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dtc1000 dtc4000 dtc4500 printer & dual-sided

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1. 9 O l 2 FARGO ITEM ITEM NUMBER LYFE DESCRIPTION RELEASED C2 1 a050 SART ASY PCB ETHERNET CONTROLLER 3 fi D930002 0 ASSEMBLY ASY COMMON PRINT ENGINE 4500 EJES D9300I8 ASSEMBLY ASY COVER LCD BUTTON DISPLAY 5 fi D930020 ASSEMBLY ASY RIBBON CARTRIDGE Pe fi D930033 ASSEMBLY ASY OUTPUT BIN Cz 11 pascose ASSEMBLY ASY DUAL INPUT F EEEN D93OI8I Ol PART COVER TOP F Ca i pesoe2 o PART COVER BACK EJES D930189 0 PART COVER DISPLAY Pf D930280 0l1I PART COVER BACK TOF 2 1 D93028 0 PART COVER OUTPUT Pm fi D9SUS52 PART BRACKET RIBBON DEFLECTOR DTC4500 2 0 FOOOI4S PART TAPE VHB CLEAR 5 020 THK E FOOOITO PART SCREW M3X6_TPH_ZP_SEM E FOOOITS PART SCREW 4 20X 375_TPH_ZP_PLAS re Looss part BADGE HID D D C b ar INITIAL RELEASE C8109 16 Aug 10 vcs RECORD DATE DRA ENG DRAWN BY DATE CONFIDENTIAL AND PROPRIETARY Gd ee ulHlO Sle PASOS INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published Lt T disseminated or disclosed to unintended E Part of HID Global ied A ii n ie a a permission from Fargo Electronics Inc DESCRIPTION SCALE SIZE A a ASY PRINTER DTC4500 l a ENGINEERING USE ONLY PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE A S SY DWG D930003 D930003 ASSEM DJS DI30003 Zz 2 4 3 ig 3 3 lO 2 4 5 6 7 8 9 O
2. 34 1 D93063 ASSEMBLY 35 0930616 ASSEMBLY ASY CBL PRINT HEAD HARNESS 36 Foooi56 PART SPACER NYLON 257 X 500 X 062 39 Fooos3a PART SPRING COMP 250 x 1 000 x 040 C 40 F000424 PART BELT 81 GRV O80P 157 W 4 1 Fooo5i8 PART WASHER 377 ID 498 OD 005 THK oa mma Reas o9 oao eos g DRAWN BY DATE CONPONTIN Ayo PROPRETARY DIM UNITS confidential and proprietary information which may not be duplicated published aa disseminated or disclosed to unintended E Q Part of HID Global ied A ii n ie a permission from Fargo Electronics Inc SCALE SIZE A O ASY COMMON PRINT ENGINE A A PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE assy pwe nesooo2 D930002 Z 5 4 J T 8 5 lO 2 FARGO NOT PRODUCTION VALID W O STAMP ABOVE F E D C B A DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE 2 5 4 CO _ TEM QTY ITEM NUMBER WO IO TYPE DESCRIPTION DO 140040 D930002 930018 930022 3500535 930180 Ol 930I18I Ol 930182 0 PI S0I8 3 02 930189 Ol 930280 0 D93028I Ol FOOO T FOOOI 8 FOQOS03 FOOOSI2 LOOIS23 PART WASHER 3MM FLAT ASSEMBLY ASY COMMON PRINT ENGINE ASSEMBLY AsY COVER LCD BUTTON DISPLAY ASSEMBLY ASY INPUT 100 CARD ASSEMBLY ASY OUTPUT BIN PART COVER FRONT PART CONVERTOR COVER BACK COVER FRONT DOOR COVER DISPLAY COVER BACK TOP COVER OUTPUT SCREW M3X8_ T
3. 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Replace the complete assembly Motor Reconnect wires e Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID IMPORTANT NOTE ON THE INITIAL RELEASE OF THE DTC1000 OR DTC4000 CARD PRINTERS Remove Replace Supply Spindle RFID Motor D930015 DTC1000 4000 NOTE The Spindle must be removed first then the motor can be removed Tools needed 110 Torx screwdriver small flat screwdriver needle nose pliers Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Damper F000511 Use a small flathead screwdriver to loosen 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Remove the Retaining Ring FOO0050 Use a needle nose pliers or thin flat screwdriver Careful it may spring out The new assembly will contain a new ring Push the center of the Damper area to help move the spindle out 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000
4. Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual From the back of the printer locate and remove the 2 screws F0001 78 Remove the 2 screws in the handle Lift up the top cover from the back first then the front Remove and set aside 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Unsnap the display by pivoting from the top DOWN to release the bottom tabs Remove the ribbon cable from the mainboard 5 Remove the front door but pushing the center down to release the side tabs Push in the center to release the side tabs 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the screw holding the card input hopper to the frame 7 Remove the input hopper by tilting back and away from the frame There are tabs at the bottom that hold the hopper to the frame G 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the screw that holds the output cover in place Leeeerererrr 5 Be Tilt down and remove the output side cov
5. DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 15370 Barranca Parkway Irvine CA 92618 2215 USA 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Trademarks and Disclaimers HID HID Global and Fargo are the trademarks or registered trademarks of HID Global Corporation in the U S and other countries The information contained in this document is provided AS IS without any warranty HID Global hereby disclaims all warranties and conditions with regard to the information contained herein including all implied warranties of merchantability fitness for a particular purpose title and non infringement In no event shall HID Global be liable whether in contract tort or otherwise for any indirect special or consequential damages arising from the use of the information contained in this document Contacts 15370 Barranca Parkway Irvine CA 92618 USA Phone 800 237 7769 Support 866 607 7339 Fax 949 732 2120 Email tech hidglobal com Phoenix Road Haverhill Suffolk CB9 7AE England Phone 44 0 1440 714 850 Support 44 0 1440 711 822 Fax 44 0 1440 714 840 Email eusupport hidglobal com 19 F 625 King s Road North Point Island East Hong Kong Phone 852 3160 9800 Support 852 3160 9833 Fax 852 3160 4809 Email asiasupport hidglobal com 2010 HID Global Co
6. L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Adjusting the Lamination Placement on the Card The Card Lamination Module provides an adjustable Lamination Placement knob that allows you to fine tune where the lamination is being placed on the card Step Procedure The Lamination Placement Adjustment Knob is the light gray knob to the right of the Lamination Cartridges The printer will have one or two film cartridges loaded depending on whether this is a Single or Dual Side Lamination Module Lamination Placement Adjustment Knobs Print a test card to see if the Lamination placement needs to be adjusted Turn the knob to the right to move the patch toward the front edge of the Lamination Module Turn the knob to the left to move the patch toward the back edge of the lamination module 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Appendix C Mainboard connections T a J2 J4 J7 J12 Printhead Harness Cable D930616 Printhead Lift Stepper amp Sensor Fan 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual ENCODER PO eee ar F ij oa rH J7 Ba E ee agla PR J3 Motor Harness Cable D930600 Stepper Motor Ribbon Supply Ribbon Take up J8 RFID Cable D9
7. DRIVE ROLLER ENCODER WHEEL ASY PCB S3 SENSOR 2 ASSEMBLY ASY PCB RFID ANTENNA ASY REWIND WTR ASY SUPPEY SHAFT GEAR 42T SPUR ASY MTR LAM TAKEUP SIDEPLATE REAR SCRE W 4 20X 200_TPH ZP_PLAS CABLE TIE TWIST LOCK 2 G3 E ar RELEASE TO PRODUCTION CI7860 2I APR IO uLS ULS p RECORD DATE DRA ENG DRAWN BY DATE DIM UNITS inch FF IRISIC Part of HID Global CONFIDENTIAL AND PROPRIETARY INFORMATION This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc SHE _ DESCRIPTION ASY REAR SIDEPLATE L2 8 IO PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG vo304 02 D930415 02 2 FARGO RELEASED NOT PRODUCTION VALID W O STAMP ABOVE L CABLE ASSEMBLIES NOT SHOWN FOR CLARITY ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930400 0I D930400 0l ASSEM 2 5 CO WO TYPE DESCRIPTION N QTY ITEM NUMBER DO WASHER SPRING 2691D 4230D Q0O6THK RETAINING RING EXT C 25 IN SHFT RETAINING RING EXT E 250 IN SHFT BELT lOS GRV 125 W MXL PART GEAR PLATEN CARD DRIVE PART GEAR CARD TRANSPORT DRIVE ASSEMBLY ASY MAIN BOARD HSKL W SOF T START PART PULLEY MAIN PART SHAFT BUSHING PART ROLLER PLATEN PART ROLLER INPUT
8. HS NINININ OlAlM DM O O O OlO IOlOCIO O O O OlOlOlOl1G OlOlala oO O D AININIANlol al NIG Oi OO POO a 1 6 cr N Ol Ol MIN W alNm NIN MINI GAlal NIO N N GW DO D eE eee JUG erreia WN W wWINININININMNINMNINID D Y M SNe l ee or used for any purpose without written permission from Fargo Electronics Inc DESCRIPT LON ASY LAM MECH DS PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG a 9930400 02 D930400 02 8 3 GJ 7 m J B ARGO RELEASED COLOR ITEM I5 ITEM I6 BLACK DJS D930I193 Ol SILVER DYGD D330I93 02 NOTES CABLES AND ELECTRICAL COMPONENTS ARE NOT SHOWN FOR DRAWING CLARITY 2 MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH FARGO ENVIRONMENTAL SPECIFICATION S000303 PACKAGE PER FARGO SPECIFICATION 5000506 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC A 3 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D93O00I0 DISOU ASSEM 2 a 4 5 6 l Do Na D a N USES L CO WO iTEM OTY ITEM NUMBER za 140024 50175 11632 A930503 9305l2 JOll 3390 930106 930145 930150 Jodazz Jalos J203 BIZE EE DIJZ XX C T D3003 x D D 93
9. A Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Output Roller Gear D930124 by pulling straight out No need to remove the Stepper Motor Assembly Gear D930124 Gear D930124 Output Roller D930123 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Flip printer on front remove Roller D930123 Pull straight up and out Replace with new roller and replace the gear onto the roller Procedure completed Remove the output roller first and then remove the Pinch Roller Use a small flathead screwdriver to release the spring F000338 and the Pinch Roller D930013 Replace with new roller 6 Reverse assembly to reinstall parts Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Remove Replace the Platen Roller D930120 amp Pulley Gear D900429 Tools needed 110 Torx screwdriver Estimated Repair Time 45 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Stepper Motor Assembly E000062 3 Remove the E Clip 140048 and the pulley gear D900429 p9000429 Js 140048 i Remove washers from shaft Re
10. Card Printer and Flipper Service Manual HID DTC1000 DTC4000 DTC4500 Printhead procedure The guide serves to instruct the user about replacing the Printhead This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer A N Danger Wear proper eye protection to perform the procedures in this section Reverse the disassembly steps to reassemble the Card Printer ESD precautions are necessary when handling electronics assemblies Tools needed Flathead screwdriver Torx Wrench included in kit Estimated Repair Time 15 minutes Preparation Remove Printhead mount Important This procedure can only be performed by authorized service personnel Make note of the resistance value on the new printhead verify this value in the Advanced Settings driver option Refer to the User Guide Sopen o 1 A Caution Turn OFF the Printer and unplug the power cord from the Printer Turn the printer over to access the Headlift cover 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Use a flathead screwdriver to lift the cover from the frame Use flat screwdriver to lift up 4 VERY IMPORTANT STEP Turn the gear clockwise until the Push Rod is in the DOWN position in relation to the printer base Turn the wheel clockwise ta stop The white push ro
11. Headlift Sensor Cable D900113 Tools needed T10 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Procedure 2 a Remove the Flipper Covers 3 Pull the Headlift Sensor OUT towards the stepper motor gear to release from the frame Sensor does not come out with breaking the sensor or tab Verify the sensor is Secure ot Replace sensor by snapping IN the slot provided Reverse assembly 6 Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the IR Sensors D930609 short D930614 tall Tools needed T10 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Remove the Flipper Covers Push the sensor out using some pressure This sensor snaps in and out Do not use a metal tool or it may damage the sensor Replace both upper and lower sensor at the same time Bee IR Sensor cable pia SHORT D930609 ages n e TALL D930614 F i i j z i J A nh A L _ 5 F i 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the PCB Output Contr
12. INFORMATION This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc G2 an m DESCRIPTION ASY FRONT sIDEPLATE Le BAP PROJECT ASSY PART NUMBER ITEM NUMBER paso4i4 02 D930414 02 J lO 2 FARGO RELEASED I MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH FARGO ENVIRONMENTAL SPECIFICATION 5000503 PACKAGE PER FARGO SPECIFICATION SOOQS06 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC 4 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT W NM ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930040 D930040 ASSEM Z 3 4 z SCALE 0 400 9 O l 2 i 1 A930504 ASSEMBLY ASY POB INPUT CONTROLLER e i oesooss assevery asro neuror s i oesooss f assevey fasrneor es ooo oora part caw meut o Ps i f osso parr feoeo 6 1 oesczcz o1 part HOUSING INPUT Duat 7 1 093027302 PART DOOR INPUT IN OUT LOWER 8 1 93028 01 part cover neut cap F elf 9 i osose part Foamcaro BLOCK Lo oos06
13. NOTE The panel latch fits into the frame hole provided This locks the pieces together 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 16 Tilt the panel up toward the printer 17 This side tab snaps into the printer frame 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID 18 Use a small flathead screwdriver to open up a space in the back cover in order to snap this side tab into place 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Install the Top Cover Make note of the TAB connection Push down on all sides for a solid connection 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Insert the 2 screws F0001 78 to hold the Top Cover in place Insert the Input Cap starting from the bottom 23 Tilt the Inout Cap upward until the top tabs snap into place 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Print
14. PART KNOB GEAR TRAIN LAM ASSEMBLY ASY LAM HEAD BOTTOM PART ROLLER PEED HIGH COF PART SHAFT LAM PEEL ASSEMBLY ASY CBL ENC SNR ASSEMBLY ASY CBL HEADLIFT MOTORS PART BRACKE T HEADLIFT MOTOR LAM PART TENSIONER BELT ASSEMBLY ASY CBL RFID PART BRACKET LAM PRINT ATTACH PART ROLLER INPUT FLIPSIDE ASSEMBLY ASY CENTERPLATE INPUT ASSEMBLY ASY CENTERPLATE EXIT SS NEQ ASSEMBLY ASY STEPPER DRIVE LAM ASSEMBLY ASY FRONT SIDEPLATE LI ASSEMBLY ASY REAR SIDEPLATE LI ASSEMBLY ASY CBL RBN FLIP LAM PART FERRITE SNAP ON PART SPACER NYLON 257 X 500 X 062 PART SCREW 4 20X 375_TPH_ZP_PLAS PART SCREW 4 20X 3500_TPH_ZP_PLAS PART SCREW 4 20X438 TPH ZP PLAS 13095 140048 140062 PART PART PART PART Ol N D92OII9 Ol e WN W wWIN NINININI INMNININID Y M et ef Ee D9I3O04 l Ol D930414 0 D930415 0l EQOOS08 FOOOIS6 FOOOI 8 FOOOI82 FOQO0463 N w w DS OS SS Os 1 O O O O O O O O O O O O O MlOl GBlo N N N DOO TRS PIN RL DD EO PIPO MINS PIN 1705 G0 NS 1a ine OO O O OOO OJ JO O O O O O O O O O 2 Ola oC OD gt AINYNININID DIDIJAININ OIOIOIOJOJOININIAaJ Y ON OIDINJIAIOININININ EEE X O D N eee e e BRHHUN l N E NY 7 PRODUCTION RELEASE UPDATE NAME D930218 ait OK ae WAS ROLLER INPUT NOW ROLLER INPUT FLIPSIDE 8094 YUL I0 DBC ULS o3 ADDED DRAWING CHANGED DESCRIPTION CI7660 02 Feb I0 DBC JL
15. Silver 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Step Procedure d Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Top Cover first in order to get to the Dual Sided Printing Module screw attachment Remove the two screws that hold the TOP Cover in place Remove the 2 screws in the handle Be 3 Lift up the top cover from the back first then the front Remove and set aside 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Remove the one 1 screw that attaches the Dual Sided Printing Module to the Printer Flipper Module Remove the Flipper hiodule Ribbon Cable Turn the printer over and un snap the TABS that hold the Dual Sided Printing Module to the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Flipper Tabs snap the 2 together at the bottom IMPORTANT NOTE ON THE INITIAL RELEASE OF THE PRINTER DUAL SIDED PRINTING MODULE FOR DTC1000 OR DTC4000 CARD PRINTERS 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual When replacing the Dual Sided Printing Module check t
16. and Flipper Service Manual Replace with the new sensor Push the sensor back in using the tabs to snap the sensor in place This is done from the rear sideplate of the printer near the gears Note The wire routing to the frame Insert assembly into the rear sideplate A 7 Reverse assembly to reinstall parts Verify wave washer is in place CE Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Parts Replacement Dual Sided Printing Module 0930010 Short Module used for Printer Flipper assembly D930019 Tall Module used for Printer Flipper Lamination assembly Remove all covers to access the Flipper Parts Replacements 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Flipper Cover Tools needed T10 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the top cover of the Printer and Dual Sided Printing Module from the Printer Important This procedure can only be performed by authorized service personnel Short amp Tall use common parts Top cover D930192 01 DTC4000 4500 Top Cover D930192 02 DTC1000 Card Bin D930193 01 DTC4000 4500 Short Dual Sided Printing Card Bin D930193 02 DTC1000 MOa uE Flipper Door D930194 01 DTC1000 4000 4500 The Tall Dual Sided Prin
17. needed Torx Wrench included in kit or T10 Torx screwdriver small flathead screwdriver Estimated Repair Time 20 minutes Procedure for a DTC4500 Single Side Printer if you are upgrading a Dual Sided printer please skip ahead to the procedure for this configuration A Caution Power off the printer by unplugging the power cord from the Printer DTC4500 Single Side Printer shown in this picture Remove the card output hopper Squeeze in at the top to unlatch the tabs from the printer frame NOTE This part will not be used with the Lamination Module Upgrade 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Remove the top cover From the back of the printer locate and remove the 2 screws F000171 within the handle 4 Lift up the top cover from the back first then the front Remove and set aside NOTE This part will not be used with the Lamination Module Upgrade 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DIC4500 Card Printer and Flipper Service Manual 5 Remove the plate from the output side of the printer There is one screw that holds this plate in place Once the Single Side printer is prepared to this point please proceed to step 11 in the next section for the Lamination Module install 2010 HID Global Corporation All rights reserve
18. used for TALL Module Lead Screw Assembly Gear used for both Short and Tall 0930106 Headlift Sensor amp cable D900113 connects to J8 HOME IR Sensor Pair include Detector Upper amp Lower sensor with cable connects to J4 CARD Both IR sensors connect to ONE cable and are replaced at the same time D930609 used for SHORT Module D930614 used for TALL Module Ribbon Cable D930611 connects Flipper to printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Flipper Table D93001 1 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Covers 3 Remove the Bushing Screw Twist Twist to unlock and lift off Verify the twist lock Is Secure D9I02Z34 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID 4 Remove the Lead Screw Assembly by pushing UP and pulling OUT from the bottom at an angle a BOTTOM Short Lead Screw D930155 Tall Lead Screw D930176 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DT
19. 00 DTC4000 DTC4500 Card Printer and Flipper Service Manual Tilt down and remove the output side cover 10 Remove the display cover by tilting from the top DOWN This will unsnap the bottom tabs holding it to the frame 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID 11 Remove the outer back cover by releasing the tabs on the left and right side Push down to release right tab ee h m TATE re E A F a iw 4 T Perro gt T O a F Wien ji 1 i Jah ai miep a i Ty ate use a screwdriver to push DOWN on the lett side tab Tilt cover down to release the bottom tabs 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Right Side DTC4500 Printer with covers removed Reverse assembly instructions for replacing the covers 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual DTC4500 Lamination Module Cover Removal NOTE Remove the Lamination Module prior to removing the printer covers if repairing the PRINTER The Lamination Module does not need to be removed in order to repair the Lamination Module Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparat
20. 0194 0l 930234 930254 0 g302 12 2023 EE J009 ES 930610 EJ D9306ll tl EQQOS508 EE EOOIIS2 6 FOOOI4S el FOOO T D I 28 Zo FOOOI78 IO TYPE PART PART PART PART PART ASSEMBLY PART PART PART PART PART PART PART PART PART PART PART PART PART PART ASSEMBLY PART ASSEMBLY PART PART PART DESCRIPTION FOOT RUBBER BUMPER 62 DIA X 4 SPRING COMP 240 X 562 X Ol6 WASHER SUPP SUPPORT ASY FPGB OUTPUT CONTROLLER ASrer us FLIFFER INTERFACE ASY CBL HDLFT SNR ASSEMBLY ASY FLIPFER TABLE GEAR 0 8 MODULE SO TOOTH FRAME FLIPPER SHORT BRACKET TABLE MOUNT NUT LEAD SCREW BRACKET GEAR RACK FLIP SCREW LEAU FLIP SARIT SPLT GEAR COMBO FLIP 42T X S6T COVER FLIPPER TOP COVER FLIPPER CARD BIN COVER FLIPPER DOOR BUSHING SCREW TWIST LOCK COVER FWJIPFER BASE WASHER 3 2mm X 8mm X Smm PRIPPER SMIELD ASSEMBLY ASY IR SENSOR PAIR ASSEMBLY AsY CBL STEPrER MOTOR ASY CBL RIBBON F LIPPER FERRI TE SNAP ON MOTOR STEPPER 7 5 DEG NMB TAPE VHB CLEAR X 5 020 THK SCREW M3X8_ TPH _ZP_SEM SCREW 4 2OX 3foUTPRZPUPLAS FOOQ0494 PART DOWEL PIN 6MM X 36 O R UPDATE D930I45 TO REV C Clots IlROGT I0 DBC JURS aia UPDATE D93035 TO REV B CI8247 22 SEP IO DBC JLS py NS UPDATE D9SSOOIl TO REV D cia 23 AUG IO DBGZ JLS RECORD DATE DRA ENG DRAWN BY DATE DIM UNITS m PROJECT 8 g DESCRIPTION FF IRISIC Part of HID Global CONFIDENTIAL AND PROPRIETARY INFORMATI
21. 23 _ asseweiy acy ce rew e Lu f oos0624 assevecv asr ca wrr eoon Ps 1 Fooosos rawr oase Pi 1 Focosoa par serine cour 220 x 275x085 E I CABLES NOT SHOWN FOR CLARITY 2 D9303I2 FOAM CARD BLOCK IS USED FOR SHIPPING ONLY AND IS NOT SHOWN UPDATE D930036 TO REV F ae ADDED D9303I2 FOAM CARD BLOCK CBOSS I8 AUG IO DBC ULS O F UPDATE D930036 TO REV E cI8095 05 AUG IO DBC JLS F o JE REV CHANGE TO D930036 CIBOO6 02 AUG IO CAR RF_ p RECORD DATE DRA ENG DATE I5 Mar lO DRAWN BY PS 16 Mor i0 DIM UNITS Linch ASY INPUT OQUTPUT PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG 9930040 930040 8 9 CONFIDENTIAL AND PROPRIETARY INFORMATION This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc DESCRIPTION FARGO RELEASED NOT PRODUCTION VALID W O STAMP ABOVE ENGINEERING USE ONLY 2 DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930415 02 D930415 02 ASSEM 2 CO DO DO TEM QTY O WO I40048 140062 60343 10492 OOOI26 AQO0365 0 900406 92003 920170 920189 920210 FOOO 6 FOOO3SI lO TEM NUMBER DESCRIPTION RETAINING RING EXT C 25 IN SHFT RETAINING RING EXT E 250 IN SHFT BEARING
22. 30603 J13 Encoder Cable D930605 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual RIBBON SENSOR J10 J10 D930608 Ribbon Sensor Cable Card Path EN 11 NN f a Ei f ps CARDI orei ia 1s alt wie oe be i i E ki PE E i a i o a i rn i y 2009 HIO Global 7 9930500 Rev A epi be iz SOS J11 D930613 Card Path Cable 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Appendix D Engineer Drawings 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 ee a L O 9 O pAREG RELEASED fa reos par scaring cam sat OOO 2 i pe2cos _ assenany roer Pn rs 1 ooz007 Parr Jeuse serno ourer Ca 1 ooz008 ASseweLy ROULER Pinon outeur C 2 ooz055 assewey aSy CaL FILW WARK SENSOR re i ooz06s Parr eracrer rarousesor O r fi ooo Parr oewre OO F e s rocosse parr smRING cove 250 x 1 000 x 040 SO on Sx E I MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH FARGO ENVIRONMENTAL C SPECIFICATION S000503 2 PACKAGE PER FARGO SPECIFICATION S000506 SCALE 0 750 3 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOL
23. 4500 Card Printer and Flipper Service Manual f Snap the Roller Bracket tabs to the Lift Bracket Verify both sides of the roller bracket are engaged with the lift bracket g Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Cleaning Roller D930121 OR Remove Replace Input Feed Lever D930132 OR Remove Replace Input Lever Gear D930164 Tools needed 110 Torx screwdriver Estimated Repair Time 30 min Preparation Remove the Covers D930121 Important This procedure can only be a performed by authorized service personnel Lever D930132 Procedure Step 1 E A Caution Turn OFF the Printer and unplug the power cord from the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual a D930124 Remove the stepper motor assembly and belt D930028 Remove the pulley e clip and washers Remove platen cam rotation Locking bushing Remove the Lever Be careful not to lose the spring NOTE How the spring is set into the pegs The gear will pull straight out From the front of the printer release the cleaning roller from the peg by pushing all the way back and dropping the roller D930121 s _hk o_o 0 Replace with new roll
24. AsY CBL RF1D PART BRACKET LAM PRINT ATTACH PART ROLLER INEUT FEIPSIDE ASSEMBLY ASY CENTERPLATE INPUT ASSEMBLY ASY CENTERPLATE EXIT DS NEO ASSEMBLY ASY STEPPER DRIVE LAM ASSEMBLY ASY FRONT SIDEPLATE L2 ASSEMBLY AST REAR SIDEPLATE E2 ASSEMBLY ASY CBL D5 RF ID ASSEMBLY ASY CBL RBN FLIP LAM PART FERRITE SNAP ON PART SPACER NYLON 257 X 300 X 062 PART SCREW 4 20X 375_TPH_ZP_PLAS PART SCREW 4 20X 3500_TPH_ZP_PLAS PART SCREW 4 20X438 TPH ZP PLAS IS CABLE ASSEMBLIES NOT SHOWN FOR CLARITY D92OII9 Ol gt D9304Il O2 D930414 02 D930415 02 D9I306I9 S BS gt SSKEA PUG Wy 0 SOON SSF S Rel AA KED N i gt EQOQOS08 FOOOIS6 FOOOI 8 FOOOI82 FOQ0463 S I SASS KH t X ie ul f MA 4 a S IIN YN O z N N Ty ky ff IS ON Sy Ye _ ysl id KURZA i CR we f ps N7 PRODUCTION RELEASE UPDATED NAME D930218 a WAS ROLLER INPUT NOW ROLLER INPUT FLIPSIDE C8094 7 YUL I0 DBC ULS ta se a a a es held GG RECORD DATE DRA ENG DATE If Feb lO DRAWN BY CONFIDENTIAL AND PROPRIETARY ees INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published Lt ame disseminated or disclosed to unintended Part of HID Global third party recipients or just third parties J J ololologlojololog ololologololol gt rlololin O ololololololo o Ol O OSO O D OlGBloI N Ol ON Cl AS RD bP RS Pd
25. C1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Remove the Mag Roller Gear D930124 by pulling out Gear D930124 Output Roller D930123 TE r r m Weve 4 Remove the Ribbon Deflector Plate D930129 to access the Mag Roller Release the tabs that hold the plate in place Inside View Use small flathead screwdriver to leverage the deflector DOWN 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Pull the Mag Roller out from the front side of the printer Replace with the new roller Install the Mag Gear from the back to hold the roller in place Make sure roller sits in front tab hidden in front sideplate Make sure tabs line up and snap into place Wiggle in place Install the Ribbon Deflector Plate Insert tabs of the ribbon deflector into the L shaped slots Re install stepper motor assembly refer to Stepper Motor D930028 procedure EE Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Output Roller D930123 OR Remove Replace Pinch Roller spring D900013 F000338 Tools needed 110 Torx screwdriver N u Estimated Repair Time 15 min 5 Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel
26. C4500 Card Printer and Flipper Service Manual 7 Reverse assembly to install new Flipper Table Verify Lead Screw and Lead Pin is set correctly Push down on the top of the lead screw to set into the gear Replace the twist lock 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Flipper Feed Roller D930149 Or Remove Replace Pinch Roller D920013 amp F000338 Or Remove Replace Pinch Roller Gears D30165 amp D930166 Tools needed T10 Torx screwdriver Estimated Repair Time 20 minutes Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel D930149 D920013 F000338 D930165 3 used D930166 Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer Start with the instruction for replacing the Flipper Table to access the table module 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Remove the Flipper Table from the Base Bracket by pinching the 2 side tabs inward to release the table from the base 4 Card Feed Roller D930149 Replace with the new Roller Line up the roller and the tab slots and push together Verify the roller spins freely and turns the gears 2010 HID Global Corporation Al
27. Cia smi i a 7 a il a TO f F F i aF 4 a ah _ np j ci e r r a pie b eit in rh a i r r a i MET S LE me 2 THN 7 fi EHE HS EEr ee fe l pii i D 4 Mim X i Hae i Turn the printer over and unsnap the TABS that hold the Flipper Module to the Printer Flipper Tabs snap the 2 together at the bottom 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the Flipper Module from the printer Slide off to release the electrical connector Careful not to bend or damage the connector Remove and set aside NOTE This part Flipper Module will not be used with the Lamination Module Upgrade The printer is now prepared to have the Lamination Module be attached 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual INSTALLING THE LAMINATION MODULE This procedure is the same for both the single and dual printer lamination upgrade Important note Do not force any parts of the covers during assembly They are made to snap together The module will come with the Top Cover and the Output Lam Panel attached these parts will need to be removed first to install the module Use reverse assembly from steps 19 23 for the Top Cover and steps 15 18 for Output Lam Panel Refer to step 22 bel
28. DTC4000 DTC4500 Card Printer and Flipper Service Manual 5 Remove the 2 screws D930113 that hold the motor assembly This is done from the front of the printer Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You do not need to remove the gears or the Stepper Motor for this procedure Verify orientation of motor mount 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the RFID cable D930603 from the Supply Spindle Remove the Encoder Sensor cable harness D930600 from the encoder sensor NOTE The routing of these wires under the clip Replace the complete assembly Motor Reconnect wires EE Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace Ribbon Take Up Motor D900568 Tools needed 110 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the screw D930113 from the motor assembly This is done from the front of the printer Ji ca 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Pr
29. ENOIDS CIRCUIT BOARDS ETC 4 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT 3 Ja PRODUCTION RELEASE 3 FEB I0 foe neo omawns ors 2s uan o asas oe DIM UNITS _ C a FERREOQ Part of HID Global D000 eal al dey E Ge oe ENGINEERING USE ONLY PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG 93041 02 D9304Il 02 2 3 g 3 o T omn 4 5 6 f E D FARGO RELEASED NOT PRODUCTION VALID W O STAMP ABOVE ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE DIS00C 0 DIS0003 ASSEM P 4 IO eas HEEEEEEEE 3 QTY LITEM NUMBER DESCRIPTION 2 140040 D930002 D9300I17 250022 D93O0I80 02 93018I O2 3301827 02 D930183 Ol PART WASHER 3MM FLAT ASSEMBLY ASY COMMON PRINT ENGINE ASSEMBLY COVER BUTTON DISPLAY ASSEMBLY ASY INPUT IQO CARD PART COVER FRONT PART COVER TQOP PART COVER BAGCK COVER FRONT DOOR D930I89 02 PART COVER DISPLAY D930280 0 PART COVER BACK TOP Pi 2 Focom Part sonew naxa Tze Sen e Focore part sonew t4 20 375 Th 2P AAS ris 1 voosss parr awe wc G2 J TT PART E s efe ofefelele fa il i ar INITIAL RELEASE 22 Aug IO CCI o RECORD DATE DRA ENG DATE CONFIDENTIAL AND PROPRIETARY DRAWN BY Cu 1O Aug l O INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published inch diss
30. ER FARGO SPECIFICATION S000306 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC DESCRIPTION 4 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT SCALE SIZE A 0 250 B ASY DUAL INPUT PROIECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE ASSY DWG NEO D930039 0930039 8 3 2 3 4 5 6 l W DO ll gt X i 3 X S Ly f N z x TIS Aad N ELNA XN ENS AN Y 7 A N N gt lp M 7 E N D Wr gt AR yN ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930400 02 D930400 02 ASSEM 2 2 g N CO DESCRIPTION N QTY LITEM NUMBER TYPE M 33099 140048 140062 PART PART PART PART WASHER SPRING 2691D 4230D Q06THK RETAINING RING EXT C 25 IN SHFT RETAINING RING EXT E 250 IN SHFT BELT lIOS GRV 125 W MXL PART GEAR PLATEN CARD DRIVE PART GEAR CARD TRANSPORT DRIVE ASSEMBLY ASY MAIN BOARD HSKL W SOF T START PART PULLEY MAIN PART SHAFT BUSHING PART ROLLER INPUT PART KNOB GEAR TRAIN LAM ASSEMBLY ASY LAM HEAD TOP ASSEMBLY ASY LAM HEAD BOTTOM PART ROLLER FPEED THIGH COF PART SHAFT LAM PEEL ASSEMBLY ASY CBL ENC SNR ASSEMBLY ASY CBL HEADLIFT MOTORS PART TENSIONER BELT ASSEMBLY
31. GO remor trem mwer re oesowierion OOOO 1 f B095 f PART WASHER SPRING 2691D 4230D 006THK 4 1 140048 PART RETAINING RING EXT C 25 IN SHT 5 1 76029 PART BEARING RIBBON ROLLER 6 I 760343 PART BEARING DRIVE ROLLER 7 I 760386 PART SPACER CLUTCH Z 8 80253 f PART BRUSH STATIC DISSIPATIVE 9 I A930500 PART ASY PCB MAIN S 0 f A930535 ASSEMBLY pl f D900429 PART MXL PULLEY GEAR COMBO F i3 1 D92003 ASSEMBLY 14 1 D93002 ASSEMBLY ASY HEADLIFT o o 15 f D930028 ASSEMBLY ASY STEPPER DRIVE 6 D930068 ASSEMBLY ASY REAR SIDEPLATE i7 f 1 D93000 f PART SIDEPLATE FRONT i8 D93020 PART ROLLER PLATEN o o 9 f D93021 ASSEMBLY ROLLER CLEANING 20 1 093024 PART GEAR DRIVE O OE 21 D93029 PART BRACKET RBN DEFLECTOR 22 D93030 PART CARDPATH FRONT o 23 1 D93035 PART CAM PLATEN o 24 1 D93036 PART BRACKET LIFT PINCH _ 25 D93037 PART BRACKET ROLLER PINCH 26 D93078 PART BUSHING TWISTLOCK 27 D930258 PART FLAG COVER SENSOR 28 D930260 PART LEVER CR 79 CR 80 _ _ 29 D930266 PART SPRING PINCH ROLLERS s0 1 D9s02r0 01 Part coversaek JP 3I D930600 ASSEMBLY ASY CBL MOTORS 32 D930603 ASSEMBLY ASY CBL RFID_ _ Z o 33 D930605 ASSEMBLY ASY CBL ENC SNR
32. ON This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc Pov PoP es ono ASSY PART NUMBER DI S0O0I0 ITEM NUMBER JIS G3 E m J O B F E D C B NOTES A N 2X PINS 130952 ARE PRESSED INTO D920I38 USING FIXTURE TL2097 SLIDE WEDGES D930205 AND D930206 ALIGNMENTS ARE CRITICAL AND WILL BE SET IN THE SAME FIXTURE A ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930414 02 D930414 02 ASSEM 2 CO _ IO TEM QTY ITEM NUMBER TYPE DESCRIPTION IS WO N 2 l3508 76 WASHER I25 ID 43 f OD 03 THK 30952 DOWEL PIN O62 X a319 1602 9 BEARING RBN ROLLER 160343 BEARING DRIVE ROLLER D920138 PULLEY LAM CART ADJUSTMENT 920139 01 KNOB LAM CARTRIDGE ADJUSTMENT 920204 SLIDE GUIDE geo Slide Wedge Top D920206 Slide Wedge Bottom D920208 ASSEMBLY SIDEPLATE FRONT FOOOI78 SCRE W 4 20X 375 TPH ZP_PLAS FOOO427 BELT 3IO0 GRV l25 W O80MXL LOOO0822 LABEL WARNING CRUSH LOOO0953 LABEL WARNING HOT O DO ar PRODUCTION RELEASE CI7860 21 APR IO To ADDED DRAWING CI7558 26 JAN IO WLS WLS_ p RECORD DATE DRA ENG DRAWN BY DATE DIM UNITS inch ASSY DWG 6 CONFIDENTIAL AND PROPRIETARY
33. PART ROLLER PLATEN OO mis 1 p9304 ear lonor SSS 20 993029 PART BRACKET REN DEFLECTOR l 3 i l p93030 PART CARDPATH FRONT 2 i p93035 earr CAM PLATEN OSS s 1093036 PART TBRACKET LIFT PNA b4 1 l 093087 PART BRACKET ROLLER PINA 2 i l p930178 PART TBUSHING TWISTLOCK s 1 0930258 Pakt FLAG COVER SENSOR 7 i l o9s0260 PART LEveR CR 79 80 s 0930266 PART SPRING PINCH ROLLERS 9 1 09302700 50 1 0930336 ASSEMALY ROLLER CLEANING a 1 0930600 ASSEMBLY ASY ceL_ MOTORS 32 p930603 ASSEMBLY ASY CBL RFID o o oon 733_ 1 p930608 ASSEMBLY lasy ca Encs O OOOO 34 1 p93063 ASSEMBLY 5 0930616 ASSEMBLY ASY CBL_PRINT HEAD HARNESS 36 1 Fo001s6 PART SPACER NYLON 257 X 500 x 062 39 1 F000338 PaRT SPRING COMP 250 x 1 000 x040 C 4o Fooo424 Pakt BELT 61 GRV 080P B7 w 4 1 Fooo5i8 PART WASHER 377 ID 498 OD 005 THK o Jal initia revease f csi 0 aug O occu p DRAWN BY DATE CONPONTIN Ayo PROPRETARY DIM UNITS confidential and proprietary information which may not be duplicated published aa disseminated or disclosed to unintended E Q Part of HID Global ied A ii n ie a permission from Fargo Electronics Inc SCALE SIZE A ASY COMMON PRINT ENGINE 4500 eA A PROECT ASSY PART NUMBER TEM NUVEER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE assy OwG p9s0002 01 _930002 0 r A 5 6 T B 9 IO
34. PH _ZP_SEM SCREW 4 20X 37 5 TPH ZP_PLAS BALL STEEL SPRING COMP 437 X 875 X 032 BADGE HID G2 O JOJO O PART PART PART PART O PART PART PART PART DO DO m DO PART PART ar INITIAL RELEASE 22 Aug IO CCI o RECORD DATE DRA ENG DRAWN BY DATE DIM UNITS m ASSY DWG 8 CONFIDENTIAL AND PROPRIETARY INFORMATION This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc DESCRIPTION ASY PRINTER DTC4000 RAR PROJECT ASSY PART NUMBER ITEM NUMBER __ ss0000 0930000 3 lO 2 2 3 4 5 6 7 8 9 O l 2 FARGO rodor men re earo OO 30951 PART_ WASHER SPRING 26910 42300 006TK 4 i 0048 PART RETAINING RING EXT C 25 IN SFT s 76020 PART BEARING RIBBON ROLLER SS e i 760343 aRt BEARING DRIVE ROLLER 760386 eart TSPACER CLUTCH SO a aloes PART BRUSH STATIC DISSIPATIVE o i 930500 PART ASY PCB WAIN SOS mo as30513 ASSEMBLY mi 9900425 PART W4 PULLEY GEAR COMO F mis 1 920018 ASSEMBLY mia 1 p93002 ASSEMBLY lasy HEADLIFT OOO 5 0930025 ASSEMBLY ASY STEPPER DRIVE e 0930068 ASSEMBLY ASY REAR SIDEPLATE mit 1 p930100 PART _ SIDEPLATE FRONT _ e l p93020
35. S RECORD DATE DRA ENG DATE 2 F ep I0 DRAWN BY CONFIDENTIAL AND PROPRIETARY DBC O INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published Ll om disseminated or disclosed to unintended Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc DESCRIPTION ASY LAM MECH SS PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG a 0930400 01 D930400 0 8 3 GJ 7 m J B
36. al Cover Removal Procedures Remove Replace Printer Covers DTC1000 Single Side Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel Top Cover PCB Assy D930034 01 Front Door D930265 01 Left Cover D930263 01 Right Cover D930264 01 Output Bin D930269 01 Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer Open the front door Locate and remove the 2 screws F000178 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Lift up the top cover and disconnect the display cable D930607 from the mainboard Remove the top cover by flexing the center to disengage the insert tabs m l Disconnect the Display Cable from the Mainboard 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Reomve the 2 screws F0001 78 that hold the side covers to the frame Remove both side covers The input and output hoppers are attached to the side covers Remove the outer back cover by releasing the tabs on the left and right side 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Push down to release r
37. ce Encoder Sensor A000126 for RFID Supply Spindle Cable D930605 75 Remove Replace PCB board A000365 75 Remove Replace the PCB board A000365 80 Remove Replace Ribbon Sensor D930016 81 Parts Replacement Dual Sided Printing Module 84 Remove Replace the Flipper Cover 85 Remove Replace the Flipper Table D930011 88 Remove Replace the Flipper Feed Roller D930149 91 Remove Replace Pinch Roller D920013 amp F000338 91 Remove Replace Pinch Roller Gears D30165 amp D930166 91 Remove Replace the Flipper Assembly Stepper Motor E001135 94 Remove Replace the Headlift Sensor Cable D900113 95 Remove Replace the IR Sensors D930609 short D930614 tall 96 Remove Replace the PCB Output Controller D930503 97 Appendix A 98 Wire Routing Display of Dual Sided Printing Module 98 Appendix B 99 Replacing the DTC1000 DTC4000 DTC4500 Printhead 99 DTC1000 DTC4000 DTC4500 Printhead procedure 100 Lamination Module Field Upgrade Installation Guide 109 Installing the Laminates 128 Adjusting the Lamination Placement on the Card 132 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Appendix C 133 Mainboard connections 133 Appendix D Engineer Drawings 136 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Introduction The service manual serves to infor
38. d L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Step Procedure DTC4500 Dual Side Printer A Caution Power off the printer by unplugging the power cord from the Printer DTC4500 Dual Side Printer shown in this picture Remove the Flipper Module from the DTC4500 Dual Side printer before installing the Lamination Module Refer to steps 4 10 below for this procedure NOTE The Flipper Module will not be used with the Lamination Module Upgrade Remove the top cover From the back of the printer locate and remove the 2 screws F000171 within the handle 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 5 Lift up the top cover from the back first then the front Remove and set aside NOTE This part will not be used with the Lamination Module Upgrade r e Remove the one 1 screw that attaches the Flipper Module to the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Flipper Module tetta i T MIN agp Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 7 Remove the Flipper Module cable from the printer board contact re Pi ikni E i Eal OT TELIT kf pem ye
39. d must be fully in the DOWN position i Wrong position correct position wrong position 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Pull the 2 tabs IN and pull UP to loosen the Printhead assembly Hold UP until you can push the white rod to the right Do not pull up until the push rod has been moved See step 6 below Pull IN the twa tabs to unlock the Printhead Assembly 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Unlock the push rod by moving it from the left to the right side of the tab Hold UP while pushing rod to the right 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Grasp the printhead mount and rotate to release the printhead from the main assembly 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 10 Remove the cable D930602 Be careful not to damage the pins Remove the torx screw F000171 and release the ground cable Leave the wires i
40. e lift bracket 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Rotate the Lift Bracket D930136 with the spring D930266 upwards to disengage the hinge 5 Lift out the Pinch Roller Bracket D930137 NOTE Verify orientation when re installing Verify the pinch roller assembly is oriented correctly Replace with new Platen Roller Lock platen with cam first into the front sideplate 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 7 To reinstall the Pinch Roller Assembly a Verify orientation of the Pinch Roller Assembly Verify the pinch roller assembly is oriented correctly Verify the spring is interlocked with the bracket tab Bracket D930136 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual c Insert the Bracket tabs into the holes provided in the sideplate frame Spring fits into this slot d Tilt the spring upward and fit in to the slot provided Some force is needed to snap the spring and tabs in place e Click the Bracket into the frame Verify the bracket is engaged with the rear sideplate 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC
41. eminated or disclosed to unintended Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc SCALE SIZE ASY PRINTER DTCIOCO FLA PROJECT ASSY PART NUMBER ITEM NUMBER assy OwG pgsoo0 01 D930001 0 8 J IO 2 FARGO RELEASED J E NAN y md i X A A Q rs N Yy A Y N a Ce ee ZEAN Yy ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D93000 D9I3000 ASSEM 2 3 CO 9 O _ Ol DO 2 DESCRIPTION DOOR ASY COMMON PRINT ENGINE ASY INPUT MECH IOO CARD ASY COVER TOP COVER FRONT COVERJLEP T DOVER ik Grit COVER FRONT DOOR OUTPUT BIN SCREW 4 20X 375_ TPH ZP_PLAS BALL STEEL SPRING COMP 420 X 675 X 035 INPUT G2 an ar INITIAL RELEASE 22 Aug IO CVC RECORD DATE DRA ENG DATE DRAWN BY DIM UNITS m Part of HID Global CONFIDENTIAL AND PROPRIETARY INFORMATION This document contains confidential and proprietary information which may not be duplicated published disseminated or disclosed to unintended third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc DESCRIPTION ASY PRINTER DTCIOOO VAR PROJECT ASSY PART NUMBER ITEM NUMBER assy pwe osz000 D93000 S 7 lO 2 9 O l 2 FAR
42. er 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the display cover by tilting from the top DOWN This will unsnap the bottom tabs holding it to the frame Remove the outer back cover by releasin p T a ja g _ i T oa i g Q the tabs on the left and right side Push down to release right tab j 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual use a screwdriver to push DOWN on the lef side tab Tilt cover down to release the bottom tabs Left Side Right Side 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Lift UP the bottom of this cover to release the upper tabs that hold the cover to the frame DTC4000 Printer with covers removed 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Reverse assembly instructions for replacing the covers 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual DTC4500 Single Side Printer Cover Removal Tools needed T10 Torx screwdriver Esti
43. er Insert the Spring into the upper and lower pegs Install the Lever then the Gear Turn the black platen gear to verify the gears turn simultaneously Reinstall cam locking bushing stepper motor ribbon supply assembly Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Remove Replace Supply Spindle RFID Motor D930015 DT C4500 Tools needed 110 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the screw D930113 from the motor assembly This is done from the front of the printer NOTE DTC1000 4000 will have 2 screws holding the Supply DTC4500 has only one screw holding the supply 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You do not need to remove the gears or the Stepper Motor for this procedure Verify orientation of motor mount 4 Remove the RFID cable D930603 from the Supply Spindle Remove the Encoder Sensor cable harness D930600 from the encoder sensor NOTE The routing of these wires under the clip
44. er and Flipper Service Manual 24 Install the Output Hopper Bin Start at the top and line up the tabs Push down to snap into place 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 25 Lamination Module Installation procedure is complete 26 NOTE Upon power up when the printer is in the READY mode use the buttons as shown below to verify that the Lamination Module has been successfully installed Step 2 Select this button 4 times to step 1 view the Lamination YES Select this button twice to access INFO Message 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Installing the Laminates Step Procedure Open the lamination door Load lamination rolls into the cartridge until hearing a click 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 6 Remove 2 overlaminate cartridge 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved
45. er when replacing it F Remove the Front Lam Door Cover D930291 by flexing the door IN this releases the top and bottom pins holding ithe door to the frame 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Complete Lamination Module Removal lf the lamination module needs to be removed from the printer completely then turn the printer over and unscrew the 2 screws that attach the Lamination Module to the printer hs Remove these 2 Screws Set the printer upright and move to the edge of the table Unclip the tabs from below and move the module outward This will release the PCB connection within the door Note When replacing the module carefully line up the PCB connection push the module onto the printer base to connect the PCB Do not force or bend pins Procedure is complete Reverse assembly to reinstall the Lamination Module 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Parts Replacement Printer Remove Replace the Mainboard D930500 Tools needed T10 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the Covers Important This procedure can on
46. he frame The PCB with the HOLES are set under the corner tabs Lift up this end first See picture below Replace with new PCB and or Cable Insert one end first then snap into the corner tabs Replace cable to J9 p NOTE Orientation of PCB For both procedures route the cables under the holding tab a l Reverese assembly to reinstall parts Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace Ribbon Sensor D930016 ane i Tools needed 110 Torx screwdriver Estimated Repair Time 30 min D930016 Preparation Remove the Covers rc Important This procedure can only be performed by authorized service personnel Ribbon Sensor Lr Caution Turn OFF the Printer and unplug the power cord from the Printer Sensor Remove the Input Feed Lever D930132 Spring and Gear to access the Ribbon 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Input feediever D930132 Gear D930124 From the INSIDE of the printer Pinch the tabs on the other side to help remove the sensor from the frame PUSH the Ribbon Sensor back to release the tabs and remove the sensor 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer
47. hin flathead screwdriver to loosen one side The cap will pop off Lua Dy jj AS am I i AY Wa F PN thin screwdriver under tab edge to loosen Note Replace the Damper Cap by lining up the shaft first then snap the Damper Cap back on Verify the gray shaft is pushed up to hold the encoder wheel in place Align Shaft as shown 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Remove the supply cover D930116 by pulling up from the open end This will unlatch the tabs holding the cover to the frame This allows for access to the sensor 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the sensor Use a thin flat blade screwdriver to unlatch the tabs holding the sensor to the frame Replace with new Sensor A000126 and or Cable D930605 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Line up the sensor with the slot and snap back in Reconnect cable to J18 a Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the PCB board A000365 Un snap the PCB from t
48. i 2 FARGO ai oa r par o UOU pi i A980504 ASSEMBLY ASY PCB INPUT CONTROLLER Jo RELEASED Pa l besoss assay aserre oua er 3 1 f D90038 assemeLY ASY INPUT GEARS oO 4 i D9504 PART came INPUT o i 5 o9som9 01 PART CoveR INPUT DUAL 6 D950202 oi PART 7 osoa7s o1 PART DOOR INPUT DUAL LOWER a so parr feoeo o e Ps 1 osos paer enoe ou ro o osse emr romcom f oesoe2z resever asv ce win oua e e onsoees _ assewa y asr ca rew e Ps 1 Fooss par ea sren pie Focosca ear erne coue 220 x a7 x08 2 D95032 FOAM CARD BLOCK IS USED FOR O 1 CABLES NOT SHOWN FOR CLARITY SHIPPING ONLY AND IS NOT SHOWN 900069 s 9000009 za o UPDATE D930035 TO REV E Pfr ADDED D9303I2 FOAM CARD BLOCK eee emerson eeeeeee o Je UPDATE D930035 TO REV D CI8095 O3 AUG IO DBC JLS GIS049 237JUL IQ DBC JLS fo UPDATE D930038 TO REV B B RECORD ECO DATE DRA ENG DRAWN BY DATE CONFIDENTIAL AND PROPRIETARY 5 Mar lO INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published inch disseminated or disclosed to unintended Lt om Part of HID Global third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc SCALE OQ 400 MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH FARGO ENVIRONMENTAL SPECIFIGATION SQO0S0S PACKAGE P
49. ight tab sss ss r r s aul i v EEEL td gy Wien ji 1 i Jak ai Ty aut use a screwdriver to push DOWN on the left side tab Tilt cover down to release the bottom tabs Remove the 2 screws on the bottom left and right side to remove the inner back cover 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Right Side Lift UP the bottom of this cover to release the upper tabs that hold the cover to the frame EE Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual DTC4000 DTC1000 Dual Sided Printing Module Removal DTC4000 DTC1000 Dual lf the Dual Sided Printing Module needs to be removed for any Printer Replacement procedures or to remove the covers follow this procedure Flipper Module DTC4000 shown in the example below Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel Top Cover D930192 01 used in DTC4000 DTC4500 Black Top Cover D930192 02 used in DTC1000 Silver Front Door D930194 01 used in DTC1000 4000 4500 Gray Card Bin Cover D930193 01 used in DTC4000 4500 amp Flipper TALL Black Card Bin Cover D930193 02 used in DTC1000
50. inter and Flipper Service Manual Remove the wire connection D930600 harness from the top of the Take Up Motor ie i 3 Slide the Take Up Motor DOWN to release Slide the Motor UP to install NOTE You do not need to remove the gears or the Stepper Motor for this procedure i l 4 Verify orientation of W motor mount E 5 Replace the complete assembly Motor 6 Reconnect wires Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Remove Replace Encoder Sensor A000126 for RFID Supply Spindle Cable D930605 OR Remove Replace PCB board A000365 NOTE For any other parts motor encoder wheel REPLACE COMPLETE ASSEMBLY D930015 0930603 4000126 Tools needed Torx screwdriver and flat head screwdriver Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Zt3000802 L9S9ES RFID Cable D930603 Encoder Sensor Cable D930605 Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove Supply Spindle RFID assembly See procedure above D930015 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove the Damper Cap F000487 3 Use a t
51. ion Important This procedure can only be performed by authorized service personnel Sep Poo o Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the card output bin D930296 p y m o Lift up from the bottom to release and remove the Input Bump Cover D930292 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 0 _ _ R EE 4 Remove the 2 screws that hold the top in place 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Lift up the Top Cover D930294 to unsnap it from the module Uv Unsnap to loosen the 2 side tabs located on either side of the Lam Input Cover D930290 It is not necessary to remove the Lam Input assembly to remove this front plate Carefully release the side tabs 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Tilt the Lam Input Cover outward and slide UP to remove PE e i i 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Carefully unsnap the Lam Back Cover panel from the top frame Make note of the latches holding these togeth
52. it the Mount behind the tab on the printers side plate frame This locks the mount in place 12 Secure the stepper drive assembly with 2 screws F000171 with 2 washers 140040 and one screw F0001 78 at the specific locations shown NOTE Lightly tighten all screws first then tighten the FO000171 screws last F000171 2 140040 2 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Plug motor cable back in m gy Replace the printhead cable if it was removed in step 4 Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Mag Roller D930122 Tools needed Small flat screwdriver T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Stepper Motor Assembly D930028 Remove the 3 screws that hold the Motor Mount to the printer frame Make note of where the 2 screw washers go and the one machine screw Remove the printhead cable for more clearance The motor is attached to a plastic mounting frame 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DT
53. l rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Pinch Roller 0920013 Insert spring into the roller and line up one end at a time When re assembling the table verify the LEAD Screw and gears move freely up and down and can rotate the table Replace the Bushing Screw Twist Lock to secure the Lead Screw Procedure is complete Gear D930165 D930166 placement shown below for pivot bracket Verify the assembly is fully snapped together if these are replaced 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Flipper Assembly Stepper Motor E001135 Tools needed 110 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Stepper Motor Cable D930610 Procedure Remove the Flipper Covers Disconnect the cable D930610 from J5 on the PCB lf replacing this cable make note of how the wire is routed 4 Remove the 2 screws F0001 78 that hold the motor to the frame Verify motor connector is in the right direction Replace with new motor 6 Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the
54. ly be performed by authorized service personnel DTC1000 D930500 03 DTC4000 D930500 02 DTC4500 D930500 01 A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the covers to access the mainboard LINK to Covers procedures Remove all the wire connections from the Mainboard Remove the 2 screws F000178 shown The center open hole is for the frame peg 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual brett P LL AILLE 5 et REE oe Hi a ee ORNS EAEn ee a Weiner vertonrietl font Bs 3 3 bi gt Cc HTN p s Y y x PPPEPPERELEL wb i Frame Peg fits into hole 2 SS gt Ree HS e tee WNT see HIHHH A z 2 BPI ratte mae 000178 A E ba Install new board and reconnect all wires Wires are labeled for location connection Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the LCD Display Assembly D930507 The same procedure is used for either orientation of the LCD Display Tools needed T10 Torx screwdriver Estimated Repair Time 10 min Preparation Remove Top Cover Important This procedure can only be performed by authorized service personnel Procedure A Caution Turn OFF the Printer and u
55. m the technician about the DIT C1000 4000 4500 Card Printer amp Dual Sided Printing Module parts replacement procedures Important These procedures can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer AN Danger Wear proper eye protection to perform the procedures in this section ESD precautions are necessary when handling electronics assemblies 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Safety Messages review carefully The purpose of this section is to provide the User with specific replacement procedures for the Card Printer Please review standard precautions to take while performing these replacement procedures Symbol Critical Instructions for Safety purposes Danger Failure to follow these installation guidelines can result in death or serious injury AN Information that raises potential safety issues is indicated by a warning symbol as shown to the left e To prevent personal injury refer to the following safety messages before performing an operation preceded by this symbol To prevent personal injury always remove the power cord prior to performing repair procedures unless otherwise specified To prevent personal injury make sure only authorized service personnel perform these procedures Caution This device is elect
56. mated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel Top Cover D930181 01 Display Cover PCB D930018Display Cover Blank D930189 01 Output Cover D930281 01 Cartridge Handle D930020 A Caution Turn OFF the Printer and unplug the power cord from the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual From the back of the printer locate and remove the 2 screws F0001 78 Remove the 2 screws in the handle Lift up the top cover from the back first then the front Remove and set aside 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 NOTE In some cases you may need to remove the Display Unsnap the display by pivoting from the top DOWN to release the bottom tabs Remove the ribbon cable from the mainboard Open the front door 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 7 Remove the input hopper by tilting back and away from the frame There are tabs at the bottom that hold the hopper to the frame Remove the screw that holds the output cover in place 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC10
57. n the main assembly ee ae TT i Ge ce 2 Cor ae cette amp Bw 11 Replace with the new printhead Install the printhead assembly holes into the tabs and tilt to snap the printhead assembly into place Verify the printhead is secure in the mount 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 13 VERY IMPORTANT STEP Reinstall the printhead mount assembly into the printer Line up the Printhead assembly IMPORTANT NOTE Verify the white Push Rod is to the right of the assembly before reinserting The white Push Rod must be to the right of the assembly Verify the push rod is in the correct position It will rest to the right side of the tab 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual a a a ae CAREFULLY re insert the completed printhead assembly Do not scratch the printhead surface Replace the Headilift cover by snapping back into place Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Lamination Module Field Upgrade Installation Guide DTC4500 Single and Dual Side Printer Parts included Lamination Module Top Cover Inout Bump Latch Output Cover Output Bin screws Tools
58. nplug the power cord from the Printer Remove the top cover of the printer Remove the ribbon cable D930607 from the LCD PCB Install completed assembly Do not pinch the cable when replacing Pull cable taught when replacing Procedure is complete B Pull forward on the display to un snap from the bottom of the display Lift out to remove 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Stepper Motor D930027 OR Remove Replace Stepper Belt F000424 2 used OR Remove Replace Pulley D900430 Tools needed T10 Torx screwdriver E CLIP tool Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Part Number Complete assembly D930028 A Caution Turn OFF the Printer and unplug the power cord from the Printer Lay printer on its front Remove the cable harness D930600 from the Stepper Motor 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Remove the 3 screws that hold the Motor Mount to the printer frame Make note of where the 2 screw washers go and the one machine screw Remove the printhead cable for more clearance The motor is attached to a plastic mounting frame A D 5 Remove the 4 screws
59. o see if the Printer has this FLAP directly above the Static Brush If your printer has this FLAP then extra care must be taken when attaching the Dual Sided Printing Module back to the Printer To reattach the Dual Sided Printing Module to the Printer start from the bottom then tilt up to connect the Ribbon Cable to the PCB 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Verify that the FLAP is pointed UP and it is not folded down into the card path Doing so will cause a Card traveling issue between the two F v Printer is shown tipped back and light shone in to show FLAP position 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID DTC1000 DUAL DTC4000 Printer Cover Removal NOTE Use this procedure for removing the covers of the DTC1000 DUAL amp DTC4000 printer cover AFTER the Dual Sided Printing Module has been removed DTC1000 DUAL Tools needed T10 Torx screwdriver i Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel DTC1000 DUAL DTC4000 Top Cover D930181 02 D930181 01 Front Door D930183 01 D930183 02Output Cover N A D930281 01 Display Cover D930189 02 D930189 01 ia Blank Display Cover PCB D930017 D930018 Output Bin D930333
60. oller D930503 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Remove the Flipper Covers Disconnect all cable connections Hold the 2 tabs BACK to release the board from the holding tabs iN Verity PGB is under the 3 supports a i ay i Verty PCB Is secured by the 2 tabs Board D930503 Replace with new board 6 Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Appendix A Wire Routing Display of Dual Sided Printing Module 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Appendix B Replacing the DTC1000 DTC4000 DTC4500 Printhead The guide serves to instruct the user about replacing the Printhead This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer AN Danger Wear proper eye protection to perform the procedures in this section Reverse the disassembly steps to reassemble the Card Printer ESD precautions are necessary when handling electronics assemblies 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500
61. ow for removing the Input Cap Refer to step 20 below for removing the Top Cover Refer to step 15 below for removing the Output Lam Panel 11 The Lamination Module will come with the Top Cover and the Output Lam Panel attached to the module that will need to be removed from the module before the base is set on the printer frame This is what the Module will look like after these parts are removed The printer is now ready to update 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Line up the Lamination Module with the printer base Start with the module lined up to the printer then slide in to allow the bottom latch tabs to connect Open the Flipper Door and verify the electrical connection is solidly connected to the PCB Flipper Door Turn the printer on its side and snap together the bottom tabs Install the 2 screws F000178 as shown below 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Reinstall the Output Lam Panel then the Top Cover Insert the bottom of the Output Lam Panel Fit this in between the hopper and printer Have the front door open during this step rye
62. place the gear if necessary 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 4 Turn the twist lock Bushing Twist Lock D930178 counter clockwise to unlock and lift up It is not necessary to remove the surrounding gears A 5 Remove the Platen Cam D930135 Rotate cam clockwise to remove Pull off of the Platen Roller Shaft r Wia Flaten Cam 0930135 Note Orientation of Cam Remove the print head assembly if better access is needed See Printhead removal procedure 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DIC4000 DTC4500 Card Printer and Flipper Service Manual i a a Emn Move the lever up to clear the Platen Roller D930120 Replace with new roller Reverse assembly to reinstall parts Procedure is complete 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Remove Replace the Lift Pinch Roller Assembly D930137 OR Remove Replace Pinch Lift Bracket D930136 Tools needed 110 Torx screwdriver Estimated Repair Time 20 Min D930137 Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Pull tabs outward to engage with th
63. rostatically sensitive It can be 5 damaged if exposed to static electricity discharges Information that raises potential electrostatic safety issues is indicated by a warning symbol as shown to the left e To prevent equipment or media damage refer to the following safety messages before performing an operation preceded by this symbol To prevent equipment or media damage observe all established Electrostatic Discharge ESD procedures while handling cables in or near the Circuit Board and Printhead Assemblies To prevent equipment or media damage always wear an appropriate personal grounding device e g a high quality wrist strap grounded to avoid potential damage To prevent equipment or media damage always remove the Ribbon and Cards from the Printer before making any repairs unless otherwise specified To prevent equipment or media damage take jewelry off of fingers and hands as well as thoroughly clean hands to remove oil and debris before working on the Printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual HID Tools need for DTC1000 4000 4500 Card Printer repair replacement procedures T10 Torx screwdriver E Clip tool Small flathead screwdriver Needle Nose Pliers 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manu
64. rporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual Introduction 5 Safety Messages review carefully 6 Tools need for DTC1000 4000 4500 Card Printer repair replacement procedures 7 Cover Removal Procedures 8 Remove Replace Printer Covers DTC1000 Single Side 8 DTC4000 DTC1000 Dual Sided Printing Module Removal 13 DTC1000 DUAL DTC4000 Printer Cover Removal 19 DTC4500 Single Side Printer Cover Removal 28 DTC4500 Lamination Module Cover Removal 35 Complete Lamination Module Removal 41 Parts Replacement Printer 42 Remove Replace the Mainboard D930500 42 Remove Replace the LCD Display Assembly D930507 44 Remove Replace the Stepper Motor D930027 45 Remove Replace Stepper Belt F000424 2 used 45 Remove Replace Pulley D900430 45 Remove Replace the Mag Roller D930122 51 Remove Replace the Output Roller D930123 54 Remove Replace Pinch Roller spring D900013 F000338 54 Remove Replace the Platen Roller D930120 amp Pulley Gear D900429 56 Remove Replace the Lift Pinch Roller Assembly D930137 59 Remove Replace Pinch Lift Bracket D930136 59 Remove Replace the Cleaning Roller D930121 64 Remove Replace Input Feed Lever D930132 64 Remove Replace Input Lever Gear D930164 64 Remove Replace Supply Spindle RFID Motor D930015 DTC4500 66 Remove Replace Supply Spindle RFID Motor D930015 DTC1000 4000 69 Remove Replace Ribbon Take Up Motor D900568 73 Remove Repla
65. that hold the stepper motor to the mount frame One belt F000424 will come off of the platen roller pulley gear D900429 J af Caution Spring may pop out Safety glasses required 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual If replacing the Pulley D900430 remove the E CLIP 140063 Replace with new Pulley Re install the E clip D Verify ihe E Clip is installed with the burr side up 7 Replace the new Motor to the mount frame Make sure Spring F000332 gets put back into proper place Place belt F000424 over stepper motor pulley Rotate pulley to seat belt Start other end of belt over opposite pulley 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual This Stepper Motor Mount provides a self tensioning feature Keep the four 4 screws loose while holding the Mount Frame Allow the spring to self tension then tighten the four 4 screws 10 Install belt on stepper motor assembly and then loop the belt w stepper drive assembly around the platen roller shaft gear Place the Stepper Mount over the pivot peg L oop the belt around the platen pulley 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 11 F
66. ting Module uses the Lamination Cover Step Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer A Caution Please be careful not to force any of the snapping parts as they could break with too much pressure When replacing the Covers or any parts do NOT pinch any wires Remove the Top Cover of the printer Remove the Dual Sided Printing Module from the printer 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual 3 Remove the Dual Sided Printing Module Top Cover Grasp the cover from the open end and tilt forward to unlatch the front tabs 4 Remove the Flipper Base Cover Turn the module over and use a T10 torx screwdriver to remove the 2 screws of the bottom plate Remove these 2 screws 5 Grasp the module with 2 hands and tilt back and up TIP Use your hand from underneath to push the inner wall OUT for easier release of the tabs 2010 HID Global Corporation All rights reserved L001410 Revision 1 0 DTC1000 DTC4000 DTC4500 Card Printer and Flipper Service Manual The module is now ready to replace any of the following parts Flipper Table with gear and rollers D93061 1 Stepper Motor E001135 with Gear connects to J5 Stepper Motor E001135 Cable D930610 PCB Output Controller Main Board D930503 Lead Screw Assembly D930155 used for SHORT Module Lead Screw Assembly D930176

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