Installation & Service Manual
Contents
1. PENTAIR HYDROMATIC MODELS H3H X P HAHDX P S4M X P SAPLXJP SGHV XJP and SAMV X P Class Division 1 Groups C amp D FM SUBMERSIBLE SOLIDS HANDLING PUMP INSTALLATION AND SERVICE MANUAL lt i gt Make sure this manual is provided to the owner of the equipment or to the responsible party who maintains General Information Attention This manual contains important information for the safe use of this product Read completely and do not throw away Reasonable care and safe methods should be practiced Check local codes and requirements before installation Unpacking Pump When unpacking unit check for damage Claims for damage must be made at the receiving end through the delivery carrier Damage cannot be processed from the factory WARNING Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical devices or flames in a septic gaseous or possible septic sump CALIFORNIA PROPOSITION 65 WARNING A WARNING This product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Pumps in Storage or Not Operating Pumps with silicon carbide seals must have impellers manually rota2. 528030007 137220012 SAP X P500CC 528030017 137220012 S4P X P500DC 528030027 137220012 S4P X P500EC 528030037 137220012 S4P X P500FC S4P X P5006C 528030047 528030057 137220012 137220012 SAP X P750CC 528030067 137220012 SAP X P750DC 528030077 137220012 SAP X P750EC 528030087 137220012 SAP X P750FC 528030097 137220012 S4P X P7506C 528030107 137220012 S4P X P1000DC 528030117 137220012 S4P X P1000EC 528030127 137220012 S4P X P1000FC 528030137 137220012 S4P X P10006C 528030147 137220012 S4P X P1500DC 528030157 137220012 S4P X P1500EC 528030167 137220012 SAP X P1500FC 528030177 137220012 S4P X P15006C 528030187 137220012 S4HV X P1500GD 528000037 S4MV X P Description 1750 RPM Part No Voltage ph 082130182 Impeller SAMV X P500CC 528030017 070810002 S4MV X P500DC 528030027 070810002 S4MV X P500EC 528030037 070810002 SA4MV X P500FC 528030047 070810002 SAMV X P500GC 528030057 070810002 SAMW X P7 50CC S4MV X P750DC 528030067 528030077 070810002 070810002 S4MV X P750EC 528030087 070810002 SAMV X P750FC 528030097 070810002 SAMV X P7 506C 528030107 070810002 SAMV X PTOOQEC 528030117 528030127 070810092 0
3. O A switches to Off position and allow sump to fill to the override control level s 8 Turn switches to Auto position and pumps should start and operate together until level drops to turn off point 9 Repeat this operation and cycle several times before leaving the job 10 Check voltage when pumps are operating and check the amp draw of each pump Check amps on each wire as sometimes a high leg will exist For excessive voltage on one leg the electric utility company should be consulted Pump Maintenance As the motors are oil filled no lubrication or other maintenance is required If the heat sensor and seal failure are hooked up properly no attention is necessary as long as the seal failure indicator light does not come on To ensure continuity of the seal sensor leads a test light is provided on intrinsically safe Hydromatic panels as standard equipment Pump should be checked every quarter for corrosion and wear Field Service on Hydromatic Hazardous Location Pumps If a Hydromatic hazardous location pump is used in a hazardous location the pump must be returned to the factory for electrical and motor service This will ensure the integrity of the hazardous location rating of the pump and comply with our warranty requirements The quick disconnect cords upper and lower seal volute and impeller components may be repaired or replaced by an authorized Hydromatic service facility without compro
4. S4HV X P750FD 528000107 082130172 SAM X P500FC 528010147 070710012 SAHV X P7506D 528000117 082130172 SAM X P5006C 528010157 070710012 SAHV X PT000DD 528000047 082130052 SAM X P750CC 528010167 070710072 SAM X P750DC 528010087 070710072 S4HV X P1000ED S4HV X P1000FD 528000057 528000067 082130052 082130052 SAM X P750EC 528010097 070710072 S4HV X P1000GD 528000077 082130052 SAM X P750FC 528010107 070710072 S4HV X P1500DD 528000007 082130182 SAM X P7506C 528010117 070710072 S4HV X P1500ED 528000017 082130182 SAM X PT000DC 528010047 070710012 S4HV X P1500FD 528000027 082130182 S4M X P1000EC 528010057 070710012 S4M X P1000FC S4M X P10006C 528010067 528010077 070710012 070710012 SAM X P1500DC 528010007 070710012 SAM X PT500EC 528010017 070710012 SAM X PT500FC 528010027 070710012 S4M X P15006C S4M X P300DB 528010037 528010237 070710012 070710012 SAM X P300EB 528010247 070710012 S4M X P300FB 528010257 070710012 S4M X P3006B 528010267 070710012 S4M X P500DB 528010197 070710012 S4M X P500EB 528010207 070710012 S4M X P500FB 528010217 070710012 S4M X P5006B Description 528010227 Part No Voltage ph 070710012 Impeller 1750 RPM S4P X P500BC
5. anyone other than Pentair Hydromatic or authorized Pentair Hydromatic service provider h to any unit that has been repaired using non factory specified OEM parts Warranty Exclusions PENTAIR HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF PENTAIR HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE Liability Limitation IN NO EVENT SHALL PENTAIR HYDROMATIC BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR HYDROMATIC PRODUCT OR PARTS THEREOF PERSONAL INJURY AND OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION PENTAIR HYDROMATIC DISCLAIMS ALL LIABILITY INCLUDING LIABILITY UNDER THIS WARRANTY FOR IMPROPER INSTALLATION PENTAIR HYDROMATIC RECOMMENDS INSTALLATION BY PROFESSIONALS Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you No warranties or representations at any time made by any representatives of Pentair Hydromatic shall vary or expand the provision hereof gt PENTAIR HYDROMATIC 740 EAST 9TH STREET 490 PINEBUSH ROAD UNIT 4 ASHLAND OHIO USA 44805 CAMBRIDGE ONTARIO CANADA N1T 0A5 419 289 1144 800 363 PUMP WWW HYDROMATIC COM Warranty Rev 12 13
6. 000650111 BALL BEARING UPPER Hydraulic End Parts List B4 p 87 Bl a i L ZA 79 82 H3H X P 2 1 Se 20 WHY i S4HV X P Item No Description H3H X P O RING 05876A136 H4H X P 058764136 1 gt Uy ZU 4 emn HAH X P gt 46 w S4P X P S4MV X P SAM X P SAP X P SAHV X P SAMV X P 001500581 05876A136 001500581 001500581 IMPELLER BOLT 005680071 005680021 005680021 005680021 029210041 005680021 WASHER IMPELLER 080230001 080230001 080230001 080230001 080230011 080230001 VOLUTE 151540015 151470015 070680015 137210015 082120002 070800002 PLATE SEAL 278190103 278190103 278190003 278190103 278190003 278190003 SCREW FLAT HEAD 4 047560061 047560061 07597017 047560061 075974017 07597017 KEY 083460033 083460033 083460033 083460033 083460011 083460011 Motor Parts Group hd 2 Pole 3450 RPM 10 15 hp 208 230 3 60 278890003 10 15 hp 460 3 60 278890003 10 15 575 3 60 278890603 7 5 hp 208 230 3 60 278
7. 70810092 SAMV X PTOOQFC 528030137 070810092 528030147 070810092 528030157 070810002 SAMV X PT500EC 528030167 070810002 SAMV X PT500FC 528030177 070810002 SAMV X P15006C SAMV X P300DB 528030187 528020197 070810002 070810002 SAMV X P300EB 528020207 070810002 SAMV X P300FB 528020217 070810002 SAMV X P3006B SAMV X P500DB 528020227 528020237 070810002 070810002 SAMV X PS00EB 528020247 070810002 S4MV X P500FB 528020257 070810002 SAMV X P5006B 528020267 070810002 STANDARD LIMITED WARRANTY Pentair Hydromatic warrants Its products against defects material and workmanship for a period of 12 months from the date of shipment from Pentair Hydromatic or 18 months from the manufacturing date whichever occurs first provided that such products are used in compliance with the requirements of the Pentair Hydromatic catalog and technical manuals for use in pumping raw sewage municipal wastewater or similar abrasive free noncorrosive liquids During the warranty period and subject to the conditions set forth Pentair Hydromatic at its discretion will repair or replace to the original user the parts that prove defective in materials and workmanship Pentair Hydromatic reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or i
8. 750CC 528040067 151465002 H4H X P750CC 528050067 151465002 H3H X P750DC 528040077 151465002 HAH X P750DC 528050077 151465002 H3H X P750EC 528040087 151465002 HAH X P750EC 528050087 151465002 H3H X P7 50FC H3H X P7 506C 528040097 528040107 151465002 151465002 HAH X P7 50FC HAH X P7 506C 528050097 528050107 151465002 151465002 H3H X PT000DC 528040117 151465002 HAH X P1000DC 528050117 151465002 H3H X PTOO0EC 528040127 151465002 HAH X PT000EC 528050127 151465002 H3H X PIOOOFC 528040137 151465002 H4H X P1000FC 528050137 151465002 528040147 528040157 H3H X P10006C H3H X P1500DC 151465002 151465002 10006 H4H X P1500DC 528050147 528050157 151465002 151465002 H3H X P1500EC 528040167 151465002 H4H X P1500EC 528050167 151465002 H3H X PT500FC 528040177 151465002 HAH X P1500FC 528050177 151465002 H3H X P1500GC 528040187 151465002 H4H X P1500GC 528050187 151465002 Impeller Parts List Description 1750 RPM Part No Voltage ph Impeller SAM X P500CC 528010187 070710012 SAM X P500DC 528010127 070710012 3450 RPM S4HV X P750DD SAHV X P7 50ED Part No 528000087 528000097 Voltage ph 208 3 Impeller 082130172 082130172 SAM X P500EC 528010137 070710012
9. 870003 7 5 hp 460 3 60 278870003 7 5 hp 575 3 60 278870603 278870011 278870011 218870011 278870011 278870011 278870011 BOLT STATOR 4 001780051 001780051 001780051 001780051 001780051 001780051 SPACER 007362141 007362141 007362141 007362141 007362141 007362141 CONNECTOR 10 15 hp 208 230 3 60 278860003 126724001 10 15 hp 460 3 60 278860003 10 15 hp 575 3 60 278860603 5 7 5 hp 208 230 1 60 278850001 126724001 5 7 5 208 230 3 60 278840003 5 7 5 hp 460 3 60 278840003 5 7 5 hp 575 3 60 278840603 A2 ROTOR SHAFT ASSEMBLY 278860011 278860011 278860011 278850011 278840011 278840011 278840011 BOLT STATOR 4 06106A070 06106A070 06106A070 001780051 001780041 001780041 001780041 SPACER 007362141 007362141 007362141 007362141 CONNECTOR 6 Pole 1150 RPM STATOR 3 5 208 230 3 60 278830003 126724001 3 5hp 460 3 60 218830003 3 5hp 575 3 60 278830603 A2 ROTOR SHAFT ASSEMBLY 278830011 278830011 278830011 BOLT STATOR 4 001780051 001780051 001780051 SPACER 007362141 007362141 007362141 CONNECTOR Impeller Parts List H3H X P Description 1750 RPM Voltage ph 12672A001 H4H X P Description 1750 RPM Impeller Voltage ph 12672A001 Impeller H3H X P
10. mising the hazardous location rating to the pump Any time the seal is disturbed it must be replaced Check the pump for proper rotation before returning to service H3H X P H4H X P SAM X P SAP X P SAHV X P and SAMV X P Parts List For use with product built with Premium Efficient motor Part Description 5 Description 280100000 MOTOR HOUSING 071670181 DOUBLE ROW BALL BEARING LOWER 278180010 BEARING HOUSING 009240101 PIPE PLUG 1 2 SOCKET HEAD BRASS 278824009 TERMINAL BLOCK 19103A048 CAPSCREW S4M X P SAMV X P S4HV X P 06106A069 SCREW TERMINAL BLOCK 19103A060 CAPSCREW SAP X P H3H X P H4H X P 110650033 SCREEN 109010011 SEAL FAILURE PROBE 193314007 WASHER SPRING THRUST 109000025 SENSOR WIRES 19101A017 CAP SCREW CORD CAP 125584017 RETAINING RING EXTERNAL 026032103 STATOR RING 009740031 RETAINING RING INTERNAL 05818A090 KEY SQ 5 32 110491001 UPPER SEAL 001500191 O RING CORD CAP 009201001 LOWER SEAL 001500401 O RING MOTOR HOUSING 152880315 CORD CAP ASSEMBLY 10 4 SOOW 05876A121 O RING SEAL PLATE 152880325 CORD CAP ASSEMBLY 8 4 W 191034048 SCREW CAP 1 2 13 x 2 5 LG 152880335 CORD CAP ASSEMBLY 6 4 W
11. mprovement for prior sold and or shipped units Start up reports and electrical schematics may be required to support warranty claims Submit at the time of start up through the Pentair Hydromatic website http forms pentairliterature com startupform startupform asp type h Warranty is effective only if Pentair Hydromatic authorized control panels are used All seal fail and heat sensing devices must be hooked up functional and monitored or this warranty will be void Pentair Hydromatic will cover only the lower seal and labor thereof for all dual seal pumps Under no circumstance will Pentair Hydromatic be responsible for the cost of field labor travel expenses rented equipment removal reinstallation costs or freight expenses to and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other than for what it is designed and manufactured 41 to any unit that has been repaired or altered by
12. te FM approvals and all warranties by Hydromatic Power Cords The power cord and heat sensor seal failure cord are potted into the cord cap The cords must not be spliced NOTE Each cable has a green lead This is the ground wire and must be grounded properly per NEC and or local codes Cords should be inspected for abnormal wear and replaced accordingly Overload Heaters If the Hydromatic electrical panel is not used starters with 3 leg overload relay must be supplied on 3 phase pumps Each leg is to have an identical heater sized in accordance with the nameplate amps on the motor housing The amp draw on these submersible motors is slightly higher than a corresponding horsepower surface motor so heaters must be sized by the nameplate rating Capacitor start single phase pumps have a run and start winding that draws different currents To adequately protect these windings with the appropriate heaters consult the factory NOTE The red lead is always the start winding of a pump using single phase Pump Installation Installing Sump Level Controls Float Controls In either simplex duplex or triplex systems the lower or turn off control is to be set to maintain a minimum level in the sump This level shall be no more than 3 1 4 from the top of the motor housing down to the surface of the sewage The second or turn on control is set above the lower turn off control The exact distance between the t
13. ted 6 revolutions after setting non operational for 3 months or longer and prior to electrical start up Pumps with tungsten carbide seals must have impellers manually rotated 6 revolutions after setting non operational for 3 weeks or longer and prior to electrical start up Seal Failure Probes All hazardous location submersible pumps have two factory installed moisture detectors seal failure probes They are in a normally open series circuit in the seal chamber Under normal operating conditions the circuit remains open If the lower 2 seal leaks and moisture enters this chamber the moisture would settle to the bottom of the chamber and will complete the circuit between the moisture detectors This circuit must be connected to a sensing unit and signaling device This is supplied in a Hydromatic built control panel NOTE Failure to install such a device negates all warranties by Hydromatic Heat Sensors All motors in this family have heat sensors on or embedded in the motor winding to detect excessive heat This prevents damage to the motor If sensor trips due to excessive winding temperature the starter in the panel breaks power to the pump Once the sensor resets the starter is automatically reset for FM for continued operation of the pump This circuitry is supplied in a Hydromatic control panel The sensors are set to trip at 130 C NOTE Failure to install such circuitry would nega
14. trouble IMPORTANT If equipment is not properly wired and protected as recommended Hydromatic warranty is void Heat Sensor and Seal Failure Connections If a Hydromatic control panel is used terminal blocks are provided for heat sensor and seal failure connections If a control panel is supplied by others it must allow heat sensor and seal failure terminations Pump Operations Starting System 1 Double check all wire connections 2 Turn pumps to Off position on H O A switches 3 Turn on breakers 4 When using single phase pumps make sure red pump lead is connected to capacitor circuit Connect amprobe to pump power cord and turn pump on The pump will show high amp draw momentarily then as pump comes off start wirings amps will drop to normal nameplate amps When using three phase pumps 230 460 575 turn the H O A switch to Hand position on one pump and notice operation If pump is noisy and vibrates rotation is wrong To change rotation interchange any two line leads to pump Do not interchange main incoming lines Check rotation of all pumps in this same manner 5 Now set both H O A switches to Auto position and allow water to rise in sump until one pump starts Allow pump to operate until the level drops to turn off point 6 Allow sump level to rise to start other pump s Notice run lights in panel Pumps should alternate on each successive cycle of operation 7 Turn both H
15. wo floats must be a compromise between a frequent pumping cycle 10 starts per hour max to control septicity solids and a slower cycle for energy economy This distance should be determined by the engineer or consulting engineer depending on the conditions of the application Installing Pump in Sump Before installing the pump in the sump lay it on its side and rotate impeller Impeller may be slightly stuck due to factory test water The impeller should turn freely Do not connect the power until after this test Clean all debris from sump and connect pump to piping A check valve must be installed on each pump A gate or plug valve in each pump discharge is highly recommended This valve should be installed on the discharge side of the check valve so if necessary to service the check valve the line pressure can be cut off Single pump systems are sometimes installed without a check valve where it is desirable to self drain the discharge line to prevent freezing This can be done only with short discharge lines otherwise water will return to the sump and cause short cycling of the pump Making Electrical Connections All electrical wiring must be in accordance with local code and only qualified electricians should make the installations All wires should be checked for shorts to ground with an ohmmeter or Megger after the connections are made This is important as one grounded wire can cause considerable
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