CE8000 - Briggs & Stratton Engines
Contents
1. arbre teneri 1MM 103927 INCHES 1 isch 25 4 MM 2014 15 MASTER PAATS CATALOG POWER WITH CE5121 Air Gap Gauge Disguised as a flexible SAE amp Metric polymer ruler this tool s hidden purpose is a reusable armature air gap gauge To use back the armature out to its widest clearance and snug it down Line the flywheel magnet up with the armature insert the gauge between the two and loosen the armature screws The magnet will pull the armature down to the gauge Tighten and torque the screws and remove the gauge Sized at 010 to 012 inch this setting can be used for all Briggs amp Stratton engines MS4185 Master Parts Catalog Includes tool section See ThePowerPortal com for information on all Briggs amp Stratton Parts and Tools AM3006A The Power Within Banner Size 48 x 28 OW Your One Stop Information Source Briggs amp Stratton has developed a powerful and flexible private web based portal for its family of products ThePowerPortal com FEATURES gt Secure on demand 24x7 access to meaningful x the Logged in as e74428 1 Site Map Profile Contact Us My Brands Change Brand information and functions lt lt NE 7TURRAY GIANT VAC fo ra of our p rod ucts EDUCATIONAL RESOURCES TECHNICAL INFORMATION MY RESOURCES amp SELF HELP SALES amp MARKETING Comple2. Vanguard V Twin OHV OHV Single Cylinder Small Engine and Equipment Maintenance Small Engines Textbook Small Engines Workbook Small Engines Workbook Answer Key V Twin Engine Instructor s Reference Theories of Operation Basic Engine Systems Theories of Operation Il Fuel Delivery Systems 4 Cycle Theory L Head Engine Instructor s Reference OHV Engine Instructor s Reference OHV 950 Series Engine Instructor s Reference Basic Tool Kit see pg 33 for complete contents Ruler Air Gap Gauge Ring Compressor Flywheel Puller Leakdown Tester Ring Expander Flywheel Strap Wrench DC Amp Shunt Alcohol Tester Vo Ed Factory School Part No 125432 0536 8 126M02 1015 F1 305447 0568 F1 130G32 0022 F 591565 590608 591445 591452 222698S 270962 272144 276781 CES155 CE8020 CE8021 CE8022 CE3125 CE3013 CE3017 CE3029 CE3056 CE3070 CE3093 CE3094 137 19300 CE5121 19070 19203 19545 19340 19433 19468 795161 N A 10 10 30 30 20 26 20 20 20 8 CE902 10 10 N 9040 3 CE9053 HELL BL ELI EL EL IL BL EL I Il EL LL e s N TEACHING AIDS BOOKS amp MANUALS Small Engines Textbook CES021 Workbook Workbook Answer Key EINGINES ENGINES J WORKBOOK n ENGINES ANSWER KEY Written by the Briggs amp Stratton Global Director of Customer Education Bruce Radcliff and former Customer E
3. Instructor s Reference DVD 2i with Lesson Plans and Lab Procedures SESTO 904 7 L Head 6 5 Series Engine Replacement Training Kit 5 Engines This kit can be used for schools that have an existing program for L Head style engines CE9047 enables a school to have a low cost solution to replace worn out training engines e Instructor CD to help enhance students learning experience e Includes the worldwide industry standard 675 Series engine used on many walk behind rotary lawn mowers REGII is ee Cees MR e Engine photos DESCRIPTION PART Engines L Head 675 Series Vertical Engine TOMIDA TOIS 5 or similar model L Head Instructor s Reference CD with Lesson Plans o amp Lab Procedures p9 23 For prices and ordering see the inside front cover for your regional source of supply contact 1 1 12 CE9053 Super Sized OHV 900 Series Engine Replacement K t 12 Engines Replace worn out engines or expand programs so all students have identical engines to learn the essentials AN AAAS CE9053 contains 12 OHV horizontal crankshaft engines that are common in tillers pressure washers and generators The kit also includes the CE3094 Instructors CD containing e Detailed lesson plans e Student lab sheets e PowerPoint of engine disassembly amp reassembly e 4 cycle theory video e Engine photos for creating your own customized presentation DESCRIPTION PART 55 CE
4. Statistics states As motorized power equipment becomes more sophisticated employers increasingly prefer to hire mechanics who have completed formal training programs Employment of outdoor power equipment mechanics is expected to grow 19 percent from 2012 to 2020 http www bls gov ooh installation maintenance and repair small engine mechanics htm As engine technology advances and engine power equipment becomes more complex the skill level of these service technicians also needs to increase These demands affect future service technicians produced by vocational trade schools and high schools We believe that you the instructor along with Briggs amp Stratton can meet this challenge ENGINE TRAINING KITS Briggs amp Stratton is the world s largest manufacturer of small air cooled engines and a leading producer of engine powered equipment like portable and stand by generators and pressure washers We are the leader in providing a diverse line of educational training kits to support your programs We have many different levels of kits to match your needs Whether your program is brand new and you need a starting package or a seasoned school looking for more advanced material Briggs amp Stratton has the educational materials for you Kit contents subject to change without notice Industry advice ongoing technical support discounted parts and engine purchases are available through the Integrated Distribu
5. Theories of Volume 2 DVD This serves as a companion video 72 minutes to Theories of Operation Volume 1 It contains four advanced topics on a single DVD 1 Horsepower and Torque explains torque as a rotational force and horsepower as a calculation of work performed 2 Advanced CarburetionTheory a brief review of theory and basic carburetor physics followed by state of the art computer animated graphics 3 Troubleshooting Carburetor Systems carburetor problems are divided into three main categories starting problems performance problems and leakage Examples tests and repairs are presented as well as Tricks of the Trade 4 Dynamics of Engine Failure see CE3113 pg 24 Used in Training Kit CE9001A CE309 Water Pump Pressure Washer Theory amp Troubleshooting DVD This DVD 42 minutes is an excellent presentation on the operational theory of water pumps and pressure washers Various principles of physics liquids and creating pressure differentials are explained in making this equipment work 3 D and animation graphics clearly document the coordination of all the operating systems The principles of operation and basic equipment troubleshooting is covered in this DVD Maintenance and parts nomenclature are also included Electrical energy can be produced from a variety of means This DVD explains how a portable generator produces power using a brushed 15 minutes and a bru
6. for Kit Complete and submit the engine donation application and release of liability form online Remember to upload a course outline Go to ThePowerPortal com See Educational Resources Educational Materials for Donation Note tems will be shipped freight prepaid however some fees may apply to orders shipped outside the continental United States Please allow 6 to 8 weeks for delivery Ignition Tester Basic Engine Systems CD Fuel Delivery Systems CD 4 Cycle Theory DVD Master Parts amp Service Tools Catalog CE8155 Small Engine and Equipment Maintenance 10 per engine donated Repair Manual 10 per engine donated Engine model is subject to availability and may differ from what is shown in the photo OHV 950 Series Engine Training Kit 10 Engines ADVANCED KIT Complete Curriculum for 20 students Updated with new Model 130G00 950 Series engines and additional tools and parts This complete course curriculum is refined from the Briggs amp Stratton Authorized Field Service School a widely acclaimed small engine training program in the industry Developed from years of training experience and built around a textbook written by the Briggs amp Stratton Customer Education Department you are assured a thorough in depth study of Briggs amp Stratton engines Included with the purchase of this kit is admission to one of our 4 day Vo Ed Training Courses of your choice
7. slides of all the art used in the book pre and post tests and much more Also included is Test Development software Use a bank of questions already developed from each chapter or incorporate your own questions This guide will save a teacher an incredible amount of time in developing his her program CEG 155 Small Engine and Equipment Maintenance TM Small Engine and Equipment Maintenance ne Small Engine and Equipment Maintenance is a comprehensive compilation of small engines and the maintenance practices that are required to maintain the efficiencies and durability of residential and commercial power equipment The materials have been designed to support and entry level small engines program and a small engines owner looking to prolong their power equipment investment Quick response code technology is incorporated throughout that references easy to understand procedures and identifies critical operation components The learner will reference this well after they leave the classroom Used in Training Kits CE9001A CE9039 CE9040 For prices and ordering see the inside front cover for your regional source of supply contact 1 5 16 0E8147 Cutaway Instruction Guide This 88 page book is designed to give any individual looking for basic guidance in making a training prop The content is limited to a basic approach and requires a clear understanding of hand tools and power tools in a safe and responsible
8. tools and repair manuals e Perfect for schools with an existing small engine program e Helps schools stay up to date with current technology i NNNM Single Cylinder DHV Air Coaled Engines DESCRIPTION QTY 125432 0036 8 Engines OHV Engine or similar model a ajr Support Pans Gasket Kit SCC Suppor pars Fimer SpecianyToot emare w 3 SpeciatyTool Fiver ww 3 SpeciatyToot Ring Expander l o 3 SpeciatyToot Piston Ring Compressor ww Repair menuai w OHV Engine Instructor s Reference CD with Lesson Note Red Bold items are considered consumable and will need to be replenished on a regular basis These engines are now equipped with metric fasteners For prices and ordering see the inside front cover for your regional source of supply contact CE9039 L Head 675 Series Engine Training Kit 2 Engines ENTRY LEVEL KIT One of the most widely used engines for walk behind lawn mower applications CE9039 is designed for schools needing a basic entry level kit e Intended for smaller class sizes e Get hands on experience with vertical shaft lawn mower engines e CDs textbook and workbook to help instructors enhance students learning experience Sm all Engine Equipment Maintenance 1 ENGINES WORKBOOK DESCRIPTION QTY Engines l Head 675 Series Vertical Eng
9. what causes them All of the above videos are supported with a PDF booklet included on the disk For prices and ordering see the inside front cover for your regional source of supply contact 2 1 Ee CE3091 Archived Service Information DVD This video 56 minutes is a collection of four important service procedures all on a single DVD 1 Cylinder Resizing 12 minutes In addition to the actual resizing procedure importance is given to describing the relationship between the cylinder bore and piston rings as well as a discussion on cylinder bore wear 2 Repairing Rewind Starters 16 minutes The classic 3 minute rewind starter repair is demonstrated in step by step detail 3 4 HP 2 CycleTheory of Operation 13 minutes The third port loop scavenge design is explored 4 Electrical Systems Ignition Charging amp Starting 15 minutes Covers basic theory with simple troubleshooting as it relates to Briggs amp Stratton electrical systems CE3069 Briggs Stratton Story DVD This video 50 minutes covers the Briggs amp Stratton story history products and commitment to supporting customers worldwide Includes two engine plant tours small and large engines Show your students how an engine is built For prices and ordering see the inside front cover for your regional source of supply contact POWERPOINT TRAINING CDs 137 OHV 950 Series Engine Instructor s Reference The infor
10. you would use your classroom lab You will perform complete teardowns on a horizontal shaft OHV and a vertical shaft LHead engine In addition you will receive an assortment of training materials from CDs that contain lesson plans PowerPoint presentations teardown scripts and more so that you will be able to teach the same concepts and procedures in your own classroom COVERED TOPICS WHO SHOULD ATTEND use of learning materials to deliver a full small engine course eTraining professionals that are How to properly identify a Briggs amp Stratton engine along in need of a thorough retresher with how to obtain support information or have little knowledge of basic How to access useful information via Briggs amp Stratton s small engines and 4 cycle theory web sites If you have a laptop computer with wireless Internet e Instructors who have never taught capabilities be sure to bring it with you an engines course before e Four cycle theory will be explored thoroughly through the e Teachers who are looking for use of multimedia pre existing curriculum and e Hands on tear down of L Head and OHV engines instructions on how to best e Explanations of engine systems from A to Z including apply it in class Carburetors Governors PREREQUISITE None Fuels amp Oils Compression gnitions Experienced Vo Ed Instructors School SCHEDULED DATES July 13 16 2015 WHAT IS IT The focus of thi
11. 8633 Midwest Engine Warehouse KS KC 9630 Woodend Road Edwardsville KS 66111 Scott St Clair st clair scott mwe net 877 505 8633 Midwest Engine Warehouse CA 7101 W Doe Avenue Visalia CA 93291 Scott St Clair st clair scott mwe net 877 505 8633 Midwest Engine Warehouse UT SLC 3626 Parkway Boulevard West Valley City UT 84120 Scott St Clair st clair scott mwe net 877 505 8633 NEW JERSEY DELAWARE MARYLAND INCLUDES BAHAMA ISLANDS ENS Power Source Canada 10 14 Magneto Power LLC Minneapolis 3500 Thurston Suite 200 Anoka MN 55303 Charles Francis 800 248 4016 ext 1125 cfrancis magnetopower com Magneto Power LLC of Texas 11011 Regency Crest Drive Suite 100 Dallas TX 75238 Charles Francis 800 248 4016 ext 1125 cfrancis magnetopower com Magneto Power LLC West Portland 9991 S W Avery Street Tualatin OR 97062 Charles Francis 800 248 4016 ext 1125 cfrancis magnetopower com 10 14 To order Briggs amp Stratton engine kits parts tools and other training materials refer to the map above and contact our Integrated Distributor IDN that handles your region You may fax mail or email orders to the IDNs using a purchase order or credit card Be sure to include a tax exempt ID number if applicable TABLE OF CONTENTS INTRODUCTION Briggs amp Stratton Educational Philosophy Air Cooled Engine Industry Opportunities TRAINING KITS Basic Starter Engine Donation Progr
12. 9054 Super Sized L Head 675 Series Engine Replacement Kit 12 Engines Replace worn out engines or expand programs so all students have identical engines to learn the essentials CE9054 contains 12 L Head 675 Series vertical crankshaft engines the most popular rotary lawn mower engine in the world The kit also includes the CE3093 Instructors CD containing e PowerPoint of engine disassembly amp reassembly e 4 cycle theory video e Engine photos for creating your own customized presentation DESCRIPTION QTY Engines l Head 675 Series Vertical Engine 126M02 1015 F1 or similar model I Head Instructor s Reference CD with Lesson Plans For prices and ordering see the inside front cover for your regional source of supply contact CE9056 Vanguard V Twin OHV Engine Kit 2 Engines The Vanguard V Twin Engine Kit will give you the opportunity to elevate your classroom to an advanced level It will give your students the chance to discover the working mechanisms of multi cylinder engines In addition they will have the opportunity to understand the refinement of the Vanguard brand CE9056 is designed to take the more advanced learners to the next level V Twin Engine Kit can give your students a new sophistication of the larger and more powerful engine designs Get hands on experience with twin cylinders pressurized lubrication electric start and alternators This kit includes gasket sets r
13. COISINA CUSTOMER EDUCATION 2014 2015 VOCATIONAL EDUCATION RESOURCES ENGINE TRAINING KITS COURSE OUTLINES INSTRUCTOR TRAINING TEXTBOOKS DVDs CBTs POWERPOINTS ONLINE SALES CATALOG VOCATIONAL EDUCATION CONTACT INFORMATION b INCLUDES ALASKA HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES ZIPCODES ES Power Distributors Atlantic Power 20 Empire State Boulevard Castleton NY 12033 Mike Blanc 800 554 3336 ext 2332 mikeb powerdistributors com Central Power 3700 Paragon Drive Columbus OH 43228 Mike Blanc 800 554 3336 ext 2332 mikeb powerdistributors com Central Power of Florida 4751 Oak Fair Boulevard Tampa FL 33610 Mike Blanc 800 554 3336 ext 2332 mikeb powerdistributors com Preferred Power 6509 A Northpark Boulevard Charlotte NC 28216 Mike Blanc 800 554 3336 ext 2332 mikeb powerdistributors com 7771 Magneto Power SEDCO 225 Henry D Robinson Boulevard Pendergrass GA 30567 Mike Blanc 800 554 3336 ext 2332 mikeb powerdistributors com Power Source Canada LTD Vancouver 300 1628 Derwent Way Delta BC V3M 6R9 Mike Gulley 800 663 9700 mgulley powersourcecanada ca Power Source Canada LTD Toronto 2815 Bristol Circle Unit 1 Oakville ON L6H 6X5 Mike Gulley 800 663 9700 mgulley powersourcecanada ca MWE Midwest Engine Warehouse IL Chicago 700 Enterprise Street Aurora IL 60504 Scott St Clair st clair scott mwe net 877 505
14. Mead Repair hirea 2 2144 Vanguard V Twin aa Repair Manual url ul a a al 2 0147 Slagle Cylinder OAV Alr Cooted Engines VA UE ee ae For most twin cylinder L Head engines built after 1981 Manual contains common specifications and detailed easy to follow instructions on how to adjust tune up and repair This manual is used by Authorized Briggs amp Stratton Service Centers Twin Cylinder OHV Vanguard For Vanguard V Twin OHV engines built after 1981 This 190 page manual is dedicated to Vanguard engines It is used by Authorized Briggs amp Stratton Service Centers It contains specifications and detailed instructions on how to repair and adjust these types of engines For Vanguard Single Cylinder Engines use Repair Manual 272147 Used in Training Kits 9001 amp CE9056 single Cylinder OHV Vanguard For most single cylinder OHV Vanguard engines built after 1981 This 280 page manual is now dedicated to Vanguard engines and is used by Authorized Briggs amp Stratton Service Centers It contains specifications and detailed instructions on how to repair and adjust these types of engines For other OHV Single Cylinder Engines use Repair Manual 276781 single Cylinder Repair Manual For most single cylinder OHV engines built after 1981 This manual is used by Authorized Briggs amp Stratton Service Centers It contains specifications and detailed instructi
15. NOTE All classes are held at the Briggs amp Stratton Training Center Menomonee Falls WI Briggs amp Stratton reserves the right to cancel a scheduled course up to 10 days prior to the start date If a cancellation does occur Briggs amp Stratton will promptly notify you of alternate dates available but will not accept liability for non refundable travel tickets e co 2015 FACTORY SERVICE TRAINING COURSES APPLICATION Date of Application School Name School Telephone Number School Fax Number E Mail Applicant Name Home Address State Zip Course First Choice Date Second Choice Date Customer Education amp the EETC Briggs amp Stratton is a strong supporter of the Equipment and Engine Training Council EETC The EETC is deeply involved in two distinct areas technician certification and school accreditation Attending a Briggs amp Stratton course will help the technicians with fundamental knowledge that can be applied to EETC certification tests Additional information can also be supplied to Vo Ed Instructors for developing an accredited EETC educational facility For additional EETC information visit www eetc org School Address City State Zip Yrs of Industry Teaching Experience Male Female City Cell or Home Number Q VO ED Instructors please attach a copy of the invoice for the CE9001A Training Kit if you purchased one within the last 2 years to receive free course Q NO LODGING
16. REQUIRED PLEASE MAKE TRAVEL ARRANGEMENTS TO ARRIVE ON SUNDAY AND TO DEPART ON FRIDAY Payment can be made by credit card purchase order or check payable to Briggs amp Stratton Corporation Submit application payment via e mail at cust ed basco com fax to 414 259 5214 or mail to Briggs amp Stratton Corporation Attn Customer Education P O Box 702 Milwaukee WI 53201 0702 Check one Q Visa 1 MasterCard Print name as it appears on card 1 American Express Q Discover Account Number Signature NOTE PLEASE USE 1 APPLICATION FORM PER PERSON ATTENDING CANADA ONLY Please make school fee payable in U S funds CANCELLATION MUST BE RECEIVED IN WRITING AT BRIGGS amp STRATTON 10 DAYS PRIOR TO THE WEEK SCHEDULED TO OBTAIN A REFUND understand that Briggs amp Stratton may take photographs and or video of event participants and activities agree that Briggs amp Stratton Corporation shall be the owner of and may use such photographs and or videos relating to the promotion of future events relinquish all right that may claim in relation to use of said photographs and or videos Signature of Participant Date KIT INCLUDES 19061 Carburetor Jet Screwdriver Small Jets 19368 Tester Ignition 19062 Carburetor Jet Screwdriver Large Jets 19393 Torque Wrench 19063 Valve Spring Compressor 19433 Flywheel Holder 19069 Flywheel Puller small hole distance 1 5 8 abs Torqux Star B
17. The failures include abrasive ingestation insufficient lubrication over heating over speeding and breakage You will be able to show the evidence of the failure and explain how and why it happened Also enclosed is a PDF version of our Major Engine Failure Analysis book CE8034 This book serves as a printed resource for the students to follow using the above presentations CE3114 Diagnostics Volume DVD This DVD is a series of videos explaining different diagnostic approaches e Quick Check Diagnostics 10 minutes A troubleshooting video using a procedure based upon an interview process with a customer This procedure enables a technician to quickly look at a piece of equipment to help determine what is wrong e Compression Diagnostics 38 minutes This video enables the student to truly understand 4 cycle theory and the components behind it Time will also be devoted to performing a 3 angle valve job which enhances engine performance Quick Flow Diagnostics 15 minutes After initially troubleshooting a piece of equipment when it comes in which technician should work on it This video helps to develop a process on how to quickly and effectively get the piece of equipment through the shop e Carburetion Diagnostics 18 minutes Why doesn t the engine start Or why does the engine run poorly This video looks at all of the functions of the carburetor and gives the student a clear understanding of symptoms and
18. am CE9001A OHV 950 Series Engine CE9028 OHV 900 Series Engine Upgrade Module CE9039 L Head 675 Series Engine CE9040 OHV 900 Series Engine CE9041 OHV 950 Series Engine Replacement CE9047 L Head 675 Series Engine Replacement CE9053 Super Sized OHV 900 Series Engine Replacement CE9054 Super Sized L Head 675 Series Engine Replacement CE9056 Vanguard V Twin OHV Quick Reference Kit Guide TEACHING AIDS Books and Manuals DVDs Theory Programs DVDs Maintenance amp Troubleshooting PowerPoint Training CDs FACTORY SERVICE TRAINING Beginner Vo Ed Instructor School Experienced Vo Ed Instructor School Course Schedule Package Amenities amp Fees Factory Service Training Courses Application MISCELLANEOUS Specialty Tools w N 15 19 21 23 25 26 27 28 29 Nobody Provides More Small Engine Training Resources BRIGGS amp STRATTON Educational Philosophy Let us do the work for you Our Training Kits are specifically built for you to use in your classroom and lab They are designed with an unparalleled level of educational material aimed at reducing your time spent writing curriculum creating presentations and lab sheets Benefits of using Briggs amp Stratton Training Kits in your classroom may include e Materials that are developed with you and the student in mind our materials make complex issues easier to teach e Daily lesson plans will take you through the semeste
19. at the Briggs amp Stratton Customer Education Center in Milwaukee Wisconsin Once trained with curriculum in place the instructor will be able to provide a comprehensive and accurate small gasoline engine program for the students New instructors will benefit from having a complete day to day lesson plan For more advanced classes it is relatively simple to construct a custom made program based on your needs from the textbook table of contents or your experiences at the instructor training session It is beneficial for instructors to have some air cooled engine or automotive motorcycle marine engine experience before attending advanced courses Included in this package is a DVD containing video and PowerPoint presentations and outlines for the instructor to develop competence The combination of textbooks student workbooks repair manuals and audio visual training aids allows tremendous flexibility in how to teach various subjects The extensively illustrated textbook is the why the repair manuals the how and the workbooks containing the student labs are the reinforcement Please bear in mind that the instructor training offered includes the school and lunch each day You will be responsible for transportation to from Milwaukee as well as ENGINES any incidental costs hotel cost is included Transportation oE from the hotel to Briggs amp Stratton will be provided See page 25 28 for school dates a
20. ducation Manager Donald Koloski this textbook has over 350 pages and well over 300 illustrations It is one of the most detailed theoretical texts available Already on its third printing the text is accompanied by a CD Rom containing quick quizzes an illustrated glossary media clips and additional reference material Commonly manufacturers produce repair manuals which supply the how to for most repair jobs Few industry or outside publications provide much in the way of why Small Engines concentrates on the theory of operation relating to all engine systems Both air cooled and water cooled engines are covered Small Engines is supported by a Student Workbook containing review questions on three different levels addressing the skills and acquired knowledge of beginners intermediate students and those with advanced capabilities The Small Engines Workbook Answer Key contains the answers to the lessons provided in the Student Workbook Used in Training Kits CE9001A CE9039 CE9040 8143 Engines Resource Guide SNe NIS INSTRUCTOR S RESOURCE GUIDE Used in conjunction with the Small Engines Textbook and Workbook this 72 guide provides the instructor with a turn key program The guide follows the chapters from the textbook and provides instructional outlines competencies PowerPoint presentations and tests In addition you will receive media clips electronic
21. end of the fuel line Carefully leverage the tool against some existing engine component as a fulcrum and pry fuel line from fitting Use caution to prevent damage to linkage or fuel system controls Inspect all removed fuel lines for damage or hardening and replace as necessary Fix A Thread Kits For repairing damaged and stripped threads 100024 Master Thread Repair Kit includes 100007 Thread Repair Kit 10 32 100008 Thread Repair Kit 1 4 20 100009 Thread Repair Kit 5 16 18 100010 Thread Repair Kit M5x 8 100011 Thread Repair Kit M6x1 100012 Thread Repair Kit M8x1 25 100013 Thread Repair Kit 14 mm Spark Plug 19607 Otoscope The use of the otoscope offers the technician the ability to see into small passages and jetting of carburetors The ottoscope offers 2X minimum magnification and a push button switch to activate the bulb to ensure that the technician will not forget to turn off the light causing the battery to be drained CE5005 SAE amp Metric Equivallance Stainless Steel Scale 10 per bag This tool is almost a requirement for the shirt pocket of any technician Made of flexible stainless steel this SAE amp Metric Equivallance scale is equipped with a T square pocket clip that functions as a depth gauge One side of the scale is metric and displays millimeters The other side is graduated in inches and displays 64ths The reverse side features a handy decimal equivalent chart 31 Je
22. ention Typical Class Size is 10 20 Students e Please make travel arrangements to arrive the day before class starts and to depart after class ends Course Fees Course Title Course Fee Course Fee p oe Diamond Dealer VO ED with CE9001A 2 on Lodging Fee Only Kit Purchase Beginner Vo Ed Training 900 00 400 00 550000 00 500 00 FREE Experienced Vo Ed taining 1 000 00 500 00 500 00 500 00 FREE For application form and more information go to ThePowerPortal com Educational Resources gt Vocational Instructor Continuing Education Master Service Technicians MSTs Diamond Dealers and Educational Facilities that have purchased the CE9001A OHV 950 Series Engine Training Program Kit are eligible for reduced factory school fees e Active MSTs receive free admission at each training course excludes lodging or transportation to from Milwaukee e Diamond Dealers receive one free factory school every season excludes lodging or transportation to from Milwaukee e Purchasers of CE9001A Training Kit receive one FREE course includes lodging excludes transportation to from Milwaukee e FREE course offer is valid for up to 2 years from date of purchase of CE9001A Training Kit e Include copy of invoice for CE9001A Training Kit with application e We re so confident you ll be pleased with your experience that we offer a money back guarantee if you are not satisfied with your training
23. epair manuals and a CD containing e PowerPoint engine disassembly and reassembly e V Iwin teardown script e V Twin Model 305447 class outline e llustrated Parts List for Model 305447 e Required tool list e How to look up parts and Operator Manuals e Oil and fuel recommendations Vanguard V Twin e And more OHV Repair Manual ITEM DESCRIPTION PART Engines Vanguard V Twin OHV Engine 305447 0568 F1 Repair Manual Vanguard V Twin OHV Repair Manual 272144 pg 17 V Twin Engine Instructor s Reference CD CE3125 pg 23 Note Red Bold items are considered consumable and will need to be replenished on a regular basis These engines are now equipped with metric fasteners For prices and ordering see the inside front cover for your regional source of supply contact 4 3 14 Quick Reference Kit Guide Item Engines Engines Engines Engines Support Parts Support Parts Support Parts Support Parts Support Parts Repair Manual Repair Manual Repair Manual Book Textbook Workbook Workbook Answers CD DVD CD DVD CD DVD CD CD DVD Specialty Tool Specialty Tool Specialty Tool Specialty Tool Specialty Tool Specialty Tool Specialty Tool Specialty Tool Specialty Tool Training Description OHV 900 Series l Head 675 Series Vanguard V Twin OHV OHV 950 Series Engine Gasket Set Crankcase Cover Gasket Head Gasket Ring Set Flywheel Key Single Cylinder
24. fashion Your imagination is the only thing that will limit what you can accomplish CE8034 Engine Failure Analysis Book This 48 page book details the five most common causes of engine failures A thorough discussion of the how and why of each failure along with supporting diagrams and photographs assist the technician in determining engine failures MS2288BK Alternator Specifications These ring bound cards supply information on the different alternator systems provided by Briggs amp Stratton An Introduction and How To Use page is included CE8069 Repair Manual 1919 1981 Antique Repair Manual This manual covers all out of production Briggs amp Stratton SINGLE CYLINDER engines built in years 1919 1981 From the original model A to model series used in 1981 this book has the specifications diagrams and instructions necessary to restore your antique engine to good as new condition single Cylinder L Head Repair Manual For most single cylinder LHead engines built after 1981 Our best seller shop manual contains common specifications and detailed easy to follow instructions on how to adjust tune up and repair This 350 page manual is used by Authorized Briggs amp Stratton Service Centers Used in Training Kits CE9001A CE9039 CE9047 For prices and ordering see the inside front cover for your regional source of supply contact 2 1172 Twin Cylinder L Head Twin Cylinder L
25. in air cooled gasoline engine theory and or repair This course may be either stand alone or part of a broader curriculum in which air cooled gasoline engine operation and servicing is a major component 2 Agree that the no charge materials supplied by Briggs amp Stratton are the exclusive property of the school and are not to be considered as belonging to any individual instructor 3 If the small engine training class is discontinued the donated items are to be given to another school for the use of education 4 Welcome any visitation by a Briggs amp Stratton representative wishing to review the use of this material 5 Complete and submit form provided on The Power Portal site along with a course outline Briggs amp Stratton s Contribution If the above criteria are met you will receive from Briggs amp Stratton 1 One 1 engine of Briggs amp Stratton s choice 2 Two 2 items selected from the list below CE3017 Basic Engine Systems CD CE3056 Fuel Delivery Systems CD CE3070 4 Cycle Theory DVD 54185 Master Parts Catalog 19368 Ignition Tester CE8155 Small Engine amp Equipment Maintenance 10 per engine donated Repair Manuals 10 per engine donated Annual Renewal Process Once each year a school may re apply for the same basic donation package Renewal is not automatic The instructor or school administrator must re submit the required online application agreement form How to Apply
26. ine 126 02 1015 1 similar model ae E Repair Manual Head Repair Manuas z expo 6 Workbook Answer Key Small Engines Workbook Answer Key 8022 pg 16 Specialty Tool Basic Tool Kit 19300 pg 29 For prices and ordering see the inside front cover for your regional source of supply contact OHV 900 Series Engine Training Kit 2 Engines Used in generator pressure washer roto tiller and other applications CE9040 is also designed for schools needing a basic entry level kit e Intended for smaller class sizes e Get hands on experience with horizontal shaft overhead valve engines e CDs textbook and workbook to help instructors enhance students learning experience Small Engine Eguipment Maintenance DESCRIPTION QTY Engines OHV Engine similar model Small Engine and Equipment Maintenance CE8155 pg 16 Repair Manual OHV Single Cylinder 276781 pg 18 6 0 4 For prices and ordering see the inside front cover for your regional source of supply contact OHV 950 Series Engine Replacement Training Kit 5 Engines Use this kit to economically replace engines in the OHV Engine Training Kit CE9001A pg 6 or supplement other training kits e Includes instructor s DVD with daily lesson plans and lab procedures e Engine photos e eardown script DESCRIPTION PART OHV 950 Series Engine
27. ining Council WE SUPPORT EETC TECHNICIAN CERTIFICATION Printed in the U S A 342 CE8000 1 15 24847789 7 BRIGGSSSTRATTON CUSTOMER EDUCATION CORPORATION POST OFFICE BOX 702 BRIGGS amp STRATTON 53201 800 274 4471 cust ed basco com Copyright 2015 All rights reserved E POWER WITHIN
28. itions 19598 Digital Tach amp Hourmeter Meter displ RPM while engine is runnin eter displays while engine is running D E When engine is stopped meter displays elapsed time e _ DIGITAL TACH amp gt 19468 DC Amp Shunt Used to measure amperage in a 12 volt system Color coded receptacles hold digital multimeter leads securely while testing This tool works with any digital multimeter with a millivolt scale Eliminates blowing the fuse in multimeters due to high current loads such as charging and starting 19608 T40 Plus Torx Bit This Plus Torx bit design is to be used for the Model 31 amp 33 rod bolts If the technician tries using a standard T40 Torx bit on these rod bolts they will have a real potential of stripping the head of the bolt 30 For prices and ordering see the inside front cover for your regional source of supply contact M Ma m 5 EJ RU 19461 Primer Bulb Removal Tool For quick and easy removal of primer bulb and retainer on engines equipped with primer bulb system 19462 Primer Bulb Installation Tool Installs new primer bulb and retainer in a snap 19620 Fuel Line Removal Tool This tool is essentially a pry bar for removing fuel line from barbed fittings The bar is carefully formed machined hardened and plated to ensure a long life To use remove fuel line clamps Push fork at end of tool behind the
29. its in handy pouch 19070 Piston Ring Compressor 5 HP amp below 19480 Tang Bender 19165 Flywheel Puller medium hole distance 2 19620 Fuel Line Removal Tool 19200 Tachometer Treysit Sirometer 735161 Alcohol Fuel Tester 19203 Flywheel Puller large hole distance 2 13 16 EI Air Gap Gauge 010 254 19340 Piston Ring Expander 5 4185 Master Parts Catalog Note Each tool part number can also be ordered separately For replacement strap order 19489 To order replacement bits specify 19510 T 10 19511 T 15 19512 T 20 19482 T25 19513 T 27 19514 T 30 19515 T 40 19516 T 45 All power levels are stated gross HP per SAE J1940 as rated by Briggs amp Stratton For prices and ordering see the inside front cover for your regional source of supply contact 19545 Leakdown Tester Used to test the sealing capabilities of the compression components of all engines Comes with crankshaft clamp 795161 Alcohol Tester Marked with alcohol content lines at 10 20 70 and 85 This provides the technician with visual cues as to the alcohol content 19602 Digital Meter Meter features the ability to test for AC or DC voltage resistance Ohm s capitence diode function temperature Incorporates clamp for easy measurement of amperage AC or DC X d ull 19368 Ignition Tester Designed to simulate true engine ignition resistance and system capabilities under safe test cond
30. led step by step teardown scripts for Briggs amp Stratton 3500 watt and 4000 watt generators generator and engine PowerPoint slides test equipment usage course outline and photo library to create customized slides alternating current For prices and ordering see the inside front cover for your regional source of supply contact VO ED INSTRUCTORS FACTORY SERVICE TRAINING Briggs amp Stratton conducts Factory Service Training for Vo Ed Instructors These schools not only cover the operation and theory behind Briggs amp Stratton air cooled engines but also offer specific insights in developing teaching aids such as carburetor cut a ways and other ideas There are a number of additional educational opportunities available to instructors of air cooled gasoline engine courses These schools are conducted at different times during the year See ThePowerPortal com for more information Beginner Vo Ed Instructors School SCHEDULED DATES June 8 11 2015 June 15 18 2015 WHAT IS IT If you are an instructor who is relatively new teaching small engine technology then this is where you will want to start By attending this course you will have received enough knowledge and confidence to be able to conduct your own basic small engine class This program will follow lesson plans designed for high schools that can be found on our Overhead Valve OHV Engine Instructor s Reference CD It is intended to walk you through each of the same steps
31. mation on this CD will provide instructors with basic techniques needed to teach small engine technology There are two methods enclosed for teaching the course curriculum The first method developed by a high school teacher with over 30 years of experience utilizes a complete lesson plan for an 8 9 week class taught at the appropriate level The second method can utilize the additional information on this DVD These materials will be helpful for a class that is giving an overview of small engines versus a full semester class Includes detailed step by step teardown script for the new Model 130G00 OHV 950 Series horizontal shaft engine featured in the CE9001A OHV Training Kit Used in Training Kits CE9001A CE9041 CE3094 Overhead Valve OHV Engine Instructor s Reference Loosen Rocker Arm and Jam Screw Use 5 8 wrench and 7 1 8 Allen wrench Only need to loosen both pieces about 14 turn Turn both arms to the side and remove push rods Includes a detailed step by step teardown script for the Model 12 OHV 900 Series horizontal crankshaft engine PowerPoint slides course outline and photo library to create customized slides Used in Training Kits CE9028 CE9040 lt Dally conta and Lab son Pla Less Pro ocedures CE3093 L Head Engine Instructor s Reference Remove Carburetor and O Ring governor spring Release from control bracket Use 3 8 Socket Includes detailed step by step teardow
32. n script for the popular Briggs amp Stratton 625 725 Series vertical crankshaft engine PowerPoint slides course outline and photo library to create customized slides Used in Training Kits CE9039 CE9047 CE31295 V Twin Engine Instructors Reference Remove Exhaust MN Use orden rags or 40 Torx to remove exhaust manifold Use 13 mm socket to loosen muffler connection LN Includes detailed step by step teardown script for the popular Briggs amp Stratton Vanguard V Twin OHV engine PowerPoint slides course outline and photo library to create customized slides Used in Training Kit 9056 For prices and ordering see the inside front cover for your regional source of supply contact 2 3 ea CE301 Basic Engine Systems Contains 86 slides of 4 Cycle and 2 Cycle theory L Head Overhead Valve OHV Direct Overhead Valve DOV engine designs governors compression ratio compression release systems rings cubic inch displacement lubrication systems and counter balancing systems Highly recommended for the beginner it s the cornerstone of a small engine program Used in Training Kits CE9001A CE9028 CE3O056 Fuel Delivery Systems Contains 107 slides of basic carburetion systems diagramming common and Briggs amp Stratton carburetors and fuel pump circuits Used in Training Kits CE9001A CE9028 CE3095 Portable Generator Instructor s Reference Includes electrical theory detai
33. nd an application Visit our website to view our list of educational opportunities ENGINES WORKBOOK Note Some fees may apply for orders shipped outside the continental United States Call for information Expect delivery 3 4 weeks after receipt of order OHV 950 Series Engine Training Kit Parts List ITEM DESCRIPTION PART a LU CREEEEER eoar Suppor Pars Engine cases O oas 74 Support Parts crankcase Cover Gasket soso s Supporters heca o Supporters famose S9Mg Support Pans 09 Repair Manual Vanguard V Twin Repair Manual Ovo __ Theories of Operaion iovo 3 SpecietyToot freadowntese e SpeciattyToot T e gt SpelyTo aeon S SpeciatyToot feae 5 choo aude win 4 Note Red Bold items are considered consumable and will need to be replenished on a regular basis These engines are now equipped with metric fasteners For prices and ordering see the inside front cover for your regional source of supply contact CE9O028 OHV 900 Series Engine Upgrade Module 10 Engines The Overhead Valve Upgrade Module is an excellent way for schools with established air cooled engine programs to upgrade to more modern components CE9028 is one of our most popular kits similar to the larger CE90014 kit but without some of the specialty
34. ons on how to repair and adjust this type of engine Used in Training Kits CE9001A CE9028 CE9040 For Vanguard Single Cylinder Engines use Repair Manual 272147 2 9000 Single Cylinder OHV Professional Series Repair Manual 110000 120000 Professional Series Single Cylinder Engines ITI a Service Troubleshooting and Repair Manual For single cylinder vertical crankshaft Professional Series OHV engines built after 1981 This manual is used by Authorized Briggs amp Stratton Service Centers It contains specifications and detailed instructions on how to repair and adjust this type of engine For prices and ordering see the inside front cover for your regional source of supply contact 1 e Pues 700 750 Series DOV Repair Manual Repair manual for Direct Overhead Valve DOV Air Cooled Engines E E mi E 2 3021 Intek V Twin Cylinder OHV Repair Manual PN Repair manual for Intek V Twin overhead valve OHV engines Model series eri da 405700 406700 40F700 40G700 40H700 445700 and 446700 EC 2 Cycle Snow Engine Repair Manual Repair manual for 2 cycle R Tek snow engines 772 Cycle Snow Engine apa ir Manual 1 e For prices and ordering see the inside front cover for your regional source of supply contact DVDs THEORY PROGRAMS Video programs are available at a nominal charge While most of these video programs have been developed for service dealer schools the
35. r These were created by working with veteran teachers with years of industry experience e Ready to use step by step tear down and assembly scripted lab procedures e PowerPoint presentation that follows the textbook e Engaging video and animations that help clarify difficult concepts and will excite your students interest e Provided tool list takes the guesswork out and reduces your operating cost e Over 100 years of experience from the subject matter experts who literally wrote the book s on small engines e Keep current with industry and government standards Curriculum relevancy becomes increasingly important as your program is being squeezed by inflation and budget cuts Offering a program in small engines will help reinforce the core educational competencies Science Technology Engineering and Mathematics STEM as they are applied in the real world Some examples include e Science How gasoline changes from a liquid to a vapor e Science Electricity electron flow voltage resistance AC amp DC current electromagnetism e Chemistry How gasoline provides heat energy e Physics Linear and rotary motion e Physics Torque as a measurement of force e Mathematics How to measure materials to within 001 inch e Mathematics Calculating displacement and compression ratios e Reading How to use repair manuals e Technology Online learning parts look up www ThePowerPortal com Whether you are first year instructo
36. r or a seasoned expert Briggs amp Stratton has just the right mix of what you need to increase the students knowledge retention through a multi media classroom lab experience Briggs amp Stratton offers soundly structured courses teaching Air Cooled Engine Theory and Repair Techniques e Over 100 000 engines are already in schools for use in courses relating to Air Cooled Engine Theory and Servicing e Our engine technology materials are used and recognized globally preparing students for entry to the job market The purpose of this catalog is to provide you with information on vocational education courses teaching aids and training materials as well as the newest technology available through Briggs amp Stratton To find more information on the Internet go to ThePowerPortal com If you have not already registered for an individual log in ID go to www thepowerportal com register htm or scan the 2D code with your smartphone Air Cooled Engine Industry Opportunities Job prospects should be excellent for people who complete formal training programs Employers prefer mechanics that have knowledge of multiple types of engines and emissions reducing technology as the government increases regulation of the emissions produced by small engines The potential market for service in any one year can be 100 million engines The need for qualified technicians is enormous The U S Department of Labor s Bureau of Labor
37. s school is to concentrate on more complex concepts Topics pick up from where the beginner course ended and includes more hands on activities This school will also focus on making training props for your classroom that make difficult subjects easier to understand COVERED TOPICS e Compression systems including performing 3 angle valve job e Different types of carburetors along with a hands on troubleshooting activity e Significant time will be devoted to making cut a ways of carburetors and other engine related components e We will also make a simple device to show the Venturi effect within carburetors e Alternator systems will be covered in depth with an activity to measure alternator electrical output WHO SHOULD ATTEND e Vocational educators that want or need to expand their knowledge to be able to take their classroom to the next level e Instructors looking for a better way to deliver engine concepts through the use of engine and engine component cut a ways made by the instructors themselves PREREQUISITE Vo Ed Instructors Briggs amp Stratton Beginner Course or 2 years of teaching small engines Course Package Amenities Lodging individual room Breakfast amp Lunch on Day s of Class e 1 Dinner Banquet All Course Materials e Transportation Between the Training Facility and Place of Lodging e Framed Certificate to Qualifying Graduates e Network with Fellow Technicians or Instructors e Personal Att
38. se programs can also serve the needs of vo ed students All video programs are recorded on DVD 4 Cycle Theory DVD This video 6 minutes is the foundation for understanding Used Training Kits how an engine operates and is the cornerstone of a small CE9001A engine class Basic 4 cycle theory is described through the CE9039 use of high end computer generated graphics CE9040 The Intake Stroke D 2 d CE3013 Theories of Operation Volume 1 DVD This is a series of four distinct programs 64 minutes total on Used in Training Kits a single DVD These selections cover four basic topics which CE9001A are vital to understanding the operation of a 4 cycle engine CE9039 CE9040 1 Carburetor Theory 2 Valve Theory and Repair Procedures 3 Governor Theory and Troubleshooting 4 Electrical System Alternator Theory CE3101 Electrical Testing Voltage Drops Getting to More Bill Paying Money Learn how to pinpoint a problem in an electrical circuit by using voltage drop testing Quickly show where a circuit has resistance defective components corrosion etc not allowing it to perform properly The goal of any servicing dealer is to make a profit by taking care of customers This video looks at measuring several key variables such as selling shop time technician output and margin targets For prices and ordering see the inside front cover for your regional source of supply contact 4 20 CE3029
39. shless 12 minutes system Using high end 3 D graphics students will learn the induction method of producing power In addition there is also a presentation on the generator market and maintenance 8 minutes Use this to educate students on the profit making opportunities of working on portable generators CES108 4 o7 For prices and ordering see the inside front cover for your regional source of supply contact DVDs MAINTENANCE amp TROUBLESHOOTING PROGRAMS 1 Maximizing Engine Life Through Preventive Maintenance DVD The importance of establishing a preventive maintenance system is the primary message of this DVD 35 minutes Included are explanations of the basic engine maintenance requirements Implementing a preventive maintenance system assures top power delivery and keeps the equipment more productive over a longer period of time While the message is geared for equipment operators and owners anyone learning about small engines can benefit from this important information CE3113 Dynamics of Engine Failure DVD This video 55 minutes sets the scene with various scenarios of different engine failures The failures covered are abrasive ingestion insufficient lubrication over heating and breakage The video can be used as a stand alone presentation on engine failures This DVD has an additional PowerPoint presentation on the five common causes of engine failures all supported by embedded video segments
40. te training resource Technical Information for the User specific applications Briggs amp Stratton engine sales offerings for instructors Briggs engine brand reports and Powerportal user amp marketing materials and information collateral gt Complete training APPLICATIONS resource offerings e E 4 9 F3 E n 9 n d O n Technical Replacement laim eParts powerin Reports Dealer Locator Sales Rep Dealer School Schedule Publications Engine Search istributor nformation Address Update Profile program Search By Model h ALERTS SERVICE SHORTS All Systems are Operational gt Classroom support materials demos oo Tech Documents Repowering Marketing Search by Keyword MS 5568 Engine Specs Fugees Web Parts Image Library Search by Model Repl Engine Search Brochures amp Catalogs Search by Category M Repowering Search Why Genuine Parts eParts service parts and or whole goods look up More Service Shorts gt Technical publications search 1 0005 of technical and service documents Y Continuing education for instructors gt Power Channel video training and testing for students E PARTS LOOK UP THEPOWERPORTAL COM If you have not already registered for an individual log in ID go to www thepowerportal com register htm or scan the 2D code with your smartphone si io Nylon Needle Valve Assy 681 Equipment amp Engine Tra
41. tors Network in North America Information such as parts look up and service bulletins are available online at ThePowerPortal com There are four levels of kits available all reasonably priced with school budgets in mind Basic Training Starter Kit Provided at no charge by Briggs amp Stratton to qualified accounts Includes one engine and choice of 2 additional training items See details on page 5 e Entry Level Kits Contains two engines textbooks workbooks basic tools and instructor s materials e Intermediate Level Kits Provide additional resources to supplement the Entry Level Kits or existing programs e Advanced Level Kits Contain engines support materials and or equipment for providing a complete in depth program CE9028 OHV 900 Series Engine Upgrade Module pg 8 Single Cylinder OHV Air Conled Engines V ENGINES WORKBOOK Small Engine and Eguupmernt Maintenance Basic Training starter Kit NORTH AMERICA ONLY This kit is Briggs amp Stratton s traditional Engine Donation Program Once a year an educational facility may apply for and receive one 1 Briggs amp Stratton engine at no charge In addition to the engine donation you may select any two 2 items from the list below This kit is supplied by Briggs amp Stratton at no cost to the qualifying school To participate a school must meet all of the following requirements 1 Have an on going course
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