Owners Manual
Contents
1. Happurger Stra e 84 88 90482 N rnberg int support indoorcycling com www indoorcycling com Tel 49 911 54 44 50 Fax 49 911 54 44 5 29 manufacturer contact TOMAHAWK INDOOR CYCLE Care and Maintenance Manual It is of vital importance that this manual is read before the initial bike set up Tomahawk Indoor Cycling Maintenance Manual Contents Part 1 e Introduction to care and maintenance of the Tomahawk Bikes e Warning instructions e Important instruction regarding reverse cycling Part 2 e usage care and cleaning by class participants Part 3 e Regular care procedures to be carried out by employees after EVERY 10 hours of usage Part 4 e Regular care procedures to be carried out by employees after EVERY 20 hours of usage Part 5 e Regular care procedures to be carried out by employees after EVERY 40 hours of usage e Please note Part 6 e Check lists for service and maintenance intervals Example of a maintenance plan e Tomahawk spare parts Description Detailed diagrams Tomahawk Order Form Page 9 6 8 13 14 15 16 17 19 20 Part 1 Introduction to care and maintenance of the Tomahawk Bikes Care and maintenance spray Opening times Warning instructions mportant instruction regarding reverse cycling Introduction to care and maintenance of the Tomahawk Bikes 1 Dear Client We d first like to thank you2. and adjustment handles after every 40 hours of usage adjustment handles on the saddle and on the handlebar shaft should sprayed with maintenance spray in order to ensure the normal smooth and easy movement of the adjustment handles To do this screw the adjustment handle out as far as possible and spray the thread At this point the function of the engagement mechanism should be checked for safety reasons y The thread of the three Care procedures after every 40 HOURS OF USAGE 9 2 Check chain play and adjust amp XL version every 40 hours of usage XXL version every 80 hours of usage To do this proceed as follows Bring the pedal arms into a horizontal position Operate the emergency brake system and rock standing on the pedals backwards and forwards The optimal chain play should be around 2 3 mm If chain play is too much it s necessary to tighten the chain This can be determined by a slight free play of the chain in the chain wheel which causes a quiet clicking noise Loosen the tightening screw on the flywheel axle by max 2 turns Please do not completely remove the self locking nut The automatic chain tension ring at the XXL bikes should be taken out before and put into again afterwards With a 10 mm spanner slightly tighten the adjustment screw on the chain adjuster Whilst doing this it is essential to make sure that the same amount of rotations are made on the left and on th
3. for your confidence and for your purchase By choosing the TOMAHAWK INDOOR CYCLE you ve decided on a quality product designed to meet the highest demands for product reliability in accordance with all technical stipulations In the long term optimum product reliability can only be sustained through regular care and maintenance Adhering to the following care and maintenance instructions will ensure that your TOMAHAWK INDOOR CYCLE achieves it s maximum life span with a minimum of maintenance guaranteeing you many years of trouble free usage When maintaining the bikes please use only the care and maintenance products recommended in this service manual For further information about these products contact your distributor or the manufacturer directly www Indoorcycling com or int support indoorcycling com Please understand that our guarantee obligations can only be upheld when the following care and maintenance checks are carried out at regular intervals Paying regular attention to the maintenance instructions within this manual will ensure the optimum performance of the bikes Should you wish to consider a maintenance and service contract with our customer service technician to meets your individual needs we would be happy to provide a quotation For further information please contact your dealer or our Service Hotline by Email int support indoorcycling com or Fax 49 911 544 4529 Monday to Thursday from 9 00 a m 5 00 p m F
4. 0 F4 i fo MD17 01 40 C 2RS Chain guard mounting Kit long version M5x60 5mm 01 41 04 endis iD 12 ae Chain tensioning SS 01 40 O 00017 M O ring bolt device TIL EA 01 40 02 outer chainguard CrMo crank evolution en axle with 01 42 02 color code right side mounting kit 01 40 H si 01 40 CrMo R front stabilizer 01 11 01 color code ye bl blk si transport wheel 01 11 A rear stabilizer 01 11 02 color code ye bl blk si gt pr a r pu E e dt d foot stand with rubber surface 01 11 05 Flywheel with Flywheel hub Flywheel 01 40 08 Flywheel hub with pre mounted chainring 16 theeth and lockring 01 40 09 3 o bearing 6001 zz for flywheel hub assembly 01 40 HL Distributor address Company Name Address Tel Fax Email Conditions of payment UPS COD J Advance payment Order Form Obligatory Client number if known From Company stamp In capital letters please Name of client Department Telephone Extension Date Signature Credit card no Exp Date Visa AMEX Total Price Delivery charge Total
5. ake locking handle on the brake system as far as it will go to the left minimum resistance As part of the maintenance procedure spray the ball bearing located directly under the resistance regulator as well as the thread and the brake rods with maintenance spray this retains easy movement of the brake adjustment mechanism and minimises wear and tear on the threads of the brake mechanics In addition the thread of the brake screw must be oiled at regular intervals in order to ensure the long term optimal function of the resistance adjustment mechanism otherwise an increase in wear and tear can occur on the thread of the brake locking handle As part of the regular maintenance procedures on the brake system the brake rods and the brake pads should always be sprayed with maintenance spray Care should be taken to spray the brake pads sufficiently in order to minimise wear and tear and to ensure the necessary degree of sensitiveness on the resistance adjustment mechanism in the long term Care procedures after every 40 HOURS OF USAGE 14 Please observe the following The regular care and maintenance of the Tomahawk Indoor Cycles should be carried out as described on pages 1 13 and then entered into the following table For ease of use it is advisable to issue all existing bikes with serial numbers in advance and to include these in the enclosed maintenance plan Please copy the maintenance plan sev
6. e ye bl blk si front stabilizer plate 01 11 03 stabilizer mounting kit ei color code ye bl blk si 01 11 B AY J X Brake adjustment handle 01 50 A Brake parts adjustment ball for upper brake assembly 01 50 02 emergency brake handle 01 50 01 mounting bolt for emergency brake handle 01 50 11 Nylon adjustment plate for upper brake assembly 01 50 03 B upper brake assembly 0150 03 A Nylon washer lock nut M10x0 75 for brake adjustment handle 01 50 AM N lower brake rod assembly complete with mounting Kit 01 50 05 D brake cantilever left side 01 50 06 L brake pad holding bolt 01 50 07 Nylon insert sleeve for horizontal saddle support 01 20 02 vertical saddle post 01 20 01 color code ye bl blk si Frame Bike frame blue 1001 RA yellow 1002 RA black 1003 RA silver 1004 RA Nylon insert XX sleeve for vertical VV saddle and TN ic Handlebar fitting 01 10 A Rubber bumper for vertical saddle support 01 20 03 drive gear parts CrMo crank evolution left side 01 40 CrMo L 1 o ring chain EE NS x 1 1 01400 Chain guard mounting inner chain guard Kit short version 01 42 01 color M5x52 5mm 014103 Code bl bik si Chain ring ie C Evolution Ball bearing 48 teeth 01 4
7. e right side of the nut usually one rotation is sufficient Otherwise the chain wheel which is connected to the flywheel will be at an angle in the guider and the chain cannot retain its straight position If the chain wheel is at an angle an increase in chain noises can be heard Tighten the screw on the flywheel axle a hand tight adjustment is sufficient as there is a self locking nut Maximum torque 40 Newton metres Test chain play again as described above Ride the bike whilst set at the medium resistance in order to establish whether increased running noises or vibrations occur Running noises or vibrations are clear signs that the chain has been tightened too much or that the flywheel is at an angle with the chain wheel and therefore the chain is no longer straight The reason for this is the uneven adjustment of the chain adjuster Care procedures after every 40 HOURS OF USAGE 10 Wo remove flywheel axle Important Always evenly tighten and release the left and right chain adjuster nut so that the straight setting of the chain is not changed 3 Check the tautness of all screw connections after every 40 hourse of usage As a precautionary measure check that all fixings and screw connections tightened and in the correct positions Moving parts can become loose as a result of the enormous amount of pressure over a long period For the safety of class participants it s also im
8. eral times in order to have a template for future maintenance and care procedures which need to be carried out With all the above mentioned care and maintenance procedures for your TOMAHAWK INDOOR CYCLES you will ensure minimal depreciation and extensive trouble free usage for many years Should however irregularities occur which cannot be resolved using simple set up procedures our experts are available to support you We d now like to wish you much enjoyment using your TOMAHAWK INDOOR CYCLES and success for your classes Tomahawk Cycling Team CYTECH GmbH Part 6 Check lists for service and maintenance periods Tomahawk spare parts Description Detailed diagram E B PN s i WM E CHECK LIST FOR SERVICE AND MAINTENANCE INTERVALS gt Number in Activity direction in service manual maintenance Detailed cleaning of the bikes Clean the frames with maintenance spray Service the brake pads with maintenance spray Test the emergency brake function if necessary reset Clean handlebar and saddle supports spray inserts with maintenance spray Pictures amp Chapter A Chapter B Chapter C explanation to be after every 10 after every 20 after every 40 plan found on page hours of usage hours of usage hours of usage Clean flywheel and hub maintenance spray Check locking handles for ease of use and spray threads with maintenance spray Check chain play and if necessa
9. leaning of the bikes 4 Ao e AN 1A Ny Ae Usage care and cleaning of the bikes by the class participants 1 Before each class Before the beginning of each class check that the bikes are in a stable position This should be carried out for the safety of class participants The underside of the frame bearers stabilizers on TOMAHAWK INDOOR CYCLES are equipped with feet on which the level can be regulated in order to ensure a stable position on an uneven surface 2 After each class The regular care procedures must take place after each class and should be carried out by the each bike user Make sure that enough soft paper towels or cleaning cloths as well as maintenance and disinfectant products are available in the cycling room for this purpose For reasons of hygiene it is necessary to clean the handlebar and the saddle with a disinfectant spray after each class It is also necessary to clean the frame of any sweat residue to ensure a clean bike for the next class participant For this purpose it s best to spray the affected areas with WD40 maintenance spray and then subsequently rub them with a dry cloth Disinfectant Lightly spray the handlebar and the saddle with the disinfectant spray and rub the surfaces dry with a cloth Cleaning spray the Brunox maintenance spray which is recommended by the manufacturer onto a cloth and rub down the frame parts and the chain guard with it Part 3 Reg
10. portant to check that pedal Straps toe clips and saddles are in good condition It is essential to replace worn or faulty parts immediately Care procedures after every 40 HOURS OF USAGE 11 ww s D y _ M e 4 Check functions of the brake system after every 40 hours of usage With an increase in the amount of usage and as a result of pressure the brake pads begin to show wear which could mean that the fine resistance regulator and emergency brake no longer operate at their optimum We therefore recommend regular checks on the brake system s functions Should you discover that the braking system s functions are deficient it is essential to fine tune the braking system before the bike is used again Please check the setting of the brake system as follows e First turn the resistance regulator on the brake system as far as it will go to the left minimum braking effect If the setting is correct the brake pads should be parallel to both sides of the flywheel and lightly touching each side so that it s possible to cycle with a hardly noticeable amount of resistance e f both brake pads are parallel but the distance to the flywheel is too great then please first release the top locking nut on both brake hooks The distance of the right brake pad to the flywheel can now be set with the left adjustment screw screw on the carrier plate of the resistance regulator and vice versa e brake pad
11. riday from 9 00 a m 4 00 p m Safety instructions 2 SAFETY INSTRUCTIONS e The Tomahawk Indoor Cycle has a fixed fly wheel rather than a free wheel facility With a fixed fly wheel mechanism the pedals continue to turn when the wheel is moving This should be pointed out to clients to ensure cycling safety Clients should only use the Tomahawk cycle after a thorough introduction by a qualified instructor Cycling should be performed with controlled movement and always with some resistance on the fly wheel e Clients should be advised to wear close fitting fitness clothes or special bike wear Indoor cycling is not advised for children under 14 years of age e Should dizziness or sickness occur stop training immediately Important instruction regarding reverse cycling 3 4 f ie b 1 E Ctr 3 1 A M NA AA NEN n E A N D cro T IMPORTANT INSTRUCTION To all trainers holding an INDOOR CYCLING class It is essential to be aware that during the class reverse cycling does not take place whilst using resistance otherwise the screw connection thread on the pedal axle to the crank arm can be loosened Loosening of the connection may result in the pedal becoming detached from the crank arm Part 2 Usage care and cleaning of the bikes by class participants Before each class After each class Usage care and c
12. ry reset Check that pedals toe clips pedal straps saddles as well as all other connections and fixings on the bike are secure and in their correct positions Carry out a check on the brake system s functions and check the X position of the brake pads on the flywheel and if necessary reset Please only use care products recommended by CYTECH GmbH on your TOMAHAWK Indoor Cycles Bike No 1 Bike No 2 Bike No 3 Bike No 4 Bike No 5 Bike No 6 Bike No 7 Bike No 8 Bike No 9 Bike No 10 Bike No 11 TTT TT Example Maintenance Plan Please assign the numbers to the activities described in the check list on page 13 5 _ _ _ a saddle Unisex gel saddle 01 21 A1 Qt regular Racing saddle 01 21 A Sensitive Sattel extra wide and comfortable 01 21 5 Adjustment knob 01 10 B J _ horizontal saddle support 01 21 01 vertical saddle post 01 20 01 color code ye bl blk si N handlebar regular 01 30 01 horizontal adjustment 01 30 01 HOR M ain pa rts regular yellow coating d 01 30 01 GE 01 10 B stainless steel protection plates one set 3 pc 01 99 10 bottle 01 99 01 pedal PVC sealing for regular 01 40 A ind clahtiner combi 01 40 A1 01 41 E racing 01 40 A2 rear stabilizer plate di T 01 11 04 color cod
13. s are not parallel to both sides of the flywheel please release the M10 nut on both sides of the brake pad mount and set the brake pads first by hand so that these sit correctly in a parallel position to the flywheel before you carry out the fine adjustment For safety reasons the bikes should never be ridden without any resistance at all Care procedures after every 40 HOURS OF USAGE 12 E i tg k N N b n 1 E Y A a uid 5 N i n i N D 22 3r Carry out the fine adjustment of on both sides of the brake the distance of the brake pads rods to the flywheel with the adjustment screws Turn the brake locking handle to Release the M8 locking nut the left as far as it will go open afl da Should the brake pads not be parallel to the flywheel release the brake pad holder M10 and then set the position of the brake pads hand subsequently carry out the fine adjustment After the brake pads have been correctly set they both lie flat against the flywheel in a parallel position at both sides Incorrect positioning of the brake pads to the flywheel The brake system s functions are greatly limited it is essential to reset the brakes Care procedures after every 40 HOURS OF USAGE 13 iS A M Y 8 1 5 Check functions of the brake system after every 40 hours of usage To adjust the brake resistance turn the resistance regulator br
14. st pedalling When functioning optimally an immediate braking effect should take place bringing the flywheel to a stand still see also Chapter C Position 9 Set up of the brake system Part 4 Regular care procedures to be carried out by employees after EVERY 20 hours of usage Clean handlebar amp saddle supports Clean flywheel amp hub Care procedures after every 20 HOURS OF USAGE 7 MAH AWE gir To ensure the smooth and easy adjustment of the handlebar and saddle both the horizontal and vertical saddle supports as well as the handlebar must be taken out of their inserts Remove the handlebar saddle support stems spray the stainless steel supports with maintenance spray and rub them down with a cloth At the same time the inserts on the frame should also be sprayed with maintenance spray 2 Clean flywheel amp hub after every 20 hours of usage spray the flywheel and the flywheel hub with maintenance spray and rub these parts down with a soft cloth so that a light oily film remains Part 5 Regular care procedures to be carried out by employees after every 40 hours of usage Check locking and adjustment handles Check chain play and adjust Check all screw connections Check function of the brake system Care procedures after every 40 HOURS OF USAGE 8 N 4 i ius Qe id N m a 1 Check locking
15. ular care procedures to be carried out by employees after EVERY 10 hours of usage horough cleaning of the bikes Maintenance of the brake pads Emergency brake function Care procedures after every 10 HOURS OF USAGE 5 NA Ure au 4 Y A AAW A j i NT A Y _ 1 Thorough cleaning of the bikes after EVERY 10 hours of usage opray the Brunox maintenance spray onto a cloth and rub down the bike Parts which cannot properly be cleaned with the cloth like for example the brake system flywheel hub and axle should be sprayed with the maintenance spray so that a light oily film forms on these parts So that the brake system s very sensitive resistance regulation can maintain its optimum effect and in order to minimise the wear and tear of the brake pads the brake pads supporting surface should be sprayed slightly saturated with sufficient Brunox spray In addition the correct set up and adjustment of the brake pads should undergo a visual check see also Chapter C Position 9 Set up of the brake system correct brake pad set up Care procedures after every 10 HOURS OF USAGE 6 Ao d Y A 3 Check emergency brake function after every 10 hours of usage Due to safety reasons during classes the emergency brake function must be checked regularly In order to do this the red emergency stop handle is to be pulled whil
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