titan 165 / 110 technical service manual
Contents
1. FAN o e 16V 34V CMS CMS MOT 5 MS 52 9 9 Gs H 9 gt B NO 13 NO 11 NO 12 145 NO 10 X NO 7 cu m NO 6 8 L 1 3 47 1 220V 60Hz MAIN PCB 4PK EX1670M TOP ROLLER TEMPERATURE SENSOR BOTTOM ROLLER TEMPERATURE SENSOR LEFT EMERGENCY S W RIGHT EMERGENCY S W MAIN MOTOR DISPLAY PCB 4PK EX1670LDP AC COOLING FAN MOTOR 1 ELECTRIC CORD 220V AC COOLING FAN MOTOR 2 CIRCUIT BREAKER MD2 AC COOLING FAN MOTOR 3 2 FRONT TABLE INTERLOCK PO Titan 165 Electrical Wir2. COPIED OR DISCLOSED N WHOLE OR IN PART OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM PRO TECH EXCELAM 1670RS STBY LA MEAS STOP NO 2 U_HEATER m L HEATER SONT CONS CONI5CON13CON9 TPRI FAN FAN FAN 16 34V cus CMS MOT ES MS NO com DISPLAY SIGNAL BOT SENSOR TOP SENSOR T NO 13 S NO 16 NO 11 NO 15 45 NO 10 7 07 NO 6 Hm 1 L l Om 4 4 pop 2 V ROLLER TEMPERATURE SENSOR 220V 60Hz MAIN PCB 4PK EX1670M BOTTOM ROLLER TEMPERATURE SENSOR LEFT EMERGENCY S W RIGHT EMERGENCY S W GBC Films Group 4151 Anderson Road DeForest WI 53532 MAIN MOTO
3. GBC Films Group October 2000 Page 8 10 Illustrated Parts Titan 165 110 Technical Service Manual 00 5911 Y N VIN 00 61 20 awosoma m 19A00 1891 pue 2 591 l 25965 IM 15910490 uosiepuy icit dno19 949 m 9 110105 19 4 ASSY 335 4206070 981110907 CC OCOVOS 9109015008 2 lt 020 09 91c0c0 04 7082 109 4206070 Page 8 11 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts awosomo Aiquesse ejejd inss id pue ejqe peed G9L 1 7180 2109 C90 0 19 202011102 091060104 71802 2109 0c01110Z 091060104 19006 19 600950709 GBC Films Group October 2000 Page 8 12 Illustrated Parts Titan 165 110 Technical Service Manual IDEE uel 209060102 19 79 i 615050519 1690208 19 612060619 C LOSOS 960450709 Page 8 13 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts ss pleius 991 6690 0 lt 9 71 19 7990 209
4. ta DISPLAY PCB 4PK EX1670LDP o 000000 AC COOLING FAN MOTOR 1 AC COOLING FAN MOTOR 2 AC COOLING FAN MOTOR 3 FRONT TABLE INTERLOCK ROLLER COVER LEFT INTERLOCK ROLLER COVER RIGHT INTERLOCK NO J 6 gum 8 8 NO 3 NO 4 LEFT EMERGENCY S W RIGHT EMERGENCY S W MAIN MOTOR 666060060606 ROLLER ROLLER THERMOSTAT BEEENEH TOP ROLLER TEMPERATURE SENSOR BOTTOM ROLLER TEMPERATURE SENSOR CHECKED BY GBC FILMS GROUP ORIGINATOR GMP L 1 47 E 220V 60Hz Fins Group Theorem IRENG e Tem Hed GBC Films Group ISH 4151 Anderson Road DeForest WI 53532 Titan 165 Electrical Wire Diagram DATE paawwsv 1168 ELIA SOT ULI PROPRIETARY PRO TECH CLAMS PROPRIETARY RIANTS TO THE 2 MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED 0007 1940320 dno19 sum 949 o 9 COPIED OR DISCLOSED WHOLE OR IN PART
5. 291060102 5 4 ASSY 335 912040104 2 ASSV 335 81108004 ala 4 ASSY 335 oyna 1508010 51 9 080104 7000 929080104 901011104 802011104 71060104 0020104 4 ASSY 335 901040804 4 ASSY 335 4 ASSY 335 0202040 066040104 01080104 m LHOIM ZI OZOVO9 4 337 2020709 fon 6105008 L 90 0 19 Page 8 21 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts as Ajquiasse 19109 pue syourqed 0 26586 IM 18910490 uosiepuy 11 dno19 4 085 c 0cOvO9 CC O0COVO9 110105 19 910901508 LRA lt 5 f lt 4 ASSY 335 696060970 991110904 91c0c0 0Z 7150550109 0 09 69606070 GBC Films Group October 2000 Page 8 22 Titan 165 110 Technical Service Manual Addendum 9 0 Addendum This section 1 for future changes related to this service manual 9 1 GBC Films Group October 2000 Page9 1 Addendum Titan 165 110 Technical Service Manual This page intentionally left blank Page 9 2 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Glossary of terminology 10 0 Glossary of terminology The glossary w
6. i a gt 25965 IM 15940493Q uosiepuy 15 dno19 949 8109010 4 ASSY 335 80 0 2109 6 i 9 7 A 611010519 12 1010619 9 assy 33s lt 9 ASSY 335 4 9 ASS 335 4 9 ASSY 335 5 8 JE 11070 07 6590 0 19 1 9 4 09902 2109 1337 67802 2109 BE 57905209 WE 911060104 9 ASSY 335 97900109 90 0 19 9 ASSY 335 615070209 815070109 9 ASSY 335 19902 2109 181090102 N 4 ASSY 335 870550901 SN 0soszo904 Page 8 9 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts 700 911 VIN VIN 00 61 20 pond arvos Ag Ajquiasse epis ang 591 26586 IM 1591049 uosiepuy 11 dno19 985 129080104 91060104 5 4 ASSY 335 9120 0104 4 ASSY 335 811080104 ala 2 ASSY 335 034103 11 080104 5 91208010 v10Z010Z 802011104 271060102 202020102 2 ASSY 335 9010202 02 2 ASSY 335 2 ASSY 335 0202010 0660 0104 01080104 E 1 91 21 020 09 EN 1437 2020709 61500508 L 90 0 9
7. E Upper roller Roller bearings Lift plate spring Snap rings Lift plate guide Port plates Lift plate assembly Page 3 8 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Parts changing 3 4 Lower rollers Tools reguired One set metric allen wrenches 17 mm wrench Rubber mallet Second person 3 3 1 Removing the lower roller s a Lower the rollers then remove the cabinets as described in Section 3 1 1 b Remove the pressure plate by pulling in on the two locator pins Drive side cabinet Pressure plate Feed table c Remove the front feed table by pulling on the safety pin located under the table on the drive left side of the machine from the front opoerating position d Remove the front safety shield by rasing the shield then pull on the locater pin located on the control right side ofthe machine from the front operating position e Remove the upper and lower heaters as described in Section 3 2 1 f Remove the upper rollers as described in Section 3 3 1 Safety shield Control side cabinet Roller lift handle Unwind brake handle GBC Films Group October 2000 Page 3 9 Parts changing Titan 165 110 Technical Service Manual j Carefully remove the chains and sprockets associated with the lower rollers INFORMATION If your chain has a master link you
8. 0ccOvO9 2109 GGO zog C 0ccOvO9 L 09 897050109 GBC Films Group October 2000 Page 8 14 Illustrated Parts Titan 165 110 Technical Service Manual 5 alo 021060104 2566 uosiepuy 151 kam E i sung 989 021060104 6450208 19 0860 0 19 20040 b LLZ0r0 0 On 275062109 N NV 13Gg 91 06010 914060104 19 119040619 692080104 134 652080104 CO 0 9 SOS0S 19 G S0 0 19 171010104 117060704 TEE NT 806016109 122060519 a 9 YLA 3 1 139 8SS0 09 101069709 101029709 95650 2109 109 5502 4109 4 ri x 1134 1 130 48 Page 8 15 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts 010 5911 VIN omoj 31 26 oma VIN 26586 IM ISe10Jeq uosiepuy Ish 00 64 20 fele 089 DIT LLCOVOSOL 0 109 01010107 4 126080104 5 1 we SOLOLOLOL 2208010 010 b ab OW d 1 139
9. i gl fg OPTIONAL REW INDER RERRJONAL REWINDER FRONT NO 4 a 69 C NO 14 S Q NO 14 j 220V 60Hz MAIN PCB 4PK EX1670M DISPLAY PCB 4PK EX1670LDP AC COOLING FAN MOTOR 2 ELECTRIC CORD 220V AC COOLING FAN MOTOR 3 FRONT TABLE INTERLOCK ROLLER COVER LEFT INTERLOCK ROLLER COVER RIGHT INTERLOCK TOP ROLLER TEMPERATURE SENSOR BOTTOM ROLLER TEMPERATURE SENSOR LEFT EMERGENCY S W RIGHT EMERGENCY S W MAIN MOTOR ROLLER d CIRCUIT BREAKER MD2 TOP HEATER BOTTOM HEATER oper of GBG Fims Group The information Whereon confidence GBC Films Group 4151 Anderson Road DeForest WI 53532 Titan 110 Electrical Wire Diagram DATE we 03 30 99 110 606000606 CHECKED BY GBC FILMS GROUP OOO POWER TRANSFORMER LILIA uer PEIA L Technical Schematics Blank page This page intentionally left blank Page 6 4 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual 7 0 Spare Parts Recommended Spare Parts This is a recommended spare parts list and can be modified as required The quantity is based on one machine Consult your service manager if you require spare parts for more than one machine 7 1 Item list Part Description Qty 604020321 Cabinet left 1 604020322 Ca
10. USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO TECH CON10 CON4 CON12 5 CONS NO 2 U HEATER L HEATER CONTICON21 EXCELAM 1670RS FAN 16V 34V CMS CMS MOT 5 MS 52 q 9 NER e Hub re ce gt B NO 13 NO 9 NO 16 NO 11 NO 15 NO 12 NO 10 V 9 Cia NO 6 In LE 8 CID n Ern
11. e On the control side only upper Remove the two phillips head screws securing the heater bracket to the heater support arm lower Remove the two phillips head screws securing the heater support arm from side frame N CAUTION Always wear safety gloves when handling glass quartz heaters f Carefully slide the heater out from the control side Page 3 4 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual 3 2 2 Replacing the heater s a If installing new heaters remove the two nuts and two flat washers from both ends proir to installing the new heaters b Carefully slide one end of the heater into the machine from the control side Once the heater has reached the end of the drive side guide the threaded shaft of the heater through the hole of the heater support plate d Replace the heater bracket to the heater support arm and secure in place with the two phillips head Screws Heater support arm GBC Films Group October 2000 Parts changing N CAUTION Ensure the nut is secure on the heater Loose connection may cause thermal build up e Replace one nut and one flat washer on the heater This should be positioned about 1 4 inch in from the end of the threaded stud Do this for both sides f Replace the heater wire slide the second flat washer then the remaining nut and secure all in place with an 8 mm wrench Do this for both sides g Replace the
12. f With a 2 5 mmallen wrench remove the upper and lower unwind brake handles g With a 2 phillips head screw driver remove both cabinets Page 2 2 Main roller nip Titan 165 110 Technical Service Manual h Use the small flat tip screw driver to remove the contact block to the emergency stop buttons i Use the small flat tip screw driver to remove the control panel from the cabinet j Adjust the springs on the lift assembly plate for the main rollers as needed to achieve an even nip impression across the width of the web adjustments k When finished replacethe drive side cabinet the control side cabinet the unwind brake handles and the lift handle O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Calibrations 2 2 Pull roller nip This calibration ensures the pull rollers nip is even from left to right Pull roller nip should be performed at time of installation Tools required e Two rolls of thermal film see film width below T110 41 in rolls T165 51 in rolls 2 5 mm allen wrench 3 mm allen wrench 5 allen wrench 2 phillips screwdriver Small flat tip screwdriver N CAUTION Always practice lock out tag out procedures when performing service related work a Setup he machine as you would for two sided thermal encapsulation b After webbing the machine run the machine while observing the qualit
13. Correction s Additional comments O GBC Films Group October 2000 Read me file Titan 165 110 Technical Service Manual This page intentionally left blank O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Table of Contents Table of Contents 1 0 Safety LI Service schedule ioc tu No Xa URINE erae RR TS state de to tes 1 1 L2 Cleanmt the r0ll rsi anana hood ae t nee eig NGNE a ENE 1 2 1 3 Clean the cabinets and covers 1 5 1 4 Cleaning the control panel 1 5 1 5 L pric tion c 1 6 2 0 Calibrations 2 1 Main roller nipis asas adang andaan RSR SNS ER SR Ni 2 1 2 2 roll r Nip 2 3 2 gt Clutch adjustment 2 4 2 4 Temperature calibration 2 5 3 0 Changing parts E TR ia 3 1 3 2 uad dan 3 4 O GBC Films Group October 2000 Page I Table of Contents Titan 165 110 Technical Service Manual 3 3 Upper rollers EE E 3 6 3 4 Lower y u uu adeo oes o o saqsa sas qu 3 9 4 0 Flowcharts Electrical 4 1 Machine will not power on 4 2 4 2 N heaters
14. TITAN 165 110 TECHNICAL SERVICE MANUAL October 2000 GBC Films Group Do not duplicate without written permission gt t 7 ka C 4151 Anderson Road DeForest WI 53532 Revision Ph 608 246 8844 Part number 930 054 Fx 608 246 8645 Titan 165 110 Technical Service Manual Read me file Read Me File The information in this publication is provided for reference and is believed to be accu rate and complete GBC Films Group is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication including but not limited to any implied warranty of fitness or merchantability for any particular use GBC Films Group reserves the right to make changes to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC Films Group or others GBC Films Group assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted O 2000 by GBC Films Group All rights reserved The information contained in this publication is proprietary and may
15. 701080521 701080526 701080527 701090116 701090142 701090163 701090832 8 4 Titan 165 110 Technical Service Manual DESCRIPTION 1670 5 H ROLLER BUSH UP 1670 5 H ROLLER BUSH LOW 1670RS FILM TENSION BLOCK TENSION BOLT PL LEVER UP LEVER DOWN 1670RS GUIDE BUSH PIN 1670RS GUIDE BUSH 1670RS REWINDER GEAR PIN 1670RS DOUBLE GEAR PIN 1670RS CLUCH SHAFT 1670RS ECCENTRIC CAM 1670RS REWINDER TAKE UP BOSS FILM CUTTER ROLL PL BALL BEARING BALL BEARING THRUST NIDDLE ROLL BEARING THRUST NIDDLE ROLL BEARING NIDDLE ROLL BEARING DU BEARING TUBE DU BEARING TUBE DU BEARING FRANGE DU BEARING FRANGE DU BEARING FRANGE DU BEARING FRANGE ROLLER CHAIN ROLLER CHAIN ROLLER CHAIN STEEL SPUR GEAR STEEL SPUR GEAR STEEL 1 4CHAIN GEAR STEEL SPUR CHIAIN GEAR STEEL SPUR CHAIN GEAR RS35H STEEL CHAIN GEAR RS 35 STEEL CHAIN GEAR RS 35 STEEL CHAIN GEAR RS 35 ROLLER SPRING EAGLE FILM PIPE SPRING PULLING SPRING SPRING PIN GBC Films Group October 2000 Quanity C D D D N OO NO EE L gt D D D gt D D D Titan 165 110 Technical Service Manual Illustrated Parts PART 701130507 703020216 703020511 703020512 703020513 703020514 703020515 703020516 703020517 703020518 703021051 703021061 703040211 703070101 703070106 703070112 703070113 703070114 704031124 704090141 704090252 704090411 704140411 704150104
16. 705081036 705200201 706011151 706025050 802025306 802105015 803040313 803040343 804020407 706011156 803040315 803040321 803040322 803040323 803040325 803040326 DESCRIPTION CASTER 1670RS CONTROL PANEL PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY PC CONTROL KEY ECCENTRIC LEVER KNOB 1670RS PLASTIC TENSION BLOCK TEFLON BUSHING EAGLE ULTIMA CLUTCH HR2 INSIDE TENSION DISK U STOPPER GMP HR2 INLET 250V USA POWER SWITCH EMERGENCY SWITCH MICRO SWITCH EAGLE CORD STOPPER BI METAL THERMOSTAT PCB 1670RS DISPLAY INFRARED SENSOR PCB ASS Y 1670RS MAIN GBC TITAN INFRARED HEATER ASS Y NAME STICKER 1670RS SWITCH PANEL STICKER TITAN REWINDER STICKER EMERGENCY STICKER SURELAM PAPER PIPE PCB ASS Y1670RS DISPLAY ROLLER TENSION STICKER WARNING STICKER HOT WARNING STICKER ELECTRIC WARNING STICKER SHOCK HAZARD WARNING STICKER SHARP BLADE WARNING STICKER PULL ROLLER Quanity OR REI RI EI RO gt NO gt QO kL GBC Films Group October 2000 Page 8 5 Illustrated Parts Titan 165 110 Technical Service Manual PART DESCRIPTION Quanity 803040356 EAGLE PRESSURE STICKER L 803040357 EAGLE PRESSURE STICKER U 706025043 HEATER T 110 2 607040523 HEAT ROLLER T 110 2 607040524 PULL ROLLER T 110 2 604036014 FEED TABLE T 110 1 601
17. FUMES Page 1 4 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Servicing 1 3 Clean the cabinets and 1 4 Cleaning the control covers panel AN ELECTRICAL AN ELECTRICAL SHOCK SHOCK Remove power from the laminator before power from laminator before cleaning You can be severely shocked cleaning You can be severely shocked electrocuted or cause a fire electrocuted or cause a fire a Use a damp cotton terry cloth water only a Use only a slightly damp water only non abrasive clean the exterior of the laminator cloth b If water is not strong enough you may use a mild b The same type of cloth used to clean eye glasses dishwashing detergent with water and a cotton may be used instead terry cloth A ELECTRICAL AN ELECTRICAL SHOCK Do not use liquid or aerosol cleaners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked electrocuted or cause a fire Use only a damp cloth for cleaning unless other wise specified Do not use liquid or aerosol cleaners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked electrocuted or cause a fire Use only a damp cloth for cleaning unless other wise specified O GBC Films Group October 2000 Page1 5 Servicing Titan 165 110 Technical Service Manual 1 5 Lub ri b Use small flat tip screw driver to remo
18. October 2000 PROPRIETARY MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED 0007 1240320 sum 949 o COPIED OR DISCLOSED WHOLE OR IN PART OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO TECH EXCELAM 1670RS i FAN CON10 CON4 CON12 U_HEATER ACIN L HEATER sal RE CONTSCON13CON9 CONSCON1CON16 CONTICON21 per 16V 34V CMS CMS MOT 5 5 52 q ANSOR Top SENSOR Cv REV x B NO 13 NO 9 NO 16 NO 11 NO 15 NO 12 e 75 NO 10 7 PEG LA NO 6 ME s I a i S i cama H E i 5
19. October 2000 Page 4 1 Flowcharts Electrical Titan 165 110 Technical Service Manual 1 2 3 4 5 4 1 Machine will not power on Check Incoming power to the laminator 230vac a If voltage is not present at the input for the circuit breaker have an electrician check the building circuit b If voltage is present go to step 2 Check the output form the circuit breaker a With the circuit breaker in the on position check for voltage 230vac If there is no voltage or incorrect voltage replace circuit breaker b If voltage is present go to step 3 Check the input voltage to the main PCB 230vac a If there is no voltage present the connector labeled ACIN con 4 check the wires and connections between the circuit breaker and the main PCB b If voltage is present then go to step 4 Check the output voltage from the board 230vac a Disconnect the connector T PR and check voltage at main If there 15 no voltage or incorrect voltage replace the main PCB b If the correct voltage is present reconnect T PR then 20 to step 5 Check the output from the transformer 16vac a Disconnect the connector labeled 16v and check for voltage 16vac on the connector If 16vac in not present check the fuse located in the fuse block to the right of the main PCB If the fuse is good then replace the transformer b If the correct voltage is present then replace the main Page4 2 O GBC Films Group
20. SvZOSOLOL 2908019 bO 9134 05010 7290202 19 CCS 4d 130 191112109 904060104 271060104 L8SOSOS 19 9 601080107 605050104 605050104 19 3 2 1 13 A 0 101040604 0403 65502 2109 57 095602 2109 3 91 0 0 0 LA Z 17 1060 0 90 04 VSN 704 702 1 139 9 114062109 LOLOZOSOZL 01040604 N Sv LOLLIOZ 80 2109 ZV 1060107 60402 2109 GBC Films Group October 2000 Page 8 16 Titan 165 110 Technical Service Manual Illustrated Parts 8 2 Titan 110 Parts illustrations O GBC Films Group October 2000 Page 8 17 Titan 165 110 Technical Service Manual Illustrated Parts 100 OLLL 25965 IM 46910494 1610 dno19 4 949 49 40902 10 224062109 m 685860620109 206110019 4440109 109 8040609 111010519 701010609 9vG0 2109 90 0519 181110907 ANV13IHdOHd GBC Films Group October 2000 Page 8 18 Illustrated Parts Titan 165 110 Technical Service Manual pa bunoo2 TE pue sans FOLL E s 281090104 _ 9 ASSY 33
21. Technical Service Manual d Use the small flat tip screw driver to remove the contact block to the emergency stop button e With a 2 phillips screw driver remove the rear panel cover f Disconnect the upper IR sensor and connect the calibration box TOP and BOT ADJ SVR1 SVR2 Upper and lower IR sensor connectors g Depress and hold down the MEAS button if the display reading is 248 F 120 C goto next step If not release the MEAS button and adjust SVRI to obtain a display reading of 248 F 120 C Sui INFORMATION Clockwise to increase counterclockwise to decrease h Disconnect the calibration box and reconnect the upper IR sensor 1 Disconnect the lower IR sensor and connect the calibration box j Depress and hold down the MEAS button if the display reading is 230 F 110 C goto next step If not release the MEAS button and adjust SVRI to obtain a display reading of 230 F 110 ax k Disconnect the calibration box and reconnect the lower IR sensor D Replace the rear panel cover the control side cabinet the unwind brake handles and the lift handle Page2 6 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Parts changing 3 0 Changing parts ELECTRICAL SHOCK Remove power from the laminator before servicing You can be severely shocked electrocuted or cause a fire AN WARNING Do not wear ties loose fi
22. a x id With a 2 phillips head screw driver remove the upper bolt securing the lift plate spring may remove the chain by disconnecting the master link D With a 2 phillips head screw driver remove the g Use 6 mm allen wrench to remove the bolt and bolt and washer to the lift plate guide washer to the gear reducer sprocket assembly m Use the snap ring pliers to remove the two snap h Usea 17 mm wrench to remove the nut washer rings on the main roller and the two snap rings on spring thrust washer and sprocket from the clutch the pull rollers assembly n Remove the main roller and pull roller port plates i Use 3 mm allen wrench to loosen the set screws using a 4 mm allen wrench to the lower pull roller and lower main roller sprockets Carefully liftup the lower roller then carefully slide the roller out from the roller port in the side frame Page 3 10 GBC Films Group October 2000 Titan 165 110 Technical Service Manual 3 4 2 Replacing the lower a Replace the lower roller bearings on both ends of the roller b Carefully replace the roller from the control side of the machine The roller bearing should be shouldered against the inside of the side frmae c Replace the drive side roller port plate and secure in place with the four hex bolts and tighten using a 4 mm allen wrench d Replace the drive side lift plate assembly and
23. are not working Are the Change the core direction grips direction no gt correct the unwind shafts yes rae Change or fix the core grips slip within no gt the film core yes Change Are both ofthe friction discs worn as friction discs no Is the hex end of the unwind shaft yes Replace the gt damaged unwind shaft no chen keine Replace the hex hex support end for rounded gt Corners support end O GBC Films Group October 2000 Page 5 3 Flowcharts Mechanical Titan 165 110 Technical Service Manual This page intentionally left blank Page 5 4 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Technical Schematics 6 0 Schematics Inthis section you will find the electrical schematic for the Titan 165 and the Titan 110 The only difference between the two schematics is that the Titan 165 is equipped with three fans and the Titan 110 only has two ELECTRICAL SHOCK Only a qualified technician should electricaly troubleshoot the machine You can be severely shocked electrocuted or cause a fire if power is improperly applied O GBC Films Group October 2000 Page 6 1 PROPRIETARY PRO TECH CLAIMS PROPRIETARY RIGHTS TO THE MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE FOR ENGINE
24. assist you with troubleshooting the machine electronically If the flowcharts are followed step by step you should be able to determine the faulty component with reasonable accuracy In various places you will find blank pages These blank pages are placed so a reference schematic is not on the back side of a check step sheet This allows you to use the reference schematics without interfering with the check step sheets Reference schematics are included as a guide Eachreference schematic corresponds with the a specific flowchart The wires related to the flowchart are colored in black for your convenience The grey lines are not related to the flowcharts Please refer to section 6 0 for full schematics The Titan 165 and Titan 110 are identical electronically with the exception of one extra cooling fan on the Titan 165 Always consider the following safety warnings before continuing A ELECTRICAL SHOCK You can be severely shocked electrocuted or cause a fire ae CAUTION Always practice lock out tag out procedures when performing service related work N CAUTION Donottugon the wire hard You are only checking for wire tightness 1 x CAUTION Changing parts should only be performed by qualified person s vt CAUTION Only the primary person person performing the troubleshooting may control the functions of the laminator during any troubleshooting procedure GBC Films Group
25. cabinets as described in Section 3 1 2 Heater Heater wire Page3 5 Parts changing Titan 165 110 Technical Service Manual 3 3 Upper rollers b Remove pressure plate by pulling in on two locator pins Tools required c Remove the front feed table by pulling on the safety pin located under the table on the drive left side One SE enormes of the machine from the front opoerating position Snapring pliers Rubber mallet S d h a d Remove the front safety shield by rasing the shield then pull on the locater pin located on the control right side ofthe machine from the front operating ition 3 3 1 Removing the upper roller s DER a Lower the rollers then remove the cabinets as e Remove the upper and lower heaters as described described in Section 3 1 1 in Section 3 2 1 Drive side cabinet Safety shield Control side cabinet Pressure plate Roller lift handle Unwind brake handle Feed table Page3 6 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Parts changing f Control side only With a 2 phillips head screw driver remove the upper bolt securing the lift plate spring 2 Control side only With a 2 phillips head screw driver remove bolt and washer to the lift plate guide h Control side only Use the snap ring pliers to remove the two snap rings on the main roller and the two
26. described in this section Main roller nip Pull roller nip Clutch tensioning and Temperature calibration ELECTRICAL SHOCK Always exercise extreme caution when performing calibration procedures Cabinets panels and covers must be removed and power to the machine is ON 2 1 Main roller nip This calibration ensures the main rollers nip is even from left to right Main roller nip should be performed at time of installation Tools required e Tworolls of thermal film see film width below T110 41 in rolls T165 51 in rolls 2 5 mm allen wrench 3mmallen wrench 5 wrench 2 phillips screwdriver Small flat tip screwdriver N CAUTION Always practice lock out tag out procedures when performing service related work a Setup he machine as you would for two sided thermal encapsulation b After webbing the machine run about 1 ft of material through and then stop for about 30 seconds After aproximately 30 seconds run the web out until the nip impression in the laminate exceeds the pull rollers by 1 ft O GBC Films Group October 2000 Page2 1 Calibrations d Inspect the nip impression in the web of the laminate for eveness across the entire width If the thickness of the nip impression looks even STOP here If not continue with next step Good nip e With a3 mm allen wrench remove the lift handle from the control side cabinet
27. head screw driver Second person a Use the3 mm allen wrench to remove the lift handle on the control side cabinet b Usethe 2 5 mm allen wrench to loosen the two set screws on each on the tension handles on the control side c While the second person is holding the control side cabinet remove the six screws securing the cabinet to the frame with a 2 phillips screw driver d Disconnect the contact block to the emergency stop push button using a flat tip screw driver and set the control side cabinet in a safe place e Disconnect the control panel cable from the back of the control panel circuit board N CAUTION Do not pull on the wire in attempt to disconnect the cable f While the second person is holding the drive side cabinet remove the six screws securing the cabinet to the frame with a 2 phillips screw driver 2 Disconnect the contact block from the emergency stop push button using the flat tip screw driver and set the drive side cabinet in a safe place Page3 2 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Parts changing 3 1 2 Replace cabinets Tools required 3 mm allen wrench 2 5 mm wrench 2 phillips head screw driver a While the second person is holding the control side cabinet connect the contact block to the emergency stop push button and the display panel cable to the control panel circuit board b Have the second per
28. labeled ES1 and ES2 for continuity on the emergency stop buttons If you don t have continuity check the wire connections If the connections are good then replace the emergency stop buttons If you have continuity check for 26vac on the connectors at the main PCB to ground If voltage is not present then go to step 5 Page4 8 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Flowcharts Electrical 5 Check the power transformer a Disconnect and check for 34vac at the connector labeled 34vac on the main PCB board If 34vac is not present then check the fuse located to the right of the main PCB If the fuse is good replace the transformer b If 34vac is preset then go to step 6 6 Check power to the motor a Disconnect and check the output voltage at the connector labeled MOT on the main PCB board The voltage should vary from 7vdc at speed 1 to 36 vdc at speed 9 If voltage is not present or incorrect then replace the board b If the correct voltage is present then replace the motor O GBC Films Group October 2000 Page 4 9 Flowcharts Electrical Titan 165 110 Technical Service Manual This page intentionally left blank Page4 10 O GBC Films Group October 2000 0007 1940320 dno19 sum 949 IL posed MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED MANUFACTURE OR FOR ANY OTHER PURPOSE WI
29. not be reproduced stored transmitted or transferred in whole or in part in any form without the prior and express written permission of GBC Pro Tech The following information will explain how to move around within the electronic version of this publication The hand will change to a pointer finger identifying hyperlinked areas When moving from page to page use 14 to return to the first PAGE use to advance to the last PAGE use 4 to go back one PAGE and use to advance one PAGE When moving from view to view use 44 to return to a previous VIEW and use to advance to the next VIEW Should you find an error within this publication or would like to make a suggestion please utilize the fax correspondence sheet following the Read Me file and fax it to the number provided Your comments and help will ensure up to date information Thank you O GBC Films Group October 2000 Read me file Titan 165 110 Technical Service Manual This page intentionally left blank O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Read me file Correspondence Fax number 608 246 8645 Date To Sean Flood GBC Pro Tech 4151 Anderson Road DeForest WI 53532 From Company Address Phone number Fax number Re Titan 165 110 Technical Service Manual 930 054 Section
30. 2000 Page 10 1 Glossary of terminology Titan 165 110 Technical Service Manual This page intentionally left blank Page 10 2 O GBC Films Group October 2000
31. 230456 SAFEETY SHIELD T 110 1 601230576 PRINT CLAMP T 110 1 Page 8 6 GBC Films Group October 2000 Illustrated Parts Titan 165 110 Technical Service Manual dn 601062109 c 60 cV109 5060609 941010519 701010609 9 0 109 191110904 9 40502 NOL 490 109 206110019 181112109 2202 0109 WS0 0 19 AUV13IHd0OHd Page 8 7 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts 200 9911 VIN 00 64 40 awos sawa 19109 2 19915 591 25966 IM uosiepuy dno19 285 29902 2109 28 1 080104 __ LOcOOZSOZ 9 ASSY 331 9 ASSY 335 0 109 778060109 43 9 ASSV 335 222020107 500110519 8 1 CC gt wi 9 ASSY 335 La 528052109 aoe T 9 588060109 jm 9290202 19 9 ASSY 335 219060107 605050519 9 ASSY 335 299062109 9170550109 875062109 06 109 10200290 65060109 GBC Films Group October 2000 Page 8 8 Illustrated Parts Titan 165 110 Technical Service Manual 500 9911 Y N 00 61 20 gt
32. 47 2 PM gw Q MAIN 4 1670 DISPLAY 4PK EK1670LDP 9 AC COOLING FAN MOTOR 1 ELECTRIC CORD 220V AC COOLING FAN MOTOR 2 220V 60Hz TOP ROLLER TEMPERATURE SENSOR BOTTOM ROLLER TEMPERATURE SENSOR LEFT EMERGENCY S W RIGHT EMERGENCY S W MAIN MOTOR CIRCUIT BREAKER MD2 COOLING MOTOR HEATER 2 FRONT TABLE INTERLOCK ROLLER COVER LEFT INTERLOCK GBC Films Group FINISH 4151 Anderson Road DeForest WI 53532 TITLE Titan 165 Electrical Wire Diagram 03 30 99 N A ROLLER ROLLER THERMOSTAT HEATER POWER TRANSFORMER ROLLER COVER RIGHT INTERLOCK OVOOOO 660600060066 CHECKED BY GBC FILMS GROUP ENUEN 90144195 eoruqoom OTT S91 5 Flowcharts Electrical Titan 165 110 Technical Service Manual 4 2 No heaters 1 Check the power to the heaters 230vac a Disconnect and test the voltage 230vac at con 10 for the top heater and at con 12 for the bottom heater If the correct voltage is not present replace the main PCB b If the correct voltage is present t
33. 70RS HEATER SUPPORT 2 601230542 1670 5 H ROLLER HOOK 2 601230543 1670RS P ROLLER HOOK 2 601230544 1670RS H ROLLER SUPPORT 2 601230545 1670RS P ROLLER SUPPORT 2 601230546 1670RS PCB SUPPORT 3 601230547 1670RS AIR SCREEN 1 601230548 1670RS FAN NET 4 601230549 1670RS TENSION PLATE L 1 601230550 1670RS TENSION PLATE R 1 601230551 1670RS SENSOR SUPPORT 1 601230552 1670RS SENSOR BRACKET 1 601230553 1670RS PC COVER BRACKET L 1 601230554 1670RS PC COVER BRACKET R 1 601230555 LIMITS SWITCH BRACKET L 1 601230556 LIMITS SWITCH BRACKET R 1 601230557 MAGNETIC BRACKET L 1 601230558 MAGNETIC BRACKET R 1 601230561 1670RS REWINDER SUPPORT L 1 601230562 1670RS REWINDER SUPPORT R 1 601230571 1670RS STAND 1 601230581 167085 SIDE DOOR L 1 601230582 1670RS SIDE DOOR R 1 601230591 1670RS CASE L 1 601230592 1670RS CASE R 1 601230702 EAGLE INSIDE TENSION PLATE 1 601230708 EAGLE TENSION BLOCK STOPPER 2 Page 8 2 GBC Films Group October 2000 Titan 165 110 Technical Service Manual PART 601230711 601230712 601230814 601230834 601230873 601230874 601230883 601310508 604020311 604020312 604022031 604022032 604022033 604022034 604036009 604037022 604037026 604037033 604620101 607040518 607040519 609010116 609070104 610011903 613010113 613010171 613010172 613010176 613011005 613030219 613030301 613030409 613030527 613030533 613030541 613030552 613030575 613030576 613030577 613030578 DESCRIPTION S
34. 8 9 Detail assemblies M 8 10 Detail assemblies N U 8 11 O GBC Films Group October 2000 Page III Table of Contents Titan 165 110 Technical Service Manual 9 0 8 2 Titan 110 Stand and frame assembly 8 13 Slitter and cooling cover assembly 8 14 Idlers and rollers assembly 8 15 Drive Side assembly usaq aqa qasaq 8 16 Cabinets and rear cover assembly 8 17 Feed table and pressure plate assembly 8 18 Unwind and rewind assembly 8 19 Safety shield assembly 8 20 Detail assemblies M 8 21 Detail assemblies N U 8 22 Addendum DA INYA M 9 1 10 0 Glossary of terminology 10 1 GIoSsSaryu uk Lc 10 1 Page IV GBC Films Grou
35. 9 ASSY 335 7 8060109 3 9 ASSY 33S 222020107 SOOLLOS 19 914060104 O 69902 2109 EOR ND 2 4890c2109 880 c109 9 90 0 19 2190601074 907050519 585050109 8vG0 c109 0 0 106006804 229022109 3 9 ASSY 335 9 ASSY 335 415055109 576060109 786062109 Page 8 19 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts 500 0441 V N V N 00 61 20 2 E 815 nmons a H E 25969 IM 8910490 uosiepuy 1517 dno19 949 81060104 4 ASSY 335 804082109 A 621010619 621010619 41 9 assy 335 A 9 ASSY 335 Q 9 ASSY 335 ul 9 ASSY 335 869070409 11040 04 29902 2109 90 0 9 7790 5109 1 9 4 09902 2109 1431 67902 2109 e J G 9022109 94106010Z 9 ASSY 335 SrS0 Z 09 9 pu 9 ASSY 335 769070209 870660904 2 9 ASSY 335 t gyog0102 4 ASSY 335 AHuVl1aludOHd O GBC Films Group October 2000 Page 8 20 Illustrated Parts Titan 165 110 Technical Service Manual 25965 IM 1Se4040q uosiepuy 151 dnoi5 4 985 69080104
36. ERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED PIED OR DISCLOSED IN WHOLE OR IN PART OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO TECH 9 0007 1240320 SIM DAD 2 6 EKCELAM 1670RS MEAS RUN NO 13 U HEATER ____ ______ HEATER CON15CON13CON9 CON6CON1CON16 CONITON21 TES 16 34V cms CMS MOT Es MS Q com DISPLAY SIGNAL BOT SENSOR T NO 9 NO 16 NO 11 NO 15 NO 12 NO 10 MAIN 4 1670 ELECTRIC CORD 220V CIRCUIT BREAKER MD2 TOP HEATER BOTTOM HEATER POWER TRANSFORMER SO SISO OS
37. Electrical Titan 165 110 Technical Service Manual This page intentionally left blank Page 4 12 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Flowcharts Mechanical 5 0 Flowcharts Mechanical N CAUTION Always practice lock out tag out procedures when performing service related work Mechanical troubleshooting consist of checking bushings chains sprockets and idlers The flowcharts provided are for basic mechanical troublshooting 2 b CAUTION Only the primary person person performing the troubleshooting may control the functions of the laminator during any troubleshooting procedure O GBC Films Group October 2000 Page 5 1 Flowcharts Mechanical 5 1 Chain is snapping Page 5 2 Chain is snapping Are set screws on Titan 165 110 Technical Service Manual Secure set sprockets secure sprockets no screws shaft Properly properly ligned Do the sprockets have no align the sprockets Replace the damaged points no Are the yes damaged sprockets Replace the bushings worn no Checkthe no damaged bushing E i links on the chain O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Unwind brakes are not working Flowcharts Mechanical 5 2 Unwind brakes
38. R TOBE TITLE 8 125 Titan 165 TOP ROLLER THERMOSTAT Electrical Wire Diagram ap de DISPLAY 4PK EX1670LDP AC COOLING FAN MOTOR 1 ELECTRIC CORD 220V AC COOLING FAN MOTOR 2 CIRCUIT BREAKER MD2 AC COOLING FAN MOTOR 3 TOP HEATER FRONT TABLE INTERLOCK BOTTOM HEATER ROLLER COVER LEFT INTERLOCK 0200600000 06600066 9606066 POWER TRANSFORMER ROLLER COVER RIGHT INTERLOCK ENUEN 90144195 OTT S91 Flowcharts Electrical Titan 165 110 Technical Service Manual 4 3 No cooling fans 1 Check power to the fans 230vac a Disconnect and check the output from the main PCB board at the terminals labeled FAN 230vac If voltage is not present then replace the main PCB board b If voltage is present then replace the fan Page4 6 O GBC Films Group October 2000 PROPRIETARY MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED 0007 1240320 sum 949 o L poseg COPIED OR DISCLOSED WHOLE OR IN PART USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO TECH EXCELAM 1670RS
39. THOUT WRITTEN PROPRIETARY GBC PRO TECH CLAIMS PROPRIETARY RIGHTS TO THE COPIED OR DISCLOSED IN WHOLE OR IN PART OR USED FOR PERMISSION FROM GBC PRO TECH MAIN PCB 4PK EX1670M DISPLAY PCB 4PK EX1670LDP ELECTRIC CORD 220V CIRCUIT BREAKER MD2 TOP HEATER BOTTOM HEATER POWER TRANSFORMER 6626262 oe U HEATER cont2 L HEATER CON20CON2 cons T_PRI FAN FAN FAN ae AC COOLING FAN MOTOR 1 AC COOLING FAN MOTOR 2 AC COOLING FAN MOTOR 3 FRONT TABLE INTERLOCK ROLLER COVER LEFT INTERLOCK ROLLER COVER RIGHT INTERLOCK 660606060606 ii SENSOR TOP SENSOR CONISCON13CON9 CONGCONICON16 CONT CON21 16 34V CMS CMS MOT Fs MS 2 DISPLAY SIGNAL TOP ROLLER TEMPERATURE SENSOR BOTTOM ROLLER TEMPERATURE SENSOR LEFT EMERGENCY S W RIGHT EMERGENCY S W MAIN MOTOR TOP ROLLER THERMOSTAT ORIGINATOR GMP CHECKED BY GBC FILMS GROUP REVISION 2 EKCELAM 1670RS 220V 60Hz This print is ihe property of GBC Fims Group The information thereon GBC Films Rob 4151 Anderson Road DeForest WI 53532 TITLE Titan 165 Electrical Wire Diagram DATE RAWNBY SCALE wa wa enue 90144196 eorugoo OTT S9T sy1e amp qo o T Flowcharts
40. URELAM OUTER TENSION DISC COLD OUTSIDE TENSION DISK EAGLE LEVER FIXED PANEL EAGLE SPRING CAP COLD BLADE RAIL BRACKET L COLD BLADE RAIL BRACKET R 1670 5 BLADE RAIL MICRO S W SUPPORT EAGLE REWINDER COVER L EAGLE REWINDER COVER R PAPER GUIDE PAPER GUIDE KNOB SLITTER HOUSING SLITTING LEVER 1670RS FRONT TABLE AL 2 CORE BUSHING AL 3 CORE BUSHING J BLACK CORE BUSHING METAL MAGNET EXCELAM1670 RS H ROLLER EXCELAM1670 RS P ROLLER AC GEARED ISG3215 CROSS FAN MOTOR TRANSFORMER GM7660EX 234 SURE ECCENTRIC LEVER 1670RS IDLE ROLLER UP 1670RS IDLE ROLLER LOW 1670RS TIE BAR ECCENTRIC LEVER CAP 1670RS HEX FILM SHAFT PL EAGLE FILM SHAFT BUSHING 1670RS ECCENTRIC SHAFT PL EAGLE FIXED BOLT TENSION CONTROL KNOB GBC4265 FRONT TABLE SUPPORT PIN REWINDER TENSION BOLT 1670RS BEARING HOUSING UP 1670RS BEARING HOUSING LOW 1670RS P ROLLER BUSH UP 1670RS P ROLLER BUSH LOW GBC Films Group October 2000 Illustrated Parts Quanity D D D D d d RNR HI D D D D D d Q Q Illustrated Parts PART 613030579 613030580 613030587 613030597 613030621 613030622 613030631 613030632 613030633 613030634 613030635 613030636 613030637 613050221 701010103 701010141 701020203 701020205 701020222 701050181 701050183 701050245 701050247 701050259 701050276 701070143 701070212 701070216 701080118 701080125 701080224 701080310 701080315
41. an destroy the silicone covering of the rolls Cleaning the rollers N CAUTION Only the person cleaning the rollers may control the function of the machine Page 1 2 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Servicing a Turn the MAIN POWER to the I position N WARNING Caution should always be exercised when using the laminator with the safety shields removed You be seriously HURT or INJURED b Remove the main roller safety shield pressure plate and feed table For pressure sensitive adhesives put on the rubber gloves and use isopropyl alcohol and a terry cloth towel d For thermal adhesives while the laminator 1s at normal operating temperature put on the rubber gloves and use the rubber cement eraser This allows the eraser to bead up the adhesive N CAUTION Excessive pressure can destroy the silicone layer by pressing to hard or scrubbing too long in one spot N CAUTION Do NOT pick or pull heat activated adhesive off the rolls when they are cold You can cause irreparable damage to the laminating rolls INFORMATION When cleaning the lower main roller replace the feed table and press REVERSE When cleaning the lower pull roller press RUN to rotate the roller then press STOP This will prevent anything from being pulled into the nip N WARNING W hen operating the laminator using the footswitch keep ha
42. binet right 1 706025050 Infrared heater US 165 2 706025048 Infrared heater Euro 165 2 7060250431 Infrared heater 110 2 607040518 Rollers main 165 2 607040523 Rollers main 110 2 607040519 Rollers pull 165 2 607040524 Rollers pull 110 2 706011156 PCB assembly 41670RS display 1 703020216 1670RS control panel 1 802105015 Switch panel sticker Titan 1 706011151 PCB assembly 1670RS main 1 610011903 Transformer GM7660EX 234 2 6090205 DC geared motor 0 012 1 GBC Films Group October 2000 7 1 Recommended Spare Parts Titan 165 110 Technical Service Manual Part Description Qty 704031124 Power US 1 704030416 Power cord Euro 1 704090603 Footswitch 1 701130507 Casters 2 704090252 Emergency switch A 613030613 Feed table latch 2 701110203 Plate washer 4 601230814 guide 2 701090160 Safety lever spring 2 604037026 bushing 2 613030527 bushing 2 8050112 57mm core bushing 2 704090411 Micro switch 2 701090163 Pulling spring 2 604022033 Slitter housing 1 604022034 Slitter lever 1 613050221 Slitter blade 1 604020323 Knob tension 1 703021051 Knob eccentric lever handle 1 613010113 Eccentric lever 1 Page 7 2 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Recommended Spare Parts Part Description Qty 604022032 Paper guide knob 2700 2 613030622 Roller cover safety lever 1 613030614 Lever cap 1 703040211 Te
43. e Diagram 03 30 99 N A ROLLER ROLLER THERMOSTAT ROLLER COVER LEFT INTERLOCK ROLLER COVER RIGHT INTERLOCK BOTTOM HEATER OVOOOO 660600060066 POWER TRANSFORMER CHECKED BY GBC FILMS GROUP ENUEN 90144195 eoruqoom OTT S91 5 Flowcharts Electrical Titan 165 110 Technical Service Manual 4 4 No motor 1 Check to see if foot switch will activate the motor a If the foot switch functions then go to step 2 b If the foot switch does not work then go to step 3 2 Check the roller cover switches a Check the switches with the roll cover closed the switches should be open Disconnect and check the switches at the connectors labeled CMS on the main PCB board Adjust or replace as necessary b If the switches are functioning properly go to step 3 3 Check the table switch a Disconnect and check the table switch at the connector labeled MS on the main PCB board With the table in place the circuit should be closed If the switch is not closed check for proper activation of the switch Adjust or replace as necessary If the switch is functioning properly test for 26vac at connector MS on the main PCB to ground If voltage is not present then go to steps If the table switch is functioning properly then to step 4 4 Check the emergency stop buttons a Disconnect and check the connectors
44. flon bushing 2 GBC Films Group October 2000 Page 7 3 Recommended Spare Parts Titan 165 110 Technical Service Manual This page intentionally left blank Page 7 4 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Illustrated Parts 8 0 Illustrated Parts This section contains parts illustrations for both the Titan 165 and Titan 110 machines Section 8 1 contains illustrations for the Titan 165 and section 8 2 contains illustrations for the Titan 110 For parts not illustrated please call your regional service manager or National Service Parts for assitance at 1 800 790 7787 Items not illustrated Operations Manual 930 046 Titan 165 and Titan 110 Most of the part numbers are the same for both machines with thew exception of parts related to the width of the machine 8 1 Titan 165 parts illustrations O GBC Films Group October 2000 8 1 Illustrated Parts Titan 165 110 Technical Service Manual PART DESCRIPTION Quanity 6090205 DC GEARED MOTOR DM012 1 8050112 57MM 2 601211157 SURE BACK COVER SUPPORT 4 601230109 1670RS BOTTOM PLATE 1 601230231 1670 5 SIDE PLATE L 1 601230232 1670RS SIDE PLATE R 1 601230411 1670RS FRONT COVER 1 601230412 1670RS REAR COVER 1 601230413 1670RS REAR TABLE 1 601230415 1670RS PAPER TABLE PLATE 1 601230416 1670RS FAN COVER 1 601230417 1670RS PC COVER CAP 1 601230458 1670RS PC ROLLER COVER 1 601230541 16
45. hen go to step 2 2 Check for proper destination of wires to heaters a With the power off check the wires to verify that the wires from CON10 go to the top heater and that the wires from CONI2 go to the bottom heater If incorrect wire them correctly b If correct go to step 3 3 Check the resistance of the heaters a With the power off check the resistance of the heaters by removing the connector from the board and testing across the terminals in the plug for the proper resistance 29 ohms for the T 110 and 26 for the T 165 If an incorrect resistance reading is found first check all the connection and if they are determined to be good then replace the heating element b If the resistance is found to be good replace the board 4 4 GBC Films Group October 2000 PROPRIETARY PRO TECH CLAMS PROPRIETARY RIGHTS TO THE D 2 MATERIAL DISCLOSED ON THIS DRAWING IT IS SSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED 0007 1940120 sut 949 o poSeq
46. ill assit you in understanding some of terms used in this service manual 10 1 Glossary Control panel refers to the panel on the right side cabinet from the front which aloows an operator to control the operations of the machine Control side refers to the right hand side of the machine from the front operating position Drive side refers to the left side of the machine from the front operating position I O Board refers tothe main input output printed circuit board Main rollers refers to the two rolls closest to the front of the machine Nip refers to the space between two rollers Nip impression refers to the footprint left in laminate when a dwell has occurred Web refers to the material going passing through the machine Pull rollers refers to the two rolls closest to the rear of the machine Qualified Refers to any engineer that has experience with electrical and mechanical design of lamination equipment The engineers should be fully aware of all aspects of safety with regards to lamination equipment Any commissioning or service engineer must be of competent nature trained and qualified to GBC Pro Tech standards to fulfill that job This person will have completed and passed the full service training course from GBC Pro Tech Any GBC Technician GBC Specialist and or GBC Pro Tech Technician that has been through the GBC Pro Tech service training course O GBC Films Group October
47. m 4 4 4 3 No cooling FANS 4 6 ASG sanane ana aana nga 4 8 5 0 Flowcharts Mechanical 5 1 Chain is snapping 5 2 5 2 brakes do not work 5 3 6 0 Schematics Titan 165 220 volt 6 2 Titan 110 C 220 ee eua eara anagara secret 6 3 Page II O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Table of Contents 7 0 Spare parts p Ttem iliit TIU 7 1 8 0 Illustrated parts 8 1 Titan 165 Stand and frame assembly 8 2 Slitter and cooling cover assembly 8 3 Idlers and rollers assembly 8 4 Drive side assembly J 7 ssasqsqassqsssssscssassaqasasasaqqssasaqsasaquqaqawasasqaqasaskissssassassasqaq 8 5 Cabinets and rear cover assembly 8 6 Feed table and pressure plate assembly 8 7 Unwind and rewind assembly 8 8 Safety shield assembly do ac
48. nds and fingers away from the nip of the rollers You be CRUSHED or BURNED e Since the safety shield has been removed you must replace the feed table and use the footswitch torotate the bottom rollers after cleaning a section O GBC Films Group October 2000 Page1 3 Titan 165 110 Technical Service Manual N CAUTION N WARNING W hen operating the laminator using the footswitch keep hands and fingers away from the nip of the rollers You may be CRUSHED or BURNED Servicing Footswitch speed is limited when the safety shield is in the raised position or removed f Allow the laminator to cool slightly to no higher than 110 F 43 C or cool to the touch h For the lower rollers replace the feed table and rotate the rollers to an uncleaned area using the footswitch CAUTION Use only isopropyl alcohol or rubber cement eraser to clean the rollers Harsh chemicals like toluene acetone or MEK can destroy the silicone covering of the rolls CAUTION Footswitch speed is limited when the safety shield is in the raised position or removed g With the rubber gloves on clean the rolls using a moderate amount of 8096 isopropyl alcohol on a cotton terry cloth N CAUTION Exercise care when cleaning the laminating rollers with 8090 isopropyl alcohol Use only in a well ventilated area Wear rubber gloves Use only on cool rolls CLEANING HEATED ROLLERS CAN IGNITE THE
49. p October 2000 Titan 165 110 Technical Service Manual Servicing 1 0 Servicing N WARNING Do not wear ties loose fit clothing or dangling jewelry while operating or servicing the laminator These items can get caught in the nip and choke you or you can be crushed or burned This section contains the same information as in the Operator s Maintenance section with the addition of maintenance tasks performed by qualified service personnel Qualified Any engineer that has experience with electrical and mechanical design of lamination equipment The engineers should be fully aware of all aspects of safety with regards to lamination equipment Any commissioning or service engineer must be of competent nature trained and qualified to GBC Pro Tech standards to fulfill that job This person will have completed and passed the full service training course from GBC Pro Tech Any GBC Technician GBC Specialist and or GBC Pro Tech Technician that has been through the GBC Pro Tech service training course 1 1 Service schedule Daily Clean the rollers See cleaning in this section Clean the machine See cleaning in this section nspect the electrical cord for damage If damaged you should replace or repair it immediately nspect the footswitch cord for damage If damaged you should replace or repair it immediately Monthly Adjust the main roller nip if needed See calib
50. rations in Section 2 Adjust the pull roller nip if needed See calibrations in Section 2 Check the rewind chain tension The only chain that can be tensioned Check all safety devices on the laminator Shields table and E Stops nspect the area around the laminator for possible hazards dust buildup combustible items stored too close etc O GBC Films Group October 2000 Page 1 1 Servicing Titan 165 110 Technical Service Manual Semi Annual Lubricate sprockets and chains See Lubrication in this section ELECTRICAL SHOCK Remove power from the laminator before servicing You can be severely shocked electrocuted or cause a fire e Check wire termination tightness and molex connectors Main power terminal blocks etc INFORMATION This is recommended to prolong life of the machine but not required Schedule an overall check up Voltage wear and tear etc 1 2 Cleaning the rollers Tools required Protective rubber gloves protect your hands from the isopropyl alcohol 80 isopropyl alcohol or mild dishwashing detergent and water Rubber cement eraser or belt sander dressing block may be used Several 100 cotton terry cloths best for lint free cleaning N CAUTION Use only isopropyl alcohol or rubber cement eraser to clean the rollers Harsh chemicals like toluene acetone or MEK c
51. s good STOP If not continue with the next step Good ouptut Poor ouptut Let mes zer TR Ba Ser When finished replacethe drive side control side cabinet the unwind brake handles and the lift handle Page 2 4 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Calibrations c With a 22 phillips head screw driver remove the drive side cabinet d Use the small flat tip screw driver to remove the contact block to the emergency stop buttons e Adjust the nut on the end of the clutch assembly as needed to achieve satisfactory output quality To increase clutch loosen tighten to decrease Clutch adjustment f When finished replacethe drive side cabinet 2 4 Temperature calibration This calibration adjusts the temp displays to properly reflect the heater temperatures Tools required Small flat tip screw driver 2 5 mm allen wrench 3 mm allen wrench 2 phillips screwdriver Small flat tip screwdriver GMP Heat Calibration Box a With a3 mm allen wrench remove the lift handle from the control side cabinet b With a 2 5 mm allen wrench remove the upper and lower unwind brake handles c With a 2 phillips head screw driver remove the control side cabinet GBC Films Group October 2000 Page 2 5 Calibrations Titan 165 110
52. secure in place with the snap ring e Secure the lift plate spring and tighten the phillips head bolt using a 2 phillips head screw driver Clutch assembly Pull roller sprocket Modified sprocket O GBC Films Group October 2000 Parts changing f Replace the washer and bolt to the lift plate guide and secure in place with the 2 phillips head screw driver g Carefully replace the chain and the three sprockets associated with the lower pull roller drive h Carefully replace the chain and the two sprockets associated with the lower main roller drive i Measure the distance of the clutch sprockets from the side frame to properly align the related sprockets j Replace the upper rollers as described in Section 3 3 2 k Replace the heaters as described in Section 3 2 2 1 Replace the cabinets as described in Section 3 1 2 m Replace the safety shield feed table and pressure plate Main roller sprocket Page 3 11 Parts changing Titan 165 110 Technical Service Manual This page intentionally left blank Page 3 12 O GBC Films Group October 2000 Titan 165 110 Technical Service Manual Flowcharts Electrical 4 0 Flowcharts Electrical ELECTRICAL SHOCK Only a qualified technician should electricaly troubleshoot the machine You can be severely shocked electrocuted or cause a fire if power is improperly applied Flowcharts are provided to
53. snap rings on the pull rollers f 5 14 RS i Remove the main roller and pull roller port plates using a 4 mm allen wrench j Carefully slide the upper roller roller bearings off k Carefully slide the upper rollers out towards the control side roller ports INFORMATION The drive side roller bearings are not secured to the roller journal ends O GBC Films Group October 2000 Page 3 7 Parts changing Titan 165 110 Technical Service Manual 3 3 2 upper Secure lift plate spring and tighten the phillips head bolt using 2 phillips head screw driver a Carefully replace the roller from the control side goes f Replace the washer and bolt to the lift plate guide and secure in place with the 2 phillips head screw driver b Replace the upper roller bearings on the control side journal end The drive side s roller bearings are ill inthedrive side litassenibly g Align the lower roller sprockets with their related sprockets and secure the set screws using a 3 mm allen wrench Replace the roller port plate and secure in place Sasu ain h Replace the heaters as described in Section 3 2 2 allen wrench d Replace the lift plate assembly by aligning the i Replace the cabinets as described in Section proper bearings with thier perspective counter 3 1 2 parts j Replace the safety shield feed table and pressure plate
54. son align the holes of the control side cabinet with the holes on the side frame while you secure it using the 2 phillips head screw driver Contact block Drive side cabinet c While the second person is holding the drive side cabinet connect the contact block to the emergency stop push button d Have the second person align the holes of the drive side cabinet with the holes on the side frame while you secure it using the 2 phillips head screw driver e Replace the upper and lower unwind brake handles and secure in place using a 2 5 mm allen wrench to tighten the set screws f Replace the main roller lift handle and secure in place using a3 mm allen wrench to tighten the Screw Control side cabinet Brake handles Lift handle GBC Films Group October 2000 Page 3 3 Parts changing Titan 165 110 Technical Service Manual 3 2 Heaters AN WARNING Do not perform this procedure unless the heaters have remained off for a minimum of 4 hours Tools required 8mm wrench pair safety gloves 2 phillips screw driver 3 2 1 Removing the heater s a Remove all power to the laminator b Remove the cabinets as described in Section 3 1 1 c Remove the nut securing the heater wire to the end of the heater being removed using an 8 mm wrench Do this for both sides d Use the 8 mm wrench to remove the nut securing the heater to the heater support plate Do this for both sides
55. t clothing or dangling jewelry while operating or servicing the laminator These items can get caughtin the nip and choke you or you can be crushed or burned AN CAUTION Always practice lock out tag out procedures when performing service related work 4 N CAUTION Changing parts should only be performed by qualified person s The procedures in this section are written in a simplified and direct format In this section you will find procedures for removing and replacing the cabinets changing the heaters the upper rollers and the lower rollers Any part changing procedure not covered in this manual can be provided within a reasonable time Please contact the GBC Technical Service Center at 1 888 231 2211 for assistance 3 1 Cabinets Before any part changing procedure can be performed the cabinets and or covers must be removed After any part changing procedure is completed the cabinets and or covers must be replaced The following procedures will be applied to each part changing procedure as required N CAUTION Only remove the cabinet and or cover required to perform the task Exposed components are susceptible to damage during a procedure O GBC Films Group October 2000 Page3 1 Parts changing Titan 165 110 Technical Service Manual 3 1 1 the cabinets Tools reguired 3mmallen wrench 2 5 mm wrench e Small flat tip screw driver 2 phillips
56. ve contact block from the emergency stop button ELECTRICAL SHOCK Remove power from the laminator before servicing You can be severely shocked electrocuted or cause a fire N CAUTION Lubrication should only be performed by qualified person s Lightly lubricate all chains 3 and sprockets 9 Tools required 17 mm wrench e 2 phillips screwdriver Small flat tip screwdriver removed for illustration Light chain oil purpose only INFORMATION Over lubricating can be just as damaging as having no lubrication a With a 2 phillips head screw driver remove the drive side cabinet and rewind cover d When finished replacethe drive side cabinet Page 1 6 GBC Films Group October 2000 Titan 165 110 Technical Service Manual Calibrations 2 0 Calibrations N WARNING Do not wear ties loose fit clothing or dangling jewelry while operating or servicing the laminator These items can get caught in the nip and choke you or you can be crushed or burned N CAUTION Only the primary person person performing the calibration may control the functions of the lamintor during any calibration procedure Calibrations ensure the optimal performance of the machine during operation All procedures in this section should only be performed by a qualified service technician Qualified is described in Section 1 The following procedures are
57. y of the output without paper then with paper If the output quality is good STOP If not continue with the next step O GBC Films Group October 2000 INFORMATION Any waves in the laminate and or waves at the main roller nip constitute poor output Good ouptut Poor ouptut With a3 mm allen wrench remove the lift handle from the control side cabinet d With a 2 5 mm allen wrench remov ethe upper and lower unwind brake handles e With a 2 phillips head screw driver remove both cabinets 2 3 Calibrations Titan 165 110 Technical Service Manual f Use the small flat tip screw driver to remove the 2 3 Clutch ad j ustment contact block to the emergency stop buttons This calibration adjusts the tension of the web g Use the small flat tip screw driver to remove the between the main rollers and the pull rollers control panel from the cabinet h Adjust the springs on the lift assembly plate for Too l S req ul red the pull rollers as needed to achieve satisfactory output quality e Two rolls of thermal film see film width below T110 41 in rolls T165 51 in rolls 17 mm wrench 2 phillips screwdriver Small flat tip screwdriver Pull roller nip adjustments a Set up he machine as you would for two sided thermal encapsulation b After webbing the machine run the machine while observing the quality of the output If the output quality i
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