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Hitachi SJ700-2 Series Drives Service Manual

1. Baok side tA diagrem Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 915 TAT 220LFF2 SJ700 220LFF Structure diagram Industrial Equipment 3 gt 4 FRAME SIZE Quantity for 1 unit ame of parts us capacitor body case board sensor 6 inals cove DC Diode module Mai Front cover Spacer cove Terminal attac Ter CB ED GD No Abbreviation 8 BLK Main circuit terminals 1 15 DM 394165 2 93 CV 9 68 PAN 69 RB 81101 200 FIL 9 26 Finger guard 62 P SUB Contre circuit terminals PCB BL Digital operator Balance resistor Current Ferrite core SEBS ORDER No BEES WORK REV uc erem 8 2 i 915 118 300LFF2 SJ700 300LFF Structure diagram Industrial Equipment 3 gt 4 FRAME SIZE Beck side of diagran
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3. y 18 info clrwtr com Email Fax 888 723 4773 Web www clrwtr com Phone 800 894 0412 Name of parts DC bus capacitor body case ain body cover igital operator connection plug urrent sensor Thermistor Phase fault resistor Ferrite core ai 7 vi Balance resistor 1 8 T BLK Main circuit terminals 6 2 P SUB Control circuit terminals PCB 6 8 PANEL Digital operator 76 PLUG 81101 86 TRMI 6 9 ED 88 RS 200 FIL Baok side tA diagrem Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 915 146 150 185LFF Industrial Equipment 2 4 15 7700 150 185 Structure diagram FRAME SIZE Name of parts circuit terminals POR body cover urrent sensor Balance resisto Phase fault resistor Ferrite core Mai circuit terminals 62 P SUB Contr 69 RB 81107 88155 200111
4. 6 1 Internal block diagram usUncestGsteeeerduceteectssceveldutrcseudssue 6 2 Structure figure see 6 s 15 iv Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 Investigation of the inverter 1 1 Specification label Model name Manufacturing number MFG There is a specification label attached to the inverter as shown in Figure 1 1 Specification label Figure 1 1 Location of the specifications label Please confirm the model name and MFG number from the specification label as follows Inverter model J700 150HFF2 HITACHI Maximum applicable motor capacity gt xw 15 20 Input ratings gt Input Entree 50Hz 60Hz 1 Ph A 50Hz 60Hz 380 4807 3 Ph 35A Output ratings gt output sortie 0 400 2 380 480V 3 Ph 32A Serial number gt MFGNo 7744712345 001 Date 0707 Hitachi Industrial Equipment NE Systems Co Ltd MADE JAPAN Figure 1 2 Contents of the specifications label 1 1 1 Model name SJ700 150 2 2 type2 F with EMC filter F with digital operator L 3 200V class H 3 400V class Applicable motor 150 15kW Model name 1 1 2 MFG number 77
5. 5 hr 1 5 1 3 Periodic inspection wassussssusnassussssssusussasssussssssususessssnsusussusseususesssssassssusssesssassssusssassusoneuusens 5 1 Daily and Periodic Inspections sssasassssususssussnussususssaususususunassssususenuusssssussussssususususassssususesuuusessuseous 5 2 Ground Resistance Test with a Megger sassussssuanasssususussussussusussusssususussssssssusussssusssssussusssususosuuunuss 5 3 Withstand Voltage Test 5 3 Method of Checking the Inverter and Converter Circuits sssssassssusussssusuassusussssususesusssassususesesusunes 5 4 Replacing Parts ARES 5 5 Inverter Replacement 5 8 iii Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Appendix Circuit Diagram
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9. body case Front cover a NARASHINO WORKS DWG No inals cover igital operator attachment board Spacer cover Name of parts DC bus capacitor igital operator Balance resistor BLK Main circuit terminals al C bus attachment block onirel circuit terminals PCR Sunubber capacitor Digital operator connect ion plug Current Limiting resistor Current sensor Thermistor Thyristor module Ferrite core Insulation IPM module Diode module Driver PCB er Abbreviation CB PANEL PLUG RMI FIL NS 69 RB 76 80 RS 62 P SUB 1 12 TRS No FRAME SIZE Industrial Equipment 3 gt 4 SEBS ORDER No E 5J700 450LFF2 z COMPRE WW M N GET Structure diagram Terminal cover Kurita 8 2 i emm onim Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ent board 31835151 body case
10. 2494 3 6739 Extended function Extended function Extended function mode H Extended function mode P For the display and key su operation in extended function mode U see the next page 1 23 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 33 Code data display and key operation in extended function mode U The extended function mode U differs in operation from other extended function modes because the extended function mode U is used to register or automatically record other extended function codes as user specified U parameters Key operation and Key operation and Key operation and transition Key operation and m m of codes on display when m transition of codes on transition of codes on displaying extended function transition of codes on display in monitor or display in extended mode parameters from the display in monitor function mode function mode U extended function mode U function or extended 1 2 The content of the display varies depending on the parameter type To update numerical data be sure to press the 8001 Data To key after changing the data amp
11. 502 A56E A582 9086 582 596 502 A56E Example 1 Referencing the history data of 4083 when C172 is 02 1 As shown in the above table the data of 9083 is A56E when C172 is 02 2 Specify A56E for C171 b Reference the value displayed as C172 The first two digits of the 4 digit value displayed correspond to the value of d105 0000 Code the trip factor determined by gate array Example 2 When the value of C172 is 08 the trip factor is overvoltage protection because bit 3 is 1 3 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 4 Inverter Setting The logic board is common to all inverter models If you change the inverter capacity or voltage class you must also adjust the relevant settings of the logic board to those of the inverter 3 4 1 Setting procedure 1 2 Prepare for power on 1 1 Connect the digital operator to the inverter Turn the inverter power on 2 1 Select 00 ALL for the display selection b037 3 Set the region output capacity voltage class and default data codes 8 1 Switch the inverter to debug mode Setting method Display code C091 on the monitor press the FUNC key enter 01 and then press the STR key 3 2 Set the region code Setting method Display code C195 on the monitor press the FUNC key select one of the codes listed in the table b
12. No Function name Function code Range of monitoring 1 Monitoring of control frequency d101 0 00 99 99 100 0 400 0 Hz 2 Monitoring of trip factor determined d105 00 FF by gate array 3 Monitoring of MCU No d106 0000 9999 4 Monitoring of maximum voltage d109 0 0 999 9 V 5 Monitoring of temperature on printed 0110 20 0 200 0 circuit board 6 Monitoring of maximum temperature 9111 20 0 200 0 on printed circuit board Each monitoring function is described below 1 Monitoring of control frequency d101 This monitoring function displays on the monitor the final control frequency output by the inverter 2 Monitoring of trip factor determined by gate array d105 Upon detecting a trip factor the gate array transfers an 8 bit signal indicating the trip factor to the MCU as follows bit7 516 bito bit4 bit3 bit2 bit bitO Gate array IGBT error IGBT error Temperature Overvoltage Undervoltage IGBT error Ground error Phase W Phase V error protection E09 Phase U fault of E25 E30 E30 E20 or E21 E07 E30 optional unit NOTE1 NOTE1 NOTE2 NOTE1 E14 Note 1 The phase of an IGBT error cannot be determined on inverter models in which a single power module is mounted In such cases bit 6 indicates all IGBT errors Note 2 Error code E20 is displayed upon the detection of lower cooling fan speed This monitoring fu
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14. 1 mode A OL Extended an function TO mode B b 4 Pressing the key reflects the value set herein BED the corresponding parameter Note that the value is not reflected in the corresponding GMT U parameter 44O Extended fundi C 169 OLED GT function mode U OLF Extended Sees e 40 function Display with the factory setting Pressing the key You cannot restore the stores the value set here ALTO displ ith th in the corresponding FOU 1 TA parameter F 0 0 1 24 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 Troubleshooting 2 1 Inverter trip contents remedy advise Display Display on If the motor is constrained or suddenly accelerated or decelerated a high current will flow in the inverter and the inverter may fail To avoid this problem the inverter shuts off its output and During constant speed operation During ispl h displays the error code deceleration shown on the right when it detects a current higher than a specified level This protective function uses a DC current During detector CT to detect acceleration overcurrent When a current as high as about 220 of the inverter s rated output current is detected the protective circuit operates and the inv
15. 9007 Scaled output frequency monitoring 0 00 to 99 99 100 0 to 999 9 1000 to 9999 1000 to 3996 10000 to 39960 9008 Actuakfrequency monitoring 400 to 100 99 9 to 0 00 to 99 99 100 0 to 400 0 Hz 9009 Torque command monitoring 200 to 200 9010 Torque bias monitoring 9012 Torque monitoring 200 to 200 96 200 to 200 96 9013 Output voltage monitoring 0 0 to 600 0 V 9014 monitoring 0 0 to 999 9 kW 9015 Cumulative power monitoring 0 0 to 999 9 1000 to 9999 1000 to 9999 10000 to 99990 100 to 999 100000 to 999000 d016 Cumulative operation RUN time monitoring 0 to 9999 1000 to 9999 10000 to 99990 100 to 999 100000 to 999000 hr 9017 Cumulative power on time monitoring 0 to 9999 1000 to 9999 10000 to 99990 100 to 1999 100000 to 999000 hr 9018 sink temperature monitoring 020 to 200 0 C 9019 Motor temperature monitoring 020 to 200 0 C dO22 Life check monitoring 1 Capacitor on main circuit board 2 Cooling fan speed drop LEE IL E lore 2 1 do23 Program counter to 1024 bs 9024 Program number monitoring 0000 to 9999 1 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Code Fu
16. Inst P F Check whether the cooling efficiency has been lowered Replace the cooling fan Check the heat sink for clogging Clean the heat sink Check whether the inverter is installed vertically Check the installation Check whether the ambient temperature is high Lower the ambient temperature OH stFAN terminal or entered by the STOP RESET key Therefore turn off the 2 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Display Display on 7 GA COM If an error occurs in the communication between the internal CPU and gate array the inverter will trip Gate array communica tion error When the phase loss input protection has been enabled b006 01 the inverter will trip to avoid damage if an phase loss input is detected The inverter trips when the phase loss input continues for about 1 second or more Phase loss input protection PH fail The inverter will trip if the gate array cannot confirm the on off state of IGBT because of a malfunction due to noise short or damage to the main circuit element Main circuit error 3 If instantaneous overcurrent occurs the main circuit element temperature is abnormal or the main circuit element drive power drops the inverter will shut off its output to protect the main circuit element After tripping because of this protective function the inver
17. off its output and display the error code shown on the right If timeout occurs during the Check whether the option board has been Inverter communication between the inverter and disconnected from the inverter communicatio DeviceNet option board the inverter will n error shut off its output and display the error code shown on the right Note If the option board does not operate normally confirm the DIP switch settings on the option board Functions of the DIP switches on the DeviceNet option board SJ DN Setting of DeviceNet baud rate DIP switches No 1 and No 2 125 kbps 250 kbps 500 kbps DIP switch setting Setting of MAC ID DIP switches No 3 to No 8 Dip switch setting The left most switch indicates the highest order bit of MAC ID Therefore the example of switch settings shown on the left indicates the following MAC ID 1 CANI S AD NP ae 1 2 2 1 2 0 2 0 21 2 hexadecimal 41 decimal OFF NA32 NAG NAS NAT6 NAB Note For details refer to the instruction manual for the option board 2 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 2 4 Error indications by protective functions with the easy sequence function used Display on Description Display on remote operator digital operator The inverter will display the erro
18. 1 Confirm the voltage class setting Confirming method Display code A082 on the monitor press the FUNC key and then confirm that data shown in the table below is displayed on the monitor Note Initialization switches the display mode of the digital operator to basic mode Therefore display code b037 on the monitor before confirmation and then select 00 Inverter model Value of b082 LFF LFUF 200 HFF HFUF HFEF 400 2 Confirm the capacity setting Confirming method Display code 003 on the monitor press the FUNC key and then confirm that the set capacity code data is displayed on the monitor After confirmation change the value of b037 back to 04 3 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 The check of control power supply voltage and a control signal 4 1 Control power supply Measurement place Item Tolerance level PV5 5V power supply 4 5 5 5V J1 connector 5pin 6pin Control terminal L PV12 12V power supply 10 8V 13 2V J1 connector 3pin Control terminal L Nv12 12V power supply 13 2V 10 8V J1 connector 4pin Control terminal L 1 2pi i PV24 24V power supply 21 6 264 Y1 connector 2pin 3pin occ terminal Control terminal P24 4 2 Control signal Signal Measurement place The controls of operation Observation waveform A main circuit direct curre
19. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com chment board chment board 31835149 a NARASHINO WORKS DWG No ame of parts DC bus capacitor inals cover BLK Main circuit terminals inals attachment board 5 ontrol circuit terminals PCB Balance resistor igital operator connect ion plug Current Limiting resistor Front cover Spacer cover Insulatio Thyristor module 6 er Abbreviation CB P SUB HY PLUG 76 80 RS 9 CY 68 PANEL Digital operator 1 10 62 No Industrial Equipment 3 gt 4 BEES ORDER No PRES WORK No REV 370LFF2 Structure diagram SJ7TO0 370LFF l FRAME SIZE E o E 2 i lt NI Vi By e SA Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com REV BEES WORK ent board 31835150 ac
20. Rated current of inverter b029 Active frequency matching 0 10 to 30 00 s 0 50 scan time constant b030 Active frequency matching restart 00 frequency at the last shutoff 01 maximum frequency 02 set 00 frequency select frequency d 00 disabling change of data other than b031 when SFT is on 01 disabling Sr change of data other than b031 and frequency settings when SFT is on 02 8 b031 Software lock mode selection disabling change of data other than b031 03 disabling change of data 01 D S other than b031 and frequency settings 10 enabling data changes during operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 7 Default disconnection Code Function name Monitored data or setting Note _FF _FEF _FUF b034 Run power on warning time 0 to 9999 0 to 99990 1000 to 6553 10000 to 655300 hr 0 b035 Rotational direction restriction 00 enabling both forward and reverse rotations 01 enabling only 00 forward rotation 02 enabling only reverse rotation b036 Reduced voltage start selection 0 minimum reduced voltage start time to 255 maximum reduced voltage 6 o start time o n 00 full display 01 function specific display 02 user setting 03 data e b037 Function code display restri
21. j ES j Cie 6 9 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 LIE WV NAY zt v L two vza tv 1 i sl teeny eee EEEIEE Cd wy et om rije M4 HL Wi wy zo H EN RM Eno ee eee es eo 5 2 p1eog 2 140 101409 pag 2H a BEEBE BEBE BREE 5 Als IHOVLIH gEHEHNEHHHEHHENENEJ E a uondo pieog 21601 E 1 07 IC eee 7 Lag Jojsiuueu L EE 61 16 duel a z pieog A n 0108 mee A oef el Y Lof a uf NWL ef TdWL TNWL orf WL SWL 19 29 26 151 TA a Ee ui jund Y Jeduunf ujua WeIDEIG 62 52 061 002 5 6 10 Phone 800 894 0412 Fax 888 723 4773 We
22. Email info clrwtr com 2 3 Trip conditions monitorin 1 Trip factor These digits indicate trip factor This digit indicates the inverter status at tripping 699 0 See Section 5 1 1 Explanation of display 2 Output frequency Hz at tripping Resetting Initialization at power on or with the reset terminal turned on Stopping the motor Decelerating or operating the motor at constant speed 3 Output current A at tripping 400e 4 DC voltage V across P and N terminals at tripping Accelerating the motor Status after receiving a zero frequency operation command Starting the motor Applying DC braking to the motor Overload restricted operation cO CO un Forcible servo on operation iS Note The above descriptions indicate the inverter status at the occurrence of tripping which may not correspond to the apparent 5 Accumulated time h for which the inverter has operation of the motor been running before tripping Example When the PID control is used or the frequency command is input as an analog signal a voltage or current signal the inverter may repeat acceleration and deceleration alternately at short intervals to make up st 6 Accumulated time for which the inverter power for the fluctuations of the analog signal even if the motor is apparently has been on before tripping running at constant speed In such cases the inve
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25. 1 time setting If a desired parameter is not displayed check 4 amp 3 F003 Deceleration T time setting the setting of function b037 function code 2 eed Operation directi n setting display restriction To display all parameters 6 A001 Frequency source setting specify 00 for b037 7 A002 Run command source setting 8 A003 Base frequency setting 9 A004 Maximum frequency setting 10 A005 AT selection 11 A020 Multispeed frequency setting 12 A021 Multispeed 1 setting 13 A022 Multispeed 2 setting 14 A023 Multispeed 3 setting 15 A044 1st control method 16 A045 V f gain setting 17 A085 Operation mode selection 18 b001 Selection of restart mode 19 b002 Allowable under voltage power failure time 20 b008 Retry after trip selection 21 501 Retry wait time after trip 22 b037 Function code display restriction 23 b083 Carrier frequency setting 24 b084 Initialization mode selection Selection of overvol ression 25 b130 Neri of overvoltage suppressio 26 b131 Setting of overvoltage suppression level 27 C021 Setting of intelligent output terminal 11 28 C022 Setting of intelligent output terminal 12 29 C036 Alarm relay active state 1 21 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Key operation and transition of the Key operation and transition of the monitored data on display codes on display Pressing the AN or key respe
26. 39 OLR overload restriction selection 40 TL torque limit enable 41 TRQ1 torque limit selection bit 1 42 TRQ2 torque limit selection bit 2 43 PPI mode selection 44 BOK braking confirmation 45 ORT orientation 46 LAC LAD is cancellation 47 PCLR clearance of position deviation 48 STAT pulse train position command input enable 50 ADD trigger for frequency addition A145 51 F TM forcible terminal operation 52 ATR permission of torque command input 5 53 cumulative power clearance 54 SON servo on 55 FOC forcing 56 general purpose input 1 57 2 general purpose input 2 58 008 Terminal 8 function general purpose input 3 59 general purpose input 4 60 01 general purpose input 5 61 MI6 general purpose input 6 62 MI7 general purpose input 7 63 MI8 general purpose input 8 65 AHD analog 2 command holding 66 CP1 multistage position settings selection 1 67 CP2 2 multistage position settings selection 2 68 CP3 multistage position settings selection 3 69 ORL Zero return limit function 70 ORG Zero return trigger function 71 FOT forward drive stop 72 ROT reverse drive stop 73 SPD speed position switching 74 PCNT pulse counter 75 PCC pulse counter clear no NO no assignment 011 Terminal 1 active state 00 NO 01 NC 00 C012 Terminal 2 active state 00 NO
27. 888 723 4773 Web www clrwtr com Email info clrwtr com 5 6 Replacing Parts The inverter consists of many parts and it functions normally only when all the parts operate normally The table below lists the parts that may be subject to changes in characteristics and malfunctions after long time use even normally over a specified number of years Each part should be replaced at specified intervals to prevent inverter faults and changes in inverter characteristics Be sure to periodically replace the parts for preventive maintenance Part name Standard Replacement and maintenance replacement methods m interval Cooling fan 10 years Replace with a new part DC bus capacitors of 10 years Replace with a new part Decide main circuit whether to replace after examination Electrolytic capacitors 10 years Replace with a new part Decide on the board whether to replace after examination Relay Inspect the part after examination 1 Cooling fans The inverter has cooling fans to cool the internal heat generating parts The service life of each cooling fan bearing is assumed to be about 100 000 hours though it may vary depending on the inverter operating environment On an inverter being run continuously the cooling fan unit must usually be replaced at 10 year intervals Even during the expected 10 year lifespan the cooling fan unit must be immediately replaced in case any abnormal vibrations or sou
28. Web www clrwtr com Email info clrwtr com 1 10 Code Function name Monitored data or setting Note FEF FUF 01 RV Reverse RUN 02 Multispeed 1 setting 03 CF2 Multispeed 2 18 con Terminal 1 function 72 setting 04 CF3 Multispeed 3 setting 05 CF4 Multispeed 4 setting 06 JG 2 Jogging 07 DB external DC braking 08 SET Set 2nd motor data 09 2CH C002 Terminal 2 function 2 stage acceleration deceleration 11 FRS free run stop 12 EXT external trip 16 en 13 USP unattended start protection 14 CS commercial power source enable 06 008 Terminal 3 function 72 15 SFT software lock 16 AT analog input voltage current select 17 SET3 3rd 2 motor control 18 RS reset 20 STA starting by 3 wire input 21 STP stopping 0004 Terminal 4 function by 3 wire input 22 F R forward reverse switching by 3 wire input 23 PID PID n C005 Terminal 5 function disable 24 PIDC PID reset 26 CAS control gain setting 27 UP remote 09 n 1 control UP function 28 DWN remote control DOWN function 29 DWN remote 1 0006 Terminal 6 function control data clearing 31 OPE forcible operation 32 SF1 multispeed bit 1 33 03 98 3 C007 Terminal 7 function SF2 multispeed bit 2 34 SF3 multispeed bit 3 35 SF4 multispeed bit 4 36 02 SF5 multispeed bit 5 37 SF6 multispeed bit 6 38 SF7 multispeed bit 7
29. because of vibrations and temperature changes Check them carefully 3 Check to ensure conductors and insulators are not corroded or damaged 4 Measure the dielectric breakdown voltage of insulators 5 Check the cooling fan smoothing capacitors and relays and replace them if necessary Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 2 Daily and Periodic Inspections Inspection cycle ground terminal with a megger and W connect the motor wires for three phases with one another and measure the ground resistance between the motor wires and the ground terminal The measured ground resistance must be or more to Inspection item Detail of inspection Periodic Inspection method Criterion Test equipment spect Daily Amua General Environment Check the ambient temperature See Section 2 1 Installation The ambient temperature must Thermometer humidity and dust be within 10 C to 50 C without hygrometer O congelation The ambient recorder humidity must be 90 RH or less without condensation Whole inverter Check for abnormal vibrations and o Check visually and by listening There must be no abnormality noise found Power supply Check that the main circuit voltage Measure the voltage between the The measured voltage must be
30. 0 00 gt A062 Frequency lower limit setting oe or start frequency to maximum frequency limit 0 00 8 A262 Frequency lower limit setting 0 00 or start frequency to maximum frequency 2nd motor limit 0 00 2 2nd motor Hz aosa Jump center frequency setting 0 00 to 99 99 100 0 to 400 0 Hz 0 00 o 5 A064 Jump hysteresis frequency 0 00 to 10 00 Hz 0 50 width setting 1 lt 5 065 Up center frequency setting 4 to 99 99 100 0 to 400 0 Hz 0 00 x Jump hysteresis frequency 8 066 width setting 2 0 00 to 10 00 Hz 0 50 5 B Aog jump center frequency setting 0 99 99 100 0 to 400 0 Hz 0 00 5 5 Jump hysteresis frequency 068 width setting 3 0 00 to 10 00 Hz 0 50 A069 cae Stop frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 070 Acceleration stop time frequency 0 0 to 60 0 s 0 0 setting 071 PID Function Enable 00 disabling 01 enabling 02 enabling inverted data output 00 A072 proportional gain 0 2 to 5 0 1 0 A073 PID integral time constant 0 0 to 999 9 1000 to 3600 s 1 0 p A074 derivative gain 0 00 to 99 99 100 0 s 0 00 5 A075 scale conversion 0 01 to 99 99 1 00 o a p 00 input via Ol 01 input via 02 external communication 03 pulse string V source setting frequency input 10 operation result output 90 A077 Output of inverted PID deviation 00 01 ON 00 A078 variation range
31. 0 01 to 10 00 1 00 ui motor 060 Zero LV Imit for 1st motor 0 0 to 100 0 100 0 2 H260 Zero LV Imit for 2nd motor 0 0 to 100 0 100 0 o 5 Zero LV starting boost current for 0 to 50 50 1st motor 8 H261 Zero boost current for 0 to 50 50 H070 Terminal selection PI proportional 0 0 to 999 9 1000 100 0 gain setting H071 Terminal selection PI integral gain 0 0 to 999 9 1000 100 0 setting H072 Terminal selection P proportional 0 00 to 10 00 1 00 gain setting H073 Gain switching time 0 to 9999 ms 100 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Default Code Function name Monitored data or setting Note _FF FUF P001 oo mode expansion 00 tripping 01 continuing operation 00 002 mode on expansion card 00 tripping 01 continuing operation 00 Encoder pulse per revolution PI 011 PPR setting 128 to 9999 1000 to 6553 10000 to 65535 pulses 1024 P012 Control pulse setting 00 ASR 01 APR 02 APR2 03 HAPR 00 P013 Pulse train mode setting 00 mode 0 01 mode 1 02 mode 2 00 P014 Home search stop position setting 0 to 4095 0 P015 Home search speed setting start frequency to maximum frequency up to 120 0 Hz 5 00 P016 Home search direction setting
32. 00 01 02 free 03 sensorless vector control 04 OHz range 00 9 selection 2nd motor sensorless vector 5 SES V F characteristic curve selection 3rd motor 00 01 VP 00 A045 setting 20 to 100 100 Voltage compensation gain A046 setting for automatic torque 0 to 255 100 boost 1st motor Voltage compensation gain A246 for automatic torque 0 to 255 100 boost 2nd motor Slippage compensation gain A047 setting for automatic torque 0 to 255 100 boost 1st motor Slippage compensation gain A247 for automatic torque 0 to 255 100 boost 2nd motor A051 braking enable 00 disabling 01 enabling 02 set frequency only 00 A052 DC braking frequency setting 0 00 to 99 99 100 0 to 400 0 Hz 0 50 A053 braking wait time 0 0 to 5 0 s 0 0 DC braking force during 2 A054 deceleration 0 to 100 0 A055 braking time for deceleration 0 0 to 60 0 s 0 0 DC braking edge or level 056 detection for DB input 00 edge operation 01 level operation 01 A057 braking force for starting 0 to 100 A058 braking time for starting 0 0 to 60 0 s 0 0 DC braking carrier frequency A059 setting 0 5 to 15 0 kHz 5 0 A061 Frequency upper limit setting 0 00 or 1st minimum frequency limit to maximum frequency Hz 0 00 A261 opaca upper limit setting 0 00 or 2nd minimum frequency limit to maximum frequency 2nd motor Hz
33. 00 deceleration until stop 01 free run stop 00 00 always operating the fan 01 operating the fan only during inverter 5092 Cooling fan control operation including 5 minutes after power on and power off 00 00 disabling 01 enabling disabling while the motor is topped 02 5095 Dynamic braking contra enabling enabling also while the motor is topped 90 5096 Dynamic braking activation level 330 to 380 660 to 760 V pud b098 Thermistor for thermal protection 00 disabling the thermistor 01 enabling the thermistor with PTC 02 00 control enabling the thermistor with NTC b099 Thermal protection level setting 0 to 9999 Q 3000 b100 Free setting V f frequency 1 0 to free setting V f frequency 2 Hz 0 b101 Free setting V f voltage 1 0 0 to 800 0 V 0 0 b102 Free setting V f frequency 2 0 to free setting V f frequency 3 Hz 0 5 b103 Free setting V f voltage 2 0 0 to 800 0 V 0 0 8 5104 Free setting V f frequency 3 0 free setting frequency 4 Hz 0 8 5105 Free setting V f voltage 3 0 0 to 800 0 V 0 0 5 5106 Free setting V f frequency 4 0 free setting frequency 5 Hz 0 5 5107 Free setting V f voltage 4 0 0 to 800 0 V 0 0 5108 Free setting V f frequency 5 0 free setting frequency 6 Hz 0 B b109 Free setting V f voltage 5 0 0 to 800 0 V 0 0 o b110 Free setting V f frequency 6 0 free setting frequency 7
34. F001 multispeed 0 ADSZ AZED A202 A220 A320 2 5 H031 H231 Frequency upper limit setting A061 A261 lt 1032 1232 Fequency lower limit setting A062 A262 lt Start frequency adjustment b082 085 1285 385 Output frequency setting 001 multispeed 0 Jump center frequency settings Free setting electronic thermal frequency 1 2 0015 6017 gt Free setting electronic thermal frequency 3 0019 A202 A220 A320 2 lt 1 2 3 Jump hysteresis frequency width settings 1 2 3 11086 Multispeed 1 to 15 settings A021 to A035 lt gt 063 A064 A065 A066 A067 A068 3 091 291 Frequency upper limit setting A061 A261 gt 1092 1292 Fequency lower limit setting 062 262 gt 1095 1295 aes on F001 multispeed 0 x oe V f frequency 7 11096 Multispeed 1 15 settings 021 to 035 gt Free setting V f frequency 1 6 6100 6102 6104 6106 b108 b110 Free setting V f frequency 2 to 6 6102 b104 b106 b108 2 Free setting V f frequency 1 b110 b100 Free setting V f frequency 1 6100 gt Free setting V f frequency 2 Free setting V f frequency 3 to 6 6104 b106 b108 b110 lt b102 1440 Free setting V f frequency 1 2 b100 b102 gt Free setting V f frequency 3 Free setting V f frequency 4 to 6 0106 6108 6110 lt b104 Free setti
35. Front cover a NARASHINO WORKS DWG No RMI FIL Industrial Equipment 3 gt 4 FRAME SIZE inals cover igital operator attachment board Spacer cover Name of parts DC bus capacitor igital operator Balance resistor BLK Main circuit terminals er Thyristor module IPM module Diode module C bus block ontrol circuit terminals Sunebber capacitor Digital operator connect ion plug Current Limiting resistor Thermistor Driver PCB Ferrite core 68 PANEL 69 RB 76 80 RS Abbreviation CB PLUG 62 P SUB No 1 12 TRS 91 200 Structure diagram 5J700 950LFF2 08 M Kurita DWN Watanabe amp EGDN 007 08 05 CHRD NIZ Kurita Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info 2clrwtr com Ada ON 8 aZIS 4 Pr1 09 queudinba
36. Hz 0 1 Hz 1 Hz Rate 0 01 0 1 sec 1 sec S OFF PAC batch input mode OFF BIN binary input ON BCD BCD input O Input mode specified by switch settings Note For details refer to the instruction manual for the option board 2 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 2 3Error indications by protective functions with the DeviceNet option board SJ DN mounted Display Display on If the disconnection due to the Bus Off Check whether the communication speed signal or timeout occurs during the H setting is correct DeviceNet operation using DeviceNet commands Check whether the wiring distance is communicatio the inverter will shut off its output and appropriate n error display the error code shown on the right Check the connections The inverter will trip according to the settings of p45 and P048 If two or more devices having the same s Check whether duplicate MAC IDs are MAC ID are detected in the same used MAC ID network the inverter will display the error code shown on the right Duplicate If the Force Fault Trip bit of Attribute 17 in Check whether the Attribute 17 the the Instance 1 of the Control Supervisory dd Instance 1 of Class 29 is 1 If so clear External trip jobject is set to 1 the inverter will shut the bit to 0
37. T AE HORN NUM peog 16 16 due JOISIWUOUL peog eH oef ssf 51 esf 09 orf a T munnu Qj mummuuumuuuuuui u je Cvs ND EL is z paeog m 7 M nf oe WeIDEIG 11068 004 5 6 8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com gt Rd gESEEERHBENHNN voro niba sniaow eze sue uonao ono T uondo H BEEBE JO SIWI8Y Joyoede5 2 1 011 990 002475 oma 8888 so LHOWLIH RERRHRRERERHRREEENEEHEEEEREREE BERR O3dO Tef T G UUM 5 eue punoi m i 1 ae ee m Y
38. Tester digital voltage is normal O main circuit terminals R S and T within the allowable tolerance for multimeter AC power voltage Main General check 1 Check the ground resistance Disconnect all input and output cables 500 VDC class circuit between the main circuit and main Greun tormina megger i control circuit terminal ground terminals with a megger block from the inverter and remove the jumper for switching the inverter s internal filter function Subsequently measured ground resistance measure the insulation resistance must be or more between the ground terminal and the jumper connecting all the following terminals T U V W P PD RB RO and 2 loosening 3 Check each part for any trace of Check visually There must be no abnormality overheating found Connecting 1 Check the conductors for Check visually distortion There must be no abnormality cables 7 2 Check the cable insulations for found damage Terminal block Check the terminal blocks for Check visually There must be no abnormality damage found Inverter circuit Check the resistance between Remove all cables from the Analog tester and converter terminals inverter s main circuit terminal block Section 6 5 Method of circuit including Use a tester in 10 range mode to Checking the Inverter resistors measure t
39. This function does not operate when a residual voltage remains in the motor Ground fault protection 3 This protective function determines an error if the input voltage is kept above the specification level for 100 seconds while the inverter is stopped The inverter will trip if the DC voltage of the main circuit is kept above about 390 VDC in case of the 200 V class models or about 780 VDC in case of the 400 V class models If an instantaneous power failure lasts 15 ms or more the inverter will shut off its output When the power failure duration is long the inverter assumes a normal power off If a restart mode has been selected and an operation command remains in the inverter the inverter will restart after the power is recovered The inverter will display the error code shown on the right if the lowering of cooling fan speed is detected at the occurrence of the temperature error described below If the main circuit temperature rises because of a high ambient temperature or for other reasons the inverter will shut off its output 3 The inverter will not accept reset commands input via the RS inverter power Input overvoltage protection Instanta neous power failure protection Temperature error due to low cooling fan speed Temperature error remote operator Check whether the power supply voltage has dropped Check the power supply Check whether the power supply capac
40. b071 disconnection 0 to 100 or no ignore no 5072 Operation level at O2 100 to 100 or no ignore no Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 8 Default Code Function name Monitored data or setting Note _FF FEF FUF Cumulative input power data 5078 learance Clearance by setting 01 and pressing the STR key 00 b079 Cumulative input power display 1 to 1000 1 gain setting b082 Start frequency adjustment 0 10 to 9 99 Hz 0 50 b083 Carrier frequency setting 0 5 to 15 0 subject to derating 5 0 b084 Initialization mode parameters or 00 clearing the trip history 01 initializing the data 00 trip history 02 clearing the trip history and initializing the data 5085 Country code for initialization 00 Japan 01 EU 02 U S A 00 01 02 Frequency scaling conversion 5086 factor 0 1 to 99 0 1 0 b087 STOP key enable 00 enabling 01 disabling 02 disabling only the function to stop 00 o 00 starting with 0 Hz 01 starting with matching frequency 02 starting 2 b088 Restart mode after FRS with active matching frequency 00 Automatic carrier frequency 00 invalid 01 valid 00 reduction 5090 Dynamic braking usage ratio 0 0 to 100 0 0 0 5091 Stop mode selection
41. inverter power is turned off When an operation direction has been restricted by the setting of b035 the Restricted b m inverter will display the error code command shown on the right if the operation command specifying the restricted operation direction is input If the inverter has tripped ines ead 2 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 2 Option boards error codes When an option board is mounted in the optional port 1 located near the operator connector the error code display format is E6 on the digital operator or OP 1 on the remote operator When it is mounted in the optional port 2 located near the control circuit terminal block the error code display format is E7 on the digital operator or OP2 on the remote operator 2 2 1 Error indications by protective functions with the feedback option board SJ FB mounted Display on Display on digital remote operator Description operator If the encoder wiring is disconnected an encoder connection error is detected the encoder fails or an Encoder encoder that does not support line driver output is disconnection used the inverter will shut off its output and display the error code shown on the right the motor speed rises to
42. retry after tripping tripping after deceleration and stopping with matching frequency 04 00 restarting with active matching frequency B b009 Selection of retry after undervoltage 00 16 times 01 unlimited 00 Selection of retry count after o bono overvoltage or overcurrent 1103 times 3 b011 Retry wait time after tripping 0 3 to 100 0 s 1 0 Electronic thermal setting 6012 calculated within the inverter from 0 20 x rated current to 1 00 x rated current Rated current of inverter current output Electronic thermal setting b212 calculated within the inverter from 10 20 x rated current to 1 00 x rated current A Rated current of inverter current output 2nd motor Electronic thermal setting b312 calculated within the inverter from 0 20 x rated current to 1 00 x rated current Rated current of inverter current output 3rd motor 5 b013 Electronic thermal characteristic 00 reduced torque characteristic 01 constant torque characteristic 02 00 01 01 5 free setting 5 Electronic thermal characteristic 2 900 reduced torque characteristic 01 constant torque characteristic 02 5213 00 01 01 free setting 5 b313 Electronic thermal characteristic 3rd 00 reduced torque characteristic 01 constant torque characteristic 02 00 01 01 motor free setting Free setting electronic thermal 5 0015 requency 1 0 to 400 Hz 0 w b016 Free setting elect
43. signal 2 operator C147 selection 00 AND 01 OR 02 XOR 00 5 C148 Logical output signal 3 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 8 C149 Logical output signal 3 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 Logical output signal 3 operator AND 01 OR 02 00 selection i 2 C151 Logical output signal 4 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C152 Logical output signal 4 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 Logical output signal 4 operator C153 selection 00 AND 01 OR 02 XOR 00 C154 Logical output signal 5 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C155 Logical output signal 5 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 Logical output signal 5 operator C156 Selection 00 AND 01 OR 02 00 C157 Logical output signal 6 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 C158 Logical output signal 6 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 Logical output signal 6 operator C159 selection 00 AND 01 OR 02 XOR 00 nput terminal response time 0160 Setting 1 0 to 200 x2ms 1 nput terminal response time C161 setting 2 0 to 200 x 2ms 1 C162 nput terminal respon
44. 0 0 to 100 0 0 00 A079 PID feed forward selection 00 disabled 01 input 02 Ol input 03 O2 input 00 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 5 Default ratio 2 Code Function name Monitored data or setting Note _FF _FEF FUF A081 AVR function select 00 always on 01 always off 02 off during deceleration 02 00 00 2 200 V class 200 215 220 230 240 V lt 082 AVR voltage select 400 V class 380 400 415 440 460 480 V 200 400 230 400 230 460 085 Operation mode selection 00 normal operation 01 energy saving operation 02 fuzzy operation 00 A086 Energy saving mode tuning 0 1 to 100 0 50 0 092 Acceleration 2 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 15 00 Acceleration 2 time setting 7 A292 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 15 00 F z 8 Aggo Acceleration 2 time setting 0 0110 99 99 100 0 to 999 9 1000 to 3600 s 15 00 3 3rd motor 5 093 Deceleration 2 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 15 00 c 5 Deceleration 2 time setting o 293 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 15 00 o 2 Deceleration 2 time setting 9 3rd motor 0 01 to
45. 00 00 free running after jogging stops disabled during operation 01 deceleration and stop after jogging stops disabled during operation 02 DC A039 004 stop mode braking after jogging stops disabled during operation 03 free running after 00 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 4 Default Code Function name Monitored data or setting Note _FF FEF FUF A041 boost method selection 00 manual torque boost 01 automatic torque boost 00 A241 Torque boost method selection 00 manual torque boost 01 automatic torque boost 00 2nd motor A042 Manual torque boost value 0 0 to 20 0 1 0 A242 Manual torque boost value 2nd 0 0 to 20 0 96 1 0 motor i A342 Manual torque boost value 3rd 0 0 to 20 0 1 0 motor A043 Manual torque boost frequency 0 0 to 50 0 5 0 adjustment Manual torque boost frequency A243 adjustment 2nd motor 0 0 to 50 0 5 0 Manual torque boost frequency o A343 adjustment 3rd motor 0 0 to 50 0 22 E A044 V F characteristic curve 00 VC 01 VP 02 free V f 03 sensorless vector control 04 OHz range 00 S selection 1st motor sensorless vector 05 vector with sensor S A244 V F characteristic curve
46. 00 forward 01 reverse 00 po Home search completion range 0 to 9999 1000 10000 pulses 5 setting P018 Home search completion delay 0 00 to 9 99 s 0 00 time setting d 019 Electronic gear set position 00 feedback side 01 commanding side 00 selection Electronic gear ratio numerator PI 020 setting 0 to 9999 1 P021 Electronic gear ratio denominator 0 to 9999 4 setting P022 Feed forward gain setting 0 00 to 99 99 100 0 to 655 3 0 00 P023 Position loop gain setting 0 00 to 99 99 100 0 0 50 P024 Position bias setting 204 2048 999 to 2048 0 Temperature compensation 025 thermistor enable 00 no compensation 01 compensation 00 P026 Over speed error detection level 0 0 to 150 0 135 0 setting poo Speed deviation error detection 0 6015 99 99 100 0 to120 0 Hz 7 50 2 level setting M i E 8 028 Numerator of motor gear ratio 0 to 9999 1 5 029 Denominator of motor gear ratio 0 to 9999 P031 Accel decel time input selection 00 digital operator 01 option 1 02 option 2 03 easy sequence 00 m 1 8 032 ositioning command input 00 digital operator 01 option 1 02 option 2 00 selection P033 Torque command input selection 00 O terminal 01 Ol terminal 02 O2 terminal 03 digital operator 00 P034 Torque command setting 0 to 200 0 Polarity selection at the torque TS PI 035 command input via O2 terminal 00 as indicated by the
47. 00 to 6553 10000 to 65530 Factory setting E 2 C083 O2 input span calibration 0 to 9999 1000 to 6553 10000 to 65530 Factory setting 2 C085 Thermistor input tuning 0 0 to 999 9 1000 Factory setting C091 Debug mode enable Do not change this parameter which is intended for factory adjustment 00 C101 Up Down memory mode selection 00 not storing the frequency data 01 storing the frequency data 00 2 00 resetting the trip when RS is 01 resetting the trip when RS is off 2 E Q102 Reset mode selection enabling resetting only upon tripping resetting when RS is on 90 00 starting with 0 Hz 01 starting with matching frequency 02 restarting 103 Restarbmode after reset with active matching frequency 03 resetting only trip 90 C105 FM gain adjustment 50 to 200 100 106 gain adjustment 50 to 200 100 o E C107 AMI gain adjustment 50 to 200 100 g C109 AM bias adjustment 0 to 100 0 C110 AMI bias adjustment 0 to 100 20 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 12 Default Code Function name Monitored data or setting Note FF FEF FUF EE 58 Overload setting 2 0 0 to 2 00 x rated current A Raiga curent p ge C121 O input
48. 01 NC 00 C013 Terminal 3 active state 00 NO 01 NC 00 C014 Terminal 4 active state 00 NO 01 NC 00 C015 Terminal 5 active state 00 NO 01 NC 00 C016 Terminal 6 active state 00 NO 01 NC 00 C017 Terminal 7 active state 00 NO 01 NC 00 C018 Terminal 8 active state 00 NO 01 NC 00 C019 Terminal FW active state 00 NO 01 NC 00 Code Function name Monitored data or setting Default FF _FEF FUF Note 021 Terminal 11 function 022 Terminal 12 function C023 Terminal 13 function C024 Terminal 14 function C025 Terminal 15 function C026 Intelligent output terminals Alarm relay terminal function 00 RUN running 01 FA1 constant speed reached 02 FA2 set frequency overreached 03 OL overload notice advance signal 1 04 OD output deviation for PID control 05 AL alarm signal 06 FA3 set frequency reached 07 OTQ over torque 08 IP instantaneous power failure 09 UV undervoltage 10 TRQ torque limited 11 RNT operation time over 12 ONT plug in time over 13 THM thermal alarm signal 19 BRK brake release 20 BER braking error 21 ZS 0 Hz detection signal 22 DSE speed deviation maximum 23 POK positioning completed 24 4 set frequency overreached 2 25 set frequency reached 2 26 OL2 overload notice advance signal 2 27 Ode Analog dis
49. 094 911791119 am 1550 002 i MI 01810 1011815 10181891 1118 esed 101511194 20119900 20182900 odd 10191800 1911010 804 40 4 dod 94 19d 1 7 od 041005 424 21801 001100 V4 10409 pul Q DULITAM 19 T puto ue 009 9409 199000 49409 8109 19109 1001 19409 Apog ULEN aseo poq ULEN 99 aTnpou Sul 57180 10 ame g 6 3094 y 18 info clrwtr com Email Fax 888 723 4773 Web www clrwtr com Phone 800 894 0412 Quantity for unit PRES WORK No REV Name of parts DC bus capacitor body case urrent sensor Thermistor ain body cover Balance resistor igital operator connection plug Phase fault resistor Ferrite core ai 7 vi 1 Abbreviation 8 T BLK Main circuit terminals 68 PANEL Digital operator 6 2 P S
50. 99 99 100 0 to 999 9 1000 to 3600 s 15 00 5 094 Select method to switch to 00 switching by 2CH terminal 01 switching by setting 02 switching only 00 E Acc2 Dec2 profile when rotation is reversed 8 A294 Select method to switch to 00 switching by 2CH terminal 01 switching by setting 02 switching only 00 Acc2 Dec2 2nd motor when rotation is reversed 095 Acct to Acc frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 transition point 5 1 to Acc2 frequency 295 transition point 2nd motor 0 00 to 99 99 100 0 to 400 0 Hz 0 00 o 2 Dec1 to Dec2 frequency A096 transition point 0 00 to 99 99 100 0 to 400 0 Hz 0 00 Dec1 to Dec2 frequency A296 transition point 2nd motor 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A097 Acceleration curve selection 00 linear 01 S curve 02 U curve 03 inverted U curve 04 EL S curve 00 A098 Deceleration curve setting 00 linear 01 S curve 02 U curve 03 inverted U curve 04 EL S curve 00 input active range start A101 frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 102 10190 input active range end 0 00 to 99 99 100 0 to 400 0 Hz 0 00 frequency A103 input active range start 0 to Ol L input active range end current 96 20 E current 7 A104 OIL input active range end OI L input active range start current to 100 100 S current gt 3 105 input start frequency 00 external start f
51. A 112345 7 001 Serial No 001 999 Year of production 7 2007 Production No REV No 1 charactor or 2 character Production year amp month 78 2007 August 1 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 2 Precautions for Data Setting The default display mode limits the screens parameters that can be displayed on the monitor To enable the display of all parameters specify 00 full display for the function code display restriction b037 To enable the parameters to be changed while the inverter is operating specify 10 for the software lock mode selection 0031 1 2 1 Monitoring Mode Code Function name Monitored data or setting Default Note 9001 Output frequency monitoring 0 00 to 99 99 100 0 to 400 0 Hz d002 Output current monitoring 0 0 to 999 9 1000 to 9999 A 9003 Rotation direction minitoring F forward rotation o stopped r reverse rotation 9004 Process variable PV PID feedback monitoring 0 00 to 99 99 100 0 to 999 9 1000 to 9999 1000 to 9999 10000 to 99990 100 to 999 100000 to 999000 9005 Intelligent input terminal status Example FW Terminals FW 7 2 and 1 ON Terminals 8 6 5 4 and 3 OFF I Il 8 76 54 32 1 9006 Intelligent output terminal status Example Terminals 12 and 11 ON Terminals AL 15 14 and 13 OFF 12 11 AL 1514 1 3
52. Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 11 Default Code Function name Monitored data or setting Note _FF FEF FUF C038 Low current indication signal 00 output during acceleration deceleration and constant speed operation 01 output mode selection 01 output only during constant speed operation Low current indication signal n Rated current of C039 detection level 0 0 to 2 00 x rated current A inverter A 00 output during acceleration deceleration and constant speed operation C040 Overload signal output mode 01 output only during constant speed operation o1 C041 Overload level setting 0 0 to 2 00 x rated current A Rated current of inverter C042 Frequency arrival setting for accel 0 00 to 99 99 100 0 to 400 0 Hz 0 00 C043 Frequency arrival setting for decel 0 00 to 99 99 100 0 to 400 0 Hz 0 00 C044 PID deviation level setting 0 0 to 100 0 3 0 I Frequency arrival setting for E C045 acceleration 2 0 00 to 99 99 100 0 to 400 0 Hz 0 00 E Frequency arrival setting for E C046 deceleration 2 0 00 to 99 99 100 0 to 400 0 Hz 0 00 8 C052 Maximum PID feedback data 0 0 to 100 0 96 100 0 S C053 Minimum PID feedback data 0 0 to 100 0 0 0 S Over torque forward driving level 2 C055 setting 0 to 200 100 Over to
53. HITACHI INVERTER 5 700 2 SERIES SERVICE MANUAL After reading this manual keep it handy for future referenc HITACHI NTS204X Phone 888 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Revision History First edition Octover 2007 NTS204X The current edition of this Instruction Manual also includes some corrections of simple misprints missing letters misdescriptions and certain added explanations other than those listed in the above Revision History table Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of contents Chapter 1 Investigation of the inverter 1 1 1 2 1 3 Spesification label Model name manufacturing 1 1 1 1 1 Model name 1 1 1 1 2 number ET ere reece DCCC re TE 1 1 Precautions for Data Setting teu se 1 2 1 2 1 Monitor Mode 1 2 1 2 2 Function Mode 1 3 1 2 3 Extended Function Mode 1 4 Code display system and key operations 1 20 1 3 1 Example of operation in basic display mode b037 04 factory setting 1 21 1 3 2 Example of operation in ful
54. Hz 0 6111 Free setting V f voltage 6 0 0 to 800 0 V 0 0 b112 Free setting V f frequency 7 0 to 400 Hz 0 b113 Free setting V f voltage 7 0 0 to 800 0 V 0 0 b120 Brake Control Enable 00 disabling 01 enabling 00 b121 Brake Wait Time for Release 0 00 to 5 00 s 0 00 b122 Brake Wait Time for Acceleration 0 00 to 5 00 s 0 00 b123 Brake Wait Time for Stopping 0 00 to 5 00 s 0 00 b124 Brake Wait Time for Confirmation 0 00 to 5 00 s 0 00 b125 Brake Release Frequency Setting 0 00 to 99 99 100 0 to 400 0 Hz 0 00 b126 Brake Release Current Setting 0 0 to 2 00 x rated current Rated current of inverter b127 Braking frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 EST 00 disabling the restraint 01 controlled deceleration 02 enabling e b130 Overvoltage suppression enable acceleration 00 b131 Overvoltage suppression level 330 to 390 V 200 V class model 660 to 780 V 400 V class model 22 Acceleration and deceleration b132 rate at overvoltage suppression 0 10 to 30 00 s 1 00 b133 Overvoltage suppression 0 00 to 2 55 0 50 propotional gain b134 Overvoltage suppression Integral p 999 to 9 999 10 00 to 65 53 s 0 060 time Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 9 Default Phone 800 894 0412 Fax 888 723 4773
55. ISP a TU are psa muuumumumuuuuufF yum punog WEIDEIG 1881 64 1081 002PnS 6 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 315 W now Es own T ET HI HL Wi 1 5 0100 95 1 405 1 DESDE i peog puwa 01 U0D uondo 52140 E manm HEN RE NN NE See ond Dro Demme IHOWLIH eZ BRE RRP eee eee eee eee eee eee eee O3dO uondo 2 290 pieog 91607 om D Seceeeseeeeeemeee O O 0t BERR PRP 07 12 0c peog 9 EI 401siuueu 34 tef gt Lof ezf uf uf NWL ef TNWL QdWl 9LWL INL SWL 19 29 CAPE POE EP juu feed yams Jeduunf uu
56. UB Control circuit terminals PCB 69 16 PLUG 81 86 88 200 FIL SEBS ORDER No R IMS J700 150 185HFF CUSTOMER Baok side tA diagrem Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com EX E 915 150 2 Structure diagram Industrial Equipment 3 gt 4 FRAME SIZE Dy Quantity for 31835156 NARASHINO WORKS DWG No circuit terminals POR Name of parts Abbreviation circuit terminals Main body cover 62 P SUB Contr 69 RB Balance resisto Current sensor 88 Phase fault resistor 200 FIL Ferrite core SEBS ORDER No BEES WORK REV REI PEE 185 220HFF2 Industrial Equipment 3 gt 4 Structure diagram ae NOT SJ700 220HFF l FRAME SIZE CUSTOMER Baok side 0165 disgren Phone 800 894 0412 Fax 888 723 4773 Web www clrwt
57. a WeIDEIG cJ 102c 002nS 6 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PRESB RRR 19533 EREREEREERRRERH am et ot ti s HL WS H ALu snaaow zzrsu zw UC Jur s moe nimm zo lt 0 4 5 C p1eog uondo OcldO 9888 Bn a ap SM ORS C IHOWLIH eZ RBBB O3dO uondo tf a a a 5 Jojsiuueu L peog iil oef 261 mi Lot al ul uf NNI TNWL QdWl 91Wl UL 15 29 Gl jud huuuumuuuumtu Y Jeduunf ujua WeIDEIG 6 521006 002 5 6 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PSP RSPR RRP RRR RRR 8
58. al overload 07 LAD frequency 08 digital current monitoring 09 motor temperature 10 heat sink temperature 12 general purpose output YAO 00 C028 siginal selection 00 output frequency 01 output current 02 output torque 04 output voltage 05 input power 06 electronic thermal overload 07 LAD frequency 09 motor temperature 10 heat sink temperature 11 output torque signed value 13 general purpose output YA1 00 Analog monitoring 029 AMI siginal selection 00 output frequency 01 output current 02 output torque 04 output voltage 05 input power 06 electronic thermal overload 07 LAD frequency 09 motor temperature 10 heat sink temperature 14 general purpose output YA2 00 C030 Digital current monitor reference value 0 20 x rated current to 2 00 x rated current A Current with digital current monitor output at 1 440 Hz Rated current of inverter C031 Terminal 11 active state 00 NO 01 NC 00 C032 Terminal 12 active state 00 NO 01 NC 00 C033 Terminal 13 active state 00 NO 01 NC 00 C034 Terminal 14 active state 00 Intelligent output terminals C035 Terminal 15 active state 00 NO 01 NC 00 C036 Alarm relay active state 00 NO 01 NC 00 NO 01 NC 01 Phone 800 894 0412
59. ard d111 This monitoring function displays the maximun temperature on the printed board of main circuite board in the power module 31 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 2 Function Modes No Function name Function code Range of data 5 Function for factory adjustment C170 C194 Change inhibited 6 Region code for inverter C195 JP intended for Japan 7 Capacity code for inverter C196 0 2 to 55 0 KW 8 Voltage class code for inverter C197 200 200 V class or 400 400 V class 9 Inverter mode C198 00 SJ700 3 3 How To Reference the Data Area d105 Corresponding to Trip Histor In the data area you can directly reference the factors determined by the gate array of the past six trips Do not change the value set as C172 1 Specify FFFF for C170 2 Specify A56A for C171 3 Reference the data of C172 Record the last two digits of the data The range of data is 00 to 05 4 Specify one of the values listed in the table below for C171 according to the target trip history data and the value of C172 Sa eS Target Value of C172 history 00 01 02 03 04 05 data d081 A56E A582 A596 502 9082 A5D2 A56E A582 A596 9083 A5D2 A56E A582 A596 9084 502 A56E A582 A596 d085 A596
60. b www clrwtr com Email info clrwtr com a ee ee a ae ee el p 2 L TON e ETT aT TE Ds e Tea e H euiuue ze a eee ee eee nic IHOVLIH ee 1 uondo Sd z OT BEB BBB BRB RRB RRR PRR ee eee eee Jojsiuueu L p1eog L Gon oef Lof uf NWL TdWl GdWL SLWL Uil 19 79 TIE T hui munn m BEBE ER uouws Jeduunf punog 26 151 NIHO CxxAHOCE 1 981 004 5 6 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ee ee ee ee ee AUG Pee
61. brations Turn the fan manually during the The fan must rotate smoothly system and noise inverter power off status There must be no abnormality Was Aca ae Lee MEE E found 2 Check the joints for loosening Check visually Standard operating life until replacement 10 years 2 3 Heat sink Check for clogging Check visually The heat sink must not be clogged Display Monitor 1 Check that all LEDs light up Check visually The LEDs must light up normally normally 2 Clean the monitor Clean the monitor with rag Meter Check that meter readings are Check the meter readings on the The readings must meet Voltmeter and normal panel standard and control values ammeter Motor General 1 Check for abnormal vibrations Check vibrations and noise visually and noise by listening and with physical Mee must be no abnormality senses 2 Check for unusual smells Check for any unusual smells There must be no abnormality caused by overheating or damage found Insulation Check the ground resistance Remove the cables from the 500 VDC class resistance between all motor terminals and the inverter s main circuit terminals U V megger 1 The operating life of the smoothing capacitor is under the influence of the ambient temperature Refer to Section 6 6 Smoothing Capacitor Life Curve as a standard for the operating life until replacement 2 The operating life of the cooling fan varies depen
62. c S EL S curve acceleration 5 t 151 doo 0 to 50 96 25 o9 EL S curve deceleration 8 E A152 0 to 50 96 25 lt 153 EL S curve deceleration 0 to 50 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 6 Default Code Function name Monitored data or setting Note _FF _FUF 00 tripping 01 starting with 0 Hz 02 starting with matching frequency 03 o b001 Selection of restart mode tripping after deceleration and stopping with matching frequency 04 00 amp restarting with active matching frequency 2 5002 under voltage power 0 3 to 25 0 s 1 0 5 failure time b003 Retry wait time before motor restart 0 3 to 100 0 s 1 0 5 Instantaneous power AA ETE b004 failure under voltage trip alarm 00 disabling 01 enabling 02 disabling during stopping and decelerating 00 E to stop enable 15005 Number of restarte on power 00 16 times 01 unlimited 00 failure under voltage trip events b006 loss detection enable 00 disabling 01 enabling 00 6007 Restart frequency threshold 0 00 to 99 99 100 0 to 400 0 Hz 0 00 E 00 tripping 01 starting with O Hz 02 starting with matching frequency 03 5 0008 Selection of
63. case type of cooling fan unit lt 1 gt Attach the cooling fans to the cooling fan mounting plate so that the fans are oriented correctly lt 2 gt Connect the fan connector to terminal J21 J22 or J23 depending on the inverter model of the main circuit board lt 3 gt Mount the cooling fan mounting plate on the inverter and secure it with screws lt 4 gt Mount the front cover and terminal block cover e R Position the cooling fan unit E 7 E so that its nameplate faces this side 2 Smoothing capacitors The DC section of the inverter main circuit uses high capacity aluminum electrolytic capacitors as smoothing filter components Since chemical reactions occur inside the capacitors the service life of these parts largely depends on the ambient temperature and operating conditions Capacitors used in a standard operating environment must be replaced after about 10 years However each capacitor must be immediately replaced if found abnormal upon a visual inspection or if periodic inspection finds capacity to be 80 or less of the rating 1 Removing the molded case type of smoothing capacitors note This feature to remove the smoothing capacitor easily is not available for the mold case type up to 11Kw 1 Remove the terminal block cover 2 Make sure that the Charge lamp goes off 3 Remove the backing plate 4 Remove the screws connecting the capacitor unit to the main circuit terminal b
64. connection detection 28 OlDc Analog Ol disconnection detection 29 O2Dc Analog O2 disconnection detection 31 FBV PID feedback comparison 32 NDc communication line disconnection 33 LOG1 logical operation result 1 34 LOG2 logical operation result 2 35 LOG3 logical operation result 3 36 LOG4 logical operation result 4 37 LOGS logical operation result 5 38 LOG6 logical operation result 6 39 WAC capacitor life warning 40 WAF cooling fan speed drop 41 FR starting contact signal 42 OHF heat sink overheat warning 43 LOC low current indication signal 44 M01 general purpose output 1 45 M02 general purpose output 2 46 M03 general purpose output 3 47 M04 general purpose output 4 48 M05 general purpose output 5 49 M06 general purpose output 6 50 IRDY inverter ready 51 FWR forward rotation 52 RVR reverse rotation 53 MJA major failure 54 WCO window comparator 55 WCOI window comparator Ol 56 WCO2 window comparator 2 When alarm code output is selected for C062 functions ACO to AC2 or ACO to AC3 ACn alarm code output are forcibly assigned to intelligent output terminals 11 to 13 or 11 to 14 respectively 01 00 03 07 40 05 C027 FM siginal selection 00 output frequency 01 output current 02 output torque 03 digital output frequency 04 output voltage 05 input power 06 electronic therm
65. ction comparison display 04 basic display 04 Wal 00 screen displayed when the STR key was pressed last 01 4001 02 0038 Initial screen selection 4002 03 9003 04 4007 05 F001 01 Automatic user parameter b039 setting function enable 00 disabling 01 enabling 00 m 00 quadrant specific setting 01 switching by terminal 02 analog b040 Torque limit selection input 03 option 1 04 option 2 00 Torque limit 1 forward driving us b041 in 4 quadrant mode 0 to 200 96 no disabling torque limitation 150 5 Torque limit 2 8 b042 reverse regenerating in 0 to 200 96 no disabling torque limitation 150 4 quadrant mode o Torque limit 3 reverse driving 5 5043 in 4 quadrant mode 0 to 200 no disabling torque limitation 150 B5 Torque limit 4 b044 forward regenerating in 0 to 200 96 no disabling torque limitation 150 4 quadrant mode b045 Torque limit LADSTOP enable 00 disabling 01 enabling 00 b046 Reverse Run protection enable 00 disabling 01 enabling 00 c b050 Controller deceleration and stop 00 disabling 01 nonstop deceleration to stop 02 DC voltage constant 00 2 on power loss control with resume 03 without resume o DC bus voltage trigger level 5051 during power loss 0 0 to 999 9 1000 V 220 440 c o Over voltage threshold during 5 5052 powerloss 0 0 to 999 9 1000 V 360 720 o 5 2 5 posa Deceleration
66. ctively scrolls up or down the code displayed in code display mode or increases or decreases the numerical data displayed in data display mode Press the AN or key until the desired code or numerical data is shown scroll codes or increase decrease numerical data faster press and hold the key Monitor mode Pressing the 9 key with a function code displayed shows the monitored data corresponding to the function code 4 Monitor display 1 or Pressing the or key with the monitored data displayed reverts to the display of the function code corresponding to the monitored data With the factory setting the monitor shows initially after power on Pressing the key in this status changes the display to Function or extended function mode Pressing the key with a function code displayed shows the data corresponding to the function code Data display Data setting Pressing the AN or amp key respectively increases or decreases the displayed numerical data Press the key until the desired data is shown Pressing the key with numerical data displayed stores the data and then returns to the display of the corresponding function code e Note that pressing the key with numerical data displayed returns to the display of the function code corresponding to the numerical data without updating the data even if it has b
67. d correctly Check the instruction manual for the option board If the input voltage falls the inverter will Check whether the power supply voltage shut off its output display the code has fallen shown on the right and wait for the Recover the power supply recovery of the input voltage Check the MCB and magnetic contactors Waiting The inverter will display the same error for poor contacts undervoltage code also during an instantaneous Replace the MCB and magnetic status power failure contactors remark Inverter trips with under Check whether the voltage across the P voltage when this status continues for and N terminals is normal 40 seconds Check the voltage across the P and N terminals Check whether the relay plug is fitted Option 2 error If a problem occurs in the communication between the digital correctly Communica and inverter the inverter will Check the relay plug for connection tion error display the code shown on the right R ERROR 24 Check whether the digital operator is connected correctly Check the digital operator for connection When the retry after instantaneous power failure or tripping has been Waiting for enabled the inverter displays the code RESTART retry shown on the right while awaiting retry after an instantaneous power failure or tripping The inverter displays the code shown Power off jon the right when the
68. ding on environmental conditions including the ambient temperature and dust Check the status of the cooling fan operation during daily inspections 3 The standard operating life number of years or operation cycles and the data described in Section 6 6 Smoothing Capacitor Life Curve are based on the expected design life but they do not indicate the guaranteed life of any parts 5 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 3 Ground Resistance Test with Megger When testing an external circuit with a megger disconnect all the external circuit cables from the inverter to prevent it from being exposed to the test voltage Use a tester in high resistance range mode for a conduction test on the control circuit Do not use a megger or buzzer for that purpose Apply the ground resistance test using a megger only to the main circuit of the inverter Do not carry out the test using a megger for its control circuit Use a 500 VDC megger for the ground resistance test Before the main circuit test with a megger remove the jumper for switching the inverter s internal filter function and then connect terminals R S T U V W P PD N RB RO and TO by wires as shown in the figure below Subsequently carry out the test After the test using the megger remove the wires from terminals R S T U V W P PD N RB RO and TO and connect the jumper for switching the inverter s internal f
69. ee eee 3 1 Function Modes OPER eee eee eee eee eee eee eee eee eee 3 2 How To Reference the Data Area 9105 Corresponding to Trip History mm 3 2 Inverter Setting A A A A AA A 3 3 3 4 1 Setting procedure A 3 3 3 4 2 Confirming the completion of initialization 3 4 Chapter 4 The check of control power supply voltage and a control signal 4 1 4 2 Control power supply TOPE TCE OPER ECCT CER COOPER CROCE OO 4 1 Control signal 4 gt 1 Chapter 5 Maintenance and Inspection 5 1 5 2 5 3 5 4 5 5 5 6 5 7 Precautions for Maintenance and Inspection sssasassssususssausususesssssssaususosussuussssususssaususessuusassssususes 5 5 1 5 1 4 inspection WRRARARERSASASARSSSSSSSEHARASSESUESESESESESSSSESESESSRRSSSSESUESESSESESESASRHHSSSSESESESSSSSSSSERESESSESSSESER AN 5 bs 1 5 1 2 Cleaning
70. een changed on display Down to the minimum limit 1 The content of the display varies depending on the parameter type 2 To update numerical data be sure to press the key after changing the data 1 22 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 3 2 Example of operation in full display mode b037 00 All parameters can be displayed in full display mode The display sequence of parameters matches their sequence shown in Chapter 8 List of Data Settings Key operation and Key operation and Key operation and Key operation and transition of codes on transition of monitored transition of codes on transition of monitored display in monitor or data on display in monitor display in extended data on display in function mode or function mode function mode extended function mode Pressing the or amp key respectively scrolls up or down the code displayed in code display mode or increases or decreases the numerical data displayed in data display mode Press the AY or key until the desired code or numerical data is shown To scroll codes or increase decrease numerical data fast press and hold the key 1 The content of the display varies depending on the parameter type Monitor 2 update numerical data be sure to press the display key after changing the data OTHO 1 2 3000 Data display
71. elow and then press the STR key Region where to Region code use the inverter C195 Japan JP Europe EU U S A USA Note Do not set any code other than JP 8 3 Set the capacity code Setting method Display code C196 on the monitor press the FUNC key select one of the codes listed in the table below and then press the STR key Inverter model di 150LF 150HF 15 0 185LF 185HF 18 5 220LF 220HF 22 0 300LF 300HF 30 0 370LF 370HF 37 0 3 4 Set the voltage class code Setting method Display code C196 on the monitor press the FUNC key select one of the codes listed in the table below and then press the STR key Voltage class Voltage class C197 200 V class 200 400 V class 400 3 5 Select default data Setting method Display code b085 on the monitor press the FUNC key select one of the codes listed in the table below and then press the STR key Region where to Default data code use the inverter b085 for Japan 00 for Europe 01 for the U S A 02 4 Perform data initialization See Section 2 5 5 After initialization ends with code d001 displayed on the monitor turn the inverter power off 6 Turn the inverter power on 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 4 2 Confirming the completion of initialization
72. equence user parameter U 9 to 9999 100010 6553 10000 to 65535 0 114 aa Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P115 io Sequence user parameter U 9 to 9999 100010 6553 10000 to 65535 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 17 Default 31 Code Function name Monitored data or setting Note FF FEF FUF P116 sequence user parameter U 9 5 9999 1000 to 6553 10000 to 65535 0 117 Sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P118 fay sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 119 n Sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P120 Td sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P121 sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 8 122 Td sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 2 8 123 sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 124 Sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 g P125 Te sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P126 ced sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P127 Pd sequence user parameter U 9
73. erter trips Overcurrent protection This protective function monitors the inverter output current and shuts off the inverter output and displays the error code shown on the right when the internal electronic thermal protection circuit Overload detects a motor overload protection If the error occurs the inverter will trip 1 according to the setting of the electronic thermal function When the BRD operation rate exceeds the setting of b090 this protective function shuts off the inverter output and Braking displays the error code shown on the resistor right overload protection If the DC voltage across the P and N terminals rises too high an inverter failure may result To avoid this problem this protective function shuts off the inverter output and displays the error code shown on the right when the DC voltage across the P and N terminals exceeds a specified level because of an increase in the energy regenerated by the motor or the input voltage during operation The inverter will trip if the DC voltage across the P and N terminals exceeds about 400 VDC in case of the 200 V class models or about 800 VDC in case of the 400 V class models When an internal EEPROM is caused by external noise or an abnormal EEPROM temperature rise the inverter shuts off its error output and displays the error code shown 2 3 the right Note An EEPROM error may result CPU error Overvolta
74. g the detection of encoder disconnection when the encoder phase Z is not connected OFF Disabling the detection of encoder disconnection when the encoder phase Z is not connected Enabling the terminating resistor between the SAP and SAN terminals ON 1500 Disabling the terminating resistor between the SAP and SAN terminals Enabling the terminating resistor between the SBP and SBN terminals ON 1500 Disabling the terminating resistor between the SBP and SBN terminals Note For details refer to the instruction manual for the option board 2 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 2 2 Error indications b mounted Display on Display on digital remote operator Description operator ERR timeout occurs during the communication between the inverter and digital option board the inverter will shut off its output and display the error code shown on the right Note The input mode is determined by a combination of DI switch and rotary switch settings If the option board does not operate normally confirm the DIP switch and rotary switch settings on the option board SJ DG error Functions of the DIP and rotary switches on the digital option board SJ DG DIP switch Rotary Frequency settin Acceleration Torque limit Position switch q y 9 deceleration time setting setting setting Data resolution Ex iim m No 0 01
75. ge protection OC Drive OC Decel OC Accel Troubleshooting and corrective action Check whether the load has fluctuated sharply Eliminate the load fluctuation Check for the short circuit of output connections Check the output cables Check for the ground fault Check the output cables and motor Check whether the inverter has decelerated the motor quickly Increase the deceleration time Check whether the inverter has accelerated the motor quickly Increase the acceleration time Check whether the motor has been locked Check the motor and wiring Check whether the torque boost current has been set too high Reduce the boost current Check whether the DC braking force is too high Reduce the braking force Check whether the current detector CT is normal Replace or repair the CT Check whether the motor load is too high Reduce the load factor Check whether the thermal level is appropriate Adjust the level appropriately Note The electronic thermal protection is easily triggered when the output frequency is 5 Hz or less If the moment of inertia of the load is large this protective function may operate when the inverter accelerates the motor and the acceleration may be disabled If this problem occurs increase the torque boost current or adjust other settings as needed Check whether the inverter has decreased the motor quickly Increase the deceleration time Check whether the operati
76. he following Converter Circuits Standard Resistance between terminals operating life of inverter circuit S and T and terminals P and N until replacement 106 cycles of Resistance between terminals U starting and stopping 3 V and W and terminals P and N Smoothing Check visually There must be no abnormality Capacitance capacitor found meter a e Target operating life until not protrude or swell replacement 10 years 1 3 Relay 1 Check that no fluttering sound is Check by listening P generated during the relay 2 must be no abnormality operation 2 Check the contacts for damage Check visually There must be no abnormality found Control Operation 1 While performing a unit Measure the voltage between the The inter phase voltage balance Digital and operation of the inverter check cables connected to the main circuit must be as follows multimeter protective the balance output voltage terminals U V and W 200 V class models 4 V or less rectifier Circuits among the individual phases 400 V class models 8 V or less _ instrument and Spee eaa EI IDEM DIC DIOE LE voltmet 2 Carry out a sequential Short circuit or open the protective nod protection operation test and circuit outputs as a simulation An error must be detected check the protective and display according to the sequence circuits for any abnormality Cooling Cooling fan 1 Check for abnormal vi
77. ilter function at the original position Note that only inverter models with a capacity of less than 22 kW have the RB terminal T Ground Ground W Do not connect RO terminal terminal power supply cables to the inverter 500 VDC megger Do not connect the inverter cables to the motor Be sure to remove the jumper for switching the internal filter function 5 4 Withstand Voltage Test Do not carry out a withstand voltage test for the inverter The test may damage its internal parts or cause them to deteriorate Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 5 Method of Checking the Inverter and Converter Circuits You can check the quality of the inverter and converter circuits by using a tester Preparation 1 Remove the external power supply cables from terminals R T and T the motor cables from terminals U V and W and the regenerative braking resistor cables from terminals P and RB 2 Prepare a tester Use the 10 measuring range Checking method Measure the current conduction at each of the inverter s main circuit terminals R S T U V W RB P and N while switching the tester polarity alternately Note 1 Before checking the circuits measure the voltage across terminals P and N with the tester in DC voltage range mode to confirm that the smoothing capacitor has fu
78. inking initialization is in progress Confirm that the settings have release only the STOP RESET intended for Japan Those been initialized key The display on the monitor intended for other regions and trip changes to that shown in the history clearance are shown middle figure above below Release the FUNC and 2 down keys 1 L 1 1 Initialization in progress display intended for Europe i 9 0 o Initialization in progress display intended for the U S A A 2 Initialization in progress display for Pra trip history clearance H In the far left digit the lighting segments move round for Note 1 The initialization operation does not initialize the analog input settings C081 C082 C083 C121 C122 and C123 and thermistor coefficient setting C085 Note 2 The initialization operation does not initialize the settings of easy sequence user parameters P100 to P131 2 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Debug Mode Specifying 01 ON for the debugging mode selection function C091 displays the functions described below Note The debugging mode selection function C091 is not displayed when the factory settings are applied To enable the display of said function specify 00 ALL for the display selection function b037 3 1 Monitor Modes
79. ity is sufficient Check the power supply Check whether the thyristor has been damaged Check the thyristor Check whether the inverter has failed Repair the inverter 4 Check for the noise sources located near the inverter c U c Remove noise sources Check whether the inverter has failed Repair the inverter Check whether an error has occurred in the external equipment when the external trip function has been enabled EXTERNAL Recover the external equipment from the error Check whether the inverter power has been turned on with an input operation signal remaining in the inverter when the USP function has been enabled Reset the operation command and then turn on the inverter power n Check for the ground fault Check the output cables and motor Check the inverter itself for abnormality Remove the output cables from the inverter and then check the inverter Check the main circuit for abnormality Check the main circuit with reference to Chapter 6 Repair the inverter Check whether the input voltage is high while the inverter is stopped Lower the input voltage suppress the power voltage fluctuation or connect an AC reactor between the power supply and the inverter input GND FIt Check whether the power supply voltage has dropped Recover the power supply Check the MCB and magnetic contactors for poor contacts Replace the MCB and the magnetic contactor
80. l display mode b037 00 factory setting eere ee 1 23 1 3 3 Code data display and key operator in extended function mode 1 24 Chapter 2 Troubleshooting 2 1 2 2 2 3 2 4 2 5 Inverter trip contents remedy advise eene 2 1 Option board error COGS aL n 2 5 2 2 1 Error indications by protective functions with the feedback option board SJ FB mounted 2 5 2 2 2 Error indications by protective functions with the digital option board SJ DG mounted 2 6 2 2 3 Error indications by protective functions with the DeviceNet option board SJ DN mounted errr er er eereerer irre T 2 7 2 2 4 Error indications by protective functions with the easy sequence function used 2 8 Trip conditions monitoring LLL E E TAE TEE TTT 2 zs 9 Warning Codes E 2 10 Initialization setting E 2 11 Chapter 3 Debug Mode 3 1 3 2 3 3 3 4 Monitor Modes Eee eee e
81. lly discharged electricity Note 2 When the measured terminal is nonconductive the tester reads a nearly infinite resistance The tester may not read the infinite resistance if the measured terminal flows a current momentarily under the influence of the smoothing capacitor When the measured terminal is conductive the tester reading is several ohms to several tens of ohms The measured values may vary slightly depending on the types of circuit devices and tester However if the values measured at the terminals are almost the same the inverter and converter circuits have adequate quality Note 3 Only inverter models with capacity of 22 kW or less have the BRD circuit Tester polarity Measurement result red black D1 R PD Nonconductive PD R Conductive 5 PD Nonconductive BRD circuit D2 PD P PD S Conductive Converter circuit Inverter circuit 5 OQ D3 PD Nonconductive z PD T Conductive 5 Conductive 9 D4 Nonconductive 5 Conductive N 5 Nonconductive D6 T N Conductive N T Nonconductive TRI U P U Conductive Nonconguctiye V Conductive 8 TR3 Nonconduciive 5 Conductive 5 tra U N Conductive 2 U Nonconductive TRS Conductive V Nonconductive TR6 Conductive N Nonconductive Nonconductive N 5 P RB Conductive Q RB N Nonconductive m N RV Nonconductive Phone 800 894 0412 Fax
82. lock 5 Remove the screws fixing the capacitor mounting plate to the inverter casing 6 Pull down the capacitor mounting plate 7 Remove the capacitor unit from the capacitor mounting plate 5 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 Mounting the molded case type of smoothing capacitors note This feature to remove the smoothing capacitor easily is not available for the mold case type up to 11Kw lt 1 gt Place the capacitor unit on the capacitor mounting plate lt 2 gt Fit both edges of the capacitor mounting plate into the guide grooves in the inverter casing and then insert the plate into the inverter lt 3 gt Secure the capacitor board to the main circuit terminal block by using the connection terminal screws lt 4 gt Fix the capacitor mounting plate to the inverter casing by using the screws lt 5 gt Mount the backing plate lt 6 gt Mount the terminal block cover 3 Removing the sheet metal case type of smoothing capacitors lt 1 gt Remove the terminal block cover lt 2 gt Make sure that the Charge lamp goes off lt 3 gt Remove the lower screws from terminal block terminals P and N lt 4 gt Remove the screws fixing the capacitor mounting plate lt 5 gt Pull down the capacitor mounting plate lt 6 gt Remove the busbar and resistors and then remove the capacitor unit from the capacitor mounting plate 4 Mounting the sheet metal case type
83. lock cover front cover and cooling fan mounting plate which is the same procedure as cooling fan replacement lt 2 gt Remove the connection cable flat cable which is connected to the control board and main board lt 3 gt Remove the cable fixing plate and short circuit bar attached to the P PD terminal of the main board lt 4 gt Remove two screws on the mold case and remove the case as shown in figure below Please pay attention not to damage the tabs 5 7 Inverter Replacement When replacing your inverter with a new one you can do so without disconnecting the wiring on the control circuit terminal block of the old inverter Replacement procedure 1 Remove the terminal block cover 2 Make sure that the Charge lamp goes off 3 Remove the screws from both sides of the control circuit terminal block board 4 Pull out the control circuit terminal block board toward the front 5 When mounting the control circuit terminal block board on the new inverter be careful not to bend the connector pins on the control circuit terminal block board Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com E Es EESTI epe amod UIM 104 JOMOg Ej ASt Josseca dapi HS
84. ltage monitoring 0 0 to 999 9 V d103 BRD load factor monitoring 0 0 to 100 0 9104 thermal overload monitoring 0 0 to 100 0 1 2 2 Function Mode Default Code Function name Monitored data or setting _FF _FUF Output frequency setting 0 0 start frequency to maximum frequency or maximum frequency F001 2nd 3rd motors Hz 0 00 0 0 to 100 0 when PID function is enabled F002 Acceleration 1 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 F202 Acceleration 1 time setting 2nd 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 motor F302 Acceleration 1 time setting 3rd 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 motor F003 Deceleration 1 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 F203 Deceleration time setting 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 F303 Deceleration time setting 3rd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 30 00 F004 Keypad Run key routing 00 forward rotation 01 reverse rotation 00 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 2 3 Extended Function Mode jogging sto
85. maximum frequency A004 x over speed error detection level 026 Excessive speed more the inverter will shut off its output and display the error code shown on the right If in position control mode the deviation of the current position from that specified by the Positioning error positioning command increases to 1 000 000 pulses or more the inverter will shut off its output and display the error code shown on the right In absolute position control mode the inverter shuts off its output and indicates an error when the range Position control specified by the position range specification tange wp forward P072 or position range specification reverse 073 is exceeded If a faulty connection i e mounting of the SJ FB connection feedback option board is detected the inverter will error shut off its output and display the error code shown on the right Note If the option board does not operate normally confirm the DIP switch settings on the option board Functions of the DIP switches on the feedback option board SJ FB DIP switch Switch No Setting Enabling the detection of encoder disconnection when the encoder ON phases A and B are not connected Disabling the detection of encoder disconnection when the encoder OFF phases A and B are not connected Enablin
86. mperature is high Check the motor temperature Check whether the internal thermistor of the motor has been damaged Check the thermistor Check whether noise has been mixed in the thermistor signal Separate the thermistor wiring from other wirings Check whether the brake has been turned on and off or not Check the brake Check whether the wait time 0124 is too short Increase the wait time b124 Check whether the braking confirmation signal has been input Check the wiring Check whether an error has occurred in the external equipment since the emergency stop function was enabled Recover the external equipment from the error Check for the noise sources located near the inverter Remove noise sources Check whether the motor load is too high Reduce the load factor Check whether the communication speed setting is correct Check whether the wiring distance is appropriate Check the connections Check whether the option board is mounted correctly Check the board mounting Check whether the option board is used correctly Check the instruction manual for the option board id Display on Display on remote The inverter detects errors in the option Check whether the option board is board mounted in the optional slot 2 id mounted correctly For details refer to the instruction ne Check the board mounting manual for the mounted option board Check whether the option board is use
87. n error The inverter detects errors in the option board mounted in the optional slot 1 For details refer to the instruction manual for the mounted option board Option 1 error 8 The inverter will not accept reset commands input via the RS terminal or entered by the STOP RESET key Therefore turn off the inverter power 4 The inverter will not accept the reset command entered from the digital operator Therefore reset the inverter by turning on the RS terminal 2 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Check for the noise sources located near the inverter Remove noise sources Check whether the communication cable has been disconnected Check the connectors Check for the phase loss power input Check the power supply input wiring Check the MCB and magnetic contactors for poor contacts Replace the MCB and magnetic contactors Check for the noise sources located near the inverter Remove noise sources Check the main circuit element for damage Check the output circuit for a short circuit Check the IGBT Check the inverter for abnormality Repair the inverter Check the output circuit for a short circuit Check the output cables Check for the ground fault Check the output cables and motor Check the main circuit element for damage Check the IGBT Check the heat sink for clogging Clean the heat sink Check whether the motor te
88. nction displays a hexadecimal code on the monitor Example 1 Display of 1 10 hexadecimal 0001 0000 binary Since bit 4 of the binary code is 1 this code indicates that a temperature error caused the trip Example 2 Display of 62 62 hexadecimal 01100010 binary Since bits 6 5 and 1 of the binary code are 1 this code indicates that IGBT errors in phases U V and W caused the trip Note 3 This monitoring function can be used to check the trip content only while the inverter is in a tripping state See Section 3 3 for how to check the trip content according to the trip history Note 4 Normally the inverter is automatically self reset periodically from the trip due to undervoltage detected by the gate array Therefore bit 2 of the trip factor signal may not be set to 1 even if undervoltage occurs Also note that undervoltage may be detected as a gate array error E25 in case of undervoltage signal chatter 3 Monitoring of MCU No d106 This monitoring function displays the software management number of preinstalled MCU software 4 Monitoring of maximum voltage d109 This mentoring function displays the maximum voltage detected across terminals P and N while the inverter is stopped 5 Monitoring of temperature on printed circuit board d110 This monitoring function displays the temperature on the printed board of main circuit in the power module 6 Monitoring of maximum temperature on printed circuit bo
89. nction name Monitored data or setting Default Note 9025 User monitor 0 2147483647 to 2147483647 upper 4 digits including 9026 User monitor 1 2147483647 to 2147483647 upper 4 digits including d027 User monitor 2 2147483647 to 2147483647 upper 4 digits including 9028 Pulse counter 0 to 2147483647 upper 4 digits 9029 Position setting monitor 1073741823 to 1073741823 upper 4 digits including 9030 feedback monitor 1073741823 to 1073741823 upper 4 digits including 9080 Trip Counter 0 to 9999 1000 to 6553 10000 to 65530 times 9081 Trip monitoring 1 Factor frequency Hz current A voltage across P N V running time hours E power on time hours dos2 Trip monitoring 2 Factor frequency Hz current A voltage across P N V running time hours power on time hours 4083 Trip monitoring 3 Factor frequency Hz current A voltage across P N V running time hours _ power on time hours 4084 Trip monitoring 4 Factor frequency Hz current A voltage across P N V running time hours power on time hours 4085 Trip monitoring 5 Factor frequency Hz current A voltage across P N V running time hours power on time hours 4086 Trip monitoring 6 Factor frequency Hz current A voltage across P N V running time hours power on time hours 9090 Programming error monitoring Warning code 9102 vo
90. ncy bias 100 to 100 0 P058 Pulse string frequency limit 0 to 100 100 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 16 Default Code Function name Monitored data or setting Note FF FEF _FUF 60 Multistage position setting 0 side to forvard side 0 P061 Multistage position setting 1 Side tolonward 0 P062 Multistage position setting 2 renean edid side to torward side 0 P063 Multistage position setting 3 page tas side to forward side 0 P064 Multistage position setting 4 Aera Messana sido t9 forward side 0 5 065 Multistage position setting 5 side To forward side 0 5 Position setting range reverse side to forward side 066 Multistage position setting 6 Fe aa 0 upper 4 digits including o i Position setting range reverse side to forward side 2 067 Multistage position setting 7 upper 4 digits including 0 8 068 Zero return mode selection 00 Low 01 Hi1 00 Hi2 00 069 Zero return direction selection 00 FW 01 RV 00 070 Low speed zero return frequency 0 00 to 10 00 Hz 0 00 071 High speed Zero retU 0 00 to 99 99 100 0 to Maximum frequency setting 1 motor Hz 0 00 frequency Position range specification 0
91. nds are detected when inspecting the inverter 1 Removing the molded case type of cooling fan unit lt 1 gt Remove the terminal block cover and front cover lt 2 gt Confirm that the Charge lamp goes off lt 3 gt While pushing in the claws of the cooling fan mounting plate lift the plate to remove it from the inverter lt 4 gt Remove the fan connector lt 5 gt Remove the cooling fans from the cooling fan mounting plate 2 Mounting the molded case type of cooling fan unit lt 1 gt Attach the cooling fans to the cooling fan mounting plate so that the fans are correctly oriented lt 2 gt Connect the fan connector to terminal J21 or J22 depending on the inverter model of the main circuit board lt 3 gt Mount the cooling fan mounting plate on the inverter lt 4 gt Mount the front cover and terminal block cover Position the cooling fan unit so that its nameplate faces this side Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Removing the sheet metal case type of cooling fan unit lt 1 gt Remove the terminal block cover and front cover lt 2 gt Make sure that the Charge lamp goes off lt 3 gt Remove the screws at the top 4 Lift the cooling fan mounting plate to remove it from the inverter lt 5 gt Remove the fan connector lt 6 gt Remove the cooling fans from the cooling fan mounting plate 4 Mounting the sheet metal
92. ng V f frequency 1 to 3 6100 b102 b104 b110 gt Free setting V f frequency 4 Free setting V f frequency 5 6 6108 6110 lt b106 Free setting frequency 1 to 4 6100 6102 b104 b106 gt Free setting V f frequency 5 Free setting V f frequency 6 6110 lt b108 Free setting V f frequency 1 to 5 6100 6102 6104 b106 gt Free setting V f frequency 6 b108 b110 Free setting electronic thermal frequency 2 3 b017 b019 5 thermal Free setting electronic thermal frequency 1 0015 gt Free setting electronic thermal 1120 Free setting electronic thermal frequency 3 6019 lt frequency 2 6017 1 The inverter displays a warning code when the data set as a target function code satisfies the condition specified in the Condition column in relation to the data set as the corresponding basic function code Each parameter target function code is readjusted to the data set as the basic function code by updating at the inverter start up 1 In this case the base frequency is rewritten at parameter readjustment If the base frequency is updated to an inappropriate value a motor burnout may result Therefore if the warning is displayed change the current base frequency data to an appropriate value 2 B the Jump hysteresis frequency width minimum 2 10 These parameters are checked even when the digital operator 02 is not specified for the frequency source set
93. ng on motor capacity H231 Auto constant R2 1st motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity H231 Auto constant R2 2nd motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity H232 Auto constant L 1st motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity H232 Auto constant L 2nd motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity H233 Auto constant lo 1st motor 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity H233 Auto constant lo 2nd motor 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity H234 Auto constant J 1st motor 0 001 to 9 999 10 00 to 99 99 100 0 to 999 9 1000 to 9999 Depending on motor capacity H234 Auto constant J 2nd motor 0 001 to 9 999 10 00 to 99 99 100 0 to 999 9 1000 to 9999 Depending on motor capacity Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 14 Default Code Function name Monitored data or setting Note FF FEF FUF H050 PI proportional gain for 1st motor 0 0 to 999 9 1000 100 0 H250 PI proportional gain for 2nd motor 0 0 to 999 9 1000 100 0 H051 PI integral gain for 1st motor 0 0 to 999 9 1000 100 0 H251 PI integral gain for 2nd motor 0 0 to 999 9 1000 100 0 H052 P proportional gain setting for 1st 0 01 to 10 00 1 00 motor H252 P proportional gain setting for 2nd
94. nsulation 12 TRS IPM module Diode module body case Front cover nals cover operator attachment board Spacer cover C bus attachment block altac 62 PCB Driver PCB igital operator 69 RB Balance resistor ubbe 76 PLUG Digital operator sonneotion plug 8016 Current Limiting resistor 91 Thermistor 00 Ferrite core Insulatio BEES ORDER No PRES WORK REV uu PETS erminal cover 8 2 i 915 159 Industrial Equipment 3 gt 4 61100 45099 0HFF2 Structure diagram FRAME SIZE Kurita Back sido of diagran Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
95. nt voltage detected E signal VDC connector 32pin L VDC 6 396V 400V VPN 200Vclass Direct current voltage VDC 6 396V 800V VPN 400Vclass TEE A motor current detected signal yee red connectors pin At the time of inverter rated load About 3 3V IWF J1 connector 30pin L peak The signal at the time of carrying out a trip by the TRIP J1 connector 17pin L trip factor which a gate array judges P3 1 Direct current voltage reference Phase failure protection detected signal PHF J1 connector 37pin L Normal 5V H Direct current voltage Phase failure detection about 0 5V L The instantaneous power failure signal of RO TO T part _ IPL J1 connector 33pin L Power On about 0 5V L Direct current voltage Power Off 5V H Power module protection GS connector 36pin L Under operation about 5V H Direct current voltage Under a stop about 0 5V L US J1 connector 15pin L PWM signal VS J1 connector 35pin L Upper arm ON about 3 5V L WS J1 connector 36pin L Lower arm ON about 5V H o MT gusto The trip distinguished by GA is canceled TRES J1 connector 40pin L Normal about 5V H Under reset about 0 5V L 4 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 Maintenance and Inspection 5 1 Precautions for Maintenance and Inspection 5 1 1 Daily inspection Basically check your system during the inverter operation to confirm that the motor is ope
96. o clrwtr com m Display on Undervoltage 3 If the inverter input voltage drops the control circuit of the inverter cannot function normally Therefore the inverter shuts off its output when the input voltage falls below a specified level The inverter will trip if the DC voltage across the P and N terminals exceeds about 175 VDC in case of the 200 V class models or about 345 VDC in case of the 400 V class models If an error occurs in the internal current detector CT the inverter will shut off its output and display the error code shown on the right The inverter will trip when the CT outputs about 0 6 V or more at power on If the internal CPU malfunctions or an error occurs in it the inverter will shut off its output and display the error code shown on the right Note Reading an abnormal data from the EEPROM may result in a CPU error If an error occurs in the external equipment or device connected to the inverter the inverter will fetch the error signal and shut off its output This protective function is enabled when the external trip function is enabled A USP error is indicated when the inverter power is turned on with an input operation signal remaining in the inverter This protective function is enabled when the USP function is enabled When the inverter power is turned on this protective function detects the ground fault between the inverter output circuit and the motor to protect the inverter
97. of smoothing capacitors lt 1 gt Set the capacitor unit on the capacitor mounting plate and secure the unit in place by using the screws lt 2 gt Mount the busbar and resistors in the original positions and then secure these parts in place by using the screws lt 3 gt Fit the capacitor mounting plate into the inverter casing lt 4 gt Fix the capacitor mounting plate to the inverter casing by using the screws lt 5 gt Attach the lower screws to terminal block terminals P and N lt 6 gt Mount the terminal block cover lt 5 gt Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Smoothing capacitors on PCB Smoothing capacitors on PCB is recommended to be replaced after 10 years of usage under standard installation which is the same as main Smoothing capacitors If abnormality is found by visual inspection and or if the control power supply is not activated after the power ON the capacitors are required to be replaced The replacement is done by the PCB replacement since the capacitors themselves cannot be replaced How to replace The replacement is done by refering to the structure diagram attached Please pay attention to the length of the screws Make sure you re using the correct screws when re assembling Note Please pay attention to the tab portion when disassembling There is a possibility of damaging the mold case type model up to 22kW lt 1 gt Remove the terminal b
98. on cycle is too short Prolong the operation cycle Check whether the set BRD operation rate is too low Adjust the setting to an appropriate level Note confirm the maximum allowable capacity of the resistor Check whether the inverter has decreased the motor quickly Increase the deceleration time Check for a ground fault Check the output cables and motor Check whether the motor has been rotated by the action of the load Reduce the regenerative energy Check for the noise sources located near the inverter Remove noise sources Check whether the cooling efficiency has deteriorated Check the heat sink for clogging and clean it Replace the cooling fan 1 The inverter will not accept any reset command within about 10 seconds after tripping i e after the protective function operates 2 The inverter will not accept any reset command after an EEPROM error occurs with error code displayed Turn off the inverter power once If error code E08 is displayed when the inverter power is turned on subsequently the internal memory device may have failed or parameters may have not been stored correctly In such cases initialize the inverter and then re set the parameters 3 The inverter will not accept reset commands input via the RS terminal or entered by the STOP RESET key Therefore turn off the inverter power 2 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email inf
99. ps enabled during operation 04 deceleration and stop after jogging stops enabled during operation 05 DC braking after jogging stops enabled during operation Default Code Function name Monitored data or setting Note FF FEF FUF Frequency source setting 00 keypad potentiometer 1 01 control circuit terminal block 02 digital A001 operator 03 RS485 04 option 1 05 option 2 06 pulse string input 07 02 01 01 easy sequence 10 operation function result A Run command source setting 01 control circuit terminal block 02 digital operator 03 RS485 04 option 002 02 01 01 1 05 option 2 i A003 gt Base frequency setting 30 to maximum frequency Hz 60 50 60 D nmm 5 203 Base frequency setting 2nd 30 to maximum frequency 2nd motor Hz 60 50 60 9 motor 2 303 Base frequency setting 3rd 30 to maximum frequency 3rd motor Hz 60 50 60 a motor A004 Maximum frequency setting 30 to 400 Hz 60 50 60 A204 Maximum frequency setting 2nd 30 to 400 Hz 60 50 60 motor A304 Maximum frequency setting 3rd 30 to 400 Hz 60 50 60 motor AT selection 00 switching between O and OI terminals 01 switching between O and O2 A005 terminals 02 switching between O terminal and keypad potentiometer 1 00 03 switching between OI terminal and keypad potentiometer 1 04 switching between O2 and keypad potentiometer 1 O2 selection 00 single 01 a
100. r code shown on the right if an invalid instruction is found in a downloaded m 1 Inval truct PRG CMD The inverter will display the error code if the PRG terminal is turned on when program has been loaded The inverter will display the error code shown the g right if subroutines for instructions and next HE PRG NST error instructions are nested more than eight levels The inverter will display the error code shown on the right if the for or another instruction to start nesting is not found at the jump destination of a go to instruction and the next or another instruction to end nesting precedes the nesting start instruction An error is assumed when an arithmetic operation xeculion rmr instruction has resulted in overflow or underflow or a PRGERRI division by zero has been attempted An error is assumed when a chg param or mon param instruction has attempted to reference an undefined parameter set the data beyond the specified setting range in a parameter or update a parameter that cannot be changed during the inverter operation F 0 The inverter outputs an error code when a trip instruction PRG 9 1 The error code is output when the relevant program runs 2 8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com
101. r com Email info clrwtr com Quantity for 1 unit ame of parts us capacitor body case inals cove DC Diode module Front cover Spacer cove Terminals attachment board Ter Mai CB ED GD No Abbreviation 1 8 BLK Main circuit terminals 15 DM 84108 9 ov 85 10V 9 CV 9 26 68 PAN 69 TRB 200 FIL Finger guard 62 P SUB Contre circuit terminals PCB BL Digital operator Balance resistor Ferrite core SEBS ORDER No BEES WORK REV uc eem PET 8 5 E VI 915 154 300HFF2 SJ700 300HFF Structure diagram Industrial Equipment 3 gt 4 FRAME SIZE L Baek side of E diagram Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ame_of parts ent board achment board 31835158 core altachment board body case NARASHINO WORKS DWG No DC bus capacitor nsulation rminals cover ai circuit
102. rating according to the settings on the inverter 2 the installation environment is normal 3 the cooling system is normal 4 no abnormal vibrations and noise are generated 5 no equipment overheating and discoloration are found and 6 there are no unusual smells While the inverter is operating measure the inverter input power voltage with a multimeter to confirm that 1 the power supply voltage does not fluctuate often and 2 the voltages between the power supply wires are balanced 5 1 2 Cleaning Always keep the inverter clean When cleaning the inverter wipe off dirt and stains on the inverter surface lightly with a soft cloth dipped in a neutral detergent solution Note Do not use solvents such as acetone benzene toluene and alcohol for cleaning These solvents cause the inverter surface to dissolve or the coating on the surface to peel off In particular never use a detergent or alcohol to clean the monitor of the digital operator 5 1 3 Periodic inspection Check those inverter sections and parts which are accessible only while the inverter is stopped and which should be inspected regularly When you intend to carry out a periodic inspection contact your local Hitachi Distributor During a periodic inspection perform the following 1 Check that the cooling system is normal Clean the air filter as needed 2 Check the screws and bolts for tightness and retighten them Screws and bolts may have loosened
103. requency 01 0 Hz 00 2 enable o 2 input active range start 111 frequency 400 to 100 99 9 to 0 00 to 99 99 100 0 to 400 0 Hz 0 00 5 O2 L input active range end 5 112 frequency 400 to 100 99 9 to 0 00 to 99 99 100 0 to 400 0 Hz 0 00 102111 input active range start 100 to 02 end frequency rate 100 voltage A114 2 input active range end 02 start frequency rate to 100 100 voltage o 2 2 E A131 4 curve constants 01 smallest swelling to 10 largest swelling 02 oO 132 ST curve consiants 01 smallest swelling to 10 largest swelling 02 00 digital operator 01 keypad potentiometer 02 input via 03 input via gt A141 Operation target frequency Ol 04 external communication 05 option 1 06 option 2 07 pulse string 02 2 selection 1 frequency input 00 digital tor 01 d potentiometer 02 input via 03 input vi D m igital operator eypad potentiometer input via O input via 142 frequency Ol 04 external communication 05 option 1 06 option 2 07 pulse string 03 D frequency input B A143 Operator selection A AMAT A142 01 subtraction A141 A142 02 multiplication 00 5 145 Frequency to be added 0 00 to 99 99 100 0 to 400 0 Hz 0 00 8 A146 Son ot the frequency to be 00 frequency command A145 01 frequency command A145 00 EL S curve acceleration E A150 0 to 50 25 S
104. requency to 2nd maximum frequency Hz 0 00 A023 3 setting 0 0 or start frequency to 3rd maximum frequency Hz 0 00 2 A024 gt 4 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 8 A025 5 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A026 Multispeed 6 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 5 A027 7 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 c 028 8 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 g A029 9 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 o 8 A030 10 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 3 031 11 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A032 12 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A033 13 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A034 14 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A035 15 setting 0 0 or start frequency to n th maximum frequency Hz 0 00 A038 409 frequency setting Start frequency to 9 99 Hz 1
105. ronic thermal 0 0 to rated current A 0 0 current 1 Free setting electronic thermal b017 requency 2 0 to 400 Hz 0 Free setting electronic thermal b018 current 2 0 0 to rated current A 0 0 boig Free setting electronic thermal 0 to 400 Hz 0 requency 3 Free setting electronic thermal b020 current 3 0 0 to rated current A 0 0 00 disabling 01 enabling during acceleration and deceleration 02 b021 Overload restriction operation mode enabling during constant speed 03 enabling during acceleration and 01 deceleration increasing the speed during regeneration 5022 Overload restriction setting 0 20 x rated current to 1 00 x rated current A Rated inventera 5 e Deceleration rate at overload 5023 restriction 0 10 to 30 00 s 1 00 ied 00 disabling 01 enabling during acceleration and deceleration 02 5 6024 a load restriction operation mode enabling during constant speed 03 enabling during acceleration and 01 5 deceleration increasing the speed during regeneration S b025 Overload restriction setting 2 0 20 x rated current to 2 00 x rated current A Rated invertora FP 8 b026 dh leration rate at overload restriction 0 10 to 30 00 s 1 00 El L 6027 Overcurrent suppression enable 00 disabling 01 enabling 01 o 5 Active frequency matching scan m n 2 b028 start frequency 0 20 x rated current to 2 00 x rated current
106. rque reverse dd C096 regenerating level setting 0 t0 200 100 Over torque reverse driving level C057 setting 0 to 200 100 Over torque forward 6058 regenerating level setting 0 10 200 100 C061 Electronic thermal warning level 0 to 100 26 80 setting C062 Alarm code output 00 disabling 01 3 bits 02 4 bits 00 C063 Zero speed detection level 0 00 to 99 99 100 0 Hz 0 00 C064 Heat sink overheat warning level 0 to 200 0 C 120 C071 Communication speed selection 02 loopback test 03 2 400 bps 04 4 800 bps 05 9 600 bps 06 04 19 200 bps C072 Node allocation 1 to 32 1 Communication data length x 8 C073 selection 7 7 bits 8 8 bits 7 2 C074 Communication parity selection 00 no parity 01 even parity 02 odd parity 00 C075 Communication stop bit selection 1 1 bit 2 2 bits 1 8 ae EE 3 00 tripping 01 tripping after decelerating and stopping the motor 02 2 C076 Selection of the operation after ignoring errors 03 stopping the motor after free running 04 02 communication error E decelerating and stopping the motor o Communication timeout limit C077 before tripping 0 00 to 99 99 s 0 00 C078 Communication wait time 0 to 1000 ms 0 C079 Communication mode selection OO ASCII 01 Modbus RTU 00 C081 O input span calibration 0 to 9999 1000 to 6553 10000 to 65530 Factory setting 5 C082 Ol input span calibration 0 to 9999 10
107. rter status at tripping may not correspond to the apparent operation of the motor 2 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 4 Warning Codes The following table lists the warning codes and the contents of parameter readjustments Warning code Target function code Condition Basic function code 001 201 gt 1 1002 1202 Frequency upper limit setting 061 261 Frequency lower limit setting A062 A262 gt 04 204 304 Base frequency setting 003 203 03 1 gt Output frequency setting F001 multispeed 0 A202 A220 A320 2 gt H 0 1005 1205 1305 1006 1206 1306 Multispeed 1 to 15 settings A021 to A035 Maximum frequency setting A004 A204 A304 1035 235 335 Output frequency setting F001 multispeed 0 A202 A220 A320 2 11036 Multispeed 1 to 15 settings A021 to A035 1037 Jog frequency setting A038 1009 Home search speed setting P015 gt H012 2212 Fequency lower limit setting 062 262 gt 1015 1215 Output frequency setting F001 multispeed 0 upper limit setting A202 A220 A320 2 A061 A261 016 2216 Multispeed 1 to 15 settings A021 to A035 gt 1019 Home search speed setting Frequency upper limit setting A061 A261 015 1021 51221 lt lF ier 11025 1225 Output frequency setting
108. se time 0 to 200 x2ms 1 9 setting 3 2 nput terminal response time g C163 setting 4 0 to 200 x2ms 1 a nput terminal response time 164 setting 5 0 to 200 2 1 terminal response time 3 C165 setting 6 0 to 200 x2ms 1 nput terminal response time C166 setting 7 0 to 200 x2ms 1 C167 nput terminal response time 0 to 200 x2ms 1 setting 8 n nput terminal response time C168 Setting FW 0 to 200 x2ms 1 Multistage speed position 8 C169 determination time 0 40 200 x 10M 9 1 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Default Code Function name Monitored data or setting Note _FF _FEF _FUF 001 Auto tuning Setting auto tuning 01 auto tuning without rotation 02 auto tuning 00 Motor data solasion 1st motor 0 aori sangara daa uted o 2 Motor data selection 2nd motor 02 fautotuned data with onlin auto tuning funcion 00 H003 Motor capacity 1st motor 0 20 to 75 00 kW Factory setting H203 Motor capacity 2nd motor 0 20 to 75 00 kW Factory setting H004 Motor poles setting 1st motor 2 4 6 8 10 poles 4 H204 Motor poles setting 2nd motor 2 4 6 8 10 poles 4 H005 Motor speed constant 1st motor 0 001 to 9 999 10 00
109. sign 01 depending on the operation direction 00 P036 Torque bias mode 00 disabling the mode 01 digital operator 02 input via O2 terminal 00 P037 Torque bias value 200 to 200 96 0 P038 Torque bias polarity selection 00 as indicated by the sign 01 depending on the operation direction 00 P039 Speed limit for torque controlled 0 00 to maximum frequency Hz 0 00 operation forward rotation Speed limit for torque controlled PI 040 operation reverse rotation 0 00 to maximum frequency Hz 0 00 P044 DeviceNet comm watchdog timer 0 00 to 99 99 s 1 00 i 2 00 tripping 01 tripping after decelerating and stopping the motor 02 045 action DeviceNet comm ignoring errors 03 stopping the motor after free running 04 01 decelerating and stopping the motor DeviceNet polled I O Output PI 046 instance number 20 21 100 2l P047 DeviceNet polled Input 70 71 101 71 instance number 5 00 tripping 01 tripping after decelerating and stopping the motor 02 P048 Inverter action on DeviceNet idle ignoring errors 03 stopping the motor after free running 04 01 mode 2 decelerating and stopping the motor P049 DeviceNet motor poles setting for 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 0 RPM poles P055 Pulse string frequency scale 1 0 to 50 0 kHz 25 0 Time constant of pulse string PI 056 frequency filter 0 01 to 2 00 s 0 10 P057 Pulse string freque
110. splay modes and an example of special digital operator operation in extended function mode U The initial display on the monitor screen after power on depends on the setting of function b038 For details see Section 4 2 81 Initial screen selection on page 4 76 When the setting of function b038 is 01 factory setting the monitor initially shows as the setting of function 9001 output frequency monitoring Pressing the key in this status changes the display to Note The display contents on the monitor depend on the settings of functions b037 function code display restriction b038 initial screen selection and b039 automatic setting of user parameters For details see Sections 4 2 80 Function code display restriction on page 4 74 4 2 81 Initial screen selection on page 4 76 and 4 2 82 Automatic user parameter setting on page 4 77 Item Function code Data Description 00 Full display 01 Function specific display panion code b037 02 User setting restriction 03 Data comparison display 04 Basic display factory setting 00 Screen displayed when the STR key was pressed last same as the operation on the SJ300 series Initial screen selection b038 01 d001 output frequency monitoring Initial display at 3 02 9002 output current monitoring power on 03 d003 rotation direction minitoring 04 d007 Scaled outp
111. ter cannot retry the operation The inverter monitors the resistance of the thermistor in the motor connected to the inverter s TH terminal and will shut off the inverter output if the motor temperature rises IGBT error Thermistor error When 01 has been specified for the Brake Control Enable b120 the inverter will trip if it cannot receive the braking confirmation signal within the Brake Wait Time for Confirmation b124 after the output of the brake release signal Braking error If the EMR signal on three terminals is turned on when the slide switch SW1 on the logic board is set to ON the inverter hardware will shut off the inverter output and display the error code shown on the right Malfunction due to incoming noise in case EMR terminal is not ON If overload occurs during the motor operation at a very low speed at 0 2 Hz or less the electronic thermal protection circuit in the inverter will detect the overload and shut off the inverter output 2nd electronic thermal control Note that a high frequency may be recorded as the error history data If timeout occurs because of line disconnection during the communication in Modbus RTU mode the inverter will display the error code shown on the right The inverter will trip according to the setting of C076 Emergency stop 4 Low speed overload protection OL LowSP Modbus communica tio
112. terminals IPM module Diode module CB BLK Main circuit terminals PANEL M Abbreviation No 1 8 9 5 9 CV 12 TRS 1 Front cover e gitel operator attachment board Spacer cover C bus attachment block attac sa 62 P SUB Filter PCB 68 igital operator 69 RB Balance resistor PLU igital operator connect ion plug 200 FIL Ferrite core 38548 ORDER No PRES WORK REV 2 370HFF2 Industrial Equipment 3 gt 4 Structure diagram J700 370HFF FRAME SIZE E o E 2 i Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ame_of parts ent board capacitor DC bus capacitor ermi ai circuit terminals 5 Abbreviation CB BLK Main circuit terminals No 1
113. time setting during 9 91 to 99 99 100 0 to 999 9 1000 to 3600 s 1 00 sE power loss T nitial output frequency decrease 5 0054 during power loss 0 00 to 10 00 Hz 0 00 8 b055 roportional gain setting for 0 00 to 2 55 0 20 nonstop operation at power loss c o ntegral time setting for nonstop z b056 operation at power loss 0 000 to 9 999 10 00 to 65 53 s 0 100 Maximum limit level of window 5060 comparators 0 to 100 lower limit 6061 6062 2 100 bogi Minimum limit level of window 0 to 100 lower limit 5060 b062 2 96 0 comparators O Hysteresis width of window TUE b062 comparators O 0 to 10 lower limit 6061 6062 2 96 0 Maximum limit level of window to 100 lower limit b064 5066 2 96 100 comparators O Minimum limit level of window REC 5 b064 comparators 0 to 100 lower limit 6063 6066 2 0 S Hysteresis width of window TAS 5065 comparators 0 to 10 lower limit b063 6064 2 0 A 2 bose Maximum limit level of window 100 to 100 lower limit 5067 5068 2 26 100 8 comparators Minimum limit level of window _ b067 comparators 2 100 to 100 lower limit 6066 6068 2 96 0 Hysteresis width of window b068 comparators O OVO2 0 to 10 lower limit b066 b067 2 0 Operation level at Pn b070 disconnection 0 to 100 96 or no ignore no Operation level at OI nom
114. ting A001 The current value of the jump center frequency is updated to the current value of the jump frequency value of Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 5 Initialization setting The initialization function allows you to initialize the adjusted settings on the inverter to restore the factory settings You can also clear the trip history data alone The settings of initialization are described below The settings of P100 to P131 running time data and power on time data cannot be cleared Initialization mode Initializing only the settings parameters or trip The factory settings are restored history Clearing the trip history data and initializing the settings amp Defaults intended for Japan BI Defaults intended for Europe Defaults intended for the U S A Initializing procedure Adjust the above settings as required and then perform the following procedure OPOWER AITAGHS HITACHI SUUM zn ot ae Ts PRG PRG a 4 Qa o E OPOWER HITACHI A PRG 9 09 1 Holding down the FUNC and 2 2 Initialization is in progress 3 When the initialization is down keys press and hold down The above figure shows the completed the monitor displays the STOP RESET key monitor display indicating that the code 9001 After the monitor starts bl
115. to 268435455 when P012 02 P072 forward 0 to 1073741823 when P012 03 upper 4 digits ine eit Position range specification 268435455 to 0 when P012 02 PI 9 9 1073741823 to 0 when 012 03 upper 4 digits 269439495 00 X00 01 X01 02 X02 03 X03 P074 1 Jeaching selection 04 X04 05 06 X06 07 X07 00 100 Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P101 md Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P102 d Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 103 ee Sequence user parameter U 9 to 9999 100010 6553 10000 to 65535 0 P104 on Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P105 T sequence user parameter U 4 to 9999 1000 to 6553 10000 to 65535 0 5 P106 ix Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 o g gt P107 Dod Sequence user parameter U 5 to 9999 100010 6553 10000 to 65535 0 g P108 ea Sequence user parameter U 9 to 9999 100010 6553 10000 to 65535 0 7 gt P109 or Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P110 Ho Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P111 2 Sequence user parameter U 0 to 9999 100010 6553 10000 to 65535 0 P112 aa Sequence user parameter U 4 to 9999 100010 6553 10000 to 65535 0 P113 S
116. to 80 00 10 000 to 80 000 1 590 H205 Motor speed constant 2nd motor 0 001 to 9 999 10 00 to 80 00 10 000 to 80 000 1 590 H006 Motor stabilization constant 1st 0 to 255 100 H206 Molor stabilization constant 2nd 0 to 255 100 H306 Molor stabilization constant 3rd 0 to 255 100 020 Motor constant R1 1st motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity E H220 Motor constant R1 2nd motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity 5 221 Motor constant R2 1st motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity 221 Motor constant R2 2nd motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity H222 Motor constant L 1st motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity H222 Motor constant L 2nd motor 0 01 to 99 99 100 0 to 655 3 mH Depending on motor capacity 223 Motor constant lo 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity 223 Motor constant lo 2nd motor 0 01 to 99 99 100 0 to 655 3 A Depending on motor capacity H224 Motor constant J 0 001 to 9 999 10 00 to 99 99 100 0 to 999 9 1000 to 9999 Depending on motor capacity H224 Motor constant J 2nd motor 0 001 to 9 999 10 00 to 99 99 100 0 to 999 9 1000 to 9999 Depending on motor capacity 030 Auto constant R1 1st motor 0 001 to 9 999 10 00 to 65 53 Q Depending on motor capacity H230 Auto constant R1 2nd motor 0 001 to 9 999 10 00 to 65 53 Q Dependi
117. to 9999 1000 to 6553 10000 to 65535 0 128 sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P129 Sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 P130 sequence user parameter U 9 to 9999 1000 to 6553 10000 to 65535 0 p131 Easy sequence user parameter U 4 to 9999 1000 to 6553 10000 to 65535 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 18 Default Code Function name Monitored data or setting Note _FF FEF FUF 0001 User selected function 1 no d001 to P131 no 0002 User selected function 2 no d001 to P131 no U003 User selected function 3 no d001 to P131 no 0004 User selected function 4 no d001 to P131 no g 0005 User selected function 5 no d001 to P131 no 0006 User selected function 6 no d001 to P131 no 0007 User selected function 7 no d001 to P131 no 3 0008 User selected function 8 no d001 to P131 no 0009 User selected function 9 no d001 to P131 no U010 User selected function 10 no d001 to P131 no 0011 User selected function 11 no d001 to P131 no 0012 User selected function 12 no d001 to P131 no Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 19 1 3 Code display system and key operations This section describes typical examples of digital operator operation in basic and full di
118. ut frequency monitoring 05 F001 output frequency setting Selection of automatic b039 00 Disable user parameter settings 1 01 Enable 1 Not displayed with the factory setting The following procedure enables you to turn the monitor display back to 4 0 0 Jor 00 0 1 regardless of the current display mode Hold down the v9 key for 3 seconds or more The monitor shows 00 Q0 0 1 alternately During this status press the key The monitor will show only 8 00 flor 00 which is shown when the is pressed 1 The monitor shows only when the motor driven by the inverter is stopped While the motor is running the monitor shows an output frequency 1 20 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 3 1 Example of operation in basic display mode b037 04 factory settin Only basic parameters can be displayed in basic display mode All parameters in monitor mode four parameters in function mode or 20 parameters in extended function mode Other parameters are not displayed To display all parameters select the full display mode b037 00 lt Displayable parameters and sequence of display gt No Display code Item 1 d001 to d104 Monitor display 2 001 Output frequency setting Note 3 F002 Acceleration
119. uxiliary frequency input via O and OI terminals A006 nonreversible 02 auxiliary frequency input via O and OI terminals 03 reversible 03 disabling O2 terminal g A011 OJ L input active range start 0 00 to 99 99 100 0 to 400 0 Hz 0 00 requency A012 input active range end 0 00 to 99 99 100 0 to 400 0 Hz 0 00 9 2 A013 input active range start 0 to O L input active range end voltage 0 gt voltage 014 input active range end OFIL input active range start voltage to 100 100 voltage A015 input active range start 00 external start frequency 01 0 Hz 01 selection A016 External frequency filter time 1 to 30 or 31 500 ms filter 0 1 Hz with hysteresis 31 const A017 Easy sequence function 00 disabling 01 enabling 00 selection A019 Multispeed operation selection 00 binary 16 speeds selectable with 4 terminals 01 bit 8 speeds selectable 00 with 7 terminals A020 Multispeed frequency setting 0 0 or start frequency to maximum frequency Hz 0 00 Multispeed frequency setting 0 0 or start frequency to maximum frequency 2nd motor Hz A220 0 00 2nd motor Multispeed frequency setting 0 0 or start frequency to maximum frequency 3rd motor Hz A320 0 00 3rd motor A021 1 setting 0 0 or start frequency to 1st maximum frequency Hz 0 00 A022 Multispeed 2 setting 0 0 or start f
120. zero calibration 0 to 9999 1000 to 6553 10000 to 65530 Factory setting E 5 122 Ol input zero calibration 0 to 9999 1000 to 6553 10000 to 65530 Factory setting lt C123 O2 input zero calibration 0 to 9999 1000 to 6553 10000 to 65530 Factory setting C130 Output 11 on delay time 0 0 to 100 0 s 0 0 C131 Output 11 off delay time 0 0 to 100 0 s 0 0 C132 Output 12 on delay time 0 0 to 100 0 s 0 0 C133 Output 12 off delay time 0 0 to 100 0 s 0 0 C134 Output 13 on delay time 0 0 to 100 0 s 0 0 C135 Output 13 off delay time 0 0 to 100 0 s 0 0 C136 Output 14 on delay time 0 0 to 100 0 s 0 0 C137 Output 14 off delay time 0 0 to 100 0 s 0 0 C138 Output 15 on delay time 0 0 to 100 0 s 0 0 C139 Output 15 off delay time 0 0 to 100 0 s 0 0 C140 Output RY on delay time 0 0 to 100 0 s 0 0 C141 Output RY off delay time 0 0 to 100 0 s 0 0 n C142 Logical output signal 1 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 o C143 Logical output signal 1 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 2 Logical output signal 1 operator 00 AND 01 OR 02 00 selection i 5 C145 Logical output signal 2 selection 1 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 9 C146 Logical output signal 2 selection 2 Same as the settings of C021 to C026 except those of LOG1 to LOG6 00 Logical output

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