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Fleck 5000 SE filter manual

1. CB1 5000SE Circuit Board VDM Valve Drive Motor EM Electronic Flow Meter Optional SW1 Homing Switch SW2 Step Switch HCAM Homing Cam DFSCAM Downflow Step Cam Page 26 Printed in U S A MODEL 5000SE Upflow Service Instructions A TO REPLACE BRINE VALVE INJECTORS AND SCREEN 1 6A 6B Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c f there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings To replace brine valve 1 Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press in
2. Cover Back Black KIE AE odes EE ON 19296 unida Screw Hex Washer 6 20 x 1 2 25 tei AL EED EE 18260 00 Cover Front Smoke 20 EEN EL ER DRADE 18261 Screw Hex Head 10 24 x 13 16 Not Shown 1 14044 Cable Tie Page 17 Printed in U S A MODEL 5000SE Upflow Control Valve Assembly See opposite page for parts list 1 DH S 21 20 Wes MN A DN ol N N NW UU AWS YA LY d E ON 5 Se CWA NA Page 18 Printed in U S A MODEL 5000SE Upflow Control Valve Assembly Parts List Item No Quantity Part No Description A AAA 18819 iii Valve Body 5000 1 Dist 18815 20 Valve Body 5000 w mixing D edet d enia ideni 182641 x ara ea Spacer End dieu de ictal ol Aria 142411512 bie wide be Spacer qe donet ur Dosti nen ae 18242 2 oe ais Seal D oda d ded Tos Sere ds 18266 iiu ens Piston Up flow ok CAS pe Ua PNE 14309 Retainer Piston Rod TAA tence E dores 18268 gt ete ees End Plug Assembly Be ws ce eru den A eee ee ein ed Screw Hex Washer Head 10 24 x 13 16 Ours iae Bees EE ORE 19267 EE EE IC GEREG Piston Rod ak EE di AE 17978 illl Brine Valve Stem da reet IERE LELIE 18795 SERE RE s EV O Ring 201 T2 ends da IE PIE 19407 x ae OE exa Spacer Brine Valve ie N ERA EE N 12550 AE Adi ha Quad Ring 009 WAS EE EE EN PA ae Med vd 193025 5 55 5 ehe DEE nds O Ring 014 Aint AR T3105 OE a
3. P EA ees ee 3 60 gt a T05 Page 13 Printed in U S A MODEL 5000SE Upflow Water Conditioner Flow Diagrams Service Position VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE CONTAINER RESIN TANK DISTRIBUTOR Hard water enters unit at valve inlet and flows around the piston down thru the mineral in the mineral tank Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube and to the outlet of the valve 1 Brine Draw Slow Rinse Position VALVE DRIVE ASSEMBLY A BRINE VALVE FLOW CONTROL N P BRINE CONTAINER VALVE ASSEMBLY SALT LEVEL UNI A LLL AIR CHECK BRINE LEVEL RESIN LEVEL z A ZZ LL Ss 9 Qz Z Brine Hard water enters unit at valve inlet flows into injector housing and thru nozzle and throat to draw brine from the brine tank brine flows down thru the center tube and up thru the mineral and out thru the drain line Page 14 Printed in Slow Rinse Hard water enters unit at valve inlet flows into injector housing and thru nozzle and throat down thru the center tube and up thru the mineral and out thru the drain line U S A MODEL 5000SE Upflow Water Conditioner Flow Diagrams Cont d 2 Backwash f e dl VALVE DRIVE A Y
4. 1 5000SE Valve Operation o 2 Option Not Typically Used The Set UP and DOWN Buttons will adjust this value 9 Line Frequency LF Depress the Extra Cycle Button This display is used to set the frequency of the power applied to the control When properly set all timekeeping functions will remain accurate This option setting is identified by the letters LF in the first digit There are two possible selections Examples L F 5 0 50Hz Line Frequency Operation L F 6 0 60Hz Line Frequency Operation The Set UP and DOWN Buttons will adjust this value Exiting This Option Setting Level Push the Extra Cycle Button once per display until all have been viewed The Program Mode will be exited and normal operation resumed Resetting Permanent Programming Memory Push and hold the Set Up and Down Buttons for 25 seconds or until the Time Of Day Display resets to 12 00 P M All option setting will then reset to the default values Control programming will then have to be reset as necessary Page 12 Printed in U S A MODEL 5000SE Upflow Dimensional Drawing e gt 78 84 1 53 B z ON N J
5. BRINE VALVE FLOW CONTROL N y BRINE CONTAINER L SUE proce AIR CHECK BRINE LEVEL ED VALVE ASSEMBLY NS Sy DRAIN INLET ss OUTLET ji Na Y SSS A DISTRIBUTOR z NS SY Hard water enters unit at valve inlet flows around piston down center tube thru bottom distributor and up thru the mineral around the piston and out the drain line 3 Rapid Rinse Position VALVE DRIVE ASSEMBLY gt BRINE VALVE 4 FLOW CONTROL VALVE ASSEMBLY RESIN TANK DISTRIBUTOR Hard water flows from inlet around the piston down thru the mineral into bottom distributor and up thru center tube thru piston and out thru the drain line 4 Brine Tank Fill Position i AA VALVE DRIVE ASSEMBLY A A BRINE VALVE Al ji FLOW CONTROL 9 7 14 SN N O c Nes Le BRINE CONTAINER S Neer SALT ES AS RESIN LEVEL BRINE LEVEL AIR e Hard water enters unit at valve inlet and flows around the piston down thru the mineral Conditioned water flows up thru the center tube flows thru the injector housing thru the brine valve to fill the brine tank Page 15 Printed in U S A MODEL 5000SE Upflow Valve Powerhead Assembly S
6. Metric of that specific step in a regeneration cycle A step will turn on for the regeneration cycle step being programmed Regeneration steps are skipped by setting the display to O and regeneration ended by setting the step after the last active step to OFF as shown below and on the next page Examples Regeneration Cycle Step 1 8 minutes 1 8 Regeneration Cycle Step 3 skipped 3 0 Example Ibs salt 3 B L F C Size refill time in minutes 10 Ibs salt 3 25 13 3 minute refill The Set UP and DOWN Buttons will adjust these values Page 11 Printed in U S A MODEL 5000SE Upflow Master Programming Mode Cont d 7 Flow Meter Size F Depress the Extra Cycle Button The next display is used to set the flowmeter size This option setting is identified by the letter F in the first digit In this display set the proper amount of pulses generated by the flow meter for each gallon or liter of water flow This setting will not be viewed with Timeclock Regeneration Type selected Examples F 131 3 4 Turbine Flow Meter US Format F 34 6 34 Turbine Flow Meter Metric Format The Set UP and DOWN Buttons will adjust this value 8 Valve Type 0 Depress the Extra Cycle Button This display is used to set the type of valve used with the control This option setting is identified by the letter o in the first digit There are two possible selections with 1 being the required setting Examples 0
7. AIDS 40311 Spec Sheet 40312 Service Manual 16700 Product Line Brochure SEALS amp SPACERS 60120 Seal and Spacer Kit Page 32 Printed in U S A MODEL 5000 Flow Data Injector Draw amp Slow Rinse Rates Printed in U S A Notes Page 34 Printed in U S A Notes Page 35 Printed in U S A P N 40312 Rev 0 11 99 Printed 12 99
8. Brine Refill A Once the valve reaches Regen Step 1 let water run to drain for about 5 minutes Next manually step the valve through a regeneration cycle checking valve operation in each step B Push the Extra Cycle Button once to advance the valve to Regen Step 2 C Push the Extra Cycle Button once to advance the valve to Regen Step 3 Optional D Push the Extra Cycle Button once to advance the valve to Regen Step 4 Optional E Push the Extra Cycle Button once more to advance the valve back to Service 1 Final Set Up With proper valve operation verified A Add water to the top of the air check Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area Next manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically With the valve in Service check that there is about 1 0 of water above the grid in the brine tank if used D Fill the brine tank with salt Set Up is now finished the control can now be left to run automatically Page 8 Printed in U S A MODEL 5000SE Upflow Control Operation Timeclock Regeneration Valves In normal operation the Time Of Day Display will be viewed at all times The control will operate normally until the number of days since the last regeneration reaches the Regener
9. 00SE Upflow YOKES 13708 3 4 NPT 13708 10 3 4 BSP 13708NP 3 4 NPT Nickel Plated 13708 10NP 3 4 BSP Nickel Plated 13708 45 3 4 Sweat 13708 45NP 3 4 Sweat Nickel Plated 13708 40 1 Sweat 13708 40NP 1 Sweat Nickel Plated 13398 1 NPT 13398 10 1 BSP 13398NP 1 NPT Nickel Plated 13398 10NP 1 BSP Nickel Plated 18706 1 Plastic MNPT 18706 10 1 Plastic MBSP 18706 02 3 4 Plastic MNPT 18706 12 3 4 Plastic MBSP 19275 3 4 90 Angle NPT 19275 10 3 4 90 Angle BSP 19275NP 3 4 90 Angle NPT Nickel Plated 19275 10NP 3 4 90 Angle BSP Nickel Plated 19275 45 3 4 90 Angle Sweat 19275 45NP 3 4 90 Angle Sweat Nickel Plated 19620 01 90 Adapter Coupling DRAIN LINE FLOW CONTROLS 19153 06 GPM 19152 08 GPM 19151 1 0 GPM 12085 1 2 GPM 19150 1 3 GPM 12086 1 5 GPM 19149 1 7 GPM 12087 2 0 GPM 12088 2 4 GPM 12089 3 0 GPM 12090 3 5 GPM 12091 4 0 GPM 19147 4 5 GPM 12092 5 0 GPM 17814 6 0 GPM 12408 7 0 GPM 17943 8 0 GPM 17944 9 0 GPM 16529 10 GPM 16735 12 GPM 16736 15 GPM Page 31 MODEL 5000 Service Assemblies Cont d INJECTORS 1610 18272 000 000 Brown Injector 18272 00 00 Violet Injector 18272 0 0 Red Injector 18272 1 1 White Injector 18272 2 2 Blue Injector METER MODULE 60626 3 4 Turbine Meter PISTON 60115 10 Piston Assembly Upflow POWER HEAD 60201 011 Powerhead Upflow SAFETY BRINE VALVE 60014 2310 Plastic SALES amp SERVICE
10. Hose Barb Black 1 2 x 1 2 Straight dioe ecu od T2338 cio TV IX Hose Barb Black 1 2 x 1 2 90 Elbow Aoi TE ER EG EEE 18280 es vell Top Collector 1 X 011 Gray do eiue dc 18280 01 Top Collector 1 X 020 White Wide Slot EER page 18280 02 Top Collector 1 X 008 Red Narrow Slot aM scenes decis exa 14619 be E tea Flow Straightener OPTION Adapter Coupling Day Clock Only AD es Beate oon PPM 19228 eb kia ate Adapter Coupling AG boxes do ee ARE 193905 ri dad O Ring 119 N wht Soares DAA 18259 tia Clip Mounting A EE EK KIE RENE eus Screw Hex Washer Head 8 18 x 5 8 Page 19 Printed in U S A MODEL 5000SE Upflow 3 4 Turbine Meter Assembly See opposite page for parts list Page 20 MODEL 5000SE Upflow 3 4 Turbine Meter Assembly Parts List Item No Quantity Part No Description AAA IE T9797 issue sti Meter Body Assembly p wwa AO EE d 13914 ordes br eb eg Screw Hex Washer 8 18 x 5 8 od OES DERE ERES 19569 Clip Flow Meter di iiu es IE DOLEO 19791 01 Electrical Harness EL DR E 13305 L O Ring 119 Page 21 Printed in U S A MODEL 5000 2310 Safety Brine Valve See opposite page for parts list Page 22 Printed in U S A MODEL 5000 2310 Safety Brine Valve Cont d Item No Quantity Part No Description Tet DEDE 19645 Safety Brine Valve Body Poire TE ded ARA 19803
11. L 5000 Service Assemblies AIR CHECK 60002 Residential Type 500 BRINE LINE FLOW CONTROLS BLFC 60022 12 Model 1600 with 125 GPM Flow Control 60022 25 Model 1600 with 25 GPM Flow Control 60022 50 Model 1600 with 50 GPM Flow Control 60022 00 Model 1600 with 1 00 GPM Flow Control BRINE VALVE 60032 Brine Valve Assembly COLLECTORS UPPER 18280 1 Standard Slot 010 012 slot size 18280 01 1 Wide Slot 019 022 slot size 18280 02 1 Narrow Slot 007 009 slot size COVER 18260 00 Smoked Cover DISTRIBUTORS 60795 00 1 x 72 Standard Slot 010 012 slot size 60795 01 1 x 72 Wide Slot 019 022 slot size 60795 02 1 x 72 Narrow Slot 007 009 slot size DRAIN LINE FLOW CONTROLS 60700 XX Drain Line Flow Control 8 15 gpm 60705 XX Drain Line Flow Control From 6 7 0 gpm 60706 XX Drain Line Flow Control w Quick Connect From 8 15 gpm FLOATS 60068 2310 Float FLOW CONTROL WASHERS Brine Line Flow Controls 17307 125 GPM 12094 25 GPM 10759 50 GPM 12097 1 00 GPM SERVICE EQUIPMENT 12664 1 4 Nut Driver 12736 Stuffer Tool Seals amp Spacers 12874 Seal Hook 13061 Puller Tool Seals amp Spacers 16908 Phillips Bit Large 1 4 Drive 16909 5 16 Magnetic Socket 1 4 Drive 16174 Silicone Grease 2 oz Tube 16586 8 Silicone Grease 8 Ib Pail 40157 Wrench Plastic By Pass 60135 5000SE Service Repair Kit Printed in U S A TIMER 60652 01 Timer 50
12. MODEL 5000SE Upflow Brining Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 5000SE Upflow Job Specification Sheet Job Number Model Number Waiter Test Capacity Of Unit Max Per Regeneration Mineral Tank Size Diameter Height Under Bedding Amount Type Of Media Cubic Feet Brine Tank Size Salt Setting Per Regeneration Valve Programming Treated Water Capacity Gallons Liters m Regeneration Day Override Max Days Between Regen Regeneration Time A M PM Notes Page 2 Printed in U S A MODEL 5000SE Upflow General Residential Installation Check List WATER PRESSURE A minimum of 20 psi inlet water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a clean working drain and connected according to local plumbing codes BY PASS VALVES Always provide for the ins
13. Safety Brine Valve Arm Assembly ues aug rius MEE 19804 Stud 10 24 Aina T diete 19805 erbe Nut 10 24 EEN tata ae EE 19652 01 Poppet amp Seal RE ARSA EE ETE 19649 Se ESE BT tay Flow Dispenser TE Es SE OE cach E T1183 cian O Ring 017 See Wir 19647 Elbow Safety Brine Valve 9 AE DEE 19625 Nut Assembly 3 8 10 iuret MEI IE 18912 ENE diene N NES Retaining Clip ORE owe 4 Die ie hein se 60014 Safety Brine Valve 2310 includes items 1 10 bas 2 EE ER AKAA MEE SEE ss Grommet included with item 13 19 ERE dotem 60068 Float Assembly 2310 14 Mars 60002 500 Air Check Assembly Page 23 Printed in U S A MODEL 5000SE Upflow By Pass Valve Assembly Plastic Parts List Item No Quantity Part No Description APA AAA re rt By Pass Valve Body Plastic Di on H to A O Ring 015 O Mt N A SE EE Cap By Pass 4 ubi pss PAA WAWA ss AAA Screw Hex Washer Head 6 24 x 3 DA Spies RE ER MEEL OE T7 8205 ocio Plug By Pass Inlet Bosa Met 17820 01 Plug By Pass Outlet White Dit Atos 18661 O Ring 218 rec AAA Retaining Ring BA oe EE ER A 18660 aifanye es O Ring gii Mk RE ET 19305 euet tee O Ring 119 WAHA DA 132554 a ee EE Clip Mounting Tease sss inedite dens 13914 rufus Screw Hex Washer Head 8 18 x 5 8 TAa eeii Ma anes 18706 Yoke Plastic 1 NP
14. T 18706 02 Yoke Plastic 3 4 12B 22d we 1 us neat 19708 rer eii Yoke 3 4 prem 13708NP Yoke 3 4 Nickel Plated 19998 RE lS RO YA Yoke 1 Via ea 13398NP Yoke 1 Nickel Plated 126535 oA Tit Aste stet 19620 Yoke 3 4 90 Plastic Page 24 Printed in U S A MODEL 5000 By Pass Valve Assembly Brass Parts List Item No Quantity Part No Description Dio das Ps d ous Be MAE ore 17290 eL Ae EES By Pass Valve Body 3 4 Dian 17290NP By Pass Valve Body 3 4 Nickel Plate Miras Bade 13399 seti By Pass Valve Body 1 Mia EE 13399NP By Pass Valve Body 1 Nickel Plate EE nie Wa RS dob gad 11720 IA ER TERS Seal By Pass D C e Mat et i tate 14972 cet eme es Plug By Pass A sia iaa TJ see bog nas 119785 34 enn tunes Side Cover EE EE Ti oe i 13604 01 Label 6 occhi us B a es 15721 i BEE ep ER Screw Tos bises TR ses 11986 Side Cover Bg E ux LAM T tota keen 11979 EE ras Lever By Pass EA N Up 11989 ers reme Screw Hex Head 1 4 14 Page 25 Printed in U S A MODEL 5000SE Upflow Valve Wiring Diagram 12 00 PURPLE BLACK Elf HCAM aD CB1 24V 50 60Hz 8 P2 P1 H S PWR VDO METER N S H HN NNO s To Vc W G m o NC N 4 a s BLUE 3 Om ra c5 WHITE W WHITE
15. a Cap Brine Valve 16 EE A T1979 la Vis een Spring Brine Valve MANE WA DNE DER 16098 Washer Plain Nylon 18 51 enun dnb T Ee 11981 01 RE its Retaining Ring KERE LE EE EE N 1414189 a uet O Ring 017 20 avete dco EA TEE ISP Flow Washer specify size A se Ma 11385 01 Flow Control Housing Plastic AE EA EE EO EE OE 18312245 2 t cera es Retainer Drain 29 C is OE diis So sl od ded 19904 og xL aues O Ring 121 24 neiges MEER S 18309 sols be se gest O Ring 336 VA MERE DE A LIU Put 10141 52 s le Rmi O Ring 010 AR OE EN T 4 See s 18276 oiu es Plug Injector Softener uasa eben Qr de net o esie ETA ENE NE LA O Ring 012 28 scie ADEL OIE 18275 K Injector Throat specify size 0000 000 00 0 1 2 EE AI Ui mi 18274 K Injector Nozzle specify size 0000 000 00 0 1 2 BO reteset DE Das LORA A A Vortex Generator alo deu dietus EA 19271 cr Serv Screen Injector Soto ie eio rin Ws i edged nd AE 18279 i i at Seal Injector BIA EE EN Wu EE 18278 20 Cap Regulated Injector 20 PSI Black Mies 18278 30 Cap Regulated Injector 30 PSI Gray QA Ionic ANA P ECCE OE 1820625 54 ORE HE Screw Hex Washer Head 10 24 x 1 BD ink Medii en Maio to decos EA TOO T Posuit DE KA WAWA O Ring 015 BO e RE AA EE ra s RE EG Retainer BLFC Button AE N REELE LE A Flow Washer specify size 385i cb eua Va as EA Adapter BLFC Mata N IAA ER EE N 199308 5 xx x
16. ation Day Override setting Once this occurs a regeneration cycle will then be initiated at the preset Regeneration Time Flow Meter Equipped Valves In normal operation the Time Of Day Display will alternate being viewed with a Volume Remaining Display This display will be in gallons As treated water is used the Volume Remaining Display will count down from a maximum value to zero or Once this occurs a regeneration cycle will then be initiated immediately or delayed to the set Regeneration Time Water flow through the valve is indicated by the Flow Dot that will flash in a direct relationship to flow rate For Example 833 Gallons Of Treated Service je e Flow Water Remaining Program PM 0 Gallons Of Treated Service Flow Water Remaining Program PM Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated immediately This event occurs regardless of the Volume Remaining display having reached zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached zero gallons Control Operation During Regeneration In Regeneration the control will display a special Regeneration Di
17. ee opposite page for parts list Page 16 Printed in U S A MODEL 5000SE Upflow Valve Powerhead Assembly Parts List Item No Quantity Part No Description EE ik i Oh teeta 18201 025 Plate Front 2 S Aser ESOS MEE 186055 Ve he ERA Pin ORE RO ME AE 40248 Label Cover up Lm Midas 19889 01 Housing Circuit Board De Rd Grats T cast ok Ge olas 19474 Harness Power Our Sedes Mido 40283 re as Circuit Board SE Timer TE ie Misas 19473 Button Conductive T sse ert ers 19471 02 Cover Front Panel SHEER EE ER 19697 02 Label Display T0 dit dre E d e 19791 01 Meter Cable Assy Turbine jo Ai NN 10218 atada dt Switch Micro T2 crise Russet ts LEED Boon 40081 Screw 4 40 x 1 125 19 ERR d note xx 19928 Cam Switch Upflow 14 EE EE 18251 01 Gear Main Upflow Va de Oe OES 18252 4 vn Cam Brine Upflow 106 2 p 18202 03 Back Plate deus Sc fetis Three ce EE 40251 Motor Assy 24V 50Hz Beers N EE 19602 2 Meas bee hed Screw Rd Hd 6 33 x 5 16 VEE es AA 19674 Transformer U S 24V 120V di Ee BE do 25651 uil Transformer European 24V 230V EE N ME EERS KLIT Uat Strain Relief PA Tenera ea Ali hate ete 126081 via ems Nut Wire Beige AA EERE Tied a tone hese 19963 5 5 Save tae deol sats Washer Plain 145 I D Den Ms 18259 02
18. ing colon between two sets of numbers Set the desired time of day that a regeneration may occur if required This display will not be viewed with Meter Immediate Regeneration Type set Example 2 o clock A M regeneration time 2 O O A M Indicator Dot On The Set UP and DOWN Buttons will adjust this value 5 Regeneration Day Override A Depress the Extra Cycle Button This display is used to set the maximum amount of time in days the unit can be in service without a regeneration This option setting is identified by the letter A in the first digit With Meter Immediate Regeneration Type selected regeneration will begin at the same point in time some amount of days ago when the last regeneration cycle was initiated With Timeclock or Meter Delayed Regeneration Types selected regeneration begins at the set Regeneration Time An OFF setting will cancel this feature with all regeneration types except Timeclock Regeneration were it must be used Example Override every 7 days A 7 Cancel setting A O F F Meter Immediate or Delayed Regeneration Types Only The Set UP and DOWN Buttons will adjust this value 6 Regeneration Cycle Step Programming 1 2 3 4 5 6 Depress the Extra Cycle Button The next 2 4 displays viewed are part of a series of option settings used to program the Regeneration Cycle Up to 4 steps can be programmed Each display is used to set the duration time in minutes or tenths of minutes
19. ion Day Override setting will determine which days a regeneration cycle will be initiated Example 7 1 Meter Immediate The control will determine that regeneration is required when the available volume of softened water drops to or below zero Regeneration to begin immediately Example 7 2 Page 10 Printed in U S A MODEL 5000SE Upflow Master Programming Mode Cont d 2 Regeneration Type 7 Cont d Meter Delayed The control will determine that a regeneration is required when the available volume of softened water drops to or below zero Regeneration is to begin immediately at the set Regeneration Time Example 7 3 The Set UP and DOWN Buttons will adjust this value 3 Treated Water Capacity No Display Code Depress the Extra Cycle Button This display is used to set the amount of treated water gallons liters that can be produced by the unit before a regeneration cycle is required With Meter Delayed Regeneration Type set it will be up to the programmer to determine a reserve capacity and subtract that value from the calculated full capacity of the unit This display will not be viewed with Timeclock Regeneration Type set Example Regenerates every 700 gallons or liters 7 0 0 The Set UP and DOWN Buttons will adjust this value 4 Regeneration Time No display Code Depress the Extra Cycle Button The next display viewed is the option setting for Regeneration Time It is identified by a non flash
20. me of day display Page 9 Printed in U S A MODEL 5000SE Upflow Master Programming Mode Service U l Program Set Up Button Extra Cycle Button Set Down Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill Entering Master Programming Mode With the Time of Day Display set to 12 01 P M push and hold for 5 seconds both the Set Up and Set Down Buttons The Program Indicator will turn on to signal that this mode is entered In this mode all possible option settings may be viewed 1 US Metric Display Format U This display is used to set the desired display format This option setting is identified by the letter U in the first digit There are three possible settings Example U 1 for US gallons Metric format uses liters or cubic meters with a 24 hour timekeeping format Regeneration timing in tenths of minutes Example U 2 for liters U 4 for cubic meters The SET UP or DOWN buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step 2 Regeneration Type 7 Depress the Extra Cycle Button This display is used to set the Regeneration Type This option setting is identified by the number 7 in the first digit There are 3 possible settings Timeclock Delayed The control will determine that regeneration is required when the set Regeneration Time has been reached The Regenerat
21. me signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 TO REPLACE PISTON ASSEMBLY Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on
22. ns set the amount of treated water that can flow through the unit before a regeneration is required For Example 650 Gallons Capacity Service Flow Program e 6 5 0 PM Push the Extra Cycle Button The second option setting display that appears is Regeneration Time Using the Set Up or Down Buttons set the desired time of day when a regeneration can occur if required For Example Program 2 00 A M Regeneration Time Service 2 DU Flow e PM Push the Extra Cycle Button The third option setting display that appears is Regeneration Time Using the Set Up or Down Buttons set the maximum number of days b3efore a regeneration cycle must occur For Example Regenerate Every Service g 7 Flow e PM 7 Days Minimum Program Control programming is now complete Push the Extra Cycle Button This will exit the control from the Programming Mode and resume Normal Operation Page 6 Printed in U S A MODEL 5000SE Upflow Control Start Up Procedures Cont d 4 Start An Immediate Extra Cycle Service e 9 00 e Flow Program e PM Extra Cycle Button ZN br d gt Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill When starting an Extra Cycle you will have one or two options 1 Press and Release the Extra Cycle Button With mmediate Regeneration controls the control will go into regeneration cycle immediately Wi
23. nuously 10 Continuous flow to drain Page 30 PROBABLE CAUSE Scaling Fouling of inlet pipe Fouled resin Improper backwash Plugged Drain Line Dirty or damaged brine valve Plugged injector Low inlet pressure Timer not cycling Plugged restricted drain line Injector is plugged No water in brine tank Water pressure is too low Brine line injects air during brine draw Internal control leak Faulty timer Foreign material in control Internal control leak Valve jammed in brine or backwash position Timer motor stopped or jammed Printed in U S A CORRECTION Clean or replace pipeline Pretreat to prevent Clean the resin Pretreat to prevent Too many resin fines and or sediment Call dealer reset backwash flow rate and or adjust time Check flow to drain Clean flow control Clean or replace brine valve Clean injector and replace screen Increase pressure to allow injector to perform properly 20 psig minimum Replace timer Clean drain line and or flow control Clean or replace injector and screen Check for restriction in BLFC Ensure safety float is not stuck Line pressure must be at least 20 psi Check brine line for air leaks Call dealer Check piston seals and spacers for scratches and dents Replace timer Call dealer Clean valve rebuild unit Same as above Same as above Replace timer motor MODE
24. older that may have resulted from the installation Once clean close the water tap 9 Place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 10 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes 11 Add water to the top of the air check Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area 12 Next manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically 13 With the valve in Service check that there is about 1 0 of water above the grid in the brine tank if used 14 Fill the brine tank with salt 15 Set Up is now finished the control can now be left to run automatically Page 3 Printed in U S A MODEL 5000SE Upflow Master Programming Mode Flow Chart Note 1 Set Time Of Day Display To 12 01 P M 2 Push And Hold The Set Up And Set Down Button For 5 Seconds 3 Push Extra Cycle Button Once Per Display Until All Displays Are Viewed And Normal Operation Is Resumed 4 Option Setting Displays May Be Changed As Required By Pushing Either The Set Up Or Down Button 5 Depending On Current Valve Programming Certain Di
25. rvice Indicator Flow Indicator Valve In Service Dot On Service e e Flashing Dot With Water Flow Extra Cycle Tonight Flashing Dot le O O u e Program P M Indicator Set Down Button Regeneration Display Set Up Button Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill Service 12 g 5 Program Mode Indicator Program e E Program Mode Entered Dot On Extra Cycle Button f Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill 1 Push and hold for 5 seconds both the Up and Down Set Buttons to enter Programming Mode 2 Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and normal operation is resumed Page 5 Printed in U S A MODEL 5000SE Upflow Control Start Up Procedures Cont d Depending on current control programming option setting displays that are not required to be set will not be viewed 3 Set Control Programming Service Program Mode Indicator g 3 3 Program Mode Entered Dot On Program e Set Up Button Extra Cycle Button Pr Set Down Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill The first option setting display that appears in the Program Mode is Treated Water Capacity Using the Set Up or Down Butto
26. shut off Replace the control valve back cover Follow Steps A 12 through A 15 Page 28 E TO REPLACE METER le 2 11 12 Printed in U S A Follow Steps A 1 through A 3 Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connections Pull meter module out of control valve Remove signal wire from meter module snap tab on end opposite wire cable Apply silicone lubricant to four new O rings and assemble to four ports on new meter module Install signal wire into new meter module Assemble meter to control valve Note meter portion of module must be assembled at valve outlet Push resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Follow Steps A 12 through A 15 MODEL 5000SE Upflow Troubleshooting Guide SYMPTOM 1 Softener fails to regenerate automatically 2 Regeneration at wrong time 3 Loss of capacity 4 Poor water quality 5 High salt usage gt oo m gt PROBABLE CAUSE Cord plugged into intermittent or dead power source Disconnected meter cable Defective power cord Defective timer meter or sen
27. sor Timer improperly set due to Power failure Increased raw water hardness Brine concentration and or quantity Resin fouling Poor distribution Channeling uneven bed surface Internal valve leak Resin age Resin Loss Check items listed in 3 Bypass valve open Channeling High salt setting Excessive water in brine tank Printed in U S A POD HU gt CORRECTION Connect to constant power source Reconnect cable Replace cord Replace or repair Reset timer Reset unit to the new capacity Keep brine tank full of salt at all times Clean it yearly Salt may be bridged If using a salt grid plate ensure refill water is over it Call dealer find out how to confirm it clean the resin and prevent future fouling Call dealer Check distributors and backwash flow Call dealer Replace spacers seals and or piston Call dealer Check for resin oxidation caused by Chlorine Mushy resin Call dealer Check for correct bed depth Broken distributors Air or gas in bed Well gas eliminator Loose brine line Close by pass valve Check for too slow or high service flow Check for media fouling Adjust salt setting See symptom No 7 Page 29 MODEL 5000SE Upflow Troubleshooting Guide Cont d SYMPTONS 6 Loss of water pressure 7 Excessive water in brine tank and or salty water to service 8 Softener fails to use salt 9 Control cycles conti
28. splay In this display the control will show the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number displayed will flash until the valve has completed driving to this regeneration step position Once all regeneration steps have been completed the valve will return to Service and resume normal operation For Example Less Than 6 Minutes Service El Remaining In Regen l Sa 5 Step 1 Program PM Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Control Operation During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently without the need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming will be stored for use upon power re application The control will retain these values for years if necessary without loss The control will be fully inoperative and any calls for regeneration will be delayed The control will upon power re application resume normal operation from the point were it was interrupted An indication that a power outage has occurred will be an inaccurate ti
29. splays Will Not Be Able To Be Viewed Or Set Page 4 yo vy gt With Time of Day Display set to 12 01 P M Push and hold both the Set Up and Set Down Buttons For 5 seconds US Metric Display Format Example US Display Format U 1 FI od Regeneration Type Example Metered Delayed Regeneration 7 3 rum NG ue Treated Water Capacity Example 1 000 Gallons 1000 Ne J Regeneration Time Example Regenerate as needed at 2 00 A M 2 00 Regeneration Day Override Example Regenerate at a minimum frequency of 3 days A 3 PAR e e um K ge Regeneration Cycle Step 1 Example 60 minute step time 1 60 FA C we Regeneration Cycle Step 2 Example 10 minute step time 2 10 TA ke e Regeneration Cycle Step 3 Example 10 minute step time 3 10 Regeneration Cycle Step 4 Example 12 minute step time 4 12 a Ce Regeneration Cycle Step 5 Example Step 5 Cancelled 50FF SAS C S Flow Meter Size Example 5000SE 3 4 Turbine Flow Meter F131 Z R3 a Vaive Type Example 5000SE Valve o 1 YA Line Freguency Example 60Hz Line Frequency LF60 i a ri Master Programming Mode is exited Normal Operation is resumed Printed in U S A Cm MODEL 5000SE Upflow Control Start Up Procedures Whenever the valve is in Service the current time of day can be set the control programmed or an extra regeneration initiated at any time 1 Set Time Of Day Se
30. tallation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions Valve Installation and Start up Procedures INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the tanks are level and on a firm base 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 3 The 1 distributor tube 1 050 O D should be cut flush with top of tank Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Note Only use silicone lubricant 5 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC Teflon tape is the only sealant to be used on the drain fitting Make sure that the floor is clean beneath the salt storage tank and that it is level On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually s
31. th Delayed Regeneration controls the Service Arrow will begin to flash immediately and a regeneration will occur at the present regeneration time i e 2 00 a m 2 Press and Hold for 5 seconds the Extra Cycle Button With Delayed Regeneration controls the control will go into regeneration cycle immediately 9 Regeneration Cycle Displays The following series of displays appear when the control enters a regeneration cycle Valve Drivina To Service Service Less Than 59 Min Remain In Regen Regen Step 1 e9 P Program M Program M Step 1 Valve Driving To Service Service Less Than 9 Min g Remain In Regen Regen Step 2 eg P Program M Program M Step 2 Valve Driving To Service Service Less Than 9 Min g Remain In Regen Regen egen Step 3 Program M Program M Step 3 Valve Driving To Service Service Less Than 12 Min Regen Ste a qu Remain In Regen gen P Program M Program Step 4 Regen Complete Service Service e Flow Valve Has Valve Driving To 8 00 Returned To Service Program M Program ii PM Service Page 7 Printed in U S A MODEL 5000SE Upflow Control Start Up Procedures Cont d 6 Fast Cycle Valve Thru Regeneration Service 8 Program Extra Cycle Button Pr ey gf Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4
32. to brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws thru injector cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Reconnect brine tube and drain line Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 11 12 13 14 15 1 2 7 8 1 2 Printed in U S A Check for leaks at all seal areas Check drain seal with the control in the backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure control valve is returned to the service position Make sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard TO REPLACE TIMER Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter do
33. top of valve Be sure drive pin on main gear engages slot in drive yoke Page 27 MODEL 5000SE Upflow Service Instructions Cont d 10 11 Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 D TO REPLACE SEALS AND SPACERS 1 2 9 10 Follow Steps A 1 ihrough A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line

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