GOLF CAR G22E - Yamaha Golf-Car
Contents
1. 1 Me body 4 MO A peH 7 AM quvog 19 208 yoerg monaa g A H al 80 ug en mmm M bum 1g Ug d pep oem Hu MOlGA 77 9 angee 5 m g 3009 40709 A8 x 9 1 ve esn4 5 Xu i ejoeideoeu Qi A 5 EP 78 u 1089 ejnoJu 8 MH ANH Wa 4e o41u02 2 220 G Jezzng p id youms dois Joyesaja00y youms eBe1ojs Mo youms ure D an NO 440 11 1 G22E NOTES YAMAHA Printed in U S A YAMAHA MOTOR 2004 KCC MANUFACTURING CORP OF AMERICA 1000 HWY 34 East Newnan GA 30265 770 254 40002. FEATURES Steering wheel Seat 3 Batteries 4 Brake pedal 5 Parking brake pedal 6 Accelerator pedal 7 Main switch Drive selector switch 9 Tow switch Front cowl t Front tire 2 Front bumper 43 Rear cowl Rear bumper 45 Rear tire Receptacle 5 1 G22E CONTROLS MAIN SWITCH The main switch controls the follow ing items OFF Ignition circuit is switched off The key can be removed only in this position ON Electrical circuits are switched on The golf car can be driven G22E 5 2 CONTROLS DRIVE SELECT SWITCH The drive select switch is used to shift the golf car into forward or reverse After coming to a complete stop move the switch to the desired position Switch Position Car Movement FORWARD WD REV REVERSE NOTE The back up buzzer will beep when the drive select switch is depressed to the REV position ACCELERATOR PEDAL The accelerator pedal controls the golf car s speed Car Speed Depress pedal Increase Release pedal Decrease Accelerator pedal BRAKE PEDAL Press down on the brake pedal to stop the golf car Brake pedal G22E CONTROLS PARKING BRAKE PEDAL Press down on the parking brake pedal
3. NOTE The parking brake automatically releases when the accelerator pedal is depressed 7 1 622 OPERATION G22E STOPPING To stop the golf car gradually press down on the brake pedal Brake pedal When the car has come to a stop apply the parking brake pedal and turn the main switch to OFF O Parking brake pedal CAUTION Do not hold the golf car on an incline with the accelerator use the brake 7 2 MAINTENANCE PERIODIC MAINTENANCE CHARTS Regular maintenance is required for the best performance and safe operation of your golf car 4 WARNING Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless otherwise specified If the owner is not familiar with machine servicing this work should be done by a Yamaha dealer or other qualified mechanic 8 1 G22E MAINTENANCE FOR G22bE C CHECK AND ADJUST R REPLACE S SERVICE CLEAN AND LUBRICATE L LUBRICATE Pre 20rounds 125 rounds 250 rounds 500 rounds 1000 rounds Opera 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs Remarks tion 100 miles 600 mls 1200 mls 2500 mls 5000 mls Page 160 kms 1000 kms 2000 kms 4000 kms 8000 kms Every Every 6 Every Every 2 Every 4 Month months Year years years PRE OP Charge S S 8 5 Cle
4. exclusions from this warranty shall include any parts replaced due to normal wear or routine maintenance including oil air filter elements brake shoes spark plugs starter and clutch drive belts Any charges incurred in transporting a golf car to and from an authorized Yamaha Golf Car Dealer for service or in performing field service are also excluded from this warranty 1 1 G22E IMPORTANT LABELS OPERATING INSTRUCTIONS Read the warning label on the beverage holder panel before operating Be sure occupants are seated Select FORWARD or REVERSE Parkin then turn main switch to ON Broke Pedal 7 PIET Press the accelerotor pedal to start moving The moter will Brake Pedal start and the parking broke will release automatically To stop release the accelerator pedal and press the brake pedal lever travel at speeds too fast for the terrain visibility conditions or your experience Brive with extra caution in congested areas when operating in reverse and when driving on wet rough or loose surfaces Come to complete stop before reversing direction Press the parking broke pedal until it locks ond turn the main switch to OFF before leaving the vehicle Read the Owner s Operator s Manual for more information ATTENTION This vehicle was not manufactured for use on public streets ond does not comply with federal motor vehicle safety standards applicable to passenger car
5. indicator If the fluid level is low carefully add distilled water Adding distilled water after charging helps prevent boil over Battery cap Plates Maximum fluid level Minimum fluid level CAUTION Normal tap water contains miner als which are harmful to a battery therefore refill only with distilled water 3 Using a hydrometer check the specific gravity of the battery fluid in each cell against the readings on the chart below Consult a Yamaha dealer if any low readings are found or if readings vary more than one point between cells Temperature Satisfactory Uncorrected F Hydrometer Reading 120 48 9 1 244 110 43 3 1 248 100 37 8 1 252 90 32 2 1 256 80 26 7 1 260 70 21 1 1 264 60 15 6 1 268 50 10 0 1 272 40 44 1 276 30 1 1 1 280 MAINTENANCE Battery Charging Read and understand the owner s manual provided with your golf car s battery charger before charg ing batteries 4 WARNING Explosive hydrogen gas is pro duced while batteries are being charged Only charge batteries in well ventilated areas a minimum of 5 air changes per hour is rec ommended To charge the batteries in your golf car follow the instructions contained in your battery charger s owner s manual The following is a summary of the charging steps Do not attempt to recharge your golf car s batteries without thorough
6. to meet the terrain and conditions of the course they are used on The information contained here is intended for golf course personnel responsible for golf car safety If you are responsible for the operation and maintenance of this golf car we encourage you to implement this golf car safety program DRIVER QUALIFICATIONS Allow only authorized people to oper ate golf cars It is recommended that only people who possess a valid motor vehicle driver s license be allowed to operate golf cars Place operation and safety instruc tions recommended by the golf car manufacturer along with the golf course safety rules in a conspicuous place near the golf car rental area or golf car pick up area It is also rec ommended that the following warning be posted in a conspicuous location G22E Do Not Operate Golf Cars When Under The Influence Of Alcohol Or Drugs GOLF COURSE SAFETY SURVEY Perform safety surveys regularly to identify hazardous areas where golf cars should not be operated GOLF COURSE HAZARD PREVENTION The following golf course hazards must be made safe e Steep Grades Where steep grades exist restrict golf cars to designated golf car pathways where possible In addition identify steep grades with a suitable warn ing like Warning Steep Grade Descend Slowly With Foot On Brake e Sharp Turns Blind Corners Bridge Approaches Chain or rope off these potentially haz ardous areas or identify t
7. whenever parking the golf car Parking brake pedal NOTE ___ Release the parking brake by depressing the accelerator pedal The parking brake will automatically release when the accelerator pedal is depressed If the main switch is in the ON position depressing the accelerator may suddenly cause the golf car to move WARNING 5 TOW SWITCH Before operating the car make sure the tow switch is in the RUN posi tion Tow switch Anytime the tow switch is moved from the RUN position to the TOW posi tion and immediately moved back to RUN there is a delay of approxi mately 30 seconds before the car will run Make sure the tow switch is in the TOW position if towing this vehicle G22E 5 4 PRE OPERATION CHECKS Pre operation checks should be made each time you use your golf car Get in the habit of performing the following checks in the same way so that they become second nature WARNING e Be sure the main switch key is removed before performing the pre operation checks to prevent accidental starting and apply the parking brake to keep the car from moving PRE OPERATION CHECKLIST Before each use check the following Batteries Tire condition Steering system v Back up buzzer Pedal operation Body and chassis SEAT Open the seat for checking and ser vicing 6 1 G22E PRE OPERATI
8. N Before performing wheel or brake maintenance verify that the main switch is in the OFF position Wheel Replacement To remove and install a wheel on your golf car 1 With the wheels blocked to pre vent the golf car from moving loosen the wheel nuts 2 Elevate the golf car with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Wheel nut tightening torque 58 ft lb 80 Nm 8 0 m kg Brake Adjustment The brakes on your golf car are self adjusting Before you operate the car press down on the brake pedal several times to make sure the brakes are functioning properly A WARNING Consult your Yamaha dealer before using your golf car if you suspect brake problems Brake failure could result in a serious accident 8 9 622 MAINTENANCE G22E Brake Pedal Free Play Adjustment CAUTION Before adjusting brake pedal free play pump the brake pedal several times to self adjust the brakes To adjust the brake pedal free play 1 Remove the service lid from the floor of the golf car 2 Check the brake pedal free play by pressing against the pedal with two fingers using light force and measuring the distance the pedal travels before resistance is felt Brake pedal free play 8 20 25 mm 0 79 0 98 in 3 If the free play distance needs adjusting loosen the lock nut and turn the adjusting nut in or out u
9. ON CHECKS BATTERY Charge batteries before each use See charging steps in chapter 8 Maintenance Check that the batteries are held securely in place to prevent the batteries from being damaged from vibration or jarring Also check that no battery caps are missing to prevent battery acid from spilling from the battery Check the battery terminals for corrosion TIRE CONDITION Tire Air Pressure 6 Check the tire air pressure before operating the golf car Tire pressure 20 psi 137 kPa 1 4 kgf cm Tire Wear Limit Check the tire surface for damage cracks or embedded objects When tire tread wears down to 0 04 in 1 mm replace the tire Wear limit G22E 6 2 PRE OPERATION CHECKS STEERING SYSTEM Check the steering system for exces sive freeplay by e moving the steering wheel up and down and back and forth e turning the steering wheel slightly to the right and left If you feel excessive freeplay or hear rattling sounds which may indicate loose steering components consult a Yamaha dealer BACK UP BUZZER Check the back up buzzer by moving the drive select switch to REV for reverse The buzzer should sound PEDAL OPERATION Check the following pedal controls for proper operation If a pedal does not work properly consult a Yamaha dealer Brake Pedal Make sure the brake pedal feels firm when pressed and
10. OTE e Yamaha continually seeks ad vancements in product design and quality therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your golf car and this manual lf you have any questions concerning this manual please consult your Yamaha dealer e This manual should be considered a permanent part of your golf car and should remain with the car when resold WARNING Read and understand this manual completely before operating your golf car G22E CONTENTS WARRANTY IMPORTANT LABELS OPERATOR SAFETY MAINTENANCE SAFETY PROGRAM CONTROLS PRE OPERATION CHECKS OPERATION MAINTENANCE STORAGE eo SPECIFICATIONS G22E A 5 o J WARRANTY YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA LIMITED 3 YEAR GOLF CAR WARRANTY Yamaha Motor Manufacturing of America hereby war rants that any new Yamaha Golf Car gas and electric models purchased from an authorized Yamaha dealer in the United States will be free from defects in material and workmanship for THREE years from date of pur chase subject to the stated limitations DURING THE PERIOD OF WARRANTY any autho rized Yamaha Golf Car Dealer will free of charge repair or replace at Yamaha s option any part adjudged defective by Yamaha due to faulty workmanship or material from
11. YAMAHA OVVNER S OPERATOR S MANUAL GOLF LIT 19626 00 79 JU2 F8199 12 G22E INTRODUCTION Congratulations on your purchase of a Yamaha golf car This manual contains information you will need for proper oper ation maintenance and care of your golf car A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new Yamaha If you have any questions about the oper ation or maintenance of your golf car please consult a Yamaha dealer YAMAHA MOTOR MANUFACTURING CORP OF AMERICA G22E OWNER S OPERATOR S MANUAL 2004 by Yamaha Motor Manufacturing Corporation of America 1st edition All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Manufacturing Corporation of America is expressly prohibited Printed in U S A P N LIT 19626 00 79 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instruc tions could result in severe injury or death to the golf occupants a bystander or a person inspecting or repairing the golf car CAUTION This message describes special precautions that must be taken to avoid damage to the golf car NOTE This message provides additional key information N
12. an battery tops check for 8 3 tightness of hold down screws and 6 2 terminals Check brake pedal freeplay and 8 9 adjust if necessary 8 10 Check steering operation 6 3 Check tire pressure tread depth 6 2 tire surface for damage Check body and chassis for cu damage Check tightness of all bolts nuts x and screws Check reverse buzzer operation 6 3 EVERY Check electrolyte level c 8 3 8 4 MONTH Check for loose or broken C connections Clean Lube pedal control area cL EVERY 6 Check all wire insulation for cracks MONTHS and or worn spots Check shock absorbers for oil leaks C x and damaged springs EVERY Perform a discharge test 5 S S YEAR Apply Terminal protectant 5 Check shoe lining thickness and rear axle bearing play Check steering knuckle bushing freeplay Adjust CA CA CA wheel alignment Check wheel nut tightness front 8 9 wheel bearing play Check gear box oil level and 8 8 leakage Check operation and adjust pedal stop if necessary j EVERY 4 Replace gear box oil R YEARS Check for grease leakage adjust CA 8 8 gear box if necassry tems without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic This manual does not contain these proc
13. ance and storage areas in accordance with applicable fire codes and ordinances to avoid fire hazards Ventilation is required to remove hydrogen gas from electric powered car storage areas during the charging process For electric powered golf cars the amount of hydrogen gas emitted dur ing charging depends on a number of factors such as the condition of the batteries the output rate of the bat tery charger and the amount of time the batteries are on charge Because of the highly volatile nature of hydro gen gas and its propensity to rise and accumulate at the ceiling in pockets a minimum of 5 air changes per hour is recommended Consult applicable fire and safety codes for the specific ventilation levels requirement as well as requirements for the use of explo sion proof electrical apparatus G22E A GOLF COURSE SAFETY PROGRAM SAFETY PRECAUTIONS DURING MAINTENANCE When performing maintenance fol low all safety instructions contained in the manufacturer s operation and service manuals as well as the fol lowing safety procedures e Properly immobilize golf car before beginning any maintenance e Properly block chassis before working underneath golf car e Avoid fire hazards and have appropriate fire protection equip ment available Before working on an electric golf car disable the car s electrical sys tem in accordance with the manu facturer s instructions Use only properly insulate
14. battery terminal JR 1 K7768 00 Y 656 LES COURTS CIRCUITS ELECTRIQUES peuvent causer des brulures Ne pas relier batterie Y 843 2 1 IMPORTANT LABELS GOLF CAR SERIAL NUMBER The golf car serial number is stamped in the location shown D N S The first three digits of the serial num ber are for model identification the remaining digits are the unit produc tion number Keep a record of these numbers for reference when ordering parts from a Yamaha dealer G22E OPERATOR SAFETY Yamaha golf cars are designed to be simple to operate However be sure to observe the following BEFORE OPERATING THE GOLF CAR e Read this Owner s Operator s man ual and all safety and instruction labels on the golf car before operat ing Perform the pre operation checks found in Section 6 of this manual Only authorized people should drive the golf car from the driver s side only and only in designated areas Do not allow more than two people to ride in the golf car This golf car is restricted to two occupants Do not operate the golf car while under the influence of alcohol or drugs their affect on vision and judgment make operating a golf car dangerous Do not operate the golf car on pub lic streets roads or highways Such use is prohibited by law and dan gerous Operation on public roads can result in collision with other vehic
15. d tools when working on electrically pow ered golf cars or around batteries Maintain all safety devices includ ing brakes steering mechanisms warning devices and governors in a safe operating condition Do not modify these safety devices as supplied by the manufacturer After each maintenance or repair the car must be driven by a quali fied trained and authorized per son in an area free of pedestrian traffic to ensure proper operation and adjustment G22E e Record all maintenance performed in a maintenance record log by date name of person performing maintenance and type of mainte nance Periodically inspect mainte nance log to ensure accurate and complete entries e Provide operator comment cards to assist in identifying non periodic maintenance needs for specific golf cars e Maintain in a legible condition all nameplates warnings and instruc tions provided by the manufacturer e If new nameplates warnings or instructions are needed contact your Yamaha dealer STORAGE AND BATTERY CHARGING Take the following precautions to ensure maintenance worker safety e Only use battery changing and charging facilities and procedures that are in accordance with applic able ordinances and regulations e Periodically inspect charging facili ties and procedures to be certain that applicable safety codes regu lations and procedures are being followed 4 3 CONTROLS
16. e Factory speed setting 12 mph 19 km h Maximum speed 15 mph 24 km h Minimum turning radius 114 2 in 2 9 m Seating capacity 2 persons Hill climbing ability 20 on pavement TRANSMISSION Differential reduction gear Differential type Bevel gear Lubricant capacity SAE 90 gear oil 0 32 US qt 300 mL 300 cc BATTERIES Battery BCI group GC 2H RC minimum 105 min 622 10 1 SPECIFICATIONS CHASSIS Steering system Type Rack and Pinion Steering angle L H 1 55 turn Steering angle R H 1 55 turn Brakes Brake system Mechanical drum brake on each rear wheel with self adjusters Type of brake Dual internal expanding shoe Leading trailing shoes self adjusting Brake pedal freeplay linkage adjustment 20 25 mm Brake cable end play 0 004 0 02 in 0 1 0 5 mm Parking brake Type Foot type parking brake with automatic release Release timing With pedal segment in second notch Bolt heads round parallel to arm 0 000 0 001 in 0 0 0 3 mm Wheel Tire size Front 18 x 8 50 8 00 4 Rear 18 x 8 50 8 00 4 PR Rim size 7 00 1 8 00 Tire pressure 20 psi 137 kPa 1 4 kgf cm2 10 2 622 WIRING G22bE WIRING DIAGRAM LZ9 A v 9
17. edures They are contained in the Service Manual G22E 8 2 MAINTENANCE Battery Care Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN Six 8 volt deep cycle batteries provide power for your electric golf car and must be properly maintained and recharged for maximum performance and service life To maintain your batteries 1 Clean the tops of the batteries with a solution of baking soda and water as necessary to remove corrosion CAUTION Do not allow cleaning solution to enter battery cells 2 Check the fluid level before and after charging 8 3 G22E MAINTENANCE G22E Before charging only add distilled water if fluid is below the top of the plates and then add just enough to cover plates After charging check that the fluid level is approximately 1 4 to 1 2 inch above the plates and 1 4 to 3 8 inch below the level
18. hem with a suitable warning describing the nature of the hazard and the prop er precautions to be taken to avoid the hazard Wet Areas Wet grass may cause a golf car to lose traction and may affect stability Chain or rope off wet areas or identify wet areas with a suitable warning 4 1 GOLF COURSE SAFETY PROGRAM e Loose Terrain Loose terrain may cause a golf car to lose traction and may affect stability Repair loose terrain chain or rope off these areas or identify loose terrain with a suitable warning Golf Car and Pedestrian Interfer ence Reroute golf car traffic or pedestrian traffic in congested areas wherever possible to prevent accidents If it is impractical to reroute traffic erect warning signs to warn pedestrians of golf car traf fic and to warn golf car operators to drive slowly use caution and watch for pedestrians MAINTENANCE REQUIRED FOR GOLF CAR SAFETY Practice the following to help ensure the safety of golf car occupants e Preventative Maintenance Per form all scheduled maintenance in accordance with manufacturer s recommendations to provide the golfing patron with a safe properly operating golf car Personnel Allow only qualified trained and authorized personnel to inspect adjust and maintain golf cars Parts and Materials Use only replacement parts and materials recommended by the manufacturer 4 2 e Ventilation Properly ventilate all mainten
19. les WHILE OPERATING THE GOLF CAR e Keep your entire body inside the golf car remain seated and hold on when the car is in motion e Do not start the golf car until all occupants are seated G22E 3 1 OPERATOR SAFETY e Keep your hands on the steering wheel and your eyes on the path ahead e Use extra care in congested areas or when backing up Always back up slowly and watch carefully Avoid starting or stopping abruptly Vary the speed of the golf car to match the terrain of the course Avoid turning the steering wheel too sharply at higher speeds Always drive slowly straight up or straight down slopes never at an angle Do not make any modification or addition which affects capacity or safe operation or make any changes not in accordance with the owner s operator s manual 3 2 G22E amp GOLF COURSE SAFETY PROGRAM Like all machines golf cars can cause injury if improperly used or maintained This section contains broad safety practices required for safe golf car operation Before golf cars are operated golf course per sonnel should establish any addition al safety practices that may be required for safe operation Experience has shown that golf cars are safe when operated in accor dance with the safety warnings affixed to every golf car This safe operation is enhanced when golf cars are used according to the safety rules and practices established
20. ly reading and understanding the owner s manual provided with your charger 1 Turn main switch key to OFF position 2 With the charger properly con nected and grounded see charg er s owner s manual insert the DC output plug into the golf car receptacle CAUTION Use only battery chargers that are rated for use with 48 volt Yamaha Golf Cars Thoroughly read and understand the user manual supplied with your 48 volt charger 8 5 622 MAINTENANCE Y 751a G22E WARNING Do not disconnect the DC output cord from the battery receptacle when the charger is on or an arc could occur that may cause an explosion 3 The charger will turn off automat ically when the batteries reach full charge 4 After the charger has turned off disconnect the DC output plug from the golf car receptacle by grasping the plug body and pulling the plug straight out of the receptacle Battery Installation 4 WARNING When working with batteries do not put wrenches or other metal objects across the battery termi nals An arc can occur causing explosion of the battery 1 Install the battery holddown plates as shown Forward Battery Battery fitting plate 8 6 MAINTENANCE FORWARD 2 Connect the wire leads as shown Forward To receptacle To motor control unit D Between batteries To rela
21. ntil the free play specification is met Then tighten the lock nut in place 4 WARNING Do not overtighten the brake cables The self adjusters may not operate properly reducing braking performance 8 10 STORAGE Perform the following preparations when storing your golf car for extend ed periods of time NOTE _ Turn main switch key to OFF posi tion remove key and store key in a safe place Move the tow switch into the TOW position CHASSIS PREPARATION 1 Verify the tire pressure is set to 20 psi 137 kPa 1 4 kgf cm 2 Clean exterior of the golf car and apply a rust inhibitor 3 Cover the golf car with a breath able cover and store it in a dry well ventilated area 9 1 BATTERY PREPARATION 1 Recharge the batteries and check the fluid levels at least once a month CAUTION Do not allow cleaning solution to enter battery cells 2 Clean the tops of the batteries with a solution of baking soda and water as necessary to remove corrosion G22E SPECIFICATIONS GENERAL SPECIFICATIONS Dimensions Overall length 93 9 in 2385 mm Overall width 47 2 in 1200 mm Overall height steering height 46 9 in 1190 mm Height of floor 11 8 in 300 mm Wheelbase 64 3 in 1632 mm Tread Front 34 3 in 870 mm Rear 38 6 in 980 mm Min ground clearance 3 8 in 97 mm Weight Dry weight without battery 549 Ib 249 kg Performanc
22. returns to its orig inal position when released es N SSS 19109 9569 SSN j Brake pedal 6 3 622 PRE OPERATION CHECKS Parking Brake Pedal Make sure the parking brake pedal locks in place with a positive click and releases when the accelerator pedal is pressed O Parking brake pedal NOTE Release the parking brake by depressing the accelerator pedal Accelerator Pedal 4 WARNING Before checking operation of the accelerator pedal be sure the main switch is in the OFF posi tion Make sure the accelerator pedal operates smoothly Accelerator pedal BODY AND CHASSIS Before each use visually inspect the golf car body and chassis for damage and or missing parts G22E 6 4 OPERATION STARTING 1 With the parking brake applied turn the drive select switch to FWD for forward or REV for reverse CAUTION Do not shift from FWD forward to REV reverse while the golf car is moving 2 Turn the main switch to ON WARNING Do not depress the accelerator pedal when turning on the main switch or the golf car may sudden ly start moving 3 Check that your path is clear in the direction you plan to go and slowly depress the accelerator pedal The golf car will start to move Accelerator pedal
23. s YAMAHA Accelerator 7 Pedal Y 500 JU0 K7762 00 BATTERY SAFETY AND INSTRUCTION LABELS WARNING Please read the following labels carefully before operating your golf car and promptly replace any labels which become damaged or removed INSTALLATION AND WIRE LEAD CONNECTION TO RELAY TO MOTOR CONTROL UNIT ASSY A WARNING 2 DEATH OR SEVERE PERSONAL INJURY CAN RESULT FROM FAILURE FOLLOW THESE INSTRUCTIONS Read Operating Instructions on steering wheel before operation Operate only when authorized and only in designated areas OFF v FWD EXPLOSIVE LES GAZ GASES EXPLOSIFS se degagent lors de la charge ou decharge des batteries Garder bien ventile Garder efincelles flammes et cigarettes a Tecart des batteries Se proteger les yeux lorsque Ion travaille pres des batteries are released when batteries are charged or discharged Keep weli ventilated Keep sparks flames and cigarettes away Shield eyes when working near batteries Operate from driver s side only Do not allow more than two occupants in vehicle Do not start vehicle until all occupants are seated Remain seated and hold on when in motion Keep entire body inside vehicle Drive slowly in turns Drive slowly straight up and down slopes Set parking brake before leaving vehicle Turn main switch to OFF and remove key when not in u
24. se Do not operate while under the influence of alcohol or drugs SULFURIC ACID In batteries will burn skin eyes and clothing Do not tip batteries Keep vent caps tight and level in event of injury flush with water and cali physician immediate y L ACIDE SULFURIQUE dans les batteries br le la peau les yeux et les vetements Ne pas incliner les batteries Garder les bouchons serres et horizontaux cas de contact avec l acide nettoyer a grande eau et appeler le medecin imm diatement ACAUTION AVERTISSEMENT Move switch to the TOW position before towing or storage Failure to do so may lead to Drive system damage or electrical fire when towin Complete battery discharge and battery damage when storing long term fter moving switch from RUN to TOW wait 15 seconds minimum before switching again Mettre l interrupteur position TOW avant de remorquer ou avant l entreposage Non observation pourrait endommaqer le systeme d actionnement ou causer un incendie lectrique pendant la remorque lt causer une d charge totale de la batterie et endommage pendant l entreposage long terme NOTE Apres avoir chang l interrupteur de position RUN a position un minimum de 15 seconds avant de le remettre NOTE atterie OW attendre TOW RUN G22E Y 844 ELECTRICAL SHORTS can result in burns Do not make connection
25. the factory Parts used in warranty repairs will be warranted for the balance of the machine s war ranty period All parts replaced under warranty become property of Yamaha Motor Manufacturing Corporation of America GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Abnormal strain neglect or abuse including lack of proper maintenance and use contrary to the Owner s Operator s Manual instructions Accident or collision damage c Installation of parts or accessories that are not original equipment d Fading rust or deterioration due to exposure or ordinary wear and tear e Modifications or alteration that affects the cars condition operation performance or durability or which makes the car serve a purpose other than use as a two person golf course vehicle f Damage due to improper transportation g Acts of God ie lightning hail damage flooding fire etc o SPECIFIC EXCLUSIONS The first year of warranty shall cover the entire car except for batteries battery chargers tires and rims which are warranted by their respective manufacturers Parts excluded from the sec ond year of warranty include the body parts seats mats bumper assembly bag carrier scorecard holder and the trim Parts excluded from the third year of war ranty include the second year exclusions the electrical System except electronic speed controller and electric motor and control cables Other specific
26. y WARNING When installing batteries e Carefully place battery cables and holddowns making sure that cables do not lay across vent caps e Always remove the negative cable to the motor controller first and install it last CAUTION Do not overtighten the battery holddown nuts Excessive force will damage the battery casing Fuse Replacement 4 WARNING Be sure to use the specified fuse Using a wrong fuse can cause electrical system damage and cre ate a fire hazard CAUTION When replacing a fuse be sure the main switch is turned off to pre vent accidental short circuiting Fuse Type 3 Amp Blade Style Fuse case Fuse G22E MAINTENANCE Gear Box Oil To check gear box oil level 1 Place the golf car on a level sur face 2 Remove the access panel by removing the rivets in the two lower corners of the panel and pulling the panel from the car 3 Remove the oil level plug A 4 Add gear oil little by little until oil flows from the level plug hole B Recommended oil SAE 90 gear oil Gearcase capacity 0 32 US qt 800 mL 300 cc 5 Allow excess gear oil to flow out until it stops CAUTION Do not allow foreign material to enter the gear box 6 Reinstall the oil level plug NOTE For gear oil replacement consult a Yamaha dealer or other qualified mechanic G22E 8 8 MAINTENANCE CAUTIO
Download Pdf Manuals
Related Search