professional torque tester pro-test 40, 400 & 1500er
Contents
1. ayurhar Norbar Torque Tools Ltd PROFESSIONAL TORQUE TESTER PRO TEST 40 400 amp 1500ER OPERATOR S HANDBOOK PART No 34237 Issue 5 ENGLISH FOR USE WITH PRO TEST S FITTED WITH VERSION 37701 101 37701 102 amp 37701 201 SOFTWARE MODEL NUMBERS COVERED BY THIS MANUAL 43180 PRO TEST 40 TRANSDUCER 43181 PRO TEST 400 TRANSDUCER 43189 PRO TEST 1500ER TRANSDUCER 43184 PRO TEST DISPLAY MODULE NORBAR TORQUE TOOLS LTD Beaumont Road Banbury Oxfordshire OX16 7XJ UNITED KINGDOM Tel 44 0 1295 270333 Fax 44 0 1295 753643 CONTENTS Introduction Assembly Diagram Operating Instructions Set Up Menus and Options RS 232 C Serial Data Output Interface Print Inhibit Controller Option Specifications Trouble Shooting PAGE CONORNMDH eo PRO TEST OPERATORS HANDBOOK PAGE 1 OF 10 ISSUE 5 AUGUST 1999 INTRODUCTION The Professional Torque Tester Pro Test has been designed as an accurate cost effective and easy to operate instrument for testing and calibrating all types of torque wrenches and torque limiting screw drivers Pro Test transducers are mounted in aluminium cast housings along with all the necessary electronics to produce an output for the display module and RS 232 C interface The housings can be mounted for either horizontal clockwise or anti clockwise torque testing The function of the front panel buttons is identified on the display to facilitate quick and eas2. neutral and earth are all connected between the Pro Test and mains power supply If no earth is available 2 wire mains power supply it is recommended that a separate earth is connected between the transducer housing the bottom right hand fixing screw in the corner of the back panel is ideal and a suitable earth 4 f power supply has an ON OFF fitted switch to ON 5 Wait 2 seconds for initialisation and allow 5 minutes for the instrument to warm up and stabilise then press ZERO 6 Select required units of measurement Pressing the SELECT UNITS button once will step onto the next available unit of measurement 7 Select mode of measurement required Pressing the MODE button once will step onto the next available BENDING BEAM WRENCHES DIAL TYPE WRENCHES amp TORQUE SCREWDRIVERS INSTRUMENT MODE Peak memory with manual reset or Peak memory with auto reset PRESET CLICK WRENCHES amp TORQUE SCREWDRIVERS INSTRUMENT MODE First peak memory with manual reset or First peak memory with auto reset 8 Fit adapter supplied to hex drive of transducer then tool to be tested to square of adapter 9 Operate tool to be tested 10 If the Pro Test is loaded in a MANUAL RESET mode press RESET to clear the display after the torque has been removed If an AUTO RESET mode is used the display will clear automatically after the torque has been removed NOTE Ifthe equipment is used in a ma
3. HANDBOOK PAGE 2 OF 10 ISSUE 5 AUGUST 1999 OPERATING INSTRUCTIONS 1 Securely mount the Pro Test transducer in the plane of operation required to a bench top wall or the additional mounting bracket part number 62198 with the 2 fixing bolts supplied IMPORTANT The un bolted end of the unit must always be in contact with a supporting surface MOUNTING POSITION TO ENABLE CLOCKWISE TESTING bolts to be hand tightened with allen key provided Vertical Testing Testing wallmounted Vertical N bench mounted NN MOUNTING POSITION TO ENABLE ANTI CLOCKWISE TESTING bolts to be hand tightened with allen key provided Vertical Testing wall mounted Vertical Testing bench mounted MOUNTING POSITION TO ENABLE CLOCKWISE AND ANTI CLOCKWISE TESTING IMPORTANT Bolts must be torque tightened to 50 N m and replaced when removed Vertical Testing wall mounted Horizontal Testing G bench mounted 2 Locate the 2 holes in the bottom of the Pro Test Display Unit on to the bolt heads protruding from the transducer housing Fit connecting lead between Display Unit and Transducer PRO TEST OPERATORS HANDBOOK PAGE 3 OF 10 ISSUE 5 AUGUST 1999 3 Plug Power Supply into back of transducer housing then plug mains lead into Power Supply If a mains plug is not fitted wire as follows BROWN LIVE BLUE NEUTRAL GREEN YELLOW EARTH WARNING Itis important that live
4. PROCESSORS The instrument can be configured to communicate to Mitutoyo DP3DX DP7 QM1000 and QM5000 families of data processors For DP3DX DP7 QM1000 and QM5000 families the units of measurement must be inhibited For DP3DX and DP7 families a character must be added to the start of the data stream This is in addition to the units of measurement being inhibited See SET UP MENU section WIRING THE PRO TEST TO DATA PROCESSORS PRO TEST MITUTOYO RS 232 C OUTPUT Pa 232 C INPUT oven mmm o PINS LLLI LILILL L BIjJPNT OS For DP3DX amp DP7 link pins 1 to 5 and 4 to 8 on Mitutoyo RS 232 C input For QM1000 amp QM5000 link pins 4 to 5 and 6 to 8 on Mitutoyo RS 232 C input For more information please consult your Mitutoyo data processor manual MITUTOYO is a registered trade mark of Mitutoyo UK Ltd PRINT INHIBIT CONTROLLER OPTION PART NUMBER 60167 INTRODUCTION The print inhibit controller is a remote hand held device for controlling the RS 232 C output from the Pro Test This option can be retro fitted to any Pro Test transducer model numbers 43180 43183 This option can control unwanted RS 232 C data input to printers calibration and data collection systems OPERATION Position of PRINT NORMALLY PRINT WHEN ARMED switch POSITION INDICATOR NORMALLY Every time an output is requested it will be issued ARMED PRINT WHEN ARMED When the ARM button is pressed the arm led will li
5. light industrial environment In conformance with EN 50081 1 1992 amp EN 50082 1 1992 In conformance with EN 61010 1 1993 To environmental conditions Pollution Degree 2 amp Installation Category Overvoltage Category Il This equipment does not utilise time or date functions and thus will not be affected by the issues of date compliance in the future Due to continuous improvement all specifications are subject to change without prior notice PRO TEST OPERATORS HANDBOOK PAGE 10 OF 10 ISSUE 5 AUGUST 1999 TROUBLE SHOOTING 1 No display when power is switched on a Checkthe Power Supply Module is correctly plugged into the back of the transducer housing b Check fuse in mains power plug c Check the lead is fitted between the display module and transducer 2 Readings in First Peak mode are inconsistent Change First Peak sensitivity to be less sensitive see SET UP MENU section page 4 3 Required units of measurement are not selectable a Conversion from transducer standard units to required units could not be displayed within available digits on display thus conversion is not allowed b Units required have not been enabled See SET UP MENU section page 4 4 RS 232 C data output not communicating with other equipment a Check that control word on the Pro Test and the equipment receiving data match See page 6 b Check that the baud rate is set to 1200 baud on the equipment receiving data c C
6. ITS 2 LEADING CHARACTER BLANK OUTPUT UNITS YES Vy EVEN ODD OFF EXIT ZPO Select desired parameter by repeatedly pressing W until text flashes To change the setting press the bottom right hand button this button changes its function as each parameter is selected When all selections have been made press EXIT o FUNCTIONAL PARAMETERS MENU AUTO RESET HOLD TIME 3 SECONDS FIRST PEAK SENSITIVITY HIGH EXIT 1 2 3 4 c o Select desired functional parameter by repeatedly pressing W until text flashes To change the setting press the bottom right hand button this button changes its function as each parameter is selected When all selections have been made press EXIT A MODE MENU m X MODE gt PEAK MEMORY amp MANUAL RESET V MODE gt PEAK MEMORY amp AUTO V RESET VIX APO M2 Z To enable disable a mode of measurement repeatedly press W until the desired mode flashes then press V X There are 4 modes of measurement of which 2 will be displayed at any one time When all selections have been made press EXIT this will take the Pro Test out of SET UP mode PRO TEST OPERATORS HANDBO
7. OK PAGE 6 OF 10 ISSUE 5 AUGUST 1999 RS 232 C SERIAL DATA OUTPUT INTERFACE Output of both measured value and units of measurement as shown on the display are in a familiar serial data format for communication with computers printers etc Data is output on the RS 232 C interface automatically when the memory auto reset mode timer operates when the MEMORY RESET button is pressed or by pressing the PRINT button when in track mode Output can be requested externally when the request to send pin is taken HIGH RS 232 C INTERFACE SPECIFICATIONS Data rate fixed at 1200 baud Control Word Options Parity odd even or off data bits 7 or 8 stop bits 1 or 2 All Options are menu selectable see page 4 and are initially factory set to 8 data bits 2 stop bits and no parity Transmitted data voltage levels 9 volts to 9 volts RS 232 C OUTPUT PIN CONNECTIONS PNNo FUNCTION 7 6 Amssew rpauwWWepe 7 RS 232 C DATA OUTPUT EXAMPLES Code DP Decimal Point CR Carriage Return SP SPace 1 Using the Pro Test 400 set to the standard data string Reading 368 4 N m clockwise 2 Using the Pro Test 400 set to the standard data string Reading 45 2 N m anti clockwise 5 4 5 DP NSP NE DP m ER 3 Using the Pro Test 1500ER set to the standard data string Reading 1108 Ibf ft clockwise d sor OL 95 Spo o cob EGP PRO TEST OPERATORS HANDBOOK PAGE 7 OF 10 ISSUE 5 AUGUST 1999 MITUTOYO DATA
8. ght Having so indicating that the next request to send data will be acted pressed upon button on controller Upon the next data output taking place the arm led will turn off and the RS 232 C output will again be inhibited To obtain further data output either press the ARM button or switch to PRINT NORMALLY PRO TEST OPERATORS HANDBOOK PAGE 8 OF 10 ISSUE 5 AUGUST 1999 SPECIFICATIONS PRO TEST TRANSDUCER SPECIFICATION PRO TEST40 TEST PRO TEST40 PRO TEST400 TEST PRO TEST400 PRO TEST 1500ER TEST PRO TEST 1500ER EMEN OF OPERATION 0 to 40 N m 0 to 400 N m 0 to 1500 N m CALIBRATION 5 to 100 of full scale 5 to 100 of full scale 2 to 100 of full scale RANGE 2 to 40 N m 20 to 400 N m 30 to 1500 N m TRANSDUCER 15096 of Pro Test 15096 of Pro Test 15096 of Pro Test OVERLOAD calibration range calibration range calibration range CAPACITY 60 N m 600 N m 2250 N m DIMENSIONS Height x Width 106 x 106 x 185 106 x 106 x 185 106 x 106 x 185 x Depth mm 1 2 sq to 22 mm DRIVE 3 8 sq to 10 mm hex socket 3 4 sq to 36 mm ADAPTERS hex socket 3 4 sq to 22 mm hex socket hex socket WEIGHT 3 9 kg 8 6 Ib 4 0 kg 8 9 Ib 4 9 kg 10 8 Ib PRO TEST DISPLAY UNIT SPECIFICATION READOUT 240 x 64 pixel dot matrix display giving direction of torque applied 4 full digits direct readout of engineering units stop loading indicator and front panel button identificati
9. heck that the connecting lead is wired correctly at both ends see page 6 d Check if equipment receiving data requires the units of measurement inhibited or a leading character This is applicable when interfacing to Mitutoyo equipment see page 7 5 Display shows zero and does not alter when torque applied Switch power off or disconnect at the mains power socket wait 2 seconds then power up the Pro Test again PRO TEST CALIBRATION AND REPAIR To maintain the specified accuracy it is recommended that the Pro Test transducers are recalibrated at least once per year Recalibration and repair should be carried out at Norbar or by a Norbar approved agent where all the facilities to ensure the instrument is functioning at maximum accuracy are available Alternatively procedures for calibrating the Pro Test to the specified accuracy can be found in the Professional Torque Tester Pro Test service manual Part No 34240 CLEANING Do not use abrasives or solvent based cleaners We recommend a propriety brand of foam based fabric vinyl cleaner Use a soft cloth to avoid scratches
10. nner not specified by the manufacturer the protection provided by the equipment could be impaired PRO TEST OPERATORS HANDBOOK PAGE 4 OF 10 ISSUE 5 AUGUST 1999 SET UP MENUS AND OPTIONS A MODE gt TRACK 1m PRINT al SELECT UNITS o 5 To enter SET UP mode press SELECT UNITS amp PRINT buttons simultaneously then release upon which the SOFTWARE VERSION NUMBER will be displayed for 2 seconds c A ENGLISH FRANCAIS DEUTSCH ITALIANO ESPANOL LANGUAGE MENU DANSK NEDERLANDS SUOMI NORSK SVENSKA PORTUGUES EXIT 5 Repeatedly press the W button until desired language of operation flashes then press EXIT o Y N m Y dN m Y cN m X Ibf ft MEASUREMENT UNITS MENU X Ibf in X ozf in Y kgf m X kgf cm EXIT c To enable disable a unit of measurement repeatedly press the W button until the desired unit flashes then press Vv X V enabled X disabled When all selections have been made press EXIT PRO TEST OPERATORS HANDBOOK PAGE 5 OF 10 o AUGUST 1999 RS 232 C PARAMETERS MENU PARITY OFF DATA BITS 8 STOP B
11. on in all modes of operation and set up menu s DISPLAY UPDATE RATE 2 per second 2Hz RESOLUTION 1 Digit in 9999 WEIGHT 2 4 kg 5 3 Ib DIMENSIONS 128 mm high x 185 mm wide x 102 mm deep PRO TEST OPERATORS HANDBOOK SYSTEM SPECIFICATIONS ACCURACY ZERO SUPPRESSION UNITS OF MEASUREMENT MEMORY AUTO RESET TRIGGER MEMORY AUTO RESET HOLD TIMES OPERATING TEMP RANGE STORAGE TEMP RANGE MAXIMUM OPERATING HUMIDITY POWER REQUIREMENTS POWER CONSUMPTION POWER CABLE POWER PLUG FUSE if fitted CASE MATERIALS FINISH ENVIRONMENT ELECTROMAGNETIC COMPATIBILITY EMC DIRECTIVE LOW VOLTAGE DIRECTIVE TIME DATE COMPLIANCE PAGE 9 OF 10 ISSUE 5 AUGUST 1999 1 of reading over calibration range TRACK None ALL MEMORY MODES Suppressed from 0 to approximately 0 596 of transducer calibration range PRO TEST 40 N m dN m cN m Ibf ft Ibf in ozf in kgf m kgf cm Menu Selectable PRO TEST 400 N m dN m Ibf ft Ibf in kgf m kgf cm Menu Selectable PRO TEST 1500ER N m Ibf ft Ibf in kgf m Menu Selectable 2 5 High 5 Med or 10 Low of reading Menu Selectable 1 2 3or 4 seconds Menu Selectable 5 to 40 C 20 C to 70 85 Relative Humidity 30 C 90 to 264 Volts AC at 50 60 Hz 12 0 W maximum 2 meters 6 ft 6 ins long minimum 1 Amp Display and Transducer housings engineered in aluminium castings Finished in powder coated paint Indoor use within a
12. y selection of the operating mode most suitable for the tool to be tested i e track peak memory with manual reset peak memory with auto reset first peak memory with manual reset or first peak memory with auto reset These buttons are also used to drive the Set up Menus if changes to the operational parameters of the Pro Test are required These include language of operation measurement units to be enabled disabled RS 232 C communication parameters auto reset hold time first peak memory sensitivity and modes of operation to be enabled disabled The Zero button is only active in the track mode Pro Test transducers are calibrated in the clockwise direction only as standard the anti clockwise direction of operation will be inhibited unless the transducer has been additionally calibrated in this direction The direction of use is identified on the display and RS232C output Optional extra s include a Mounting Bracket 1 sq x 36mm Hex Socket Print Inhibit Controller Data Printer and 12 Volt DC power supply for use in vehicles ASSEMBLY DIAGRAM 43184 25429 43180 PRO TEST 40 43181 PRO TEST 400 43189 PRO TEST 1500ER 29067 3 8 TO 10mm SOCKET lt 29134 M 2 TO 22mm o SOCKET 29189 3 4 TO 22mm SOCKET 29179 3 4 TO 36mm SOCKET 29190 1 TO 36mm o SOCKET OPTIONAL 7 2HOLES Q10 2 HOLES M10 PRO TEST OPERATORS
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