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TECHNICAL MANUAL

1. 3 o NID DZ R R R F O 5 5 50 gt a 8 TL O 2 7 eo eo 2 3 4 52 7 2 1 2 A DRAIN CONNECTION 2 OPENING 6 4 cm B WATER INLET 3 4 NPT as ALL DIMENSION FROM FLOOR ADJUSTABLE 1 2 1 3 cm DUE BUL 46 1 2 118 1 LET FEET 4 30 1 2 77 5 c 8 16 40 6 cm BE NN Cal 19 48 3 cm OPENING TUE 3 5 o tas 4 I 5 E me N i rj O Y Aa wa eu O 35 6 cm 2 Jackson Enodis SECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONS D TABLE DIMENSIONS CORNER INSTALLATION 2 1 2 64 cm 20 1 2 52 1 cm 4 10 2 25 1 4 MINIMUM 64 1 cm 3 4 1 9 cm lt 1 2 3 81 cm ROLL ho TABLE DIMENSIONS CONNECTION DISHMACHINE 4 10 2 cm MINIMUM 716 25 1 4 64 1 TABLE DIMENSIONS 25 1 4 64 1 cm XL SER STRAIGHT THROUGH INSTALLATION IES XL2 SERIES tar A7 Jackson rine noc 15 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS n T GJ n INSTALLATION INSTR
2. mies 34 ORDERING REPLACEMENT WIRE SECTION 5 PARTS SECTION P J sSD mn M ER M Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires Wire be ordered from Jackson MSC Inc but please note that it is only available in feet Ensure that you order the correct color and gauge BLACK WIRE 6 Gauge 8 Gauge 10 Gauge 12 Gauge 14 Gauge 18 Gauge 18 Gauge with Orange Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes BLUE WIRE 6 Gauge 8 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with White Stripes GREEN WIRE 8 Gauge 14 Gauge 18 Gauge 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with Yellow Stripes GREY WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 6145 002 15 91 6145 104 43 00 6145 104 16 00 6145 112 01 00 6145 104 09 00 6145 104 01 97 6145 011 35 66 6145 011 35 65 6145 011 35 64 6145 002 15 93 6145 104 44 00 6145 104 42 00 6145 104 04 00 6145 104 35 00 6145 011 46 35 6145 011 46 37 6145 01
3. CONSERVER XL2 SERIES FRAME WELDMENT Frame Weldment Single Bracket 5700 031 45 16 Bullet Foot 5340 108 01 03 Frame Weldment Double Bracket 5700 002 61 22 Bullet Foot 5340 108 01 03 Jackson Enodis One mires SECTION 5 PARTS SECTION CONSERVER XL ACCUMULATOR ASSEMBLY Prior to S N 04010286 Bolt 1 4 20 x 1 2 Long 7 udi 5305 274 02 00 TM 7 T 5 5 1 4 20 d 5311 174 01 00 7 Pd 39 D 2 gt Locknut 1 4 20 with Nylon Insert 5 5 S 7 2 29 5310 374 01 00 Accumulator Strainer m 5 00 002 00 38 Accumulator Weldment 5700 002 04 63 Jackson o4 Enodis One mies SECTION 5 PARTS SECTION CONSERVER XL2 SERIES ACCUMULATOR ASSEMBLY NOTE This is a rear view of the accumulator as it would appear installed on the dishmachine Accumulator Strainer 5700 021 47 17 Locknut 10 24 5 5 with Nylon Insert 5310 373 01 00 Accumulator Weldment 5700 031 66 24 Accumulator Stop Clip 5700 01 1 49 11 Jackson Enodis One mies SECTION 5 PARTS SECTION INCOMING PLUMBING ASSEMBLY 3 4 Vacuum Breaker 4820 002 53 77 3 4 Y Strainer 4730 717 02 06 3 4 x 90 Elbow 4730 406 42 01 Male Slip Ad
4. m gss Salinin 14 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS H J e t ENRMG M OPERATION INSTRUCTIONS CONTINUED WASHING A RACK OF WARE To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is completed open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday close the doors When the unit completes the cycle turn the power switch to the OFF position and open the doors Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised Once the wash tub is drained remove the pan strainer and the pump suction strainer Remove soil and debris from the strainer and set to the side Uns
5. 1 Door switch shorted With machine off open doors and with both wires to door switch unplugged measure continuity between wires on switch If there is continuity replace the switch 2 Faulty wash relay wash relay contacts welded closed Turn machine off if wash relay doesn t release replace contactor 3 Faulty control relay With power off remove WHITE RED amp BLACK YELLOW wires from control relay terminals 9 amp 6 If there is continuity replace relay Problem Low pumped water pressure Water level is too low Increase fill time on cam timer or decrease drain timer or increase incoming water pressure Sump strainer clogged Clean strainer Wash arms clogged Clean arms and jets Obstruction in pump housing or wash manifold Disassemble and clear Pump impeller worn or broken Replace the pump impeller RON Problem Sanitizer pump doesn t run during the cycle or through the use of the prime switch 1 Loose motor terminal wire Tighten connections 2 Faulty sanitizer pump motor If you read 120V at the sanitizer motor terminals during the sanitizer feed cycle replace the motor Problem Machine keeps tripping the service breaker 1 Power supply shorted to ground Check for loose wires or burned connections 2 Faulty door switch or detergent safety switch Check for loose or wet connections at switch and at wire connectors Bypass switch to verify that switch is problem replace if required 3 P
6. Diaphragm 4810 100 10 18 Screen Retainer Valve Body e KK 2 Complete 110 Volt Solenoid Valve Assembly 4810 100 53 00 Coil amp Housing only 4810 200 01 18 Complete 240 Volt Solenoid Valve Assembly 4810 100 03 18 Coil amp Housing only 4810 200 02 18 Possible Problems 1 Pilot port extension 1 clogged Clean hole 2 Hole 2 Clogged Pass heated straight pin through hole Coil amp Housing Cap Screw Components of Repair Kit 4820 001 60 57 Complete Vacuum Breaker Assembly 4820 002 53 77 TO TAKE THE SOLENOID VALVE APART DISASSEMBLY These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assembly over the plunger Screw the bonnet assembly snugly down on the body assembly P Jackson Enodis One mies 57 SECTION 5 PARTS SECTION Complete Manifold Assembly 1 for Conserver XL and 2 for Conserver XL2 Series
7. S PH na rn n PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good of they are clogged Have operators regularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was
8. 5700 002 41 49 Jackson Encdis One mires 50 SECTION 5 PARTS SECTION HH J M CONSERVER XL FRAME ASSEMBLY Starting with S N 04D10286 Strainer Accumulator Weldment 5700 031 33 13 5700 002 19 05 Accumulator Weldment Frame Weldment 5700 002 29 15 4 v D Bullet Feet 5340 108 01 03 7j Li Leg Tub Support 5700 002 89 32 False Panel Weldment 5700 002 51 66 Jackson Enodis One mies SECTION 5 PARTS SECTION CONSERVER XL FRAME ASSEMBLY amp LEFT HANDED FALSE PANEL WELDMENT Prior to S N 04D10286 ITEM QTY DESCRIPTION Mfg No 1 1 Lower Frame Conserver XL 5700 001 99 80 2 1 Leg Front Left Frame Assembly 5700 002 04 36 3 1 Leg Short Conserver XL 5700 002 03 72 4 2 Bracket Spring Mounting 5700 002 04 37 9 1 Tub Support 5700 001 99 83 6 4 Bullet Feet 5340 108 02 06 7 9 Bolt 1 4 20 x 1 2 Long 5305 274 02 00 8 9 Washer Flat 1 4 ID 5311 174 01 00 9 11 Locknut 1 4 20 with Nylon Insert S S 5310 374 01 00 10 1 Leg Rear Left Frame Assembly 5700 002 24 69 11 1 Leg Rear Right Frame Assembly 5700 002 23 96 12 1 Left Handed False Panel Weldment 5700 002 30 95 Jackson Enodis One m gss Salinin 52 SECTION 5 PARTS SECTION
9. Casting Upper Wash Manifold 5700 031 34 82 O Ring 2 per assembly 5330 111 35 15 Manifold Tube Conserver XL Prior to S N 04010286 5700 002 00 19 Manifold Tube Conserver XL2 Series Conserver XL Starting with S N 04010286 5700 031 34 59 Manifold Positioning Tube Bracket 5700 011 34 63 Gasket Wash Manifold 2 per assembly 5700 11 t Casting Manifold Wedge net Washer 3 8 Bevel Square 2 assembly 5311 011 35 36 Wash Arm Assembly Conserver XL 2 per unit 5700 021 87 76 Wash Arm Weldment 2 Conserver XL 2 per unit 5 00 021 63 42 Wash Arm Bearing 1 per Wash Arm 5700 021 35 97 Wash Arm Ring 1 per Wash Arm 5330 002 60 69 WASH MANIFOLD ASSEMBLY Bolt 3 8 16 x 7 8 Hex Head S S 2 per assembly C 5306 011 36 95 3 8 Lockwasher 4 per assembly 7 5311 276 01 00 3 8 Hex Nut 5 8 4 per assembly 5310 276 01 00 Conserver XL Bolt 3 8 16 x 1 3 4 Long 5306 011 36 94 Conserver XL2 Series Bolt 3 8 16 x 2 1 4 Long 5306 011 95 12 Conserver XL Bolt 3 8 16 x 1 1 4 Long 5305 276 10 00 Conserver XL2 Series Bolt 3 8 16 x 1 3 4 Long 5306 011 36 94 Conserver XL Weldment Lower Wash Manifold 5700 002 05 87 Conserver XL2 Series Weldment Lower Wash Manifold 5700 031 46 00 Wash Arm Assembly Conserver XL2 Series 4 per unit 5700 002 57 98 4 amp Wash Arm Weldment Conserver XL2 Seri
10. mires 47 SECTION 5 PARTS SECTION CONSERVER XL2 SERIES TUB ASSEMBLY RIGHT FRONT VIEW Represents an item not shown TEM QTY DESCRIPTION Locknut 10 24 S S Hex with Nylon Insert Drain Solenoid Drain Solenoid Box Drain Solenoid Box Cover Locknut 1 4 20 S S Hex with Nylon Insert Drain Link Assembly Drain Link Drain Link Connector Hex Nut 5 16 18 Spillway Gasket Drain Seat Insert Stainless Ring Spillway Weldment Cotter Pin 1 8 x 1 Solenoid Stop Hole Plug gt n o c c Mfg No 5310 373 01 00 4810 200 11 00 5700 021 37 53 5700 031 33 27 5310 374 01 00 5700 002 38 21 5700 031 46 52 5700 002 38 10 5310 275 01 00 5700 111 34 52 5700 021 34 38 5700 031 37 86 5315 011 60 09 5700 000 66 40 4730 011 60 21 Jackson Enodis One m gss Salinin 48 ON NOOO BW O CONSERVER XL WASH MOTOR ASSEMBLY SECTION 5 PARTS SECTION DESCRIPTION Pump amp Motor Assembly 50 HZ Pump Assembly 50 HZ Motor Assembly 50 HZ Pump amp Motor Assembly 60 HZ Pump Assembly 60 HZ Motor Assembly 60 HZ Pump Support Assembly Nipple Pump Outlet Clamp 1 5 16 to 2 1 4 Fitting Brass Elbow Clamp 7 16 to 25 32 Hose 3 8 ID x 12 Long 115 Volt Machine Hose 3 8 ID x 14 Long 240 Volt Machine Hose 1 1 2 ID x 7 3 4 Long Connector Liquidtite 90 Clamp 5 5
11. 08 63 1 Right Door Weldment 5700 002 08 61 2 Door Glides UHMW 5700 111 33 59 1 Magnet Reed Switch 5930 111 51 68 2 Locknut 8 32 Hex with Nylon Insert 5310 272 02 00 10 2 Front Door Guide 5700 021 44 94 11 1 Bracket Side Door Connecting 5700 002 07 33 12 1 Right Rear Door Guide 5700 021 84 70 Assembly 5700 000 75 77 13 1 5700 000 75 78 14 1 Pin Clevis 5 16 x 1 3 8 5315 700 01 00 15 2 Washer Nylon 5311 369 03 00 16 1 Bushing 3120 100 03 00 17 1 Cotter Pin 3 32 x 3 4 5315 207 01 00 18 1 Nut 3 8 16 S S Center Locknut 5310 256 04 00 19 2 Bracket Canitlever Support 5700 031 88 00 20 6 Wear Button 5700 01 1 88 01 21 2 Spring Rod 5700 001 28 18 22 2 Spring 5340 109 02 00 23 2 Bolt Hanger Eye 5306 956 05 00 24 2 Washer Impeller 5311 176 02 00 25 4 Nut Hex 3 8 16 S S 5310 276 01 00 Rack Rail Assembly 5700 002 08 64 26 1 Rack Weldment 5700 002 07 65 27 3 Locknut 10 24 Hex 5 5 with Nylon Insert 5310 373 01 00 28 3 Screw 10 24 x 1 2 Long S S 5305 173 18 00 29 1 Guard Front Track 5700 002 07 44 30 1 Chemical Feed Tube Weldment 5700 002 08 14 1 Gasket Chemical Feed Tube 5700 011 45 36 1 Bushing 3 4 Hole Snap 5975 002 47 54 31 1 Control Box Assembly 5700 002 54 35 Represents an item not shown Enodis One mies gt Jackson 62 SECTION 5 PARTS SECTION CONSERVER XL2 CMR ASSEMBLY OPTIONS Jackson Enodis One m gss
12. 8 to 6 Locknut 1 4 20 with Nylon Insert S S Mfg No 6105 002 19 87 5700 002 85 38 6105 002 85 36 6105 002 69 78 5700 002 79 51 6105 002 79 61 5700 002 05 88 5700 021 33 50 4730 719 01 37 4730 002 18 96 4730 011 36 05 5700 002 69 73 5700 002 04 40 5700 111 33 52 5975 111 01 00 4730 011 34 90 5310 374 01 00 Jackson Enodis One mires 49 SECTION 5 PARTS SECTION m Q P Unenc MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60HZ Complete Pump amp Motor Assembly 50HZ 6105 002 69 78 6105 002 19 87 Motor Only 60HZ 6105 002 79 61 Pump Only Assembly 60HZ Pump Only Assembly 50HZ Area indicated within box Casing is included Area indicated within box Casing is included Motor Only 50HZ 5700 002 79 51 5700 002 85 38 6105 002 85 36 Pump Casing Not shown 60HZ Pump Casing Not shown 50HZ 5 00 002 85 01 5 00 002 41 50 Shim Kit 6 2 5330 002 41 28 Case Capscrew 60HZ 5305 002 81 88 Mechanical Seal 60HZ 5330 002 34 22 Seal 50HZ 5330 002 06 21 Case O Ring 60HZ Other parts not shown 5330 002 81 83 Drain Plug 60HZ Seal Plate 60HZ 4730 002 81 89 5700 002 81 87 Bracket 50HZ Gasket 50HZ 5700 002 06 22 Impeller Assembly GOHZ 5330 002 41 48 5700 002 81 86 Shaft Adapter 50HZ 5700 011 95 49 Impeller Assembly 50HZ
13. 8 32 Hex with Nylon Insert 5310 272 02 00 24 1 Front Door Guide 5700 021 44 94 25 1 Bracket Side Door Connecting 5700 002 07 33 Rack Rail Assembly 5700 002 08 85 26 1 Rack Rail Weldment 5700 002 07 64 27 3 Locknut 10 24 with Nylon Insert 5310 373 01 00 28 3 Screw 10 24 x 1 2 Long SS 5305 173 18 00 29 1 Guard Front Track 5700 002 07 44 30 1 Chemical Feed Tube Weldment 5700 002 08 14 1 Gasket Chemical Feeding Tube 5700 011 45 36 1 Bushing 3 4 Hole Snap 5975 002 47 54 31 1 Control Assembly 5700 002 54 35 Represents an item not shown Enodis One Fnreparaj mires gt Jackson 64 SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS R1 32 RII CONTROL BOX WM WASH PUMP MOTOR DM DETERGENT PUMP MOTOR 56 RPM RM AIDE NOTOR 14 RPM SM SANITIZER PUNP MOTOR 38 RPM TM WHT RED SANITIZER SWITCH DRAIN SOLENIGD MICRO SANITIZER POMP MIGROU 59 7 ADDITIVE MICROSWITCH DB SPARE MICROSWITCH CT COUNTER 9805 602 07 56 CYCLE MICRO 1 PUMP CONSERVER XL 115 VOLT 60 HERTZ SINGLE PHASE NELITRAL BLK TT WHT WHT 85 ORG WHT ORG WHT WHT FILL VALVE MICRO 44 EE BH Jackson Enodis One mies 66 SECTION 6 ELECTRICAL SCHEMATICS CONSERVER XL 220 VOLT 50 HERTZ SINGLE PHASE GND L1
14. Problem Sanitizer pump does not run during the cycle but runs when primed 1 Loose or broken wire Tighten connections to microswitch 2 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 120V replace switch Jackson Enodis One mies SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS EXPORT UNITS sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per Problem Dishmachine will not run no voltage at wash relay terminals L1 and T1 1 Service disconnect switch off or faulty Turn disconnect on 2 Branch circuit breaker tripped fuse blown Reset or replace 3 Loose or broken connection to dishmachine Tighten or replace connections Problem Machine will not run in ON position unless cam timer is moved off the home position 1 Door switch shorted out With the door open check for voltage between ORANGE WHITE door switch and neutral If 220V replace the door switch 2 Faulty con
15. Reinforced Hose 2 ID Nylon Reinforced Hose 2 ID Reinforced Flex Drain Hose 2 ID x 3 OD EPDM 4720 601 40 00 4720 111 59 46 4720 011 95 43 4720 002 31 63 4720 011 35 41 4720 111 35 41 4720 011 94 01 4720 011 63 06 4720 601 14 00 4720 011 94 10 4720 011 63 02 4720 111 39 73 4720 601 42 00 4720 011 44 47 4720 111 34 60 4720 011 63 25 4720 01 1 63 04 4720 011 88 02 TUBING Tubing 1 8 OD Paraflex Tubing 3 16 ID x 54 OD CPVC Tubing 1 4 OD Tubing 1 4 OD Blue Tubing 1 4 OD Red Tubing 1 4 OD White Tubing 1 4 OD Paraflex Tubing 1 4 ID x 3 8 OD Tygon Tubing 1 2 ID x 13 16 OD Polypropolene Tubing 5 16 x 7 16 OD Clear Tubing 5 16 ID x 1 2 OD Flexible Tubing 3 8 ID x 1 16 Wall Clear Tubing 3 8 OD White Polypropolene Tubing 5 8 ID with 125 Wall Tubing 3 4 ID x 1 8 Wall Polypropolene Tubing 3 4 ID x 1 1 8 OD Nylon Tubing 1 Polybrade Tubing 1 ID x 1 3 8 OD Polypropolene Tubing 1 1 2 Polybrade 4720 111 58 09 4720 111 35 31 4720 111 51 65 4720 601 11 00 4720 601 12 00 4720 601 13 00 4720 111 51 70 4720 001 97 65 4720 601 24 00 4720 111 35 34 4720 011 35 21 4720 601 22 00 4720 011 50 49 4720 002 12 20 4720 601 25 00 4720 001 84 01 4720 011 69 16 4720 601 23 00 4720 011 69 17 Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine The list below provides for most of stock of
16. Salinin 63 SECTION 5 PARTS SECTION st ng Un Hua CONSERVER XL2 CMR ASSEMBLY OPTIONS CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment 5700 002 54 36 2 1 Cantilever Arm Assembly 5700 002 07 70 1 Cantilever Arm Weldment 5700 002 09 13 2 Plug 5340 01 1 35 00 2 Spring Pin 1 4 Dia x 1 1 8 Long 5315 407 06 00 2 Yoke Assembly 5700 000 75 77 3 1 Tub Weldment 5700 002 54 34 4 2 5700 002 07 21 5 1 Front Door Assembly 5700 002 08 59 1 Front Door 5700 002 07 31 2 Door Glide UHMW 5 00 111 33 59 6 1 Hinge Slotted 5700 002 07 39 7 2 Front Door Bracket 5700 002 07 37 8 1 Frame Weldment 5700 002 61 22 9 1 Left Rear Door Guide 5700 021 84 71 Yoke Assembly 5700 000 75 77 10 1 5700 000 75 78 11 1 Pin Clevis 5 16 x 1 3 8 5315 700 01 00 12 2 Washer Nylon 5311 369 03 00 13 1 Bushing 3120 100 03 00 14 1 Cotter Pin 3 32 x 3 4 5315 207 01 00 15 1 Nut 3 8 16 SS Center Locknut 5310 256 04 00 16 2 Bracket Cantilever Support 5700 031 88 00 17 6 Wear Button 5700 01 1 88 01 18 2 Spring Rod 5700 001 28 18 19 2 Spring 5340 109 02 00 20 2 Bolt Hanger Eye 5306 956 05 00 21 2 Washer Impeller 5311 176 02 00 22 4 Nut Hex 3 8 16 SS 5310 276 01 00 23 1 Left Door Assembly 5700 002 08 84 1 Left Door Weldment 5700 002 08 60 2 Door Glide UHMW 5 00 111 33 59 1 Magnet Reed Switch 5930 111 51 68 2 Locknut
17. TUB ASSEMBLY ITEM QTY DESCRIPTION Mfg No 1 1 Tub Weldment Conserver XL Prior to S N 04010286 5700 002 04 38 1 1 Tub Weldment Conserver XL Starting with S N 04010286 5700 002 78 30 2 1 Fitting Chemical Drip 5700 002 05 62 3 1 Spillway Weldment 5 00 002 04 41 4 2 Drain Seat Gasket 5700 002 04 42 5 1 Sump Strainer 5700 002 06 25 6 1 Drain Seat Insert 5700 021 34 38 7 1 Bulkhead to 1 2 Hosebarb Fitting 4730 011 45 21 8 4 Locknut 10 24 with Nylon Insert 5310 373 01 00 Jackson Enodis One m gss Salinin 46 SECTION 5 PARTS SECTION CONSERVER XL2 TUB ASSEMBLY LEFT FRONT VIEW 1 ITEM QTY DESCRIPTION Mfg No 1 2 Lower Wash Manifold Weldment 5 00 031 46 00 2 2 Casting Manifold Wedge 9515 011 46 61 3 4 Manifold Gasket 5 00 111 35 03 4 1 Wash Tub Weldment 5700 002 21 50 9 2 Wash Motor Support Assembly 5 00 021 66 48 1 Bracket Pump Support Weldment 5700 021 66 47 1 Bracket Lower Pump Support 5 00 021 66 46 1 Nut 1 4 20 Serrated Nut 5310 011 66 49 6 2 Wash Motor 60 Cycle 6105 002 69 78 7 1 Fitting Brass Elbow 4730 002 18 96 8 2 Pump Inlet Nipple 5 00 021 46 84 9 4 Hose Clamp Regular 1 5 16 2 1 4 4730 719 01 37 10 4 Hose Clamp Mini 7 16 25 32 4730 011 36 05 11 2 Hose 1 1 2 ID x 7 3 4 Long 5 00 111 33 52 12 2 Hose 3 8 ID x 12 Long 5700 002 69 73 13 2 Hose Clamp Regular 5 5 8 6 4730 011 34 90 Jackson Encdis One
18. XL2 TOP VIEW T A WATER INLET 3 4 7 C ELECTRICAL CONNECTION 43 4 pel 4 1 2 min C ELECTRICAL CONNECTION 12 1 cm m TE 11 4 cm a ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 1 3 cm DUE TO BULLET FEET 17 1 2 66 75 3 4 44 5 22 192 4 cm 149 9 61 154 9 34 86 4 TABLE HEIGHT 10 5 8 27 cm a BY 15 3 4 g i 40 CM 33 3 cm FRONT VIEW RIGHT SIDE VIEW Jackson Enodis One m gss Salinin SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2 CML 4 10 2 cm MINIMUM Ll O N 9 co CN co 1 2 20 3 4 52 7 A DRAIN CONNECTION 2 Dom OPENING B WATER INLET 3 4 NPT ELECTRICAL CONNECTION 4 1 1 2 M 3 8 ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 1 3 cm DUE TO BULLET 46 1 2 118 1 cm 16 es 40 6 cm 13 33 4 21 2 7 6 4 TS 66 1 4 168 3 77 195 6 60 3 4 154 3 1 ig l ik am 1 y Jackson Enodis One mies SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2 CMR
19. closed contacts of cam 5 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the sanitizer pump will remain ener gized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 5 must be set to allow the switch arm to drop in past the starting point of the fill cam and after the drain solenoid has closed The adjustment for sanitizer volume must be made with the right side of the cam To increase the volume the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in incre ments until the correct level is reached Jackson Enodis One m gss Salinin 16 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CAM TIMER OPERATION CONTINUED TIMER OPERATION CONTINUED CAM 6 Cam 6 is an adjustable can and controls the detergent pump FUNCTION The detergent pump cam works off the normally closed contacts of cam 6 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the detergent pump will remain ener gized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 6 must be set to drop in past the starting point of the wash pump cam The adjustment for detergent volume must be made with the right side of the cam To inc
20. down Controlled by C6 cam 42 SECONDS INTO CYCLE Wash pump shuts down Controlled by C2 cam Drain solenoid is energized opens Wash water drains from the unit Controlled by C3 cam 51 SECONDS INTO CYCLE Fill solenoid valve is energized opened starting to fill unit Controlled by C4 cam 53 SECONDS INTO CYCLE Drain solenoid valve is de energized closed Controlled by C3 cam 54 SECONDS INTO CYCLE Sanitizer pump is energized injecting sanitizer into wash tank Controlled by C5 cam Rinse aid pump is energized injecting rinse aid into wash tank Controlled by C7 cam 58 SECONDS INTO CYCLE Sanitizer pump is de energized The length of time that the sanitizer pump is activated will be determined in the field Timing will depend on the chemical used and water conditions Controlled by C5 cam 60 SECONDS INTO CYCLE Rinse aid pump is de energized The length of time that the rinse aid pump is activated will be determined in the field Timing will depend on the chemical used and water conditions Controlled by C7 cam 62 SECONDS INTO CYCLE Wash pump is energized for the rinse cycle Fill solenoid valve is de energized 87 SECONDS INTO CYCLE Wash pump is de energized End of cycle Jackson Enodis One m gss Salinin 18 SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE
21. off Turn on water valves 3 Faulty solenoid valve diaphragm Replace diaphragm clean foreign material out of valve body and orifices 4 Faulty solenoid coil If coil has voltage but no continuity replace coil continuity is measured across coil connectors with wires removed 5 Faulty fill microswitch Will not fill during cycle only During fill measure between the ORANGE and WHITE GREEN wires If 220V adjust or replace switch 6 Faulty OFF ON FILL switch Depress switch measure between BLACK and WHITE GREEN wire If 220V replace switch Problem Machine fills continuously only when the power is on 1 Faulty fill microswitch Repair replace switch 2 Cam timer stalled in fill position If cam timer is not rotating check the voltage to the timer motor If 220V when door is closed replace the timer motor 3 Shorted OFF ON FILL switch Check voltage between BLACK and WHITE GREEN connections of the switch in the ON position If you do not read 220V replace switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Loose wire connection to microswitch relay or contactor Tighten wires 2 Faulty wash cam microswitch During wash cycle check voltage between ORANGE and BLACK ORANGE wires on the microswitch If 220V replace the switch 3 Faulty delime switch During wash cycle check the voltage between the two BLACK ORANGE wires not jumpers If 220V
22. og p o pu Lnd m LO CN O lt lt LO CN CN N IRI v N v v One mires Enodis 39 Jackson SECTION 5 PARTS SECTION C P e PK CONSERVER XL2 SERIES CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Weldment 5700 002 21 56 2 1 Decal Control Box Front 9905 002 20 46 3 1 Thermometer 6685 111 68 49 4 1 Power Switch 5930 111 38 79 5 1 Cycle Light 5945 504 08 18 6 1 Power Light 5945 504 07 18 7 1 Cycle Counter 5990 111 35 38 8 2 Chemical Feeder Pump Kit Assembly 5 00 001 37 10 1 Chemical Feeder Pump Kit Assembly 5700 002 83 90 9 1 Drip Shield 5700 031 82 56 10 1 Peri Pump Mounting Plate 5700 021 33 70 11 4 Screw 10 32 x 3 8 Long 5305 173 12 00 12 1 Switch Detergent Rinse Aid Toggle 5930 01 1 35 27 Decal DET RINSE Prime 9905 011 34 95 13 1 Switch On Off SPST 5930 111 38 21 Decal Sanitizer Prime 9905 011 34 98 14 1 Switch Delime 5930 301 21 18 15 1 Timer Mounting Bracket 5700 021 82 26 1 Decal Cam Timer 9905 011 37 21 16 1 8 5945 111 35 32 1 Decal Delime Normal 9905 011 34 96 17 1 Contactor
23. replace the delime switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Faulty control relay Check the voltage across relay contacts 7 amp 4 If 220V during the wash cycle replace the relay 2 Faulty wash relay Check voltage at relay coil between ORANGE BLACK and WHITE wires If you read 220V coil is faulty Replace the relay Problem Wash motor does not run even when the wash relay is manually depressed other functions work 1 Loose wire connections to motor delime switch or from contactors Tighten wires 2 Mechanical binding in pump If motor has correct incoming voltage and its overload is tripping repair or replace the pump 3 Mechanical binding in pump On end of motor opposite pump remove endcap With large slot type screwdriver fit into slot in end of shaft Turn to dislodge Run motor as normal If it still does not run replace motor 4 Faulty wash motor If the motor has the correct incoming voltage and the pump is okay replace the motor 5 Faulty wash relay With the wash relay pushed in check the voltage between T1 and L1 of the relay If 220V replace the relays 6 High or low voltage problem Check voltage at motor and at power terminal block Compare to electrical specifications Problem Wash motor runs continuously 1 The NORMAL DELIME switch is in the Delime position Place the switch in the Normal position 2 Wash relay c
24. such items When ordering remember that Jackson does not offer pre cut sections of conduit for your machine instead it is sold by the foot Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly It is recommended that you order at least 6 more conduit than you require to ensure that you have enough for trimming CONDUIT Conduit 1 2 Liquidtite Conduit 1 2 Non Metallic Conduit 1 2 PVC Conduit 1 2 Sealtite Conduit 1 2 Xtraflex Conduit 3 8 Liquidtite Conduit 3 4 Cole Flex Conduit 3 4 Liquidtite Conduit 3 4 Non Metallic Conduit 3 4 Xtraflex Conduit 1 Carlon CONDUIT FITTINGS Elbow Cole Flex 1 2 90 Elbow Xtraflex 1 2 90 Elbow Xtraflex 3 4 90 Fitting 1 2 Straight Fitting 1 2 Straight Zinc Plated Fitting 1 2 45 Fitting 1 2 45 Zinc Plated Fitting 1 2 90 Fitting 1 2 90 Zinc Plated 5975 101 25 00 5975 111 46 57 5975 105 04 00 5975 105 01 00 5975 105 06 44 5975 105 02 00 9975 105 05 00 9975 105 03 00 5975 011 47 71 5975 105 07 44 5975 011 68 42 5975 205 40 00 5975 205 44 44 5975 205 45 44 5975 011 45 13 5975 111 89 89 5975 011 45 23 5975 111 89 86 5975 011 45 14 5975 111 89 88 Fitting 3 4 Straight Fitting 3 4 45 Fitting 3 4 90 Fitting 1 Straight Fitting 1 90 Fitting Cole Flex 1 2 Straight Fitting Cole F
25. throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware Jackson Enodis One
26. 00 10 2 Bolt 1 4 20 x 3 4 Long 5305 274 04 00 11 2 Support Cantilever Arm Assembly 5 00 002 04 45 2 Suppor Bracket 5700 031 88 00 6 Wear Buttons 5700 011 88 01 Jackson Encdis One mies 40 SECTION 5 PARTS SECTION CONSERVER XL2 HOOD ASSEMBLY OLD STYLE If your unit uses items 5 and 6 it is the old style hood weldment Items 3 thru 6 are used only with the old style Hood Weldment The hood will have the proper mounting holes in the rear door guides and in the hood itself NEW STYLE If your unit does not use items 5 and 6 then it is the new style hood weldment Items 12 thru 15 are used only with the new style Hood Weldment The hood will have two places on the 12 13 back of the hood to attach the cantilever support bracket assembly shown to the right i ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment Old Style 5700 002 21 67 1 1 Hood Weldment New Style 5700 002 60 76 2 4 Door Guide 5700 021 44 94 3 1 Door Guide Left Rear 5700 021 33 16 4 1 Door Guide Right Rear 5700 021 33 15 5 2 Arm Support Weldment 5700 011 43 52 6 2 Arm Support Weldment Gasket 5700 111 36 01 7 1 Front Door Stop Not Shown 5700 021 60 27 8 1 Stiffener Hood Support Not Shown 5700 002 47 39 9 2 Manifold L Bracket 5700 011 34 63 10 1 Door Catch 5700 011 46 50 11 1 Hood Stiffener 5700 002 08 24 12 2 Bracket Cantilever Support 5700 031 88 00 13 6 Wear Button 5700 01 1 88 01 14 1 Door Guide L
27. 1 46 36 6145 011 46 38 6145 104 06 97 6145 104 17 97 6145 104 13 97 6145 002 15 94 6145 104 03 00 6145 104 32 00 6145 001 44 96 6145 104 05 97 6145 011 59 57 6145 104 11 97 6145 104 36 00 6145 011 81 71 6145 011 81 72 6145 011 46 41 6145 011 35 60 6145 011 46 42 6145 104 03 97 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge WHITE WIRE 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Green Stripes 18 Gauge with Grey Stripes 18 Gauge with Red Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Orange amp Yellow Stripes 20 Gauge with Yellow Stripes YELLOW WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 20 Gauge MISCELLANEOUS WIRE Brown 18 Gauge Brown 20 Gauge Orange 18 Gauge Orange with Black Stripes 18 Gauge Orange with Blue Stripes 18 Gauge Orange with White Stripes 18 Gauge Orange with Yellow Stripes 18 Gauge Orange 20 Gauge Pink 18 Gauge Purple 18 Gauge Violet 20 Gauge Plug GFI Cable 16 Gauge 3 Wire Romex Cord Hubble Plug MC 6145 104 37 00 6145 011 59 56 6145 011 81 74 6145 011 81 73 6145 011 81 75 6145 104 02 97 6145 104 19 00 6145 104 10 00 6145 104 39 00 6145 011 35 70 6145 011 46 40 6145 011 35 69 6145 002 20 18 6145 011 35 67 6145 011 35 68 6145 104 0
28. 21 60 1 Left Side Door WeldmentOnly Conserver 2 5700 002 21 61 25 2 Bracket Cantilever Arm Support 5700 031 88 00 26 6 Wear Button 1 2 Dia UHMW 5700 011 88 01 Represents an item not shown Enodis One mies Jackson 43 SECTION 5 PARTS SECTION CONSERVER XL DOOR amp WRAP ASSEMBLIES Prior to S N 04D10286 Door Wrap 5 00 001 99 96 Nylon Washer 6 per assembly Washer Flat 1 4 S S 5311 369 03 00 6 per assembly 5311 174 01 00 Screw Phillips Flathead 1 4 20 x 1 1 2 6 per assembly U 5305 011 44 50 Q Nylon Door Bushing Na 6 per assembly 5700 000 86 66 2 Nut Acorn 1 4 20 6 assembly 5310 174 01 00 Washer Lock Split 1 4 5 5 6 per assembly 9 5311 274 01 00 2 Locknut 8 32 5 5 Door Guides 5330 600 ne 00 Hex with Nylon 5310 272 02 IU Mag 5930 111 51 68 Conserver XL Left Door Assembly Conserver XL Front Door Assembly Conserver XL Right Door Assembly with Door Guides with Door Guides with all shown parts 5700 002 04 51 5700 002 04 50 5700 002 04 52 Conserver XL Left Door Conserver XL Front Door 5700 002 03 01 5700 002 01 28 Jackson Enodis One Fnreparaj mies SECTION 5 PARTS SECTION CONSERVER XL2 CANTILEVER ARM ASSEMBLY 1 BRACKET MOUNT 18 U Bracket Assembly OLD STYLE CANTILEVER ARM ASSEMBLY Note Items 1thru 5 and items 18 thru 24 ar
29. 4 97 6145 104 16 97 6145 104 15 97 6145 104 33 00 6145 011 81 68 6145 011 81 70 6145 011 81 69 6145 104 07 97 6145 104 20 00 6145 104 08 97 6145 104 34 00 6145 011 35 62 6145 011 46 39 6145 011 35 63 6145 011 35 61 6145 104 10 97 6145 011 82 69 6145 104 31 00 6145 104 09 97 6145 001 97 90 6145 001 98 29 6145 011 47 23 RED WIRE Cord S J 6145 011 49 02 Cord Power 6145 011 70 28 6 Gauge 6145 002 15 92 Cord 115V Power 6145 309 02 00 8 Gauge 6145 104 45 00 125V Power 96 Long 6145 309 04 00 10 Gauge 6145 104 08 00 14 Gauge 6145 104 05 00 2 Enodi Jackson 5 One mires 35 SECTION 5 PARTS SECTION 4 P pn ORDERING REPLACEMENT HOSE amp TUBING CONDUIT amp FITTINGS Tubing and hose are ordered by the foot Jackson MSC Inc reserves the right to require minimum ordering quantities for the items below HOSE Hose 3 16 ID x 5 16 OD Hose 1 4 ID x 062 Wall Excelon Hose 1 4 ID x 1 2 OD 300 350 PSI Hose 3 8 ID x 5 8 OD 300 PSI Hose 3 8 ID x 5 8 OD PVC Hose 3 8 ID x 3 4 OD PVC Hose 1 2 ID x 3 4 OD Hose 1 2 ID Reinforced Hose 5 8 ID x 7 8 OD PVC Hose 3 4 ID x 1 OD Hose 3 4 ID Nylon Reinforced Hose 1 ID x 1 1 4 OD EPDM Hose 1 1 4 ID x 1 1 2 OD Reinforced Hose 1 1 4 ID Reinforced Hose 1 1 2 ID Clear Wire
30. 5700 01 1 90 99 10 2 Screw 1 4 20 x 1 1 2 Long S S 5305 274 23 00 11 2 Washer 1 4 ID S S 5311 174 01 00 12 2 Locknut 1 4 20 S S Hex with Nylon Insert Low Profile 5310 374 02 00 13 2 Sleeve Cantilever Arm 5700 000 85 69 14 2 Plug Cantilever Arm 5340 01 1 35 00 15 1 Magnet Reed Switch 5930 1 11 51 68 16 2 Locknut 8 32 S S Hex with Nylon Insert 5310 272 02 00 17 1 Right Door Weldment Assembly Conserver XL Starting with S N 04010286 5700 002 30 88 1 Right Door Weldment with Studs Conserver XL Starting with S N 04D10286 5700 002 29 85 17a 1 Right Door Assembly Conserver XL2 5700 002 21 63 1 Right Door Only Conserver XL2 5700 021 63 62 18 6 Door Guides 5 00 111 33 59 19 2 Screw 1 4 20 x 1 2 Long S S 5305 274 02 00 20 2 Spacer PB Bolt 5 00 000 29 40 21 4 Locknut 1 4 20 S S Hex with Nylon Insert 5310 374 01 00 22 2 Door Connector Bracket Conserver XL Only 5700 021 33 39 22 4 Door Stop Conserver XL2 Only 5700 011 46 30 23 1 Front Door Assembly Conserver XL Starting with S N 04010286 5700 002 30 89 1 Front Door Only Conserver XL Starting with S N 04D 10286 5700 002 29 83 23a 1 Front Door Weldment Assembly Conserver XL2 5700 002 21 58 1 Front Door Weldment with Studs Conserver XL2 5 00 002 21 59 24 1 Left Side Door Assembly Conserver XL Starting with S N 04010286 5700 002 30 87 1 Left Side Door Only Conserver XL Starting with S N 04010286 5700 002 29 86 24 1 Left Side Door Weldment Assembly Conserver XL2 5700 002
31. 5945 109 05 69 18 1 Ground Wire Lug 5940 200 76 00 19 1 5940 500 09 61 1 Spacer Terminal Block 5700 011 40 05 20 1 Hole Plug 1 2 4730 011 60 22 21 3 Control Relay 5945 111 35 19 22 2 Conduit Fitting 1 2 x 45 5975 011 45 23 23 1 Conduit Fitting 1 2 x 90 5975 011 45 14 24 1 Motor Chemical Feeder Pump 14 RPM 115 V 4320 111 35 13 24 1 Motor Chemical Feeder Pump 14 RPM 240 V 4320 111 47 46 25 2 Motor Chemical Feeder Pump 36 RPM 115 V 4320 111 35 14 25 2 Motor Chemical Feeder Pump 36 RPM 240 V 4320 111 47 47 26 1 Grommet 5325 011 46 73 27 4 Screw 4 40 x 1 4 Long 5305 002 32 38 28 1 Terminal Board 5940 021 94 85 Other parts not shown Decal Warning Disconnect Power 9905 100 75 93 Cover Control Box 5700 002 04 62 Switch Reed 5930 111 41 70 Switch Box Side Weldment 5700 002 47 20 Switch Box Front Weldment 5700 002 21 53 Grommet 1 2 OD x 3 8 ID 5325 011 46 73 Switch 20 AMP 5930 011 48 21 Plate Switch Legend 5945 011 35 07 Hose Drip Through Drain 5700 011 35 04 Tubing 1 4 x 108 White 5700 000 96 78 Tubing 1 4 x 120 White 5700 011 37 13 Tubing 1 4 x 108 Red 5700 000 96 80 Tubing 1 4 x 120 Red 5700 011 37 15 Tubing 1 4 x 108 Blue 5700 000 96 79 Tubing 1 4 x 120 Blue 5700 011 37 17 Tube Tygon Sight 5700 111 34 91 Stiffener Chemical Tube 5700 002 66 49 Decal Power Connections 9905 011 47 64 Decal Copper Conductors 9905 011 47 35 Jackson 5 One
32. CK and WHITE GREEN connections of the switch in the ON position If you do not read 120V replace switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Loose wire connection to microswitch relay or contactor Tighten wires 2 Faulty wash cam microswitch During wash cycle check voltage between ORANGE and BLACK ORANGE wires on the microswitch If 120V replace the switch 3 Faulty delime switch During wash cycle check the voltage between the two BLACK ORANGE wires not jumpers If 120V replace the delime switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Faulty control relay Check the voltage across relay contacts 7 amp 4 If 120V during the wash cycle replace the relay 2 Faulty wash relay Check voltage at relay coil between ORANGE BLACK and WHITE wires If you read 120V coil is faulty Replace the relay Problem Wash motor does not run even when the wash relay is manually depressed other functions work 1 Loose wire connections to motor delime switch or from contactors Tighten wires 2 Mechanical binding in pump If motor has correct incoming voltage and its overload is tripping repair or replace the pump 3 Mechanical binding in pump On end of motor opposite pump remove endcap With large slot type screwdriver fit into slot in end of shaft Turn to dislodge R
33. CONTROL BOX LEGEND WASH PUMP MOTOR NT PUMP MOTOR 59 RPM RINSE ARE PUMP Y 14 RPM SANITIZER PUMP MOHOR 38 RPM TMER NOTAR WABH RELAY DOOR RELAY OFF ON FILL SWITCH DOOR SWITCH DELIME SWITCH SANITIZER PRIME SWITCH DET RIN SWITCH PDVER LIGHT CYCLE LIGHT SAGRELASSVESTRBLUGS g CREY 55 ORG YEL WHT RED GREY GREY TIMING CHART 4 6 5 n 25 n n Ww PNE m gi T UT TH s I UV M REN Ms UUU YOMON OF ADE TUF MSTO Jackson Enodis One mies 67 SECTION 6 ELECTRICAL SCHEMATICS CONSERVER XL2 SERIES 115 VOLT 60 HERTZ SINGLE PHASE N D i i 10 WASH MOTOR AND DRAIN POWER TU WASH Ny Saimon SOLENOID GNDN 11 988 LEGEND WM WASH PUMP SB SANITIZER SWITCH DM DETERGENT PUMP MOTOR 36 S7 DET RIN PRME SWITCH RM RINSE AIDE PUMP NOTOR 14 RPN E1 CYCLE LIGHT SM SANITIZER PUMP NOTOR 58 RPM POWER LIGHT MTOR DS DRAIN SOLENOD DV DRAIN VALVE FS FILL SOLENOID Ri WASH RELAY CT CYCLE COUNTER ICR CONTROL RELAY C1 YCLE RESET NICROSWITCH 208 FRONT DOOR SAFETY SWITCH RELAY C2 OFF DRAIN MICROSWITCH SCR SIDE DOOR SAFETY SWITCH RELAY C3 WASH NICROSWITCH Si SERVICE D
34. D10286 39 Hood Assembly Conserver XL Prior to S N 04D10286 40 Hood Assembly Conserver XL2 41 Cantilever Arm Assembly Conserver XL2 Double Bracket Mount 42 Conserver XL Door amp Wrap Assemblies Prior to S N 04D10286 44 Cantilever Arm Assembly Conserver XL2 Single Bracket Mount 45 Wash Tub Assembly Conserver XL 46 Wash Tub Assembly Left Front View Conserver XL2 47 Wash Tub Assembly Right Front View Conserver 2 48 Wash Motor Assembly Conserver XL 49 Pump amp Motor Assembly 50 Frame Assembly amp False Panel Conserver XL Starting with S N 04010286 51 Frame Assembly amp False Panel Conserver XL Prior to S N 04010286 52 Frame Weldment Conserver XL2 Series 53 Accumulator Assembly Conserver XL Prior to S N 04010286 54 Accumulator Assembly Conserver XL2 Series 55 Incoming Plumbing Assembly 56 1 2 Water Arrestor Assembly 56 Solenoid Valve Repair Kits 3 4 57 Vacuum Breaker Repair Kit 3 4 NPT 57 Wash Arm Wash Manifold Assembly 58 Drain Solenoid Assembly 59 Miscellaneous Parts 60 Conserver XL2 CML Assembly Options 61 Conserver XL2 CMR Assembly Options 63 Jackson Enodis One m gss Salinin TABLE OF CONTENTS CONTINUED c mm DEREN VI ELECTRICAL DIAGRAMS Conserver XL 115 Volt 60 Hz Single Phase 66 Conserver XL 220 Volt 50 Hz Single Phase 67 Conserver XL2 Series 115 Volt 60 Hz Sin
35. INSTALLATION OPERATION INSTRUCTIONS H PYHewe OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The sump strainer is in place and is clean 2 The drain stopper is installed 3 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB For the initial fill close doors and depress and hold the OFF ON FILL rocker switch in the FILL position for approximately 8 10 seconds Open the doors and verify that the water level is correct Hereafter the water level is controlled by the timer that has been preset at the factory Verify that the drain stopper is preventing the wash tub water from pouring out excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation The water level was set at the factory If the water level is not at the level noted above it will require adjust
36. ISCONNECT C4 DRAIN MICROSWITCH 82 OFF ON FILL SWITCH c3 FILL MICROSWITCH 83 FRONT DOOR SWITCH amp SANITIZER MICROSWITCH 54 SEE DODR SWITCH 7 DETERDENT MICROSWITCH S5 DELME SWITCH CB RINSE ADDITIVE MICROSWITCH TIMING CHART SECONDS 0 5 CYCLE RESET MICRO et TE TG T LE ETE TETTE TEE TEL TEL TE TEE TE LET TEL GL IT dli il WASH PUMP MICRO TRITT ELLE LLLI DRAIN SOLENIOD 1 ALAIN FILL VALVE MICRO SANITIZER PUMP MICRO QE HL PE EUPHRATEM DETERGENT PUMP MICRO m RINSE AIDE PUMP MICRO SPARE MICRO 5 3 5 224423224245 9905 002 23 535 Jackson Enodis One m gss Salinin
37. NLET TO SIDE OF MACHINE BACK OF CONTROL BOX OF WATER INLET TO BACK OF MACHINE TO BACK OF MACHINE SIDE OF MACHINE TO OFELEC CON A TOP OF MACHINE TO OFELEC CON 77 1 2 WIDOOR OPEN FLOOR TO 62 OF WATER INLET 34 TABLE HEIGHT 3 1 2 L BACK OF MACHINE TO OF DRAIN Jackson Enodis One Fnreparaj mies SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL Prior to S N 04D10286 STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm mum au 3 3 4 9 5 cm EDGE OF WATER INLET TO SIDE MACHINE 5 12 7 4 10 2 T 2 3 8 6 cm TOP OF MACHINE BACK OF CONTROL BOX Q OF WATER INLET TO OF ELEC CON TO BACK OF MACHINE TO BACK OF MACHINE 15 1 4 38 7 cm SIDE OF MACHINE TO OF ELEC CON b 65 1 2 166 4 187 6 J W DOOR mi 61 7 8 157 2 56 1 8 FLOOR mS 142 6 NS ANI 34 86 4 cm LER UU HEIGHT Lo 1 13 BACK OF MACHINE A DRAIN CONNECTION 2 NPT TO OF DRAIN B WATER INLET 3 4 NPT C ELECTRICAL CONNECTION ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 1 3 cm DUE TO BULLET FEET Jackson Enodis One m gss Salinin SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER
38. P n CHEMICAL SANITIZING SINGLE AND DUAL RACK 8 S UPRIGHT DOOR DISHMACHINES One Company Countless Solutions TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS CONSERVER XL CONSERVER XL2 CONSERVER XL2 CML CONSERVER XL2 CMR Cr Jackson An Enc dis Company Jackson Inc P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 May 7 2004 FAX 606 523 9196 606 523 9795 P N 7610 002 10 23 Revision F www jacksonmsc com REVISION MADE APPLICABLE F 05 07 04 MAW 7040 Added 2nd Enodis Logo Changed to new layout Added new parts for the redesigned Conserver XL unit NOMENCLATURE FOR THE MODELS COVERED THIS MANUAL 2 Jackson an Enodis Company CONSERVER XL2 CMR Conserver XL Low temperature chemical sanitizing single rack dishmachine Conserver XL2 Low temperature chemical sanitizing dual rack dishmachine Conserver XL2 CML Low temperature chemical sanitizing dual rack dishmachine with left hand feed through Conserver XL2 CMR Low temperature chemical sanitizing dual rack dishmachine with right hand feed through Model Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We Serial strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so th
39. PUMP MOTOR HORSEPOWER 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 115 1 60 N A 25 35 AMP WATER REQUIREMENTS INLET TEMPERATURE MINIMUM 120 F INLET TEMPERATURE MINIMUM 48 9 C INLET TEMPERATURE RECOMMENDED 140 F INLET TEMPERATURE RECOMMENDED 60 C GALLONS PER HOUR 111 GALLONS PER HOUR OPTION 192 WATER LINE SIZE NPT MINIMUM 3 4 DRAIN LINE SIZE NPT MINIMUM 2 FLOW PRESSURE PSI 203 5 MINIMUM CHLORINE REQUIRED PPM 50 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice Jackson Ensdis One mies SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL Starting with S N 04D10286 STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 3 3 4 EDGE OF WATER I
40. UCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson imme diately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any dam age to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised saf
41. UIT 115 1 60 N A 12 15 AMP 220 1 50 8 15 WATER REQUIREMENTS INLET TEMPERATURE MINIMUM 120 F INLET TEMPERATURE MINIMUM 48 9 C INLET TEMPERATURE RECOMMENDED 140 F INLET TEMPERATURE RECOMMENDED 60 C GALLONS PER HOUR 55 5 LIITERS PER HOUR 210 WATER LINE SIZE NPT Minimum 3 4 DRAIN LINE SIZE Minimum 2 FLOW PRESSURE PSI 20555 MINIMUM CHLORINE REQUIRED PPM 50 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice C Jackson Enodis One Fnreparaj mires SECTION 1 SPECIFICATION INFORMATION CONSERVER XL2 SERIES SPECIFICATIONS PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR RACKS PER HOUR OPTION DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME TOTAL CYCLE TIME OPTION TANK CAPACITY MINIMUM WASH TANK GALLONS WASH TANK LITERS WASH PUMP CAPACITY GALLONS PER MINUTE LITERS PER MINUTE TEMPERATURES WASH F MINIMUM WASH C MINIMUM WASH F RECOMMENDED WASH C RECOMMENDED RINSE F MINIMUM RINSE C MINIMUM RINSE F RECOMMENDED RINSE C RECOMMENDED 74 1850 1850 42 25 90 72 3 1 11 7 61 231 120 48 9 140 60 120 48 9 140 60 ELECTRICAL REQUIREMENTS WASH
42. alled in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indi cated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pres sure regulator be installed Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle is also recommended that a shock absorber not supplied with the Conserver XL XL2 series models be installed the incom ing water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing dam age to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation Jackson Enodis One m gss Salinin 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS _ ELECTRICAL INSTRUCTIONS ELECTRICAL POWER CONNECTION Electrical and grounding conne
43. apter x 3 4 Male NPT 4730 401 10 01 1 3 4 x 90 Elbow C 4730 406 42 01 A ze XC Slip Adapter 3 A Male NPT x Female 4730 401 11 01 Cd 1 lt 3 47 14 NPS Locknut 4730 208 04 00 Bracket Support Incoming Plumbing 5 00 021 34 02 Diverter End Cap 5700 021 45 32 Water Arrestor 1 2 Assembly 5700 002 61 29 Water Arrestor 1 2 6685 100 05 00 Tee 3 4 x 3 4 x 1 2 4730 211 06 00 Nipple 3 4 NPT Close Brass 4730 207 34 00 ITEM QTY DESCRIPTION Mfg No 1 1 3 4 NPT Solenoid Valve 120 Volt 4810 100 53 00 1 1 3 4 NPT Solenoid Valve 240 Volt Conserver XL Export Only 4810 100 03 18 2 1 3 4 x 4 Copper Tube Conserver XL Prior to S N 04010286 5700 001 07 38 2 1 3 4 x 6 Copper Tube Conserver XL Starting with S N 04D 10286 5700 011 37 55 2 1 3 4 x 6 Copper Tube Conserver XL2 5700 011 37 55 3 1 3 4 Close Brass Nipple Conserver XL Prior to S N 04010286 4730 207 34 00 3 1 3 4 x 3 Nipple Conserver XL Starting with S N 04010286 4730 011 38 29 3 1 3 4 NPT x 3 Nipple Conserver XL2 Series 4730 01 1 38 29 Jackson Enodis One m gss Salinin 56 SECTION 5 PARTS SECTION 3 4 SOLENOID VALVE amp 3 4 NPT VACUUM BREAKER REPAIR PARTS KITS 9 Screw Data Plate C2 Spring 87 4810 200 04 18 Con Plunger 4810 200 04 18 Diaphragm o ring 62 4810 100 10 18 etainer 2
44. at our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Jackson Enodis One Fnreparaj mies TABLE CONTENTS I A A emmmmmwrem m ml SECTION DESCRIPTION PAGE GENERAL Specifications for the Conserver XL 2 Specifications for the Conserver XL2 Series 3 Dimensions Conserver XL Starting with S N 04010286 4 Dimensions Conserver XL Prior to S N 04D10286 5 Dimensions Conserver XL2 6 Dimensions Conserver XL2 CML 7 Dimensions Conserver XL2 CMR 8 Table Dimensions 9 INSTRUCTIONS amp OPERATION INSTRUCTIONS Installation Instructions 11 Electrical Installation Instructions 12 Chemical Dispensing Equipment 13 Operation Instructions 14 Cam Timer Operation 16 Timing Sequence Conserver XL 18 PREVENTATIVE MAINTENANCE 20 IV TROUBLESHOOTING SECTION 22 V PARTS SECTION Control Box Assembly Conserver XL 31 Control Box Assembly Conserver XL2 33 Ordering Replacement Wire 39 Ordering Replacement Hose amp Tubing Conduit amp Fittings 36 8 Cam Timer 37 Chemical Feeder Pump Assembly 38 Hood Assembly Conserver XL Starting with S N 04
45. crew the wash and rinse arms from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the noz zles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainers and close the doors Jackson Enodis One m gss Salinin 15 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CAM TIMER OPERATION The Conserver XL Series cam timer is a 1 minute 30 second 8 cam timer cam 8 is a spare that controls the operation of the dishmachine The following is a description of the set points for each cam and the function of each switch CAM 1 Cam 1 is a cut cam with a single notch and serves as the cycle reset control FUNCTION When the machine is in the operation mode the notch is the home position The machine will remain idle until the door is opened then cam 1 moves to the start position and holds until the door is closed The closing of the door will start the next cycle The cam will rotate a complete cycle and return to the home position and hold CAM 2 Cam 2 is a cut cam and provides the wash cycle timing FUNCTION The wash cam works off the normally open contacts of Cam 2 This requires the microswitch be held closed by
46. ctions must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box This will require taking a phillips head screwdriver and removing the one 1 screw on the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 amp N to the appropriate termi nals as they are marked on the terminal block Install the grounding wire into the lug provided It is recommended that or another similar anti oxidation agent be used all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified ser vice agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service break er and mark it as bei
47. designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the di
48. e Lug 5940 200 12 44 20 1 Grommet Split 7 8 5975 200 40 00 21 1 Control Relay 115 Volt 5945 111 35 19 21 1 Control Relay 240 Volt 5945 111 47 51 22 1 Conduit Fitting 1 2 45 Plastic 5975 011 45 23 23 1 Conduit Fitting 1 2 Straight Plastic 5975 011 45 13 24 1 Motor Chemical Feeder Pump 14 RPM 115 V 4320 111 35 13 24 1 Motor Chemical Feeder Pump 14 RPM 240 V 4320 111 47 46 25 2 Motor Chemical Feeder Pump 36 RPM 115 V 4320 111 35 14 25 2 Motor Chemical Feeder Pump 36 RPM 240 V 4320 111 47 47 26 1 Grommet 5325 011 46 73 27 1 Fitting Brass 4730 206 23 00 28 2 Nut Lock 5700 000 66 01 29 4 Screw 4 40 x 1 4 Long 5305 002 32 38 Other items not shown Cover Control Box Cotter Pin 3 32 x 3 4 Decal Power Connections Decal Copper Conductors Decal Warning Disconnect Power Hose Drip Through Drain Locknut 6 32 Hex with Nylon Insert Locknut 10 24 Hex with Nylon Insert Plug 3 4 Metal Stiffener 17 3 8 Tubing 1 4 x 80 White Tubing 1 4 x 80 Red Tubing 1 4 x 80 Blue 5700 002 04 62 5315 207 01 00 9905 011 47 64 9905 011 47 35 9905 100 75 93 5700 011 35 04 5310 373 03 00 5310 373 01 00 5975 212 02 02 5700 002 66 49 5700 011 37 12 5700 011 37 14 5700 011 37 16 Jackson Encdis One mires 32 SECTION 5 PARTS SECTION CONSERVER XL2 SERIES CONTROL BOX ASSEMBLY 23 22 21 22 N OP st CN IERI 4 1
49. e WHITE YELLOW wire is attached onto If there is no continuity replace the microswitch 7 Drain solenoid defective Check for voltage at solenoid valve during the drain cycle Replace if voltage is present E Problem Machine will not hold water 1 Faulty drain ball Replace drain ball 2 Obstructed drain hole Clear obstruction 3 Drain linkage is binding Repair drain mechanism parts Problem Sanitizer pump runs continuously 1 Shorted sanitizer microswitch on cam timer If there is not 120V between the ORANGE and GREY wires on the sanitiza tion pump motor microswitch when switch is out of the home position replace the switch 2 Shorted prime switch If there is not 220 volts between GREY and WHITE RED wires to prime switch replace the switch Sanitizer pump does not run during the cycle but runs when primed 3 Loose or broken wire Tighten connections to microswitch 4 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 220V replace switch Jackson Enodis One mires 28 SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS EXPORT UNITS Problem Prime switch does not activate sanitizer pump 1 Faulty prime switch With the prime switch in the prime position check for voltage between the GREY and WHITE RED wires to switch If 220V replace the switch 2 Faulty delime
50. e used only with the old style single mount bracket Cantilever Arm Assembly X UN 12 x Vm E EZ om i 58 DESCRIPTION Mfg 1 1 Hex Nut 1 4 20 with Nylon Insert 5 5 5310 374 01 00 2 1 Wear Strip UHMW 5700 011 34 50 3 1 Sleeve 5700 000 01 53 4 1 Bolt 1 4 20 x 1 3 4 5 5 5305 274 10 00 5 1 Link Spring to Cantilever Arm 5700 021 34 49 6 1 Cantilever Spring 5340 111 35 22 7 1 Cantilever Eye Bolt 5700 011 45 99 8 1 Washer Impeller 5311 176 02 00 9 2 Nut 3 8 16 Hex S S 5310 276 01 00 10 1 Cantilever Arm 5700 031 45 38 11 2 Hex Head Bolt 1 4 20 x 1 1 2 5 5 5305 274 23 00 12 4 Washer Flat 1 4 S S 5311 174 01 00 13 2 Cantilever Arm Sleeve 5700 000 85 69 14 2 Hex Head Bolt 1 4 20 x 1 2 5 5 5305 274 02 00 15 2 Endcap Cantilever Arm 5340 01 1 35 00 16 2 Bolt Spacer 5 00 000 29 40 17 2 Cantilever Arm Lever 5700 011 90 99 18 2 U Bracket Assembly 5700 011 43 72 19 2 Bolt Hex Head 1 4 20 x 3 4 5305 274 04 00 20 5 Hex Nut 1 4 20 with Nylon Insert Low Profile 5310 374 02 00 21 1 Bracket Inner Half 5700 021 43 00 Bracket Outer Half amp Bearing Assembly 5700 011 43 54 22 1 Bracket Outer Half U 5700 021 43 04 23 1 Sleeve Bearing 3120 011 43 53 24 2 Retaining Ring 5340 01 1 33 62 Jackson 5 One mies 45 SECTION 5 PARTS SECTION CONSERVER XL WASH
51. eft Rear New Style 5700 021 84 71 15 1 Door Guide Right Rear New Style 5700 021 84 70 Enodis One mies 41 SECTION 5 PARTS SECTION CANTILEVER ARM DOUBLE BRACKET MOUNT 10 11 12 13 k 21 25 20 19 11 12 3e 3d 3b 3f gt Enodis One mires SECTION 5 PARTS SECTION CANTILEVER ARM DOUBLE BRACKET MOUNT CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Arm Cantilever Conserver XL Prior to S N 04010286 5700 002 00 20 1 1 Arm Cantilever Conserver XL Starting with S N 04010286 5700 031 50 67 1 1 Arm Cantilever Conserver XL2 5700 002 60 65 2 1 Spring Pin 1 4 Dia x 1 1 8 Long 5315 407 06 00 3 2 Yoke Assembly 5700 000 75 77 1 Cotter Pin 5315 207 01 00 3b 1 Yoke 5700 000 75 78 3c 1 Clevis Pin 5 16 x 1 3 8 5315 700 01 00 3d 2 Nylon Washer 5311 369 03 00 1 Bushing 3120 100 03 00 2 Locknut 3 8 16 5 5 Hex Center 5310 256 04 00 4 2 Rod Spring Conserver XL Prior to S N 04010286 5700 000 69 45 4 2 Rod Spring Conserver XL Starting with S N 04010286 5700 002 10 52 4 2 Rod Spring Conserver XL2 5700 002 29 38 5 2 Spring Conserver XL 5340 109 02 00 5 2 Spring Conserver 2 5340 109 02 00 6 2 Bolt Hanger Eye 3 8 16 5306 956 05 00 7 2 Washer Impeller 3 8 x 7 8 5311 176 02 00 8 4 Nut 3 8 16 5 5 Hex 5310 276 01 00 9 2 Cantilever Arm Connector
52. ely Ensure that the unit is level from side to side and from front to back before making any connections PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain for the Conserver XL XL2 series is a gravity discharge drain All piping from the 2 MNPT connection on the waste accumulator must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 2 NPT and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 3 4 pipe size minimum to the dishmachine line strainer using copper pipe It is recommended that a water shut off valve be inst
53. es 4 per unit VA 5700 021 50 96 Wash Arm End Cap 2 per Wash Arm 5700 011 35 92 Jackson Enodis One mies DRAIN SOLENOID ASSEMBLY SECTION 5 PARTS SECTION ITEM QTY DESCRIPTION Mfg No 1 1 Solenoid Bracket Weldment Conserver XL Prior to S N 04D10286 5700 002 05 91 1 1 Solenoid Housing Weldment Conserver XL Starting with S N 04010286 5700 002 79 29 2 1 Elbow 3 8 Tube x 3 8 18 4730 206 23 00 3 2 Locknut Brass 3 8 18 5700 000 66 01 4 4 Locknut 10 24 5 5 Hex with Nylon Insert 5310 373 01 00 5 2 Cotter Pin 3 32 x 3 4 Long 5315 207 01 00 6 1 Drain Solenoid 115 V 4810 200 11 00 6 1 Drain Solenoid 240 V 4810 002 20 87 7 1 Cover Solenoid Weldment 5700 002 05 90 8 2 Screw 10 24 x 3 8 Phillips Head 5305 173 03 00 9 1 Solenoid Conduit Conserver XL Prior to S N 04D10286 5700 002 04 55 9 1 Solenoid Conduit Conserver XL Starting with S N 04010286 5700 002 92 47 10 2 Hose Eye 5700 002 05 61 11 1 Hose Plunger Link 5700 002 05 70 Jack Enodis ackson e One mies 59 SECTION 5 PARTS SECTION MISCELLANEOUS PARTS Conserver XL2 Rack Guide Weldment 5700 031 45 92 Conserver XL2 Intake Pump Strainer Weldment 5700 031 45 26 Conserver XL2 Injection Tube Weldment 5700 002 21 52 Conserver 2 Injection Tube Gasket Front Switch Box Weldment 5700 011 45 36 Conserver XL2 Serie
54. f cam 3 The cam must be moved back into the wash time until all of the water is drained from the machine CAM 4 Cam 4 is an adjustable cam and controls the fill valve and therefore the amount of water used FUNCTION The fill valve cam works off the normally closed contacts of cam 4 This requires the switch to be held open by the cam and allowed to drop into the notch to operate the fill valve This energizes the fill solenoid which opens to start filling the machine with fresh water After a 10 second delay the cam reverses the microswitch de energizing the fill solenoid The fill cam may require adjustment due to varying water pressure The fill solenoid must remain open a sufficient length of time to fill the machine to the correct level SETTINGS The right side of cam 4 must be set to allow the switch arm to drop 2 seconds before the drain solenoid is de ener gized which flushes the detergent residue from the unit It will hold the fill solenoid open until the cam switch arm is raised At that time the fill solenoid is de energized shutting off the incoming water The tub will be filled to the correct level Any adjust ment made to the timing of the fill solenoid should be made with the left side of cam 4 To increase the water level open the notch of the cam and for decreasing the level of the notch should be closed CAM 5 Cam 5 is an adjustable cam and controls the sanitizer pump FUNCTION The sanitizer pump cam works off the normally
55. f control box to prime each pump There are two 2 switches mounted by the peristaltic pbumps One will prime the sanitizer pump only and the second will prime either the detergent or rinse aid pump depending upon which way it is depressed 3 To prime the pumps hold the switch in the momentary position until chemical can be observed entering the sump 4 Detergent is dispensed as required during the wash cycle by the cam timer The amount of detergent may need to be increased or decreased depending on water quality and type of detergent It is adjusted by changing Cam 6 on the cam timer 5 Rinse additive is dispensed as required into the final rinse The amount of rinse aid may need to be adjusted depending on water hardness and results It can be changed by changing Cam 7 on the cam timer 6 Chlorine based sanitizer is dispensed into the final rinse The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used It is adjusted by changing Cam 5 on the cam timer _ WARNING Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with your skin Wear protective gear when handling these chemicals If you do come in contact with these chemicals immediately flush the affected area with fresh water Always refer to the chemical agent packaging for safe handling and first aid instructions Jackson Enodis One mies SECTION 2
56. gle Phase 68 Jackson Enodis ne Fnreparaj Fn m sss 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME TANK CAPACITY MINIMUM WASH TANK GALLONS WASH TANK LITERS WASH PUMP CAPACITY GALLONS PER MINUTE LITERS PER MINUTE TEMPERATURES WASH F MINIMUM WASH C MINIMUM WASH F RECOMMENDED WASH C RECOMMENDED RINSE F MINIMUM RINSE C MINIMUM RINSE F RECOMMENDED RINSE C RECOMMENDED 37 925 925 42 25 90 1 49 5 6 61 231 120 48 9 140 60 120 48 9 140 60 CONSERVER XL SPECIFICATIONS ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HORSEPOWER 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRC
57. it breaker WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per Problem Dishmachine will not run no voltage at wash relay terminals L1 and T1 1 Service disconnect switch off or faulty Turn disconnect on 2 Branch circuit breaker tripped fuse blown Reset or replace 3 Loose or broken connection to dishmachine Tighten or replace connections Problem Machine will not run in ON position unless cam timer is moved off the home position 1 Door switch shorted out With the door open check for voltage between ORANGE WHITE door switch and neutral If 120V replace the door switch 2 Faulty control relay With the door open check for voltage between connections 9 amp 3 on control relay If 120V replace control relay 3 Faulty cycle reset microswitch in cam timer Replace microswitch Problem Machine will not cycle in ON position works in Delime mode 1 Faulty cycle reset cam microswitch With the switch in the Normal position rotate the cams manually off the home position Check the voltage between the ORANGE and BLACK WHITE wires on the cycle reset switch If it is 120V then the switch is open and should be replaced 2 Faulty cam timer motor If cam timer is not rotating check the voltage to the motor If voltage is present when the door is closed replace the motor 3 Faulty control relay Check the voltage across contacts 9 and 6 If 120V whe
58. lex 3 4 Straight Fitting Cole Flex 3 4 90 Fitting Liquidtite 231 ID 394 OD Fitting Liquidtite 25 ID 546 OD Fitting Liquidtite 27 ID 48 OD Fitting Liquidtite 1 2 90 Fitting Liquidtite 3 8 Straight Fitting Liquidtite 3 8 90 Fitting Liquidtite 3 4 Straight Fitting Liquidtite 3 4 45 Fitting Liquidtite 3 4 90 Fitting Xtraflex 1 2 Straight Fitting Xtraflex 3 4 Straight Nut 1 1 4 5975 011 47 72 5975 011 47 74 5975 011 47 73 5975 011 70 75 5975 011 68 43 5975 205 03 00 5975 205 41 00 5975 204 42 00 5975 011 49 03 5975 011 65 51 5975 011 59 50 5975 111 01 00 5975 205 03 82 5975 205 02 82 5975 205 15 02 5975 205 01 82 5975 205 07 82 5975 205 47 44 5975 205 46 44 5975 011 42 54 Enodis One mies Jackson 36 SECTION 5 PARTS SECTION 8 CAM TIMER SANITIZER PUMP MICROSWITCH DEGREES 4 3D 60 90 120 LSD igi 210 240 e 339 361 Zi i 5930 01 65 81 Timer Motor CYCLE SPARE 5945 306 14 00 WASH RINSE AID DRAIN FILL SANITIZER DETERGENT Jackson Enodis One m gss Salinin SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY FEEDER PUMP ASSEMBLY Screw 8 32 x 1 2 Phillips Flat Head Screw 8 32 x 3 8 Phillips Pan Head 2 per 2 per 5305 011 37 06 5305 01 1 37 07 Rear Housing 4320 111 37 09 Screw 6 32 x 3 4 Phillips Pan Head 4
59. ment Check to ensure that the recommended water pressure is being supplied to the machine 20 5 PSI If the water pressure is correct then the fill valve will need adjustment Use the following steps to adjust the cam Turn power off at the machine circuit break er Open the control box cover Locate the timer fill valve cam Cam 4 from the timer motor Locate the spanner wrench taped to the electrical panel The spanner wrench is used to adjust the cam To increase the water level open the notch of the adjustable cam To decrease the water level close the notch Care must be taken that the set point does not extend into the home position of the timer Do not move the side of the cam that starts the fill this will change the sequence of cycle operation With the door closed turn the power circuit breaker on Open and close the door to run a cycle then check the water level Adjust as necessary then close the control box cover The machine runs a complete cycle to drain and fill If the machine is not allowed to drain the water will build up inside the tub After the initial fill the rinse water for the current cycle will become the wash water for the next cycle WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply
60. n the door is closed replace the relay 4 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 120V replace the switch Problem Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch With door closed measure voltage between BLUE and WHITE BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay 2 Faulty control relay Measure between the BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay Measure between the WHITE BLACK wire on terminal 4 and the ORANGE WHITE wire on terminal 7 of the relay If 120V replace relay Problem Machine will not run in ON position or in Delime mode 1 Faulty door switch With door closed check for voltage between WHITE BLACK and ORANGE WHITE wires to the door switch If 120V replace open switch 2 Faulty OFF ON FILL switch With switch ON check voltage between BLACK and WHITE BLACK wires on switch Replace the switch if 120V 3 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 120V replace the switch Problem Machine cycles continuously 1 Cycle reset switch loose Reposition switch assembly bend metal lever if necessary 2 Faulty cycle reset switch Measure between BLACK YELLOW amp ORANGE wires on cycle reset switch while
61. ng for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws water or other aggressive fluids will result in corrosion and failure of materials and components Use of This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized A deionized water or other aggressive fluids will void the manufacturer s warranty Jackson Enodis One m gss Salinin 12 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT TO PREPARE PUMPS FOR OPERATION The Conserver XL dishmachine is supplied with detergent rinse additive and sanitizer dispensing chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container Red Tubing Detergent B Blue Tubing Rinse Aid C White Tubing Sanitizer PRIMING CHEMICAL FEEDER PUMPS Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals Sanitizer in con centration is caustic and may cause damage without dilution 1 Verify that the proper chemical tube stiffener inlet is in the proper container 2 Use the toggle switches on the right side o
62. of the relay If 220V replace relay Problem Machine will not run in ON position or in Delime mode 1 Faulty door switch With door closed check for voltage between WHITE BLACK and ORANGE WHITE wires to the door switch If 220V replace open switch 2 Faulty OFF ON FILL switch With switch ON check voltage between BLACK and WHITE BLACK wires on switch Replace the switch if 220V 3 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 220V replace the switch Problem Machine cycles continuously 1 Cycle reset switch loose Reposition switch assembly bend metal lever if necessary 2 Faulty cycle reset switch Measure between BLACK YELLOW amp ORANGE wires on cycle reset switch while timer is rotat ing As the switch lever drops into home position you should measure 220V If not adjust or replace the switch Problem Machine fills continuously even with no power applied to machine 1 Solenoid valve dirty or faulty Clean valve replace plunger and or diaphragm Jackson Enodis One m gss Salinin 26 SECTION 4 TROUBLESHOOTING SECTION GM R MH usn WP COMMON PROBLEMS EXPORT UNITS Problem Machine will not fill other functions work 1 Y strainer plugged Clean strainer 2 Water valve s turned
63. oken wire Tighten connections to microswitch 4 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 120V replace switch Jackson Enodis One mies 24 SECTION 4 TROUBLESHOOTING SECTION H A H A MON UA n nU COMMON PROBLEMS DOMESTIC UNITS Problem Prime switch does not activate sanitizer pump 1 Faulty prime switch With the prime switch in the prime position check for voltage between the GREY and WHITE RED wires to switch If 120V replace the switch 2 Faulty delime switch With the delime switch in the DELIME position check for voltage between the WHITE BLACK and WHITE RED wires to the delime switch If 120V replace the delime switch Problem Detergent not feeding rinse aid feeds okay 1 Misadjusted cam Adjust detergent cam on cam timer 2 Faulty detergent microswitch on cam timer When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE wires If 120V replace the microswitch Problem Rinse aid not feeding detergent feeds okay 1 Misadjusted cam Adjust rinse aid cam on cam timer 2 Faulty rinse aid microswitch on cam timer When the rinse aid cam is in the home position measure the voltage between the ORANGE and ORANGE YELLOW wires If 120V replace the microswitch
64. on Enodis One Salinin SECTION 5 PARTS SECTION HF s 9 t nU CONSERVER XL CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Weldment 5 00 002 04 57 2 1 Decal Control Box Front 9905 002 04 61 3 1 Thermometer 6685 111 68 49 4 1 Switch On Off DPST 5930 111 38 79 5 1 Cycle Light 5945 504 08 18 6 1 Power Light 5945 504 07 18 7 1 Cycle Counter 115 Volt 5990 111 35 38 7 1 Cycle Counter 240 Volt 5990 111 47 42 8 2 Chemical Feeder Pump Kit Assembly 5700 001 37 10 1 Chemical Feeder Pump Kit Assembly 5700 002 83 90 1 1 4 1 9 Drip Shield 5700 001 82 56 10 Peri Pump Mounting Plate 5700 021 82 55 11 Screw 10 32 x 3 8 Long 5305 173 12 00 12 Switch Detergent Rinse Aid Toggle 5930 01 1 35 27 Decal Det Rinse Prime 9905 011 34 95 13 1 Switch On Off SPST 5930 111 38 21 Decal Sanitizer Prime 9905 01 1 34 98 14 1 Switch Delime 5930 301 21 18 Decal Delime Normal 9905 01 1 34 96 15 1 Timer Mounting Bracket 5700 021 82 26 16 1 8 Cam Timer 115 Volt 5945 111 35 32 16 1 8 Cam Timer 240 Volt 5945 111 47 48 Decal Timer Cam Operation 9905 011 37 21 17 1 Contactor 115 Volt 5945 109 05 69 17 1 Contactor 240 Volt 5945 002 74 20 18 1 Terminal Block 5940 500 09 61 1 Terminal Block Spacer 5700 011 40 05 19 1 Ground Wire Lug 5940 200 76 00 19 1 Ground Wir
65. ontacts are welded closed Turn machine off If wash relay doesn t release replace contactor 3 Cam timer stalled in wash or rinse cycle If cam timer is not rotating check the voltage to the timer motor If no voltage when the door is closed check wires and or replace motor 4 Wash motor microswitch faulty Tighten connections make sure switch makes contact replace if necessary Problem Sanitizer pump doesn t run during the cycle or through the use of the prime switch 1 Loose motor terminal wire Tighten connections 2 Faulty sanitizer pump motor If you read 220V at the sanitizer motor terminals during the sanitizer feed cycle replace the motor Jackson Enodis One m gss Salinin 2f SECTION 4 TROUBLESHOOTING SECTION sw e H P M COMMON PROBLEMS EXPORT UNITS Problem Machine runs with door open 1 Door switch shorted With machine off open doors and with both wires to door switch unplugged measure continuity between wires on switch If there is continuity replace the switch 2 Faulty wash relay wash relay contacts welded closed Turn machine off if wash relay doesn t release replace contactor 3 Faulty control relay With power off remove WHITE RED amp BLACK YELLOW wires from control relay terminals 9 amp 6 If there is continuity replace relay Problem Low pumped water pres
66. per 5305 01 1 37 05 Front Housing 4320 111 37 08 Motor 14 RPM 115V Rinse Aid Feeder Pump 4320 111 35 13 Motor 14 RPM 240V Rinse Aid Feeder Pump 4320 111 47 46 Squeeze Tube Detergent Sanitizer Use with the red roller 5700 111 35 29 Motor 36 RPM 115 Detergent Sanitizer Feeder Pump Roller Red Detergent Sanitizer Clear Squeeze Tube Rinse Aid 4320 111 35 14 4320 111 36 70 Use with the white roller MEE 5700 011 76 41 Motor 36 RPM 240 Roller White Rinse Aid Detergent Sanitizer Feeder Pump 4320 002 82 28 4320 111 47 47 Jackson Enodis One Fnreparaj mies 38 SECTION 5 PARTS SECTION H CONSERVER XL HOOD ASSEMBLY Starting with S N 04D10286 4 EN Hood Weldment 5700 002 91 38 Bracket Cantilever Support 5700 031 88 00 Wear Button 5700 011 88 01 Enodis One mires SECTION 5 PARTS SECTION CONSERVER XL HOOD ASSEMBLY Prior to S N 04D10286 ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment 5 00 002 04 44 2 1 Support Left Hood 5700 002 00 18 3 1 Support Right Hood 5 00 002 00 17 4 1 Right Door Guide 5700 002 05 74 5 1 Left Door Guide 5700 002 05 75 6 4 Door Guide 5700 002 05 73 7 26 Locknut 1 4 20 with Nylon Insert 5 5 5310 374 01 00 8 26 Washer 1 4 20 5311 174 01 00 9 22 Bolt 1 4 20 x 1 2 Long 5305 274 02
67. rease the volume the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached CAM 7 Cam 7 is an adjustable cam and controls the rinse aid pump FUNCTION The rinse aid pump cam works off the normally closed contacts of cam 7 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the rinse aid pump will remain ener gized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 7 must be set to drop in past the starting point of the fill cam and after the drain solenoid has closed The adjustment for rinse aid volume must be made with the right side of the cam To increase the volume the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached Jackson Enodis One mies 17 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS TIMING SEQUENCE 2 SECONDS INTO CYCLE Wash pump starts runs for 40 seconds then shuts down Controlled by C2 cam 4 SECONDS INTO CYCLE Detergent feed pump is energized The length of time will be field determined Time will depend on the detergent used water conditions Controlled by C6 cam 10 SECONDS INTO CYCLE Detergent feed pump shuts
68. s Only 1 per machine Conserver XL2 5700 002 21 53 Injection Tube Bushing 5975 002 47 54 Stand Pipe Assembly 5700 031 35 55 Stand Pipe Weldment 5700 021 33 29 Stand Pipe Stopper i 5700 021 33 54 Conserver XL Rack Guide Assembly 1 per machine 5700 031 36 76 5700 002 47 20 Conserver XL2 Side Switch Box Weldment Reed Switch 1 per machine 5930 111 41 70 Jackson Enodis One mies 60 SECTION 5 PARTS SECTION CONSERVER XL2 CML ASSEMBLY OPTIONS 9 7 10 11 21 2 LH j Jackson Enodis One m gss Salinin 61 SECTION 5 PARTS SECTION H mJ Z U p P9 Qa CONSERVER XL2 CML ASSEMBLY OPTIONS CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Front Door Assembly 5700 002 08 59 1 Front Door 5700 002 07 31 2 Door Glides UHMW 5700 111 33 59 2 1 Inner Door Guide 5700 002 07 21 3 1 Cantilever Arm Assembly 5700 002 07 69 1 Cantilever Arm Weldment 5700 002 09 14 2 Plug 5340 01 1 35 00 2 Spring Pin 1 4 Dia X 1 1 8 Long 5315 407 06 00 2 Yoke Assembly 5700 000 75 77 4 1 Hinge Slotted 5700 002 07 39 5 2 Front Door Bracket 5700 002 07 37 6 1 Tub Weldment 5700 002 72 64 7 1 Hood Weldment 5700 002 72 67 8 1 Frame Weldment 5700 002 61 22 9 1 Right Door Assembly 5700 002
69. shmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations AW N gt Enodis One m gss Salinin 20 SECTION 4 TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS DOMESTIC UNITS sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circu
70. sure Water level is too low Increase fill time on cam timer or decrease drain timer or increase incoming water pressure Sump strainer clogged Clean strainer Wash arms clogged Clean arms and jets Obstruction in pump housing or wash manifold Disassemble and clear Pump impeller worn or broken Replace the pump impeller RON Problem Machine keeps tripping the service breaker 1 Power supply shorted to ground Check for loose wires or burned connections 2 Faulty door switch or detergent safety switch Check for loose or wet connections at switch and at wire connectors Bypass switch to verify that switch is problem replace if required 3 Pump impeller jammed Clear impeller 4 Wash pump motor faulty Check motor voltage and amp load If amp load is over 12 amps replace the motor 5 Circuit breaker is too small Replace with properly sized breaker Refer to the data plate Problem Machine will not drain Loose wire connection Tighten wires to timer drain microswitch Drain hole strainer obstructed Clear obstructions Not enough time to drain Adjust fill cam on timer and or the drain cam Drain linkage binding Repair drain parts Faulty drain microswitch on timer With power off and the drain cam on the timer in the home position remove the WHITE YELLOW wire from the microswitch 6 Faulty drain microswitch on timer Measure the continuity between the ORANGE wire on the microswitch and the tab that th
71. switch With the delime switch in the DELIME position check for voltage between the WHITE BLACK and WHITE RED wires to the delime switch If 220V replace the delime switch Problem Detergent not feeding rinse aid feeds okay 1 Misadjusted cam Adjust detergent cam on cam timer 2 Faulty detergent microswitch on cam timer When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE wires If 220V replace the microswitch Problem Rinse aid not feeding detergent feeds okay 1 Misadjusted cam Adjust rinse aid cam on cam timer 2 Faulty rinse aid microswitch on cam timer When the rinse aid cam is in the home position measure the voltage between the ORANGE and ORANGE YELLOW wires If 220V replace the microswitch Problem Sanitizer pump does not run during the cycle but runs when primed 1 Loose or broken wire Tighten connections to microswitch 2 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 220V replace switch Jackson Enodis One mies SECTION 5 PARTS SECTION SECTION 5 PARTS SECTION CONSERVER XL CONTROL BOX ASSEMBLY 9 LE EHI e LE 25 Eig ui 17 Se Ti I l F BI 25 TI L Jacks
72. the cam It will close and energize the wash pump 2 seconds after the cycle switch is activated The pump will operate through the wash cycle 40 seconds then shut down for the dwell period 20 seconds As the cam rotates it energizes the pump for the rinse cycle 25 seconds When cam 1 reaches it s home position it will de energize cam 2 shutting down the wash pump NOTE The last 6 cams are adjustable The following instructions will require that the timer position have the cams to the front and the motor to the left CAM 3 Cam 3 is an adjustable cam and controls the drain valve FUNCTION The drain solenoid works off the normally closed contacts of cam 3 When the cycle is initiated the microswitch will be held open until it is allowed to drop into the notch of the cam This energizes the drain solenoid which drains the machine After a 12 second delay the cam reverses the microswitch de energizing the drain solenoid This cam may require adjusting due to varying water pressure The drain solenoid must remain open long enough to remove whatever water the fill valve solenoid allows in the machine This could vary due to the water supply line pressure SETTINGS The right side of cam 3 must be set to pick up the switch arm just before the wash rinse cycle cam switch drops It will hold the drain solenoid open to drain all the water in the tank from the unit during the dwell period Any adjustment made to the drain should be made to the left side o
73. timer is rotat ing As the switch lever drops into home position you should measure 120V If not adjust or replace the switch Problem Machine fills continuously even with no power applied to machine 1 Solenoid valve dirty or faulty Clean valve replace plunger and or diaphragm Jackson Enodis One m gss Salinin 22 SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS DOMESTIC UNITS Problem Machine will not fill other functions work 1 Y strainer plugged Clean strainer 2 Water valve s turned off Turn on water valves 3 Faulty solenoid valve diaphragm Replace diaphragm clean foreign material out of valve body and orifices 4 Faulty solenoid coil If coil has voltage but no continuity replace coil continuity is measured across coil connectors with wires removed 5 Faulty fill microswitch Will not fill during cycle only During fill measure between the ORANGE and WHITE GREEN wires If 120V adjust or replace switch 6 Faulty OFF ON FILL switch Depress switch measure between BLACK and WHITE GREEN wire If 120V replace switch Problem Machine fills continuously only when the power is on 1 Faulty fill microswitch Repair replace switch 2 Cam timer stalled in fill position If cam timer is not rotating check the voltage to the timer motor If 120V when door is closed replace the timer motor 3 Shorted OFF ON FILL switch Check voltage between BLA
74. trol relay With the door open check for voltage between connections 9 amp 3 on control relay If 220V replace control relay 3 Faulty cycle reset microswitch in cam timer Replace microswitch Problem Machine will not cycle in ON position works in Delime mode 1 Faulty cycle reset cam microswitch With the switch in the Normal position rotate the cams manually off the home position Check the voltage between the ORANGE and BLACK WHITE wires on the cycle reset switch If it is 220V then the switch is open and should be replaced 2 Faulty cam timer motor If cam timer is not rotating check the voltage to the motor If voltage is present when the door is closed replace the motor 3 Faulty control relay Check the voltage across contacts 9 and 6 If 220V when the door is closed replace the relay 4 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 220V replace the switch Problem Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch With door closed measure voltage between BLUE and WHITE BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay 2 Faulty control relay Measure between the BLACK wires on terminals 6 amp 9 of the relay If 220V replace the relay Measure between the WHITE BLACK wire on terminal 4 and the ORANGE WHITE wire on terminal 7
75. ump impeller jammed Clear impeller 4 Wash pump motor faulty Check motor voltage and amp load If amp load is over 12 amps replace the motor 5 Circuit breaker is too small Replace with properly sized breaker Refer to the data plate Problem Machine will not drain Loose wire connection Tighten wires to timer drain microswitch Drain hole strainer obstructed Clear obstructions Not enough time to drain Adjust fill cam on timer and or the drain cam Drain linkage binding Repair drain parts Faulty drain microswitch on timer With power off and the drain cam on the timer in the home position remove the WHITE YELLOW wire from the microswitch 6 Faulty drain microswitch on timer Measure the continuity between the ORANGE wire on the microswitch and the tab that the WHITE YELLOW wire is attached onto If there is no continuity replace the microswitch 7 Drain solenoid defective Check for voltage at solenoid valve during the drain cycle Replace if voltage is present peu Problem Sanitizer pump runs continuously 1 Shorted sanitizer microswitch on cam timer If there is not 120V between the ORANGE and GREY wires on the sanitiza tion pump motor microswitch when switch is out of the home position replace the switch 2 Shorted prime switch If there is not 120 volts between GREY and WHITE RED wires to prime switch replace the switch Sanitizer pump does not run during the cycle but runs when primed 3 Loose or br
76. un motor as normal If it still does not run replace motor 4 Faulty wash motor If the motor has the correct incoming voltage and the pump is okay replace the motor 5 Faulty wash relay With the wash relay pushed in check the voltage between T1 and L1 of the relay If 120V replace the relays 6 High or low voltage problem Check voltage at motor and at power terminal block Compare to electrical specifications Problem Wash motor runs continuously 1 NORMAL DELIME switch is in the Delime position Place the switch in the Normal position 2 Wash relay contacts are welded closed Turn machine off If wash relay doesn t release replace contactor 3 Cam timer stalled in wash or rinse cycle If cam timer is not rotating check the voltage to the timer motor If no voltage when the door is closed check wires and or replace motor 4 Wash motor microswitch faulty Tighten connections make sure switch makes contact replace if necessary Problem Machine will not hold water 1 Faulty drain ball Replace drain ball 2 Obstructed drain hole Clear obstruction 3 Drain linkage is binding Repair drain mechanism parts Jackson Enodis One m gss Salinin 23 SECTION 4 TROUBLESHOOTING SECTION J J Ha iP COMMON PROBLEMS DOMESTIC UNITS Problem Machine runs with door open

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