Installation and Service Manual
Contents
1. FIFE GUIDING SOLUTIONS Pi gt MAXCESS 7 Fife 200 Web Guiding System Installation and Service Manual MI 1 918 1 C CONTENTS INTRODUCTION 1 1 About these operating INSTFUCTIONS u siy xn yy x kayi ka ai 1 1 Ee li Y YA oo DM o oil 1 1 POLO SS A O A crea a ead 1 2 SAFETY INSTRUCTIONS 2 1 IH SU GE VO 10S O SUL S E iena 2 1 Saret S 1 11 ean fe Co cP oe ce oe Cee ak ek 2 1 Symbols Usina 2 2 Basic safety informatio M iii 2 3 INSTALLATION 3 1 Installing the web Quid cococcccococonononcncococonononencnnororonononenennanarnrnnonenrnrararnnnnenenennns 3 2 Mounting dimensio Sarsi Te da 3 4 WAD SVE Saue A E a Dr 3 5 Sensor Instala OA a N 3 6 SEA S NSO GE NE SON Os ME e Da S e a a AA 3 6 SE 47 sensor position adjustMent oocococococononcncccanarononencnenonnaroroncnrnenenraranonones 3 7 Other Fife S llSOk St ot 3 7 nstallihg the Operatorinterace a as 3 8 PANIC A oe 3 8 A O e e A AV 3 9 ari A O A Kak 3 10 TI STA TT Ye er Le Co ROPA POP og ka ana A a ayn Ke ae 3 10 Controller connectlon d l TM Sia 3 14 Controller assembly Moun Os ic kya a cists anya iS 3 17 PONEN CONEA sd 3 18 DIALES US a N Ma 3 19 MAINTENANCE 4 1 MODEL NUMBER KEY 5 1 SPECIFICATIONS 6 1 SERVICE AND REPLACEMENT PARTS 7 1 www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 1 1 About these operating instructions Language CE marking Conventions used www maxcessintl com INTRODUCTION Al2. 937 3 189 in s 4 075 7 539 11 811 Table 2 Dimensions for actuator mounting outside www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 5 INSTALLATION Wrap styles Allowed wrap styles Mount the guide and thread the web using one of the allowed wrap styles indicated by a checkmark in Figure 3 Figure 3 Allowed wrap styles www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 6 INSTALLATION Sensor Installation SE 47 sensor Fiber cutting tool Holder Gland Figure 4 Inserting fibers in cutting tool Figure 5 Installing fibers into SE 47 amplifier See next page for sensor position adjustment www maxcessintl com This section only applies when using the SE 47 sensor 1 Mount the SE 47 amplifier in a convenient location near the guide on a small piece of 35 mm DIN rail Using the supplied cutting tool trim the fiber optic cable from the sensor head to a length needed to reach the amplifier Loosen the holders and position the fibers for the length that needs to be cut Tighten the holders to secure the fibers in the gland Lift the handle on the cutting tool Insert the gland into the cutting tool as shown in Figure 4 Press down firmly on the cutting tool handle to cut off excess length of fiber After the fibers are cut to length open the fiber locking latch on the amplifier as shown by moving to position A in Figure 5 Install the fibers i
3. OI BG POWER 2 BLACK GND e GND BLACK vs 2 FUSE a li RED _ 24V E N C 1 A AAA Fife 200 Web Guiding System Figure 15 Controller connections for guides and sensor type SE 26A www maxcessintl com 3 17 INSTALLATION Controller assembly mounting Reassemble the controller enclosure 1 Re install the controller housing cover by sliding it onto the controller housing base Make sure that the outside groove a on the housing cover aligns with the top edge of the base b The threaded opening c is for the screws that secure the end plates to the assembly 2 Attach the end plates to the controller housing base and secure with the eight M3 flat head screws 3 Mount the assembled controller to a rigid frame with four M6 bolts in the controller mounting holes shown in Figure 16 200 7 874 155 35 6 116 4 85 0 191 15 9 0 626 97 85 90 309 ON Co Q N Al o Q E e O o 9 a N g 5 Figure 16 Controller mounting dimensions www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 18 INSTALLATION Power connection Operating voltage range and current rating are listed in Specifications page 6 1 and shown on the label on the controller housing All wiring must comply with the essential requirements of the appropriate standard s and is the responsibility of the installer Wiring to the Fife 200 Web Guiding System must be insulated
4. overview www maxcessintl com INTRODUCTION The Fife 200 Web Guiding System is a small web guide and controller that consists of three parts an offset pivot guide and sensor a controller capable of controlling four guides and sensors and an operator interface The Fife 200 Web Guiding System has an IP40 ingress protection rating The Fife 200 Web Guiding System is available in four different roll face and guide spans and two different roller diameters The Fife 200 Web Guiding System is designed for continuous use The controller has one sensor input per guide three parallel inputs per guide and one parallel output per guide The controller controls all the guides through the color touch screen operator interface The controller parallel inputs and outputs are used for remote control and alarms The Fife 200 Web Guiding System controls the position of the web by monitoring the web position with the sensor mounted in the web path and driving an actuator connected to the guide assembly to steer the web to the desired position The Fife 200 Battery Guiding System is capable of Servo Center mode without a Servo Center sensor for centering the guide while threading the web When entering Servo Center mode the guide will jog between the mechanical stops and center at the midpoint of the stops The Fife 200 Web Guiding System works with most FIFE sensors Fife 200 Web Guiding System MI 1 918 1 C SAFETY INSTRUCTIONS Instruction
5. to the possibility of damage to equipment Fife 200 Web Guiding System MI 1 918 1 C SAFETY INSTRUCTIONS Symbols used The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 2 3 SAFETY INSTRUCTIONS Basic safety information Proper use The Fife 200 Web Guiding System is intended to be used on machines or systems to guide a web of material Indoor operation see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area Operation as a safety component The Fife 200 Web Guiding System does not hold the web position if power fails Outdoor operation Any other use than the proper use shall be deemed inappropriate Installation and commissioning Any Fife 200 Web Guiding System which is damaged must n
6. 002 933 sales maxcess eu www maxcess eu JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2015 Maxcess
7. 220601 2XXx I O CABLES Figure 9 System connection overview for sensors types SE 47 SE 11 SE 22 SE 44R or SE 31 www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C INSTALLATION Installing cables continued Figure 10 shows the system connection overview for sensor type SE 26A GUIDE 1 SENSOR 1 GUIDE 2 SENSOR 2 SENSOR HE SENSOR 7 y CABLE Y Y CABLE 220771 220771 MOTOR MOTOR CABLES CABLES 220546 220546 220466 220547 220547 24V FIFE 200 WEB GUIDING SYSTEM CONTROLLER POWER 220544 001 CABLE SUPPLY 220364 220601 1XXX PARALLEL 220601 2XXX I O CABLES Figure 10 System connection overview for sensor type SE 26A www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 12 INSTALLATION Installing cables continued 1 Remove the eight screws that secure the controller end plates 2 Remove the controller cover by pulling up on one side M3 flat head screw 8 ea End plate power entry Controller cover Lock nut for sensor cable bushing Power supply cable opening Flat head screw and nut for ground wire connection End plate parallel I O entry Figure 11 Controller cable installation components continued www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 13 INSTALLATION Installing cables continued 3 You will need to remove hole plugs from the end plates to connect the cables Use the controller connection diagrams and the ma
8. 5 BLACK IN2__MAN ENC B RED 4 116 gt RED IN2_AUTO 220546 SGND WHITE 3 118 Ea OR PARALLEL 1 0 2 24V ORANGE 118 y ae ee oe ae XEM MM E ak kd S gt BLUE IN3_AUTO 5 lt jp TRER 77 Is ORANGE IN4_EXTLOCK 220601 1XXX c START BROWN 10 mn GREEN IN4_MAN r l ERPE 5V BLUE o jl ES WHITE IN4_AUTO n lt CW CCW WHITE 8 18 E BLACK GND GUIDE 2 READY RED 7 A AE 5 U MOTOR _ RESET_N YELLOW X6 6 5 ENC A BLUE 5 z FEO TN mne L yA ENC B RED 4 ll O WHITE SENSOR 1 220461 OR SENSOR 1 220546 SGND WHITE 3118 BLACK poa eed A _ _ 24V _ORANGE 1 118 a nn gt O A A A A ama a ed STMP GREEN ue e WHITE SENSOR 2 220461 OR SENSOR 2 g START BROWN 10 othe BLACK GND 220767 CW CCW WHITE 8 Ie RED 12V 9 GUIDE 1 READY RED 7 1168 WHITE SENSOR 3 220461 OR SENSOR 3 ies MOTOR _ RESET_N YELLOW X5 6 a BLACK GND 220767 g ENC A BLUE 5 e A AAA res ENC B RED 4 116 j8 RED 12V O 220546 SGND WHITE 3 e 817 WHITE SENSOR 4 220461 OR SENSOR 4 PGND BLACK 2 118 6 BLACK GND 220767 O _ _ 24v ORANGE 1 le 5 kk nazan u szmaak al O e os xw ewre em nanna l4 GREEN RS485 j 24V WHITE 3 3 WHITE RS485 220466 lt POWER 220364 NO sack O 218 2 O BLACK GND pre INPUT X4 d 1 RED _ _ 24 _ i r r r wxe k v N C 1 A sa 5 Da LL Fife 200 Web Guiding System MI 1 918 1 C www maxcessi
9. 7 mm s 2 6 in s 140 x 140 76 mm s 3 0 in s 200 x 200 81 mm s 3 2 in s 12 mm 0 47 in 10 mm 0 39 in for 60x60 guide See Figure 1 Figure 2 Table 1 and Table 2 60 x 60 2 5 kg 5 5 Ib 110x110 3 6 kg 8 0 Ib 140x140 4 4 kg 9 8 Ib 200x200 5 7 kg 12 65 Ib 24 VDC brushless www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 6 2 SPECIFICATIONS Controller specifications Input voltage range Supply current Internal fuse Dimensions Controller Product certifications Inputs and outputs Number of guides controlled Sensor input four Digital port Supply to accessories 22 5 to 26 4 VDC Proper earth grounding is required Note that the negative supply and housing ground are interconnected The power supply must have an SELV output such as Puls CS10 241 S1 or equivalent 5 A maximum 10 A slow blow Height 62 mm 2 44 in Width 147 mm 5 79 in Length 260 mm 10 24 in CE TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2 No 61010 1 and CB Certificate to IEC61010 1 Four two when using SE 26A One per guide Max input 20 mA Individually programmable O to 10 mA preferred 12 digital inputs three per guide Active high Low level O to 0 9 V High level 3 5 to 24 V Four outputs one per guide Open collector 55 mA at 1 6V saturation Maximum 30 VDC applied to output 12 V available to port for input r
10. Maximum Maximum Correction Center Guide Span Diameter Correction Tension Speed Height Distance A B J T S H C GGG 125 to 350 60 25 0 984 30 10 61 mm s 78 5 56 4 921 to 2 362 l 1 181 0 394 2 402 in s 3 091 2 205 l 13 780 160 to 350 110 25 0 984 48 5 67 mm s 98 5 77 5 i pe 4 331 50 1 969 1 909 49 N 2 638 in s 3 878 3 051 13 780 11 1b 175 to 350 140 25 0 984 61 5 12 76 mm s 103 5 85 c 5 512 50 1 969 2 421 0 472 2 992 in s 4 075 3 346 13 780 205 to 350 200 25 0 984 100 81 mm s 103 5 113 5 eo 7 874 511 969 3 937 3 189 in s 4 075 4 469 3 720 Table 1 Dimensions for actuator mounting inside Refer to Figure 2 for references to dimensions for the Actuator Mounting Outside Type Roll Face Guide and Roll Maximum Maximum Correction Center Guide Span Diameter Correction Tension Speed Height Distance A B J T S H C GGG 125 to 300 60 30 10 61 mm s 78 5 134 25 0 984 l 4 921 to 2 362 1 181 0 394 2 402 in s 3 091 5 276 11 811 125 to 300 110 25 0 984 48 5 67 mm s 98 5 155 5 4 e E 4 331 50 1 969 1 909 Henn 2 638 in s 3 878 6 122 11 811 11 Ib 125 to 300 140 25 0 984 61 5 12 76 mm s 103 5 163 4 a t 5 512 50 1 969 2 421 0 472 2 992 in s 4 075 6 417 11 811 135 to 300 200 25 0 984 100 8l mm s 103 5 191 5 5 La 7 874 50 1 969 3
11. copper wire with a temperature rating of at least 80 C The wire size should be 0 82 mmA2 18 AWG 1 Connect a 24 VDC 10 6 power supply to the power cable The WHITE wire is positive and the BLACK wire is negative 2 Connect the PE of the building or machine to the power cable GREEN wire NOTE The negative power connection BLACK wire is internally connected to the PE connection GREEN wire This connection is used for EMC compliance AN WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the power cable GREEN wire and the PE circuit of the building or machine A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 19 INSTALLATION Digital inputs outputs 0 LOW HIGH IGNORE A al o ACTIVE IGNORE www maxcessintl com There are three digital inputs and one output available per guide for remote control and signaling functions The digital inputs allow control of the following modes for each guide External Lock Automatic and Manual The digital output is initially configured as an alarm for Loss of Null for each guide See Table 3 and Table 4 for the default config
12. crushing Maintenance and repair tasks on the Fife 200 Web Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again LA WARNING The Fife 200 Web Guiding System contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 2 INSTALLATION Installing the web guide Mount the guide s in the web path on a rigid support frame using four M8 bolts through the 9 mm 0 35 in diameter holes in the guide support frame Inside type actuator is between mounting surface and guide Figure 1 Guide installation drawing actuator mounting inside type www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 3 INSTALLATION Outside type actuator is NOT between mounting surface and guide Figure 2 Guide installation drawing actuator mounting outside type www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 4 INSTALLATION Mounting dimensions Refer to Figure 1 for references to dimensions for the Actuator Mounting Inside Type Roll Face Guide and Roll
13. eference 12 V 5 600 mA maximum 12 V 5 80 mA maximum www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 7 1 SPECIFICATIONS Service requests and replacement parts www maxcessintl com mie To request service or to get replacement parts contact one of the following addresses Maxcess Oklahoma 222 West Memorial Rd Oklahoma City OK 73114 USA Tel 1 405 755 1600 Fax 1 405 755 8425 www maxcessintl com Maxcess Europe Max Planck Strasse 8 65779 Kelkheim Deutschland Tel 49 6195 7002 0 Fax 49 6195 7002 933 www maxcess eu Maxcess Zhuhai Industrial Automation Equipment Co Ltd 7 Warehousing Factory Hengli Industrial Park 5 Land of Zhuhai Free Trade Zone Guangdong PR 519030 China Tel 86 756 881 9398 When ordering replacement parts please indicate where possible part number drawing number and model description If it is necessary to return the Fife 200 Web Guiding System for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers Fife 200 Web Guiding System MI 1 918 1 C a MAXCESS wzezx GED NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7
14. l of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 201 5 all rights reserved Periodically there will be updates to this manual The latest version is available on our website or by calling the number on the back page of this publication These web guiding systems must not be installed or used in a machine or system which does not comply with the machinery directive 2006 42 EC These web guiding systems were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly completed machine The instructions must be read and used by all persons who have the responsibility of installing and maintaining these web guiding systems These instructions must be retained and incorporated in the technical documentation for the machine or partly completed machinery into which the web guiding system is installed These are the original instructions written in English The Fife 200 Web Guiding System complies with the 2006 42 EC Machinery directive and the 2004 108 EC Electromagnetic Compatibility directive All dimensions and specifications are shown in the format mm inches unless otherwise specified Fife 200 Web Guiding System MI 1 918 1 C 1 2 Product
15. ntl com MI 1 918 1 C O 1110987654321 A _ SLATE OUT1_LOSS_OF_NULL a lt VIOLET OUT2_LOSS_OF_NULL mie gt YELLOW OUT3_LOSS_OF_NULL 10 BROWN OUT4_LOSS_OF_NULL 9 118 gt BLUE IN1_EXTLOCK E ORANGE IN1_MAN x7 6 jl GREEN IN1_AUTO 220601 2XXX ES WHITE IN2_EXTLOCK A BLACK IN2_MAN RED IN2_AUTO 3 j lt YELLOW IN3_EXTLOCK PARALLEL 1 0 2 18 BROWN IN3_MAN 1 UE BLUE IN3_AUTO z z STMP GREEN 11 18 a ORANGE IN4__EXTLOCK 220601 1XXX START BROWN 10118 i GREEN IN4_MAN yA o 5V BLUE o ll WHITE IN4_AUTO O CW CCW WHITE 8 118 BLACK GND hanna GUIDE 2 READY RED 7 118 Si J RED __ HT MOTOR ______ RESET_N YELLOW X6 6 ENC A BLUE 5 720 RED N lt 4 18 19 WHITE SENSOR 1 220546 SGND WHITE 3119 e llis BLACK OND yer PGND BLACK 2 18 e 17 GREEN 12V lt A 77 _ ORANGE 1 lle els Riy 220771 SENSOR 1 STMP GREEN 1118 Bl15 BROWN SENSOR 2 START BROWN o jl amp r cm 5V BLUE 9 118 __ 15 B 2 _ A L za 220547 CW CCW WHITE 8 18 O 12 RED 12V GUIDE 1 READY RED 7 118 Bl11 X1 WHITE SENSOR 1 MOTOR ____ _RESET_N YELLOW X5 6 10 BLACK GND ENC A BLUE 5 e 9 GREEN 12V 220771 SENSOR 2 ENC B RED 4 118 8 12V 220546 SGND WHITE 318 7 BROWN SENSOR 2 PGND BLACK 2 e 6 GND 24V ORANGE 1 118 5 _ 12V _ _ ee a eee o coe 4 GREEN RS485 thsi 24V WHITE O 3 6 o 3 O WHITE RS485 220466
16. nto the fiber ports on the amplifier Move the fiber locking latch to position B to lock the fibers in place Fiber locking latch Locked Fife 200 Web Guiding System MI 1 918 1 C 3 7 INSTALLATION SE 47 sensor position adjustment Adjust the position of the SE 47 sensor heads by loosening set screw B and turning the adjustment knob A Once the sensor heads are in the desired location tighten the set screw to prevent the sensor heads from moving A Position adjustment knob B Set screw Figure 6 SE 47 sensor position adjustment Other Fife sensor installation This section only applies when using other standard Fife sensors including the SE 11 SE 22 SE 44R SE 31 and SE 26A Mount the sensors in the web path on a customer supplied support frame www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 8 INSTALLATION Installing the operator interface Installation kits Panel mount model A The operator interface can be mounted in a panel or on a wall OI FB Panel Mounting Kit 215802 001 OI FB Wall Mounting Kit 216873 001 CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit 124 4 882 Operator interface Panel Mounting bracket Panel jack screws Installation cut out R4 0 157 MAX 4X 101 3 976 EROS N BN NNNNNNNN At M 1 Figu
17. ot be installed or put into operation Only perform installation maintenance or repair tasks on the Fife 200 Web Guiding System when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the Fife 200 Web Guiding System when there is no electrical power in the system The Fife 200 Web Guiding System must be securely mounted before being placed in operation Only replacement parts obtained from Fife may be used No modifications may be made to the Fife 200 Web Guiding System Do not place electrical cables under mechanical strain AN WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the power cable GREEN wire and the PE circuit of the building or machine LA WARNING The Fife 200 Web Guiding System contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C SAFETY INSTRUCTIONS www maxcessintl com A A A A WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Fife 200 Web Guiding System and the machine into which it is being in
18. re 7 Operator interface panel mount kit installation www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 9 INSTALLATION Wall mount model A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit M4 x 0 7 4X 87 7 3 453 JE ik 2 WZZZA ae Operator interface Operator interface shroud Wall Figure 8 Operator interface wall mount kit installation www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 10 INSTALLATION Controller installation Installing cables in the controller housing Ol motor sensor and parallel I O cables Figure 9 shows the system connection overview for sensor types SE 47 SE 11 SE 22 SE 44R and SE 31 Sensor 1 should be sensing the web on Guide 1 The same is true for the other guides and sensors The controller can control four guides however when using the SE 26A sensor it will only control two guides See Figure 10 on next page GUIDE 1 SENSOR 1 GUIDE 2 SENSOR 2 GUIDE 3 SENSOR 3 GUIDE 4 SENSOR 4 FT SENSOR aim SENSOR FT SENSOR FT SENSOR Y Y 7 y CABLE Y Y Y Y CABLE 220461 220461 OR OR OR 220767 220767 220767 MOTOR MOTOR MOTOR MOTOR CABLES CABLES CABLES CABLES 220546 220546 220546 220546 220466 220547 220547 220547 220547 FIFE 200 WEB GUIDING SYSTEM CONTROLLER D ee 220544 001 CABLE 220364 22060 1 1XXX PARALLEL
19. rkings on the end plates to determine which hole plugs to remove 4 Re use the lock nuts to install the bushings from the cables in the appropriately marked holes in each of the end plates The lock nut for the power cable bushing is on the bushing QS a A QA AA SAI A LS NN IOIOI MY M4 MY M3 MY M2 2 ev Z N IN E E AZ NY y O MO Sh z pa A N F ON DN N E E 3 NA E S3 IOIOI M M4 MY M3 2 7 N 7 x n m IS Power entry end plate Parallel I O entry end plate Figure 12 Controller enclosure end plate markings Connecting earth ground PE The green wire with the ring terminal from the power cable is the protective earth connection and is labeled PE It must be connected to the inside of the power entry end plate and secured with the supplied flat head screw and nut Figure 13 Connecting the PE wire to the end plate www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 3 14 INSTALLATION Controller connection diagrams WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by ensuring a conductive connection between the power cable GREEN wire and the inside of the enclosure end plate Connect the wires from each cable to the appropriate te
20. rminal block pins as shown in the connection diagram in Figure 14 or Figure 15 on the following pages The power motor and Ol cable wires are marked with the terminal block pin numbers The sensor cable wires are not marked with the terminal block pin numbers Each cable is marked with a part number and the cable part number is shown in Figure 14 or Figure 15 Figure 14 shows the connections for the motor and the sensors SE 47 SE 11 SE 22 SE 44R and SE 31 Figure 15 shows the motor and sensor connections for the SE 26A Line Sensor When using the SE 26A Line Sensor only two guides can be controlled Guides 1 and 2 Refer to drawing 220712 for a complete list of cables www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C GUIDE 4 MOTOR en 3 3 N N N N O a ce o 25h o00 gt FEEN EFES l NNN O amp amp li i 9 LLJ 7 N loz M N AFE MFE i xr I amp amp a amp amp Nla a LiJ O 11109876154 321 ee a E i a SLATE OUT1_LOSS_OF_NULL N i n wn ze a gt VIOLET OUT2_LOSS_OF_NULL q Pl ad YELLOW OUT3_LOSS_OF_NULL AF 45V o ll gt BROWN OUT4_LOSS_OF_NULL UV 220547 BLUE IN1_EXTLOCK CW CCW WHITE 8 ORANGE IN1_MAN Y GUIDE 3 READY 7 GREEN IN1_AUTO _ e MOTOR ____ RESTIN _____ YELLOW 2 6 WHITE KE ERDO A ran Z ENC A BLUE
21. rvals considerably Therefore adjustments to the recommendations must be made accordingly The motor of the Fife 200 guide requires no maintenance Sensors shall be cleaned as necessary in order to ensure lenses transmitters and or receivers have a clear path to detect the web Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Operator Interface touchscreen should be cleaned as necessary in order to ensure clear visibility of the menus Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Commercial liquid cleaner may be used if necessary but ensure that a small amount of liquid is placed on the cloth before wiping down the screen Do not directly spray the screen Compressed air or a shop vacuum may also be used as necessary www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 5 1 MODEL NUMBER KEY Model number key www maxcessintl com Fife 200 Web Guiding Controller Model number FB C Part number 220544 001 Fife 200 Web Guiding Operator Interface Model number Ol FB Part number 220490 xxx xxx specifies the length of the cable in 0 1 meter increments Fife 200 Web Guiding Web Guide Model number FB abcddefgggh Part number C101183 abcddefggghjj abcddefgggh specifies the mechanical attributes of each guide jjspecifies the length of the motor and sensor cables in 0 1 meter increments a Guide size roll face x g
22. s for use A Safety symbols Information about safety instructions www maxcessintl com A To ensure safe and problem free installation of the Fife 200 Web Guiding System it must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the Fife 200 Web Guiding System Note The safety information may not be comprehensive Please note the following e The content of these operating instructions e Any safety instructions on the device e The machine manufacturer s specifications e All national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers
23. stalled Operation WARNING The Fife 200 Web Guiding System contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and repair WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Fife 200 Web Guiding System and the machine into which it is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the Fife 200 Web Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again Decommissioning The Fife 200 Web Guiding System must be disposed of in accordance with all the applicable national state and local regulations Fife 200 Web Guiding System MI 1 918 1 C 3 1 INSTALLATION Electrical and mechanical installation A CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Fife 200 Web Guiding System and the machine into which the Fife 200 Web Guiding System is installed LA WARNING Danger of injury from
24. uide span 1 60 x 60 2 36 x 2 36 2 110x110 4 33 x 4 33 3 140x140 5 51 x 5 51 4 200x200 7 87 x 7 87 b Roller diameter O No rollers l 25 0 98 2 50 1 96 c Roller coatings O No rollers 1 Standard 2 Hard coat anodize 3 Dragon Elite Il plasma coat 4 Rubber cork tape 5 11036 plasma coat dd Sensor type OO None 01 SE 47 XX Other standard Fife sensors continued Fife 200 Web Guiding System MI 1 918 1 C 5 2 MODEL NUMBER KEY Model number key continued e Sensor bracket O None 1 Standard 2 Fine adjustment f Guide direction 1 Left to right 2 Right to left ggg Guide center distance in millimeters 125 to 350 currently h Actuator mounting type 1 Actuator mounting between wall and guide 2 Actuator mounting outside the guide jj Motor and sensor cable length in 0 1 meter increments www maxcessintl com Fife 200 Web Guiding System MI 1 918 1 C 6 1 SPECIFICATIONS General specifications Operating temperature Ingress protection class RoHS Maximum cable lengths Power cable Motor cable Sensors Digital input output port Operator interface Guide specifications Maximum web tension Correction speed Correction range Dimensions Weight Motor 0 to 50 C 32 to 122 F IP40 Compliant 5m 16 4 ft 5m 16 4 ft 5m 16 4 ft 10m 32 8 ft 20m 65 6 ft 49N 11 lbs 60 x 60 61 mm s 2 4 in s 110x110 6
25. urations Refer to Figure 14 and Figure 15 for the controller connections and the parallel I O cable drawing 220601 Note To ensure that a command is properly executed all pertinent inputs for each command must be switched high or low within 20 ms of each other and maintained for at least 30 ms Table 3 Digital input matrix default configuration for each guide INPUTS MODE 2 at EXTERNAL LOCK o MANUAL a po lo po AUTO WARNING Death or injury can result from unexpected movement Switching to Auto mode can cause unexpected movement of the guide Table 4 Digital output matrix default configuration for each guide OUTPUT STATUS LOSS OF NULL AUTOMATIC MODE Digital outputs are active low Fife 200 Web Guiding System MI 1 918 1 C 4 1 MAINTENANCE Maintenance WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Fife 200 Web Guiding System and the machine into which the Fife 200 Web Guiding Systemis installed LA WARNING Danger of injury from crushing Maintenance and repair tasks on the Fife 200 Web Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again WARNING To prevent death or injury always use standard Lockout Tagout procedures Maintenance schedules are recommended intervals only Ambient conditions can influence inte
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