CLS-M Installation & Service Manual
Contents
1. Jekla a a amp nela Indicator 2 Setup Live Weight Data C Indicator Info gt Weight Data Packet Weight Zero EZ Setup B 0 lb z 2 2G 0 Tb Of D A E Pitch Angle _F Roll Angle d ii Refresh Auto Refresh G Cell 1 mV B raw fast slow H Cell 2 mV raw Figure 4 20 Revolution Live Weight Data screen Weight Data Packet output format displays the output protocol of the CLS M Auto Refresh when checked it starts continuous streaming of data in the Weight Data Packet Zero Used to zero the scale Weight displays value of weight on scale Pitch Angle angle of the scale in a front to back direction Roll Angle angle of the scale in a side to side direction Cell 1 mV raw Cell 2 mV raw Tonm E 32 CLS M Installation Manual RICE L AKE 4 7 Leveling Forklift Forks 1 Level the forks to 0 by placing a level on the forks and adjusting as required Carriage J Box will need to be in set up mode See Section 5 2 PNote Turn off the forklift after leveling forks high vibration from the running engine will cause inaccurate readings 2 Inthe setup screen press Zero Angle Fig 4 21 A 3 A pop up appears as shown in Fig 4 21 B press OK to close pop up box Setup Live wert Data Serial Number 6 Digit 123456 Oniy used when Carnage JBoX nas been repiced Downoad the digit seral number of forkitt sca The seria number amp found on the scale carriage First step of i2. Agree B and click Next C License Agreement Pigese take a moment to read the license agreement now you accept the terms below click I A Agree then Next Otherwise click Cancel Aa Rice Lake Weighing Systems License Agreement This is a legal Agreement between you either an individual or an entity and Rice Lake Weighing Systems If you do not agree to the terms of this Agreement promptly return the disks and the C accompanying items including written materials and binders or other containers to the place you obtained them for a full refund Rice Lake Weighing Systems SOFTWARE LICENSE gil Agree Do Not Agree B r S Figure 4 5 License Agreement Screen a le eee RICE LAKE CLS M Installation Manual 29 WEIGHING SYSTEMS 5 Next screen is the Select Installation Folder Figure 4 6 select path to save to A and who can use it B Click Next C Select Installation Folder A The metaller val install Revolution to the following folder To ingtall in thig folder dick Mesi To install to a diferent foldber enter ft below or cick Bro Folder c Program Files x86 Rice Lake Weighing Systema Revolution Browse pu a B Disk Cost install Revolution for yourself or for anyone who uses this computer F Justme Figure 4 6 Select Installation Folder 6 Next is the Confirm Installation Figure 4 7 screen click Next Revolution a a Confirm Inst
3. Ange See Dispnostics DO NOT change the settings me ON N E under these tabs It will cause P ene sengs system to malfunction Base Configuration Scale Formatting Figure 4 17 EZ Setup Screens Setup RICE LAKE WEIGHING SYSTEMS CLS M Installation Manual 29 For initial use with each scale go to Communication Upload Configuration Fig 4 18 A A pop up appears indicating it is uploading data Fig 4 18 Upon exiting Revolution software save file as the scales serial number or a name or your choice Uploading the software stores all original calibration and default factory settings Indicator ph A Indicator Info EZ Setup nea Setup Live Weioht Data Scale Serial Number Serial umber OE a 123456 a i i Upload Download Configuration Received 1 659 bytes Elapsed 000E Zero Angle Calibration Figure 4 18 Setup Screen The Serial number of the Scale is pre loaded in the J Box at the factory It does not need to be downloaded during installation If J Box is ever replaced See Section 7 0 this procedure will need to The Serial number of the scale is located on the right side of carriage and also under the black cover 0000000 be repeated Bf Note The Serial number a 6 digit entry screen typically displays O or the last serial number downloaded 30 plate on the scale assembly CLS M Installation Manual WEIGHING SYSTEMS 4 5 Download Serial Number to J B
4. ps ES Enter test weight value to be Enter the amount of test weight used for full scale No used minimum suggested calibration Click Next when complete 4 weight 500lbs Amount of Test Weight 500 A if es Be cl ees Ml d IV Certified Test Weight used during cell normalizatic MUST be checked Chains or Hooks are used during calibration A Future option DO NOT use at this time Figure 4 23 Enter Test Weight Value a ae 34 CLS M Installation Manual RICE L AKE 4 Corner Match Scale Calibration screen appears Press Calibrate Zero Fig 4 24 A 5 When message in the lower left corner of message box reads Zero Calibration Complete press Next Fig 4 24 B Corner Match Scale Calibration FF Remove weight from the scale If using chains or hooks hang NS oy A them now Click Calibrate to calibrate the zero point Use Last Acquired Zero B Wait for Zero Calibrate Complete to appear before pressing next lt Back Net gt Cancel _ Zero Calibration Complete Figure 4 24 Calibrate Zero 6 Add known weight to Load Cell 1 Left hand Load Cell see figure 4 25 7 Lift weight allow it to stabilize if using hanging weight Always shut forklift off when calibrating high vibration can cause inaccuracies Note Make sure to calibrate forks in correct order or the calibration will not be successful Load Cell 1 Load Cell 2 Left Hand Right Hand Figure 4 25 Load Cel
5. the Revolution Program on the computer Fi Ts a File Edit Communications Tools View Help Ded Aa 94HG RQ a i i j f 4 A wR SLALE SOFTWARE To begin using Revolution click New in the File Menu Quick Links M About Revoluti Rice Lake Weighing Systems BLWS Training Schedule Check for Revolution Updates Figure 4 11 Revolution Screen at Open 2 Select File New Fig 4 12 A 3 Select CLS M Forklift Fig 4 12 B 4 Press OK Fig 4 12 C A Revolution File Edit Communications Tools View Help L 2 002 01 Batchi LOO LO a E eB ge e New Configuration Fle KH S10 3 1 620i B20 104 8201 05 B00 1 x Upload from Indicator 102 103 E Counterpart Counterpart CWS0 1 03 CWO 1 04 OW90 1 00 200 1 00 1 01 Qube 12283 Qube 05054 Qube 06254 Qube 07104 Qube 2145 Figure 4 12 Open Revolution to CLS M Module WEIGHING SYSTEMS 26 CLS M Installation Manual 5 Plug the USB cable into a USB port on the computer 6 Turn on the Power Communication Box See Figure 4 10 Wait for computer to recognize the new hardware Note Portion of you screen indicating that new hardware was found and another will appear to let you know 0000000 Depending on what windows version you are running a balloon will appear in the lower left hand when it is functional Windows 7 Example Installing device driver software A Click
6. 4 0 Revolution Interface to CLS M REVOLUTION is a tool to display weight diagnostics and calibration 1f required of the CLS M Scale using a windows based computer 4 1 Load USB Driver Place the CD for the Revolution program into the CD Drive of the laptop computer you will be using for set up and calibration of the scale 1 Open the Revolution Files and double click on CMD20814_Setup s Name Date modified Type Size e CDM20814_Setup 9 23 2011 12 32 PM Application 1 693 KB gt setup 9 27 2011 8 25 AM Applicatic 517 fe Revolution_x86 9 27 2011 8 25 AM Windows Installer Figure 4 1 Download The USB Driver 2 Depending on your computer one of the two windows below will appear Welcome to the Device Driver js C Users CHRISS 1 AppData Local Temp DPinst_Monx86 exe T Installation Wizard 32 bit OS detected C Users CHRISS 1 AppData Local Temp DPInstx86 exe Installing driver This wizard helps you install the software drivers thal some iS M computers daw ed in order to work Select next at this screen T contin chek Mest 32 bit 64 bit Figure 4 2 Download USB Driver Install Screens 3 The USB driver is downloaded when the 32 bit screen disappears or when you click next and finish of the 64 bit screen Bf Note If neither screen appears to show it downloading double click on the file again Ess ey CLS M Installation Manual RICE LAKE WEIGHING SYSTEMS 4 2 Install Re
7. A pop up box comes up momentarily Figure 4 16 A to indicate the computer is now indicated to the box 10 If it comes up as Unable to Connect to Indicator Figure 4 16 B verify the Comm Port is correct and that the Power Communication Box is turned on Then select GO Figure 4 16 C to connect AR Revolution New File Edit Communications Interactive Tools Navigation View Help DEHARI xX HSN Ale Indicator Indicator Information a Indicator Info Figure 4 15 Connect Revolution to Power Communication Box Connect to Indicator Connecting to Indicator Unable to connect to indicator Figure 4 16 Connection Success Failure 11 Press EZ Setup button Fig 4 15 C a ae 28 CLS M Installation Manual RICE L AKE 4 4 EZ Set up Upload Unit Serial Number The following screen appears with two tabs Setup and Live Weight Data Set up default will be the first screen available Fig 4 17 This screen will be used for diagnostics and calibration of scale in the following sections these settings it will cause communication failure with the handheld device An ote All settings have been preset at the factory for communication with the handheld device DO NOT alter z Revolution New File Edit Cormmunitation interactive Tools Navigation View Help Jo ea a Dine a indicator A setup Live Weaht Data Indicator indo amp Serial Number 6 Digt EZ Setup 123456 Doynioad Configuration Zero
8. allation The installer is ready to install Revolution on your computer Chick Neat to start the installation Figure 4 7 Confirm Installation Screen 7 The Installing Revolution Figure 4 8 comes up wait for the download to complete 7 B i i Installing Revolution Revolution is being installed Please wait Figure 4 8 Installing Revolution Screen a ae 24 CLS M Installation Manual RICE L AKE Installation Complete Revolution has been successfully installed Mick ose to e Fiease use Windows Liodate to check for any ontical updates to the NET Framework Figure 4 9 Installation Complete Screen Revolution is now installed on the computer 4 3 Connect to Computer and Use Revolution Scale Software 4 3 1 Connect USB Cord to the Power Communication Box 1 Power off power communication box 2 Loosen 4 screws and remove clear cover from Power Communication Box Fig 4 10 3 Connect USB cable to Power Communication Box Fig 4 10 On Off Switch Loosen 4 screws Remove Clear Cover 5 Connect USB Figure 4 10 Connect USB to Power Communication Box 5000000 Do not turn box on at this time you will be instructed to later in setup Bf Note Once connected to the computer and turned on a flashing red light will appear when connection is successful EEE RICE L AKE CLS M Installation Manual 25 4 3 2 Connect Computer to Power Communication Box Via USB 1 Open
9. ble connections iy i el Drift z ek Gal Scans each load cell to display connection issues Cel Nose ynaencel oat If one load cell connection error is found will flash between No cell connection problems Peleh and Scale SC1 Cell 1 or 2 While standing in J Auto Refresh front of the forklift cell 1 is located on the left p cell 2 on the right last TON diagnostic Monitor Diagnostic San Canin No cell zero reference problems Zero Reference l Not Applicable to CLS M software diagnostic Monitor b gt Diagnostic Power Su a ae AN o No overloaded cell problems Exctator Cel Connection Zero Reference Overload Cell Cel Noise If error occurs displays mV level of the overloaded load cell At 5000lbs the mV rating is 1 5 Sy RICE L AKE CLS M Installation Manual 39 Diagnostic Monitor tice Goaien No cell drift problems Overloaded Cel Cell drift ceo praan Not Applicable to CLS M software Unbalanced Load Diagnostic Monitor Power Suppty Sav Communications No underloaded cell problems Underload Load cell If error occurs displays mV level of the j underloaded load cell At 5000lbs the mV rating is 1 5 Diagnostic Monitor Power Suppt Seve Communications No cell noise problems Cel Connection Cell Noise Not Applicable to CLS M software Diagnostic Monitor Droni l l a
10. essfully calibrated thaScale Press Finish to commit the calibration values or Cancel to restore the previous calibration values successfully calibrated the scale Press commit the calibration values or Cancel to B 2 previous calibration values fost Back Nex Cancel Finish Normalization Successful j lt Back Ki Cancel Finish C el Getting New Calibration Figure 4 27 Finish Calibration 12 Place calibration switch into the closed position Fig 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 Ess 36 CLS M Installation Manual RICE LAKE WEIGHING SYSTEMS 4 8 1 Reading Data In Live Weight Screen Once calibration is complete select the Live Weight Data screen La Weight Value with weight applied to forks Setup Live Weight Data Values Update gt Weight Data Packet Weig ht Zero amf amf cond and anf ened and axd cand Fooro Pitch Angle oooococeo o ceo NNN 500 500 M FRIAR RRR OR ORR ORR O ON gt A ee ee D ceed E eed feed eee ed cd cd E teed cococorcocCcrcTTrTdy ooooo ococoo oo c lhc 0 0 0 0 0 0 0 0 0 0 0 0 0 AANAAAAADAAAAAA N N H N BN Nee eee i i i i i ph ph pt ft ft ft et p et ad j pat pt UA Uw AA Uw Ww AA Ww Ww Ww AA AA LWW lw AAADAAAAAAAAAD viv oo oo oOo Roll Angle Refresh v Auto Ref
11. here for status Your device is ready to use Device driver software installed successfully R gt b F Figure 4 13 Computer recognizing New Hardware on USB Drive The first time you connect to the computer and use Revolution you will need to select the USB Comm Note Port Before turning on the Power Communication Box select Tools Options select settings and drop down the Comm Port section Make a note of what ports are currently available When the USB Cable is connected there will be a new one available use that one for step 6 7 Go to Tools Options Figure 4 14 A and select Settings B the choose the PC Comm Port C that will be used to connect the USB cable See Note above 8 Click OK Figure 4 14 D RR Revolution New File Edit Communications Interacts Tools Navigation View Help Options es A p i C Communications fof tti SEEN aLL Us AutoDetect RE ad 6 O Download Handling Communications Settings B 3 Printing O Fonts Header Footer PC Comm Port Data Bits O Custom Header Text COM3 v O Setpoint Printing 3 Appearance Baud Rate Monitor Mode Colors Ticket Editor Colors l Log Communications D Tile Backgrounds Parity O Email Configuration O File Associations Figure 4 14 Options Screen to select Comm Port for USB SES RICE LAKE CLS M Installation Manual 27 WEIGHING SYSTEMS 9 Select the connect icon from toolbar Fig 4 15 A
12. l 1 amp 2 EEE RICE L AKE CLS M Installation Manual 35 8 Press Measure Fig 4 26 A Corner Match Scale Calibration Place the weight over each load cell in turn and click Measure to calibrate Cick Next when all load cels are completed Corner Match Scale Calibration _ Corner Match Scale Calibration F CELL 1 Place the weight over each load cell in turn and cick Measure to calibrate l CELL 2 5 Cick Next when al load cels are completed B y CELL 1 CELL 2 Zero Calibration Complete seese reaz eenen Normalization Successful e Figure 4 26 Load Cell Calibration 9 Load Cell 1 Status will read Success Fig 4 26 B and Load Cell 2 Measure will become available Repeat steps 9 11 for Load Cell 2 10 When both load cells have been calibrated status reads Success for both Cell 1 amp 2 Fig 4 26 B and the Normalization Successful message appears Fig 4 26 C press Next Fig 4 26 D 11 A message that you have successfully calibrated the scale will appear Fig 4 27 A then press Finish Fig 4 27 B A message appears in the bottom of the frame Getting New Calibration Fig 4 27 C When done the pop up box will disappear and calibration is complete Comer Match Scale Calibration Corner Match Scale Calibration 7 F a bration Calibration complete A NS ra Scale Calibration F You have succ
13. nitial set up and calibration Used to set Fork Ange B Level setting to 2af forks are perfecth Revolution Gbration Qual fork Second and Anal sg define the calibrat span weight calb Using m w s disi condtians and cai Al other parameter settings are not used for the CLS M application Do not modify Base Configuration Scale or Formatting sectons Figure 4 21 Zero Forks Note Forks should be level when testing calibration A degree of tilt in either direction can cause errors in the use of the scale EEE RICE L AKE CLS M Installation Manual 33 4 8 Calibration i Note Carriage J Box will need to be in set up mode See Section 5 2 1 Select Standard Calibration Fig 4 22 B 2 Press Next Fig 4 22 C Setu pli ive Weight Data Corner Match Scale Calibration Serial Number 6 Digit Corner Match Scale Calibration o Select the calibration type Click Next when complete Download Configuration ES A i W Standard Calibration Zero Angle Span Only Calibration a Al other parameters settings are Scale or Formatting sections Back Next gt Cancel Finish Figure 4 22 Enter Calibration 3 Enter test weight value to be used and press Next Fig 4 23 A Certified Test Weight used during cell normalization must be checked Corner Match Scale Calibration Corner Match Scale Calibration i i Sa
14. ox 1 Connect computer with Revolution Program to the Power Communication Box See Section 4 0 2 Select Download Configuration Figure 4 19 A 3 Using Standard Configuration Figure 4 19 B select Begin Figure 4 19 C 4 When download is complete select Close Figure 4 19 D B l A EZ Setup K S tup Live Weiaht Data Serial Number 6 Digit 123456 Download Configuration Standard Configuration Calibration Data Ticket Formats ia taal tres All other parameter settings are Scale or Formatting sections Figure 4 19 Download Configuration Se RICE LAKE CLS M Installation Manual WEIGHING SYSTEMS 31 4 6 Live Weight Data The second tab is the Live Weight Data screen This screen is used during calibration of the scale to verify the weight values The Live Weight Data screen will only operate with the calibration switch in the closed position 1 Select the Live Weight Data tab Fig 4 20 snag Weight Data Packet screen shows output format of CLS M Other displays include Weight Pitch Angle Roll Angle Cell 1 amp 2mV Fig 4 20 This is the information that will be sent to the customer supplied Note handheld device when attached through bluetooth To start streaming data check the auto refresh box If not checked the Refresh button will need to be selected after each change of weight to load cell J Revolution New File Edit Communications Interactive Tools Navigation View Help
15. p and calibration Used to set Fork Angie Zero Angle Level setting to zeo degrees Use an appropriate tool to ensure the forks are perfectly level prior to selecting thes function Second and final step of initial set up and calibration Using Standard Calbraton Calibration define the calbration weight value calbrate zero and perform the individual fork span weight calibration Uang mY s depays India gad cal Ovengad Undergad Diagnostics condiions and cable conmecton errors l L Al other parameter settings are not used for the CL5 M appkaton Do not modiy Base Configuranon Geala wre Gert cartina Figure 4 29 Select Diagnostics Diagnostic Monitor Power Supply ernn i sai Power Supply Zero Reference Not Applicable to CLS M software Diagnostic Monitor Diagnostic peower Sunnik FS a Snes No slave communications ane problems Slave Communications Not applicable to CLS M software a 38 CLS M Installation Manual RICE L AKE Jiagnostic Monitor Diagnostic se a Board 1 Voltage 4 940 Zero Relerence Overoaded Cel l Excitation Cel Orit Underoaded Cel Not Applicable to CLS M software Unbalanced Load lt Auto Refresh if a Fast SEAN agnostic Monitor Diagnostic Sait No cell connection problems Excitation Cell Connection Cei Connection Zero Reference Tests correct load cell ca
16. resh Cell 1 mV raw fast slow Cell 2 mV raw Figure 4 28 Revolution Live Weight Data screen 1 Place calibration switch into the closed position Fig 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 2 Test known weight amounts as specified in Section 4 3 2 When weight is on fork the value will appear in the Weight box and the Weight Data Packet values will update 3 If scale is weighing correctly carefully disconnect USB and replace clear cover 4 Swivel the cover plate back to the correct position and secure with screw 5 Upon successful installation and calibration verification seal the carriage j box and load cell quick disconnects for Weights and Measurements approval 6 Re install the scale cover plate Section 2 Fig 2 6 Scale is now ready for use Sy RICE L AKE CLS M Installation Manual 37 4 9 Diagnostics Diagnostics works in set up or normal operating mode 1 On EZ Setup screen select Diagnostics gt Note Selecting Auto refresh will continuously display data communications for each screen g LP a File Edit Communications Interactive Tools Navigation View Help EEEE a cinela m O rz b gt n ip Indicator Info EZ Setup Oniy used when Carriage Jeon has been replaced Downioad the Download Configuration 6 chgt serial number of forkift scale The serial number amp found on i the scale carnage First step of ntel set u
17. ve canna No unbalanced cell problems Excitation Cael Connection Zero Reference Unbalanced Cell Not Applicable to CLS M software Auto Refresh fast J sien Close Ess 40 CLS M Installation Manual RICE LAKE WEIGHING SYSTEMS
18. volution on Computer with USB interface Place the CD for the Revolution program into the CD Drive of the laptop computer you will be using for set up and calibration of the scale 1 Auto run should pop up select open files in Explorer If Auto run doesn t appear go to the CD drive in windows explorer to locate the files Note The Revolution Program can also be downloaded from the Rice Lake Weighing Systems website at http www ricelake com products software The CLS M module can be found in version 3 3 9 or higher 2 Double click on the set up file Name i Date modified Type Size CDM20814_Setup _ 9 23 2011 12 32 PM_ Application 1 693 KB T setup 9 27 2011 8 25AM Application 517 KB fe Revolution_x86 9 27 2011 8 25 AM Windows Installer 47 605 KB Figure 4 3 Setup File in Windows Explorer 3 The Welcome to the Revolution Setup Wizard screen pops up click Next Figure 4 4 evolution Sa Welcome to the Revolution Setup Wizard The installer will guide you through the steps required to install Revolution on your computer WARNING This computer program is protected by copynght lew and mtematonal treshes Linswthonred duplication or distribution of this program or any portion of it may result in severe chil or criminal penalties and will be prosecuted to the maximum extent possible under the law Figure 4 4 Welcome Screen 4 Then at the License Agreement Figure 4 5 screen read the agreement A select
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