Technical manual AKS 32 FP
Contents
1. VR DR Rail 2815 EL a SHOSN3S dwt 4 5 eu e1 rs 9 es 98 es ve XO8 10 81 02 NI MESS E EK inum ecd a EE Ee DCN MAREC UE QURE 5 egi 11 1 Hie 1 3 e A r ull i18 TH 218 eH 618 AG eXI4 5815 T PIS PH S18 AH Technical manual AKS 32 FP SAV MANU 018 ed 0I 4 2 CIRCULATION PUMP DOES NOT OPERATE Note there is no wiring broblem when they work in test mode The pump does not operate When the liquid surface is normal YES Check that each LED on SSR PCB is turned on YES Check that the voltage is AC100V on the terminal board of SSR PCB between 2 3 between 2 5 between 2 5 between 2 5 between 2 6 YES Check the connection between the terminal board and each pump YES Change NO the pump Confirm the connection Technical manual AKS 32 FP SAV MANU 018 ed 01 Change the SSR PCB Check that the voltage is less than DCO 7V between the connector J6 on SSR PCB and the check pin TP4 GND on CPU PCB between J6 2B TP4 between J 3B TP4 between J 3B TP4 between J 3B TP4 between J6 4A TP4 YES Check that the voltage is less de than DC0 7V between the connector Sees 16 on SSR PCB and the check NO pin TP4 GND on CPU PCB DEVI DEV2 BL FIX1 2 STB1 22. Confirm the connection Technical manual AKS 32 FP SAV MANU 018 ed 01 Check the connection of the connector J2 on SSR PCB Change the cut solenoid Confirm the connection How to ensure the operation of cut sensor Check that the correct sign is displayed for the cut sensor operation in the input test mode Cut sensor detected shows 1 not detected shows 0 Cut sensor detected not detected shows 0 Check that the voltage is DC5V at of the connector pin CN2 in the set box Cut sensor L between 12A 12B Cut sensor R between 14A 14B Check that the correct sign is displayed for the following pins of the connector CN2 in the set box between Cut sensor L 13A 13B short circuit 0 open circuit 1 Cut sensor R 15A 15B short circuit 0 1 Check that the correct sign is displayed between the following pins of the connector J2 on CPU PCB between Check that the voltage is DC5V at of the connector pin J2 on CPU PCB Cut sensor L between 12A 12B Cut sensor R between 14A 14B Change the CPU PCB Cut sensor L 13A 13B short circuit O open circuit 1 Cut sensor R 15A 15B short circuit O Check the connection between the connector open circuit 1 CN2 and each sensor Confirm the connection between J2 on CPU PCB and CN2 in the set box Change the sensor Confirm the connection Technica
3. Technical manual 32 SAV MANU 018 ed 01 4 1 4 MIXING THE CHEMICALS GENERAL INSTRUCTIONS FOR SAFE USE 2 3 4 5 6 7 Keep the contact with the chemicals to the minimum Treat them carefully to avoid spillage If the chemicals contact your skin wash off with a lot of running water and then with soap If the developer is spilt on your skin the same step should be made If the chemicals get in your eyes wash out with lots of running water for about 15 minutes If the pain remains seek medical treatment Be sure to wash hands before eating after handling the chemicals Do not take food into chemical handling area The processing tanks for the machine must be used to keep or carry the chemicals Do not use other containers especially for food to measure or keep the chemicals If the chemicals is drunk drink salt water at once to spew it up Seek medical treatment immediatly Keep the chemicals in a dark cool place Keep out of reach of children because of acid or alkaline components N WARNING When mixing or handling chemicals or overflow solutions wear safely goggles and rubber gloves Il chemicals get in your ayes or on your skin rinse immediately with lots of water Technical manual AKS 32 FP SAV MANU 018 ed 01 4 2 INSTRUCTIONS FOR MIXING CHEMICALS 1 2 3 4 5 Make sure that the drain is turned off firmly Handle the removed racks and cr
4. oni 1 431738 CHAO Le bj tt Technical manual AKS 32 FP SAV MANU 018 ed 01 4 1 4 1 4 TROUBLE SHOOTING TEMPERATURE CONTROL The temp does nol rise YE S Check that the LED NO Check that the display SSR PCB is turned on DEV heater F1 FIX2 heater F2 STB3 heater F3 YES Check the fuses NO are OK DEV heater F1 FIX2 heater F2 STB3 heater F3 YES Check that the voltage is AC200V on the terminal board TB2 DEV heater between 1 1 FIX2 heater between S1 T2 STB3 heater between 51 3 YES Check the resistance of each heater after cutting the power supply and dis connecting the heater DEV heater 155 1750 FIX2 heater 155 175 Q STB3 heater 225 250 Q YES NO Confirm the connection Change of each heater the heater Check that the voltage is J4 SSR PCB and 2 DEV heater between 4 1 51 FIX2 heater between J4 2 S1 STB3 heater between J4 3 S1 YES Confirm the connection between the J4 on SSR PCB and TB2 shows the accurate read ing of the actual temp YES The temperature does not rise Check that the voltage is less than DC0 7V between the con nector J6 on SSR PCB and the check pin TP4 GND on CPU PCB DEV heater between J6 1A TP4 FIX2 heater between J6 1B TP4 STB3 heater between J6 2A TP4 YES Change the fuse NO Check that t
5. 2 DESCRIPTION OF PRINT BOARD AND CHECK 2 1 CPU PRINT BOARD 2 2 1 Test points CPU print board 2 1 2 LED 2 1 3 Volume 2 2 SSR PRINT BOARD 2 2 1 Table of each loard 3 ADJUSTMENT OF CPU PRINT BOARD 3 1 ADJUSTING THE CPU PRINT BOARD 3 2 ADJUSTING TEMPERATURE 3 2 1 Standard voltage 3 2 2 Sensor amplifier 3 3 ADJUSTMENT OF VOLTAGE FOR FILM DETECTING 3 3 1 Setting standard voltage 3 3 2 Check after adjusting 3 4 PRINT BOARD FIGURE amp CIRCUIT DIAGRAM 3 4 1 CPU Print board 3 4 2 SSR Print board 4 TROUBLE SHOOTING 4 1 TEMPERATURE CONTROL 4 1 1 The temperature does not rise 4 1 2 The dryer temperature does not rise 4 1 3 The temperature does not go down 4 1 4 The dryer temperature does not rise 4 2 CIRCULATION PUMP DOES NOT OPERATE 4 3 REPLENISHER PUMP DOES NOT OPERATE 4 4 DRIVE MOTOR DOES NOT OPERATE 4 5 DRYER FAN DOES NOT OPERATE 4 6 EXHAUST FAN DOES NOT OPERATE 4 7 LOCK SOLENOID DOES NOT OPERATE 4 8 PUSH SOLENOID DOES NOT OPERATE 4 9 FILM CUT SOLENOID DOES NOT OPERATE 5 WHERE TO CHECK THE MECHANICALS 5 1 PROCESSING RACK 5 2 DRYER RACK 6 MAINTENANCE 6 1 DAILY INSPECTION 6 2 WEEKLY INSPECTION 6 2 1 Checking and cleaning of dryer air filter 6 2 2 Checking patrone holder 6 2 3 Checking rack unit functioning 6 2 4 Cleaning rack unit 6 2 5 Checking rack unit operation 6 2 6 Inspection and cleaning of crossover rack and STB 3 rack unit 6 2 7 Cleaning and changing che
6. 3 Clean the tank POINTS Clean the rack unit according to the 6 2 6 cleaning rack unit page 49 Pour solution into plastic bag 5L or 101 Clean each tank with water dispose of the water Fill the tank with fresh water Make iddle running for approx 10 minutes Discharge and dispose of the water Return the solution kept in plastic bag into the tank Clean the tanks with water only Never use any detergent Ifthe solution is contaminated renew it 6 6 2 Cleaning dryer rack Take out the dryer rack and wipe it with soft cloth 6 6 3 Changing dryer air filter Technical manual 32 FP SAV MANU 018 ed 01 6 7 FUSES EN NORMAL 5 2 20 2x20mm pese F4 DEV I BL 1 2 CIRCUL PUMP AC250V 13 158 5 TIMELAG 5 2x20mm 5 STB 2 STB 3 CIRCUL PUMP P AC250V T3 15A TIMELAG 5 2x20mm DEV BL FIX STB REPLENISHING PUMP AC250V T2A TIMELAG 5 2x20mm DRYER FAN F8 AC250V 3 15 TIMELAG 5 2x20mm DRIVE MOTOR CUT SOLENOID L Technical manual 32 FP SAV MANU 018 ed 01 This document is not binding The manufacturer reserves the right to modify his machines and this manual without prior notice Document non contractuel Le constructeur se r serve le droit de modifier ses machines et le pr sent document sans pr avis
7. CP 3 is OK Between 1 2 Check the connection between the terminal board and the exhaust fan Turn on the main breaker Check the connection Confirm the connection of the power supply of the connector connector CN1 Change the exhaust fan Confirm the connection Technical manual AKS 32 FP SAV MANU 018 ed 01 EXHAUST FAN WIRING DIAGRAM Hod dse AQ H 31 A002 1041809 NI 5 Technical manual AKS 32 FP SAV MANU 018 ed 01 4 7 LOCK SOLENOID DOES Note there is no wiring broblem when they work in test mode Turn the drive switch Ready for processing message appears Close the set box cover The leader or film is detected The lock solenoid does not operate Check the microswitch for No See the section detecting open close con dition of the set box cover in the input test mode How to ensure the operation of set box cover switch Check that the voltage is less than DCO 7V between the connector pin J6 10A on SSR PCB and the Check that the LED LD19 on SSR PCB is turned on Check that the voltage is DC24V between the 1 2 pins of the connector CN5 in the set box NO Check that the voltage is DC24V between the 3A and 3B of the connector CN4 in the set box Check the connection between the connector CN5 and the lock solenoid Confirm the connectio
8. Tool set with tool bag Spare fuse set see the following list Spare parts see the following list Attached to the 120 film magazine machine body 110 film attachment 126 film attachment Ball Cut OO O ND Spare parts details Ring 3 blue 43 A0483 Ring 24 yellow 43 25022 2 Ring 5 gray 43 05838 2 Ring 6 white 43 85464 1 Drive pocket 43 05076 1 272022006 Spare fuse set ZLI3 14010 ZLI216315 ZLI3 14003 pc ZLI218315 pc ZLI313004 pc ZLI218002 p c Tool set c Tool gag P Phillips screw driver pc Flat screw driver pc Double end sparner 13X10 pc Double end sparner 8X7 pc Hexagon wrench 2 0 pc Hexagon wrench 3 0 pc Hexagon wrench driver 2 0 pc Tool terminal 210 120 pc 40 Technical manual AKS 32 FP SAV MANU 018 ed 01 Technical manua I AKS 32 FP MANU 018 ed 01 7 2 ACCOMPANYING DOCUMENTS Packing list pc 7 3 OPTIONS Cooling fan unit Emergency dark bag 3 phase 4 wire power source unit Technical manual 32 FP SAV MANU 018 ed 01 Technical manual 32 SAV MANU 018 ed 01 SUMMARY PART B I DESCRIPTION OF PARTS ARRANGEMENT AND FUNCTION OF ELECTRICAL PARTS 1 1 1 Power supply control section 1 1 2 Interior of set box 1 1 3 Right side view 1 1 4 Left side view 1 1 5 Interior of dryer unit back side view
9. 3 between J 2B TP4 between J6 3B TP4 between J 3B TP4 between J 3B TP4 between 6 4 4 Check that the fuses on SSR PCB are OK the CPU PCB DEV DEV2 BL FIX1 2 STB1 2 3 Change the fuse Confirm the connection between 26 CPU PCB and J6 on SSR PCB Check that the connector J2 on SSR PCB is OK Confirm the connection of the connector CIRCULATION PUMP WIRING DIAGRAM nu 9009000 A30 1 VASO cA30 78 IXId 1815 cal SJHOLIMS 19013 SdWNd 82 t A00 di X08 1091800 NI 5 Technical manual AKS 32 SAV MANU 018 ed 01 4 3 REPLENISHER PUMP DOES OPERATE Note there is no wiring broblem when they work in test mode The replenisher pump does not operate When the liquid surface either repl or effluent tank is normal YES Check that the voltage is less than 7 between the connector 76 on SSR PCB and the check pin TP4 GND on CPU PCB Check that each LED on SSR PCB is turned on between J 5A TP4 between J6 5B TP4 between J6 6A TP4 between J6 6B TP4 YES YES Check that the voltage is less Change than DC5V between the connector Check that the voltage the SSR PCB J6 and the check is AC100V on the terminal NO pin TP4 GND on CPU PCB board
10. 5 10mm e Tighten the double nuts against the welded nuts to lock the leveling bolts If the double nuts are not tightened enough the bolts become loose by vibration Frame i Welded nut Double nut Leveling bolt f Request N The machine slant after installation Check that the machine is level few weeks afterward Ask the customer to contact the service staff when the machine has to be reinstalled in other place 24 Technical manual AKS 32 FP SAV MANU 018 ed 01 2 6 CHECKING DIP SWITCHES CPU BOARD Before the power is supplied open the control box cover and check that the DIP switches on the board are set correctly DIP SWITCH ON OFF TABLE FUNCTION Set position on delivery DS2 ICirculation pump on demand On demand control When not used ON Frequency 60Hz 50Hz DRY temperature for 120 film Set temp 20 C control Set temp 10 C control DRY temperature control 40 C control When not used Low guard 20 C control in cold district When not used Basic replenishment rate setting Basic repl amount setting Repl rate in settin 8 Unused For debugging Language setting set to OFF Language setting Language setting Language setting Backup battery switch located on the right of DS3 Be sure to set DS2 2 according to the power f
11. 3 rack Check for crystal adhesion and gear damage 7 Clean the squeeze Wash the sponge roller sponge roller a gently with water Check the sponge roller surface POINTS f the squeeze roller surface is hardened or cracked the roller cannot squeeze liquid properly Contact the service engineer for help Technical manual AKS 32 FP SAV MANU 018 ed 01 E 6 2 7 Cleaning and changing chemical filter Check the chemical filter in the temperature control filter tank If it is dirty enough clean or change it The clogged chemical filter causes bad air circulation and excessive temperature which result in uneveness of development a short life of pumps or unexpected accidents Renew the chemical filter regularly because the alian substance in the chemical can easily stick to the film POINTS The renewal frequency is as follows They are displayed in the pre operation and post operation inspection mode CLEANING REPLACEMENT DEV Every week Every month BL Every 2 weeks Every 2 months FIX Every 2 weeks Every 2 months FIX 2 Every 2 weeks Every 2 months STB Every 2 weeks Every 2 months STB 2 Every 2 weeks Every 2 months STB 3 Every 2 weeks Every 2 months Technical manual 5 32 SAV MANU 018 ed 01 6 3 MONTHLY INSPECTION A 6 3 1 Cleaning processing tank Take out each processing rack unit wash off crystalized substance
12. DRYER RACK 1 Dryer rack diagram Idle gear 25T Film running direction Outlet roller set Drive roller set Technical manual 32 FP SAV MANU 018 ed 01 2 Assembling diagram of gears and sprocket in dryer rack Sprocket 15 Center gear 5 Gear 25T il um 3 8 Rib of the ridge side Matching mark Rib of the ridge side Gear 25T Center gear 5T Rib at the ridge side Rib at the ridge side Set the pin into the place so that the ridge side ribs of the gear 25T and the center gear I5T is aligned on the matching mark of the sprocket I5T Technical manual AKS 32 FP SAV MANU 018 ed 01 6 The regular maintenance is necessary to keep the machine in good condition It is important for the purpose of preventive troubles 6 1 DAILY INSPECTION Follow the instructions in chapter 7 PRE OPERATION AND POST OPERATION INSPECTIONS 6 2 WEEKLY INSPECTION 6 2 1 Checking and cleaning of dryer air filter Open the cover of the temperature control filter tank and take the air filter out of the dryer unit on the right side Wash it with water and attach it after drying it completely 6 2 2 Checking patrone holder Open the film set box and push the patrone holder with your hand to check it moves smoothly 6 2 3 Checking rack unit functioning Pull up the rack unit and turn the sprocket to check it rotates smoothly see 6 2 5 6 2 4 Cleaning ra
13. PHOTO ME A member of the Photo Me International plc Group of Companies 2110 avenue G n ral de Gaulle 38130 ECHIROLLES FRANCE T l 33 4 76 33 30 00 Fax 33 4 76 33 95 00 http www kis fr R C S Grenoble B 353 249 105 Advanced technology
14. changing is displayed at pre operation and post operation inspections 6 3 6 Checking processing temperature Measure the solution temperature in the processing tank with a thermometer and compare the result with the temperature you set 6 3 7 Cleaning the inside of the machine Because a lot of electric components are used in the machine the inside of the machine must be kept clean Us a lower brush to blow off the dust or any foreign substance everyweek 6 4 MONTHLY B 6 4 1 Cleaning loading unit drive roller The drive rollers need to be cleaned regularly because film cannot be transported smoothly by the dirty rollers Use the specific cleaning leader and take the following steps 1 Moisten the front and back of the fabric of the leader Absorb excess water with dry cloth 2 Open the loading box cover and insert the leader fabric into the center of the right or left lane 135 film passage The rollers are pressed together and the cleaning leader is pulled into them by pushing the push solenoid Clean the rollers by moving the leader fabric forward and backward Care should be taken to avoid having the entire cleaning leader taken into the rollers Clean the rollers rub them with the cleaning leader for 5 10 minutes 6 Release the solenoid and rollers and pull the leader out 7 Now the right or left lane is cleaned When you clean the other lane use the clean part of the leader by keeping the u
15. is 70dB or less in accordance with ISO 7779 Technical manual AKS 32 FP SAV MANU 018 ed 01 ES 20 21 INTRODUCTION Before starting any maintenance work described in this manual be sure to turn off the power completely failure to turn off the power may cause electric shocks injury or damages to the film processor The film processor is grounded with the 3 wired power cable etc Never disconnect the grounding wire to avoid electrocution On completion of repair work make certain that all removed screws pads etc are attached in the proper positions Do not use any substandard or nonstandard repair parts Do not attempt to carry out any repair works not described in this manual Never pull the cable to unplug the connector After replacing or repair work connect wire and cables carefully not to bring them into contact with burrs or sharp edges In particular do not bring wires and cables into contact with movable parts or driving parts Technical manual AKS 32 FP SAV MANU 018 ed 01 SAFETY PRECAUTIONS This machine has been checked in accordance with the laws pertaining to the various product safety regulations before leaving the factory When serving it be sure to observe the following precautions Do not use fuses other than those of the specified ratings Never modify electrical circuit Do not use unspecified replacement parts Confirm that all screws pads and wiring which were removed for
16. off to the left side rack drive side of the processor By placing 5 metal ruler with flat surface against the outer surface of the rack plates make sure that there is not uneveness more than 0 5mm between the rack and the one two racks away from it 0 5mm c the uneveness is more than 0 5mm align the racks as shown below Racks tend to get out of line toward lower side If position B and or C is lower the racks are pushed toward left in the direction from N to N 8 Raise B and or C by turning leveling bolts If position A and or D is lower the racks are pushed toward right in the direction from N l N 8 Raise A and or D by turning leveling bolts Note dot not adjust the level by lowering the higher side with leveling bolts Because the dryer rack side is so heavy that the machine can be supported by the other 3 leveling bolts with the adjusted one is floated and the machine may be slanted in a long time there is no choice turn the casters with your hand to make certain that they do not touch the floor Technical manual AKS 32 FP SAV MANU 018 ed 01 d Check that the racks are easily removed and Rack Rack set Remove the rack holders and lift the receiver rack 5 10 up and release it to check that it falls into the racks receiver smoothly Check each rack from N l to N 8 Be careful to avoid contamination because this is done after the solution is poured into the tank
17. serving have been re installed in their original position When disconnecting connectors do not pull the wiring particularly AC line wiring and high voltage parts Do not perform any unspecified modifications Do not run the power cord where it is likely to stepped on or crushed Carefully clean off chemical solutions adhering to electrical units After replacing or repair work route wiring in such a way that it does not touch burrs or other sharp edges Machine noise informations for order 5 18 01 1981 the maximum sound pressure level is 70dB or less in accordance with ISO 7779 IMPORTANT NOTICE Because inexperienced person servicing may causes hazards to people and to the equipment we KIS strongly recommends that all servicing is performed only by our trained service engineer This machine must be disposed of as industrial waste Be sure the contact any qualified waste article collector Technical manual 32 FP SAV MANU 018 ed 01 SAFETY GUIDE Precautions on using the system Operation Handling chemicals Handling the sprocket for switching the power frequency Handling the chain and sprocket Handling the drying heater Replacing the cutter blade Replacing fuse Connecting the input power supply cord Handling the sprocket for switching the power frequency installation amp maintenance Handling the chain and sp
18. sticked to the rollers gears or usual solution level areas with a brush and warm water 30 40 It it is hard to remove them make use of a neutral detergent Clean the rack unit regularly because too much dirt or crystalized substances cause the scratch or contaminess of the film 6 3 2 Tension adjustment and oiling of drive chain Open the front cover and the side covers of the dryer unit push the place shown in the figure to check the tension of the chain It it is too loose or too tight adjust it compare the result with the specified value Z WARNING Do not touch this chain or sprockets while power is on Turn the power switch off before Z WARNING Keep hands and hair away from the chain and sprockets Tum the power switch off before touching these parts touching or adjusting chain or sprockets gt 1 Push the center of the transmit chain of the motor with your finger and measure the bend A A should be 5 10 Move the drive motor fixing board up and down to adjust the tension Z N 2 Check the position of the tightener of the rack drive chain and adjust the tension with C S position so that the left chain runs parallel 2 to the right one Technical manual AKS 32 FP SAV MANU 018 ed 01 EJ 6 3 3 Checking replenishing pump and circulation pump 6 3 4 Checking and oiling of the movable parts chain 6 3 5 Changing chemical filter The frequency of
19. 0 mL or 20 9 4 5 30 0 36 4 basic amount this basics values are adjustable according to type of chemical used and the production of the machine Turn on DS 6 on the CPU board 2 3 4 5 6 lt lt Enter the basic replenishment setting mode Select the chemical If the set value is not correct change it Input the new value ex 20 9 mL Confirm the display and lock it Now the basic replenishment rate is set 9 CO Set basic reple amount in 50 DEV basic amount 35 5ml 21 75 50 DEV basic amount 15 35 5ml 21 75 50 The cursor appears DEV basic amount 15 20 9ml 21 75 50 YES DEV basic amount 15 20 9ml 21 75 50 Technical manual AKS 32 FP SAV MANU 018 ed 01 5 2 SETTING PUMP BELLOWS PUMP REPLENISHING RATE Measure each chemical DEV BL FIX STB tank s bellows pump replenishing rate with the measuring glass Input the measured rate to fix the bellows pump replenishing rate for processing meter long film Turn off DS2 6 on the CPU board 1 Enter the pump replenishing rate setting mode 2 Select the pump 3 Operate the selected pump for 60 seconds The buzzer sounds when the operation is finished Measure the bellows pump replenishing amount with the measuring glass Do not take the first replenishing rate into account because the pump contains air Measu
20. 9 22 22 25 25 35 36 37 38 40 42 42 ITEMS TO BE CHECKED BEFORE INSTALLATION EXTERNAL VIEW 1060 Short leader bas receiver 1500 with DEV rack raised 580 Film receiving box 4 Technical manual AKS 32 FP SAV MANU 018 ed 0I 2 Installation space the minimum distance to the wall unit mm NOTE the space for other equipments paper processor should be also considered 1 2 SPACE REQUIPMENTS 1 The machine weight is as follows Make sure that the floor is solid enough to support the weight 170 kg 250 kg Machine weight Machine weight with solutions 2 A ceiling is required to be at least 1 7 m high to pull the racks out of the machine 3 Do not install the machine in direct sunshine Make use of blinds or curtains if they are necessary 4 It is recommended to cover the floor with waterproof material because processing solutions may be spilled on it 5 Check for any inclination or unevenness of the floor 1 3 VENTILATION AND AIR CONDITIONNING 1 Since the film processors discharge hot air for drying make sure the room is well ventilated and an air conditioner is used in summer 2 A heating system is recommended in winter to warm up the processing solution quickly and provide operators a pleasant environment 3 The working environment conditions call for room temperature of 18 28 C and relative humidity of 30 80 An optional coo
21. E VR2 VR3 VRS VRE VR7 DENS TP4 TPS LD8 DS2 DS3 TP6 Technical manual AKS 32 FP SAV MANU 018 ed 01 CPU BOARD CIRCUIT DIAGRAM La via m vartie sitar b TMP 1146 Technical manual AKS 32 FP SAV MANU 018 ed 01 SSR Print board 3 4 2 AOS 13 AOS 23 z 9 6 2 9 9 z 9 9 214 8 6 011 2 el ti asny 0 awes 2000 10 35 gt 03 NOI inv z ui Siz 07 501 991 uss suss 9 55 tiu i 101 0101 1401 2107 C107 6101 91018 1485 6955 01555 11055 2 055 61055 1055 6155 91055 kawa nawxY ca T SS hy ieaie VE ost 17 Veit E LL ANA Cr era Technical manual 32 SAV MANU 018 ed 01 SSR BOARD CIRCUIT DIAGRAM 301083105 3901 81301083105 3010 3105 11 01101083105 5 4 301083105 113 1 wn gt 010 40 NYJ Aad 1434 1434 2 annd 1434 dn 4 1434 Hih y31viH 280 2 1 dad 1 anni 31 OND A 090 230 I It 4nn4 ante tre m dnd 01130 1009 t anna 4nfid 94 u31V3H HVS 150
22. E Rack leveling is required because the processor has a flexible structure comb frames and panels are separate parts and they are just bolted together First check that the machine is level at the upper frames where the rack holders are attached and then reconfirm at the racks The alignment of racks are very important for smooth film transport 1 Carry the machine equiped with caster to the installation position and turn the leveling bolts until the casters are lifted 2 Leveling the machine a Take off the top cover and check the alignment of the racks on the upper right frame and upper left frame respectively and then cheek the level between right and left upper frames Do not check at the rack holders because they are not aligned the diameters are differs A spirit level longer than 300mm is recommended After pouring solution into the tank cheek the level by the spirit level again Note after the above cheeking make sure that the cop cover be opened closed properly and the crossover racks and the rack units can be easily removed and set 22 Technical manual AKS 32 FP SAV MANU 018 ed 01 b Set the racks in the tanks and cheek the alignment of the racks if the racks not in alignment it may cause transporting problems because the short leader touches the side plates of the next rack when crossing the racks Because the racks have some play 0 0 2mm on the rack holders put them all
23. Installation Section 3 Section 6 Section 6 DESCRIPTION OF SIGNAL WORDS Signal words indicate the levels of potential danger Signal words are categorized into three levels according to the possibility and seriouness of danger Danger indicates a situation of immediate danger which may result in serious injury death if not avoided Warning indicates a situation of potential danger which may result in serious injury or death if not avoided Caution indicates a situation of potential danger which may result in slight or minor injury This term is also used for physical damage aside from personal risk and injury Probability of damage Damage is caused Damage may be caused High probality Low probality Death or serious injury Danger Warning Injury and Damage is serious physical damage Medium or slight injury Warning or Caution Caution Damage is slight Physical damage only Caution Example of the signal word ZN WARNING Signal word Drying heater is hot Tum the power Switch off and wait 15 minutes to allow heater to Cool before louching it Description of signal word Symbol marks of signal word Technical manual AKS 32 FP SAV MANU 018 ed 01 EA DESCRIPTION WARNING amp CAUTION LABEL POSITION OF WARNING AND CAUTION LABELS TO BE ATTACHED Note Attached on the outside q DARE Attached on the inside Technica
24. TP4 STB3 heater between J6 2A TP4 YES Confirm the connection of J6 on CPU PCB and J6 on SSR PCB Change the CPU PCB Technical manual AKS 32 FP SAV MANU 018 ed 01 63 4 1 4 The dryer temperature does not rise When there is nothing wrong with the liquid surface and circulation pumps The temp does nol rise YES Check that the LED on Check that the display SSR PCB is turned off ing of the actual temp DRY heater LED21 YES Check that the power is shut off between the following terminals on the TB2 DRY1 heater between R4 S2 DRY2 heater between R5 S3 NO Change the temp sensor confirm shows the accurate read the connection YES Check that the voltage DC4 5V is measured between the connector J6 on SSR PCB and the check pin TP4 GND on CPU PCB DRY1 heater between J6 11A TP4 DRY2 heater between J6 11B TP4 YES Confirm the connection between the J4 on SSR and TB2 YES Change the SSR PCB Change the SSR Check that the voltage DC4 5V is measured between the connector J6 and the check pin TP4 GND on CPU PCB DRY1 heater between J6 11A TP4 DRY2 heater between J6 11B TP4 Confirm the connection of J6 on CPU PCB and 06 SSR PCB the CPU PCB Technical manual AKS 32 FP SAV MANU 018 ed 01 HEATER WIRING DIAGRAM 8 A002 OI6BLIGPEZT 162 180 vl
25. Technical manual AKS 32 FP 42 2 code code article 170 000 049 ds Reference r f rence SAV MANU 018 ed 0I Date date 12 1998 PHOTO ME GROUPE Advanced technology SUMMARY GENERAL INTRODUCTION SAFETY PRECAUTIONS SAFETY GUIDE PRECAUTIONS ON USING THE SYSTEM DESCRIPTION OF SIGNAL WORDS DESCRIPTION OF WARNING amp CAUTION LABEL LISTING OF WARNING AND CAUTION LABELS INSTALLATION PARTA MAINTENANCE PART Technical manual AKS 32 FP SAV MANU 018 ed 01 43 INTRODUCTION Before using this system be sure to read this instruction manual carefully Before using this system read important warning carefully For the sake of safety observe the precautions shown below in repair work This system is used to process color negative roll film Do not use it for other purposes Operate your system properly according to this operation manual for safe and optimum performance Always keep this operation manual near the system and observe all cautions and instructions as required Follow the instructions in this operation manual and observe all caution labels For details refer to the Description of Caution Labels Install the system on a flat and stable surface and do not expose the system to direct sunlight The work environment conditions call for room temperature of 15 C 30 C and relative humidity of 30 80 An optional cooling unit is requir
26. ace transporting conditions and unloading place from the pallet 3 Unpack in a large area other than the installation room 2 2 UNPACKING PROCEDURE Overseas model 1 Cut the 2 packing bands with knife since the bands may bound care must be taken 2 Remove the cap top box 3 Remove the accessory case and cushioning materials 4 Pull out the 6 nails holding the case to the pallet 5 Slip the case up and off 6 Unload the equipement from the pallet 7 Check the list of standard accessories amp spare parts and attached documents for any missing items 18 Technical manual AKS 32 FP SAV MANU 018 ed 01 23 PACKAGE Package of AKS 32 FP Shipping box Polyester Corner pat Pallet Fig 2 1 Package Dimensions 1240 mm L x 680 mm W x 1490 mm H Weight 230 kg Technical manual 32 FP SAV MANU 018 ed 01 General Drawings for overseas model The domestice model package comes without the shipping case Tape containing dichromate uu polyester band Packing label 5 Tri wall nail Hole L 1 Accessory case 2 Top cover hold plate 3 Honey core corner 1 1200 post 2 700 1 pc ea A mirror block measuring 370 x 45 x 10 mm is attached Package Dimensions 1240 mm L 680 W x 1490 Weight 230kg NOTE 1 The code number machine number machine type size and weight should be pr
27. and dis connecting bimetal on TB2 DRY1 heater between S2 SSR21 DRY2 heater between S3 SSR22 YES YES NO e Chonge Confirm the the heater Change Check that the SSR input of the power supply the bimetal voltage is DCSV connector CN1 SSR21 between SSR22 between YES h Confirm the connection between the connector the SSR J9 on SSR PCB and the SSR 62 Technical manual AKS 32 FP SAV MANU 018 ed 01 4 1 3 The temperature does not go down When there is nothing wrong with the liquid surface and circulation pumps The temp does nol rise YES Check that the LED Check that the display NO Change the temp SSR PCB is turned off shows the accurate read sensor confirm ing of the actual temp the connection DEV heater LED1 FIX2 heater LED2 STB3 heater LED3 Check that the power is shut Check that the voltage DC4 5V off between the following is measured between the connector terminals on the TB2 J6 on SSR PCB and the check pin TP4 GND CPU PCB DEV heater between ST TI DEV heater between J6 1A TP4 FIX2 heater between 1 2 FIX2 heater between J6 1B TP4 STB3 heater between 51 3 STB3 heater between J6 2A TP4 YES Cooling unit option is Check that the voltage DC4 5V required Change is measured between the connector 3 SER UE 16 and the check pin 4 GND on CPU PCB DEV heater between J6 1A TP4 FIX2 heater between J6 1B
28. anual 32 FP SAV MANU 018 ed 01 Technical manual AKS 32 FP SAV MANU 018 ed 01 SUMMARY PART I ITEMS TO BE CHECHED BEFORE INSTALLATION 1 1 EXTERNAL VIEW 1 2 SPACE REQUIPMENTS 1 3 VENTILATION AND AIR CONDITIONNING 1 4 TRANSPORTING MACHINE INSIDE INSTALLATION BUILDING 1 5 INSTALLING ON A SECOND STORY LEASING A CRANE 1 6 TRANSPORTING MACHINE TO INSTALLATION AREA 1 7 DISPODAL OF WASTE SOLUTION 2 INSTALLATION 2 1 UNPACKING PRECAUTIONS 2 2 UNPACKING PROCEDURE 2 3 PACKAGE 2 4 INSTALLATION OF PROCESSOR 2 5 LEVELING MACHINE 2 6 CHEKING DIP SWITCHES ON CPU BOARD 2 7 ATTACHING STANDARD ACCESSORIES 3 ELECTRICAL REQUIREMENTS AND CONNECTIONS 3 1 POWER CONSUMPTION 3 2 CONNETIONS AND RATED CAPACITIES 3 3 CONNECTING THE TRANSFORMER ACCORDING TO SUPPLY VOLTAGE 3 4 CONNECTING THE POWER SUPPLY UNIT 3 5 WIRING PRECAUTIONS 3 6 WIRING METHOD 3 6 1 For single phase three wire 3 6 2 For 3 phase 4 wire Power 3 7 POWER SUPPLY UNIT 4 MIXING THE CHEMICALS 4 1 GENERAL INSTRUCTIONS FOR SAFE USE 4 2 INSTRUCTIONS FOR MIXING CHEMICALS 5 SETTING BASIC REPLENISHMENT AMOUNT 5 1 SETTING BASIC REPLENISHMENT AMOUNT 5 2 SETTING PUMP BELLOWS PUMP REPLENISHMENT RATE 7 STANDARD ACCESSORIES ACCOMPANYING DOCUMENTS AND OPTIONS 7 1 STANDARD ACCESSORIES 7 2 ACCOMPANYING DOCUMENTS 7 3 OPTIONS Technical manual AKS 32 FP SAV MANU 018 ed 01 15 16 16 17 17 17 17 18 18 1
29. ate the machine and adjust the temperature by turning the following volume until the displayed temperature is in accordance with the temperature measured in the tank see figure of CPU print board Note Actual temperature should be measured VR2 near the thermistor to be measured FIX2 VR3 Take the filter out of the tank when temperature is actually measured Technical manual 32 FP SAV MANU 018 ed 01 3 3 ADJUSTMENT OF VOLTAGE FOR FILM DETECTING Adjust in case the film is not detected properly 3 3 1 Setting standard voltage Connect the tester s minus GND to the check TP4 GND and the tester s plus to each check from TP2 throught TP3 see the table below Regulate voltage to the specified value by turning the corresponding volume of each pin before inserting film SENSOR CHECK N SPECIFIED V VR N IIO L TP3 2 55V 0 05V VR9 3 3 2 Check after adjusting LD4 9 should be OFF when there is no film being processed When each sized film is transported throught the detector at the inlet each LED should be ON or OFF or blink as the following table shows Make sure that film spliced to the short leader properly LED N SENSOR NO FILM FILM IN PROCESS 0 135 126 120 LD6 LD5 135 R LD4 120 R O ON A BLINK X OFF EJ Technical manual AKS 32 FP SAV MANU 018 ed 01 3 4 PRINT BOARD FIGURE amp CIRCUIT DIAGRAM 3 4 1 CPU Print board LDI LD LD3 LD4 ps LD6 M
30. ck unit Detach the STB 3 rack unit and wash the sponge squeeze rollers with water see 6 2 6 Technical manual AKS 32 FP SAV MANU 018 ed 01 6 2 5 Checking rack unit operation 1 Turn off the power 2 Open the set box cover 3 Remove the rack stopper 4 Detach the crossover rack unit 5 Check the rack unit operation POINTS If the driving sprocket does not rotate smoothly If the crystals adhere too much draw out the When moving the rack care must be taken to CAUTION Be sure to turn off the power before checking the rack unit Loosen the screw and remove the rack holder b Hold the knob a and pull up the crossover rack unit b Lift the rack unit a a little Turn the driving sprocket b by hand to check that it rotates smoothly check adhesion of liquid crystals rack unit and clean it avoid contamination by pattering the liquid Technical manual AKS 32 FP SAV MANU 018 ed 01 6 2 6 Inspection and cleaning of crossover rack and STB 3 rack unit CAUTION Be sure to turn off the power before checking the roller 1 Turn off the power 2 Open the set box cover 3 Remove the rack stopper 4 Detach the crossover Hold the knob a rack unit and move the rack unit inward to detach it 5 Check the roller Turn the roller b by hand to check that it rotates smoothly 6 Detach the STB
31. d 01 HI 2 DESCRIPTION OF PRINT BOARD AND CHECK 2 1 CPU PRINT BOARD The CPU print board contains micro computers and controls the machine The temperature is also controlled by the CPU board 2 1 1 Test points CPU print board CPU P BOARD CONTENTS CHECK POINTS 5V Supply Voltage DC 5v 07 5V GND between 5 and TP4 2 1 2 LED CONTENTS LED ON 110 Film left side When film is defected 135 Film left side When film is defected 120 Film left side When film is defected 135 Film right side When film is defected Film right side When film is defected s cp dede 120 Film right side When film is defected When CPU operates properly 52 Technical manual AKS 32 FP SAV MANU 018 ed 01 2 1 3 Volume CONTENTS ADJUSTMENT ES LCD Brightness The brightness of indicator DEV Temp control offset Fi FIX2 Temp control offset Make the display show accurate reading 4 STB3 Temp control offset of the actual temperature DRY Temp control offset s e 7 Temp control analog 4 096V 0 001V between 4 standard voltage L R 135 film detecting 3 00V 0 05V between TP2 TP4 comparator standard voltage L R 135 film detecting 2 5V 0 05V between TP3 TP4 comparator standard voltage Technical manual AKS 32 FP SAV MANU 018 ed 01 2 2 SSRPRINT BOARD 2 2 1 SSR print board controls signals sent from CPU at the adequate voltage to the load of each signal Table of each
32. e there is no wiring broblem when they work in test mode The push solenoid does not operate YES Check that the LED on SSR PCB is turned on Cut solenoid L LD15 Cut solenoid R 1016 Check that the cut sensor operate correctly in the input test mode NO See the section How to ensure the operation of cut sensor YES Check that the voltage is less than DCO 7V between the connector pin J6 on SSR PCB and the check YES Check that the fuses F8 on SSR PCB is OK Change the Change the SSR PCB fuse YES Check that the voltage is AC100V at the connector CN3 in the set box Cut solenoid L between 1 2 Cut solenoid R between 3 5 YES pin TP4 GND on CPU PCB Cut solenoid L between 8A TP4 Cut solenoid R between 8B TP4 Check that the voltage is less than DCO 7V between the connector J and the check pin TP4 GND on CPU PCB Cut solenoid L between 8A TP4 Cut solenoid R between 8B TP4 YES Confirm the connection between J on CPU PCB and 6 on SSR PCB Change the CPU PCB Check that the voltage is AC100V NO the connector J5 on SSR PCB Cut solenoid L between 1 2 Cut solenoid R between 3 5 YES Confirm the connection between J5 on SSR PCB and CN3 in the set box Check the connection between the connector and the cut solenoid Change the cut solenoid
33. e Open circuit cover switch Check the connection between CN2 and CN5 in the set box Confirm the connection Shows 0 Short circuit between 17A 17B pins of the connector 02 on CPU PCB and check that the correct sign is displayed Short circuit Shows 1 Open circuit Shows 0 Check the connection between J2 on SSR PCB the set box Change the CPU PCB Technical manual AKS 32 FP SAV MANU 018 ed 0I LOCK SOLENOID WIRING DIAGRAM 1081809 NI 0 KO HOLIMS 010 3105 H3A02 201 s T eu Technical manual AKS 32 FP SAV MANU 018 ed 01 4 8 PUSH SOLENOID DOES NOT Note there is no wiring broblem when they work in test mode Turn the drive switch Ready for processing message appears Close the set box cover The leader or film Check that the leader sensor NO See the section is detected and the push sensor operate How to ensure the correctly in the input test operation of set mode box cover switch The push solenoid does not operate Check that the voltage is less than DC0 7V between the connector J6 on SSR PCB and the check pin ie IED TP4 GND on CPU PCB on SSR PCB is turned Push solenoid L between 9A TP4 Push solenoid between 9B TP4 Push solenoid L LD17 Push solenoid R LD18 Check that the voltage is less Chang
34. e the than 7 between the connector YES SSR PCB J6 and the check pin TP4 GND on CPU PCB Check that the voltage is DC24V at the connector CN4 in the set box Push solenoid L between 9A TP4 Push solenoid R between 9B TP4 Push solenoid L between 1A 1B Push solenoid R between 2B 2B Confirm the connection between J on CPU PCB Check that the voltage is DC24V at and J6 on SSR PCB Change the the connector J7 on SSR PCB CPU PCB Push solenoid L between 1 2 Push solenoid R between 3 4 Check that the voltage Confirm the connection is DC24V between 1 2 between J7 on SSR PCB pins of the connector and CN4 in the set box J1 on SSR PCB Check the connection between the connector 2 the lock Change the solenoid SSR PCB Check that the circuit protector 4 is OK Change the lock solenoid Change the circuit protector Confirm the connection Confirm the connection of the connector J1 on SSR PCB Technical manual AKS 32 SAV MANU 018 ed 01 How to ensure the operation of leader sensor and push sensor Check that the leader sensor the push sensor operate correctly in the input test mode Leadersensor detected shows 1 not detected shows 0 Push sensor detected shows 1 not detected shows 0 Check that the voltage is 5 at of the connector pin CN2 in the set box Leader sensor between 6A 6B Push
35. ector Secondary circuit system load Motor pump and DC power supply Insulating transformer Difference in input power supply 240V supply Three phase LI N section 1 2 kW Four wire L2 N section 1 25 kW L3 N section 1 25 kW Single phase L N section 3 7 kW Technical manual 32 SAV MANU 018 ed 01 Load sharing 1 Single phase system X1 Single X2 phase X3 input 5 Circuit PE protector X6 Field wiring terminal 2 Three phase four wire system L3 X1 X2 L2 X4 X3 L1 X6 X5 N Circuit PE protector Field wiring terminal Dryer Dryer x1 Heater 1 Heater 2 X3 Appox 1250W 125KW Input 240 VAC 1250W 1 25KW Input 240 VAC X2 X4 DEV FIX STB Heater Heater Heater X5 Appox 1200W secondary Input 240 VAC circuit 6 X the figure Relay side in the figure Overheat protection switch side Technical manual AKS 32 FP SAV MANU 018 ed 0I Wiring of Power Supply Unit Single phase two wire power supply unit 220 240V How to replace an optional power supply unit 1 Take off the control box cover 2 Pull out connector CNI out 3 Remove the two screws that secure TBI in place 4 Remove the grounding wire from PE 5 Remove the two screws that secure the breaker unit in place 6 Follow the above procedures in reverse i e steps 5 to l to attach an optional power supply unit
36. ed to maintain the processing performance of the negative processor should room temperature exceed 30 C The cabinet has ventilation holes to prevent a rise in temperature Never block or cover the ventilation holes with any objects Never insert your hand or any object into the ventilation holes of the cabinet otherwise you may suffer eclectric shock Except when indicaded in this operation manual and user maintenance manual users are prohibited from serving this system by disassembling remodeling adjusting or using parts not specified Should you remove the cover not specified you may be exposed to high voltage and the danger like electric shock and burning yourself Turn off the power source before initiating any maintenance indicated in this operation manual or the user maintenance manual Should the power not be switched off You may suffer electric shock Never remove the attached caution labels If this operation manual is missing contact your dealer Should caution labels peel off or become stained or otherwise damaged replace them with new ones To purchase an additional operation manual or caution labels contact your dealer or our sales division as indicated on the back cover When the waste solution is disposed of contact an waste article collector qualified by the national or local government according to the law requiation Machine noise informations for order 3 GSGV 18 01 1981 the maximum sound pressure level
37. he voltage is 200 on the terminal board TB2 DEV heater between 1 51 FIX2 heater between R2 S1 STB3 heater between R3 S1 YES Check the continuity of each bimetal after cutting the the power supply and dis connecting bimetal on TB2 DEV between 1 1 FIX2 between R2 T2 Bi2 STB3 between R3 T3 Bi3 YES Confirm the connection of each bimetal Check that the voltage is AC200V between the connector AC200V between the connector J3 on SSR PCB and TB2 heater between 3 1 51 2 heater between 3 2 51 NO Change the temp sensor confirm connection Change The SSR PCB NO STB3 heater between J3 3 S1 YES Change The SSR PCB Check that the voltage is less than DCO 7V between the con nector J6 and the check pin NO TP4 GND on CPU PCB DEV heater between J6 1A TP4 FIX2 heater between J6 1B TP4 STB3 heater between J6 2A TP4 Confirm the connection of J on CPU PCB and 26 on SSR PCB Change the bimetal NO Confirm the connector J3 on SSR PCB or the power supply connector Change the CPU PCB Technical manual AKS 32 FP SAV MANU 018 ed 0I 4 1 2 dryer temperature does not rise The temp does not rise YES Check that the LED NO Check that the display NO Change the temp SSR PCB is turned on shows the accurate read sensor confirm ing of the actual temp the connection DRY
38. heater 1021 YES Check that the voltage is less than DCO 7V between the con Check that the voltage is less YES than DCO 7V between the con nector J on SSR PCB and the nector J and the check pin TP4 GND on CPU PCB Check the circuit NO check pin TP4 GND on CPU PCB DRY1 heater between J6 11A TP4 DRY1 heater between J6 11A TP4 DRY1 heater CP 1 DRY2 heater between J6 11B TP4 DRY2 heater between J6 11B TP4 DRY2 heater CP 2 YES YES YES Change the cir Change Confirm the connection Change Check that the voltage is cuit protector the SSR PCB of J6 on CPU PCB AC200V on the dryer J6 on SSR PCB terminal board TB3 NO DRY1 heater between R4 S2 DRY2 heater between 5 3 Check that the voltage is AC200V on the terminal AC200V between 2 and the YES board TB2 SSR the output side Check the resistance of DRY1 heater between R4 S2 DRY1 heater between S2 SSR21 each heater after cutting DRY2 heater between R5 S2 DRY2 heater between S3 SSR22 the power supply and dis connecting the heater YES YES DRY1 heater 40 50 Q Confirm the connection Confirm the connection DRY2 heater 40 50 Q between TB2 and TB3 between them NO YES Check that the voltage is NO Confirm the Check that the voltage is Check the continuity of each bimetal after cutting the connection of each heater AC200V between TB2 and the SSR the input side the power supply
39. ingly Available primary taps include 220 230 and 240 ACV 1 Read the voltage across the terminals immediatly to the line side of the circuit breaker on the distribution panel Check the power frequency on the left 50 60Hz 2 Open the control box cover 3 Remove the control box cover and locate the power transformer on the left Detailed drawing of power transformer terminals 8 9 eS fo no CO C no B El HG pe d pod d 54 2 For a line viltage other than 230V remove the connected cable attached to the 230V taps hatched cord then attached this cable to the appropriate taps Note Make sure that the circuit is dead when connecting the cable Technical manual AKS 32 FP SAV MANU 018 ed 01 3 4 CONNECTING THE POWER SUPPLY UNIT 1 Turn off the breaker on the distribution panel 15 the system installation room as well as the processor s breaker switch 2 Insent the Cabtyre cable from the distribution panel through the power cable bushing A shown in the figure below then connect into the terminal block B 3 Connect the grounding wire to PE C then connect the power cable to position L and N LI L3 and N Single phase two wire 3 phase 4 wire on the terminal block B Wiring material Single phase AKS 32 FP Cross section Ty
40. inted on the particular area of shipping case 2 The shipping case should be sealed with the black cloth tape and tightened with polyester bands en 2 places 3 The package should withstand piling en 3 layers Technical manual AKS 32 SAV MANU 018 ed 01 Description Dimension L W H 1240 680 220 Specification Remark Wood amp pol yethylene Body case AAF Corner post Honeycomb Corner post 2 Honeycomb Top cover hold plate AAF AAF Air cap Air cap Body cover overseas Vinyl Band Polyester Fastener Polyester Cap nail Polyester bag Packing list A4 size copy paper One set of accessories Packing label Technical manual AKS 32 FP SAV MANU 018 ed 01 24 INSTALLATION OF PROCESSOR install CFP 232T 252TII a 19mm wrench is Welded nut required to fix the 4 adjusting bolts and nuts see fig 2 2 an addition to standard tools Lock nut After preparation of the electrical system see the chapter 3 Electrical requirements and connections and the installation guide Adjusting bolt bring the machine into the room and install it according to the following steps 1 Carry the processor to the installation place Install it at least 30cm aprt from the wall gsfdg 2 Lift the front replenisher tank side of the processor and put the tray under the processor 2 5 LEVELING MACHIN
41. l manual AKS 32 FP SAV MANU 018 ed 01 LISTING OF WARNING AND CAUTION LABELS Each warning or caution label should correspond to a position where it is attached Order labels from the local office or sales division indicated on the back cover of this manual by referring to the part numbers A WARNING L43 A6324 Drying heater is hot Turn the power switch off and wait 15 minutes to allow heater to cool before touching it L43 A6327 A WARNING Keep hands and hair away from the chain and sprockets Turn the power switch off before touching these parts Technical manual 32 FP SAV MANU 018 ed 01 A WARNING When mixing handling chemicals or overflow solutions wear safety goggles and rubber gloves If chemicals get in your eyes on your skin rinse immediately with lots of water L43 A6326 WARNING Do not touch this chain or sprockets while power is on Turn the power switch off before touching or adjusting chain or sprockets 10 Technical manual AKS 32 FP SAV MANU 018 ed 01 WARNING Cutter blade is located below Turn OFF the power swilch belore touching this area and belore changing removing the blade or jammed paper L43 A6329 CAUTION High voltage Turn power off before replacing fuses L43 A6320 SEE INSTALLATION INSTRUCTIONS BEFORE CONNECTING TO THE SUPPLY Technical manual AKS 32 FP SAV MANU 018 ed 01 En Technical m
42. l manual AKS 32 FP SAV MANU 018 ed 0I CUT SOLENOID WIRING DIAGRAM zr 7 E SH05N35 109 gjJ USS HYEBSEHYPHBPHYSHSSH 08135 T IH 1 bM 5010 4105 109 494 Nd9 gt t 31 A002 1041800 NI s Technical manual AKS 32 FP SAV MANU 018 ed 01 5 WHERE TO CHECK THE MECHANICALS 5 1 PROCESSING RACK 1 Assembling diagram of gears and sprocket in each processing rack Matching mark Sprocket I5T Rib of the ridge side Center gear 15 Rib of the ridge side Gear 25T Precautions for gear setting see above figure Sprocket 15 with matching mark Check the matching mark position Matching mark Gear 25 For the gear 25T set the pin so that a rib at the ridge side is made on the matching mark line Rib of the ridge side Technical manual AKS 32 FP SAV MANU 018 ed 01 Center gear 5 For the center gear I5T also set the pin so that a rib at the ridge side is made on the matching mark line Rib of the ridge side 2 Precaution for gear cover mounting Check the gear cover finger posi tion see above figure Film running direction Gear cover finger Technical manual 5 32 SAV MANU 018 ed 01 5 2
43. ling unit is required when the system is continuouly operated for 8 hours or more at the room temperature of 28 C or more Technical manual 32 SAV MANU 018 ed 01 1 4 TRANSPORTING MACHINE INSIDE INSTALLATION BUILDING When transporting the machine trough the building doors be sure to measure the actual door dimensions The corrugated carton case measures 680 mm W x 1240 mm L x 1490 If the package proves too large for ordinary doors unpack the processor before bringing it into the room 1 5 INSTALLING ON A SECOND STORY LEASING A CRANE Make all the arrangements crane arriving time amp place payment and who is responsible for each work carefully Procure sufficient manpower Be sure to take the safety measures Check the transporting route and prepare the required tools 1 6 TRANSPORTING MACHINE TO INSTALLATION AREA Choose the most convenient route to the installation area after thorough investigation of local traffic conditions and the neighborhood 1 7 DISPOSAL OF WASTE SOLUTION Secure a place to store waste solution for later disposal by authorized agent Technical manual AKS 32 FP SAV MANU 018 ed 01 2 INSTALLATIO 2 UNPACKING PRECAUTIONS 1 Although the AKS 32 FP is both shipped in single packages the packing method differs between products for domestic and overseas markets see fig 2 1 2 Before unpacking make an investigation thoroughly about the installation pl
44. loard LOAD LED N SSR N FUSE N REMARK FIX2 HEATER SSR2 D2W 203LD F2 AC200V STB3 HEATER SSR3 DEV CIRCULATION PUMP 5584 D2W 20310 ACIOOV COOLING FAN OPTION SSR5 D2W 202LD ACIOOV DEV CIRCULATION PUMP BL FIXI 2 CIRCULATION PUMP LD6 SSR6 F4 D2W 203LD STBI 2 3 CIRCULATION PUMP SSR7 00 DEV REPLENISHER PUMP 55 9 BL REPLENISHER PUMP LDIO SSRIO D2W 2032D 00 FIX REPLENISHER PUMP LDII SSRI I STB REPLENISHER PUMP REPLENISHER PUMP ion gt Z 100 DRIVE MOTOR eee 203LD eee 100 SOLENOID LEFT SSRIS D2W 202LD CUT SOLENOID RIGHT LDI6 SSRI6 00 5 SOLENOID LEFT 250633 PUSH SOLENOID RIGHT LDI8 4 DC24V SET BOX not included in PCB PUSH SOLENOID LEFT SET BOX 55821 DRY HEATER SSR22 CP 2 S5C 215L not included in PCB Technical manual AKS 32 FP SAV MANU 018 ed 01 3 ADJUSTMENT OF CPU PRINT BOARD 3 1 ADJUSTING THE CPU PRINT BOARD Apply voltage testor between check pin TP5 TP4 GND on the CPU print board and adjust the vol tage 5V 0 1 0 by turning the volume on 5V switching regulator 3 2 ADJUSTING TEMPERATURE There are two steps adjustment of the standard voltage of A D converter and bias adjustment of sensor amplifier 3 2 1 Standard voltage Adjust the voltage 4 096V 0 001V between 4 check pin with VR7 3 2 2 Sensor amplifier Oper
45. mical filter 6 3 MONTHLY INSPECTION A 6 3 1 Cleaning processing tank 6 3 2 Tension adjustment and oiling of drive chain 6 3 3 Checking replenishing pump and circulation pump 6 3 4 Checking and oiling of the movable parts chain 6 3 5 Changing chemical filter 6 3 6 Checking processing temperature 6 3 7 Cleaning the inside of the machine 6 4 MONTHLY INSPECTION B 6 4 1 Cleaning loading unit drive roller 6 5 SIX MONTH INSPECTION 6 5 1 Checking the damage of rubber socket and elbow 6 5 2 Checking and cleaning of the electric components Technical manual AKS 32 FP SAV MANU 018 ed 01 55 55 55 56 56 57 59 85 87 6 5 3 Checking the wear of bearing 95 6 5 4 Checking and cleaning of processing tank 95 6 5 5 Checking the leakage of replenisher tanks and replenisher pumps 95 and their cleaning 6 5 6 Checking temperature control heater 95 6 5 7 Measuring the pump replenishing rate 95 6 6 YEARLY INSPECTION 96 6 6 1 Cleaning tank 96 6 6 2 Cleaning dryer rack 96 6 6 3 Changing dryer air filter 96 6 7 FUSES 97 Technical manual AKS 32 FP SAV MANU 018 ed 01 DESCRIPTION OF PARTS ARRANGEMENT AND FUNCTION OF ELECTRICAL PARTS 1 1 1 Power supply control section SET BOX 4 JAN nl sno d fssred Technical manual 32 SAV MANU 018 ed 01 CONTENTS Keyboard PCB switches Operation Drive SSR PCB Circulation pump Replenisher pump cut solenoid D
46. n between CN4 CN5 Check that the voltage is DC24V between 5 6 pins of the connector J7 on SSR PCB Change the lock solenoid Confirm the connection Confirm the connection between J7 on SSR PCB and CNA in the set box Technical manual AKS 32 FP SAV MANU 018 ed 01 check pin TP4 GND on CPU PCB Check that the voltage is less than DCO 7V between the connector pin J6 10A and the check pin TP4 GND on CPU PCB Confirm the connection between J6 on CPU PCB 16 on SSR PCB Change the CPU PCB Check that the adequate voltage is measured bet ween 1 2 pins of the con nector J1 on SSR PCB Change the SSR PCB Check that the circuit protector CP4 is OK Change the circuit protector Confirm the connection of the connector J1 on SSR PCB How to ensure the operation of the set box cover switch Check that the set box cover switch operates correctly in the input test mode Cover closed Shows 1 Cover opened Shows 0 Short circuit between 3 4 pins of the connector CNS in the set box and check that the correct sign is displayed Short circuit Shows 1 Open circuit Shows 0 Check the connection between the connector CN5 and the cover switch pins of the connec that the correct sig Short circuit between 17A 17B tor 02 on CPU PCB and check nis displayed Short circuit Shows 1 Change th
47. of SSR PCB between J 5A TP4 between J6 5B TP4 between 6 6 4 between J6 6B TP4 between 2 8 between 2 9 between 2 10 between 2 11 YES Check that the fuses F on Change Check the connection SSR PCB are OK the CPU PCB Change the fuse Confirm the connection Check that the between 16 on CPU PCB connector J SSR PCB 55 is Confirm the connection between the terminal board and each pump YES Change NO the pump Confirm the Change the SSR PCB 68 Technical manual AKS 32 FP SAV MANU 018 ed 01 REPLENISHER PUMP WIRING DIAGRAM 8 4 9 1016 8 anl rty om ES russ Thess E P n U u SE HNV 14307339 NI 1 NI o SSHOLIMS 19013 SJH LIMS 19013 A30 XIJ 815 SdWNd Technical manual 32 MANU 018 ed 01 4 4 DRIVE MOTOR DOES NOT OPERATE Note there is no wiring problem when they work in test mode The drive motor does not operate Check that the voltage is less Check that the LED than 7 between the connector LD14 on SSR PCB J6 7B on SSR PCB and the is turned on check pin TP4 GND on CPU_PCB Change the SSR PCB Check that the voltage Check that the is AC100V on the termi fuses F8 on SSR nal board of SSR PCB PCB are OK Check that the voltage is less
48. ossover racks very carefully Mix all chemicals carefully according to the solution manual The contamination preventive cover must be used when mixing chemicals see the list shown below for tank capacity Use a measuring glass to measure the starter solution Put back the processing racks crossover racks light shield plates and rack retaining plates after mixing chemicals Install the processing rack into the processing tank carefully in order to prevent contamination The solution level in the filter section of the temp control tank drops while the circulation pump for processing solution operates The solution level should reach the line in the filter section of the temp control tank Operate the circulation pump and turn it off and them check the solution level while the pump is not operating Pour the chemicals into N3 2 and N4 3 tanks whose solution levels go down because their solutions are circulated into the hoses which control their next tanks TANK DEV BL 1 2 5 STB 2 STB 3 CAPACITY L 16 7 4 4 4 2 4 6 3 2 3 4 3 8 Technical manual 5 32 FP SAV MANU 018 ed 01 5 SETTING BASIC REPLENISHMENT AMOUNT 5 1 SETTING BASIC REPLENISHMENT AMOUNT The values below refers to the chemical volumes required for processing a 135 24 exp film or a one meter linear of film 135 film format DEV BL FIX STB mL or 24 exp film 23 0 5 0 33 0 40
49. pe Capacity SQ 2 5 H05VV F 25 4 H05VV F 32A Wiring material 3 phase 4 wire AKS 32 FP Cross section Type Capacity SQ mm 1 5 HO5VV F 16 2 5 H05VV F 25 For processor Wiring sizes Single phase 3 phase 4 wire Outer diameter mm Power cable Bushing 8 5 10 5 SCL I0B 10 5 12 5 SCL 14A 12 5 14 5 SCL 14B Technical manual AKS 32 FP SAV MANU 018 ed 01 Note do not fail to lengthen the length of the grounding wire than that of the power cable 3 5 WIRING PRECAUTIONS 1 Grounding Fault Circuit Interrupter For safety s sake attach a circuit breaker to each feeder line to the distribution panels 2 Grounding Line Be sure to use an isolated PE wire instead of a neutral PE conductor for grounding If such a PE wire is not available use an additional wire 3 lt Connection of other equipment When equipment other than the AKS 32 FP are connected to the same distribution panel be sure to note the following points The unbalance factor load balancing of LI and L2 The capacity of yhe main line breaker The need for an earth leakage breaker to protect additional equipment 4 Leakage current detection sensitivity of each leakage breaker Basically the 30mA type earth leakage breaker should be used Should a highly sensitive breaker be used in the branch circuit however use an eath leakage b
50. re 3 times and calculate the average 98 mL 4 lt Press SET key to display the cursor 5 Input the average value 98mL 6 lt Confirm the display and lock it 7 Now the pump replenishing rate is set v YES OOO YES Set pump replenishing rate DEV pumping rate 90 mL min 50 DEV replenishing 60 0 sec 50 The time is counted down on the display DEV pumping rate _90 mL min 50 DEV Pumping rate 98 mL min 50 DEV Pumping rate 98 mL min 50 When the setting is finished the cursor disappears Pour the measured solution back into the tank Technical manual AKS 32 FP SAV MANU 018 ed 01 AC250V 3 15 TIMELAG 95 2 20 DEV I BL FIX I FIX 2 CIRCUL PUMP 250 3 15 2 20 5 5 2 5 3 CIRCUL 250 3 15 TIMELAG 95 2 20 DEV BL FIX STB REPLENISHING PUMP 250 2 TIMELAG 95 2 20 DRYER 250 3 15 TIMELAG 95 2 20 DRIVE MOTOR CUT SOLENOID L R Technical manual 32 FP SAV MANU 018 ed 01 EJ 7 STANDARD ACCESSORIES ACCOMPANYING DOCUMENTS AND OPTIONS 7 1 STANDARDS ACCESSORIES Film receiving box Short leader receiving box Chemical filter set Crank handle Tray for body Film splicer Short leader Splicing tape Control strip magazine 126 Bat Turnguide rack washing bat Splash guard Drain hose Tape cutter tray Wash bottle
51. reaker with higher sensitivity Technical manual AKS 32 FP SAV MANU 018 ed 01 EJ 3 6 WIRINGMETHOD 3 6 1 For single phase three wire Distribution panel KEES O 5650 Pole transformer ees Secure with clamp Wiring materials CB Circuit Breaker CFCI Ground fault circuit interrupter fault current detecting sensitivity 30 mA EJ Technical manual AKS 32 FP SAV MANU 018 ed 01 3 6 2 For 3 phase 4 wire Power ce AKS650 FP Pole transformer Secure with clamp Wiring materials CB Circuit breaker CFCI Ground fault circuit interrupter fault current detecting sensitivity 30 mA Technical manual AKS 32 SAV MANU 018 ed 01 3 7 POWERSUPPLYUNIT Specifications 1 The single phase power supply of 220 to 240 is standard A three phase four wire system can also be used by simply replacing the power supply unit 2 The power supply unit should have a function to prevent overcurrent 3 To stabilize the secondary voltage against input voltage of AC220 V 230 V or 240 V select appropriate primary tap of the power transformer 4 The maximum load balancing rate of the three phase transformer should be 30 or less Types of Input Voltage 1 Single phase 220 to 240 ACV 2 Three phase four wire 220 to 240 ACV Input 2 4 wires voltage 200V system drive load Field wiring circuit terminal prot
52. requency 27 ATTACHING STANDARD ACCESSORIES 1 Attach a filter to each temperature control tank 2 Attach the leader receiving set to the outlet of the dryer unit 3 Attach the films receiving box below the outlet of the dryer unit ON Technical manual AKS 32 FP SAV MANU 018 ed 01 3 ELECTRICAL REQUIREMENTS AND CONNECTIONS 3 1 POWER CONSUMPTION 1 Power consumption per input voltage Supply voltage 220V 230V 240V Power consumption 3 13kW 3 40kW 3 70kW 2 Electrical capacities of xarious units Input Power consumption 50Hz Description Voltage Q ty Heater HI 240V 350W l Heater H2 240V 350W Heater H3 240V 240W Drying heater H4 H5 240V 1250W 2 Circulation pump PU2 100V 26W Circulation pump PUI 3 8 100V I5W 7 Replenishing pump RPUI 4 100V 4 5W 4 Drive motor M 100V 10W Dryer fan FAN2 100V 27W Exhaust fan FANI 100V 17W Cut solenoid CUTSO 100V 24W 2 Push solenoid PUSHSO DC24V 12 7W 2 Lock solenoid LOCKSO DC24V 8w Cooling fan FAN3 100V 8 5W 3 2 CONNECTIONS AND RATED CAPACITIES LI 220 240V AKS 32 FP 20A Technical manual 32 FP SAV MANU 018 ed 01 3 3 CONNECTING THE TRANSFORMER ACCORDING SUPPLY VOLTAGE The primary voltage of the power supply is set to 230ACV when the CL KP32TQA2 is delivered from the factory Should the service voltage be other than AC 230V change the setting accord
53. rive motor Drive PCB for dryer fan I Z 2 Power source for CPU PCB DC5V Repeating terminal SSR for dryer heater Circuit protect for dryer heater CP 2 Circuit protect for dryer heater Circuit protect for 5V DC line and exhaut fan Circuit protect for 24V DC line NBF Main breaker Technical manual AKS 32 FP SAV MANU 018 ed 01 1 1 2 Interior of set box above FILM SENSOR LED PCB below FILM SENSOR PT PCB PUSH SOLENOID PUSH SOLENOID mom LEADER SENSOR CUT SENSOR PUSH SENSOR CUT SENSOR LEFT CUT SOLENDID RIGHT CUT PUSH SENSOR SOLENOID COVER SWITCH LOCK SOLENOID NAME CONTENTS Open Close detection of set box cover Micro switch Film cut solenoid Detects short leader Lock for set box cover Film Sensor For film detection Projector PCB Film Sensor For film detection PT PCB Technical manual 32 FP SAV MANU 018 ed 01 1 3 Right side view BIMETAL FLOAT SENSOR HEATER Heater 350W Heater 350W Heater 240W Heater 1250 2 Technical manual AKS 32 SAV MANU 018 ed 01 1 1 4 Left side view INTERLOCK SW DRAIN VALVE A DRAIN VALVE B Hp REPLENISHER TANKS FLOAT SW EJ Technical manual AKS 32 FP SAV MANU 018 ed 01 1 1 5 Interior of dryer unit back side view REPLENISHER PUMPS STB FIX Technical manual AKS 32 SAV MANU 018 e
54. rocket installation amp maintenance Technical manual 32 Precaution Wear safety gloves protective glasses and masks when handling solutions If solutions contact your eyes or skin wash off them with water for more than 15 minutes and get medical treatment Chemicals may cause skin irritation Fingers may be clipped The power breaker must be switched off before handling the sprocket for swicthing the power frequency Fingers or hair may be clipped The power breaker must be switched off before handling the chain for the sprocket Your fingers may be burnt When handling the dryer heater be sure to turn off the power breaker and wait more than 15 minutes before initiating operation Your fingers may be cut The power breaker must be switched off when changing the cutter blade You may suffer electric shock The power breaker must be switched off before changing a blown fuse See installation instructions before connecting to the supply Fingers may be clipped The power breaker must be switched off before handling the sprocket for switching the power frequency Fingers or hair may be clipped The power breaker must be switched off before handling chain for the sprocket SAV MANU 018 ed 01 Label Remark position Instruction Section 7 Installation Section 4 Service Section 6 Service Section 6 Maintenance Section 2 Instruction Section 18 Installation Section 3
55. sed part cut of the rollers The cleaning steps 2 6 need to be repeated 3 4 lt 5 E Technical manual AKS 32 FP SAV MANU 018 ed 01 2 3 4 6 POINTS 5 If the entire cleaning leader is taken into the rollers release the push solenoid Do not move the patrone holder during cleaning because the cutter might operate Do not clean the both lane together Turn on the drive switch after cleaning and wait for 5 10 minutes to start operation until the rollers are dried completely The frequency of cleaning depends on the environment or how many rolls of film are processed Generally monthly cleaning is recommended Wash the used cleaning leader with soap 6 5 SIX MONTHINSPECTION 6 5 1 6 5 2 Checking the damage of rubber socket elbow Checking and cleaning of the electric components Blow off dust with the air spray 6 5 3 6 5 4 Checking the wear of bearing Checking and cleaning of processing tank the leakage from the circulation agitating pumps the drain cocks 6 5 5 6 5 6 6 5 7 Checking the leakage of replenisher tanks and replenisher pumps and their cleaning Checking temperature control heater Measuring the pump replenishing rate Technical manual AKS 32 FP SAV MANU 018 ed 01 6 6 YEARLY INSPECTION 6 6 1 Cleaning tank 1 Draw out the rack unit 2 Discharge the processing solution
56. sensor L between 8A 8B Push sensor R between 10A 10B Disconnect the connector CN2 in the set box and check in the power circuit that the correct sign is displayed Check that the voltage is DC5V at of the connector pin J2 on CPU PCB Leader sensor between 6A 6B Push sensor L between 8A 8B Push sensor between 10A 10B between Leader sensor 7A 7B short circuit 0 open circuit 1 Push sensor L 9A 9B short circuit 0 open circuit 1 Push sensor R 10A 10B short circuit 0 open circuit 1 Change the CPU PCB Check that the correct sign is displayed For the following pins of the connector J2 on CPU PCB between Leader sensor 7A 7B short circuit O open circuit 1 Push sensor L 9A 9B short circuit 0 open circuit 1 Push sensor R 10A 10B short circuit O open circuit 1 Check the connection between the connector CN2 and the cover Confirm the connection switch between J2 on CPU PCB and CN2 in the set box Change the sensor Confirm the connection Technical manual 32 SAV MANU 018 ed 01 PUSH SOLENOID WIRING DIAGRAM 49d Nd9 en wies vz aztvetaatvetastvortaorvintar Sij ve def veo PND B uro H3QV 1 5805136 5 0 0 AS 4 iira 2 31 X08 1051409 NI Technical manual AKS 32 FP SAV MANU 018 ed 0I 4 9 FILM CUT SOLENOID DOES NOT OPERATE Not
57. than DCO 7V between the connector J6 7B and the check pin TP4 GND on CPU_PCB Change the fuse Check that the voltage Check that the Check the con is AC100V on the termi enterlock SW of nection of the nal board of SSR PCB the top cover connector J2 is on SSR PCB Confirm the con nection between J6 on CPU PCB J on SSR Change the PCB interlock SW Check that the voltage is AC100V on the dryer unit terminal board Change the SSR PCB Confirm the con nection between YES the interlock SW and the terminal board of SSR PCB Confirm the connection of the connector Check the connection between the terminal board and the drive motor Change the drive motor and the condenser Confirm the connection Confirm the connection between each terminal of SSR board and the corresponding terminal of dryer unit Technical manual AKS 32 FP SAV MANU 018 ed 01 Change the CPU PCB DRIVE MOTOR WIRING DIAGRAM 954 855 0 31 1001 1091409 NI L d3A03 401 MS 3201 801064 Technical manual AKS 32 FP MANU 018 ed 01 4 5 DRYER FAN DOES NOT OPERATE Note there is no wiring broblem when they work in test mode The fon does not operate Check that the voltage is less Check that the LED than DCO 7V between the connec
58. tor LD13 on SSR PCB J6 7A on SSR PCB and the is turned on check pin TP4 GND on CPU_PCB Change the SSR PCB Check that the fuses F7 on SSR PCB are OK Change the fuse Check that the voltage is less than DCO 7V between the connector Check that the voltage Check the connection J6 7A and the check is AC100V on the termi of the connector J2 pin TP4 GND nal board of SSR PCB on SSR PCB Between 12 2 YES Confirm the con nection between Change the Confirm the J6 on CPU PCB SSR PCB connection of and J on SSR Check that the voltage connector PCB is AC100V on the dryer unit terminal board TB4 Between 12 2 Check the connection between the terminal board and the dryer fan Change the CPU PCB Change the dryer fan Confirm the connection Confirm the connection between each terminal of SSR board and the corresponding terminal of dryer unit Technical manual AKS 32 FP SAV MANU 018 ed 01 DRYER FAN WIRING DIAGRAM 89 9 0 4 31 002 1OHINOO NI 3480 Technical manual AKS 32 FP SAV MANU 018 ed 0I 4 6 EXHAUST FAN DOES OPERATE Note there is no wiring broblem when they work in test mode The qryer fon does not operate Change the circuit protector Check that the voltage Check that the is AC100V on the termi circuit protector nal board of SSR PCB
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