HYDRAULIC REMOTES
Contents
1. Always wear Safety glasses and nitrile gloves when working with Reverb Hydraulic Fluid Place an oil pan on the floor underneath the area where you will be working on the remote Parts and Tools Safety glasses Reverb Hydraulic Fluid Nitrile gloves Oil pan Apron T10 and T25 TORX wrench Clean lint free rags 4 mm hex wrench Isopropyl alcohol 7 and 10 mm open end wrench Bench vise with aluminum or plastic soft Jaws 10 mm crowfoot socket RockShox Standard Bleed Kit Torgue wrench Reverb Stealth Remote Service 27 Remote and Hose Bleed Use a T25 TORX wrench to loosen the remote clamp bolt and rotate the remote so that the bleed screw is at the highest point If there is a shifter installed on the matchmaker clamp you will need to remove it before adjusting the clamp bolt 2 Turn the speed adjuster barrel the opposite direction of the arrow counter clockwise until it stops E Fill one syringe 3 4 full with Reverb Hydraulic Fluid Hold the syringe upright cover the tip with a rag and gently depress the plunger to purge any air bubbles from the syringe NOTICE Only use the syringes that come with the RockShox Standard Bleed Kit Do not use any syringe that has been in contact with DOT fluid 4 Use a T10 TORX wrench to remove the bleed screw from the remote Install the fluid filled syringe into the bleed port Remote and Hose Bleed 28 5 Use a T10 TORX wrench to remove t2. HYDRAULIC REMOTES Service Manual SRAM LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase This warranty only applies to the original owner and is not transferable Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased Original proof of purchase is reguired Except as described herein SRAM makes no other warranties guaranties or representations of any type express or implied and all warranties including any implied warranties of LOCAL LAW This warranty statement gives the customer specific legal rights The customer may also have other rights which vary from state to state USA from province to province Canada and from country to country elsewhere in the world To the extent that this warranty statement is inconsistent with the local law this warranty shall be deemed modified to be consistent with such law under such local law certain disclaimers and limitations of this warranty statement may apply to the customer For example some states in the United States of America as well as some governments outside of the United States including provinces in Canada may a Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer e g United Kingdom b
3. 8 XLoc Sprint Remote Bleed Procedure NOTICE Bleed the remote until only very small bubbles emerge from the system Bubbles can cause a reduction in performance 7 Use a T25 TORX wrench to unthread the shifter mounting bolt and remove the shifter y Use a T25 TORX wrench to loosen the XLoc Sprint handlebar clamp position the XLoc Sprint so that the bleed screw is slightly above the button and retighten the clamp bolt 3 Press the remote actuator into the extended locked position Turn the gold Floodgate adjuster in the direction of the the arrow until it stops maximum Floodgate XLoc Sprint Remote Bleed Procedure 9 Assemble two RockShox Standard Bleed Kit syringes Install an o ring onto the end of the brass fitting Insert the brass fitting into one end of the plastic tube Insert the red fitting into the other end of the plastic tube Thread the red fitting into the syringe 5 Use a TIO TORX wrench to remove the bleed screw from the top of the damper located at the fork crown Fill both RockShox Standard Bleed Kit syringes with 10 mL of Reverb Hydraulic Fluid Reverb Hydraulic Fluid XLoc Sprint Remote Bleed Procedure 10 Thread the brass fitting of one of the Reverb Hydraulic Fluid filled syringes into the damper bleed port Gently push down the syringe plunger to fill the system with Reverb Hydraulic Fluid Create a vacuum by pulling up on the syringe handle This will fo
4. Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations For Australian customers This SRAM limited warranty is provided in Australia by SRAM LLC 1333 North Kingsbury 4th floor Chicago lllinois 60642 USA To make a warranty claim please contact the retailer from whom you purchased this SRAM product Alternatively you may make a claim by contacting SRAM Australia 6 Marco Court Rowville 3178 Australia For valid claims SRAM will at its option either repair or replace your SRAM product Any expenses incurred in making the warranty claim are your responsibility The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by local law except for the obligations specifically set forth in this warranty statement in no event shall SRAM or its third party suppliers be liable for direct indirect special incidental or conseguential damages LIMITATIONS OF WARRANTY This warranty does not apply to products that hav
5. front hose and fork and clean them with a rag Rotate the remote to the desired position Use a torgue wrench with a T25 TORX bit socket to tighten the remote clamp bolt to 5 6 Nm 44 53 in Ib Turn the floodgate to the desired position Fasten the hose to the frame according to the frame manufacturer s instructions This concludes the service for XLoc Full Sprint remote 5 6 N m 44 53 in Ib Bleed the Remote 25 Reverb Stealth Remote Reverb Stealth Remote Service We recommend that you have your remote serviced by a qualified bicycle mechanic For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com service Your product s appearance may differ from the pictures contained in this publication NOTICE The Reverb Stealth remote uses a specific hydraulic hose that is compatible with the system s Reverb Hydraulic Fluid e Do NOT use hydraulic brake fluid or mineral oil in the Reverb Stealth remote system Only use Reverb Hydraulic Fluid e Do NOT use hydraulic brake bleed tools to bleed the Reverb Stealth remote system Only use the RockShox Standard Bleed Kit To optimize performance of the bleed kit tools clean the syringes with soap and water after each use and let them dry completely SAFETY INSTRUCTIONS
6. this publication NOTICE The XLoc damper remote lockout uses a specific hydraulic hose that is compatible with the system s Reverb Hydraulic Fluid e Do NOT use hydraulic brake fluid or mineral oil in the XLoc system Only use Reverb Hydraulic Fluid e Do NOT use hydraulic brake bleed tools to bleed the XLoc system Only use the RockShox Standard Bleed Kit To optimize performance of the bleed kit tools clean the syringes with soap and water after each use and let them dry completely SAFETY INSTRUCTIONS Always wear safety glasses and nitrile gloves when working with Reverb Hydraulic Fluid Place an oil pan on the floor underneath the area where you will be working on the remote Parts and Tools Safety glasses Torque wrench Nitrile gloves e Hydraulic Hose Cutter Tool e Apron Hydraulic Hose Barb Driver Tool Oil pan e SRAM Butter Grease e Replacement XLoc hydraulic hose e Clean lint free rags 6mm 8 mm and 9 mm open end wrenches e Isopropyl alcohol 8 mm 9 mm crowfoot sockets e RockShox Standard Bleed kit e and T25 TORX wrenches e Reverb Hydraulic Fluid e and T25 TORX bit sockets XLoc Full Sprint Remote Service 15 XLoc Full Sprint Hydraulic Rear Hose Shortening Press the remote actuator into the extended locked position Do not disassemble the remote hose while the remote actuator is in the unlocked position this can cause Reverb Hydraulic Fluid to forcefully eject fr
7. IONS Always wear safety glasses and nitrile gloves when working with Reverb Hydraulic Fluid Place an oil pan on the floor underneath the area where you will be working on the remote Parts and Tools Safety glasses T10 TORX bit socket Nitrile gloves Toraue wrench Apron 5 mm hex wrench Clean lint free rags Soft face mallet Isopropyl alcohol 24 mm socket wrench Oil pan RS 1 Anchor Tool RockShox Standard Bleed Kit 30 mm socket wrench Reverb Hydraulic Fluid 6 mm and 9 mm open end wrenches T10 and T25 TORX wrench RS 1 Remote Service 37 Hydraulic Hose Removal 2 Push the XLoc button in to the compressed unlocked position Use a flat blade screwdriver to remove the rebound adjuster knob Use a 5 mm hex wrench to loosen the non drive side bottom bolt 5 to 4 turns Place an oil pan beneath the fork to catch any draining fluid Use a soft face mallet to firmly strike the non drive side bottom bolt to dislodge the rebound damper shaft from the stanchion Use a 5 mm hex wrench to unthread and remove the bottom bolt from the stanchion Firmly pull the stanchion downward until fluid begins to drain Continue pulling downward to remove the stanchion from the Carbon Fiber Upper If the stanchion does not slide out of the Carbon Fiber Upper then the press fit of the shaft to the drop out may still be engaged Reinstall the bottom bolt 2 3 turns and repeat steps 2 4 Hydraulic Hose R
8. T use hydraulic brake fluid or mineral oil in the XLoc system Only use Reverb Hydraulic Fluid e Do NOT use hydraulic brake bleed tools to bleed the XLoc system Only use the RockShox Standard Bleed Kit e To optimize performance of the bleed kit tools clean the syringes with soap and water after each use and let them dry completely SAFETY INSTRUCTIONS Always wear safety glasses and nitrile gloves when working with Reverbo Hydraulic Fluid Place an oil pan on the floor underneath the area where you will be working on the remote Parts and tools e Safety glasses e Reverb Hydraulic Fluid Nitrile gloves e RockShox Standard Bleed Kit T25 TIO TORX wrenches e Replacement XLoc hydraulic hose TORX bit socket e Hydraulic hose cutter or cable housing cutter Torque wrench Oil pan XLoc Sprint Remote Service 6 XLoc Sprint Hydraulic Hose Shortening 7 Press the remote actuator into the extended locked position Turn the gold Floodgate adjuster in the direction of the the arrow until it stops maximum Floodgate 2 Use a T25 TORX wrench to loosen the XLoc Sprint handlebar clamp and take the XLoc Sprint off of the handlebar Unthread the XLoc Sprint from the hydraulic hose Use an oil pan to catch any excess fluid that comes from the hose Do not disassemble the remote hose while the remote actuator is in the unlocked position this can cause Reverb Hydraulic Fluid to forcefully eject from the h
9. a CO WU ee E MOE SO OL E MESEIA Ben DG YN 22 SE REENEN 24 REVERBSIEALTH REMOTE SERVICE sesde nes ende see sed dee de oe N de ed se du YM aU ee de e and nen de ede ee ee ee de de Do Oe dees 27 PAR AND TO OE au RA ER Ud ER RE AE EE AR nner 27 REMOTE 0 DNA 28 REVERB REMOTE SERVICE se issie insiens see se se si N bo ed ese ei wees N ee eu ENE ew we se Wee vee bos seed wee ee ve ged vo oe ie ee ee ae ee EER 32 ARG EO SE OR EE OR ET OE EE OE RE ER RE 32 REMOTE AANDAG E BEE EE 53 RSA REMOTE 37 PARTS AND TOOLS 57 FYDR AUEIO HOSE ER EE OE MOE EE RE 38 HYDRAULIC e GC Eug e CT 41 REMOTE AND HOSE BLEED es ns ae ae en ee une 45 SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear XLoc Sprint 06 Sprint 9 XLoc Sprint Remote Service We recommend that you have your remote serviced by a qualified bicycle mechanic For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com service Your product s appearance may differ from the pictures contained in this publication NOTICE The XLoc damper remote lockout uses a specific hydraulic hose that is compatible with the system s Reverb Hydraulic Fluid e Do NO
10. acement 18 4 Install a new hose Inspect and clean the Connectamajig hose fitting threads and ball check valve Push the Connectamajig into the knurled collar Turn the collar counter clockwise to thread the assembly together Continue to turn the knurled collar until it stops Use a6 mm open end wrench to hold the hose fitting then use a torque wrench with a 9 mm crowfoot socket to tighten the assembly to 1 2 2 8 Nem 11 24 in Ib 4 1 2 2 8 N m 11 24 in lb 5 Slide the Connectamajig boot along the hose and onto the Connectamajig Route the rear hose along or through the frame to the rear shock Leave a gentle bend from the frame to the handlebar and rear shock NOTICE Tight bends in the hose can cause excessive stress on the rear shock banjo Leave 30 cm 12 in of hose between the shock and the first hose mount 7 Use a Hydraulic Hose Cutter Tool to cut the hose to the desired length XLoc Full Sprint Hydraulic Rear Hose Replacement 19 Apply SRAM Butter grease to the hose barb threads the new compression fitting outer surfaces and the compression nut threads Slide the hose boot onto the hose small opening end first Slide the compression nut onto the hose non threaded end first Use a Hydraulic Hose Barb Driver Tool or a T10 TORX wrench to thread the new hose barb into the end of the hose until it is flush Install the compression fitting onto the hose 10 Push the hose in
11. and rotate the remote on the handlebar until the bleed screw is at the highest point 3 Fill one syringe from the RockShox Standard Bleed kit 3 4 full of Reverb Hydraulic Fluid Fill the other syringe 1 4 full Reverb Hydraulic Fluid XLoc Full Sprint Bleed Procedure 21 Bleed the Rear Hose If the rear hose was not replaced or cut go to the next section Bleed the Remote 7 Use a T10 TORX wrench to remove the bleed screw from the rebound adjuster on the rear shock Thread the 3 4 full syringe into the bleed port on the rear shock Use a T10 TORX wrench to remove the bleed screw from the remote Thread the 1 4 full syringe into the bleed port While holding both syringes upright push on the rear shock syringe plunger and pull up on the remote syringe plunger at the same time This will force fluid and any air bubbles through the hose and into the remote syringe Continue to push on the rear shock syringe plunger until the syringe is nearly empty Push on the remote syringe plunger until the syringe is nearly empty and pull up on the rear shock syringe at the same time You should see air bubbles and Reverb hydraulic fluid moving into the rear shock syringe Cycle the Reverb hydraulic fluid between the remote syringe and the rear shock syringe until no more air bubbles transfer into either syringe Press the remote actuator multiple times during the bleed process to dislodge bubbles that may be trapped in the rem
12. assembly hole Remove the XLoc remote Connectamajig and grommet from the Carbon Fiber Upper Unthread the XLoc from the hydraulic hose Do not push the remote actuator while the hose is removed Hydraulic Hose Removal 40 Hydraulic Hose Installation 7 Use a hydraulic hose cutter or sharp cable housing cutter to cut the new XLoc hose to the desired length Thread the hydraulic hose into the XLoc 2 To guide the XLoc hose through the Carbon Fiber Upper insert the RS 1 Anchor Tool into the non drive side leg NOTICE Do not allow the outer lip of the dust wiper seal to fold over when installing the RS 1 tool Insert the XLoc hose into the assembly hole on the non drive side Carbon Fiber Upper Feed the hose through the Carbon Fiber Upper until it comes through the inside of the tool Remove the RS 1 Anchor Tool GE RS 1 Anchor Tool Hydraulic Hose Installation 41 Thread the Connectamajig into the knurled collar Use a6 mm open end wrench on the wrench flats on the Connectamajig Use a 9 mm open end wrench on the wrench flats on the knurled collar Holding the Connectamajig in place thread the knurled collar onto the Connectamajig and tighten it Push the XLoc button in to the compressed unlocked position Install the RS 1 Anchor Tool onto the Accelerator Damper Insert the RS 1 Anchor Tool and Accelerator Damper into the Carbon Fiber Upper while simultaneously pulling th
13. e XLoc hose through the leg NOTICE Do not allow the outer lip of the dust wiper seal to fold over when installing the RS 1 tool RS 1 Anchor Tool 5 Rotate the RS 1 Anchor Tool counter clockwise to thread the anchor into the Carbon Fiber Upper Use a torque wrench with a 30 mm socket to push up on the rebound shaft and tighten the anchor to 12 4 Nem 110 in Ib Remove the RS 1 Anchor Tool NOTICE The XLoc hose will spin as you tighten the anchor from the carbon Carbon Fiber Upper This is normal 12 4 Nem 110 in Ib Hydraulic Hose Installation 42 Slide the wire spring onto the non drive side stanchion tube then insert the stanchion into the Carbon Fiber Upper NOTICE Make sure the dust wiper seal slides over the RS 1 tool without folding the outer lip of the seal Use your fingers to install the wire spring onto the dust wiper seal RS 1 Anchor Tool 7 Push the XLoc button to release it to the extended locked position Push the stanchion into the Carbon Fiber Upper until it engages with the rebound shaft Use your fingers to thread the bottom bolt into the non drive side leg assembly Use a torque wrench with a 5 mm hex bit socket to tighten the bolt to 6 8 Nem 60 in lb Install the rebound adjuster knob into the non drive side bottom bolt 5 mm 6 8 Nem 60 in lb Hydraulic Hose Installation 43 9 Use your fingers to install the rebound adjuster knob Press the gromm
14. e been incorrectly installed and or adjusted according to the respective SRAM user manual The SRAM user manuals can be found online at sram com rockshox com avidbike com truvativ com or zipp com This warranty does not apply to damage to the product caused by a crash impact abuse of the product non compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design This warranty does not apply when the product has been modified including but not limited to any attempt to open or repair any electronic and electronic related components including the motor controller battery packs wiring harnesses switches and chargers This warranty does not apply when the serial number or production code has been deliberately altered defaced or removed This warranty does not apply to normal wear and tear Wear and tear parts are subject to damage as a result of normal use failure to service according to SRAM recommendations and or riding or installation in conditions or applications other than recommended Wear and tear parts are identified as Dust seals e Stripped threads bolts aluminium Handlebar grips Transmission gears Bushings titanium magnesium or steel e Shifter grips Spokes Air sealing o rings Brake sleeves Jockey wheels Free hubs Glide rings Brake pads Disc brake rotors Aero bar pads Rubber moving parts e Chains Whee
15. emoval 38 5 Use your fingers to remove the wire spring from the dust wiper seal and set it aside Insert the RS 1 Anchor Tool into the bottom of the drive side Carbon Fiber Upper while gently rocking the RS 1 Anchor Tool side to side NOTICE Do not allow the dust wiper seal to fold over when inserting the RS 1 Anchor Tool RS 1 Anchor Tool Use a 30 mm socket wrench to push up the rebound shaft then engage the anchor and rotate the RS 1 Anchor Tool clockwise to unthread the anchor NOTICE The XLoc hose will spin as you loosen the anchor from the Carbon Fiber Upper This is normal RS 1 Anchor Tool Guide the XLoc hose through the assembly hole while pulling down on the RS 1 Anchor Tool to remove the Accelerator Damper assembly from the Carbon Fiber Upper Remove the RS 1 Anchor Tool from the Accelerator Damper assembly Hydraulic Hose Removal 39 Press the XLoc button to release it to the extended locked position Rotate the XLoc gate adjuster counter clockwise in the direction of the arrow until it stops Use a 6 mm open end wrench to hold the Connectamajig in place while using a 9 mm open end wrench to unthread and remove the knurled collar from the Connectamajig NOTICE Failure to lock the XLoc remote before disconnecting it will result in fluid leaking from the XLoc This will require a complete bleed of the system Use your fingers or a pick to loosen the grommet from the
16. er after each use and let them dry completely SAFETY INSTRUCTIONS Always wear safety glasses and nitrile gloves when working with Reverb Hydraulic Fluid Place an oil pan on the floor underneath the area where you will be working on the remote Parts and Tools Safety glasses RockShox Standard Bleed Kit Nitrile gloves Reverb Hydraulic Fluid Apron Oil pan Clean lint free rags T10 and T25 TORX wrench Isopropyl alcohol 4 mm hex wrench Bench vise with aluminum or plastic soft jaws Toraue wrench Reverb Remote Service 22 Remote and Hose Bleed Use a T25 TORX wrench to loosen the remote clamp bolt and rotate the remote so that the bleed screw is at the highest point If there is a shifter installed on the Matchmaker clamp you will need to remove it before adjusting the clamp bolt 2 Turn the speed adjuster barrel the opposite direction of the arrow counter clockwise until it stops E Fill one syringe 3 4 full with Reverb Hydraulic Fluid Hold the syringe upright cover the tip with a rag and gently depress the plunger to purge any air bubbles from the syringe NOTICE Only use the syringes that come with the RockShox Standard Bleed Kit Do not use any syringe that has been in contact with DOT fluid 4 Use a T10 TORX wrench to remove the bleed screw from the remote Install the fluid filled syringe into the bleed port Remote and Hose Bleed 53 5 Use a TIO TORX wrench to remo
17. et into the assembly hole Cutting the hose introduces air into the system It is necessary to bleed the remote assembly for optimal performance See XLoc Sprint bleed procedure for instructions Hydraulic Hose Installation 44 Remote and Hose Bleed Use a T25 TORX wrench to loosen the remote clamp bolt and rotate the remote so that the bleed screw is at the highest point If there is a shifter installed on the matchmaker clamp you will need to remove it before adjusting the clamp bolt 2 Turn the speed adjuster barrel the opposite direction of the arrow counter clockwise until it stops E Fill one syringe 3 4 full with Reverb Hydraulic Fluid Hold the syringe upright cover the tip with a rag and gently depress the plunger to purge any air bubbles from the syringe NOTICE Only use the syringes that come with the RockShox Standard Bleed Kit Do not use any syringe that has been in contact with DOT fluid 4 Use a TIO TORX wrench to remove the bleed screw from the remote Install the fluid filled syringe into the bleed port Remote and Hose Bleed 45 5 Pull up on the remote syringe plunger and slowly press down on the remote actuator then press in on the remote syringe plunger until the remote lever fully extends Repeat this process a few times until no more bubbles are pulled from the system Press down on the remote syringe plunger and make sure the remote actuator is fully extended Remove the syr
18. he bleed screw from the bottom of the seatpost then install the empty syringe into the bleed port Press down on the remote syringe plunger while pulling up on the seatpost syringe plunger Press down on the plunger of the syringe attached to the seatpost while pulling up on the remote syringe plunger Repeat these steps several times until bubbles stop coming out of the system and into the syringes Disconnect the syringe from the seatpost bleed port Use a T10 TORX wrench to reinstall the bleed screw and tighten to 11 2 2 Nem 10 20 in lb Spray isopropyl alcohol on the seatpost and clean it with a rag Pull up on the remote syringe plunger and slowly press the remote actuator then press in on the remote syringe plunger until the remote lever fully extends Repeat this process a few times until no more bubbles are pulled from the system Lia 1 1 2 2 Nem 10 20 im ID Remote and Hose Bleed 29 Push down on the remote syringe plunger and make sure the remote actuator is fully extended Remove the syringe and use a T10 TORX wrench to reinstall the bleed screw and tighten to 11 2 2 Nem 10 20 in lb Spray isopropyl alcohol on the remote and clean it with a rag Press the remote actuator five times Release it to allow the actuator to return to its extended position Pull back on the actuator If it doesn t move you have successfully bled the remote and are finished servicing your Reverb Stealth If a gap
19. inge and use a TORX wrench to reinstall the bleed screw and tighten to 1 1 2 2 Nem 10 20 in lb Use isopropyl alcohol and a rag to clean any Reverb Hydraulic Fluid from the remote Press the remote actuator five times Release it to allow the actuator to return to its extended position Pull back on the actuator If it doesn t move you have successfully bled the remote and are finished servicing your RS 1 If a gap is present repeat remote bleed steps_5 7 This concludes the service for RS 1 remote 1 1 2 2 Nem 10 20 in Ib Remote and Hose Bleed 46 This publication includes trademarks and registered trademarks of the following companies TORX is a registered trademark of Acument Intellectual Properties LLC A7 DORAIN www sram com GEN 0000000004897 Rev A o 2014 SRAM LLC
20. is present repeat remote bleed steps 4 11 Reinstall the Reverb Stealth into the bicycle frame Tighten the seatpost collar to the manufacturer s recommended torque but do not exceed 6 7 Nem 59 3 in Ib 12 Reinstall the saddle and saddle clamps onto the seatpost Use a 4 mm hex wrench and tighten the saddle clamp bolts to 2 2 Nem 19 5 in Ib This concludes the service for Reverb Stealth remote I 22 Ner Je Do not exceed 6 7 Nem 59 3 in lb 2 2 Nem 19 5 imalb Remote and Hose Bleed 30 Reverb Remote Reverb Remote 31 Reverb Remote Service We recommend that you have your remote serviced by a qualified bicycle mechanic For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com service Your product s appearance may differ from the pictures contained in this publication NOTICE The Reverb remote uses a specific hydraulic hose that is compatible with the system s Reverb Hydraulic Fluid Do NOT use hydraulic brake fluid or mineral oil in the Reverb remote system Only use Reverb Hydraulic Fluid e Do NOT use hydraulic brake bleed tools to bleed the Reverb remote system Only use the RockShox Standard Bleed Kit To optimize performance of the bleed kit tools clean the syringes with soap and wat
21. l braking surfaces Corrosion Foam rings Sprockets Bottomout pads Tools Rear shock mounting hardware Cassettes Bearings Motors and main seals Shifter and brake cables inner Bearing races Batteries Upper tubes stanchions and outer Pawls Notwithstanding anything else set forth herein the battery pack and charger warranty does not include damage from power surges use of improper charger improper maintenance or such other misuse This warranty shall not cover damages caused by the use of parts of different manufacturers This warranty shall not cover damages caused by the use of parts that are not compatible suitable and or authorised by SRAM for use with SRAM components This warranty shall not cover damages resulting from commercial rental use TABLE OF CONTENTS ALOC SPRINT REMOTE SERVICE ann 6 PARIS ANG TIOE ee ee ee ea RA OE AE FR HEH FAN NHY I Y 6 ALOE SPRINT AYDRAULC HOSE SHOR DESIN ee ee ee ee 7 ALOE SPRINT AVE RAD HOSE REFLA LE een een 8 ALORS PRINT REMOTE BLEED PROCEDURE oe ens ee ee ee nern 9 ALOE FULL SPRINT REMOTE SERVICE kase dis nent Seeds ee Weed wie si bed de de wee be Gee Wed Du Gee ea WEE be ee seen Ese be Ge ke de 15 dl PS BR a FFF FFR EEF EE FF Fo 15 XLOIEFU LESPRINTFHYDRAULIE REAREHOSESHORTENINS a nee ee 16 ALOE F LESPRINT HYDRAULIC REAR HOSE el RRE 18 ALOC FULL SPRINT BLEED PROCEDUR E 0 21 BED PREPARATION RE a ee ee 2 21 BEKLEED THE ESF AOSE Ri ee ee dee Er tne d
22. om the hose Push the remote actuator to the extended locked position before disconnecting the Connectamajig Wear safety glasses Slide the hose boot off the rear shock banjo fitting Use an 8 mm open end wrench to remove the compression nut Pull the hose from the shock Hold the hose fluid will drip from the end Z Use a Hydraulic Hose Cutter Tool to cut the hose to the desired length XLoc Full Sprint Hydraulic Rear Hose Shortening 16 y Apply SRAM Butter grease to the hose barb threads the new compression fitting outer surfaces and the compression nut threads Slide the hose boot onto the hose small opening end first Slide the compression nut onto the hose non threaded end first Use an Avid Hydraulic Hose Barb Driver Tool or a T10 TORX wrench to thread the new hose barb into the end of the hose until it is flush with the end of the hose Install the compression fitting onto the hose Push the hose into the rear shock banjo fitting until it stops Slide the compression fitting up to the rear shock banjo fitting then thread the compression fitting clockwise into the banjo fitting until it stops While continuing to push the hose into the rear shock banjo fitting use a torgue wrench with an 8 mm crowfoot socket to tighten the compression nut to 5 Nm 44 in Ib Install the crowfoot onto the torque wrench at a 90 angle to the handle to ensure an accurate torque reading Slide the hose bo
23. ose Wear safety glasses Use a hydraulic hose cutter to cut the hydraulic hose to the desired length Thread the hydraulic hose into the remote actuator Reinstall the XLoc Sprint onto the handlebar N Shortening the hose introduces air into the system It is necessary to bleed the remote assembly for optimal performance See XLoc Sprint Bleed Procedure for instructions XLoc Sprint Hydraulic Hose Shortening 7 XLoc Sprint Hydraulic Hose Replacement 7 Press the remote actuator into the extended locked position Turn the gold Floodgate adjuster in the direction of the the arrow until it stops maximum Floodgate 2 Use a T25 TORX wrench to loosen the XLoc Sprint handlebar clamp and take the XLoc off of the handlebar Unthread the XLoc Sprint from the hydraulic hose Use an oil pan to catch any excess fluid that comes from the hose Do not disassemble the remote hose while the remote actuator is in the unlocked position this can cause Reverb Hydraulic Fluid to forcefully eject from the hose Wear safety glasses Unthread the hydraulic hose from the banjo fitting on top of the damper located at the fork crown Use a hydraulic hose cutter to cut the new hydraulic hose to the desired length 4 Thread the new hydraulic hose back onto both hose fittings and reinstall the XLoc Sprint onto the handlebar Bleed your XLoc Sprint according to the XLoc Sprint bleed procedure XLoc Sprint Hydraulic Hose Replacement
24. ot onto the rear shock banjo fitting Shortening the hose introduces air into the system It is necessary to bleed the remote assembly for optimal performance See XLoc Full Sprint Bleed Procedure for instructions To shorten the remote hose See XLoc Sprint Hydraulic Hose Shortening for instructions 5 N m 44 in lb XLoc Full Sprint Hydraulic Rear Hose Shortening 17 XLoc Full Sprint Hydraulic Rear Hose Replacement Press the remote actuator into the extended locked position Do not disassemble the remote hose while the remote actuator is in the unlocked position this can cause Reverb Hydraulic Fluid to forcefully eject from the hose Push the remote actuator to the extended locked position before disconnecting the Connectamajig Wear safety glasses To replace the hydraulic hose Slide the hose boot off the rear shock banjo fitting Use an 8 mm open end wrench to remove the compression nut Pull the hose from the shock Hold the hose fluid will drip from the end Slide the Connectamajig boot down the hose Use a6 mm open end wrench to hold the Connectamajig in place while turning the knurled collar clockwise with a 9 mm open end wrench Pull the hose from the remote and the shock Discard the hose Hold the hose fluid will drip from the end Do not push the remote actuator while the hose is removed as fluid could eject from the remote XLoc Full Sprint Hydraulic Rear Hose Repl
25. ote Push on the rear shock syringe plunger a final time until the rear shock syringe is nearly empty Bleed the Rear Hose 22 Remove the syringe from the rear shock bleed port Fluid will drip from the syringe Use a T10 TORX wrench to thread the rear shock bleed screw into the bleed port Use a torque wrench with a T10 TORX bit socket to tighten the bleed screw to 17 N m 15 in Ib 1 7 Nem 15 in Ib Bleed the Rear Hose 25 Bleed the Remote Check that the remote actuator is in the extended locked position Gently pull up on the remote syringe plunger to remove any remaining air bubbles from inside the remote then push on the plunger to force fluid into the remote Repeat this process until no more air bubbles transfer into the syringe Turn the floodgate adjuster back and forth multiple times during the bleed process to dislodge bubbles that may be trapped in the remote Return the floodgate adjuster to maximum floodgate by rotating in the direction of the arrow until it stops Push on the remote syringe plunger a final time then remove the syringe from the remote bleed port Fluid will drip from the syringe z Use a T10 TORX wrench to thread the remote bleed screw into the bleed port Use a torque wrench with a T10 TORX bit socket to tighten the bleed screw to 0 5 N m 4 4 in lb 0 5 Nm 4 4 in lb Bleed the Remote 24 y Spray isopropyl alcohol on the rear shock rear hose remote
26. rce bubbles out of the system Pressurize the system by pushing down on the syringe handle Use a T10 TORX wrench to remove the bleed screw from the XLoc Sprint Apply a few drops of Reverb Hydraulic Fluid to the XLoc Sprint bleed port and then thread the brass fitting of the other syringe plunger into the bleed port XLoc Sprint Remote Bleed Procedure 11 1 Hold both syringes upright Pressurize the damper syringe by pushing down on the syringe handle and simultaneously pulling up on the remote syringe handle Pressurize the remote syringe by pushing down on the syringe handle and simultaneously pull up on the damper syringe handle Repeat pulling a vacuum and pressurizing the system until only very small bubbles emerge from the system Unthread the syringe from the damper and use a T10 TORX wrench to reinstall the bleed screw into the damper Use a rag to wipe off any excess Reverb Hydraulic Fluid 13 Press the remote actuator into the extended locked position and pull out the syringe plunger Small bubbles will appear in the syringe hose as air is pulled from the system 14 Continue pulling up on the syringe plunger Press the remote actuator into the compressed unlocked position This will dislodge more bubbles from the remote into the syringe XLoc Sprint Remote Bleed Procedure 12 15 Pressurize the remote syringe by pushing down on the syringe handle and then press the remote actuator in
27. remote bleed steps_5 10 7 Reinstall the Reverb into the bicycle frame Tighten the seatpost collar to the manufacturer s recommended torque but do not exceed 6 7 Nem 59 3 in Ib 12 Reinstall the saddle and saddle clamps onto the seatpost Use a 4 mm hex wrench and tighten the saddle clamp bolts to 2 2 Nem 19 5 in Ib This concludes the service for Reverb remote 1 1 2 2 Nem 10 20 inc ID Do not exceed 6 7 Nem 59 3 in lb 2 2 Nem 19 5 in Ib Remote and Hose Bleed 85 RS 1 Remote RS 1 Remote Service We recommend that you have your remote serviced by a qualified bicycle mechanic For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com service Your product s appearance may differ from the pictures contained in this publication NOTICE The XLoc damper remote lockout uses a specific hydraulic hose that is compatible with the system s Reverb Hydraulic Fluid e Do NOT use hydraulic brake fluid or mineral oil in the XLoc system Only use Reverb Hydraulic Fluid e Do NOT use hydraulic brake bleed tools to bleed the XLoc system Only use the RockShox Standard Bleed Kit To optimize performance of the bleed kit tools clean the syringes with soap and water after each use and let them dry completely SAFETY INSTRUCT
28. to the extended locked position Repeat steps 13 15 until air bubbles no longer move into the Reverb Hydraulic Fluid It can take several repetitions of this process to fully void the system of air 17 Unthread the fitting from the bleed port Put a few drops of EE Reverb Hydraulic Fluid into the bleed port Replace the bleed port screw Use a T10 TORX wrench to tighten the bleed port screw to 0 5 0 7 Nm 4 5 6 in lb Use a rag to wipe off any excess Reverb Hydraulic Fluid Use a T25 TORX wrench to loosen the XLoc Sprint handlebar clamp Position the XLoc Sprint to your desired angle Use a T25 TORX wrench to tighten the XLoc Sprint clamp bolt to 5 6 Nm 44 53 in Ib 5 6 Nm 44 53 in lb 19 Attach the XLoc shifter to the XLoc bracket with the shifter mounting bolt Use a T25 TORX wrench to tighten the shifter mounting bolt to 2 8 3 4 Nm 25 30 in Ib AS Da 2 8 3 4 N m 25 30 in lb XLoc Sprint Remote Bleed Procedure 13 XLoc Full Sprint XLoc Full Sprint 14 XLoc Full Sprint Remote Service We recommend that you have your remote serviced by a qualified bicycle mechanic For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com service Your product s appearance may differ from the pictures contained in
29. to the rear shock banjo fitting until it stops Slide the compression fitting up to the rear shock banjo fitting then thread the compression fitting clockwise into the banjo fitting until it stops 1 While continuing to push the hose into the rear shock banjo fitting use a torgue wrench with an 8 mm crowfoot socket to tighten the compression nut to 5 Nm 44 in Ib Install the crowfoot onto the torque wrench at a 90 angle to the handle to ensure an accurate torgue reading Slide the hose boot onto the rear shock banjo fitting To replace the remote hose See XLoc Sprint Hydraulic Hose Replacement for instructions Cutting the hose introduces air into the system It is necessary to bleed the remote assembly for optimal performance See XLoc Full Sprint Bleed Procedure for instructions 5 Nm 44 in lb XLoc Full Sprint Hydraulic Rear Hose Replacement 20 XLoc Full Sprint Bleed Procedure Bleed Preparation 7 Check that the remote actuator is in the extended locked position Do not disassemble the remote hose while the remote actuator is in the unlocked position this can cause Reverb hydraulic fluid to forcefully eject from the hose Push the remote actuator to the extended locked position before disconnecting the Connectamajig Wear safety glasses Turn the floodgate adjuster in the direction of the arrow until it stops maximum floodgate Use a T25 TORX wrench to loosen the clamp bolt
30. ve the bleed screw from the seatpost head then install the empty syringe into the bleed port Press down on the remote syringe plunger while pulling up on the seatpost syringe plunger Press down on the plunger of the syringe attached to the seatpost while pulling up on the remote syringe plunger Repeat these steps several times until bubbles stop coming out of the system and into the syringes Disconnect the syringe from the seatpost bleed port Use a T10 TORX wrench to reinstall the bleed screw and tighten to 11 2 2 Nem 10 20 in Ib Spray isopropyl alcohol on the seatpost and clean it with a rag Pull up on the remote syringe plunger and slowly press down on the remote actuator then press in on the remote syringe plunger until the remote lever fully extends Repeat this process a few times until no more bubbles are pulled from the system 1 1 2 2 Nem 10 20 in Ib Remote and Hose Bleed 34 Press down on the remote syringe plunger and make sure the remote actuator is fully extended Remove the syringe and use a T10 TORX wrench to reinstall the bleed screw and tighten to 11 2 2 Nem 10 20 in lb Spray isopropyl alcohol on the remote and clean it with a rag Press the remote actuator five times Release it to allow the actuator to return to its extended position Pull back on the actuator If it doesn t move you have successfully bled the remote and are finished servicing your Reverb If a gap is present repeat
Download Pdf Manuals
Related Search