SMART + `TIGKET - Vision Amusement
Contents
1. 4 HOLE IN WOOD THROUGH DRILL STUD MCE IN GROUNDING PLATE DRILL 3 16 HOLE IN WOOD 6X E Ne FINAL ASSEMBLY PART NO SHEET 1 OF 2 Item Part Number 1 07406 2 07792 3 07563 4 07780 5 07420 6 07779 7 07781 8 00348 9 60997 10 07352 1 07604 12 60063 13 60862 14 60016 15 60787 16 51035 17 60007 18 60624 20 10353 21 13458 22 07517 24 90535 25 90434 49 07562 66 09102 69 09475 70 10354 11 10311 72 09474 Description Asserably Cabinet Assembly Printer Assembly Component Board TRC Stop Top Cabinet Angie Top Door Stop Marquee Anti wire Top Door Latch Coin Mech Double Cable Tie Twist Lock 3 4 Bracket Switch Mounting Interlock Assembly Fuse Switch with Harness Hinge Mounting Plate Mepla Screw PFH 8x PB Black Screw PPH 8x PB Zinc Screw Double HD 10 Wood Switch Safety Interlock Cheat Screw PPH 8 x Y Self Drill Zinc Tek 2 Screw PPH 8x 5 8 PB Zinc Assen oly Harness Switch Frame Ground Manual TC Decal Number with Adhesive Paper 6 Roll for Printer Staple Britewire 1 x Senco Assembly Harness AC Interconnect Chute Ticket Assembly Harness Coin Mech Door Ground Assembly Harness Comp Board Frame Ground Decal Warning Shock Hazard Assembly Harness Top Door Ground 60 SHEET 1 OF 2 FINAL ASSEMBLY PART NO TC FINAL ASSEMBLY PART NO SHEET 2 OF 2 Item Part2. gt ee Audit Re setables Totals In Tickets in Credits from tickets Coins in Credits from coins Bills in 1 Bills in n 2 Bills in 5 Bills in 10 Bills in 20 Bills in Credits from bills Service Credits To al Credits In Total Out Receipt credits out Total Usage Dispensing receipts 85 Re setable section Totals into machine Total tickets Credits given for tickets Tickets x Multiple Total coins Credits given for coins Coins x Multiplier Total bills umber of one dollar bills entered umber of two dollar bills entered Number of five dollar bills entered umber of ten dollar bills entered umber of twenty dollar bills entered Credits given for Bills Credits given by service attendant Tote number of credits given Totals out of machine Total credits given on receipts Usage per device Number of customers receipts printed These Audits only print out for non zero bill values RECEIPT EXAMPLE Operator Programmable Text Description of Receipt Valve Integer Dollar Format Operator Programmable Text Date Time 24 Hour Clock Machine ID Number Receipts Given from machine Code for Receipt Verification Numeration for Ear Code See Setup C l 5 2 of 5 Interleaved Bar Code Operator Programmable Text Description of Receipt Valve Integer Dollar Format Operator Programmable Text Date Time 24 Hour Clock Machine ID Nu
3. PART NO 09064 Item Part Number Description 07197 Pulley Shredder Blade Drive 080 Pitch 48 Tooth 2 07186 Pulley Aluminum Timing 080 Pitch 48 Tooth 3 07156 Shaft Feeder Belt Drive 4 09068 Assembly Blade amp Tooth Shredder Hub 5 60806 Pin Roll 3116 x 1 2 6 90562 Thread Lock Medium Strength Note 1 Use thread lock on item 6 on set screws in pulleys item 1 and item 2 55 SCANNER ASSEMBLY PART NO 07179 P N 13267 60057 06753 60879 60815 60880 60804 37261 c RU n Description Assembly Scanner Bracket Notch Counter Wire Tie 4 PCB Assembly Bar Code Read Head Screw MS PPH 32 56 x Zinc Washer Lock 2 Split Zinc Nut Hex 42 56 Zinc Standoff 42 56 x 3116 Assembly Harness Bar Code Read Head ASSEMBLED VIEW RIP ROLLER SPRING TOWER ASSEMBLY PART NO 07177 Item Description 1 07152 Block Stability Back 2 07184 Rod Spring Retaining 3 60803 Spring Compression 240 Dia x 1 042 Wire 4 11268 Assembly Rip Roller Driven 5 07154 Shaft Rip Roller Driven 6 07153 Block Spring Retaining 7 60810 Cap Plastic 125 ID x 1 2 Long 8 60041 Screw Set 86 32 x 3116 Knurl PNT 56 TICKET SCANNER EMITTER ASSEMBLY PART NO 07182 Part Number Description l 07161 Guide Ticket Center 2 06748 PCB Assembly Ticket Sensor Emitter 3 60180 Screw MS PPH 4 40x YA Zinc 4 60111 Washer Flat 4 Zinc 5 60674 Washer 10 x 5116 Fl
4. 2 pin 14 ground On 2 114 oin connector on the shredder reader board Pin 11 red wire Infrared LED approximately 4 Volts Pin 12 white wire Output gt no ticket 4 5 5 Volte witicket 5 7 Volts typical U4 pin 12 Pin 13 key Pin 14 black amp green wires Ground Digital output as measured with respect to 2 pin 14 ground On U4 14 Pin 11 gt No ticket lt 7 Volts w ticket 4 5 5 Volts or pin 10 of microprocessor Barcode Read Head On 2 14 oin connector on the shredder reader board Pin 10 nreen wire gt Digital output An oscilloscope is needed to evaluate this signal Pin 4 red wire J2 pin 14 ground gt LED approximately 4 Volts as measured w respect to 3 3rd level evaluation Oscilloscope required Hole Counter Sensor Check analog and digital signals at the points indicated above Look for uniform signal from ticket to ticket A non uniform signal indicates the hole counter sensor needs adjustment excessive wear on the ticket guides or the tickets are too narrow lt 1 1 8 inch An intermittent or erratic signal would indicate a problem with the harness or sensor The printed areas on the tickets should not be very noticeable in the analog signal If this is a problem consult the factory for changing the sensitivity of the hole counter Barcode Read Head On J2 14 pin connector on the shredder reader board Pin 10 gt Digital output Nom ral
5. Right Notch Counter Washer Flat 8 Zinc Keeper Draw Latch Screw MS H8 32x Ya Zinc Nut Lock 8 Nylon Insert 52 SHAFT KNURLED GRIPPER PULLEY ASSEMBLY PART NO 09389 Use thread lock item 6 on set screws in pulleys item 1 and item 5 Item Part Number Description 1 07186 Pulley Aluminum Timing 080 Pitch 48 Tooth 2 07147 Shaft Roller Shredder 3 09335 Hub Front Gripper Wheel 4 60806 Pin Roll 3116 x 1 2 5 07197 Pulley Shredder Blade Drive 080 Pitch 48 6 90569 Adhesive Loctite Purple Label Thread ocker 222 BLADE AND TOOTH SHREDDER HUB ASSEMBLY PART NO 09068 Item P N Description 09000 Hub Shredder Gripper Wheel 09001 Hub Shredder Cutter Blade 60809 Blade Shredder 60566 Screw MS PPH 4 40 x 318 Zinc 09008 O Ring Gripper Wheel 09224 Hub Shredder Es do SHAFT FEEDER BELT DRIVE PULLEY ASSEMBLY PART NO 09063 VIEW SEE NOTE 1 SEE NOTE A a Pr Pd 77 md x B SE zu A e Item Part Number Description 07186 Pulley Aluminum Timing 080 Pitch 48 Tooth 1 4 2 07197 Pulley Shredder Blade Drive 080 Pitch 48 Tooth 3 07183 Shaft Feeder Belt Drive 4 09068 Assembly Blade amp Tooth Shredder Hub 5 60806 Pin Roll 3116 x 1 2 6 90569 Adhesive Loctite purple label Thread locker 222 Note 1 Use thread lock on item 6 on set screws in pulleys item 1 and item 2 54 SHAFT FEEDER BELT DRIVEN PULLEY ASSEMBLY
6. Ticket Counter Decoder Rev C PCB Assembly Ticket Counter Decoder Rev B PCB Assembly Ticket Counter Decoder Rev A SECTION ONE GAME SETUP AND INSTALLATION WARNING SHOCK HAZARD Connect this unit only to a grounded 3 wire outlet If you have only a 2 wire outlet we recommend you hire a licensed electrician to install a grounded outlet Players may receive an electric shock if this unitis not properly grounded This unit is designed for indoor use nly GAME INSPECTION Your careful inspection is needed to supply the final touch of quality control Please follow these steps to help us insure that your new unit was delivered to you in good condition NOTE Do not plug unit in yet 1 Examine the exterior of the unit cabinet for dents chips or broken parts 2 Unlock and open the doors inspect the interior of the unit as follows Check that all plug in connector on the unit harness are firmly seated Re plug any connector found unplugged Don t force connector together The connector are keyed so they only go on in the proper orientation A reversed edge connector will damage a PCB and will void your warranty Check that all plug in integrated cir cuits on the unit PCB are firmly seated in their sockets Check the cord for any cuts or dents in the insulation INSTALLATION REQUIREMENTS Foreign 200 to 240 VAC 50 Hz Transformer Option Required Domestic 110 120 VAC 60 Hz Temperature 32 F to 100 F 0 C to 38 C Hum
7. bar code Default is 1 Turn the service credits ON or OFF Default is ON Turn the printing of the receipt barcode ONor OFF Default is OFF Select the type of bar code to print on the receipt 1 is bar code type 2 or 5 2 is bar code type 2 of 5 with check digit Default is 4 NOTE The 14 digit 2 of 5 bar code is broken down into 5 parts x S Number of tickets Receipt Number Second Digit of Year of the year counting from 1 to 365 January 1 is 1 Last three digits of Machine 12 NOTE The 14 digit 2 of 5 bar code with check digit is broken down into 6 parts XX XXX X XxXxX vb C Check digit bk Ge Number of tickets Receipt Number Second Digit of Year Day of the year counting from 1 to 365 January 1 is 1 Last three digits of Machine ID Select type of voice 1 is FEMALE and 0 is MALE Default is MALE Note This also requires a chip change on the printed circuit board For the MALE voice use chips with check sum numbers 3485 and ECAO for ROM 0 and ROM 1 respectively For the FEMALE voice use chips with check sum numbers 7888 and 6553 for ROM 0 and ROM 1 respectively After this setting has been changed power cycle the TRC to reset the sound microprocessor 1 is New Printer 2 is Old Printer Default is 1 Use old printer option only if new printer option does not print the barcode This option only a
8. of the printer REMOVE THE USED SUPPLY ROLL Cutter Blade Cover Sie done 1 Hold down the cutter blade cover from either side 2 Pull the used supply roll out pulling the remaining paper out of the printer 3 Remove the used supply roll from the spindle Set the spindle aside Don t throw it away 40 PUT IN THE NEW SUPPLY ROLL Yellow Bucket Note Be sure the ribbon cassette has been removed Follow the instructions in the section Changing the Ribbon Cassette Tear the paper off the new supply roll to get rid of excess glue and to create a clean straight edge Use the edge of a table or other flat surface to tear the paper 2 Put the spindle in the new supply roll with the flange on the left side Do not force the cardboard core out of the roll as it may cause the paper to jam in the printer The receipt paper white paper should be on the outside of the roll 3 Put the supply roll in the lower set of snaps in the bucket Be sure the flange of the spindle is on the left side opposite the paper low sensor 4 Pull out several inches of paper and don t separate the plies 5 Hold down the cutter blade cover from either side 6 Push the paper up through the throat in the back of the bucket until it comes out past the print head 41 CHANGING THE RIBBON CASSETTE Change the ribbon cassette when the print becomes faded f the ribbon cassette is left in too long the print may be too
9. the trash can Be sure to dust off the bar code read head and the ticket notch counter Then properly close the shredder following the process as described above Dust out the shredder every time the trash can is emp tied or even more frequently If the shredder becomes jammed with a ticket or foreign object disconnect the power to the shredder unit Clear the foreign material from the shredder check things over and make sure that no damage occurred Then proper ly close the shredder and reestablish power to the shredder unit If processed tickets are not sliced the blades were not aligned the last time the shredder was closed The shred der needs to be opened and closed again following the proper procedure If the shredder is not separating adjacent tickets or is leaving strings of two or three tickets the O Rings on the cutter hubs are worn and should be replaced wht the shredder is torn down for maintenance If the shre Jer is leaving strings of 4 or more tickets the tickets are slipping at the front gripper wheel or at the rip rollers First veri fy the shredder is closed properly and the front gripper wheels are functioning properly by inserting tickets into the shredder and pulling them back out After verifying the front gripper wheels are functioning property check the rear rip rollers If the rip rollers are slipping and leaving long strings of tickets the rip rollers and or tensioning springs should be replaced If the tic
10. upper section During service operations it may be necessary to have power on while the door is opened In this case the switch can be overridden by pulling out on the actuator The safety interlock switch should only be overridden during service operations and only by qualified technicians Volume Control The volume control is a small blue knob located near the center of the sound board Tum clockwise to increase the volume See Component Board Assembly in Section Five for location Service Mode Press the red button located above the power switch and main fuse to enter into service mode The machine should respond select This is your prompt to select one of the service functions that will be scrolling across the display the keypad to make selections Once you select one of these functions you may be prompted to make another selew tion The entire service mode is menu driven allowing you to access all machine information without a manual if nec essary Section three contains an outline of the service mode menu and examples of hard copy reports SECTION TWO THEORY OF OPERATION COMPONENT OVERVIEW Game Overview The Smart Ticket Center s a high volume ticket acceptor shredder that allows a customer to tally redemption tickets and receives a receipt to redeem for prizes at the redemption counter A double coin mechanism or optional dollar bill acceptor allows the customer to purchase additional credits The unit fea
11. 3 problem in the notch counter Verify tF notch counter sensor is dustfree with no visible proble s Test with single tickets as follows 12 When above test indicates a problem with the hole counter test shredder performance with single tickets on security level 0 If your result is Accurate with single tickets and miscounts strings on security level 0 Indicates a problem with hole counter alignment to the hole in the ticket Check centering of the hole counter Open shredder and check with a caliper or check by placing two tickets in the upper ticket guides with the hole over the sensor and visually inspect centering Adjust scanner bracket if necessary A misaligned sensor can also be identified by holding stings of tickets first to one side of the shredder then the other side Check upper ticket guides for wear in the area of the hole counter Replace ticket guides if wear is evident Check ticket width Tickets less than 1 1 8 may result in misreads If your result is Miscounts single tickets and strings on security level 0 Indicates a problem with the hole counter sensor or hamess Replace hole counter sensor P N 8131 or see test procedure for hole counter sensor for further evaluation 35 2nd level evaluation Multi meter logic probe Reader Board Voltage Check LM7805 regulator gt 115 12 volts input 5 3 volts output Hole Counter Sensor Analog output as measured with respect to
12. 52 Bolt Hex HD LAG 5116 x 3 62 90559 Pallet 63 0423 Carton Top 64 90422 Carton Tube 65 09180 Cover Credit Decal 67 13287 Assembly Shredder Drawer Notch Counter 68 50142 Switch Micro W Roller Actuator 13 11139 Manual Maintenance ITHICA Model 70 74 50443 Terminal Spare Female Red 187 x 020 15 12535 Decal Warning Keep Hair and Loose Clothing Away 62 SHEET 2 OF 2 FINAL ASSEMBLY PART NO TC 63 64 SECTION SIX WIRING DIAGRAMS AND SCHEMATIC 29 HARNESS IDENTIFICATION DRAWING NO 11140 LOWER DOOR ASAS 11 I SPEAKER i lo 51073 t COIN MECHS I to I 1 ua M Cn Cu C a NI 7561 FUSE SA FAST TOGGLE SWITCH PRINTER 7555 17556 I RECIEPT BUTTON AND LIGHT DISPLAY 7541 KEY PAD assy 7595 1960 server SWITCH 110 VAC 704 5 READER BOARD 6752 il 1 Hes MOTOR ASSY 7193 1 P N DESCRIPTION 7191 ASSY HARNESS TICKET READER MOTOR 7192 ASSY HARNESS TICKET READER CONTROL 7225 ASSY HARNESS MAXI BEZEL COMPONENT 7243 ASSY HARNESS TICKET READER COMPONENT 7245 ASSY HARNESS TICKET READER 7252 ASSY HARNESS SOUND DATA 7261 ASSY HARNESS BARCODE READ HEAD 7554 ASSY HARNESS TICKET READER INTERCONNECT 7555 ASSY HARNESS UPPER DOOR INTERCONNECT 7556 ASSY HARNESS UPPER WOR 7557 ASSY HARNESS UPPER DOOR COMPONENT 7556 ASSY HARNESS SPEAKER COIN INTERCONNECT 7559 ASSY ECC SPEAKER COIN 7560 ASS
13. 54 it Bunter SMART bi TICKET OO CENTER R Notch Counter MANUAL ONIC Ae G 9 2 Ae TEN i A AAA SMART INDUSTRIES CORP MFG 1626 DELAWARE AVE DES MOINES IOWA 50317 USA 515 265 9900 800 553 2442 FAX 515 265 3148 www smartind com Manual P N 13456 Y Ki 4 P SMART WARRANTY Smart Industries Corp Mfg warrants this product against defects in material and workmanship as follows For a period of ninety 90 days from the date of retail purchase by the original owner Smart Industries Corp Mfg at its sole and absolute option may either repair the defective product or replace the defective product with the same model or its equivalent model at no charge through a Smart Industries Distributor To obtain warranty service you must take the product or deliver the product prepaid to one of the Smart Industries Distributors Proof of purchase in the form of a bill of sale or receipt invoice which shows that the product is within the warranty Period may be required to obtain warranty service This warranty does not cover cosmetic damage or damage to any part of the product which results from acts of God accident misuse abuse improper maintenance or connection to an improper voltage supply All Smart Industries Corp Mfg equipment is intended for indoor use only installing the unit in an outdoor environment also makes this warranty null and void This warranty is only v
14. Number Description 5 07420 Angle Top Frame 18 60624 Screw PPH 8 x 5 8 PB Zinc 19 60021 Screw x 5 8 PB Zinc 23 60863 Screw PPH 8 x PB Zinc 25 90434 Staple U X Y Gem 26 7595 Assembly Mount and Keypad 27 7513 Protector Comer 28 90554 Trash Can 15 x 21 x 28 Tall 30 Gallon 29 7423 Assembly Coin Mech Door 30 7410 Assembly Top 31 60109 Nut Lock 4 40 Nylon Insert 32 1428 Assembly Top Door 33 1851 Assembly Deflector Ticket 34 1432 Assembly Marquee 35 7411 Top Cabinet 36 8217 Decal Warning Disconnect Power Before Service 37 60872 Bolt Carr 10 24 x 2 Black 38 60043 Washer Flat 10 Zinc 39 60106 Nut Hex 10 24 Zinc 40 60215 Bolt Carr 20 x 2 Zinc 41 60071 Washer Flat 1 4 Zinc 42 60019 Washer Lock Split Zinc 43 60070 Nut Wing 14 20 Zinc 44 02889 Decal Logo 5 Red 518 x 3 45 8309 029 Label ULL listed 46 60363 Screw Wood 4 x PPH 47 90631 Adhesive Loctite 48 90541 Label Inspected Green QC 50 07558 Assembly harness Speaker Coin Interconnect 51 11138 Assembly Harness Ticket Reader Shutdown 52 07555 Assembly Harness Upper Door Interconnect 3 60057 Tie Wire 4 Natural Nylon 54 60351 Mount Wire Tie Adhesive Back 55 51073 Wire Parallel Printer Cable 10 56 60111 Washer Flat 4 Zinc 57 07790 Decal Insert Tickets 3 x 4 58 08715 Decal Operating Hints 59 60050 Screw MS PPH 4 40 X 3 4 Zinc 60 11131 Bracket Microswitch Trash Can Overflow 61 606
15. RNESS AND BAR CODE READER PCB ASSEMBLY TICKET COUNTER DECODER SMDR A2 6752 SHREDDER ASSEMBLY AIVA AJA MIVTE HARNESS SERIAL DUT TD C P U um nnl YELLOW KEY BLUE BROWN GREEN BLACK ES 6 PIN Jt HARNESS TO FOP AND BAR CODE READER MOTOR REVERSE DUTPJT HARNESS TO HOLE COUNTER AV 138 SNIS33A 32 Y 40WS dOd 01 and 901 AIX 1 NOLLDE g 03 NOLLOg E 03 WOLLDE IND 03 WOLDE UVA 201 IUAS avd 404 UND 318VN3 430934 3002 ava END a3inno3 370H SOLON TYNOILSO 70 9 5 A35 MOTOR BUTTON 2978 ana amd 11 I3101A ADE DECO my 7
16. Y HARNES SERVICE SWITCH 7561 Ase HARNESS MAIN 7562 ASSY HARNESS AC Mi ERGONNEGT 51073 PARALLEL PRINTER CABLT SHREDDER DRAWER ASSY 13287 a un A 726 1 BARCODE READ HEAD 6753 7192 EMITTER 6746 RECEIVER 6 749 EMITTER NOTCH COUNTER 13272 RECEIVER NOTCH COUNTER 13277 89 PCB ASSEMBLY TICKET COUNTER DECODER SHREDDER ASSEMBLY SMDR A3 6752 C BLACK Icey L COMMON KEY AC HOT IN A um SITO cn MOTOR AC HARNESS Ta HOLE COUNTER GND FOR BAR EYE 5VDC FOR BAR EYE KEY TOP FOP GND FOP 4VDC BOTTOM FOP 1 BOTTOM FOP 3 BOTTOM FOP 2 BOTTOM FOP GND s INNE HARNESS FOR AND BAR CODE READER PCB ASSEMBLY TICKET COUNTER DECODER SHREDDER ASSEMBLY SMDR A3 6752 SWITCHED a Te ENANA le moto EVEN VF Butte 1S DEPRESSED CHECK VISUAL 5 And amp C AAT CAD sw op ua TU Same value 69 HARNESS SERIAL TOR BUTTON t a 1 gt 12 tc cit alt lt lt 5 5 I ix Gin ID x z P 18 r B Ay Sit al LILIKO Di ola Fla fu aja 5 B lul lA 4 EMA 1 D viue e BLACI nen e m om DEG tl GREEN WH HA
17. alid if the serial number is on the product In no event shall Seller be liable for loss of profits loss of use incidental or consequential damages EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN WRITTEN CONTRACT BETWEEN SELLER AND BUYER WHICH CON RACT SUPERSEDES THE TERMS OF THIS ORDER THIS WARRANTY IS EXPRESSED IN LIEU OF ALL OTHER WARRANTIES XPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR URPOSE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON THE SELLERS PART AND IT NEITHER ASSUMES NOR AUTHO ZES ANY OTHER PERSON TO ASSUME FOR THE SELLER ANY OTHER LIABILITIES IN CONNECTION WITH THE SALE OF IT RODUCTS gt m Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For your convenience Smart Industries Corp Mfg has established a Technical Service Center to supply you with product or service information Smart Industries Technical Service Department In lowa 1 515 265 9900 Out of lowa 1 800 553 2442 Fax 1 515 265 3148 or write to Smart Industries Corp Mfg Technical Service Department 1626 Delaware Avenue Des Moines lowa 50317 2938 This document is and Copyright 1999 Smart Industri
18. anner Receiver Assembly lower 50252 Fuse 5A 250V 3AG Fast 50962 Fuse IA 250V 3AG Slow Recommended for hiah volume users Part Number Description 13287 Shredder Drawer Assembly 07792 Printer Assembly P N 11139 Manual Maintenance ITHICA Model 70 and P N 13458 Manual TC 45 SHREDDER DRAWER ASSEMBLY PART NO 13287 ltem Co Part Number 07300 13286 60265 60080 60981 12909 07193 07357 13273 09022 60956 07470 07471 60624 51081 07191 07192 07245 07405 07530 07745 90569 60708 90582 60101 60864 60351 60057 51211 60019 51235 11150 13248 Description Drawer Shredder Mount Assembly Ticket Shredder Notch Counter Bolt Hex HD 20 x 1 Zinc Nut Whiz Flat 20 Zinc Washer Fender x 1 x 0 080 Assy Clutch Shredder Assembly Motor w Connector Ticket Reader Bracket Motor Mounting PCB Assembly Ticket Counter Decoder PCB for Notch Sensor Plate Motor Mounting Standoff 3116 ID x OD Nylon White Cover Capacitor Ticket Shredder Cover PCB Ticket Shredder Screw PPH 8x 5 8 PB Zinc Capacitor 10UF 370 VAC Oval Motor Run Assembly Harness Ticxet Reader Motor Assembly Harness Ticket Reader Control Assembly Harness Ticket Reader Plate Warning Tag Decal Keep Hands Away Decal Caution Shredder Loctite Purple Label Thread locker 222 Bolt Hex HD 20 x 1 Grade 5 Zinc Decal Serial Number Warranty Parts Wire Tie 11 Belt Feeder Shredder 103 Tooth
19. at Nylon TICKET SCANNER RECEIVER ASSEMBLY PART NO 07181 Item Number Description 1 07161 Guide Ticket Front 2 06749 PCB Assembly Ticket Sensor Receiver 3 60180 Screw MS PPH 4 40 x Zinc 4 60111 Washer Flat 4 Zinc 5 60674 Washer 10 x 5116 Flat Nylon 57 COMPONENT BOARD ASSEMBLY PART NO 07563 Item Part Number Description 07332 Board Component Electronics Mounting 2 07498 PCB Assembly Main Controller 3 06751 PCB Assembly Sound Voice 4 07345 Plate Grounding 5 50319 Transformer 12 6 VAC 3 0 Amp Sec 6 51079 Transformer 8 VAC 16 VAC Sec 7 11539 Assembly Power Supply Entropy a 50065 Filter 9 50066 Diode Transient Surge Bulk 10 01667 Cover EMI Filter 1 50006 Terminal Block 6 Position 12 60062 Standoff Ya x V Nylon 13 60016 Screw PPH 8x PB Zinc 14 60157 Screw PPH 6 x Zinc 15 60052 Screw FH 6 x 1 Zinc 16 60093 Bolt Carr 74 20 x l Ya Zinc 17 60018 Nut Hex 20 Zinc 18 07225 Assembly Harness maxi bezel Component 19 07243 Assembly Harness Ticket Reader Component 20 07251 Assembly Harness Sound Board Power 21 07252 Assembly Harness Sound Board Data 22 07262 Assembly Harness Component AC 23 07557 Assembly Harness Speaker Coin Component 24 50608 IC EPROM 512 K 25 50932 IC EPROM 4M 26 60861 Bolt Carr 48 32 x 1 Zinc 27 61035 Nut Keps 48 32 28 04465 Shield Power Supply 29 60198 Screw MS PPH 8 32 x 1 2 Zinc 58 COMPONENT BOARD ASSEMBLY PART NO 07563 GROUND
20. ce 20 60116 Screw Set 10 32 x 1 4 Knurl PT 50 UPPER LEFT SHREDDER SIDE ASSEMBLY PART NO 13283 P N Descripti 1 13277 Assy Shredder Side Upper Left Notch Counter 2 11372 Guide Ticket Upper Left 3 60115 Washer Fiat 8 Zinc 4 Bum Latch Draw Medium Screw MS PPH 8 32x Zinc Washer Flat 4 Zinc 60109 Nut Lock 4 40 Nylon Insert 60050 Screw MS PPH 4 40 Zinc 60073 Nut Lock 8 32 Nylon Insert 1 60984 Screw 4 40 x 5 8 12 13264 Bracket Ticket Guide Notch Counter UPPER RIGHT SHREDDER SIDE ASSEMBLY PART NO 13282 4 Item P N Description 1 13276 Assy Shredder Side Upper Right 2 11372 Guide Ticket Upper Right 3 60115 Washer Flat 8 Zinc 4 60788 Latch Draw Medium 5 60198 Screw MS PPH 8 32 x Zinc 6 60111 Washer Flat 4 Zinc 1 60109 Nut Lock 4 40 Nylon insert 8 60050 Screw MS PPH 4 40 x 9 60073 Nut Lock 48 32 Nylon Insert 11 60984 Screw 4 40 x 5 8 12 13264 Bracket Ticket Guide Notch Cc jer 51 LOWER LEFT SHREDDER SIDE ASSEMBLY PART NO 1 3281 Item Part Number Description l 13279 Assembly Shredder Side Plate Lower Left Notch Counter 2 60115 Washer Flat 8 Zinc 3 60962 Keeper Draw Latch 4 60963 Screw MS 48 32 x 34 Zinc 5 60073 Nut Lock 8 Nylon Insert LOWER RIGHT SHREDDER SIDE ASSEMBLY PART NO 13280 item Part Number Description l 13278 2 60115 3 60962 4 60963 5 60073 Assy Shredder Side Plate Lower
21. der Fuse Safety Interlock Switch Volume Control Service Mode SECTION TWO THEORY OF OPERATION Component Overview Game Overview Shredder Overview Printer Overview Operating Hints SECTION THREE GAME ADJUSTMENTS Service Mode Menu Outline Test Credit Setup Audit Information Add Service Credits Edit Text Factory Menu Text Editor In Out Totals Hard Copy Example Clutch Adjustment Belt Replacement and Adjustment SECTION FOUR TROUBLESHOOTING Shredder Maintenance Troubleshooting the Shredder Unit Test Procedures For Shredder Sensors Guide for Series 70 Printer Ordering Supplies Clearing Paper J ams Remove the Used Supply Roll New Supply Roll Change Remove Ribbon Cassette New Cassette SECTION FIVE PART LIST CATALOG Shredder Drawer Assembly Shredder Ticket Assembly Upper Ticket Shredder Assembly Lower Ticket Shredder Assembly Upper Left Shredder Side Assembly Upper Right Shredder Side Assembly Lower Left Shredder Side Assembly Lower Right Shredder Side Assembly Shaft Knurled Gripper Pull Assembly Shaft Feeder Belt Driven Pully Assembly Shaft Feeder Belt Drive Pully Assembly Blade Tooth Shredder Hub Assembly Rip Roller Spring Tower Assembly Scanner Assembly Ticket Scanner Emitter Assembly Ticket Scanner Receiver Assembly Component Board Assembly Final Assembly 1 Final Assembly 2 SECTION SIX WIRING DIAGRAMS AND SCHEMATIC Block Wiring Diagram Hamess Indenifcation PCB Assembly
22. ent printer parts should be ordered directly from IPI Paper size is as follows Up to 6 diameter rolls and 3 1 4 wide 16 White Smart Industries recommends that you use paper that has a trade mark or logo pre printed with fade out blue color This inhibits customers from copying receipts The printer has a separate power switch and intemal fuse A LED on the right side indicates an error A low paper detector on the left side of the printer will take the printer off line if the printer paper is low The Smart Ticket Center is supplied with 1 roll of paper pre printed with Smart Industries logo Additional rolls of this paper are available through Smart Industries Parts Department For custom receipt paper orders we suggest Printing Technologies Globe Ticket amp Label Co 4653 Oakwood Lane 3435 Empire Blvd SW Nazareth PA 18064 Atlanta GA 30354 Phone 610 759 2979 Phone 800 525 5968 Fax 61 0 746 4732 Fax 404 762 9260 Attn Mark Rubin They require a lead time of up to 20 twenty working days from the receipt of camera ready artwork I is to your advantage to insure the printing be done with a_20 screen with light blue non copyable ink This will prevent the possibility of duplicating a receipt and using it more than once 12 OPERATING HINTS 1 You must always press inward on shredder gear pulley to separate the blades when closing the ticket shredder after maintenance See diagram below CAUTION gt
23. es Corp Mfg Smart Ticket Center Manual Part Number 13458 Rev A Revision Date for this manual is March 1999 contains confidential tade secret information of Smart industries Smart Industries Corp Mfg reserves the rights to make modifications and improvements to its products The specifications an This document jg loaned under confdental ment and may not be used by or disc Neither it the information it contains may be reproduced used or disclosed to persons not h purpose of Smart Industries Corp Mfg equipment is tested in accordance with Underwriters Laboratori and Gaming Machines as long as the un parts identifed in this manual subject to change without notce custody for the sole purpose of operation maintenance or repair of Smart Industries equip losed 0 person for any purpose whatsoever and remains the property of Smart Industries aving a need 0 know consistent with the he loan without written consent of S mart Industries Corp Mfg es Standard 22 Standard for Amusement ithas the ULG Symbol on the unit s nameplate Not all Smart Industries equipment bears this symbol or is tested to this standard TABLE OF CONTENTS SECTION ONE GAME SETUP AND INSTALLATION Warning Shock Hazard Game Inspection Installation Requirements Regulations Your Responsibility Game Control Locations Power Switch Main Fuse Trash Can Ovefflow and Shredder Shutdown Shred
24. ffects the barcode on the receiplt 17 CONTINUED SERVICE MENU OUTLINE Software Version 4 6 2 PRINJ SETTINGS Prints a list of all of the current Ticket Center settings 3 RESET Resets all of the Ticket Center settings to the default values 4 CLOCK Date nter in Month Day Year format 2 Time Enter in Hours Minutes military format D AUDIT MENU 1 PRINT Prints an Audi Report on collection and pay out 2 CLEAR Resets non permanent audit information to 0 E ADD SERVICE CREDITS Operator may place credits on the display to reimburse customer F EDIT TEXT 1 RECEIP Edits twelve lines of text at the top of the receipt 2 VALUE Turns the dollar format ON or OFF Default is OFF 3 NAME Turns Name line on the receipt ON or OFF Default is OFF 4 BIRTHDAY Turns Birthday line on the receipt ON or OFF Default is JFF 5 ADDRESS Turns Address line on the receipt ON or OFF Default is OFF 6 PHONE Turns Phone line on the receipt ON or OFF Default is OFF 7 D SPLAY Edits message that scrolls across the display 8 PRIN HELP Prints out the instructions for editing text with the keypad P FACTORY MENU INITIALIZE WARNING This resets all memory Press C to Confirm initialization 2 ID Enter Machine Identification Number 3 TICKET CODE Allows Ticket Center to Read Your Custom Ticket Bar Code First the number of different ticket codes will appear Press the number 1 through 9 to change that particular code Press to confirm the c
25. fight for some people to read and the ribbon itself may become 50 warm hat it may tear REMOVE THE USED CASSETTE Printhead Carriage Assembly Cutter Assembly Slide the print head carriage assembly to the middle 2 Hold down the cutter blade cover from either side 3 Grasp the bottom of the ribbon cassette at the arrows and puff out PUT IN THE NEW CASSETTE Tighten the ribbon by tuning the knob on the cassette clockwise Hold down the cutter blade cover from either side Line up the grooves at the top of the cassette with the tabs on the print head carriage assembly Swing the ribbon cassette into the print head carriage assembly until it snaps into place Tighten the ribbon by tuming the knob on the cassette clockwise NP N 42 SECTION FIVE PARTS LISTS IC Spare Parts Tor Maintenance Spare Parts Part Number Description 60864 Belts Drive 103 Tooth 60988 Belt Feeder 2nd Generation qty of 4 per unit 09008 O Ring Gripper Wheel qty of 2 per unit 11268 Assembly Rip Roller Driven upper qty of 2 per unit 07233 Assembly Rip Roller Drive Shaft lower 90535 Roll of Paper 90277 Printer Ribbon Recommended Spare Parts Part Number Description 06753 PCB Assembly Bar Code Read Head 1 3 2 74 Assembly Receiver PCB Notch Counter 13272 Assembly Emitter PCB Notch Counter 06752 PCB Assembly Ticket Reader Control 07182 Ticket Scanner Emitter Assembly upper 07181 Ticket Sc
26. for replenishing and maintaining the IPI Series 70 Printer Although you will find the printer easy to maintain be sure to follow the instructions carefully They are designed in easy to follow steps witt detailed illustrations that will help you perform your job quickly and efficiently The EPI Series 70 Printer is a nine pin impact printer designed for video lottery systems It prints customer receipts and is capable of providing a journal record of each transaction on 2 ply paper The printer service manual part number 11139 is provided with the game The manual provides detail information for maintaining and servicing the printer Some general information is provided on the following pages ORDERING SUPPLIES C Order supplies by calling your distributor The parts you can order are listed below Description Part Number 6 inch Roll Security Smart Logo 90535 Ribbon Cassette black or dark purple 90277 Supply Roll Spindle Large Diameter ATR 90635 Small Diameter 90636 Power Cord Fuses 1 0 Amp 125 Volt 15 Amp 125 Volt Print head Print head Clamp Order replacement parts for the model 70 printer directly from Ithaca Peripherals Inc Their Parts Department and Technical Support can be contacted at 607 257 8901 39 CLEARING PAPER J AMS Hold down the cutter blade cover from either side 2 Pull the supply roll out pulling the remaining paper out of the printer Clean any remaining pieces of paper out
27. gt gt PRESS INWARD lt lt lt ON TOP LEFT GEAR AND RIGHT SIDE LARGE PULLEY DO NOT SLAM THE TOP DOWN BLADE ALIGNMENT CRITICAL All optical eye devices should be cleaned and blown out of all ticket dust and build up on a regular or daily basis 3 Empty the trash can anytime it becomes over two thirds full or on a daily basis This prevents tickets from backing up into the cabinet 4 Do not try to lubricate the ticket shredder bearings are sealed and permanently lubricated 13 13 14 SECTION THREE GAME AD USTMENTS SERVICE MENU OUTLINE Software Version 4 6 The service menu is accessed by pressing the red button above the main power switch The ticket center will respond by saying Select Take the keypad off of the inside wall and hold it while viewing the display on the front door PRESS THE STAR BUTTON TO RETURN FROM MENUS AND TO ENTER VALUES A TEST MENU 1 PRINTER 2 LAMPS 3 SWITCHES 4 READ TICKETS B CREDIT MENU 1 COIN 2 BILL A 1 00 2 00 C 5 00 D 10 00 E 20 00 3 BONUS v A Coins B Credits 4 TICKET VALUE Generic 1 9 5 RECEIPT M N MUM Prints out a test receipt Press 1 for another receipt Lights the lamps in the buttons Pressed buttons will be shown on the display Service Button Changes display from Receipt Button Changes display from mm tp e Coin SW1 Changes display from to Coin SW2 Changes display from mar t
28. idity Not over 95 relative REGULATIONS YOUR RESPONSIBILITY Your game has been carefully designed and manufactured Our factory is capable of designing unique features or controls should your jurisdiction regulations require it The set up and the daily operation of your unit greatly influence the legal acceptance of your sdemption business Your responsibilities include L Not to alter or tamper with any factory settings circuitry or programs without factory authorization Doing so will null and void your warranty and may be criminal 2 Checking with the jurisdiction authorities where you are operating as to any required business license units license or regulations You may also do this through your business legal advisor 3 Inspect your unit daily to ascertain all mechanisms are properly functioning All decal s and signs are posted This will increase the use of the unit 4 Your fair consideration with the customers is your best long term repeat business GAME CONTROL LOCATIONS Power Switch The power switch is located on the left inside wall of the upper section Main Fuse The main fuse is located above the power switch on the left side of the upper section In the event that this fuse blows unplug the unit and replace with a 5 Amp 250 Volt fast blow fuse If this blows repeatedly the unit may have a problem and should be serviced by a qualified technician Trash Can Overflow and Shredder Shutdown This TRC is equip
29. ket counting is inaccurate maintenance is required First dust out the shredder as described above Then if the shredder is still not counting correctly check position of the scanner The distance from the back bar to the back edge of the scanner bracket should be 21 32 17 mm The sensor window should be 15 64 6 mm up from the bottom edge of the top set of belts If ticket counting is still not accurate see page 20 for troubleshooting guide 33 GENERAL TROUBLESHOOTING Shredder makes loud clicking noise when feeder motor runs 1 Verify Shredder has been closed properly See pages 15 and 19 2 Check to see if the two plastic gear are lined up properly and teeth are clean If Not Loosen set screw and adjust gear horizontally clean teeth 3 Look for free movement of shafts within bushing If so Replace side assembly Tickets are jamming 1 Verify Shredder has been closed properly See pages 15 and 19 2 Check to see if front closure of shredder even across entry Verify a 0 025 inch gap using feeler gauge on left and right side of the entry If Not Adjust equally in small increments 3 Verify gears and pulleys DO NOT have free movement around the shaft If so Tighten set screws or replace shafts or pulleys gears 4 Assure upper rip roller tension springs force roller outward Assure rip rollers are free of ticket debris Tickets do not feed 1 Press SW1 on Reader Board briefly Approximately 2 Seconds Does Motor ru
30. ly low with transitions high for black bars in the barcode and end of data pulse As measured with respect to 2 pin 14 ground 36 TROUBLESHOOTING You should see one digital pulse for each analog peak If you see extra digital pulses raise hole counter optic loosen mounting screw and slide upward The following are examples of signals received from the reader board where the volts division is 1 Volt and Roll Mode is set 0 1 mS When troubleshooting the shredder the shredder can be pulsed by pushing the yellow button on the shredder control board Note These pulses occur at a rate of 175 200 ms depending on motor speed operating voltage and frequency SIGNALS ON READER BOARD Ye PIN 11 HOLE 5 TEXTRONIC e og SCOPE CULO LOOK THIS 0 1 5 ROLL Mi 5 voc E _ 0 voc 5 vOLTS EIV ANALOG MOLE SIGNAL 44 2 WHITE FEXTRONIC 2211 Q SCOPE OfmS ROLL MODE 5 vac SIGNALS ON READER BOARD U4 PIN 11 DIGITAL HOLE TEKTRONIE 2211 Q SCOPE SHOULD LOOK UKE THIS D 1mS ROLL MODE 5 voc i voc VOLIS DN a UN TOO FAR voc 5 VOLTS OIV SIGNALS ON READER 30480 U4 FIN 11 DIGITAL HOLE SIGNAL ero SCOPE De ANALOG HOLE SIGNAL 5 voc 44 2 WHITE TEKTRONIG 2211 05 SCCPE 0 1mS ROLL MODE 5 voc voc VOLTS DIV ANALOG MOLE SIGNAL 9 voc VOLTS DWV 44 2 WHITE TEKTRONG 2911 0 8 0 s we This type of signal may be caused by off center hole counter nar
31. mber Receipts Given from machine Code for Receipt Verification Optional Line for Name Optional Line for Birthday Optional Lines for Address Optional Line for Phone Numeration for Bar Code See Setup C 1 5 2 of 5 Interleaved Bar Code 22 CLUTCH ADJUSTMENT Insert a ticket folded to double thickness into the Shredder with the motor on 2 If the clutch slips easily indicating the clutch is too loose or if the drive belt slips instead of the clutch indicating the clutch is too tight adjust the screws on the clutch assembly accordingly ADJUSTMENT CLUTCH ASSEMBLY 23 BELT REPLACEMENT AND ADJUSTMENT 1 If removing the scanner assembly 7179 carefully mark the position of the scanner bracket on the stabilizer bars 7159 with a fine pen or scribe This must be re assembled in the same position FIG 1 2 Note the position of the front an rear stabilizer bars relative to the side plates Both bars should be the same in one of three positions flush low or high FIG 1 Side Plate Note Height Mark Here Note Height Mark Here Stabilizer Bar Scanner sembly 3 Separate the lower assembly 11579 from the upper assembly 11578 by unhooking the latches and then removing the hinge fasteners FIG 2 Upper Assembly 11578 Lower P 11579 4 For both the top and bottom assembly remove gears pulleys and coupler from ONE side FIG 4 Then remove socket head b
32. n YES Go to next step NO Check shredder fuse Check AC Harness to 3 pin 1 and 3 to shredder AC input If harnesses check O K replace reader board 2 Verify ticket sensors at entry are operational See next section for test procedures 3 Does small drive pulley turn when motor is running NO Verify pulley set screw is tight and that pulley is attached to shaft YES Drive shaft may be broken Replace rip roller drive shaft Shredder runs continuously 1 Verify FOP connection Foreign Object Protector 2 Check for dust in front of the shredder and around the FOP 3 Press the Reset Button to verify motor operation 34 COUNTING ACCURACY TROUBLESHOOTING 1 1st level evaluation Visual inspection Software modes 11 Check shredder performance with strings of tickets on software security levels 0 and 1 Security level 0 uses hole counter only security level 1 uses hole counter to count tickets and bar code reader for verification If your result is Accurate on security level 0 Miscounts or not counting on security level 1 Indicates a problem in the barcode reader or hamess Miscounting due to a bad barcode read head will typically be more pronounced with single tickets than strings Replace barcode read head PIN 6753 and or hamess P N 7261 or see test procedure for barcode read head for further evaluation If your result is Miscounts or not counting on both security levels 0 and 1 Indicates
33. ned position which then can be changed to the desired character by using command C or D inserts an upper case M in the underlined position which then can be changed to the desired uppercase letter by using command C or D Inserts a lower case m in the underlined position which then can be changed to the desired lower case letter by using command C or D un gt Return to main menu IN OUT TOTALS HARD COPY EXAMPLE AUDIT RECORD 12 MACHINE 2039801 DATE 111195 TIME 15 08 Audit Non Re setables Totals In Tickets in 408975 Credits from tickets 408975 Coins in 510 Credits from coins 2280 1 Bills in 400 2 Bills in 150 i 5 Bills in 125 10 Bills in 50 20 Bills in 25 Total Bills in 750 Credits from Fills 16500 Service credits 0 Total Credits in 427755 Totals Out Receipt credits out 107900 Total Usage Dispensing receipts 1025 FJ Report number Machine ID Nuinber Date of report Time of report 24 Hour Clock Non re setable section Totals into machine Total tickets Credits given for tickets Total coins Credits given for coins Number of one dollar bills entered Number of two dollar bills entered Number of five dollar bills entered Number of ten dollar bills entered Number of twenty dollar bills entered Total bills Credits given for bills Totals out of machine Total credits given on receipts Usage per device Number of customers receipts printed
34. odes that wont be changed When you get to the ticket number you want to change Enter the 4 digit ticket code Press to confirm the new code TEXT EDITOR The following is a list of characters available in the text editor SP amp 01234567 89 lt gt ABCDEFGHIJKLMNOPQRSTUVWXYZ A _ abcdefghijk mnopqrstuvwxyz SP is displayed on the screen as _ The above list can be used to personalize the receipt and or the display Note that only upper case letters can be used for the display so when editing the text message one must keep track of which set of alpha characters are in use upper or lower case i e lower case letters always appear as upper case on the display even though they will print as lower case on the receipt The following are text editor commands A Moves the cursor to the left one position The cursor will not move any further when it reaches the start of a line oves the cursor to the right one position The cursor will not move any further when it reaches the end a line crolls backward through the above list of characters starting from the underlined character on the dis crolls forward through the above list starting from the underlined character oves the cursor to the beginning of the previous line oves the r rsor to the beginning of the next line Erases the underlined character on to the end of line Deletes the underlined character Inserts space SP in the underli
35. olts FIG 5 and pull off the side plate assembly FIG 6 5s Check thoroughly for wom parts and remove belts Make sure the proper number of nylon washers is used for each side of each shaft FIGS 7 amp 8 This is critical to the proner tuncitarimg shredder UPPER ASSEMBLY 11578 Feeder Pulleys 3 Washers 90645 1 Washer 3 Washers 3 Washers Gripper Pulleys 389 LOWER ASSEMBLY 11579 Feeder Pulleys 2 Washers 9063 2 Washers Rip Roller 7233 3 Washers Gripper Pulleys 42389 2 Washers 3 Washers 3 Washers 6 Put new belts on put the side plate back into position and tighten socket head bolts SNUG not tight 7 Tighten belts by spreading pulleys apart with your fingers Assure both belts have SAME tension A quick easy way to even out the tension is to feed a small wire tie through the tight belt This moves it just enough to get the two of them even FIG 9 8 Tighten the sockethead bolts Be very careful not to strip the bolts for the guide PCB These should be torqued much less than the others Feeding a wire tie through the tighter belt 21 9 Reattach the top and bottom assemblies Tighten the hinge bolt so the top assembly holds itself up and allows pivoting by hand 10 PROPERLY close the shredder If the shredder is not closed properly it will not function correctly and damage will occur Care must be taken to align the blades as the top and bottom assemblies are brought
36. ount Wire Tie Wire Tie 4 C MC68HC705CBCP Programmable Processor Washer Lock Split Zinc Connector Z Position Shunt Plate Grounding Assembly Harness Ticket Notch Sensor 46 SHREDDER DRAWER ASSEMBLY PART NO 13287 47 item e Fw mo SHREDDER TICKET ASSEMBLY PART NO 13286 Part Number 13285 13284 60882 60819 60147 60816 60818 90569 60156 13272 13271 13420 Note Use thread lock item 8 on set screw in coupler item 6 Description Assembly Shredder Lower Notch Counter Assembly Shredder Upper Notch Counter Screw Socket HD Shoulder x Alloy Washer Nylon ID x OD x 4 32 Thick Nut Lock 10 24 Nylon insert Coupler Flexible 114 Dia Shaft Coupler Flexible Spider Adhesive Loctite Purple Label Thread Locker 222 Screw MS Phil Pan H 8 32 X 114 Zinc Assembly Emitter PCB Notch Counter Assembly Receiver PCB Notch Counter Cover Shredder Ambient Light 48 UPPER TICKET SHREDDER ASSEMBLY PART NO 13284 Item Part Number Description l 13282 Assembly Shredder Side Upper Right Notch Sensor 2 13283 Assembly Shredder Side Upper Left Notch Sensor 3 09389 Assembly Shaft Knurled Gripper P ulley 4 09064 Assembly Shaft Feeder Belt Driven Pulley 5 13265 Assembly ScannerNotch Sensor 6 07177 Assembly Rip Roller Spring Tower 60988 Belt Feeder 2nd Generation 8 07182 Assembly Guide PCB Emitter 9 61145 Gear Spur 24 Pi
37. p _ Tests ticket counting and shredding at the current ticket security level The display will show Q 0 0 The left number is the total of tickets accepted as valid tickets The middle number is the count of ticket strings fed to the shredder Enter number of credits per coin input Default is 4 Enter number of credits per bill input Default is 16 Default is 32 Default is 80 Default is 160 Default is 320 For A consecutive coins add Y credits 5 Number of consecutive coins required for bonus credits Default is 0 Number of bonus tickets given for coin bonus Default is 0 Enter credit value for each type of ticket Default is 1 Smart Industries bar coded tickets Set to 0 to tum generic tickets off Ticket values 1 through 9 represent the bar code s programmed for Specific location The ticket values can be seen on the settings print out Menu C 2 Enter the minimum credits required to print a receipt Default is 0 16 CONTINUED 3 7 8 SERVICE MENU OUTLINE Software Version 4 6 SETUP MENU 1 PREFERENCES 1 2 ATTRACT TARRY TICKET SECURITY SERVICE CREDITS PRINT BAR BAR CODE VOICE PRINTER Turn the Attract Mode ON or OFF Default is ON Set amount of time SECONDS for the machine to wait with credits before it automaticaiy prints a receipt Default is 30 Set ticket security to 0 or 1 Security level 0 uses ticket hole sensors only Level 1 uses ticket hole and ticket
38. ped with an interlock switch that is designed to stop shredder operation when the trash can is full The shredder operation stops to prevent tickets from overflowing into the top portion of the TRC The operation is as follows When the trash can becomes full the tickets have a tendency to be directed towards the top of the plastic ticket guide When enough tickets hit this guide it forces it to rotate on its hinge When the ticket guide rotates it pushes the roller microswitch removing power from the shredder reader board To reset the TRC simply empty the trash can and flip the ticket guide to its normal position If the shredder happens to shut down with tickets in the mouth after resetting guide simply press the motor run button located on the left front of the reader board Credits will remain on the display and will not be lost although a receipt may print automatically depending on the tarry time out setting default 30 seconds Shredder Fuse The shredder fuse is located in the upper left side cabinet approximately 8 inches behind the main fuse holder In the event that this fuse blows unplug the unit and replace with a 1 Amp 250 Volt slow blow fuse If this fuse blows repeatedly the shredder may have a problem and should be serviced by a qualified technician Safety Interlock Switch The Ticket Center is equipped with a switch to switch off power to the unit when the main door is opened This switch is located on the left side of the
39. row tickets vic vOLTS ON If you observe extra digital pulses it does not indicate you will have extra counts Your counts should be lower due to software preventing reading of less than tickets 37 TEST PROCEDURES FOR TICKET SENSORS BOARDS These procedures will guide you through each step to test the following Ticket Sensor Emitter Part No 6740 Ticket Sensor Receiver Part No 6749 L Ticket Emitter top 3 LED s of shredder ticket entry Note Some models are infrared and are therefore are invisible Call for replacement Are all three LED s lit YES Emitter is good NO 1 If at least one led is lit but not all three replace emitter Check for 5VDC across orange and white wires to emitter connector YES Replace Emitter NO Check for 5VDC across pins 1 amp 2 of J2 on reader board YES Wiring to Emitter is bad Repair or Replace Hamess NO Replace Reader Board 2 Ticket Sense Receiver Board Bottom 3 of shredder ticket entry Pass a lit flashlight over the receiver board and as light passes receiver look for the following changes in voltage If any of these fail to change Replace receiver A Pin 6 of J 2 to ground 5 VDC falls to near 0 VDC B Pin 7 of J2 to ground 5 VDC falls to near 0 VDC C Pin 8 of J2 to ground 5 VDC falls to near 0 VDC If all changes in Voltage are present receiver is good 38 REPLENISHMENT AND MAINTENANCE GUIDE FOR THE SERIES 70 PRINTER This guide provides simple instructions
40. tch 35 Teeth Delrin W Insert 10 60071 Washer Flat Zinc 1 60802 Spring Compression 360 Dia X 938 x 032 Wire 12 60778 Bolt Socket Head 6 32 x Y Long 13 60312 Washer Flat 6 Zinc 14 60813 Washer Lock 6 Split Zinc 15 60819 Washer Nylon ID x OD 1 32 Thick 16 90569 Loctite Purple Label Thread Locker 222 17 07159 Block Stability Front 18 60116 Screw Set 10 32 1 4 Knurl PT 49 LOWER TICKET SHREDDER ASSEMBLY PART NO 13285 foto 1811 A CESA CAMA Note Use thread lock item 17 on set screw item 9 18 19 Item Part Number Description 13280 Assembly Shredder Side Lower Right Notch Counter 2 13281 Assembly Shredder Side Lower Left Notch Counter 3 09389 Assembly Shaft Knurled Gripper Pulley 4 09063 Assembly Shaft Feeder Belt Drive Pulley 5 07169 Block Stability Bottom 6 07233 Assembly Rip Roller Drive Shaft 60988 Belt Feeder 2nd Generation 8 07181 Assembly Guide PCB Receiver 9 61145 Gear Spur 24 Pitch 35 Teeth Delrin Wiinsert 10 60071 Washer Flat Zinc 1 60802 Spring Compression 360 Dia X 938 032 Wire 12 60778 Bolt Socket Head 6 32 Long 13 60312 Washer Flat 6 Zinc 14 60813 Washer Lock 6 Split Zinc 15 60819 Washer Flat nylon 1116 Thick 16 60864 Belt Feeder Shredder 103 Tooth 17 90569 Loctite Purple Label Thread locker 222 18 07452 Pulley Timing 080 Pitch 30 Tooth Aluminum 19 07188 Pulley Timing 080 Pitch 60 Tooth Fa
41. together To close the shredder push in on the top gear on the left while pushing in on the larger pulley on the bottom right compressing the springs Move the top down while squeezing Once the top is down and the blades are aligned close the latches FIG 10 Properly closing the shredder CAUTION gt gt gt PRESS INWARD lt lt lt ON TOP LEFT GEAR AND RIGHT SIDE LARGE PULLEY DO NOT SLAM THE TOP DOWN BLADE ALIGNMENT CRITICAL FIG 10 28 True up the Shredder Loosen all the sockethead plate fasteners Then starting at the back end of the shredder tighten each socket head bolt first on the left then the corresponding bolt on the right Work your way up bolt by bolt Do the Guide PCB last Remember not to tighten that one too much If using a power screw driver set the clutch on the first setting With the Shredder closed use a feeler gauge to adjust the gap in the Guide PCB The gap should be 025 FIG 11 29 30 SECTION FOUR TROUBLESHOOTING Feeder Belts FDP Transmitter Belts FOP Receiver As with any mechanical device scheduled maintenance for the Shredder is required The bearings are self lubricating and do not require oil The gear case on the motor does not need any lubrication or maintenance The two most important shredder components are the feeder belts and the drive belt The feeder belts are the belts found inside the shredder and actually come in direct contact with the ticke
42. ts The drive belt is the thin black belt on the right side of the shredder that drives the feeding system off of the rip roller shaft These belts should be inspected for wear and dirt build up and should be cleaned or replaced as necessary The rip rollers are the pair of opposing knurled wheels in the back of the shredder They operate at a higher rate of speed and separate the tickets The rip roller in the bottom half of the shredder is attached to the shaft with a roll pin and is driven directly off of the motor The upper rip roller is an idler that freely spins on a fixed shaft 32 When servicing the shredder it is critical to open and close it properly If the shredder is not closed correctly it will not function properly and damage will occur Open the shredder by releasing the latches on the sides and pivoting up the top When closing the shredder be sure to align the blades Push the top shaft with the white gear to the right compressing the spring and p 3h the lower shaft with the larger belt pulley to the left cc mpress ing the spring while pivoting the top section down Once the top section is down in the correct position and the blades are aligned fasten the latches Refer to page 15 Figure 10 The cleaner the shredder is the better it will perform and the longer it will last To clean open the side latches and pivot the top section up Use a small soft bristle brush to sweep the paper particles out of the shredder and into
43. tures a bar code reader for identifying ticket value and location using a bar code printed on the redemption ticket The center also features voice messaging a complete bookkeeping mode and program Shredder Overview The heart of the Smart Ticket Center js the ticket shredder located in the upper cabinet of the unit The shredder will accept slice and separate tickets while scanning information off of the bar coded tickets Photo eyes located in the front of the shredder unit activate the shredders motor These photo eyes sense the shape and presence of the tickets The shredder accepts tickets and moves them through a set of feeder belts The ticket is detected by an optical notch counter then scanned by a bar code reader This information is then processed by the ticket reader board and credits are communicated to the main control board The tickets are then sliced lengthwise by two rotating cutter blades then separated from adjacent tickets by a set of rip rollers after which the ticket waste falls into a garbage can that can be easily removed and emptied Printer Overview The printer installer in the Smart Ticket Center is an P Model 70 This printer is of the dot matrix type with a cartridge ribbon The printer has an automatic cutter and presenter Communication to the main board is connected through a parallel interface A service manual for the printer is provided with the game which describes routine maintenance Replacem
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