Moon Rally Service Manual 11-12-02.pub
Contents
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5. OV 680 gt LOVLNOO dWY 5001 ONISNOH Z 1 5 18 AdOY 2 680 warrants all components the Rock N Moon Rally to be free of defects in materials and workmanship for a period of ninety days from the date of purchase This warranty does not cover items damaged due to normal wear and tear subjected to abuse improperly assembled by the end user modified repaired or operated in a fashion other than that described in the service manual If your Rock N Moon Rally game fails to conform to the above mentioned warranty 5 sole responsibility shall be at its discretion to repair or replace any defective component with a new or remanufactured component of equal to or greater O E M specification will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein 5 obligation will be to ship free of charge replacement parts by U P S Ground U S mail or other comparable shipping means Any express mail or overnight shipping expense is at the cost of the purchaser Products will be covered under warranty only when The serial number of the game with the defective parts is given The serial number
6. ONISNOH S 1461 OFS 37870 718 6 414152 5 N AO 20 1119 LO SL 8 SSANUYVH 1 3804 gt 500 GMOs 66028 2 OPS 72 G b 9 41416 2 41416 41415 2 1 14611 adoy 37 AO 20 21 9 LO SL 8 ava 1394008 ASV 24888 5 2 OLNI SAYIM 8 LON MNIMHS L 30 ZIL 104 NO 1 13 191205 LYASNI 2 1 ANY 18 197208 NADOTVH 00888 50012 012 SLIHM SLIHM 9 8801 L CIL 1 6084 95 0 38 cO LL 9 10 81 8
7. OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC 10123 MAIN STREET CLARENCE NY 14031 SERVICE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com WEBSITE www icegame com INTRODUCTIONS GAME FEATURES GAME PLAY INSTALLATION 4 e BEFORE YOU BEGIN TOOLS NEEDED e INSTALLATION PROGRAMMING PAGE 5 INTRODUCTION e HOW TO ADJUST OPTIONS USING THE PROGRAMMING OPTIONS e CALCULATION FORMULA MAINTENANCE e eee PAGE 6 OVERVIEW QUICK PAGE 7 amp 8 REPAIR vee PAGE 9 12 OPERATIONAL BACKGROUND TROUBLESHOOTING PHILOSOPHY e MECHANICAL REPAIR PARTS LISTINGS eS e PAGE 13 SCHEMATICS WIRING 14 39 WARRANTY PAGE 40 amp 41 ICEDOC RR9001 REVISION 7 9 02 INTRODUCTION GAME FEATURES Thank you for purchasing the new Rock N Moon Rally from This new game util izes all the proven technology of it s predeces sor Spacey Racers ICE has reduced the size giving the customer a fresh look with full reliabil ity ICE S research and development depart ment focus
8. 21 21 21 9 ed LSO 9 26 30 cl 20 21 9 5 LO SL 8 3WNVN3 13 553 1 NIV 4 1944 MOODY OD Nid LSSZ 6 pove T AJA LOCC Nid 1991405 61 7 ONISNOH Nid S AJA 1991405 61 7 S 20128 Nid LSSZ 6 AJA Ae 6 pa 6ECC ON Id AJA LOCC LOVLNOO 61 7 ONISNOH S JO l cO LL 9 5 10 81 8 SSANYVH LANIGVO NIVW 028 40 LUVd 992 cOLc Nid 1992 Od 10128 dVO uoneys
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12. MARQUEE BULB DISPLAY BOARD SERVICE 1 Remove the upper plex cover on the marquee Then replace the burnt out bulb Be sure to put the plex cover back in its original position IF YOU HAVE ANY QUESTIONS OR COMMENTS PLEASE CONTACT OUR SERVICE DEPARTMENT AT 716 759 0360 MON THRU FRI 8 AM 6 PM EST 12 PARTS LISTINGS Parts denoted with indicate available as part of a specially discounted spares kit MECHANICAL PARTS 211 Low Ticket Micro Switch PP250X PLL Bulb Socket Assembly FP1004 Leg Leveler Mounting Bracket HR1019 Leveler Foot RR1024 Ticket Bin AR2007 Speaker 6 x 9 BW2017 PLL Bulb Retaining Clip BW2018 PLL Bulb Support 8312 Bulb PL L 40W 41 RS IS Fluorescent CC2027 Power 201 5101 Mech Holder Assembly 175 Imonex 950 25 mech BW8284X Workhorse 6 Ballast WH6 120 L HH5005 Ticket Dispenser RR1008 Track Insert RR1052 Sprocket A6M7RL28825 SR4003X Character Assembly Retro SR4004X Character Assembly Vapor ELECTRONIC ELECTRICAL RR2034X Main Board SR3035 Track Ball amp Motor Opto Board SR2008 Motor HH2043 Lock Out Coils SR2001A Track Ball Assembly DECALS AND GRAPHICS RR7001 Control Panel Retro RR7002 Control Panel Vapor RR7003 Track Outer RR7004 Track Inner RR7010 Lower Cabinet Side RR7014 Lower Cabinet Front RR7027 Marquee 13 ____ p 9 28 se 5 5 38 8 8 o gt
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15. 0000000000 20204 Jeq NIOD 49 17 406 20 21 9 10 81 8 NILIVNW 15 USAW Td 40 18 4 NOOW 16898 082 1299 082 Leso 062 Ea 0015 GMOs 16898082 21 26828 Nid 6 1 ASNAS 1 LS9 yoe q ebueso 6 8 2 9 8 Zk 1088 ININ 680 ONISNOH Z ZLOL 21288 G31 ONIHSW14 Gay __ 14188 91 05 t 8 91128 88128 dVO XTN sasuadsig yoe q MOV1d COLC IVN 99 Nid 9 cO LL 9 LO SL 8 3WNVN3 1I3 SSANYVH NOILVLS 0 1974 584 10 d l ania 1 8 8 LS9 yoe q ue LSo 18 1
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17. E12 E13 E14 QUICK TROUBLESHOOTING ERROR MODE DESCRIPTION NVRAM HOME SWITCH 1 HOME SWITCH 2 MOTOR OPTO 1 MOTOR OPTO 2 ANNOUNCER HOME TRACK BALL 1 TRACK BALL 1 TRACK BALL 2 TRACK BALL 2 COIN 1A COIN 1B COIN 2A COIN 2B CONDITION amp SOLUTION REPLACE OR ADJUST VAPOR REPLACE OR ADJUST RETRO BAD MOTOR BOARD LOOSE WHEEL POSSIBLE BAD MAIN BOARD BAD MOTOR BOARD LOOSE WHEEL POSSIBLE BAD MAIN BOARD HOME SWITCH IS NOT WORKING POSSIBLY NOT BEING MADE OPTO ON THE X AXIS IS NOT WORKING PROPERLY REPLACE OPTO BOARD LOOSE OPTO WHEEL DIRTY CHECK CONNECTION OPTO ON THE Y AXIS IS NOT WORKING PROPERLY REPLACE OPTO BOARD LOOSE OPTO WHEEL DIRTY CHECK CONNECTION OPTO ON THE X AXIS IS NOT WORKING PROPERLY REPLACE OPTO BOARD LOOSE OPTO WHEEL DIRTY CHECK CONNECTION OPTO ON THE Y AXIS IS NOT WORKING PROPERLY REPLACE OPTO BOARD LOOSE OPTO WHEEL DIRTY CHECK CONNECTION COIN SWITCH STUCK DOWN BROKEN OR JAMMED COIN SWITCH STUCK DOWN BROKEN OR JAMMED COIN SWITCH STUCK DOWN BROKEN OR JAMMED COIN SWITCH STUCK DOWN BROKEN OR JAMMED WARNING ALWAYS REMOVE POWER THE GAME BEFORE ATTEMPTING ANY SERVICE UNLESS NEEDED FOR SPECIFIC TESTING FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SERIOUS INJURY TO YOURSELF OR OTHERS OPERATIONAL BACKGROUND The Rock N Moo
18. ZOLZH OLZ Z 18128 4 Z 26 J 06 SSINYYH 19 40245 tL Nid 00128 1148 262 6 Rs 0998 r 6 8 ZL 059 9 POOPNL 08 80010 2912 gt mokam 9 3WOH MS 3 lt 5 5 4337 39 630014 15 8 1 30 ASN 0828 500108 ZOLZ Nid 2 JAIS b b LZZ Ld SY 11928 40 ASN yM 12 99629 Nid 9 UM an CL er 7 sae we a ghd e moi Pan CL 3801 21 ZEOEHH AO 21104 MOVE S 0 35 30 12 20 1119 GASIASY 10 81 8 NILIVNW SENE SSANYVH LHOIT 0 060 20 28 10228 1991405 LOLZ
19. cloth with water or alcohol DO NOT use any wax or polish this may cause the wheels to slide As a result the playfield will wear or the tires will get flat spots ICE will not warranty any parts if these instruc tions are not followed LUBRICATION ICE insists that WD 40 is the only lubricant used on the track This lubricate works well with the chain and plastic combination WD 40 will evaporate over time which is important to the performance of the track Track lubrication should be performed at least once every 6 months Other lubricants will tend to attract dirt and dust as a result this can cause premature wearing of the track or jamming ICE also recommends lubrication and cleaning of the trackball bearings Trackball lubrication use light weight motor or all purpose oil QUICK TROUBLESHOOTING GAME WILL NOT TAKE OR ADD MONEY CORRECTLY e Micro switch not working or returning properly Check and repair or replace as necessary e Bad Harnessing or connector Check w ohm meter and repair as necessary e Game programming set incorrectly Check programming option and re program if necessary e Bad Main P C Board Check and repair or replace as necessary GAME HAS NO SOUND e Bad speaker Check w ohm meter for 4 or 8 ohm load If not within this range replace e Volume level set incorrectly Check volume level in programming and adjust if necessary e Bad Harnessing or connector Check w ohm meter and repair as necessary
20. e Bad Main P C Board Check and repair or replace as necessary TICKET DISPENSER DOES NOT WORK OR WORKS IMPROPERLY e Bad ticket dispenser Repair or replace as necessary e Bad harnessing or connector Check w ohm meter and repair as necessary e Bad Main P C Board Check and repair or replace as necessary e Game out of tickets Add tickets e Optical sensor on ticket dispenser dirty Remove paper fuzz and debris with a soft brush NO FLORESCENT LIGHTING e Bulb burned out Replace bulb e Electronic ballast bad Replace ballast e Harness bad or harness unplugged Check w ohm meter and plug in repair or replace as neces No A C power to the game or fuse bad Check fuse and A C power MARQUEE DOES NOT LIGHT e Fuse blown on main P C Board Replace fuse e Harnessing between marquee and main board bad Check and repair as necessary e Bad Marquee P C Board Repair or replace as necessary TICKETS OR HIGH SCORE DISPLAY DON T WORK PROPERLY e Bad Display P C Board Repair or replace Display board e Bad Main P C Board Repair or replace Main board e Bad display harnessing Repair as necessary CAN T ENTER OR EXIT PROGRAMMING OR OTHER ADJUSTMENT MODES e Bad programming or adjustment buttons Replace buttons Check harnessing e Harnessing fell off back of button Re attach harnessing e Bad Main P C Board Repair or replace Main board 1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11
21. of the defective part if applicable is given Defective parts are returned to shipping pre paid in a timely fashion if requested by A copy of the sales receipt is available as proof of purchase upon request of distributors are independent privately owned and operated their judgment they may sell parts or accessories other than those manufactured by 1 We cannot be responsible for the quality suitability or safety of part or any modification including labor which is performed by such a distributor ICE Inc warrants that all of its products will be free from defects material and workmanship When placing a warranty request please be prepared to provide the following information e Serial Number of Game or Bill of Sale e Machine Type e A Detailed Description of the Equipment Fault Symptoms ICE product including Cromptons Sam s Billiards Uniana and Bell Fruit is warranted as follows 180 days on the Main PCB and Computers 90 days on all other components i e DBV s Ticket Dispensers etc 30 days on repaired items 3 years on all Crane Harnessing 9 Months on Printers DKS cashless systems offer a 3 year warranty on all components ICE Inc shall not be obligated to furnish a warranty request under the following conditions Equipment has been subjected to unwarranted stress through abuse or neglect e Equipment has been damaged as a re
22. 20168 Nid 99EZ 9 9 9 500128 ANOS 914 90228 Fanm ane GND 3 MOV1Ed LAS ANOO 319 0 22188 3 Tow Mova ie OL 20 1119 GASIASY LO SL 8 AAM 10228 1 1 ONISNOH 8 LOGOU SLHONM 2808 40 68288 31VN33 1 02 699 2018 31VN33 2 18828 4 Nid 6 MOVIE CL 8 AWOH MS 9 10404 OL 8 5 4 2 8d AWOH MS Hd 21 23 306 2012119 81 0 91 8 NILYYWN SSINYYH
23. BE SURE THE GROUND IS FUNCTIONING PROPERLY THIS GAME IS DESIGNED TO DISSIPATE STATIC ELECTRICITY THROUGH THE GROUNDING PLANE OF THE GAME IF THE A C GROUND DOES NOT WORK THE GAME COULD DISCHARGE STATIC ELECTRICITY THROUGH THE GAME CIRCUITRY WHICH COULD CAUSE DAMAGE TOOLS NEEDED 7 16 Socket or box wrench Phillips screwdriver Square drive bit Pliers INSTALLATION The game comes ready to play with just a few simple things to keep in mind 1 When installing the game be sure you use a grounded A C outlet If necessary have it checked to be sure the ground is good 2 Make sure the game is level after instal lation It is necessary to make sure the game is level so the game will work prop erly 3 The game normally comes with the control panels podiums inside the lower cabinet A 7 16 wrench or socket is needed to attach the podiums to the lower cabinet See figure 1 TO OPERATE THE GAME AT VOLTAGES OTHER THAN THOSE IT WAS DESIGNED FOR PLEASE CONTACT OUR SERVICE DEPARTMENT FOR VOLTAGE CONVERSION INFORMATION Plug the game into the A C outlet and turn power to the game on The switch for the game is located on a power module inside the game It is now time to program your game PROGRAMMING OPTIONS INTRODUCTION The Rock N Moon Rally game is extremely flexible from a programming standpoint This allows the customer to fine tune the game to his or her exact needs This section wi
24. Use extreme caution when using probes or voltmeters if the game is powered up If doing continuity checks it is important to disconnect the harnessing at both ends as attached they may yield erroneous results If P C Board is suspected as the cause of a problem check to see that all of the components on the board are firmly attached Pay special attention to any socketed devices If light bulbs are suspected swap them with one that is known to work to narrow the problem down to either a bulb or P C Board GAME REPAIR REPLACEMENT amp REPAIR CHAIN BED INSERT REPLACEMENT Service the coil bed as follows TRACK MOTORS 1 Remove the four 14 20 bolts in the rear of the game To remove the track motors 1 Unplug the opto board and motor wires SE 2 Remove the front glass at each control station Then remove the 20 bolts holding the upper cabinet in place 2 Remove the four Phillips head screws that hold the motor and then remove the motor 6 14 2002 10 GAME REPAIR 3 Open the rear access door to disconnect 5 Remove the playfield the harnessing 6 14 2002 a 6 Follow the motor replacement instruction 4 Remove the tricycles from the playfield to remove the track motors 5 Carefully lift the upper cabinet assembly 7 Remove both chains and you are ready from the lower portion of the game to replace the insert 6 14 2002 INSERT 6 14 2002 11
25. ed heavily on all the problem areas of the Spacey Racers This would insure that Rock N Moon Rally would be as trouble free for the customer as possible Game cabinetry is stylish yet bright The game has been designed to be either a back to back centerpiece or wall unit that will the look of any location Thick 16 gauge metal pan els and marine grade water resistant plywood make the game extremely durable One of ICE S major improvements was a chain guide insert This new insert will actually encom pass the chain in the area where it wore first The idea was to have the chain rubbing on a material specially designed for this application In the unlikely case that the insert would begin to wear the insert could be easily replaced rather that the whole track The moon like terrain is made of a special high impact ABS that is easy to maintain The sheer fact that it is a color thru part and not painted means it will hide scratching and blemishes well The playfield surface that the bikes ride on is 032 back printed polycarbonate Quality and endurance were the major factors in selecting the drive motor The motor being the heart and soul of the game needed to be bullet proof Bison gear was the manufacturer se lected After 3 years and thousands of revolu tions none have been replaced in the field Electronics and sounds are the state of the art in digital technology Robust design ensures a lo
26. ll describe in detail each of the programming options and how they work PLEASE READ THIS SECTION THOROUGHLY BEFORE CALLING OUR SERVICE DEPARTMENT MOST QUESTIONS REGARDING SET UP AND OPERATION WILL BE FULLY EXPLAINED BELOW HOW TO USE THE PROGRAMMING OPTIONS PROGRAMMING BUTTON Use this button to enter and exit the programming mode Press this button once to enter the mode and once again to exit the mode SELECT BUTTON Use this button to scroll through and step through the various options ADVANCE BUTTON Use this button to change the value of a particular option OPTION DEFAULT MIN MAX DEFINITION O 5 00 11 Volume adjustment 0 off 1 1 00 11 Volume Attract Mode 0 off 2 2 01 08 Credits per Game 3 2 01 08 DBV or second coin switch 4 20 00 50 Tickets winner 2 player race 5 11 00 50 Tickets loser 2 player race 6 15 00 50 Tickets winner 1 player race 7 08 00 50 Tickets loser 1 player race 8 1 01 02 of laps per race 9 1 01 03 Difficulty 1 child 10 2 7 00 50 Player 1 finish line adjustment 11 3 2 00 50 Player 2 finish line adjustment 12 00 00 01 Factory reset NOTE After the factory reset has been selected the programming button must be pressed twice to exit There will be a delay before the game starts GENERAL MAINTENANCE This game has been designed to be as trouble and maintenance free as possible With this in mind the only basics are to keep the game clea
27. n Below are the main areas to take care of with specific directions MARQUEE The MARQUEE should be cleaned with a soapy water solution if covered with water based dirt such as food products After cleaning with soapy water polish with a commercial plastic polish or a spray furniture polish These have lubricating oils that condition the plastic and keep it shiny and clear looking Never use regular glass cleaners as the ammonia in them actually damages the plastic and dulls it CABINET The cabinet plastic and decals can be cleaned with soapy water or spray furniture polish DO NOT use any alcohol or petroleum based cleaners as they could damage the plastic or printed parts COIN MECHANISMS The coin mechanisms should be cleaned periodically as they will accumulate dirt which will cause the coins to stick Remove the coin mech and clean them in a dish detergent solution and a stiff brush Dry thoroughly and re install TICKET DISPENSERS The biggest problem ticket dispensers have is ticket dust blocking the optical detectors is good idea to occasionally use compressed air to remove the dust from the dispensers CHARACTER PLAYFIELD ICE recommends that the operator take special care when handling the characters It is not necessary to clean them The only time they should be removed from the game is when the playfield is being cleaned When cleaning the playfield it is also very important to ONLY use a damp
28. n Rally game has been manufactured with modular design in mind Almost everything in the game can be EASILY removed for servicing This makes it much easier for the repairman as he she can work in a quieter less distracting environment away from the Game Room floor Coin low ticket and home position sensing are done with conventional micro switches All P C Boards are made of premium quality board material and use time proven components to assure you of the most reliable designs possible We have put forth our best efforts and tested this game extensively to assure the best possible performance under the widest variety of operating conditions We are ALWAYS however interested in our customers input for product improvement If you have any questions or comments please feel free to contact our service department SERVICE DEPARTMENT 716 759 0360 NORMAL BUSINESS HOURS ARE MONDAY FRIDAY 8 00 AM TO 5 00 PM TROUBLESHOOTING PHILOSOPHY To find problems with the game always first check what should be obvious See that the game is plugged in and that all of the fuses on the game are good This includes the fuse that is located INSIDE the power module Next check to see that all of the connectors are firmly seated and that none of the wires have been pulled out of them This will help you to know if you have a problem with a specific component or maybe a problem with either the wiring or the Main P C Board
29. ng trouble free life for your game The game is very flexible with its programming options to al low it to be tailored to most locations easily GAME PLAY The game begins when a player or players in serts the correct number of coins to equal one credit The object of the game is to race your character around the track by rolling the track ball as fast as you can In some instances a player will be competing directly with the person next to him in others he will be competing with the computer controlled player Whatever way the game ends up being played it will be a com petitive and thrilling race for all NOTE The direction in which the track ball is rolled will not have any effect on the direction that the character is moving The character will move forward no matter what direction the track ball is rolled in A player may lose valuable time trying to roll the trackball in the exact direction the character is traveling INSTALLATION BEFORE YOU BEGIN WARNING WHEN INSTALLING THIS GAME A PRONG GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROPERLY GROUNDED GAME COULD VOID YOUR WARRANTY HAVE A QUALIFIED ELECTRICIAN CHECK YOUR A C RECEPTACLE TO
30. sult of arbitrary repair modification attempts e Equipment that has failed through normal wear and tear ICE Inc will assume no liability whatsoever for costs associated with labor to replace defective parts travel time associated therein All defective warranty covered components will be replaced with new or factory refurbished components equal to OEM specifications ICE Inc will cover all UPS ground or comparable shipping means freight costs during the warranty period Expedited shipments are available for an additional charge Defective parts are returned to ICE Inc at the customer s expense in a timely fashion ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by ICE Inc We cannot be responsible for the quality suitability or safety of any non ICE part modification including labor that is performed by such a distributor Parts Service Dept Innovative Concepts in Entertainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax 716 759 0884
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