The Partial Revision for Addition of FA
Contents
1. 1 MS20074 04 05 BOLL ii NU sese a ded ne sue 1 AN960 416 WASHER mmt ala ala 1 AN935 416L WASHER 1 4 203 914277 001 BAFFLE ASSY ENGINE LH 1 MS20074 04 05 BOLT ne 1 AN960 416 WASHER een roe e P cinta Re be ee EN 1 AN935 416L WASHER yes sys en 1 4A 203 914285 003 FITTING 4 42 daa een ane ea e eoe EUR LR RU 1 524621 27 SCREW urere Sos Walia Mrd a 4 NAS446 4 3 NUT aussen 4 or A1778 8Z 3 5 203 914278 001 BAFFLE ASSY ENGINE R H AFT 1 MS20074 04 05 BOLT jew oe 03460064 ha ERO EDI E tne 1 AN960 416 WASHER a anna nee 1 AN935 416L WASHER 0 tist ranted in aa a 1 MS24621 27 SCREW ER RA SE E EN CS DE a ee 13 NAS446 8Z 3 gia ii ii anne 13 or A1778 8Z 3 6 203 914276 001 BAFFLE ASSY ENGINE CYL 1 MS20074 04 05 BOLL A inneres 2 AN960 416 WASHER ee en 2 AN935 416L WASHER e da rr are EATER ORE a 2 203 914274 001 BAFFLE ASSY ENGINE NOI CYL 1 MS20074 04 05 BOLT Leak ex a CR ER Hed oes Osa PaaS PaaS C dos 2 AN960 416 WASHER ey s sasa sasa a 2 AN935 416L WASHER 2 8 203 914272 001 BAFFLE ASSY2. a 2 F MS21042 5 NUT u ek 4 F MS24665 136 PIN COTTER ener nnm hm nm mn wai nee 2 F 11 203 914121 017 VALVE ASSY ALTERNATE AIR 1 12 200 389012 001 FILTER CHARGE AIR ENGINE eee 1 or 120009 AMA 13 SNF 1 1 3 00 HOSE SRC DOES 1 8 50 1 00 F 0470 760210 14 AN737TW107 CLAMP su 2 8 14 ISSUED JUNE 2013 SERVICE NEWS PAGE 14 OF 24 200 027 FIG amp PART UNITS USABLE INDEX NO PER ON NO 1234567 ASS Y CODE 39 15 NAS220 25 SCREW ai nn 4 AN960 8L WASHER ys seks yawa xh an nn 4 16 520074 04 03 BODL SA 4 AN935 416L WASHER eo sea 2 nenn 4 AN960 416 WASHER bi bj CR URB URL URL UNTER RSEN NOR 4 520995 32 WIRE i mn eom amia B LS ors GLA AR 17 203 914202 001 BAFFLE ASSY ENGINE L H 1 MS20074 04 05 BOLT s kaq tar een 4 AN960 416 WASHER s sss sassa tX Ra E PIE TEN E TE RIVE E CES 4 AN935 416L WASHER 55525945399 en S I ROLE CHEESE E 4 18 200 914103 001 BAFFLE ASSY ENGINE CENTER FRONT 1 MS35207 264 SCREW nennen ana 6 AN960 10L WASHER 6 19 203 914204 001 BAFFLE ASSY ENGINE 1 520074 04 05 BOLL sr a a ERA y ER YA EE bike 3 AN960 416 WASHER i sie e ex xx De 3 AN935 416L WASH
3. 10 5 EXTERNAL POWER SUPPLY RECEPTACLE The external power supply receptacle optional equipment is located on the left hand side of fuselage above the step and is used to supplement the battery system for cold weather starting or when per forming lengthy electrical maintenance One of the two larger terminals is grounded and the other is connected to the starter relay Fig 10 3 Bracket Door Bracket External Power Receptacle Wire to Ground 6 Wire to Starter Relay e FIG 10 3 EXTERNAL POWER RECEPTACLE 10 7 SERVICE NEWS 200 027 PAGE 9 OF 24 FUJI FA 200 SERVICE MANUAL 10 6 ALTERNATOR SYSTEM 10 6 1 GENERAL The alternator system consists of a belt driven alternator a voltage regulator and a condenser to prevent radio interference caused by the alternator If the alternator goes out of order the ammeter will present a minus indication 10 6 2 ALTERNATOR The belt driven alternator is located at the front right of the engine The alternator is cooled with air let in from the front of the engine The output of this alternator is converted into direct current by a silicon rectifier built into the alternator befor being led out One of the outstanding features of this alternator is that a high output can be obtained with the engine in idling condition Adjustment of the alternator voltage is accomplished by adjusting the strength of rotary magnetic field produced by changes
4. current is set flowing from the bus bar to the voltage regulator This voltage regulator is of the transistor type and regulates the alternator output voltage by controlling the field current of the alternator 10 6 4 VOLTAGE ADJUSTMENT For voltage adjustment start the engine apply 10 to 15A load to the alternator and operate the engine for approx one minute While leaving the alternator load as it is set the engine speed at 1 000 r p m and connect a 30 V DC voltmeter between the I terminal of the voltage regulator and ground Remove the black cap of the voltage regulator under the marking INCREASE Adjust the Phillips head screw with a Phillips head screw driver and set the voltage to 14 2V If the voltage is too low rotate the screw clockwise If it is too high rotate it counter clockwise 10 6 5 TROUBLE SHOOTING OF ALTERNATOR SYSTEM Trouble Probable Cause Remedy 1 Ammeter presents zero 1 Opened field circuit 1 Set Master switch to OFF or minus indication check all connections of field regardless of engine circuit and correct speed 2 Opened output circuit 2 Set Master switch to OFF check all connections of output circuit and correct 3 Defective voltage 3 Readjust voltage according regulator or inadequate to Section 10 6 4 Voltage adjustment Adjustment If voltage is still too low after adjustment replace voltage regulator 10 10 ISSUED JANUARY 1971 SERVICE NEWS 2
5. 4 200 950030 103 EXHAUST PIPE ASSY seues asawa waska qua a a nnn 1 30 200 950033 101 EXHAUST MANIFOLD ASSY 1 31 200 950036 002 COVER ASSY cece cece qaqas 1 32 203 950013 001 HEAT EXCHANGER amp MUFFLER ASSY 1 33 AN3 12 BOLT yrat Sraa EENEN ik UA Sine Oe Saa e aad ees 3 AN310C3 s ves naar RU s Share u 3 AN380 2 3 PING ss ib E e X Ee ee RR Re EA Rc 3 200 914161 003 SPRING eeeeeeeeeeeeeeenh E E 3 200 950030 011 WASHER usa en 6 34 F 0175 1 00 10 00 HOSE ALTERNATOR COOLING 1 or F 0470 250275 MS35207 263 SCREW bib SG bba SG bba IEEE ees 1 NAS679A3W ii env eee ies vied Hee wale ways EIER EN IATER 8 1 AN735 18 e NET 1 ISSUED JUNE 2013 8 15 SERVICE NEWS 200 027 PAGE 15 OF 24 SECTION VII POWER PLANT GROUP ENGINE INSTALLATION FIG amp PART UNITS USABLE INDEX NO PER ON NO 1234567 ASS Y CODE 39 35 B210452 GOVERNOR PROP WO 1 36 535207 263 SCREW anes eis tie are een RR ES 4 NAS679A3W NUTS mr Ue ta aria ere PEE PS 4 AN960 10 WASHER sieb nenn 8 36A 200 914101 7 SEAL nee inne 2 36B 200 914101 5 PLATE ue nie rer 2 ATTACHING PARTS 36C MS35207 263 SCREW nn ann 2 NAS679A3W NUT 2 Vua qaa a 2 AN960 10L WASHER ssa 0000 0 0000 ia QI OH OT EN CEN A a Ea 4 LIPPE 36
6. 420 IN LBS FA 200 180 IO 360 B1B 180HP 2700 rpm 4 361 0 IN 5 125 IN 4 375 IN 8 5 1 1 1 Clockwise BENDIX S4LN 200 or Slick 4347 BENDIX S4LN 204 or Slick 4370 l 3 2 4 25 0 28 0 80IN 0 018 0 022 IN 360 420 IN LBS SERVICE NEWS 7 OF 24 PAGE FA 200 180AO O 360 A5AD 180HP 2700 rpm 4 361 0 IN 5 125 IN 4 375 IN 8 5 1 1 1 Clockwise BENDIX D4LN 2021 or D4LN 3000 Dual Type 1 3 2 4 25 0 28 0 80 IN 0 018 0 022 IN 360 420 IN LBS 200 027 FUJI FA 200 SERVICE MANUAL FA 200 160 FA 200 180 FA 200 180AO Carburetor MARVEL SCHEBLER MA 4SPA N A MA 4 5 Fuel Injector BENDIX N A RSA 5AD1 N A Alternator LYCOMING or LW 14308 ALY 8420 LW 14308 ALY 8420 LW 14308 ALY 8420 HET or Kerry ALY 8520 or ALY 8520 or or ALY 8520 or LW 14371 LW 14371 LW 14371 Starter PRESTOLITE MZ4204 MZ4204 MZ4204 12VOLT Engine Drv Weight with Accessories 286 LBS 295 LBS 299 LBS 43 ENGINE COWLING SEE FIG 4 1 The engine cowlings consist of the upper and lower cowlings both of which are made from glass fiber The upper cowling is provided with an access door on R H side to facilitate routine oil servicing and inspection of accessories 4 3 1 REMOVAL OF ENGINE COWLING The engine cowling is removed by loosening the cowling fasteners six upper and six lower on the fuselage and removing the nose cap joint structure and removing upper and lower cowling attaching fasteners 10ea a
7. AN960D516L WASHER ev eee e e RR RN 2 AN310 5 NUT UPPER S eos 9 mr eR 00 000 aed ne gress RR ORE E RE e 2 521042 5 s s e urhe ran aves bar b anna nun 4 524665 136 PIN COTTER remet x a 2 31 200 914053 001 STRAP ENGINE BONDING 2 AN4 5A BOT 2 NAS679A4W NUT ER ee ebene 2 AN960 416 WASHER 54d EY AG OK REOR CACHER ICH 4 AN935 416L WASHER anna a ea 2 MS35338 44 WASHER eeeeeeeeeeeeh heh hh hh 2 32 J 7402 16 MOUNT RUBBER ENGINE LO 4 8 12 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 22 OF 24 FIGURE 36 ENGINE ROOM ELECTRICAL SYSTEM INSTALLATION 9 2 SERVICE NEWS 200 027 PAGE 23 OF 24 FIG amp ee UNITS USABLE INDEX NO DESCRIPTION PER ON NO 1234567 ASS Y CODE 36 200 364201 ENGINE ROOM ELECTRICAL SYSTEM INSTALLATION REF 1 VSF 7201 or VOLTAGE REGULATOR PRS 1 VSF 7202 or VSF 7203 or VSF 7203 S ATTACHING PARTS AN960 08 PIE so Sach i passa 4 MS35206 247 SCREW ANNE 4 TAX K 28 SAW 4204 STARTER RELAY PRS 1 SAW 4217 1 or SAZ 4201E 1 ATTACHING PARTS ANS20 10R10 SCRBW g 2 ne 3 AN960 10 WASHER ee eek 2 K 3 F 0446 001 SHIELD FIREWALL 1 ATTACHING PARTS F 0456 009 GROMM
8. model IO 360 B1B 180 HP Both engines are air cooled horizontal opposed 4 cylinder direct driven wet sump engines The rated power of O 320 D2A is 160 HP 2 700 rpm and that of IO 360 B1B is 180 HP 2 700 rpm The cylinders are numbered as follows R H front cylinder No 1 L H front cylinder No 2 R H rear cylinder No 3 and L H rear cylinder No 4 designated based on the order of connecting rods The engine data are shown in para 4 2 Perform engine checks referring to Chapter 3 Periodic Check Table Major repairs and overhaul of engines shall be carried out in accordance with Overhaul Manual P N 60294 7 issued by Avco Lycoming 4 2 ENGINE DATA Aircraft Series AVCO LYCOMING Model Rated Horsepower Number of Cylinders Displacement Cubic inches Bore inches Stroke inches Compression Ratio Propeller drive ratio Propeller drive rotation viewed from rear Magnetos Left Magnetos Right Firing order Spark occurs degrees BTC Valve rocker clearance hydraulic tappets collapsed Spark plugs GAP Tightening Torque Spark plugs ISSUED JANUARY 2010 FA 200 160 0 320 D2A 160HP 2700 rpm 4 319 8 IN 5 125 IN 3 875 IN 8 5 1 1 1 Clockwise BENDIX SALN 21 or Slick 4373 BENDIX SALN 20 or Slick 4370 l 3 2 4 25 0 28 0 80IN 0 018 0 022IN 360 420 IN LBS FA 200 180 IO 360 B1B 180HP 2700 rpm 4 361 0 IN 5 125 IN 4 375 IN 8 5 1 1 1 Clockwise BENDIX S4LN 200 or Slick 4347
9. 00 027 PAGE 6 OF 24 4 1 DESCRIPTION CHAPTER 4 ENGINE AND RELATED SYSTEMS FUJI FA 200 SERVICE MANUAL FA 200 airplane is equipped with one of the three different models of Avco Lycoming engines all of which are air cooled horizontal opposed 4 cylinder direct driven wet sump engines Engine applicability and related information is provided in the following Engine Data The cylinders are numbered as follows R H front cylinder No 1 L H front cylinder No 2 R H rear cylinder No 3 and L H rear cylinder No 4 designated based on the order of connecting rods Perform engine checks per Chapter 3 Periodic Check Table Major repairs and overhaul of engines shall be carried out in accordance with Overhaul Manual P N 60294 7 issued by Avco Lycoming 4 2 ENGINE DATA Aircraft Series AVCO LYCOMING Model Rated Horsepower Number of Cylinders Displacement Cubic inches Bore inches Stroke inches Compression Ratio Propeller drive ratio Propeller drive rotation viewed from rear Magnetos Left Magnetos Right Firing order Spark occurs degrees BTC Valve rocker clearance hydraulic tappets collapsed Spark plugs GAP Tightening torque Spark plugs ISSUED JANUARY 2010 FA 200 160 O 320 D2A 160HP 2700 rpm 4 319 8 IN 5 125 IN 3 875 IN 8 5 1 1 1 Clockwise BENDIX SALN 21 or Slick 4373 BENDIX SALN 20 or Slick 4370 1 8 2 4 25 0 28 0 80IN 0 018 0 022IN 360
10. 3 ASKED 00 nn 1 B 200 914280 003 GASKET aan ne 1 24 520074 04 03 BOLL anna 4 AN960 416 WASHER sisa Sin 2 besi IER SOR NEVER Sie YES 4 520995 32 WIRE 2 cits een AR 25 203 914259 001 SUPPORLASSY RE ass 1 B 203 914259 101 SUPPORT ASSY eeeeeeeeeeee ehh nn 1 A 524693 547 BOLL sa a a u aaa ape RIS ane e s cae 3 26 O 360 A5AD ENGINE 55 543 5 3 ehm eh es 1 B O 320 D2A ENGINE ee AUR aT 1 A 27 REM40E SPARK PLUG CHA ccc cece ccc 8 or SR 88D SPARK PLUG AQ lee 8 or RS 801A SPARK PLUG NGK nee 8 28 ALZ 8401 ALTERNATOR 12V 50 PRS 1 or ALY 8403 ALTERNATOR 12V 60 PRS 1 or LW 14308 ALTERNATOR 12V 60 LYC 1 ALTERNATOR 12V 60 HET or KEL ALY 8420 1 ALTERNATOR 12V 60 HET or KEL ALY 8520 1 or LW 14371 ALTERNATOR 12V 60A LYC 1 SEE FIG 36 7 REF ISSUED JUNE 2013 8 5 SERVICE NEWS 200 027 PAGE 19 OF 24 FIG amp PART UNITS USABLE INDEX NO DESCRIPTION PER ON NO I 1234567 ASS Y CODE 32 29 MZA206 STARTER ENGINE 12V PRS 1 30 F 0470 250275 HOSE ALTERNATOR COOLING 1 AN735 18 CLAMP sv eiue hex ERE er akapa a aaa wata aves ais 2 53
11. 5207 263 SCREWisvseeskeexaiexdeexdrex ae 2 NAS679A3W NIL agno doses 2 31 200 412010 611 MOUNT ASSY ENGINE 1 32 NAS1305 25D BOLI UPPER em hr Ehe ERE A EU E ER haha 2 NAS1305 25 BOLD suae sas edes er ere ore eer ere 2 or NAS1305 25D NAS1305 28 BOLT CENTER LOWER 2 or NAS1305 28D AN960 516L WASHER voee ERE SECO OS 6 AN960 516 WASHER css his eI EROR PAIS MOIS S ere fta ES 4 AN960D516L WASHER sess nata RR duda bie er e a 2 AN310 5 NUT UPPER us nn RR IUS RIS ace 2 521042 5 S sues ns EA nn 4 524665 136 PIN COTTER smes 2 33 200 914053 001 STRAP ENGINE BONDING 2 AN4 5A BOLL inurl 2 NAS679A4W NUT a a e ne E ER Gee a a 2 AN960 416 WASHER Zes RERO an 4 AN935 416L WASHER uns u 2 MS35338 44 WASHER sinne er een 2 34 J 7402 16 MOUNT RUBBER ENGINE LO 4 NAS1307 50D BOLD aus tes en b Ve C es vede da 4 AN310 7 NUT eser er ee EE EUM SE ME IS MS 4 AN960 716 WASHER 12 AN960 716L WASHER 2 2 2 0 8 n eee COCHE nennen 12 AN380 3 4 COTTER usa nn 4 35 1A170 EFA7658 PROPELLER 1 B 1C160 FGH7656 PROPELLER MCL lee 1 A MS20995C40 WIRE LOCK hee mex Er que ayasa
12. BENDIX S4LN 204 or Slick 4370 l 3 2 4 25 0 28 0 80IN 0 018 0 022 IN 360 420 IN LBS SERVICE NEWS 200 027 3 OF 24 FUJI FA 200 SERVICE MANUAL FA 200 160 FA 200 180 Carburetor MARVEL SCHEBLER 45 N A Fuel Injector BENDIX N A RSA 5AD1 Alternator LW 14308 ALY 8420 or LW 14308 ALY 8420 or LYCOMING or HET or Kerry ALY 8520 or LW 14371 ALY 8520 or LW 14371 Starter PRESTOLITE 74204 74204 12VOLT Engine Dry Weight with Accessories 278 LBS 295 LBS 4 3 ENGINE COWLING SEE FIG 4 1 The engine cowling consists of the upper cowling and lower cowling The upper cowling is provided with large access doors on both L H and R H sides which can be opened or closed without any tools facilitating routine oil servicing and inspection of accessories 4 3 1 REMOVAL OF ENGINE COWLING The engine cowling is removed by loosening the cowling fasteners and removing the nose cap joint screws and firewall attach screws Before removing the lower cowling remove 2 hoses between the cowling and heat exchanger fuel pump cooling hose and hose for the engine cowling air intake 4 3 2 INSTALLATION OF ENGINE COWLING When the cowling is installed be sure to install the hoses removed Bend the sealing of the baffles in such a direction inwards that air around the engine can flow correctly Installation is accomplished in the reversed order of the removal procedures 4 3 3 CLEANING AND INSPECTION OF ENGINE COWLING Cl
13. D TSWTF 1 4 NT WRAP PAC L 100mm 4 36 NO NUMBER TWINE MIL T 43435 TP V SZ 3 FH C AR 37 8406F COOLER OIL S W es eee 1 A 8406E COOLER OIL S W cece cece cece e cece cece nnne 1 B or 200 914070 001 COOLER 1 200 914025 001 BRACKET OIL COOLER INSTL 1 AN3 40 BOLL ika ai a Pas a 4 AN310 3 el 4 AN380 2 2 PIN COTTER 44523533939 E RC e ERE ERE 4 AN960 10L WASHER RA POM PR ERR an 4 38 AN833 8D BE BOW sa 2 A AN924 8D ennai sera 2 A 528778 8 AO RING su 2 A MS20822 8D ELBOW repisto 2 B 39 200 914131 107 TUBE ASSY OIL COOLER 1 A 200 914131 119 TUBE ASSY OIL COOLER 1 B 40 200 914131 109 TUBE ASSY OIL COOLER seen nnn 1 A 200 914131 115 TUBE ASSY COOLER 1 B 41 AN919 12D RBDUCER y nee 1 42 200 914131 111 TUBE ASSY OIL COOLER 1 A 200 914131 123 TUBE ASSY COOLER 1 B 43 AN816 8D NIPPLE ka A EF ERE Per Le bba TS 1 44 200 914131 003 TUBE ASSY ENGINE BREATHER 1 45 200 914131 105 TUBE ASSY FUEL PUMP 1 46 520823 4 ELBOW i iii niket dei ke EE E ER RR ehe ae 1 47 0454 12038 HOSE save IRR HESS ERU ERR RUE ONE GI PC eri Tac 1 AN737PM38 e
14. E ones a an AR 17 200 914102 001 BAFFLE ASSY ENGINE LH 1 520074 04 05 BOLL a en ERE 4 AN960 416 WASHER xii dei die bi EE E sibt ik sibi CU es VOS LE QS 4 AN935 416L WASHER au 4 18 200 914103 001 BAFFLE ASSY ENGINE CENTER 1 MS35207 264 SCREW a Gs aaa aaa asua aw Gas UU eR er IR orators 6 AN960 10L WASHER 6 19 200 914104 001 BAFFLE ASSY ENGINE 1 520074 04 05 BOLD s5esseyeeme vor avevebeveieh scan sveuel disvei scm D e VON NR RUE 3 AN960 416 WASHER ss cece cece etc e eee e cece eee e ene hh nn 3 AN935 416L WASHER esot tts cece erence puya apu huay y nn 3 20 200 914105 001 BAFFLE ASSY ENGINE LH REAR 1 MS20074 04 05 BOLL re 2 AN960 416 WASHER 2 cc cece cree cece cece hh hh hh nn 2 AN935 416L WASHER aan nen 2 21 200 914106 001 BAFFLE ASSY ENGINE RH 1 or 200 914106 101 520074 04 05 BOLT n tme Ce ES 3 AN960 416 WASHER 3 AN935 416L WASHER 3 535207 263 SCREW isn regnen 2 AN960 10L WASHER Ry ente REA MESS SER NS va NE RS 2 22 65321 GASKET EXHAUST FLANGE 2 23 551922 11 NUT se armare si ace eles Rua ten 4 950016 001 WASHER nassen nennen 4 200 950030 001 EXHAUST PIPE ASSY L
15. ENGINE FRONT 1 MS20074 04 05 BOLD ee an cee Ne a e SOW eee Ra a 1 AN960 416 WASHER babe a IUE RI a 1 AN935 416L WASHER 1 9 65321 GASKET EXHAUST FLANGE LXO 4 10 MS51922 11 NUT cades EROS AIDS A 8 TM 950016 001 ANTT 8 200 950101 101 EXHAUST PIPE ASSY esseccesci sm emo 1 11 200 950116 001 COVER ASSY sa as ern 1 MS24621 30 SCREW aan 7 NAS394 14 NUT 43 aa ea a 7 or A1274 8Z 1 12 200 950102 001 HEAT EXCHANGER amp MUFFLER ASSY 1 8 11 SERVICE NEWS 200 027 PAGE 21 OF 24 FIG amp PART UNITS USABLE INDEX NO PER ON NO ASS Y CODE 33 13 200 950113 101 EXHAUST MANIFOLD ASSY 1 14 200 950111 101 EXHAUST MANIFOLD ASSY 1 15 200 950114 101 EXHAUST MANIFOLD ASSY NO4 1 16 200 950112 101 EXHAUST MANIFOLD ASSY NO2 1 17 FM 950007 001 JOINT au 8 AN3C4A BOLL ia SR nse ana 16 AN960C10L WASHER usa na 32 MS21046C3 siga er 16 18 203 914251 001 AIR INTAKE VALVEASSY 1 19 200 389012 001 AIR FILTER eR Oye di puq ERI 1 or 120009 AMA 20 NAS220 25 SCREW quest 4 AN960 8L WASHER scan een 4 21 203 914257 003 GASKET sn 1 22 MS20074 04 03 BOLT aaa quas
16. ER oss KIEREN EEN anne 3 20 203 914205 001 BAFFLE ASSY ENGINE L H 1 MS20074 04 05 BOLT ann energie 2 AN960 416 WASHER sn 2 AN935 416L WASHER iu en 2 21 203 914206 001 BAFFLE ASSY ENGINE 1 or 203 914206 101 520074 04 05 BOLL ace ga 3 engen Berne nenne 3 AN960 416 WASHER I I y bio a bis oie OPUS 3 AN935 416L WASHER 5255225225225 Slo ards ER ERR TEE 3 535207 263 SCREW esse gia ea L FUB wi iby ave ASA SR 2 AN960 10L WASHER be exi R at ars Givers ERE Ea Nes 2 22 65321 GASKET EXHAUST FLANGE 2 23 MS51922 11 et dia ea sre mathe mx ene nes sre o ates 4 TM 950016 001 WASHER xvid v vt Sad Sele SON ERE EE eg 4 200 950030 101 EXHAUST PIPE ASSY LH FWD 1 24 200 950031 101 EXHAUST MANIFOLD ASSY LH 1 25 200 950036 001 COVER ASSY L H HEATER ccc cece cece nnn 1 26 203 950013 001 HEAT EXCHANGER amp MUFFLER ASSY 1 27 AN3 12 BOLT nn lez 3 AN310C3 NUT ee il shor RUM e een 3 200 950030 011 Ee WASHER STRA LS 6 AN380 2 3 BIN COTTER sus ea bj 3 200 914161 003 we SPRING 8 2 002 000 buses aaa nv vg 3 28 65321 GASKET EXHAUST FLANGE LYC 2 29 MS51922 11 NUT se suas th e oC GEH Ce 4 TM 950016 001 WASHER usa he
17. ET 1 MS35489 14 TET ETE NA 1 MS24621 30 UH AS FERMENT REN 2 A1778 8Z 3 nasa nan nah lna 2 ec t n Eos 4 F 0446 001 SHIELD FIREWALL l ATTACHING PARTS F 0456 009 GROMMET aa uw MN uu RR REOR l MS35489 11 GROMMET l MS24621 30 clar bia asua PR aza im fatta 2 lt n 5 10 87998 1 or STARTING VIBRATOR 180 IP ONLY BX 1 10 176487 121 ATTACHING PARTS AN960 8 WASHER I count 2 MS35206 245 SCREW SR NARBE EUR 2 K 6 200 364201 601 CONDENSER ASSY 1 4AF 1663 CONDENSER SHINKO 1 FVD1 25 6 TERMINAL l ATTACHING PARTS AN742 17 CLAMP cic Saat eter orta yayaq lai aka pi ulus l Ho n 7 ALZ 8401 or ALTERNATOR 12V 50 PRS 1 ALZ 8401 R or ALTERNATOR 12V 60 PRS 1 ALY 8403 LW 14308 ALTERNATOR 12V 60 LYC 1 ALTERNATOR 12V 60A HET or KEL 8420 1 ALTERNATOR 12V 60A HET or KEL ALX 8520 1 or LW 14371 ALTERNATOR 12V 60A LYC 1 SEE FIG 32 28 9 3 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 24 OF 24
18. H FWD 1 C 200 950030 005 EXHAUST PIPE ASSY LH FWD 1 D 24 200 950031 001 EXHAUST MANIFOLD ASSY LH 1 25 200 950037 001 COVER ASSY LH HEATER 1 26 203 950013 003 HEAT EXCHANGER amp MUFFLER ASSY 1 27 AN3 12 BOLL sascha nee aan 3 AN310C3 GENUS anne 3 200 950030 011 PE WAS ER o o 6 AN380 2 3 PIN COLTER iuste ERES EX 3 200 914161 003 SPRING ss pha ptt hh xe t b UR PEUT URS Grace waqasa 3 28 65321 GASKET EXHAUST FLANGE 2 29 551922 11 NUT gis exe ravages arena nennen 4 TM 950016 001 NASHER esie ehh en qe ERE MI E NE RE 4 200 950030 003 EXHAUST PIPE ASSY RHAWD 1 30 200 950033 001 EXHAUST MANIFOLD ASSY 1 31 200 950036 002 COVER ASSY RH HEATER 1 32 203 950013 001 HEAT EXCHANGER amp MUFFLER ASSY 1 33 AN3 12 BOLD ZY an ee ea 3 AN310C3 NUT se aaa ats 3 AN380 2 3 waq 3 200 914161 003 SPRING oz cu nenn 3 200 950030 011 WASHER eeeeeeeeeeeh 6 8 9 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 12 OF 24 FOR SLICK ISSUED JANUARY 2010 MAGNETO FOR FA 200 180 FIGURE 39 ENGINE INSTALLATION 24 SERVICE NEWS PAGE 13 OF 24 200 027 SECTION VII POWE
19. Nur 2 48 MS21919DG12 CLAMP OIL BREATHER LINE 1 AN742D8 CLAMP VACCUMPUMP BREATHER LINE 1 MS35207 263 SEREW rasen 1 NAS679A3W NU A A ara E UE SR SA ES 1 AN960 10L WASHER eeees ette he e etos ron 1 48A AN742D12 CLAMP OIL BREATHER LINE eee 1 AN742D8 CLAMP VACCUMPUMP BREATHER LINE 1 535207 263 SCREW sahen 1 NAS679A3W NUT a ne haare 1 AN960 10L WASHER nennen IN NN oud 1 48B MS21919DG4 CLAMP ENGINE PUMP BREATHER LINE 1 MS21919DG12 CLAMP ENGINE MOUNT ASSY 1 MS35207 263 SCREW Y Y be le malen 1 NAS679A3W NUT P493 een I ME M ER vea ea Ks 1 AN960 10L WASHER un ne e 1 49 203 914133 011 RESTRICTOR ASSY 6 Lena 1 E AN924 4 NUT een nenn 1 E MS29512 04 RING ass RUNE SUR 1 E 50 SRC79 4 0420 HOSE FUEL PRESSURE eee n nnn 1 E 8 16 ISSUED JANUARY 2010 SERVICE NEWS PAGE 16 OF 24 200 027 FIGURE 42 ENGINE ROOM ELECTRICAL SYSTEM INSTALLATION ISSUED DECEMBER 1971 SERVICE NEWS 200 027 PAGE 17 OF 24 SECTION IX ENGINE ROOM ELECTRICAL SYSTEM ELECTRICAL SYSTEM GROUP INSTALLATION FIG amp EXER UNITS USABLE INDEX MG DESCRIPTION PER ON NO i 1234567 ASS Y CODE 42 200 364201 ENGINE ROOM ELECTRICAL SYSTEM INSTALLATION REF Al VSF 7201 or VOLTAGE REGULATOR PRS 1 V
20. PESALN 215 43 3e e aan 1 or 66GC25SENN MAGNETO L H SLK TYPE 4373 1 6 10 51360 29 MAGNETO R H BX TYPE SALN 20 yras k ee aa 1 or 66GP OSANN MAGNETO SLK 4370 1 10 3678 32 CARBURETOR ENGINE MRS MODEL MA ASPA ll eeseseessneseseeneneenennnn 1 8 J 7402 16 MOUNT RUBBER ENGINE LO eere 4 200 914052 001 STRAP ENGINE BONDING 2 NAS1307 50D BOLL uer 4 or AN7 35 AN310 7 NUT a x nenne at 4 AN960 716 WASHER nenne 8 AN960 716L WASHER 000 000 8 AN380 3 4 PIN COTTER Lia ia temm enm RE AR rere are 4 8A AN960 416 WASHER eis ERT 2 H 8B 200 914053 001 SIRAP ASSY isa I sea soca eee be vine E a 2 H AN4 5A BOLL ii ex ek kei Ya qued rx IRA Re acd ORC e E P US 2 H NAS679A4W usa ev Ra ea 2 H AN960 416 WASHER pes aa een uyu ae 6 Sees u 2 H AN935 416L WASHER qr 2 H 535338 44 WASHER 2 H 9 200 412010 601 MOUNT ASSY ENGINE 1 E 200 412010 611 MOUNT ASSY ENGINE 1 G 10 NAS1305 25D BOLL iii l ua ee 7 NAS1305 28D BOLT CENTER LOWER 2 adesso sho sk 09 4004 rh hes 2 E AN310 5 essen 9 E AN960 516L WASHER eer E SR I EIER OEC HERES IER ba fern
21. R PLANT GROUP ENGINE INSTALLATION FIG amp PART UNITS USABLE INDEX NO DESCRIPTION PER ON NO 1234567 ASS Y CODE 39 POWER PLANT INSTALLATION REF 1 IO 360 B1B ENGINE ASSX LY C a hU RR Re 1 2 ALZ 8401 ALTERNATOR 12 50 PRS 1 or ALZ 8401 R or ALY 8403 ALTERNATOR 12V 60A PRS 1 or LW 14308 ALTERNATOR 12V 60A LYC 1 ALTERNATOR 12V 60A HET or KEL ALY 8420 1 ALTERNATOR 12V 60A HET KEL ALY 8520 1 or LW 14371 ALTERNATOR 12V 60A LYC 1 SEE FIG 42 8 REF 3 MZ 4206 STARTER ENGINE I2V PRS 1 or MZ 4206 R 4 40296 ENGINE DRIVEN FUEL AC 1 5 10 163005 2 e MAGNETO L H BX TYPE SALN 200 disa dere 00 mh hmmm reos hene 1 or 66GR25SANN MAGNETO L H SLK TYPE 4347 1 6 10 163045 3 MAGNETO BX TYPE SAEN 204 IC a E ERA 1 or 66GP OSANN MAGNETO SLK TYPE 4370 1 2524147 3 EUELINJECTOR BX y abu aa aa tiss 1 or 2524147 5 8 J 7402 16 MOUNT RUBBER ENGINE LO 4 200 914052 001 STRAP ENGINE BONDING 2 H NAS1307 50D BOLT P nn ae a 4 or AN7 35 AN310 7 np 4 AN960 716 WASHER a ia bie
22. SERVICE NEWS NO 200 027 DATE October 10 2013 REV DATE REASON FUJI HEAVY INDUSTRIES LTD HEAD OFFICE SUBARU BLDG SHINJUKU TOKYO JAPAN SUPERSEDES NO SUPERSEDES NO The Partial Revision for Addition of FA 200 New Alternators Since design change for addition of new Alternators P N LW 14308 and LW 14371 include Lycoming Pulley LYC LW 14313 had approval of JCAB No 20 16 June 3 2013 and No 22 12 June 3 2013 FA 200 Service Manual and Parts Catalogue has been modified so we will inform you of the modified contents We attached Service Manual and Parts Catalogue separately Please replace the corresponding pages according to the following points 1 Service Manual No 1 FA200 104 2 FA200 105 PAGE 3 6 PAGE 7 10 2 Parts Catalogue No 1 FA200 201 PAGE 11 18 2 FA200 202 PAGE 195 24 AEROSPACE COMPANY 1 11 YOUNAN 1 CHOME UTSUNOMIYA TOCHIGI JAPAN 320 8564 TEL 028 684 7253 FAX 028 684 7260 Attached Service Manual Page 4 1 4 2 10 9 10 10 4 1 4 2 10 7 10 8 Attached Parts Catalogue Page 8 8 8 9 8 13 8 14 8 15 8 16 9 2 9 3 8 5 8 6 8 11 8 12 9 2 9 3 SERVICE NEWS PAGE 1 OF 24 200 027 BLANK SERVICE NEWS 200 027 PAGE 2 OF 24 4 1 DESCRIPTION CHAPTER 4 ENGINE AND RELATED SYSTEMS FUJI FA 200 SERVICE MANUAL FA 200 160 is powered by an Avco Lycoming model O 8320 D2A 160 HP and FA 200 180 is powered by an Avco Lycoming
23. SF 7202 or VSF 7203 or VSF 7203 S ATTACHING PARTS ANS20 10R12 SCREW oa yaaa i ea yuyar latin 4 A AN960 08 ART a waka aa T TER 4 B MS35206 247 SCREW IA PA 4 B seeccent ov SAW 4204 or STARTER RELAY PRS 1 SAW 4217 1 or SAZ 4201E 1 ATTACHING PARTS ANS20 10R10 U DE We A A 2 AN960 10 2 K o s o 3 F 0446 001 SHIELD FIREWALL 1 ATTACHING PARTS F 0456 009 GROMMET 1 MS35489 14 GROMMET 1 MS24621 30 SCREW ANREDE EMT 2 A1778 8Z3 NU DS ruam s asada ha SUUM 2 9 9 9 9 509 K 4 F 0446 001 SHIELD FIREWALL 1 ATTACHING PARTS F 0456 009 GROMMET 1 MS35489 11 GROMMET 1 MS24621 30 SCREW MTM ro bt ad 2 A1778 8Z3 N T cssc sic side ses Ga u id M waya b ns eid erus 2 A K 5 0446 001 SHIELD FIREWALL 1 A ATTACHING PARTS F 0456 009 GROMMET l A MS35489 11 GROMMET 1 A MS24621 30 SCREW NER EE ent 2 1778 873 II 2 A oe ore ar te K cece n 6 10 87998 1 or STARTING VIBRATOR 180HP ONLY 1 10 176487 121 A
24. TTACHING PARTS AN960 8 WASHER Qe sedia mes buddies dis en UMS pai td 2 MS35206 245 SCREW ROREM ETERNI 2 Wo wow o 27 200 364201 601 CONDENSER ASSY 1 4AF 1663 CONDENSER SHINKO 1 FVD1 25 6 sA TERMINA ee 1 ATTACHING PARTS AN742 17 CLAMP LLL a M 1 ec t n W ereite 8 ALZ 8401 or ALTERNATOR 12V 50 PRS 1 ALZ 8401 R or ALY 8403 ALTERNATOR 12V 60 PRS 1 or LW 14308 ALTERNATOR 12V 60 LYC 1 ALTERNATOR 12V 60A HET or KEL ALV 8420 1 ALTERNATOR 12V 60A HET or KEL ALV 8520 1 or LW 14371 ALTERNATOR 12V 60 LYC 1 Ate FOR SERIAL NO 12 THRU NO 156 Bee FOR SERIAL NO 157 amp ON 9 3 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 18 OF 24 FIG amp PART UNITS USABLE INDEX NO PER ON NO 1234567 ASS Y CODE 32 10 TM 950016 001 WASHER vax DIOE ENEE ETENEE hh 8 200 950101 101 EXHAUST PIPE 5 1 B 200 950101 001 EXHAUST PIPE 5 1 A 11 200 950116 001 COVERASSY center nie 1 524621 30 SCREW coss ua nn an 7 NAS394 14 NUT Are nn 7 or A1274 8Z 1 MS24621 17 SCREW nee ea 2 NAS446 2 NUT ur 2
25. Va esas ea RP E Rd 8 AN960 716L WASHER ia eene E rere UC ETT is QUI DC E os E 8 AN380 3 4 sPIN COTTER 3e da RAE ERI EE REPRE EE E T 4 8A AN960 416 WASHER 5 5 sse aa si aimo ne qusa 2 J 8B 200 914053 001 STRAP ENGINE BONDING 2 J AN4 5A BOLT sassa uvas bdejt bal 2 J NAS679A4W NUTT Rear 2 AN960 416 WASHER E AY adc A ORS SSeS 2 J AN935 416L WASHER 9x aan 2 J 535338 44 WASHER id ex RR RUE REGRESAR EC ERES 2 J 9 200 412010 601 MOUNTASSY ENGINE susanne 1 E 200 412010 611 MOUNT ASSY ENGINB e eee eee hoo 1 F 10 NAS1305 25D Ie 7 E NAS1305 28D BOLT CENTER LOWER ccc sce ccccescccccceces 2 E AN310 5 NUT aa m 9 E AN960 516L WASHER aus 5 40 84 elo ex va sire C d 9 E AN960D516 WASHER vta ERU E I RS M CER ERR 9 E 524665 136 PIN COTTER TCI EG tiere OCC C Y SE 9 E NAS1305 25D BOLT UPPER i a esie ineat Sie rernm e rere era RR SRI 2 F NAS1305 25 BOLT iii ii vera da Otaq oe 2 or NAS1305 25D NAS1305 28 BOLT CENTER LOWER e thor een 2 F or NAS1305 28D AN960 516L WASHER ans E EET EC ea bie a 6 F AN960 516 WASHER Said ERR EY ERR See a ES 4 F AN960D516L WASHER a una ee EE NE aka wa 2 F AN310 5 NUT UPPER
26. ae an 4 AN960 416 WASHER as ses 4 MS20995C32 WIRE raten lage AR 23 203 914259 001 SUPPORTASSY eeeeeeeeee enhn nennen 1 524693 547 BOLL rr ens EEEE ex m Reed eR See E RR E NE EATEN 3 24 IO 360 B1B ENGINE run 1 25 REMAOE SPARK PLUG CHA nn 8 or SR 88D SPARK PLUG AQ eee 8 or RS 801A SPARK PLUG lee 8 26 ALZ 8401 or ALTERNATOR 12 50 PRS 1 ALY 8403 ALTERNATOR 12V 60A PRS 1 or LW 14308 ALTERNATOR 12V 60A LYC 1 ALTERNATOR 12V 60 or KEL ALY 8420 1 ALTERNATOR 12V 60 or KEL ALY 8520 1 or LW 14371 ALTERNATOR 12V 60A LYC 1 SEE FIG 36 7 REF 27 MZA206 STARTER ENGINE 12V PRS 1 28 0470 250275 HOSE ALTERNATOR COOLING 1 AN735 18 CLAMP GA PM da da 2 MS35207 263 SCREW kas A es EI oie Sats A REESE HER ER RR ESTE trove 2 NAS679A3W NUT S aD pv VER E PLUR IE MEE VIE RPM 2 29 200 412010 611 MOUNT ASSY ENGINE 1 30 NAS1305 25D BOLT UPPER 0 0000 2 NAS1305 25 BOLD suce een er wale SR MN 2 or NAS1305 25D NAS1305 28 BOLT CENTER LOWER us ccc cece cece nn 2 or NAS1305 28D AN960 516L WASHER sides tberbUEP 0 Oe EE CS 6 AN960 516 WASHER 4
27. e 9 E AN960D516 d jaliPPP 9 E 524665 136 PIN COTTER e enun RR aasawa I EE are 9 E NAS1305 25D BOLT UPPER 2e6eecee e Re 2 G NAS1305 25 pP 2 G or NAS1305 25D NAS1305 28 BOLT CENTER LOWER eeeee eer hh mn 2 G or NAS1305 28D AN960 516L s WASHER se rugat nET ENESE NEETER Y 6 G AN960D516 WASHER 4 G AN960D516L WASHER e a erase 2 G AN310 5 NUT UPPER 2 5e m Rr nm nh RU ai ae 2 G MS21042 5 NUT i is iii nn 4 G 524665 136 PIN COTTER ek EE Dean 2 G 11 200 914126 001 VALVE ASSY ALTERNATE AIR 1 12 200 389012 001 FILTER CHARGE AIR ENGINE 1 or 120009 AMA 13 SNF 1 1 3 00 HOSE SRC sss saqsa sense 1 8 50 1 00 or F 0470 760210 HOSE eat eret e Ea Ge ERR E REN DR SE E E ES 1 ISSUED JUNE 2013 8 8 SERVICE NEWS 200 027 PAGE 11 OF 24 SECTION VII POWER PLANT GROUP ENGINE INSTALLATION FIG amp PART UNITS USABLE INDEX NO PER ON NO i 1234567 ASS Y CODE 38 14 AN737TW107 CLAMP i rostet ee a 2 15 NAS220 25 SCREW innen a na an 4 AN960 8L WASHER zx gx xk eR see bib bib ia ewe 4 16 MS20074 04 03 BOLT ALTERNATE AIR VALVEINSTL 4 AN935 416L WASHER nenn aan 4 AN960 416 WASHER sehen 4 MS20995C32 WIR
28. ean the inside of the cowling with cloth moistened with cleanser Federal Specification P S 661 or equivalent If the inside is found smeared with oil etc spray cleanser on it leave it a while as it is wash it with soapy water to remove all foreign matters and wipe off soapy water with dry cloth As for the painted surface of the cowling clean it with neutral cleanser wash it away with a plenty of water and wax it after washing to extend the durability of the painted surface After washing check the cowling for dents cracks and loose rivets Repair all defects discovered so that propagation of such defects to other portions can be prevented 4 3 4 REPAIR OF ENGINE COWLING In case the cowling skin is damaged excessively replace it with new one In case of small cracks drill stop holes and small dents can be corrected by hammering from inside 4 2 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 4 OF 24 FUJI FA 200 SERVICE MANUAL 10 6 ALTERNATOR SYSTEM 10 6 1 GENERAL The alternator system consists of a belt driven alternator a voltage regulator and a condenser to prevent radio interference caused by the alternator If the alternator goes out of order the ammeter will present a minus indication 10 6 2 ALTERNATOR The belt driven alternator is located at the front right of the engine The alternator is cooled with air let in from the front of the engine The output of this altemator is converted into direct current by a
29. in field current The alternator in itself has characteristics to control the maximum current so that it requires no output current control Therefore no current regulator is required although a voltage is required Because of the silicon rectifier built into the alternator the flow of current is limited to one direction Since it accomplishes the function of preventing the flow of reverse current from the battery to the alternator no cut out relay is required cic FIG 10 4 ALTERNATOR CIRCUIT 10 8 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 10 OF 24 ENGINE INSTALLATION SECTION VII POWER PLANT GROUP FIG amp PART UNITS USABLE INDEX NO DESCRIPTION PER ON NO i 1234567 ASS Y CODE 38 POWER PLANT INSTALLATION REF 1 O 320 D2A ENGINE ASS Y LY C re Ra ER Rer re Ree 1 2 ALZ 8401 ALTERNATOR 12 50 PRS 1 or ALZ 8401 R or ALY 8403 ALTERNATOR 12V 60 PRS 1 or LW 14308 ALTERNATOR 12V 60A LYC 1 ALTERNATOR 12V 60 HET or KEL ALY 8420 1 ALTERNATOR 12V 60 HET or KEL ALY 8520 1 or LW 14371 ALTERNATOR 12V 60A LYC 1 SEE FIG 42 8 REF 3 MZ 4206 STARTER ENGINE 12 PRS 1 or MZ 4206 R 4 40295 PUMP ENGINE DRIVEN FUEL AC 1 5 10 51360 30 MAGNETO L H BX TY
30. nd screws 4ea Before removing the lower cowling remove two bonding straps and landing light wiring terminals between the cowling and fuselage 4 3 2 INSTALLATION OF ENGINE COWLING When the cowling is installed be sure to reinstall the bonding jumpers and landing light wiring removed in the above step Bend the sealing of the baffles in such a direction inwards that air around the engine can flow correctly Installation is accomplished in the reversed order of the removal procedures 4 3 3 CLEANING AND INSPECTION OF ENGINE COWLING Clean the inside of the cowling with cloth moistened with cleanser Federal Specification P S 661 or equivalent If the inside is found smeared with oil etc spray cleanser on it leave it a while as it is wash it with soapy water to remove all foreign matters and wipe off soapy water with dry cloth As for the painted surface of the cowling clean it with neutral cleanser wash it away with a plenty of water and wax it after washing to extend the durability of the painted surface After washing check the cowling for dents cracks and loose rivets Repair all defects discovered so that propagation of such defects to other portions can be prevented 4 3 4 REPAIR OF ENGINE COWLING In case the cowling skin is damaged excessively replace 1t with new one For repair of minor cracks refer to paragraphs 13 2 and 13 13 4 2 ISSUED JUNE 2013 SERVICE NEWS 200 027 PAGE 8 OF 24 FUJI FA 200 SERVICE MANUAL
31. or A1181 6Z 1 12 200 950102 001 HEAT EXCHANGER amp MUFFLER ASSY 1 13 200 950113 101 EXHAUST MANIFOLD ASSY 1 B 200 950113 001 EXHAUST MANIFOLD ASSY 1 A 14 200 950111 101 EXHAUST MANIFOLD ASSY NOI 1 B 200 950111 001 EXHAUST MANIFOLD ASSY NOI 1 A 15 200 950114 101 EXHAUST MANIFOLD ASSY NO4 1 B 200 950114 001 EXHAUST MANIFOLD ASSY NO4 1 A 16 200 950112 101 EXHAUST MANIFOLD ASSY NO2 1 B 200 950112 001 EXHAUST MANIFOLD ASSY NO2 1 A 17 FM 950007 001 JONES i a 8 AN3C4A BOLT ae nn 16 AN960C10L WASHER ss seen ae 32 MS21046C3 NUT eve uve Ve Sie iy wees a da ins 16 18 200 914141 001 SCOOP ASSY CARB HEATER 1 19 F 0470 760600 DUCT CARB HEATER ss cece eee e rece e cece ee cence 1 B F 0470 760500 DUCT CARB HEATER sa saan caica cece nnn 1 A AN737TW58 CLAMP caesen nn na 2 B AN737TW66 CLAMP iod abra mri earn e dere ee idi te RISE 1 A AN737TW107 CLAMP Seems ae el b NUR a 2 20 203 914251 051 AIR INTAKE VALVE ASSY 2 cc cece cee cece 1 B 203 914251 101 AIR INTAKE VALVE ASSY 1 A 21 200 389012 001 AIR FILTER Rh E RR tas ERRARE aa 1 or 120009 AMA 22 NAS220 25 SORE la 4 AN960 8L WASHER uses 4 23 200 914144 00
32. silicon rectifier built into the alternator befor being led out One of the outstanding features of this alternator is that a high output can be obtained with the engine in idling condition Adjustment of the alternator voltage is accomplished by adjusting the strength of rotary magnetic field produced by changes in field current The alternator in itself has characteristics to control the maximum current so that it requires no output current control Therefore no current regulator is required although a voltage is required Because of the silicon rectifier built into the alternator the flow of current is limited to one direction Since it accomplishes the function of preventing the flow of reverse current from the battery to the alternator no cut out relay is required Bere FIG 10 5 ALTERNATOR CIRCUIT ISSUED JUNE 2013 10 9 SERVICE NEWS 200 027 PAGE 5 OF 24 FUJI FA 200 SERVICE MANUAL WARNING The alternator is highly vulnerable to reverse current because of a diode it uses Since the diode offers high resistance to reverse current no cut out relay is usually used If the polarity of the battery is reversed there is danger of damage to the diode because of the flow of excessive current since the diode offers no resistance to the flow of current in forward direction 10 6 3 VOLTAGE REGULATOR The voltage regulator is located on the upper left of the fire wall inside the engine room When the MASTER switch is set to ON
33. v brat Ree RR AR 36 203 960203 051 1 37 AN4 11A BOLL Ne breed Rex eR CV NE EVERY IQ Care 12 MS21042L4 NUT a in b i au ie DA EIUS RS 12 AN960PD416 WASHER sa Rv A ROR ii TES 12 B AN960 416 WASHER dip c conr nn 12 A 38 203 960202 005 SPINNER S so a 0 an 1 39 527039 1 10 SCREW ya score io Sina ie A 10 AN960 10L WASHER Sis ana 10 40 200 411071 101 COWLING ASSY UPPER 1 41 82 32 101 17 SNAPRING LORD 6 82 11 12 16 STUD LORD een nn 6 42 200 411071 103 DOOR ASSY OILFILLER 1 200 411071 109 THINGE222 aan 1 200 411071 111 EM IPA 1 H 5000 064 125 LATCH ASSY HARTWELL 1 43 4002 8 STUD COMLOC eeeeeeee ehh hh 10 8 6 SERVICE NEWS 200 027 PAGE 20 OF 24 FIG amp PART UNITS USABLE INDEX NO PER ON NO i 1234567 ASS Y CODE 33 POWER PLANT INSTALLATION REF 1 203 914271 001 BAFFLE ASSY ENGINE LH FRONT 1 MS20074 04 05 BOPD u a a 2 AN960 416 WASHER a nn 2 AN935 416L NANI nun 2 2 203 914273 001 BAFFLE ASSY ENGINE NO2 CYL 1 MS20074 04 05 BOLL rre 2 AN960 416 WASHER 6 993949 E E ULCUS EOS E I a 2 AN935 416L WASHER neuen am dO ERAS E UE je 2 3 203 914275 001 BAFFLE ASSY ENGINE NO4 CYL
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