2050 Series Static Discharge Reel Service Manual
Contents
1. remove ring washer and tension lock spring To remove tension lock spring from shaft depress spring slightly and rotate gently INSPECTION Be sure unit is mounted securely when servicing reel Inspect cable periodically for fraying Lubrication is neither required nor recommended as product is prelubricated for life at factory REPLACEMENT PARTS ui Cr eT oe lamn F am LkKiT2 Aa Page 2 of 3 Aero Motive Company Dec 02 SM172001B Ref No Part Number Qty Description 1 00151P0085 7 Nut 2 00103P0035 7 Washer 3 0968500004 1 Cover Outside 4 0967100000 1 Cover Drum 5 0961800545 1 Spring Main 6 0967200000 1 Assembly Drum 7 0961100000 1 Spacer 8 H22520009 1 Cover Lock Side 9 0967100000 4 Screw 10 00580P0045 1 Ring Retaining 11 0961600000 1 Pin Tension Lock 12 0981300000 1 Spacer 13 00580P0045 1 Ring Retaining 14 00002P0114 1 Screw 15 C60610118 1 Spring 16 0962200000 1 Arm Lever 17 00580P0030 1 Ring Retaining 18 0983500000 1 Assembly Grounding Clamp 2050 Includes mounting screws 0983500000 2 Assembly Gounding Clamps 2050Y 0966100050 Cable amp Stop 2050 2050CT 19 20 amp 21 4107100003 1 Cable amp Stop 2050Y 0971900050 Cable amp Stop 2050NC 2050NCCT 22 1361300000 1 Guide Cable Guide Outlet 23 0967300000 1 Assembly Shaft with Pin 24 1405800002 1 Hub 25 00160P0078 1 Nut Lock 26 C01700131 1 Ring Retaining 27 136100002. 01 1 Bearing Cover Side 28 1361000002 1 Bearing Drum Side 29 0968600050 AR Kit Cable 2050 Includes Items 18 through 21 3006800000 Kit Cable 2050Y Aero Motive Company Woodhead Connectivity LTD Woodhead Asia PTE LTD Woodhead Canada LTD w A Woodhead Industries Inc Subsidiary w A Woodhead Industries Inc Subsidiary w A Woodhead Industries Inc Subsidiary w A Woodhead Industries Inc Subsidiary PO Box 2678 Factory No 9 No 4 Toh Tuck Link 1090 Brevik Place Kalamazoo MI 49003 2678 Rassau Industrial Estate Level 3 Mezzanine Mississauga Ontario USA Ebbw Vale Gwent NP23 5SD Markono Logisitics Bldg L4W 3Y5 Canada Singapore 596226 65 6 261 6533 FAX 65 6 261 3588 sales wasia com sg 269 337 7700 800 999 8559 FAX 800 333 6119 www aeromotive com techhelp aeromotive com United Kingdom 44 1495 356300 FAX 44 1495 356301 sales wdhd co uk 905 624 1079 FAX 905 624 9151 www woodhead ca M172001B Page 3 of 3 Aero Motive Company Dec 02
3. Mount reel in desired location Shaft of reel must be horizontal OPERATION SPRING TENSIONING Pull out grounding cable III to determine if tension is sufficient for intended use To Increase Tension Apply wrench to flats on mainspring shaft rotate clock wise until proper tension is reached Il After adjusting tension pull cable to fullest extension to ensure full travel is possible If cable does not reach full extension some tension turns must be released To Decrease Tension Depress mainshaft tension lock spring on opposite side of reel I If too much tension is removed increase tension as described above Mainshaft Tension Lock Press to Release If proper tension and extension cannot be achieved II Shaft Flats Main Spring Tensioning consult the factory lll Assembly Cable Stop RATCHET LOCK 2050 Models Lock ratchets in two positions about every 9 of cable travel Pull cable to desired location and let cable retract slightly until lock engages To release lock pull cable out about 6 and release If ratchet lock is not wanted 2050CT version should be ordered since ratchet lock is not disengageable 2050 CT Models are available for constant tension no ratchet lock CABLE STOP ADJUSTMENT Cable stop can be moved up along the cable but moving the cable stop will reduce active travel a a I i a Se eer ae ee a a SM172001B Page 1 of 3 Aero Motive Company Dec 02 SERVICING Remove all tension
4. Static Discharge Reel Service Manual AERO MOTIVE COMPANY W A Woodhead Industries Inc Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death Hazards or unsafe practices which MAY result in minor personal injury or product or CAUTION property damage NOTE Instruct operators in the safe proper use and maintenance Keep this manual for future reference INSTALLATION Since this is for static grounding care must be taken to be sure the unpainted surfaces of the mounting feet are properly grounded for static drain to work Improper use or failure to follow these instructions lead to hazards or unsafe practices that COULD result in severe personal injury or death Operator should be instructed in the safe proper use and maintenance of this product A CAUTION Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING
5. before removing mainspring Hazards or unsafe practices which MAY result in minor personal injury or product or property damage Spring is dangerous Always wear gloves Before removing broken spring weld coils together at four 4 locations or wrap securely with wire Hazards or unsafe practices COULD result in severe personal injury or death SPRING REPLACEMENT Remove tension by applying a wrench to flats of mainshaft Release the mainshaft tension lock spring on opposite side See Spring Tensioning Section and rotate wrench slowly in tension releasing direction Remove the six screws amp housing Remove drum cover nuts and cover Carefully remove mainspring from drum If hub comes off shaft with spring replace hub into new spring while making sure hub engages spring coils Replace spring in drum while making sure the spring engages in the lip on drum To reassemble reverse the above procedure Be sure the hub engages the pin on the main shaft when reassembling M S CABLE REPLACEMENT Remove tension by applying a wrench to flats of mainshaft Release mainshaft tension lock spring on opposite side See Spring Tensioning Section and rotate wrench slowly in tension releasing direction Remove housing exposing cable assembly Cable assembly may be replaced by removing one nut When replacing cable be sure to first thread through guide To reassemble reverse above procedure SHAFT TENSION MECHANISM To service lock
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