Aqua Comfort Technologies, LLC P.O. Box 1520 Sykesville, MD
Contents
1. defective controller PLE CSE eepron SPI defective memory data loss controller If the PLE or CSE Remove power and error message re start If error is appears hold down still present replace the hand key until control the error message disappears approx 4 seconds The control will be re initiated to factory default Re enter the Pool Spa set points October 2011 Aqua Comfort Technologies LLC 19 Control Board 100 202A Viconics Control Board Built to Last Control Board Replace On both control boards remove the screws that hold the board to the control box and screw the replacement board in place Then remove the wires on the old board one at a time and connect them to the new board to insure the wires are correctly attached The primary difference between the two boards is that the Viconics board has the fan relay attached to the back if you are substituting it with a Built to Last make sure that there is a fan relay kit with the board Automation On the Viconics control board the pool temperature must be set to OFF and the spa to 104 degrees The red wire at the top of the board must be cut and the low voltage wires must be connected to terminals 18 and 19 On the Built to Last control board the low voltage wires need to be connected to the terminals P S October 2011 Aqua Comfort Technologies LLC 20 Replace First remove the white blue and yellow wires that attach to the control board Then2. 2011 Aqua Comfort Technologies LLC 16 Defrost Sensor 100 202D Do DC error codes the defrost sensor has either a closed or open circuit the only way to fix this error is to replace the defrost sensor Replacing the defrost sensor First locate the defrost sensor on the suction line in the front bottom section of the heat pump It is covered by a black insulation tape that will need to be removed so that the clamp underneath can be loosened to remove and install the new sensor The wiring can be followed back into the control box where the wires connect to the control board October 2011 Aqua Comfort Technologies LLC 17 Temperature Sensor Po Pc error codes 100 202D the temperature sensor has either a closed or open circuit the only way to fix this error is to replace the temperature sensor Replacing the temperature sensor in all models the temp sensor is located in a dry well screwed into the water header assembly To remove the sensor peal back the black foam tape and cut the zip tie The wiring can be followed back into the control box where it connects to the control board Note if your sensor has a copper tipand is corroded make sure that the temperature well is dry if there is water inside it there a possibility that it is leaking and needs to be replaced October 2011 Aqua Comfort Technologies LLC 18 PLE CSE eepron memory data loss SPI
3. Ean blade ES SA AS SSSaaSS P3o Fan MOOL oea P25 26 Water leak Rattling Noise when heat pump is off Water header assembly 06 P31 Parts Lists 32 35 October 2011 Aqua Comfort Technologies LLC October aon Concerns Answered Unit not turning on When the heat pump doesn t have a display and will not turn on the breaker and fuses outside of the heat pump are the most likely cause of the issue If there is power going into the unit then please turn to page 21 to continue with diagnosing the problem Heat Pump not heating When a new heat pump is installed the most common service call is the not heating call This is due to lack of run time in most cases when the heat pump starts up in the beginning of the season it needs time to heat the pool when the weather is cool if the time clock is prohibiting run time then the pool will not heat Aqua Comfort Technologies LLC F Concerns Answered Water is leaking from Heat Pump A very common concern on a new heat pump install is that there is water leaking from the unit In a majority of calls that water is leaking out of the heat pump condensation is the cause and there are 2 very easy methods to prove water is not leaking out of the pool 1 take a chlorine test strip and stick it the water leaking out of the heat pump no chlorine no leak 2 turn the heat pump off and leave the filter running if the water dri
4. use your volt meter to test voltage from the transformer The readings should be as follows White Blue 12V White Yellow 12V Blue Yellow 24V If you have voltage reading that are a little higher than above your transformer is still working properly If there is any reading that equals zero than the transformer needs to be replaced Transformer 100 223 To replace leave the yellow white and blue wires disconnected follow the black and orange wires to the contactor and disconnect them Unscrew the transformer from the header plate and install the new part reinstalling the wires at the same connection points that the previous wires were disconnected October 2011 Aqua Comfort Technologies LLC 21 13P004A03 The contactor is commonly associated with compressor and not heating issues Ifa heat pump seems to be fully functional but the pool is not heating check all wire connections on the contactor if there are burnt wires or terminals on the contactor repair the wires and replace the contactor No visible damage open the front of the contact to look for signs of damage Turn the machine on and let it run check to see if the contactor is pulling in after the time delay 1 5minutes There are many wires on a contactor when changing it out it is best to remove one at a time and connect them to the new piece so that they don t get mixed up Then remove the old contactor from the contro
5. Cobblestone Cabinet Front 300 B Black Cabinet Front 300 C Cobblestone BF106F Coil Guard 225112 Fan Guard 24 mdl 100 110 125 HLMO68T1LP6 Scoll Compressor R 22 AC125 HLHO68T1LP6 Scroll Compressor R 410A AC150 Titanium Condensor Specify 125 150 model GT62571 Expansion Valve R 22 100 110 125 ERZE 8 GA Expansion Valve R410A 75 150 5320 1703 Strainer R 22 CD 338 2 Shrader Valve Body CD2245B Shrader Valve Cap CD4450B Shrader Valve Core Copper Drier R410a 75 150 92133 Compressor Wire set F48W40D56 1 2 HP Fan Motor 100 110 125 150 61221201 24 Fan Blade 100 110 125 150 Built to Last Control Board Built to Last Control Board H C Hybrid Interchangable temp sensor B T L Viconics Compressor capacitor 50MFD 440VAC Trane 673 125 Aqua Comfort Technologies LLC 25 700 203 16PO02D06 13P004A03 100 206 100 206A 100 207 100 207A 100 210 100 223 100 228 100 231 100 232 100 233 A 100 233 B 100 234 100 500 100 501 200 100S 200 100SJ 200 103 200 203 200 204 300 100S 300 100SJ 300 103 300 200 October aon m Parts List Continued Compressor capacitor 80MFD 370VAC SCROLL 68 150 Fan capacitor 10MFD 370VAC 1 2 h p 100 110 125 150 Contactor 2 pole 40 Amp 24v 75 100 110 125150 HS200 61 0001 High Pressure Switch R22 HS200 61 0005 High Press Switch R410A HS200 61 0002 Low Pressure Switch R22 HS200 61 0006 Low Press Switch R410A 3903 Water P
6. Technologies LLC 30 Water Manifold See Page 35 for This part is found in the Sizing back of the heat pump it makes the connection between the outside water supply return and the heat exchanger There are 2 reasons that this part could need to be replaced 1 manifold is cracked and leaking due to freeze damage or 2 the check valve inside has been damaged and is making a loud rattling sound To replace disconnect the unions on the outside of the heat pump then remove the clamps on the pressure hoses leading to the heat exchanger Unthread flow switch and mnie remove temperature sensor After everything is disconnected the best way to get the old manifold out of the machine is to cut it out with a rope saw if your going to use a reciprocating saw be very careful not to hit the aluminum coil When installing the new manifold some assembly inside the heat pump is required place the large piece of the manifold in first then continue with the smaller attachments you will need pipe cleaner and cement October 2011 Aqua Comfort Technologies LLC 31 100 001B 100 001C 100 002B 100 002C 100 003B 100 003C 100 004 100 046 100 100S 100 100SJ 100 103 100 109 100 109A 100 110 100 116 100 117 100 118 100 127 100 133 100 200 100 201 100 202A 100 202C 100 202D 100 203 October aon I Parts List Cabinet Base 100 B Black Cabinet Base 100 C Cobblestone Cabinet Top 200 B Black Cabinet Top 200 C
7. at the process for R and C Cand S Record the findings Example of a recording R C S C R 4S fy eee me Pa 6 eee The result of adding R C to S C should always equal R S If it shows correct ohms across R S but show open across R C or S C it is possible the internal overload has tripped An additional indicator will be that the compressor will be very hot to the touch The compressor will need time to cool down and the overload switch will have to close before the compressor will work you can not manually close the switch If a test results in an open winding OL the compressor will not turn on October 2011 Aqua Comfort Technologies LLC 29 Replacing a Fan Blade 100 201 or 400 003 There are two common reasons that a fan blade might need to be replaced The heat pump shakes meaning that the fan blade is unbalanced or it is hitting against the shroud The golden hub that attaches the blade to the shaft of the fan has come loose causing a loud screeching noise How to Replace First unscrew the fan grate that the fan motor is mounted to then gently flip the grate towards the front of the heat pump Set the grate down on the edge of top cover use a crescent wrench to loosen the hex bolt on the golden hub Slide the fan blade off and replace with the new blade Make sure the new blade is secure to prevent any damage to the inside of the heat pump October 2011 Aqua Comfort
8. e of low pressure can bea dirty evaporator coil if you cannot see into you machine through the coil around the side and back it should be cleaned witha garden hose October 2011 Aqua Comfort Technologies LLC 14 LP continued First reset the machine if the code immediately appears after it turns on check the refrigerant to confirm it hasnt leaked out If there isnt any pressure in the machine it will need to be 2 tested if there is water coming out of the schrader valve then please contact our main office If there is refrigerant in the machine or it does try and turn on then the next step will be to confirm that the fan motor capacitor relay are functional if for any reason the fan doesn t come on and the compressor does one of those three components are the cause of the LP3 lockout October 2011 Aqua Comfort Technologies LLC 15 100 207 R22 100 207A 410A Replacing the Low Pressure Switch On this model heat pump the pressure switches are screwed ontoa schrader valve When removing the old switch some refrigerant will escape be sure to complete the removal as fast as possible to prevent too much refrigerant from releasing and freezing your hands After installing the new LP switch use a soapy water spray to test the switch for any leaks Wiring Follow the wires from the switch into the control box disconnect the old wires from the control board and replace with the new ones October
9. es up then it was condensation Remember that even when the heat pump is off water still runs through the heat exchanger Do you have an older heat pump with a leak see page 31 October 2011 Aqua Comfort Technologies LLC October aon Concerned Answered Ice build up FS code At 55 degrees or lower it is possible to see signiticani ice build up on a heat pump The machine is designed to keep running possibly for a couple of Eas SO that the heat pump is spending more time heating your pool When the heat pump reaches its limit of ice build up it will kick into defrost mode to melt the ice its around a 10 minute Fe then it will start eating the pool again FS is a code that will blink on the control panel during this process Heating Expectations Every pool is unique size shape location time of year and size of heat pump are all factors which will affect how fast a pool heat pump will heat the water For example a2o by 40 pool in NJ will take approximately 2 4 days to go from 60 degree water to 85 degrees depending on the outside weather in early May Remember that a heat pump is designed to provide warm water every day of the week at a low cost use the pool ever day of the summer an get the most value out of the investment Aqua Comfort Technologies LLC Concerns Answered Fireman s switch On Aqua Comfort heat pumps there is no need for a fireman s switch There are several safety cont
10. i inlet and outlet Plumbing Kit 125 Plumbing Kit 110 Plumbing Kit 100 Plumbing Kit Old Style 95 125 cross over manifold Conversion Kit 125 CuNi to Titanium pvc amp copper Conversion Kit 110 CuNi to Titanium pvc amp copper Conversion Kit 100 CuNi to Titanium pvc amp copper Conversion Kit 55 CuNi to Titanium pvc amp copper Dealer Part Kit Aqua Comfort Technologies LLC 34 gq e d Dealer Part Kit RDPKIT 20 100 202D Interchangable temp sensor 2 100 234 Fan Relay 4 13P004A03 2 POLE CONTACTOR 24 VAC 40A 2 100 200 F48W40D56 1 2 HP Fan Motor 6 16P002D06 CAPACITOR 10 MFD 370 V Fan capacitor 4 100 202A Built to Last Control Board 2 100 210 3903 Water Pressure Switch 6 100 201 61221201 24 Fan Blade 4 600 261A Plumbing Kit 125 October 2011 Aqua Comfort Technologies LLC 35
11. l box and mount the new contactor October 2011 Aqua Comfort Technologies LLC 22 16P002D06 The fan capacitor is the first part to check when the fan motor is not running properly The fan capacitor pictured to the right has 10 micro ise and 37o volts When replacing a capacitor always check to make sure that the specifications match Safety When removing an old capacitor it is important to sround the voltage after the breaker has been turned off This can be accomplished by removing the fan wires from the top and touching a screw driver across the top and to the back of the control box Once the voltage has leaked then you can either test for micro fahrens with a MFD tester or replace the capacitor October 2011 Aqua Comfort Technologies LLC 23 Fan Relay 100 234 After checking the fan capacitor the fan relay is the next step in resolving any fan issues that could be affecting the heat pump A fan relay can cause a fan motor to run all of the time not run at all or run in reverse If the fan is running non stop or in reverse the fan relay will definitely need to be replaced If the fan will not run remove the white wire from the relay and Bha Sa attach it to the bottom pe a SL Ai EE toate left of the contactor H Se iia ae al irene 270 75537 oy Turn the machine on ms and if the fan runs the relay needs to be replaced if the fan still isnt running the mot
12. or will need to be replaced October 2011 Aqua Comfort Technologies LLC 24 100 200 horse 300 200 horse If the fan motor is not running or runs for a short period of time then shuts down and the capacitor and fan relay were checked the motor will need to be replaced First unscrew the aoe ee a ig Aa fan grate that the a moill fan motor is mounted to then gently flip the srate towards the front of the heat pump Set the grate down on the edge of top cover use a crescent wrench to loosen the hex bolt on the golden hub slide the fan blade off Next remove the black and white wires from the relay contactor or control board the two brown wires from the capacitor and the green wire from the back of the control box The wires need to be pulled through the back of the control box and through the plastic mould where the fan is located Next Page October 2011 Aqua Comfort Technologies LLC 25 T an Motor Continued After the wires have been pulled through take the fan motor grate assembly and place it on the ground Remove the four hex nuts that hold the fan motor to the grate Place the new motor on the grate and attach the hex nuts do not over tighten Place the grate back on the top of the heat pump and run the wires back to the control box October 2011 Aqua Comfort Technologies LLC See Parts List The compressor capacitor is the first part to check when your compressor i
13. ressure Switch Transformer 12 24v Reversing Valve Heat Cool Transformer 24V 1 2 Copper Check Valve MS 8 H C Interchangable temperature sensor for AM7825 H C Heat Cool Switch and Cover Fan Relay Heat Cool Copper Reversing Valve Assy Heat Cool Copper TXV Assy HRM051U1LP6 Scroll Compressor R22 95 110 HRHO51U1LP6 Scroll Compressor R410A 125 Titanium Condensor 110 Comp Capacitor Trane 55MFD 370VAC_ 110 Comp Capacitor 051 Scroll 7OMFD 370VAC 125 HRMO38U1LP6 Scroll Comp R22 100 HRHO38U1LP6 Scroll Comp 410A 110 Titanium Condensor 100 1 4 H P Fan Motor 55 Aqua Comfort Technologies LLC 33 300 202 300 203 300 204 400 001C 400 002C 400 003C 400 103 400 002 400 003 400 100S 400 100S3J 600 005 600 200 600 259A 600 259B 600 261A 600 261B 600 261C 600 261D 600 265A 600 265B 600 265C 600 265D RDPKIT October aon mi Parts List Continued Comp Capacitor 038 Scroll 60MFD 370VAC 110 Capacitor Comp 45MFD 370VAC mdl 55 75 100 Capacitor Fan 5MFD 370VAC madl 55 75 only Cabinet Top 55 100 C Cobblestone Cabinet Base 55 200 C Cobblestone Cabinet Front 55 300 C Cobblestone Titanium Condensor 55 20 Fan Guard mdl 55 20 Fan Blade mdl 55 HRMO031U1LP6 Scroll Comp R22 55 HRHO031U1LP6 Scroll Comp R410A 75 990180 000 Drywell Assy 5 16 Plastic 457 020 PVC S 40 Union 2 SXS BUNA Plumbing Kit 55 CuNi inlet and outlet Plumbing Kit 55 T
14. rols that prevent the heat pump from ever over heating 1 there is a flow switch that will disengage the compressor when no water is running though 2 there is a high pressure switch that will turn the heat pump off if refrigerant pressure exceed capacity and 3 the compressor will shut off on thermal overload if the first two safety measures were not effective If there is a permit issue please contact your sales representative or our main office for assistance October 2011 Aqua Comfort Technologies LLC E Tn Common Error Codes and Repairs Flo This code will appear on a heat pump every time the filter is shut off The heat pump is letting you know that it is not running because no water is going through the system If the filter pump is running and this code is flashing then the first thing to do is make sure that the filter was recently cleaned back washed so that proper water flow is reaching the heat pump Next make sure no by pass is allowing water to flow around the heat pumps plumbing most by passes consist of 3 way valves and adjusting them to the correct position will allow the heat pump to run properly Finally if a heat pump is getting the water flow it needs then it is time to adjust the flow switch or replace it A FL3 code is letting you know that something is wrong with the flow switch Continued page n October 2011 Aqua Comfort Technologies LLC 10 Flow Switch 100 210 Replace The flow s
15. s not running properly The compressor capacitor pictured to the right has 50 micro fahrens and 370 volts When replacing a capacitor always check to make sure that the specifications match Safety When removing an old capacitor it is important to sround the voltage after the breaker has been turned off This can be accomplished by removing the compressor wires from the top and touching a screw driver across the top and to the back of the control box Once the voltage has leaked then you can either test for micro fahrens with a MFD tester or replace the capacitor October 2011 Aqua Comfort Technologies LLC 27 Checking a Compressor for Grounded Winding With the power to the heater turned off remove the cap from the compressor terminals and disconnect the wires Then usea screw driver to scrape some of the paint off the side of the compressor which will expose a shiny steel wall This will offer the best grounding surface Using a continuity meter test each of the AERJ ESSE i tin ii terminals S R and C Bha separately to the ba srounding point If the meter rings out to ground then the compressor is srounded October 2011 Aqua Comfort Technologies LLC 28 How to Test the Windings on a Compressor Turn the power off and remove the cap from the compressor and remove the wires from the compressor Use an ohm meter by placing the leads on S and R record the ohm reading Repe
16. ure will constantly be applied to the flow switch and the heat pump will try and run after 3 tries it will cut off on HP3 until reset manually An adjustment to the flow switch as described on page 13 will resolve this problem If none of the above describes your HP situation then the next step will be to replace the high pressure switch Continued page 13 October 2011 Aqua Comfort Technologies LLC 12 High Pressure Switch 100 207 R22 100 207A 410A Replacing the High Pressure Switch On this model heat pump the pressure switches are screwed ontoa schrader valve When removing the old switch some refrigerant will escape be sure to complete the removal as fast as possible to prevent too much refrigerant from releasing and freezing your hands After installing the new HP switch usea soapy water spray to test the switch for any leaks Wiring Follow the wires from the switch into the control box disconnect the old wires from the control box and replace with the new ones October 2011 Aqua Comfort Technologies LLC 13 LP low refrigerant pressure This means that the heat pump has shut down because the LP switch circuit has been opened Weather related LP codes are most common in the beginning and end of a swim season when the temperature is in the 40 degree range and the temperature of the pool water is below 60 degrees In this case the heat pump needs warmer temperatures to operate Another caus
17. we Service Repair Guide Classic Series 2003 2010 Acua Comon Technol oies ELE ZO BOK SZO Svikeswillig MO AIAS P Common Operating Concerns eHeat pump not turning on no power Unit not heating pool water o oo Oo P6 eWater is leaking from heat PUMP a o se P7 Ice build UD acce ee P8 eTime expectations for heating vour poo ooo P8 eFireman s Switch Po Aqua Comfort Technologies LLC Identify Heat Pump Code Common Error Codes e Flo FL3 low no water flow Seren See ae eee Pio P11 P8 e HP HP3 high refrigerant BE ar eee ee P12 P13 e LP LP3 low refrigerant pressure a rr er ee P14 P16 e Dpo defrost Sensor open iiereeeeeeeeeeee P17 e Dpc defrost sensor closed iieeeeeeeee P17 e Po temperature sensor open eeeeeeee P18 e Pc temperature sensor closeLd P18 e PLE CSE Eepron memory data OSS E E P19 e SPI defective controler SS Pig October 2011 Aqua Comfort Technologies LLC Problem Solving No display have power Control board Automation P20 Eranstormet n P21 CSentactt a P22 Fan not running compressor running FAN CAPACICOT ccccccccccccecceeeeeeeeeees P23 Fan relay SS SESE SsSSSSSSssSSSES P24 FAN MOCOT sssesesesseeeeeeeeeeees P25 26 Fan running compressor not running no heat COMDIESSOE e P28 29 October 2011 Aqua Comfort Technologies LLC Problem Solving Unit shakes makes terrible noise
18. witch can be found attached to the water manifold To replace it turn breaker off remove the two white black wires from the top and unthread from the water header assembly I ca 7 Poi Uli _ a lt n pot Ree SRA i ee RE wires 7 A i ia d j op aig s y i m SS 5 r A AR A i DE 4 i EE eo xy C Ce Va te S Facs re mas VN QS SA Shay SA fs7 e DY te e AS i oe ARO a POETS DT ror 3 N ET yik hP a ja Y RECN NC he br Be EN AR K ee AL Sy el ite Adjust The flow switch can be adjusted by turning the black dial you see in the middle of it right to increase PSI needed to activate it or Left to lower the PSI There is a lock in the back of the switch that needs to be slid up in order to adjust pressure October 2011 Aqua Comfort Technologies LLC u HP high refrigerant pressure This code is most commonly mistaken as high water pressure but actually refers to the refrigerant pressure inside the heat pump Poor water flow can sometimes trigger a HP code this means that the heat pump is creating heat but there is not enough water going though the machine to carry the heat out into the pool Two causes of HP are a dirty filter or a water by pass that is allowing water to move around the heat pump HP can also be a result of a low ground installation If a pool is installed where the water level in the pool is higher then the plumbing on the heat pump press
Download Pdf Manuals
Related Search