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I. Pellets Fuzzy Logic Boiler manual

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1. Boiler name Pellets Fuzzy Logic sf Goo HH Boiler serial number uwaza aaa aaa aaa aaa ayaaizeaaa Boiler purchase date wesssssssssssescsseseseseesesesaransesassesaransetenseeavanss Name and address of the distributor company ewa asa aa aaa aan ananananaaazazszcai Claimer Name and surname ____aceccccsssccccesseccececsessccecsssccecesseteeecesseceeeess moll rz e e TSWE Telephone NO aeaaesussestesteecseseeseseesesausesauseeseseesesausesauseesuseesesansesanees The exact description of the reported fault 99 agree to cover any costs associated with the unjustified call for the Authorized Service of Kostrzewa according to the manufacturer s price list Please send the carefully completed record of complaint to following the address KOSIA Experts in biomass heating legible signature of the claimer PPH Kostrzewa Sp j POLAND 11 500 Gizycko ul Przemystowa 1 fax 87 428 31 75 or to the distributor company Pellets Fuzzy Logic Service Manual ENGV 10 11 a Notes KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Notes Gi KOSIA A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 KOSTRZEWA Experts in biomass heating Lake wi cajty Lake Mamry Lake Lemi t Lake Kirsajty Lake Harsz Lake abap Lake Dargin Lake Dobskie Lake Dga Wlk oe Land of the Great Mesurian Lakes Gi Lake Dejguny
2. SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 71 Warrant Card Ill year review Pellets Fuzzy Logic Boiler factory number aasaa anawa saa aw aa aaa aaanaaaszeaanaaazcai Boiler output ccesseeeseeees Numer modu u wykonawczego e saasaaasasaanasaananaeaanasazanzszez Numer modu u sondy lambda 2 11121211 1 Numer katalogowy modulu ano EG sau Numer katologowy sondy lambda 1 1111 1 5 User name and SUMAME OE Not completed warranty card is not valid Type of measurement Rated output china at Pa re The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number assasananasasaanana22 Distributors sales document number ceecsceseeessseeeeees 7 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KOSURZZaRA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 72 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 73 Tables of settings for Pellets Fuzzy
3. 15 General cont 31 Precautions NOTE Electric shock hazard Before installing or removing the device disconnect power supply in the electrical switchboard e Before using the appliance carefully read all attached instructions e Keep the service manual and refer to it for any use of the device in the future e Follow all warnings and instructions contained in the service manual e Make sure that the device is not damaged in any way If in doubt do not use the device and contact the supplier e Incase of any doubts as to safe operation of the device you should contact the supplier e Pay special attention to any warning signs posted on the housing and packaging of the equipment e Use the device for its intended purpose e The device is not a toy do not allow children to play with it e Do not allow your children to play with any part of the packa ging of the device e Prevent an access to small parts such as screws pins from children These elements can be supplied with the equipment and if swallowed may cause suffocation of a child Do not perform any mechanical or electrical changes in the device Such changes may result in improper operation of the device which does not conform with the standards and adver sely affect operation e Do not put any objects into the device interior through the slots eg ventilation it can cause a short circuit electric shock fir
4. After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door 11 5 Starting up the boiler with wood as a fuel NOTE During wood combustion make sure that the flu gas temperature does not exceed 200 C Set the OFF mode on the control panel Select the fuel type charging chamber Place additional grates in the boiler Put the pieces of paper on the grate Put the dry wood piece on the grate Fire up the paper pieces using matches Close the boiler door Set the boiler panel into the ON mode Set the boiler preset temperature to 70 C Add some dry wood after several hours Pellets Fuzzy Logic Service Manual ENGV 10 11 11 Boiler start up instructions for user cont 15 11 6 Setting up the burner for pellets pea coal and cereals The burner parameters should be set according to Table 3 a number of the below tables belonging to the table no 3 Instruction for setting the burner for pellets cereal pea coal NOTE If the boiler is equipped with a lambda probe it is recommended to use the flue gas analyzer to set its characteristic When setting up the blower output for the subsequent boiler outputs as described below the number of oxygen units should be recorded KOSITI A Experts in biomass heating e Inthe chimney sweep mode for the output at 100 the blower was set to 50 you should check the number of oxygen units Note this va
5. Warrant Card I year commissioning Pellets Fuzzy Logic Boiler factory NUMDET sccccesescsescsssesescscsssesessessseseseaees Boiler output 121222 121212111211 Numer modu u wykonawczego scccssesessessscsssssssessetsssseesenes Numer modu u sondy lambda 211112111121 Numer katalogowy modulu ee Numer katologowy sondy lambda 1 11 111 User mame ANESUMAMO ad eae ea ene ee ieee R nee eee ee eee ROA eee eee eee Not completed warranty card is not valid Type of measurement Rated output chimney a Pa a Flue gas temperature C E The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects e He was given the service and installation manual of the boiler with completed warranty card and the confirmation of the quality and completeness of the boiler e He was familiarized with the operation and maintenance of the boiler Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturer s sales document number a anauasasnsnawa Distributors sales document number ssaanasasaanaszenaz Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distrib
6. oygenforto Lambda control Service mode SETTING VALUE Minpumps temp fF lnitermn 00 Firetest min Biowpima fTalarmfeeder SETTING alambier Current output fTminboler Sanm Operationcvhwp o Pumprundown Tmin retn Tmax mix c h NA Minimum output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 80 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 81 Warrant Card V year review Pellets Fuzzy Logic Boiler factory number a aaa n was aaaan anawa asa anaaaazsaananazcai Boiler output cseseseeseeees Numer modu u wyKOnawWeZeQo w sssssecssseesssneesssseessseeeusneeesne Numer modu u sondy lambda Numer katalogowy modu u ussssssssesssseessnesssnseessseeeusneeeee Numer katologowy sondy lambda User nameand SUI I UNAS ac RO A REA dad cep eee secede ce Z Z nadia aeai eana Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Fue gas temperature e Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects
7. 1 the lowest rom e with P50 P75 models the pressure fan output at pos 2 3 e for each device select the maximum burner output for a given fuel PFL burner setting 11 7 Mounting the burner tip seal with silicone Fig 07 Mounting the burner tip KCSURZZRA emi Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 20 11 8 Switchgear diagram 11 Boiler start up instructions for user cont seal with silicone DHW pump CH pump igniter main blower thermal switch feeder motor igniter blower exhaust fan cleaning motor supply voltage 230 V Fig 08 Switchgear diagram Fig 09 View of facade KOSITI A Experts in biomass heating 2 1W ainpow Epque W 101 U09 S el 8d Bl t Z Lambda probe JeabuoliMs 34 epis no boiler tem an ee eee CS DHW temp LA Feeder temp PA Ea flue gas temp S ambient temp i Ae en SS CHtemp SJ return temp iii LON dwid uinje1 qo d y Jo8uU03SIP polo9uu00 SI Z 1IN SInpow eu J Pellets Fuzzy Logic Service Manual ENGV 10 11 11 10 Symptoms of abnormal combustion unburnt pellets overflow out of the burner flame is very short boiler chamber is full of smoke check the times of feeding and standstill increase the air volume by 2 units wait 10 minutes adjust add the air for so long until the flame is high and bright and no smoke wil
8. Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 31 List of actions to be performed by a person carrying out the first start up of the Pellets Fuzzy Logic boiler No Actions to be performed v Notes 1 Check the operation of the boiler room ventilation Check the room lighting Is it sufficient to service and repair the boiler ighting Is it suffici Checking the access to the sites that require periodic maintenance cleanouts controller fuel tank gear motor fans P Checking the tightness of hydraulic connection between the boiler and the heating system Checking the tightness of the boiler connection with the flue Check the amount of fuel in the tank whether it is sufficient to run the boiler 7 Checking the tightness of the tank doors are their closed with two catch bolts Checking if the electrical cables of fans gear motor igniter and sensors have not been damaged during transport and whether their fixing in the aforementioned devices is correct Checking the connection of all electrical wires in the controller pull each wire with a force of about 2 5 N 0 Checking the connection blocks mounting in the controller Checking the flue gas temperature sensor mounting in the flue 12 Checking the connection of factory made electrical wiring pumps external temperature sensor room controller 1 W Checki
9. e manual summer The weather mode works in two ways with or without a mixer actu ator Settings are done in the BOILER submenu NOTE Operation modes of the boiler decide about the way of the boiler temperature setting Thus even after setting the operation mode of the boiler to manual the mixer actuator control function is performed provided that you have installed the appropriate sensors KOCIOL tryb pracy temp zadana 70 C histereza 00 C Boiler submenu Weather mode with mixer actuator control NOTE The controller will enter this mode provided that the central heating temperature sensor is installed In this mode you must install the supplied external temperature sensor and the central heating and heating medium return temperature sensor The boiler temperature is determined from the linear approximation of the programmable heating curve so there is no need to manually change the temperature of the boiler when the external temperature changes As a rule it is colder at night as at day It is the temperature of the boiler as a function of external temperature The preset temperature of the boiler is calculated on the basis of this curve and is about 20 C higher With open contacts of the room controller the temperature in the he ating circuit will be reduced by the value of c h lowering parameter which is in the HEATING CIRCUIT submenu KOSIA A Experts in biomass heatin
10. name surname address and sale document numbers e if the boiler is connected to the heating system which does not meet the applicable legal regulations e Maintenance and operation inconsistent with the Service Manual e performing repairs by persons not authorized by the manufacturer Damage due to failure to comply with these conditions may not be the subject of a warranty claim lf the boiler is working according to the principles outlined in this service and installation manual of the boiler it does not require any special intervention of the service company The manufacturer has the right to make any changes to the boiler design within the frame of modernization of the product which may not be included in this manual Responsibilities of the Authorized Service during the first start up are available on the manufacturer s website www kostrzewa com pl NOTE The boilers can be operated in the closed system subject to adherence to the requirements of DIN EN 303 5 2002 and BS EN 12809 2006 using the sensor and protective coils KOSIA A Experts in biomass heating 19 Term and conditions of warranty and defect liability 47 The duties of the Factory Service does not include 1 Introduction of the boiler to the boiler room Routing the wires from external devices to the control system 3 Boiler room adaptation to the standards in force for the first Start up 4 Fuel provision during the first start
11. Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number aasasananasasasnana22 Distributors sales document number ceessceeeessseeeeees Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 82 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 a For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 83 Warrant Card V year review Pellets Fuzzy Logic Boiler factory number aasaa anawa saa aw aa aaa aaanaaaszeaanaaazcai Boiler output ccesseeeseeees Numer modu u wykonawczego e saasaaasasaanasaananaeaanasazanzszez Numer modu u sondy lambda 2 11121211 1 Numer katalogowy modulu ano EG sau Numer katologowy sondy lambda 1 1111 1 5 User name and SUMAME OE Not completed warranty card is not valid Type of measurement Rated output inayat Pa es Eue gas temperare to The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defe
12. Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the third annual inspection Boiler SETTING Operation mode Preset temperature Hysteresis VALUE Heating circuit SETTING Lowering Domestic water SETTING Burner SETTING Current output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KO UZZAWA Experts in biomass heating Chimney sweep SETTING Pesetopn Bow OOS C E Em KE VALUE owygentar Tonygentoraoe owgentarg owgenfarso oygenfata Lambda control Service mode SETTING VALUE Mingumostem fgnierma Ffietestfm afn wima Temeer CO C Ce Ce Pompom S C maeme A Feeder ma Os Minimum output Pellets Fuzzy Logic Service Manual ENGV 10 11 74 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 75 Warrant Card IV year review Pellets Fuzzy Logic Boiler factory number a aaa n was aaaan anawa asa anaaaazsaananazcai Boiler output cseseseeseeees Numer modu u Wykonawczego cccssssscscescesssssssssceeseessssssseseesese a Numer modu u sondy lambda m Numer katalogowy modu u scsssssssssssssssssssssssssssssssesesee Numer
13. Solar system control module 1 pc COSTA KOS Z Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 6 Protecting and control equipment 9 Boiler equipment allows the user to set e boiler temperature e temperature in the heating circuit according to the room temperature e domestic hot water temperature full weather control e room temperature e temperature of water returning from the central heating system the function protecting the boiler exchanger e igniter heating time depending on the fuel type e operation of the fuel feeder and three fans e manual control of the feeder and fan e automatic burner output modulation fuzzy logic e automatic air dosage lambda sensor module It is possible to connect the executive modules MU1 to the control system Each of those modules controls the five heating circuits or controlled room thermostats The module of additional heating circuits control of mixing valves The solar module to control the solar collector Thermal sensor The mechanical protecting device is mounted in the boiler and protects the heating system from overheating If it is set to 95 C it means that above this temperature the feeder and fans will be turned off and the central heating and domestic hot water pumps Start operation Room controller with optional programming in 7 days cycle The digital room thermostat with programming option is used t
14. afn wima Temeer CO C Ce Ce Pompom S C maeme A Feeder ma Os Minimum output Pellets Fuzzy Logic Service Manual ENGV 10 11 86 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 87 Warrant Card VI year review Pellets Fuzzy Logic Boiler factory number a aaa n was aaaan anawa asa anaaaazsaananazcai Boiler output c csessceseseees Numer modu u wykonawczego cssssesescessssscesessssssssesstsseeeeeesen 5 Numer modu u sondy lambda Numer katalogowy modu u csssssssssssssesessssssessessssssssssseseseen Numer katologowy sondy lambda j User nameand SUI I UNAS ac RO A REA dad cep eee secede ce Z Z nadia aeai eana Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Fue gas temperature e Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number aasasananasasasnana22 Distributors sales document number ceessceeeessseeeeees Company starting up the boiler seal and signature Start up date completed by man
15. brush after every 100 hours of operation only the pellets At least once a year call for AS to perform an annual boiler inspection obligatory inspection Pellets Fuzzy Logic Service Manual ENGV 10 11 12 Cleaning and maintenance cont Fig 10 Cleaning the burner knee off carbon deposits only for pellets Flue gas temp sensor Lambda probe Igniter orfice Carbon deposit Flue gas temp sensor Fig 12 Cleaning the Lambda probe Fig 13 Very dirty combustion chamber Fig 14 Very clean combustion chamber KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 12 Cleaning and maintenance cont Fig 15 Very dirty boiler exchanger Fig 16 Very clean boiler exchanger Flue gas Lambda temp sensor Fig 17 Exhaust fan disassembly cleaning Fig 18 Exhaust fan disassembly cleaning Fig 19 Igniter replacement Fig 20 Boiler chamber cleaning KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 12 Cleaning and maintenance cont Lid for exchanger cleaning Lid for sooth removal from exchanger Loking pin 8 8 hardness class Fig 21 Exchanger cleaning Fig 22 Locking pin replacement in motoreducer gear unit Fig 23 Grate layout Three fan outputs Fig 24 Pressure fan optional settings Fig 25 Boiler cleanout opening method Experts in biomass heating Pellets Fuzzy Log
16. cable e All connections must be made in accordance with the electrical wiring diagram and with the national or local electrical wiring codes e This device does not contain any parts which the user can replace itself All service operations in addition to cleaning replacement of the fuse with the device disconnected from the mains and setting the functions should be performed by authorized service personnel e Before performing any maintenance it is essential to discon nect the unit from the mains e To clean the device housing do not use gasoline solvents or other chemicals that may damage the housing It is recommen ded to use soft cloth e i the AC power cord is damaged absolutely do not use such a device A damaged cord must be replaced by service personnel with the new one of the same parameters as the original cord Disposal of life expired equipment The electronic device is made of materials some of which are suitable for recycling Therefore after live expi ration it must be delivered to the point of electrical and electronic equipment recovery and recycling or be returned to the manufacturer Equipment should not be mixed with other domestic wastes Instruction validity This manual is valid for Pellets controllers with he software version from 8A inclusive The software version is displayed in the welcome message after connecting the device to the mains Description of changes in the higher version is on the
17. completed by manufacturer completed by user completed by distributor KSA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 90 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 91 Tables of settings for Pellets Fuzzy Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the sixth annual inspection Boiler SETTING Operation mode Preset temperature Hysteresis VALUE Heating circuit SETTING Lowering Domestic water SETTING Burner SETTING Current output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KO UZZAWA Experts in biomass heating Chimney sweep SETTING Pesetopn Bow OOS C E Em KE VALUE owygentar Tonygentoraoe owgentarg owgenfarso oygenfata Lambda control Service mode SETTING VALUE Mingumostem fgnierma Ffietestfm afn wima Temeer CO C Ce Ce Pompom S C maeme A Feeder ma Os Minimum output Pellets Fuzzy Logic Service Manual ENGV 10 11 Record of conducted warranty and post warranty inspections E and repairs of Pellets Fuzzy Logic Boiler Signature and seal Authorized Service Gustomer signature Record date Performed actio
18. ignition and heat in the burner The heat sustaining mode is active only with pea coal sustaining mode The parameters available in the submenu BURNER see figure e Charging chamber operation w o automatic ignition and Burner submenu feeder PALNIK aktualna moc 55 paliwo pellets dm rozpalanie 90 podt stop min 05 podt podaj sek 20 podt dm sek 120 dm podtrzymanie 30 Burner submenu Sustaining Constant initial run Sustaining Sustaining rundown Standstill min 5 Blower 1 minute Feeder s 20 blower s 120 K Standstill Blower operation on Blower operation J Operation in heat sustaining mode KOMINIARZ 02 170 m tryb kominiarz nie zadana moc 80 moc dm dla 20 moc dm dla 40 moc dm dla 60 moc dm dla 80 moc dm dla 100 blower output tlen dla 20 tlen dla 40 tlen dla 60 tlen dla 80 tlen dla 100 20 40 60 80 100 burner output Blower output characteristic Chimney sweep mode KO UZZAWA oe Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 17 Operation cont Air volume lambda probe chimney sweep mode An adequate amount of air is needed for proper combustion process It depends on the type of fuel and the device output For this reason for each type of fuel and for each output of the burner it is necessary to set the appropriate amount of air This operation should be perfor med by a person activating the device These paramet
19. in capital letters in which you can MO using and buttons you should depress ENTER button to enter the submenu To go one level up press ESC button The main menu is shown in the figure below e submenu is used to display and change the operating parame ters To change a parameter press ENTER button The parameter to be changed is displayed periodicallv The value edition is made with the arrow buttons and While edi ting you can quit the changes by pressing ECS button MENU GLOWNE KOCIOL OBWOD GRZEWCZY WODA UZYTKOWA PALNIK KOMINIARZ POMIARY LANGUAGE PRACA RECZNA OFF TRYB SERWISOWY OFF TEST WYJSC OFF CZYSZCZENIE OFF KOSIA A Experts in biomass heating 17 Operation 35 The changes are accepted by pressing ENTER button For example the figure below shows the submenu BOILER The entire menu is presented in the figure on the next page NOTE Data recording takes place after each displaying of the main screen KOCIOL tryb pracy reczny temp zadana 70 C histereza 00 C Boiler submenu Pellets Fuzzy Logic Service Manual ENGV 10 11 6 17 Operation cont podajnik nie TEMP KOTLA 55 KOCIOL TEMP C W U 45 C tryb pracy reczny TEMP SPALIN 105 C temp zadana 70 C dmuchawa nie ON co pod dm 30 histereza 00 C ustaw haslo OBWOD GRZEWCZY 100 temp obliczona 45 C obnizenie 15 C krzywa 0 8 4 przesuniecie 0
20. manufacturer s website www estyma pl Pellets Fuzzy Logic Service Manual ENGV 10 11 2 16 Electrical wiring system General requirements e Before using the appliance carefully read the whole attached instructions e An Installer must be an experienced technician e Connections made with copper wire should be adapted to work at the temperatures up to 75 C e All connections must be compatible with the electrical wiring diagram and national or local electrical codes Localization The devices are provided solely for indoor installation After selecting the mounting location make sure that it meets the following conditions The mounting location must be free from excessive humidity and flammable or corrosive vapors e Installation of the unit may not be made near the high voltage electric appliances electric machines or welding equipment e Make sure ambient temperature at the installation site does not exceed 60 C and is not be less than 0 C Humidity should range from 5 to 95 w o condensation Eh EA L Tzew Ico oo Connection 2 module device is composed of the following components e operator panel a part of the device visible to the user together with a keypad and alphanumeric display The panel is mounted in the front part of the boiler e executive module which must be mounted on the DIN rail in the switchgear or other enclosure All the sensors devices and operators p
21. up The duties of the Factory Service include Checking the ventilation in the boiler room Checking the tightness of the doors or applying silicone or cord replacement paid according to price list Checking the accuracy of hydraulic connections Checking the correctness of the flue connection Checking the electrical connections in the controller Checking the tightness of the feeder tank door Checking the connections of the feeding assembly with the boiler body Checking the position of the burner crown and disc Checking that all electrical conduits of fans gear motor igniter and sensors are not damaged 10 Checking that no modifications were made at the boiler a description in the notes 11 Checking the indications and the location of all sensors 12 Cleaning the heat exchanger deposit removal 13 Cleaning the burner knee deposit removal 14 Mandatory replacement of flue gas temperature sensor and capacitors extra charge 15 Mandatory replacement of the worm locking pin extra charge 16 Checking the condition of the worm the diameter of the tip 5 of wear is assumed as normal but above 10 s wear of diameter the worm replacement is recommended 17 Information about available software upgrades 18 Adjustment of the boiler operation with the fuel used feeding time standstill time and blower output 19 Mandatory replacement of the gear motor and exhaust fan capacitor extra char
22. will be turned on in the event of the boiler overheating alarm Pellets Fuzzy Logic Service Manual ENGV 10 11 3 17 Operation cont Boiler preset temperature The boiler preset temperature is the internal parameter of the con troller and it is one of the three temperatures e inthe weather mode the boiler preset temperature is calcu lated from the heating characteristics based on the external temperature e inthe summer and manual modes the user enters the preset temperature in the submenu boiler preset temp e during heating the domestic hot water DHW the controller selects the boiler temperature for hot water which may be different than in the manual or weather mode NOTE If the boiler temperature for hot water needs is lower than the temperature in manual or weather mode the preset temperature of the boiler will be the higher one KOCIOL tryb pracy temp zadana 70 C histereza 00 C Boiler submenu reczny 4 way mixing valve control The controller controls the 4 way mixing valve Adjustment consists in maintaining the preset temperature of the heating medium in the heating circuit The controller also has the task to protect the boiler from too low temperature of the heating medium returning from cir culation The boiler protection takes precedence over the regulation of the central heating temperature If the temperature of the heating medium returning fro
23. zainstalowania kot a Pellets Fuzzy Logic Boiler factory number oasaa ana aaw aw aaa aaa anaaszaaananzszeai Boiler output c ceseseeseeeees Numer modu u wykonawczego sscscescccssssssesssesssssssenseteees Numer modu u sondy lambda 2 11121211 1 da Numer katalogowy modu u cscscsssssssssssssssssssessssseterses Numer katologowy sondy lambda 1 111 2 Wistelg namezalid SUMANIE aS eee ee UAE D RO E N PO ass RO RE ete een ae ener er renter ere een eal NE NAND DRR Rd ela cece ci ada din ed odziani ue Adres firmy instalacyjnej ulica miasto kod POCZTOWY eee ne hee OREW EA AE k Ea Edek R d UWAGA Odes anie wype nionej Karty zainstalowania kot a Pellets Fuzzy Logic do producenta jest koniecznym warunkiem zachowania gwarancji Podpis i piecz instalatora Podpis u ytkownika wype nia producent wype nia u ytkownik wype nia instalator KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 54 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 55 Warrant Card I year commissioning Pellets Fuzzy Logic Boiler factory MUMDEY ONA Boiler output ssssccecececeseseseeeee Numer modu u wykonawczego scsssssssscecessssssseceeesesssesssseeeesseee oe Numer modu u s
24. 0 C TRYB SERWISOWY OFF min temp pomp 35 C WODA UZYTKOWA zapalarka min 04 temp zadana 45 C proba ognia min 03 MENU GLOWNE priorytet tak dm rozpal min 05 KOCIOL histereza 02 C Talarm pod 80 C OBWOD GRZEWCZY kociol c w u 70 C Talarm kotla ZE WODA U YTKOWA Tmin kotla 60 C Sie pie PALNIK postoj co pcw 20 POMIARY aktualna moc 55 praca CODEN 05 LAMGUAGE paliwo pellets wybieg ponp v Fuzzy Logic tak lt nie tak PRACA RECZNA OFF Tmin powrotu 40 C l Tmax SSG co 70 C TRYB SERWISOWY OFF dm rozpalanie 90 Lambda tak TEST WYJSC OFF podt stop min 05 d fiosek 4 0 CZYSZCZENIE OFF podt podaj sek 20 pod max se nad podt dm sek 120 minimalna moc 20 dno asa a antyblok sek 20 TEST WYJSC OFF KOMINIARZ o2 170 dmuchawa 20 podawanie s 02 czyszczenie nie postoj s 06 KOMINIARZ 02 170 tryb kominiarz nie zadana moc 30 moc dm dla 20 15 moc dm dla 40 25 moc dm dla 60 35 POMIARY moc dm dla 80 45 temp kotla 6556 moc dm dla 100 50 temp c w u A5 C tlen dla 20 190 temp podajnik 25 C tlen dla 40 180 temp c o 44 C tlen dla 60 170 temp zewn 10 C tlen dla 80 160 temp spalin 105 C tlen dla 100 150 tlen 176 reg Lambda tak regulator pok tak LANGUAGE selected polski KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 17 Operation cont Boiler operation modes The boiler can operate in one of three modes e weather
25. 0 11 2 Technical data of Pellets Fuzzy Logic 5 PARAMETR SI PFL 15 PFL 25 PFL 40 PFL 50 PFL 75 PFL 100 Rated output s so foo 0 Output control method Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic Fuzzy Logic PID PID PID PID PID PID Boiler class acc to PN EN 303 5 m 3 CO concentration acc to PN EN 12809 mg m 283 02 10 for rated output Water volume Max working pressure Testing pressure Recommended heating water temperature Min temp of water returning to boiler 0 060 Chimney draft 0 15 0 25 0 15 0 25 0 2 0 3 02 03 Flue gas temperature for rated output 0 150 160 160 180 1 Flue gas temperature for min output 9 100 too 110 110 Heat exchange area 268 Fuel charge weight pellets Charging hole dimensions Approximate fuel consumption kg 3 48 5 8 9 28 11 6 17 4 23 20 at rated output pellets Approximate fuel consumption kg 1 16 1 9 2 8 3 48 5 33 6 97 at minimum output pellets Approximate fuel consumption kg 2 34 3 9 6 24 7 8 11 70 16 4 at rated output pea coal at minimum output pea coal Boiler length set mm o 180 1o80 1080 145 1495 Boiler width se m 0 nso 120 1270 imo f 1580 Boiler height set 1050 Supply return stub pipe 2 5 Connecting voltage v 230 230 m 160 160 15 23 3 190 1 150 2 4 10 50 80 a gt 100 30 3 48 200 2 4 70 50 0 4 80 o 40 50 1
26. 2 11121211 1 Numer katalogowy modulu ano EG sau Numer katologowy sondy lambda 1 1111 1 5 User name and SUMAME OE Not completed warranty card is not valid Type of measurement Rated output inayat Pa es Eue gas temperare to The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number assasananasasaanana22 Distributors sales document number ceecsceseeessseeeeees 7 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KSA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 78 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 79 Tables of settings for Pellets Fuzzy Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the fourth annual inspection Boiler Chimney sweep SETTING SETTING VALUE Operation mode Chimney sweep mode Preset temperature Preset output Hysteresis BI output for 20 a BI output for 40 as Heating circuit SETTING oygenforz owens oygentoro FOwygen oreo
27. 2 15 8 3 8 J s ia AKA s _ wo 10 teo 2 2 e a 44 44 KS a a 50 o o 015 025 02 03 02 03 160 60 100 00 3 427 2 4 70 50 6 2 4 70 5 14 Max power consumption min max 140 900 200 900 Flue diameter woo o 10o 160 20 260 lt Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 6 EANOPEICIUACJE Wood To achieve the boiler rated output one shall use the dry wood with a moisture content to 20 equivalent to 18 months of wood drying under a cover as a fuel Using the wood pieces of larger sizes cut into thicker pieces extend the time of one charge burning even up to 8 hours Pellets prepared according to DIN 51731 granulation 5 8 mm recommended calorific value 17500 19500 kJ kg ash content max 0 5 600 to 700 kg per m3 moisture content max 12 specific gravity density 1 0 1 4 kg dm3 Pea coal granulation 5 25mm recommended calorific value gt 23000 kJ kg ash contents maks 12 moisture contents maks 12 volume of volatilizing compounds 28 40 ash deformation temperature gt 1150 C low sintering small bulking Cereals oats triticale fruit pips Moisture content to 12 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 4 Description of Pellets Fuzzy Logic Boiler design Fig 01 Flue gas circulation in boiler exchanger Fig 02 Flue gas circ
28. G i ycko Lake Tajty Lake Niegocin Lake Boczne Lake Jagodne Lake Ta ty AAA Contact Lake uknajno P P H Kostrzewa Sp J Lake Miko ajskie Lake niardwy 11 500 Gi ycko ul Przemys owa 1 Lake Warno ty Po an d Lake Be dany tel 87 428 53 51 tel 87 427 11 34 fax 87 428 31 75 Lake Nidzkie www kostrzewa com pl
29. KOSTRZEWA Experts in biomass heating Pellets Fuzzy Logic 2 Service Mannual and Warranty Card P265 GH stal kot owa aroodporna H25N20S2 pellets oats pea coal 50 50 Dear user of KOSTRZEWA equipment We want to take this opportunity to thank you for choosing our equipment You have selected the highest quality product of the company known and appreciated throughout the country The Kostrzewa company was established in 1978 Since the beginning of activity they are dealing with the production of fossil fuel and biomass fired boilers for central heating applications Within theirs 30 years activity the company improves and upgrades their equipment so as to be a leader among the Polish manufacturers of solid fuel fired boilers The implementation and designing department for new technologies was created in the company to continually improve the equipment and implement the new technologies We want to contact with each customer by an intermediary of the companies which will professionally represent our company Your opinion on the activities of our company and our partners is very important to us Striving to continuously improve the level of our products we ask you to make any comments about our products and service rendered by our Partners Have the warm and comfortable days through the whole year KOSTRZEWA sp j ENGV 10 11 KOSIA A Experts in biomass heating Dear Users of
30. Manual ENGV 10 11 Experts in biomass heating 16 Electrical wiring system cont Description Component description measurement input of boiler temperature sensor sensor mounted in the boiler measurement orifice Tcwu measurement input of dhw temperature sensor sensor mounted in the dhw exchanger measurement orifice Tpod The measuring input of the fuel feeder temperature sensor the sensor should be mounted in a place that reflects the feeder temperature measurement input of the flue gas temperature sensor Warning Important polarization Tzew measurement input of the external temperature sensor The sensor should be mounted outside the building to reflect the outdoor temperature Tco heating medium temperature sensor downstream the mixing valve the sensor should be mounted on the pipe downstream the mixing valve by means of the clamp and insulated Provide appropriate contact between the sensor and the pipe heating medium temperature sensor on the return of the heating system the sensor mounted on the return pipe near the boiler or in a special measuring orifice of the boiler or on the pipe Ensure proper contact between the sensor and the pipe Warning If you use the module of the Lambda probe connect the signal output of the Lambda probe module to the measuring input Room controller input Connect the room controller with normal open contacts Contacts closed when heating is required Connection should be performed with
31. NTY CARD AND BOILER QUALITY AND COMPLETENESS CERTIFICATE INCORRECTLY FILLED WITHIN TWO WEEKS FROM THE DATE OF THE BOILER INSTALLATION HOWEVER NOT LONGER THAN TWO MONTHS FROM THE PURCHASE DATE RESULTS IN THE LOSS OF WARRANTY FOR THE HEAT EXCHANGER AND ALL COMPONENTS OF THE BOILER THE LOSS OF WARRANTY WILL CAUSE THE DELAY IN PERFORMING REPAIRS AND NECESSITY TO COVER THE COSTS OF ALL BOILER REPAIRS WITH TRAVEL COSTS OF THE SERVICE PERSONNEL INCLUSIVE Thank you for your understanding Yours sincerely Pellets Fuzzy Logic Service Manual ENGV 10 11 e 2 Pellets Fuzzy Logic Boiler manual 1 General 4 2 Technical data of Pellets Fuzzy Logic boiler 5 3 Fuel parameters 6 4 Description of Pellets Fuzzy Logic boiler design 7 5 Pellets Fuzzy Logic boiler accessories 8 6 Pellets Fuzzy Logic protecting and control fittings 9 7 Pellets Fuzzy Logic Boiler location and installation 10 8 Boiler commissioning Instructions for AS Authorized Service 12 9 Boiler control system user manual 13 10 While using the boiler keep in mind 13 11 Starting up the boiler User Instructions 14 12 Cleaning and maintenance 21 13 Troubleshooting 25 14 Instructions for boiler disposal after expiration of its service life 26 Il PELLETS CONTROL M Fuzzy Logic Boiler controller service manual 15 General 30 16 Electrical wiring system 32 17 Operation 35 18 Technical data of Pellets Control M Fuzzy Logic 44 19 Terms and Cond
32. Pellets Fuzzy Logic Boiler Before you connect and start up the Pellets Fuzzy Logic boiler check the parameters of the chimney according to the data contained in the enclosed table chimney draft chimney cross section and the device matching with the heated surface heat demand of the building Basic principles for the safe operation of the boiler 1 Read the service manual before starting up the boiler 2 Before starting up the boiler check that the connection to the central heating system and the flue is in accordance with manufacturer s recommendations 3 Do not open the doors during the boiler operation 4 The tank cover must always be tightly closed during the boiler operation 5 Do not allow the fuel tank to be emptied completely For your safety and comfortable use of the boiler please return the PROPERLY COMPLETED CONTAINING ALL ENTRIES AND SEALS last copy of the warranty card and the boiler quality and completeness certificate the last page of this service and installation manual to the following address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND woj warmi sko mazurskie tel 48 87 428 53 51 lub 48 87 428 11 34 e mail serwisQkostrzewa com pl Sending back the warranty card will allow us to register you in our database of Pellet Fuzzy Logic users and provide fast and reliable service IMPORTANT PLEASE NOTE THAT FAILING TO RETURN THE WARRANTY CARD OR RETURNING THE WARRA
33. T J JeJeM JOH SNIEA BUXI A 0 amp 2 sGeqoa Ajddns I Py ty L l GuqesH 182M p oo rit L0 ZLO JOsues 0 9 EloEEJSUI SIUEJISEZ I SInieJodue eulo X9 T I ty a alae i JOSU9S HD L g Je 01 U09 WOOL Fe ee ee 4 weabeip U01 BUUOD 14104 2160 AZZNJ S jl d Pellets Fuzzy Logic Service Manual ENGV 10 11 A ZZ KG Experts in biomass heating Boiler controller service manual 29 Pellets Fuzzy Logic The Second Generation KOSURZZAWA xperts in bi s heatin Pellets Fuzzy Logic Service Manual ENGV 10 11 Fis cenera Introduction Pellets Fuzzy Logic The Second Generation boiler controller is a modern microprocessor system which controls not only the boiler but also the central heating system in weather and domestic hot water mode The device controls the volume of fuel fed through the cyclic operation of the feeder motor and the quantity of air supplied to the combustion process Thanks to application of solid state relays the blower output is regulated smoothly and the reliability of the control system of the feeder motor is increased many times Automatic fuel ignition Pellets Fuzzy Logic The Second Generation controller allows to automatically ignite the fuel in the retort Measurement of flue gas temperature The controller will allow reading the flue gas temperature which is essential at the boiler operation with automatic lig
34. al ENGV 10 11 45 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 6 19 Term and conditions of warranty and defect liability 19 1 Warranty KOSTRZEWA Sp j hereby grants e 6 years warranty for the integrity of the boiler heat exchan ger since the device commissioning however 6 years and 2 months from the date of sale to the maximum The remaining components are granted with e 2 years warranty for control systems worm feeder gear motor and fans e 2 years warranty for lambda probe module e 1 year warranty for lambda probe measuring component e 1 year warranty for measuring sensors heating component igniter burner tips cast iron and steel The warranty applies only on the territory of Poland The manufacturer undertakes to repair faulty components Okres gwarancji na ka d cz wymienion tj wentylatory zapalar ka motoreduktor czujnik spalin nie ulega zmianie nawet w przypad ku wymiany podzespo u na inny gwarancja obowi zuje nadal od momentu zakupu urz dzenia 19 2 Warranty extension You can extend the warranty by buying the WARRANTY PACKAGE The WARRANTY PACKAGE prices are available on www kostrzewa com pl or in the office of the manufacturer 19 3 To cover the device with warranty it is necessary to e make first paid start up of the device by Factory Service with confirming statement in the warranty card e make an annual paid ins
35. amiliarization with the principles of service Boiler factory number aannanananaa aaa sa aaoaanananasa No Check list yr ooruwowneowarssonotneren 72 wstep o opeten tetra mra ea i 2 emanaren ooramewiowowryan woaawawincnawia Do you know the effects of long term boiler operation at the conditions at which water vapor condensation dripping occurs 5 Ayo taritarzed vitn tne metroa ot ga statator ara wood tirg inepe 77 memana ooo e powowortowocayote mwownteawea 29 oowuwowteno scowamowewienatowiew Fro ooyuwowrowosetedzanaowoawowewae it boyouowtowyowttodesiowenpaawtawe 22 Doyou know wate ses op and hat s ts turton at we ot vater and boter toro saa 77s boycokrowhowochargowe preset bure output onthe conta parad wnat doe syns 10 40 mean ___ ju mim and how these changes affect the way of fuel combustion 15 Do you know the reason for breaking the screw connecting the gear motor with the feeder worm and the method of mounting the new screw M6x50 class 8 8 5 ommno p Emmmzemnnczen n and the way of the boiler protection from hazards 18 Do you krow owa ot caring he boler together wh exchanger o remove the residues of soid tuet conbuston Cie bo you know how to tean te burer and reopen tre troughehols o hot ar tom tre automatene uncheck in case of proper installation mounting or boiler control make an entry i
36. and manual work of blower and feeder C H pump e ON switched on C H pump standstill at HWP operation at HWP ere 0 eee DHW pum Only dhw pump is in service R OMA NOTE When the display shows the word OFF the device is in a standby mode and is still powered in the event of an alarm condition proper preventive procedures will be taken up Switching on the pumps or feeder Pump operation during heating in priority DHW hysteresis loop The hot water hysteresis loop is a parameter determining the time in which the hot water should be heated When the water temperature in the storage tank falls below the preset temperature less by the hy steresis loop the heating process begins The value of the hysteresis The display main screen shows the current status of each device loop is set in the submenu DHW hysteresis loop DHW boiler preset temperature TEMP KOTLA G5 When you need domestic hot water heating the preset boiler TEMP C W U 45 C temperature is the temperature set with the parameter DHW boiler TEMP SPALIN 105 C ON co pod dm 30 NOTE This temperature must be higher than the preset DHW temperature Main screen KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 17 Operation cont Displayed abbreviation means that the control output of a given device was switched on Abbrev Name of device Abbrev Description centra
37. anel are connected to it e band connecting the operator panel with the executive module The executive module should to be supplemented with the sensors and executive components necessary for the boiler operation as needed e domestic hot water temperature sensor CTN 02 Tcwu heating medium temperature sensor downstream the mixer CTN 02 Tco e heating medium return temperature sensor CTN 01 Tpow e external temperature sensor CTZ 01 Tzew e room temperature controller Reg pok e mixer actuator MO M1 e flue gas temperature sensor CTK 03 Tspal Reg pok BOILER OPERATION CONTROLLER Pellets control M 5 Serial number 7 5 6 4 3 2 FA led I led ledo o Seral amber LRE DHW temperature 0 70 C Supply voltage 230 V 50Hz Power consumption 5VA T60 NOTE Detailed description of connection is specified in the device manual N cL Mo mi cw co zap cs wij om zjk roo nN NTNIN NINN View the executive module Mains 230 V NOTE Under no circumstances connect the ground wire PE with a neutral one N KO UZZAWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 16 Electrical wiring system cont Description of exec compon Component M reyman oos OOOO s ioeo oaro rocr wiwa m Jom T Description of outputs Component a m erste a TWA ae ping compen pooner CH ZA po Jem KOSUGZIZNA Pellets Fuzzy Logic Service
38. anufacturer is not liable for incorrectly selected power of the device e tis prohibited to check the boiler integrity by means of compressed air e The user is obliged to reimburse for the service call in case of Unjustified calls for service not observing the service manual of the boiler Repair of damage resulting from the user s fault lack of opportunities to perform the repair due to reasons beyond the service staff control e g no fuel no chimney draft leaks in the heating system Vv NOTE Warranty does not cover damage caused by e lightning discharges e surges in the power grid e fire e floor or boiler inundation Pellets Fuzzy Logic Service Manual ENGV 10 11 19 5 Loss of warranty occurs If you have not returned to the manufacturer the page warran ty card sending the document is the responsibility of the user lf the mandatory form Tables of settings for Pellets Fuzzy Logic controller was not completed by Authorized Service after each year of the boiler operation e ifthe mandatory form Pellets Fuzzy Logic boiler commissio ning and familiarization with the principles of service was not completed as well as the form List of steps to be performed by the person making the first start up of the Pellets Fuzzy Logic boiler and or the Warranty Card is missing the boiler number purchase date dealer and installers stamps and signatures user data
39. ash from the boiler any flammable materials cannot be present in a distance of 1500mm to the minimum from the boiler Ash should be deposited into the fireproof tanks with a cover During operation of the boiler at a temperature lower than 60 C the dew formation on the steel heat exchanger may occur and thereby the corrosion due to low temperature which shortens the life of the heat exchanger Therefore the temperature during operation of the boiler must be at least 60 C After the heating season clean the boiler and smoke duct thoroughly Keep the boiler room in clean and dry condition Any tampering with electrical part or changing the boiler design are prohibited KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 14 11 1 First start up of the boiler Pour the fuel into the tank pellets pea coal cereal Select fuel type Set the OFF mode on the controller panel Feed the fuel to the burner with a manual fuel feeding function Feed the fuel until it appears on the burner bottom knee Set the ON mode on the control panel After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door 11 2 Boiler damping In the case of the planned longer standstill of the boiler set the controller panel into OFF mode 11 3 Starting up the boiler after fuel depletion Remove carbon deposits from the burner knee applies only to pellets e P
40. block Replace the feeder sensor Check the boiler connection to power supply source Check correctness of plugs installation and connections of the controller Control panel repair Check correctness of plugs installation and connections of the controller Module Check correctness of connections between gear motor and worm shaft Check the efficiency of feeder channel and the freedom of rotation of the worm shaft in the feeder channel Check or replace the condenser once per year replace the condenser with the new one Remove the worm from the feeder and remove hard element Hammer out the carbon deposits from the edge of the burner knee and restart the feeder without removing the worm Insert a new worm 26 MP Failure type Automatic fuel ignition does not operate During combustion a lot of dark smoke appears in the boiler chamber A lot of unburned fuel drops to the ash pan During combustion a great quantity of flying fuel pieces is present in the boiler chamber Great quantity of unburnt fuel drops to the ash pan Boiler does not come up to the preset temperature Smoke liberates from the boiler Probable reason for failure Improper settings of the heater heating time and fire test Improper heater connection Clogged outlet hole of hot air from the heater Air volume set improperly Feeding and standstill times set improperly for individual output values Air volume set imp
41. boiler room should meet the conditions of the building law in force at the site of the boiler installation In Poland these provisions are treated by the standard PN B 02411 and the regulation of the Minister of Infrastructure of 12 April 2002 on the technical requirements to be met by buildings and their location Journal of Laws No 75 item 690 The solid fuel fired boilers should be installed in separated plant rooms and the fuel storage should be located in a separate plant room near the boiler or in the room in which the boiler is installed however not closer than 40 cm from the boiler The boiler room should meet the requirements of fire protection and OH amp S regulations 7 2 Recommended boiler room dimensions e The height of the room shall not be less than two heights of the boiler however not less than 2 5 m he distance between the wall and the boiler unit min 100 mm e he distance between the tank and wall min 600 mm e The distance from the rear wall of the boiler to the wall should be min 300 mm e The distance from the front wall should be min 400 mm 7 3 Positioning ona non flammable floor e Boiler should be set on a non flammable heat insulating pad which should be greater than the base of the boiler by 2 cm from each side of the boiler e ifthe boiler is located in the basement we recommend to set the boiler on the foundation of at least 5 cm in height The boiler must be positioned vert
42. ce and coefficients of hydraulic resistance when changing directions of the tubes The diagrams of the manufacturers include the relationship between the rated capacity of the heating unit and the effective height of the chimney for the various cross sections of the chimney The diagrams will vary depending on the used fuel eg oil gas wood design of furnaces eg pressure boiler with a fan burner flue gas temperature and type of load 7 8 Chimneys for solid fuel fired boilers It should be noted that the solid fuel fired furnaces with a rated thermal output gt 20 kW and w o fan need their own chimney For the solid fuel fired boiler the cross section of the chimney should be 16cm x 16cm in Poland at least 14cm x 14 cm When the cross section is different then the flue gas flows too slow and cools down too much This in turn leads to problems with the draft and formation of deposits in the chimney These deposits damage the wall if sulfuric acid and water vapor contained in flue gas cool below the dew point temperature For the solid fuel fired furnaces the single layer chimneys made from brick often occurring in old buildings can be used Currently the three layer chimneys with a smooth surface and good thermal insulation are applied 7 9 Flue The flues according to DIN 18160 connect a boiler with a chimney They can be made as the exhaust pipes or as flue gas ducts Exhaust pipes are the pipes and fittings which a
43. control system housing at the back of the boiler and protects the motor from damage When the load is not large enough to break the protective device on the feeder clutch and the motor is under greater and greater load and begins to heat up the automatic thermal sensor trips off the motor To restart the motor press the button No 1 Temperature sensor on the worm conveyor cover In the event of the flame heat reversal to the feeder it transmits a signal to the boiler controller which in turn switches off the combus tion air fan and forces the feeder operation to remove the heat out of the feeder This protection works only when the boiler is supplied with electricity Flue gas sensor It is mounted in the chimney flue and measures the flue gas tem perature When the exhaust temperature is above 230 C clean the boiler heat exchanger Central heating and domestic hot water pump It works according to a proper algorithm SO as to make optimum use of heat Mixing valve actuator This component is used to preset the heating circuit temperature in the central heating system while maintaining a constant temperature in the boiler The temperature is calculated from the heating curve external temperature and room temperature KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 WE 7 Pellets Fuzzy Logic Boiler location and installation 7 1 Regulations standards and recommendations The
44. cts Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number assasananasasaanana22 Distributors sales document number ceecsceseeessseeeeees 7 Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KSA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 84 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 85 Tables of settings for Pellets Fuzzy Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the fifth annual inspection Boiler SETTING Operation mode Preset temperature Hysteresis VALUE Heating circuit SETTING Lowering Domestic water SETTING Burner SETTING Current output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KO UZZAWA Experts in biomass heating Chimney sweep SETTING Pesetopn Bow OOS C E Em KE VALUE owygentar Tonygentoraoe owgentarg owgenfarso oygenfata Lambda control Service mode SETTING VALUE Mingumostem fgnierma Ffietestfm
45. e or damage equipment e You can not permit for water moisture and dust penetration to the device interior since they can cause a short circuit electric shock fire or damage equipment e Ensure proper ventilation of the device do not cover or block any ventilation openings and ensure free flow of air around it e The device should be installed inside the premises unless it is prepared to outdoor operation e Do not allow the unit to be exposed to shocks and vibrations e When connecting make sure that the mains electrical parame ters correspond to the device working range e To avoid risk of electric shock the device must be connected to an outlet with the ground terminal Grounding the outlet must be done properly by a qualified electrician e When connecting make sure that this will not cause overlo ading the electrical circuit Avoid connecting the device to the same circuit with motors and other devices causing pulse type interferences e g washing machines refrigerators e Before connecting any cables and peripherals to the device it is essential to disconnect the power supply KOSIA A Experts in biomass heating e To completely disconnect the unit from power supply the plug must be removed from the wall outlet especially when it will not be used for a long time Protect the power cord from damage it should be routed in such a way to not step on it no objects should be placed on the
46. e of sloping roofs the chimneys should terminate within the ridge the highest edge of the roof in the area of free movement of wind thereby avoiding draft interferences and disturbing effect on and by the environment You should always pay attention to the location of the building in relation to other buildings Flammability degree of building compounds and products Building materials and products sandstone concrete bricks fire protection plaster mortar ceramic tiles Granite B slow burning wood cement boards glass fiber mineral Insulation C1 slow burning beechwood oak wood Plywood A noncombustible pine larch and spruce wood cork Sawn wood planks Rubber floor lining C2 moderately burning Asphaltic board celluloid compounds polyurethane Polystyrene polyethylene plastic etc C3 easily burning Pellets Fuzzy Logic Service Manual ENGV 10 11 7 Pellets Fuzzy Logic Boiler location and installation cont n 7 7 Selection of a chimney In most cases the selection of a chimney based on an approximate method or chimney manufacturer s diagrams is sufficient In special cases adverse pressure and temperature dependence large volume of flue gas the chimneys are calculated according to BS EN 13384 1 PN EN 13384 1 The diagrams of chimneys contain such input values as the chimney conduction thermal resistance roughness of the chimney inner walls flue conduction thermal resistan
47. eal and signature Start up date completed by manufacturer completed by user completed by distributor KSA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 66 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 67 Tables of settings for Pellets Fuzzy Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the second annual inspection Boiler SETTING Operation mode Preset temperature Hysteresis VALUE Heating circuit SETTING Lowering Domestic water SETTING Burner SETTING Current output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KO UZZAWA Experts in biomass heating Chimney sweep SETTING Pesetopn Bow OOS C E Em KE VALUE owygentar Tonygentoraoe owgentarg owgenfarso oygenfata Lambda control Service mode SETTING VALUE Mingumostem fgnierma Ffietestfm afn wima Temeer CO C Ce Ce Pompom S C maeme A Feeder ma Os Minimum output Pellets Fuzzy Logic Service Manual ENGV 10 11 68 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 69 Warrant Card III year review P
48. ellets Fuzzy Logic Boiler factory number a aaa n was aaaan anawa asa anaaaazsaananazcai Boiler output cseseseeseeees Numer modu u wykonawczego ssssecesssssesssssecesseceesssssesesseeeeen sa Numer modu u sondy lambda Numer katalogowy modu u cssssssssssssscsssssssssssetsssecsssssessseee 5 Numer katologowy sondy lambda i User nameand SUI I UNAS ac RO A REA dad cep eee secede ce Z Z nadia aeai eana Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Fue gas temperature e Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number aasasananasasasnana22 Distributors sales document number ceessceeeessseeeeees Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 70 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 4 For the manufacturer Please send to the address
49. ernal temperature C Change of heating curve slope KOSITI A Experts in biomass heating Control method Increase the offset of the curve Reduce the offset of the curve Increase the slope of the curve Reduce the slope of the curve Reduce the slope of the curve Increase the offset of the curve Increase the slope of the curve Reduce the offset of the curve 20 10 0 10 20 external temperature C Heating curve Burner output The controller continuously adjusts the output of the burner depending on the demand in energy The calculated output is shown in the submenu BURNER Pellets Fuzzy Logic Service Manual ENGV 10 11 6 17 Operation cont Fuel type Heat sustaining mode pea coal Select the appropriate type of fuel in the submenu BURNER After reaching the maximum allowable temperature despite the presented in Figure 11 There are three types of fuels available reduction in output the burner goes into the heat sustaining mode In this mode the fuel and air feeding is performed cyclically accord e Pellets operation with automatic fuel ignition w o sustaining ing to the enclosed drawing These parameters should be chosen mode only for the boilers with automatic igniter Pellets and depending on the type of fuel and the chimney draft so as to avoid cereals significant increase of the boiler temperature and to keep the heat Pea coal operation with automatic fuel
50. ers are stored in the nonvolatile memory of the controller To this end it is necessary to e Set the type of fuel in line with real status e Start the device e Go to the CHIMNEY SWEEP submenu and activate the chimney sweep mode e Adjust the amount of air for the burner output 20 40 60 80 and 100 The intermediate values will be calculated by approximation from the preset curves See Figure Blower output characteristic In the case of the control with an additional Lambda module set the oxygen set points for the individual burner outputs in a similar manner The parameters should be entered as specified by the manufacturer of the boiler or according to he flue gas analysis performed with the individual outputs of the burner In the case of the blower output control with the additional Lambda module the blower output can be adjusted in the range of 10 con trol units The said dependence is illustrated in the figure Blower output characteristic NOTE After completed regulations turn off the chimney sweep mode When adjusting in the chimney sweep mode the automatic member controlling the burner output is switched off to perform the measurements and analyses at the constant burner output 100 3 5 correction introduced by 30 5 Lambda probe 10 3 20 40 80 100 burner output Blower output characteristic at Lambda control KOSITI A Experts in biomass heating 41 Air at fi
51. ew of the submenu shown in Figure Domestic water menu Pellets Fuzzy Logic Service Manual ENGV 10 11 17 Operation cont If the boiler is to be unused for an extended period of time or if you perform any work on the boiler it must absolutely be switched off by disconnecting from the mains Advanced DHW priority Menu language The controller can operate in two modes of domestic water heating The controller is fitted with three programming languages Polish English previously known from the automatic solutions of gas and oil German Language is selected in the menu LANGUAGE The factory boilers with a priority of hot water recommended or without When Setting is Polish working with the priority when there is a need for DHW heating only the DHW pump is working so the water gets the set temperature more quickly A To prevent the temperature drop in the rooms during the DHW Sta rting up heating when the hot water pump is running for longer than 10 minutes default setting and the preset DHW temperature is not To start up the device press ESC button for 3 seconds the reached then the CH pump will be switched on in parallel for 2 same applies to disable the controller The current status is shown minutes default setting The parameters available in the service on the main screen mode are CH pump standstill at hwp and CH pump operation e OFF switched off active alarm condition maintenance at hwp
52. g NOTE When you need hot water heating the controller automatically changes the temperature of the boiler to rapidly heat the domestic water then returns to work in line with the characteristic of heating Manual mode In this mode the user sets the preset temperature of the boiler manually with the parameter boiler preset temperature When you need hot water heating the controller automatically changes the temperature of the boiler to rapidly heat the domestic water then returns to work with the temperature preset by the user Operation with the mixing valve actuator When the central heating temperature sensor is connected to the controller information about the actuator for the controller the boiler preset temperature can be set after switching to manual mode The control of the mixer will work as in the case of the weather mode but the boiler temperature will be constant NOTE The phrase manual mode refers only and exclusively to manual setting of the boiler temperature The control of mixing is carried out independently and is implemented in the same way in both the manual and weather mode Summer mode The controller in this mode is used in summer for hot water heating In this mode except for alarm the circulating pump of the central heating system is not activated The boiler preset temperature is set manually with the parameter boiler preset temp NOTE Central heating pump
53. ge NU eS Re SP Pellets Fuzzy Logic Service Manual ENGV 10 11 48 KO UZZAWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user List of actions to be performed by a person carrying out the first start up of the Pellets Fuzzy Logic boiler No y Notes 1 Check the operation of the boiler room ventilation Check the room lighting Is it sufficient to service and repair the boiler ing ls it suffici Checking the access to the sites that require periodic maintenance cleanouts controller fuel tank gear motor fans Actions to be performed Checking the tightness of hydraulic connection between the boiler and the heating system Checking the tightness of the boiler connection with the flue Check the amount of fuel in the tank whether it is sufficient to run the boiler 7 Checking the tightness of the tank doors are their closed with two catch bolts Checking if the electrical cables of fans gear motor igniter and sensors have not been damaged during transport and whether their fixing in the aforementioned devices is correct Checking the connection of all electrical wires in the controller pull each wire with a force of about 2 5 N Checking the connection blocks mounting in the controller Checking the flue gas temperature sensor mounting in the flue 12 Checking the connection of factory made elect
54. hting up Knowing the flue gas temperature is also very helpful in monitoring and control of the boiler Weather control provides the maximum thermal comfort because the heating medium temperature is adjusted as a function of outdoor temperature Adjustment is done by mixing valve actuator Application of the temperature sensor of the heating medium returning from the installation to the boiler reduces water vapor condensation in the boiler and increases its life Thanks to the advanced algorithm and the possibility of adjusting many parameters the system can be very flexibly adapted to the needs of the heating system The controller is fitted with the output testing function This function is available in SERVICE MODE and allows you to check the correctness of electrical connections and efficiency of executive modules pumps blower feeder mixing valve actuator before starting the boiler A large alphanumeric display facilitates communication between the device and the user and the operation is very simple The new intuitive menus in several languages Polish English German French The lambda sensor ensures proper dosage of air into the combustion process which significantly simplifies operation reduces fuel consumption and improves combustion and thereby reduces the emissions of harmful substances to environment optional boiler equipment KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11
55. ic Service Manual ENGV 10 11 13 Troubleshooting 25 Failure type The device does not turn on the igniter ZAP message does not appear on the controller display The message feeder overheating flashes on the display The feeder is cold No readings on the controller display One of the control panel push buttons is out of service Worm conveyor does not rotate despite of signalized activation Locking pin breaking multiple KOSITI A Experts in biomass heating Probable reason for failure Sensor improperly inserted into connection block Flue gas sensor damaged Flue gas temperature on the display 630 C Sensor improperly inserted into connecting block Feeder sensor damaged Feeder is working all the time No power supply Incorrect connection of plugs and cables of the controller too much moisture in the controller Control panel failure Gera motor is not powered Improper connection of supplying cables Feeder blockade Gear motor failure Control module failure Hard material is clogged between the tank and feeder Carbon deposit on the burner knee only for pellets Worn worm tip pellets com out heavily mixed Pellets Fuzzy Logic Service Manual ENGV 10 11 Probable reasons suggested remedy Check correctness of sensor connection in the connection block Replace flue gas sensor Ignite fuel manually Check correctness of sensor connection in the connecting
56. ically 7 4 Safe distance from flammable materials e During installation and operation of the boiler keep a safe distance of 20 cm from flammable materials e Incase of flammable materials of C3 flammability degree which are quick and easy to burn even after removal of ignition sources Such as paper paperboard cardboard wood plastics the said distance is doubled ie to 40 cm e If flammability is not known the safe distance should also be doubled KOSITI A Experts in biomass heating 7 5 Ventilation of the boiler room Air delivery shall take place through the non closed hole with the minimal cross section of 200 cm and the exit to 100 cm above the floor level 7 6 Chimneys Chimneys are designed to remove flue gas to the outside in a reliable manner and draw the air for combustion The chimney draft necessary for this purpose is conditional on temperature difference between hot flue gas and cold air effective height of the chimney chimney cross section gt 100 cm chimney execution possibly smooth internal surfaces and the tightness of joints The effective chimney height is the height difference between the highest furnace and the chimney outlet The effective height of individual chimneys must be at least of 4 m and in the case of the common chimneys for solid and liquid fuels it must be at least of 5 m The height difference between the two furnaces cannot be greater than 6 5 m In the cas
57. ignature Start up date completed by manufacturer completed by user completed by distributor KOSIA A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 64 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 a For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND 65 Warrant Card Il year review Pellets Fuzzy Logic Boiler factory number aasaa anawa saa aw aa aaa aaanaaaszeaanaaazcai Boiler output ccesseeeseeees Numer modu u wykonawczego e saasaaasasaanasaananaeaanasazanzszez Numer modu u sondy lambda 2 11121211 1 Numer katalogowy modulu ano EG sau Numer katologowy sondy lambda 1 1111 1 5 User name and SUMAME OE Not completed warranty card is not valid Type of measurement Rated output inayat Pa es Eue gas temperare to The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number assasananasasaanana22 Distributors sales document number ceecsceseeessseeeeees 7 Company starting up the boiler s
58. iomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 LES 11 Boiler start up instructions for user cont Table 03 part 03 Power output Pellets Pea coal P15 or P14 Burner output Blower output Oxygen Burner output Blower output Oxygen Pellets Lambda Control 130 160 140 170 150 180 160 190 160 190 Pellets Lambda Control w EE 0 8 6 2 00 6 8 6 130 160 140 170 150 180 160 190 160 190 130 160 140 170 150 180 160 190 160 190 130 160 MM P50 OOOO P75 OOOO 100 140 170 160180 eow f oo 130 160 140 170 150 180 160 190 160 190 40 35 30 25 22 50 45 40 25 32 55 50 45 40 38 55 50 45 40 37 MM 130 160 140 170 a NET KC NEW 4 160190 a 160 190 pa nego 20 160 190 P100 G lod f 180 160 100 130 160 o o fo o f oo tome oo o d oo o foo eo oo o o o f ewo dw Tf 160 190 owe d modo ew 160 190 R V Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 11 Boiler start up instructions for user cont 19 Table 03 part 04 Sustaining Sustaining Sustaining Sustaining Sustaining pea coal standstill min feeder s Blower rundown s Blower output forpis p25 Pa0 0 oo 0 forpso prs pro fF we oo 40 suggested minimum burner output 40 with P15 P25 P40 models the pressure fan output at pos
59. ister the user in the company system KOSITI A Experts in biomass heating SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND woj warmi sko mazurskie tel 087 428 53 51 e mail serwisQkostrzewa com pl Pellets Fuzzy Logic Service Manual ENGV 10 11 9 Boiler control system user manual 13 As per controller service manual enclosed on page 29 Pellets Control M Fuzzy Logic 10 While using the Platinum Bio Burner keep in mind 13 The boiler can be operated only by adult persons familiarized with the above service manual Children cannot stay close to the boiler without presence of adult persons When it comes to penetration of flammable gases or vapors to the boiler room or during the work at which an increased risk of fire or explosion occurs gluing painting etc the boiler should be switched off before starting the work When cleaning the deposit in the knee the device must be switched off OFF position It is prohibited to use flammable liquids to fire up the boiler the boiler must be fired up automatically When adding fuel to the boiler tank the device should be turned off OFF position When cleaning the boiler it must be switched off OFF position Flame can be visually controlled by means of a sight glass incorporated in the door During operation the boiler cannot be overheated Do not place any flammable objects on the boiler or in its immediate vicinity When removing
60. itions of Warranty and Defects Liability 46 KOSKIA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Jf 1 General 4 H e Mechanical or electronic optional fuel level indicator 1 1 Application and advantages o osdm of the boiler Low levels of harmful substances in flue gas e High efficiency of the device Automatic PELLETS FUZZY LOGIC boiler is intended for e Versatile installation options left right side combustion of solid fuels such like pellets pea coal cereals wood It can be used to heat single or multi family houses smaller resorts workshops schools offices etc 1 2 Advantages of Pellets Fuzzy Logic boiler e Modern design of steel heat exchanger allowing the achieve ment of efficiency above 90 e Possible combustion of four types of fuels e Automatic fuel ignition pellets e Automatic fuel ignition pea coal e Automatic fuel ignition cereals e Automatic operation of the boiler controlled by weather control ler and room thermostat e To improve the quality of combustion Pellets Fuzzy Logic is fitted with three fans two pressure and one exhaust exhaust fan to eliminate odors and dust in the boiler room during the combustion of fuels the fan draws flue gas from the boiler to the chimney Fan rotor through which flue gas pass is made of stainless steel Door viewer to not open the door during operation a sight glass was mounted to vie
61. katologowy sondy lambda w User nameand SUNaAMIE ac RO A REA dad cep eee secede Z Z nadia RE Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Fue gas temperature e Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number aasasananasasasnana22 Distributors sales document number ceessceeeessseeeeees Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 76 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 a For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 77 Warrant Card IV year review Pellets Fuzzy Logic Boiler factory number aasaa anawa saa aw aa aaa aaanaaaszeaanaaazcai Boiler output ccesseeeseeees Numer modu u wykonawczego e saasaaasasaanasaananaeaanasazanzszez Numer modu u sondy lambda
62. l be present in the combustion chamber unburnt pellets jump out of the burner the flame is very sharp and high the chamber of the boiler is not smoky pellets are below the level of the upper air holes check the times of feeding and standstill decrease the air volume by 2 units wait 10 minutes adjust reduce the air for so long until the flame is high and bright and no smoke will be present in the combustion chamber 12 Cleaning and maintenance 11 Boiler start up instructions for user cont 21 unburnt pea coal overflows out of the burner despite of correct combustion process reduce the burner output feeding and standstill times unburnt pea coal overflows out of the burner flame is very short the chamber of the boiler is smoky check the times of feeding and standstill increase the air volume by 2 units wait 10 minutes adjust add the air for so long until the flame is high and bright and no smoke will be present in the combustion chamber NOTE Boiler cleaning can be performed only when the device is disconnected from the mains 12 1 Cleaning and maintenance Regularly clean the ash pan chamber Regularly clean the clean out chamber Regularly clean the burner chamber Regularly clean the exhaust fan Regularly clean the boiler exchanger KOSITI A Experts in biomass heating Regularly clean the burner knee Regularly clean the carbon deposits off the lambda probe with a soft
63. l heating circulating pump operation dhw circulating pump operation zap Heating component operation pod Feeder operon 00 meros OOOO First firing up If you work with the feeder then you have to activate the feeder after filling it with fuel to transport the fuel into the combustion chamber To do this go to the menu MANUAL OPERATION To enable disable the feeder you must press the button To disable the blower press the button The feeder should run until the fuel fills the combustion chamber to its half volume Turn off the feeder with button Then ignite the fuel with a properly prepared kindling if you work with the igniter switch the controller to ON mode the fuel will ignite automatically After firing up return to the main screen and start up the machine Alarm conditions and protections The controller signals the fact that the alarm situation occurred by flashing display backlight After pressing Enter S button the message about the type of alarm is displayed The controller signals the following alarm conditions overheating of the boiler alarm is indicated when the temperature exceeds the boiler alarm temperature which is set in the SERVI CE SETTINGS The action taken in this case consists in switching on the circulation pumps regardless of the operation mode until the boiler temperature drop KOSIA A Experts in biomass heating 43 NOTE At the temperature lower by 2 C
64. lue to be able to enter the proper value to the probe characteristic later e Set the boiler output to 100 e Go to the advanced settings and select the chimney sweep mode yes For proper output volumes ranging from 20 40 60 80 100 pre set the output of the blower e Start up the boiler in the chimney sweep mode at 100 output match the output of the blower If the blower output is properly matched the pellets should be between the upper and lower row of the burner holes the flame should be high and clear and no smoke should be present in the combustion chamber When the flame is low with bright yellow color and the pellet is getting black increase the fan output by 4 units and wait for 0 min until the furnace operation stabilization e Ifthe air is adjusted properly for 100 then remaining in the chimney sweep mode change the output to 80 and match the air in accordance with the earlier procedure e proceed the same way for 60 40 and 20 If all operations were carried out according to the instructions above set the required temperature of the boiler operation and turn on the boiler ON In the case of pea coal fuel firing the proper method of combustion will be as follows the flame is high transparently yellow and pea coal will be present approximately 3 cm above the upper edge of the burner a small pile Pellets Fuzzy Logic Service Manual ENGV 10 11 E 11 Boiler start up instructions fo
65. m should have a different power supply circuit Pellets Fuzzy Logic Service Manual ENGV 10 11 KS 7 Pellets Fuzzy Logic Boiler location and installation cont NOTE To ensure optimum performance and proper combustion it is required that chimney draft represent the appropriate values from Table No 1 Due to low flue gas temperature in order to protect the chimney from moisture and reducing the draft it is advised to use the chimney inserts from acid resistant steel or ceramics with condensate discharge to a floor drain NOTE In order to avoid the dew formation in the ash pan chamber it is recommended to set the boiler on the thermally insulated floor or put the insulating material under the boiler for boilers without a double insulated bottom NOTE Central heating system connected to the boiler must be fitted with a drain cock which must be at the lowest point and as close to the boiler as possible HE 8 Boiler commissioning Instructions for AS 8 Boiler commissioning instructions for A S e Commissioning of the boiler must be carried out only by the service personnel trained by the manufacturer with a current certificate of an authorized service performer of Kostrzewa company e Completion of installation and heating test performance must be recorded in the Warranty Card e The completed warranty card should be mailed by the user to the address of the manufacturer to reg
66. m the system is too low the valve is closing If the minimum return temperature is exceeded the control is taken over by the member liable for maintaining proper temperature downstream the mixer Setting is performed in the HEATING CIRCUIT submenu The preset temperature of the central heating is calculated by the controller with the boiler in the weather or manual mode The preset temperature downstream the mixer is dependent on the condition of the room controller e Closed contacts heating request temperature is determined from the heating curve e Open contacts no heating request temperature downstream the mixer is lower by the value of c h temp lowering parame ter in C H TEMP MENU KOSITI A Experts in biomass heating The currently calculated preset temperature of the heating circuit is shown by the parameter calculated C H temperature The parameters available in the SERVICE MODE which affect the mixer actuator control e minimum return temperature programmed by the heating boiler manufacturer ensures long service life of the boiler e maximum temperature c h mixer a parameter that is the upper value of the heating medium temperature downstream the central heating mixer NOTE If the system does not have the installed valve actuator which would be controlled disconnect the central heating temperature sensor It is the information for the controller tha
67. n Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 Record of conducted warranty and post warranty inspections gt and repairs of Pellets Fuzzy Logic Boiler Signature and seal Authorized Service Gustomer signature Record date Performed action Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 94 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 A Complaint record The subject matter of the complaint Boiler name Pellets Fuzzy Logic sf Goo HH Boiler serial number uwaza aaa aaa aaa aaa ayaaizeaaa Boiler purchase date wesssssssssssescsseseseseesesesaransesassesaransetenseeavanss Name and address of the distributor company ewa asa aa aaa aan ananananaaazazszcai Claimer Name and surname ____aceccccsssccccesseccececsessccecsssccecesseteeecesseceeeess moll rz e e TSWE Telephone NO aeaaesussestesteecseseeseseesesausesauseeseseesesausesauseesuseesesansesanees The exact description of the reported fault 95 agree to cover any costs associated with the unjustified call for the Authorized Service of Kostrzewa according to the manufacturer s price list Please send the carefully completed record of complaint to following the address KOSIA Experts in biomass heating legible signature of the claimer PPH Kostrzewa Sp j POLAND 11 500 Gizycko ul Przemysto
68. n the event of a conflict with the installation assembly or adjustment principles Signature and stamp of the person who starts up the boiler Signature of trained person KOSIA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 62 KO UZZAWA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 63 Warrant Card Il year review Pellets Fuzzy Logic Boiler factory number aa asasa anawa aaa anawa aaa anaaaszeaanazaziai Boiler output cseseseeseeees Numer modu u Wykonawczego cccssssscscescesssssssssceeseessssssseseesese a Numer modu u sondy lambda m Numer katalogowy modu u scsssssssssssssssssssssssssssssssesesee Numer katologowy sondy lambda w User nameand SUNaAMIE ac RO A REA dad cep eee secede Z Z nadia RE Type of measurement Rated output Chimney draft Pa Flue gas temperature C Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number aasasananasasasnana22 Distributors sales document number ceessceeeessseeeeees Company starting up the boiler seal and s
69. ng the connection block as to presence of a keeper FTP feeder thermal protection connection Checking the connection of the feeding assembly with the boiler body and gear motor and the tank with the feeder tube in case of boiler disassembly for transportation to a boiler room 1 Checking the position of the burner crown and disk on the mixing chamber Checking the indications and position of sensors flue gas boiler feeder dhw external c h return c h supply temperature Performance of control outputs tests in service mode Setting the weather characteristic for a given building Podac typ uktadu oraz zabezpieczen otwarty zamkniety io Sprawdzi doprowadzenia napowietrzenia kot owni uncheck if the boiler is properly installed mounted or adjusted make an entry in the event of a conflict with the installation assembly or adjustment principles Boiler installation address Signature and stamp of the person who starts up the boiler street e uauaaaanaanaun22 MOUSCIIO orane zip code SE DACO anneni Boiler start up date aanasasanssaua2 KOSULZZZYA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 52 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 53 a Karta
70. o automatic control of heated rooms Fuzzy Logic control method Advantages of Fuzzy Logic control e Fuzzy logic algorithm is more advanced than pid algorithm used in other appliances e Reduction of combusted fuel quantities e Eliminates formation of impurities and tar in the boiler to a great extent e High temperature stability of the boiler operation eliminates water vapor dripping in the boiler e Combustion chamber temperature is high and stabile thereby the emissivity of carbon oxides is reduced Lambda probe Voltage generated by the cell is transmitted to the Pellets Control controller governing the fuel air mixture composition in the boiler This module continuously adjusts the fuel mixture composition to ensure the most perfect operation of the device under the deter mined conditions of the boiler load fuel type and weather condi tions and to minimize the emission of carbon monoxide A properly adjusted air fuel mixture can save up to 20 of fuel Control takes place continuously during the entire cycle of the boiler operation Locking pin at the feeder inlet Located at the beginning of the worm conveyor shaft Possible blockage of the worm conveyor causes the compression of the above component thereby protecting the engine from damage after breaking the locking pin clean the burner knee insert a new locking pin and start up the boiler Automatic motor thermal sensor It is located in the
71. ondy lambda 5 Numer katalogowy modu u sssssssssssssssssssssssssssssssesesttee Numer katologowy sondy lambda User NAME and SUMA ME een w Not completed warranty card is not valid Type of measurement Rated output Chimney draft Pa Fue gas temperate e Fuel type The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects e He was given the service and installation manual of the boiler with completed warranty card and the confirmation of the quality and completeness of the boiler e He was familiarized with the operation and maintenance of the boiler Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number a s nnauasasnanawa Distributors sales document number cecccsceseeeseseeeeees LF Company starting up the boiler seal and signature Start up date completed by manufacturer completed by user completed by distributor KOSIA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 56 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 vO o A For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND 57
72. our the fuel into the tank pellets pea coal cereals e Set the OFF mode on the control panel e Feed the fuel to the burner with a manual fuel feeding function e During feeding at the feeder turned off remove unburnt fuel from the knee manually if the unburned fuel is not removed your feeder may be blocked and the locking screw feeder locking pin may be broken e Feed the fuel until pure granulate appears at the bottom of the burner e Set the ON mode on the control panel e After more then ten minutes the flame will appear which can be seen via the sight glass on the boiler door KoSURZEZWA Experts in biomass heating 11 Boiler start up instructions for user 11 4 Starting up the boiler after the feeder locking pin rupture Remove carbon deposits from the burner knee applies only to pellets In case of pea coal remove a large coal lump between the tank and fuel feeder removing the worm from the feeding tube Pour the fuel into the tank pellets pea coal cereal Set the OFF mode on the control panel Feed the fuel to the burner with a manual fuel feeding function During feeding with the feeder turned off remove unburnt fuel from the knee manually if the unburned fuel is not removed your feeder may be blocked and the locking screw feeder locking pin may be broken Feed the fuel until pure granulate appears at the bottom of the burner Set the ON mode on the control panel
73. pection of the boiler by Factory Service by the end of the warranty period with confirming statement in the warranty card e connect the boiler to the heating system which can be per formed by the installer possessing a general authorization to installation with confirming statement in the warranty card All repairs and maintenance out of the user s scope of actions described in the Service Manual can be carried out only by Factory Service of Kostrzewa List of authorized service technicians ad facto ry service is available on website www kostrzewa com pl The zero start up is paid The user pays the travel expenses of the Factory Service of Kostrzewa The current price list and scope of mandatory actions during the first start up is available on website www kostrzewa com pl or in the office of the manufacturer KOSITI A Experts in biomass heating 19 4 Warranty does not cover e wirnik wentylatora wyci gowego e gaskets door rope seal door insulation board along with a screen control system fuse boiler ceramics condensers feeder locking pin replacement carbon deposits accumulating on the knee of the burner boiler control system setup after fuel change contamination of the boiler heat exchanger exhaust swirl vanes e Any information on defects must be notified no later than 7 days after the fault detection in written form record of complaint to the point of sale or point of service e Boiler m
74. ppm JejeM PJO9 skakat e K CZ sdwnd D 2 D DA JeJeM JOH wojoq y je Josues Jejjnq do uo Josuas ng Poa Sa S663 6633543639338 3 35838 S 8436 S6 S55 SSS S6S S88 S 5S S 4 l l l I 8 35 E m aa win l pop 2 i I i gt 5 gt EzzZzzZzzi ZZ Af 7 Zoo 77 Gol igs 2 aan 9091 OE 4 X X X JE B EH Q Q 9L UNo buqesy Z UNOJIO Gupesy O L HNOJ buijesu Bah Eam e l 20 dLO LO dLOW c0 dLO LO dlo u josues ll z Josuas C0 dLO LO d LO _aaunjesedwe woos ji aneadwa woos JOSU9S H aineeduoj WOOL p U9ZI9ZSZOI NPON wiesHeIp uoipauuo Jajioq JI60 AZZN a 9d 91607 Azznj S ejjod 0 9 IlDEJeJSUI Z Apom isnds A JOSUOS ounyesodud A oez S6EJJOM Addnsi L0 ZL J0suasi alnyesadwua EUO X9 MO JINO 182M p 09 0 9 eloEJe SUI SIUEJISEZ Ajnpow emoylepop 9idnyop Azafeu npepyn afoyuny armskzsm Qemozijeaiz Aqy liVOVMN Pellets Fuzzy Logic Service Manual ENGV 10 11 ZZ KX Experts in biomass heating 28 91607 Azznj S ejjod J81EM p 09 p t i c J gt 4 l N 0 9 I oEJEJSUI Z sduun Josuos MHA l Y d S Apom 1snds r gt H HZ gt lt I N l l MOJJ NO I i l E H U
75. r user cont 11 6 Setting up the burner for pellets pea coal and cereals cont Table 03 part 01 Technical parameters of Pellets Fuzzy Logic Pellets Boiler output kW Feeding s Standstill s KK a OE O WK 09 o 88 10 08 88 ad M0 Yv a w w po 09 868 ss wo 09 o 08 46 A W 886 60 sos wo 1886 a 6638 o 18386 az wo It is necessary to correctly set the air according to feeding and standstill times air surplus coefficient 2 0 2 4 developed in the company Kostrzewa Sp j NOTE When the fuel falls out unburned increase the amount of air and or reduce the burner output KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 11 Boiler start up instructions for user cont 17 Table 03 part 02 Technical parameters of Pellets Fuzzy Logic Pea coal Boiler output kW Feeding s Standstill s 09 a S ag l o O V 20 10 ee sk aj LM 10 09 80 84 10 08 5s v 10 ans om v o oaa 066 0 a O OOO a886 wt tT 886 S a w o 836 est It is necessary to correctly set the air according to feeding and standstill times air surplus coefficient 2 0 2 4 developed in the company Kostrzewa Sp j NOTE When the fuel falls out unburned increase the amount of air and or reduce the burner output KOSIA A Experts in b
76. re distributed in the premises Flue gas ducts comply with the fire protection requirements for chimneys and are often made from the same material as the main chimney The connecting units should be as short as possible and placed with an upslope to the chimney to avoid heat losses and additional resistance They can not be lead onto other floors Exhaust pipes should not be laid in the rooms in which the furnaces cannot be mounted besides they also should not be mounted in the walls and ceilings KOSITI A Experts in biomass heating 7 10 Installation and commissioning The solid fuel fired boiler must be installed in accordance with applicable regulations by an authorized service company The boiler commissioning must be carried out by trained service staff of the manufacturer possessing an appropriate license 7 11 Connecting to the heating system The hydraulic system should comply with the applicable regulations and standards and must be performed according to building art principles 7 12 Requirements for heating system water e Water must be transparent and colorless w o additives and other chemically aggressive substances e Water hardness below 20 of e PH above 8 5 7 13 Connecting to the wiring system The boiler is designed for supplying voltage 230V 50Hz Installation should be performed by a qualified person with an easy access to the connecting socket of 230V 10A grounded Boiler and boiler room lighting syste
77. rical wiring pumps external temperature sensor room controller 1 W Checking the connection block as to presence of a keeper FTP feeder thermal protection connection Checking the connection of the feeding assembly with the boiler body and gear motor and the tank with the feeder tube in case of boiler disassembly for transportation to a boiler room Checking the position of the burner crown and disk on the mixing chamber Checking the indications and position of sensors flue gas boiler feeder dhw external c h return c h supply temperature Performance of control outputs tests in service mode Setting the weather characteristic for a given building Poda typ uk adu oraz zabezpiecze otwarty zamkni ty of B Sprawdzi doprowadzenia napowietrzenia kot owni 17 18 9 1 uncheck if the boiler is properly installed mounted or adjusted make an entry in the event of a conflict with the installation assembly or adjustment principles Boiler installation address Signature and stamp of the person who starts up the boiler street wasala NOUSE TO ameuu caao i 0 azs RZA AR zipcode DCC oai EE Boiler start up date nas snnss1ua2 KOSULNZAAWA Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating 50 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 yO For the manufacturer
78. ring up The amount of air needed in the process of firing up is set with a separate parameter because it is different from that for the normal operation of the burner It is set with the parameter blower firing up which is available in BURNER menu See figure Burner submenu Pump operation For the correct and long operation of the boiler a suitable temperature of its operation is needed For this reason the circula ting pumps can operate only after exceeding a minimum temperature of the pump operation The relevant parameter available in SERVICE MODE is min temp pump DHW pump is working for the needs of DHW buffer tank only when the temperature of the heating medium in the boiler is higher than the domestic hot water This prevents the loss of energy stored in the previously heated domestic hot water Domestic hot water The boiler with the controller of the Pellets control type is ideal for domestic hot water heating during both the heating season and out of it WODA UZYTKOWA temp zadana 45 C priorytet tak histereza 8276 kociol c w u 70 C Domestic water menu Preset DHW temperature The supplied sensor CTN 02 should be mounted to the domestic hot water tank Set the desired temperature of the domestic hot water in DOME STIC WATER submenu This temperature should not be too high to minimize the losses associated with storage and transfer The factory setting is 45 C The Vi
79. roperly Feeding and standstill times set improperly for individual output values Boiler incorrectly matched with the building Failure of sensors the temperature sensor of the wa ter returning to the boiler is situated improperly Boiler output set too low Clogged flue Clogged boiler extension duct Clogged exchanger channels Probable reasons suggested remedy Change setting parameters Check correctness of connections of the heater plugs and conduits including the connecting blocks Open the igniter orifice Very moist fuel Damaged heater it does not heat up itself Increase the amount of air check the feeding and standstill times burner output can be set too high Diminish the amount of air check the feeding and standstill times burner output can be set too high Check correctness of boiler matching Check the sensors Check the location of the return sensor water circulation shall be present in this place Check the feeding and standstill times of the burner Open the channels 14 Instructions for boiler disposal after expiration of its service life Due to the fact that components of the boiler are made up of different materials you can transfer them to the collection point of secondary raw materials ensuring proper utilization of steel plastics etc KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 27 JOSUaS MH r l
80. t there is no mixing valve actuator Selection of heating curves The idea of controlling in the weather mode is the proper selection of the heating characteristic to the heat losses of the structure The correctly set heating curve causes that the room temperature chosen by the user remains almost constant regardless of the external temperature The proper heating characteristic can often be found only by repeated adjustment and correction over a longer period of time The first chosen characteristic should be one corresponding to the facility from the range of A B or C Symbol Type of installation floor heating system Bo Low temperature heating system C Heating system with temperature exceeding 75 C OBWOD GRZEWCZY temp obliczona 45 C obnizenie 15 C krzywa 0 8 przesuniecie 00 C o o Heating circuit medium Pellets Fuzzy Logic Service Manual ENGV 10 11 17 Operation cont Symptom At low external temperatures the temperature in the building is suitable but it is too cold within the transient period At low external temperatures the temperature in the building is suitable but it is too hot within the transient period 90 80 70 1 60 To 50 40 30 heating medium temperature 20 10 0 10 20 external temperature C BOILER submenu 90 1 6 80 1 4 70 12 a 3 60 1 0 D 0 8 Q 1 50 0 6 40 5 0 4 30 lt 2 20 10 10 20 ext
81. than the alarm temperature of the boiler the pumps are started in the initial alarm mode If the temperature does not exceed the alarm temperature this situation is not stored in the controller memory e feeder overheating alarm is indicated when the feeder temperature exceeds feeder alarm temperature which is set in the SERVICE SETTINGS The taken up action consists in starting the feeder motor to expel the heat from the feeding tube j no fire fuel alarm is indicated in the absence of fuel or flame in the burner NOTE In case of alarm you should determine the cause of the alarm condition occurrence and remove it BTP protection boiler thermal protection is independent from the work of the microprocessor system In the case when the temperature exceeds 940C an independent mechanical thermal switch will be activated which disconnects the blower supply Pellets Fuzzy Logic Service Manual ENGV 10 11 4 18 Technical data of Pellets Control M Parameter Value 230V 50Hz 10 lt 5VA 00 W 00 W 00 W 150W 200 W 100W 50 W 45 85 C 39 70 C Temperature measurement accuracy 4 C Supply voltage Power consumption controller CH pump DHW pump gniter Blower Feeder motor Automatic exchanger cleaning motor Mixer actuator Range of boiler temperature settings Range of DHW temperature settings KO UZZAWA Experts in biomass heating Pellets Fuzzy Logic Service Manu
82. the wires suitably matched to the electrical system with the maximum cross section of 2 5 mm2 NOTE The device must be connected to a NOTE Connections must be done with the device separate electrical circuit fitted with an appropriately disconnected from the mains Connections should sized overcurrent circuit breaker and RCD be executed by a person possessing proper relevant licenses Optional equipment Additional operator s panel Room controller e g Boiler controller The additional operators panel Pellets control can be connected EUROSTER AURATON Pellets Control to the controller which can be mounted in another place such as an apartment for remote control of the system operation For more information contact the company Estyma Electronics Room controller The controller can co operate with any room temperature controller with open contacts The controller should be mounted in a place representative in terms of temperature in the apartment and at a height of about 1 5 2 m Jej OI u09 WOOY Do not install the unit near heat sources e g TV heaters direct sunlight or locations subject to drafts as this will adversely affect the system performances Room controller connection COSTA KOS 4 Pellets Fuzzy Logic Service Manual ENGV 10 11 Experts in biomass heating Menu navigation The device has a hierarchical menu To access the main mes press ENTER button e maln menu written
83. ufacturer completed by user completed by distributor KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 88 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 a For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 89 Warrant Card VI year review Pellets Fuzzy Logic Boiler factory number aasaa anawa saa aw aa aaa aaanaaaszeaanaaazcai Boiler output ccesseeeseeees Numer modu u wykonawczego e saasaaasasaanasaananaeaanasazanzszez Numer modu u sondy lambda 2 11121211 1 Numer katalogowy modulu ano EG sau Numer katologowy sondy lambda 1 1111 1 5 User name and SUMAME OE Not completed warranty card is not valid Type of measurement Rated output inayat Pa es Eue gas temperare to The user hereby confirms that e During the start up carried out by the service company the boiler did not show any defects Installer Distributor seal and signature seal and signature Installation date Sales date User signature Manufacturers sales document number assasananasasaanana22 Distributors sales document number ceecsceseeessseeeeees 7 Company starting up the boiler seal and signature Start up date
84. ulation in boiler exchanger 1 Ash pan door 8 Locking pin screw 1 Lambda probe 6 Wiring system ducts 2 Door for cleaning burner connecting worm with 2 Boiler thermal protection 7 Exhaust fan and grate installation gear unit 3 Boiler sensor thermal 8 Heating medium 3 Boiler control system 9 Fuel feeder worm protection 95 C return to boiler 4 Top charging door 10 Ignition fan 4 Flue gas sensor 9 Water drain 5 Fuel tank 11 Pressure fan 5 Heating medium outlet 6 Fuel charging hole to tank 12 Fuel ignition heater from boiler 7 Motor with gear unit gear motor Fig 03 Boiler design Fig 04 Boiler design KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 s 4 Description of Pellets Fuzzy Logic Boiler design cont 3 2 1 1 Boiler clean out 7 Charging combustion 2 Flue gas swirl vanes chamber 3 Flue gas outlet chimney 8 Access door to 4 Access to clean the third burner and grate baffle 9 Air chamber of the burner 5 Cleanout upper door with the clean out at 6 Charging door for wood the bottom part 10 Ash pan door Fig 05 Boiler design Fig 06 Pellets Fuzzy Logic Boiler 5 Pellets Fuzzy Logic accessories Standard accessories External sensor 1 pc Domestic hot water sensor 1 pc Central heating sensor 1 pc Auxiliary accessories Lambda probe module 1 pc Floor heating control module additional heating circuits 1 pc
85. utor KOSTA Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 58 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 For the user 59 Tables of settings for Pellets Fuzzy Logic OBLIGATORY Tables are obligatory completed by the Authorized Service at the first boiler start up Boiler SETTING Operation mode Preset temperature Hysteresis VALUE Heating circuit SETTING Lowering Domestic water SETTING Burner SETTING Current output Fuel Fuzzy Logic Blower lighting up Sustain stop min Sustain feeder sec Sustain blower sec Blower sustaining Antiblock sec KO UZZAWA Experts in biomass heating Chimney sweep SETTING Pesetopn Bow OOS C E Em KE VALUE owygentar Tonygentoraoe owgentarg owgenfarso oygenfata Lambda control Service mode SETTING VALUE Mingumostem fgnierma Ffietestfm afn wima Temeer CO C Ce Ce Pompom S C maeme A Feeder ma Os Minimum output Pellets Fuzzy Logic Service Manual ENGV 10 11 60 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 O P 4 For the manufacturer Please send to the address SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND 61 Commissioning of Pellets Fuzzy Logic boiler and f
86. w the flame e Flue gas temperature measurement this feature allows you to control the efficiency of the boiler and its settings It informs you also about the point at which the boiler heat exchanger must be cleaned e Two operation modes Summer during the summer season domestic hot water is heated weather along with the external temperature sensor and the room temperature controller standard boiler equipment e Modulation of the burner operation by Fuzzy Logic method no feeding and standstill times automatic power adjustment to the heat demand of the building from 10 to 100 of the boiler output e Lambda probe infinitely adjustable fan speed air is tuned by the lambda probe and not by the user Just press the start button and the boiler will tune the amount of air itself e Temperature limiter the boiler is fitted with the temperature limiter independent from the boiler control system which operates at a temperature higher than 95 C continuous feeder temperature measurement feeder alarm condition temperature is programmable e Automatic control of the mixing valve actuator measurement and regulation of the temperature of the water returning to the boiler e Possible domestic hot water heating e Alphanumeric display with backlight nice and easy to use e Menu in English Polish German KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 1
87. wa 1 fax 87 428 31 75 or to the distributor company Pellets Fuzzy Logic Service Manual ENGV 10 11 96 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 A Complaint record The subject matter of the complaint Boiler name Pellets Fuzzy Logic sf Goo HH Boiler serial number uwaza aaa aaa aaa aaa ayaaizeaaa Boiler purchase date wesssssssssssescsseseseseesesesaransesassesaransetenseeavanss Name and address of the distributor company ewa asa aa aaa aan ananananaaazazszcai Claimer Name and surname ____aceccccsssccccesseccececsessccecsssccecesseteeecesseceeeess moll rz e e TSWE Telephone NO aeaaesussestesteecseseeseseesesausesauseeseseesesausesauseesuseesesansesanees The exact description of the reported fault 97 agree to cover any costs associated with the unjustified call for the Authorized Service of Kostrzewa according to the manufacturer s price list Please send the carefully completed record of complaint to following the address KOSTA Experts in biomass heating legible signature of the claimer PPH Kostrzewa Sp j POLAND 11 500 Gizycko ul Przemystowa 1 fax 87 428 31 75 or to the distributor company Pellets Fuzzy Logic Service Manual ENGV 10 11 98 KOSITI A Experts in biomass heating Pellets Fuzzy Logic Service Manual ENGV 10 11 A Complaint record The subject matter of the complaint

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