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frick® quantum™ lx condenser/vessel control panel

1. oa A Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Typical Large Local Quantum LX Ethernet Configuration ES Kc aT 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 90 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS QUANTUM LX ETHERNET NETWORK CONFIGURATIONS _ Internet Ethernet Network Switch hy P rA Computer Quantum LX Quantum LX Typical Small Quantum LX Ethernet Network Configuration P 4 hy hy C Internet _ TES Ethernet Network P 4 wm AU Switch Switch Computer Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Typical Large Quantum LX Ethernet Network Configuration Quantum LX Page 91
2. MESSAGE WRITE CHANGE COMPRESSOR MODE EXAMPLE 14502 ERROR MSG2 ERROR N930 9 30 0006 d 12 12 14502 ENABLE 1 9 30 15 SLC AUTO COMMAND TO QUANTUM 10 AUTO 20 REMOTE MOV Move Source 0 0 lt Dest N55 0 0 lt MSG2 DONE MSG2 DONE N9 30 N9 30 0007 Cu 13 13 MSG2 ENABLE N9 30 EE 15 SLC AUTO REMOTE COMMAND TO QUANTUM 10 AUTO 20 REMOTE MOV k Moo Source 0 0 lt Dest N55 0 0 lt AUTO MODE SLC AUTO REMOTE PUSH amp RELEASE COMMAND TO QUANTUM BUTTON FROM 10 AUTO OPERATOR INTERFACE 20 REMOTE B3 MOV 0008 JE Move 0 Source 10 10 lt Dest N55 0 0 lt REMOTE MODE SLC AUTO REMOTE PUSH amp RELEASE COMMAND TO QUANTUM BUTTON FROM 10 AUTO OPERATOR INTERFACE 20 REMOTE B3 MOV 0009 JE Move 1 Source 20 20 Dest N55 0 0 lt E k k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 27 BY JOHNSON CONTROLS SLC AUTO REMOTE SLC AUTO REMOTE COMMAND TO QUANTUM COMMAND TO QUANTUM 10 AUTO 10 AUTO 20 REMOTE 20 REMOTE SEND MESSAGE 2 GEQ Than A gt B Source A N55 0 0 lt 10 Hot Equal Source A B3 0010 Source B Source B MESSAGE2 ACTIVE MESSAGE READ QUANTUM COMMAND SEND MESSAGE 2 121362 ENABLE ANALOG EQU B3 MSG 0011 Equal Source A 5 0 2 Source B Target Devi
3. dnjes 214 62 Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Frick Page 92 COMMUNICATIONS SETUP Fric BY JOHNSON CONTROLS SERIAL COMMUNICATIONS WIRING DIAGRAMS WIRING DIAGRAM QUANTUM LX TO CUSTOMER REMOTE COMPUTER DCS RS 485 COMMUNICATIONS COM2 COM2 COM2 T Belden 8761 TB2 Belden 8761 TB2 Belden 8761 2 22 AWG or Pu 22 AWG or ga 22 AWG or Remote y BLK scu BLK 4 Computor BIS EEN EE SET MEN ET gt ystem AO 3 4 Condenser Vessel 1 Condenser Vessel 2 Condenser Vessel 3 WIRING DIAGRAM QUANTUM LX TO CUSTOMER REMOTE COMPUTER DCS RS 422 COMMUNICATIONS COM2 COM2 COM2 Belden 48777 Belden 48777 Belden 8777 To Customer 22 AWG or gt Ng or ia me or dis Remote EE BLK 1 Computer DCS Rx System 2 _ WE RIT E 22 AWG 22 AWG or Equal 22 AWG or a E BLK 3 a Ze Polos Yao Sl res 3 RED NEU 1 2 Condenser Vessel 3 Form 090 560 5 2011 08 Johnson Controls Frick Supersedes S90 560 CS MAR 08 Jj 100 CV Avenue e P O Box 997 Subject to change without Johnson N Waynesboro PA USA 17268 0997 Published In USA GUI 50 Phone 717 762 2121 FAX 717 762 8624 2011 Johnson Controls Inc ALL RIGHTS RESERVED Control 5 j www johnsoncontrols com
4. EI 03 H E K RS 232 TB3 i 8 02 3 Pin Connector COM2 RX 1016 LK11 00000000000000000000000001 COM TX N D1 00000000000 001 0000000000 0000001 PC or PLC 9 Pin D Connector Flash Card Socket Located under board Com 2 TB2 Communications Wiring Com 2 TB3 Communications Board Jumpers LINK POSITION FUNCTION LK11 A Select RS 232 for COM2 TB3 B Select RS 422 for COM2 TB2 Standard Setting PL6 Com 3 Wiring To 9 Pin D Connector Com 2 TB3 Communications Signals Transmit Data TX Com 3 PL6 Communications Signals Received Data RX Received Data RX Ground COM Transmit Data TX Ground COM BERE N A d FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 Frick COMMUNICATIONS SETUP Page 81 BY JOHNSON CONTROLS RS 422 WIRING AND JUMPERS TB2 COM 2 The following table describes the Quantum RS 422 The following pictorial shows the communications connector pinouts and their associated communications board as well as the jumpers LED s and sig
5. Auxiliary Digital Output 15 Vessel Refrigerant Pump 1 Auxiliary Input Vessel 1 1 1086 N10 86 41087 Refrigerant Pump 1 Auxiliary Input Vessel 2 3 Input 1 1087 N10 87 41088 Refrigerant Pump 1 Auxiliary Input Vessel 3 5 19 Input 1088 N10 88 41089 Refrigerant Pump 2 Auxiliary Input Vessel 1 12 Input CERE c EEDEN F kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 43 BY JOHNSON CONTROLS DIGITAL BOARD VALUES Read Only Frick AB Modbus Description of Data Digital Channel Module Address Address Address P Board Type 1089 N10 89 41090 Refrigerant Pump 2 Auxiliary Input Vessel 2 5 Input 1090 N10 90 41091 Refrigerant Pump 2 Auxiliary Input Vessel 3 Input 1091 N10 91 41092 Refrigerant Pump 3 Auxiliary Input Vessel 1 Input Refrigerant Pump 3 Auxiliary Input Vessel 2 Refrigerant Pump 3 Auxiliary Input Vessel 3 Refrigerant Pump 4 Auxiliary Input Vessel 1 Refrigerant Pump 4 Auxiliary Input Vessel 2 Refrigerant Pump 4 Auxiliary Input Vessel 3 N10 99 Alarm Output Vessel N10 100 Step 1 Output Condenser 1 N10 101 Step 2 Output Condenser 3 N10 102 Step 3 Output Condenser 5 1103 N10 103 41104 Step 4 Output Condenser 7 Output 1105 N10 105 41106 Step 6 Output Condenser 1 11 Output N10 106 Step 7 Output Condenser 13 N10 107 Step 8 Output
6. RS 422 Rx RS 422 Rx Pull down COM2 No pull down RS 422 TB1 Board Jumpers Pull up COM2 POSITION FUNCTION No pull up Terminate COM1 Select RS 232 for COM2 TB3 No termination Select RS 422 for COM2 TB2 Pull down COM1 COM2 RS 422 TB2 No pull down COM2 RS 485 TB2 Pull up COM1 No pull up Pull down COM1 No pull down Pull up COM1 No pull up Select RS 232 for COM2 TB3 Select RS 422 for COM2 TB2 COM1 RS 422 TB1 COM1 RS 485 TB1 RS 422 Tx Com 1 TB1 Connector Jumpers and LED Location RS 422 Tx RS 422 RS 422 RX RS 422 RX Standard Setting RS 422 TX RS 422 TX Standard Setting 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL EED AAA Frick Page 82 COMMUNICATIONS SETUP RS 485 WIRING AND JUMPERS The following table describes the Quantum RS 485 connector pinouts and their associated communications signals RS 422 TB1 Communications Signal Wiring TB1 Connector Pin 2 TX RX 1 TX RX TB1 COM 1 The following pictorial shows the communications board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 1 TB1 using RS 485 protocol Refer to the tables on this page for the specifics on the jumper settings and wiring convention fo
7. Aux Aux Aux Digital Output 3 Action Condenser unit 1 Digital Output 4 Action Condenser unit 1 Aux O Greater Than PUN 1 Less Than Digital Output 6 Action Condenser unit 1 Aux Aux Digital Output 8 Action Condenser unit 1 Digital Output 5 Action Condenser unit 1 Digital Output 7 Action Condenser unit 1 Aux Digital Output 9 Action Condenser unit 1 Digital Output 10 Action Condenser unit 1 Digital Output 11 Action Condenser unit 1 Aux DI 7 Aux O Pressure Condenser Auxiliary Digital Output 1 Map Point Condenser 1 Outside Air Temp Condenser Auxiliary Digital Output 2 Map Point Condenser Auxiliary Digital Output 3 Map Point Condenser Auxiliary Digital Output 4 Map Point Condenser Auxiliary Digital Output 5 Map Point Condenser Auxiliary Digital Output 6 Map Point Condenser Auxiliary Digital Output 7 Map Point Condenser Auxiliary Digital Output 8 Map Point Condenser xmi Auxiliary Digital Output 9 Point Condenser 2 Outside Air Humidity Condenser 3 Drain Temp Condenser 50 Aux Input 1 Condenser 51 Aux Input 2 Condenser 52 Aux In 3 Cond 53 Aux In 4 Cond 54 Aux In 5 Cond 55 Aux In 6 Cond 56 Aux In 7 Cond 57 Aux In 8 Cond 58 Aux In 9 Cond 59 Aux
8. 090 560 5 11 55 CONTROL PANEL COMMUNICATIONS SETUP SERIAL CONNECTIONS PICTORIAL FRICK QUANTUM LX CONDENSER eo El EHE ER 22254 pod G8v ZZV 01 ZEZ SY Snadow yum 9 1d UOOIPON 0000 o S8b SY ZZb SY Ma XT dmes sngaow ieordA1 wL Bs ZETSM E o B B ESE 5 cci Su 33 Good 140 008 275 av Jno JO pue SNAAOW suoddns yeu pJeo euas Sgv zzv 01 GET SY 21d O S8b SU zzb SY 809 oo du Ulli waj s s peinquisiq Sod XT I8SSSM PUOD JesseA puo5 9ssep puoy 0 L 987 54 E ZZV SY EEE ZET SU
9. Quantum to Quantum LX MAP Addresses LX Description Page 9 LX pressing this key will cause the MapFile txt file to be downloaded from the Quantum LX into the USB memory Upload MapFile txt to Quantum LX After the user has modified the MapFile txt file to suit their needs pressing this key will cause the file to be uploaded from the USB memory back into the Quantum LX Refrigerant Pump 1 Output Vessel 1 Refrigerant Pump 1 Output Vessel 2 Refrigerant Pump 1 Output Vessel 3 Refrigerant Pump 2 Output Vessel 1 Refrigerant Pump 2 Output Vessel 2 Refrigerant Pump 2 Output Vessel 3 Refrigerant Pump 3 Output Vessel 1 Quantum Version 2 3x and earlier addresses Quantum LX Addresses Quantum LX Address Description MapFile txt Example EEN pl Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 10 COMMUNICATIONS SETUP COMMUNICATION SETUP TABLE Use the following form to record all settings TABLE 1 COMMUNICATION SETUP Compre
10. e Function Code 6 to load a register to request to change a setpoint or to send a command such as starting the compressor e Any data to be sent Response The data field is constructed using sets of two digits in the range of 00 to FF hexadecimal These EA e pg Frick BY JOHNSON CONTROLS are made from a pair of ASCII characters The data field of sent from a Master to the Ouantum M devices contains additional information which the Quantum must use to take the action defined by the function code This can include items like discrete and register addresses the quantity of items to be handled and the count of actual data bytes in the field If no error occurs the data field of a response from a Quantum to a Master contains the data requested If an error occurs the field contains an exception code that the Master application can use to determine the next action to be taken e Anerror checking field The Query The function code in the query tells the addressed Quantum what kind of action to perform The data bytes contain any additional information that the Quantum will need to perform the function For example function code 03 will query the Quantum to read holding registers and respond with their contents The data field must contain the information telling the Quantum which register to start at and how many registers to read The error check field provides a method for the Quantum to validate the in
11. If the communications is working properly there should be an immediate response from the first Quantum The response should look something but not necessarily exactly like 5 0125434 If this portion of the test has passed you can try to communicate to the next or any Quantum by changing the value that you type into the HyperTerminal screen as follows Instead of 01 replace the 07 portion with the ID that you would like to access For instance if you wanted to talk to a fourth Quantum ID 4 type in 04 This should return a message from that Quantum This has been just a brief description of how to check your communications and verify that it is working Greater detail can be found by consulting tables for each of the protocols in this manual General Notes Ensure that the Quantum communications parameters are correct This setup can be found on the Communications screen This info must match that of the device that you are trying to talk to at the other end There are two red LED s associated with the Com 2 port on the Quantum TX2 amp RX2 Ensure that neither of these LED s are on continuously If one or the other or both are on constantly disconnect the Com cable If the status of the LED s does not change check the wiring connections to the comm port Ensure that the wiring is not backwards If the wiring is correct power the Quantum down then back up If either or both of the LE
12. N102 20 Total Runtime Pump 1 Vessel 1 N102 21 Total Runtime Pump 1 Vessel 2 N102 22 Total Runtime Pump 1 Vessel 3 N102 23 Total Runtime Pump 2 Vessel 1 N102 24 Total Runtime Pump 2 Vessel 2 N102 25 Total Runtime Pump 2 Vessel 3 N102 26 Total Runtime Pump 3 Vessel 1 N102 27 Total Runtime Pump 3 Vessel 2 N102 28 Total Runtime Pump 3 Vessel 3 N102 29 Total Runtime Pump 4 Vessel 1 N102 30 Total Runtime Pump 4 Vessel 2 N102 31 Total Runtime Pump 4 Vessel 3 N102 32 Auto Toggle Pumps Interval Vessel 1 N102 33 Auto Toggle Pumps Interval Vessel 2 N102 34 Auto Toggle Pumps Interval Vessel 3 N102 38 By pass Open Differential Pressure Pump 1 Vessel 1 N102 39 By pass Open Differential Pressure Pump 1 Vessel 2 N102 40 By pass Open Differential Pressure Pump 1 Vessel 3 N102 41 By pass Open Differential Pressure Pump 2 Vessel 1 N102 42 By pass Open Differential Pressure Pump 2 Vessel 2 N102 43 By pass Open Differential Pressure Pump 2 Vessel 3 N102 44 By pass Open Differential Pressure Pump 3 Vessel 1 N102 45 By pass Open Differential Pressure Pump 3 Vessel 2 N102 46 By pass Open Differential Pressure Pump 3 Vessel 3 N102 47 By pass Open Differential Pressure Pump 4 Vessel 1 N102 48 By pass Open Differential Pressure Pump 4 Vessel 2 N102 49 By pass Open Differential Pressure Pump 4 Vessel 3 N102 50 By pass
13. 07 H O Address D7 L O Address 00 H O of Data of Registers 01 L O of Data Registers The CRC value is calculated by the transmitting device which appends the CRC to the message RTU Response Example Using the RTU Read example just shown a typical response would look like Byte Start Address Function count to Answer End follow T1 T2 T3 T1 T2 T3 T4 02 Startof Panel Function Error End of message ID 03 Read Correction message Code 02 2 bytes 04 H O value 23 L O value The returned value in the above example is 0423 hex Converting this to decimal equates to 1059 and assuming a decimal point gives an answer of 105 9 PSIA or Panel units depending on which has been selected MODBUS NOTES e 7 Data bits are used for ASCII e 8 Data bits are used for e 10 2 Stop bits may be used e can be set Odd or Even e Follow the Frick specifications for data communications requirements e Hyperterminal can be used to test ASCII but not RTU or TCP IP communications e When using MODBUS TCP use port 502 e When using Modicon Setup Software ensure that e Head Number Rack Position position of Ethernet card in its rack e Index Quantum physical ID number e Socket 502 NOTE Be careful not to continuously request a setpoint change lt is to be expected that communications may slow down during the process of writing se
14. EEE k Form 090 560 CS AUGUST 2011 Fri K COMMUNICATIONS SETUP File SERVICE MANUAL SECTION 90 Replaces S90 560 CS MAR 08 BY JOHNSON CONTROLS Dist 3 3a 3b 3c COMMUNICATIONS SETUP FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Version 3 0x Please check www johnsoncontrols com frick for the latest version of this publication 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 2 COMMUNICATIONS SETUP Table of Contents INTRODUCTION TO THE QUANTUM LX Quantum Description How To Use This Manual SERIAL COMMUNICATIONS General Description Com 1 And Com 2 Description Com 3 Description RS 232 Description RS 422 RS 485 Description COMMUNICATIONS SETUP Using The Map File Downloading The Map File From The Quantum Communication Setup Table ETHERNET AND NETWORKING Description Cabling RJ 45 Connectors The Hub The Switch Ethernet Ethernet Setup IP Data Naming Data E Mail Data PROTOCOL Quantum Communications Protocols Checklist For Setting Up Communication FRICK PROTOCOLS Quantum s Protocol Specifications CONVERSION CHART FOR DECIMAL HEXADECIMAL ASCII ALLEN BRADLEY COMMUNICATION SLC 500 Suggested Setup Channel Configuration Read Message Setup Example Read Write Message Write Message Setup Example PLC 5 30 Suggested Setup Channel Configuration Read Message Setup Example Allen Bradley Programming Overview Channel Configuration Mess
15. QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 5 SERIAL COMMUNICATIONS GENERAL DESCRIPTION of the Quantum controller consists of a daughter Serial communications to and from the Quantum M LX can use RS 232 RS 422 and or RS 485 hardware protocol These three hardware protocols can be connected via Com 1 and Com 2 for RS 422 485 and Com 2 and Com 3 for RS 232 The reason that Com 2 can be either RS 232 or RS 422 485 will be explained in the section entitled Com 1 and Com 2 Description The Com 1 and Com 2 serial communications portion board mounted to the main controller In addition to external forms of serial communication to be discussed shortly the keypad also connects here Refer to the following pictorial of the Com 1 and Com 2 communications daughter board Com 3 is another serial port RS 232 that may be used in addition to Com 1 and Com 2 The location of Com 3 is on the main processor board as shown below will be explained in the section entitled Com 3 Description PL6 Com 3 RS 232 TB1 Com 1 RS 422 485 TB2 Com 2 RS 422 485 TB3 Com 2 RS 232 Com 1 Com 2 and Com 3 Ports COM 1 AND COM 2 DESCRIPTION The board pictured above actually has three serial communications ports labeled as TB1 TB2 and TB3 TB1 is known as Com 1 and is reserved solely for RS 422 485 communications It can be used for external communications
16. These addresses Analog In Ch 7 Vessel 1 Refrig Pump Differential Pressure have an assumed Analog In Ch 8 Vessel 2 Refrig Pump Differential Pressure decimal Analog In Ch 9 Vessel 3 Refrig Pump Differential Pressure place Analog Input Ch 10 Aux Analog 1 Analog Input Ch 11 Aux Analog 2 Vessel 1 Status O Normal 1 Hi Level Vessel 2 Status O Normal 1 Hi Level Vessel 3 Status O Manual 1 Hi Level Vessel 1 Refrig 0 Off Pump 1 1 Running 2 Failed Vessel 2 Refrig Pump 1 oot 1 Running 2 Failed Vessel 3 Refrig Pump 1 O Off 1 Running 2 Failed Vessel 1 Refrig Pump 2 OT 1 Running 2 Failed Vessel 2 Refrig Pump 2 et 1 Running 2 Failed Vessel 3 Refrig Pump 2 oro 1 Running 2 Failed Vessel Alarm O Normal 1 Alarm Checksum Carriage Return o 2 uu 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 22 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS CONVERSION CHART FOR DECIMAL HEXADECIMAL ASCII Decimal Hexadecimal ASCII Decimal Hexadecimal Decimal Hexadecimal ASCII DEC HEX DEC HEX DEC HEX 0 ctrl NUL 43 2B 86 56 ctrl A SOH 44 2C 87 57 ctrl B STX ctrl C ETX ctrl D EOT ctrl E ENO ctrl F ACK ctrl G BEL ctrl H BS ctrl HT ctrl J LF ctrl K VT ctrl L FF ctrl M CR ctrl N
17. DC 1E A A Start of Message Quantum ID 14 Read Function Number of Bytes Returned Data Error Correction Code information are being returned as a response In this case there are two 2 bytes of valid data 01 03 02 OO DC 1E AA A A Where A Start of Message Quantum ID Read Function Number of Bytes Returned Data Error Correction Code The next two bytes in this case are the actual data in response to our original request Where A Start of Message Quantum ID 4 Read Function Number of Bytes Returned Data Error Correction Code We need to know what this value means To break it down we must convert the pair of bytes from Hex to Decimal OODC hex 220 decimal Data sent to and from the Quantum consist of numbers having one decimal place Therefore 220 decimal 22 0 decimal All temperatures are in degrees C and all pressures are in PSIA unless the command is sent to select the units of the panel Therefore 22 0 decimal 22 0 C Therefore the value of the Summer Mode Temperature is 22 0 C ASCII NOTES This has been an example of how the Quantum Controller uses the MODBUS Protocol It is hoped that the information provided here will assist the end user in writing applications that will allow the Quantum to be implemented into networks th
18. N103 45 Step 22 Summer Off Sequence Number Condenser N103 46 Step 23 Summer Off Sequence Number Condenser N103 47 Step 24 Summer Off Sequence Number Condenser N103 48 Step 1 Winter On Sequence Number Condenser N103 49 Step 2 Winter On Sequence Number Condenser N103 50 Step 3 Winter On Sequence Number Condenser N103 51 Step 4 Winter On Sequence Number Condenser N103 52 Step 5 Winter On Sequence Number Condenser N103 53 Step 6 Winter On Sequence Number Condenser N103 54 Step 7 Winter On Sequence Number Condenser N103 55 Step 8 Winter On Sequence Number Condenser N103 56 Step 9 Winter On Sequence Number Condenser N103 57 Step 10 Winter On Sequence Number Condenser N103 58 Step 11 Winter On Sequence Number Condenser N103 59 Step 12 Winter On Sequence Number Condenser N103 60 Step 13 Winter On Sequence Number Condenser EED E ee 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL f Page 66 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N103 61 Step 14 Winter On Sequence Number Condenser N103 62 Step 15 Winter On Sequence Number Condenser N103 63 Step 16 Winter On Sequence Number Condenser N103 64 Step 17 Winter On Sequence Number Condenser N103 65 Step 18 Winter On Sequence Number Condenser N103 66 Step 19 Winter On Sequence Number
19. which signals the end of a unit of transmission on a serial line A pull down menu is provided to select from the following 1 2 Parity In communications parity checking refers to the use of parity bits to check that data has been transmitted accurately The parity bit is added to every data unit typically seven or eight data bits that are transmitted The parity bit for each unit is set so that all bytes have either an odd number or an even number of set bits Parity checking is the most basic form of error detection in communications A pull down menu is provided to select from the following e None e Even e Odd RS 485 Connection This defines to the Quantum LX the type of hardware that it will be communicating to This selection does not apply to Com 3 as it is dedicated to RS 232 communications only A pull down menu is provided for Com 1 and Com 2 to select from the following e Yes This port will be connected to an RS 485 device e No This port will not be connected to an RS 485 device It will be using RS 422 If Com 2 is setup through jumper 11 to use RS 232 then this setting will be ignored Protocol A protocol is the special set of rules that each end of a communications connection use when they communicate A pull down menu is provided to select from the following Frick recognized protocols e None e Frick e ModBus ASCII e ModBus e AB DF1 Full Duplex ABDF1 Half Duple
20. 00 FA DC CRLF AA A Where Start of Message Quantum ID Write Function address hex L O address hex H O of Data Value LO of Data Value Error Correction Code Carriage Return Line Feed 7340 decimal eguals 1DO6 hex Looking at our example we see that we need a H O High Order address and a L O Low Order address Since all data sent and received is in ASCII Hex Byte format we need to look at 06 Hex as the Low Order portion of the address The High Order portion is 1D Now our decimal 7340 is formatted as 1006 Hex A 01 06 1D 06 OO FA DC CRLF H D AA A Where Start of Message Quantum ID Write Function address hex LO address hex H O st of Data Value LO of Data Value Error Correction Code Carriage Return Line Feed The value that we wish to send is 25 0 250 Our Data Value part of the data packet is looking for a High and a Low Order value The number 250 dec must be converted to hexadecimal This conversion results in OOFA hex Separating OOFA into two bytes BY JOHNSON CONTROLS results in the Low Order Value of FA hex and the High Order Value of 00 hex m 01 06 1B BC OO FA 28 CRLF AA A Where Start of Message Quantum ID Write Function H O address hex L O address hex H O of Data Value of Data Value Err
21. 11 Page 49 Value Codes O False 1 True 4025 40 25 44026 Refrigerant Pump 1 Status Vessel 1 4026 N40 26 44027 Refrigerant Pump 1 Status Vessel 2 4027 N40 27 44028 Refrigerant Pump 1 Status Vessel 3 4028 N40 28 44029 Refrigerant Pump 2 Status Vessel 1 4029 N40 29 44030 Refrigerant Pump 2 Status Vessel 2 4030 N40 30 44031 Refrigerant Pump 2 Status Vessel 3 4031 N40 31 44032 Refrigerant Pump 3 Status Vessel 1 4032 N40 32 44033 Refrigerant Pump 3 Status Vessel 2 4033 N40 33 44034 Refrigerant Pump 3 Status Vessel 3 4034 N40 34 44035 Refrigerant Pump 4 Status Vessel 1 4035 N40 35 44036 Refrigerant Pump 4 Status Vessel 2 4036 N40 36 44037 R R R R R R R R R R R R Refrigerant Pump 4 Status Vessel 3 O Pump Off 1 Pump Running 2 Pump Shutdown 3 Pump Failed 4 Pump Off Compressor 4044 N40 44 44045 Auto Toggle Pumps Vessel 1 4045 N40 45 44046 Auto Toggle Pumps Vessel 2 4046 N40 46 44047 Auto Toggle Pumps Vessel 3 O Disabled 1 Enabled 4047 N40 47 44048 Master Pump Switch Vessel 1 4048 N40 48 44049 Master Pump Switch Vessel 2 4049 N40 49 44050 Master Pump Switch Vessel 3 O Switch Off 1 Switch On 4050 N40 50 4
22. 158 Bypass Pump 2 To Close Timer Vessel 3 N60 159 Bypass Pump 3 To Close Timer Vessel 3 N60 160 Bypass Pump 4 To Close Timer Vessel 3 N60 161 Auto Toggle Timer Vessel 3 090 560 CS AUG 11 FRICK QUANTUM M LX CONDENSER VESSEL CONTROL PANEL pad Page 62 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N101 00 Analog Control Pl Setpoint Vessel 1 N101 01 Analog Control Pl Setpoint Vessel 2 N101 02 Analog Control Pl Setpoint Vessel 3 N101 03 Analog Control PI Proportional Band Vessel 1 N101 04 Analog Control PI Proportional Band Vessel 2 N101 05 Analog Control PI Proportional Band Vessel 3 N101 06 Analog Control PI Integration Time Vessel 1 N101 07 Analog Control PI Integration Time Vessel 2 N101 08 Analog Control PI Integration Time Vessel 3 N101 09 Analog Control PI Range Floor Vessel 1 N101 10 Analog Control PI Range Floor Vessel 2 N101 11 Analog Control PI Range Floor Vessel 3 N101 12 Analog Control PI Range Ceiling Vessel 1 N101 13 Analog Control PI Range Ceiling Vessel 2 N101 14 Analog Control PI Range Ceiling Vessel 3 Description of Data N101 18 Solenoid 1 On Setpoint Vessel 1 N101 19 Solenoid 1 On Setpoint Vessel 2 N101 20 Solenoid 1 On Setpoint Vessel 3 N101 21 Solenoid 1 On Delay Vessel 1 N101
23. 560 CS AUG 11 FRICK QUANTUM M LX CONDENSER VESSEL CONTROL PANEL ip pad Page 60 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS TIMER VALUES Read Only 1 0 Frick AB Modbus Description of Data Address Address Address Two Speed Fan Step 1 Condenser Two Speed Fan Step 2 Condenser Two Speed Fan Step 3 Condenser Two Speed Fan Step 4 Condenser Two Speed Fan Step 5 Condenser Two Speed Fan Step 6 Condenser Two Speed Fan Step 7 Condenser Two Speed Fan Step 8 Condenser Two Speed Fan Step 9 Condenser Two Speed Fan Step 10 Condenser Two Speed Fan Step 11 Condenser Two Speed Fan Step 12 Condenser Two Speed Fan Step 13 Condenser Two Speed Fan Step 14 Condenser Two Speed Fan Step 15 Condenser Two Speed Fan Step 16 Condenser Two Speed Fan Step 17 Condenser Two Speed Fan Step 18 Condenser 6068 N60 68 46069 Two Speed Fan Step 19 Condenser 6069 N60 69 46070 Two Speed Fan Step 20 Condenser 6070 N60 70 46071 Upper Bound Step Timer Condenser 6071 N60 71 46072 Lower Bound Step Timer Condenser 6072 N60 72 46073 High Pressure Override Active Timer Condenser High Pressure Override Safe Timer Condenser Low Pressure Override Active Timer Condenser Low Pressure Override Safe Timer Condenser Low Temperature Override Active Timer Condenser Low Temperature Overrid
24. 65 Auxiliary Analog Input 12 Vessel Input N20 70 Pressure Condenser 1 Input N20 71 Outside Air Temperature Condenser 2 Input N20 72 Outside Air Humidity Condenser Input N20 74 Variable Fan Speed 1 Condenser Output N20 75 Variable Fan Speed 2 Condenser Output N20 76 Variable Fan Speed 3 Condenser Output N20 77 Variable Fan Speed 4 Condenser Output N20 78 Variable Fan Speed 5 Condenser Output N20 79 Variable Fan Speed 6 Condenser Output N20 80 Variable Fan Speed 7 Condenser Output N20 81 Variable Fan Speed 8 Condenser Output N20 82 Auxiliary Analog Output 1 Condenser Output N20 83 Auxiliary Analog Output 2 Condenser Output N20 84 Auxiliary Analog Output 3 Condenser Output N20 85 Auxiliary Analog Output 4 Condenser Output N20 90 Auxiliary Analog Input 1 Condenser Input N20 91 Auxiliary Analog Input 2 Condenser Input N20 92 Auxiliary Analog Input 3 Condenser Input N20 93 Auxiliary Analog Input 4 Condenser Input N20 94 Auxiliary Analog Input 5 Condenser Input N20 95 Auxiliary Analog Input 6 Condenser Input N20 96 Auxiliary Analog Input 7 Condenser Input N20 97 Auxiliary Analog Input 8 Condenser Input N20 98 Auxiliary Analog Input 9 Condenser Input N20 99 Auxiliary Analog Input 10 Condenser N20 100 Auxiliary Analog Input 11 Condenser Input Input N20 101 Auxiliary Analog Input 12
25. CONDENSER VESSEL CONTROL PANEL Frick COMMUNICATIONS SETUP BY JOHNSON CONTROLS USB Connector Depending on board version USB could be located in either of these to places 17 El OO PL Com 3 RS 232 Connector A N H LK10 ma LK9 ma LKB Com 1 TB1 RS 422 485 Connector TERG 1 No 10 ON Frrr OO 10 N 00000000000000000000000000000000000 0000000000000 000000000000000000000000000000000 000000000000000 ca ca 2 TB2 RS 422 485 Connector Flash Card Socket Located under board CAT 5 Ethernet Connector Quantum 4 Communications Jumpers connectors and LED locations 090 560 CS AUG 11 Page 79 LK16 selects between RS 422 an
26. Enter You will be prompted with a new dialog box which will ask you OK to delete set number 1 30 Highlight the Yes button and press Enter The dialog box will be updated with a new message stating that Set number 1 30 has been deleted Press Enter to return to the Software Maintenance menu Exit Use this selection to leave this screen by pressing the 5 button the panel will reboot and return to the Operating Status screen Frick VESSEL CONTROL PANEL COMMUNICATIONS SETUP FRICK QUANTUM LX CONDENSER 090 560 CS AUG 11 Page 88 BY JOHNSON CONTROLS APPENDIX C QUANTUM LX ETHERNET COMMUNICATIONS WIRING YNDI MO 17868 738 133 394 4231N1 30193340 N33I99SHIND1 tL ea D JVLJW NI OL 37892 SMAHID 2 38 OL HILIAS 14 00 SI 3ONVISIQ 41 3910039 SI AILI EA ei SIDIAJA N33A A138 001 13 00 m 115 40 wal 37892 Q30T31H 36 1v2 e e SH3134 019 14 OOOE 31999 5 195 ____ 13373 01 LON 3991003 Q3NISAU
27. In 10 Cond Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 59 BY JOHNSON CONTROLS MODE VALUES 1 0 Frick AB Modbus Description of Data Value Codes Address Address Address Auxiliary Analog Output 1 Pl Direction Condenser Auxiliary Analog Output 2 Pl Direction Condenser Forward Auxiliary Analog Output 3 PI Direction Condenser 1 Reverse Auxiliary Analog Output 4 Pl Direction Condenser Aux Analog Output 1 Configuration Condenser Aux Analog Output 2 Configuration Condenser O Status Disabled Aux Analog Output 3 Configuration Condenser 1 Status Enabled Aux Analog Output 4 Configuration Condenser O Pressure Condition Auxiliary Analog Output 1 Map Point Condenser 1 Outside Air Temp Condenser 2 Outside Air Humidity Condenser 3 Drain Temperature Condenser 50 Auxiliary Input O Condenser 51 Auxiliary Input 1 Condenser 52 Auxiliary Input 2 Condenser 53 Auxiliary Input 3 Condenser Auxiliary Analog Output 3 Map Point Condenser 54 Auxiliary Input 4 Condenser 55 Auxiliary Input 5 Condenser 56 Auxiliary Input 6 Condenser 57 Auxiliary Input 7 Condenser 58 Auxiliary Input 8 Condenser 59 Auxiliary Input 9 Condenser Auxiliary Analog Output 2 Map Point Condenser Auxiliary Analog Output 4 Map Point Condenser 090
28. Number 4 Condenser Integer N30 113 Current Safety Number 4 Vessel 1 Integer N30 114 Current Safety Number 4 Vessel 2 Integer N30 115 Current Safety Number 4 Vessel 3 Integer N30 116 Current Safety Number 5 Condenser Integer N30 117 Current Safety Number 5 Vessel 1 Integer N30 118 Current Safety Number 5 Vessel 2 Integer N30 119 Current Safety Number 5 Vessel 3 Integer N30 120 Current Safety Number 6 Condenser Integer N30 121 Current Safety Number 6 Vessel 1 Integer N30 122 Current Safety Number 6 Vessel 2 Integer N30 123 Current Safety Number 6 Vessel 3 Integer N30 124 Current Safety Number 7 Condenser Integer N30 125 Current Safety Number 7 Vessel 1 Integer N30 126 Current Safety Number 7 Vessel 2 Integer N30 127 Current Safety Number 7 Vessel 3 Integer N30 128 Current Safety Number 8 Condenser Integer N30 129 Current Safety Number 8 Vessel 1 Integer N30 130 Current Safety Number 8 Vessel 2 Integer N30 131 Current Safety Number 8 Vessel 3 Integer N30 132 Current Safety Number 9 Condenser Integer N30 133 Current Safety Number 9 Vessel 1 Integer N30 134 Current Safety Number 9 Vessel 2 Integer N30 135 Current Safety Number 9 Vessel 3 Integer N30 150 Control Setpoint Condenser Pressure N30 152 Variable Fan Speed Percent 090 560 CS AUG 11 FRICK QUANTUM M LX C
29. On Setpoint Condenser N113 10 Auxiliary Digital Output 11 On Setpoint Condenser N113 20 Auxiliary Digital Output 1 Off Setpoint Condenser N113 21 Auxiliary Digital Output 2 Off Setpoint Condenser N113 22 Auxiliary Digital Output 3 Off Setpoint Condenser N113 23 Auxiliary Digital Output 4 Off Setpoint Condenser N113 24 Auxiliary Digital Output 5 Off Setpoint Condenser N113 25 Auxiliary Digital Output 6 Off Setpoint Condenser N113 26 Auxiliary Digital Output 7 Off Setpoint Condenser N113 27 Auxiliary Digital Output 8 Off Setpoint Condenser CERE c EEDEN F k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 73 BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N113 28 Auxiliary Digital Output 9 Off Setpoint Condenser N113 29 Auxiliary Digital Output 10 Off Setpoint Condenser N113 30 Auxiliary Digital Output 11 Off Setpoint Condenser Description of Data N113 40 Auxiliary Analog Output 1 Setpoint Condenser N113 41 Auxiliary Analog Output 2 Setpoint Condenser N113 42 Auxiliary Analog Output 3 Setpoint Condenser N113 43 Auxiliary Analog Output 4 Setpoint Condenser N113 44 Auxiliary Analog Output 5 Setpoint Condenser N113 50 Auxiliary Analog Output 1 Proportional Band Condenser N113 51 Auxiliary Analog Output 2 Pro
30. RS 422A equipment as long as e Termination resistors are not used e distance and transmission rate are reduced to comply with RS 423 requirements The PLC 5 s switch 2 is used to select RS 232C RS 422A or RS 423 Channel O can be wired for RS 422 Following is the pin connections showing how to wire the PLC 5 channel O connector to the Quantum for RS 422 communication PLC 5 CHO Quantum Com 2 Pin 2 TXD OUT Pin 1 RX Pin 3 RXD IN Pin 14 TXD OUT Pin 16 RXD IN FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 24 COMMUNICATIONS SETUP AA EI Frick BY JOHNSON CONTROLS Channel O Setup Maximum Cable length RS 232C 15 m 50 ft RS 422A 61 m 200 ft RS 423 61 m 200 ft Important guidelines e When channel O is configured for RS 422A compatibility do not use terminating resistors anywhere on the link e When channel O is configured for RS 422A compatible and RS 423 do not go beyond 61 m 200 ft This distance restriction is independent from the transmission rate CHANNEL CONFIGURATION Channel O System Master for half duplex or System Point To Point for full duplex Remote Mode Change DISABLED Mode attention Char YOx1b System mode char S User mode char U Baud rate 19200 suggested Stop bits 1 Parity None Station address 5 this devices ID Control line No Handshaking Reply Msg Wait 20ms ACK timeout 20ms DF1 retries
31. SO ctrl O SI ctrl P DLE ctrl O DC1 ctrl R DC2 ctrl S DC3 ctrl T DC4 ctrl U NAK ctrl V SYN ctrl W ETB ctrl X CAN ctrl Y EM ctrl Z SUB ctrl ESC ctrl V FS ctrl GS ctrl RS ctrl US SPACE gt _ lt 2 lt LINDI KLUIS 519 nimi l gt 9 2 02 lt lt gt 6 gt T EI w leal N k x i lele 533 lt 4 o EA e pg Frick BY JOHNSON CONTROLS FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP Page 23 090 560 CS AUG 11 Allen Bradley Communication To provide for the reading and writing of data to Quantum LX panels using Allen Bradley communication the Quantum has a Allen Bradley DF1 communication driver that recognizes both half duplex and full duplex SLC 500 protected typed logical read and write commands This is a Master Slave multi drop communication method The Quantum talks Allen Bradley SLC protocol and is setup to be an Allen Bradley SLC500 slave station
32. Vessel 2 Low Side Pump 1 Pressure Vessel 3 Low Side Pump 2 Pressure Vessel 1 Low Side Pump 2 Pressure Vessel 2 Low Side Pump 2 Pressure Vessel 3 Low Side Pump 3 Pressure Vessel 1 Low Side Pump 3 Pressure Vessel 2 Low Side Pump 3 Pressure Vessel 3 Low Side Pump 4 Pressure Vessel 1 Low Side Pump 4 Pressure Vessel 2 N Low Side Pump 4 Pressure Vessel 3 Auxiliary Analog Output 1 Vessel Auxiliary Analog Output 2 Vessel Auxiliary Analog Output 3 Vessel Auxiliary Analog Output 4 Vessel Auxiliary Analog Input 1 Vessel Auxiliary Analog Input 2 Vessel Auxiliary Analog Input 3 Vessel Auxiliary Analog Input 4 Vessel Auxiliary Analog Input 5 Vessel 090 560 CS AUG 11 FRICK QUANTUM M LX CONDENSER VESSEL CONTROL PANEL n Page 46 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS ANALOG BOARD VALUES Read Only Frick AB Modbus D scantiom et Dati Analog Address Address Address P Board N20 59 Auxiliary Analog Input 6 Vessel Input N20 60 Auxiliary Analog Input 7 Vessel Input N20 61 Auxiliary Analog Input 8 Vessel Input N20 62 Auxiliary Analog Input 9 Vessel Input N20 63 Auxiliary Analog Input 10 Vessel Input N20 64 Auxiliary Analog Input 11 Vessel Input N20
33. and installed options 1 May 20 2007 11 09 42 Operating Status Condenser Setpoint Condenser Pressure Seg Name Output Seq Name 1 5 2 10 11 12 13 0 Vessel 2 Pressure Pressure Pump 1 Pump 1 Pump 2 Pump 2 Pump 3 Pump 4 Output Vessel3 Pressure Pump 1 Pump 2 The Operating or Home screen HOW TO USE THIS MANUAL The purpose of this manual is provide the necessary information protocols data registers wiring etc to allow the end user to reliably communicate with the Quantum LX via various communications methods to be described later for the purpose of obtaining and sending data and or for Condenser Vessel control The Quantum LX does NOT begin communications conversations on its own it only responds to queries requests from external devices For serial communications connections refer to the section entitled Quantum Serial Communication for the correct wiring and jumper settings of RS 232 RS 422 or RS 485 Also refer to the drawing of the Quantum 4 Main Board section to identify wiring configurations for Com 2 For Ethernet communications refer to the section entitled Ethernet and Networking Ethernet does not require any jumpers to be installed For information on software protocols refer to the section entitled Protoco Description To access specific data within the Quantum LX refer to the Data Tables EIE gl Frick BY JOHNSON CONTROLS FRICK
34. controller to send a warning or shutdown message to defined listing of recipients Email Notification On Warning Or Shutdown For the email notification feature to work it must be enabled it is disabled as a default The following drop down menu is provided e Disabled e Enabled Local Email Address Use this setpoint box to enter a valid email address that has been assigned to the internet account Alias Name For Local Email Address Enter here a custom name to identify more clearly the local email address When a message is sent to all recipients this is the name that will appear in the email FROM column Subject Enter here a custom subject that you would like to have appear when a failure message is sent When a message is sent to all recipients this is the wording that will appear in the email SUBJECT field SMTP Server Name OR IP Address SMTP stands for Simple Mail Transfer Protocol SMTP servers handle outgoing email and accept email from other domains When you set up an email client you must specify an outgoing server sometimes called an SMTP serven Often this server is designated in the form of smtp domain com But this can vary so be sure to check with your email service provider or LAN administrator to find out their outgoing server SMTP Server Port Number This value is in almost all cases going to be 25 This should be set by the network or LAN administrator Comma Delimited List Of Email Recipie
35. dd yy Time 13 as hh mm ss Space Message Code 14 Date 14 as mm dd yy Time 14 as hh mm ss Space Message Code 15 Date 15 as mm dd yy Time 15 as hh mm ss Space Message Code 16 Date 16 as mm dd yy Time 16 as hh mm ss Space Message Code 17 Date 17 as mm dd yy Time 17 as hh mm ss Space Message Code 18 Date 18 as mm dd yy Time 18 as hh mm ss Space CS Checksum followed by Carriage return Line feed EA KEES Frick BY JOHNSON CONTROLS RETURN DATA VALUE FROM TABLE SIDT1 Command structure Command Description Start of command sequence Quantum ID code Return the value of a Table address Frick Address from Table up to 16 total Checksum Carriage Return RETURNED ANSWER Character ls Description of returned data Position 1 A Acknowledge 01 Quantum ID code Value s of requested data CS Checksum followed by Carriage return Line feed CHANGE SETPOINT COMMAND SIDCS Command structure Command Description Start of command sequence Xx Quantum ID code CS Change Table address s setpoint value 0000 Frick Table address of the setpoint 000000000 CS Checksum CR Carriage Return RETURNED ANSWER A followed by the ID and 1 CR LF if successful and O CR LF if unsuccessful New setpoint scaled x100 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP Page 19 090 560 CS AUG 11 CLEAR ALARMS COMMAND SIDCA Command structure Command Descr
36. having to type in the IP address After modifying a Host Name you will be required to cycle power The network router could take up to fifteen minutes to recognize the change Work Group All of the Quantum LX units within a network may be grouped into different categories These categories could be unit locations or perhaps categorized by unit function So name each unit by these functional Work Group names The Work Group name must be fifteen characters or less in length and can use numerals and upper and lower case letters When using the network neighborhood feature of Windows Internet Explorer and look at your Network Neighbor hood you would see the name of the Work Group and within that work group you would see the individual Host Names of each unit within that work group After modifying a Work Group name you will be required to cycle power The network router could take up to fifteen minutes to recognize the change Server String This is a comment area that can be used in conjunction with the Host Name For example if the Host Name is Booster1 you could set the Server String to print something like DockBooster or some other additional information about the unit The FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP Page 15 090 560 CS AUG 11 Server String has no control function it is strictly a descriptive field E MAIL DATA The purpose of the email data feature is to allow the
37. returned in the current temperature units as 3 characters with no decimal position i e 032 would represent 32 degrees Fahrenheit if the panel temperature units are in Fahrenheit or it would represent 32 degrees Celsius if the panel temperature units are in Celsius RETURN Alarms amp Shutdowns Page 1 data 01F1 Command structure Command Description Start of command sequence Quantum ID code F1 Failure Annunciation command Page 1 1 Unit ID 1 Condenser 2 Vessel CS Checksum CR Carriage Return RETURNED ANSWER Character M Description of returned data Position 1 A Acknowledge 2 3 xx 7 Quantum ID code 4 6 Message Code 1 7 14 Date 1 as mm dd yy 15 22 Time 1 as hh mm ss 23 Space 24 26 Message Code 2 27 34 Date 2 as mm dd yy 35 42 Time 2 as hh mm ss 43 Space 44 46 Message Code 3 47 54 Date 3 as mm dd yy 55 62 Time 3 as hh mm ss 63 Space 64 66 Message Code 4 67 74 Date 4 as mm dd yy 75 82 Time 4 as hh mm ss 83 Space 84 86 Message Code 5 87 94 Date 5 as mm dd yy 95 102 Time 5 as hh mm ss 103 Space 104 106 Message Code 6 107 114 Date 6 as mm dd yy 115 122 Time 6 as hh mm ss 123 Space CS Checksum followed by Carriage return Line feed 124 127 090 560 CS AUG 11 Page 18 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP RETURN Alarms amp Shutdowns Page 2 data 01F2 Command structure Command Description Start of command sequen
38. shown in order to establish communications via AB Protocol General Configuration Channel Configuration System Configuration Channel Configuration cm 3600 fone y No Handshaking PR A 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 26 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS MESSAGE READ LOGIC read data from several Condenser Vessels copy paste these rungs as needed then modify the control Use the following logic as an example to read data block and setup screen parameters accordingly from the Ouantum M panel To read more data or to MESSAGE READ READ STATUS FILES EXAMPLE MSG1 ERROR MSG1 ERROR N9 0 N9 0 w E ls 12 12 MSG1 ENABLE 15 MSGI DONE MSG1 DONE 0004 JE 13 13 501 ENABLE 15 MESSAGE 1 ACTIVE MESSAGE READ QUANTUM COMMAND MSG1 ENABLE STATUS EQU MSG 0005 dl Equal Po Read Write Message LEH Source C5 0 ACC 15 Type Peer To Peer 22 Read Write Read CDR T Source 0 Target Device SOOCPU 0 lt Local Remote Local PCER Control Block N90 Cortrol Block Length 14 Setup Screen MESSAGE WRITE LOGIC write data to several Condenser Vessels copy paste these rungs as needed then modify the control block Use the following logic as an example to write data and setup screen parameters accordingly from the Quantum panel To write more data or to
39. the actual protocol reference the Modicon website at http www modicon com The read query and write examples on the following pages are executed using a terminal emulation package known as Hyperterminal for more information refer to the Hyperterminal section in this manual When using Hyperterminal use the Frick addresses listed in the address tables rather than the Modbus addresses This is because Hyperterminal does not use a Modbus driver as a protocol but rather a pure ASCIl data packet The Quantum however does need to be set to MODBUS protocol to properly interpret the ASCII data Port Configuration of The Master 7 Bits per Character Data Bits No Parity 1 Stop Bit No Handshake Data Packet The MODBUS protocol establishes the format for the Master s query by creating a message data packet as follows e Assign the device address Quantum panel ID The address field of a message frame contains two characters ASCII Valid Ouantum M device addresses are in the range of O1 99 decimal A master addresses a Quantum by placing the address in the address field of the message When the Quantum sends its response it places its own address in this address field of the response to let the Master know which Quantum is responding e function code defining the requested action Query e Function Code 3 to read holding registers sends a request to read data from the Quantum OR
40. value of 250 25 0 to Sumer Mode Temperature setpoint Frick Address 7430 decimal The first part of the message will be a Colon This represents a heads up alert that data is coming down the line 01 06 1D 06 OO FA DC CRLF AA Where Start of Message Quantum ID Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Any time that a message is sent all of the Quantum panels that are on the Modbus network will become active communications wise once the Colon appears Next all panels will look at the first byte following the Colon If this byte equals the Panel ID of the particular Quantum being queried it will immediately finish reading the remainder of the 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Frick Page 32 COMMUNICATIONS SETUP ric message If the byte does not equal its ID the message will be ignored a 01 06 1D 06 OO FA DC CRLF AA AA A Where Start of Message Quantum ID Write Function address hex 7 L O address hex H O st of Data Value of Data Value Error Correction Code Carriage Return Line Feed n this particular example we are strictly looking to write a data value so we will be performing a write function 06 01 06 1D 06
41. 03 19 Step 20 Summer On Sequence Number Condenser N103 20 Step 21 Summer On Sequence Number Condenser N103 21 Step 22 Summer On Sequence Number Condenser N103 22 Step 23 Summer On Sequence Number Condenser N103 23 Step 24 Summer On Sequence Number Condenser N103 24 Step 1 Summer Off Sequence Number Condenser N103 25 Step 2 Summer Off Sequence Number Condenser N103 26 Step 3 Summer Off Sequence Number Condenser N103 27 Step 4 Summer Off Sequence Number Condenser N103 28 Step 5 Summer Off Sequence Number Condenser N103 29 Step 6 Summer Off Sequence Number Condenser N103 30 Step 7 Summer Off Sequence Number Condenser N103 31 Step 8 Summer Off Sequence Number Condenser N103 32 Step 9 Summer Off Sequence Number Condenser N103 33 Step 10 Summer Off Sequence Number Condenser N103 34 Step 11 Summer Off Sequence Number Condenser N103 35 Step 12 Summer Off Sequence Number Condenser N103 36 Step 13 Summer Off Sequence Number Condenser N103 37 Step 14 Summer Off Sequence Number Condenser N103 38 Step 15 Summer Off Sequence Number Condenser N103 39 Step 16 Summer Off Sequence Number Condenser N103 40 Step 17 Summer Off Sequence Number Condenser N103 41 Step 18 Summer Off Sequence Number Condenser N103 42 Step 19 Summer Off Sequence Number Condenser N103 43 Step 20 Summer Off Sequence Number Condenser N103 44 Step 21 Summer Off Sequence Number Condenser
42. 13 Auxiliary Input Condenser 1137 N10 137 41138 Step 14 Auxiliary Input Condenser N10 138 Step 15 Auxiliary Input Condenser N10 139 Step 16 Auxiliary Input Condenser N10 140 Step 17 Auxiliary Input Condenser N10 141 Step 18 Auxiliary Input Condenser N10 142 Step 19 Auxiliary Input Condenser N10 143 Step 20 Auxiliary Input Condenser N10 144 Step 21 Auxiliary Input Condenser N10 145 Step 22 Auxiliary Input Condenser N10 146 Step 23 Auxiliary Input Condenser N10 147 Step 24 Auxiliary Input Condenser Input Input 2 4 Input 6 8 10 12 14 16 18 N10 150 Alarm Output Condenser N10 151 Defrost Input Condenser N10 170 Auxiliary Digital Input 1 Condenser N10 171 Auxiliary Digital Input 2 Condenser N10 172 Auxiliary Digital Input 3 Condenser N10 173 Auxiliary Digital Input 4 Condenser N10 174 Auxiliary Digital Input 5 Condenser N10 175 Auxiliary Digital Input 6 Condenser N10 176 Auxiliary Digital Input 7 Condenser 1178 N10 178 41179 Auxiliary Digital Input 9 Condenser None None Input N10 179 Auxiliary Digital Input 10 Condenser N10 180 Auxiliary Digital Input 11 Condenser N10 190 Auxiliary Digital Output 1 Condenser N10 191 Auxiliary Digital Output 2 Condenser N10 192 Auxiliary Digital Output 3 Condenser N10 193 Auxiliary Digital Output 4 Condenser N10 194 Auxiliary Digital Output 5 Conden
43. 15 High Warning Condenser Auxiliary Analog Input 16 High Warning Condenser Auxiliary Analog Input 17 High Warning Condenser Auxiliary Analog Input 18 High Warning Condenser Auxiliary Analog Input 19 High Warning Condenser Auxiliary Analog Input 20 High Warning Condenser Pump 1 High Side Pressure Sensor Fault Vessel 1 Pump 1 High Side Pressure Sensor Fault Vessel 2 Pump 1 High Side Pressure Sensor Fault Vessel 3 Pump 2 High Side Pressure Sensor Fault Vessel 1 Pump 2 High Side Pressure Sensor Fault Vessel 2 Pump 2 High Side Pressure Sensor Fault Vessel 3 Pump 3 High Side Pressure Sensor Fault Vessel 1 Pump 3 High Side Pressure Sensor Fault Vessel 2 Pump 3 High Side Pressure Sensor Fault Vessel 3 Pump 4 High Side Pressure Sensor Fault Vessel 1 Pump 4 High Side Pressure Sensor Fault Vessel 2 Pump 4 High Side Pressure Sensor Fault Vessel 3 Pump 1 Low Side Pressure Sensor Fault Vessel 1 Pump 1 Low Side Pressure Sensor Fault Vessel 2 Pump 1 Low Side Pressure Sensor Fault Vessel 3 Pump 2 Low Side Pressure Sensor Fault Vessel 1 Pump 2 Low Side Pressure Sensor Fault Vessel 2 Pump 2 Low Side Pressure Sensor Fault Vessel 3 Pump 3 Low Side Pressure Sensor Fault Vessel 1 Pump 3 Low Side Pressure Sensor Fault Vessel 2 Pump 3 Low Side Pressure Sensor Fault Vessel 3 Pump 4 Low Side Pressure Sensor Fault Vessel 1 ED KEES E Frick BY JOHNSON CONTROLS 430 431 440 441 442 443 444 44
44. 2 Pump 3 Pressure Differential Vessel 3 Pump 4 Pressure Differential Vessel 1 Pump 4 Pressure Differential Vessel 2 Pump 4 Pressure Differential Vessel 3 Auxiliary Digital Input 1 Warning Vessel Auxiliary Digital Input 2 Warning Vessel Auxiliary Digital Input 3 Warning Vessel Auxiliary Digital Input 4 Warning Vessel Auxiliary Digital Input 5 Warning Vessel Auxiliary Digital Input 6 Warning Vessel Auxiliary Digital Input 7 Warning Vessel Auxiliary Digital Input 8 Warning Vessel Auxiliary Digital Input 9 Warning Vessel Auxiliary Digital Input 10 Warning Vessel Auxiliary Digital Input 11 Warning Vessel Auxiliary Digital Input 12 Warning Vessel Auxiliary Digital Input 13 Warning Vessel Auxiliary Digital Input 14 Warning Vessel Auxiliary Digital Input 15 Warning Vessel Auxiliary Digital Input 16 Warning Vessel Auxiliary Digital Input 17 Warning Vessel Auxiliary Digital Input 18 Warning Vessel Auxiliary Analog Input 1 Low Warning Vessel Auxiliary Analog Input 2 Low Warning Vessel Auxiliary Analog Input 3 Low Warning Vessel Auxiliary Analog Input 4 Low Warning Vessel Auxiliary Analog Input 5 Low Warning Vessel Auxiliary Analog Input 6 Low Warning Vessel Auxiliary Analog Input 7 Low Warning Vessel Auxiliary Analog Input 8 Low Warning Vessel Auxiliary Analog Input 9 Low Warning Vessel Auxiliary Analog Input 10 Low Warning Vessel Auxiliary Analog Input 11 Low Warning Vessel Auxilia
45. 22 Solenoid 1 On Delay Vessel 2 N101 23 Solenoid 1 On Delay Vessel 3 N101 24 Solenoid 1 Off Setpoint Vessel 1 N101 25 Solenoid 1 Off Setpoint Vessel 2 N101 26 Solenoid 1 Off Setpoint Vessel 3 N101 27 Solenoid 1 Off Delay Vessel 1 N101 28 Solenoid 1 Off Delay Vessel 2 N101 29 Solenoid 1 Off Delay Vessel 3 N101 30 Solenoid 2 On Setpoint Vessel 1 N101 31 Solenoid 2 On Setpoint Vessel 2 N101 32 Solenoid 2 On Setpoint Vessel 3 N101 33 Solenoid 2 On Delay Vessel 1 N101 34 Solenoid 2 On Delay Vessel 2 N101 35 Solenoid 2 On Delay Vessel 3 N101 36 Solenoid 2 Off Setpoint Vessel 1 N101 37 Solenoid 2 Off Setpoint Vessel 2 N101 38 Solenoid 2 Off Setpoint Vessel 3 N101 39 Solenoid 2 Off Delay Vessel 1 N101 40 Solenoid 2 Off Delay Vessel 2 N101 41 Solenoid 2 Off Delay Vessel 3 N101 42 Low Level Shutdown Percent Vessel 1 N101 43 Low Level Shutdown Percent Vessel 2 N101 44 Low Level Shutdown Percent Vessel 3 N101 45 Low Level Shutdown Delay Vessel 1 N101 46 Low Level Shutdown Delay Vessel 2 N101 47 Low Level Shutdown Delay Vessel 3 N101 48 Low Level Warning Percent Vessel 1 N101 49 Low Level Warning Percent Vessel 2 N101 50 Low Level Warning Percent Vessel 3 c O F kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 63 BY JOHNSON CONTR
46. 3 Msg appl timeout 30 secs 2 Error detect BCC CRC RTS send delay 20ms O RTS off delay 20ms O Polling mode Message Based Do Not Allow Slave to initiate messages Master Message Transmit Between Station Polls System Point To Point additional setup Duplicate Detect OFF NAK Receive O DF1 ENOS O Refer to the Allen Bradley Programming Overview Section for more information READ MESSAGE SETUP EXAMPLE Instruction Entry for Message Block MG14 0 Communication Command SLC Typed Logical Read PLC 5 Data Table Address N9 3 Size in Elements 20 Local Remote Local Local Node Address 004 Quantum Panel s ID Destination Data Table Address N10 1 Port Number O Refer to Allen Bradley Programming Overview Section for more information EE EE FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 Frick BY JOHNSON CONTROLS Allen Bradley Programming Overview This section contains programming examples for reading data from and writing data to the Frick Quantum control panel from an Allen Bradley AB SLC500 or PLC5 processor AB RSLogix500 programming software has been used for the following examples however these examples can also be used for the AB RSLogix5 software COMMUNICATIONS SETUP Page 25 CHANNEL CONFIGURATION The following are representations of the channel configuration screens from the AB RSLogix500 programming software for the SLC500 Enter values as
47. 4051 Clear Safeties Condenser 4051 N40 51 44052 Clear Safeties Vessel 1 4052 N40 52 44053 Clear Safeties Vessel 2 4053 N40 53 44054 Clear Safeties Vessel 3 4054 N40 54 44055 Clear Safety History Condenser 4055 N40 55 44056 Clear Safety History Vessel 1 4056 4057 N40 56 N40 57 44057 44058 Clear Safety History Vessel 2 Clear Safety History Vessel 3 4058 N40 58 44059 2 Refrigeration Pump 1 Configuration Vessel 1 4059 4060 4061 N40 59 N40 60 N40 61 44060 44061 44062 Refrigeration Pump 1 Configuration Vessel 2 Refrigeration Pump 1 Configuration Vessel 3 Refrigeration Pump 2 Configuration Vessel 1 O Disabled 1 Enabled ELLE 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 Page 50 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS MODE VALUES i Frick AB Modbus Description of Data Value Codes Address Address Address 4062 N40 62 44063 Refrigeration Pump 2 Configuration Vessel 2 4063 N40 63 44064 Refrigeration Pump 2 Configuration Vessel 3 4064 N40 64 44065 Refrigeration Pump 3 Configuration Vessel 1 4065 N40 65 44066 Refrigeration Pump 3 Configuration Vessel 2 4066 N40 66 44067 Refrigeration Pump 3 Configuration Vessel 3 4067 N40 67 44068 Refrigeration Pump 4 Configuration Vessel 1 4068 N40 68 4406
48. 44 Auxiliary Analog Input 5 Low Warning Delay Vessel N106 45 Auxiliary Analog Input 6 Low Warning Delay Vessel N106 46 Auxiliary Analog Input 7 Low Warning Delay Vessel N106 47 Auxiliary Analog Input 8 Low Warning Delay Vessel N106 48 Auxiliary Analog Input 9 Low Warning Delay Vessel N106 49 Auxiliary Analog Input 10 Low Warning Delay Vessel N106 50 Auxiliary Analog Input 11 Low Warning Delay Vessel N106 51 Auxiliary Analog Input 12 Low Warning Delay Vessel CERE c EEDEN Frick BY JOHNSON CONTROLS Frick Address AB Address N106 60 Modbus Address FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 69 SETPOINT VALUES Description of Data Auxiliary Analog Input 1 High Warning Setpoint Vessel N106 61 Auxiliary Analog Input 2 High Warning Setpoint Vessel N106 62 Auxiliary Analog Input 3 High Warning Setpoint Vessel N106 63 Auxiliary Analog Input 4 High Warning Setpoint Vessel N106 64 Auxiliary Analog Input 5 High Warning Setpoint Vessel N106 65 Auxiliary Analog Input 6 High Warning Setpoint Vessel N106 66 Auxiliary Analog Input 7 High Warning Setpoint Vessel N106 67 Auxiliary Analog Input 7 High Warning Setpoint Vessel N106 68 Auxiliary Analog Input 8 High Warning Setpoint Vessel N106 69 Auxiliary Analog Input 9 High Warning Setpoint Vesse
49. 5 Pump 4 Low Side Pressure Sensor Fault Vessel 2 Pump 4 Low Side Pressure Sensor Fault Vessel 3 Pump 1 Motor Amps Sensor Fault Vessel 1 Pump 1 Motor Amps Sensor Fault Vessel 2 Pump 1 Motor Amps Sensor Fault Vessel 3 Pump 2 Motor Amps Sensor Fault Vessel 1 Pump 2 Motor Amps Sensor Fault Vessel 2 Pump 2 Motor Amps Sensor Fault Vessel 3 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP 446 447 448 449 450 451 Pump 3 Motor Amps Sensor Fault Vessel 1 Pump 3 Motor Amps Sensor Fault Vessel 2 Pump 3 Motor Amps Sensor Fault Vessel 3 Pump 4 Motor Amps Sensor Fault Vessel 1 Pump 4 Motor Amps Sensor Fault Vessel 2 Pump 4 Motor Amps Sensor Fault Vessel 3 090 560 CS AUG 11 Page 77 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 78 COMMUNICATIONS SETUP a Frick BY JOHNSON CONTROLS QUANTUM 4 MAIN BOARD HISTORY AND IDENTIFICATION The processor board shown on this page is known as the Quantum 4 board and it is based on the Pentium microprocessor platform The operating software that this board runs is known as Quantum LX software The Quantum 4 board can be identified by the presence of a daughter board mounted to the main board This daughter board is the communications portion of the Quantum 4 and it can be identified by the presence of an 8 position DIP switch There are also a number of jumpers or links presen
50. 7 High Warning Delay Condenser N112 87 Auxiliary Analog Input 8 High Warning Delay Condenser N112 88 Auxiliary Analog Input 9 High Warning Delay Condenser N112 89 Auxiliary Analog Input 10 High Warning Delay Condenser N112 90 Auxiliary Analog Input 11 High Warning Delay Condenser N112 91 Auxiliary Analog Input 12 High Warning Delay Condenser N112 92 Auxiliary Analog Input 13 High Warning Delay Condenser N112 93 Auxiliary Analog Input 14 High Warning Delay Condenser N112 94 Auxiliary Analog Input 15 High Warning Delay Condenser N112 95 Auxiliary Analog Input 16 High Warning Delay Condenser N112 96 Auxiliary Analog Input 17 High Warning Delay Condenser N112 97 Auxiliary Analog Input 18 High Warning Delay Condenser N112 98 Auxiliary Analog Input 19 High Warning Delay Condenser N112 99 Auxiliary Analog Input 20 High Warning Delay Condenser N113 00 Auxiliary Digital Output 1 On Setpoint Condenser N113 01 Auxiliary Digital Output 2 On Setpoint Condenser N113 02 Auxiliary Digital Output 3 On Setpoint Condenser N113 03 Auxiliary Digital Output 4 On Setpoint Condenser N113 04 Auxiliary Digital Output 5 On Setpoint Condenser N113 05 Auxiliary Digital Output 6 On Setpoint Condenser N113 06 Auxiliary Digital Output 7 On Setpoint Condenser N113 07 Auxiliary Digital Output 8 On Setpoint Condenser N113 08 Auxiliary Digital Output 9 On Setpoint Condenser N113 09 Auxiliary Digital Output 10
51. 7 Pump 3 State Time Vessel 2 N60 118 Pump 4 State Time Vessel 2 N60 119 Pump 1 Total Runtime Timer Vessel 2 N60 120 Pump 2 Total Runtime Timer Vessel 2 N60 121 Pump 3 Total Runtime Timer Vessel 2 N60 122 Pump 4 Total Runtime Timer Vessel 2 N60 123 Bypass Pump 1 To Open Timer Vessel 2 6125 N60 125 46126 Bypass Pump 3 To Open Timer Vessel 2 6126 N60 126 46127 Bypass Pump 4 To Open Timer Vessel 2 6128 N60 128 46129 Bypass Pump 2 To Close Timer Vessel 2 N60 129 Bypass Pump 3 To Close Timer Vessel 2 N60 130 Bypass Pump 4 To Close Timer Vessel 2 N60 131 Auto Toggle Timer Vessel 2 N60 140 Solenoid 1 Off Timer Vessel 3 N60 141 Solenoid 1 On Timer Vessel 3 N60 142 Solenoid 2 Off Timer Vessel 3 N60 143 Solenoid 2 On Timer Vessel 3 N60 144 Pump Compressor Off Timer Vessel 3 N60 145 Pump 1 State Time Vessel 3 N60 146 Pump 2 State Time Vessel 3 N60 147 Pump 3 State Time Vessel 3 N60 148 Pump 4 State Time Vessel 3 N60 149 Pump 1 Total Runtime Timer Vessel 3 N60 150 Pump 2 Total Runtime Timer Vessel 3 N60 151 Pump 3 Total Runtime Timer Vessel 3 N60 152 Pump 4 Total Runtime Timer Vessel 3 N60 153 Bypass Pump 1 To Open Timer Vessel 3 N60 154 Bypass Pump 2 To Open Timer Vessel 3 N60 155 Bypass Pump 3 To Open Timer Vessel 3 N60 156 Bypass Pump 4 To Open Timer Vessel 3 N60 157 Bypass Pump 1 To Close Timer Vessel 3 N60
52. 88 Pump 3 Differential Pressure Vessel 3 Pressure Magnitude N30 189 Pump 4 Differential Pressure Vessel 1 Pressure Magnitude 3190 N30 190 43191 Pump 4 Differential Pressure Vessel 2 Pressure Magnitude 3191 N30 191 43192 Pump 4 Differential Pressure Vessel 3 Pressure Magnitude Magnitude EERE EN Frick BY JOHNSON CONTROLS Frick Address 4001 AB Address N40 01 Modbus Address 44002 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP MODE VALUES Description of Data Reset Total Run Time Pump 1 Vessel 1 4002 N40 02 44003 Reset Total Run Time Pump 1 Vessel 2 4003 N40 03 44004 Reset Total Run Time Pump 1 Vessel 3 4004 N40 04 44005 Reset Total Run Time Pump 2 Vessel 1 4005 N40 05 44006 Reset Total Run Time Pump 2 Vessel 2 4006 N40 06 44007 Reset Total Run Time Pump 2 Vessel 3 4007 N40 07 44008 Reset Total Run Time Pump 3 Vessel 1 4008 N40 08 44009 Reset Total Run Time Pump 3 Vessel 2 4009 N40 09 44010 Reset Total Run Time Pump 3 Vessel 3 4010 N40 10 44011 Reset Total Run Time Pump 4 Vessel 1 4011 N40 11 44012 Reset Total Run Time Pump 4 Vessel 2 4012 N40 12 44013 lt lt lt Reset Total Run Time Pump 4 Vessel 3 090 560 CS AUG
53. 9 Refrigeration Pump 4 Configuration Vessel 2 4069 N40 69 44070 Refrigeration Pump 4 Configuration Vessel 3 4070 N40 70 44071 Target Number of Running Pumps Vessel 1 1 1 Pump 4071 N40 71 44072 Target Number of Running Pumps Vessel 2 Pie pumps 3 3 Pumps 4072 N40 72 44073 Target Number of Running Pumps Vessel 3 4 4 Pumps 4078 N40 78 44079 4079 N40 79 44080 4080 N40 80 44081 4081 N40 81 44082 4082 N40 82 44083 4083 N40 83 44084 4084 N40 84 44085 4085 N40 85 44086 4086 N40 86 44087 4087 N40 87 44088 4088 N40 88 44089 4089 N40 89 44090 4090 N40 90 44091 Analog Level Control Source Vessel 3 High Digital Level Shutdown Configuration Vessel 1 Unit State Condenser Unit State Vessel 1 Unit State Vessel 2 Unit State Vessel 3 Compressor Run Configuration Vessel 1 O Disabled 1 Enabled Compressor Run Configuration Vessel 2 Compressor Run Configuration Vessel 3 Digital Level Control Source Vessel 1 O No Control Digital Level Control Source Vessel 2 1 Analog Control 2 Digital Control Digital Level Control Source Vessel 3 Analog Level Control Source Vessel 1 O No Control Analog Level Control Source Vessel 2 1 Analog Control R R R R R R R R R R R R R High Digital Level Shutdown Configuration Vessel 2 High Digital Level Shutdown Configuration Ves
54. A Vessel 4 Vessel 4 Op Level Op Level 1 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 4 Vessel 4 LLA LLSD Vessel 4 Vessel 4 Refrig Refrig Pump 1 Pump 2 Digital Outputs rig ht to left Bit O Bit 1 Bit 2 Bit 3 Vessel 1 Vessel 1 Solenoid Solenoid Vessel 1 Vessel 1 Refrig Refrig 1 2 Pump 1 Pump 2 Note These Character Positions are in hexadecima format F The hex values are broken down into the bit formats as shown and are read from right to left Digital Digital Digital Digital Aux Aux Aux Aux Output 1 Output 2 Output 3 Output 4 Digital Outputs right to left Bit O Bit 1 Bit 2 Bit 3 Digital Digital Digital Digital Aux Aux Aux Aux Output 5 Output 6 Output 7 Output 8 in hexadecimal format 0 F The hex values are broken down into the bit formats as shown and are read from right to left Analog Out Ch 1 Vessel it 1 Mod Valve Analog Out Ch 2 Vessel 2 Mod Valve Analog Out Ch 3 Vessel 3 Mod Valve Analog Out Ch 4 Analog Aux Output 1 Analog In Ch 1 Vessel 1 Level Analog In Ch 2 Vessel 2 Level Analog In Ch 3 Vessel 3 Level Analog In Ch 4 Vessel 1 Pressure Analog In Ch 5 Vessel 2 Pressure Note Analog In Ch 6 Vessel 3 Pressure
55. Aux Fail Warning Condenser Step 18 Aux Fail Warning Condenser Step 19 Aux Fail Warning Condenser Step 20 Aux Fail Warning Condenser Step 21 Aux Fail Warning Condenser Step 22 Aux Fail Warning Condenser Step 23 Aux Fail Warning Condenser Step 24 Aux Fail Warning Condenser Auxiliary Digital Input 1 Warning Condenser Auxiliary Digital Input 2 Warning Condenser Auxiliary Digital Input 3 Warning Condenser Auxiliary Digital Input 4 Warning Condenser Auxiliary Digital Input 5 Warning Condenser Auxiliary Digital Input 6 Warning Condenser Auxiliary Digital Input 7 Warning Condenser Auxiliary Digital Input 8 Warning Condenser Auxiliary Digital Input 9 Warning Condenser Auxiliary Digital Input 10 Warning Condenser Auxiliary Digital Input 11 Warning Condenser FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 400 401 402 403 404 405 406 407 408 409 410 411 420 421 422 423 424 425 426 427 428 429 Frick BY JOHNSON CONTROLS Auxiliary Analog Input 1 Low Warning Condenser Auxiliary Analog Input 2 Low Warning Condenser Auxiliary Analog Input 3 Low Warning Condenser Auxiliary Analog Input 4 Low Warning Condenser Auxiliary Analog Input 5 Low Warning Condenser Aux
56. Auxiliary Analog Output 4 Pl Direction Vessel O Forward 1 Reverse Auxiliary Analog Output 1 Configuration Vessel Auxiliary Analog Output 2 Configuration Vessel Auxiliary Analog Output 3 Configuration Vessel AA AAA Auxiliary Analog Output 4 Configuration Vessel O Disabled 1 Vessel 1 2 Vessel 2 3 Vessel 3 Auxiliary Analog Output 1 Map Point Vessel Auxiliary Analog Output 2 Map Point Vessel Auxiliary Analog Output 3 Map Point Vessel Auxiliary Analog Output 4 Map Point Vessel O Refrigerant Level 1 Vessel Pressure 2 High Side Pressure Pump 1 3 Low Side Pressure Pump 1 4 High Side Pressure Pump 2 5 Low Side Pressure Pump 2 6 High Side Pressure Pump 3 7 Low Side Pressure Pump 3 8 High Side Pressure Pump 4 9 Low Side Pressure Pump 4 10 Motor Amps Pump 1 11 Motor Amps Pump 2 12 Motor Amps Pump 3 13 Motor Amps Pump 4 50 Aux Input 1 Vessel 51 Aux Input 2 Vessel 52 Aux Input 3 Vessel 53 Aux Input 4 Vessel 54 Aux Input 5 Vessel 55 Aux Input 6 Vessel 56 Aux Input 7 Vessel 57 Aux Input 8 Vessel 58 Aux Input 9 Vessel 59 Aux Input 10 Vessel ELLE Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 Page 58 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP MODE VALUES Frick AB Address Address Modbus Address Value Codes Desc
57. BY JOHNSON CONTROLS FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 33 Response Example The next byte tells the Master how many bytes of Using the Query Read Message example used earlier if the packet was properly received by the Quantum you should see an immediate response in HyperTerminal In the Query Response read function example used earlier a response of 01030200DC1E hex was received Once again the first part of the message will be a Colon This represents a heads up alert that data is coming down the line but since the data is coming from the Quantum to the Master this time the Master will accept it Where A Start of Message Quantum ID Read Function Number of Bytes Returned Data Error Correction Code After having received the Colon the Master will look at the two bytes that follows it so that it may determine from which Ouantum M the message is coming from c 01 03 02 OO DC 1E AA A A Where A Start of Message Quantum Read Function Number of Bytes Returned Data Error Correction Code Now that the Master knows which panel is responding it needs to known which function the panel is responding to In this case it sees that it is a read function and the Ouantum M is merely returning a value that was previously requested 01 03 02
58. Condenser Input N20 102 Auxiliary Analog Input 13 Condenser N20 103 Auxiliary Analog Input 14 Condenser N20 104 Auxiliary Analog Input 15 Condenser N20 105 Auxiliary Analog Input 16 Condenser N20 106 Auxiliary Analog Input 17 Condenser N20 107 Auxiliary Analog Input 18 Condenser N20 108 Auxiliary Analog Input 19 Condenser N20 109 Auxiliary Analog Input 20 Condenser Input Input Input Input Input Input Input GA lA 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Input CERE c EEDEN F kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 47 CALCULATED VALUES Read Only Description of Data Value Code N30 63 Panel Temperature Temperature N30 100 Current Safety Number 1 Condenser Integer N30 101 Current Safety Number 1 Vessel 1 Integer N30 102 Current Safety Number 1 Vessel 2 Integer N30 103 Current Safety Number 1 Vessel 3 Integer N30 104 Current Safety Number 2 Condenser Integer N30 105 Current Safety Number 2 Vessel 1 Integer N30 106 Current Safety Number 2 Vessel 2 Integer N30 107 Current Safety Number 2 For Vessel 3 Integer N30 108 Current Safety Number 3 Condenser Integer N30 109 Current Safety Number 3 Vessel 1 Integer N30 110 Current Safety Number 3 Vessel 2 Integer N30 111 Current Safety Number 3 Vessel 3 Integer N30 112 Current Safety
59. Condenser N103 67 Step 20 Winter On Sequence Number Condenser N103 68 Step 21 Winter On Sequence Number Condenser N103 69 Step 22 Winter On Sequence Number Condenser N103 70 Step 23 Winter On Sequence Number Condenser N103 71 Step 24 Winter On Sequence Number Condenser N103 72 Step 1 Winter Off Sequence Number Condenser N103 73 Step 2 Winter Off Sequence Number Condenser N103 74 Step 3 Winter Off Sequence Number Condenser N103 75 Step 4 Winter Off Sequence Number Condenser N103 76 Step 5 Winter Off Sequence Number Condenser N103 77 Step 6 Winter Off Sequence Number Condenser N103 78 Step 7 Winter Off Sequence Number Condenser N103 79 Step 8 Winter Off Sequence Number Condenser N103 80 Step 9 Winter Off Sequence Number Condenser N103 81 Step 10 Winter Off Sequence Number Condenser N103 82 Step 11 Winter Off Sequence Number Condenser N103 83 Step 12 Winter Off Sequence Number Condenser N103 84 Step 13 Winter Off Sequence Number Condenser N103 85 Step 14 Winter Off Sequence Number Condenser N103 86 Step 15 Winter Off Sequence Number Condenser N103 87 Step 16 Winter Off Sequence Number Condenser N103 88 Step 17 Winter Off Sequence Number Condenser N103 89 Step 18 Winter Off Sequence Number Condenser N103 90 Step 19 Winter Off Sequence Number Condenser N103 91 Step 20 Winter Off Sequence Number Condenser N103 92 Step 21 Winter Off Sequence Number Condenser N103 93 Step 22 Winter Off Sequence Nu
60. Condenser 15 N10 108 Step 9 Output Condenser 17 N10 109 Step 10 Output Condenser 19 N10 111 Step 12 Output Condenser 1 N10 112 Step 13 Output Condenser 3 N10 113 Step 14 Output Condenser 5 7 9 1114 N10 114 41115 Step 15 Output Condenser Output N10 116 Step 17 Output Condenser 11 N10 117 Step 18 Output Condenser 13 N10 118 Step 19 Output Condenser 15 N10 120 Step 21 Output Condenser 19 N10 121 Step 22 Output Condenser N10 122 Step 23 Output Condenser N10 123 Step 24 Output Condenser N10 124 Step 1 Auxiliary Input Condenser N10 125 Step 2 Auxiliary Input Condenser N10 126 Step 3 Auxiliary Input Condenser N10 127 Step 4 Auxiliary Input Condenser N10 128 Step 5 Auxiliary Input Condenser N10 129 Step 6 Auxiliary Input Condenser N10 130 Step 7 Auxiliary Input Condenser N10 131 Step 8 Auxiliary Input Condenser 16 N10 132 Step 9 Auxiliary Input Condenser 8 N10 133 Step 10 Auxiliary Input Condenser 20 N10 134 Step 11 Auxiliary Input Condenser 1 22 EIL E ce 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 Page 44 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS DIGITAL BOARD VALUES Read Only Frick AB Modbus Description af Data Digital Channel Address Address Address Board Type 1135 N10 135 41136 Step 12 Auxiliary Input Condenser 2 1136 N10 136 41137 Step
61. Control Vessel 2 Pump 1 Pump Bypass Control Vessel 3 Pump 1 Pump Bypass Control Vessel 1 Pump 2 Pump Bypass Control Vessel 2 Pump 2 Pump Bypass Control Vessel 3 Pump 2 O Disabled Pump Bypass Control Vessel 1 Pump 3 1 Enabled Pump Bypass Control Vessel 2 Pump 3 Pump Bypass Control Vessel 3 Pump 3 Pump Bypass Control Vessel 1 Pump 4 Pump Bypass Control Vessel 2 Pump 4 D D 2 D 22 7 Pump Bypass Control Vessel 3 Pump 4 Auxiliary Analog Input 1 Warning Configuration Vessel Auxiliary Analog Input 2 Warning Configuration Vessel Auxiliary Analog Input 3 Warning Configuration Vessel Auxiliary Analog Input 4 Warning Configuration Vessel Auxiliary Analog Input 5 Warning Configuration Vessel 0 Disabled Auxiliary Analog Input 6 Warning Configuration Vessel 1 Vessel 1 Auxiliary Analog Input 7 Warning Configuration Vessel 2 Vessel 2 Auxiliary Analog Input 8 Warning Configuration Vessel 3 Vessel 3 Auxiliary Analog Input 9 Warning Configuration Vessel Auxiliary Analog Input 10 Warning Configuration Vessel Auxiliary Analog Input 11 Warning Configuration Vessel Auxiliary Analog Input 12 Warning Configuration Vessel R R R R R R R R R R R R Auxiliary Analog Input 1 Warning Configuration Condenser Auxiliary Analog Input 2 Warning Configuration Condenser Auxiliary Analo
62. D s is still on a bad driver chip may be suspected on the Quantum and the board should be replaced Once everything has been inspected cables jumpers and setup try to develop communications from the master You should see the LED s on the Com 2 port flickering as the Quantum talks to the master If nothing happens it would be best to consult the HyperTerminal section of this manual for more detailed troubleshooting If no data appears or if the data does not match the specific protocol requirements that you are using then check the following e Verify that the communications wiring matches that shown in the drawings at the end of this manual e Access the Communications screen and verify that the QuantumM ID is set to the same value that you are trying to access Also check that the baud rate matches that of the setup in the properties section of the Hyperterminal example e Verify the position of the jumpers comparing them with the section entitled Quantum Communications Jumpers e Ensure that the data that you have entered in Hyperterminal exactly matches the example back through the Setting up Hyperterminal section and ensure that it has been followed exactly Repeat the process if necessary e f you are using a converter card to convert the RS 232 signal from the computer to RS 422 or RS 485 then either verify that the converter card is working properly with a different piece of kno
63. DF1 Full Duplex User Mode Driver Generic ASCII Write Protect DISABLED Mode Changes DISABLED Mode Attention Character Ox1b default System Mode Character S default User Mode Character U default Edit Resource File Owner Timeout Sec 60 Passthru Link ID decimal 1 090 560 CS AUG 11 Read Message Setup Example Read Write Message Type Peer To Peer Read Write Read Target Device 500 CPU Local Remote Local Control Block N11 0 Control Block Length 14 Channel O Target Node 2 002 this is Quantum s Panel ID Local File Address N12 0 Target File Address Offset N10 0 Message Length in Elements 50 Message Time out seconds 15 Refer to the Allen Bradley Programming Overview Section for more information Write Message Setup Example Read Write Message Type Peer To Peer Read Write Write Target Device 500 CPU Local Remote Local Control Block N11 0 Control Block Length 14 Channel O Target Node 2 002 this is Quantum Panel ID Local File Address N12 0 Target File Address Offset N55 3 Message Length in Elements 1 Message Time out seconds 15 Refer to the Allen Bradley Programming Overview Section for more information PLC 5 30 Suggested Setup Channel O 25 pin D shell serial port supports standard RS 232C and RS 423 and is RS 422A compatible NOTE Channel O is optically coupled provides high electrical noise immunity and can be used with most
64. ER MODULE CONNECTIONS been verified you will need to verify the jumper settings of the Quantum controller Pin 1 After verifying both the Converter module and Quantum M 2 settings the interconnecting wiring must be done Be sure Pin 4 to use 4 conductor shielded communications cable two Pin 5 wires for transmit two for receive for RS 422 or 2 Pin 6 Not Used conductor shielded cable for RS 485 Pin 7 24VDC ml NOTE Refer to Appendix A for additional information 24VDC or the manual S90 0700 that comes with the GND module TX RX RS 422 Frick Communications RS 232 Signal Wiring Converter Module Signal Wiring P N 639B0086H01 ne eie GND TX RX RS 485 Frick Communications Converter Module 5 232 Signal Wiring P N 639B0086H01 Signal Wiring RX TX CHE S et GND RX TX C Ihe Ja 22 TX RS 485 and RS 232 Wiring signals for the Communications Converter Module 090 560 CS AUG 11 Page 84 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP A e Frick BY JOHNSON CONTROLS APPENDIX A FRICK SERIAL COMMUNICATIONS CONVERTER MODULE Part Number 639BOO86HO1 Description Frick Controls has developed a DIN rail mountable com
65. LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 31 BY JOHNSON CONTROLS Since we are only looking for this one address and no other we can Say that we are only looking for one Data Address Our Data Address part of the data packet is also looking for a High and a Low Order value Fortunately the number one 1 is the same in decimal as it is in Hex therefore the Low Order Address is 01 hex The High Order Address is 00 hex so our decimal 1 is formatted as 0001 hex A 01 03 1D 06 00 01 08 CRLF AA Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L O it of Data Registers Error Correction Code Carriage Return Line Feed In order to ensure that the Quantum in question receives the data request accurately we must append an Error Check byte to the end of the message This is accomplished by adding each of the byte pairs hex that we have generated thus far a 01 03 1D 06 OO O1 D8 CRLF AA A Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed 01 03 1D 06 OO O1 28 hex Next subtract 28 hex from 100 hex 100 hex 28 hex D8 hex After the entire data packet has been cr
66. MODBUS command will be created and sent to obtain the Control Setpoint for the Condenser Using the address tables found later in this manual locate the address for Summer Mode Temperature n this case it would be Frick Address 7430 decimal Since this is the only address we are interested in obtaining the value of send the following message 01 03 1D 06 OO O1 D8 CRLF AA AA A Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed The first part of the message will be a Colon This represents a heads up alert that data is coming down the line a 01 03 1D 06 OO O1 D8 CRLF AA A Where Message Start QuantumM ID Read Function H O address hex L O address hex H O tt of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 30 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS Any time that a message is sent all of the Quantum LX panels that are on the MODBUS network will become active communications wise once the Colon appears Next all panels will look at the first byte following the Colon If this byte equals the Panel ID of the particular Quantum being queried it will i
67. ND RS 232 WIRING SIGNALS FOR THE COMMUNICATIONS CONVERTER MODULE 83 APPENDIX A 84 Frick Serial Communications Converter Module 84 Description 84 Setting the jumpers 84 Mounting the module 84 Wiring the module 85 RS 232 Connections 85 RS 422 Connections 85 RS 485 Connections 85 APPENDIX B 86 Quantum LX Panel Software Update Procedure 86 APPENDIX C 88 Quantum LX Ethernet Communications Wiring 88 QUANTUM LX LOCAL ETHERNET CONFIGURATIONS 89 SERIAL COMMUNICATIONS WIRING DIAGRAMS 92 Customer Remote Computer DCS RS 485 Communications 92 Customer Remote Computer DCS RS 422 Communications 92 The Quantum has the capability of being modified by the user owner in order to obtain different performance characteristics Any modification to the standard default settings may have a severe negative impact on the operation and performance of the equipment Any modification to these control settings is the sole responsibility of the user owner and Frick disclaims any liability for the consequences of these modifications It is possible that the modification of these settings may cause improper operation and performance that results in property damage personal injury or death It is the responsibility of the user owner to evaluate and assess the consequences of their actions prior to modifying the controls for this unit EE EIE Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 4 COMMUNICATIONS
68. O WoL STANYd Clvn83 NO 17868 N3d7139 gt TANS S3NDZ 7 SE SE MS EE ER ia f Em AE Hi L 2 1 AAHLO A i zm m i 8 YAMI T 1 f ed EE x 5 e dE e o rs 62 82 SAND S3NDZ Sanoz pl 02 61 SAND 1 SANOZ L___ nA toes gt Ye g gt gus gt 5 gt J E SS NOLVSOdv A3 V S ESELS e i m f i ME bd eg ESL Sec cu clie 7 xpo N ei ues ST13NVd CIvf 17868 N30 138 R T i TANYd Mid S3NDZ t gcc ea mr 4 re Sse i IS MI EE ME e e e e TER 4 gt la GI y 5 8 S IND 9 s 7 2 T 53407 HDIvHDdvA3 B LVHDevA3 SOL vSOdvA3 0 le pole ie gt 3 n 5 E Z Soe 7 e EN k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 89 BY JOHNSON CONTROLS QUANTUM LX LOCAL ETHERNET CONFIGURATIONS y Computer Quantum LX Quantum LX Typical Small Local Quantum LX Ethernet Configuration Switch Switch Switch rrr R m m m y ar UT TEE Computer Quantum LX M Computer
69. OLS SETPOINT VALUES Frick AB Modbus Address Address Address N101 51 Low Level Warning Delay Vessel 1 N101 52 Low Level Warning Delay Vessel 2 N101 53 Low Level Warning Delay Vessel 3 Description of Data N101 57 High Level Shutdown Delay Vessel 1 N101 58 High Level Shutdown Delay Vessel 2 N101 59 High Level Shutdown Delay Vessel 3 N101 60 High Level Warning Percent Vessel 1 N101 61 High Level Warning Percent Vessel 2 N101 62 High Level Warning Percent Vessel 3 N101 63 High Level Warning Delay Vessel 1 N101 64 High Level Warning Delay Vessel 2 N101 65 High Level Warning Delay Vessel 3 N101 66 Compressor Run Delay Vessel 1 N101 67 Compressor Run Delay Vessel 2 N101 68 Compressor Run Delay Vessel 3 N101 69 Refrigerant Pump Minimum Pressure Differential Delay Vessel 1 N101 70 Refrigerant Pump Minimum Pressure Differential Delay Vessel 2 7172 N101 72 47173 Refrigerant Pump Off Time Delay Vessel 1 7173 N101 73 47174 Refrigerant Pump Off Time Delay Vessel 2 7175 N101 75 47176 Low Level Shutdown Reset Delay Vessel 1 N101 76 Low Level Shutdown Reset Delay Vessel 2 N101 77 Low Level Shutdown Reset Delay Vessel 3 N101 78 High Level Warning Reset Delay Vessel 1 N101 79 High Level Warning Reset Delay Vessel 2 N101 80 High Level Warning Reset Delay Vessel 3 N101 93 Pump 1 Minimum Differential Pre
70. ONDENSER VESSEL CONTROL PANEL pad Page 48 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS CALCULATED VALUES Read Only 1 0 Frick AB Modbus Description of Data Value Code Address Address Address 3160 N30 160 43161 Total Runtime Hours Pump 1 Vessel 1 Hours 3161 N30 161 43162 Total Runtime Hours Pump 1 Vessel 2 Hours N30 162 Total Runtime Hours Pump 1 Vessel 3 N30 163 Total Runtime Hours Pump 2 Vessel 1 N30 164 Total Runtime Hours Pump 2 Vessel 2 N30 165 Total Runtime Hours Pump 2 Vessel 3 N30 166 Total Runtime Hours Pump 3 Vessel 1 N30 167 Total Runtime Hours Pump 3 Vessel 2 N30 168 Total Runtime Hours Pump 3 Vessel 3 N30 169 Total Runtime Hours Pump 4 Vessel 1 N30 170 Total Runtime Hours Pump 4 Vessel 2 N30 171 Total Runtime Hours Pump 4 Vessel 3 3180 N30 180 43181 Pump 1 Differential Pressure Vessel 1 Pressure Magnitude 3181 N30 181 43182 Pump 1 Differential Pressure Vessel 2 Pressure Magnitude N30 182 Pump 1 Differential Pressure Vessel 3 Pressure Magnitude N30 184 Pump 2 Differential Pressure Vessel 2 Pressure Magnitude N30 183 Pump 2 Differential Pressure Vessel 1 Pressure Magnitude N30 185 Pump 2 Differential Pressure Vessel 3 Pressure 3186 N30 186 43187 Pump 3 Differential Pressure Vessel 1 Pressure Magnitude N30 187 Pump 3 Differential Pressure Vessel 2 Pressure Magnitude N30 1
71. RS 485 is used as in a multi drop link an adapter card can be used to convert an RS 232 to an RS 422 or RS 485 serial port Because overrun can occur the baud rate and commands should be setup to produce the most desired throughput The master station should have the Stop Bit set to 1 Parity set to none Duplicate Detect disabled and Error Detect set for BCC or CRC When communication is between either the programming software and a Quantum or an Allen Bradley PLC and a Quantum on a multi drop link the devices depend on a DF1 Master to give each of them polling permission to transmit in a timely manner As the number of Quantum slaves increase on the link the time between when the Quantum is polled also increases This increase in time may become larger if you are using low baud rates As these time periods grow the timeouts such as the message timeout poll timeout and reply timeout may need to be changed to avoid loss of communication ACK Timeout The amount of time in 20 milliseconds increments that you want the processor to wait for an acknowledgment to the message it has sent before the processor retries the message or the message errors out Reply Message Wait Time Define the amount of time in 20 millisecond increments that the master station will wait after receiving an ACK to a master initiate message before polling the remote station for a reply Choose a time that is at minimum equal to the longest tim
72. SETUP INTRODUCTION TO THE QUANTUM LX QUANTUM DESCRIPTION The Quantum LX control panel utilizes the Quantum 4 microprocessor board as the brains of the system The LX portion of the Quantum name actually refers to the operating system software and the operator interface physical display and keypad When you see the name Quantum 4 the physical hardware of the controller is being referred to microprocessor whereas Quantum LX refers to the software and how the operator interacts with the software through the display keypad As an example the Quantum 4 controller contains the physical Serial and Ethernet connections that the user connects to while the Quantum LX software determines how those connections are used These connections are known as PROTOCOLS and are both hardware and software based The hardware portion of the protocol Quantum 4 tells how the wiring connections are physically made while the software portion Quantum LX tells how the data to the connection is to be formatted and interpreted The Quantum LX software is based on a web browser format and has the capability of communication through both Serial and Ethernet protocols The following screen is representative of what the operator will see when the unit is first powered up This is called the Home screen Be aware that the content of the screen and the picture shown may differ based upon the actual configuration
73. TB2 Communications Board Jumpers POSITION FUNCTION Terminate COM2 No termination Pull down COM2 RS 485 No pull down TX RX RS 485 Pull up COM2 RS 485 TX RX Select RS 232 for COM2 TB3 Select RS 422 for COM2 TB2 COM2 RS 422 TB2 COM2 RS 485 TB2 No pull up Standard Setting BERE N A d FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 Frick COMMUNICATIONS SETUP Page 83 BY JOHNSON CONTROLS CONVERTING AN RS 232 SIGNAL TO RS 422 485 One converter that can be used is a DIN rail mountable device the Frick Serial Communications Converter In order to communicate to the Quantum controller Module manufactured by YORK International P N RS 422 or RS 485 on Comm Ports 1 or 2 you will need to 63980086 01 This module will allow the conversion from convert the RS 232 signal from the source Note If the a standard RS 232 signal to either RS 422 or RS 485 or originating signal is already RS 422 485 the Quantum vice versa The module is powered from a 24VDC source LX can accept these signals directly on the 4 pin It can be used in a standalone panel along with an Allen connectors of Comm Ports 1 amp 2 Bradley SLC or with an external modem EF Ue O 4 gt mr E L m BEER te y 31 er Frick Serial Communications Converter Module Once DIP switch settings on the converter module have CONVERT
74. TUP 090 560 CS AUG 11 Page 85 Catch one end of the DIN rail latch at the bottom of the module under one edge of the DIN rail then snap the other latch onto the opposite side of the DIN rail as shown below RS 232 CONNECTIONS Refer to the following figure for the pin connections showing how to wire a standard 9 Pin RS 232 connector directly to the Frick Communications Converter Module CHE PARTE 61980046401 oci RS 232 tux 9 Pin Connector 5 gt e9 AT 4 8 lt gt 3 L TX TX 20 Hm gt e RX RX 19 RS 232 Connections Wiring the module There are twelve total wire terminal points on this module Terminal Position 1 RS 422 Connections Module mounted to DIN rail Refer to the following figure for the pin connections showing how to attach a 4 wire RS 422 cable directly to the Frick Communications Converter Module Refer to the following table for the pin out Wire terminal connections Module Power 2 3 Not Used RS 422 Connections 4 RX TX 5 RS 485 Connections 6 Not Used 7 8 Not Used Although typical RS 485 communications requires a control signal to change the state of the RX TX driver 9 lines to establish handsha
75. The customer s PLC or DCS must be setup to initiate the reading and writing of data to a Quantum The Quantum ID number is used as it s station address and the target node With the AB PLC the MSG Message instruction is used to send read and write requests A DCS Distributed Control System will use a SLC 500 DF1 protocol driver to send protected typed logical read and protected typed logical write requests to a Quantum Fifty 50 data elements can be read with one read The most desired data information on the Home screen exists in a fifty 50 element data area Setpoints are changed by sending a write command to one element Changing a setpoint causes the Quantum to save the new setpoint to Flash memory non volatile memory Be careful not to continuously request a setpoint change Keeping the Quantum busy writing to Flash memory may interfere with the Quantum communicating to it s I O Boards For more detail and a list of the data reference the Quantum LX Data Table section For details about the actual protocol reference the AB publication 1770 6 5 16 DF1 Protocol and Command Set Reference Manual The Quantum can be connected to the Data Highway DH by wiring the Quantum serial port Com 2 to a serial device on the DH such as an internal port of a PLC that supports the Data Highway protocol like the SLC 5 04 Quantum panels can be on a multi drop link wired to other Quantum panels If RS 422 or
76. Valve Delay Vessel 1 N102 51 By pass Valve Delay Vessel 2 N102 52 By pass Valve Delay Vessel 3 N103 00 Step 1 Summer On Sequence Number Condenser N103 01 Step 2 Summer On Sequence Number Condenser N103 02 Step 3 Summer On Sequence Number Condenser N103 03 Step 4 Summer On Sequence Number Condenser N103 04 Step 5 Summer On Sequence Number Condenser N103 05 Step 6 Summer On Sequence Number Condenser N103 06 Step 7 Summer On Sequence Number Condenser N103 07 Step 8 Summer On Sequence Number Condenser N103 08 Step 9 Summer On Sequence Number Condenser N103 09 Step 10 Summer On Sequence Number Condenser N103 10 Step 11 Summer On Sequence Number Condenser N103 11 Step 12 Summer On Sequence Number Condenser N103 12 Step 13 Summer On Sequence Number Condenser CR c EER F kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 65 BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N103 13 Step 14 Summer On Sequence Number Condenser Description of Data N103 14 Step 15 Summer On Sequence Number Condenser N103 15 Step 16 Summer On Sequence Number Condenser N103 16 Step 17 Summer On Sequence Number Condenser N103 17 Step 18 Summer On Sequence Number Condenser N103 18 Step 19 Summer On Sequence Number Condenser N1
77. Vessel Unit On interconnected communications The faster the baud rate the systems this number must be unique Valid values more susceptible to external EMF It is best to are from 1 99 start out using a lower baud rate and increasing the value only after verifying that communications errors do not occur If errors start to occur drop the baud rate back down A pull down menu is provided to select from the Comm1 Setup parameter definitions for Com 1 and Com 2 are identical Communications related information for the communications ports Status Shows the current communications following status of the port The possible messages are e 1200 No communications are currently e 2400 taking place NOTE A delay of 15 e 4800 seconds or more of inactive e 9600 communications time between valid e 19200 responses will cause this message to e 38400 display e 57600 e Active Valid communications 115200 actively occurring e Failed An invalid command was received by the port This could be due to a bad checksum value a wiring issue or hardware problem at either the transmitting host or receiving Ouantum M LX end Data Bits Determines the number of bits in a transmitted data package A pull down menu is provided to select from the following 7 8 c BEE 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 8 COMMUNICATIONS SETUP Frick Stop Bits A bit s
78. age Read Logic Message Write Logic MODBUS PROTOCOL Description Port Configuration of The Master Data Packet The Query The Response Data Field Error Checking ASCII Framing Query Read Example Write Example Response Example PA EE Frick BY JOHNSON CONTROLS ooN dn m Wm Wm AAA KA KA MA KA KA KA KA KA RB Ln Ln E WM MKM KM GMA KA LA a LA KA C N N NNN N RWW uy NNNNNNNN WN Ln Ln E R E RA w QU KM NM RM KM CQ G o WO to O SSS Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 3 BY JOHNSON CONTROLS ASCII Notes 33 RTU Query Read Example 34 RTU Response Example 34 Modbus Notes 34 MODBUS DATA ACCESS 34 HYPERTERMINAL 35 Description 35 Setting up Hyperterminal 35 Testing Communications 40 General Notes 40 QUANTUM DATA TABLES 41 Digital Board Values Read Only 41 Analog Board Values Read Only 45 Calculated Values Read Only 47 Mode Values 49 Timer Values Read Only 60 Setpoint Values 62 WARNING SHUTDOWN MESSAGE CODES 75 QUANTUM 4 MAIN BOARD HISTORY AND IDENTIFICATION 78 SERIAL COMMUNICATIONS PORT WIRING 80 RS 232 Wiring And Jumpers 80 TB3 COM 2 80 PL6 Com 3 80 RS 422 Wiring And Jumpers 81 TB1 COM 1 81 TB2 COM 2 81 RS 485 Wiring And Jumpers 82 TB1 COM 1 82 TB2 COM 2 82 Converting An RS 232 Signal To RS 422 485 83 RS 485 A
79. al Output 5 Map Point Vessel Auxiliary Digital Output 6 Map Point Vessel Auxiliary Digital Output 7 Map Point Vessel Auxiliary Digital Output 8 Map Point Vessel Auxiliary Digital Output 9 Map Point Vessel Auxiliary Digital Output 10 Map Point Vessel Auxiliary Digital Output 11 Map Point Vessel Auxiliary Digital Output 12 Map Point Vessel Auxiliary Digital Output 13 Map Point Vessel gt 0 2 2 7 Auxiliary Digital Output 14 Point Vessel 2 Auxiliary Digital Output 15 Map Point Vessel Value Codes O Refrigerant Level 1 Vessel Pressure 2 High Side Pressure Pump 1 3 Low Side Pressure Pump 1 4 High Side Pressure Pump 2 5 Low Side Pressure Pump 2 6 High Side Pressure Pump 3 7 Low Side Pressure Pump 3 8 High Side Pressure Pump 4 9 Low Side Pressure Pump 4 10 Motor Amps Pump 1 11 Motor Amps Pump 2 12 Motor Amps Pump 3 13 Motor Amps Pump 4 50 Auxiliary Input 1 Vessel 51 Auxiliary Input 2 Vessel 52 Auxiliary Input 3 Vessel 53 Auxiliary Input 4 Vessel 54 Auxiliary Input 5 Vessel 55 Auxiliary Input 6 Vessel 56 Auxiliary Input 7 Vessel 57 Auxiliary Input 8 Vessel 58 Auxiliary Input 9 Vessel 59 Auxiliary Input 10 Vessel Auxiliary Analog Output 1 Pl Direction Vessel Auxiliary Analog Output 2 Pl Direction Vessel Auxiliary Analog Output 3 Pl Direction Vessel
80. ally For MODBUS ASCII e Append line feeds to incoming line ends e Wrap lines that exceed terminal width e Send line ends with line feeds e Echo typed characters locally Leave everything else on this dialog box unchanged e Append line feeds to incoming line ends then click on OK e Wrap lines that exceed terminal width EE EE F k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 39 BY JOHNSON CONTROLS The Properties screen will once again be shown Click on the OK button to proceed You will now be back to the main Hyperterminal computer from the Quantum will appear on this communications screen This screen will be blank All screen Proceed to the 7esting Communications communications both from the computer and to the section PR A Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 40 COMMUNICATIONS SETUP Testing Communications 01T1200001 CR then press ENTER This Set the keyboard for CAPS so that all capital letters will be used Type in the following command command will request the value of the Outside Air Temperature of Unit 1 EE sold Edt Ven Call Transfer Hap 01 313 46 2 01T1200001 CR 4 Connected 0 00 29 ANSI fiszooe na caes capture Print echo 2
81. an exception code that the Master application can use to determine the next action to be taken Error Checking When data is transmitted to and from the Quantum Controller each message has an Error Checking value appended to the end of the message Because the Quantum utilizes MODBUS ASCII protocol Longitudinal Redundancy Check or LRC is used as the method for verifying that the message sent from the transmitting device was properly received by the receiving device The Longitudinal Redundancy Check LRC field is one byte containing an eight bit binary value The LRC value is calculated by the transmitting device by adding together successive eight bit bytes of the message discarding any carries and then two s complementing the result It is performed on the ASCII message field contents excluding the colon character that begins the message and excluding the CRLF pair at the end of the message The LRC is appended to the message as the last field preceding the CRLF Carriage Return Line Feed characters Each new addition of a character that would result in a value higher than 255 decimal simply rolls over the field s value through zero Because there is no ninth bit the carry is discarded automatically The receiving device recalculates an LRC during receipt of the message and compares the calculated value to the actual value it received in the LRC field If the two values are not equal an error results ASCII Fra
82. annot be connected directly to an RS 232 device These signals must first be conditioned converted See the section entitled Converting an RS 232 Signal to RS 422 485 for details EIE gl F k FRICK QUANTUM M LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 7 BY JOHNSON CONTROLS COMMUNICATIONS SETUP After the communications wiring has been connected and with The following screen is where this information can jumpers correctly set the LX software needs to be setup be found to match that of the device s that it is to communicate Jan 06 2006 08 14 32 Communications Panel ID 0 Comm1 Comm2 Status Status Status 19200 paj No gt None 19200 19200 paj paj None None None gt No gt None j None 2 VO Comms Fi Status Use Map File No gt Redetect 10 Comms Download MapFile txt From Quantum LX Upload MapFile txt To Quantum LX DN ACCESSING LE y gt Setpoints Communications DESCRIPTION This screen allows the user to assign and setup serial communications parameters The following setpoints are provided Baud Rate The baud rate defines the speed at Panels ID A number that is used by an external which external communications can occur The communications application to converse to an higher the baud rate the faster the individual Condenser
83. at the customer may already have in use This information is subject to change at any time and is provided as a reference only Not all areas of the MODBUS Protocol can be handled in this document Some additional information regarding MODBUS Protocol that the end user should be aware of PR A 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 34 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS There are many versions of MODBUS Protocol that is available and an application that works properly on one system may not function identically on another e Some versions of MODBUS Protocol may require the user to increment any referenced addresses by 1 one For instance if you wanted to look at Frick Address 135 you may need to actually look at address 136 The Quantum addressing begins at zero whereas some MODBUS Protocols begin at 1 one therefore you may need to compensate e Follow the Frick specifications for data communications requirements RTU Query Read Example NOTE Hyperterminal cannot be used to test RTU In the following example a MODBUS command is sent to obtain the actual Room Pressure Refer to the following example to see what this message packet would look like Starting Start Address Function Address Registers End T1 T2 T3 T1 T2 T3 T4 07 Ta Start of Panel Function Error End of message ID 03 Read Correction message Code
84. board Oo 7 map do l a RS 485 LINE TERMINATO i YORK Refrigeration Systems Module circuit board For easy reference the DIP switch position functions are provided on the board For the purpose of clarity however refer to the following table MODULE DIP SWITCH SETTINGS Switch ON Function OFF Function Position 1 RS 485 RS 422 2 RS 422 RS 485 3 RS 422 RS 485 4 RS 422 Pull up No pull up 5 RS 485 Pull up No pull up 6 RS 422 Pull down No pull down 7 RS 485 Pull down No pull down 8 RS 485 line termination No line termination 5 E DANT gear Locking Tabs 4 xy V TT 7 NI gt Mounting the module This module can be mounted on the standard din rail that is available in most control panels 1 Find an open area of the din rail 5 8 inch minimum for the width of the module and preferably as far away from any inductive loads relays contactors etc as possible 2 Module orientation is not critical however try to mount it so that all wiring connections can be made neatly and according to any applicable local codes EE A Frick BY JOHNSON CONTROLS 3 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SE
85. ce Quantum ID code Failure Annunciation command Page 2 Unit ID 1 Condenser 2 Vessel Checksum Carriage Return RETURNED ANSWER Character Position 1 2 3 4 6 7 14 15 22 23 24 26 27 34 35 42 43 44 46 47 54 55 62 63 64 66 67 74 75 82 83 84 86 87 94 95 102 103 104 106 107 114 115 122 123 124 127 Description of returned data A Acknowledge 01 Quantum ID code Message Code 7 Date 7 as mm dd yy Time 7 as hh mm ss Space Message Code 8 Date 8 as mm dd yy Time 8 as hh mm ss Space Message Code 9 Date 9 as mm dd yy Time 9 as hh mm ss Space Message Code 10 Date 10 as mm dd yy Time 10 as hh mm ss Space Message Code 11 Date 11 as mm dd yy Time 11 as hh mm ss Space Message Code 12 Date 12 as mm dd yy Time 12 as hh mm ss Space CS Checksum followed by Carriage return Line feed SS sy Frick BY JOHNSON CONTROLS RETURN Alarms amp Shutdowns Page 3 data 01F3 Command structure Command Description Start of command sequence Quantum ID code Failure Annunciation command Page 3 Unit ID 1 Condenser 2 Vessel Checksum Carriage Return RETURNED ANSWER Character Position 1 2 3 4 6 7 14 15 22 23 24 26 27 34 35 42 43 44 46 47 54 55 62 63 64 66 67 74 75 82 83 84 86 87 94 95 102 103 104 106 107 114 115 122 123 124 127 Description of returned data A Acknowledge 01 Quantum ID code Message Code 13 Date 13 as mm
86. ce SOOCPU Local Remote Local 9 30 ACTIVE MESSAGE SEND MESSAGE 2 COMMAND B3 0012 LED gt AA ay Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 28 COMMUNICATIONS SETUP MODBUS Protocol Description Quantum communicating to its boards Since MODBUS protocol is a messaging structure it is independent of the underlying physical layer It is traditionally implemented using RS 232 RS 422 or RS 485 communications hardware The Quantum controller is setup to communicate standard MODBUS networks using ASCII American Standard Code for Information Interchange NOTE With the Quantum Controller ONLY Modbus ASCII 7 data bits is recognized and all references to MODBUS protocol in this document will be as they relate to ASCII The mode and serial parameters must be the same for all devices on a MODBUS network therefore ensure that your network is utilizing the MODBUS ASCII protocol before attempting to try to communicate to the Quantum portion of the network Additionally typical MODBUS protocols allow network broadcasting whereby a single message can be sent to all devices simultaneously Broadcasting is NOT allowed supported by the Quantum software The Ouantum M provides the capability to interface with other devices that support serial data communications using the MODBUS ASCII protocol This
87. ches look nearly identical to hubs but a switch generally contains more intelligence than a hub Unlike hubs network switches are capable of inspecting the data packets as they are received determining the source and destination device of a packet and forwarding that packet appropriately By delivering messages only to the connected device that it was intended for network switches conserve network bandwidth and offer generally better performance than hubs The Switch takes the signal from each computer Quantum LX and sends it to all of the other computers LX panels in your plant or office Switches come in several sizes noted by the number of ports available a four port Switch can connect four computers an eight port Switch can connect up to eight computers and so on So if you start with a four port Switch but eventually add more panels you can buy another Switch and connect it to the one you already have increasing the potential number of panels on your network Typical Switch Note If you want to connect one computer to one Quantum LX you can avoid the switch and use a crossover Cat 5 cable With a crossover cable you directly connect one Ethernet device to the other without a Switch To connect more than two you need a Switch k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 13 8 BY JOHNSON CONTROLS Refer to the following pictorial to con
88. d EA e png Frick BY JOHNSON CONTROLS FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 17 Frick Protocols Temperature data is returned in the current All commands for Frick protocols must be in ASCII format to function properly The data should be setup as an 8 bit Word with either no Parity or even Parity and a Stop Bit The commands must be entered in upper case letters A Condenser or Vessel with an ID code of 00 is considered disabled ID codes from 01 through 99 are valid and recognized by the microprocessor Quantum s Protocol Specifications Quantum 5 protocol commands have been added specifically for the Quantum Unless otherwise shown 9 characters are returned from the Quantum for a data value The data value includes two decimal fields and the first character position is either if the value is negative or it is if the value is positive For example if the data s value is 25 5 then the value 00002550 is sent All temperatures are in degree C and all pressures are in PSIA A mode such as Condenser Mode Summer Winter is returned as an integer value that represents the mode it is in For example a 00000000 is sent if it is in summer or a 00000100 is sent if it is in winter The value 00000000 which is received as a O zero is used to represent an OFF status and a DISABLED option The value 00000100 which is received as a 1
89. d RS 485 for Com 1 TB1 LK11 Selects between using RS 422 485 on Com 2 TB2 OR RS 232 on Com 2 TB3 LK17 selects between RS 422 and RS 485 for Com 2 TB2 Com 2 TB3 RS 232 Connector AS Frick BY JOHNSON CONTROLS SERIAL COMMUNICATIONS PORT WIRING RS 232 WIRING AND JUMPERS PL6 Com 3 090 560 CS AUG 11 Page 80 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP TB3 COM 2 The following pictorial shows the communications board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 3 PL6 using RS 232 protocol Refer to the table below for the The following pictorial shows the communications board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 2 TB3 using RS 232 protocol Refer to the tables below for the specifics on the jumper settings and wiring convention for RS 232 specifics on the jumper settings and wiring convention for RS 232 NOTE There are NO jumper settings associated with this connector Com 3 PC or PLC 9 Pin D Connector Transmit Data TX LED 5 LK17 LK9
90. e Condenser O Step Disabled 1 Single Speed Fan Step 12 Position Type Condenser 2 Two Speed Fan Low Step 13 Position Type Condenser 3 Two Speed Fan High 4 Variable Speed Fan 5 Water Pump Step 11 Position Type Condenser Step 14 Position Type Condenser Step 15 Position Type Condenser Step 16 Position Type Condenser Step 17 Position Type Condenser Step 18 Position Type Condenser Step 19 Position Type Condenser Step 20 Position Type Condenser Step 21 Position Type Condenser Step 22 Position Type Condenser Step 23 Position Type Condenser DIDID 22 22 2 2 2 2 2 2 9 2 7 Step 24 Position Type Condenser CERE c EEDEN Frick BY JOHNSON CONTROLS Frick Address AB Address Modbus Address FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 2 COMMUNICATIONS SETUP MODE VALUES Description of Data Step 1 Auxiliary Configuration Condenser Step 2 Auxiliary Configuration Condenser Step 3 Auxiliary Configuration Condenser Step 4 Auxiliary Configuration Condenser Step 5 Auxiliary Configuration Condenser Step 6 Auxiliary Configuration Condenser Step 7 Auxiliary Configuration Condenser Step 8 Auxiliary Configuration Condenser Step 9 Auxiliary Configuration Condenser Step 10 Auxiliary Configuration Condenser Step 11 Auxiliary Configuration Co
91. e Safe Timer Condenser Solenoid 1 Off Timer Vessel 1 Solenoid 1 On Timer Vessel 1 Solenoid 2 Off Timer Vessel 1 Solenoid 2 On Timer Vessel 1 Pump Compressor Off Timer Vessel 1 Pump 1 State Time Vessel 1 Pump 2 State Time Vessel 1 Pump 3 State Time Vessel 1 Pump 4 State Time Vessel 1 Pump 1 Total Runtime Timer Vessel 1 Pump 2 Total Runtime Timer Vessel 1 Pump 3 Total Runtime Timer Vessel 1 Pump 4 Total Runtime Timer Vessel 1 Bypass Pump 1 To Open Timer Vessel 1 Bypass Pump 2 To Open Timer Vessel 1 Bypass Pump 3 To Open Timer Vessel 1 Bypass Pump 4 To Open Timer Vessel 1 Bypass Pump 1 To Close Timer Vessel 1 Bypass Pump 2 To Close Timer Vessel 1 CR c O F kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 61 BY JOHNSON CONTROLS TIMER VALUES Read Only Description of Data Frick AB Modbus Address Address Address N60 99 Bypass Pump 3 To Close Timer Vessel 1 N60 100 Bypass Pump 4 To Close Timer Vessel 1 N60 101 Auto Toggle Timer Vessel 1 N60 110 Solenoid 1 Off Timer Vessel 2 N60 111 Solenoid 1 On Timer Vessel 2 N60 112 Solenoid 2 Off Timer Vessel 2 N60 113 Solenoid 2 On Timer Vessel 2 N60 114 Pump Compressor Off Timer Vessel 2 N60 115 Pump 1 State Time Vessel 2 N60 116 Pump 2 State Time Vessel 2 N60 11
92. e for the New Connection Type in whatever name you would like to use Frick was used in this example This name will also create a file once you are finished saving all of the setup parameters for future use It is recommended that a name be chosen to reflect the type of Protocol that you will be using as you may wish to setup for various protocols Once you have entered a name click OK 1815 Djs 2181 wis Y New Connection lil Enter name and choose an icon for the connection Fick Disconnected Auto detect Auto detect SCROLL techo i 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Fi k Page 36 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS A new dialog box will be shown asking to select a Com cable is attached to this will normally be Com 1 The port choose the Com port that your communications phone number box should be blank Click on OK Die ela ola e The Com 1 properties dialog box will now appear Set the five boxes as follows then click OK The parameters in this box must match the requirements of the protocol that you are wishing to e Bits per second 9600 must match the use The one box that normally would need to be Ouantum TM changed from one protocol to the next is the Data Bits box For MODBUS ASCII you can use either 7 or e Data bits 8 8 data bits for Frick and Quantum protocols use e Pa
93. e that a remote station needs to format a reply packet Some remote stations can format reply packets faster than others Message Timeout Defines the amount of time in seconds that the message will wait for a reply If this time elapses without a reply the error bit is set indicating that the instruction timed out A timeout of O seconds means that there is no timer and the message will wait indefinitely for a reply Valid range is 0 255 seconds Note Make sure the Allen Bradley PLC and the programming software is the most recent software revision Some revisions have been made that affect doing the SLC Typed Logical Read Write Message Command SLC 500 Suggested Setup CHANNEL CONFIGURATION Configure the communication channel Channel 0 Current Communication Mode System Communication Driver DF1 Half Duplex Master or DF1 Full Duplex Baud Rate 19200 suggested Stop Bits 1 Duplicate Detect Disabled ACK Timeout x20ms 30 Message Retries 3 Parity None Station Address Source ID 5 Master s DF1 selected ID Error Detect BCC CRC RTS off Delay x20ms O RTS Send Delay x20ms O Pre Send Time Delay x1 ms O Control Line No Handshaking Polling Mode Message Based do not allow slave to initiate messages Priority Polling Range Low 255 High O Normal Polling Range Low 255 High O Normal Poll Group Size O Reply Message Wait Time x20ms 20 System Mode Driver DF1 Half Duplex Master or
94. eated simply press the Enter key a Line Feed will automatically be sent also A 01 03 06 OO 01 D8 CRLF AA Where Message Start Quantum ID Read Function H O address hex L O address hex H O tt of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed Write Example To demonstrate how an address within the Quantum may be written to the following test can be performed using Windows HyperTerminal As an example a MODBUS command will be created and sent to set the Quantum to set the Sumer Mode Temperature to 25 0 C First be aware that data sent to and received by the Quantum LX has one decimal place assumed This means that to send the value of 25 0 you actually need to send 250 Using the address tables found later in this manual locate the address for the Summer Mode Temperature In this case it would be Frick Address 7430 decimal Since this is the only address we are interested in writing to send the following message 01 06 1D 06 00 FA DC CRLF AA A Where Start of Message Quantum ID Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Look at this message on a more basic level to understand how the address that we are writing to is arrived at We want to send the
95. een saved from 1 to 30 If no units have yet been saved the center line will be blank and therefore there are no setpoints to restore e Enter a number on the keypad that corresponds to the unit number that you wish to restore then press Enter FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP 090 560 CS AUG 11 Page 87 A progress bar will appear asking you to Please Wait After the file has been written or updated the dialog boxes will disappear and you can either exit or continue with another function Delete Setpoints Use this option to delete the setpoints and custom text for a particular unit Ensure that all setpoint values have been documented as a safety precaution Install the previously saved setpoints USB device into the provided connection on the Qunatum M Press the 4 button The software program will read the USB device and the following dialog box will appear Delete Setpoints E These are the sets that currently exist on this USB device Enter the identifying number for the set you wish to delete Any numerals that appear on the center line of this box will represent units that have already been saved from 1 to 30 If no units have yet been saved the center line will be blank and therefore there are no setpoints to delete Enter a number on the keypad that corresponds to the unit number that you wish to delete highlight the Ok button then press
96. el N107 32 Auxiliary Digital Output 13 Off Setpoint Vessel N107 33 Auxiliary Digital Output 14 Off Setpoint Vessel N107 34 Auxiliary Digital Output 15 Off Setpoint Vessel N107 40 Auxiliary Analog Output 1 Setpoint Vessel N107 41 Auxiliary Analog Output 2 Setpoint Vessel N107 42 Auxiliary Analog Output 3 Setpoint Vessel N107 43 Auxiliary Analog Output 4 Setpoint Vessel N107 50 Auxiliary Analog Output 1 Proportional Band Vessel N107 51 Auxiliary Analog Output 2 Proportional Band Vessel N107 52 Auxiliary Analog Output 3 Proportional Band Vessel N107 53 Auxiliary Analog Output 4 Proportional Band Vessel N107 60 Auxiliary Analog Output 1 Integration Time Vessel N107 61 Auxiliary Analog Output 2 Integration Time Vessel N107 62 Auxiliary Analog Output 3 Integration Time Vessel N107 63 Auxiliary Analog Output 4 Integration Time Vessel N107 70 Auxiliary Analog Output 1 Range Floor Vessel N107 71 Auxiliary Analog Output 2 Range Floor Vessel N107 72 Auxiliary Analog Output 3 Range Floor Vessel N107 73 Auxiliary Analog Output 4 Range Floor Vessel N107 80 Auxiliary Analog Output 1 Range Ceiling Vessel N107 81 Auxiliary Analog Output 2 Range Ceiling Vessel N107 82 Auxiliary Analog Output 3 Range Ceiling Vessel N107 83 Auxiliary Ana
97. enser N112 48 Auxiliary Analog Input 9 Low Warning Delay Condenser N112 49 Auxiliary Analog Input 10 Low Warning Delay Condenser N112 50 Auxiliary Analog Input 11 Low Warning Delay Condenser N112 51 Auxiliary Analog Input 12 Low Warning Delay Condenser N112 52 Auxiliary Analog Input 13 Low Warning Delay Condenser N112 53 Auxiliary Analog Input 14 Low Warning Delay Condenser N112 54 Auxiliary Analog Input 15 Low Warning Delay Condenser N112 55 Auxiliary Analog Input 16 Low Warning Delay Condenser N112 56 Auxiliary Analog Input 17 Low Warning Delay Condenser N112 57 Auxiliary Analog Input 18 Low Warning Delay Condenser N112 58 Auxiliary Analog Input 19 Low Warning Delay Condenser N112 59 Auxiliary Analog Input 20 Low Warning Delay Condenser N112 60 Auxiliary Analog Input 1 High Warning Setpoint Condenser N112 61 Auxiliary Analog Input 2 High Warning Setpoint Condenser N112 62 Auxiliary Analog Input 3 High Warning Setpoint Condenser N112 63 Auxiliary Analog Input 4 High Warning Setpoint Condenser N112 64 Auxiliary Analog Input 5 High Warning Setpoint Condenser N112 65 Auxiliary Analog Input 6 High Warning Setpoint Condenser N112 66 Auxiliary Analog Input 7 High Warning Setpoint Condenser N112 67 Auxiliary Analog Input 8 High Warning Setpoint Condenser N112 68 Auxiliary Analog Input 9 High Warning Setpoint Condenser N112 69 Auxi
98. essel 1 By Pass Pump 2 Output Vessel 2 By Pass Pump 2 Output Vessel 3 By Pass Pump 3 Output Vessel 1 By Pass Pump 3 Output Vessel 2 By Pass Pump 3 Output Vessel 3 By Pass Pump 4 Output Vessel 1 By Pass Pump 4 Output Vessel 2 ojojojojojo ojo By Pass Pump 4 Output Vessel 3 LA Compressor Running Vessel 1 Compressor Running Vessel 2 Compressor Running Vessel 3 High Level Warning Vessel 1 High Level Warning Vessel 2 High Level Warning Vessel 3 High Level Shutdown Vessel 1 High Level Shutdown Vessel 2 High Level Shutdown Vessel 3 Low Level Warning Vessel 1 Low Level Warning Vessel 2 Low Level Warning Vessel 3 Low Level Shutdown Vessel 1 ajaja lum l lum AJAJAJA Low Level Shutdown Vessel 2 FILI 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 Page 42 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS DIGITAL BOARD VALUES Read Only Frick AB Modbus Description af Data Digital Channel Address Address Address Board Type 1044 N10 44 41045 Low Level Shutdown Vessel 3 Input 1045 N10 45 41046 Solenoid 1 Output Vessel 1 Output 1046 N10 46 41047 Solenoid 1 Output Vessel 2 Output Solenoid 1 Output Vessel 3 Solenoid 2 Ou
99. essel 3 High Level Warning Digital Vessel 1 High Level Warning Digital Vessel 2 High Level Warning Digital Vessel 3 High Level Shutdown Digital Vessel 1 High Level Shutdown Digital Vessel 2 High Level Shutdown Digital Vessel 3 Low Level Warning Digital Vessel 1 Low Level Warning Digital Vessel 2 Low Level Warning Digital Vessel 3 Low Level Shutdown Digital Vessel 1 Low Level Shutdown Digital Vessel 2 Low Level Shutdown Digital Vessel 3 High Level Warning Analog Vessel 1 High Level Warning Analog Vessel 2 High Level Warning Analog Vessel 3 Low Level Shutdown Analog Vessel 1 Low Level Shutdown Analog Vessel 2 Low Level Shutdown Analog Vessel 3 87 88 89 93 94 95 96 97 98 99 100 101 102 103 104 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 130 131 132 133 134 135 136 137 138 139 140 141 150 151 152 153 154 155 156 157 158 159 160 161 170 171 Low Level Warning Analog Vessel 1 Low Level Warning Analog Vessel 2 Low Level Warning Analog Vessel 3 Pump 1 Pressure Differential Vessel 1 Pump 1 Pressure Differential Vessel 2 Pump 1 Pressure Differential Vessel 3 Pump 2 Pressure Differential Vessel 1 Pump 2 Pressure Differential Vessel 2 Pump 2 Pressure Differential Vessel 3 Pump 3 Pressure Differential Vessel 1 Pump 3 Pressure Differential Vessel
100. g Input 3 Warning Configuration Condenser Auxiliary Analog Input 4 Warning Configuration Condenser Auxiliary Analog Input 5 Warning Configuration Condenser Auxiliary Analog Input 6 Warning Configuration Condenser Auxiliary Analog Input 7 Warning Configuration Condenser Auxiliary Analog Input 8 Warning Configuration Condenser Auxiliary Analog Input 9 Warning Configuration Condenser Auxiliary Analog Input 10 Warning Configuration Condenser Disabled Auxiliary Analog Input 11 Warning Configuration Condenser 1 Enabled Auxiliary Analog Input 12 Warning Configuration Condenser Auxiliary Analog Input 13 Warning Configuration Condenser Auxiliary Analog Input 14 Warning Configuration Condenser Auxiliary Analog Input 15 Warning Configuration Condenser Auxiliary Analog Input 16 Warning Configuration Condenser Auxiliary Analog Input 17 Warning Configuration Condenser Auxiliary Analog Input 18 Warning Configuration Condenser Auxiliary Analog Input 19 Warning Configuration Condenser DID D D D D D AE D NE D D AE D D D D D DD Auxiliary Analog Input 20 Warning Configuration Condenser EED e 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 Page 56 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS MODE VALUES i Frick AB Modbus Description of Data Value Codes Address Address Address 2 Auxiliary Digita
101. iary Digital Output 13 Configuration Vessel Auxiliary Digital Output 14 Configuration Vessel R R R R R R R R R R R R R R R Auxiliary Digital Output 15 Configuration Vessel Auxiliary Digital Output 1 Action Vessel Auxiliary Digital Output 2 Action Vessel Auxiliary Digital Output 3 Action Vessel Auxiliary Digital Output 4 Action Vessel Auxiliary Digital Output 5 Action Vessel Auxiliary Digital Output 6 Action Vessel Auxiliary Digital Output 7 Action Vessel O Greater Than Auxiliary Digital Output 8 Action Vessel ve less Than Auxiliary Digital Output 9 Action Vessel Auxiliary Digital Output 10 Action Vessel Auxiliary Digital Output 11 Action Vessel Auxiliary Digital Output 12 Action Vessel Auxiliary Digital Output 13 Action Vessel Auxiliary Digital Output 14 Action Vessel 7 Auxiliary Digital Output 15 Action Vessel Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 57 BY JOHNSON CONTROLS Frick Address AB Address Modbus Address 2 MODE VALUES Description of Data Auxiliary Digital Output 1 Map Point Vessel Auxiliary Digital Output 2 Map Point Vessel Auxiliary Digital Output 3 Map Point Vessel Auxiliary Digital Output 4 Map Point Vessel Auxiliary Digit
102. ician to perform system software maintenance 1 Save Setpoints Use this option to save all setpoints and custom text to a USB device as a form of backup Ensure that all setpoint values have been documented as a safety precaution Install a USB device into the provide connection on the Qunatum Press the 1 button The software program will read the USB device and the following dialog box will appear Save Setpoints Any numerals that appear on the center line of this box will represent units that have already been saved from 1 to 30 If no units have yet been saved the center line will be blank e Enter a number on the keypad that corresponds to the unit number that you wish to save then press Enter If the unit number has not been saved before the setpoints will be saved to a file on the USB device a progress bar will appear asking you to Please Wait In the future any time you try to write the setpoints to this number you will be prompted with a message telling you that the set number already exists do you wish to overwrite it Answer by highlighting the Yes button and pressing Enter if you do indeed wish to overwrite the values If you enter a number that does not appear on the center line no such warning will appear e After the file has been written or updated the dialog boxes will disappear and you can either exit or continue with another function 2 Full System I
103. iliary Alarm Configuration Vessel 3 O Disabled 1 Enabled Warning Condenser Warning Vessel 1 Warning Vessel 2 Warning Vessel 3 O No Warning 1 Warning Shutdown Condenser Shutdown Vessel 1 Shutdown Vessel 2 D D D Shutdown Vessel 3 O No Shutdowns 1 Shutdown EED e 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 Page 52 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS MODE VALUES 1 0 Frick AB Modbus Description of Data Value Codes Address Address Address O Mode Summer 1 Mode Winter O Status Normal 1 Status Defrost Mode Condenser Status Condenser O Manual 1 Automatic O Disabled 1 Enabled O No Change 1 All Steps On User Requested Control Condenser Defrost Input Configuration Condenser Sensor Fault Configuration Condenser O No Override 1 All On 2 All Off 3 Pumps Off O Mode Summer 1 Mode Winter Override Action Requested Condenser User Requested Mode Condenser Step 1 Position Type Condenser Step 2 Position Type Condenser Step 3 Position Type Condenser Step 4 Position Type Condenser Step 5 Position Type Condenser Step 6 Position Type Condenser Step 7 Position Type Condenser Step 8 Position Type Condenser Step 9 Position Type Condenser Step 10 Position Typ
104. iliary Analog Input 6 Low Warning Condenser Auxiliary Analog Input 7 Low Warning Condenser Auxiliary Analog Input 8 Low Warning Condenser Auxiliary Analog Input 9 Low Warning Condenser Auxiliary Analog Input 10 Low Warning Condenser Auxiliary Analog Input 11 Low Warning Condenser Auxiliary Analog Input 12 Low Warning Condenser Auxiliary Analog Input 13 Low Warning Condenser Auxiliary Analog Input 14 Low Warning Condenser Auxiliary Analog Input 15 Low Warning Condenser Auxiliary Analog Input 16 Low Warning Condenser Auxiliary Analog Input 17 Low Warning Condenser Auxiliary Analog Input 18 Low Warning Condenser Auxiliary Analog Input 19 Low Warning Condenser Auxiliary Analog Input 20 Low Warning Condenser Auxiliary Analog Input 1 High Warning Condenser Auxiliary Analog Input 2 High Warning Condenser Auxiliary Analog Input 3 High Warning Condenser Auxiliary Analog Input 4 High Warning Condenser Auxiliary Analog Input 5 High Warning Condenser Auxiliary Analog Input 6 High Warning Condenser Auxiliary Analog Input 7 High Warning Condenser Auxiliary Analog Input 8 High Warning Condenser Auxiliary Analog Input 9 High Warning Condenser Auxiliary Analog Input 10 High Warning Condenser Auxiliary Analog Input 11 High Warning Condenser Auxiliary Analog Input 12 High Warning Condenser Auxiliary Analog Input 13 High Warning Condenser Auxiliary Analog Input 14 High Warning Condenser Auxiliary Analog Input
105. iption Start of command sequence Quantum ID code Clear Alarms Checksum Carriage Return RETURNED ANSWER A followed by the ID and 1 CR LF if successful and O CR LF if unsuccessful 090 560 CS AUG 11 Page 20 RETURN Condenser Status Info IDIC Command structure Command Description Start of command sequence 01 Quantum ID code IC Info Condenser Status Command CS Checksum CR Carriage Return FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP Description of returned data SS ese Frick BY JOHNSON CONTROLS Digital Outputs right to left Note These Bit O Bit 1 Bit 2 Bit 3 Character Positions are in Step Step 21 22 Step Step 23 24 hexadecimal format 0 F Digital Outputs right to left The hex values RETURNED ANSWER Bit O Bit 1 Bit 2 Bit 3 are broken dow Char Description of returned data Pos 1 A Acknowledge 2 3 xx Quantum ID code Step 24 Aux Input Alarm Output Empty Empty into the bit formats as shown and are read from right to left 4 5 Info Condenser Command IC Analog Output Channel 1 Variable Fan 1 Digital Inputs right to left BitO 1 Bit2 Bit3 Step Step Step Step 1 2 3 4 Digital Inputs right to left BitO Bit1 Bit2 Bit3 Step Step Step Step 5 6 7 8 Digital Inpu
106. is a Master Slave multi drop communication method whereby the Quantum is setup to be a MODBUS ASCII Slave The customer s PLC Programmable Logic Controller or DCS Data Communications System such as personal computer must be setup as a MODBUS ASCII Master The Master initiates the reading and writing of data queries to a Quantum The Quantum does not generate its own data it will only reply from a request by the Master The Quantum ID number is used as the MODBUS Slave address The Master uses Function Code 3 Read Holding Registers to send a request to read data from the Ouantum M The Master uses Function Code 6 Load Register to request to change a setpoint or to send a command Up to fifty 50 data elements can be read with one read request Address references are numbered relative to the Frick addresses in the Quantum Data Table see MODBUS Addressing Note in the Quantum Data Table section of this manual for additional information The Quantum only accepts one value with a Load Register request Changing a setpoint causes the Quantum to save the new setpoint to nonvolatile memory Be careful not to continuously request a setpoint change Keeping the Quantum busy writing to memory will interfere with the communication failure to an I O board will cause a shutdown For more detail and a list of the data reference the Quantum Data Table section of this manual For details and information about
107. ital boards If a board has been removed a communication error shutdown will be issued until this key is selected Reference the About screen to view what has been detected USING THE MAP FILE The MAP file is simply a text file Mapfile txt which can be downloaded from the Quantum panel The file can be used in its original format which contains a limited number of addresses or may be modified by the user to incorporate additional addresses Downloading The Map File From The Quantum LX Through a Web Browser To download the map file from the Quantum LX controller click the Download button A new box will appear with a link labeled MapFile txt Right click on the link and select Save Link Target As from the menu The web browser will then present a dialog box allowing the user select a location on their computer for the map file to be stored NOTE This operation is not intended to be performed from the Operator Interface Panel Instead a desktop computer should be used to access the Evaporator controller via a web browser E d FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 Frick COMMUNICATIONS SETUP BY JOHNSON CONTROLS Downloading the MAP File From the Panel Using a USB Memory Stick Two keys are located at the bottom right hand side of the screen The following describes there function Download MapFile txt from Quantum LX With a USB memory stick installed on the
108. king this board incorporates 10 11 a smart feature that handles this handshaking 12 internally without the user needing to provide it It is a true two wire system Refer to the following figure for the pin connections showing how to attach a 2 wire RS 485 cable directly to the Frick Communications Converter Module Locate a suitable source for the 24 volt DC power Using a minimum of 18 AWG stranded wire connect the MINUS wire to terminal 7 Connect the PLUS wire to terminal 3t 8 RX TX we 502 All remaining connections will be based upon RXTX the particular protocols that you have decided to use Simply match the SIGNAL NAME from the source device to match the SIGNAL NAME of the module All external communications wiring must conform with the Frick Proper nstallation of Electronic Equipment in an Industrial Environment publication RS 485 Connections 090 560 CS AUG 11 Page 86 A causes FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL s Frick COMMUNICATIONS SETUP APPENDIX B BY JOHNSON CONTROLS QUANTUM LX PANEL SOFTWARE UPDATE PROCEDURE Access the Software Maintenance screen by setting the User Level to 2 then clicking on Menu then Service and finally Software Maintenance access 8 NN DESCRIPTION This screen allows the techn
109. klist For Setting Up Communication 1 Decide which Quantum protocol you can communicate with and want to use 2 Setup your device s communication port with the proper parameters and select a baud rate 3 Next setup the Quantum for the desired communication protocol Select the protocol from the Communications screen 4 Setup the baud rate of the comm port to coincide with the setup of your device s communication port 5 Enter the Quantum ID This will be used to identify commands that are sent to it 6 Wire to the first panel via RS 232 RS 422 or RS 485 connections to Quantum Comm Port e f you are communicating to more than one panel then you will not be able to use RS 232 You can however convert RS 232 to either RS 422 or RS 485 with an adapter card Reference the Converting an RS 232 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 16 COMMUNICATIONS SETUP gt ay Frick BY JOHNSON CONTROLS Serial Port to RS 422 or RS 485 section for information about an adapter card e Reference the drawing of the Quantum Main Board in this manual to identify wiring and jumpering locations for the Comm Ports e Reference the Main Board Communications section in this manual for the correct jumpering of RS 232 RS 422 or RS 485 7 Send a single command to read data from this Ouantum M using its ID 8 Check if you received a data response at your device 9 Troubleshooting whe
110. l N106 70 Auxiliary Analog Input 10 High Warning Setpoint Vessel N106 71 Auxiliary Analog Input 11 High Warning Setpoint Vessel N106 80 Auxiliary Analog Input 1 High Warning Delay Vessel N106 81 Auxiliary Analog Input 2 High Warning Delay Vessel N106 82 Auxiliary Analog Input 3 High Warning Delay Vessel N106 83 Auxiliary Analog Input 4 High Warning Delay Vessel N106 84 Auxiliary Analog Input 5 High Warning Delay Vessel N106 85 Auxiliary Analog Input 6 High Warning Delay Vessel N106 86 Auxiliary Analog Input 7 High Warning Delay Vessel N106 87 Auxiliary Analog Input 8 High Warning Delay Vessel N106 88 Auxiliary Analog Input 9 High Warning Delay Vessel N106 89 Auxiliary Analog Input 10 High Warning Delay Vessel N106 90 Auxiliary Analog Input 11 High Warning Delay Vessel N106 91 Auxiliary Analog Input 12 High Warning Delay Vessel N107 00 Auxiliary Digital Output 1 On Setpoint Vessel N107 01 Auxiliary Digital Output 2 On Setpoint Vessel N107 02 Auxiliary Digital Output 3 On Setpoint Vessel N107 03 Auxiliary Digital Output 4 On Setpoint Vessel N107 04 N107 05 N107 06 Auxiliary Digital Output 5 On Setpoint Vessel Auxiliary Digital Output 6 On Setpoint Vessel Auxiliary Digital Output 7 On Setpoint Vessel N107 07 Auxiliary Digital Output 8 On Setpoint Ves
111. l Input 1 Warning Configuration Vessel Auxiliary Digital Input 2 Warning Configuration Vessel Auxiliary Digital Input 3 Warning Configuration Vessel Auxiliary Digital Input 4 Warning Configuration Vessel Auxiliary Digital Input 5 Warning Configuration Vessel 0 Disabled 1 Vessel 1 2 Vessel 2 Auxiliary Digital Input 1 Warning Configuration Vessel 3 Vessel 3 Auxiliary Digital Input 6 Warning Configuration Vessel Auxiliary Digital Input 1 Warning Configuration Vessel Auxiliary Digital Input 1 Warning Configuration Vessel Auxiliary Digital Input 1 Warning Configuration Vessel DI gt Auxiliary Digital Input 1 Warning Configuration Vessel Auxiliary Digital Output 1 Configuration Vessel Auxiliary Digital Output 2 Configuration Vessel Auxiliary Digital Output 3 Configuration Vessel Auxiliary Digital Output 4 Configuration Vessel Auxiliary Digital Output 5 Configuration Vessel Auxiliary Digital Output 6 Configuration Vessel Auxiliary Digital Output 7 Configuration Vessel O Disabled 1 Vessel 1 2 Vessel 2 Auxiliary Digital Output 9 Configuration Vessel 3 Vessel 3 Auxiliary Digital Output 8 Configuration Vessel Auxiliary Digital Output 10 Configuration Vessel Auxiliary Digital Output 11 Configuration Vessel Auxiliary Digital Output 12 Configuration Vessel Auxil
112. liary Analog Input 10 High Warning Setpoint Condenser N112 70 Auxiliary Analog Input 11 High Warning Setpoint Condenser N112 71 Auxiliary Analog Input 12 High Warning Setpoint Condenser E A 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL f Page 72 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N112 72 Auxiliary Analog Input 13 High Warning Setpoint Condenser Description of Data N112 73 Auxiliary Analog Input 14 High Warning Setpoint Condenser N112 74 Auxiliary Analog Input 15 High Warning Setpoint Condenser N112 75 Auxiliary Analog Input 16 High Warning Setpoint Condenser N112 76 Auxiliary Analog Input 17 High Warning Setpoint Condenser N112 77 Auxiliary Analog Input 18 High Warning Setpoint Condenser N112 78 Auxiliary Analog Input 19 High Warning Setpoint Condenser N112 79 Auxiliary Analog Input 20 High Warning Setpoint Condenser N112 80 Auxiliary Analog Input 1 High Warning Delay Condenser N112 81 Auxiliary Analog Input 2 High Warning Delay Condenser N112 82 Auxiliary Analog Input 3 High Warning Delay Condenser N112 83 Auxiliary Analog Input 4 High Warning Delay Condenser N112 84 Auxiliary Analog Input 5 High Warning Delay Condenser N112 85 Auxiliary Analog Input 6 High Warning Delay Condenser N112 86 Auxiliary Analog Input
113. log Output 4 Range Ceiling Vessel N112 00 Auxiliary Digital Input 1Warning Delay Condenser N112 01 Auxiliary Digital Input 2 Warning Delay Condenser N112 02 Auxiliary Digital Input 3 Warning Delay Condenser N112 03 N112 04 Auxiliary Digital Input 4 Warning Delay Condenser Auxiliary Digital Input 5 Warning Delay Condenser N112 05 Auxiliary Digital Input 6 Warning Delay Condenser N112 06 Auxiliary Digital Input 7 Warning Delay Condenser N112 07 Auxiliary Digital Input 8 Warning Delay Condenser N112 08 Auxiliary Digital Input 9 Warning Delay Condenser N112 09 Auxiliary Digital Input 10 Warning Delay Condenser N112 10 Auxiliary Digital Input 11 Warning Delay Condenser N112 20 Auxiliary Analog Input 1 Low Warning Setpoint Condenser N112 21 Auxiliary Analog Input 2 Low Warning Setpoint Condenser N112 22 Auxiliary Analog Input 3 Low Warning Setpoint Condenser N112 23 Auxiliary Analog Input 4 Low Warning Setpoint Condenser aes c eee kc FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 71 BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N112 24 Auxiliary Analog Input 5 Low Warning Setpoint Condenser Description of Data N112 25 Auxiliary Analog Input 6 Low Warning Setpoint Condenser N112 26 Auxiliary Analog Inpu
114. mber Condenser N103 94 Step 23 Winter Off Sequence Number Condenser N103 95 Step 24 Winter Off Sequence Number Condenser Description of Data N104 00 Step 1 Two Speed Fan Delay Condenser N104 01 Step 2 Two Speed Fan Delay Condenser N104 02 Step 3 Two Speed Fan Delay Condenser N104 03 Step 4 Two Speed Fan Delay Condenser N104 04 Step 5 Two Speed Fan Delay Condenser N104 05 Step 6 Two Speed Fan Delay Condenser N104 06 Step 7 Two Speed Fan Delay Condenser N104 07 Step 8 Two Speed Fan Delay Condenser N104 08 Step 9 Two Speed Fan Delay Condenser N104 09 Step 10 Two Speed Fan Delay Condenser N104 10 Step 11 Two Speed Fan Delay Condenser N104 11 Step 12 Two Speed Fan Delay Condenser N104 12 Step 13 Two Speed Fan Delay Condenser Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 67 BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N104 13 Step 14 Two Speed Fan Delay Condenser N104 14 Step 15 Two Speed Fan Delay Condenser N104 15 Step 16 Two Speed Fan Delay Condenser N104 16 Step 17 Two Speed Fan Delay Condenser N104 17 Step 18 Two Speed Fan Delay Condenser N104 18 Step 19 Two Speed Fan Delay Condenser N104 19 Step 20 Two Speed Fan Delay Condenser N104 20 Step 21 Two Speed Fan Dela
115. ming In ASCII mode messages start with a colon character 3A hex and end with a carriage return line feed CRLF pair OD and OA hex The allowable characters transmitted for all other fields are hexadecimal O 9 A F All Ouantum M panels connected to the network monitor the network bus continuously for the colon character When one is received each Quantum decodes the next field the address field to find out if it is the addressed device A MODBUS message is placed by the transmitting device into a frame that has a known beginning and ending point This allows receiving devices to begin at the start of the message read the address portion and determine which device is addressed and to know when the message is completed Partial messages can be detected and errors can be set as a result 090 560 CS AUG 11 A typical message frame as sent by the Master is shown below START ADDRESS FUNCTION DATA LRC CHECK 01 03 10060001 D8 CRLF 1CHAR 2 CHAR 2 CHAR 8 CHAR 2 CHAR 2 CHAR Where Start of Message 01 Quantum ID 03 Read Function 1D address hex O6 L O address hex 00 it of Data Registers O1 L 0 of Data Registers D8 Error Correction Code CRLF Carriage Return Line Feed Query Read Example To demonstrate how an address within the Quantum LX may be read the following test can performed using Windows HyperTerminal As an example a
116. mmediately finish reading the remainder of the message If the byte does not equal its ID the message will be ignored a 01 03 1D 06 OO O1 D8 CRLF AA A Where Message Start Quantum ID ___ Read Function H O address hex L O address hex H O of Data Registers L O it of Data Registers Error Correction Code Carriage Return Line Feed In this particular example we are strictly looking to request to view a data value so we will be performing a read function 03 01 03 1D 06 00 01 08 CRLF AA A Where Message Start Quantum ID Read Function H O address hex L O address hex H O tt of Data Registers L O it of Data Registers Error Correction Code Carriage Return Line Feed Address 7430 decimal equals 1DO6 hex Looking at our example we see that we need a H O High Order address and a L O Low Order address Since all data sent and received is in ASCII Hex Byte format we need to look at 06 Hex as the Low Order portion of the address The High Order portion is 1D Now our decimal 7400 is formatted as 1DO6 Hex A 03 1D 06 00 01 08 CRLF 01 AA A Where Message Start Quantum ID Read Function H O address hex L O address hex H O tt of Data Registers L O it of Data Registers Error Correction Code Carriage Return Line Feed Frick FRICK QUANTUM
117. mum Speed Condenser N105 00 Low Temperature Override Condenser N105 01 Low Temperature Override Delay Condenser N105 05 Auxiliary Fail Warning Delay N105 09 Minimum Condensing Pressure Web Bulb Control N105 10 Condensing Temperature Approach Wet Bulb EED 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL f Page 68 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N105 15 Summer Augmented PI Control Integration Time N105 16 Winter Augmented PI Control Integration Time N105 17 Summer Augmented Pl Control Proportional Band N105 18 Winter Augmented PI Control Proportional Band Description of Data N106 00 Auxiliary Digital Input 1 Warning Delay Vessel N106 01 Auxiliary Digital Input 2 Warning Delay Vessel N106 02 Auxiliary Digital Input 3 Warning Delay Vessel N106 03 Auxiliary Digital Input 4 Warning Delay Vessel N106 04 Auxiliary Digital Input 5 Warning Delay Vessel N106 05 Auxiliary Digital Input 6 Warning Delay Vessel N106 06 Auxiliary Digital Input 7 Warning Delay Vessel N106 07 Auxiliary Digital Input 8 Warning Delay Vessel N106 08 Auxiliary Digital Input 9 Warning Delay Vessel N106 09 Auxiliary Digital Input 10 Warning Delay Vessel N106 10 Auxiliary Digital Input 11 Warning Delay Vessel N106 11 Auxiliar
118. mum speed at which RS 232 was capable of transmitting about 9600 bits per second was quite satisfactory as most of the receiving devices were mechanical in nature except for modems and barely able to keep up with these speeds RS 232 uses single ended TX transmit data and RX receive data This means a common ground wire is shared between TX and RX so only 3 wires are needed or a data only serial channel TX RX and GND Disadvantages of single ended signaling is that it is more susceptible to noise than differential signaling RS 422 485 effective cable distances are shorter typically about 50 Ft total due to low noise immunity and data rates are slower Additionally there is the limitation that only two devices can communicate together master and slave The Quantum controller has two RS 232 ports available One of these is TB2 Com 2 the other is PL6 Com 3 Both TB2 Com 2 and PL6 Com 3 may be used concurrently RS 232 signals cannot be connected directly to either an RS 422 or RS 485 device These signals must first be conditioned converted See the section entitled Converting an RS 232 Signal to RS 422 485 for details When serial communications started moving into the industrial environment it was quickly noted that because of the high electrical noise potential from electric motors valves solenoids fluorescent lighting etc that the noise immunity characteristics of RS 232 protocol was gr
119. munications module for the purpose of converting typical RS 232 serial protocol to either RS 422 or RS 485 serial protocols The module will also work converting RS 422 or RS 485 to RS 232 bi directional Due to the tight mounting restrictions in many existing control panels this module provides the ultimate solution for field communications upgrades or modifications No drilling is required and no valuable space is lost The only requirement is an external source of 24 volt DC power me m Pa SS Frick Communications Converter Module Setting the jumpers Inside the module is a circuit board which contains a DIP switch This switch must be set according to the necessary protocol parameters that you are trying to achieve It is recommended to set or verify the settings of this DIP switch before mounting and wiring the module The circuit board must be removed from its housing in order to access this DIP switch Each end of the housing has a small tab located just below the bottom most terminal block of each end Hold the module as shown in the following pictorial Disassembling the module Press the tabs using the thumb and finger and with your other hand carefully slide the circuit board out of the housing Ensure that proper anti static guidelines are followed while handling the circuit board The following diagram shows the circuit
120. n actually be more detrimental to the network than unshielded cable As long as all of the cables that are used have been properly constructed AND tested either shielded or unshielded are acceptable This is mostly due to the excellent electrical noise immunity that is inherent with Ethernet componentry NOTE Follow standard networking procedures for the interconnections of all components For individual cable runs in excess of 300 feet 100 meters a SwitchlHub must be used for each additional run Cabling Do s and Don ts Frick Controls recommends the following guidelines when installing and using CAT 5 Ethernet cable Do e Do run all cables in a star homerun configuration e Do keep all individual cable lengths under 300 feet If greater distances are needed use a switch hub every 300 feet e Do ensure that the twists of the wire pairs within the cable are maintained from end to end e Do make gradual bends in the cable Keep each bend radius over one inch e Do keep all cables tie wrapped neatly PS e AA Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 12 COMMUNICATIONS SETUP e Do try to maintain parallel cable runs THE HUB where possible e Do keep the cable as far away as possible from EMI sources motors transformers solenoids lighting etc e Do label the ends of each cable to facility troubleshooting and identifying in the fu
121. n you don t receive a data response e Check to see if the status of the Comm Port on the Communications screen is showing ACTIVE or OFF ACTIVE is shown only when the Quantum has received a properly composed message e Check that the RX2 I O communication activity lamp on the Quantum Main Processor Board is blinking as it receives the instruction from your device e A steady lit RX2 LED or one that isn t lighting are signs of improper wiring e f the RX2 LED is properly blinking then check if the TX2 LED is blinking in response e f the TX2 is not blinking then check the communication protocol setup at the panel the panel s ID and the comm port baud rate setting e f the TX2 is blinking then check that the Comm Port communication jumpers are correct Note A useful tool for troubleshooting is Windows HyperTerminal Using HyperTerminal can help you determine if the system is wired properly Reference the AyperTerminal Setup section in this manual 1 f you properly receive data and you need to communicate to more than one panel then setup and wire to another panel Reference the wiring diagram drawings in the back of this manual Send a single command to read data from this Quantum using it s ID and troubleshoot as above if necessary To prevent noise feedback which is possible when communicating over a long distance only the last panel should have the termination for long communications lines jumpere
122. nal pinouts to allow the end user to communicate to Com 2 TB2 using RS 422 protocol Refer to the RS 422 TB1 Signal Wiring tables on this page for the specifics on the jumper TB1 Connector Pin Signal settings and wiring convention for RS 422 signals TB1 COM 1 1 T it Dat ransmi ata 5 The following pictorial shows the communications TX gt board as well as the jumpers LED s and signal RX gt E jump 8 RX gt p m Jumpers pinouts to allow the end user to communicate to COM p 1 TB1 using RS 422 protocol Refer to the Cundum2 E mn e tables on this page for the specifics on the jumper RS 422 Connector settings and wiring convention for RS 422 PORT BEEN GHEE DDDDD D3 8 101112 13 3 Transmit Data gt 1 LED Com 2 TB2 Connector Jumpers and LED Location Receive Data RX LED i Com 1 TB1 a 85 422 TB2 Communications Board Jumpers RS 422 POSITION FUNCTION Connector Terminate COM2 No termination Pull down COM2 No pull down Pull up COM2 No pull up RS 422
123. nd 1 ST Fiber Optic Port SFN 7TX FX ST Phoenix 8 RJ 45 port SFN 8TX Phoenix Un shielded solid 4 pair Un shielded solid 4 pair 1000 Ft Crimp Tool RJ 45 Crimp tool Connectors Cable Ethernet Cable Tester Continuity only Tester STP Shielded Twisted Pair UTP Unshielded Twisted Pair Ethernet The Internet Service Provider usually has a very large network router or means of bring in many individual Ethernet is a data and information sharing system To put connections The router then assigns a discrete and it simply it is a method of connecting one network to individual address to each connection much like a street another and another and so on These networks can be address This address is known as an Internet Protocol inter connected either by cable Cat 5 or through address IP The IP address consists of a series of 4 wireless communications hence the name Ethernet numbers ranging from O tO 255 and is normally transparent to the end user For those individuals familiar Any Windows or Linux based computer is capable of with using the internet they understand that every time accessing this network All that is needed is either a they activate their web browser the software that allows modem USB port or an Ethernet port These devices your computer to connect there is an address bar that provide the necessary point of connection for one end a
124. ndenser Step 12 Auxiliary Configuration Condenser Step 13 Auxiliary Configuration Condenser Step 14 Auxiliary Configuration Condenser Step 15 Auxiliary Configuration Condenser Step 16 Auxiliary Configuration Condenser Step 17 Auxiliary Configuration Condenser Step 18 Auxiliary Configuration Condenser Step 19 Auxiliary Configuration Condenser Step 20 Auxiliary Configuration Condenser Step 21 Auxiliary Configuration Condenser Step 22 Auxiliary Configuration Condenser Step 23 Auxiliary Configuration Condenser R R R R R R R R R R R R R R R R R R R R R R R Step 24 Auxiliary Configuration Condenser 090 560 CS AUG 11 Page 53 Value Codes O Disabled 1 Enabled Step 1 Status Condenser Step 2 Status Condenser Step 3 Status Condenser Step 4 Status Condenser Step 5 Status Condenser Step 6 Status Condenser Step 7 Status Condenser Step 8 Status Condenser Step 9 Status Condenser Step 10 Status Condenser Step 11 Status Condenser Step 12 Status Condenser Step 13 Status Condenser Step 14 Status Condenser Step 15 Status Condenser Step 16 Status Condenser Step 17 Status Condenser Step 18 Status Condenser Step 19 Status Condenser Step 20 Status Condenser Step 21 Status Condenser Step 22 Status Condenser Step 23 Statu
125. ng is not changed Reference the Quantum Data Tables in this manual for the address listing and description of data e AA F k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 35 BY JOHNSON CONTROLS HYPERTERMINAL Description Setting up Hyperterminal HyperTerminal is a terminal emulation program which resides in the Microsoft Windows environment and as such will normally be found on any computer that is running Microsoft Windows HyperTerminal provides a method by which the end user may verify conclusively that their Quantum controller is functioning properly and as designed with respect to external communications to remote devices NOTE Hyperterminal can only be used to test the Frick Protocol or MODBUS ASCII It CANNOT be used to test Allen Bradley or MODBUS RTU or TCP IP Many times the Quantum controller will be installed into an environment whereby the end user wishes to communicate to it either through a PLC Programmable Logic Controller a desktop computer for the purpose of monitoring controlling plant operations through HMI Human Machine Interface or any number of other communications applications The purpose of this desired communications typically involves viewing and changing setpoints starting and stopping a compressor viewing alarm and shutdown information and viewing current operating conditions When first connecting Q
126. nstall Use this option to install the entire operating system This function will not overwrite any setpoints or custom text that may have previously been setup EE A Frick BY JOHNSON CONTROLS 3 e Ensure that all setpoint values have been documented as a safety precaution e Press the 2 button e f a valid USB device with the operating system loaded on it is plugged in the software will be loaded If however there is no USB device installed or the device does not contain the operating software the following dialog box will appear El The directory uniq cannot be found on the installation device Operation aborted e f the above dialog box appears you must insert a valid USB device that has the operating system loaded on it Restore Setpoints Use this option to re load previously saved setpoints and custom text to the Quantum e Ensure that all setpoint values have been documented as a safety precaution Install the previously saved setpoint USB device into the provided connection on the Qunatum M e Press the 3 button e The software program will read the USB device and the following dialog box will appear Restore Setpoints E These are the sets that currently exist on this USB device 1 Enter identifying number for the set you wish to restore OK Cancel e Any numerals that appear on the center line of this box will represent units that have already b
127. nts This is simply the list of the Email addresses that you would like to have messages sent to Separate each email address with a comma 090 560 CS AUG 11 PROTOCOL The use of communication protocols permit data transmission between devices Protocols determine how contact is established and how the query question and response answer takes place The information in a message command requires an identity of the intended receiver ID amp what the receiver is to do read or write to a setpoint etc data needed to perform an action the value of a setpoint to be changed and a means of checking for errors checksum When using any of the communication ports check what communication protocol if any has been selected from the Communications screen The baud rate data bits stop bits parity and connection type of all comm ports as well as the panel ID number are also changed from this screen and should coincide with the setup of the other device Note The data communication protocols are continuously being expanded and improved Therefore you should consult Frick Controls for the exact details on your particular unit s before developing system software to interface with the panel Quantum Communications Protocols The Quantum LX controller has the capability of communicating to the outside world through the following software protocols e Frick e Modbus ASCII e Modbus RTU e Allen Bradley Chec
128. odbus Address Clear Safeties Condenser Clear Safeties Vessel 1 1 Clear Safeties Clear Safeties Vessel 2 Clear Safeties Vessel 3 Clear Safeties History Condenser Clear Safeties History Vessel 1 1 Clear History Clear Safeties History Vessel 2 Clear Safeties History Vessel 3 Celsius PSIA Panel Communications Units 1 Panel Units GENERAL NOTES e Command Values need tenths field added For example to clear the safeties for the Condenser the table above states that 1 Clear Safeties However being that one decimal place is assumed a value of 10 actually needs to be sent using Frick address 4050 EERE EN Frick BY JOHNSON CONTROLS 10 11 12 13 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 50 51 52 53 54 55 56 60 61 62 63 64 65 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP 090 560 CS AUG 11 Page 75 WARNING SHUTDOWN MESSAGE CODES Process Stopped Condenser Process Stopped Vessel 1 Process Stopped Vessel 2 Process Stopped Vessel 3 Analog Board 2 Communications Shutdown Vessel 1 Analog Board 2 Communications Shutdown Vessel 2 Analog Board 2 Communications Shutdown Vessel 3 Analog Board 3 Communications Shutdown Vessel 1 Analog Board 3 Communicati
129. of this manual entitled Quantum LX Local Ethernet Configurations and Quantum LX Ethernet Network Configurations Ethernet is a data and information sharing system To put it simply it is a method of connecting one computer to many others on a common network This network can consist of both hardwired connections and wireless devices hence the name ETHERNET Any Windows or Linux based computer is capable of accessing this network All that is needed is either a modem USB port or an Ethernet port These devices provide the necessary point of connection for one end branch of the connection a home computer for instance The other point that completes the connection is usually provided by an hternet Service Provider or SP The Internet Service Provider usually has a very large network router or means of bring in many individual connections The router then assigns a discrete and individual address to each connection much like a street address This address is known as an Internet Protocol address IP The IP address consists of a series of 4 to 12 digits and is normally transparent to the end user For those individuals familiar with using the internet they are familiar that every time they activate their web browser the software that allows your computer to connect there is an address bar that appears near the top of the screen This address bar is where you would enter the IP address of the computer or network that you w
130. one is used to represent an ON status and an ENABLED option Setpoints are only changed if the value sent is within the acceptable range The checksum is the 2 byte hexadecimal sum of each character within the command or returned answer excluding the command type identifier S If the command s checksum is replaced with 22 the Quantum returns a response without using checksum error detection on the received command If the Quantum detects checksum error a N Not Acknowledged the Condenser or Vessel ID code 02 Carriage return and Linefeed are returned The following is a complete list of available Frick Protocol commands COMMAND CODE and DESCRIPTION F1 Alarms Shutdowns Annunciation Page 1 F2 Alarms Shutdowns Annunciation Page 2 F3 Alarms Shutdowns Annunciation Page 3 CA 7 Clear Alarms T1 Read a value from the Table CS Change a setpoint in the Table IC Condenser Current Status IV Vessel Current Status All data is returned as integer values If decimal positions are assumed then divide the data by the proper multiple of 10 to get the actual value temperature units as degrees C and all pressures in PSIA However all temperatures and pressures can be configured to return values in the prescribed Panel Units This change can be made by setting address 4566 to 1 Panel Units The Panel Units can be accessed through the user interface by selecting Menu gt Session Data is
131. ons Shutdown Vessel 2 Analog Board 3 Communications Shutdown Vessel 3 Digital Board 4 Communications Shutdown Vessel 1 Digital Board 4 Communications Shutdown Vessel 2 Digital Board 4 Communications Shutdown Vessel 3 Digital Board 5 Communications Shutdown Vessel 1 Digital Board 5 Communications Shutdown Vessel 2 Digital Board 5 Communications Shutdown Vessel 3 Digital Board 6 Communications Shutdown Vessel 1 Digital Board 6 Communications Shutdown Vessel 2 Digital Board 6 Communications Shutdown Vessel 3 Digital Board 4 Reset Shutdown Vessel 1 Digital Board 4 Reset Shutdown Vessel 2 Digital Board 4 Reset Shutdown Vessel 3 Digital Board 5 Reset Shutdown Vessel 1 Digital Board 5 Reset Shutdown Vessel 2 Digital Board 5 Reset Shutdown Vessel 3 Digital Board 6 Reset Shutdown Vessel 1 Digital Board 6 Reset Shutdown Vessel 2 Digital Board 6 Reset Shutdown Vessel 3 Analog Board 1 Comm Shutdown Condenser Digital Board 1 Comm Shutdown Condenser Digital Board 2 Comm Shutdown Condenser Digital Board 3 Comm Shutdown Condenser Digital Board 1 Reset Shutdown Condenser Digital Board 2 Reset Shutdown Condenser Digital Board 3 Reset Shutdown Condenser Refrigerant Level Sensor Fault Vessel 1 Refrigerant Level Sensor Fault Vessel 2 Refrigerant Level Sensor Fault Vessel 3 Vessel Pressure Sensor Fault Vessel 1 Vessel Pressure Sensor Fault Vessel 2 Vessel Pressure Sensor Fault V
132. or Correction Code Carriage Return Line Feed In order to ensure that the Quantum in question receives the data request accurately we must append an Error Check byte to the end of the message This is accomplished by adding each of the byte pairs hex that we have generated thus far 01 06 1D 06 OO FA 124 hex Normally we would subtract 124 hex from 100 hex as in the previous read example However in this case we see that 124 hex is greater than 100 hex Since the math in this particular example would yield a negative number FFFFFFDC we need to modify the value of 124 Hex in order to provide a positive result This is accomplished quite simply by dropping the most left hand digit 124 becomes 24 100 hex 24 hex DC hex 01 06 1D 06 OO FA DC CRLF AA A Where Start of Message Quantum ID 3t Write Function H O address hex L O address hex H O of Data Value of Data Value Error Correction Code Carriage Return Line Feed After the entire data packet has been created simply press the Enter key a Line Feed will automatically be sent also A 01 06 1D 06 OO FA DC CRLF AA A Where Start of Message Quantum ID Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed e AA Frick
133. ossly lacking Additionally the distances between the communicating equipment on the factory floor was much greater than that within the typical office environment For these reasons RS 422 and RS 485 was developed e RS 422 is a full duplex communications hardware protocol This means that it data can be sent and received simultaneously Frick Controls uses a 4 wire system for RS 422 two transmit wires and two receive wires Advantages of RS 422 over RS 232 is that up to 30 Quantum controllers may be simultaneously connected using a daisy chain wiring scheme to be explained later and that the distances involved can be much greater typically up to 2000 ft for the total cable run much greater noise immunity than RS 232 e 5 485 is a half duplex bus This means that it can only send or receive data at any given time It cannot do both at the same time Frick Controls uses a 2 wire system for RS 485 one positive transmit receive wire and one negative transmit receive wire Up to 30 Quantum controllers may be simultaneously connected up to a total distance of 2000 ft using a daisy chain wiring scheme to be explained later One advantage to using RS 485 as opposed to RS 422 is that only a single twisted pair cable need to be run to all devices while RS 422 requires a double twisted pair cable Additionally the RS 485 and RS 422 protocols have much greater noise immunity than RS 232 RS 422 RS 485 signals c
134. ould like to communicate with To make this simpler these numeric IP addresses are also coded to allow alpha numeric names to masked over them so that rather than having to enter an address of 216 27 61 137 you can simply enter in www c com as an example Although the actual process is more detailed and complicated than this basic explanation the end result is that most of the work is being done invisibly Quantum LX to do this behind the scenes work so that it can communicate both at the Internet level and at a local Ethernet level CABLING Each Quantum LX Ethernet connection must be individually cabled known as Aomerun direct from a switch or computer Unlike RS422 485 communications which allowed for cable daisy chaining Ethernet connections do not allow this This type of cabling is designed to handle the 100 Mbps speed needed by Ethernet Both ends of each cable must have an RJ 45 connector attached The RJ 45 connector looks similar to the RJ 11 connector on the end of a telephone cord but is slightly larger and not compatible You can buy Cat 5 cables in predetermined lengths with the connectors already attached for short runs or you can buy the cable in rolls cut it to length and install the RJ 45 connectors to the ends up to 100 meters per each cable run Although Frick Controls recommends the use of shielded twisted pair Cat 5 cable if the cable is not properly constructed and tested it ca
135. own Vessel 2 Refrigerant Pump 4 Auxiliary Shutdown Vessel 3 Refrigerant Pump 1 Motor Amps Shutdown Vessel 1 Refrigerant Pump 1 Motor Amps Shutdown Vessel 2 Refrigerant Pump 1 Motor Amps Shutdown Vessel 3 Refrigerant Pump 2 Motor Amps Shutdown Vessel 1 Refrigerant Pump 2 Motor Amps Shutdown Vessel 2 Refrigerant Pump 2 Motor Amps Shutdown Vessel 3 Refrigerant Pump 3 Motor Amps Shutdown Vessel 1 Refrigerant Pump 3 Motor Amps Shutdown Vessel 2 Refrigerant Pump 3 Motor Amps Shutdown Vessel 3 Refrigerant Pump 4 Motor Amps Shutdown Vessel 1 Refrigerant Pump 4 Motor Amps Shutdown Vessel 2 Refrigerant Pump 4 Motor Amps Shutdown Vessel 3 Pressure Sensor Fault Condenser Outside Air Temperature Sensor Fault Condenser Outside Humidity Sensor Fault Condenser Drain Sensor Fault Condenser High Pressure Warning Condenser Step 1 Aux Fail Warning Condenser Step 2 Aux Fail Warning Condenser Step 3 Aux Fail Warning Condenser Step 4 Aux Fail Warning Condenser Step 5 Aux Fail Warning Condenser Step 6 Aux Fail Warning Condenser Step 7 Aux Fail Warning Condenser Step 8 Aux Fail Warning Condenser Step 9 Aux Fail Warning Condenser Step 10 Aux Fail Warning Condenser Step 11 Aux Fail Warning Condenser Step 12 Aux Fail Warning Condenser Step 13 Aux Fail Warning Condenser Step 14 Aux Fail Warning Condenser Step 15 Aux Fail Warning Condenser Step 16 Aux Fail Warning Condenser Step 17
136. portional Band Condenser N113 52 Auxiliary Analog Output 3 Proportional Band Condenser N113 53 Auxiliary Analog Output 4 Proportional Band Condenser N113 54 Auxiliary Analog Output 5 Proportional Band Condenser N113 60 Auxiliary Analog Output 1 Integration Time Condenser N113 61 Auxiliary Analog Output 2 Integration Time Condenser 8362 N113 62 48363 Auxiliary Analog Output 3 Integration Time Condenser 8363 N113 63 48364 Auxiliary Analog Output 4 Integration Time Condenser 8364 N113 64 48365 Auxiliary Analog Output 5 Integration Time Condenser 8370 N113 70 48371 Auxiliary Analog Output 1 Range Floor Condenser N113 71 Auxiliary Analog Output 2 Range Floor Condenser N113 72 Auxiliary Analog Output 3 Range Floor Condenser N113 73 Auxiliary Analog Output 4 Range Floor Condenser N113 74 Auxiliary Analog Output 5 Range Floor Condenser N113 80 Auxiliary Analog Output 1 Range Ceiling Condenser N113 81 Auxiliary Analog Output 2 Range Ceiling Condenser N113 82 Auxiliary Analog Output 3 Range Ceiling Condenser N113 83 Auxiliary Analog Output 4 Range Ceiling Condenser N113 84 Auxiliary Analog Output 5 Range Ceiling Condenser 090 560 CS AUG 11 FRICK QUANTUM M LX CONDENSER VESSEL CONTROL PANEL n Page 74 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS COMMANDS Read Write Description of Data Value Codes M
137. ppears near the top of the screen This address bar is branch of the connection a home computer for where you would enter the IP address of the computer or instance The other point that completes the connection network that you would like to communicate with To is usually provided by an fiternet Service Provider or SA make this simpler these numeric IP addresses are also coded to allow alpha numeric names to be masked over EE ra Frick 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 14 COMMUNICATIONS SETUP them so that rather than having to enter an address of 216 27 61 137 you can simply enter in www frickcold com as an example Although the actual process is more detailed and complicated than this basic explanation the end result is that most of the work is being done invisibly and the end user in not even aware of how it all works nor do most people care The following write up describes how to set up the Quantum LX to do this behind the scenes work so that it can communicate both at the Internet level and at a local Ethernet level Ethernet Setup The following section describes the suggested setup for connecting the Ouantum M LX panel to the customers Ethernet Dec 13 2008 09 57 37 Ethernet Data Email Data Naming Data TB Configuration Ethernet m ACCESSING DESCRIPTION This screen is u
138. r RS 485 ATT a6 D DDOD D 8 10111213 1234 56 78 ESA Transmit Data TX LED Receive Data RX LED 05 a a 1 1 RS 485 Connector Com 1 Connector Jumpers and LED Location RS 485 TB1 Communications Board Jumpers POSITION FUNCTION Terminate COM1 No termination Pull down COM1 RS 485 No pull down TX RX RS 485 Pull up COM1 RS 485 TX RX Select RS 232 for COM2 TB3 Select RS 485 for COM2 TB2 COM1 RS 422 TB1 COM1 RS 485 TB1 No pull up Standard Setting TB2 COM 2 The following pictorial shows the communications board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 2 TB2 using RS 485 protocol Refer to the tables on this page for the specifics on the jumper settings and wiring convention for RS 485 Receive Data RX LED PL Transmit Data TX LED 7 Jumpers PL1 Com 2 TB2 RS 485 Connector Com 2 Connector Jumpers and LED Location RS 485
139. rigeration Pump 2 Differential Pressure Config Vessel 2 Refrigeration Pump 2 Differential Pressure Config Vessel 3 Refrigeration Pump 3 Differential Pressure Config Vessel 1 Refrigeration Pump 3 Differential Pressure Config Vessel 2 Refrigeration Pump 3 Differential Pressure Config Vessel 3 Refrigeration Pump 4 Differential Pressure Config Vessel 1 Refrigeration Pump 4 Differential Pressure Config Vessel 2 D D DO D D 2 22 222 7 Refrigeration Pump 4 Differential Pressure Config Vessel 3 O Disabled 1 Enabled Toggle Pumps Requested Vessel 1 Toggle Pumps Requested Vessel 2 Toggle Pumps Requested Vessel 3 O False 1 True Refrigerant Pump 1 Auxiliary Alarm Configuration Vessel 1 Refrigerant Pump 1 Auxiliary Alarm Configuration Vessel 2 Refrigerant Pump 1 Auxiliary Alarm Configuration Vessel 3 Refrigerant Pump 2 Auxiliary Alarm Configuration Vessel 1 Refrigerant Pump 2 Auxiliary Alarm Configuration Vessel 2 Refrigerant Pump 2 Auxiliary Alarm Configuration Vessel 3 Refrigerant Pump 3 Auxiliary Alarm Configuration Vessel 1 Refrigerant Pump 3 Auxiliary Alarm Configuration Vessel 2 Refrigerant Pump 3 Auxiliary Alarm Configuration Vessel 3 Refrigerant Pump 4 Auxiliary Alarm Configuration Vessel 1 Refrigerant Pump 4 Auxiliary Alarm Configuration Vessel 2 2 A Refrigerant Pump 4 Aux
140. ription of Data 2 Aux Aux Aux Aux Aux Aux Aux Aux Aux Aux Aux Condenser Condenser Condenser Condenser Condenser Condenser Condenser Digital Input 1 Warning Config Digital Input 2 Warning Config Digital Input 3 Warning Config Digital Input 4 Warning Config Digital Input 5 Warning Config Digital Input 6 Warning Config Digital Input 7 Warning Config Digital Input 8 Warning Config Condenser Digital Input 9 Warning Config Condenser Digital Input 10 Warning Config Condenser Digital Input 11 Warning Config Condenser O Disabled 1 Enabled DDD D AE AE DD D Digital Output 1 Config Condenser unit 1 Digital Output 2 Config Condenser unit 1 Digital Output 3 Config Condenser unit 1 Digital Output 4 Config Condenser unit 1 Digital Output 5 Config Condenser unit 1 Digital Output 6 Config Condenser unit 1 s Aux Aux Aux Aux Aux O Disabled AUX 1 Enabled Aux Aux Digital Output 8 Config Condenser unit 1 Digital Output 9 Config Condenser unit 1 Digital Output 10 Config Condenser unit 1 Digital Output 11 Config Condenser unit 1 Digital Output 7 Config Condenser unit 1 Aux Aux AE IE NE NE AE Ai ADA Aux Aux Digital Output 1 Action Condenser unit 1 Digital Output 2 Action Condenser unit 1
141. rity None only 8 data bits e Stop Bits 1 NOTE Allen Bradley MODBUS RTU and TCP IP e Flow Control None protocols cannot be tested using Hyperterminal For the purpose of this document Frick protocol will be used Refer to the MODBUS ASCII section of this manual for information on MODBUS 313 sole esr E k F k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 37 BY JOHNSON CONTROLS The following screen will appear This is the screen here then sent the connected device recognizes and whereby all communications out of the computer and responds to that data and a response will be shown into it will be shown When valid data is typed in below the sent data Click on File A pull down menu will appear From this menu locate following screen This time click on the Settings and click on Properties You will once again see the tab T 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 38 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS The computer will need to be set up to match the look and work as shown later To do this click on the documentation as presented here for everything to ASCII Setup button On the ASCII Setup screen for best results check the For Frick protocols boxes according to the following chart e Echo typed characters loc
142. ry Analog Input 12 Low Warning Vessel Auxiliary Analog Input 1 High Warning Vessel Auxiliary Analog Input 2 High Warning Vessel Auxiliary Analog Input 3 High Warning Vessel Auxiliary Analog Input 4 High Warning Vessel Auxiliary Analog Input 5 High Warning Vessel Auxiliary Analog Input 6 High Warning Vessel Auxiliary Analog Input 7 High Warning Vessel Auxiliary Analog Input 8 High Warning Vessel Auxiliary Analog Input 9 High Warning Vessel Auxiliary Analog Input 10 High Warning Vessel Auxiliary Analog Input 11 High Warning Vessel Auxiliary Analog Input 12 High Warning Vessel Refrigerant Pump 1 Auxiliary Shutdown Vessel 1 Refrigerant Pump 1 Auxiliary Shutdown Vessel 2 090 560 CS AUG 11 Page 76 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 200 201 202 203 204 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 250 251 252 253 254 255 256 257 258 259 260 Refrigerant Pump 1 Auxiliary Shutdown Vessel 3 Refrigerant Pump 2 Auxiliary Shutdown Vessel 1 Refrigerant Pump 2 Auxiliary Shutdown Vessel 2 Refrigerant Pump 2 Auxiliary Shutdown Vessel 3 Refrigerant Pump 3 Auxiliary Shutdown Vessel 1 Refrigerant Pump 3 Auxiliary Shutdown Vessel 2 Refrigerant Pump 3 Auxiliary Shutdown Vessel 3 Refrigerant Pump 4 Auxiliary Shutdown Vessel 1 Refrigerant Pump 4 Auxiliary Shutd
143. s Condenser AAA D D D D AD D D D D D D D D DO D D D D D Step 23 Status Condenser O Step Off 1 Step On 2 Step Failed 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL m Page 54 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS MODE VALUES ick Frick AB Modbus Description of Data Value Codes Address Address Address 2 Step 1 Variable Fan Position List Step 2 Variable Fan Position List Step 3 Variable Fan Position List Step 4 Variable Fan Position List Step 5 Variable Fan Position List Step 6 Variable Fan Position List Step 7 Variable Fan Position List Step 8 Variable Fan Position List Step 9 Variable Fan Position List Step 10 Variable Fan Position List O Output A 1 Output B Step 11 Variable Fan Position List 2 Output C Step 12 Variable Fan Position List 3 Output D Step 13 Variable Fan Position List 4 Output E Step 14 Variable Fan Position List 5 Output F 6 Output G 7 Output H Step 15 Variable Fan Position List Step 16 Variable Fan Position List Step 17 Variable Fan Position List Step 18 Variable Fan Position List Step 19 Variable Fan Position List Step 20 Variable Fan Position List Step 21 Variable Fan Position List Step 22 Variable Fan Position List Step 23 Variable Fan Position List Step 24 Variable Fan Position List Step 1 Water Pump Override Configuration Step 2 Wa
144. sed to allow the user to assign and setup Ethernet and Email communications parameters IP DATA Gateway Address Four setpoint boxes are provided Address Type The following drop down menu is provided e Fixed Static A fixed address is usually assigned by the network LAN administrator and is normally always the same e DHCP Dynamic Dynamic Host Configuration Protocol permits auto assignment of temporary IP addresses for new devices connecting to the network IP Address Internet Protocol Four setpoint boxes are provided here Every machine on an Internet or Ethernet network must be assigned a unique identifying number called an IP Address this is similar in concept to the Quantum LX panel ID number The IP address is how the network identifies each device that is attached A typical IP address would look like this e 216 27 61 137 here This is the IP address for the computer or device onto which your local network is connected to This gateway device allows data to be routed to other gateways and networks A router is a Gateway device that routes packets between different physical networks A gateway is a network point that acts as an entrance to another network Subnet Mask A TCP IP number used to determine to which TCP IP subnet a device belongs Devices in the same subnet can be communicated with locally without going through a router When a TCP IP device tries to communicate with another device the bi
145. sel N107 08 N107 09 N107 10 Auxiliary Digital Output 9 On Setpoint Vessel Auxiliary Digital Output 10 On Setpoint Vessel Auxiliary Digital Output 11 On Setpoint Vessel N107 11 Auxiliary Digital Output 12 On Setpoint Vessel N107 12 Auxiliary Digital Output 13 On Setpoint Vessel N107 13 Auxiliary Digital Output 14 On Setpoint Vessel N107 14 Auxiliary Digital Output 15 On Setpoint Vessel N107 20 Auxiliary Digital Output 1 Off Setpoint Vessel N107 21 Auxiliary Digital Output 2 Off Setpoint Vessel N107 22 Auxiliary Digital Output 3 Off Setpoint Vessel N107 23 Auxiliary Digital Output 4 Off Setpoint Vessel N107 24 Auxiliary Digital Output 5 Off Setpoint Vessel N107 25 Auxiliary Digital Output 6 Off Setpoint Vessel N107 26 Auxiliary Digital Output 7 Off Setpoint Vessel 090 560 CS AUG 11 Page 70 Frick Address AB Address N107 27 Modbus Address EEE p FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 4 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Description of Data Auxiliary Digital Output 8 Off Setpoint Vessel N107 28 Auxiliary Digital Output 9 Off Setpoint Vessel N107 29 Auxiliary Digital Output 10 Off Setpoint Vessel N107 30 Auxiliary Digital Output 11 Off Setpoint Vessel N107 31 Auxiliary Digital Output 12 Off Setpoint Vess
146. sel 3 High Digital Level Warning Configuration Vessel 1 High Digital Level Warning Configuration Vessel 2 High Digital Level Warning Configuration Vessel 3 Low Digital Level Shutdown Configuration Vessel 1 O Disabled Low Digital Level Shutdown Configuration Vessel 2 1 Enabled Low Digital Level Shutdown Configuration Vessel 3 Low Digital Level Warning Configuration Vessel 1 Low Digital Level Warning Configuration Vessel 2 Low Digital Level Warning Configuration Vessel 3 Refrigerant Level Alarm Configuration Vessel 1 Refrigerant Level Alarm Configuration Vessel 2 EE ANENE D D AE D D D D 2172 2 272 7 Refrigerant Level Alarm Configuration Vessel 3 CERE c EEDEN Frick BY JOHNSON CONTROLS Frick AB Address Address Modbus Address FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP MODE VALUES Description of Data HMI Level Status Vessel 1 HMI Level Status Vessel 2 HMI Level Status Vessel 3 090 560 CS AUG 11 Page 51 Value Codes O Normal 1 High Shutdown 2 High Warning 3 Low Warning 4 Low Shutdown Refrigeration Pump 1 Differential Pressure Config Vessel 1 Refrigeration Pump 1 Differential Pressure Config Vessel 2 Refrigeration Pump 1 Differential Pressure Config Vessel 3 Refrigeration Pump 2 Differential Pressure Config Vessel 1 Ref
147. ser N10 195 Auxiliary Digital Output 6 Condenser N10 196 Auxiliary Digital Output 7 Condenser N10 197 Auxiliary Digital Output 8 Condenser N10 198 Auxiliary Digital Output 9 Condenser N10 199 Auxiliary Digital Output 10 Condenser N10 200 Auxiliary Digital Output 11 Condenser Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 45 BY JOHNSON CONTROLS ANALOG BOARD VALUES Read Only Description of Data Channel Module N Refrigerant Level Vessel 1 Refrigerant Level Vessel 2 Refrigerant Level Vessel 3 Vessel Pressure Vessel 1 Vessel Pressure Vessel 2 Vessel Pressure Vessel 3 Modulating Valve Vessel 1 Modulating Valve Vessel 2 NINININININININ WINTP ID OA BA UNI Modulating Valve Vessel 3 High Side Pump 1 Pressure Vessel 1 High Side Pump 1 Pressure Vessel 2 High Side Pump 1 Pressure Vessel 3 High Side Pump 2 Pressure Vessel 1 High Side Pump 2 Pressure Vessel 2 High Side Pump 2 Pressure Vessel 3 High Side Pump 3 Pressure Vessel 1 High Side Pump 3 Pressure Vessel 2 High Side Pump 3 Pressure Vessel 3 High Side Pump 4 Pressure Vessel 1 High Side Pump 4 Pressure Vessel 2 High Side Pump 4 Pressure Vessel 3 Low Side Pump 1 Pressure Vessel 1 Low Side Pump 1 Pressure
148. ssor ID 1 0 99 Com 1 Com 2 Com 3 1200 1200 1200 2400 1 2400 L 2400 4800 4800 4800 Baid Rate 9600 9600 9600 19200 19200 19200 38400 38400 38400 57600 57600 57600 115200 115200 115200 Data Bits 8 8 8 Stop Bits Es 1 E A 1 2 2 2 Parity Even Even Even Odd Odd Odd RS 485 No No No Connection E Yes Yes O Yes None None None Frick Frick Frick Protocol Modbus ASCII Modbus ASCII Modbus ASCII Modbus RTU Modbus RTU Modbus RTU AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Half Duplex AB DF1 Half Duplex AB DF1 Half Duplex LaF 3 Frick BY JOHNSON CONTROLS FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 COMMUNICATIONS SETUP Page 11 ETHERNET AND NETWORKING DESCRIPTION The following write up describes how to set up the Frick Controls uses Ethernet as the primary method of connecting one or multiple Quantum LX panels to a common computer network In the past this interconnection would have been done by serial protocol wiring such as RS 232 422 485 But with the capabilities of today s technology Ethernet is the quickest and most efficient way of providing this interconnectivity Whereas the old serial communications methods RS232 etc were slow by today s standards kilobits per second transmission speed Ethernet is available in two speeds 10 Mbps and 100 Mbps NOTE For connection examples refer to the section
149. ssure Vessel 1 N101 94 Pump 1 Minimum Differential Pressure Vessel 2 N101 95 Pump 1 Minimum Differential Pressure Vessel 3 N101 96 Pump 2 Minimum Differential Pressure Vessel 1 N101 97 Pump 2 Minimum Differential Pressure Vessel 2 N101 98 Pump 2 Minimum Differential Pressure Vessel 3 N101 99 Pump 3 Minimum Differential Pressure Vessel 1 N102 00 Pump 3 Minimum Differential Pressure Vessel 2 N102 01 Pump 3 Minimum Differential Pressure Vessel 3 N102 02 Pump 4 Minimum Differential Pressure Vessel 1 N102 03 Pump 4 Minimum Differential Pressure Vessel 2 N102 04 Pump 4 Minimum Differential Pressure Vessel 3 N102 05 Maximum Pump Shutdowns Per Hour Vessel 1 N102 06 Maximum Pump Shutdowns Per Hour Vessel 2 N102 07 Maximum Pump Shutdowns Per Hour Vessel 3 N102 08 Pump Differential Pressure Shutdown Reset Vessel 1 N102 09 Pump Differential Pressure Shutdown Reset Vessel 2 N102 10 Pump Differential Pressure Shutdown Reset Vessel 3 EED E ee 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL f Page 64 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Address Address Address N102 14 Refrigerant Pump Auxiliary Failure Delay Vessel 1 Description of Data N102 15 Refrigerant Pump Auxiliary Failure Delay Vessel 2 N102 16 Refrigerant Pump Auxiliary Failure Delay Vessel 3
150. struct a CAT 5 Ethernet cable color codes crossover cable 1 White w orange stripe 5 White w blue stripe 2 Orange w white stripe 6 Green w white stripe 3 White w green stripe 7 White w brown stripe 4 Blue w white stripe 8 Brown w white stripe Because of the large number of possible configurations in an Ethernet network you most likely will not have any type of automated installation software This means that you will need to manually configure all the options To configure these options for the Quantum LX please refer to the next section in this manual entitled Ethernet Setup Crossed p Both Ends of a crossover cable ETHERNET COMPONENT RECOMMENDATIONS Component Description Part Number Manufacturer Shielded solid 4 pair 1000 Ft BOXCAT5E DSSO Cablesforless com E PLG SOLID SH VPI Shielded solid 4 pair CR45 100S Cables Direct So Alpha Wire Co E PLG SOLID VPI 345U5 1000BLK Ram Electronics O 5EPCS BK Computercablestore com HT 210C Cablesforless com P 15027 Stonewall Cable Inc 52307692 Computers4sure com 10 RJ1145 Computercablestore com RJ 45 For Shielded 4 pair solid wire cable P 15007 Stonewall Cable Inc 5 554169 3 Tyco Electronics RJ 45 For Un shielded 4 pair solid wire cable 1 5E45 010 Computercablestore com P 15029 Stonewall Cable Inc TST 5150 Cablesforless com TSO75A R2 Black Box Complete Cable VO Qualification Tester N A Fluke 5 RJ 45 port SFN 5TX Phoenix Switches 7 RJ 45 Port a
151. t urn Digital Outputs right to left Bit O Bit 1 Bit 2 Bit 3 RETURNED ANSWER Char Pos Description of returned data Vessel 3 Vessel 3 Vessel 3 Vessel 3 Solenoid Solenoid Refrig 1 2 Refrig Pump 1 Pump2 1 A Acknowledge Digital Outputs right to left 2 3 xx Quantum ID code Bit O Bit 1 Bit 2 Bit 3 4 5 Info Vessel Command IC Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 1 Vessel 1 HLSD HLA Vessel 1 Vessel 1 Op Level Op Level 1 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 1 Vessel 1 LLA LLSD Vessel 1 Vessel 1 Refrig Refrig Pump 1 Pump 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 2 Vessel 2 HLSD HLA Vessel 2 Vessel 2 Op Level Op Level 1 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 2 Vessel 2 LLA LLSD Vessel 2 Vessel 2 Op Level Op Level 1 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 3 Vessel 3 HLSD HLA Vessel 3 Vessel 3 Op Level Op Level 1 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 3 Vessel 3 LLA LLSD Vessel 3 Vessel 3 Refrig Refrig Pump 1 Pump 2 Digital Inputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 4 Vessel 4 HLSD HL
152. t 7 Low Warning Setpoint Condenser N112 27 Auxiliary Analog Input 8 Low Warning Setpoint Condenser N112 28 Auxiliary Analog Input 9 Low Warning Setpoint Condenser N112 29 Auxiliary Analog Input 10 Low Warning Setpoint Condenser N112 30 Auxiliary Analog Input 11 Low Warning Setpoint Condenser N112 31 Auxiliary Analog Input 12 Low Warning Setpoint Condenser N112 32 Auxiliary Analog Input 13 Low Warning Setpoint Condenser N112 33 Auxiliary Analog Input 14 Low Warning Setpoint Condenser N112 34 Auxiliary Analog Input 15 Low Warning Setpoint Condenser N112 35 Auxiliary Analog Input 16 Low Warning Setpoint Condenser N112 36 Auxiliary Analog Input 17 Low Warning Setpoint Condenser N112 37 Auxiliary Analog Input 18 Low Warning Setpoint Condenser N112 38 Auxiliary Analog Input 19 Low Warning Setpoint Condenser N112 39 Auxiliary Analog Input 20 Low Warning Setpoint Condenser N112 40 Auxiliary Analog Input 1 Low Warning Delay Condenser N112 41 Auxiliary Analog Input 2 Low Warning Delay Condenser N112 42 Auxiliary Analog Input 3 Low Warning Delay Condenser N112 43 Auxiliary Analog Input 4 Low Warning Delay Condenser N112 44 Auxiliary Analog Input 5 Low Warning Delay Condenser N112 45 Auxiliary Analog Input 6 Low Warning Delay Condenser N112 46 Auxiliary Analog Input 7 Low Warning Delay Condenser N112 47 Auxiliary Analog Input 8 Low Warning Delay Cond
153. t on this smaller board as well as three green connectors RS 232 RS 422 and RS 485 ports The jumpers are used to set up the communications parameters that are listed on the next page The main board larger of the two has a number of jumpers or links also The links on this main board MAY need to be modified by factory qualified personnel to configure the Quantum 4 for specific applications The Quantum 4 utilizes Flash Card technology There is a Flash Card socket located on the under side of this main board The Quantum 4 board has the LX Operating System pre loaded at the factory so this Flash Card feature will primarily be utilized for future program updates When calling Frick Company for service or help we will request the Sales Order number and the Operating System version number this can be found on the About screen The more information you have at the time of the call the better able we will be to assist you The information that follows will primarily describe the jumper configuration for communications settings as well as wiring diagrams for the different types of communications that are possible with the Quantum 4 PL6 Com 3 AAA RS 232 TB1 Com 1 RS 422 485 TB2 Com 2 RS 422 485 er TB3 Com 2 RS 232 PL5 Ethernet Port A Quantum 4 Main and Communications Boards EE ee FRICK QUANTUM LX
154. tegrity of the message contents The Response If the Ouantum M makes a normal response the function code in the response is an echo of the function code in the query The data bytes contain the data collected by the Quantum such as register values or status If an error occurs the function code is modified to indicate that the response is an error response and the data bytes contain a code that describes the error The error check field allows the master to confirm that the message contents are valid Data Field The data field is constructed using sets of two hexadecimal digits in the range of OO to FF hexadecimal These can be made from a pair of ASCII characters The data field of messages sent from a master to the Ouantum M devices contains additional information which the Ouantum M must use to take the action defined by the function code This can include items like discrete and register addresses the quantity of items to be handled and the count of actual data bytes in the field For example if the master requests a Quantum to read a group of holding registers function code 03 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP Page 29 090 560 CS AUG 11 the data field specifies the starting register and how many registers are to be read If no error occurs the data field of a response from a Quantum to a Master contains the data requested If an error occurs the field contains
155. ter Pump Override Configuration Step 3 Water Pump Override Configuration Step 4 Water Pump Override Configuration Step 5 Water Pump Override Configuration Step 6 Water Pump Override Configuration Step 7 Water Pump Override Configuration Step 8 Water Pump Override Configuration Step 9 Water Pump Override Configuration Step 10 Water Pump Override Configuration Step 11 Water Pump Override Configuration Step 12 Water Pump Override Configuration Step 13 Water Pump Override Configuration Step 14 Water Pump Override Configuration Step 15 Water Pump Override Configuration Step 16 Water Pump Override Configuration Step 17 Water Pump Override Configuration Step 18 Water Pump Override Configuration Step 19 Water Pump Override Configuration Step 20 Water Pump Override Configuration Step 21 Water Pump Override Configuration Step 22 Water Pump Override Configuration Step 23 Water Pump Override Configuration Step 24 Water Pump Override Configuration O Disabled 1 Enabled xxix Frick FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 ric COMMUNICATIONS SETUP Page 55 BY JOHNSON CONTROLS MODE VALUES ick e Frick AB Modbus Description of Data Value Codes Address Address Address O Celsius PSIA Communications Units Flag 1 Panel Units Pump Bypass Control Vessel 1 Pump 1 Pump Bypass
156. to the outside world TB2 is known as Com 2 However TB3 is also known as Com 2 The difference here is that TB2 is for RS 422 485 whereas TB3 is for RS 232 TB2 can be used in the same manner as TB1 When TB2 Com 2 is setup to be used for RS 422 485 then TB3 cannot be used for RS 232 and vice versa The reason for this is that there is a jumper LK11 that needs to be properly set that will tell the controller which of the two ports will be used either TB2 as RS 422 285 OR TB3 as RS 232 COM 3 DESCRIPTION Com 3 PL6 is used for RS 232 hardware protocol only and can be used in addition to any of the other communications ports that may be being used So it is possible to have two RS 232 ports active Com 2 AND Com 3 at the same time as well as Com 1 for RS 422 485 eee Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL Page 6 COMMUNICATIONS SETUP RS 232 DESCRIPTION RS 422 RS 485 DESCRIPTION RS 232 is by far the most common and oldest communications hardware protocol as almost all laptop and desktop computers will have at least one RS 232 serial communications port available It was initially developed for the emerging computer industry in the 1960 s Originally it was a method of sending data from a mini or main frame computer to devices such as printers punch card readers teletypes magnetic tape units and modems In those early days the maxi
157. tpoints or clearing alarms Both of these processes involve writing to either EEPROM or Flash Memory and does take some time If communication requests are being sent faster than once every couple of seconds there will be temporary slowdowns during these processes MODBUS Data Access Data sent to and from the Quantum consist of numbers having one decimal place For example if a data value of 25 5 must be transmitted as a 255 By default all temperature and pressure values are transmitted as degrees C and PSIA respectively However the Quantum can be configured to return all temperature and pressure data in the prescribed Panel Units This change can be made by setting address 49021 to 1 Panel Units The Panel Units can be accessed and altered in the human interface HMI by selecting MENU gt SETPOINTS gt PANEL A mode such as Defrost mode is sent as an integer value that represents the mode it is in For example a O is sent if it is in manual or a 10 is sent if it is in automatic or a 20 is sent if it is in remote The value zero 0 is used to represent an OFF status and a DISABLED option The value one 1 which is received as a 10 is used to represent an OW status and an ENABLED option Only data values that are designated as setpoints are modifiable Read Only is used to help identify what data is not modifiable The setpoint range is checked to see if it is an allowed setting If it is not allowed the setti
158. tput Vessel 1 Solenoid 2 Output Vessel 2 Solenoid 2 Output Vessel 3 Auxiliary Digital Input 1 Vessel Auxiliary Digital Input 2 Vessel Auxiliary Digital Input 3 Vessel Auxiliary Digital Input 4 Vessel Auxiliary Digital Input 5 Vessel Auxiliary Digital Input 6 Vessel Auxiliary Digital Input 7 Vessel Auxiliary Digital Input 8 Vessel N10 59 Auxiliary Digital Input 9 Vessel Auxiliary Digital Input 10 Vessel Auxiliary Digital Input 11 Vessel Auxiliary Digital Input 12 Vessel Auxiliary Digital Input 13 Vessel N10 64 Auxiliary Digital Input 14 Vessel Auxiliary Digital Input 15 Vessel Auxiliary Digital Input 16 Vessel Auxiliary Digital Input 17 Vessel 1068 N10 68 41069 Auxiliary Digital Input 18 Vessel Input Auxiliary Digital Output 1 Vessel 16 Auxiliary Digital Output 2 Vessel 8 Auxiliary Digital Output 3 Vessel 24 N10 73 Auxiliary Digital Output 4 Vessel Auxiliary Digital Output 5 Vessel Auxiliary Digital Output 6 Vessel Auxiliary Digital Output 7 Vessel Auxiliary Digital Output 8 Vessel Auxiliary Digital Output 9 Vessel Auxiliary Digital Output 10 Vessel Auxiliary Digital Output 11 Vessel Auxiliary Digital Output 12 Vessel Auxiliary Digital Output 13 Vessel Auxiliary Digital Output 14 Vessel
159. ts right to left BitO 1 Bit2 Bit3 Step Step Step Step 9 10 11 12 Digital Inputs right to left Bit1 2 Bit3 Step Step Step Character Positions 13 14 15 16 are in hexadecimal Note These Digital Inputs right to left format 0 F The BitO 1 Bit2 Bit3 Step Step Step Step 17 18 19 20 the bit formats as hex values are broken down into Digital Inputs right to left shown and are Bit1 Bit2 read from right to Step Step Step Step left as 21 22 23 24 Digital Outputs right to left Bit 3 Bit 2 Bit 1 Bit O BitO Bit1 Bit2 Bit3 Step Step Step Step 1 2 3 4 Digital Outputs right to left BitO Bit1 Bit2 Bit3 Step Step Step Step 5 6 7 8 Digital Outputs right to left BitO 1 Bit2 Bit3 Step Step Step Step 9 10 11 12 Digital Outputs right to left BitO 1 Bit2 Bit3 Step Step Step Step 13 14 15 16 Digital Outputs right to left Bit O Bit1 Bit2 Step Step Step Step 17 18 19 20 Analog Output Channel 2 Variable Fan 2 Analog Output Channel 3 Variable Fan 3 Analog Output Channel 4 Variable Fan 4 Analog Input Ch 1 Discharge Pressure PSIA Analog Input Ch 2 Outside Air Temp C Signed value Analog Input Ch 3 Outside Air Humidity Note Analog Inp
160. ts of the TCP IP destination address are ANDed with the subnet mask to determine whether the address is a local address broadcastable or must be reached through a router A subnet mask of 255 255 255 0 used by a computer with a TCP IP address of 10 10 10 1 would include the addresses 10 10 10 0 through 10 10 10 255 in the local network basically telling the computer to try a router if it s transmitting EA e pg Frick BY JOHNSON CONTROLS to any other IP address This is all part of the TCP IP protocol Web Server Port This is the port or channel that a web server uses to communicate through Just as a computer sends data to a printer through a printer port a web server sends and receives data through the web server port By default the port number for a web server is 80 NAMING DATA NOTE The IP Address Type must be set to DHCP Dynamic for this section to work Host Name Enter here a distinct name that you wish to be able to identify this particular compressor by for example Uniti The Host Name can be up to fifteen characters in length and must consist exclusively of letters and numbers spaces are not permitted It is similar in concept to the function of the Panel ID and basically allows the network router to interpret the actual IP address of a particular unit as this host name When using a web browser within the system network this name can be entered as the web location that you wish to visit instead of
161. ture e test each individual cable run with an approved CAT5 E cable tester TONING alone test is NOT acceptable e Do use rubber grommets anywhere that the cable enters through a hole in a metal panel e ALWAYS obey local national and fire building codes Don t e Don t install cable taut cables must always have some play or slack in them e Don t over tighten cable ties e Don t splice a cable If a break occurs or the length is not long enough under 300 feet replace the entire run with an intact length e Don t tie cables to electrical conduits e Don t strip more than one inch from the end of each cable when installing end connectors e Don t sharply bend or kink the cable e Don t mix 568A and 568B wiring at the same installation 568B is the most common wiring e Don t use excessive force when pulling cable RJ 45 CONNECTORS Ethernet network cables require the use of industry standard RJ 45 plugs as shown below for the termination of all cables Typical RJ 45 Connector When looking at this connector pin 1 is at the left and pin 8 is at the right A Hub is a common connection point for devices in a network Hubs are commonly used to connect segments of a LAN Local Area Network They also contain multiple ports When a data packet arrives at one port it is copied to the other ports so that all segments of the LAN can see all packets THE SWITCH Network Swit
162. uantum panel to a communications network it would be highly desirable to determine that all necessary parameters jumper settings panel setup and cabling are properly met so that communications may be established quickly with the Ouantum M so that time is not lost in trying to troubleshoot a potentially simple problem A modem or direct connection from a Comm port of a computer running Microsoft Windows can be used to connect to Com 2 of the Quantum New Connection HyperTerminal Ele Edt View Call Transfer Help You will need to locate either a lap top or desktop computer that has Hyperterminal installed Turn on the power for the computer After the computer has fully booted locate the Hyperterminal program Hyperterminal is usually found in the Accessories folder If Hyperterminal can t be found there try using the Find File command and search the entire hard drive Be aware that the screens that are actually shown on the test computer may or may not appear exactly as shown here Various versions of Windows can affect the appearance as well as whether or not the screen has been maximized or if it has been scaled to a smaller size Regardless of how the screen work appears the function of the screen work is what is important and that function is not affected by the way the screen looks Once Hyperterminal has been located execute it A dialog box will appear You will be prompted to enter a nam
163. ut Ch 4 Condenser Drain Temp Not Used These addresses Analog Input Ch 5 Aux 1 have an Analog Input Ch 6 Aux 2 assumed Analog Input Ch 7 Aux 3 decimal Analog Input Ch 8 Aux 4 place Analog Input Ch 9 Aux 5 Analog Input Ch 10 Aux 6 Analog Input Ch 11 Aux 7 Current Setpoint PSIA Unit Status O Normal 1 Defrost Unit Mode O Summer 1 Winter Mode Control O Manual 1 Automatic High Pressure Flag O Normal 1 High Pressure Override Low Pressure Flag O Normal 1 Low Pressure Override Low Temp Flag O Normal 1 Low Temp Override Sensor Fault Flag O Normal 1 Condenser Pressure Sensor Fault Condenser Alarm O Normal 1 Alarm Checksum Carriage Return EA e pug Frick BY JOHNSON CONTROLS 090 560 CS AUG 11 Page 21 FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL COMMUNICATIONS SETUP RETURN Vessel Status Info SIDIV Command structure Description of returned data Digital Outputs right to left Bit O Bit 1 Bit 2 Bit 3 Vessel 2 Vessel 2 Vessel 2 Vessel 2 Solenoid Solenoid Refrig Refrig Pump 1 Pump 2 Command Description Note These Character Positions are Start of command sequence 01 Quantum ID code IV Info Vessel Status Command 1 2 CS CR Checksum Carriage Re
164. wn functioning equipment or eliminate it completely by tying into the Quantum directly through RS 232 e The Communications port on the computer is bad Try to verify this by communicating to a different piece of known good equipment e The Communications port on the Quantum is bad CERE c EEDEN F k FRICK QUANTUM LX CONDENSER VESSEL CONTROL PANEL 090 560 CS AUG 11 FIC COMMUNICATIONS SETUP Page 41 QUANTUM DATA TABLES DIGITAL BOARD VALUES Read Only Frick AB Modb ii Digital Ch Modul diese Address Address Description of E i Refrigerant Pump 1 Output Vessel 1 A Refrigerant Pump 1 Output Vessel 2 Refrigerant Pump 1 Output Vessel 3 Refrigerant Pump 2 Output Vessel 1 Refrigerant Pump 2 Output Vessel 2 Refrigerant Pump 2 Output Vessel 3 Refrigerant Pump 3 Output Vessel 1 Refrigerant Pump 3 Output Vessel 2 Refrigerant Pump 3 Output Vessel 3 Refrigerant Pump 4 Output Vessel 1 Refrigerant Pump 4 Output Vessel 2 Refrigerant Pump 4 Output Vessel 3 Operating Level 1 Input Vessel 1 Operating Level 1 Input Vessel 2 Operating Level 1 Input Vessel 3 Operating Level 2 Input Vessel 1 Operating Level 2 Input Vessel 2 Operating Level 2 Input Vessel 3 By Pass Pump 1 Output Vessel 1 By Pass Pump 1 Output Vessel 2 By Pass Pump 1 Output Vessel 3 By Pass Pump 2 Output V
165. x Map File Because the addressing scheme between the Quantum version 2 0x and earlier software and the Quantum LX version 3 0x and later software is not the same this file was created The map file is a conversion utility that can be used to allow a communications application that was previously written by the user under the Quantum version 2 0x and earlier to function properly with the Quantum BY JOHNSON CONTROLS LX by redirecting the old addresses to the new addresses see the section entitled Using the MAP file for additional information A pull down menu is provided to select from the following No Do not use map file the user is either not going to be using external communications or they will be writing the communication application based upon the Quantum LX addresses e Yes The user has an application that was previously written for the Quantum version 2 0x or earlier and they want to utilize the same code for the Quantum LX VO Comms A status indicator is provided to show the current state of the internal communications of the I O boards The possible displayed states are e Loss of or intermittent communications failures to the internal Quantum LX 1 0 boards e Active Indicates that normal communications are occurring e Failed Loss of communications a shutdown message will be generated Redetect IO Comms Select this key to detect all connected Analog and Dig
166. y Condenser N104 21 Step 22 Two Speed Fan Delay Condenser N104 22 Step 23 Two Speed Fan Delay Condenser N104 23 Step 24 Two Speed Fan Delay Condenser Description of Data N104 30 Summer Mode Temperature N104 31 Winter Mode Temperature N104 40 Summer Control Pressure Setpoint Condenser N104 41 Summer Control Temperature Setpoint Defrost Condenser N104 42 Summer Upper Dead Band Condenser N104 43 Summer Lower Dean Band Condenser N104 44 Summer Upper Dead Band Delay Condenser N104 45 Summer Lower Dead Band Delay Condenser N104 60 Winter Control Pressure Setpoint Condenser N104 61 Winter Control Pressure Setpoint Defrost Condenser N104 62 Winter Upper Dead Band Condenser N104 63 Winter Lower Dean Band Condenser N104 64 Winter Upper Dead Band Delay Condenser N104 65 Winter Lower Dead Band Delay Condenser N104 80 High Pressure Warning Condenser N104 81 High Pressure Warning Delay Condenser N104 82 High Pressure Override Condenser N104 83 High Pressure Override Delay Condenser N104 84 Low Pressure Override Condenser N104 85 Low Pressure Override Delay Condenser N104 91 Variable Fan Prop Band Condenser N104 92 Variable Fan Integration Time Condenser N104 93 Variable Fan Range Floor Condenser N104 94 Variable Fan Range Ceiling Condenser N104 95 Variable Fan Mini
167. y Digital Input 12 Warning Delay Vessel N106 12 Auxiliary Digital Input 13 Warning Delay Vessel N106 13 Auxiliary Digital Input 14 Warning Delay Vessel N106 14 Auxiliary Digital Input 15 Warning Delay Vessel N106 15 Auxiliary Digital Input 16 Warning Delay Vessel N106 16 Auxiliary Digital Input 17 Warning Delay Vessel N106 17 Auxiliary Digital Input 18 Warning Delay Vessel N106 20 Auxiliary Analog Input 1 Low Warning Setpoint Vessel N106 21 Auxiliary Analog Input 2 Low Warning Setpoint Vessel N106 22 Auxiliary Analog Input 3 Low Warning Setpoint Vessel N106 23 Auxiliary Analog Input 4 Low Warning Setpoint Vessel N106 24 Auxiliary Analog Input 5 Low Warning Setpoint Vessel N106 25 Auxiliary Analog Input 6 Low Warning Setpoint Vessel N106 26 Auxiliary Analog Input 7 Low Warning Setpoint Vessel N106 27 Auxiliary Analog Input 8 Low Warning Setpoint Vessel N106 28 Auxiliary Analog Input 9 Low Warning Setpoint Vessel N106 29 Auxiliary Analog Input 10 Low Warning Setpoint Vessel N106 30 Auxiliary Analog Input 11 Low Warning Setpoint Vessel N106 31 Auxiliary Analog Input 12 Low Warning Setpoint Vessel N106 40 Auxiliary Analog Input 1 Low Warning Delay Vessel N106 41 Auxiliary Analog Input 2 Low Warning Delay Vessel N106 42 Auxiliary Analog Input 3 Low Warning Delay Vessel N106 43 Auxiliary Analog Input 4 Low Warning Delay Vessel N106

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