5600SE Upflow Softener Service Manual
Contents
1. Regeneration Cycle Step 3 Rapid Rinse Position Page 10 Printed in U S A MODEL 5600SE Upflow ing in Upflow Br Using Yellow Cycle Cam Part No 24598 Cont d Water Conditioner Flow Diagrams Brine Tank Fill Position q NZ SNES V2 VALVE DRIVE ASSEMBLY Regeneration Cycle Step 4 Service Position ATI VALVE DRIVE ASSEMBLY PARA ES ES set mg FA gt N pons KA TIR Page 11 Printed in U S A MODEL 5600SE Upflow rining Water Conditioner Flow Diagrams Upflow B 17885 Using Red Cycle Cam Part No Service Position VALVE DRIVE ASSEMBLY Brine Slow Rinse Position pone LN Nao SES PKS NA VALVE DRIVE ASSEMBLY Regeneration Cycle Step 71 Page 12 Printed in U S A MODEL 5600SE Upflow ining Water Conditioner Flow Diagrams Upflow Bri 17885 Using Red Cycle Cam Part No Backwash Position VALVE DRIVE ASSEMBLY Regeneration Cycle Step 2 Rapid Rinse Position Regeneration Cycle Step 3 VALVE DRIVE ASSEMBLY OR BRINE CONTAINER Page 13 Printed in U S A MODEL 5600SE Upflow rining Water Conditioner Flow Diagrams Upflow B 17885 Using Red Cycle Cam Part No Brine TankFill Position VALVE DRIVE ASSEMBLY Regeneration Cycle Step 74 Service VALVE ORIVE ASSEMBLY Posi2. cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 3 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily 4 Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 5 Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire 6 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 7 Replace the control valve back cover 8 Follow Steps A 12 through A 15 TO REPLACE PISTON ASSEMBLY 1 Follow Steps A 1 through A 3 2 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 3 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 4 Pull upward on end of piston yoke until assembly 1s out of valve 5 Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation 6 Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it
3. es 13546 7 kiss ko enr es End Plug Retainer ll oes Jason sek UST 12413 trate tite Screw T2 eit ores Le hoe thon tatus TGS TOR 1 rtt Retaining Ring IE iota ito Soit ss 16098 necMeezesckeres Washer Brine Valve T4 ae ete ees PETERET 11973 ki lue SUAS ate AEG Spring Brine Valve 159 ensis I dito og 8 ari 13165 sche uk Raia Brine Valve Cap Orange sae a T oe ete icastyt os T2530 Failte Sa ac rae cse cm Quad Ring Tg eee eee ed Dec en Um E 18302312 Ane O Ring EE EE EE EEE 181615 HAL Spacer lI s EEE 14613 Liste E arket Flow Straightener Not Shown 20 5 oes lisesexce tese 13172 pak dureh tm Brine Valve Stem A 3e e e pM E 12626 1 etu Beds Brine Valve Seat EEE Tocem tm 13163 5 ro cetero Injector Housing 23 S ode dye ig EEE NE EE Injector Nozzle Specify Size 24 ee siens EE 10914 a tem arem Injector Throat Specify Size QDs gens oe dud Una t EEE LOD DT icc ce cut wee Se Dae Injector Screen 20 ove Dis sae ER 19301 ibn tee A bs O Ring Injector DO hecho conci eth PEE 13903 1 a o5 ade teen O Ring Injector Cover 20 deter EAS Li ukes kresen 13166 sa er es Injector Cover FT ee Deer G I3315 5 are hat Rr Screw JG va eR Lige sara ke be 13245 Ger eR res BLFC Button Retainer AQ s isete 1 cheeks 129 0 4 t eta E O Ring d E tes Tut varte s o Mature aed etd Mir Uae eae eldst saa BLFC Button Specify Size AD ori M E loikcdosi qwe 2 132447 boas reor dme BLFC Fitting 3 8 43 dace Sidi onda ad aras 10332 xoc bees BLFC Insert 3 8 Aue itas cS Sr
4. on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws with washers thru injector cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Disconnect brine tube and drain line Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Page 26 Printed in U S A 11 12 13 14 15 Check for leaks at all seal areas Check drain seal with the control in the backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure control valve is returned to the service position Take sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard TO REPLACE TIMER 1 Follow Steps A 1 through A 3 2 Remove the control valve back cover Remove the control valve front
5. Clean Injector and Replace Screen Replace Timer Clean or Replace Brine Valve Clean Brine Line Flow Control Raise Water Pressure Check Programming and Reset as Needed Clean Drain Line Flow Control Clean or Replace Injectors Replace Screen Increase Line Pressure Line Pressure must be at Least 20 PSI at all Times Change Seals and Spacers and or Pis ton Assembly Check Programming and Reset as Needed Replace Timer Replace Timer Replace Faulty Microswitch or Harness Replace Cycle Cam or Reinstall Remove Piston Assembly and Inspect Bore Remove Foreign Material amp Check Control in Various Regeneration Positions Replace Seals and or Piston Assembly Replace Piston and Seals and Spacers Replace Timer Motor and Check all Gears for Missing Teeth Replace Timer Page 29 MODEL 5600SE Upflow Service Assemblies 60022 25 BLFC 25 GPM 60626 60022 50 BLFC 50 GPM 60022 100 BLFC 1 0 GPM For Illustration See Page 16 9UTSSHIAE viis 12094 Flow Washer 25 GPM 12095 52 pack Flow Washer 50 GPM 60755 121 12097 Flow Washer 1 0 GPM LEER 12977 Andi O Ring 015 EEE 13244 Adapter BLFC Meer 13948 isi Retainer BLFC 60756 0212 60032 Brine Valve For Illustration See Page 16 lust EXSsQt 11973 2 34 Spring Brine Valve 60756 1212 LoS dys ch gata catego 11981 01 Retaining Ring D eee pm 12550 os Quad R
6. MODEL 5600SE Upflow Brining Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 5600SE Upflow Job Specification Sheet Job Number Model Number Water Test Capacity Of Unit Max Per Regeneration Mineral Tank Size Diameter Height Under Bedding Amount Type Of Media Cubic Feet Brine Tank Size Salt Setting Per Regeneration Valve Programming Treated Water Capacity Gallons Liters Regeneration Day Override Max Days Between Regen Regeneration Time A M PM Notes Page 2 Printed in U S A MODEL 5600SE Upflow General Residential Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a clean working drain and connected according to local plumbing codes BY PASS VALVES Always pro
7. No Description I Geer lix rtc 60027 00 2300 Safety Brine Valve Body Den ie eee ear ee 10138 er he tees Ball 3 8 3 oni eee Dens Mattes 115664 scolis bees Bull Stop d oos aede Tesi Rs 10328 o ecu Elbow 1 4 x 1 4 T Si asthe rester Diego bu sese 103325 i oos vex bios Insert 3 8 uL oo ee te suck Detect othe ER 10330 00 0008 Sleeve 3 8 E P E 10329 an e Tube Nut 3 8 Bi EE E R AE R 10186 cR Nut Hex 10 32 Nylon D etos EEE 60002 esses 500 Air Check LO srt T semet 10149 ores Float Rod 30 MW omen Tone iu eR 10700 mms Float Assembly Blue White 2 bed Gunde hentes 10150 se bes Grommet Printed in U S A MODEL 5600SE Upflow 2310 Safety Brine Valve See Opposite Page for Parts List DF045 0 Page 24 Printed in U S A MODEL 5600SE Upflow 2310 Safety Brine Valve Parts List Item No Quantity Part No Description lestie angue ERA 19645 esos Safety Brine Valve Body Der AE Pusen 19803 arrangere Safety Brine Valve Arm Assembly 3S See an ry 19804 rece nak Stud 10 24 Avni setet j EE 19805 E RSS PS Nut 10 24 Dahon tite he I ah Sat Baek kd A 19652 01 Poppet amp Seal Os due aia n 19649 orbs Flow Dispenser Leste ah ste bets Tr d s y tnath AS ono er trum us O Ring 017 Bish nae red dede lebe es 19647 oe rne rt Elbow Safety Brine Valve ie piece ced Diu dens 19625 sansene Nut Assembly 3 8 LO tetto EEE Es 18312 cre Retaining Clip Wie c
8. ay by several digits 2 Enter Control Programming Mode Service Program Mode Indicator l c 0 5 PM Program Mode Entered Dot On Regeneration Display Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill 1 Push and hold for 5 seconds both the Up and down Set Buttons to enter Programming Mode 2 Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and normal operation is resumed Page 4 Printed in U S A MODEL 5600SE Upflow Control Start up Procedures Cont d Depending on current control programming option setting displays that are not required to be set will not be viewed 3 Set Control Programming Service Flow Program Mode Indicator g j j Program Mode Entered Dot On Program e j P M Set Up Button Extra Cycle Button Set Down Button Regeneration Display Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill 1 The first option setting display that appears in the Program Mode is Treated Water Capacity Using the Set Up or Down Buttons set the amount of treated water that can flow through the unit before a regeneration is required For Example 650 Gallons Capacity Service Program e b 5 PM Push the Extra Cycle Button The second option setting display that appears is Regeneration time Using the Set Up or Down Buttons set the desired time of
9. ays appear when the control enters a regeneration cycle i i Less Than 9 Min Valve Driving To Service Service 8 Remain In Regen Regen Step 1 program PM Program Step 1 Less Than 59 Min Valve Driving To Service m Service ov emain In Regen Regen Step 2 program is i 5 9 Remain Valve Driving To Service Service 3 a 2 g Flow dii B Regen Step 43 program PM Program PM Step 3 ag zl Less Than 12 Min Valve Driving To Service H l l Remain In Regen Regen Step 4 Program Step 4 Regen Complete boise Le mss Bow Valve Has Valve Driving To 8 00 Returned To Service M Program RE PM Service Page 6 Printed in U S A MODEL 5600SE Upflow Control Start up Procedures Cont d 6 Fast Cycle Valve Thru Regeneration Regeneration Display Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill A Once the valve reaches Regen Step 1 let water run to drain for about 5 minutes Next manually step the valve through a regeneration cycle checking valve operation in each step B Push the Extra Cycle Button once to advance the valve to Regen Step 2 C Push the Extra Cycle Button once to advance the valve to Regen Step 3 Optional D Push the Extra Cycle Button once to advance the valve to Regen Step 4 Optional 7 Final Set Up With proper valve operation verified A Add water to the top of the air check Manua
10. ct impeller for gear or spindle damage replace if necessary 6 Apply silicone lubricant to new O ring and assemble to the smallest diameter on meter cover 7 Assemble cover to meter module Be sure impeller spindle enters freely into cover Press firmly on cover and rotate if necessary to assist in assembly 8 Replace four screws and tighten 9 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioners and any by pass shut off 10 Ceck for leaks at all seal areas 11 Connect meter dome signal wire 12 Follow Steps A 12 through A 15 Page 27 MODEL 5600SE Upflow Service Instructions Cont d PROBLEM 1 Softener Fails To Regenerate 2 Softener Delivers Hard Water 3 Unit Uses Too Much Salt 4 Loss of Water Pressure 5 Loss of Resin Through Drain Line Page 28 Vos gt oa Ow gt CAUSE Electrical Service to Unit has been Interrupted Timer is not Operating Properly Defective Valve Drive Motor Timer Programming Bad Improper Programming By Pass Valve is Open No Salt in Brine Tank Injectors or Screen Plugged Insufficient Water Flowing into Brine Tank Hot Water Tank Hardness Leak at Distributor Tube Internal Valve Leak Flow Meter Jammed Flow Meter Cable Disconnected or Not Plugged into Meter Improper Programming Improper Salt Setting Excessive Water in Brine Tank Improper Pro
11. day when a regeneration can occur if required For Example 2 00 A M Regeneration Time Service P D D Flow PM Program Push the Extra Cycle Button The third option setting display that appears is Regeneration Day Override Using the Set Up or Down Buttons set the maximum number of days before a regeneration cycle must occur For Example Regenerate Every Service l a Flow 7 Days Minimum H ba 1 PM Program Control programming is now complete Push the Extra Cycle Button This will exit the control from the Programming Mode and resume Normal Operation Page 5 Printed in U S A MODEL 5600SE Upflow Control Start up Procedures Cont d 4 Start An Immediate Extra Cycle Meis i 8 00 Regeneration Display Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill When starting an Extra Cycle you will have one or two options 1 Press and Release the Extra Cycle Button With Immediate Regeneration controls the control will go into regeneration cycle immediately With Delayed Regeneration controls the Service Arrow will begin to flash immediately and a regeneration will occur at the present regeneration time i e 2 00 a m 2 Press and Hold for 5 seconds the Extra Cycle Button With Delayed Regeneration controls this will force the control to go into regeneration cycle immediately 5 Regeneration Cycle Displays The following series of displ
12. gramming Iron Buildup in Line to Water Conditioner Iron Buildup in Water Conditioner Inlet of Control Plugged due to Foreign Material Broken Loose from Pipes by Recent Work Done on Plumbing System Air in Water System Drain Line Flow Control is too large Printed in U S A gaw gt a aw gt CORRECTION Assure Permanent Electrical Service Check Fuse Plug Pull Chain or Switch Replace Timer Replace Drive Motor Check Programming and Reset as Needed Close By Pass Valve Add Salt to Brine Tank and Maintain Salt Level Above Water Level Replace Injectors and Screen Check Brine Tank Fill Time and Clean Brine Line flow if Plugged Repeated Flushings of the Hot Water Tank is Required Make Sure Distributor Tube is not Cracked Check O Ring and Tube Pilot Replace Seals and Spacers and or Pis ton Remove obstruction from flow meter Check Meter Cable Connection to Timer and Meter Reprogram the control to the Proper Regeneration Type Inlet Water Hard ness Capacity or Flow Meter Size Check Salt Usage and Salt Setting See Problem No 7 Check Programming and Reset as Needed Clean Line to Water Conditioner Clean Control and Add Resin Cleaner to Resin Bed Increase Frequency of Regeneration Remove Piston and Clean Control Assure that Well System has Proper Air Eliminator control Check for Dry Well Condition Ensure Drain Line Flow Control is Sized Co
13. i fe laute 60014 annen Safety Brine Valve 2310 includes items 1 10 12 nacre san Ben re 10150 onere Grommet included with item 13 E nens 60068 c cesse ees Float Assembly 2310 EN Tt e xo atten 00002 sni es cued es 500 Air Check Assembly Page 25 Printed in U S A MODEL 5600SE Upflow Service Instructions 6A 6B 10 TO REPLACE TIME BRINE VALVE INJECTORS AND SCREEN Turn off water supply to conditioner a Ifthe conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b Ifthe conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings To replace brine valve 1 Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring
14. ing 009 li ege RR 13165 Cap Brine Valve 60757 0212 ip T9365 oen Spacer Brine Valve DN de S 13302 115530 O Ring 014 EE 16098 Washer Plain Nylon lordo saltu ci 13129 ors Brine Valve Stem 60757 1212 Potete owe aed oh 12626 Seat Brine Valve 60040 By Pass 3 4 Brass 60040NP By Pass 3 4 Nickel 60041 By Pass 1 Brass 60041NP By Pass 1 Nickel For Illustration and Parts List See Page 22 60049 Bypass Plastic 3 4 For Illustration and Part List See Page 21 60102 62 5600SE Piston Assembly Upflow For Illustration See Page 16 D metr Motu 14309 Piston Rod Retainer JETER SNAM 13001 03 Piston Rod Assembly p 15561 n uus End Plug Assy White prm 18848 Piston Upflow 60125 5600SE Seal and Spacer Kit For Illustration and Parts List See Pages 16 and 17 5 addu sunu 13242 Seal 60084 Injector Module Assembly Specify Inj Number D L F C Size B L F C Size For Illustration and Parts List See Pages 16 and 17 Page 30 Printed in U S A 5600SE Meter Assembly For Illustration and Parts List See Page 20 5600SE Front Panel Assembly Black Backwash First Label DF UF For Illustration See Page 18 5600SE Front Panel Assembly Black Brine First Label UF For Illustration See Page 18 5600SE Metered Power Head Assembly Black Backwash First Label UF For Illustration See Page 18 5600SE Me
15. ise e oe 13305 eee O Ring 119 1s rcs cies ee Mane 132555 abu ne ees Clip Mounting TI ee ee ya Ec EH 183142 04 od tota Screw Hex Washer Head 8 18 x 5 8 I2A sies reece eer sl 18706 cxt cates Yoke Plastic 1 NPT 18706 02 Yoke Plastic 3 4 NPT A e tig liie eus 13708555 eke REE sg Yoke Brass 3 4 NPT Tat tat Bade dd 13708NP Yoke 3 4 NPT Nickel Plated es 13398 oer he Yoke Brass 1 NPT Det lids 5 fl sne 13398NP Yoke 1 NPT Nickel Plated Page 21 Printed in U S A MODEL 5600SE Upflow By pass Valve Assembly Brass Parts List Item No Quantity Part No Description Les sete Testene 17290 sat beid By Pass Valve Body 3 4 Bust skutt 17290NP By Pass Valve Body 3 4 Nickel Plate jp 13399 aet By Pass Valve Body 1 I jesus 13399NP By Pass Valve Body 1 Nickel Plate pm li ete 11726 re v Seal By Pass Bega vut Lig 11972 evas mec Plug By Pass RP C Ret T1978 Le a acl Side Cover PIER NEUEN 13604 01 LLL Label Or en etas dedi Bassi sat 1572 set Screw d se ee ice seb l eee rehus 11986 ceres Side Cover B sce eeny 4s Pers erate IGG oad oto deve to Lever By Pass ee ee Ties ote esed 110895 ite eR RR Screw Hex Head 1 4 14 Page 22 Printed in U S A MODEL 5600SE Upflow 2300 Safety Brine Valve 12 10 12 1 ecd Parts List Item No Quantity Part
16. lly step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area Next manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically With the valve in Service check that there is about 1 0 of water above the grid in the brine tank if used Fill the brine tank with salt Set Up is now finished the control can now be left to run automatically Page 7 Printed in U S A MODEL 5600SE Upflow Control Operation Timeclock Regeneration Valves In normal operation the Time Of Day Display will be viewed at all times The control will operate normally until the number of days since the last regeneration reaches the Regeneration Day Override setting Once this occurs a regeneration cycle will then be initiated at the preset Regeneration Time Flow Meter Equipped Valves In normal operation the Time Of Day Display will alternate being viewed with a Volume Remaining Display This display will be in gallons As treated water is used the Volume Remaining Display will count down from a maximum value to zero or Once this occurs a regeneration cycle will then be initiated immediately or delayed to the set Regeneration Time Water flow through the valve is indicated by the Flow Dot that will flash in a direct relationship to flow rate For Exa
17. ly See opposite page for parts list Page 18 Printed in U S A MODEL 5600SE Upflow Valve Powerhead Assembly Parts List Item No Quantity Part No 15e Sater Dig seid eme 26001 02 000 Douce DisdenetsnreW es 12473 ce ee ea etd GE NE Legatet 19474 naa ee d ooa ag dale 1 143232 1325 d 13299 asian cuate da dale da Dates ese EEE 13017 5 sun tex Ou ttes zo Dr lad eR end 19080 Xe f sad ca ce NIIT Se cies Seat Ce 13300 2 ie Bs up ie ke Li 3a share theta dete 24958 nine bela de sas eal n E pe titag Te Aes myst EPA 29049 s ctos eite Sesion 10 Lett ttis 13 not Ret 13175 esu t tte etas This RR loved es 16944 c retirees ans dee 12 vex Rs Sieg ees qe 11384 ev eerte s 13 dag etaed tentus l e2e 93e 13229 sa ache aes arg aes anh E siete ns EE 13296 snert Vee I5 va attest Wks sla aes 1203774 ku kat i 16 sev Ties e 18722 5 sat cn ehe DI acteurs Asi soe gee bo meos 196 14 sets ue best DEEST 2305 uctesctes eoi aker I6 xsv iss tees tace T3541 s ste eerte rote I9 ond de sea PE ME 19079 LI EM Ss DO oed aaa eas es Jes risen qeu 24598 ust steuert Ie coe saga as Bas Ss 178 83 1 xo sere eo gre i oe ag DU uote rd logsseeb6gp 39 4 10302 eres 22 55 ha RE orsus Redde 12876 e mu 23 ss potus eres Pires beg es 60755 XXX e oe gods ks rd od 24 ket Bore ETTEREN EEEE 13898 ssi shee ko ra a sears 29 Lo Bixee sons p ah CASS as 10218 Sherak e t 20 55 Mets ENE TTS intet totem p d rues 12081 5 over ta
18. me normal step timing Control Operation During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming will be stored for use upon power re application The control will retain these values for years if necessary without loss The control will be fully inoperative and any calls for regeneration will be delayed The control will upon power re application resume normal operation from the point were it was interrupted An indication that a power outage has occurred will be an inaccurate time of day display Page 8 Printed in U S A MODEL 5600SE Upflow Water Conditioner Flow Diagrams Upflow Brining Using Yellow Cycle Cam Part No 24598 Service Position VALVE DRIVE ASSEMBLY Backwash Position Regeneration Cycle Step 1 VALVE DRIVE ASSEMBLY BRINE CONTAINER JN DIA WSN Page 9 Printed in U S A MODEL 5600SE Upflow rining 24598 Cont Water Conditioner Flow Diagrams Upflow B Using Yellow Cycle Cam Part No d 3 Brine Slow Rinse Position VALVE DRIVE ASSEMBLY Regeneration Cycle Step 2
19. mple 833 Gallons Of Treated Service e e Flow Water Remaining Program 8 j j PM 0 Gallons Of Treated Service Flow Water Remaining Program PM Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated immediately This event occurs regardless of the Volume Remaining display having reached zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached zero gallons Control Operation During Regeneration In Regeneration the control will display a special Regeneration Display In this display the control will show the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number displayed will flash until the valve has completed driving to this regeneration step position Once all regeneration steps have been completed the valve will return to Service and resume normal operation For Example Less Than 6 Minutes Servi FI Remaining In Regen newer ae 5 ow Step 1 Program PM Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resu
20. ngs DALE EEE LE 40214 spess sees Printed in U S A Description Drive Housing Black Screw Drive Mount Wire Harness Power Spring Washer Idler Gear Spring Detent Ball Detent Main Drive Gear amp Shaft Upflow Brining White Drive Gear Motor Mounting Plate Drive Motor 2RPM 24V 50 60Hz Screw Motor Back Plate Screw Component Washer Cam Brine Valve Transformer 24V 9 6VA U S 120V Transformer 24V 9 6 VA European 230V Strain Relief Washer Friction Cycle Cam Upflow Brining Yellow Backwash First Cycle Cam Upflow Brining Red Brine Draw Slow Rinse First Insulator Screw Microswitch Front Panel Assembly Specify Regen Type Screw Front Panel Microswitch Screw Cycle Cam Wire Nut Beige Not Shown Screw Page 19 MODEL 5600SE Upflow 3 4 Turbine Meter Assembly Parts List Item No Quantity Part No Description Larien ARNE 13314 25 i a bes Screw Hex Washer 8 18 x 5 8 2 Ail bh Od le Jt Date 19560555 tag Clip Flow Meter Diete Lesen ehe Tessa TODO T eres Meter Body Assembly 3 4 Turbine And cette dg uasa 7 soe hat etek Bs 13305 ve s ronetepese ss O Ring 119 Dere lies 19791 01 sess Harness Assembly Flow Meter Genesee avlede Diet reke 146134 rts Lus Flow Straightener Not Shown Page 20 Printed in U S A MODEL 5600SE Upflow By pass Valve Assembly Plastic Parts List Item No Quantity Part No Description D aee eruit Dr
21. plied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 E TO REPLACE METER l 2 3 Follow Steps A 1 through A 3 Remove screw holding signal wire from meter dome Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connections Printed in U S A 11 12 13 TO REPLACE Remove two screws and clips at control valve Pull meter module out of control valve Apply silicone lubricant to four new O rings and assemble to four ports on new meter module Assemble meter to control valve Note meter portion of module must be assembled at valve outlet Attach two clips and screws at control valve Be sure clip legs are firmly engaged with lugs Push resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Ceck for leaks at all seal areas Connect meter dome signal wire Follow Steps A 12 through A 15 METER COVER AND OR IMPELLER 1 Follow Steps A 1 through A 3 2 Remove screw holding signal wire from meter dome 3 Remove four screws on cover 4 Lift cover off of meter module discard O ring 5 Remove and inspe
22. rrectly MODEL 5600SE Upflow Service Instructions Cont d PROBLEM 6 Iron in Conditioned Water 7 Excessive Water in Brine Tank 8 Salt Water in Service Line 9 Softener Fails to Draw Brine 10 Control Cycles Continuously 11 Drain Flows Continuously aw TEF mm Ow m m os CAUSE Fouled Resin Bed Iron Content Exceeds Recommended Parameters Plugged Drain Line Flow Control Brine Valve Failure Improper Programming Plugged Injector System Timer not Operating Properly Foreign Material in Brine Valve Foreign Material in Brine Line Flow Control Low Water Pressure Improper Programming Drain Line Flow Control is Plugged Injector is Plugged Injector Screen Plugged Line Pressure is too Low Internal Control Leak Improper Programming Timer not Operating Properly Timer not Operating Properly Faulty Microswitches and or Harness Faulty Cycle Cam Operation Foreign Material in Control Internal Control Leak Control Valve Jammed in Brine or Backwash Position Timer Motor Stopped or Jammed Timer not Operating Properly Printed in U S A aw gos mm UNE gt Uns CORRECTION Check Backwash Brine Draw and Brine Tank Fill Increase Frequency of Regeneration Increase Backwash Time Add Iron Removal from Filter or Sys tem Clean Flow Control Replace Brine Valve Check Programming and Reset as Needed
23. t Urs 103 SO Pants sta ene BLFC Ferrule 3 8 A de s ES i ener rear er 13308 Akt Drain Hose Barb A OY soa onde ta eee ale Joi aa Saal teres T3 1959 AE ere etos te t DLFC Button Retainer AT tuae e EE ette 15348 5 eee evi O Ring DLFC Retainer 48 lis dex E P EEPPE DLFC Button Specify Size 49 aaa aa na Sau EEE 13339 Ad trader ee eaaa Injector Label DO 5 cedem EEE EE 12038 us con pmo O Ring Drain 31 221 ir E NU T3491 5 ros ea ed etel us Air Disperser Dus waged nantes T pate ei ds 133046 Lice emn O Ring Distributor Tube 1 D2 deae cuu sq kst ses 10244 sa scenari O Ring Distributor Tube 13 16 33 saag lo aes ates 1228 bi tan EA O Ring 338 SJA use ours wind Lt an dtt 133985 va grr bading Yoke Brass 1 NPT Vaske 13708 cates aa ERES Yoke Brass 3 4 NPT SAB sie SS cess ls k2s lsresgees 18706 Lo uox ER Yoke Plastic 1 NPT lo rentene kr 18706 02 0 00 Yoke Plastic 3 4 NPT DO ped Hind Cee ee eee eee 10329 eee BLFC Fitting Nut r SOn n sales DS Duces Ae 13255 osse ve ede decks Adapter Clip BST s oet ens Qnod e 19228 culo utt Adapter Coupling 58 EE EE EEE 13309 sage gan ipsos O Ring Adapter Coupling 459 cosa heey actos Dressed eup aae 13314 E ats sus Mag ote oa Screw Adapter Coupling Not used with meter controls 00 Gu ae PG re T5 ueniat do patratis D p 13363Washer OL a iin bee nics Meare mare fef ETE ere RIEESERS 13296Screw Page 17 Printed in U S A MODEL 5600SE Upflow Valve Powerhead Assemb
24. tered Power Head Assembly Black Brine Draw First Label UF For Illustration See Page 18 5600SE Timeclock Power Head Assembly Black Backwash First Label UF For Illustration See Page 18 5600SE Timeclock Power Head Assembly Black Brine Draw First Label UF For Illustration See Page 18 P N 19746 Rev E 05 05
25. tilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Then close tap 12 Plug the valve into an approved power source Once the valve is powered it will drive to the Service Position Page 3 Printed in U S A MODEL 5600SE Upflow Control Start up Procedures Whenever the valve is in Service the current time of day can be set the control programmed or an extra regeneration initiated at any time 1 Set Time Of Day Valve In Service Dot On Service Flashing Dot With Water Flow Extra Cycle Tonight Flashing Dot zi 9 9 P M Indicator Service Indicator le Flow Indicator Program m ETATS Set Down Button AI Regeneration Display Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill Push either the Up or Down Set Button once to adjust Time Of Day Display by one digit Push and hold either Up or Down Set Button to adjust Time Of Day Displ
26. tion Page 14 Printed in U S A MODEL 5600SE Upflow Valve Wiring Diagram S DE CB 24V 50 60HZz P2 Hats PWR Mess AN RIBBED FAX aA W CBI 5600SE Circuit Board VDM Valve Drive Motor EM Electronic Flow Meter Optional SWI Homing Switch SW Step Switch HCAM Homing Cam UFSCAM Upflow Step Cam Printed in U S A P1 METER rte DF046 0 Page 15 MODEL 5600SE Upflow Control Valve Assembly See opposite page for parts list 7 Den red 7 USA BK qu 8 EG 28 ov Ke o9 31 we Ah C p Page 16 Printed in U S A MODEL 5600SE Upflow Control Valve Assembly Parts List Item No Quantity Part No Description 1 x EE T aet hire 61400 31 sslesssse Valve Body Up Flow 13 16 Distributor Ds satis Sofie ards ET 61400 32 0000 Valve Body Up Flow 1 Distributor Dieses bau EG rss rs oh eg 14241 s daze setts mpm Spacer s E 13242 ote rete aee Seal Aasta desi Liss rede sewed es 18848 05 csse e Piston Used with Yellow or Red Cycle Cam Stau uq GaSe aed Lodsnta eta eta eu 14309 saa ske St then Piston Rod Retainer Oi ae set EE 15561 os oh ee er rte End Plug Assy White Dieta deg ree tee ee 13001 03 0 000 Piston Rod Assembly 6600 Up Flow Sisters od no ordeo d BOL eei ide Mm ib esie NN eds cd Not Assigned OV Ae EE aree IE MU ee ose eem Me orks sce este sare c I TIR Not Assigned 10 imn l 5 eig n
27. vide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions Valve Installation and Start up Procedures 1 Place the softener tank where you want to install the unit making sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve up to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain should be a minimum of 1 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 4 The 1 distributor tube 1 050 O D should be cut 2 0 below the top of each tank Note Only use silicone lubricant 5 Lubricate the distributor o ring seal and tank O ring seal Place the main control valve on tank 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 7 Teflon tape is the only sealant to be used on the drain fitting 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 of water above the grid plate If a grid is not u
28. with drive gear Replace end plug retainer plate MODEL 5600SE Upflow Service Instructions Cont d 10 11 Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 L TO REPLACE SEALS AND SPACERS 1 2 9 10 Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be ap
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