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        General Operating and Service Manual
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1.     SAF HOLLAND GMBH  JAN  D 63856 BESSENBACH  GERMANY          1    Version BI9 22K01 Serial No  261 06 3 097    Type  SBK2243 11S Ident No  247 91 34p 49 20    Test Report 36110303  V max 105 km h                                       1280397 SN 261063997    Ident        Prod         Serial No      example   24791347498    261063097     iae JO           JA       JO  mae    S  shave LJ     Enter the axle data from the type plate       5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    Page    e                gt     2 3  General A                                                           EER EAEEREN EEEE E RERA          RARR 6                                                                                                                                                                                                                  7  ic e        O E 8                     ds 9    Service schedule    SK RB   RLB   SKNLB   SKVLB 9019   9022  BI9 19   BI9 22   BIL9 19   BIL9 22   BINL9 19   BINL9 22   BIVL9 19   BIVL9 22  319 19 510 27   2     1217271922  5    27                   22                                                 10    SK RS   RZ 9019   9022  11019 11222        42  44            00 0                                     11    Adjustment instructions    Mai       SKNLB   SKVLB 9019   9022  BINESET9 7 BINE 9 2
2.   M16  WAF24     180 Nm for steel plunger piston  80 Nm for plastic plunger piston    Tightening torques SAF INTRA with aluminium hanger bracket and    stainless steel hanger bracket M12  SW19     20  1 5  SW30  M20x1 5  SW30  40 Nm  400 Nm 600 Nm             180 Nm for steel plunger piston  NOT MAINTENANCE FREE  80 Nm for plastic plunger piston    Tightening torques SAF MODUL    M24x2  SW36  M12  SW19   400 Nm 40 Nm       M12  WAF19  80 Nm  for steel  plunger piston                                  for plastic  plunger piston       Attention   e Threads not to be oiled or greased   e Pivot bolt on steel hanger brackets maintenance free     e Service intervals for aluminium hanger brackets and stainless steel hanger brackets     first check after 500 km  further check after every 6 months  Spring eye bolt  Inspection torque 1 200 Nm  Shock absorber bolt  Inspection torque 400 Nm    SK RB   RLB   SKNLB   SKVLB 9019   9022      9 19   BI9 22   BIL9 19   BIL9 22   BINL9 19   BINL9 22   BIVL9 19    BIVL9 22   SI9 19   519 22   Z19 19   219 22   5111 22   2111 19   2111 22       Operating media specifications    Assembly tools    Part No       Greases for repairs and maintenance  are included in all repair kits     For axle stub end   Mounting paste  Part No 5 387 0021 01       Axle nut wrench   Puller for hub unit   3 4    socket for Torx E24   Universal disc brake tool case  Wrench for DSK bolts   12 point socket WAF 24 in 3 4    drive  17 mm socket    SK RS   RZ 9019   9022   1
3.   lt 3 mm    Dimension  E  is 537 mm  engage the reversing lock    SKRLB 9019   9022  BIL9 19   BIL9 22                                           Tighten all bolts to the prescribed torque and lock the nuts or insert the cotter pin     Tightening torques    Designation    Number per axle    Tightening torque    UONIIIIP  9AeJ        Ball joint screw    M30  340 Nm        Reatining clamp screw    10    M12  80   90 Nm        Steering damper screw    M24  600   660 Nm        Lock cylinder screw    M6  8   10 Nm           Cover plate screw    Note           M8  25   30 Nm     During lubrication work on the steering pin bearing  the axle must be relieved  raised      Lubrication at the bearing points of the king pin bolt    for the first time after 1 month   then every 6 months       SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    Knorr disc brake Type SN7     SK        RLB 9022 K   KI    SK RS RZ 9022 11222K    Knorr disc brake Type SN6     SK RB   RLB 9019 K   KI    Checking the pad wear       SK RS RZ 9019   11019 K  BI9 19K   BIL9 19K   BINL9 19K   BIVL9 19K  919 19     Z19 19K   Z111 19K    4  Ez                  l                 Si       Doy                 27 77 7     I    Inspect the brake pads and brake discs and replace     16 if necessary     Knorr disc brake Type SK7     SK RB   RLB 9022 KI01  BI9 22K01   BIL9 22
4.  move in the wrong direction     SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    In order to compensate for production tolerances  an axle alignment and  if necessary  a correction should be carried out   The maximum permissible deviations  tolerances  of the alignment values are specified by the tyre manufacturer   The maximum possible wheelbase correction per axle is   6 mm     Conventional adjustment              K  NIGSZAPFEN EE OTT    _    KING PIN FAHRTRICHTUNG        OL    FRONT          Determine the lengths of the diagonals A   C and A      for the middle axle  reference axle  by comparison measurements   observing the tolerances    Check the wheelbases      C and E   F for the front axle and C   D and F   G for the rear axle and correct  if necessary   observing the tolerances     Optical adjustment    Observe the operating and setting instructions of the measuring system manufacturer         1 Measured value B1    Calculation of the toe in and  toe out values     A1   B1  mm    S       A  m           S   positive value   Toe in  S   negative value   Toe out             Laser with bracket       Notes    1  In order to avoid tyre wear  we recommend that an axle alignment is performed at regular intervals   2  We recommend the use of an optical measuring system for carrying out the axle alignment   3  For alignm
5. 0 Nm  2  Final torque 210 Nm  check torque 210 Nm        Guide pins on brake calliper 290 Nm 34020 Nm          Pad retainer clamp cotter pin 30215 Nm       SK RS   RZ 9019   9022   11019   11222    Wheel bearing backlash  wheel bearing grease  Adjustment of the wheel bearing backlash    not necessary     Change the wheel bearing grease after 500 000 km or 50 months  When changing the grease  inspect the taper roller  bearings for serviceability  Install a new O ring and fit the wheel cap     Note during brake repairs    Carry out a visual inspection of the seals on the brake calliper  Do not dismantle the wheel bearing unit   Do not use high pressure cleaners or liquid cleaners on the brake disc and hub unit    Clean any residues of grease from the axle stub end and repack with grease     Tighten axle nuts    On left hand side in direction of travel  Left hand thread  On right hand side in direction of travel  Right hand thread    Tightening torque 900 Nm  Each hub unit must be rotated smoothly at least twice  while tightening the bolts     Marking of the nuts with left hand thread   Milled groove on outside of hexagon        Max  permissible axial backlash of hub unit  0   0 20 mm    Caution  Failure to observe these instructions may result in an accident hazard  Brake pads and or  brake discs that are worn beyond their wear limit result in a deterioration or even complete  failure of the braking effect     Tightening torque Wrench size Hexagon  Nm  WAF   Outer Inner       G
6. 1019   11222    4 434 3828 00  4 434 3822 00  4 434 3824 00  3 434 3328 00  4 434 3831 00  4 434 3859 00  Commercially available       Operating media specifications    Assembly tools    Part No       For wheel bearings  Part No 5 387 0011 05    For rubber boots and brass bushes   Part No 5 387 0016 00    For rubber guide sleeve   Part No 5 387 0017 01    For axle stub end   Part No 5 387 0021 01  Mounting paste       Axle nut wrench   Puller for wheel hub   Lever for wheel cap   Universal disc brake tool case  17 mm socket    1 012 0024 00  4 434 3822 00  1 434 1041 00  3 434 3328 00  Commercially available          SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SK RB   RLB   SKNLB   SKVLB 9019   9022  BI9 19   BI9 22   BIL9 19   BIL9 22   BINL9 19   BINL9 22   BIVL9 19    BIVL9 22   SI9 19   519 22   219 19   219 22   5111 22   2111 19   2111 22    Hub Unit maintenance free   At each brake disc change  inspect for signs of wear  e g  escaping grease      Note during brake repairs  Carry out a visual inspection of the seals on the brake calliper   Do not use high pressure cleaners or liquid cleaners on the brake disc and hub unit   Clean any residues of grease from the axle stub end and repack with grease     Tighten axle nuts    On left hand side in direction of travel  Left hand thread  On right hand side in direct
7. 2 4  BIVES TO                          12 13    SKRLB 9019   9022    BIL9 19   A ens 14 15  ntenance  visual inspection of brake pad wear   Knorr disc brake Type 5     7                                  SK RB   RLB 9022 K   KI  SK RS   RZ 9022   11222 K  Knorr disc brake Type SN6                                  SK RB   RLB 9019 K   KI    SK RS  RZ 9019 11019 K  BI9 19K   BIL9 19K   BINL9 19K   BIVL9 19K         SEI QE EIS   emm 16    Knorr disc brake Type SK7                                  SK RB   RLB 9022     01  BI9 22K01   BIL9 22K01   BINL9 22K01   BIVL9 22K01  519 22  01   719 22  01   5111 22  01   ZI11 22K01                            17    Wabco disc brake Type PAN 22 1                        SK RB   RLB 9022 W   WI  SK RS   RZ 9022   11222W    Wabco disc brake Type PAN 19 1                        SK RB   RLB 9019 W   WI  SK RS   RZ 9019   11019 W    Wabco disc brake Type PAN 22 1                        BI9 22W   BIL9 22W   BINL9 22W   BIVL9 22W  SI9 22W   Z19 22W   S111 22W   2111 2211                                      18    Contents  Page       Brake disc salety nn    een 19  Tightening instructions for adjustable pivot bolt                             essent 20  Semi trailer tilt angle    nennen                      nnne               21  Tyre changing on fully loaded trailer with INTRA axle         cccscsscssessessessecsssceecessceeecesseseeesasseeesesaseeeesatesaseeeesasesensess 27  Adjustment of the air suspension system ride height                        
8. General Operating and Service Manual    Air suspension systems and axles  with disc brakes    Edition 04 2007    we     Qa AY         S eA  SM   gt y       NON N          ERE      m  7        N       ORIGINAL PARTS       5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    Air suspension system   Type INTRA             The axle type designation   Version   identification  number and serial number   see type plate  are required  for the warranty procedure     Air suspension system   Type MODUL         AF H LLAND GMBH A      D 63956 BESSEN Sa IZ     D 63856 BESSENBACH   GERMANY    Version BI9 22K01            SBK2243 115    Test Report 36110303            Serial No  261 06 3 097  Ident No  247 91 347 49 20  Perm axle cap  stat  9000 kg  V max  105 km h    TE E  SN 261063097                                 a         x        1280397      2 is    EN puer and    dA       Identification if the type plate is missing   The Serial No  of the axle is embossed in the  axle end on the right hand side  as seen in  the direction of travel      Trailer manufacturer    Body type    Chassis MO                        Date of delivery date of registration       Spare parts service for SAF HOLLAND axles and suspension systems  Exact type designations are required for spare parts orders     Please enter the identification data of the suspension system in the type plate illustrated below so that the correct  information is available when necessary 
9. K01   BINL9 22K01    BIVL9 22K01  519 22  01   719 22  01  5111 22  01   7111 22  01    Checking the pad wear    Wear inspection SB7   SK7  At the long guide pin  gt  115 mm  At the short guide pin  gt  63 mm                 IN    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved    SAF HOLLAND    SL  HN             JN              WA  Inspect the brake pads and brake discs and replace  if necessary   if the dimensions are larger than shown in the table above     AN       E           5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    Wabco disc brake Type PAN 22 1     SK RB   RLB 9022 W   WI  SKRS RZ 9022   11222 W   Wabco disc brake Type PAN 19 1     SK        RLB 9019 W   WI  SKRS RZ 9019   11019 W       Wabco disc brake Type  Type PAN 22 1   BI9 22W   BIL9 22W    BINL9 22W   BIVL9 22W    SI9 22W   719 22W     111 22W    Z111 22W  Checking the pad wear  Wear inspection PAN 19 1 PAN 22 1  At the long guide pin  gt  94 mm  gt  98 mm  At the short guide pin  gt  67 mm  gt  73 mm                Inspect the brake pads and brake discs and replace  if necessary   if the dimensions are larger than shown in the table above     Brake disc safety check    In order to be able to inspect the friction surface of the brake  pads  the pad retaining bracket has to be removed and the  brake calliper adjuster backed off     Remove and inspect the pads     Wear limits  Brake disc  brake pad       Diameter   
10. ent  only the centres of the middle of the wheel cap or the middle of the axle stub end are of interest  as reference points   4  Possible causes of deviations in the axle alignment are   e Loose U bolts  e Wear of the spring guide bearing  e Deformation of the axle assembly components due to improper use    QNVTIOH JVS O               51       pue                        0 p0 00z                1587   00Z v0 UONIPI SWSOPLLAS                    lt          un               a  P              m            lt           Trailer Operating Programme     49 6095 301 24     Ihre neue Servicenummer im Pannenfall   24 Stunden  7 Tage die Woche     Your new service number in case of a breakdown   24 hours  7 days each week     Nouveau num  ro du service d assistance en cas de panne    24 heures sur 24  7 jours sur 7        vostro nuovo numero di servizio se restate in panne   24 ore  7 giorni la settimana     En caso de aver  a  su nuevo n  mero para asistencia t  cnica     5 11405  5 Edition 04 2007   Letzte   nderung 2007 04 03     nderungen und Irrt  mer vorbehalten     SAF HOLLAND   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    www safholland com          SAF HOLLAND GmbH   Hauptstra  e 26   D 63856 Bessenbach E     TT     Derni  re modification le 2007 04 03   Sous r  serve de modifications et d erreurs     SAF HOLLAND   Ultima modifica 2007 04 03   Salvo eventuali modifiche ed errori     SAF HOLLAND    Ultima actualizaci  n 2007 04 03   Salvo error u o
11. ent of road safety     SAF HOLLAND axles and suspension systems require continuous care  service and maintenance in order to  maintain operational and road safety and to be able to recognise natural wear and defects in good time     The daily inspection of the trailer for road safety before starting the journey is one of the driver s obligations   SAF HOLLAND recommends that the tests and maintenance operations described on page 7 are carried out   The SAF HOLLAND repair manuals and instructions must always be observed during all repairs     We recommend the use of original SAF HOLLAND spare parts     A close knit service network of SAF HOLLAND partner companies is available for the technical support of the  SAF HOLLAND axles and suspension systems and for the supply of original SAF HOLLAND spare parts  see rear  cover or on the Internet under www safholland com      Updates will be published as necessary on the Internet under www safholland com        e Caution  After every wheel change  be sure to retighten the wheel nuts to the prescribed torque after 50 km and  after 150 km     e Check the brake pad thickness at regular intervals  e g  when checking the tyre inflation pressure  Minimum wear  limits   see page 19       Carry out regular visual checks of the brakes  tyres and all chassis components and inspect for secure mounting   wear  leaks  corrosion and damage     e At each brake pad change  inspect the wheel bearing unit for grease leaks     At each brake pad change  
12. g a journey  ensure that the maximum permissible axle load is not exceeded and that the load is  distributed equally and uniformly    On trailers with air suspension  ensure that the air bags are completely filled with air before starting the  journey  Incompletely filled air bags may result in damage to axles  suspension  frame and superstructure and  impair road safety    Ensure that the brakes are not overheated by continuous operation    With drum brakes  overheating can result in a hazardous deterioration in the braking efficiency    With disc brakes  overheating can result in damage to surrounding components     in particular the wheel  bearings  This can result in a significant deterioration in road safety  e g  failure of wheel bearings    The parking brake must not be immediately applied when the brakes are hot  as the brake discs and brake  drums may be damaged by different stress fields during cooling     Use the supports provided when loading and unloading in order to avoid damage to the axle       Observe the operating recommendation of the trailer builder for off road operation of the installed axles and    suspension systems     The SAF HOLLAND definition of OFF ROAD means driving on non asphalted   non concreted routes  such as  e g  gravel roads  agricultural and forestry tracks  on construction sites and in gravel pits     Off road operation of SAF HOLLAND axles and suspension systems not designed for the purpose may result in  damage and hence to an impairm
13. inspect the brake calliper guide system for free movement     e Inspect the outer and inner bellows on the brake calliper for splits and damage and for the correct seating of the  brake calliper adjuster cap at each brake pad change     e Inspect the brake disc for wear  and cracking at each brake pad change     e Check the air suspension system ride height according to the trailer builder s instructions at regular intervals and  adjust  if necessary  as instructed on page 23     e With aluminium and stainless steel hanger brackets  check that the bolts of suspension arm bearings and shock  absorbers are tightened to the prescribed torque as described on page 8     e With MODUL suspension systems  check that the U bolts is tightened to the torque specified on page 8 according  to the trailer builders instructions     e Carry out a general safety check according to the statutory requirements   e We recommend the use of only original SAF HOLLAND spare parts     e  n the case of steering axles  additionally observe the instructions on pages 12 to 15       We recommend that a safety check is performed when the minimum wear limit is reached        SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND       Tightening torques SAF INTRA with steel hanger bracket    M12  SW19   M20x1 5  SW30  BT  600 Nm 40 Nm    M30  SW46   400 Nm   120
14. ion of travel  Right hand thread    Pretightening  150 Nm  then turn the hub unit slowly by 5 revolutions     Final tightening  Retighten by 1 increment  30      Marking of the nuts with left hand thread  Groove on outer edge       Max  permissible axial backlash of hub unit  0   0 20 mm    Caution  Failure to observe these instructions may result in an accident hazard  Brake pads and or  brake discs that are worn beyond their wear limit result in a deterioration or even complete  failure of the braking effect     Caution  The bolts listed below must be replaced during service and repair work   The bolts must not be oiled or greased for installation   Tighten the bolts with a torque wrench     Tightening torques  Nm  Knorr  Bolts       Wheel flange 1  Pretighten to 50 Nm diagonally   Torx bolt E24 M18x1 5 2  Tighten by a further 90  diagonally  check torque 450 Nm        INTEGRAL brake disc 1  Pretighten to 30 Nm diagonally   DSK bolt SW 13 M12x1 5 2  Tighten by a further 90  diagonally  check torque 130 Nm        Brake calliper to axle beam  6 bolts   Hex  head bolt M16x1 5 290 Nm         1  Pretighten  from inside to outside  120 Nm  Brake calliper to axle beam  4 bolts  2  Check the pretightening of all the bolts  Retighten  if necessary to 120 Nm    Multispline head screw M18x1 5 3  Final tightening to 450   30 Nm or 120 Nm  60    4 corners of the multispline head screw        Tighten alternately and uniformly in two steps  Brake chamber hex  nut M16x1 5   1 Pretighten 12
15. ly  in contact without gaps     Lubrication  u point    SKNLB   SKVLB 9019   9022  BINL9 19   BINL9 22   BIVL9 19   BIVL9 22    Tightening torques    Designation Number per axle Tightening torque       Stub axle bearing 450 Nm   3609       Thrust washer retainer 120 Nm    Tie rod end 600 Nm          Clamp bolt  Tie rod HER       Clamp bolt 120 Nm  Locking plate             Locking cylinder 120 Nm       Steering angle table             Bolt overhang  L  Steering angle  a    38 mm 16   44 5 mm 14      51 mm 12    57 5 mm 102                  Axle centr                         Note   In order to avoid incorrect measurement  the steering axle must be relieved     SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SKRLB 9019   9022  BIL9 19   BIL9 22    Preconditions       The track measurement must be carried out with the trailer in unloaded state       On trailers with air suspension  the trailer must be adjusted to ride height     X                                     UONIIIIP        1                                     Permissible values for self steering axle Example of toe in  Y   X   4 mm m to 7 mm m          Toe in min  4 mm m   max  7 mm m   SAF HOLLAND self steering axles must not have a  Camber angle  12 negative track   toe out              Measurement of the axle geometry  Difference in the distancees AC and BD  
16. misi  n  Sujeto a modificaciones     SAF HOLLAND    BA11405 001 02    
17. mm     Brake disc              new  mm       B   Wear limit  reached  mm     Brake pad    D     Wear limit    reached  mm        Wabco    Knorr       37    11    11  SK7   9              31             11          11    Brake pads  Install only brake pads approved by SAF HOLLAND   When replacing brake pads due to wear  the pads on both sides of the axle must be replaced   Brake pad wear difference  max  5 0 mm  inner outer pad     Brake disc    Carefully inspect the braking surface of the brake disc for further  serviceability          Mesh like cracking is permissible          Cracks running to the hub centre up to max  1 5 mm   width and depth  are permissible     C    Unevenness of the disc surface is permissible   D   Through cracks        not permissible   Measure the brake disc thickness and polish  if necessary     For safety reason  the minimum thickness for polishing the brake  discs is defined as 39   40 mm        SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    Tightening instructions for adjustable pivot bolt       Attention   Tightening always within the  specified ride height range   No paint residues between  eccentric thrust washer and hanger     Bolt head always on the eccentric  washer side     Pretightening 400 Nm Marking for angle tightening  Use Torque wrench    Angle tightening 120  Visual inspecti
18. o the rear axle  In special cases  e g  large trailer tilt angle   the air  suspension valve can be installed in the rear axle     For trailers with axle lifting system  the axle to which the system is connected depends on the axle to be lifted     RAHMENBEFESTIGUNG       VENTILHEBEL    MDUNTING VALVE LEVER  GUMMIGELENK                  FULCRUM s   ANLENKSTANGE  In   ADJUSTMENT PIPE       x  om e  Is   LL           LOWERING    Z       KONTERMUTTER  LOCK NUT    AUSFEDERUNG  EINFEDERUNG       FAHRTRICHTUNG Wo       ON               P 93    Installation    The valve lever should be at least 200 mm long and is horizontal when the trailer is in the driving position    As a function check  move the lever down slightly  Air must now escape via the venting cap into the atmosphere  If air  flows into the air bags when the lever is pushed down  the valve lever has to be turned through 1809  For this the valve  lever has to be disconnected  The ride height is set by adjusting the adjustment pipe in the fulcrums and by turning the  lock nuts    The adjustment must be carried out with the trailer standing on level ground  It can be carried out with the trailer either  empty or loaded     Note    For a final check  the air suspension system should be lowered to the suspension stop or raised to the limit  shock  absorbers  stop ropes  air bag length   During this process  the specified angle between valve lever and adjustment pipe  must not be exceeded in order that the valve lever does not
19. on  Use impact wrench or extend  lever to 2 5 m       Semi trailer tilt angle    Ride heights    Adjust the ride height of the air suspension axles to the permissible range indicated in the corresponding SAF HOLLAND  documents     With single axles  allow for a minimum suspension travel of 60 mm   For trailers with multiple axles  allow for a minimum suspension travel of 70 mm   Exception     For multi axle trailers with lift axles  the minimum suspension travel at the lift axle should not be less than 100 mm  in order to ensure an adequate ground clearance        SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    Tyre changing on fully loaded trailer with INTRA axle    Jack positioning points        Adjustment of the air suspension system ride height    Air suspension valve    As standard  SAF HOLLAND air suspension axles and system require only one air suspension valve    The air suspension valve controls the air bag pressure in relation to the trailer load in order to maintain a constant   ride height in every load condition    The air suspension valve is fastened to the trailer frame with screws and connected to the axle via the pivot joint   valve lever and adjustment pipe   On triple axle trailers  the system is generally connected to the middle axle  normally  in the middle of the axle   and on twin axle trailers t
20. sese 23  A FO 24    SV11405MS Edition 04 2007    Last updated 2007 04 03   Amendments and errors reserved    SAF HOLLAND    GB       SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    10     Please observe the following safety instructions in order to maintain the operational and road safety  of your SAF HOLLAND axles and suspension systems     The wheel contact surfaces between the wheel disc and wheel hub and the wheel nut contact surface at the  wheel disc must not be additionally painted  The contact surfaces must be clean  smooth and free from  grease  Failure to observe this may result in the wheel coming loose  Any additional instructions of the wheel  manufacturer must also be observed     Only the wheel and tyre sizes approved by the trailer builder may be used  The tyres must always have the  specified inflation pressure     The brake systems of the tractor and the trailer semi trailer must be synchronised by means of a tractor trailer  brake synchronisation not later than 5 000 km after the initial start of operation of the trailer semi trailer   in order to ensure a safe and uniform braking behaviour and uniform brake pad wear  Tractor trailer brake  synchronisations should be carried out by appropriately qualified and equipped brake workshops    The use of an additional braking system  such as a trailer anti jackknife brake is forbidden by law on vehicles  with type approval after January 1999    Before startin
21. uide bearings on brake calliper  2 carriage bolts 290 14 X  M16 x 1 5   10 9       Diaphragm   combination cylinder    2 hex  nuts 210 24  M16 x 1 5       Brake calliper attachment  to axle beam  M16 x 1 5 x 55                   SV11405MS Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved     SAF HOLLAND    5 11405  5 Edition 04 2007   Last updated 2007 04 03   Amendments and errors reserved O SAF HOLLAND    SKNLB   SKVLB 9019   9022  BINL9 19   BINL9 22   BIVL9 19   BIVL9 22    Preconditions       The track measurement must be carried out with the trailer in unloaded state     On trailers with air suspension  the trailer must be adjusted to ride height     500       1000            line       Measuring  line  Measuring            Travel direction               lt     Permissible values for self steering axle Example of toe in  Y   X   4 mm m to 7 mm m    Toe in min  4 mm m   max  7 mm m   SAF HOLLAND self steering axles must not have a  Camber angle negative track   toe out              Measurement of the axle geometry  Difference in the distancees AC and BD    lt 3 mm       Lubrication Service instructions   point Lubricate the king pin bearing after  assembly       For the first time after 1 month   then every 6 months          Visual inspection   Inspect the components for proper  function every 6 months                                               A          2      Ww             y  erm      TR       o Zero position  b Both thrust washers are ful
    
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