Operator Manual
Contents
1. 2 GENERAL SAFETY RECOMMENDATIONS Operators must wear personal protection equipment overalls gloves safety goggles safety shoes auditory protection anti dust mask etc Q00090Q Before starting up your concrete mixer make sure all the protective measures are in place and in satisfac tory condition that nobody is touching the concrete mixer or near it and that no tools are leaning against it When operating the drum tipping wheel you must keep hold of it with at least one hand to prevent the drum tipping due to gravity do not let go of the wheel Do not put your hands head or any tool inside the drum when it is rotating Never operate the machine without its protective devices e Stop or unplug your concrete mixer before carrying out any kind of work on it Only use the concrete mixer drum to mix materials designed for masonry work any other kind of mix in volving chemical or food products is prohibited The motor produces noxious carbon monoxide fumes Do not use a concrete mixer with petrol driven motor for underground work or in a poorly ventilated area Petrol is highly flammable and explosive Do not smoke Stop the motor and leave it to cool before filling the tank with fuel N2. Engine support parts lists DIESEL EXP Rep Qt R f 4 009171 vis zinGuEE H t0x25cLe 4 0091711 viS ZINGUEE H 10 X25 CL amp 8 8 009721 RONDELLE LU10 ext27 ZING 8 009721 RONDELLE 11 10 ext 27 ZING 4 00969 ECROU FREIN DIAM 10ZINGUE 4 009369 ECROU FREIN DIAM 10 ZINGUE Transmission parts lists PULLEY BELT SPROCK WHL CHAIN Rep Qt R f D signation Rep Qt R f D signation 1 009739 PLATE LU 14EXT 45 Zi 1 009739 ROND PLATE LLU 14 EXT 45 21 1 009371 FREIN 4 Din 985 1 009371 ECROU FREIN H M14 DIN 985 Parts lists of thermal motors aired hood SP170 EH17BL Rep Qt e R f D signation 1 164029 MOTEURROBINSP170__ 114 009714 ROND PLATE MU amp EXT 18 ZIN 09714 4 oos155 visHM8X40mmziNG 14 009378 ECROU A EMBASE M 8 ZING 64022 009872 CLAVETTE 4 75x4 75x38_ 1 009771 ROND GROWER W 8ZING 009771 ROND GROWER W 8 ZING 1 009310 VIS 5 16 UNF 171 2 009155 164012 GX160LX GX160QX 0 R f D signation 60 1 304057 MOTEUR HONDA GX1G0LX 034 4 009714 ROND PLATE MU 8 EXT 18 ZIN 09714 4 009155 5 8 40 21 6 8 9 2 009378 ECROU A EMBASE M 8 ZING 009378 ECROU A EMBASE M 8 ZING 164022 POULIE THER 1500 20 64049 POULIE THER 3000 19
3. 009122 VIS H M5x30 CL6 8 ZING TRI 2CV Qt R f D signation 164028 4 oosts5 visHM8X40mmziNG 4 009378 ECROUA EMBASE ZING 1 1009877 CLAVETTE 8x7x30 BR 1 o09771 GROWER W 8ZING 1009152 5 8 25 1 164036 INTER MAGN TRI SEC 4A420 00912 vis H 5 30 CLe 8ZING 4 009366 ECROU FREIN H M5 DIN 985 ZIN _ 2 Joos41 EcROUHM4zZING O MONO 0 75CV CE 0 R f 60 1 164024 MOTO75 CV 4 009714 ROND PLATE MU 8 EXT 18 ZIN 4 009155 5 8 40 4 009378 ECROU A EMBASE 8 ZING 009875 CLAVETTE exexso 1 009771 ROND GROWER W 1 009155 viSHM8X40mmZING 56 1 164044 INTER PRLCELPRO SONDE 4 009122 ViS 5 30 cLe 8 ZING e 8 1 62 63 65 4 009366 ECROU FREIN H M5 DIN 985 ZIN 2 009341 ECROUHM4ZNG 68 1 98 0315 CONDENSATEUR 31 5mF Electric diagram _ 4 009366 ECROU FREIN M5 DIN 985 ZIN 2 oo341 ECROUHM4ZING 1 J9BCD20 CONDENSATEUR20mF 6 MAINTENANCE amp ADJUSTMENT After using the concrete mixer unplug it electric version and carefully clean the inner and outer surfaces Use a water jet but do not use a high pressure cleaner Avoid pointing the jet at the switch electric version or at the mot
4. 05 27 009873 CLAVETTE 5 5 30 009872 CLAVETTE 4 75x4 75x38 poszz RoND cROwERW szine 1 009771 ROND GROWERW szine 1 009155 1 Joossto vis TH 5 16 UNF 11 2 GX120QX Diesel thermal motors 0 R f D signation 60 1 164033 MOTEUR HONDA 1B20 4 peri Rowp PLArE MU amp ExT15 z Rep QOt R f _ D signation 4 loos 55 visHM8X40mmzwG 60 1 164032 MOTEUR HATZ 1820 7 NON RED 4 ECROUAEMBASE m s zine __ 4 009714 ROND PLATE MU 8 EXT 18 ZIN 4 Jooetss VisHM8X40mmZING 4 0 9872 CLAVETTE 4 75x4 75x38 4 oo9378 ECROU AEMBASE M 8ZING 1 009771 ROND GROWER W 8ZING 4 009310 VIS TH 5 16 UNF 171 2 1 009872 CLAVETTE 4 75x4 75x38 1 009771 ROND GROWER W 8zING 4 009310 VIS TH 5 16 UNF 1 1 2 DY23DU 15LD225 R f D signation R f D signation 1 164031 MOT ROBIN DY23DU NON RED 60 1 294051 MOT LOMBARDINI 45LD225 4 009714 ROND PLATE MU 8 18 2 4 009714 ROND PLATE MU 8 18 ZIN 4 009156 vis H mex50 cLe 8 zine 4 oootse vis H 8 50 cLe 8 zine 4 009378 ECROUAEMBASEM 8ZING 4 009378 EcRou emease 8 zinc 009872 CLAVETTE 4 75x4 75x38 1 009872 CLAVETTE 4 7544 75x38
5. 54 L353 L304 L452 L401 L454 Rep ate Qt ate Qt R f 1 Lo 1 pL p se X __ d J gt 4 4 4 4 0171 Lo 4 4 j 4 4 90075 4 4 4 0095 2 2 2 2 9000900 LL 2 2 2 2 9000902 4 4 4 90080 4 4 4 4 Lo 2 2 2 2 90017 2 2 2 2 90079 LL 2 2 2 2 90090 Lo 2 2 2 2 90077 LL 2 2 2 2 900190 2 2 210 2 2 o 1 1 J t j 1 16191 Lo o1 1 j 1 0084 1 j 1603 dq 4 4 ao 1 LL 2 2 2 2 90098 1 1 1 1 00985 Lo o1 1 J 1 1 1 00101 1 Lo 1 a 1 0090 Lo 1 1 0098 5 SPARE PARTS AND PARTS LISTS Yoke Drum assembl 1212 L252 L304 L351 L353 L354 1401 L452 L454 s a a a d uq EI 363055 20 11 1 16054 pe pug 292108 I 009812 272007 00055 q d _ 7 1 1 90017 1161616161616 6 6 6 009173 12 12 12 12 12 12 12 12 12 009629
6. Concrete Mixer 121 1 2 3 4 ALTRAD L25 1 2 3 4 42 L30 1 2 3 4 single phase 2 hp SMPO vers omen L40 1 2 3 4 ROBIN EH17BL 6 hp L45 1 2 3 4 ROBIN SP170 6 hp HONDA GX120QX 4 hp HONDA GX160LX 5 5 hp HONDA GX160QX 5 5 hp DIESEL DRIVEN HATZ 1B20 4 8 hp ROBIN DY23DU 4 8 hp LOMBARDINI 15LD225 4 8 hp TRANSLATION OF THE ORIGINAL MANUAL IN FRENCH Operating Maintenance Spare parts SUMMARY 1 Technical characteristics 2 General safety recommendations 3 Starting up 4 Making concrete and mortar 5 Spare parts and parts list 6 Maintenance amp Adjustment 7 Warranty 8 Transport amp Handling 9 Service manual 10 Notes 11 Declaration of conformity You have chosen concrete mixer we thank you for doing so We advise you to read the instructions carefully and to respect the safety recommendations in order to ope rate and maintain your product in the best possible way 1 TECHNICAL CHARACTERISTICS BE L211 L251 L301 L351 L401 L451 machine Characteristic 1910 1050 1550 500 23 340 102 91 107 1051941110 P PETROL DRIVEN E ELECTRIC D DIESEL DRIVEN Motors Characteristics 3 3 3 2 2 45 5 Oil capacity ief 065 f oo 09 Tanks full motor weight EE SINGLE PHASE SINGLE PHASE 2 HP Powel Motorweight STC Cd
7. L 6 6 6 6 6 6 6 6 6 009345 28 1 41 1 1 4 1 1 163037 3 3 3 009171 3 3 3 009772 a 5 m m m 2 2 o o 2 m m m 2 2 e o olol 1 gt 1162034 2 2 2 162035 1 71009153 2 2 009155 00167 2 2 2 009168 p 2 2 pq ZEE 4j 2 p p p E 5 SPARE PARTS AND PARTS LISTS Thermal motor aired hood assembly Electric motor hood assembly VENTILE ELECTRIQUE Qt Qt Qt R f 4 01 5 f 0 0 a 1 16482 2 2 2 9009 Lo 2 2 2 900878 4114 12 fte 41 1 164113 008951 009378 164119 008951 009397 164116 164115 008951 009378 164131 164130 164134 009152 009378 164129 414113 008918 008951 009378 164109 007022 Aja mnm BIA el fe Bee D O1 pt ttt 2 2 2 9009 2 2 2 414 ooa 0095 pa 14 f e 6 00895 6 6 90097 11 P po 19480 2 2 2 10484 2 2 2 90012 2 2 2 Lo 1 1 S 16429 Lo 0 0 1 3 3 900910 po 27 Lo 1 1 46409 __1__ 1 0702 5 SPARE PARTS AND PARTS LISTS All versions motor assembly
8. _ 1 009772 crower w 10o zinc 1 009771 GROWERW 4 oos vis TH 3e unr 1 ooosto vis TH 5 16 UNF 1 1 2 Parts lists of thermal motors ventilated hood GX120QX GX160QX R f D signation Rep Qt R f D signation 1 164033 MOTEUR HONDA Gx1200X 1 164034 MOTEUR HONDA GxteoQx 4 09714 ROND PLATE MU 8 ExT 18 ZIN 4 09714 ROND PLATE MU 8 EXT 18 ZIN oost5 visuM8X40mmzNG ooo1ss visHm8x40mmZING 4 009378 ECROUAEMBASE m s zine 4 oossze EcRouAEMBAsE zinc 1 009872 4 75 4 75 38 1 09872 CLAVETTE 4 75 4 75 38 1 009771 ROND GROWERW_8ZING _ 09771 GROWERW szine 1 009310 VIS TH 5 16 UNF 1 1 2 1 009310 vis 5 16 UNF 1 1 2 4 ooesos vis H une 5 16 x 16 cLe 8 4 009309 vis H UNF 5 16 x 16 CL8 8 5 170 R f D signation 1 164029 MOTEUR ROBIN SP170 114 009714 ROND PLATE MU amp EXT 18 ZIN 4 009155 vis 8 40 22 6 114 009378 ECROUAEMBASE 8 ZING 111 009872 CLAVETTE 4 75 4 758 11 po9771 ROND GROWER W szine 1 009310 VIS 5 16 UNF 171 2 4 009309 VIS H UNF 5 16 x 16 CL8 8 Parts lists of chain driven motors GX160LX 1B20 IRep Qt R f D signation Rep Qt R f D signat
9. ever replace a defective part with a part that is not the same brand 3 STARTING Place the concrete mixer on a completely horizontal hard surface to make sure the machine is stable The wheels and suspension of towable concrete mixers must not bear any load The load must be borne entirely by the 4 feet Make sure the 4 bolts securing the telescopic feet are properly inserted and locked in place by the 4 pins Clear away from the machine any objec ts that could generate a risk of accident or get in the user s way PETROL OR DIESEL MOTOR CONCRETE MIXER To start up the concrete mixer follow the instruc tions of the motor s manufacturer Before use check the oil level each time prefe rably 10 W 30 Adjust the accelerator lever so that the drum ro tates at 23 revolutions per minute maximum for optimum mixing and to prevent abnormal deterio ration of routine wear parts pinion ring gear The concrete mixer operates with the cover closed ELECTRIC MOTOR CONCRETE MIXER The machine s power cable must be positioned so that it does not represent any mechanical risk and in particular it must be placed well away from the concrete mixer drum Never leave a power cable wound around its drum This leads to considerable voltage reduc tions causing the motor and the cable to overheat The electric extension cable the plugs and the Sockets used must be in perfect condition Your concrete mixer s motor ha
10. fore reserve the right to modify the product described herein during production 9 SERVICE MANUAL DATE NAME TYPE OF WORK 10 NOTES 11 DECLARATION OF CONFORMITY Declaration of conformity The manufacturer ALTRAD Saint Denis 42750 Saint Denis de Cabanne France certifies that the concrete mixers in the ranges L21 L25 L30 L35 L40 L45 are in conformity With the following directives Machine 2006 42 CE dated 17 05 06 Electromagnetic compatibility 2004 108 CE dated 15 12 04 Polluting gas emissions 2002 88 CE dated 09 12 02 Coupling device 94 20 CE dated 30 05 94 Noise 2000 14 CE dated 08 05 00 appendix 5 L21 L25 L30 L35 L40 L45 petrol Measured noise level 102 dB Guaranteed noise level 105 dB L21 L25 L30 L35 L40 L45 electric Measured noise level 91 dB Guaranteed noise level 94 dB L21 L25 L30 L35 L40 L45 diesel Measured noise level 107 dB Guaranteed noise level 110 dB Drum capacity 0 195 m 0 250 m 0 300 m 0 340 m 0 380 m 0 420 m Saint Denis de Cabanne 08 2012 Fr d rique ESPINASSE Chief Executive Officer Technical file Mr R Jondet 42750 Saint Denis de Cabanne Compiled by ASD 22 08 2012 Ref 265183 GB
11. ion eo 1 304057 HoNDA 60 1 164032 MOTEUR HATZ 1820 7 NON RED poszi4 RoND PLATE mu s exr15 ziN 4 009714 ROND PLATE MU 8 EXT 18 ZIN petss visHw8x40mmzic 1009155 5 8 40 2 6 possze EcCROUAEMBAsE zine 4 009378 ECROUAEMBASE ms ZING 1 craverte 5x5xs0 1 009872 CLAVETTE 4 75x4 75x38_ 1 oo9771 crowerw szine 1 009771 ROND GROWERW szine 9155 6 8 40 2 6 1 009310 VIS TH 5 16 UNF 17 2 Parts lists of electric motors MONO 2CV FR Rep Qt R f D signation 60 1 164027 vorELECT2CV 4 009714 ROND PLATE MU 8 EXT 18 ZIN 4 009155 visHM8X40mmzING 4 009378 EEROUAEMBASE ZING 1 009877 CLAVETTE 8 7 30188 1 009771 ROND GROWER W 8ZING 1 009152 visHM8X25mm 56 1 164047 INTER PRI FR PRO SONDE 09122 vis H 5 30 6 8 ZING 4 009366 ECROU FREIN H 5 DIN 985 ZIN 2 ooe34 ECROUHM4ZING 68 1 9BCD315 CONDENSATEUR 31 5mF 2 R f D signation MOT ELECT 2 CV ROND PLATE MU 8 EXT 18 ZIN VIS HM 8 X 40 mm ZING ECROU A EMBASE M 8 ZING POULIE ELEC 1500 24 CLAVETTE 8x7x30 1BR ROND GROWER W 8 ZING VIS HM 8 X 25 mm COURROIE POLYVEE 1194J FIL DE MASSE SUP FIX INTER 164044 INTER PRI CEI PRO SONDE
12. or via the hood orifices Cleaning your concrete mixer guarantees it will give you a long service life To clean the inside of the drum effectively put one or two shovelfuls of fine gravel and some water in it and let it rotate for a few minutes O MACHINE LUBRICATION POINTS Your machine has 4 lubrication points located as follows e 1 lubricator by the control panel ref A to lubricate the drive gear shaft e 1 lubricator on the yoke ref B to lubricate the drum shaft e 2 lubricators by the wheel ref C to lubricate the yoke rotation shaft and the tipping gear shaft de cuve Couronne a be de cuve LUBRICATING THE DRUM SHAFT e Put the drum in a vertical position drum cone pointing upwards Unscrew the drum shaft cap Remove the lubricator cover between the yoke and the drum insert the grease pump Fill the drum shaft with grease until the old grease has been expelled Put back the drum shaft cap and the lubricator cover LUBRICATING THE DRUM GEAR RING Dismantle the 2 gear ring covers Moderately lubricate the drum s iron gear ring A thin layer of lubricant facilitates the drive process and re duces noise Be careful too much lubricant on the gear ring may cause a paste to form mixture of sand and cement residues which can damage your drive gear and the dr
13. s an IP54 pro tection rating dust protection and water splash protection and a heat sensor cuts the power in the event of motor overheating magnetic contact switch has an 45 pro tection rating water jet protection and an un dervoltage device the switch must be reset in the event of an accidental power cut Before starting up your concrete mixer Check that the earth wire yellow and green is correctly connected between the motor and the machine chassis The grid voltage is 230 Volts on 2 phases earth The minimum meter capacity must be 15 Amps The line must be equipped with fuses or a cir cuit breaker to protect the motor and an earth fault breaker 0 03 A to protect personnel The power socket is standard The sectional area of your power supply cable must be at least 2 5mm2 minimum up to 25m and 4mm2 mini mum for a length of 25 to 50m For greater lengths a greater wire cross section must be pro vided To avoid voltage drops it is preferable to have the shortest possible cable Avoid operating a concrete mixer powered by a single phase electric motor when it is empty this causes the motor to overheat and the heat relay to trip 4 MAKING AND MORTAR Position the drum at the chosen angle An angle close to horizontal produces better mixing of the adhesive materials mortars but reduces capacity Put half of the required water into the drum add half the aggrega
14. sing the towbar make sure it is always secured to the machine by the bolt and pin do not move the machine if this locking system is not in place For towable concrete mixers comply with the maximum towing speed of 90 km h with homolo gated towbar defined by the manufacturer Each time you move the machine first check the tyres are in good condition and at the right pressure 2 3 bars the wheels are blocked the suspensions and axles are in good condition the wheel must rotate freely and there must be no play on its axle Also check that the 4 telesco pic feet are locked in the highest position by means of the pins and bolts Attach the towbar and safety chain to the to wing vehicle check the towbar is attached in the concrete mixer sleeve bolt pin The signalling plate is mandatory Never tow the concrete mixer if its drum is not empty Option 50 mm ball hook ref 161090 When moving the machine by means of the lif ting ring provide a hook and hoist sling appro priate for the load to be carried Make sure all the machine s components are correctly secu red telescopic feet hood door etc and make sure nobody is underneath the machine when it is moved in this way Lifting Fork lift sockets MODIFICATION OF THE PRODUCT 2 position towbar We are constantly seeking to improve the quality and efficiency of our products and there
15. tes gravel sand and then the cement Then add the remaining aggregates and water Let the drum rotate for between one and two minutes To avoid centrifuging the materials do not let the mixing continue for more than two minutes 1 shovel roughly 4 litres 1 wheelbarrow roughly 60 litres RECOMMENDED QUANTITIES The table below shows the recommended average quantities as a result of mixing tests performed with the LAFARGE CIMENT company The materials used are e Standard use Lafarge cement 32 5 since April 2002 bags of cement and lime are packaged in 25 and 35 kg bags Gravel particle size roughly 25 mm sand particle size 0 2 to 0 5 mm water Indicative dosage which may vary accor ding to regional materials and moisture in the aggregates Cement kg bag of 35 kg Final flow 2 litre 124 Reinforced concrete intel compression slab 80 1 2 Eeeting concrete foundation so so 25 yosac 12 Tile sealingsoreed 400 25 2 3 sac 12 Standard mortar screed brick laying coatings 100 35 1 17 Log Reinforced concrete intel compression slab 100 70 sous sac 25 Footing concrete foundation 40 35 1 sac 17 Tile sealingsoreed 140 17 140 250 Standard mortar screed brick laying coatings 140 50 15 25 140 Reinforced concrete intel compression slab 110 50 15 25 150 350_ Foo
16. ting concrete foundation mo 35 1 17 150 Tile sealingsoreed 450 17 150 Standard mortar screed brick laying coatings 150 50 15 25 150 350_ Reinforced concrete lintel compression stab 150 100 70 2sacs 35 200 350_ Footing concrete foundation 450 100 50 1 58ac 25 200 250_ Tile sealingsoreed 200 50 15 25 200 250 Standard mortar screed brick laying coatings 200 70 2sacs 35 200 350_ Reinforced concrete lintel compression stab 190 120 88 2 5 44 250 350_ Footing concrete foundation 190 120 7O 2sacs 35 250 280 Tile sealing screed 250 702 sacs 35 250 280 Standard mortar screed brick laying coatings 250 8802 5 44 250 350_ Reinforced concrete lintel compression stab 210 130 105 3 50 270 380 Footing concrete foundation 270 130 7O 2sacs 35 270 260 Tile sealingsoreed 35 270 Standard mortar screed brick laying coatings 270 105 3 so 270 380 1 volume of water may vary depending on the level of aggregate humidity 2 Final flowrate usable quantity of concrete or mortar The proportions above are given as an indication and the manufacturer shall not be held liable for them 5 SPARE PARTS AND PARTS LISTS Chassis assembly 1351 L3
17. um gear ring Put the 2 gear ring covers back in position Perform these operations every month if the concrete mixer is in constant use SPARE PARTS To place an order contact the concrete mixer dealer and indicate its type and date of manufacture shown on the hood plate Specify the quantity description and reference of the parts you require We recommend users purchase a maintenance kit consisting of all the parts with an arrow next to them in the QUANTITY column 7 WARRANTY The Manufacturer guarantees your concrete mixer for a period of 12 MONTHS as from the date of purchase This warranty covers free replacement of parts that are defective due to a construction error or an equipment defect The manufacturer reserves the right to carry out an appraisal of the defective parts The warranty does not cover defects caused by inappropriate handling incorrect use use of foreign spare parts or poor maintenance The warranty for the thermal motors is given by their manufacturer The manufacturer shall not be held liable for failure to comply with the safety recommendations and instructions for use For any warranty claim contact your dealer and make sure you are in possession of your purchase invoice 8 TRANSPORT AND HANDLING L range concrete mixers can be moved by hand using the towbar using the lifting ring by means of a crane or by means of a fork lift truck using the fork lift sockets When you move the machine u
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