FR2SS-SERIES SERVICE MANUAL I. FOLDOVER RAMP
Contents
1. TABLE OF CONTENTS FEBRUARY 2013 FR2SS SERIES SERVICE MANUAL INTRODUCTION l FOLDOVER RAMP INTRODUCTION his manual applies to the Ricon FoldOver Stainless Steel Low Floor Vehicle Access Ramp when installed in transit vehicles The chapters in this service manual contain a product description maintenance instructions and a spare parts list The descriptions in this chapter apply to the Ricon FoldOver Stainless Steel Low Floor Vehicle Access Ramp when installed in transit vehicles The FoldOver ramp is installed in transit vehicles to accommo date handicapped passengers who cannot easily climb steps or are using mobility aid equipment The hydraulically powered ramp folds into the vehicle vestibule flooring when not in use All FR2SS series ramps have a 660 Ib 300kg load limit Passengers must use the ramp one at a time do not over load ramp Be certain that passenger mobility aid equipment fits between the left and right side ramp barriers without any interference before allowing use of ramp FIGURE 1 1 RICON FOLDOVER RAMP A RAMP FEATURES 1 INTERLOCK SUPPORT The ramp electronics can interface with the vehicle interlock circuitry to prevent vehicle departure when ramp is deployed The ramp interlock circuitry senses the position of the ramp stowed or deployed and makes this information available at the J1 bus harness connector A vehicle interlock circuit typica2. SS SERIES SERVICE MANUAL Refer to Table 2 2 for an explanation of FR2G series ramp part numbers TABLE 2 2 FR2G SERIES RAMP PART NUMBER EXPLANATION pee OR E EQ qi Ee dep Eod Location of Electrical Connectors 0 Rear 1 Left Side Flooring Trim 0 Welded 1 Shipped loose Side barrier trim color 0 Yellow 1 None 1 flange 2 Black 3 White Heater 0 None 1 Heater 24VDC only Control Panel 0 No control panel internal counter 1 Dash panel w internal counter Floor material 0 Supplied by others 1 RCA TR 852 Manual Deployment Method 0 Pull strap 1 Hook 2 Y turn key 3 Hatch handle Operating Voltage 0 12VDC 1 24VDC Ramp Size W x L 00 30 X 48 01 32 x 48 02 32 x 44 03 32 x 43 04 32 x 41 05 30 x 48 GILLIG 06 32 x 50 07 32 x 41 w notched rails Q Ricon AWabtec company FEBRUARY 2013 32DFR108 B 4 FEBRUARY 2013 FR2SS SERIES SERVICE MANUAL Refer to Table 2 3 for an explanation of FR2N series ramp part numbers 32DFR108 B 4 TABLE 2 2 FR2N SERIES RAMP PART NUMBER EXPLANATION PRON eb o ESO TE GEL el GEXS E GEI Location of Electrical Connectors 0 Open Fluid Levor Sensor 0 No 1 Yes Side barrier trim color 0 Black 1 Yellow Heater 0 None 1 Heat
3. cations listed Also refer to the Ricon website at www riconcorp com Ricon Corporation 7900 Nelson Road Panorama City CA 91402 reete eec edes cene eru se cene cene Ecce dax ape EEES RERS 818 267 3000 Outside 818 Area Code nie eerte es cene ee cer Re sr c arx dr n Ero ern denos 800 322 2884 WONS corer eoruni Lr M ra Ss a See ia te IM er cc et www riconcorp com Vapor Ricon Europe Ltd Meadow Lane Loughborough Leicestershire ccccsssccccssseeeeeseeeeeeeeseeeeeenseeeeeenseeeeeenseeeseeenseeeeeenees 0044 9 1509 635 920 LE 1HS United Kingdom ETC eme www riconuk com C RICON TWO YEAR LIMITED WARRANTY The following warranty provides two years of limited coverage for the Ricon FoldOver Stainless Steel Low Floor Vehicle Access Ramp 1 2 O Ricon F108 A Wabtec company FEBRUARY 2013 FR2SS SERIES SERVICE MANUAL INTRODUCTION D Ricon A Wabtec company RICON FOLDOVER RAMP TWO YEAR LIMITED WARRANTY Ricon Corporation Ricon warrants to the original purchaser of this product that Ricon will repair or replace at its option any parts that fail because of defective material or workmanship as follows e Repair or replace parts for a period of two years starting from the date ramp is put into service Obtain a complete list of parts covered by this warranty from Ricon Product Support Labor costs for spec
4. d how to safely operate the product Instruct the user to follow the operating instructions without exception Ricon 32DFR108 B 4 AWabtec company FEBRUARY 2013 FR2SS SERIES SERVICE MANUAL INTRODUCTION E CUSTOMER ORIENTATION 1 Figure 2 3 shows major components of the foldover ramp A description of each component is provided in Table 2 3 Refer to Chapter V Parts Diagrams and Lists for more details HEATER PAD WIRING ACCESS COVER OPTIONAL HEATER PAD OPTIONAL LOCATED UNDER NON SLIP SURFACE COMPONENT ACCESS COVER FLOOR PLATE NON SLIP SURFACE FLOW CONTROL VALVES ELECTRONIC CONTROLLER LE MC SENSOR TARGETS STOW amp DEPLOY PROXIMITY SENSORS STOW amp DEPLOY DRIVE ARM DRIVEN ARM ARM HARDWARE RAMP HYDRAULIC PUMP ASSEMBLY DRIVESHAFT HYDRAULIC ACTUATOR MANUAL DEPLOY TOOL OPTIONAL Ce HINGE He SIDE RAIL PES p RIGHT NON SLIP SURFACE FRON Ej MANUAL DEPLOY TOOL SLOT LIFTING STRAP RSM0008000 FIGURE 2 3 FR2SS SERIES MAJOR RAMP COMPONENTS 32DFR108 B 4 Q Ricon 1 5 A Wabtec company INTRODUCTION FR2SS SERIES SERVICE MANUAL FEBRUARY 2013 TABLE 2 3 MAJOR FR2SS FOLDOVER RAMP COMPONENTS Component access cover Electronic controller Driveshafts left amp right Drive arms left amp right Driven arms left amp right Flow co
5. er 24VDC only Control Panel 0 No control panel 1 Dash panel Floor material 0 Supplied by others 1 RCA Ribbed TR 452 2 Altro Chroma 2731 SCR Yel Nose 3 Altro Chroma CE27MTS SCR Yel Nose 4 Tarabus w Welcome Logo 5 Altro TFCR 2761 SCR Yel Nose 6 Altro TFCR 2772 SCR Yel Nose 7 Tarabus NT Helios 8805 8 Altro Meta Midnite Yel Nose 9 Altro Chroma 2702 SCR Yel Nose Manual Deployment Method 0 Pull strap 1 Hook 2 Hatch handle Operating Voltage 0 12VDC 1 24VDC Ramp Size W xL 01 30 X 48 Q Ricon AWabtec company INTRODUCTION INTRODUCTION FHR2SS SERIES SERVICE MANUAL FEBRUARY 2013 This page intentionally left blank BACK TO TOP PRINT CHAPTER NEXT CHAPTER 1 10 Q Ricon 32DFR108 B 4 AWabtec company
6. ified parts replaced under this warranty for a period of two years from the date put into service A Ricon rate schedule determines parts covered and labor allowed This Warranty Does Not Cover e Malfunction or damage of product parts caused by accident misuse lack of proper maintenance neglect improper adjustment modification alteration mechanical condition of vehicle road hazards overloading failure to follow operating instructions or acts of nature i e weather lightning flood NOTE Ricon recommends this product be inspected by an authorized Ricon dealer or qualified service technician at least once every six months or sooner if necessary Perform required maintenance at this time N WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS ANY MODIFICATION OF THIS PRODUCT CAN BE HAZARDOUS This Warranty is Void If e The product is not installed and maintained by an authorized Ricon dealer or qualified service technician e The product is modified in any respect from its original design without written authorization from Ricon Ricon disclaims liability for any personal injury or property damage that results from opera tion or use of a Ricon product that is modified from the original Ricon design No person or company is authorized to change the design of this Ricon product without written authori zation from Ricon Ricon obligation under this warranty is exclusively
7. limited to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or conse quential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply Important The warranty registration card must be completed and returned to Ricon within 20 days after product installation to validate this warranty The warranty is not transfera ble The warranty gives specific legal rights There may be other rights that vary in each state 32DFR108 B 4 Q Ricon 1 3 A Wabtec company INTRODUCTION FHR2SS SERIES SERVICE MANUAL D FEBRUARY 2013 SHIPPING INFORMATION When the product is received unpack the product and check for freight damage Claims for any damage should be made to the carrier immediately Be sure the ramp assembly contains all items listed on the included bill of material Please report any missing items immediately to Ricon Product Support Save bill of material for later reference Return the completed warranty and owner registration cards to Ricon within 20 days to validate warranty NOTE The Sales or Service personnel must review the Warranty and this Operator Manual with the user to be certain that they understan
8. lly requires that the following conditions be met before operating power is supplied to ramp e Park vehicle and set parking brake e Place transmission in neutral e Open vehicle door adjacent to ramp 2 AUDIBLE ALERT NOTE This feature is optional and may not have been connected during ramp installation The ramp supports an audible alert device that sounds while the ramp is in motion 3 RAMP CONTROL PANEL Refer to Figure 2 2 Ricon typically does not provide a control panel However the ramp can be operated with one similar to that shown the actual panel appearance will vary between transit authorities and vehi cles The control panel is normally installed in the driver area It should have a power ON OFF switch a power on indicator light and a spring loaded three position ramp control switch center off The ramp re ceives power from the vehicle when the interlock conditions are met and the power on off switch is ON The control panel can then be used to transmit deploy or stow signals to the ramp hydraulic system FIGURE 2 2 TYPICAL CONTROL PANEL 32DFR108 B 4 Q Ricon 1 1 A Wabtec company INTRODUCTION FR2SS SERIES SERVICE MANUAL FEBRUARY 2013 B RICON PRODUCT SUPPORT If you have questions about this manual or you need additional copies please contact Ricon Product Support at the lo
9. ntrol valves Arm hardware screws bushings thrust washers Heater mat optional Heater mat wiring access cover optional Hydraulic actuator Hydraulic pump assembly Lifting strap Non slip surfaces Pillow blocks left amp right Side rails left amp right DESCRIPTION Provides access to ramp hydraulic and electrical components Translates electrical commands from bus control panel into signals that control ramp hydraulic components Monitors ramp position and drives counter Transmits actuator torque to drive arms Ramp linkage arms attach to outboard end of driveshafts Ramp linkage arms attach to ramp Manually adjusted valves control rate of ramp motion Pivoting load bearing parts at both ends of driven arms Bushings and washers are oilite material Helps keep ramp floor clear of ice and snow Provides access to wiring for optional heater mat Pivoting connection between ramp and ramp frame Hydraulic powered component provides torque used to deploy and stow ramp Provides hydraulic pressure for use by ramp hydraulic components The hydraulic pump contains a motor directional valve pump assembly and reservoir Use to manually deploy or stow ramp Bonded to ramp to reduce user slippage Provide support for outer ends of driveshafts Located near left driveshaft Detect position of ramp either stowed or deployed Unfolds deploys to provide access for handicapped passenger use Fold
10. s into ves tibule floor stows when not used Vertical curbs help restrict passenger to ramp area END OF TABLE Ricon 32DFR108 B 4 AWabtec company FEBRUARY 2013 FR2SS SERIES SERVICE MANUAL F RAMP PART NUMBERS Refer to Table 2 1 for an explanation of FR2SS series ramp part numbers 32DFR108 B 4 TABLE 2 1 FR2SS SERIES RAMP PART NUMBER EXPLANATION FRss O O epo dh deg Location of Electrical Connectors 0 Rear 1 Left Side Flooring Trim 0 Welded 1 Shipped loose Side barrier trim color 0 Yellow 1 None 1 flange 2 Black 3 White Heater 0 None 1 Heater 24VDC only Control Panel 0 No control panel internal counter 1 Dash panel w internal counter Floor material 0 Supplied by others 1 RCA TR 852 Manual Deployment Method 0 Pull strap 1 Hook 2 turn key 3 Hatch handle Operating Voltage 0 12VDC 1 24VDC Ramp Size W x L 00 30 x 48 01 32 x 48 02 32 x 44 03 32 x 43 04 32 x 41 05 30 x 49 discontinued 06 32 x 50 07 32 x 41 w notched rails 08 32 x 32 09 32 x 39 11 32 x 44 12 30 x 44 13 32 x41 14 32 x 50 15 30 x 45 16 32 x 52 17 30 x 48 18 32 x 48 Q Ricon AWabtec company INTRODUCTION INTRODUCTION FR2
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