Service Manual & Parts List - Cornerstone Detention Products
Contents
1. 8210 SERIES SLIDING DOOR OPERATOR REVISIONS DESCRIPTION DRN CHK 2034 TITLE WAS WIRING DIAGRAM 8210 SERIES SLIDERS 3 S ox DEE KICK SIGNAL 24VDC 6 187 1 16286 I 21 COMMON 636 E gt D P S COMMON 4 4 5 lt 14 SERT SECURED INDICATION Tami OPEN AND LOCKED 6 e 6 24 VDC 8 76 LS2 lese LOCK BAR DOWN ges NC DOOR CLOSED C gt gt NC O gt OPTIONAL HIP HIGH OVERRIDE eh a SE PIGTAIL aM G gt BLUE u BROWN BROWN 2 1 3 BLACK NOTES 1 SCHEMATIC SHOWN WITH DOOR IN THE CLOSED AND LOCKED POSITION 2 SOLENOIDS 2 4 WATTS ALWAYS INSTALL IN ACCORDANCE WITH LOCAL REGULATIONS AND THE NATIONAL ELECTRIC CODE NEC POWER DEVICE FROM A CLASS 2 POWER SOURCE WHEN PNEUMATIC TUBING OCCUPIES THE SAME SPACE AS CONTROL WIRING i A LU IER WIRING DIAGRAM EE DRAWN BY DKM APPROVED 8210 amp 8215 erg SERIES SLIDERS 1989 AIRTEQ SIZE DWG NO REV SYSTEMS H EL DUDOSD REVISIONS DESCRIPTION DRN CHK For air supply to additional devices in a continuous cell run 125 to 80 PSIG LINE PRESSURE 3 8 O D AIR LINE 3 NE 3 RMERS Press to Connect T Press to Connect T Fitting for 3 8 O D Lock Cylinder Fitting for 1 4 O D Tubing Tubing M Flow Contro ETL 2 5 1 Unlock 6 3 FO ph RMERS Lock Cylinder Exhaust Muffler2. EMERGENCY RELEASE QUICK EXHAUST VALVE NOTES 1 SCHEMATIC SHOWN WITH DOOR IN THE CLOSED AND LOCKED POSITION 2 EXTRA FINE THREAD SCREW ADJUSTMENT REQUIRED FOR FLOW CONTROL MAIN AIR SUPPLY IS 3 8 OD x 25 ID BLACK NYLON 11 TUBE 4 ALL INTERNAL PLUMBING IN 25 OD x 17 ID BLACK NYLON 11 TUBE EMERGENCY AIR SUPPLY OPTIONAL IN 25 ID x 17 ID RED NYLON 11 TUBE 6 VALVE SPECIFICATIONS UNIVERSAL 3 WAY INLINE 0 08CV SOLENOID 24VAC 2 4W REFER TO DRAWING NO 820832 FOR ELECTRICAL SCHEMATIC MAME A re SES IS EN LOCK CYLINDER LLU EL TITLE DRAWN BY RLP BY RLP AIR SCHEMATIC DATE 4 18 08 8210 amp 8215 SERIES SLIDERS 1989 AIRTEQ SIZE DWG NO REV PN 0011 B ITEM o OO SI OO OI RB ODVDTDV E lt AA bh 0 8210 SERIES SLIDING DOOR PART NUMBER rk 82008901 82008902 10001301 821016 10006209 10002407 821017 10000706 820085 820225 82004102 10002402 10002303 82004301 82004302 82008705 82008706 10003401 10002802 820021 820223 820080 10000101 100072 10001000 820107 10002503 82019401 82019201 10000707 10001004 10000708 10001408 2NT61 rk Ak 10001302 82009801 820195 820193 820366 Ak 10002803 10000211 PARTS LIST DESCRIPTION BACKPLATE WELDMENT L C SHOWN OR BACKPLATE WELDMENT R C ASSY LIMIT SWITCH LH SHOWN OR ASSY LIMIT SWITCH RH SCREW CARRIAGE 1 4 20 X 3
3. for the proper locked open position If the lockbar does not drop completely and freely in this position the rear door stop may need adjustment To adjust loosen the two bolts securing the door stop Find the point at which the lockbar drops completely and freely Slide the stop up against the door hanger Check for proper operation then torque the bolts to 75 ft Ibs 5 Kick Release Assembly Fig The kick release assemblies must be adjusted so that when unlocked the door moves approximately 1 to 3 heavier doors will move less than lighter doors The kick release assembly has been factory adjusted to achieve approximately the desired amount of movement however some adjustment is usually required To adjust the amount of door movement at unlock loosen the shaft collar set screw and slide the collar in the desired direction as shown in Fig B Tighten the set screw securely and check for proper door movement Readjust as required NOTE The kick release shaft must fully and squarely contact the push bracket on the door hanger Adjust the push bracket as required and securely fasten push bracket to door hanger NOTE Increased door movement at unlock will increase the force required to turn the key for hip high manual release For models with hip high manual override door movement may need to be decreased for ease of manual override operation PNEUMATIC ADJUSTMENTS 1 Lock Cylinder Speed Fig G The lock and kick cylind
4. on the cylinder rod Wipe the old lubricant off with a lint free cloth Coat the cylinder rod with a thin film of Parker Luba A Cyl Part 420761630000 DO NOT use WD 40 or similar products as they will cause cylinder seal failure NOTE Bellcrank and manual override mechanism are not present on the 8210 model 2 Bottom Guide Wear Pads Fig D The bottom of the door 1s held in place with two nylon wear pads These may wear with use Check to see that there 1s not excessive door movement in and out from the wall One sixteenth of an inch movement at the bottom of the door 1s acceptable If there is more play than this the guides need to be adjusted or replaced To adjust the bottom guide slightly loosen the two bolts on the bottom side of the bottom guide mounting bracket Loosen the bolts just enough to squeeze the guides tighter to the door guide angle Be sure to leave enough clearance to allow for smooth operation 3 Roller Track Do not lubricate the roller track To maintain smooth and quiet operation the roller track must be kept free of any accumulation of dirt dust or other debris If the track does not feel smooth wipe it off with a lint free cloth or scouring pad Do not use steel wool sandpaper or anything that may leave grit or fibers on the track 4 Rollers The roller assemblies are factory lubricated and sealed They do not require lubrication If the track 1s clean and the rollers still do not roll smoothly
5. wipe the rollers with a clean lint free cloth MECHANICAL ADJUSTMENTS 1 Lock Position Fig C The lockbar engages the door at the top and bottom in both the open and closed positions The top locking points are adjustable While holding the door tight against the receiver column manually raise and lower the lockbar This can be done by moving the horizontal lock slide by hand If the lockbar contacts the rear lock bracket the bracket should be adjusted Loosen the two nuts securing the bracket to the door hanger Move the bracket as needed to obtain clearance on both sides of the lockbar Before tightening the nuts make sure the lock bracket 1s level and that the lockbar extends 1 8 below the lock bracket Tighten the nuts securely To check and or adjust the front lock bracket repeat the above procedure with the door in the fully open position 2 Door Height Fig D amp Fig E Improper door height may result in the door hanger rubbing on the cover or the bottom door guide angle rubbing on the top or bottom of the locktube notch There are two height adjustment bolts one for each side of the door One complete turn will move the door up or down 1 16 Turn the bolt clock wise to raise the door and counterclockwise to lower the door When making height adjustments first determine how much change 15 needed loosen the axle nut turn the adjustment bolt the appropriate amount then tighten the axle nut securely and check
6. 3 ASSY KICK RELEASE SCREW HEX CAP 3 8 16 X 5 8 GRD 5 SHUTTER SCREW HEX CAP 3 8 16 X 1 DOOR SKIRT SCREW TP BH 10 32 X 1 2 LOCKBAR WELDMENT LOCKTUBE WELDMENT DOOR GUIDE BRACKET L C SHOWN OR DOOR GUIDE BRACKET R C JAMB CHANNEL L C SHOWN OR JAMB CHANNEL R C DOOR STOP PLATE DOOR GUIDE L C SHOWN OR DOOR GUIDE R C 8200 SERIES WIRING HARNESS NOT SHOWN SPACER SCREW HEX CAP 3 8 16 X 1 1 4 PART OF ASSY ROLLER ITEM 33 PART NUMBER ASSIGNED ON A JOB BY JOB BASIS 8210 SERIES SLIDER PARTS LIST PM6 Revised 12 31 03 Removed KR Cylinders Replaced With Spring Release 8210 SERIES SLIDING DOOR MAINTENANCE The Airteq 8210 amp 8215 Series Pneumatic Door operators require a minimum amount of maintenance It is recommended that the following items be checked once every six months 1 Lubrication Fig A The lock mechanism and rack should be well lubricated with Super Lube Multi Purpose Synthetic Lubricant either spray or grease OR equivalent Check to see that the grease has not dried caked or become contaminated with dust or other debris If the grease is not in good condition wipe as much as possible from the lock mechanism and rack and apply new grease This also applies to the lock motor linkage bellcrank manual override mechanism and kick release bracket The kick and lock cylinder piston rods should be wiped clean and relubricated DO NOT use any solvents or penetrating oils
7. 4 ASSY INSIDE GUIDE SELF RETAINING NUT SHORT 3 8 16 NYLOCK NUT 1 4 20 ZINC PLATED ASSY OUTSIDE GUIDE FLAT WASHER 1 4 TYPE B REG OVERRIDE GUIDE L C SHOWN OR OVERRIDE GUIDE R C ASSY VALVE KR HEX NUT SEMS 6 32 SCREW RH SLOTTED 6 32 X 1 ASSY LOCK CYLINDER L C SHOWN OR ASSY LOCK CYLINDER R C ASSY LOCK SWITCH L C SHOWN OR ASSY LOCK SWITCH R C SCREW TP BH 3 8 16 X 1 WASHER CONICAL SERRATED 3 8 LOCKBAR SLIDE BRACKET OVERRIDE CATCH L C SHOWN OR OVERRIDE CATCH R C PEM STUD 1 4 20 X 3 4 TERMINAL STRIP SCREW HEX HD 6 20 X 1 2 TYPE AB LOCKBAR SLIDE BEARING SHOULDER SCREW 3 8 X 1 1 2 LG 5 16 18 LOCK BRACKET REAR L C SHOWN OR LOCK BRACKET REAR R C FLAT WASHER 5 16 TYPE B REG SCREW HHCS 5 16 18 X 1 1 2 W NYLON PATCH GRD 8 FLAT WASHER 3 8 TYPE B REG LOCK WASHER 3 8 HEX NUT 3 8 16 DOOR HANGER HOUSING COVER L C SHOWN OR HOUSING COVER R C SCREW CARRIAGE 1 2 13 X 1 1 4 ASSY ROLLER LOCK BRACKET FRONT L C SHOWN OR LOCK BRACKET FRONT R C PUSH BRACKET K R SWITCH ACTUATOR BRACKET WASHER CONICAL SERRATED 5 8 HEX NUT 5 8 11 ITEM QTY gt 02 J a S T O DDR AA U PART NUMBER 10001410 10000710 10000210 820501 10001001 820073 10001006 10003402 Ak Ak 820170 820181 ES 820072 216 0072 031 10001002 DESCRIPTION LOCK WASHER 1 2 FLAT WASHER 1 2 HEX NUT 1 2 1
8. ers are controlled by the same valve assembly To increase the lock cylinder speed turn the tee handle counterclockwise To reduce the speed and also noise turn the tee handle clockwise Changes in speed will not have any affect on the amount of force exerted by the air cylinders ELECTRICAL ADJUSTMENTS 1 Secure Unsecure Indication Position indication is controlled by two switches Both the door position switch and the lock position switch must be made in order to get a secure indication a Lock position switch 1 51 The lock position switch 1s located 1n front of and near the bottom of the lock mechanism When the lock bar s at its lowest point this switch should be depressed To adjust this switch place the door in the closed locked position The lockbar lifting pin should now be at the bottom end of the Z shaped slot in the horizontal lock slide Loosen the screws securing the lock position switch Lower the switch away from the lifting pin Then slowly raise the switch until the contacts close switch will click at this point See Fig H b Door position switch LS2 The door position switch 1s located on the actuator near the receiving column It should be fully depressed when the door is 1n the closed locked position Pulling the door against the lockbar away from the receiving column should not release the door position switch To adjust this switch loosen the nut securing the switch mounting bracket to the actua
9. for proper clearances 3 Lateral Door Position Fig D amp Fig E The sliding door should clear the lock tube and the sides of the receiving pocket by approximately 1 16 If the door rubs on any of these surfaces or if the door hanger rubs on the cover adjustment 1s required a Top Of Door Fig E The top of the door can be adjusted at both the front and rear edge of the door Loosen the appropriate axle nut While holding the nut with the wrench turn the axle with a 1 4 Allen wrench Each complete turn of the axle will move the door approximately 1 8 Turn the axle clockwise to move the door away from the wall and counterclockwise to bring the door closer to the wall Tighten the axle nuts securely after adjustment b Bottom Of Door Fig D The bottom of the door 1s adjusted by moving the bottom door guides Loosen the two bolts on the bottom side of the bottom door guide mounting bracket While holding the guides against the door guide angle move the door and guides to the desired position Tighten the bolts check that there is enough clearance between the guides to prevent binding of the guide angle NOTE The glide lug should rest on the door guide angle during door travel If more than 1 8 of the glide lug overhangs the door guide angle adjust door position so that the glide lug overhangs by no more than 1 8 1 16 overhang 1s nominal condition 4 Rear Door Stop Fig F The rear door stop locates the door
10. tor Position the door in the closed locked position Hold the door against the lockbar towards the open position Position the switch so that it 1s fully depressed and tighten the nut See Fig GREASE PIVOT POINTS GREASE ALL SIDES OF LOCKBAR gt GREASE SLIDE BEARING PIVOT POINT amp SLIDE GREASE BOTH SIDES AND BOTTOM OF SLIDE Fig A KICK RELEASE BRACKET MORE DOOR MOVEMENT LESS DOOR MOVEMENT AT UNLOCK AT UNLOCK MAINTAIN 3 16 MIN COLLAR ADJUSTMENT WHEN SHAFT COLLAR KICK RELEASE SHAFT COLLAR 3 900 IS AGAINST BRACKET NOMINAL POSITION AS SHOWN GREASE AREA WHERE SET SCREW ADJUST AS REQUIRED SHAFT CONTACTS BRACKET TYP BOTH ENDS LOCKBAR CLEARANCE ALL SIDES LOCK BRACKET GLIDE LUG LOCK TUBE WEAR PADS NOTCH BOTTOM GUIDE GUIDES ANGLE BOLTS UP DOWN ADJUSTMENT DOOR HANGER LOCK CYLINDER SPEED ADJUSTMENT E G she Fig G H 6 035070 NMOHS HOOA 4 dOLVALOV HOLIMS J LST cS
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