Nozzles must be free from weld beads on the inside NOTICE The deformation characteristic of the flange gasket has an influence on the geometry of the installation and therefore on the uncertainty of the measurement SICK recommends e Use the same type of gaskets as in original scope of supply only e Applya tightening torque of 165 Nm WARNING Ball valve and sender receiver unit do not functio
182. ls Datarecorder on the toolbar and configure a datarecorder SICK R EM terio Sensor Intelligenes E Language Export 5SDD Options Datarecorder Ctrl R Conlrgure datarecorder Clil L New Project FL100 EX 5 80 Sensor 1 m MACU P SICK KD Online RD Onli Ma E Lagin F Legi dert VI 1 04 ETSI ol 06 0 10218553 SM x 10 133 82 2 2111 0 1 1 7 101338222111 7 Online Press the button and select the logging group Diagnosis log Y Y mim rx s80 Diagnosis lag Save project file and device file Save project FLOWSIC100 Flare Operating Instructions 4 j Mcu P SICK Overview Measuring Point 1 Overview Measuring Point 2 4 J Diagnosis Device Information E Errors amp Warnings Protocol 1 0 Diagnosis 4 D Mcu P sick Overview Measuring Point 1 s Overview Measuring Point 2 gt J Diagnosis 4 Parameter Customer Data a System Configuration Display Parameter Data archives 4 oO I O Configuration E Analog Output Parameter Impulse Output Limit Switches 4 I Measuring Point 1 E Analog Input Parameter la Measuring Point Parameter New Proyect 8 9 8013344 V2 2 O SICKAG Subjectto change without notice Subject to change without notice Specifications Fig 172 SICK Commissioning check list page 9 SICK L Export device MCU Export device Sensor
183. m Ea JM aaa m OF PUE A mmm LN E Laus Aa Ata Go PR Read data Cancel read data I r Erase archive System Summary Context Help Data Archive 1 Authorized Client MCU P SICK gt 10 133 82 2 2111 online synchronized Download Immediately The retrieved data can be exported as ASCII CSV file These data can then be used in other applications e g MS Excel Click Export data to export the data and specify the file name and storage location 182 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 3 3 2 Import of CSV files containing special characters into Excel The correct import of special characters found in the header text of the csv report may require a change to the settings in Excel To change the settings perform the following steps in Excel gt Open a blank Excel worksheet Select Menu Data Import external data Import data Navigate to the csv file to be imported click Open Select Delimited as the original data type Select file origin 65001 Unicode UTF 8 click Next Y Y Y YV Fig 120 CSV Import settings step 1 example Russian header text Text Import Wizard Step 1 of 3 l gt The Text Wizard has determined that your data is Fixed Width IF this is correct choose Next or choose the data type that best describes your data riginal data typ
184. m execution A2 see footnote 1 D5 see footnote 2 FLSE100 EXS EX EXRE A3 see footnote 5 Connection flange D8 see footnote 6 FLSE100 EXPR 1 High flow center path Probe design 2 High flow outer path secant 4 42 kHz preferably FLSE100 EX and EXRE 8 80 kHz preferably FLSE100 EXS Transducer 1 135 kHz preferably FLSE100 EXS and EXPR V FKM E EPDM Sealing material in K FFKM retraction mechanism P PTFE CO N e 1092 1 1092 1 o Ol FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Flange connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 Flange connection prepared for mounting on counter flange DN50 PN16 form B1 acc to EN 1092 1 Flange connection prepared for mounting on counter flange 3 CL150 RF acc to ASME B16 5 or counter flange DN80 PN16 form B1 acc to EN Flange connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 or counter flange DN50 PN16 form B1 acc to EN Flange connection prepared for mounting on counter flange 3 CL150 RF acc to ASME B16 5 Flange connection prepared for mounting on counter flange DN80 PN16 form B1 acc to EN1092 1 35 Product Description Type code for sender receiver units ATEX Zone 1 IECEX and Zone 2 continued Probe retraction mechanism Retractable with vent welded retraction flange Parameter Code Design Description Type of sender receiver unit S Standard range
185. m the calibration certificate FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 163 Start up and Parameter Settings 4 2 3 Configuration of application specific parameters for 10 pipelines and 2 path con figurations In order to set application specific parameters for 10 pipelines and 2 path configurations log into SOPAS via access level 2 Service gt Establish connection between MCUP and SOPAS ET using USB interface Login as Service password service WARNING No other parameters or settings may be changed while logged into access level 2 Service except for those described in this section All other changes to settings may only be carried out using the access levels O Operator or 1 Authorized client The manufacturer is not liable for any disruption caused by incorrect settings made by the user in SOPAS Fig 100 Service Login Login Device MCU P SICK Login Close j Hep gt Set SOPAS to maintenance mode Fig 101 Maintenance mode page SICK a Sensor Intelligence 4 j MCU P SICK iz Overview Measuring Point 1 a Overview Measuring Point 2 J Diagnosis J Parameter QJ Adjust Maintenance El Maintenance Mode E Set factory parameter Maintenance mode Enable Set maintenance l System test Maintenance Mode Restart Device Restart MCU Sensor Intelligence System Summary Context Help Maintenan
186. maaa fosse arduo t ira 202 DIMENSIONS arg Part NUMDENS 4922 a acie pica dos oce e ydo A dia i 205 FLOWSIC100 EX S sender receiver units a a 205 FLOWSIC100 EX EX RE sender receiver units 211 FLOWSIC100 EX PR sender receiver units 214 Sender receiver units parts list mmn 217 COIBnectoH Cables rai ap A a las 220 Junction box for Ex zone 2 for ATEX versions only 222 NOZZIGS uccisi eve a e osea DA Ma te E Un RR Dd AI quate audes 223 Additional accessories for retractable sender receiver units 225 MOUP CONTO Us ictor agde ON ena i oS ten abaci ho se ca og ata x ated uec pt iore 225 Options for MCUP control unit RR I RR RR 230 TOUS FOU UNS OR RR TOT TUTTO RUOLI TI TIT 230 Interface moedul6 cs xu aci orbe Dot pde ete eda ere o Doce A E a EI ete e Oir 230 Interface modules for MCUP 19 version sssse m n 230 O aa n REM ML Re uA de ROA ie SEU HA EP sns mahu lsi ss 230 Sealing installation IRettelOLkrs ace ido A e bre ute 231 SICK Commissioning check list ooomoooo m hm 233 Connection diagrams for MCUP Ex zone 1 configuration examples with optional MOdUIES dd de eroe eos dest ito Hee Dd ftmt a tah na sh Saa kisqa EN 242 Wiring diagrams for USA and Canada 245 FLSE1O0 EXS FLSELOO EXPR n I IRR
187. mage the transducer diaphragm Depending on the conditions at the installation site the duct probe and 1 transducers may initially require maintenance more frequently approx every 2 weeks or less if necessary If contamination is limited the cleaning intervals can be gradually extended to a maximum of 6 months Reinstall the sender receiver unit after completion of the work The work required to replace parts duct probe transducers is listed in the FLOWSIC100 Flare Service Manual FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Maintenance 5 3 FLOWSIC100 Flare Maintaining the MCUP for use zone 2 The relays in the optional relay modules must be inspected periodically We recommend to begin with short periods of time and to extend depending on the influence strength and the inspection results To check the relays open the enclosures of the modules carefully Suggestions of degradation can be Discoloration Deformation Perforation Malfunction Overheating Other remarkable changes In the event of any degradation of properties these parts must be replaced by the original type Replacement by complete processor boards or complete modules is recommended To prevent repetitive degradation the user shall clarify the causes and shall take appropriate precautionary measures before restart the equipment Operating Instru
188. mblies During proper use the gas crowd locked up in the retraction space is less than O 5 dm for device type EX S EX and EX RE and less than 2 5 dm for device type EX PR gt Staff performing activities at plants with poisonous or other gases dangerous to health must use suitable safety equipment to prevent personal injuries WARNING Hazardous gas possibly explosive or toxic The retraction flange of the S R units contains a connection for optional vent ing 2 Fig 8 gt Fig 12 and gt Fig 16 Fig 22 gt This connection is closed with a blind screw by factory and may not be removed outside factory 1 3 2 6 MCUP control unit The MCUP control unit is optionally available in the versions for use in Ex zone 1 and 2 or for use only in Ex zone 2 or not for use in Ex zones Control units with marking ATEX II 2 G Ex de II C T6 are approved for use in Ex zone 1 and 2 Control units with marking ATEX II 3 G Ex nA IIC T4 Gc are approved for use only in Ex zone 2 or for use in safe areas WARNING Explosion hazard gt Install and operate the MCUP control unit without explosion protection only outside Ex zones gt Use the explosion protected MCUP control unit only according to the respective Ex marking FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 3 3 FLOWSIC100 Flare Restriction
189. meter Settings 4 2 8 Defining the limit value Select the Parameter I O Configuration Limit Switches directory MCU P device file to set parameters for limit values Fig 108 Parameter I O Configuration Limit Switches directory NES Device MCU P SICK Parameter View Help SICK p bg eiie x OSOGa e Sensor Intelligence 4 MCU P SICK Overview Measuring Point 1 la Overview Measuring Point 2 gt J Diagnosis 4 Parameter la Customer Data la System Configuration 2 Display Parameter Data archives Limit Switch 1 4 J 1 0 Configuration Analog Output Parameter Assigned measuring point not assigned v Measured value Volume flow a c v Bi Limit Switches e absolute 8 Over limit Hysteresis type Switching direction percentage 3 Under limit Hysteresis value 1 00 m3 h Limiting value 0 00 m3h Sensor Intelligence System Summary Context Help Limit Switches M Authorized Client MOUP SICK gt 10 133 82 2 2111 online synchronized Write immediately Field Parameter Remark Assigned Measuring point 1 2 measuring point or 3 Volume flow a c Volume flow in operating state Volume flow s c Volume flow in normalized state Mass Flow Molar mass Velocity of gas Gas velocity Velocity of sound Speed of sound Temperature TER The limit value settings are assigned to the selected Measured val
190. minal Marking on the processor board Function Voltage rating Ing 25 26 ain1 gnd Analog input 1 21 28 ain2 gnd Analog input 2 max 3 V d c 22 mA 29 30 gnd Output 24 V d c 20 28Vd c 3 31 32 24 24 Power supply bus sender receiver unit 1 20 28 V d c RS485 interface bus sender receiver max 33 34 A B unit 1 5V 100 mA 35 scr Screen gnd 36 37 24 24 Power supply bus sender receiver unit 2 20 28 V d c RS485 interface bus sender receiver max 38 39 A B unit 2 5V 100 mA 40 scr Screen gnd 41 42 24 24 extern Power supply bus sender receiver units 20 28 V d c 43 45 tx A gnd Service interface RS232 non ex MCUP RS485 ex MCUP option for non ex 44 45 rx B gnd MCUP 5 V 12 V 3 46 47 gnd 24 V in Output 24 V d c 20 28Vd c 3 48 49 gnd 24 V Input 24 V d c 20 28Vd c 3 P1 P1 service USB Port 1 normal closed 2 normal open 3 use only according to consultation with the manufacturer FLOWSIC100 Flare Operating Instructions 8013344 V2 2 OSICK AG 127 Assembly and Installation 128 Figure 61 Screen connection of control unit MCUP ATEX zone 1 In a limited number of MCUP ATEX zone 1 units shipped the shield terminal strip is electrically isolated from the housing In this case the shield terminal strip is mounted on plastic spacers and has no electrical connection to the housing If in doubt the isolation can be checked by a electrical continuity t
191. mmend fitting the MCUP in a control room measuring station or similar to ensure free access to the MCUP This considerably simplifies communication with FLOWSIC100 Flare in order to set parameters or to locate malfunction or error causes It is advantageous to provide weather protection tin roof or similar made on site for use outdoors 100 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Assembly dimensions for MCUP in compact and medium size housing Fig 45 MCUP assembly dimensions MCUP in compact size housing C M8 O lt p UU Y Sou a 5 E gt CN Clearance for cables f Y Clearance to open door Measure Dimension in mm MCUP in compact size housing MCUP in medium size housing a 160 356 b 320 242 C 210 330 d 340 300 for ATEX zone 2 version 320 for CSA CII Div 2 version e 125 215 f gt 350 gt 550 MCUP in medium size housing C M8 lt ERA ES W ncs Hi Y j H e 2 a CN f Clearance for cables gt Y Clearance to open the door FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 101 Assembly and Installation 30 52 Explosion protected version for Ex zone 1 Fig 46 MCUP in Ex housing for zone 1 all dimensions in mm A NN f S OB
192. mulas 2 1 and 2 2 result from acceleration or brake effects The higher the gas velocity and the smaller the angle to the flow direction the more the transit times of the sound pulses differ Gas velocity v is determined from the difference of both transit times irrespective of the value of the sound velocity With this measuring method changes of the sound velocity due to pressure or temperature variations therefore have no influence on the gas velocity determined Functional principle of FLOWSIC100 Flare Sender receiver unit master probe A v gas velocity in m s L active measuring path in m a path angle in tag transit time of the sound in flow direction tga transit time of the sound against the flow Wee _ y Sender receiver unit slave probe B FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description FLOWSIC100 Flare Determination of gas velocity Measuring path L is equivalent to the active measuring path i e the free flow path For measuring path L sound velocity c and path angle a between sound and flow directions the following is valid for the transit time of the sound for sound propagation in direction of the gas flow forward direction L tag B ccv cosQ e Valid against the flow is L UA 7 RA C V Cosa 2 2
193. n Company name Plant location Address Responsible Plant Manager Phone FAX email TAG number Serial number S R unit A Serial number S R unit B Serial number MCU Device configuration 1 path 2 path Device version CrossDuct Probe Type key of S R unit Type key of MCU Measurement Location Add description Date of this service Time of this service Technician name Technician phone Technician email Date of last service E 49990 Operating Instructions 8013344 V2 2 SICK AG 1 9 233 Specifications Fig 165 SICK Commissioning check list page 2 SICK 1 Configuration sensor 1 O Enter application parameters 4 j F1100 EX S 80 Sensor 1 z Overview E gt Diagnosis O Installation angle 4 Configuration Path length I gt Adjustment L Cross sectional area gt Maintenance 2 O Check the zerophase cursors see fig 4 j _FL100 EX S 80 Sensor 1 l Overview 4 QJ Diagnosis e Mero UM Device Information chum KA Error Messages Warnings Protocols 3 O Zerophase Adjustment by using Parameter Zero phase 4 j FL100 EX S 80 Sensor 1 see also service manual for nearer instructions d gt J Diagnosis 4 2 Configuration a Application Parameters Device Parameters 4 Check the page Overview for Malfunctions and Y a Maintenance requests If there any event going into more Y detailed information on page Error me
194. n At commissioning of the FLOWSIC100 Flare the geometric dimensions from the nozzle installation are needed for correct parameterization of the device 9 3 1 1 Determining the nozzle positions and marking on the pipeline General preparation work The installation tool 2 pg 58 82 2 3 contains a foil strip length approx 4 times the pipe diameter width approx 0 75 of the pipe diameter as a resource to determine the exact position of the nozzle on the pipeline The foil strip is prepared with nozzle markings for different pipe diameters Fig 35 General preparation work 1 Wind the strip around the pipeline at the selected measur 2 Markthe strip where overlapping starts ing point ensure exact right angled alignment and secure e g with adhesive strips 3 Loosen the fastening take the strip off and lay it out on a level surface For 1 path measurements fold the strip to the overlap line so that the part matching pipe Overlap line circumference U is halved 86 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Determining the nozzle position and marking on the pipeline for cross duct types FLSE100 EXS and EX EXRE Fig 36 Determining the nozzle positions on the strip 1 path measurement 2 path measurement 4a Roll the strip out again and mark the kink line Overlap line U
195. n correctly following incorrect installation Both parts can be damaged Serious injuries are possible For installation of seals see instructions of sealing manufacturer in gt pg 231 e so WARNING Hazards through leaks Operation in leaky condition is not allowed and possibly dangerous FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 111 Assembly and Installation 3 6 1 3 6 2 Installing non retractable sender receiver units Non retractable sender receiver units can be installed removed on the nozzles if plant is out of operation only The gas pipeline must be free of any gas liquid with hazard potential toxic or aggressive Assembly e Place gasket on the nozzle connection Consider sealing instructions in chapter 6 5 e Carefully insert the sender receiver unit into the nozzle to stop and screw on with fastening screws e Check process connection for tightness Installing retractable sender receiver units Retractable sender receiver units can be installed removed on the fitting set with observation of the following information while the plant is in operation NOTICE e Process ball valve 27 3 5 in gt p 99 Fig 46 is closing the nozzle and pre vents that process gas can escape from the pipeline e Process ball valve 2 3 may be opened only if the sender receiver unit is mounted tightly Venting connection must be closed tightly with blind screw Tightness has to
196. n sap BUNYAN SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 250 Subject to change without notice Specifications 6 8 2 Fig 182 FLSE100 EX FLSE100 EXRE Type key FLSE100 EX FLSE100 EXRE A4 Formblatt METO CDR j EXAMPLE _ l JELSEMEERS aaj L Inul Same Sida ab al mamam siere cuartas i Loba nom nal Heegiha fud diaigh Wh renal length rangs ir id Kolla united tea hype ALAE D EX 5 andi PL SE tide EKPA up ko AC men kar ts FLSE tsk EX wp Mo LR ien Vor tap FLS EER EXAE Device key FLOWSIC100 amp R unit model Proba retraction Probe ratracuan Junction bea Ewe hes rn hn a T Material documentation pe Bice ngih of eerie i impie irit or poe FLSE ICO EX andi EMRE only d Lia pri or quein madera Tag Name Werkstoff Norrn Typ DIN 2008 08 05 MKO 2009 08 18 Kochan Manufacturer drawing FLSE100 EX EXRE Ma stab Page SICK E 41944 1 of 5 2010 08 31 Kochan 2009 12 04 Kochan Ursprung Verteildatum SICK Engineering GmbH Inhaltes unzulaessig soweit nicht ausdruecklich zugestanden Zuwiderhand lungen sind strafbar und verpflichten zu Schadenersatz LitUrhG UWG BGB Alle Rechte fuer den Fall der Patenterteilung oder GM Eintragung vorbehalten Vervielfaeltigung dieser Unterlage sowie Verwertung und Mitteilung ihres Anderung Tag Gep
197. nada 60 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Product Description Fig 25 MCUP control unit example medium size wall housing Processor board LC Display LED Control buttons T n Hat rail for optional 1 0 w and interface modules Standard interfaces without optional modules Analog output Analog inputs Relay outputs Digital inputs Communication 1 output 0 2 4 22 mA active for optional output of measured variables e Velocity e Volume flow a c e Volume flow s c e Temperature e Mass flow e Molecular weight Resolution 10 bits computation variables temperature 2 inputs 0 20 mA standard without electric isolation for optional input of pressure humidity Resolution 10 bits 2 potential free contacts for e Connection of a maintenance switch e Triggering of a com plete check cycle b changeover contacts 30 V a c d c 1 A Status signals e Operation malfunc tion e Maintenance e Check cycle e Maintenance requirement e limit value direction Service interface USB 1 1 RS232 on terminals for MCUP non ex pro tected USB 1 1 RS485 on terminals for MCUP ex protected for measured value queries setting of parameters and software updates e RS485 for sensor con nection Display module
198. nce Context Help E E Sensor Values Authorized Client FL100 EX S80 Sensor1 w 101335222111 0011 online synchronized 4 Download Immediately FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 171 start up and Parameter Settings 178 Fig 115 SICK Sensor Intelligence a Overview 4 QJ Diagnosis Burst form demodulated signal Type FLSE100 EXS envelope curve Device FL100 EX S80 Sensor1 Parameter View Help e s g a me ae s ag82aa e 4 J FL100EX S 80 Sensor 1 Signal Display i Device Information View envelope W View signal pattern z Errar Messages Warnings Sensor Values Sender receiver unit Configuration Adjustment Maintenance Unit A Master unit Unit B z Slave unit Context Help Authorized Client Sensor Values f FLIOO EX 580 Sensorl gt 101338222111 011 online synchronized S Download Immediately Cursor e L Cursors of both transducers must be at same position FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 3 Advanced start up 4 3 1 Entering customer data Individual customer data can be entered for each measuring point in the Parameter Customer Data directory To enter select device file MCU P enter the Level 1 password and set the measuring system to Main
199. ne path angle and path length Exact values for path angle and length must calculated using the geometric data to keep measuring inaccuracy as low as possible gt Fig 43 gt pg 97 Fig 44 Enter these values in the device as parameters during start up gt pg 163 84 2 2 e 1 A calculation tool is included in delivery to perform these calculations Cross duct versions e 1 Path angle for exact nozzle assembly 77 5 Fig 43 Dimension relation for non retractable sender receiver units FLSE100 EXS FLSE100 EX FLSE100 EXRE Setpoint value for B1 and B2 75 gt fU 2 b a NL DI1 S ecosBl1 NL D2 S e cosp2 a 2 ed Zefr D1 D2 2 S 2 NL U E k 2 f NL DI S esinpl NL D2 S esinp2 U o thant L EE a 2ed a atan d Off center probes distance 4 9 mm manufacturer s specification U Pipeline circumference at assembly location S Sealthickness 4 mm NL Probe nominal length manufacturer s specification D1 D2 effective nozzle length gt pg 93 Fig 42 a Nozzle offset gt pg 86 83 3 1 1 f 1 for 1 path measurements 0 8 for 2 path measurements 96 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Fig 44 Dimension relation for retractable sender receiver units FLSE100 EXS o ac Ls I TET d IE Im
200. net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sickOsick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail infoGsick es France Phone 33 1 64 62 35 00 E Mail infoGsick fr Great Britain Phone 44 0 1727 831121 E Mail infoGsick co uk India Phone 91 22 4033 8333 E Mail infoGsick india com Israel Phone 972 4 6881000 E Mail infoGsick sensors com Italia Phone 39 02 27 4341 E Mail infoGsick it Japan Phone 81 0 3 3358 1341 E Mail supportGsick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail infoGsick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail sickGsick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail infoGsick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsgOsick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail infoGsickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail infoOsick se Taiwan Phone 8
201. ng location FLOWSIC L Status change is activated by pressing the Set Set Operational Status status button OQ Maintenance Sensor maintenance Maintenance Status Operator FL100 EX 580 Sensor1 10433 82 22111 011 online synchronized Download Immediately gt Select the unit of measurement to be used in the Tools Options menu on the over view page metric or US standard b pg 161 897 Fig 97 Selecting the unit of measurements Ss C K Project Device Parameter Vie bi Sensor Intelligence e 3 u E Fl Device search MCU P SICK FL100 EX S 80 Sensor 1 Add 5 Identify Online Online Logout B setti Js Version 01 06 03 lero Change global settings S N Not available 101338222111 Unit system metric v B2 72111 01 1 e CI Print only open device pages Y Automatically search for updates O Record all communication to the file below Reset all settings made for dialogs The reset includes the option Do not show this dialog again Search devices GDD Search settings 5 connections found Datarecorder Device search Device catalog Emulators FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Start up and Parameter Settings 162 Select the Configuration Application Parameter directory gt pg 162 Fig 98 and enter the values determined for path length and angle determined in Section 3 3 1 4 as well as
202. not use damaged components or parts FLSE100 sender receiver units for use in ex zones The sender receiver units of the FLOWSIC100 EX S EX EX RE and EX PR device versions are available as options for use in Ex zone 1 and 2 or as versions for use in Ex zone 2 only Sender receiver units marked ATEX I 2 G IECEx and CSA Class Division 1 are approved for use for gases in Ex zones 1 and 2 Sender receiver units marked ATEX II 3 G and CSA Class Division 2 are suitable for use for gases in Ex zone 2 Use of FLOWSIC100 FLARE depending on temperature class and process temperature Installation and use of sender receiver units FLSE100 where electronic parts and transducer parts are in the same area This area is a hazardous area i e zone 1 or zone 2 in which an explosive atmosphere exists under normal atmospheric conditions of specified ambient temperature 40 70 C for T4 or 40 55 C for T6 optionally minimum ambient temperature 50 C ambient pressure 80 kPa 0 8 bar to 110 kPa 1 1 bar air with normal oxygen content typically 21 96 v v Operating Instructions 8013344 V2 2 SICK AG 13 Important Information 1 3 2 4 Permitted gas temperature depending on temperature code of FLSE100 Case 1 see p 14 Table 1 Outside the pipeline an explosive atmosphere exists under normal atmospheric conditions which is categorized as area zone 1 or zone 2 Inside the pipeline the process conditio
203. ns can be different from atmospheric conditions Process conditions can be in the range as specified on the tag of the FLSE100 In this case the gas or gas mixture can be combus tible but must not be explosive Case 2 and 3 see p 14 Table 1 On both sides of the pipeline an explosive atmosphere exists under normal atmospheric conditions The pipe wall separates different zones i e inside the pipe is zone 1 and outside the pipe is zone 2 This means the gas temperature and the line pressure must not exceed the specified ambient values NOTICE t The pipe wall can separate different hazardous areas zones Table 1 Permitted gas temperature for temperature code Case 1 Case 2 Case 3 e Ultrasonic transducer out e Ultrasonic transducer in explosive Ultrasonic transducer in explo Requested side explosive atmosphere atmosphere Zone 1 or 2 sive atmosphere zone O temp class Zone 1 or 2 e Electronics in explosive atmo e Electronics in explosive atmo for e Electronics in explosive sphere Zone 1 or 2 sphere Zone 1 or 2 hazardous atmosphere Zone 1 or 2 e Gas pressure and gas tempera Gas pressure atmospheric gas area temperature max 60 C e Gas pressure and gas tem perature according to speci fication on device label ture according to ambient specifi cation of device e For type EX S and EX PR only Non ex atmosphere Zone 1 or2 The standard FLSE100 Temperature Cod
204. nto consideration shield if necessary e Protect against direct sunlight e Whenever possible choose an assembly location with minimum vibrations dampen any vibrations if necessary Leave enough clearance for cables and opening the door Select an installation location free of chemical influence esp for use in ex zone 2 WARNING AN Exposure to some chemicals may degrade the sealing properties of materials used in the following devices e Relay sealed device type AZ830 2C 12DSE and AZ832 2C 12DSE manufactured by ZETTLER assembled on the processor board of the MCU e Relay sealed device type V23092 B1024 A301 manufactured by SCHRACK or type FTR LYRAO24Y manufactured by FUJITSU assem bled in the optional digital output module SICK part no 2034659 Used enclosure material white plastic glass fiber reinforced PBT and encapsulating material black or white epoxy resin may degrade particularly in the presence of hydro carbons and hydrogen sulfide among others e Extremely ambient temperatures as well as higher concentrations of the 1 chemicals may expedite the degradation gt Use long connection cables between the MCUP and the sender receiver units to install the MCUP in a location with safe conditions Named components must be inspected periodically details gt pg 197 85 2 Using suitable cables the MCUP control unit can be located up to 1000 m away from the sender receiver units We therefore reco
205. od 6042293 6 2 5 3 Cable glands for non armored cable types SICK standard for ATEX installations Sender receiver units Designation Part No Ex d cable gland metric M20 brass 5324884 Ex d cable gland metric M20 stainless steel 5324992 Ex d cable gland NPT 1 2 brass 0324915 Ex d cable gland NPT 1 2 stainless steel 5325257 220 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications Control unit MCUP Designation Part No Exe cable gland metric M20 brass 5321687 Exe cable gland metric M20 stainless steel 5325259 Exe cable gland metric M25 brass 5325260 Exe cable gland metric M25 stainless steel 5325261 Exe cable gland NPT 1 2 brass 5325262 Exe cable gland NPT 1 2 stainless steel 5325263 Exe cable gland NPT 3 4 brass 5325264 Exe cable gland NPT 3 4 stainless steel 5325265 6 2 5 4 Cable glands for armored cable types SICK standard for ATEX installations Sender receiver units Designation Part No Ex d cable gland metric M20 brass 5324271 Ex d cable gland metric M20 stainless steel 5325258 Ex d cable gland NPT 1 2 brass 5324801 Ex d cable gland NPT 1 2 stainless steel 5324296 Control unit MCUP Designation Part No Exe cable gland metric M20 brass 5325266 Exe cable gland metric M20 stain
206. olds number To account for this difference the settings for Linearization Parameter and Adjust factor must be configured as follows see SOPAS menu MCUP Parameter Measuring point X Measuring point parameter Linearization Parameter ccO 0 cc1 O cc2 1 cc3 0 cc4 0 Adjust factor 0 986 Fig 103 2 path configuration settings Measuring point parameter Measuring Point 1 Application Parameter 1 TAG MeasPoint 1 Description Pipe diameter 0 3980 m Nominal diameter inch DN400 16inch v Sensor type Cross Duct v Adjust factor 0 9860 Low flow cutoff O 10 m s Supress negative speed Measuring Point 1 Counter Parameter Note 1 Export archives and dose archive pages 2 Set parameters for counter resolution fine medium 3 Reset counter ATTENTION Archives will be erased Measuring Point 1 Linearization Parameter CCO 0 0000000 CC1 0 0000000 CC2 1 0000000 CC3 0 0000000 CC4 0 0000000 Measuring Point 1 Damping time T90 Damping time T90 1 s FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 4 Determining the check cycle Interval time control value output on the analog output and the starting time point for automatic check cycles can be modified in the Adjust Function Check directory MCU P device file
207. on request Cable type Connection Length Use for device type Remark Cables for interconnection FLSE100 master FLSE100 slave Analog cable Exi TNC at both ends 3m FLOWSIC100 EX S for analog connection UNITRONIC single wires tinned leads at both ends 5m Ex d cable glands must be fitted Li2YCYv TP 10m to cables for sender receiver units 2x2x0 5 mm FLOWSIC100 EX without an Exe terminal twisted pair FLOWSIC100 EX RE compartment Cables for interconnection FLSE100 master MCUP single wires tinned leads at both ends om Ex d cable glands must be fitted UNITRONIC 10m e owsic100 EX S ae eon Li2YCYv IP FLOWSIC100 EX WU i s 2x2x0 5 mm FLOWSIC100EX RE cOmpartment twisted pair single wires at both ends yard good FLOWSIC100 EXPR Maximum length 500 m The maximum overall length of all cables of a measuring system installation of 1 pair of s r units is up to 1 000 m For cabling of 2 path or 3x1 path systems installation with 2 pairs and 3 pairs of s r units the maximum possible cable length is reduced according to the number of pairs of s r units 500 m for 2 pairs of s r units 300 m for 3 pairs of s r units 66 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Fig 27 FLOWSIC100 Flare e Specific requirements for selection and use of cabl
208. onfiguration B i J Fa istas bi n a Authornzed Client MCU P SICK online synchronized Download Immediastehy e A detailed Modbus specification for parameter setting read out of measured 1 values and data storage is contained on the product CD belonging to the scope of supply 4 3 6 2 HARTO bus module gt Open Parameter System Configuration directory and select type HART in the Select the installed module menu group Interface Module Type Selection Fig 127 Parameter System Configuration directory a a Se za EA e DSO0dDDBIS Sensor Intelligence Ta n Pe e i ajja ee A dl g MCU P SICK Installed interface module Ethernet10 iz Overview Measuring Point 1 E le Overview Measuring Point 2 Sensorl found v k LJ Diagnosis I a Parameter Suggested path configuration 1 Path Apply actual device configuration k UQ Configuration k CJ Measuring Point 1 Interface Module Type Selection k J Measuring Point 2 gt Q Adjust Select the installed module HART y k CJ Maintenance Reset module Foundation Freldbus i Bb ZU AJ FIM Date Time Wednesday Apr SICK Sensor Intelligence MCU P System time I X ee l x System Summary Context Help System Configuration Authorized Chert MCU P SICK 101335222111 online synchronized gt Download Immediately FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG
209. or optional I O module 2 Supplyvoltage 24V d c 9 Backup battery type BR2032 3 Terminals for analog inputs1 and 2 10 Connection for optional display module 4 Terminals for analog output 11 Connection for LEDs 5 Terminals for digital inputs 1 to 4 12 Connection for optional interface module 6 Terminals for relays 1 to 5 13 USB plug 7 Terminals for sender receiver unit master 14 Terminals 41 42 Terminal data Ampere rat Terminal Marking on the processor board Function Voltage rating ing 1 2 3 com n c 2 n o 2 relay 1 malfunc Indication of malfunction 30 V a c d c 4 5 6 com n c 2 n o 2 relay 2 maint Indication of maintenance 1 8 9 com n c 2 n o 2 relay 3 check Indication of function check 10 11 12 com n c D n o 2 relay 4 maint requ Indication of maintenance request 13 14 15 com n c 9 n o 2 relay 5 limit Indication of limit violation 1A 16 18 din1 gnd Digital input 1 active low forced to gnd 17 18 din2 gnd Digital input 2 active low forced to gnd 19 21 din3 gnd Digital input 3 active low forced to gnd 20 21 din4 gnd Digital input 4 active low forced to gnd 5 5 V d c max 1 mA 22 23 Analog output 20 mA 20 28V d c max 22 mA 24 gnd Ground 126 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Ampere rat Ter
210. ous indication of a functional impairment These are amongst others Warning displays e g heavy contamination Large drifts in measured results Increased power input Higher temperatures of system parts Monitoring device triggering Smells or smoke emission Avoiding damage NOTICE The operator must ensure the following to avoid malfunctions that can directly or indirectly lead to injuries to persons or material damage gt The responsible maintenance personnel are present at any time and as quickly as possible gt The maintenance personnel are adequately qualified to react correctly to malfunctions of the measuring system and any resulting operational malfunctions e g when used for measurement and control purposes The malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral malfunctions Repairs NOTICE 1 Repairs on explosion protected system components are possible only by the device manufacturer and to a limited extent also by others For detailed information about possible repairs and repair instructions see the service manual gt FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 5 Fig 1 FLOWSIC100 Flare Transport safety device for retractable sender receiver units To prevent transport damage retractable sen
211. ovided with 18 or NPT female port depending on meter size and customer demand Fastening and sealing material 18 Bolts nuts and flange seals used must be suited to the operational conditions and comply with legal regulations and relevant standards FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 1 1 3 Clearance for fitting removing the sender receiver units Fig 31 Clearance for fitting removing the sender receiver units Non retractable version 1 2 u Retractable version 1 Sender receiver unit 2 Nozzle 3 Ballvalve E 4 Pipeline b Sender receiver units designed to fit counter flange CL150 RF acc ASME B16 5 Standard temperature version NL Non Retractable a b Type retractable mm inch mm inch 148 X 100 27 5 FLSE100 EXS 330 X 1040 40 9 FLSE100 EX 198 X 750 29 5 FLSE100 EXRE 380 X 1250 49 2 220 X 1070 42 1 FLSE100 EXPR short 400 X 1900 14 8 350 X 1200 47 2 FLSE100 EXPR long 530 X 2050 80 7 Sender receiver units designed to fit counter flange DN PN16 Standard temperature version NL Non Retractable a b Type retractable mm inch mm inch 176 X 750 29 5 FLSE100 EXS 330 X 1040 40 9 FLSE100 EX 226 X 800 31 5 FLSE100 EXRE 380 X 1250 49 2 2
212. pe STAHL 19 rack Number T M en point 1x1 path 1 M ring 2 measuring points 2x1 path 2 3 measuring points 3x1 path 3 No cable entries N pu Cable entries with metric thread M Cable entries with NPT thread C without Ex Certification N ATEX Zone 1 IIC T6 A Ex ATEX Zone 2 IIC T4 B CSA CI I Div 1 T6 D protection ICSACII Diva T E INMETRO Zone 1 F INMETRO Zone 2 G Analog input Without optional module 0 option 2xAl on board additional 1 analog input module 1 to 2 Al s incl in standard 2 analog input modules 2 Without optional module 0 1 x AO on board 1 analog output module EA Analog out 2 analog output modules ay putoption 3 analog output modules 3 2 outputs Digital transmitter interface HART 5 per module 1 analog input module digital 6 transmitter interface HART 2 analog input modules digital 1 transmitter interface HART Without optional modules 0 Digital input 2 x DI on board ON option 1 digital input module 1 4 inputs per not yet available module 2 digital input modules 2 not yet available 64 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Product Description Digital Without optional modules 5 x relay 0 output W contacts on board o
213. perature Component Connection Material ASTM range Max pressure VL mm Use for Standard Temperature Ball valve CL1502 Stainless steel 50 200 C 16 bar 178 FLSE100 EXS EXRE CL150 2 SS 1 4408 CF08M 10 150 C Ball valve CL150 3 203 FLSE100 EXPR CL150 3 SS High Temperature Ball valve CL150 2 Stainless steel 50 350 C 16 bar 178 FLSE100 EXS EXRE CL150 2 SS 1 4408 CF08M 10 150 C Ball valve CL150 3 203 FLSE100 EXPR CL150 3 SS Low temperature Ball valve CL1502 Stainless steel A182 196 100 C 16 bar 178 FLSE100 EXS EXRE CL150 2 SS F316Ti A351 196 20 C Ball valve CL1503 CFOSM 203 FLSE100 EXPR CL150 3 SS Ball valve according to DIN Gas temperature Component Connection Material ASTM range Max pressure VL mm Use for Standard Temperature1 Ball valve PN16 DN50 Stainless steel 50 200 C 16bar 150 FLSE100 EXS EXRE PN16 DN50 1 4408 10 150 C SS acc EN 1092 1 Ballvalve PN16 DN80 table 4 4 1 4 180 FLSE100 EXPR PN16 DN80 SS 1 High and low temperature ball valves acc to DIN on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 51 Product Description 2 2 3 Nozzle installation tool The installation tool serves to align and weld the nozzle on the pipeline It consists of welding aid M16 75 1 or welding aid M16 90 5 centering plate 2 2 or centering plate 3 6 thre
214. perature range is reduced The permitted temperature range is indicated on the device label N 0 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 203 Specifications MCUP Zone 1 Aluminium housing 40 55 C 40 131 F ATEX IECEx 55 55 C 67 131 F f r 24V DC ATEX IECEx on request MCUP Zone 1 stainless steel housing 20 40 C 4 104 F ATEX 20 40 C 4 104 F IECEx 20 55 C 4 131 F ATEX on request MCUP Div 2 40 60 C 40 140 F Group A B C D T4 MCUP Div 1 25 50 C 13 122 F Group A B C D 50 50 C 58 122 F Group C D 11 IP67 for sender receiver units without junction box only 12 Additional inputs outputs when using optional modules 13 Replacement fuses T 2 A are part of delivery Ex protected control units contain a separate note on label of the fuse type 204 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications 6 2 6 2 1 Fig 132 Fig 133 Dimensions and Part Numbers amp The devices of the FLOWSIC100 Flare measuring system adhere at least the limits of the EMC guideline class A The requirements on the disturbing radiation in residential areas weren t taken into account in the approval All measurements specifie
215. perature version see p 45 Fig 14 2 Retractable version Fig 8 FLSE100 EXS sender receiver units retractable version guide rods not shown Probe with 2 channel electronics master Probe without electronics slave 1 2 Modules parts not named gt pg 31 Fig 5 1 Connection for optional venting2 Duct probe RE 3 Retraction flange4 Connection to master probe FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 41 Product Description 42 Fig 9 Permissible sample gas pressure temperature range Pressure Taie Range for standard temperature version PITT T 7 15 Range for high 12 temperature version O 6 Fa Range for standard temperature 70 50 100 250 300 CU in t NOTICE Range for low temperature version see p 45 Fig 14 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Fig 10 Fig 11 FLOWSIC100 Flare I FLSE100 EXS sender receiver units certified according to ATEX for use in zone 1 and 2 Explosion protection ATEX II 1 2 G Ex delia IIC T4 optionally T6 with reduced ambient temperature range gt pg 202 86 1 1 Non retractable version FLSE100 EXS sender receiver units non retractable version Probe with 2 channel electronics master Applied standards EN 60079 0 EN 60079 1 EN 60079 7 1 EN 6007
216. ption 2 change overcon 1 digital output module 1 tacts per module Digital Without optional module 0 output S iul 1 digital output module 4 make vetaa 1 contacts per not yet available module without interface N T P MOD RS485 MODBUS ASCII M RTU pulse T P MOD AO HARTBUS pulse H T MOD CONV HART FF pulse on F request T P MOD RS485 PROFIBUS pulse P Optional Wertes T P MOD pulse A module T P MOD Ethernet V1 COLA B tri V plex pulse T P MOD Ethernet V2 MODBUS 0 TCP pulse T MOD CONV IF FF pulse on B request T MOD CONV IF FF PID pulse on C request Reserve R RS485 COLA B MODBUS ASCII S Remote i interface T MOD Ethernet V2 COLA B W Service T MOD Ethernet V2 MODBUS TCP 0 Service Special Solution On request not applicable for CSA approved versions no explosion protection Example MCUP PNND1MAO1000MRN Power supply 90 250 V Y no integrated purge air supply Ex d housing one measuring point metric cable glands ATEX zone 1 T6 without analog input module with 1 analog output module without digital input module without digital output module W without digital output module S Modbus RS485 with pulse output module reserve without additional features FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 65 Product Description 2 2 5 Connection cables and cable glands Connection cables serve communication between sender receiver units FLSE100 and between sender receiver units and
217. ption Interface module Optional I O module Connection diagrams gt pg 242 86 7 Cabling Work to be done gt Connect connection cables according to Fig 57 gt p 123 and Fig 58 gt p 124 and Fig 64 2 p 133 to Fig 68 2 p 137 gt Connect cables for status signals operation malfunction maintenance check cycle maintenance requirement limit value analog output analog and digital inputs accord ing to requirements gt pg 126 Fig 60 gt Connect power cable to terminals L1 N PE gt pg 125 Fig 59 gt Seal cable entries not in use with blind plugs WARNING Besureto check the wiring before switching the supply voltage on gt Only modify wiring when disconnected from the mains and potential free FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Connecting device type FLSE100 EX EX RE S R units Ex zone 1 without Exe terminal compartment CSA CI I Div1 Div2 MCUP without explosion protection Ex Zone 2 or CSA CI I Div2 or CSA CI I Div1 Fig 64 FLOWSIC100 EX EXRE cabling E Connection display gt oo E gt o E gnd B a o 3 x O gnd z lt Tan o Paali V O O gnd Sos _ D 5 Al1 2 TUE N gnd as A 20 mA MCUP processor board S fool _ 20mA D O ond O lt Dig In 4 O T Di
218. puts Measuring point Measured value Live zero Range low Range high FLOWSIC100 Flare Operating Instructions 4 j Mcu P SICK z Overview Measuring Point 1 Overview Measuring Point 2 gt J Diagnosis 4 Parameter Customer Data s System Configuration z Display Parameter Data archives gt 1 0 Configuration 4 J Measuring Point 1 E Analog Input Parameter Measuring Point Parameter Process Values 4 D mcu P SICK Overview Measuring Point 1 Overview Measuring Point 2 gt 2 Diagnosis 4 Parameter 3 Customer Data la System Configuration a Display Parameter 2 Data archives gt I O Configuration 4 ZJ Measuring Point 1 Analog Input Parameter Measuring Point Parameter m Process Values 4 D Mcu P SICK 2 Overview Measuring Point 1 Overview Measuring Point 2 gt Diagnosis 4 J Parameter E Customer Data System Configuration z Display Parameter 4 D Mcu P SICK 2 Overview Measuring Point 1 2 Overview Measuring Point 2 gt J Diagnosis 4 Parameter 3 Customer Data La System Configuration La Display Parameter Data archives 4 oO I O Configuration 5 Analog Output Parameter 4 9 8013344 V2 2 O SICKAG Subject to change without notice Subject to change without notice Specifications Fig 168 SICK Commissioning check list page 5 10 11 E 49990 OOO OOOOOO SICK
219. r Bergener Ring 27 Ersatz fur 01458 Ottendorf Okrilla Ersetzt durch FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 251 Specifications Wiring diagram for FLSETOO EX FLSE100 EXRE Fig 183 9onou INOYIM egueuo 0 joefqng Y9INP 1219817 eIIyO HOPuagO 89t LO dag Be Buruapuy Jn Ziesi3 Z Bury jeueBjeg _ I T Hquuo BuueeuiBu3 M2IS ueyooy vO Z1 600Z unjep eueA Bunidsin ueyooy L 80 0102 G10 Z vrely 3 MOIS eDeg qeisqjelN 38 X3 00138 14 Buimelg 1enjoejnue N ueyoon 81 80 6002 OMIN 80 80 800c NIQ G A UJION Jo1sxleM OWEN Sel xew VUJOOS A G g y SjeuiuJe Z UOISIAIG SSE O JO Gev S e epoeju ejeq yiqeyns edw Aew uonninsqnsg piezeH uoiso dX3 ONINSHVM S Xew WWOOG op A 8C SL SnopJezeuuou aq 0 UMOUY SI Bale QNO Apes Sleur L Iddns 19Mod y JO JO peuojMs u q seu Jamod ssajun ujueuudinbe siu SN oeuuoosip JO JOBUUOD jou OG pJezep uoiso dX3 SNINHVM F LdN C L ZIS YNPUOD T Wed 332 au UNA e2uepJo99e ul je sul epeue uj ZL OMV 04 Vd3N ISNV OAN 94 YIM 92uepJo99e Ul E SU SN ayy ul Z id ES juo suoneoo ES snopJezeuuou Jo suoneoo snopJezeu q pue g y sonog poem imus deem Z UOISIAI Sse 2 ui uonej ejsul 10 ajqeyns si 3ueuudinbe siy SLAVE 22 uonej ejsu Z uoz CUOISIAIG IN
220. re starting installation work Carry out all installation work on site unless otherwise explicitly agreed with SICK or authorized representatives This includes laying and connecting the power supply and signal cables installing switches and mains fuses WARNING Electrical Hazards N Incorrect cabling can cause device malfunctions failure of the measurement system or serious injuries gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work gt Use suitable protection measures against possible local hazards or hazards arising from the equipment gt Only connect sender receiver units to the MCUP control unit as intended Cable requirements Standard connection cables are part of delivery Special cables are available on request e Cable between s r units of device type FL100 EX S Cable type Exi coaxial RG62 connection TNC with safety catch e Cable between s r units of device type FL100 EX EX RE Cable type Li2YCYv TP 2x2x0 5 mm with reinforced insulation from Lappkabel The cable must fulfill the following requirements for function of the device Operating capacity 150 pF m Wire cross sectional area at least 0 5 mm AWG20 to AWG16 max Screen with Cu wire mesh e Cable between s r units and control unit MCUP Cable type Li2YCYv TP 2x2x0 5 mm with reinforced insulation from Lappkabel The cable must fulfill the following requirements for function o
221. rsion have to be considered Medium 1 Ultrasonic transducer material SS Ti HS 2 Air like air qa HF O5 Water steam up to 100 C op Water steam up to 280 C pq CH Natural gas Sour gas CO Flare gas CL H NH4 1 Rated gas temperature and MWP see marking plate 2 Available on request very good good conditional good not suitable SS stainless steel group 4 Ti titanium grade 2 grade 5 HS hastelloy FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description FLOWSIC100 Flare Sealing material in the retraction flange 2 FKM EPDM FFKM PTFE Viton TM Vistalon TM Kalrez TM Teflon TM Medium 1 temp range temp range temp range temp range 40 180 C 50 100 C 15 280 C 196 280 C Air like air qa B CAMA s 2 F 02 ees Water steam up to 100 C pu mum Watersteamupto280 C o m CHa Natural gas oe i mm ns Sour gas C0 t Flare gas n Cl NEN 3 NN NUN ee H gt NH4 EE Operating Instructions 1 Rated gas temperature and MWP see marking plate 2 For retractable ultrasonic transducers only in
222. ry MCU P device file to set the optionally available pulse output Fig 106 Parameter I O Configuration Impulse Output directory gt Ly Device MCU P SICK Parameter View Help SICK e 2 a2 a nome e 2amag ie Sensor Intelligence 4 J MCU P SICK E Overview Measuring Point 1 2 Overview Measuring Point 2 k Diagnosis 4 Parameter z Customer Data la System Configuration la Display Parameter Data archives ir al VO Configuration In utput og Output Parameter pepe s Limit Switches Assigned measuring point 1 s v Measuring value Impulse factor 1 000 m Q Measuring Point 1 ES cJ Measuring Point 2 Test frequency O Hz Enabletestfrequency k k CJ Adjust g Maintenance Sensor Intelligence System Summary Context Help Impulse Output Authorized Client Y MCU P SICK 1013822211 online synchronized Download Immediately Field Parameter Remark Assigned measuring point Measuring point 1 2 or 3 Volume flow a c Volume flow in actual conditions Volume flow s c Volume flow in standard conditions Measuring value Mass flow Pulses per m or per kg maximum frequency Impulse factor Value 10 kHz Inputof a value fortest purposes to be output Test frequency Value atthe pulse output If activated the entered test frequency is Enable test frequency Measuring point 1 2 or3 output at the pulse output Relation between impulse frequency volum
223. s conditions pressure temper ature gas composition All relevant safety regulations standards and guidelines must be considered when using the condensation drain The use of the condensation drain is the sole responsibility of the plant operator FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description Selection criteria Criteria Design Remark standard version up to max 160 C Device certified for gases according to ATEX IECEx in zone High temperature version up to max 280 C 1 and 2 and CSA Class 1 Division 1 Division 2 Gas temperature Standard version up to max 180 C EX certification High temperature version up to max 260 C Devices with suitability for gases in zone 2 only Material for duct probe with transducer Selection according to corrosion resistance with respect to Gas composition stainless steel or titanium the measuring medium Type of installation Two sided installation one sender receiver unit on each of the opposite pipe walls One sided installation single sender receiver unit probe version Installation with nozzle non retractable sender receiver units Installation with nozzle ball valve retractable sender receiver units Pipe diameter A 24 FLOWSIC100 EX S one path 12 2 1 FLOWSIC100 EX S two path Sets FLOWSIC100 EX EX
224. s max Ex AEx nA ia IIC T4 vai variable 06 WARNING EXPLOSION HAZARD Substitution of P 06PC 08 bar Flange size 09 components may impair suitability for Class 1 Division 2 09 Flan ge Size Ex ia ASSOCIATED EQIPMENT 10 Notrel WARNING Substitution of components may impair ot relevant TYPE 4 IP 65 intrinsic safety Installation per drawing E 41943 11 Not relevant Power Su pply Maximum non hazardous voltage not to exeed 125 V 15 28 V dc 500 mA max SEAL REQUIRED WITHIN 18 INCHES 12 Barcode FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 2 2 Special notes for handling the meter body option Transport and storage gt Secure for all transport and storage operations that the meter body is firmly secured at all times measures are taken to avoid mechanical damage ambient conditions are within the specified limits 2 pg 202 86 1 gt Protect sealing surfaces of the flanges and the interior of the meter body if it must be stored outside for more than one day e g with Anticorit spray not required for meter bodies from stainless steel Do the same if the meter must be stored in dry condition but for more than a week Lifting requirements Fig 33 Lifting requirements Meter body option Flange sealing surface
225. s of use WARNING Pressure temperature hazard A gt Use the measuring system only within the pressure and temperature limits specified in these Operating Instructions and on the device type plate The selected materials must be resistant to the process gases WARNING Dangerous voltage N e With the use of sender receiver units FLSE100 EXS and EXPR zone 1 the rated voltage Uy used in the safe area may not exceed 125 V Higher volt ages can jeopardize intrinsic safety of the ultrasonic transducer circuit when errors occur gt Ensure that the rated voltage Uy used in the safe area does not exceed 125 V e The FLOWSIC100 Flare is not equipped with a power switch Planand install a suitable switching off device The ultrasonic transducers probes are preferably intended for installation in gas carrying pipelines It is not absolutely necessary that atmospheric conditions prevail within the pipeline The pipe wall is then a zone separating wall i e no Ex zone is defined within the pipeline at least temporarily WARNING Leakage hazard AX Operation with leakage is not permitted e The metallic and hermetically sealed fully welded housing and the seal must comply with all safety requirements which must also be fulfilled by the pipeline itself with respect to design pressure and temperature and com patibility of the material with the medium The ultrasonic transducers with their gas tight and pressure proof housings must be installed in
226. s to numbers date Text values to dates and all remaining values to text C Date DMY Do not import column skip Advanced ata preview Pte za nepnuon ip yv FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings FLOWSIC100 Flare The stored values can be exported in small or large format Content of file when exporting Small Format Date amp Time Counted volume s c total Nm3 Counted mass total kg Gas temperature average during last recording period C Gas pressure average during last recording period bar Molar mass g mol AGC Amplifier gain control average during last recording period Performance average during last recording period Meter status Content of file when exporting Large Format Date amp Time Counted volume a c total m Counted error volume a c total m3 Volume flow a c average during last recording period m5 h Counted volume a c collected during last recording period m Counted volume s c total Nm3 Counted error volume s c total Nm Volume flow s c average during last recording period Nm3 h Counted volume s c collected during last recording period Nm35 Counted mass total kg Counted error mass total kg Mass flow average during last recording period kg h Counted mass collected during last re
227. s well as IEC 61158 e The Modbus module supports MODBUS ASCII and MODBUS RTU according to Modbus Application Protocol Specification V1 1b e Detailed specification for Modbus RS485 and HARTO bus modules is con tained on the Product CD can be provided on request before system deliv ery e The pulse output is part of the interface modules to output the measuring values for actual volume standard volume and mass connection as NAMUR or Open Collector gt pg 141 Fig 73 configuration gt pg 170 84 2 6 Operating Instructions 8013344 V2 2 O SICK AG 63 Product Description Type code of Control Unit MCUP The following type codes define the various configuration options Type code for control unit process Parameter Design Description MCUP X A X BAS X XA X X X X XX 90 250 V a c W ed 115 230 V a c zone 2 only S Optional 24 V d c 2 is Not integrated Wall housing Compact painted SICK orange SS 1 4016 or equivalent Wall housing Medium painted SICK orange SS 1 4016 or equivalent type 4 Case variant Housing Ex d Exe painted Al St size 4 type STAHL Housing Ex d painted Al size 4 type STAHL Housing Ex d painted Al size 6 ty
228. signment Al module Analog input module terminal assignment with external power supply Analog input module Module carrier jJ OU O80 ouo Qs Mall Dell Os WARNING AN The analog input module will be damaged if incorrectly connected Donotconnectthe terminals 12 22 13 23 of the analog input module to GND or earth if the terminals 11 21 are connected to the internal supply of the MCUP delivered configuration or with another external supply e Terminal assignment DO module 2 changeover contacts Digital output module terminal assignment Digital output module Module carrier DO1 UO SO OF O OOU OUOU Os n c com com n c NOTICE Screw fixed terminals for wire sizes 0 5 1 5 mm AWG20 AWG16 Operating Instructions 8013344 V2 2 SICK AG 139 Assembly and Installation 140 Fig 72 e Terminal data Terminal Module type 2x Analog 2x Analog 2x Digital Digital output input output input 2 changeover contacts Assignment 11 Al 1 AO 1 DI 1 n c relay 1 12 Al 1 AO 1 gnd com relay 1 13 Al 2 AO 2 gnd com relay 2 14 shield gnd shield gnd DI 3 n c relay 2 21 Al 2 AO 2 DI 2 n o relay 1 22 Al 1 AO 1 gnd com rel 1 23 Al 2 AO 2 gnd com rel 2 24 Shield gnd Shield gnd DI 4 n o relay 2 Rating max voltage 3 V d c 15 V d c 5 5 V d c 30 V a c d c max current 22 mA 22 mA 5 mA 2A
229. signment IF1 IF1 24Vd c GND IF2 IF2 24Vd c GND Connection of FLSE100 EX EXRE Slave Designation in Master Slave EE OMPA EN cp A 24Vdc GND B A 24Vdc GND External connection Yellow Green White Brown n c n c n c n c Assignment IF2 IF2 24Vd c GND Connection of FLSE100 EXS EXPR Designation in Master Slave compa WE A 24Vd c GD B A 24Vd c GND External connection Yellow Green White Brown n c n c n c n c Assignment IF1 IFT 24Vdc GND ve Applicable only for cables with wire color code a c cording to DIN 47100 IF1 Communication between FLSE Master and MCUP interface 1 IF2 Communication between FLSE Master and FLSE Slave interface 2 n c Not connected NOTICE Self locking terminals for wire sizes 0 5 1 5 mm AWG20 AWG16 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 7 5 MCUP connections 3 7 5 1 MCUP version without explosion protection and for use in zone 2 and CI I Div 2 zone 2 Version in wall housing Fig 59 MCUP component layout with options MCUP compact size housing MCUP medium size housing 2 a 22 OE OE OBOE FOLIO 19 EW SEE ONONCBON OB OB OBOE
230. sion protection zones Comply with existing special regulations gt Carry out work according to the local conditions specific for the equipment as well as operational hazards and regulations Suitable protection devices and safety equipment for persons must be available accord ing to the respective hazard potential and be used by the personnel Retention of documents Keep the Operating Instructions belonging to the measuring system as well as equipment documentation on site for reference at all times Pass the respective documentation on to any new owner of the measuring system Selection of materials The user must check whether the intended materials of the device components are suitable for the process conditions Operating Instructions 8013344 V2 2 SICK AG 19 Important Information 1 4 2 Safety information and protective measures Protection devices NOTICE Suitable protection devices and safety equipment for must be available according to the respective hazard potential for use by personnel Preventive measures for operating safety NOTICE 1 The user must ensure that p Neither failures nor erroneous measurements lead to operational states that can cause damage or become dangerous gt The specified maintenance and inspection tasks are carried out regularly by qualified experienced personnel Recognizing malfunctions Every deviation from normal operation is to be regarded as a seri
231. solute pressure type 1 16 bar 2 wires Smart transmitter explosion protected out put 4 20 mA FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 3 4 Fig 29 FLOWSIC100 Flare Response time The response time is the time the measuring device requires to attain 90 of the end value after an abrupt change of the measured value Fig 29 Typical values are 60 to 90 s The response time is freely adjustable in the range 1 600 s A higher response time causes higher damping of short term measured value fluctuations and interference and thus a smoothed output signal Separate response times exist for the measurement of gas velocity and gas temperature Volume flow and gas velocity have the same response time Response time Measured value in96 100 98 90 of the signal peak 96 94 92 RE Response 88 time 86 84 lt 10 20 30 40 50 60 70 80 90 ud In S e The response time must be understood as a guide value only If the signal 1 quality of the ultrasonic pulses is low FLOWSIC100 Flare requires more measured values for an output signal of the same precision This increases the response time within certain limits as compared with the set time Operating Instructions 8013344 V2 2 SICK AG 71 Product Description 12 2 4 2 4 1 Check cycle The FL
232. sosuas eunjeJeduuos S9 dl t 3dAL us 9 qe2 Jeixeo cl OMV Hu 7 9 gt 17 aqib Bau 19 HU 0 0 gt 87 Yu 0 gt eO yu Z6 9S A 8 09 90A SJojeuleJegd nuq luo M2IS Aq Bjuu e1x3 saeonpsuejJ Siuosenin eJnssoeJd jueiquue 9 0 gt QUe gt 5 09 y1 apog dwa vli ellyu X3v X3 z auoz ssejg p epo due vii er p xav X3 euoz sse y1 epoo duie qg dnoio z UO0ISIAIG sse 2 pL epo duie q dnog UOISIAI SSEJO ueyouegioA BunSolui NO P0 6unjeueruelog JOP 04 USP Jan eiu2e ellv GO SA n euinin ziosieueppuos nz ueiuoiidieA pun 109joJs puis ueGun PUDYISPIMNZ uepupise8nz uoipjoenupsno yolu emos HISSSO NZUN selouu say Bune pun B6unuSAu A ewos abBoJlejun sep BUNBISOJSIAMIA O SICK AG 8013344 V2 2 Operating Instructions FLOWSIC100 Flare 248 Specifications Wiring diagram for FLSE100 EXS FLSE100 EXPR Fig 180 UoJnp 12 9813 El 4O HOPUSHO esp LO 4c Bury 1eueBueg dag 6e Bunuepuy ueyooy YO Z L 6007 uni 218813 uinjeplieueA Burudsan Hquuo Buueeutfu3 MAOIS 9 JO S ey6bly 3 HIS abed qeisgjelN 9 HdX3 9 SX3 00138 14 umeap 1e1njejnuej GS OMIN S0 80 8002 NIG GA LUON HO SHOM 9UJEN Bel ASZ peexe 0 you eBeyo A ese snoplezey uou uinullXe N yajes suzu edw Aew sjueuoduioo jo uonninsqng ONINHVN c UOI
233. ssages Warnings Device Information im Error Messages Warnings Protocols Sensor Values gt Configuration gt J Adjustment Maintenance E 49990 2 9 234 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Specifications Fig 166 SICK Commissioning check list page 3 SICK 2 Configuration MCU 1 O Enter customers data 4 j mcu P SICK Name Street City Country nnm d ipd gt J Diagnosis 4 Parameter System Configuration a Display Parameter 2 O Enter the system configuration E x w verview asuring Measuring point configuration C Overview Measuring Point 2 gt J Diagnosis O Check the view for all detected hardware modules and 4 Parameter I Customer Data press Apply the detected configuration rs um uere Display Parameter system Configuration Morten fet AO 5000 Fames remberstest DO gt er enia eterne module pe feni Lilas peaa eaba teni Jaealable C Any Hue diete ied confor ator O Select the connected module and additional settings for the interface O Synchronize the runtime to customer s local time O Configure service interface settings Protocol type Baud rate address O Configure reference data temperature and pressure O Configure the measuring points 3 LJ Configure ref
234. stomer Data 2 Display Parameter Data archives k VO Configuration a C Measuring Point 1 i Analog Input Parameter No Module i Measuring Point Parameter Reset module Artertido bs DP E 2 Process Values k J Measuring Point 2 k CJ Adjust k Maintenance SICK Sensor Intelligence Date Time Wednesday April 16 2014 1 18 56 PM CEST System Summary Context Help DAPA NDO EE sempor L reuna w Sensor Z reuna Suggested path configuration 1 Path v Apply actual device configuration Interface Module Type Selection Select ne insted module Ethemet Tv System Time Synchronization Process Values System Configuration Authorized Client E MCU P SICK w 10 133 82 2111 online synchronized Download Immediately NOTICE Factory setting for counted flow direction is positive flow e GSD file and measured value assignment are available for the Profibus DP 1 module on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 187 Start up and Parameter Settings 188 4 3 5 2 Setting Ethernet module parameters Assigning the Ethernet module a new IP address An IP address specified by the customer is entered at the factory if the address is available when the device is ordered If not standard address 192 168 0 10 is entered The following steps are necessary to change the address gt Set the desired network configuration in the
235. t Fix plate 4 to post using round steel bow 1 nut 3 and washer 2 gt Mount MCUP to fixing plate using screw 8 washer 7 washer plus spring washer 7 6 and nut 5 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 5 Table 2 Figure 50 3 5 1 2 Figure 51 Installing the sun roof MCUP option NOTICE t The sun roof is only to be used to protect the MCUP from direct solar radiation and is not suitable as protection from precipitation Sun roof MCUP for wall mounting Components scope of delivery The sun roof MCUP for wall mounting Part No 2069568 is delivered as a set of the following components Scope of delivery MCUP for wall mounting Description Part no Sun roof 4075713 Mounting kit sun roof 2072670 Mounting kit MCUP Size A B C D 2072671 Mounting kit MCUP Size E 2072679 Dimensions mm 448 Mounting sun roof MCUP on the wall gt Use mounting kit sun roof on the wall gt Use the holes marked in Fig 51 Mounting sun roof to the wall FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 105 Assembly and Installation 106 3 5 1 3 Figure 52 Mounting MCUP on the sun roof The appropriate mounting kit for the mounting of the MCUP on the sun roof can be found in Table 3 Mounting MCUP on the
236. t area The configuration of the devices is shown in a separate device window The device windows can be opened by a double click on the respective device file or the context menu pg 159 Fig 94 Fig 93 Device selection FL100 EX 5 80 Sensor 1 Online Online Login LN Login Fy m E a Mech w MCU SICK 101333242111 d Ween MCU SICK 10 133 82 1 2111 Version 01 06 03 Version V1 104 FLOWSIC100 M Sensor 1 10 133 821 2111 0 1 1 o ONEEN ee 5 FLOWSIC100 PR Sensor 2 10 133 82 1 2111 012 101338222111 101338222111 011 MCU P SICK 10 133 82 2 2111 Online Online Fp FL100 EX 5 80 Sensor 1 1013382 2 2111 011 Search devices GDD Search settings 6 connections found Device search Device catalog Emulators FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings Fig 94 Device context menu SICK Sensor Intelligence Project Device Parameter jG Q6 New Project MCU P SICK Online A Login Version 01 06 03 S N Mot available 10 133 822 7111 L Online FL100 EX 5 80 Sensor 1 Project SICK Sensor Intelligence New Project MCU P SICK Online A Login FUE Version 01 06 03 S N Not available 10 133 82 2 2111 Online FL100 EX 5 80 Sensor 1
237. table sender receiver unit c METTI SN Marking L Pipeline Connection View A ANSI CL150 2 or 3 for path angle 75 15 NOTICE Use of mounting accessories for standard temperature range 70 180 C e The ball valve must not be insulated for media temperatures below 40 C or higher than 160 C e For gas temperatures below 40 C or higher than 180 C the tempera ture at the nozzle flange must be checked after through heating during ini tial start up If required the nozzle insulation must be removed as required to stay in the specified temperature limit Do not exceed temperature and pressure ranges as listed in gt p 55 2 2 2 1 Material for use outside this specification is available as option or on request FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 2 2 1 Nozzles blind flanges and seals The nozzles are an integrated part of the measurement system depending on the type ForFLOWSIC100 EX S EX EX RE Nozzles of type Long Welding Neck For FLOWSIC100 EX PR Nozzles of type Long Welding Neck Other nozzle types latro heavy barrel are available as an option Nozzles are delivered with factory adaption to the nominal pipe diameter bevel for welding and
238. tective measures 20 1 5 Transport safety device for retractable sender receiver units 21 2 Product Description 23 2 1 System Dasic TRLOLP tO esas sos trepa it beu ke E ELE uapa ka kayma sa lee ados a 24 2 1 1 FUncuonalPrRAACIDI citar ana aa fume Do 24 2 1 2 SV CM CONTO ao eu oaa rea lados rm en al oue La LEE 26 2 1 3 Communication between sender receiver units and control unit 28 2 1 4 SY Ste COVE RIC Mesas ei erar ruth Lee xul acre pax lee a las estaa melo bases S 29 22 System COMPONEN Sn aio ss 31 2 2 1 FLSE100 sender receiver Unit 2 vadum iio 31 2 2 2 WOUNTINE AaCCESSONES s os HEEE exin pa mt pope Wa nid MATO OR n s ene bct wears 54 2 2 3 NOzZZI6 INStalla LON LOOMS sarta os coe RA EA aoe mero ap aren i i 58 2 2 4 MC UP CONTO EIE 2e uan buy QU DuC rk ta ORC dat ODER PORRO ir Eo di e Sala S 59 2 2 5 Connection cables and cable glands 66 2 2 6 Meter body option spoolpiece ooococcoccccnnnrrr een nee 68 2 3 COMMDUTATIONS 35 seien pil EA AAN pal acia quatit Ri iac me a a stet 69 2 3 1 Calculation and calibration of volume flow leeeee n n I 69 2 3 2 Mass flow and molecular weight determination 70 2 9 9 Necessity for using external pressure and temperature transmitters 70 2 3 4 RESPONSE UM lao ies T1 2 4 Ao A Sa bu Dn a defe tO d tun
239. tenance mode pg 157 84 1 4 Fig 116 Parameter Customer Data directory Sensor Intelligence z Overview Measuring Point 1 z Overview Measuring Point 2 CJ Diagnosis 4 Z Parameter Bi Customer Data System Configuration a Display Parameter z Data archives J VO Configuration J Measuring Point 1 J Measuring Point 2 Adjust Maintenance Country aM Sensor Intelligence System Summary Context Help Maintenance Mode Customer Data Authorized Client Y MCU P SICK gt 10133822 2111 online synchronized FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Download Immediately 179 Start up and Parameter Settings 180 4 3 2 Entering counter function parameters gt Select device file MCU P enter the Level 1 password and set the measuring system to Maintenance mode gt pg 157 84 1 4 gt Select the Parameter Measuring Point 1 2 3 Measure Point Parameter directory gt Enter values for volume counter resolution and mass counter resolution in the Measur ing point 1 Counter Parameter window gt When the counter resolution has been changed reset the counter by clicking Reset counter NOTICE Archives are erased when resetting the counter Figure 117 Parameter Measuring Point 1 Measuring Point Parameter directory DIR LII QS Woo deli I SICK e 2l9ga 2n94 2a2anaa e 4 MCU P SICK E Overv
240. the USB interface To install on the laptop PC connect the MCUP to the supply voltage and then connect to the PC using a USB plug in connector A message appears on the display that new hardware has been detected Now load the delivered CD in the PC drive and follow the installation instructions gt pg 150 Fig 80 As an alternative the driver can also be installed in the Windows control panel using the hardware installation program NOTICE Use only USB cabling which is in scope of SICK supply or cable with identical specification Maximum cable length is 3 m Longer cable lengths can lead to communication problems Operating Instructions 8013344 V2 2 SICK AG 149 Start up and Parameter Settings 150 Fig 80 Installing the USB driver This wizard helps you install software for EVAL232 Board USB lt gt Serial If your hardware came with an installation CD 2 or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Click Next to continue Found New Hardware Wizard Please choose your search and installation options Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM v Include this location in the search E USB_ driver
241. the cross sectional area Installation angle Angle between measuring axis and main gas flow direction path angle a gt pg 96 83 3 1 4 Path length Distance transducer transducer path length L pg 96 83 3 1 4 Cross sectional area Internal diameter of the pipeline 2 pg 162 Fig 98 Fig 98 SICK Sensor Intelligence Configuration Application Parameters directory example for settings 4 J FL100 EX 5 80 Sensor 1 la Overview LENT 4 i Configuration la Application Parameters FOO EX 5 80 Sensor Maunting location FLOWSIC k CJ Adjustment k Q Maintenance Installation Parameters Installation angle Cross sectional area Calibration Coefficients Calibration coefficients for gas velocity v_cal Cv 2 Cv 1 v Cv D Cv 2 0 0000 F m w Cul s C K Calibration coefficients for gas temperature Sensor Intelligence Context Help Authorized Client T_cal CT_2T CT_1 T CTO Cr2 0 0000 1 K Application Parameters Maintenance Status FL100EX S80 Sensori 10133 822 2111 011 online synchronized Download Immediately amp e The parameters entered are saved in the FLOWSIC100 Flare after the 1 switching from Maintenance to Measurement e Set installation parameters are converted automatically when the unit of measurement is changed e Enter the calibration coefficient for gas velocity Cv 1 Calibration Coef ficients group as a negative value if FLOWSIC100 E
242. tion mode for AO Outputs and compare with customers DCS Screen values Analog Output AO port for test current All v Value 0 00 mA AO1 ok AO2 ok AO3 ok AO4 ok AO5 ok AO6 ok Check analog inputs For loop check change to page System test and use the SOPAS ET screen values and compare with customers DCS screen values De A mA Adeo mA c m arina coc A Arius meyers m AL Co eA kw ese KI K C mh Arun narret am ar A Artal parent on m AO1 ok AO2 ok AO3 ok AO4 ok AO5 ok AO6 ok FLOWSIC100 Flare Operating Instructions 4 D Mcu P SICK Overview Measuring Point 1 Overview Measuring Point 2 Y Diagnosis J Parameter J Adjust J Maintenance wo wo v 4 j mcu P SICK 3 Overview Measuring Point 1 lz Overview Measuring Point 2 gt Z Diagnosis gt JJ Parameter gt 2 Adjust 4 1 Maintenance a Maintenance Mode im Set factory parameter j System test 4 Mcu P SICK Overview Measuring Point 1 z Overview Measuring Point 2 gt Z Diagnosis gt LJ Parameter gt 2 Adjust 4 J Maintenance Maintenance Mode a Set factory parameter System test 6 9 8013344 V2 2 O SICKAG Subject to change without notice Subject to change without notice Specifications Fig 170 E 49990 FLOWSIC100 Flare BODODO L1EIEIEIEI Operating Instructions SICK Commissioning check list page 7 SICK Check press
243. ts 86 1 Plan adequate cable cross sections and fuses 16 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 1 1 Determining the measuring and installation location Measuring precision is influenced among other things by flow behavior and the position of the measuring axis Large cross section variations curved pipes fittings air flaps or inlets can cause profile deformations or turbulences with a negative effect on the measuring result Fig 30 Measuring and installation location Pipeline Possible installation area E a Inlet path Outlet path o 10Di qi gt Homogeneous flow profile Working platform Inhomogeneous flow profile Assembly nozzle 3 1 1 1 General requirements Criteria Requirements Flow Position with essentially homogenous gas flow behaviour Balanced uniform profiles are most likely to be expected for long inlet and outlet paths Pipeline Whenever possible no deflections cross section variations curves feed and drain lines flaps or design fittings in the area of the inlet and outlet paths lsometric conditions at measuring point are most important for determining the required upstream and downstream piping and should be investigated carefully e Uncritical flow inlet conditions requires straight upstream piping gt 10 x Di and downstream piping
244. ty installation parameters into a velocity offset at the zero point This offset is then added to the selected span value and output The span value can be set with the SOPAS ET operating program in the range from 50 to 70 in steps of 196 standard setting ex factory 10 If all system components are intact the entire measuring system reacts as intended Analog output of check cycle The check cycle s output is as follows e 90 szero value live zero e 90s span value 3 e The output duration of 90 s each time is the standard setting ex factory It 1 can be changed in the SOPAS ET program e The output is suitable for velocity dependent measured values only gas velocity volume flow act volume flow std Operating Instructions 8013344 V2 2 SICK AG 13 Product Description 14 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation FLOWSIC100 Flare 3 Assembly and Installation Project planning Assembly Installing non retractable sender receiver units Electrical installation FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG Assembly and Installation 3 1 Project planning The following table provides an overview of the project planning work necessary as prerequisite for trouble free assembly and subsequent dev
245. ty data See the relevant list in these Operating Instructions for the sensors which may be used with the FLSE100 EXS Specific requirements for installation in USA and Canada e Installations in USA must be carried out according to NEC ANSI NFPa 70 e Installations in Canada must be carried out according to CEC part 1 e Install sender receiver units as follows FLSE100 EXS and FLSE100 EXPR sender receiver units according to manufactur ing drawing E 41943 in the appendix FLSE100 EX and FLSE100 EXRE see manufacturing drawing E 41944 in the appendix Special requirements for use of MCUP control unit in CI I Div 1 Wiring that enters or leaves the system enclosure must utilize wiring methods suitable for Class I Division 1 Hazardous Locations as appropriate for the installation NOTICE gt Keep cover tight while circuits are alive gt Seal required within 18 inches FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 119 Assembly and Installation Specific requirements for use of MCU P control unit in zone 2 and CL I Div2 e labelling Place Reason Activity not allowed or required Beside the Warning for gt Do not open while energized door lock explosion hazard On the fuse Warning for The pivoting fuse holder is locked by an terminal explosion hazard additional spring locking device locking gt Do not overstretch this while opening and closing the fuse holder gt Using wit
246. u uM e2uepaJoooe ul Jejsui epeueo ul SEI EKEN e SNr L_7Zl OMV 9 cL d VSI ISNV pue X X X 04 Vd34N ISNV O3N 94 UjIM 99UepJ029 Ul Je Sul SN ayy ul Z luo suoneoo snopJezeuuou Jo suorneoo snopJezeu q pue sdnouc gt Z UOISIAIG SSE D ur uone jejsur JO ejqejins si jueuudinbe siy 91q89 IelIxeoO lqIBII65 u 17 19 Hu gt 8 dri gt eO uonej ejsu Z 9u07 CUOISIAIG E vul G os A 9 8 20A T slajoweleg muy d3lsviN K fa B lt ES jexeoo exa ae cda yajes oisuuju Jreduui Aew slu uoduuoo jo uonninsqng ONINYVM SLAVE v exa Hu 79 gt 17 lq B6iIB u 19 Hu 0 0 gt Ju gl gt e9 s yu 77 9S A Z LG 90A L ped 939 3y YUM S9UEPIOIIE Ul E SUI EPEUBD U x s ajeweJeg Aju3 luo MOIS Aq By eix3 susonpsues oiuoseajn lqeO eixeog 921 dY VSI ISNV pue 04 VdAN ISNV DIN 24 uim eouepJoooe ul ejsui SN eui ul Z UL XLLUZ omy AGZ pasxa o jou eBeyoA eaJe snop ezey uou ulnuJlXeJN ensseud jueiquie 75 07 quel gt 09 y1 9poo due gi ei yu x3y x3 z euoz sse 9 y epoo du gii er p X3v X3 euoz sse o uoljej e suj uoz 0 SUOZ LUOISIAIQq y1 epo9 duie q pue 9 sdnojs Z U0ISIAI Sse 2 y epo duie q pue 4 sdnoly uoisiniq SSP O ueyouegioA HUNBDIUIZ ID Japo Ounjeueirueipd JOP 04 USP Jan eiu2ed alv
247. ubject to change without notice Subject to change without notice Assembly and Installation Figure 53 Mounting on 2 inch post all dimensions in mm lt lt 3 5 2 2 Mounting sun roof on 2 inch post Figure 54 Mounting on 2 inch post The sun roof for wall mounting is by default delivered with the mounting plate 1 fixed to the inside of the sun roof 2 with the mounting kit sun roof gt For the mounting on the 2 inch post remove the mounting plate 1 from the sun roof 2 gt Then fix the mounting plate 1 to the 2 inch post with the mounting kit post bracket 2 inch gt Finally fix the sun roof 2 on the mounting plate 1 with the mounting kit sun roof according to Fig 55 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 109 Assembly and Installation 110 Figure 55 3 5 2 3 Mounting on 2 inch post Mounting MCUP on sun roof 43 gt Mount the MCUP to the sun roof as outlined on p 105 83 5 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice Assembly and Installation 3 6 General notes for installation of sender receiver units WARNING A e Observe and follow the valid regulations and safety regulations as well as the safety notices in Section 1 e Take special precautions for use in plants with increased hazard potential toxic aggressive exp
248. ude entering equipment data active measuring path installation angle and settings for reaction times check cycle and standard analog output calibration settings pg 190 84 3 7 NOTICE Applications with extremely fluctuating gas compositions In applications with extremely fluctuating gas compositions it is recommended to optimize the device parameters in cooperation with the manufacturer e Error message Parameter Error is output when equipment data input is not 1 complete 160 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 2 1 Entering application specific parameters in the sender receiver units gt Start the SOPAS ET program and connect to the measuring system gt pg 151 84 1 3 gt Select the required device file FL100 EX xx and move it to the project window gt pg 157 84 1 4 e 1 The respective connected device type is displayed automatically gt Set the sender receiver units to Maintenance mode and enter the Level 1 password 2 pg 157 84 1 4 Fig 96 Setting Maintenance mode dI LR i alm FNAN PETE VIS rad r s 33 am ag lO BOB se Sensor Intelligence a aii je x o in B a 9 FL100EX S 80 Sensor 1 Overview k J Diagnosis k J Configuration k J Adjustment antenan Device Identification FL100 EX 580 Sensor Mounti
249. ue Density a c measured variables Absolute Assignment of the value entered in the Hysteresis Value field Hysteresis type Percentage as relative or absolute value of defined limit value Hysteresis value Value Defines a tolerance for resetting the limit value relay When value gt 0 the limit value relay switches when the entered Limiting value Value value is exceeded or underflown Switching Over limit direction Under limit Defines the switching direction 172 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice start up and Parameter Settings 4 2 9 Logbook function Changes to the device function and in the measuring system are stored in an integrated logbook as event with date and time of recording and resetting Events recorded e Warning measuring point No Malfunction measuring point No Warning MCUP Malfunction MCUP Logbook full Data archive full Measured value limit No exceeded Operating mode switched e Parameter write operation A Maximum of 200 entries are registered in the logbook A warning is displayed when this limit is reached and the oldest entry is overwritten when exceeded FIFO principle The logbook can be deleted Deletion is noted in the logbook as event Logbook deleted Fig 109 Logbook SICK S 0S Sensor Intelligence lt gt 2o a ae D fw 7 Ia B08 3 e 4 MCU P SICK rca Logbook sg Diagnosis D
250. ule Designation Part No Interface Modbus TCP Impulse 2059546 Interface Ethernet triplex Impulse 2072693 Interface Foundation Fieldbus on request Interface Impulse 2048961 Interface Profibus DP Impulse 2048920 Interface Ethernet Impulse 2055719 Interface Modbus Impulse 2048958 Interface HARTO BUS Impulse 2050607 6 3 3 Interface modules for MCUP 19 version Designation Part No Interface Modbus TCP Impulse on request Interface Ethernet triplex Impulse 2073110 Interface Impulse 2049348 Interface Profibus DP Impulse 2049334 Interface Ethernet Impulse 2048377 Interface Modbus Impulse on request 2050674 Interface HARTO BUS Impulse on request 2050608 6 4 Password User level Password O Operator Without 1 Authorized client sickoptic 230 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Specifications Sealing installation instruction 6 5 Sealing installation designed by pikotek Fig 162 WU SSS o Q umm o us dS ES useM leuseM 12ysem peas Jeuse OLD 9315 015 J8USeM 019 v p Oni 7 S o umum G Jause 9315 35NV TJ T3TIVHVd 101281 UOHI 9 HSINI3 32V48nS NOLIVTIVISNI YOJOMIC NOILVTIVLSNI T Y U3AWVH ON dY9 WAWINIW eonou noui egueuo 0 joefqng 231 SICK AG 8013344 V2 2 Operating Instructions
251. ure and temperature transmitter values from SOPAS ET with real line conditions Pressure Measuring Point 1 Temperature Measuring Point 1 Pressure Measuring Point 2 Temperature Measuring Point 2 Pressure Measuring Point 3 Temperature Measuring Point 3 Check switch output Change to systemtest and use the simulation function of digital outputs Digital Output Relais 1 Relais2 Relais3 Relais4 RelaisS On Off Relais Number 0 SetState Relay Malfunction check with system test active on off Relay Maintenance request Warning disconnect 1 path Relay Maintenance Maintenance on off Relay limit check by limits adjustments Relay check start check cycle manually 8013344 V2 2 O SICK AG 4 D Mcu P SICK Iz Overview Measuring Point 1 Overview Measuring Point 2 gt J Diagnosis gt Parameter gt J Adjust 4 J Maintenance Maintenance Mode s Set factory parameter s System test 4 D mcu P SICK Overview Measuring Point 1 Overview Measuring Point 2 gt J Diagnosis gt Parameter gt J Adjust Dw Maintenance a Maintenance Mode Set factory parameter System test 7 9 239 Specifications SICK Commissioning check list page 8 SICK Miscellaneous MCU Fig 171 1 O 2 O 3 O 4 O O E 49990 240 Change to page Logbook and delete Change to page Measuring Point Parameter and reset counters Select option Too
252. ured This work should only be carried out by SICK Service Possible settings are described in the Service Manual e We recommend to use the SICK Commissioning check list 2 pg 231 86 5 for 1 easy parameter setting 148 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice start up and Parameter Settings 4 1 2 FLOWSIC100 Flare Installing the operating and parameter program SOPAS ET 1 Administrator access rights are required to install the software Requirements e laptop PC with Processor Pentium Ill or comparable type VGA graphics card USB interface alternative RS232 via adapter Working memory RAM At least 1 GB Operating system MS Windows XP Vista Windows 7 and Windows 8 32 64 bit e USB interface cable to connect the Laptop PC to the measuring system MCUP e The operating and parameter program SOPAS ET as well as the USB driver scope of delivery must be installed on the Laptop PC e The power supply must be switched on amp 1 Start the file setup exe when the start screen does not appear Install the SOPAS ET program Insert the delivered CD in the PC drive select the language select Software and follow the instructions Install the USB driver A special software driver is required for communication between the operating and parameter program SOPAS ET and the measuring system via
253. uring User defined value Maintenance Last Measuring Value The last value measured is output during Maintenance Maintenance Normal measured Basis current selection value output The current measured value is output during Maintenance Parameters Value LZ whenever mA value to be output in Maintenance state Analog Output User value possible Entry field appears only after selection of Used Defined Value Measuring point 1 2 Measuring point or 3 Flow a c Volume flow in actual conditions Flow s c Volume flow in standard conditions Mass flow Molar mass Va oG o Bas The selected measured yolg variables are output on the Measuring value Velocity of sound analog output Zero point Select 2 or 4 mA to ensure being able to differentiate between Live Zero 0 2 or 4 mA measured value and switched off device or interrupted current loop Lower measuring Analog Lower range limit range limit Physical value at live zero Output 1 Upper range Upper measuring limit range limit Physical value at 20 mA Output check cycle result Output of results of check cycle On values On Off No output of results of check cycle Off e Set the parameters for fields Analog output 2 3 analog to field Analog output 1 FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG start up and Parameter Settings 4 2 6 Setting parameters for the pulse output Select the Parameter I O Configuration Impulse Output directo
254. ury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in material damage Information Symbols Information about use in potentially explosive atmo spheres Important technical information for this product Ea 1 Supplementary information 43 Link to information in another place FLOWSIC100 Flare Operating Instructions 8013344 2014 05 V2 2 O SICK AG Contents 1 Important Information 9 1 1 ADOULUTIS dOGUITIGIE to Deos d sabiyus dU rere tuc hbro rd on odi d ete ela Seat ined 10 1 2 Malli Hhazatswate sam paca deed ex vnde aea qctpv xe Rebum Pa Ee EE 11 1 2 1 Hazards due to hot cold cryogenic or aggressive gases or high pressure 11 1 2 2 Hazards with electrical equipment r r mn 11 1 2 3 Hazards due to explosive or combustible gases 11 1 2 4 Hazards due to electrostatic discharges 12 1 3 IIC OCS CUT TTL 13 1 3 1 Purpose of the dev cirios iA 8 eae oS mbi bad ks 13 1 3 2 Gre dic MU c METER TT ORE TOR IEEE TO ITI 13 1 3 3 ReSEIHOBORS Ol 96 335 3 vua rta tai IESU par usya 17 1 4 RESDONSIONUIMY OF USO 2 s Ter en ra uox dem s eeu Py dte adden pud dia d easi 4 19 1 4 1 General Information u oed ds a E dud wi Ea a B ou SUAE a voee RR C SES 19 1 4 2 Safety information and pro
255. ve is closed again e Mount a blind flange on the ball valve as long as no sender receiver unit is installed WARNING Hazards during hot tapping When sender receiver units are installed on the pipeline when the pipeline is in operation hot tapping gt Only have this work done by skilled persons qualified for hot tapping gt Comply with all legal general and company internal regulations gt Only start installation work when all planned measures have been checked and approved by the plant operator FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subject to change without notice Subject to change without notice Assembly and Installation CAUTION Accident risk When the hole is ready Gas flows through the pipeline when the ball valve is opened gt Keep the ball valve closed and fitted until a sender receiver unit has been fitted gt Secure the ball valve against unintentional activation gt Instruct other persons accordingly WARNING Accident risk As long as a sender receiver unit is not installed Gas flows through the pipeline when the ball valve is opened gt Keep the ball valve closed and fitted until a sender receiver unit has been fit ted gt Secure the ball valve against unintentional activation gt Instruct other persons accordingly FLOWSIC100 Flare Operating Instructions 8013344 V2 2 SICK AG 95 Assembly and Installation 3 3 1 4 Determi
256. w Ctrl N MM UY Open Ctrl O New Project ld Save Ctrl S Save as Ctrl Shift 5 MCU P SICK de System Certificates Name Recent projects de Templates Sensor Intelligence Organiieren w Neuer Ordner FLOWSICLOO sopas Page setup RAE z FLOWSIC2O0 capas WB de Windows Print de Cookies Version 01 06 03 de ECompatCache Export to PDF S N Not available de IETkiCache 101338222111 Properties de Libraries Exit de Network Shortcuts Print preview K Online m de Printer Shortcuts de PrivaclE Dateiname Dateityp SOPAS sopas SOPAS ET file FL100 EX 5 80 Sensor 1 Online w A Logout Ordner ausblenden Versor 114 04 S N 10718553 10 133 82 2 2111 01 1 o Online Search devices GDD Search settings 2 connections found F Datarecorder Device search Device catalog Emulators FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG Subjectto change without notice Subject to change without notice start up and Parameter Settings Saving as a protocol gt Select device select the Diagnosis Protocols menu and click the button for the desired type of registration Fig 111 Diagnosis Protocols menu gje a IGBDBCG a J FL100EX S 80 Sensor 1 4 QJ Diagnosis Device Identification FL100 EX S 80 Sensor1 Mounting location FLOWSIC k J Configuration k
257. wed and possibly dangerous Danger by explosive toxic and hot gas NOTICE 1 e Any welding and installation work on pipelines may only be carried out by authorized personnel with a specific qualification e Special qualified and approved procedures have to be followed This proce dure requires the written agreement by the plant operator gt pg 11 8 1 2 1 e Inspection of welded seams and all other installation regarding correctness and pressure tightness need to be made The general safety requirements and all other plant operator instructions have to be followed see notice gt pg 91 83 3 1 2 Drilling holes into the pipeline if plant is out of operation The pipe wall must be drilled out at the nozzle position so that the sender receiver unit can be inserted into the pipeline 2 pg 86 83 3 1 e Only once on each nozzle e Have this work done by skilled persons specially qualified for this work Drilling holes into the pipeline if plant is in operation hot tap e Only once on each nozzle e This work requires special tools e g special drilling tool and special technical knowledge e The hole cutter diameter must be 46 48 mm for 2 nozzles and 73 75 mm for 3 nozzles e Mountthe drilling tool on the ball valve Check for installation Open the ball valve and drill out the holes in the pipeline in the centre of the nozzle position e Retract the drilling tool Dismount drilling tool after ball val
258. with OK gt Select TCP port 2111 in the TCP port directory Define the protocol settings in the Protocol directory according to gt pg 155 Fig 88 Defining the protocol settings Serial Standard Advanced scan settings Enable SOPAS Hub scan kd Cola addressing mode Duplex mode half duplex v lt Back Next gt Cancel Define the timeout settings in the Timing directory according to gt Fig 89 Defining the timeout settings Ethernet TCP IP Advanced scan settings TCP port Scan timeout ms Protocol Connection timeout 2000 ms Additional timeout 0 ms lt Back Next gt Cancel Operating Instructions 8013344 V2 2 SICK AG 155 Start up and Parameter Settings Fig 90 Fig 91 156 Serial communication when connected via USB NOTICE The MCU is connected via USB to the laptop PC A serial interface COM port is simulated via which the connection is made gt Select the COM ports used gt If you are not sure which COM ports are used select all COM ports Define the baudrate settings in the Baudrate directory according to gt pg 156 Fig 90 Defining the baudrate Serial Standard Advanced scan settings Baudrate Ll Select all Format Protocol Timing Back Next gt Cancel gt Configure the data format in the Format directory according to gt pg 1
259. y is not refreshed automatically but must be called up again manually Clicking Erase archive deletes the respective archive in order to start a new recording cycle or to use a different cycle Checksum error is displayed when an error is detected in the data archive The data archive must then be deleted or formatted to clear the error Recording stops when Archive full is displayed Fig 119 Diagnosis Data Archives Data Archive 1 directory sick Se Sensor Intelligence bya 9 a c E l a D EE 9 4 jJ MCU P SICK iz Overview Measuring Point 1 Overview Measuring Point 2 Data Archive View 4 J Diagnosis te orante Dates Time i V a c 1 Vac Qac Vae Ms Vse Qse Vac Mass count Mass count Mass fire Mass count Temperature Pressure M L Errors amp Warnings total total avg period period total avg pe od penod total total avg period avg period avg period avg period av E Protocol Mo disturbed mm stated nm 9 g disturbed Qh Q CO a E VO Diagnosis 0 m ra la Logbook 4 G Data Archives M 17 12 561 281 6 20 314 081 0 00 0 581 280 20 313 301 0 00 0822 217 4 12 471 080 0 00 1 0 oir 10 17 12 581 281 8 20 314 091 0 00 0 581 280 8 20 313 301 0 00 0 822 217 4 12 471 080 0 00 f 10 Data Archive 3 Data Archived 10 17 12 561 281 6 20 314 091 0 00 0561 280 8 20 313 301 0 00 0822 217 4 12 471 001 0 00 20 1 0
260. z LitUrhG UWG BGB Alle Rechte fuer den Fall der Patenterteilung oder GM Eintragung vorbehalten Vervielfaeltigung dieser Unterlage sowie Verwertung und Mitteilung ihres Device key FLOWSIC100 SR unit mode Device type usr ove TOWN i s FPR PR FLOWS HO EXT c Material probe retraction flange gt E a LA 1 Mateetal documentation Miscellaneous Legend Sensor Senia iv w uni A peopenies or protection Wow of 4640 Hd Int for type FLSE TOOEX and EXRE only 1 Listed nominal lengths are exemcles 2 Listed materiale or equivalent material the escena length ranges are as hol ing unlimited for types FLSE100 EXS and FLSE B EXPR upto 550 mm for type FLEEING EX up 1o 440 mm for type FLSETQ EXRE Name 2008 08 05 MKO 2009 08 18 Kochan SICK 2010 08 31 Kochan 2009 12 04 Kochan SICK Engineering GmbH nderung Tag Bergener Ring 27 Gepr 01458 Ottendorf Okrilla Ma stab Werkstoff Norm Typ DIN Manufacturer drawing FLSE100 EXS EXPR Page E 41943 1 of 6 Ursprung Verteildatum Ersatz f r Ersetzt durch FLOWSIC100 Flare Operating Instructions 8013344 V2 2 O SICK AG 245 specifications 9onou 1nouiM egueuo 0 joefqng O SICK AG Wiring diagram for FLSETOO EXS FLSE100 EXPR xew VUJ00S P A 8Z Gl uoinp 1219813 e

FLOWSIC100 Flare Mass Flow Meter

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