Rear Brake Pad Kit Instruction Sheet - Harley
Contents
1. cMOTOR HARLEY DAVIDSON NWU J00117 INSTRUCTIONS REV 1991 09 01 REAR BRAKE PAD KIT GENERAL Kit Number 43957 86E 44209 87C Models Rear Brake Pad Kit with H D Part No 43957 86E is designed for installation on 1986 and Later FLT FLHT model vehicles Rear Brake Pad Kit with H D Part No 44209 87C is designed for installation on all other late 1987 and Later Harley Dav idson model vehicles Kit Contents Table 1 Kit Contents Quantity Description 2 Pad rear brake 2 Shim rear brake pad abutment INSTALLATION WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer IWAN IN Always replace brake pads in complete sets for correct and safe brake operation Improper brake operation could result in death or serious injury 00111a NOTE See Figure 1 and Figure 2 Early style abutment shims must only be used with early style brake pads New style abutment shims must only be used with ne2. g uneven pad wear and or damage to the mounting bracket might other wise result 1 of2 Please dispose of materials responsibly 6 Verify that shims and pads have not shifted from their proper positions Insert ends of original pad retainer clip into two larger holes on inboard side of mounting bracket Pull retainer clip over top of outer brake pad letting it snap into place 7 Position rear brake caliper onto mounting bracket so that caliper straddles brake pads Align holes in caliper with loops in abutment shims and with holes in mounting bracket Install two original pin bolts to secure caliper and shims onto mounting bracket Tighten pinbolts to 15 20 ft lbs 20 27 Nm J00117 IWIN NIN After servicing brakes and before moving motorcycle pump brakes to build brake system pressure Insufficient pressure can adversely affect brake performance which could result in death or serious injury 00279a 8 Depress rear brake pedal several times to set brake pads to proper operating position within caliper WARNING After repairing the brake system test brakes at low speed If brakes are not operating properly testing at high speeds can cause loss of control which could result in death or serious injury 00289a 2of2
3. w style brake pads Installing early style shims with new style pads or new style shims with early style pads will result in improper rear brake operation which may cause a loss of vehicle control vehicle damage and or personal injury could occur J00117 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 Remove and discard old rear brake pads and abutment shims according to appropriate Service Manual proced ures 2 Clean and inspect all brake components according to appropriate Service manual procedures is00738 aay Figure 1 Early Rear Brake Pad and Abutment Shim 1 3 44 in 87 mm 2 Tabs is00739 PF 1 3 39 in 68 mm 2 Loop Figure 2 New Rear Brake Pad And Abutment Shim 3 Position new abutment shims from kit onto upper and lower rails of caliper mounting bracket retaining loops of shims should be positioned against outboard side of mounting bracket rails Hold both shims in place 4 Install one new rear brake pad from kit onto abutment shims on mounting bracket and against outboard side of brake rotor 5 Install second new pad from kit onto abutment shims on mounting bracket and against inboard side of brake rotor NOTE Both rear brake pads must be correctly installed onto abutment shims on mounting bracket and both shims must be correctly positioned on mounting bracket rear brake pad dra
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