Home

Invacare Zoom 300 and 400 Owner`s Manual

1. 6 SPECIAL NOTES 06000000000000000000000000000000000000000000000000000000000000000000000000000000 9 TYPICAL PRODUCT PARAMETERS 06000000000000000000000000000000000000000000000000 10 LABEL LOCATIONS 000000000000000000000000000000000000000000000000000000000000000000000000 On 30O sii ais Gaia i inge ONSE EO PETER en Da BRI EE QT PUR IREQ BUR E EN Ud gia REND DG SoG E eum ENA 12 SECTION GENERAL GUIDELINES 6666 Repair or Service InformatiOh oret totius encre een tono iaa eta tuae ara rep 13 Operation lobi herd tei e bia i re cp e aree 13 Mire T UT 15 Electrical eniti iet rh id Ce ed inc ax eet 15 Grounding HSEPUCHGORNS oderint RUNE EUR 16 asi NONU PA S 16 Rain Cs 16 Weight Training ERE A 16 el CUI ERR TE 17 SECTION 2 EMI INFORMATION 00000000000000000000000000000000000000000000000000000 18 SECTION 3 SAFETY HANDLING OF POWERED SCOOTERS 20 Stability and Balance tien aou pae 20 Percentage of Weight DistribUtiOn eet trit
2. SHROUD A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition REMOVING INSTALLING THE REAR SHROUD NOTE For this procedure refer to FIGURE 10 1 REMOVING 1 Remove the seat Refer to Removing Installing the Seat on page 34 2 Lift the rear shroud off of the frame post INSTALLING 1 Align tabs on the rear shroud with the slots not shown in figure in the front shroud 2 Place rear shroud on the frame and press down slightly 3 Install the seat Refer to Removing Installing the Seat on page 34 DETAIL 300 DETAIL B 400 Rear Shroud Rear Shroud Front Shroud Front Shroud FIGURE 10 1 REMOVING INSTALLING THE REAR SHROUD 300 and 400 44 Part No 1118395 SECTION WHEELS AND CASTERS SECTION WHEELS AND CASTERS A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition REMOVING INSTALLING THE DRIVE WHEELS NOTE For this procedure refer to FIGURE 11 1 REMOVING Turn power OFF and remove the key from the ignition Remove the s
3. REMOVING INSTALLING THE DRIVE WHEELS FIGURE 11 1 Part No 1118395 46 300 and 400 SECTION WHEELS AND CASTERS REMOVING INSTALLING THE FRONT WHEEL NOTE Take note of position and orientation of wheel and mounting hardware before removing NOTE For this procedure refer to FIGURE 11 2 REMOVING 1 Turn power OFF and remove the key from the ignition 2 Place the FRONT of the powered scooter UP on blocks so that the FRONT wheel is off the ground 3 Remove the mounting screw locknut and two 2 spacers that secure the FRONT wheel to the fork 4 Remove FRONT wheel from fork Fork P m Mounting Screw Front Wheel Upper Fork Mounting Hole for 400 Lower Fork Mounting Hole for 300 Spacer or Locknut FIGURE 11 2 REMOVING INSTALLING THE FRONT WHEEL INSTALLING A WARNING Front wheel MUST be mounted in the correct fork mounting holes upper mount ing holes for the 400 and lower mounting holes for 300 otherwise injury may result Perform one 1 of the following A On 300 Align front wheel with the lower fork mounting holes B On 400 Align front wheel with the upper fork mounting holes N Using the mounting screw locknut and two 2 spacers that secure the front wheel to the fork 3 Securely tighten front wheel mounting hardware Part 1118395 47 300 400 SECTION WHEELS AND CASTERS REMOVING INSTALLING THE CASTER ASSEMBLIES NOTE For t
4. 300 and 400 42 Part No 1118395 SECTION 9 TILLER ADJUSTMENT SECTION 9 TILLER ADJUSTMENT ADJUSTING THE TILLER ANGLE WARNING Before performing any maintenance adjustment or service turn power OFF and remove key from ignition Ensure that tiller is properly adjusted before driving the scooter After making ANY tiller angle adjustments and BEFORE use the tiller MUST be securely locked into position Otherwise a fall from the scooter could occur causing bodily injury and or damage to the scooter Gently push pull against tiller to ensure that the tiller is securely engaged into the adjustment plate NOTE For this procedure refer to FIGURE 9 1 NOTE The powered scooters feature an adjustable tiller The tiller locks into a position that is most comfortable for you The tiller can also be folded DOWN for transportation and storage 1 Pull UP on the tiller release lever located under the RIGHT tiller handle 2 Push pull the tiller to the desired angle and release the tiller lever 3 Gently push pull against tiller to ensure that the tiller is securely engaged into the locking mechanism NOTE The tiller is locked in position when an audible click is heard Tiller UP to UNLOCK RIGHT Tiller Handle DOWN to LOCK NOTE Tiller on 300 shown Tiller on 400 adjusts the same way FIGURE 9 1 ADJUSTING THE TILLER ANGLE Part No 1118395 43 300 and 400 SECTION 10 SHROUD SECTION 10
5. DO NOT overtighten hardware attaching to the frame This could cause damage to the frame When storing scooter for prolonged periods of time remove batteries Refer to Removing Installing the Batteries 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 After reinstallation always recharge batteries before use Refer to Charging the Batteries on page 58 Use care in storage DO NOT allow any metallic objects to contact the exposed ter minals SUGGESTED MAINTENANCE PROCEDURES 1 Before using the powered scooter make sure all nuts and bolts are tight Check any parts for damage or wear and replace Check all parts for proper adjustment 2 Ensure that batteries are properly maintained and charged as required 3 The wheels and tires should be checked periodically for cracks and wear and should be replaced by a qualified technician 4 Regularly check for loose nuts and or bolts in the front and drive wheels If loose have them adjusted by a qualified technician 5 Clean dirt dust and grease from exposed components 6 Periodically have the bearings of the front wheel checked to make sure they are clean and free from moisture LUBRICATION POINTS NOTE For this procedure refer to FIGURE Seat Post 5 1 TOP 1 Every six 6 months lubricate the top of the seat post using a Teflon lubricant Part No 1118395 25 300 and 400 SECTION 5 MAINTENANCE AND TROUBLESHOOTING FIGU
6. INSTALLING REMOVING THE WALKER HOLDER NOTE Reverse this procedure to remove the walker holder NOTE For this procedure refer to FIGURE 14 4 1 Ifnecessary loosen but do not remove the mounting knob Mounting Knob US Seat 2 Install the walker holder into the accessory tube 3 Thread mounting knob into welded nut on the accessory tube Securely tighten Accessory Tube Walker Holder FIGURE 14 4 INSTALLING REMOVING THE WALKER HOLDER USING THE WALKER HOLDER NOTE For this procedure refer to FIGURE 14 5 1 Fold walker Refer to walker instructions EC NOTE Walker MUST be folded before using wW walker holder MAL Hinge 2 Hang folded walker on walker holder Rokan hooks Loop Strap 3 Secure walker with hook and loop 8 straps B FIGURE 14 5 USING THE WALKER HOLDER Part No 1118395 67 300 and 400 SECTION 14 5 ACCESSORIES INSTALLING REMOVING THE REAR MOUNTED BASKET NOTE For this procedure refer to FIGURE 14 6 A WARNING The rear mounted basket is rated for a maximum capacity of ten 10 Ibs After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely The installation of the basket and basket bracket onto the back of the scooter seat increases the length of the scooter When turning the scooter or swiveling the scooter seat it is important to take note of this increased length
7. otherwise injury and or damage to surrounding property may occur INSTALLING 1 If necessary loosen but do not remove the mounting knob 2 Install the basket bracket into the accessory tube 3 Thread the mounting knob into the welded nut on the accessory tube Securely tighten 4 Align the mounting clips on the bracket with the slots on the basket and slide the basket DOWN securely into position REMOVING 1 Remove the basket from the bracket Loosen the mounting knob Remove the basket bracket from the accessory tube po ge p Tighten the mounting knob Mounting Knob Rear Basket f S K O AQ mes ee ane TQ EC AY W s Ry CR ARMY Basket Bracket FIGURE 14 6 INSTALLING REMOVING THE REAR MOUNTED BASKET 300 and 400 68 Part No 1118395 NOTES Part No 1118395 69 300 and 400 NOTES 300 and 400 70 Part No 1118395 LIMITED WARRANTY LIMITED WARRANTY PLEASE NOTE THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4 1975 This warranty is extended only to the original purchaser user of our products This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state Invacare warrants this product to be free from defects in materials and workmanship for a period of eighteen 18 months on electrical and transaxle and three 3 years
8. AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE THE WARRANTY SHALL NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE TO THESE INSTRUCTIONS A CHANGE IN OPERATING NOISE PARTICULARLY RELATIVE TO MOTORS AND GEARBOXES DOES NOT CONSTITUTE A FAILURE ALL SUCH DEVICES WILL EXHIBIT A CHANGE IN OPERATING NOISE DUE TO AGING THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER WHETHER EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY WHATSOEVER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN THE APPLICATION OF ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE PROVINCIAL LAWS AND REQUIREMENTS Part No 1118395 71 300 and 400 Yes you can Invacare Corporation www invacare com USA One Invacare Way Elyria Ohio USA 44036 2125 800 333 6900 Canada 570 Matheson Blvd E Unit 8 Mississaugua Ontario L4Z 4G4 Canada 800 668 5324 Invacare is a registered trademark of Invacare Corporation Teflon is a registered trademark of E l DuPont Nemours and Company Yes you can and HMV are trademarks of Invac
9. YELLOW and two 2 RED It provides information on the remaining battery charge At full charge all eight 8 LED s are lit As the batteries discharged the number of LED s decrease from GREEN to YELLOW then RED At this level the user should charge the batteries as soon as possible Refer to the table on the next page NOTE The number of LED s bars may decrease when driving over uneven surfaces even with batteries fully charged To see an accurate true reading insert the key and turn to the ON position while the powered scooter is stationary A WARNING When negotiating ramps if the throttle control lever is released while in FOR WARD motion the powered scooter will ROLL BACK approximately one 1 foot before brake engages If the throttle control lever is released while in REVERSE motion the powered scooter will ROLL BACK approximately three 3 feet before brake engages Part No 1118395 27 300 and 400 SECTION 6 OPERATION OF THE POWERED SCOOTER DETAIL A 300 DETAIL 400 Battery Charge Status Battery Charge Status Indicator LED On Off Key Headlight Indicator LED Indicator LED Indicator LED Switch Switch pao On Off Key BATTERY ii 0 ono HH Switch 1000001 Oz ix OOOOOO0O0O a e C E Sy d c Speed Charging Horn Speed Charging Indicator LED Control Knob Indicator LED Control Knob FIGURE 6 1 CONTROL PANEL 3 CHARGIN
10. seat 18 24 inches 20 in seat 20 26 inches SPEED RANGE 0 4 5 m p h Factory setting 3 5 m p h 0 5 5 m p h Factory setting 5 5 m p h MAXIMUM WEIGHT LIMITATION 300 Ibs 400 Ibs MAXIMUM INCLINE CAPABILITY 8 Grade 8 Grade WHEELS FRONT WHEEL DRIVE WHEEL REAR CASTER 7 inches x 2 inches 8 inches x 3 inches inch x 5 inches 8 inches x 2 inches 10 inches x 3 inches inch x 5 inches TURNING RADIUS 29 inches 32 inches WEIGHT OF PRODUCT FRONT BASE SECTION WITH BASKET REAR BASE SECTION WITH SHROUDS ENTIRE BASE SECTION SEAT WITH ARMS BATTERIES QUANTITY 2 N A N A 71 Ibs 31 Ibs 18 Ibs 53 Ibs 48 Ibs 38 Ibs 46 Ibs TOTAL WEIGHT OF PRODUCT Including Batteries 120 Ibs NOTE 300 parameters are based on an 18 inch wide seat NOTE 400 parameters are based on an 20 inch wide seat 300 and 400 185165 Part 1118395 LABEL LOCATIONS LABEL LOCATIONS ON 300 WIRING DIAGRAM for Dual 12AH Batteries DO NOT REMOVE THIS LABEL The POSITIVE RED Battery Cable MUST Battery Terminal s Post s TI Termi becomes damaged an electrical short with serious electrical system See Owner s 50 AMP FUSE wow 2 Slot Connector 40 AMP Circuit White Battery Cable Breaker Jumper SV NOTE Warning Label 1118359 is located under the rear shroud RED
11. 1 REMOVING INSTALLING THE SEAT INSTALLING 1 Pulling UP on the seat lever lower the seat assembly onto the seat post NOTE If necessary slightly twist seat assembly back and forth to lock in place 2 Release seat lever and lift UP on seat assembly to ensure the seat is secure 300 and 400 34 Part No 1118395 SECTION 7 SEAT REMOVING INSTALLING THE SEAT POST A WARNING Ensure that the seat post mounting screw is properly engaged and locked Other wise injury and or damage may result NOTE Take note of position and orientation of the seat post and seat post mounting screw before removing NOTE The seat post has three 3 height settings If a change in seat height is desired refer to adjusting seat height in this section of the manual NOTE For this procedure refer to FIGURE 7 2 REMOVING 1 If necessary remove the seat Refer to Removing Installing Seat on page 34 2 Remove the mounting screw two 2 washers and locknut securing the seat post to the frame post FIGURE 7 2 3 Lift seat post UP and remove from frame post INSTALLING 1 Insert the seat post into the frame post and align the frame post mounting hole with the desired seat post mounting hole Refer to FIGURE 7 2 2 Insert mounting screw through both the frame post and the seat post Install the two 2 washers and locknut onto mounting screw and securely tighten 3 If necessary install the seat Refer to Removing Installing the
12. Circuit Circuit 4 Breaker Breaker Button Button La Controller Tray Controller Tray FIGURE 6 4 RESETTING THE CIRCUIT BREAKER 300 and 400 32 Part No 1118395 SECTION 6 OPERATION OF THE POWERED SCOOTER REPLACING THE FUSE A WARNING NEVER defeat or bypass any fuse ONLY replace with a fuse of the same rating NOTE For this procedure refer to FIGURE 6 5 1 Remove seat Refer to Removing Installing the Seat on page 34 2 Remove rear shroud Refer to Removing Installing the Rear Shroud on page 44 NOTE Two 2 fuse holders are located on the wiring harness NOTE Replace existing blown fuse with a new fuse of the same rating 3 Pull fuse OUT and install new fuse 4 Reverse STEPS 1 and 2 to reassemble the powered scooter Fuse Fuse Holder FIGURE 6 5 REPLACING THE FUSE Part No 1118395 33 300 and 400 SECTION 7 SEAT SECTION 7 SEAT A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition REMOVING INSTALLING THE SEAT NOTE For this procedure refer to FIGURE 7 1 REMOVING 1 Fold down seat back 2 Pulling UP on the seat lever lift the seat assembly UP and away from the seat post Seat Assembly Seat Lever 008 1 Seat Post FIGURE 7
13. Installing the Seat eot KS 34 REMOVING e ERU TES 34 Iristallipg iiie ie oca tite otn 34 Removing Installing the Seat Post ttes net eter oerte 35 NU IIT DES 35 Installing a maa m eee tuae len eee 35 Adjusting Seat Height ors n oed poesi e ER Ret oed e ai 36 Adjusting Seat Qe eodein ear 36 90 Seat Swivel Adjustmehft eve ei evel Ce RARE ERN 37 Removing Installing Seat Positioning 38 SECTION 8 ARMS eee 40 Removing Installing Adjusting Arms eese tenente tenentes ttnte ntn tensentnenennene 40 Fermoving InsEalllliB cascos duce tepido dao a RR ecu etd a b a aas 40 Adj sting 40 Adjusting Ar PANIC nreo tate tBasitepeiventi n nain avi era etat EE mni ker tet 41 Adjusting Arm ipta ot Rep Ce C tn cb Ye irn 41 Replacing Armrest Pads redeant est a ue dudes detracto as eiei 42 SECTION 9 TILLER ADJUSTMENT 6 43 Adjusting th Tiller Angle udo a oett eti Poe Peto tle d PPP th on toL rca Np e ded 43 SECTION 10 SHROUD 44 Removin
14. Seat on page 34 Seat Post Seat Post eat Fos Mounting Holes Washer Mounting Screw Frame Post Mounting Screw NOTE Seat post on 300 shown Seat post on 400 installs the same way FIGURE 7 2 REMOVING INSTALLING THE SEAT POST Part No 1118395 35 300 and 400 SECTION 7 SEAT ADJUSTING SEAT HEIGHT NOTE For this procedure refer to FIGURE 7 2 1 2 Remove seat Refer to Removing Installing Seat on page 34 Remove the mounting screw two 2 washers and locknut securing the seat post to the frame post Align the frame post mounting hole with one 1 of three 3 seat post mounting holes to achieve desired seat height FIGURE 7 2 Insert mounting screw through both the frame tube and the seat post Install the two 2 washers and locknut onto mounting screw and securely tighten Install the seat Refer to Removing Installing the Seat on page 34 ADJUSTING SEAT DEPTH NOTE For this procedure refer to FIGURE 7 3 A WARNING DO NOT adjust the seat position outside the specifications recommended by the manufacturer 1 Remove the seat from the scooter Refer to Removing Installing the Seat on page 34 2 Remove the adjustable width arms Refer to Removing Installing Adjusting Arms on page 40 3 Remove the six 6 mounting screws located under the seat that secure the back assembly to the seat base 300 and 400 36 Part No 1118395 SECTION 7 SEAT Mounting Screws MOUNTING POSITION
15. position NOTE Ensure that the seat is locked in position before operating the scooter TOP VIEW VIEW FROM BACK Seat Seat FIGURE 7 4 90 SEAT SWIVEL ADJUSTMENT REMOVING INSTALLING SEAT POSITIONING STRAP A WARNING ALWAYS wear your seat positioning strap The seat positioning strap is a positioning belt ONLY It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt must be replaced immediately NOTE For this procedure refer to FIGURE 7 5 1 Remove the two 2 mounting screws and washers that secure the seat positioning straps to the arm frame 2 Remove the two 2 halves of the seat positioning strap from the arm frame 3 Reposition the two 2 new seat positioning strap halves underneath arm frame 4 Reinstall the two 2 mounting screws and washers that secure the seat positioning straps to the arm frame Securely tighten 300 and 400 38 Part No 1118395 SECTION 7 SEAT Arm Frame Seat Positioning Strap Seat Positioning Strap l z Washer Mounting Screw M Mounting Screw FIGURE 7 5 REMOVING INSTALLING SEAT POSITIONING STRAP Washer Part No 1118395 39 300 and 400 SECTION 8 ARMS SECTION 8 ARMS A WARNING After ANY adjustments repair or service and BEFORE use make sure all attaching hardware is tightened secur
16. post on the LEFT battery B POSITIVE RED battery cable to POSITIVE battery terminal post on the RIGHT battery C WHITE BATTERY CABLE JUMPER to the POSITIVE battery terminal post on the LEFT battery and the NEGATIVE battery terminal post on the RIGHT battery Part No 1118395 51 300 and 400 SECTION 12 7 Connect the RED and BLACK battery connector to the wiring harness assembly Tighten securely 8 Secure batteries in the battery tray using the battery strap Detail A of FIGURE 12 2 9 Reinstall the rear shroud Refer to Removing Installing the Rear Shroud on page 44 10 Reinstall the seat Refer to Removing Installing the Seat on page 34 NOTE New batteries MUST be fully charged BEFORE using otherwise the life of the batteries will be reduced 11 If necessary charge the batteries Refer to Charging the Batteries on page 58 DETAIL A REMOVING INSTALLING THE BATTERIES Batteries Batteries Removed Installed NOTE Seat and Rear Shroud not shown for clarity DETAIL B BATTERY WIRING HARNESS RED and BLACK Battery Connector RIGHT LEFT BATTERY BATTERY 50Amp Fuse WHITE Battery POSITIVE RED Cable Jumper Battery Cable NEGATIVE BLACK Battery Cable POSITIVE RED Battery Terminal NEGATIVE BLACK Battery Terminal POSITIVE RED NEGATIVE BLACK Battery T
17. scooter without assistance Practice transferring activities with an assistant in the presence of a qualified healthcare professional Ensure that the seat is properly locked before use Otherwise that user may fall from the scooter resulting in bodily harm Attempting unsafe transfers may cause the user to fall resulting in serious injury 300 and 400 14 Part 1118395 SECTION GENERAL GUIDELINES Ensure that the seat is locked in the FORWARD position before and during the operation of the scooter Otherwise injury to the user and or damage to the scooter may result DO NOT adjust the seat position outside the specifications recommended by the manufacturer Ensure that the tiller is properly adjusted before driving the scooter After making any tiller angle adjustment and before use the tiller must be securely locked into position Otherwise that user may fall from the scooter resulting in bodily harm and or damage to the scooter Gently push pull the tiller to ensure that the tiller is securely engaged DO NOT overtighten hardware attaching to the frame This could cause damage to the frame tubing Do determine and establish your particular safety limits by practicing bending reaching and transferring activities in the presence of a qualified healthcare professional BEFORE attempting active use of the powered scooter ALWAYS DO keep hands and fingers clear of moving parts to avoid injury ALWAYS DO wear your seat positi
18. 66 Installing Removing the Walker Holder 67 Using the Walker Folder isset eee eere re P ra ba bri Pei bees bros e ee bv 67 300 and 400 5 Part No 1118395 REGISTER YOUR PRODUCT Installing Removing the Rear Mounted Basket 68 nS teal 68 Doe 68 LIMITED WARRANTY 009000000000000000000000000000000000000000000000000000000000000000000 71 REGISTER YOUR PRODUCT The benefits of registering Safeguard your investment Ensure long term maintenance and servicing of your purchase Receive updates with product information maintenance tips and industry news Invacare can contact you or your provider if servicing is needed on your product It will enable Invacare to improve product designs based on your input and needs Register ONLINE www invacare com or Complete and mail the form on the next page Any registration information you submit will be used by Invacare Corporation only and protected as required by applicable laws and regulations 300 and 400 6 Part No 1118395 Cut Along Line PRODUCT REGISTRATION FORM Register ONLINE at www invacare com or Complete and mail this form Name Address City State Province Zip Postal Code Email Phone No Fold ae here Invacare Model No Serial No Purchased From Date of Purchase Method of purchase check all that apply Medic
19. AMP Fuse 2 Slot Connectors sity 4 soampcicut 6 Breaker f Ballerj Connector from Batteries a 0 Controller 76 AMP Fuse 2sobonmectus BLACK Battery Cable DO NOT operate the scooter unless the tiller is in the locked position F DO NOT lean against or pull forward on the tiller while mounting or NO TE Warning Label 1 1 253 62 dismounting the scooter Otherwise injury may occur DO NOT lift scooter up by the front or rear shroud Otherwise injury is located under the rear shroud R HIS GOEL IT OCT 1118373 Rev A Rear Frame Assembly Pinch Point 1079203 Q ima SAN ONE Pinch Point 1079203 300 and 400 12 Part 1118395 SECTION GENERAL GUIDELINES SECTION GENERAL GUIDELINES A WARNING SECTION I GENERAL GUIDELINES contains important information for the safe operation and use of this product DO NOT use this product or any available optional equipment without first completely reading and understanding these instructions and any additional instructional material such as Owner s Manuals Service Manuals or Instruction Sheets supplied with this product or optional equipment If you are unable to understand the Warnings Cautions or Instructions contact a healthcare professional dealer or technical personnel before attempting to use this equipment otherwise injury or damage may occur REPAIR O
20. Battery Cable Pinch Point 1079203 NOTE Warning Label 1079203 is also located on the other swingarm Part No 1118395 DO NOT operate the scooter unless the tiller is in the locked position DO NOT lean against or pull forward on the tiller while mounting or dismounting the scooter Otherwise injury may occur DO NOT lift scooter up by the front or rear shroud Otherwise injury or damage to the scooter may occur Scooter Frame Assembly WEIGHT CAPACITY 300 LBS 136 kgs REFER TO OWNER S MANUAL P N 1111016 300 and 400 LABEL LOCATIONS ON 400 WEIGHT CAPACITY 400 LBS 182 kgs REFER OWNER S MANUAL P N 1111019 DO NOT REMOVE THIS LABEL The POSITIVE RED Battery Cable MUST connect to the POSITIVE Battery Terminal s Post s The NEGATIVE BLACK Battery Cable MUST connect to the NEGATIVE Battery Terminal s Post s Install protective caps on POSITIVE and NEGATIVE battery terminals DO NOT allow Battery Cable s to contact the opposite Battery Terminal s Post s Replace cable s immediately if cable s insulation becomes damaged DO NOT remove fuse or mounting hardware from POSITIVE RED battery cable mounting screw Failure to observe these warnings may result in an electrical short with serious personal injury and or damage to the electrical system See Owner s Manual 1125362 Rev A 404 75
21. G INDICATOR Located on TOP face of the control panel as shown in FIGURE 6 1 Solid RED indicates the charger is on plugged into wall receptacle 4 STATUS INDICATOR Located on the TOP face of the control panel as shown in FIGURE 6 1 Status LED will flash intermittently separated by a pause to provide diagnostic information Refer to the following table NUMBER OF FLASHES IMPACT ON SCOOTER Will Drive Battery needs recharging Battery charge is running low Recharge the batteries as soon as possible Battery voltage too low Drive Inhibited Battery charge is empty Recharge the batter ies If the scooter is left off for a few minutes battery charge may recover sufficiently to allow driving for a short period of time Battery voltage too high Drive Inhibited Battery charge is too high Scooter will charge batteries when traveling down slopes or decelerating Excessive charging in this man ner may cause this fault Turn the scooter power off and then back on again Current limit time out Drive Inhibited The scooter has drawn too much current for too long possibly because the motor has been over worked jammed or stalled Turn the scooter power off and then turn back on again after a few minutes 300 and 400 Brake fault Drive Inhibited 28 Check that the brake release lever is in the engaged position The park brake coil or wir ing is faulty Check the pa
22. ITIVE RED B attery Terminal Battery Terminal Battery Terminal NOTE NEVER defeat or bypass any fuse ONLY replace with a fuse of the same rating NOTE Do not remove fuse or mounting hardware from the POSITIVE RED battery cable mounting screw DETAIL D REMOVING INSTALLING THE BATTERIES Batteries Installed Battery Strap Battery Tray Battery Tray NOTE Seat and Rear Shroud not shown for clarity FIGURE 12 3 REMOVING INSTALLING THE BATTERIES ON 400 300 and 400 54 Part No 1118395 SECTION 12 CONNECTING DISCONNECTING THE BATTERY CABLES ON THE 400 A WARNING On 400 only Battery terminal configuration shown below MUST be used Batteries that have the reversed terminal configuration MUST NOT be used otherwise serious injury or damage may occur DO NOT USE POSITIVE Battery Terminal POSITIVE NEGATIVE NEGATIVE J Battery Battery Terminal Terminal Battery Terminal NEVER allow any of your tools and or battery cable s to contact BOTH battery terminal s post s at the same time An electrical short may occur and serious personal injury or damage may occur The use of rubber gloves and chemical goggles and face shield is recommended when working with batteries Do not remove fuse or mounting hardware from the POSITIVE RED battery cable mounting screw NEVER defeat or bypass any fuse ONLY replace with a fuse of the same rating NOTE F
23. Owner s Operator and Maintenance Manual Highly Maneuverable Vehicle 300 and 400 DEALER This manual MUST be given to the user of the scooter USER BEFORE using this scooter read this manual and save for future reference For more information regarding Invacare products parts and services please visit www invacare com Yes you can A WARNING POWERED SCOOTER USERS DO SERVICE OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING THE OWNER S OPERATOR AND MAINTENANCE MANUAL IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS AND INSTRUCTIONS CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY RESULT PROCEDURES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MUST BE PERFORMED BY A QUALIFIED TECHNICIAN DEALERS AND QUALIFIED TECHNICIANS DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING 1 THE OWNER S OPERATOR AND MAINTENANCE MANUAL AND 2 THE SERVICE MANUAL IF APPLICABLE IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS AND INSTRUCTIONS CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY RESULT NOTE Updated versions of this manual are available on www invacare com 300 and 400 2 Part No 1118395 TABLE OF CONTENTS TABLE OF CONTENTS REGISTER YOUR
24. R SERVICE INFORMATION Set up of the Electronic Control Unit is to be performed ONLY by individuals certified by Invacare The final tuning adjustments of the controller may affect other activities of the powered scooter Damage to the equipment could occur under these circumstances If non certified individuals perform any work on these units the warranty is void DO NOT service or adjust your powered scooter while occupied unless otherwise noted OPERATION INFORMATION For safe product function material compatibility proper installation operation and maintenance you MUST only use parts accessories and adapters manufactured or supplied by Invacare DO NOT use any other parts accessories or adapters Otherwise the warranty is void Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver s capabilities Incorrect settings could cause injury to the driver bystanders and damage to the chair and to surrounding property BEFORE using the scooter verify that the motor is plugged into the harness DO NOT connect any medical devices such as ventilators life support machines etc to the battery This could cause unexpected failure of the device and the powered scooter DO NOT operate the powered scooter until you have checked that the surroundings are clear and that the area is safe for travel DO NOT make sharp turns in the FORWARD or REVERSE dir
25. RE 5 1 LUBRICATION POINTS TROUBLESHOOTING SYMPTOM LIMITED DRIVING DISTANCE PROBABLE CAUSE Battery not charged long enough Batteries weak won t hold charge SOLUTION Charge batteries overnight or ensure eight 8 hours of charge between use Replace batteries Refer to Removing Installing the Batteries on 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 BATTERIES NOT CHARGING Charger not working Battery connections loose No current at wall outlet Bad connection on charger charger cable plug or internal wiring problem Replace charger Contact Dealer or a quali fied technician Check all connections Secure connections Refer to Removing Installing the Batteries 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 Switch another wall outlet Replace charger or internal repairs required Contact Dealer or a qualified technician BATTERIES DRAW EXCESSIVE CURRENT WHEN CHARGING Battery failure Replace batteries Refer to Removing Installing the Batteries on 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 BATTERY INDICA TOR SHOWS THE CHARGE LEVEL IS LOW TOO SOON AFTER BEING RECHARGED Charger not working Weak batteries Have charger checked Service or replace the charger Contact Dealer or a qualified technician Replace batteries Refer to Removing Installing the B
26. S Mounting Screws Seat Base Back Assembly Seat Base Screws Back Assembly Seat Base Mounting Screws Back Assembly Back Assembly Seat Base FIGURE 7 3 ADJUSTING SEAT DEPTH Adjust back assembly to one 1 of three 3 mounting positions FIGURE 7 3 m 5 Reinstall the six 6 mounting screws securing the back assembly to the seat base Securely tighten Reinstall the adjustable width arms Refer to Removing Installing Adjusting Arms on page 40 Reinstall the seat assembly onto the scooter Refer to Removing Installing the Seat on page 34 v N 90 SEAT SWIVEL ADJUSTMENT A WARNING Ensure that seat is locked into the forward position BEFORE and DURING operation of the scooter Otherwise injury to the user and or damage to the scooter may result A CAUTION DO NOT use the seat swivel option when accessories are installed such as safety flag crutch cane holder etc and the seat is mounted in lowest height adjustment position Otherwise damage to the scooter may occur NOTE For this procedure refer to FIGURE 7 4 1 The seat lever is located just beneath the seat on the RIGHT side 2 Pull the seat lever UP to rotate the seat Part No 1118395 37 300 and 400 SECTION 7 SEAT NOTE The seat locks in position at 90 intervals The seat is locked when an audible click is heard 3 Rotate the seat to the desired position 4 Release seat lever to lock seat in desired
27. Y INSPECTION Tighten locknut if the front wheel wobbles noticeably or loosen locknut if the wheel binds to a stop Ensure that the fork stem bearing set is tight Ensure that wheel bearings are clean and free of moisture Ensure that the bolts and fasteners on the caster assemblies are tight Inspect caster assembly for proper tension by spinning the caster The caster should come to a gradual stop Inspect tires for flat spots and wear Clean molded body shrouds INSPECT ADJUST WEEKLY Q Ensure that tiller adjustment lever engages and disengages properly and securely Ensure that the scooter stops completely when throttle is released i e does not continue to roll as if the throttle is activated Inspect tires for flat spots and wear INSPECT ADJUST MONTHLY Check brake for binding or interference with travel Inspect front wheel fork assembly for proper tension by spinning the wheel The front wheel should come to a gradual stop Tighten locknut if the front wheel wobbles noticeably or loosen locknut if the wheel binds to a stop Ensure that the fork stem bearing set is tight Inspect seat swivel for release and engagement seat locks into the determined swivel positions Inspect the seat positioning strap for signs of wear Replace if worn or damaged Ensure that the buckle on the seat positioning strap latches Replace if necessary Verify that the hardware that attaches the seat po
28. act a qualified technician The powered scooter is equipped with a proportional control meaning that the farther you depress the throttle control lever the faster the powered scooter travels With a proportional control you can drive as slowly in the high speed setting as you can in the low speed setting Your top speed however is limited by the setting of the speed control knob For safety reasons reverse speed is limited to approximately 50 of forward speed When first learning to drive adjust speed control knob for a SLOW speed and try to drive the powered scooter AS SLOWLY as possible by depressing the throttle control lever only slightly This exercise will help you learn to utilize the full potential of the proportional control and allow you to start and stop smoothly BRAKE RELEASE LEVER A WARNING Ensure that the brake release lever is in the ENGAGED position before driving There should be an audible click when stopping and starting NOTE For the following information refer to FIGURE 6 3 The brake release lever manually engages and disengages the brake The brake release lever is located under the shroud near the LEFT caster assembly The brake MUST be ENGAGED lever pushed IN in normal driving conditions Activation of the throttle control lever automatically releases the brake so that the powered scooter can drive Releasing the throttle control lever automatically engages the brake so as to prevent the powere
29. are Insurance Medicaid Other 2 This product was purchased for use by check one L Self L Parent Spouse Other 3 Product was purchased for use at L Home Ld Facility Other 4 purchased an Invacare product because Price Features list features 5 Who referred you to Invacare products check all that apply L Doctor Therapist Friend Relative Dealer Provider Other L Advertisement circle one TV Radio Magazine Newspaper No Referral 6 What additional features if any would you like to see on this product Fold 7 Would you like information sent to you about Invacare products that may be available for a here particular medical condition Yes i No If yes please list any condition s here and we will send you information by email and or mail about any available Invacare products that may help treat care for or manage such condition s 8 Would you like to receive updated information via email or regular mail about the Invacare home medical products sold by Invacare s dealers Yes 4 No 9 What would you like to see on the Invacare website 10 Would you like to be part of future online surveys for Invacare products Yes L1 No User s Year of birth If at any time you wish not to receive future mailings from us please contact us at Invacare Corporation CRM Department 39400 Taylor Parkway Elyria OH 44035 or fax to 877 619 7996 and we will remove you from ou
30. are Corporation 9 2004 Invacare Corporation Part No 1118395 Rev E 06 04
31. as cordless phones laptop computers AMIFM radios TV sets CD players cassette players and small appliances such as elec tric shavers and hair dryers so far as we know are not likely to cause EMI problems to your powered wheelchair 300 and 400 18 Part No 1118395 SECTION 2 EMI INFORMATION A WARNING Powered Wheelchair Electromagnetic Interference EMI Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna source the EM fields from hand held radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EM energy very close to the powered wheelchair s control system while using these devices This can affect powered wheelchair movement and braking Therefore the warnings listed below are recommended to prevent possible interference with the control system of the powered wheelchair Electromagnetic interference EMI from sources such as radio and TV stations amateur radio HAM transmitters two way radios and cellular phones can affect powered wheelchairs and motorized scooters FOLLOWING THE WARNINGS LISTED BELOW SHOULD REDUCE THE CHANCE OF UNINTENDED BRAKE RELEASE OR POWERED WHEELCHAIR MOVEMENT WHICH COULD RESULT IN SERIOUS INJURY 1 Do not operate hand held transceivers transmitters receivers such as citizens band CB radios or turn ON personal communication devices such as cellular phones while the powered wheel
32. at or pick them up from the floor by reaching down between your knees Many activities require the powered scooter owner to reach bend and transfer IN and OUT of the powered scooter These movements cause a change to the normal balance the center of gravity and the weight distribution of the powered scooter To determine and establish your particular safety limits practice bending reaching and transferring activities in several combinations in the presence of a qualified healthcare professional BEFORE attempting active use of the powered scooter 300 and 400 20 Part No 1118395 SAFETY HANDLING OF POWERED SCOOTERS Proper positioning is essential for your safety STAIRWAYS A WARNING DO NOT attempt to move an occupied powered scooter between floors using a stairway Use an elevator to move an occupied powered scooter between floors If moving a powered scooter between floors by means of a stairway the occupant MUST be removed and transported independently of the powered scooter Extreme caution is advised when it is necessary to move an UNOCCUPIED powered scooter up or down the stairs Invacare recommends disassembling the scooter and transporting the components five 5 components on 300 and six 6 components on 400 independently UP or DOWN the stairs ONLY use secure non detachable parts on each component for hand hold supports DO NOT attempt to lift a powered scooter by any removable detachable parts Lifting by mean
33. atteries on 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 SCOOTER WILL NOT DRIVE 300 and 400 Brake release lever disengaged Batteries require charging Key not fully plugged in Charger plugged in Circuit breaker tripped Soft stop engaged If key is turned off while driving the scooter holds power for 1 5 seconds slowly decelerating to a stop 26 Engage brake release lever Refer to Brake Release Lever on page 3l Charge batteries Refer to Charging the Bat teries on page 58 Ensure key is inserted fully into keyswitch Unplug charger from scooter Reset breaker Refer to Resetting the Cir cuit Breaker on page 32 If breaker trips again it may indicate need for internal repairs Contact Dealer or a qualified tech nician With key in the off position wait for 30 sec onds and turn key to the on position Part No 1118395 SECTION 6 OPERATION OF THE POWERED SCOOTER SECTION 6 OPERATION OF THE POWERED SCOOTER CONTROL PANEL NOTE For the following information refer to FIGURE 6 1 and FIGURE 6 2 1 SPEED CONTROL KNOB Located on the TOP face of the control panel The Turtle icon represents the slowest speed and the Rabbit icon represents the fastest speed FIGURE 6 1 2 BATTERY CHARGE INDICATOR BCI The is located on the TOP face of the control panel as shown in FIGURE 6 1 The BCI is composed of eight 8 LED s three 3 GREEN three 3
34. chair is turned ON 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them 3 If unintended movement or brake release occurs turn the powered wheelchair OFF as soon as it is safe 4 Be aware that adding accessories or components or modifying the powered wheelchair may make it more susceptible to EMI NOTE There is no easy way to evaluate their effect on the overall immunity of the powered wheelchair and 5 Report all incidents of unintended movement or brake release to the powered wheelchair manufacturer and note whether there is a source of EMI nearby Important Information 1 20 volts per meter V m is a generally achievable and useful immunity level against EMI as of 1994 the higher the level the greater the protection 2 This device has been tested to a radiated immunity level of 20 V m Modification of any kind to the electronics of this wheelchair as manufactured by Invacare may adversely affect the RFI immunity levels Part No 1118395 19 300 and 400 SAFETY HANDLING OF POWERED SCOOTERS SECTION 3 SAFETY HANDLING OF POWERED SCOOTERS Safety and Handling of the powered scooter requires the close attention of the user This manual points out the most common procedures and techniques involved in the safe operation and maintenance It is important to practice and master these safe techniques until you are comfortable in maneuvering the powered sc
35. d Refer to Removing Installing the Rear Shroud on page 44 Remove the batteries Refer to Removing Installing the Batteries on 400 on page 53 Disconnect the 4 housing motor located under marker label 1 connector from the controller Detail B of FIGURE 13 2 Perform the following to separate the FRONT frame assembly from the REAR frame assembly Part No 1118395 61 300 and 400 SECTION I3 TRANSPORTING A Use the one hand to firmly hold the tiller handle B Using the other hand firmly hold the YELLOW frame lock lever located under marker label 2 and pull UP to the Unlocked position as shown in Detail C of FIGURE 13 2 NOTE The frame lock lever remains in the unlocked position when the front frame assembly is separated from the rear frame assembly C Lift the front frame assembly so that the mounting brackets disengages from the rear frame assembly as shown in Detail C of FIGURE 13 2 D Separate the front frame assembly from the rear frame assembly 7 Fold tiller down to lowest locked position Refer to Adjusting the Tiller Angle on page 43 ASSEMBLING 1 Unfold tiller Refer to Adjusting the Tiller Angle on page 43 2 Ensure that the tiller is in the highest LOCKED position 3 Perform the following to connect the front frame assembly to the rear frame assembly Detail C of FIGURE 13 2 A Use the one hand to firmly hold the tiller handle B Using the other hand firmly hold the front frame assembl
36. d remove key from ignition A CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced SAFETY INSPECTION CHECKLISTS Initial adjustments should be made to suit your personal body structure needs and preference Thereafter follow these maintenance procedures INSPECT ADJUST INITIALLY Ensure powered scooter drives straight no excessive drag or pull to one side Check frame for damage and corrosion Ensure that the brake release lever is easy to engage disengage Ensure that tiller adjustment handle engages and disengages properly and securely Ensure that scooter stops completely when throttle is released i e does not continue to roll as if the throttle is activated Clean upholstery and armrests Ensure adjustable height arms operate and lock securely Ensure armrest pad sits flush against arm tube Inspect the seat upholstery for rips and tears Inspect seat swivel for release and engagement seat locks into determined swivel positions Inspect for excessive side movement or binding when drive wheels are raised or turned Inspect front wheel fork assembly for proper tension by spinning wheel The front wheel should come to a gradual stop Check front fork for damage or corrosion 300 and 400 22 Part No 1118395 SECTION 4 SAFET
37. d charging time Plan to recharge them when you do not anticipate using the powered scooter The range per battery charge using recommended batteries should be approximately five 5 to nine 9 hours of typical operation Extensive use on inclines may substantially reduce per charge mileage A WARNING If the circuit breaker trips repeatedly IMMEDIATELY unplug charger and contact dealer or a qualified technician ON BOARD BATTERY CHARGER NOTE The powered scooter is designed with an electrical lockout to prevent it from being driven while the charger is plugged into an outlet NOTE For this procedure refer to FIGURE 12 6 1 Plug AC power cord into on board battery charger port located to the rear shroud 2 Plug AC power cord into 110 volt wall outlet 3 Refer to Battery Charger Operation Charger Indicator Light on Tiller on page 59 300 and 400 58 Part No 1118395 SECTION 12 Power Cord Rear Shroud Ch Port Rear Shroud NOTE Charger port on 300 shown EELKO Charger port on 400 is similar FIGURE 12 6 CHARGING THE BATTERIES BATTERY CHARGER OPERATION CHARGER INDICATOR LIGHT ON TILLER NOTE If the scooter is turned on while charging the battery charge indicator will show the batteries at FULL charge The charger must be unplugged and the powered scooter must be ON to show actual battery charge level NOTE For this procedure refer to FIGURE 12 7 1 The charg
38. d into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry Invacare cannot and does not recommend any powered scooter transportation systems SEAT POSITIONING STRAP It is the obligation of the Dealers Therapists and other Healthcare Professionals to determine if a seating restraint is required to ensure the safe operation of this equipment by the user Serious injury can occur in the event of a fall from a powered scooter The seat positioning strap is a positioning belt ONLY It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt must be replaced immediately Part No 1118395 9 300 and 400 TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERS OVERALL DIMENSIONS BASE LENGTH BASE WIDTH STEP HEIGHT Floor Pan to Ground SEAT HEIGHT Floor Pan to Seat Cushion 44 inches 22 5 inches 3 5 inches 17 19 inches 46 inches 24 inches 4 5 inches 17 19 inches SEAT DIMENSIONS WIDTH DEPTH BACK HEIGHT 16 inches 18 inches 16 17 18 in 16 17 18 in 15 inches 17 inches 18 inches 20 inches 16 17 18 18 19 20 in 17 inches 19 inches ARM DIMENSIONS LENGTH HEIGHT BETWEEN SEAT AND ARMS WIDTH BETWEEN ARMS 13 inches 7 9 inches 16 in seat 16 22 inches 18 in seat 18 24 inches 13 inches 7 9 inches 18 in
39. d scooter from rolling on its own When the brake release lever is DISENGAGED lever pulled OUT and the key is removed the powered scooter can be pushed The powered scooter CANNOT be driven with the brake in the DISENGAGED lever pulled OUT position Part No 1118395 3l 300 and 400 SECTION 6 OPERATION OF THE POWERED SCOOTER Controller Tray Transaxle ENGAGED PUSH LEVER IN NOTE Brake Release Lever on 300 shown Brake DISENCAGED Release Lever on 400 Brake Release Lever PULL LEVER operates the same way OUT FIGURE 6 3 BRAKE RELEASE LEVER RESETTING THE CIRCUIT BREAKER A WARNING NEVER defeat or bypass the circuit breaker ONLY replace with a circuit breaker of the same rating NOTE Key must be removed from ignition before resetting circuit breaker NOTE For this procedure refer to FIGURE 6 4 1 Remove seat Refer to Removing Installing the Seat on page 34 Remove rear shroud Refer to Removing Installing the Rear Shroud on page 44 2 3 To reset press circuit breaker button located on the controller tray 4 Reverse STEPS 1 and 2 to reassemble the powered scooter DETAIL A 300 DETAIL 400 L
40. eat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Place the sub frame up on blocks so that the drive wheels are OFF the ground Remove the hex nut and washer that secures the drive wheel to the drive shaft Ow Ur ges Tue Use a wheel puller if necessary to remove the existing drive wheel assembly from the drive shaft N Remove keystock from drive shaft Set aside 8 If necessary repeat STEPS 1 7 to remove other drive wheel INSTALLING 1 Place keystock in cutout on drive shaft as shown in FIGURE 11 1 NOTE The keystock in the drive shaft MUST lineup with the cutout in the wheel hub NOTE If necessary use a rubber hammer to gently tap drive wheel completely into position on the drive shaft 2 Install the drive wheel onto the drive shaft Secure wheel to drive shaft using a washer and hex nut Securely tighten 3 4 Repeat STEPS 1 3 to install the other drive wheel 5 6 Install the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Install the seat Refer to Removing Installing the Seat on page 34 Part No 1118395 45 300 and 400 SECTION WHEELS AND CASTERS 300 DETAIL Keystock WARNING PINCH POINT Y Ys my Scooter Frame P 400 DETAIL Swingarm Scooter Frame Keystock Drive Shaft Drive Wheel
41. ection at excessive speed Failure to observe the warning can cause the scooter to tip over and may result in injury to user and or damage to the product DO NOT operate on roads streets or highways DO NOT attempt to move up or down an incline with water ice or oil film For 300 only avoid operating the scooter in dark or poorly lit areas Part No 1118395 13 300 and 400 SECTION GENERAL GUIDELINES DO NOT climb and or go UP or DOWN ramps or traverse slopes greater than 8 When negotiating ramps if the throttle control lever is released while in the FORWARD motion the powered scooter will roll back approximately one 1 foot before the brake engages If the throttle control lever is released while in the REVERSE motion the powered scooter will roll back approximately three 3 feet before the brake engages DO NOT attempt to drive over curbs or obstacles Doing so may cause your powered scooter to turn over and cause bodily harm and or damage to the scooter DO NOT use an escalator to move a powered scooter between floors Serious bodily injury may occur Powered scooter without the batteries can weigh between 90 to 200 Ibs depending on the model Use proper lifting techniques lift with your legs to avoid injury Before attempting to sit in or exit the powered scooter remove the key from the ignition This will ensure that the power is off and the powered scooter will not drive DO NOT remove the key or shut off while
42. ection of transfer Refer to 90 Seat Swivel Adjustment on page 37 B Once the seat is locked in the forward facing position and both armrests are in the DOWN position adjust the tiller to a comfortable angle Refer to Adjusting the Tiller Angle on page 43 5 Adjust speed control knob to the appropriate setting NOTE For driving indoors or on uneven terrain a slower speed is recommended For soft terrain or steep inclines no greater than 8 a faster speed may be necessary 6 Insert the key into the ignition and turn it to the ON position A WARNING ALWAYS depress the throttle control lever gradually This will ensure smooth safe starts 300 and 400 30 Part No 1118395 SECTION 6 OPERATION OF THE POWERED SCOOTER NOTE Throttle control levers operate such that moving one 1 will also move the opposite side throttle control lever 7 To operate the scooter depress the throttle control lever in the following manner A TO MOVE FORWARD Push the RIGHT side throttle control lever FORWARD away from user or pull the LEFT side throttle control lever REARWARD towards user B TO MOVE IN REVERSE Push the LEFT side throttle control lever FORWARD away from user or pull the RIGHT side throttle control lever REARWARD towards user TO STOP Release the throttle control lever and the powered scooter will quickly slow down and the brake will engage NOTE To equip the scooter for LEFT hand operation cont
43. edure refer to FIGURE 14 3 A WARNING The installation of the safety flag onto the back of the scooter seat significantly increases the length of the scooter When turning the scooter or swiveling the scooter seat it is important to take note of this increased length otherwise injury and or damage to the surrounding property may result INSTALLING 1 Install the bracket into the accessory tube located on the back of the seat 2 Install mounting knob to secure the bracket in place Securely tighten 3 Install safety flag into bracket REMOVING 1 Remove the safety flag from the Mounting Knob UN bracket Safety FI gt 2 Remove the mounting knob that Apu secures the bracket in place NN p 3 Remove the bracket from the accessory y tube located on the back of the seat Accessory Tube 14 3 INSTALLING REMOVING THE SAFETY FLAG INSTALLING REMOVING USING THE WALKER HOLDER A INSTALLATION WARNINGS After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely The installation of the walker holder onto the back of the scooter seat significantly increases the length of the scooter When turning the scooter or swiveling the scooter seat it is important to take note of this increased length otherwise injury and or damage to the surrounding property may result 300 and 400 66 Part No 1118395 SECTION 14 5 ACCESSORIES
44. efer to Removing Installing the Batteries on 400 on page 53 EE TRITUM iN BT m 8 UE Refer to Removing Installing the Front Basket on page 64 CASAS AS i VAS ANAS E F a 02 7 X LUY CALS sl BLACK RIGHT Battery Rear Frame Connectors Battery Batte Assembly Refer to Adjusting the Front Frame Tiller Angle on Assembly page 43 Front Frame Assembly Tiller Handle Mounting Frame Mountin Bracket 8 Lock Lever Bracket Front Frame Assembly Rear Frame Assembly FIGURE 13 2 TRANSPORTING THE SCOOTER 400 Part No 1118395 63 300 and 400 SECTION 4 SCOOTER ACCESSORIES SECTION 14 5 ACCESSORIES A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition REMOVING INSTALLING THE FRONT BASKET NOTE For this procedure refer to FIGURE 14 1 1 remove Lift UP on the basket and remove it from the mounting clips 2 To install A Align the slots of the basket with the mounting clips on the tiller B Push DOWN on the basket to secure it in place DETAIL A 300 Slots Front Basket DETAIL 400 Fro
45. ely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition REMOVING INSTALLING ADJUSTING ARMS NOTE For this procedure refer to FIGURE 8 1 REMOVING INSTALLING NOTE Reverse this procedure to install the arms 1 Loosen adjustment knob that secures the arm to the arm support bracket 2 Remove the adjustable width arm from the arm support bracket 3 If necessary repeat STEPS 1 2 to remove the remaining arm Arm Mounting Tube Adjustment Knobs Arm Support Bracket FIGURE 8 1 REMOVING INSTALLING ADJUSTING ARMS ADJUSTING ARM WIDTH NOTE Changing the width of the arms may also effect the overall width of the powered scooter Use caution when traveling through doorways as the width may have increased 1 Loosen the adjustment knob located beneath the seat frame on the arm support bracket Refer to FIGURE 8 1 300 and 400 40 Part No 1118395 SECTION 8 ARMS A CAUTION The arm can be adjusted to a maximum distance of 4 4 inches from the inside of the arm to the top of the mounting shaft If the arm is adjusted beyond the maximum 4 inches the arm will fall out 2 Move arm IN or OUT to the desired position 3 Retighten adjustment knob securely 4 Measure distance between back and inside of arm NOTE Both arms should be adjusted to the same distance away from the back 5 Repeat STEPS 1 4 for opposite a
46. erminal Battery Terminal FIGURE 12 2 REMOVING INSTALLING THE BATTERIES ON 300 300 and 400 52 Part No 1118395 SECTION 12 REMOVING INSTALLING THE BATTERIES ON 400 NOTE For this procedure refer to FIGURE 12 2 REMOVING 1 Place the powered scooter in a well ventilated area where work can be performed without risking damage to carpeting or floor covering Turn power OFF and remove the key from the ignition Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Disconnect the two 2 Black battery connectors from the wiring harness connectors Pull the hook and loop fastening battery strap apart pt Oy AOU qoe Pe Perform one 1 of the following to remove the battery from the battery tray A BATTERIES WITH BUILT IN LIFTING STRAP Use built in lifting strap to remove the battery from the battery tray B BATTERIES WITHOUT BUILT IN LIFTING STRAP Use a battery lifting strap to remove the battery from the battery tray INSTALLING 1 Place the powered scooter in a well ventilated area where work can be performed without risking damage to carpeting or floor covering Turn power OFF and remove the key from the ignition Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Perform one 1 of the following to
47. g Installing the Rear 44 NI E ia nadie n eed 44 stalling Aer R A 44 SECTION I WHEELS AND CASTERS 45 Removing Installing the Drive Wheels sssssssssssssssssssssssssssssessessescesssssssssssssssssssssesssensessessessseess 45 REMOVINE cO A E A 45 AM DET 45 Removing Installing the Front Wheel 47 hele but escas ol atu tu cette oh itn 47 b ent ada 47 Part 1118395 4 300 400 TABLE OF CONTENTS TABLE OF CONTENTS Removing Installing the Caster Assemblies 48 REMOVING RETE E 48 mad tenor iani Cuetec sien ach conia ep reds iei shed ea Quer ECRIRE 48 SECTION 1 2 BATTERIES 0000000000000000000000000000000000000000000000000000000000000000 49 Recommended Battery 50 Removing Installing the Batteries 300 50 PP 5 Inici Tor ec RE 51 Removing Installing the Batteries on 900 53 REMOVING iiie 53 ates agile tush 53 Connecting Disconnect
48. his procedure refer to FIGURE 11 3 REMOVING 1 Apply a wrench to the hex nut on the caster assembly 2 Turn the hex nut COUNTER CLOCKWISE to loosen and remove the caster wheel 3 If necessary repeat STEPS 1 2 to remove the other caster INSTALLING 1 Insert the new caster wheel into the caster housing and turn the hex nut CLOCKWISE to securely tighten the caster wheel in place Caster Housing Hex Nut Swingarm Assembly FIGURE 11 3 REMOVING INSTALLING THE CASTER ASSEMBLIES 300 and 400 48 Part No 1118395 SECTION 12 BATTERIES SECTION 2 BATTERIES A WARNING Before performing any maintenance adjustment or service turn power OFF and remove key from ignition NEVER allow any of your tools and or battery cable s to contact BOTH battery terminal s post s at the same time An electrical short may occur and serious personal injury or damage may occur The use of rubber gloves and chemical goggles and face shield is recommended when working with batteries Always use a battery lifting strap when lifting a battery It is the most convenient method and assures that the battery acid will not spill It also helps to prolong the life of the battery DO NOT tip the batteries Keep the batteries in an upright position Invacare strongly recommends that battery installation and battery replacement always be done by a qualified technician All battery terminals caps two 2 on the LEFT battery and two 2
49. i etse testa sek eben 20 cla mE 21 etl diodes t a Tn os 21 SECTION 4 SAFETY INSPECTION 22 Safety Inspection Checklists eie eerie ertet le ette Ur tens ix epi miei siae ent eiue 22 luspect Adjust teach o tert esta itae 22 Inspect Adjust three gei breve EU ce e 23 lnspeet Adjust citer i eter ttt eie equa wana ua deu e a Doa ERR A 23 lnspect Adjust Every Six 6 Month eet eerta tra iere eei es 23 Inspect Adiusc Periodically isu eee ederet egeo 24 SECTION 5 MAINTENANCE AND TROUBLESHOOTING 25 Suggested Maintenance Procedures ee eese esee entente tente ntn tententntentntenseneenten 25 Lubiricati n citate rnt igiene tuse 25 rod cna M aa os da e Tate aden 26 SECTION 6 OPERATION OF THE POWERED SCOOTER 27 Gohtrol 27 300 and 400 3 Part No 1118395 TABLE OF CONTENTS TABLE OF CONTENTS Operating he SCODESE doter iio 30 Brake Release Leveruscoe tainen ep ated bi a aber AM Laut 3l Resetting the Circuit Breaker 32 Replacing the diri H 33 SECTION 7 5 Removing
50. ing indicator will illuminate Solid RED indicating that the charger is ON 2 If the charger is plugged in and the charger indicator is OFF the charger is disconnected Check that all connections are secure If Charge LED indicator is still OFF unplug AC power cord from the on board battery charger and wall outlet Contact dealer or a qualified technician DETAIL 300 CONTROL PANEL DETAIL B 400 CONTROL PANEL BATTERY LEVEL on 0000110 00000000 BATTERY LEVEL Oooo Bs STATUS INDICATOR STATUS Solid GREEN DOs Refer to Status Indicator table in Control Panel on Blinking GREEN page 27 CHARGING INDICATOR STATUS Solid RED Charger Plugged In LED Off Not Charging FIGURE 12 7 BATTERY CHARGER OPERATION CHARGER INDICATOR LIGHT ON TILLER Part No 1118395 59 300 and 400 SECTION I3 TRANSPORTING SECTION 13 TRANSPORTING A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result Before performing any maintenance adjustment or service turn power OFF and remove key from ignition TRANSPORTING THE SCOOTER NOTE For this procedure refer to FIGURE 13 1 300 DISASSEMBLING 1 Ifinstalled on scooter remove the front basket Refer to Removing Installing Front Basket on page 64 2 Remove the seat Refer to Re
51. ing the Battery Cables on the 400 55 CONNEC uestre deis e aci ec aree 55 Disconnectihg cisci ases iode Pat roi da cash i eaa eo eth ata Ades No UNS cate 56 Charging the Batteries Au reda 58 n Board Battery 58 Battery Charger Operation Charger Indicator Light on 59 SECTION 1 3 TRANSPORTING 00000000000000000000000000000000000000000000000000000000 60 Transporting the 60 60 tena niie sni oE AE E e EAEE eauiiesnenasnngti 60 Enia r EE EA dea E E ER E a RAA RS 60 EO EE T E E TE EE E tUa ue 6l Disassembling oie dedere Oe REL na de ovt tede tite ipea eR e cepa AS 6l 62 SECTION 4 SCOOTER ACCESSORIES 0200000000000000000000000000000000000000000000 64 Removing Installing the Front Basket cssssssssssssssssssssssssssssssssssssscssssssssssssesssessescessessenssnsssssoess 64 Installing Removing the Crutch Cane Holder ssscssscssssssssssssssssssssssssssssssssesecseesssseessesssssssees 65 a uoi ordo aa eres 65 bigger X 65 Installing Removing the Safety Flag oett eniti desit doge tu Boe 66 Installing C 66 REMOVING ARN 66 Installing Removing Using the Walker Holder
52. l A of FIGURE 12 5 7 Remove the seat Refer to Removing Installing the Seat on page 34 8 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 9 Position the batteries on the scooter Refer to Removing Installing the Batteries on 400 on page 53 NOTE New Battery ies MUST be fully charged BEFORE using otherwise the life of the battery ies will be reduced 10 If necessary charge the battery ies Refer to Charging the Batteries on page 58 11 Install the rear shroud Refer to Removing Installing the Rear Shroud on page 44 12 Install the seat Refer to Removing Installing the Seat on page 34 DISCONNECTING A WARNING The use of rubber gloves and chemical goggles and face shield is recommended when working with batteries NEVER allow any of your tools and or battery cable s to contact BOTH battery terminal s post s at the same time An electrical short may occur and serious per sonal injury or damage may occur Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Remove the batteries Refer to Removing Installing the Batteries on 400 on page 53 Cut the tie wrap that secure each the battery terminal cap in place Ps puo ger ge 300 and 400 56 Part No 1118395 SECTION 12 5 Slide terminal cap s UP battery cable s 6 Disconnect battery cable s fro
53. m battery ies terminal s post s A POSITIVE RED battery cable from the POSITIVE battery terminal post B NEGATIVE BLACK battery cable from NEGATIVE battery terminal post TO BLACK BATTERY CONNECTOR DETAIL A TERMINAL CAPS TIE NEGATIVE Battery Terminal Terminal Cap Battery Handle Caps POSITIVE Terminal Cap NEGATIVE Battery Terminal Locknut BLACK Battery Cable POSITIVE Battery oN Terminal with Bracket UI Battery UI Battery Tie Wraps Locknut RED Battery Cable NOTE Only battery cable and terminal cap shown Both caps install in the same manner NOTE Do not remove fuse or mounting hardware from the POSITIVE RED battery cable mounting screw FIGURE 12 5 CONNECTING DISCONNECTING THE BATTERY CABLES ON THE 400 Part No 1118395 57 300 and 400 SECTION 12 CHARGING THE BATTERIES A WARNING NEVER attempt to recharge the batteries by attaching cables directly to the battery terminals or clamps DO NOT attempt to recharge the batteries and operate the powered scooter at the same time A CAUTION New batteries MUST be fully charged prior to initial use of the powered scooter Always charge new batteries before initial use or battery life will be reduced As a general rule you should recharge your batteries as frequently as possible to assure the longest possible life and to minimize require
54. moving Installing the Seat on page 34 3 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 4 Remove the batteries Refer to Removing Installing the Batteries on 300 on page 50 5 Fold tiller down to lowest locked position Refer to Adjusting the Tiller Angle on page 43 ASSEMBLING 1 Unfold tiller Refer to Adjusting the Tiller Angle on page 43 Install the batteries Refer to Removing Installing the Batteries on 300 on page 50 Install the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Install the seat Refer to Removing Installing the Seat on page 34 If desired install the front basket Refer to Removing Installing the Front Basket on page 64 gt 300 400 60 Part 1118395 SECTION 13 400 Refer to Removing Installing the Seat on page 34 Refer to Removing Installing the Rear Shroud on page 44 Refer to Removing Installing the Front Basket on page 64 Refer to Removing Installing the Batteries on 300 on page 50 Refer to Adjusting the Tiller Angle on page 43 FIGURE 13 1 TRANSPORTING THE SCOOTER 300 NOTE For this procedure refer to FIGURE 13 2 DISASSEMBLING 1 Gr gps dq If installed on scooter remove the front basket Refer to Removing Installing the Front Basket on page 64 Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shrou
55. nal Electrical Code If you must use an extension cord use ONLY a three wire extension cord having the same or higher electrical rating as the device being connected In addition Invacare has placed RED ORANGE WARNING TAGS on some equipment DO NOT remove these tags BATTERIES The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell batteries Invacare strongly recommends their use as the power source for this unit Carefully read battery battery charger information prior to installing servicing or operating your powered scooter RAIN TEST INVACARE has tested its powered scooters in accordance with ISO 7176 Rain Test This provides the end user or his her attendant sufficient time to remove his her power powered scooter from a rain storm and retain powered scooter operation DO NOT leave the powered scooter in a rain storm of any kind DO NOT use the powered scooter in a shower DO NOT leave the powered scooter in a damp area for any length of time Direct exposure to rain or dampness will cause the scooter to malfunction electrically and mechanically may cause the wheelchair to prematurely rust Check to ensure that the battery covers are secured in place and that all electrical connections are secure at all times WEIGHT TRAINING Invacare DOES NOT recommend the use of its powered scooters as a weight training apparatus Invacare powered scooters have NOT been designed o
56. nstalling the Rear Shroud on page 44 Pull the hook and loop fastening battery strap apart Disconnect the RED and BLACK battery connector from the wiring harness assembly Detail B of FIGURE 12 2 Disconnect the wiring harness from the batteries by holding the connectors and pulling them in the following order Detail B of FIGURE 12 2 A NEGATIVE BLACK battery cable from the NEGATIVE battery terminal post on the LEFT battery B POSITIVE RED battery cable from POSITIVE battery terminal post on the RIGHT battery C WHITE BATTERY CABLE JUMPER from the POSITIVE battery terminal post on the LEFT battery and the NEGATIVE battery terminal post on the RIGHT battery Remove the existing batteries from battery tray by lifting the batteries OUT in the direction shown in Detail A of FIGURE 12 2 INSTALLING 1 Oy DE Place powered scooter in a well ventilated area where work can be performed without risking damage to carpeting or floor covering Turn power OFF and remove the key from the ignition Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Install two 2 batteries into the battery tray Connect the wiring harness to the new batteries in the following order Detail B of FIGURE 12 2 A NEGATIVE BLACK battery cable to the NEGATIVE battery terminal
57. nt Basket FIGURE 14 1 REMOVING INSTALLING THE FRONT BASKET 300 and 400 64 Part No 1118395 SECTION 4 SCOOTER ACCESSORIES INSTALLING REMOVING THE CRUTCH CANE HOLDER NOTE The Crutch Cane Holder Safety Flag and Oxygen Holder all install into the accessory tube ONLY one 1 of these may be installed at a time A WARNING The installation of the crutch cane holder onto the back of the scooter seat signifi cantly increases the length of the scooter When turning the scooter or swiveling the scooter seat it is important to take note of this increased length otherwise injury and or damage to the surrounding property may result NOTE For this procedure refer to FIGURE 14 2 INSTALLING 1 Install the crutch cane holder into the accessory tube located on the back of the seat 2 Install the mounting knob to secure the crutch cane holder in place Securely tighten 3 Align the slot on the base with the hook on the crutch cane holder and slide base DOWN into position REMOVING Remove the crutch cane holder from the accessory tube HM Remove the mounting knob that secures the crutch cane holder in place Remove crutch cane holder from accessory tube Chih Cone Mounting Knob Holder Hook FIGURE 14 2 INSTALLING REMOVING THE CRUTCH CANE HOLDER Part No 1118395 65 300 and 400 SECTION 14 5 ACCESSORIES INSTALLING REMOVING THE SAFETY FLAG NOTE For this proc
58. on frame from date of purchase If within such warranty period any such product shall be proven to be defective such product shall be repaired or replaced at Invacare s option This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product Invacare s sole obligation and your exclusive remedy under this warranty shall be limited to such repair and or replacement For warranty service please contact the dealer from whom you purchased your Invacare product In the event you do not receive satisfactory warranty service please write directly to Invacare at the address on the bottom of the back cover Provide dealer s name address date of purchase indicate nature of the defect and if the product is serialized indicate the serial number Do not return products to our factory without our prior consent LIMITATIONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED PRODUCTS SUBJECT TO NEGLIGENCE ACCIDENT IMPROPER OPERATION MAINTENANCE OR STORAGE COMMERCIAL OR INSTITUTIONAL USE PRODUCTS MODIFIED WITHOUT INVACARE S EXPRESS WRITTEN CONSENT INCLUDING BUT NOT LIMITED TO MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE S CONTROL
59. on the RIGHT battery MUST be installed prior to use Do not remove fuse or mounting hardware from the POSITIVE RED battery cable mounting screw On 400 only Battery terminal configuration shown below MUST be used Batteries that have the reversed terminal configuration MUST NOT be used otherwise serious injury or damage may occur DO NOT USE POSITIVE Battery Terminal POSITIVE Battery Terminal NEGATIVE Battery NEGATIVE Terminal Battery Terminal A CAUTION When connecting the battery cables to the batteries the battery cables MUST be connected to the battery terminals posts as shown in FIGURE 12 2 for 300 and FIGURE 12 5 for 400 otherwise damage to the battery may result For proper battery connection batteries MUST use post style terminals with mounting holes through the terminal Part No 1118395 49 300 and 400 SECTION 2 BATTERIES NOTE If there is battery acid on the rear frame or on the sides of the batteries apply baking soda to these areas to neutralize the battery acid Before reinstalling the new or existing batteries clean the baking soda from the battery tray or batteries RECOMMENDED BATTERY TYPE A WARNING The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell batteries Invacare strongly recommends their use as the power source for this unit A CAUTION Failure to use the correct battery
60. oning strap The seat positioning strap is a positioning belt ONLY It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt must be replaced immediately ALWAYS DO check hand grips for looseness before using the powered scooter If loose and or worn replace immediately Avoid storing or using the scooter near external flame or combustible products Serious injury or damage to property may result TIRE PRESSURE DO NOT use your powered scooter unless it has the proper tire pressure P S I DO NOT overinflate the tires Failure to follow these recommendations may cause the tire to explode and cause bodily harm The recommended tire pressure is listed on the side wall of the tire ELECTRICAL Check to ensure that all electrical connections are secure at all times Part No 1118395 15 300 and 400 SECTION GENERAL GUIDELINES GROUNDING INSTRUCTIONS DO NOT under any circumstances cut or remove the round grounding prong from any plug used with or for Invacare products Some devices are equipped with three prong grounding plugs for protection against possible shock hazards Where a two prong wall receptacle is encountered it is the personal responsibility and obligation of the customer to contact a qualified electrician and have the two prong receptacle replaced with a properly grounded three prong wall receptacle in accordance with the Natio
61. ooter Use this information only as a basic guide The techniques that are discussed have been used successfully by many Individual users often develop skills to deal with daily living activities that may differ from those described in this manual Invacare recognizes and encourages each individual to try what works best for him her in overcoming obstacles that they may encounter however ALL WARNINGS and CAUTIONS given in this manual MUST be followed Techniques in this manual are a starting point for the new powered scooter user with safety as the most important consideration for all STABILITY AND BALANCE A WARNING DO NOT make sharp turns in the forward or reverse direction at excessive speed Failure to observe the warning can cause the scooter to tip over and may result in injury to user and or damage to the product ALWAYS wear your seat positioning strap The seat positioning strap is a positioning belt ONLY It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt must be replaced immediately To assure stability and proper operation of your powered scooter you MUST at all times maintain proper balance Your powered scooter has been designed to remain upright and stable during normal daily activities PERCENTAGE OF WEIGHT DISTRIBUTION A WARNING DO NOT attempt to reach objects if you have to move forward in the se
62. or this procedure refer to FIGURE 12 4 and FIGURE 12 5 CONNECTING 1 Install battery terminal cap s onto battery cable s as follows FIGURE 12 4 A RED battery terminal cap onto RED battery cable B GREY battery terminal cap onto BLACK battery cable Battery Terminal Cap Battery Cable NOTE Only battery cable and terminal cap shown Both caps install in the same manner FIGURE 12 4 INSTALLING BATTERY TERMINAL CAPS Part No 1118395 55 300 and 400 SECTION 12 WARNING When connecting the battery cables to the batteries the battery cables MUST be connected to the battery terminals posts as shown in FIGURE 12 5 otherwise dam age to the battery cable may result when installing battery terminal caps 2 Connect battery cable s to battery ies terminal s post s A NEGATIVE BLACK battery cable to NEGATIVE battery terminal post B POSITIVE RED battery cable to POSITIVE battery terminal post 3 Secure the battery cable s ring terminal s to the battery terminal s post s BLACK to NEGATIVE and RED to POSITIVE with the provided 1 4 20 x 5 8 inch hex flange screw and hex flange locknut Securely tighten 4 Verify all battery cable s ring terminal s are correctly installed and securely tightened 5 Slide terminal cap s down battery cable s and onto battery clamps 6 Secure each terminal cap in place with a tie wrap use tie wraps 11 1 2 inches long Refer to Detai
63. position the battery into the battery tray A BATTERIES WITH BUILT IN LIFTING STRAP Use built in lifting strap to position battery onto the battery tray B BATTERIES WITHOUT BUILT IN LIFTING STRAP Use a battery lifting strap to position battery onto battery tray When battery is in proper position remove lifting strap qw Connect the two 2 BLACK battery connectors to wiring harness connectors Secure batteries in the battery tray using the battery strap 6 7 8 Reinstall the rear shroud Refer to Removing Installing the Rear Shroud on page 44 9 Reinstall the seat Refer to Removing Installing the Seat on page 34 NOTE New batteries MUST be fully charged BEFORE using otherwise the life of the batteries will be reduced 10 If necessary charge the batteries Refer to Charging the Batteries on page 58 Part No 1118395 53 300 and 400 SECTION 12 DETAIL A BATTERY LIFTING STRAPS DETAIL B BUILT IN LIFTING STRAPS Built in Lifting Battery Lifting Straps Straps DETAIL C BATTERY WIRING HARNESS Wiring Harness Connectors lb i BLACK Battery le gum us gt onnector Connector Ae Ss A RIGHT Battery Ww E LEFT Battery LASAN A PA xe COR js lt POSITIVE RED 59 NEGATIVE BLACK Battery Terminal NEGATIVE BLACK POS
64. r mailing list To find more information about our products visit www invacare com Fold here Fold here BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 196 ELYRIA OH POSTAGE WILL BE PAID BY ADDRESSEE INVACARE CORPORATION CRM DEPARTMENT 39400 TAYLOR PARKWAY ELYRIA OH 44035 9836 Invacare Product Registration Form Please Seal with Tape Before Mailing NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES Cut Along Line SPECIAL NOTES SPECIAL NOTES WARNING CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE As a manufacturer of powered scooters Invacare endeavors to supply a wide variety of powered scooters to meet many needs of the end user However final selection of the type of powered scooter to be used by an individual rests solely with the user and his her healthcare professional capable of making such a selection TIE DOWN RESTRAINTS AND SEAT RESTRAINTS Powered scooter users should NOT be transported in vehicles of any kind while in the powered scooter As of this date the Department of Transportation has not approved any tie down systems for transportation of a user while in a powered scooter in a moving vehicle of any type It is Invacare s position that users of powered scooters should be transferre
65. r tested as a seat for any kind of weight training If occupant uses said powered scooter as a weight training apparatus INVACARE SHALL NOT BE LIABLE FOR BODILY INJURY AND THE WARRANTY IS VOID 300 and 400 16 Part 1118395 SECTION GENERAL GUIDELINES WEIGHT LIMITATION The weight limitation for the 300 is 300 Ibs The weight limitation for the 400 is 400 Ibs If so equipped the front basket is rated for a maximum loading capacity of 10 Ibs Part No 1118395 17 300 and 400 SECTION 2 EMI INFORMATION SECTION 2 EMI INFORMATION A WARNING CAUTION IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC INTERFERENCE ON YOUR POWERED WHEELCHAIR Electromagnetic Interference EMI From Radio Wave Sources Powered wheelchairs and motorized scooters in this text both will be referred to as powered wheelchairs may be susceptible to electromagnetic interference EMI which is interfering electromagnetic energy EM emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered wheelchair to release its brakes move by itself or move in unintended directions It can also permanently damage the powered wheelchair s control system The intensity of the interfering EM energy can be measured in volts per meter V m Each powered wheelchair can resis
66. rk brake and wiring for open or short circuit Part No 1118395 SECTION 6 OPERATION OF THE POWERED SCOOTER NUMBER IMPACT ON OF FLASHES SCOOTER Out of Neutral at Drive Inhibited Throttle is not in neutral position when turn power up ing the key switch on Return the throttle to neutral turn power off and back on again Throttle may need to be re calibrated Speed Pot error Drive Inhibited The throttle or its wiring is faulty Check for open or short circuits Motor volts error Drive Inhibited The motor or its wiring is faulty Check for open or short circuits Other internal Drive Inhibited Call Dealer or a qualified technician errors 5 HEADLIGHT SWITCH Located on the TOP face of the control panel of 400 only Refer to Detail B of FIGURE 6 1 6 ON OFF KEY SWITCH Located on RIGHT side of the control panel FIGURE 6 1 7 HORN SWITCH Located on the FRONT face of the control panel towards the LEFT FIGURE 6 2 8 THROTTLE CONTROL LEVER Located below control panel FIGURE 6 2 Control Panel Lom 00000000 Throttle Contro Lever NOTE Location of Throttle Control Lever and Horn on 300 shown Location of Throttle Control Lever and Horn is the same on 400 FIGURE 6 2 CONTROL PANEL HORN AND THROTTLE CONTROL LEVER Part No 1118395 29 300 and 400 SECTION 6 OPERATION OF THE POWERED SCOOTER OPERATING THE SCOOTER A WARNING After ANY adju
67. rm setting it at the distance determined in STEP 4 ADJUSTING ARM ANGLE NOTE For this procedure refer to FIGURE 8 2 1 Lift up the arm Loosen the jam nut FIGURE 8 2 Adjust the socket screw up or down to the desired arm angle Tighten the jam nut ge To position the opposite arm at the same angle count the exposed threads after the jam nut has been tightened D Set the opposite arm to position determined in STEP 5 Count Exposed Threads Arm Mounting Tube Adjustment Screw Jam Nut FIGURE 8 2 ADJUSTING ARM ANGLE ADJUSTING ARM HEIGHT NOTE For this procedure refer to FIGURE 8 3 1 Remove the lock knob that secures the arm to the arm mounting tube 2 Adjust the arm to desired height Part No 1118395 41 300 400 SECTION 8 ARMS 3 Reinstall the lock knob that secures the arm to the arm mounting tube and tighten securely 4 Repeat STEPS 1 3 for opposite arm if necessary Lock Knob 2m Arm Mounting Tube Be dl lt FIGURE 8 3 ADJUSTING ARM HEIGHT REPLACING ARMREST PADS NOTE For this procedure refer to FIGURE 8 4 1 Remove the two 2 mounting screws that secures the armrest pad to arm 2 Remove the old armrest pad 3 Install new armrest pad and securely tighten with existing mounting screws 4 necessary repeat STEPS 1 3 to replace the other armrest pad Mounting Screws Arm Pad Arm FIGURE 8 4 REPLACING ARMREST PADS
68. s of removable detachable parts may result in injury to the user or assistants or damage to the powered scooter ESCALATORS A WARNING DO NOT use an escalator to move a powered scooter between floors Serious bodily injury may occur Powered scooter without the batteries can weigh between 90 to 200 Ibs depending on the model Use proper lifting techniques lift with your legs to avoid injury Follow this procedure for moving the powered scooter between floors when an elevator is NOT available 1 Remove the occupant from the powered scooter Disassemble the scooter Refer to Transporting the Scooter on page 60 Carefully move the powered scooter components up or down the stairway Ae BN Once all the components of the scooter are transported to the desired location reassemble the scooter Refer to Transporting the Scooter on page 60 Part No 1118395 21 300 400 SECTION 4 SAFETY INSPECTION SECTION 4 SAFETY INSPECTION NOTE Every six 6 months take your powered scooter to a qualified technician for a thorough inspection and servicing Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your powered scooter To operate properly and safely your powered scooter must be cared for just like any other vehicle Routine maintenance will extend the life and efficiency of your powered scooter A WARNING Before performing any maintenance adjustment or service turn power OFF an
69. sitioning strap to the seat frame is secure and undamaged Replace if necessary Ensure that the bolts and fasteners on the caster assemblies are tight Inspect caster assembly for proper tension by spinning the caster The caster should come to a gradual stop INSPECT ADJUST EVERY SIX 6 MONTHS Lubricate the top of the seat using a Teflon lubricant Part No 1118395 23 300 and 400 SECTION 4 SAFETY INSPECTION INSPECT ADJUST PERIODICALLY vO Ensure powered scooter drives straight no excessive drag pull to one side Check frame for damage and corrosion Ensure that the brake is easy to engage disengage Inspect for no excessive side movement or binding when the drive wheels are raised or turned Check front fork for damage or corrosion Ensure wheel bearings are clean and free of moisture Clean upholstery and armrests Inspect the seat upholstery for rips and tears Ensure adjustable height arms operate and lock securely Ensure armrest pad sits flush against arm tube 300 and 400 24 Part No 1118395 SECTION 5 MAINTENANCE AND TROUBLESHOOTING SECTION 5 MAINTENANCE AND TROUBLESHOOTING A WARNING After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may occur Before performing any maintenance adjustment or service turn power OFF and remove key from ignition
70. size and or voltage may cause damage to the powered scooter and give unsatisfactory performance 300 powered scooter uses two 2 12 volt 12 Amp hour 12AH batteries 400 powered scooter uses two 2 12 volt 31 Amp hour U1 batteries NOTE Recommended battery type is spill proof and requires no maintenance except routine charging NOTE Charge batteries daily Do not allow batteries to completely discharge NOTE Invacare recommends that both batteries be replaced if one 1 battery is defective DETAIL BATTERY USED ON 300 DETAIL B BATTERY USED ON 400 12 Volt 31 Amp Hour 12 Volt 12 Amp U Battery Hour 12 AH Battery FIGURE 12 1 RECOMMENDED BATTERY TYPE REMOVING INSTALLING THE BATTERIES ON 300 NOTE When removing or installing batteries ensure that the battery harness connectors completely grip the terminals of the battery Connection should be tight and secure Pliers can be used to gently crimp the contact to strengthen the connection 300 and 400 50 Part No 1118395 SECTION 12 REMOVING NOTE For this procedure refer to FIGURE 12 2 1 PU Place powered scooter in a well ventilated area where work can be performed without risking damage to carpeting or floor covering Turn power OFF and remove the key from the ignition Remove the seat Refer to Removing Installing the Seat on page 34 Remove the rear shroud Refer to Removing I
71. stments repair or service and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury or damage may result DO NOT make sharp turns in the forward or reverse direction at excessive speed Failure to observe the warning can cause the scooter to tip over and may result in injury to user and or damage to the product To determine and establish your particular safety limits practice bending reaching and transferring activities in several combinations in the presence of a qualified healthcare professional BEFORE attempting active use of the powered scooter Ensure seat is properly locked before attempting transfer into or out of the powered scooter Attempting unsafe transfers may cause a fall from the powered scooter resulting in bodily injury For individuals with balance problems practice transferring activities WITH AN ASSISTANT in the presence of a qualified healthcare professional DO NOT attempt to transfer into or out of the powered scooter without assistance Before operation of the powered scooter review Control Panel on page 27 N Install and charge batteries Refer to Removing Installing the Batteries 300 on page 50 Removing Installing the Batteries on 400 on page 53 and Charging the Batteries on page 58 99 Transferring to and from seat be accomplished in one 1 of two 2 ways A Flipping UP the armrest makes entering exiting easier B Rotate seat to the dir
72. t EMI up to a certain intensity This is called its immunity level The higher the immunity level the greater the protection At this time current technology is capable of achieving at least a 20 V m immunity level which would provide useful protection from the more common sources of radiated EMI There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the warnings listed below your risk to EMI will be minimized The sources of radiated EMI can be broadly classified into three types 1 Hand held Portable transceivers transmitters receivers with the antenna mounted directly on the transmitting unit Examples include citizens band CB radios walkie talkie security fire and police transceivers cellular telephones and other personal communication devices NOTE Some cellular telephones and similar devices transmit signals while they are ON even when not being used 2 Medium range mobile transceivers such as those used in police cars fire trucks ambulances and taxis These usually have the antenna mounted on the outside of the vehicle and 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antenna towers and amateur HAM radios NOTE Other types of hand held devices such
73. the powered scooter is in motion Remove the key from the ignition while the powered scooter is not in use so as to avoid injury and or damage to the scooter and surrounding areas DO NOT attempt to lift the powered scooter by any removable detachable parts Lifting by means of any removable detachable parts of a powered scooter may result in injury to the user or damage to the powered scooter DO NOT attempt to lift the powered scooter by its tiller seat or shrouds DO NOT stand on the frame of the powered scooter DO NOT stand on the shroud s of the powered scooter The rear shroud is designed to cover the batteries controller harness motor connections and transaxle DO NOT operate the powered scooter without the rear shroud installed to avoid injury and or damage to scooter On 400 only BEFORE use ensure that the frame lock lever is in the LOCKED position securing the front and rear frame assemblies together Otherwise injury and or damage may occur DO NOT attempt to reach objects if you have to move forward in the seat or pick them up from the floor by reaching between your knees DO NOT lean over the top of the back upholstery to reach objects from behind as this may cause the powered scooter to tip over DO NOT shift your weight or sitting position toward the direction you are reaching as the powered scooter may tip over For individuals with balance problems DO NOT attempt to transfer into or out of the powered
74. y and align with the REAR frame assembly NOTE The frame lock lever remains in the unlocked position when the front frame assembly is separated from the rear frame assembly A WARNING When reassembling scooter ensure the frame lock lever is the LOCKED position securing the FRONT and REAR frame assemblies together Otherwise injury and or damage may result C Lower the front frame assembly so that the mounting brackets engage with the rear frame assembly NOTE The mounting brackets are engaged when an audible click is heard The YELLOW frame lock lever automatically locks in place 4 Connect the 4 housing motor connector located under marker label 1 to the controller Detail B of FIGURE 13 2 Install the batteries Refer to Removing Installing the Batteries on 400 on page 53 Install the rear shroud Refer to Removing Installing the Rear Shroud on page 44 Install the seat Refer to Removing Installing the Seat on page 34 If desired install the front basket Refer to Removing Installing the Front Basket on page 64 um sonum 300 and 400 62 Part No 1118395 SECTION 13 DETAIL ASSEMBLE DISASSEMBLE 400 DETAIL DISCONNECT MOTOR AND BATTERY CONNECTORS Refer to Removing Installing Motor Connector the Seat on page 34 Refer to Removing lInstalling Controller the Rear Shroud on page 44 R

Invacare Zoom 300 and 400 Owner`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents