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TRUMPF iLed OR Light Service Manual

1. 1 2 3 4 5 6 1 8 9 10 11 12 13 1 15 16 r n 1425416 T E Z 1393760 S 1393760 1393760 REMOTE Lamp REMOTE Lamp 5 REMOTE Lamp3 A CONTROL Adr 1 CONTROL Adr 2 fs CONTROL Ad Zi We E 6900239 a a a ou Lal X314 E J4 to of second pci ee ee cde NM a lamps filterboard B int intextex int intextext B SL Vu Vu Camera signal from wo Y T C T T 12345 6 2 3 4 5 6 12345 6 ooo0000 C ext ext int int C CG BAB G Y PK Y P a a 1412088 eal Ts Jl J 25 HS YE GY PK Y YE GY PK M x E Connector for I 4 D T S Potential D 1380602 1408166 S 2 S Equalizer 4 L oe Ei PR if required 14254 jon No sync connection B 5 28 1 W18 to filterboard of Lamp 2 X5 P between filterboard for lamp S22 Us W18 to filterboard of Lamp 3 X5 1425417 with camera and the next int A GY and int B PK to X201 filterboard uw tu os Lamp 1 E screw terminal E 34024804 2 4024885 194024806 used only if two or more lamps For connection to lamp1 POWER EE KAMERA Ez RE 9 Attention Do not use
2. 4025192 to filterboard lamp 2 X5 twisted pair shielded connect shield to next ground terminal Remote lamp 2 Adress 20 Cable 2x2x0 5 sqmm AWG20 to filterboard twisted pair shielded 3 X5 1383034 other possible addresses for remote control lamp 2 21 23 Oberfl che nach DIN ISO 1302 Oberfl che Kz 4431602 h other possible addresses for remote control lamp 3 31 33 Ro in um Reihe 2 3 2 0 8 0 1 Werkstoff ID Nr O Q nderung Datum c L eo lt gt um ea Adressen f r WP ootd 26 04 07 F Datum ome jy e fal SW lt ge SE Bus snc ce WG eget 05 03 07 F 26 04 07Frenzelwar Circ diagr Rem iLED5 Single Conn di m j d ua 126 04 07FrenzeMa1 Strom Pl Einzel Anschl Wandbed 1 2 BN brown braun Zeichnung Nr Index DIN A Stckl Remote lamp 3 2 1 GN green grun Artikel Nr EE Adress 30 2 2 YE yellow gelb KREUZER 4025854 144316102 Ursprung Ersatz f r Ersetzt durch 10
3. 1425422 B 1393760 Remote lamp 2 Adress 20 4025434 or 4025435 ext ext int int connect shield to next ground other possible addresses for remote co ILED3 1425416 terminal 52 Cable 3x2x0 5 sqmm AWG20 to filterboard twisted pair shielded icta lamp 3 X5 B AB ext ext int int Ra in ym Reihe 2 to X18 ere Werkstoff ID Nr Anderung Datum COLOR CODE for WIRES m gliche WCP Adressen eingef gt 22 03 07 F SES Benennung ni itn 05 03 07 Datum Name E Pamote lame 2 1 1 WH white pote Kebebelegung 1412088 12 01 07 SchmicMi Beoro 22 03 07 FrenzeMar Circ diagr Rem iLED3 Single Conn p 1 2 BN brown braun TRUMPF Kiel vn 6907220207 FrenzelMai Strom Pl Einzel Anschl Wandbed Adress 30 2 1 GN green gr n beachten Zeichnung Nr 4025434 or 4025435 Index DIN A Stckl 2 2 YE yellow gelb ES Artikel Nr 443 5 1 03 E 4025857 other possible addresses for remote control lamp 3 31 33 KREUZER Urspr
4. Filterboard located at BK E flange used for remote B control and camera O PE GN YE connection 6 v e e Signal cable 6003079 1380602 A mu A Spring m gm Gi p em Uk 1 6 Y DIFE 2 Slip rings male female e connector connector male emale front view front view connector connector front view front view Pipe dia 7 Wall panel for 5 R Video control unit NN 4025353 SVHS module 19mm Monitor Camera J1 n J2 Signal RJ45 5 female connector connector 12V DC via SVHS SVHS YC 2 SVHS front view front view AC power Out Out Out supply unit to motor controller flush mounted Video control unit power box 58mm BN 4 wen E onitor power al Video cable 1396951 5 sqmm GN YE 40V GND twistet pair AWG16 1 5 sqmm RD GND BK Y DIF A B twistet pair AWG24 0 25 sqmm A
5. W16 connected to J4 on next filterboard to GN YE of X204 KAMERA OE 1380602 SEI ke H W16 Bus synchronisation cable 4024807 to next Filterboard of iLED Signal cable 6003079 to video control unit optionally via vall panel 55 5 a D Hrs rot 4 024806 to GN YE of X204 to GN YE of X204 ore more lamps used only if three lamps Cable GN YE w60 to motor controller Y DIFF A WH Y DIFF B BN C DIFF GN C DIFF YE WH O o GN GN YE board QD wi 10 BN to contro g RD to 15 lamp Adr 1 iLED D 1408164 Rotary connector Rotary Connector 1 VDC 0 2 DND BK 3 PE GN YE 4 B BN 5 WH m or AWG 10 min male female connector connector front view front view female male connector connector front view front view sqmm AWG 14 GN YE sqmm AWG 14 RD
6. sqmm AWG 14 BK l Slip ring sqmm AWG 22 WH twisted pair sqmm AWG 22 BN twisted pai Slip rings Slip rings male female Connector connector front view front view Lamp 2 Adr 2 Stip ri i iprings l PE screw terminal GN YE de dE X18 1 1 lt O 2 WH ot 3 CA 3 4 CB amp 4023444 Om to GN YE of X204 C DIFF B C DIFF A KEE Ram pm AC 0 a v e E Werkstoff ID Nr Eier WP x XM 23 03 07 renzelMo Datum Cn a el 14 05 07 ence pce 2 07Frencaar Circuit Diagr 1 50m Camera L Ie eov Icepr 23 03 07 FrenzelMa1 Stromlaufplan 1 50m Kamera ES beachten IT Em Tum Datum Name Zeichnung Nr Index DIN A Stckl be 4025895 4478002 1 1 Ersetzt durch Ursprung Ersatz f r 13 14 15 7200681 Installation Instructions iLED US Lighting System 07 07 103 22 8 Circuit Diagram vidiaPORT ra signal from lamp ybre L C DIFF A C torr B Vi 4024806 RD 6 16 BK W15 RILS RJ4 amp 5
7. G org 3 es 1380602 4024799 l X201 can be used here as connection point between filterboard and W17 optinally 4 CB amp 4023444 to 2nd lamp power lies supp 4024805 to 3rd lamp power supplies 4024805 4024806 4024806 used only if three lamps es x8 bue kb ll gt KAMERA W16 Bus synchronisation cable 4024807 to next Filterboard of 2nd iLED COLOR CODE for WIRES 1 1 WH white weil 1 2 BN brown braun 2 1 GN green gr n 2 2 yellow gelb 3 1 GY grey grau 3 2 rosa 4 1 blau 4 2 5 1 5 2 rot schwarz rosa BK black PK pink AWG 14 GN YE AWG 18 1 AWG 18 2 AWG 14 AWG 14 AWG 14 AWG 14 AWG 22 WH twisted pair AWG 22 BN twisted pair 4024799 X201 can be used here as 7 Rotary Rotary connector Slip ring p ring connector Lamp 3 Adr 3 PE screw terminal TRotary GN YE connector amp 4023444 connection point between filterboard and W17 optinally Rotary Connector 1 VDC R
8. 71 18 8 Adjusting Brake Force on the Acrobat 2000 LCH Spring 71 18 9 Adjusting Brake Force on the Acrobat 3000 LCH Spring 72 18 10 Adjusting Brake Force on the vidiaPORT Monitor 73 18 11 Adjusting Brake Force on the VESA 100 73 18 12 Adjusting Brake Force on the Camera Adapter of the Separate 74 18 13 Adjusting Brake Force on the iLED Lighting 75 lnstalling ihe e 76 19 1 Installing Brackets on the Interface Plate coo bor i itd CR h EPIS M a nct AER 76 19 2 Installing Brackets on the Canopy Retainer Plate rtt d e rer qn 77 19 9 Installing ihe EE eech 78 Functional Check and Customer Instruction 79 Technical Data EIE 80 Mr 84 22 1 Interface Plate Circuit Diagram Maximum Equipment 84 22 2 Circuit Diagram EE 89 22 3 Circuit Diagram Distance 1 20m Maximum Equipment 94 22 4 Circuit Diagram Distance 21 50m Maximum Equipment 95 22 5 EDS LOH 9 22 6 Circuit Diagram
9. W18 to filterboard of Lamp 3 X5 Cafe 4024753 B of 4024799 201 can be used here as 4 CB k 4023444 connection point between filterboard and W17 optinally Emergency Power 100 240VAC Input current max 4 5 A E E used only if two 134024801 ore more lamps E 4 024753 DC DC O GE o F x1 ferm fRotary Rotary Rotary Lamp 2 Adr 2 X200 6003847 connector GE GN YE connector PE screw terminal NJ Ero 6020799 G X201 can be used here as 4 CB b 4023444 connection point between a 4024753 4024804 E in filterboard and W17 optinally 3 to 2nd lamp 3 H power H supplies W16 a3 di 035025804 Bus synchronisation used only if three lamps cable 4024807 4024753
10. RD BK ot LA chwarz POHER LB elef supply PE GN YE DC DC DC DC au 9 e IS 1380602 Signal cable 6003079 Coste a 2 Him C DiFF B module Y DIFF B Y DIFF Slip rings male female connector connector female front view front view connector connector front view front view Pipe dia oke separate Vi Wall panel for RJ45 ideo control unit 1 025353 SVHS 4025892 W59 Monitor e E 7 ir 19mm 1396027 Signal RJ45 RJ45 12V DC via SVHS AC power Be 2 SVHS supply unit Out 100 240V min depth for flush mounted X200 6003847 Video control unit power box 58mm onitor power Video cable 1396951 PE 15 sqmm GN YE n3 40V GND twistet pair AWGI6 1 5 sqmm RD GND BK Y DIF A B twistet pair AWG24 0 25 sqmm A WH B BN 4024806 twistet pair AWG24 0 25 sqmm A GN B YE all wires HAR CUL all wires in protecting tube CUL nicht vermafte Kanten mit R 0 2gerundet Oberfl che nach DIN ISO 1302 Oberfl che Ra in um Reihe 2 enthalten i
11. zogen CA Switch board cabinet cn cal med Gees QD CA lo 62 PES lo o ien Gs O a oG C Rotary connector O SIE SE Oe o Oa voix CH C OR OS c ILIA c X305 X310 1 Rr d A B wee 1525417 4 1393140 Rotary Connector 7 z 1 VDC RD 2 Ss 2 DND 4 d E GN YE inderung BN Iremung s ouf X204 02 05 07 Benennung Ge Beschriftung W56 26 03 07 Name Ss Circuit Diagr iLED3 NRH ext PWR 07 FrenzelMa1_ Stromlaufplan ext PWR Filterboard Zeichnung Nr 03 DIN A Stck IMofstab 143892 449750 ti Ursprung Ersatz f r Ersetzt durch 98 7200681 Installation Instructions iLED US Lighting System 07 07 22 5 Circuit Diagram iLED 3 LCH
12. Distance Cross section 5m 10m 15m regarding filterboard on switch board ard 142541 Availabl Circuit Diagrams e RS485 Bus connection needed for Switch board supp only if remote stations are ied from switch board cabinet combinations ebe A AA A 3 on respective switch board 4025731 Attention Bus wires A filterboards connected to int A GY an Swi 4025727 4025728 4025729 4025730 BUS B BN BUS A WH BUS B BUS A BN WH Circuit 1 Circuit 2 Circuit 3 and B from X9 on must not be X203 Instead d int B PK have to be connected to X203 tch DOdld BU BN BU BN BU BN Cable GN YE 1425416 1425416 always needed used only if two ore more lamps used only if three lamps 30m 50m Ground wire is minimum Bus cable is always twisted pair 2 5 sqmm AWG14 4 0 sqmm AWG12 6 0 sqmm AWG10 10 0 sqmm AWG 8 16 0 sqmm AWG 6 6 0 sqmm AWG10 0 5 sqmm AWG20 Rotary Connector 1 VDC RD S 2 GND BK B GN YE BN WH 2 5 DC 2 5 DC 25 0 5 205 PE 1 AWG 14 GN YE 1 AWG 14 RD m AWG 14 BK C 1 AWG 22 WH twisted pair 1 AWG 22 BN twisted pair BUS Cable 1 2 0 5 sqmm AWG20 shielded always needed BN _ BUS A WH
13. CH Gi Gi Gi ET G3 WADA un un LY Qm ur CP Ursprung Ersatz f r Ersetzt durch 90 7200681 Installation Instructions iLED US Lighting System 07 07 22 2 Circuit Diagram Control Box Plates Switchboard panel KAMERA 1384730 mm o 2999 d Cm KAMERA DC DC Converter 4024726 X203 6003270 20 40VDC 18 28VAC DC BE on JN E RD ene 3x 03 I a Emergency 380602 _ RD lamp Use connector X3 If only one converter is used in No Break 2 1024885 system Bus synchronisation e ble 4024807 im AWG 14 GN YE n case of iLED3 NRH ext BUS wires white and JL of next m AWG 18 1 brown from W21 have to be removed Instead int filterboard mm AWG 18 2 BUS wires grey and pink have to be connect
14. 0000 ext ext A B int int AB 24 Mo LA TN WHBNGNYE 4023444 iLED5 1393760 iLED3 REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS op X314 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS X314 iLED3 oa A T PE screw terminal PE screw t rminal 4023444 iLEDS 1393760 iLED3 v screw terminal 4023444 iLEDS 1393760 iLED3 REMOTE Lamp 1 CONTROL Adr 10 X18 iLEDS X314 iLED3 1 2 4 1 2 3 __ WH BN GN 4 YE A see describfion of H Optional Remote Contra 4024902 for iLED5 1425416 for iLED3 e g remote control lamp 1 has fo be connected to filterboard of lamp 1 in switch board Available Circuit Diagrams RS485 Bus connection needed only if remote stations are supplied from switch board cabinet to X203 on switch board for Switch board com binations 402 402 402 402 402 5721 5728 5729 5730 5731 Switch A BUS_B BN Circuit 1 VDC VDC Circuit 2 VDC VDC Circuit 3 VDC VDC DSP BUS A WH BU BN BU BN BU BN 1 or more lamps used only if three lamps ME GN YE LH CUSTOMERS RESPOSIBILITY Power cable required Distance Cross section 5m 2 5 sqmm AWG14 10m 4 0 sqmm AWG12 15m
15. 1380602 4024799 X201 can be used here as 4 CB amp 4023444 connection point between ar i 4024753 4024804 Ap filterboard and W17 optinally 3 to 2nd lamp 9 supplies W16 Bus synchronisation used only if three lamps cable 4024807 end Th to next Filterboard of 2nd LED Rotary Rotary 1 Rotary Lamp 3 Adr 3 connector connector connector PE screw terminal PE GN YE 40247153 4024804 EN x3 NOS Se DC DC 1 1 to 3rd lamp g d s Ost power r 2 4 li j i supplies E 1380602 tes 4024799 3 CA 3 X201 can be used here as 4 4023444 connection point between filterboard and W17 optinally Slipring Rotary connector COLOR CODE for WIRES 25 snm M 1 1 white ve AC L 0 75 sqmm AWG 18 1 2 BN brown braun AC N 0 75 sqmm AWG 18 griin KEE DC 25 sqmm AWG 14 blau Rotary Connector DC 2 5 sqmm AWG 14 Ih as 2 GND BK Datum A 208 AWG 22 WH twisted pair o EE beachten Ma8stab B 05 sqmm AWG 22 BN twisted pair 5 WH Zeichnung Nr DIN AT NE ge 4499501 bn BH ZE
16. 201 can be used here as connection point between filterboard and W17 optinally 4 CB amp 4023444 4024804 F to 2nd lamp 3 power 3 4024806 4024753 4024805 W16 Bus synchronisation cable 4024807 to next Filterboard of 2nd iLED supplies used only if three lamps Lamp 3 Adr 3 PE screw terminal TRofary connector TRotary EE Rotary stip ring connector GN YE 4024753 4024804 to 3rd lamp power supplies a 6003043 ILe o o o L2 8 9 RD E RD 4024805 IL1 B O 1 5K 2 0 0 1 X201 be used here as connection point between filterboard and W17 optinally 4 CB amp 4023444 0 4024199 A 4024806 Rotary connector COLOR CODE for WIRES AWG 14 1 1 WH white weil 1 2 BN brown braun AWG 18 gr n 0 AWG 18 gelb 2 AWG 14 rosa AWG 14 Rotary Connector blau 2 AWG 14 E 20 AWG 14 E GN YE SR AND 22 WH twisted pair rosa 4 B BN AWG 22 BN twisted pair S A WH Oberfl che 4379103 d z 5 Werkstoff ID Nr Anderung D lam 03 on optional cufge
17. Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded ex int nt l PE screw terminal PE screw terminal PE screw terminal Board 1 always 1425416 for iLED3 AC DC Converter 4024271 or 4025113 100 240VAC 140 340VDC Main Power 100 240VAC 2809 H W18 to filterboard of Lam Input current max 4 5 A Spring GN YE GN YE pal KE screw terminal ET OX Re W18 to filterboard of Lamp 3 X5 s Ge Om Vis e S On peer p C 1 oes 2 2 56 4024753 2 P 1380602 s Q0 02199 Mio 3 X201 be used here as OS nom eae 4 CB k 4023444 connection point between Connector for Potential filterboard and W17 optinally Equalizer if required used only if two ore more lamps 99 uo e TRoFary Lamp 2 Adr 2 Ta ring Rotary Rotary X200 6003847 Pring connector connector connector PE screw terminal
18. to 2nd lamp power supplies 3 4024806 4024805 x206 BEER I G e ro L2 G 6 80 L340 9 COLOR CODE for WIRES PE 2 5 sqmm AWG 14 GN YE Vi WHS wbite wei AC L 0 15 sqmm AWG 18 1 1 2 BN brown braun Oberfl che RS u 0 YE yellow gelb 1 22 5 sqmm AWG 14 s YOY YY hear Deg s 717225 sqm AWG i Rotary connector atum rot 5 sqmm AWG 14 3 GN YE EE e Ze Circuit diagr inter face plate schwarz AWG 22 WH twisted pair BN Steg Sie per 22 03 07 FrenzelMa Stromlaufp iLED 24V 2 rosa sqmm AWG 22 BN twisted Zeichnung Nr Index DN A Stckl Se EE ES KREUZER Limes 4499601 Th rung Ersatz f r Ersetzt durch 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 7200681 Installation Instructions US Lighting System 07 07 85 Interface Plate Circuit Diagram Maximum Equipment other possible addresses for remote control lamp 1 11 13 n other possible addresses for remote control lamp 2 21 23 other possible addresses for remote control lamp 3 31 33 4023444 iLED5 1393760 iLED3 REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS X314 iLED3 4023444 iLED5 1393760 iLED3 REMOTE Lamp 1 CONTROL Adr 10 X18 iLEDS X314 iLED3 4023444 iLED5 1393760 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS A for iLED3 an additionally ad
19. EN EH Gees DC DC 299 ess 0 0 Attention Do not use jumpers for BUS terminal on X201 1393140 from remote control LED2 4024799 GY from remote control LED3 pm 1380602 connector In case of iLED3 NRH ext BUS wires white and brown from W21 have to be removed Rotary connector Retay connector H RD Ia sH n3 4024804 BK and RD have to be connected to X201 see W21 from Lamp1 2 4024885 1393140 4024799 used only if three lamps o ee WH BN BK and RD have to be connected to X201 and GN YE to W16 potential equalizer Bus synchronisation see W17 from Lamp cable 4024807 to next Filterboard of 2nd iLED 1425417 KAMERA al TRotary connector connector os GN YE Ost connector r 1 1 2 1380602 WH BN BK and RD have to be connected to
20. 1380602 RD BK Bus synchronisation n case of iLED3 NRH ext BUS wires white and a 4024807 T brown from W21 have to be removed Instead int o Ji of next BUS wires grey and pink have to be connected filterboard to and B on X203 see also Circuit diagrams DE ep COLO L AC 0 75 sqmm WH white wei AC 0 15 sq BN brown braun erfl che nach DIN ISO 1302 Oberfl che Kz 4409705 x a in pm Reihe 2 DC 25 sqmm AWG V een DC S gelb Werkstoff ID Nr 1 grau NY Www rosa Anderung Artikel Nr Stromloufpl LEDS NRH ol 22 03 07 F 5 2 evDL 25 sq 5 blau NRH Zusatzinfo berarbeitet 13 03 07 F 5 2 GND 2 SQ Name s A 0 rot BUS Aderfrben oktulsiert 05 03 07 22 03 07 Circuit diagr single supply AC PW 7 s schwarz 22 03 07lFrenzelMai Stromlaufplan Stromversorgung AC B 0 sq rosa Zeichnung Nr Index DIN A Stckl Artikel Nr 4025730 4409705 1 IE 1 1 KREUZER Ursprung Ersatz f r Ersetzt durch Gy Gu Cy Y iG 92 7200681 Installation
21. unless avoided will result in death or serious injury WARNING alerts you to a potentially dangerous situation which unless avoided may result in death or serious injury CAUTION alerts you to a potentially dangerous situation which unless avoided may result in minor or slight injury NOTICE indicates a potentially dangerous situation which unless avoided will lead to damage to property NOTE gives you additional information and helpful tips for the safe and efficient use of the appliance The following symbols and signal words define the potential threat more precisely Explosion hazard warns against use of the iLED lighting system in combustible mixtures of anesthetics with air oxygen or laughing gas Electric shock warns of the danger of electric shock which may result in serious injury or even death Sudden release of spring arm warns of the sudden release of the spring arm if the light head is removed without firstly putting the spring arm in the highest possible limit stop position Falling lighting system warns of equipment suddenly falling if additional loads are placed on the lighting system 7200681 Installation Instructions iLED D Lighting System 07 07 13 3 Your Safety is Important to Us 3 2 Symbols used on the iLED Lighting System C C CE conformity marking ROL Device tested by Underwriter Laboratories Inc for USA and Canada S 2 UL cUL Classification with respect to el
22. 29 L CN eA E ZZZ p e N eN E xe 2222 26 8 1 Installing an Interface Plate If there is no interface plate installed then the canopy retainer plate must be installed as described in Section 8 2 page 27 Preparing to install the split rings 5 6 1 Prepare two split rings 5 6 by screwing 2 socket head cap screws and M8 x 40mm retaining washers 5 Adjusting the height of the interface plate 2 Slide the split ring onto the ceiling tube T 3 Adjust the height on the lower edge of the split ring on the ceiling tube D e With canopy Canopy 300 136mm Canopy 200 36mm Canopy 100 147mm e With ceiling screen Ceiling screen 167mm 4 Tighten the M8 x 40mm socket head cap screws 4 on the split ring Installing the interface plate 5 Slide the interface plate 2 and the second split ring 5 onto the ceiling tube and align in accordance with the ceiling recess 6 Tighten the M8 x 40mm socket head cap screws 4 on the split ring 5 7 Check that the interface plate 2 is securely in place Installing the canopy cover 3 8 Slide the canopy cover 3 onto the ceiling tube 1 9 Prevent the canopy cover 3 from falling down until the canopy or ceiling screen is installed 7200681 Installation Instructions iLED US Lighting System 07 07 8 Installing an Interface Plate or Canopy Retainer Plate
23. Camera on Separate Pendant 100 22 7 Circuit Diagram System with Camera sas nero rbi ERAI HAY HERIDA MARRE RA SEM MV pu Ee Sed 102 29 B rei Diagrami Vicia AR 104 22 9 Circuit Diagram Wall Mounted Control Panel rta rt etra naa tee 105 7200681 Installation Instructions iLED Lighting System US 07 07 Damage during transport Damage claims Damage report Returns Accompanying documents 1 1 Important Information 1 Delivery Before installation check the consignment for any damage thot may have occurred during transport In the event of any damage please contact TRUMPF Damage claims can only be considered if TRUMPF is notified immediately Please complete a damage report as soon as possible and send it in to TRUMPF to enable damage claims to be validated If you need to return an item or items please use the original packaging if possible To enable us to deal with the matter speedily please provide the following details Name and address of customer Consignee Primary serial number of the iLED lighting system or of the component concerned see Section 4 2 page 16 Description of fault form Service Advice Form 2 Identification of Components with Serial Numbers The components of the iLED lighting system are identified with serial numbers The serial numbers define the components of a specified iLED lighting system without any risk of confusion The components of an iLED Lighting
24. Removing the swivel joint 1 Undo the M4 x 10mm grub screw 3 2 Hold onto the monitor carrier 2 unscrew the M8 x 45 mm countersunk screw 9 and remove the monitor carrier 2 Keep the M8 x 45mm countersunk screw 9 pressure disk 8 two anti friction disks OD and sleeve in a safe place Routing the cables The power data and potential equalization lines used must comply with the currently applicable regulations for their specific application See Section 16 2 page 50 for the maximum cable duct sizes Electric shock danger If the 230 V 120 V power lines are damaged the iLED lighting system is live At the swivel joint all cables must be laid in the spiral wrap supplied Route in the power lines without twisting or kinking them Do not damage the cable insulation 3 Cut the two potential equalization lines 3 5 mm not included in scope of supply to length and fit with ground shoes Cable 1 from the grounding point of the spring arm to the connection point 4 Cable 2 from connection point 5 to connection point 4 Lay and connect the potential equalization lines 6 according to Figure 45 page 51 5 Check that the potential equalization lines are securely in place 6 Continue installation as on next page 5 16 Installing the vidiaPORT Monitor Attachments Figure 46 52 16 3 Cont d 7 Route the power lines through the spigo
25. 7 1 Kerne to next Filterboard Medi of 2nd iLED ll gt KAMERA x8 Tas ring Rotary Rotary Rotary Lamp 3 Adr 3 pring connector connector GN YE connector PE screw terminal 40247153 4 024804 to 3rd lamp m i X205 6003847 power f supplies S 4 024799 1 1 1 4024753 kk RD X201 can be used here as 4 CB amp 4023444 o ra connection point between RD filterboard and W17 optinally Rotary connector K 034024804 K COLOR CODE for WIRES PE 25 sqmm AWG 14 GN YE 1 1 white weil AC L 0 75 sqmm AWG 18 1 gr n e 2 yellow gelb DC_L 2 5 sqmm AWG 14 RD KEEN Werkstoff ID Nr ros caine AWGN AD rosa DC 25 sqmm AWG 14 Tape en ER Datum Name Ei Se L ror Filis a AWO BK SE Pa ane GI gli ues ZG GTP p 2 os ere er Circuit diagr interface plate L schwarz A 0 5 sqmm AWG 22 WH twisted pair 4 B BN TRUMPF pen 22 03 07 FrenzelMa1_ Stromlaufp iLED 230V 230V 0 5 sqmm AWG 22 BN twisted pair 5 A WH eochtenl m Zeichnung Nr index DIN A Sick Bl 07 42920 Ursprung Ersatz f r Ersetzt durch 1 2 3 4 5 6 1 8 9 10 11 12 13 14 15 88 7200681 Installation Instructions iLED US Lighting System 07 07 22 2 Circuit Diagram Control Box Plates Switchboa 1384126 L
26. Figure 13 8 2 Installing a Canopy Retainer Plate In order to later install the canopy and or a ceiling screen the canopy retainer plate must be installed Preparing to install the split rings 5 6 1 Prepare two split rings 5 6 by screwing 2 socket head cap screws and M8 x 40mm retaining washers 5 into each Adjusting the height of the canopy retainer plate 2 Slide the split ring onto the ceiling tube T 3 Adjust the height on the lower edge of the split ring on the ceiling tube 1 e With canopy Canopy 200 116mm e With ceiling screen Ceiling screen 102mm 4 Tighten the M8 x 40mm socket head cap screws 4 on the split ring 6 Installing the canopy retainer plate 5 Slide the canopy retainer plate 2 and second split ring 5 onto the ceiling tube 1 and align in accordance with the ceiling recess 6 Tighten the M8 x 40mm socket head cap screws 4 on the split ring 5 7 Check that the canopy retainer plate 2 is securely in place Installing the canopy cover 3 8 Slide the canopy cover 3 onto the ceiling tube 1 9 Prevent the canopy cover 3 from falling down until the canopy or ceiling screen is installed 7200681 Installation Instructions iLED US Lighting System 07 07 27 9 Installing the Central Axis with Extension Arm Figure 14 9 1 Routing Five pole Cables for Light Heads without Camera through the Ce
27. Figure 35 13 2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000 LCH Spring Arm 1 Unscrew the brake screw 7 on the underside of the sleeve 4 2 Turn the sleeve 4 90 degrees and unscrew the first end device securing screw 2 3 Turn the sleeve 4 180 degrees and unscrew the second end device securing screw 2 iLED 3 Acrobat 2000 NRH Connecting the plug Using the grooves to position the plug The plug connector 3 has one narrow groove and one wide groove 9 When connecting the plug 3 the grooves 8 9 must be aligned with the corresponding grooves in the counterpart Installing the light head 4 Precisely insert the light head 1 axially into the spring arm 5 Danger of the light head falling e Secure the light head 1 with two end device securing screws 2 5 Screw in two end device securing screws 2 6 Screw in one brake screw 7 7 Check that the light head 1 is securely in place 8 Adjust the spring arm as described in Section 18 page 68 42 7200681 Installation Instructions iLED US Lighting System 07 07 13 Installing the Light Head Figure 36 13 3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000 LED 5 Acrobat 3000 NRH LCH Spring Arm 1 Carefully take out the sleeve securing screw 7 and slide the sleeve 5 backward 2 Unscrew the two end device securing screws 2 3 Unscrew the two brake screws
28. 69 18 Adjustments Figure 69 Acrobat 2000 NRH E 00000 Figure 70 Acrobat 3000 70 18 5 Adjusting Height Stop on the Acrobat 2000 LCH Spring Arm When the unit ships from the factory the spring arm s swivelling range in the horizontal plane is set by default The swivelling range can be extended upward to approx 35 degrees Electric shock Isolate all poles of the iLED lighting system from the power supply at the mains Ensure that the power supply cannot be switched back on 1 Isolate all poles of the iLED lighting system from the power supply at the mains and ensure the power supply cannot be switched on again 2 Undo the two Phillips screws and remove the cover panels 3 3 Adjust the adjusting nuts 2 in the hole provided D using the metal key 4 Carry out functional test 5 Position the cover panels 3 and screw in two Phillips screws 4 6 Check that the cover panels 3 are securely in place 18 6 Adjusting Height Stop on the Acrobat 3000 LCH Spring Arm When the unit ships from the factory the spring arm s upward and downward swivelling range is set to 40 degrees The upward swivelling range can be reduced to approx 20 degrees 1 Screwthe stop screw 3 on both sides of the spring arm out of the threaded hole 3 for the 40 degree stop 2 Screw the stop screw 3 on both sides of the spring arm into the
29. TRUMPF To the Service Technician Conformity Sales Service Visit us on the Internet Please read through these Installation Instructions with great care and comply with the safety information and requirements for installation CE marking This item of equipment is a Class medical device as defined by the European Medical Device Directive MDD 93 42 EEC June 1993 Appendix IX The manufacturer declares that this product conforms to the fundamental requirements according to MDD Appendix and documents this by means of the CE marking What equipment forms the subject of these Installation Instructions iLED Lighting System single luminaire version with one iLED 3 or iLED 5 light head surgical lighting system version with a combination of 2 to 3 iLED 3 or iLED 5 light heads plus optional extra equipment Customer Service is at your disposal e if you have any questions the equipment or its installation e if you would like to re order spare parts for servicing or warranty claims How to reach us e TRUMPF KREUZER Medizin Systeme GmbH Co KG Benzstrasse 26 82178 Puchheim Germany e Telephone 49 0 89 8 09 07 O e Fax 49 0 89 8 09 07 2 22 Telephone O 180 2 25 41 35 Telephone 49 0 36 71 5 86 0 amp Fox 49 0 36 71 58 61 75 TRUMPF KREUZER 2007 Edition 07 2007 Version 2 Index 01 As on 07 03 2007 www Trumpf med com 7
30. Wall mounted control panel connecting cable for iLED 5 light head The connections in the supplied connecting cable 2 x 2 x 0 5mm 4024903 15m in length are as follows e white VDC e 2 brown GND e ex A e yellow ex B Shield PE ground conductor symbol see circuit diagram 44025854 If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection 7200681 Installation Instructions iLED US Lighting System 07 07 17 Installing the Wall Mounted Control Panel 17 1 Cont d Wall mounted control panel connecting cable for iLED 3 light head The connections in the supplied connecting cable 3 x 2x0 5mm 1425421 15m in length are as follows e white VDC e 2 brown GND e 3 green ex A 4 yellow ext B Shield PE ground conductor symbol The gray pink pair is not assigned see circuit diagram 4025857 Il If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection Wall mounted connecting cable for iLED 3 light head on LCH spring arm The connections in the supplied connecting
31. 4025854 5 Connect the connecting cables to the rear of the panel in accordance with the circuit diagrams LED 3 44025857 LED 5 4025854 6 Make the ground connection in the center of the flush mounted socket 2 7 Relieve any strain on the connection cables in the flush mounted socket 2 Complete installation 8 Position the seal 3 and control panel 4 and screw firmly in place using four M4 x 10mm countersunk screws 5 9 Check that the wall mounted control panel is securely in place 10 iLED 5 only Fit menu button 11 Carry out functional test 7200681 Installation Instructions iLED US Lighting System 07 07 17 Installing the Wall Mounted Control Panel 17 2 Installing the Surface Mounted Version of the Wall Mounted Control Panel There are different wall mounted control panels for the iLED 3 and iLED 5 light heads The wall mounted control panel for the iLED 5 light head has an extra menu button 6 Only where there is an external power supply To avoid installation problems e g when drilling through fire walls we recommend you install additional filter boards on the ceiling flange to connect the wall mounted ceiling panels Choosing connecting cables 1 Choose the connecting cables for the particular light head version under the following criteria Wall mounted control panel connecting cable for iLED 5 light head The connections in the supplied connecting cable 2x 2 x
32. 5 see Section 9 1 page 28 3 Insert the central axis into the ceiling tube 3 and screw it in place using 8 x 10mm countersunk head screws 4 Tighten the eight x 10mm countersunk head screws to 10Nm 5 Check that the central axis is securely in place 6 Fit the eight M6 x 10mm countersunk head screws 4 with plastic caps 29 10 Connecting the Cables Figure 16 Figure 17 30 10 1 Connection Variants for Light Heads without Camera 10 1 1 Connection to the interface plate Connect the connecting cable plugs T in accordance with your cable labeling in Section 9 1 page 28 and the circuit diagrams 230 24 V supply voltage 1431878 24 24 V supply voltage 1431885 230 V supply voltage 1431882 230 230 V supply voltage 1431884 iLED 3 LCH for all supply voltages 1431896 to terminal 2 Connect the connecting cables to be laid by customer to the terminals 10 1 2 Connection via interface plate s where cables are between 1 20m in length Disconnect the connecting cable plugs 1 Connect the connecting cables T in accordance with your cable labeling in Section 9 1 page 28 and the circuit diagram 4025890 for iLED 3 LCH in accordance with circuit diagram 1431888 to the terminals on the ceiling flange Connect the ground conductor to the terminal 2 Connect the connecting cables to be laid by customer from the
33. Ces A B OI 5 to 2nd la to 3rd la Oo Ome Os f M f M f r M 4 1393140 X310 obt Werkstoff ID Nr renung BUS cuf X204 pote Beschriftung Wo Update X204 Benennung Name Frenzemat Circuit Diagr iLED3 NRH ext PWR L 5 07 FrenzelMa1 Stromlaufplan iLED3 NRH DIN A T Steki 4 Zeichnung Nr Index Ersetzt durch 431888 144758007 Ursprung Ersotz f r 13 14 15 7200681 Installation Instructions iLED US Lighting System 07 07 7 22 5 Circuit Diagram iLED 3 LCH 1 2 3 4 5 6 i 8 3 10 11 1 13 14 15 16 5 COLOR CODE for WIRES _ CUSTOMERS RESPOSIBILITY e WH white well RE pouerc lerenden 1393760 1393760 1393760 Ve aN brown braun 2 AWG 14 RD 2 1 GN green gr n Distance Cross section REMOTE Lamp3 REMOTE Lamp2 REMOTE Lamp 2 2 yellow gelb 1 AWG 14 BK 5m 2 5 sqmm AWG14 CONTROL Adr 3 CONTROL Adr 2 ROL Adr 3 1 GY grey grau SH AWG 22 WH twisted pair 10m 4 0 sqmm AWG12 0 1 AWG 22 BN twisted pair 15m 6 0 sqmm AWG10 X314 X314 blau 4 2 RD red rot 30m 10 0 sqmm AWG 8 5 1 BK black schwarz 50m 16 0 sq AWG 6 int intextext int intextext int intextex 5 2 PK pink rosa Ground wire is ABA u Avi Bi Bi minimum 6 0 sqmm AWG10 Gas T Ie T T Bus cable is always 000000 em ME a irs C
34. WH B BN C DIF A B twistet pair AWG24 0 25 sqmm A GN B YE all wires HAR CUL all wires in protecting tube CUL R CODE for WIRES nicht vermafte Kanten mit R 0 2gerundet Oberfl che nach DIN ISO 1302 Oberfl che Kz el 4052305 1 H Ro in pm Reihe 2 WH white weil3 enthalten in Zeichnung Nr M x BN brown b T oi VoM Jen t sprich t raun 15964 04 15965 03 Werkstoff 220230 GN green r n Komm Nr 23164 g Komm Nr 23164 7 wW elb Index nderung Datum Name ohne Toleranzangabe I GND 8K g grau O5 Stecker an WI5 eingef gt 10 04 07 FrenzelMa nach DIN ISO 2768 mK I 40V RD Pk O4 PA Schiene entfernt 22 03 07 Datum Name di 0 8 6 i pink in OZ Nex Yasin one re Trot 09 03 07 FrenzelMalBearb 10 04 07 FrenzelMa1 Circuit diagr Camera complete 5 V YE yellow GY grey Benennung ILED RD red Anderungen vorbehalten BK black We reserve the right to make changes MG magenta BU blue au TRUMPF lt 10 04 07 1 Stromlaufpl Kamera komplett Powerl ot beachten 01 08 03 HIEMER Zeichnung Nr DIN A Stckl chwarz Artikel Nr 40524 05 3 Ei gelt UZER Ersatz fur Ersetzt
35. 1 top hat rail and 1 terminal 1 top hat rail and 1 filter board per light head without camera 1 top hat rail and 1 filter board with Powerline additional board per light head with camera Installing the top hat rails 3 1 For each component screw one top hat rail 3 to the ceiling flange using two M5 x 16mm socket head cap screws 2 Installing the terminal 2 2 Install one terminal 2 as described in Section 7 2 1 page 21 point 2et seqq Installing the filter board s 5 Filter boards The filter board with Powerline additional board 6 is required to boost the video signal from the camera and the control signals from the light head The filter board 5 without Powerline additional board is required to boost the control signals from further light heads without camera where the cables are between 21 50m in length 3 For each light head fit one filter board 5 on the top hat rail 3 and check that it is securely in place Install filter board with Powerline additional board 6 4 Fit one filter board with Powerline additional board 6 for the camera connection on the top hat rail 2 and check that it is securely in place Electrical connection for iLED 5 light head 5 Route the cables into the control box plate in the control box and connect according to the relevant circuit diagram 4025895 Electrical connection for iLED 3 LCH light head 6 Route the cables into t
36. 3 Connecting the plug Using the grooves to position the plug The plug connector 2 has one narrow groove and one wide groove 9 When connecting the plug 2 the grooves 8 9 must be aligned with the corresponding grooves in the counterpart Installing the light head 4 Precisely insert the light head 1 axially into the spring arm 6 5 Screw in two end device securing screws 4 6 Screw in the two brake screws 3 Danger of the light head falling Secure the sleeve 5 with the sleeve securing screw 7 7 Carefully slide the sleeve 5 forward and screw in the sleeve securing screw 2 8 Check that the light head 1 is securely in place 9 Adjust the spring arm as described in Section 18 page 68 7200681 Installation Instructions iLED US Lighting System 07 07 43 13 Installing the Light Head Figure 37 Acrobat 2000 Acrobat 3000 a 44 13 4 Installing the Light Head with Camera on the Acrobat 2000 3000 Spring Arm The iLED 3 and iLED 5 light heads must be installed on different spring arms 1 Only Acrobat 3000 spring arm unscrew the M 10 x 8 6mm slotted brake screw 1 2 Unscrew the M3 x 8mm countersunk screw 6 and slide the sleeve 7 upward 3 Screw the M3 x 8mm countersunk screw 6 back in again to secure the sleeve 7 4 Remove the locking segment 2 Connecting the plug 5 Connect up the three threaded c
37. 3 as far as they will go into the ceiling anchor plate 1 Tightening the hexagon nuts 3 Tighten the hexagon nuts uniformly to 195 Nm 6 2 Installing Optional Spacers on the Ceiling Anchor Plate The length of the six spacers depends on the specific order Danger of the lighting system falling Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go 1 Screw six threaded bolts 5 as far as they will go into the ceiling plate T 2 Push the spacers 2 onto the threaded bolts 5 and put a washer 3 and a hexagon nut 4 on each of them Tightening the hexagon nuts 3 Tighten the hexagon nuts to 195 Nm e Check that the spacers 2 are securely in place 7 Installing the Ceiling Flange Figure 6 20 7 1 Preparing for Installation Irrespective of the attachment elements specified in Section 6 page 19 the following settings always remain the same 1 Screw three hexagon nuts offset by 120 and spaced 50mm onto 3 threaded bolts 5 Screw the remaining 3 hexagon nuts 1 a little higher e g 60 mm Aligning the hexagon nuts horizontally 2 Horizontally align the three lower hexagon nuts 1 spaced 50mm using a spirit level Installing upper insulation 3 Puta washer 2 and plastic insulating disk 3 on the M16 threaded bolt 5 and secure using an O ring 4 4 Repeat this procedure
38. 5 A 05 sg AW i i 2 1 GN green gr n m Werkstoff ID Nr B 0 sqmm AWG 22 2 2 YE yellow gelb rud CERTE TE GY grey grau Stecker berichtigt 05 04 07 PK pink Stecker berichtigt 05 04 07 F Benennung 4 Name S BU blue blau ie Sui DT engl 22 03 07 05 04 07Frenzeima Circuit diagr single supply AC DC 4 2 RD rot 05 04 07 FrenzelMai_ Stromlaufplan Stromversorgung AC DC 5 1 BK black schwarz Zeichnung Nr Index DIN A Stckl EE pi Artikel Nr E TA KREUZER 4025727 440940611 El 1 1 EY Stan Ga Ga Ursprung Ersatz f r Ersetzt durch 7200681 Installation Instructions iLED US Lighting System 07 07 89 22 2 Circuit Diagram Control Box Plates Switchboard 1384727 wur cy pm d been e H KAMERA DC DC Converter 4024726 20 40VDC 18 28VAC DC 4024806 RD V BE EE 4024805 E 3K _ Ri nem o cmergency DC power RD V RD 1024805 BK Ju E Fe 5 DC o BK To lamp DC DC Converter 4024726 Fe ED 20 40VDC 18 28VAC m 102 806 4024885 X203 60
39. 6 0 sqmm AWG10 30m 10 0 sqmm AWG 8 50m 16 0 sqmm AWG 6 Ground wire is minimum 6 0 sqm Bus cable is always twisted pair 0 5 sqmm AWG10 optional Cable 1x2x0 5 sqmm AWG20 shielded always needed used only if two Cable GN YE X204 600326 BN BK EIL WH 10 BU GN YE 1 AWG 14 RD m AWG 14 BK 1 AWG 14 GN YE m AWG 22 WH twisted pair m AWG 22 BN twisted pair 1 VDC 2 GND 4 B 5 A ry connector Rotary Connector RD BK GN YE BN WH 1 6 sqmm or AWG 10 min i Slip ring stip ri rings oO MC aa to 2nd la to 3rd lam o2 Lara lt O 11 12 13 14 Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded 034024806 15 16 to GN YE on X204 9402 4799 POWER SUPPLY DC DC DC DC Sch B Lasch ll KAMERA 1380 602 RD to GN
40. Brake Force on the Acrobat 3000 LCH Spring Arm Acrobat 3000 NRH If the light head does not stay in position of its own accord the brake force on the spring arm must be adjusted 1 Take out the sleeve securing screw 3 and slide the sleeve 1 backward 2 Turn the two brake screws 2 in the spring arm in the direction with a suitable slot head screwdriver to increase the brake force 3 Carry out functional test Danger of the light head falling Secure the sleeve with the sleeve securing screw 3 4 Carefully slide the sleeve 1 forward and screw in the sleeve securing screw 3 Brake screw used 2 Brake screw with slot MIOx 1 11 mm 2x 4025239 72 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 74 Figure 75 7200681 Installation Instructions iLED US Lighting System 07 07 18 Adjustments 18 10 Adjusting Brake Force on the vidiaPORT Monitor Adapter The brake force for stabilizing the TFT monitor 1 is adjusted at the joint 2 1 Undo the M4 x 10 mm grub screw 3 To increase the brake force 2 Screw in the M4 x 10 mm hex head screw in a clockwise direction and tighten to max 20 Nm with a wrench To reduce the brake force 3 Unscrew the M8 x 45 mm hex head screw 4 in a counterclockwise direction with a wrench 4 Tighten the grub screw 3 to max 4 Nm 18 11 Adjusting Brake Force on the VESA
41. Diagrams minimum 6 0 sqmm Bus cable is always for Switch board twisted pair 0 5 sqmm AWG20 3 combinations X204 6003269 909 162 09V Available to X203 on switch board AWG10 p 1 to GN YE of X204 GN Y 4024799 Cable 1x2x0 5 sqmm AWG20 i shielded WH 3 E N YI 1 2 1 2 BU to GN YE G of X204 Connector Lamp 2 MBN WH GN YE BK RD 4025727 4025728 4025729 4025730 4025731 Switch boa e H H HHH Circuit 1 always needed BN BU BN BU BN 4024799 used only if two or more lamps Circuit 2 Circuit 3 used only if three lamps Cable GN YE 6 sqmm or AWG 10 min A H BHH to GN YE of X204 GN YI 4024799 Fa cabin PE 24 5 DC 2 5 DC 2 5 0 5 0 5 AWG 14 GN YE 1 AWG 14 RD sqmm AWG 14 BK sqmm AWG 22 WH twisted pair sqmm AWG 22 BN twisted pair Lamp 1 1 PE screw terminal sq sq Slip rings Ca m OO 16A EE OX 1
42. IS ee used only if two to GN YE of X204 Cable 1x2x0 5 sqmm AWG20 shielded ore more lamps s WH to GN YE of X204 i Cable 1x2x0 5 sqmm AWG20 shielded used only if three lamps BN WE Connector Lamp 1 BN HWH GN YE F BK RD LEZ een Attention Do not use jumpers for BUS terminal on X204 A 3 4024799 X204 6003269 eee c to PE of X204 GN Y or Lamp 2 BN ppp fa fo fo MWH GN YE BK RD LEZ AHHH H pj E to PE of X204 GN YI 4024799 ODODODDO ME GN YE bine t t 1 2 3 4 6 sqmm or AWG 10 min Sliprings lo ie m Slprings Sliprings zogen CA to PE of X204 GN Y 4024799 Sliprings One rors SO 16 PE screw terminal X305 OX 164 SE lo 19 E N o s 23 1 2 OX 164 Pe Io 97 um Oe A on Va jo A IO
43. Instructions iLED US Lighting System 07 07 22 2 Circuit Diagram Control Box Plates Switchboard panel 1 3 8 d 2 i S ZS EE X KAMERA AC DC Converter Em E ll ke 4024271 or 4025113 100 240VAC 140 340VDC X203 6003270 LO024804 i AC L X3 GN YE JN Y wy 07 2 4 024753 L2 BK 12 A O 380602 N YE val e BERG 4024753 ou N Emergency power ee lamp QOqOADOQQU popo oooooo AC DC Converter E 4024271 or 4025113 4024804 4024885 100 240VAC 140 340VDC Bus synchronisation n case of iLED3 NRH ext BUS wires white and ble 4024807 T brown from W21 have to be removed Instead int a of next BUS wires grey and pink have to be connected to A and B on X203 see also Circ
44. Saas PS oJ DC Converter 2f ae 4024271 or 4025413 ys 100 250V AC 140 340VDC X203 6003210 4024802 i e e Er e GN Y ni n3 1 IN G G 2 1 RD us 40245153 r BK Emergency power T RD 1 024805 Bk LA DC DC Converter 4024726 3 024806 v2 4024885 20 40VDC 18 28VAC Bus synchronisation ble 4024807 n case of iLED3 NRH ext BUS wires white and J amp of next brown from W21 have fo be removed Instead inf filterboard BUS wires grey and pink have to be connected PE 0 75 sqmm AWG 14 E to A and B on X203 see also Circuit diagrams L AC 0 75 sqmm AWG 18 1 LED3 NRH 1431888 1431892 AC 0 75 sqmm AWG 18 0 2 5 sqmm AWG 14 0 22 5 sqmm AWG 14 VDC 2 5 sqmm AWG 14 COLOR CODE for WIRES 5 5 gt s es e bn vmm Rez 5 22
45. Unscrew the M 10 VESA 100 Ad x 8 6mm slotted brake screw 2 apter vidiaPORT Single 2 Unscrew the M3 x 8mm countersunk screw 6 vidiaPORT Duo and slide the sleeve 7 upward 3 Screw the M3 x 8mm countersunk screw 6 back in again to secure the sleeve 8 4 Remove the locking segment 3 Acrobat 2000 Laying the power lines Electric shock danger If the 230 V 120 V power lines are damaged the iLED lighting system is live Route in the power lines without twisting or kinking them Do not damage the cable insulation 5 Route the power lines 5 through the spring arm attachment to the parallel guide 1 according to Figure 49 page 54 6 Cont d on next page 7200681 Installation Instructions iLED US Lighting System 07 07 53 16 Installing the vidiaPORT Monitor Attachments Figure 49 16 5 Cont d Acrobat 2000 7 Precisely insert the vidiaPORT monitor adapter Acrobat 3000 4 axially into the spring arm 8 VESA 100 Adapter vidiaPORT Single E vidiaPORT Duo Danger of the vidiaPORT monitor adapter falling H the wrong locking segment 3 is fitted the vidiaPORT monitor adapter 4 may fall Only use an original locking segment Q for the spring arm in question 8 Insert the locking segment 3 unscrew the M3 x 8mm countersunk screw 6 and slide the sleeve 7 downward Danger of the vidiaPORT monitor adapter
46. X201 and GN YE to gn 0 4024799 I 3 CA 3 4 1393140 potential equalizer see W17 from Lamp BK s CO o wires white and brown from W21 have to be removed In case of iLED3 4 E3 NRH ext BUS E c3 BK and RD have to be G connected to X201 see W21 from Lamp RD 1425417 63 4024804 4024885 03 4024806 PE 2 5 sqmm AWG 14 GN YE AC_L 0 75 sqmm AWG 18 1 AC_N 0 75 sqmm AWG 18 2 DC_L 2 5 sqmm AWG 14 RD DC_L 2 5 sqmm AWG 14 BK DC 2 5 sqmm AWG 14 RD DC 2 5 sqmm AWG 14 BK A 0 5 sqmm AWG 22 WH twisted pair B 0 5 sqmm AWG 22 BN twisted pair Rotary connector OLOR CODE for WIRES 1 WH white weil 2 BN brown braun 1 GN green gr n 2 yellow gelb 1GY grey grau 2 rosa 1 2 1 2 ped DN 10 Teen 4397602 0 Er v v v Dow MR renung BUS auf 20 02 05 07 frenzeMal Datum pote Bog Yd 26 0307 renzo 02 05 07 Fee Circuit Diagr iLED3 NRH int plate utzvermerk 02 05 07 FrenzeiMa1_ Stromlaufpl iLED3 NRH Artikel Nr 4497602 1 1 KREUZER Eat duh 16 431896 8 9 10 11 12 13 15 blau Rotary Connector 1 VDC RD 2 GND BK 3 PE GN YE 4 B BN S A WH Anderung Datum Name rot BK black schwarz PK pink rosa Ci 1 1 2
47. X314 iLED3 4023444 iLED5 1393760 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS X314 iLED3 4023444 iLED5 1393760 iLED3 REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS X314 iLED3 other possible addresses for remote control lamp 1 11 13 other possible addresses for remote control lamp 2 21 23 other possible addresses for remote control lamp 3 31 33 d utet ext ext int int A BAB RD red BK black PK pink rot schwarz rosa PE screw terminal PE screw terminal Y Un Un E E UJ UJ Ten ale at 1 1 2 1 2 1 BU blue 2 1 2 PE screw ferminal B T 2 33 j 1 WH BN GN Y 4 X18 iLEDS TEn n F3 4 T WHBNGNYE WH BN GN Y WH BN GN YE Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded J5 connects to X5 of corresponding filterboard e g remote control lamp 1 has to be connected to filterboard of lamp 1 in switch board 4024902 for iLED5 1425416 for iLED3 3 CUSTOMERS RESPOSIBILITY Cross section 2 5 sqmm AWG14 4 0 sqmm AWG12 6 0 sqmm AWG10 10 0 sqmm AWG 8 16 0 sqmm AWG 6 RS485 Bus connection needed only if remote stations are supplied from switch board cabinet Power cable required Distance 5m 10m 15m 30m 50m Ground wire is Circuit
48. axially into the spring arm 5 7 Screw in two end device securing screws 3 8 Screw in the two brake screws 2 Danger of the light head falling Secure the sleeve 4 with the sleeve securing screw 6 9 Carefully slide the sleeve 4 forward and screw in the sleeve securing screw 6 10 Check that the light head 1 is securely in place 11 Adjust the spring arm as described in Section 18 page 68 Mounting the counterweight for the camera 12 Connect the counterweight for the camera as described in Section 15 1 page 48 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 40 Acrobat 2000 7200681 Installation Instructions iLED US Lighting System 07 07 14 Installing Camera on Separate Pendant 14 1 Installing Camera on Separate Pendant on the Acrobat 2000 Spring Arm 1 Unscrew the M3 x 8mm countersunk screw 5 and slide the sleeve 6 upward 2 Screw the M3 x 8mm countersunk screw 5 back in to secure the sleeve 6 3 Remove the locking segment 1 Connecting the plug 4 Connect up the three threaded connectors 2 according to the color code 5 Connect the six pole plug O 6 Carefully push the threaded connector 2 and the 6 pole plug 3 into the spring arm 2 Installing the light head 7 Precisely insert the camera yoke 4 axially into the spring arm 7 8 Insert the locking segment D unscrew the M3 x 8mm countersunk scr
49. brown from W21 connected to X201 63 02 801 ee see 21 from Lamp2 1425417 PE 25 sqmm AWG 14 COLOR CODE for WIRES 4024806 ica T Wis vel K 1 2 BN b bi AC_N 0 75 sqmm AWG 18 grin DC L 22 5 sqmm AWG 14 YE yellow gelb DC_L 2 5 sqmm AWG 14 Se eae yach DN 0 1302 DC 2 5 sqmm AWG 14 B blau Rotary Connector wow ww A 0 5 sqmm AWG 22 WH twisted pair 2123 ee 3 PE GN YE Ce L B 0 5 sqmm AWG 22 BN twisted pair 4 B BN S Artikelnr eingef gt 24 05 07 x ene Circuit Diagram iLED3K NRH L dod WH FrenzelMa1 Stromlaufpl iLED3 Kamera NRH Zeichnung Nr Index ON A Sick Se Ersatz f r Ersetzt durch 15 16 7200681 Installation Instructions US Lighting System 07 07 99 22 6 Circuit Diagram Camera on Separate Pendant ra signal from lamp a PE to GN YE on X200 COLOR CODE for WIRES 1 1 WH white wei 1 2 BN brown braun 2 1 GN green r X6 J6 g 2 2 yellow gel amp 5 3 1 GY grey gra 3 2 PK pink ros RD b r S V 4 1 BU blue a BK 4 2 RD red ot I A 5 1 BK black chwarz 5 2 MG magenta violett PE GN YE d 5 6 1380602 C DIFF A Slipring C DI
50. ceiling screen must be installed 4 Fittwo optional extension sections 7 onto the two canopy halves 8 o 7200681 Installation Instructions iLED US Lighting System 07 07 77 19 Installing the Canopy 19 3 Installing the Canopy Place the rubber seal 2 on the two halves of the canopy 6 and cut to length Slide the first half section of the canopy 6 onto the guide rails 3 and move it to the center Slide the second half section of the canopy onto the guide rails 3 and move it to the center Tighten the two x 30mm socket head cap screws 4 through the drill holes 5 until the canopy meets the ceiling Screw the two halves of the canopy together Check that the canopy is securely in place Press the caps into the drill holes 5 Push the canopy cover 2 into the half sections of the canopy Check that the canopy cover 7 is securely in place 78 7200681 Installation Instructions iLED US Lighting System 07 07 20 Functional Check and Customer Instruction Malfunction Before the initial operation of the iLED lighting system the electrical supply has to be checked and approved by qualified staff A functional check has to be performed after installation has been completed e The iLED lighting system must not be handed over to the customer until it has been tested Handover must be docume
51. control box plate s to the terminals 2 7200681 Installation Instructions iLED US Lighting System 07 07 7200681 Installation Instructions iLED US Lighting System 07 07 10 Connecting the Cables 10 1 3 Connection via interface plate s where cables are between 21 50m in length 1 Connect the connecting cable plugs in accordance with your cable labeling in Section 9 1 page 28 and in accordance with the circuit diagram 4025743 Jor ED 3 LCH in accordance with circuit diagram 1431892 to the filter board s on the ceiling flange Connect the ground conductor to the terminal 3 For each light head connect one of the connecting cables W 18 3 supplied to the terminal and connect the plug to the corresponding filter board 4 4 Connect the connecting cables to be laid by the customer from the control box plate s to the terminals 2 N 31 10 Connecting the Cables Figure 19 10 2 Connection Variants for Light Heads with Camera 10 2 1 Connection to the interface plate 1 Insert the connecting cable plugs in accordance with your cable labeling in Section 9 1 page 28 and the circuit diagram 1434128 foriLED 3 LCH in accordance with circuit diagram 1442682 into the Powerline additional board on the intertace plate 2 Connect the connecting cables to be laid by customer to the terminals 2 3 Plug the video signal cable for the camera i
52. durch 104 7200681 Installation Instructions iLED US Lighting System 07 07 22 9 Circuit Diagram Wall Mounted Control Panel 1425422 5 connect shield to ground terminal in mounting box iLED3 1425416 6900239 connect shield next ground terminal Cable 3x2x0 5 sqmm AWG20 twisted pair shielded A ext ext int int 3 KAMERA Seu mE cerry 9 8 7 6 X6 AB Remote lamp 1 Bus synchronisation Filterboard cable 4024807 Us lamp 1 to J of 4025434 or 4025435 AC DC next filterboard other possible addresses for remote control lamp 1 1 4 e Y to lamp 1 h _ Adress 1 1380602 m RD 7 DC Power In BK 4024799 11 iLED3 1425416 to filterboard Cable 3x2x0 5 sqmm AWG20 lamp 2 X5 twisted pair shielded ae X353
53. iLEDS X314 iLED3 ZZ Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLEDS A to Potential Equalizer GN YE Camera signal from lamp to Potential Equalizer Y DIFF A wH Y DIFF B pw ERES B pn un E F UJ UJ toy 10r og 2 1 2 1 BU blue blau 2 1 2 PE screw terminal PE screw terminal PK pink rosa 000000 ext ext int int A BAB screw terminal Fl ead DS WHBNGNYE d 4 4 WH BN GN Y 16 connected to on next filterboard 380602 I RD 4024902 for iLED5 1408166 1425416 for iLED3 to Potential Equalizer LT o eG 1 Dis 16 Bus synchronisation cable 4024807 to next Filterboard of iLED Signal cable 6003079 to video control unit optionally via vall panel 380602 HRD BK to Potential Equalizer SUPPLY DC DC DC DC K X1 POWE
54. jumpers with camera see 8 for BUS terminal 201 drawing 4025895 d 1393140 6GY PK N from remote control LED2 T 6003848 PK from remote control LED3 Ta geg 1 Rotary Rotary Rotary 1380602 p ring connector connector GN YE connector PE screw terminal 2 S X In case of iLED3 GN YE G E 7 NRH ext BUS wWwn wires white and 8 4024799 RD Om an brown from W21 BK O1 E D 2 have to be Pr l removed 0 1024885 WH tr Eat 3 BN Jo w e 4 1393140 H used only if three lamps VER jo ess 31425417 H d Rot 1 Rot 1 i otary otary Bus synchronisation connector connector connector PE screw terminal qeu c o Oa On of 2nd Gi On a E sl d nm B ple WH BN BK and RD 7 4024799 al 1380602 have to be connected tr Eat 3 Ma to X201 and GN YE to B n case of iLED3 7 i i J NRH ext BUS WF y potential equalizer O a 4 E ro 1 ires White and see W17 from Lamp2 A wires white an BK and RD have to be ws
55. o D dein dte pu USER ERU 14 3 3 Overview of the Most Important Safety Information ssssssssssseeeeee 15 4 Identification with Serial Numbers e e rM ye bx Pei eU cu dcin 16 4 1 Lee or Serial NM RDE S 16 229 Position ot Serial Numbers coc vadit ue vns rp E Mat eie adita S 16 5 Iristalling the Ceiling Anchor dE 17 5 1 Installation using Heavy Load Anchors serm etiaai eit int rd ite ope sed 17 5 2 Installation using iesse ee 18 6 Installing Threaded Bolls EE 19 6 1 Installing Threaded Bolts on the Ceiling Anchor 19 6 2 Installing Optional Spacers on the Ceiling Anchor 19 7 Installing ihe iE bd pac HR DID PA DIN SU 20 7 1 Preparing E E E bt E 20 7 2 Installing Components on the Ceiling Flange for the Power Supply using Control Box E 20 7 3 Insf lling the Ceiling xi ds RE 25 8 Installing an Interface Plate or Canopy Retainer Plate 26 8 1 interire Eltre ee 26 8 2 Installing a Canopy Retainer ie 27 9 Installing the Central Axis with Extension Arm 28 9 1 Routing Five pole Cables for Light Heads without Camera through the Ceiling Tube 2
56. pole plug 5 Connect up the three threaded connectors according to the color code 6 Carefully push the six pole plug and threaded connectors 8 into the spring arm 4 Installing the light head 7 Precisely insert the light head 1 oxially into the spring arm 2 Danger of the light head falling e Secure the light head 1 with two end device securing screws 2 8 Screw in two end device securing screws 2 9 Screw in one brake screw 6 10 Check that the light head 1 is securely in place 11 Adjust the spring arm as described in Section 18 page 68 Mounting the counterweight for the camera 12 Connect the counterweight for the camera as described in Section 15 1 page 48 45 13 Installing the Light Head 46 13 6 Installing the iLED 5 Light Head with Camera on the Acrobat 3000 LCH Spring Arm The iLED 3 and iLED 5 light heads must be installed on spring arms with different tension See Section 4 1 page 16 for which serial number goes with which 1 Carefully take out the sleeve securing screw 6 and slide the sleeve backward 2 Unscrew the two brake screws 2 Connecting the plug 3 Connect the six pole plug 4 Connect up the three threaded connectors according to the color code 5 Carefully push the six pole plug and threaded connectors 2 into the spring arm 5 Installing the light head 6 Precisely insert the light head
57. 0 5mm 4024903 15m in length are as follows e white VDC 2 brown GND e 3 green ex A 4 yellow ext B Shield PE ground conductor symbol see circuit diagram 4025854 If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection 7200681 Installation Instructions iLED US Lighting System 07 07 65 17 Installing the Wall Mounted Control Panel 66 17 2 Cont d Wall mounted control panel connecting cable for iLED 3 light head The connections in the supplied connecting cable 3 x 2 0 5mm 1425421 15m in length are as follows e white VDC e 2 brown GND e 3 green ex A e yellow ex B e Shield PE ground conductor symbol The gray pink pair is not assigned see circuit diagram 4025857 If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection Wall mounted connecting cable for iLED 3 light head on LCH spring arm Special feature of iLED 3 LCH light head The connections in the supplied connecting cable 3 x 2x0 5mm 1425421 15m in length
58. 03270 1380602 Bus synchronisation cable 4024807 19 n case of iLED3 NRH ext BUS wires white and is J of next brown from W21 have to be removed Instead inf BUS wires grey and pink have to be connected to A and B X203 see also Circuit diagrams iLED3 RH 1431888 1431892 R CODE for WIRES i h DIN ISO 1302 Oberflache Kz 4409604 2 i WEN S pM BN brown braun f 1 GN green grun her Werkstoff ID Nr OW gelb Anderung grau id A LEDS NM einget 22 03 07 F EH lt rosa NRH Zusatzinfo berarbeitet 13 03 07 F oe od NM bits Ju hin op ed ed m DU 05 03 07 F 2205 07FrenzeMa1 Circuit diagr single supply DC DC rot 22 03 07 1 Stromlaufplan Stromversorgung DC DC schwarz Zeichnung Nr Index DIN A Stckl LS Artikel Nr 440960415 Ei 1 1 KREUZER 4025729 ToU
59. 07 Acceptance certificate of structural engineer Holes drilled incorrectly Ceiling anchor plate Building regulations must be observed A Reinforced concrete ceilings Class C20 25 Observe instructions from the manufacturer of the attachment equipment Counterplate set 2 Customer Requirements 2 1 Secure Attachment to Ceiling t must be ensured during planning that all circumstances involved in the specific case have been given proper consideration the specific approval from the competent building authorities has been obtained and all installation work has been performed in the proper manner using suitable tools The structural design of the ceiling must ensure that the loads imposed by the iLED lighting system and other existing ceiling loads are absorbed and transferred safely The load bearing capacity must be calculated and checked by a structural engineer and confirmed by means of proof calculations This structural proof for the load bearing capacity of the ceiling must be drawn up and submitted prior to installation of the iLED Lighting System In the event that a hole is drilled incorrectly coming up against a reinforcement rod for instance the responsible structural engineer should be consulted to make sure that the load is still adequately distributed over the ceiling area To make sure that the load is distributed correctly the ceiling anchor plate must be installed flush with the ceil
60. 100 Adapter The brake force for stabilizing the TFT monitor is adjusted at the joint 1 Undo the M4 x 10mm grub screw 2 To increase the brake force 2 Screw in the M8 x 45 mm hex head screw 3 in a clockwise direction and tighten to max 20Nm with a wrench To reduce the brake force 3 Unscrew the M8 x 45 mm hex head screw 3 in a counterclockwise direction with a wrench 4 Tighten the grub screw to max 4 Nm 73 18 Adjustments Figure 76 74 Acrobat 2000 18 12 Adjusting Brake Force on the Camera Adapter of the Separate Camera The brake force for stabilizing the camera 1 is adjusted on the brake shaft in the housing of the gimbal joint It must only be adjusted when the camera is mounted with sterile handle 1 Undo the three screws and remove the housing cover 2 2 The adjusting screw for the brake is locked with a serrated washer Bend the tooth out of the lock groove 2 to give you full access to the adjusting screw To increase the brake force 3 Turn the adjusting screw on the brake shaft 5 in a clockwise direction using a size 27 wrench To reduce the brake force 4 Turn the adjusting screw 4 on the brake shaft 5 counterclockwise using a size 27 wrench 5 Re lock the adjusting screw by bending a tooth of the serrated washer into the lock groove 2 angle the tooth to the adjusting screw if this is your only option on account of the rotation positio
61. 2 Use of Serial Numbers The components of the iLED lighting system are identified with serial numbers The serial numbers define the components of a specitied iLED lighting system without any risk of contusion The components of an iLED Lighting System must be installed in the relevant position in accordance with the serial numbers Position of Serial Numbers The main serial number can be found on the packaging and also on the top of the uppermost extension arm 1 The positions of the serial numbers are shown in Figure 1 page 16 7200681 Installation Instructions iLED US Lighting System 07 07 160 min 7200681 Installation Instructions iLED US Lighting System 07 07 5 Installing the Ceiling Anchor Plate 5 1 Check the requirements for secure ceiling attachment as specified in Section 2 1 page 11 The attachment equipment is described in Section 2 2 page 11 Installation using Heavy Load Anchors 1 Markthe position of the ceiling anchor plate 2 on the ceiling in accordance with the plan drawing using the drilling template 44019364 Drill holes 2 Drill four holes 3 in accordance with the instructions from the manufacturer of the fixtures e Blow out the holes thoroughly 3 Knock a heavy load anchor 1 into the raw ceiling as far as the mark in accordance with the i
62. 2 3 3 4 5 5 Ursprung 96 7200681 Installation Instructions iLED US Lighting System 07 07 22 5 Circuit Diagram iLED 3 LCH 1 1 WH white 1 2 BN brown 2 1 GN green 2 YE yellow 1 GY grey 2 PK pink 1 BU blue 2 RD red 1 BK black 7 25 3 3 E M 5 5 2 PK pink Remote to X203 on switch bo GY to A and PK to B COLOR CODE for WIR Cable 3x2x0 5 sqmm AWG20 shielded ES wei braun gr n gelb grau rosa blau rot schwarz rosa ooo0000 ext ext int int BAB 1412088 i Control J5 J5 connects to X5 of 1393160 REMOTE ROL Lamp Adr 1 int intextex 1 2 HOUA BAB TAI TY E 3456 __ li PE screw termina 1393160 REMOTE ROL Lamp2 Adr 2 LEE int intextex r m 1 2 3 By A By 4 5 6 screw termina 1393760 REMOTE Lamp3 CONTROL Adr 3 X314 tou int intextext sgh TTT TT 12345 6 I CUSTOMERS RESPOSIBILITY Power cable required
63. 200681 Installation Instructions iLED Lighting System US 07 07 Applicability Copyright We reserve the right to make changes Copyrights Protection laws Translations Trademarks 7200681 Installation Instructions iLED Lighting System US 07 07 Notes relating to this documentation These Installation Instructions are only valid in conjunction with the iLED planning specification The information contained in these Installation Instructions and parts thereof are the intellectual property of TRUMPF KREUZER Medizin Systeme GmbH Co KG hereinafter TRUMPF and is protected by national and international copyright and other laws for the protection of intellectual property Any duplication reproduction translation microfilming storage in either electronic or magnetic form processing as electronically or magnetically stored data copying or distribution of these documents and or the information contained herein or parts thereof without the prior written approval of TRUMPF is hereby strictly prohibited TRUMPF shall assume no liability whatsoever on the basis of or in association with the use of said information prohibited in this manner by any person or company TRUMPF reserves the right to amend delete or modify in any other manner all information contained herein at any time and on any grounds without prior notice We are constantly engaged in the further development of our products an
64. 41 13 1 Installing the Light Head without Camera on the Acrobat 2000 3000 Spring Arm 4 13 2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000 LCH Spring Arm 42 13 3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000 LCH Spring Arm 43 13 4 Installing the Light Head with Camera on the Acrobat 2000 3000 Spring 44 13 5 Installing the Light Head iLED with Camera on the Acrobat 2000 LCH Spring Arm 45 13 6 Installing the Light Head iLED 5 with Camera on the Acrobat 3000 LCH Spring Arm 46 Installing Camera on Separate Pendant rre tenete Sn rSn 47 14 1 Installing Camera on Separate Pendant on the Acrobat 2000 Spring 47 Connecting Disconnecting Counterweight rh ra Penny 1g Sen ee aer pudo 48 15 1 Connecting the C ou E 48 15 2 Disconnecting the 49 Installing the vidiaPORT Monitor Attachment 50 Special Features REESE 50 IAM S4 b c on MUT Utm 50 16 3 Routing Cables through the vidiaPORT Monitor 51 16 4 Routing Cables through the VESA 100 Adapter sss 53 16 5 Installing the vidiaPORT Monitor Adapter on the Acrobat 2000 3000 Spring Arm 53 16 6 Installing the vidiaPORT Duo Monitor Attachment on the Acrobat Space Spring Arm 55 16 7 Grounding the Acroba
65. 59 16 Installing the vidiaPORT Monitor Attachments Figure 56 Figure 57 320 Pos 1 es 0 1 V9 ca GES Ye CL 60 Install upper canopy halves 10 Place the two canopy halves around the ceiling tube and connect them up using 2 M4 x 8mm countersunk screws and 2 M4 cap nuts G The rounded M4 cap nuts G must sit inside the canopy halves 2 in such a way as not to damage the power lines 11 Screw the upper canopy halves 2 to the split ring using 4 M5 x 10 mm round head cap screws 12 Push the canopy halves 2 down until the top and bottom canopy halves interlock 13 Check function by swiveling the upper extension arm 9 The interlocking canopy halves must swivel smoothly and without resistance 16 10 Installing the Ceiling Tube Cover 1 Place two springs 3 on the 2 pins 2 Insert the two pins 4 into the drill holes 2 in the extension arm 1 3 Place the cover 5 on the two pins 4 e The sealing lip in the cover 5 must sit in the groove of the extension arm 1 4 Check that the cover 5 is securely in place Removing the cover To remove the cover 5 press it in at the point where the two pins 4 are located and pull it down and off 7200681 Installation Instructions iLED US Lighting System 07 07 TRUMPF 16 Installing the vidiaPORT Monitor Attachments 16 11 Installing the Flat Screen Monitor Sudden release of spr
66. 6 m O 16A Cl walte jo A OU B E b re O OCA el Om Le e ZO TOA X18 1 C 2 4023444 E um Rotary connector to 2nd lamp Adr 2 Benennung Circuit Diagr ext PWR Stromlaufplan ext PWR 1 20m Zeichnung Nr Index DIN A Stck SE 440990411 pl t t Ersatz TG Ersetzt dur Ze 7200681 Installation Instructions iLED US Lighting System 07 07 Rotary Connector 1 VDC RD BK GN YE BN WH 2 GND 4 B 5 to 3rd lamp Adr 3 22 03 07 13 03 07 FrenzelMa1 FrenzelMa1 Bes es 4025890 Ursprung 94 22 4 Circuit Diagram Distance 21 50 m Maximum Equipment 1 1 WH white 1 2 BN brown 2 1 GN green 2 2 YE yellow 3 1 GY grey 3 2 4 1 4 2 5 1 5 2 COLOR CODE for WIRES wei braun gr n gelb grau rosa blau rot schwarz rosa other possible addresses for remote control lamp 1 11 13 other possible addresses for remote control lamp 2 21 23 other possible addresses for remote control lamp 3 31 33 for iLED3 an additionally adapter cable W56 is used 1412088 Optional Remote Control Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded J5 connects to X5 of corresponding filterboard J314 iLED3
67. 6 7200681 Installation Instructions iLED US Lighting System 07 07 23 Notes 7200681 Installation Instructions iLED US Lighting System 07 07 107 TRUMPF KREUZER Medizin Systeme GmbH KG Benzstrasse 26 82178 Puchheim Germany Telephone 4 49 0 89 8 09 07 0 Fax t 49 0 89 8 09 07 20 info de trumpf med com www trumpf med com 7200681 Installation Instructions iLED Lighting System US 07 07
68. 8 9 2 Routing Seven pole Cables for Light Heads with Camera through the Ceiling Tube 29 93 Installing the Central AXiS ece aa a a E 29 4 7200681 Installation Instructions iLED Lighting System US 07 07 7200681 Installation Instructions iLED Lighting System US 07 07 Contents Connecingihe Cables Eeer 30 10 1 Connection Variants for Light Heads without Camera sss 30 10 2 Connection Variants Tor Light Heads with Camera usas epe sa em 32 10 3 Connection Variant for Camera on Separate Penddrit usto rco URP te a 33 Installing xk dk ura vau ds 34 11 1 Ee 34 11 2 Preparing for Installation for all Spring Arm Moos 35 11 3 Installing Spring Arm for Light Head without Camera 36 11 4 Installing Spring Arm for Light Head with Come 37 11 5 Installing Spring Arm for vidiaPORT Monitor ostollottons 38 11 6 Adjusting Arm Stop on the Acrobat Space Spring Arm 38 117 Installing the Pm 39 Installing the Horizontal Bar on the LED 5 Light Head 40 12 1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera 40 12 2 Installing the Horizontal Bar on the iLED 5 Light Head with 40 the Light Hedd tr
69. D 2 GND BK 4 B 524A BN WH Rotary connector GN YE Index V V rss Vs 1 Anderung Datum Datum Ni or 11 12 13 optional cufgenommen 22 03 07 22 03 07 1 Index 01 Benennung Circuit diagr interface plate L Schutzvermerk 25 122 03 07 FrenzelMat Stromlaufp LED 24V TA ES KREUZER Zeichnung Nr 143887 144997 Ursprung Ersatz f r 14 15 Artikel Nr DIN A Stckl 1 1 Ersetzt durch 86 7200681 Installation Instructions iLED US Lighting System 07 07 22 1 Interface Plate Circuit Diagram Maximum Equipment 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 023444 iLEDS 4023444 iLEDS 4 023444 iLEDS other possible addresses for remote control lamp 1 7 A 11 13 for iLED3 an additionally E 1393760 iLED3 1393760 iLED3 1393160 iLED3 other possible addresses for remote control lamp 2 adapter cable W56 is used EN REMOTE Lamp 1 REMOTE Lamp 2 REMOTE Lamp 3 21 23 1412088 CONTROL Adr 10 CONTROL Adr 20 CONTROL Adr 30 other possible addresses for remote control lamp 3 X18 iLED5 X18 iLED5 X18 iLEDS 31 33 21 iLED3 X314 iLED3 n X314 iLED3 D ND T C NY Y rey 1 2 1 J 2 3 WHBNGNYE EN 4024902 for iLEDS f i si 4 Iw WH BN GN YE
70. FF B module 9 e Signal cable 6003079 PE 0 c pire A 57127119 3 module SEL Y DIFF B CDI Y DIFF A Slip rings male emale connector connector front view front view connector connector front view front view Pipe dia yoke separate Video control unit ME camera 4025892 W59 Monitor ny E 19mm 1 596027 Signal DIAS RJ4 amp 5 0374323 cable from camera powersupply to X3 of filterboard 12V DC via AC power avis GE Edi supply unit out 100 _ 240V min depth for flush mounted Video control unit power box 58mm X200 6003847 amp Monitor power D Video cable 1396951 0374327 PE 15 sqmm GN YE PE 40V GND twistet pair AWG16 1 5 sqmm RD GND BK Camera powersupply DC Y DIF A B twistet pair AWG24 0 25 sqmm A WH B BN converter S C DIF A B twistet pair AWG24 0 25 sqmm A GN B YE out all wires HAR CUL all wires in protecting tube CUL nicht vermapte Kanten mit R 0 2gerundet Oberfl che nach DIN ISO 1302 Obe
71. R SUPPLY X3 wr O DC DC for power supply options see following drawings to motor controller Wei EE Y DIFF A Wh Y DIFF B BN S C DIFF A GN C DIFF B YE GN YE board 380602 1431818 ze 7 RD YDE A 143 885 1431887 1431882 digg 1431884 rp lex PE r D RD A Slipring female mae E E DIFE B module connector connector front view front view female connector connector front view front view to Potential Equalizer to contro to 1st lamp Adr 1 iLED 1408164 connector connector front view front view sqmm AWG 14 GN YE sqmm AWG 14 RD sqmm AWG 14 BK sqmm AWG 22 WH twisted pair sqmm AWG 22 BN twisted pai Lamp 2 Adr 2 Strings 9 PE screw terminal Rotary connector SEN dE SEH CH wi tote ms r3 CA Zeichnung Nr Index DIN A Stckl Gei Rotary Connector VDC SS oY Name og ES Si 0230 Artikel Nr 451 6 KREUZER Ersa fir Sta 1 VDC RD 1434128 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Slip ring Slip rings Slip rings GN YE X18 1 C 1 wa Y jenen
72. R jz L n S Ge 16 1 2 3 4 5 6 7 8 9 10 11 12 13 15 7200681 Installation Instructions US Lighting System 07 07 87 22 1 Interface Plate Circuit Diagram Maximum Equipment 4 023444 iLEDS 4023444 iLEDS 4023444 iLEDS other possible addresses for remote control lamp 1 A for iLED3 an additionally 4 1393760 iLED3 1393760 iLED3 1393760 iLED3 adapter cable W56 is used REMOTE Lamp 1 REMOTE Lamp 2 REMOTE Lamp 3 21 23 1412088 CONTROL 10 CONTROL Adr 20 CONTROL Adr 30 other possible addresses for remote control lamp 3 X18 iLEDS X18 iLEDS X18 iLEDS 3 3 X314 iLED3 X314 iLED3 TY Cable 3x2x0 5 sqmm iLED3 or UNT Cable 2x2x0 5 sqmm iLED5 AWG20 shielded ext ert int inf PE screw terminal PE screw terminal PE screw terminal B cL LIT 3 WHBNGNYE 1 4 Y 4024902 for iLED5 1425416 for iLED3 Dea E d Wes A E GN AC DC Converter 4024271 or 4025113 a 100 240VAC 140 340VDC n KANERA in Power 100 240VAC T pe W18 to filterboard of Lam Lamp 1 Adr 1 Rotary Rotary Rotary ut current max 4 5 A Slip ring connector connector connector PE screw terminal
73. ROL Adr 10 X18 iLEDS X314 iLED3 v ij YE T WH BN GN YE J5 connects to X5 of corresponding filterboardin switch board TEE lable Circuit Di RS485 Bus connection needed only if remote stations are supplied from switch board cabinet to X203 on switch board for Swit iagrams ch board combinations 4025727 4025728 4025729 4025730 4025731 Switch Circuit 1 Circuit 2 Circuit 3 IE GN YE binet 4 N 0 4024902 for iLED5 1425416 for iLED3 CUSTOMERS RESPOSIBILITY Power cable required Distance Cross section Sm 2 5 sqmm AWG14 10m 4 0 sqmm AWG12 15m 6 0 sqmm AWG10 30m 10 0 sqmm AWG 8 50m 16 0 sqmm AWG 6 Ground wire is minimum 6 0 sqmm AWG10 Bus cable is always twisted pair 0 5 sqmm AWG20 optional Cable 1x2x0 5 sqmm AWG20 shielded qT 4 BN WH BK X204 6003269 always needed used only if two 10 11 12 Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded B 14 15 16 to GN YE of X204 GN YE to GN YE of X204 Camera signal from lamp 1408166
74. System must be installed in the relevant position in accordance with the serial numbers An overview of the identification of a iLED lighting system with serial numbers can be found Section 4 page 16 7200681 Installation Instructions iLED D Lighting System 07 07 1 Important Information A A Only for trained service technicians Carrying out installation In the event of problems 1 3 Equipment Required for Installation Vermette 512 lifting equipment or forklift with a load rating of at least 250kg The lift must correspond at least to the height of the intermediate ceiling Standard drill equipment or Core drill HILTI DD EC 1 with appropriate drill and drilling template 7 4019364 Spirit level Torque wrench e Calibrated luxmeter Multimeter Standard toolkit Two ladders of the necessary length 1 4 Service Technician Qualification Requirements These Installation Instructions are written for trained service technicians The iLED lighting system may only be installed by TRUMPF Technical Service or by authorized service personnel who have been trained by TRUMPF When installing the equipment you must follow the steps given in these installation instruction in the correct order n the event of damage to the iLED lighting system installation must cease e f you encounter problems which are not covered by these Installation Instructions or not covered in suffici
75. YE on X204 02 02 B 4799 SuppLy E X1 pa Ri D 1380 KAMERA 602 Lamp 1 Adr 1 PE screw terminal X18 _1 1 2 4 3 CA 3 4 CB 4 4023444 4 024799 o 4 05 04 07 Fre oe 23 03 07 to GN YE of X204 W16 Bus synchronisation cable 4024807 to next Filterboard of iLED to GN YE of X204 to GN YE of X204 Oberfl che Kz Werkstoff ID Nr 1 FrenzelMat 4 07 FrenzelMat 4025743 Zeichnung Nr 4410004 1 Benennung Circuit Diagr ext PWR Filterb Stromlaufpl Powerline ext 21 50 m Index JON A B XN IMoBstab 1 1 Uran rung Ersatz f r 15 Ersetzt durch 7200681 Installation Instructions iLED US Lighting System 07 07 O 5 22 5 Circuit Diagram iLED 3 LCH 1425416 1393760 REMOTE Lamp3 CONTROL Adr 3 1393760 REMOTE CONTROL 1393760 REMOTE Lamp1 CONTROL Adr 1 Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded Lamp2 Adr 2 int intextext Y y v B 5 6 12345 6 1 2 ttt YE GY PK Connector for 1412088 150 dt Potential Equalizer T zi L it
76. able 3x2x0 5 sqmm AWG20 twisted pair 0 5 sqmm AWG20 shielded A BAB 412088 li PE screw termina PE screw termina Ji PE screw termina Optional Remote Control L Cable 3x2x0 5 sqmm AWG20 H BN Ka W shielded Lr t E35 J5 connects to X5 of i E regarding filterboard see dacerisHon t on switch board Remote Contro 7 ilterboard of 2nd lamp W16 Bus synchronisation GY and PK wire of 2nd cable 4024807 T 1425416 and 3rd cable direct to A to next Filterboard GY PK on X204 E of 2nd iLED to x203 on sms TEN f 3rd lamp GY to A and PK to B RS485 Bus connection needed Available only if remote stations Attention Circuit Diagrams 22 K 8YDo not i EJ su
77. ad rated output 111 W Total power input 125 W 80 7200681 Installation Instructions iLED US Lighting System 07 07 TRUMPF 21 Technical Data Mechanical Data iLED 5 iLED 3 Light head diameter 850 mm 700 mm Light head area approx 4200 cm approx 2833 cm Maximum range of movement 2423 mm 2423 mm Main lamp operating radius 1830 mm 1830 mm center of light head Satellite operating radius 1980 mm 1980 mm center of light head Height of area of movement 1130 mm 1130 mm Rated loads iLED pendant system and vidiaPORT 2000 21 0 kg Acrobat 2000 Spring Arm Extension arm lengths 700 850 1000 1150mm iLED pendant system and vidiaPORT 3000 30 0 kg Acrobat 3000 Spring Arm Extension arm lengths 700 850 1000 1150mm iLED pendant system and vidiaPORT Space 40 0 kg Acrobat Space Spring Arm Extension arm lengths 700 850 1000 mm iLED pendant system and vidiaPORT Space 30 0 kg Acrobat Space Spring Arm Extension arm length 1150mm 7200681 Installation Instructions iLED US Lighting System 07 07 81 21 Technical Data Camera module specifications Resolution Zoom Lens Signal to noise ratio Electric shutter NTSC Electric shutter PAL Horizontal resolution NTSC Horizontal resolution PAL Min illuminance Image stabilization White balance Motorized turn image function Still Auto Exposure AE Focusing Amplitier LO connector controller 800 000 pixels PAL 680 000 pixels NTSC 25x optical
78. apter cable W56 is used 1412088 Cable 3x2x0 5 sqmm iLED3 or Cable 2x2x0 5 sqmm iLED5 AWG20 shielded 000000 ext ext int int A TY PE screw terminal PE screw terminal PE screw terminal B cL LIT 3 WHBNGNYE 1 4 Y 4024902 for iLED5 1425416 for iLED3 Dea E d Wes A E GN a n KANERA W18 to filterboard of Lam Lamp 1 Adr 1 PE screw terminal Rotary connector Rotary connector Slip ring Rotary 9 connector W18 to filterboard of Lamp 3 X5 D DC DC Converter 4024726 1 20 40VDC 18 28VAC 19 4024799 X201 can be used here as connection point between filterboard and W17 optinally E DC E 4 CB 4 4023444 Main Power 21 32VDC Input current max 20A used only if two ore more lamps 194024806 KANERA x4 o o 555 Ve 4024805 Lamp 2 Adr 2 PE screw terminal Rotary connector Rotary connector E ring Rotary connector GN YE
79. are as follows e white VDC e 2 brown GND e 3 green ext A e yellow ext B e 5 gray int A 6 pink int B Shield PE ground conductor symbol see circuit diagram 1431888 1431892 and 45409 Jumpers A and B must be removed from terminal X204 on the ceiling flange see Section 7 2 page 20 If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection 7200681 Installation Instructions iLED US Lighting System 07 07 17 Installing the Wall Mounted Control Panel 17 2 Cont d Preparing surface mounted installation 2 Check to ensure that there are no other cables or pipes carrying electricity gas or water below the surface where the unit is to be installed 3 Drill four attachment holes in the wall for the surface mounted socket 2 Connecting the wall mounted control panel iLED 3 only Insert the adapter cable plug 1412088 into the board on the wall mounted control panel Connect the adapter cable 7240245192 to the plug and connect to the corresponding filter board in accordance with the circuit diagram 724025857 iLED 5 only Connect wall mounted control in accordance with the circuit diagram 4025854 4 Route the connecting cables through one of the openi
80. arrow groove 7 and one wide groove 8 e When connecting the plug the grooves 2 8 must be aligned with the corresponding grooves in the counterpart Installing the horizontal bar 3 Precisely insert the horizontal bar 1 axially into the light head s gimbal joint 6 4 Screw in a securing screw 3 5 Screw in two brake screws 2 6 Check that the horizontal bar 1 is securely in place 7 Continue installation as described in Section 13 1 page 41 12 2 Installing the Horizontal Bar on the iLED 5 Light Head with Camera 1 Unscrew one securing screw 3 2 Unscrew two brake screws 22 4 Connecting the plug 3 Connect the 6 pole plug 4 Connect up the three threaded connectors 7 according to the color code 5 Carefully push the 6 pole plug and threaded connectors 7 into the gimbal joint T Installing the horizontal bar 6 Precisely insert the horizontal bar 1 axially into the light head s gimbal joint 5 7 Screw in a securing screw 3 Screw in two brake screws 9 Check that the horizontal bar 1 is securely in place 10 Continue installation as described in Section 13 4 page 44 CO 7200681 Installation Instructions iLED US Lighting System 07 07 TRUMPF 13 Installing the Light Head Figure 34 13 1 Installing the Light Head without Acrobat 2000 Camera on the Acrobat 2000 3000 Spring Arm The iLED 3 and iLED 5 light heads must be installe
81. cable 3 x 2x0 5mm 1425421 15m in length are as follows e white VDC e 2 brown GND e 3 green ex A 4 yellow ext B e 5 gray intA e 6 pink Shield PE ground conductor symbol see circuit diagram 1431888 Il If other connecting cables are used the color coding may be different The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0 5mm The shield is connected to the ground conductor connection 7200681 Installation Instructions iLED US Lighting System 07 07 63 17 Installing the Wall Mounted Control Panel Figure 61 64 iLED 3 17 1 Cont d Preparing flush mounted installation 2 Route the connecting cables through one of the openings 1 into the flush mounted socket 2 3 Install the flush mounted socket 2 in the wall recess and use suitable materal e g plaster to secure it in the recess Allow the material e g plaster to set 4 Checkthat the flush mounted socket 2 is securely in place Connecting the wall mounted control panel iLED 3 only Insert the adapter cable plug 1412088 into the board on the wall mounted control panel Connect the adapter cable 7240245192 to the plug and connect to the corresponding filter board in accordance with the circuit diagram 74025857 iLED 5 only Connect the wall mounted control in accordance with the circuit diagram
82. conductor 2 5mm and connect to the grounding point T in the extension arm 2 2 Route the ground conductor 2 5mm 4 through the spring arm 3 and out the installation opening 8 cut to length strip and connect to the grounding point in the spring arm 2 3 Secure the power lines and ground conductor 2 5mm A on the underside of the tube at intervals of 20cm using cable ties G 4 Do not install the cover panels 9 until adjustments have been completed 7200681 Installation Instructions iLED US Lighting System 07 07 57 16 Installing the vidiaPORT Monitor Attachments Figure 53 16 8 Routing in Cables Electric shock danger If the 230 V 120 V power lines are damaged the iLED lighting system is live Route in the power lines without twisting or kinking them Do not damage the cable insulation Using a wire pull route the power lines 3 through the extension arm according to Figure 53 2 Draw the power lines 3 out of the extension arm 2 according to Figure 53 Position 1 on the underside of the extension arm Position 3 on the top of the extension arm 3 Route the power lines 3 through the ceiling tube 1 Make sure not to damage other power lines in the central axis 4 Connect the power lines 3 according to circuit diagram 4024054 5 Adjust the spring arm as described in Section 18 page 68 58 7200681 Installa
83. crobat 2000 3000 Spring Arms When the unit ships from the factory the spring arm s swivelling range in the horizontal plane is set by default The swivelling range can be extended upward to approx 45 degrees 1 Insert a size 5 hex head wrench into the hole provided D Pull down the spring arm to take the pressure off the adjusting screw If you want to reduce the upward swivelling range Turn the size 5 hex head screw toward the clockwise If you want to extend the upward swivelling range e Turn the adjusting screw toward the counterclockwise 2 Carry out functional test 18 4 Adjusting Height Stop on the Acrobat Space Spring Arm When the unit ships from the factory the spring arm s upward and downward swivelling range is set to 40 degrees The upward swivelling range can be reduced to approx 20 degrees Sudden release of the Acrobat Space spring arm Do not take out the locking pin 3 until the light head monitor is fully mounted 1 Pull out the locking pin 3 2 Dismount the circlip 6 and remove the stop pin 2 3 Insert the stop pin 7 into the hole 20 and secure with the circlip 4 Checkthat the circlip 6 is securely in place 5 Carry out functional test 6 Insert the sealing flaps G into the guide rail of the cover panels 2 7 Screw on the two cover panels 2 with the four Phillips screws 1 8 Check that the cover panels 2 are securely in place
84. cting cable RJ45 from the controller TruVidia into the Powerline additional board 6 6 Connect the ground conductor from the Powerline additional board to the terminal 2 33 11 Installing a Spring Arm Figure 23 Acrobat 2000 910 Acrobat 3000 930 Acrobat Space 980 d NRH Niedrige Raum H he LCH Low Ceiling Height Acrobat 2000 NRH d Acrobat 3000 A Acrobat 2000 Acrobat 3000 4 Acrobat 2000 NRH 3000 25 Acrobat 3000 g Acrobat 2000 NRH CY Acrobat 3000 25 Acrobat 2000 Acrobat 3000 i 34 Acrobat 2000 ob Acrobat Space I 11 1 Spring Arm Versions In general e one iLED 5 light head is installed on a Acrobat 3000 spring arm or Acrobat 3000 LCH spring arm Low Ceiling Height one iLED light head is installed on a Acrobat 2000 spring arm or Acrobat 2000 LCH spring arm Low Ceiling Height e the camera on the separate pendant is mounted on the Acrobat 2000 spring arm e the vidiaPORT monitor holders are mounted on an Acrobat 2000 Acrobat 3000 or Acrobat Space 11 1 1 Spring arm equipment For the different versions of the iLED lighting system e g light head with without camera or for the vidiaPORT monitor installations the spring arms come with different equipment The simplest way of telling t
85. cuit diagram 1432289 Electrical connection for 24 V 6 Connect cables for 24 V building power supply according to circuit diagram 1440162 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 11 7200681 Installation Instructions iLED US Lighting System 07 07 1 3 Place the ceiling flange on the 6 threaded bolts 3 7 Installing the Ceiling Flange Installing the Ceiling Flange D and using three hexagon nuts 2 turn and move to the position of the non aligned hexagon nuts spaced 60mm Danger of the lighting system falling Screw the hexagon nuts onto the threaded bolts as far as they will go Installing lower insulation 2 Fit a plastic insulating disk washer and self locking hexagon nut 5 on the three aligned threaded bolts Gently tighten the three hexagon nuts G Checking horizontal alignment 4 Check the horizontal alignment of the ceiling flange and tighten the 3 self locking hexagon nuts 5 to 7ONm Screw the three upper hexagon nuts 8 downward spaced 60mm Remove the three hexagon nuts 7 that were previously fitted from the threaded bolts 1 fit them as described in point 2 and tighten to 70 Check that the ceiling flange 2 is securely in place 25 8 Installing an Interface Plate or Canopy Retainer Plate Figure 12
86. d on different spring arms 1 Only Acrobat 3000 spring arm unscrew the M10 x 8 6mm slotted brake screw 1 2 Unscrew the M3 x 8 mm countersunk screw 7 iLED 3 and slide the sleeve 8 upward 3 Screw the M3 x 8mm countersunk screw 7 back in again to secure the sleeve 8 4 Remove the locking segment 2 Acrobat 3000 Connecting the plug Using the grooves to position the plug The plug connector 6 has one narrow groove 3 and one wide groove 4 ED e When connecting the plug 5 the grooves 3 must be aligned with the corresponding grooves in the counterpart 5 Precisely insert the light head 5 axially into the spring arm 9 Danger of the light head falling H the wrong locking segment 2 is fitted the light head may fall Only use an original locking segment 2 for the spring arm in question 6 Insert the locking segment 2 unscrew the M3 x 8 mm countersunk screw 7 and slide the sleeve downward Danger of the light head falling Secure the sleeve 8 with an M3 x 8 mm countersunk screw 7 7 Screw in the M3 x 8mm countersunk screw 7 8 Only Acrobat 3000 spring arm screw in the M10 x 8 6mm slotted brake screw 1 9 Check that the light head 5 is securely in place 10 Adjust the spring arm as described in Section 18 page 68 7200681 Installation Instructions iLED US Lighting System 07 07 4 13 Installing the Light Head
87. d reserve the right to make changes to the scope of supply in terms of design equipment or technology TRUMPF expressly reserves all rights in accordance with copyright law All printed material corresponds to the version of the iLED lighting system and to the status of the safety standards that it is based on at the time of printing All protection rights are reserved for devices circuits processes software programs and names specified therein The German language version of these Installation Instructions shall be binding as regards translations into foreign languages All trademarks mentioned in these Installation Instructions are the exclusive property of the respective suppliers and or manufacturers Contents 1 Important UL DIU FUP ES 7 1 1 RE 7 1 2 Identification of Components with Serial Numbers iiec a c begun i ae to eee 7 lea Equipment TEE 8 1 4 Service Technician Qualification Requirements eere ees 8 1 5 Installation Site Requirements REG X M 9 IR EE 9 l7 Waranty BR 10 2 Customer REQUIGINIGINGS cnesruoisesirirorieire en ni nI bos oras Rer EE E ET 11 2 1 Secure Attachment eet ET DTP 11 2 2 Ceiling Attachment Equipment Bpecheotons 1 2 0 Customers EE 12 3 Your Solely fT m 13 3 l Symbols used in these Installation Instructions errem e eeepc e nva 13 3 2 Symbols used on the WED Lighting secas
88. ded ext ed Int int AC DC Converter 4024271 or 4025113 100 240VAC 140 340VDC PE screw terminal screw terminal PE screw terminal CC WHBNGNYE DC DC Converter 4024726 20 40VDC 18 28VAC Converters are interchangeable 4024902 for iLED5 Board 1 1525416 for iLED3 always needed KAMERA x8 Main Power 100 240VAC Input current max 4 5 A W18 to filterboard of Lam Lamp 1 Adr 1 PE screw terminal Rotary connector TRotary 1 Rotary connector connector Slip ring E GN YE W18 to filterboard of Lamp 3 X5 G 4024799 X201 can be used here as connection point between filterboard and W17 optinally 4 CB 4 4023444 Emergency Power 21 32VDC Input current max 20A 4024804 used only if two ore more lamps 4024806 oO adeo oS KAMERA C X1 aim 8 Ox 3 gi E Ch d 1380602 4024805 Lamp 2 Adr 2 PE screw terminal Rotary Rotary connector Rotary Wane connector Slip ring an X200 6003847 4024799
89. e different vidiaPORT versions can be mounted on different spring arms with different load capacities Which spring arm the vidiaPORT version is installed on depends on the monitor weight and the diameter required to route the cables The following list shows you the features of the individual spring arms e Acrobat 2000 Load capacity up to mox 21 kg Cable duct max 2 x Imm Narrowest point in cross section 160mm e Acrobat 3000 Load capacity up to max 30 kg Cable duct max 1 x 9mm 1 x 6 mm 2x5mm Narrowest point in cross section 384 mm e Acrobat Space Load capacity up to mox 40 kg Cable duct max 2 x 12mm 2 x 6 5mm Narrowest point in cross section 450mm The cable duct can be further restricted by the vidiaPORT monitor adapter the drill hole in the ceiling tube and the diameter of the duct in the central axis and must be checked in each case Figure 44 page 50 shows you the possible configurations of each vidiaPORT version on the respective spring arm 7200681 Installation Instructions iLED US Lighting System 07 07 7200681 Installation Instructions iLED US Lighting System 07 07 16 Installing the vidiaPORT Monitor Attachments 16 3 Routing Cables through the vidiaPORT Monitor Adapter To make it easier to route the power data and potential equalization lines the vidiaPORT monitor adapters Single and Duo can be removed at the swivel joint
90. ectric shock fire and US mechanical hazards only in accordance with UL 60601 1 and CAN CSA 22 2 No 601 1 22TF 14 7200681 Installation Instructions iLED D Lighting System 07 07 3 Your Safety is Important to Us 3 3 Overview of the Most Important Safety Information Please also comply with the safety information in the individual sections Installation site DANGER WZ Gas explosion 42 Combustible mixtures of anesthetics with air oxygen Aa SS laughing gas may not be used in environments in which the iLED lighting system is operated Danger of the lighting system falling DANGER Parts falling from overhead Make sure that no one is standing below the lighting system whilst it is being installed Danger of the lighting system falling Comply with the torques for the fixing screws specitied in these Installation Instructions Switch off the building power supply During all installation work the building power supply must be de energized and prevented from being switched back on again 7200681 Installation Instructions iLED D Lighting System 07 07 15 4 Identification with Serial Numbers Figure 1 Acrobat 3000 e N y Acrobat 2000 iLED 3 NRH Niedrige Raum H he LCH Low Ceiling Height iLED 3 Acrobat 2000 Acrobat 3000 iLED 5 DR 4 1 4
91. ed m AW AW Ce to A and B on X203 see also Circuit diagrams AW AW LED3 NRH 1431888 1431892 1 a inym Reihe 2 a dee 7 Werkstoff ID Nr Anderung Nee Ven og Few a 05 04 07 F V i Slot LEDS RE engl 22 03 07 F one e Zusotzinfo f r LEDS NRH 14 03 07 05 04 07Frenzewa Circuit diagr single supply DC PW 05 04 07lFrenzelMa1 Stromlaufplan Stromversorgung DC Zeichnung Nr Index DIN A Stckl Artikel Nr 4025731 4400905 35 E 1 1 KREUZER Ursprung Ersatz fur Ersetzt durch G1 GC Gy C1 Gi C3 Un un un un u 7200681 Installation Instructions iLED US Lighting System 07 07 91 22 2 Circuit Diagram Control Box Plates Switchboa 1384729 ver edo lo Kee DC Converter 4024211 or 4025113 HE F 100 240VAC 140 340VDC m 1025801 il GN YE GN Y 2 He RD NIS 2 BK X203 6003210
92. ent detail you should immediately contact your nearest TRUMPF Customer Service Center for the safety of operators and patients 7200681 Installation Instructions iLED D Lighting System 07 07 1 1 Operating range 1 Important Information 5 Installation Site Requirements The installation site must satisfy the requirements stated in the iLED planning specification The iLED lighting system as a surgical lighting system must only be installed in rooms that are used for medical purposes and are set up in accordance with DIN VDE 0100 710 or IEC 60364 710 The ambient temperature during operation must be between 10 and 40 The relative humidity must be between 30 and 75 The air pressure must be between 700 and 1060 hPa 6 Intended Use The iLED lighting system is for illuminating an examination and surgical site on the patient in a hospital or doctor s surgery It operates at a distance of between 70 cm and 150 cm from the intervention site Single luminaire Definition Small surgical luminaire One iLED 3 iLED 5 single luminaire is classified as a small surgical luminaire under IEC 60601 2 41 and may only be used for operations where light failure will not put the patient at risk Surgical lighting system Improper use 7200681 Installation Instructions iLED D Lighting System 07 07 A surgical lighting system with multiple light heads can be used w
93. erved Planning execution and checking of the electrical installation must be carried out at the customer s premises by competent electrical engineers and licenced electrical contractors Ifthe applicable regulations in the country concerned require the device to be connected to the power supply by authorized specialist engineers it is important to ensure that they are observed A device must be installed on the customer s premises which disconnects all poles of the power supply cables from the power supply network The terminal blocks must be freely accessible for installation of the iLED lighting system and performance of the required electrical safety checks The electrical installations of the room concerned must comply with the applicable national regulations DIN VDE 0100 part 710 is applicable in the Federal Republic of Germany The requirements of NFPA 70 and NFPA 99 are applicable in the USA 7200681 Installation Instructions iLED D Lighting System 07 07 DANGER NOTICE NOTE c 0 m EN gt x e NS 3 Your Safety is Important to Us 3 1 Symbols used in these Installation Instructions Important information is shown in these Installation Instructions using symbols and signal words Signal words such as DANGER WARNING or CAUTION indicate the level of risk This is visually emphasized by the different triangle symbols DANGER alerts you to an immediate dangerous situation which
94. es Drill the holes from the underside of the raw ceiling 2 Drill four holes with a 20mm diameter and always from the underside of the raw ceiling 3 Push four counterplates with threaded bolts T 4021131 through the drill holes from the top side of the raw ceiling Installing the ceiling anchor plate A DANGER Falling ceiling anchor plate Make sure that no one is standing below the ceiling anchor plate 3 whilst it is being installed 4 Position the ceiling anchor plate 3 on an M16 threaded bolt T and screw on loosely with a washer and M16 hexagon nut 2 5 Push the three remaining threaded bolts 1 into the ceiling anchor plate 3 and screw each one firmly in place using 1 washer and hexagon nut 2 Tightening the hexagon nuts 6 Tighten the hexagon nuts 2 uniformly to 195 Nm Atthe same time preventthe counterplates from turning 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 5 82 7200681 Installation Instructions iLED US Lighting System 07 07 6 Installing Threaded Bolts or Spacers 6 1 Installing Threaded Bolts on the Ceiling Anchor Plate 1 Screw the hexagon nuts 2 onto the threaded bolts 9 length 110mm at intervals of min 25mm Danger of the lighting system falling Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go 2 Screw six threaded bolts
95. ew 6 and slide the sleeve 6 downward Danger of the camera system falling Secure the sleeve 6 with an M3 x 8mm countersunk screw 5 9 Screw in the M3 x 8mm countersunk screw 5 10 Check that the camera 5 is securely in place 11 Adjust the spring arm as described in Section 18 page 68 Mounting the counterweight for the camera 12 Connect the counterweight for the camera as described in Section 15 1 page 48 47 15 Connecting Disconnecting Counterweight Figure 41 48 15 1 Connecting the Counterweight The spring arm counterbalances the weight of the light head with camera or camera on a separate pendant to keep the camera still wherever it is positioned To counterbalance the changed weight ratios when the camera is taken off a counterweight must be connected 1 Slide the bayonet locking device into position T to free up the three holes 3 in the base plate 2 2 Align the counterweight 7 in such a way that the three bayonet pins 6 and the two centring pins 5 of the camera mount line up with the holes 3 in the base plate 2 The camera connectors will then also be correctly aligned 3 Attach the counterweight 7 to the camera mount 4 and secure Slide the bayonet locking device to position 8 Line up the two red marks 4 Check that the counterweight 7 is securely in place 7200681 Installation Instructions iLED US Lighting System 07 07 15 Con
96. f 2 4mm wide to 60 mm tele F1 6 to F2 7 49 dB 1 4 to 1 10 000s 20 steps 1 3 to 1 10 000s 20 steps 470 TV lines 460 TV lines 3 0lux 50 IRE standard automatic manual gt 360 digital spot integral automatic manual automatic manual 3 to 28 dB 16 steps EtroLink Interface Digital LO RS 485 PTZ camera control Audio Input and Output 10 100 Mbps Ethernet Port 82 7200681 Installation Instructions iLED US Lighting System 07 07 TRUMPF Classification Protection class Mode of operation As per Council Directive 93 42 EEC 7200681 Installation Instructions iLED US Lighting System 07 07 21 Technical Data iLED 5 iLED 3 Continuous operation Continuous operation Class Class 83 22 1 Interface Plate Circuit Diagram Maximum Equipment 4023444 iLED5 1393760 iLED3 4023444 iLED5 1393760 iLED3 4023444 iLED5 1393760 iLED3 other possible addresses for remote control lamp 1 11 13 for iLED3 an additionally adapter cable W56 is used 112088 other possible addresses for remote control lamp 2 21 23 other possible addresses for remote control lamp 3 31 33 REMOTE Lamp 1 CONTROL Adr 10 X18 iLEDS T X314 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS X314 iLED Cable 3x2x0 5 sqmm iLED3 or eer Cable 2x2x0 5 sqmm iLED5 AWG20 shiel
97. face Plate If there is no interface plate fitted then the bracket must be installed on the interface plate as described in Section 19 2 page 77 1 Screw two brackets 2 each with 2 M4 x 8mm countersunk screws 3 to the interface plate T 2 Check that the two brackets 2 are securely in place Installing the guide rails 3 Screw two guide rails 5 each with 1 M 6 x 30mm socket head cap screw to the brackets 2 Fitting the attachment Installation versions Depending on the installation version for the 200 or 300mm canopy 8 an attachment 2 or a ceiling screen 6 see Figure 79 page 77 must be installed 4 Fit two optional extension sections 7 onto the two canopy halves 8 200 147 100 76 7200681 Installation Instructions iLED US Lighting System 07 07 19 Installing the Canopy Figure 79 19 2 Installing Brackets on the Canopy Retainer Plate 1 Screw two brackets 2 each with 2 x 8mm countersunk screws 3 to the interface plate 1 2 Check that the two brackets 2 are securely in place Installing the guide rails 3 Screw two guide rails 5 each with 1 M x 30mm socket head cap screw to the brackets 2 Fitting the attachment Installation versions Depending on the installation version for the 200 or 300mm canopy 8 an attachment 7
98. falling Secure the sleeve 7 with an M3 x 8mm countersunk screw 6 9 Screw in the M3 x 8mm countersunk screw 6 10 Only Acrobat 3000 spring arm screw in the M 10 x 8 6mm slotted brake screw 2 11 Check that the vidiaPORT monitor adapter 4 is securely in place 12 Secure the power lines 5 in the parallel guide 1 of the spring arm using 5 cable ties 13 Install the two cover panels 9 14 Adjust the spring arm as described in Section 18 page 68 54 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 50 Acrobat Space L QJ vidiaPORT Duo 2 16 Installing the vidiaPORT Monitor Attachments 16 6 Installing the vidiaPORT Duo Monitor Attachment on the Acrobat Space Spring Arm Sudden release of the Acrobat Space spring arm f no monitor is mounted when the lock is disengaged the spring arm will jump upward Do not take out the locking pin 5 until the monitor is fully mounted Unscrew the two M4 Torx screws 2 and take off the spring plate 3 Remove the locking segment 2 Laying the power lines Electric shock danger If the 230 V 120 V power lines are damaged the iLED lighting system is live Route in the power lines without twisting or kinking them Do not damage the cable insulation Route the power lines 7 through the spring arm attachment to the tube 1 according to Figure 50
99. for the remaining 5 threaded bolts 5 7 2 Installing Components on the Ceiling Flange for the Power Supply using Control Box Plates If no interface plate is installed on the ceiling tube of the ceiling flange further components must be installed on the ceiling flange depending on the particular iLED lighting system variant Install the components on the floor beforehand according to the following sections and then install the ceiling flange as described in Section 7 3 page 25 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 7 7200681 Installation Instructions iLED US Lighting System 07 07 7 Installing the Ceiling Flange 7 2 1 Variant Light head without camera and cable lengths of 1 20 m Components to be installed 1 top hat rail and 1 terminal 1 Screw the top hat rail to the ceiling flange 1 using two M5 x 16mm socket head cap screws 3 2 Push the terminal onto the top hat rail and check that it is securely in place Electrical connection for iLED 5 iLED 5 LCH iLED 3 light heads e Route the cables into the control box plate in the control box and connect according to circuit diagram 4025890 Electrical connection for iLED 3 LCH light head e Route the cables into the control box plate in the control box and connect according to circuit diagram 1431888 21 7 Installing the Ceiling Flange 22 7 2 2 Variant Light head without ca
100. he application is to look at the connecting spigot of the spring arm 1 Spring arm with 5 pole rotating commutator T for the installation of light heads see Section 11 3 page 36 2 Spring arm with 7 pole cabling 2 for the installation of light heads with camera or camera on a separate pendant see Section 11 4 page 37 3 Hollow spring arm 3 for routing cables for monitor installations e g vidiaPORT see Section 16 page 50 The hollow spring arms 3 are rotation limited to approx 330 degrees to prevent the routed cables from twisting The range of the Acrobat Space spring arm can be adjusted 11 1 2 Spring arm adjustments The tension for counterbalancing the weight of the light head or monitor the brake force and how to adjust the spring arm height limit can be found in Section 18 page 68 7200681 Installation Instructions iLED US Lighting System 07 07 TRUMPF Pos 2 Pos 1 Er c Acrobat 2000 Acrobat 3000 Acrobat Space I i 3 Acrobat 2000 NRH L1 GC 27 02 Joe Ma lt gt _ Acrobat 3000 11 Installing a Spring Arm 11 2 Preparing for Installation for all Spring Arm Variants 1 Undo the two screws 1 and remove the cover 2 on the extension arm 3 Danger of the lighting system falling Take care not to overextend the circlip when removing 2 Remove the circl
101. he control box plate in the control box and connect according to circuit diagram 1442682 23 7 Installing the Ceiling Flange 24 7 2 4 Variant with camera on separate pendant Components to be installed 1 top hat rail and 1 terminal e top hat rail and 1 power supply unit e top hat rail and 1 filter board with Powerline additional board Installing the top hat rails 3 1 For each component screw one top hat rail 3 to the ceiling flange 1 using two M5 x 16mm socket head cap screws 2 Installing the terminal 2 2 Install one terminal 2 as described in Section 7 2 1 page 21 point 2et seqq Install power supply unit 5 for 230 V building power supply 3 Fit the power supply unit for the camera on the top hat rail 3 and check that it is securely in place Installing filter board with Powerline additional board 6 Filter boards The filter board with Powerline additional board 6 is required to boost the video signal from the camera e If there are more light heads and cable lengths of 21 50m an other filter board s without Powerline additional board must be installed to boost the control signals from the light head 4 Fit one filter board with Powerline additional board for the camera connection on the top hat rail 9 and check that it is securely in place Electrical connection for 230 V 5 Connect cables for 230 V building power supply according to cir
102. iling Tube The separate 5 pole cables for light heads without camera must first be routed through the ceiling tube to the terminal on the interface plate or the ceiling flange The 5 pole cables must be labeled to enable the light heads without camera to be connected without any risk of confusion Labeling five pole cables 1 Label the five pole cables 1 with numbers on the ends of the cable depending on the number of light heads without camera Routing five pole cables through the ceiling tube NOTICE Take care not to damage the cables Caretully without using a great deal of force route the cables T through the central tube 2 Route the five pole cables 1 through the ceiling tube to terminal X201 2 on the interface plate or route them directly to the filter board X9 5 on the ceiling flange 3 Connecting the five pole cables to the interface plate Connect the five pole cables Q in accordance with the circuit diagrams 230 24 V supply voltage 1431878 24 24 V supply voltage 1431885 24 V supply voltage 1431887 230 V supply voltage 1431882 230 230V supply voltage 1431884 and your cable labeling to terminal Klemme 2 on the interface plate Connecting five pole cables to the ceiling flange 1 Connect the five pole cables 1 in accordance with the circuit diagrams connection lengths 1 20m 4025890 connection lengths 21 50
103. ing The national and regional building regulations currently applicable must be observed 2 2 Ceiling Attachment Equipment Specifications With properly constructed Class C20 25 or better reinforced concrete ceilings the following attachment equipment not included in scope of supply should be used see Section 5 1 page 17 4 through wall anchors e HILTI make approval ETA 98 0001 e model HST M16 25 minimum thickness of raw ceiling 160 mm In order to secure the iLED lighting system correctly to the ceiling you must observe the instructions from the manufacturer of the attachment equipment For all other ceilings we recommend the use of a counterplate set for ceiling attachment see Section 5 2 page 18 4 counterplates with threaded rods M16 4021131 e 4 M16 hexagon nuts DIN 934 5200031 e 4 washers 19 00 DIN 125 5301901 7200681 Installation Instructions iLED D Lighting System 07 07 11 2 Customer Requirements A Installation by specialist external contractors Work must be carried out by qualified electricians National regulations must be observed Device for disconnecting all poles from the power supply 2 3 Customer s Electrical Installation The electrical connections on the customer s premises must be implemented by a specialist company commissioned by the customer as per the iLED planning specification The following requirements must be obs
104. ing arm Sudden unloading can cause the spring arm to jump up and cause serious injury Before installing the TFT monitor move the spring arm to the highest position Danger of falling pendant system Do not exceed the maximum spring arm load capacity given in the technical data 1 Mount the TFT monitor according to the installation instructions from the monitor manufacturer on the VESA 100 interface plate 2 of the vidiaPORT monitor adapter 1 2 Check that the TFT monitor is securely in place 3 Connect the power lines 3 according to the installation instructions of the monitor manufacturer 4 Carry out functional test 7200681 Installation Instructions iLED US Lighting System 07 07 61 17 Installing the Wall Mounted Control Panel Figure 59 iLED 3 62 17 1 Installing the Flush Mounted Version of the Wall Mounted Control Panel There are different wall mounted control panels for the iLED 3 and iLED 5 light heads The wall mounted control panel for the iLED 5 light head has an extra menu button 6 Only where there is an external power supply To avoid installation problems e g when drilling through fire walls we recommend you install additional filter boards on the ceiling flange to connect the wall mounted ceiling panels Choosing connecting cables 1 Choose the connecting cables for the particular light head version under the following criteria
105. ip 4 from the spring arm 6 3 Remove the disk 5 from the spring arm 6 7200681 Installation Instructions iLED US Lighting System 07 07 11 Installing Spring Arms Figure 25 11 3 Installing Spring Arm for Light Head without Camera Feature of the spring arms e 5 pole rotating commutator in the connecting spigot of the spring arm see Section 11 1 page 34 Installing the spring arm 1 Carefully pull the 5 pole plug out of the extension arm 3 mA NOTICE Raising the spring arm Acrobat 2000 e Only raise the spring arm 5 at the point Acrobat dU illustrated by Hs arrow Never lift the spring arm by the cover panels 4 Acrobat 2000 NRH 2 Raise the spring arm 5 at the point indicated by the arrow and insert it into the extension arm 3 Acrobat 3000 NRH Danger of the lighting system falling The circlip must be fully engaged with the groove in the pivot of the spring arm 3 Position the disk 1 piece 2 and install the circlip 4 Checkthat the spring arm 5 is securely in place Figure 26 Connecting the plug Using the grooves to position the plug The plug connector 9 has one narrow groove 7 and one wide groove 8 e When connecting the plug 9 the grooves 2 8 must be aligned with the corresponding grooves in the counterpart 5 Carefully insert the plug from above 6 Check that the plug 6 i
106. ired m W18 to filterboard of Lamp 2 X5 P ena ays int A GY and in B1 W18 to filterboard of Lamp 2 X5 int A GY and int PK to X201 PE screw termina PE screw termina PE screw terminal X314 X314 X314 int intextext HOUA BAB eT Tr int intextext UA BAB d 345 6 234 KANERA 0000 ext ext int int A BAB 079 1425416 24 1425417 2 1380602 In case of iLED3 8 ext BUS M wires white and brown from W21 have to be removed oC ojo T Rotary Lamp 1 connector l os GN YE Ost C TOST O X3 Oo X201 6003848 Tac 1 Slip ring connector Gef Roy 7 connector PE screw terminal 134024804 13 4024806 02 4024885 used only if two or more lamps r 1 1 r 2 4 3 CA 3 POWER
107. ithout restriction The iLED lighting system is not suitable for operation in potentially explosive atmospheres The iLED lighting system must not be used in environments in which combustible mixtures of anesthetics with air oxygen or laughing gas are used To avoid the possibility of the light heads overheating never cover them whilst the lighting system is in operation To avoid any risk of dazzling never look directly at the light coming from the light heads It is not permitted to place additional loads on the lamp suspension Do not expose the iLED lighting system to extreme vibrations 1 Important Information A 17 Warranty and Liability TRUMPF guarantees the safety and functionality of the iLED lighting system only on condition that installation modifications and repairs are carried out by TRUMPF service technicians or other persons expressly authorized by TRUMPF requirements for secure ceiling attachment have been met the electrical installation of the iLED lighting system complies with the currently applicable regulations only original components from TRUMPF have been used only approved accessories or those that have been tested for suitability are installed the iLED lighting system is being used for its intended purpose in the proper manner itis commissioned and the equipment is released for operation with a delivery note 10 7200681 Installation Instructions iLED D Lighting System 07
108. m 4025743 and your cable labeling to terminal 2 on the ceiling flange 28 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 15 7200681 Installation Instructions iLED US Lighting System 07 07 9 Installing the Central Axis with Extension Arm 9 2 Routing Seven pole Cables for Light Heads with Camera through the Ceiling Tube The 7 pole cables from the central axis must be routed through the ceiling tube to the interface plate or the ceiling flange The 7 pole cables from the central axis must be labeled to enable the light heads with camera to be connected without any risk of confusion Labeling seven pole cables 1 Label the seven pole cables 1 with numbers on the ends of the cable depending on the number of light heads without camera Routing seven pole cables through the ceiling tube NOTICE Take care not to damage the cables Carefully without using a great deal of force route the cables through the central tube 3 2 Route the seven pole cables 1 through the ceiling tube 3 to the interface plate or the ceiling flange O 9 3 Installing the Central Axis NOTICE Make sure that the central axis is not tilted It should be possible to install the central axis without using a great deal of force Take care not to damage the cables 1 Using the lifting device raise the central axis 2 Connect 5 pole cable plugs
109. mera and cable lengths of 21 50 m Components to be installed e 1 top hat rail and 1 terminal 1 top hat rail and 1 filter board per light head Installing the top hat rails 3 1 For each component screw one top hat rail 3 to the ceiling flange 1 using two M5 x 16mm socket head cap screws 4 Installing the terminal 2 2 Install one terminal 2 as described in Section 7 2 1 page 21 point 2et seqq Installing the filter board s 5 Filter boards The filter board 5 without Powerline additional board is required to boost the control signals from the light head where the cables are between 21 50 in length 3 For each light head fit one filter board 5 on the top hat rail 3 and check that it is securely in place Electrical connection for iLED 5 iLED 5 LCH iLED 3 light heads Route the cables into the control box plate in the control box and connect according to circuit diagram 4025743 Electrical connection for iLED 3 LCH light head Route the cables into the control box plate in the control box and connect according to circuit diagram 1431892 Remove the jumpers in A and B on terminal X204 7200681 Installation Instructions iLED US Lighting System 07 07 7200681 Installation Instructions iLED US Lighting System 07 07 7 Installing the Ceiling Flange 7 2 3 Variant Light head with camera and cable lengths of 1 50m Components to be installed e
110. n 6 Put on the housing cover 2 and fasten using the three screws 8 7200681 Installation Instructions iLED US Lighting System 07 07 7200681 Installation Instructions iLED US Lighting System 07 07 18 Adjustments 18 13 Adjusting Brake Force on the iLED Lighting System The brakes are set during installation As with all mechanical parts brakes are subject to wear and tear If the light head no longer stays in position of its own accord the brake force must be adjusted via the brake screws All brake screws are slotted screws Adjust the brakes in the order 1 Brakes on the extension arm and spring arm 2 Turn the two brake screws on both the extension arm and spring arm in a clockwise direction with a suitable slot head screwdriver to increase the brake force All other brakes 3 5 urn the three brake screws in a clockwise direction with a suitable slot head screwdriver to increase the brake force Brake screws used D Brake screw with slot M12 x 1 30mm 2x 1378864 Brake screw with slot iLED 3 MI2x1 16mm 2x 1378857 Brake screw with slot iLED 5 12 1 21 mm 2x 1378866 Brake screw with slot iLED 5 MIOx1 9mm 1 1378868 Brake screw with slot MIOx1 11mm 2x 4025239 Brake screw with slot iLED 5 light head MIOx1 15mm 2 4024587 75 19 Installing the Canopy Figure 78 19 1 Installing Brackets on the Inter
111. n Zeichnung Nr MB 15964 04 15965 05 Werkstoff ID Nr 220230 Komm Nr 23164 wy vw Anderung Ma e ohne Toleranzangabe nach DIN 150 2768 mK Datum 96 04 07Frenzeimor Circuit Diag TruVidia sep arm 24V TRUMPF el 7 seor 27 04 07 Frenzelat_ Stromlaufplon TruVidia sep Arm beachten 01 08 03 HIEMER Zeichnung Nr DIN A Stckl Benennung Artikel Nr Anderungen vorbehalten We reserve the right to make changes KREUZER Ursprung Ersetzt durch 7200681 Installation Instructions iLED US Lighting System 07 07 101 22 7 Circuit Diagram System with Camera COLOR CODE for WIRES 1 1 WH white wei 1 2 BN brown braun 1 GN green gr n YE yellow gelb GY grey grau PK pink rosa RD red rot BK black schwarz other possible addresses for remote control lamp 1 11 13 other possible addresses for remote control lamp 2 21 23 other possible addresses for remote control lamp 3 31 33 for iLED3 an additionally adapter cable W56 is used 1412088 J314 iLED3 1 4023444 iLED5 1393760 iLED3 REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS X314 LED 4023444 iLED5 1393760 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS X314 iLED3 TYTY 4023444 iLED5 1393760 iLED3 REMOTE Lamp 1 CONTROL Adr 10 X18
112. necting Disconnecting Counterweight Figure 42 15 2 Disconnecting the Counterweight 1 Slide the bayonet locking device into position T to free up the three holes 3 in the base plate 2 The light head moves upward of its own accord When taking off the counterweight 6 the light head may move upward of its own accord Hold onto the light head when taking off the counterweight 6 Then raise the light head slowly and release it 2 Hold onto the light head and take the counterweight 7 off the light head 3 Raise the light head slowly and release it 7200681 Installation Instructions iLED US Lighting System 07 07 49 16 Installing the vidiaPORT Monitor Attachments Figure 43 Anschlag Stop Figure 44 Acrobat 2000 Acrobat 3000 VESA 100 Adapter Co KE Acrobat 3000 Acrobat Space 50 16 1 Special features Cable routing When installing the vidiaPORT monitor attachments the cables for the monitor must be routed through the pendant system spring arm extension arm and ceiling tube The vidiaPORT monitor attachments must only be installed in the lowest and or highest extension arm position Pos 1 or Pos 3 in the diagram Arm stop To prevent the cables from twisting the extension arm positions 1 or 3 have an arm stop function which limits the extension arm swivelling range to approx 330 degrees 16 2 vidiaPORT Versions Th
113. ngs 1 into the surface mounted socket 2 5 Screw the surface mounted socket 2 to the wall using 4 fixing screws Check that the surface mounted socket 2 is securely in place 6 Connect the connecting cables to the rear of the panel in accordance with the circuit diagrams iLED 3 44025857 LED 5 4025854 7 Make the ground connection in the center of the surface mounted socket 2 8 Relieve any strain on the connection cables in the surface mounted socket 2 Complete installation 9 Position the seal 3 and control panel and screw firmly in place using four M4 x 10 countersunk screws 5 10 Check that the wall mounted control panel is securely in place 11 iLED 5 only Fit menu button 12 Carry out functional test 7200681 Installation Instructions iLED US Lighting System 07 07 67 18 Adjustments Figure 65 Acrobat 2000 Acrobat 3000 Acrobat 2000 NRH d Acrobat 3000 Figure 66 Acrobat Space 68 18 1 Adjusting Spring Force the Acrobat 2000 3000 and Acrobat 2000 3000 LCH Spring Arms The spring arm has a spring to counterbalance the weight of the light head If the spring arm with light head does not stay where it is positioned the spring force must be adjusted Adjust the spring force so that the spring arm with light head stays where it is positioned 1 Insert a si
114. nommen 22 03 07 renzelMa re 02 Joh uid i e ess 13 03 07 SchmidMi Dotum H DEE E Circuit diagr interface plate Schutzvermerk TRUMPF en mech DN 34 22 03 07 Stromlaufp iLED 230V 2 ES beachten Zeichnung Nr Index DIN A Stck IMapstab 1 Ei m 1 Ersetzt Ze 1 2 3 4 5 6 d 8 9 10 11 12 13 Artikel Nr 1451 878 SE prung Ersatz 84 7200681 Installation Instructions iLED US Lighting System 07 07 22 1 Interface Plate Circuit Diagram Maximum Equipment 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 other possible addresses for remote control lamp 1 iLEDS 4023644 LEDS sree addresses for remote control lamp 2 for iLED3 an additionally 4 1393760 iLED3 1393760 iLED3 1 21 23 adapter cable W56 is used N REMOTE Lamp 1 REMOTE Lamp 2 1412088 CONTROL Adr 10 CONTROL Adr 20 _ X18 iLEDS X18 iLEDS X314 iLED3 X314 LED Yy 4 1 BA 4024902 for iLEDS Jm LTT DC DC Converter 4024726 Board 1 1425416 for iLED3 Nen YE WH B 20 40VDC 18 28VAC always B needed Cable 3x2x0 5 sqmm iLED3 or er Cable 2x2x0 5 sqmm iLED5 AWG20 shielded ext ex int in A BAB l screw terminal PE screw terminal Y WHBNGN YE POWER SUPPLY DC DC DC DC in P
115. nstructions from the manufacturer of the fixtures Installing the ceiling anchor plate A DANGER Falling ceiling panel Make sure that no one is standing below the ceiling anchor plate 2 whilst it is being installed 4 Loosely screw the ceiling anchor plate 2 to the heavy load anchor 1 that was installed first 5 Align the ceiling anchor plate 2 with the remaining drill holes 3 6 Knockthe three remaining heavy load anchors 1 into the raw ceiling through the drill holes 3 in the ceiling anchor plate 2 as far as the mark Tightening the heavy load anchors Danger of the lighting system falling Tighten the heavy load anchors 1 in accordance with the instructions from the manufacturer of the fixtures 7 Tighten the heavy load anchors 1 uniformly in accordance with the instructions from the manufacturer of the fixtures 8 Check that the ceiling anchor plate is securely in place The ceiling anchor plate 2 must lie flush with the raw ceiling 5 Installing the Ceiling Anchor Plate 5 2 Installation using Counterplates Check the requirements for secure ceiling attachment as specified in Section 2 1 page 11 The fixtures are described in Section 2 2 page 11 1 Mark the position of the ceiling anchor plate 3 in accordance with the plan drawing using the drilling template 4019364 Drilling holes Faulty misaligned drill hol
116. nted in writing including confirmation by the customer On handover the customer must be instructed about the function cleaning and care of the iLED lighting system On handover the customer must be instructed about the adjustments permitted according to the operating instructions supplied An installation log can be supplied by Customer Service on request 7200681 Installation Instructions iLED US Lighting System 07 07 79 21 Technical Data Lighting data iLED 5 iLED 3 Ec illuminance at a distance of 1 m max 160 000 Lux max 120 000 Lux Field size dun at a distance of 1 m 22 30 cm 22 30 cm Working distance 70 150 cm 70 150 cm Light cylinder with homogeneous luminous field 79cm 76cm Color temperature 3 500 5 000 K 3 500 5 000 K Luminous efficacy of radiation 280 m W 280 m W Total irradiance 485 W m 365 W m General color rendering Ra 95 Percentage illuminance at max dimming approx 40 percent approx 40 percent Percentage illuminance with ENDO dimming approx 5 percent approx 5 percent Average lamp service life 20 000 h 20 000 h The lighting data is based on IEC 60601 2 41 The maximum illuminance can be up to 10 below the maximum value due to variations in the production process 410 28cm d50 14cm 130 000 Lux d10 28cm d50 14cm 60 000 Lux Electrical data iLED 5 iLED 3 Supply voltage 100 240 V 100 240 V AC 10 AC 10 50 60 Hz 50 60 Hz Light he
117. nto the Powerline additional board 4 Plug the connecting cable Type RJ45 from the controller TruVidia into the Powerline additional board Figure 20 10 2 2 Connection via control box plate s 1 Insert the connecting cable plugs in accordance with your cable labeling in Section 9 1 page 28 and the circuit diagram 4025895 for iLED 3 LCH in accordance with circuit diagram 1442682 into the Powerline additional board on the ceiling flange 2 Connect the connecting cables to be laid by customer to the terminals 2 3 For each light head connect one of the connecting cables W 18 3 supplied to the terminal and connect the cable to the corresponding filter board s 5 4 Connect the ground conductor from the Powerline additional board 4 to the terminal 2 5 Plug the video signal cable for the camera into the Powerline additional board 2 6 Plug the connecting cable Typ RJ 45 from the controller TruVidia into the Powerline additional board 4 32 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 22 7200681 Installation Instructions iLED US Lighting System 07 07 10 Connecting the Cables 10 3 Connection Variant for Camera on Separate Pendant 10 3 1 Connection to the interface plate 1 Insert the connecting cable plugs OD in accordance with your cable labeling in Section 9 1 page 28 and the circ
118. nung Circuit Diagr Camera int plate Stromlaufpl Kamera Schnittstplatte Anderung GN YE 4 B S A BN WH 2 GND BK lUrsprung 102 7200681 Installation Instructions iLED US Lighting System 07 07 22 7 Circuit Diagram System with Camera COLOR CODE for WIRES 1 1 WH white wei 1 2 BN brown braun 2 1 GN green gr n 2 2 yellow gelb 3 1 GY grey grau 3 2 PK pink rosa 4 1 BU blue blau 4 2 RD red rot 5 1 BK black 5 2 PK pink rosa Optiona schwarz _ Cable 3x2x0 5 sqmm iLED3 or 2 iCable 2x2x0 5 sqmm iLEDS AWG20 shielded other possible addresses for remo other possible addresses for remo other possible addresses for remo for iLED3 an additionally adapter cable W56 is used 1412088 g lle ext ext int int A BAB Remote Control e control lamp 2 21 23 e control lamp 3 31 33 J314 iLED3 e control lamp 1 11 13 4023444 iLED5 1393160 iLED3 REMOTE Lamp 3 CONTROL Adr 30 X18 iLEDS X314 iLED3 4023444 iLED5 1393760 iLED3 REMOTE Lamp 2 CONTROL Adr 20 X18 iLEDS X314 iLED3 PT T PE screw terminal PE screw terminal PE screw terminal 4023444 iLED5 1393160 iLED3 REMOTE Lamp 1 CONT
119. onnectors 3 according to the color code 6 Connect the 6 pole plug 4 7 Carefully push the screw connectors 3 and the 6 pole plug into the spring arm 8 Installing the light head 8 Precisely insert the light head axially into the spring arm 8 9 Insert the locking segment 2 unscrew the M3 x 8mm countersunk screw 6 and slide the sleeve 7 downward Danger of the light head falling Secure the sleeve 7 with an M3 x 8 mm countersunk screw 10 Screw in the M3 x 8mm countersunk screw 6 11 Only Acrobat 3000 spring arm screw in the M10 x 8 6mm slotted brake screw 1 12 Check that the light head 5 is securely in place 13 Adjust the spring arm as described in Section 18 page 68 Mounting the counterweight for the camera 14 Connect the counterweight for the camera as described in Section 15 1 page 48 7200681 Installation Instructions iLED US Lighting System 07 07 Acrobat 2000 7200681 Installation Instructions iLED US Lighting System 07 07 13 Installing the Light Head 13 5 Installing the iLED 3 Light Head with Camera on the Acrobat 2000 LCH Spring Arm 1 Unscrew the brake screw on the underside of the sleeve 3 2 Turn the sleeve 3 90 degrees and unscrew the first end device securing screw 2 3 Turn the sleeve 3 180 degrees and unscrew the second end device securing screw 2 Connecting the plug 4 Connect the six
120. onnectors 8 and 6 pole plug 9 back into the extension arm 3 from above 9 Install the cover as described in Section 11 7 page 39 7200681 Installation Instructions iLED US Lighting System 07 07 37 11 Installing Spring Arms Figure 29 11 5 Installing Spring Arm for vidiaPORT lt gt Monitor Installations Feature of the spring arms 9 connecting spigot for routing cables see Section 11 1 34 Acrobat 2000 GE Sudden release of the Acrobat Space Acrobat 3000 Spring arm e f no monitor is mounted when the lock is disengaged the spring arm will jump upward Acrobat Space P Le Do not take out the locking pin 5 until the monitor is fully mounted Installing the spring arm 1 Insert the spring arm into the extension arm 3 2 Only Acrobat Space spring arm Adjust the arm stop as described in Section 11 6 page 38 Danger of the lighting system falling The circlip must be fully engaged with the groove in the pivot of the spring arm 3 Position the disk 1 piece and install the circlip T 4 Check that the spring arm 4 is securely in place Figure 30 11 6 Adjusting Arm Stop on the Acrobat Space Spring Arm Acrobat Space L 5 The arm stop limits Acrobat Space spring arm rotation of the extension arm to approx 330 degrees The range can be further limited by installing an extra stop pin 1 Check the arm sto
121. ower 21 32VDC W18 to filterboard of Lamp 2 X5 Se ut current max 20A Ta ring Rotary TRotary Rotary Lamp 1 Adr 1 connector connector connector PE screw terminal Ee GN YE 4024805 4024799 X201 can be used here as 4 CB 4 4023444 connection point between filterboard and W17 optinally Emergency Power 21 32VDC Input current max 20A 4024804 used only if two W16 n34024806 ore more lamps Bus synchronisation OOl c d cable 4024807 RIS Ge i or pouer lo RD 9 to next Filterboard A rentia 4024805 YE O P TT 0 lo EE 9 1 of 2nd iLED 00 Equalizer la KAHERA O Qi f required XN 6003849 y qu gus PERE d a terminal m o oo A F avvelo o eX BEN o 12 EE ES Jz Oe TA 15 ac i ec m pag 1380602 Y 0 4024799 201 be used here as 4 CB 4 amp 4023444 connection point between gt i 4024 filterboard and W17 optinally 4024805
122. p of the spring arm in the extension arm spring arm must not collide with nearby walls or objects 38 7200681 Installation Instructions iLED US Lighting System 07 07 11 Installing Spring Arms Figure 31 11 7 Installing the Cover Only for spring arms for vidiaPORT monitor installations Before installing the cover 2 push the cables into the spring arm and extension arm Only for spring arms with 5 pole plug The grub screws 3 in the cover 2 keep the 5 pole plug 5 in place Electric shock When installing the cover 2 make sure that the grub screws 3 do not damage the internal cables 1 Position the cover 2 in such a way that the two grub screws 3 are located in the cut outs in the plug 2 Only for spring arms with 5 pole plug Carefully turn the cover 2 with 5 pole plug 5 until the two screws 1 can be screwed in 3 Screw on the cover 2 using two screws 1 4 Check that the cover 2 is securely in place 7200681 Installation Instructions iLED US Lighting System 07 07 39 12 Installing the Horizontal Bar on the iLED 5 Light Head Figure 32 Figure 33 40 12 1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera 1 Unscrew one securing screw 3 2 Unscrew two brake screws 22 4 Connecting the plug Using the grooves to position the plug The plug connector 5 has one n
123. page 55 Precisely insert the vidiaPORT monitor adapter axially into the spring arm 8 Danger of the vidiaPORT monitor adapter falling H the wrong locking segment is fitted the vidiaPORT monitor adapter may fall Only use an original locking segment for the spring arm in question 5 Cont d on next page 7200681 Installation Instructions iLED US Lighting System 07 07 55 16 Installing the vidiaPORT Monitor Attachments Figure 51 16 6 Cont d Acrobat Space ey 6 Insert the locking segment 4 vidiaPORT Duo Danger of the vidiaPORT monitor adapter falling Secure the locking segment with the spring plate 3 7 Position the spring plate 3 and tightly screw in 2 MA Torx screws 2 8 Check that the vidiaPORT monitor adapter 6 is securely in place 9 Ground the Acrobat Space spring arm as described in Section 16 7 page 57 Acrobat Space 56 7200681 Installation Instructions iLED US Lighting System 07 07 16 Installing the vidiaPORT Monitor Attachments 16 7 Grounding the Acrobat Space Spring Arm Electric shock danger If the insulation is defective the pendant system may be live Ground the Acrobat Space spring arm Only for qualified staff Electrical connection may only be carried out by electricians 1 Strip the supplied ground
124. pplied from switch board use TY 4024806 4 S for Switch board cabinet A RUE combinations switch board me I LI gus 0 Cable 1x2x0 5 sqmm AWG20 shielded Only used always needed T l 509 LEZ O9VM BEEN renee ees 7 m used only if two X204 4 4025727 Bis once Cable 1x2x0 5 sqmm AWG20 shielded Only used lamps 6003269 3 U keck Er to PE of X204 GN Y Connector Lamp 2 MBN WH to X9 on nd i avv GN YE filterboard 1 I BK to PE of X204 GN Y RD BK W15 to of 2nd WS Rp filterboard 024799 IH GN YE 15 to of 3rd RD filterboard ME ae connected to X203 Instead 6 sqmm or AWG 10 min int A GY and int PK have 4024799 to be connected to X203 BUS A WH ES j 4025128 4025129 0 2 5 7 3 0 Circuit 1 7 BU always needed BN 4025131 BU n only if two PPP fo fo fo A BUS B BN BUS A WH LH S09 162 O9VM Circuit 2 BN re more lamps Attention BU used only if three lamps Bus wires A and B from X9 on Circuit 3 BN filterboards must not be Cable GN YE
125. rfl che Kz 4477506 thalten in Zeich N Ra in pm Reihe 2 enthalten in Zeichnung Nr 67 ar M Dis MB 15964 04 15965 03 Werkstoff ID N 220230 Komm Nr 23164 entspricht Index nderung Datum Name Ma e ohne Toleranzangabe O6 Nersorgungsspannung 230V AC hinzugetigt 26 04 07 FrenzelMa nach DIN ISO 2768 mK OS Zusatz f r 24V Versorgungssparnung 20 04 07 FrenzelMa Datum Name 2 0314322 04 de Beschrebung Damen 22 03 07 FrenzelMa Bearb 26 04 07 FrenzelMa1 Circuit Diag Tru Vidia Sep arm230V Schutzvermerk ES 27 04 07 FrenzelMa1 Stromlaufplan TruVidia sep Arm 230V cable fo camera TRUMPF 3 ow 01 08 03 HIEMER Zeichnung Nr Index DIN A Sich Anderungen vorbehalten powersupply BS 432289 44775 06 We reserve the right to make changes KREUZER INIT Sai a a Benennung 100 7200681 Installation Instructions iLED US Lighting System 07 07 22 6 Circuit Diagram Camera on Separate Pendant COLOR CODE for WIRES ra signal from lamp PE to GN YE on X200 1 1 white wei 1 2 BN brown braun 241 GN green tin n X6 J6 2 2 ellow 3 1 grey 3 2 i L 1 4 2 5 5 2 g gelb RJ45 grau rosa b r 5
126. s securely in place 7 Install the cover as described in Section 11 7 page 39 36 7200681 Installation Instructions iLED US Lighting System 07 07 11 Installing Spring Arms Figure 27 11 4 Installing Spring Arm for Light Head with Camera Feature of the spring arms e 7 pole cabling consisting of three threaded connectors and a 6 pole plug in the connecting spigot of the spring arm see Section 11 1 page 34 Connecting the cables 1 Carefully route the cables 7 into the extension arm 3 out the top of the extension arm 3 NOTICE Raising the spring arm Only raise the spring arm 5 at the point illustrated by the arrow Acrobat 2000 A Never lift the spring arm by the cover panels Acrobat 3000 5 2 Raise the spring arm 5 at the point indicated by Acrobat Y the arrow and carefully route the cables 6 into the spring arm 5 through the extension arm 3 Installing the spring arm 3 Insert the spring arm 5 into the extension arm 3 Danger of the lighting system falling The circlip must be fully engaged with the groove in the pivot of the spring arm 4 Position the disk 1 piece and install the circlip 5 Check that the spring arm 5 is securely in place Figure 28 Connecting the plugs 6 Connect up the three threaded connectors according to the color code 7 Connect the 6 pole plug 9 8 Carefully push the threaded c
127. t 1 and through the support tube 2 8 Route the power lines through the monitor carrier and out through the opening in the side 9 At the swivel joint insert all the lines in the spiral wrap supplied 10 Lay the spiral wrap with the lines in the swivel joint in such a way that the lines cannot fray or get pinched Installing the swivel joint 11 Insert two anti friction disks 17 into the side of the sleeve 12 Insert the monitor carrier into the support tube 13 Put the pressure disk 8 on the M8 x45 mm countersunk screw 9 14 Slightly tighten the M8 x 45mm countersunk screw 15 Tighten the M4 x 10mm grub screw 8 to prevent the M8 x 45mm countersunk screw Q from loosening 7200681 Installation Instructions iLED US Lighting System 07 07 16 Installing the vidiaPORT Monitor Attachments Figure 47 16 4 Routing Cables through the VESA 100 Adapter Electric shock danger If the 230 V 120 V power lines are damaged the iLED lighting system is live Route in the power lines without twisting or kinking them Do not damage the cable insulation 1 From below route the power lines 4 through the installation hole 3 into the Vesa 100 adapter 2 2 Route the power lines 4 out through the spigot T of the Vesa 100 adapter 2 Figure 48 16 5 Installing the vidiaPORT Monitor Adapter on the Acrobat 2000 3000 Spring Arm Acrobat 3000 1 Only Acrobat 3000 spring arm
128. t Space Spring Arm caca tpe ti BRE 57 16 8 Feeding M Cab Tt om 58 16 9 Installing the Rotating Come gy 59 16 10 Installing the Ceiling pus e a 60 16 11 Installing the Flat Screen E 61 Contents 17 18 19 20 21 22 Installing the Wall Mounted Control 62 17 1 Installing the Flush Mounted Version of the Wall Mounted Control 62 17 2 Installing the Surtace Mounted Version of the Wall Mounted Control 65 UN 68 18 1 Adjusting Spring Force on the Acrobat 2000 3000 and Acrobat 2000 3000 LCH Spring AIS acs s ccc spaasereaaacanteaaciacssoneassasuacsccumdeanansasarccinates 68 18 2 Adjusting Spring Force on the Acrobat Space Spring 68 18 3 Adjusting Height Stop on the Acrobat 2000 3000 Spring 69 18 4 Adjusting Height Stop on the Acrobat Space Spring 69 18 5 Adjusting Height Stop on the Acrobat 2000 LCH Spring 70 18 6 Adjusting Height Stop on the Acrobat 3000 LCH Spring 70 18 7 Adjusting Brake Force on the Acrobat 3000 Spring
129. threaded hole for the 20 degree stop 3 Carry out functional test 4 Insert the sealing flaps 4 into the guide rail of the cover panels 2 5 Screw on the two cover panels 2 with the 2 Phillips screws 1 6 Check that the cover panels 2 are securely in place 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 71 Acrobat 3000 4 a Figure 72 Acrobat 2000 NRH LILL lt gt 7200681 Installation Instructions iLED US Lighting System 07 07 18 Adjustments 18 7 Adjusting Brake Force on the Acrobat 3000 Spring Arm If the light head does not stay in position of its own accord the brake force on the spring arm must be adjusted 1 Turn the brake screw 1 in the spring arm in the direction with a suitable slot head screwdriver to increase the brake force 2 Carry out functional test Brake screw used 1 Brake screw with slot M10x1 9mm 1x 1378868 18 8 Adjusting Brake Force on the Acrobat 2000 LCH Spring Arm If the light head does not stay in position of its own accord the brake force on the spring arm must be adjusted 1 Tum the brake screw 1 in the spring arm in the direction with a suitable slot head screwdriver to increase the brake force 2 Carry out functional test Brake screw used D Brake screw with slot M10x1 11mm 1x 4025239 71 18 Adjustments Figure 73 18 9 Adjusting
130. tion Instructions iLED US Lighting System 07 07 Figure 54 Figure 55 7200681 Installation Instructions iLED US Lighting System 07 07 16 Installing the vidiaPORT Monitor Attachments 16 9 Installing the Canopy Installing lower canopy halves l 6 Place the two canopy halves 2 on the uppermost extension arm 9 in such a way that the power lines are located in the cut outs 5 the 4 drill holes 3 in the canopy halves 2 sit on the 4 pins in the head of the extension arm 0 Connect up the canopy halves 2 with the clips Connect up the canopy halves 2 using 2 M4 x 8 mm countersunk screws and 2 M4 cap nuts 2 The rounded M4 cap nuts 7 must sit inside the canopy halves in such a way as not to damage the power lines 1 Check that the canopy halves 2 are securely in place Loop the power lines 1 inside the canopy halves 2 so that when swiveling the uppermost extension arm 9 the power lines T are not subjected to tensile stress Check that the power lines T can be swiveled Installing the split ring 7 Place the split ring around the ceiling tube in such a way that the 4 thread inserts 3 face upward Screw the split ring together using 2 M5 x 12 mm socket head cap screws 1 Tighten the two M5 x 12 mm socket head cap screws 1 so that the split ring can barely be moved axially on the ceiling tube 0
131. uit diagrams 230 V camera on separate pendant 1432289 24 V camera on separate pendant 1440162 230 24 V supply voltage 1431878 24 24 V supply voltage 1431885 230 V supply voltage 1431882 230 230 V supply voltage 1431884 into the Powerline additional board 4 on the interface plate 2 Connect customer s connecting cables to the terminals 2 3 Plug the video signal cable for the camera into the Powerline additional board 4 Plug the connecting cable Type RJ45 from the controller TruVidia into the Powerline additional board 10 3 2 Connection via control box plate s 1 Insert the connecting cable plugs in accordance with your cable labeling in Section 9 1 page 28 and the circuit diagrams 230V camera on separate pendant 1432289 24 V camera on separate pendant 1440162 connection lengths 1 20m 4025890 connection lengths 21 50m 4025743 into the Powerline additional board 6 on the ceiling flange 2 For 24 V building power supply connect the connecting cable W 18 3 supplied to the terminal 2 and connect the plug to the corresponding filter board 5 3 For 230 V building power supply connect the power supply unit with the connecting cable W24 to the terminal 2 Connect the filter board with the connecting cable W25 to the power supply unit 4 Plug the video signal cable for the camera into the Powerline additional board 6 5 Plug the conne
132. uit diagrams iLED3 NRH 1431888 1431892 0 75 sq F LOR CODE for WIRES WH white wei LAE 2075 4 m pau Reihe 2 AC 0 75 59 1 GN green gr n ed Werkstoff ID Nr Mis e Sq i dd nderung xem GND 25 sq rosa Son f 22 03 07 F 7 Dm z Benennung 1 Neue Veson ang dwch 15 05 07 Name 0 S e blau 1 j j i 5 q i Vasin angel Ye DU 05 03 07 22 03 07 FrenzelMal Circuit diagr single Supp 0 5 sq ro 22 03 07 FrenzelMai_ Stromlaufplan Stromversorgung AC AC schwarz 5 Zeichnung Nr Index DIN A Stckl 2 K rosa Artikel Nr 440 5 O4 Fi 1 1 KREUZER 4025728 Ursprung Ersatz f r Ersetzt durch 7200681 Installation Instructions US Lighting System 07 07 93 22 3 Circuit Diagram Distance 1 20 m Maximum Eq uipment 1 2 COLOR CODE for WIRES 1 1 WH white 1 2 BN brown 1 GN green YE yellow 1 GY grey PK pink weil braun gr n gelb grau rosa blau 3 D for iLED3 an additionally adapter cable W56 is used 1412088 31 PY 5 6 7 4 iLED3 4023444 iLEDS 1393760 iLED3 REMOTE Lamp 1 CONTROL Adr 10 eu 7
133. ung Ersatz f r Ersetzt durch 7200681 Installation Instructions iLED US Lighting System 07 07 105 22 9 Circuit Diagram Wall Mounted Control Panel Shield fo ground terminal in mounting box 4025192 6900239 connect shield To next ground Cable 2x2x0 5 sqmm AWG20 terminal twisted pair shielded o o7 amp o Remote 9 8 7 6 AB sl Ra KAMERA X6 Bus synchronisation cable 4024807 Remote lamp 1 4023444 Adress 10 to of O X3 next filterboard 4025433 or to lamp 1 1383034 e Adress 1 other possible addresses for remote control lamp 1 11 13 1380602 I RD DC Power In ire on
134. ze 5 hex head wrench into the hole provided D Move the spring arm into its uppermost position to relieve the pressure on it If the spring arm drops the spring force is too low Turn the size 5 hex head screw toward the counterclockwise If the spring arm rises the spring force is too high Turn the size 5 hex head screw toward the clockwise 2 Carry out functional test 18 2 Adjusting Spring Force on the Acrobat Space Spring Arm The spring arm has a spring to counterbalance the weight of the light head If the spring arm with light head does not stay where it is positioned the spring force must be adjusted Adjust the spring force so that the spring arm with light head stays where it is positioned 1 Insert a size 5 hex head wrench into the hole provided D Move the spring arm into its uppermost position to relieve the pressure on it If the spring arm drops the spring force is too low Turn the size 5 hex head screw toward the counterclockwise If the spring arm rises the spring force is too high Turn the size 5 hex head screw toward the clockwise 2 Carry out functional test 7200681 Installation Instructions iLED US Lighting System 07 07 Figure 67 Acrobat 2000 Acrobat 3000 Figure 68 Acrobat Space 7200681 Installation Instructions iLED US Lighting System 07 07 18 Adjustments 18 3 Adjusting Height Stop on the A

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