Patio Awning Service Manual - E
Contents
1. 9 SWitch rows npe Mr aeeansccmanuners 9 Repla i g th LED Stip c 10 Canopy Harness Replacementt cccccccceessceeeeeeenaeeeeneaeeeeeeaaeeeeeeaaaaeeeeneaaaeeeesaaaeeeessaaaeeeesenaeeesnaaaeees 11 Attaching ihe Harness to Fabric WEapi ueuss ssxncianiaiennerdeacsie deshenceresuiacnmtencermensinnnctenietsasatnescneeamaadeees 12 Standard cnr m 13 FM AN Ptr E E 13 SUME RT OU T m S Em 13 Par NUMBER LISUNG iso ssa pend SHEER ad REA NIEU GS QU ME AD aaa QM CA DUUM DIDI ud dU ci UE Cd 14 Spirit FX amp Fiesta Part Number Configuration essseeeeseeeeeeeeeeeeennnennee nennen nnne 14 Simplicity Part Number Configuration t 15 Part Number Serial Number Location essseesssseseseeeseseeene nennen nennen nennen nenne nnn ennt nnne 15 Spirit EX and Fiesta Illustrated Parts LISI in ie eret tn eet earth tipo tnis 16 Simplicity Illustrated Parts LIS epa ettet etiaro ti oe etu dide epis ettet etiesags 18 Fiesta Lite Illustrated Parts Lis C u HT 20 Roller Tube LED M ANa 22 052876 301r5 Printed in USA March 2015 PROPRIETARY STATEMENT The manual Patio Awning is a product of Carefr2. w Alumaguard 25 14 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS SIMPLICITY PART NUMBER CONFIGURATION Example Part Number 77217900 STYLE CODE SIZE CANOPY COLOR FABRIC WRAP TYPE COLOR 77 21 79 00 Simplicity Awning 21 Length Ocean Blue White Weatherguard 77 8 VINYL VINYL Simplicity Awning All 9 Refer to Sales and Order 00 WHITE 10 Information for specific color MATCHING COLOR availability and color codes 13 14 15 16 17 18 19 20 21 PART NUMBER SERIAL NUMBER LOCATION sa Left Arm Right Arm SF014 The arm part numbers serial numbers are located on the inside of the lower arm channel e The roller tube part numbers serial numbers are located on the roller tube and the valance care label 052876 301r5 15 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SPIRIT FX AND FIESTA ILLUSTRATED PARTS LIST 18 Standard Utility E Roll Bar Roll Bar SF501sm 16 052876 301r5 Carefree of Colorado 052876 301r5 Service Manual MANUAL PATIO AWNINGS Item Part Number Description Notes 1 R00415 3nn XX 1 2 Set Hardware Right 1 3 2 R00416 3nn XX 1 2 Set Hardware Left 1 3 3 R00410 3nn XX Upper Main Arm includes items 8 9 Right 1 3 4 R00411 3nn XX Upper Main Arm includes items 8 9 Left 1 3 5 R00412 3nn XX Lower Main Arm includes Item 6 1 3 6 901020
3. LED503a Item Part Number Description Notes 1 R001714 LED Strip White Short Lead Used with 18 or shorter 1 R001715 LED Strip White Long Lead Used with 19 and longer 1 2 SR0101 Switch Kit includes item 3 3 R019493 001 Fuse Kit includes in line fuse holder and 2A fuse 4 R060740 001 Harness LED Power 5 R001716 Slot Cover 12 2 Notes 1 LED strip item 1 is sent on a roll and cut to length during installation 22 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS NOTES 052876 301r5 23
4. 11 2 If the canopy has a metal wrap attach the wire to the inside of the wrap see page Attaching the Harness to Fabric Wrap then proceed with the next step 11 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 11 4 At the vehicle wall provide a 3 loop of harness between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 11 5 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 11 6 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 052876 301r5 11 MANUAL PATIO AWNINGS Service Manual ATTACHING THE HARNESS TO FABRIC WRAP Carefree of Colorado When replacing the canopy only or replacing the canopy harness it is necessary to attach the cable to the inside of the wrap For vinyl canopies with Weatherguard the harness is routed in the seam of the We
5. 14 1 Square cut canopies used without LEDs Center the fabric on the roller tube Install the fabric retaining screws outside the fabric through the polyrod and into the roller tube 14 2 Canopies used with LEDs Acrylic canopies used with LEDs are flared on the right side only The canopy is NOT centered in the roller tube 14 2 1 The LH edge of the canopy should be parallel to the centerline of the LH arm leaving a larger space between the roller tube end cap and fabric on the RH side approximately 1 5 14 2 2 Install the fabric retaining screws outside the fabric through the polyrod and into the roller tube e Awning Ralo ee a Awning Rail Alumaguard 5 t typ both sides Vinyl w Weatherguard or FLXguard uy Hi Roller Tube ML e lec ps Roller Tube 44 2 5 2 5 Awning Rail Lm ae Awning Rail F Alumaguard 5 t Alumaguard 5 1 i typ both sides typ both sides gt LH Canopy Edge Parallel w Centerline of Arm Canopy Roller Tube M LR Roller Tube 4 Valance ot 2 5 gt 1 5 Dimensions are approximate and may vary based on installation and fabric tolerances caoo6d 15 Remove the cotter pin and tape from the roller lock then release th
6. Alumaguard Ltd w Black Castings Over 21 w White Castings Up To 21 W Black Castings Up To 21 w Black Castings Over 21 w White Castings Up To 21 w White Castings Over 21 STYLE CODE SIZE CANOPY COLOR FABRIC WRAP TYPE COLOR 25 18 79 79 SPIRIT FX Vinyl w Black Castings 18 Length Ocean Blue Vinyl Ocean Blue Cream Weatherguard SPIRIT FX 8 VINYL VINYL 25 z Vinyl or Polyweave 9 Refer to Sales and Order Refer to Sales and Order Information for Color w Black Castings 10 Information for Color Availability Availability and Color Codes i d Color Cod DV Vinyl or Polyweave 11 BS ALUMAGUARD w White Castings CUSTOM GRAPHICS Refer to Sales and Order Information for Color 12 Refer to Sales and Order Availability and Color Codes 26 Acrylic w Alumaguard Ltd Information for Color Availability w Black Castings 13 and Color Codes DW Acrylic w Alumaguard Ltd 14 ACRYLIC w White Castings 15 Refer to Sales and Order FIESTA 16 Information for Color Availability RUE Any 2 COUNGBVE 17 None e HMM w Black Castings Up To 21 18 OR VERTICAL STRIPE OR EP Vinyl or Polyweave 19 SOLID vd Black Castings Over 21 CUSTOM ACRYLIC EA Vinyl or Polyweave l 140 custom colors are available w White Castings Up To 21 21 i 22 Refer to Sales and Order ER Vinyl or Polyweave w Information for Color Availability White Castings Over 21 23 and Color Codes SA Vinyl or Polyweave 24
7. Carport Foot Black 901020W Carport Foot White 7 R012803 005 Remote Lock White L 38 5 Universal R012803 006 Remote Lock Black L 38 5 Universal R012803 105 Remote Lock White L 225 4 Hi Lo R012803 106 Remote Lock Black L 25 4 Hi Lo R012803 405 Remote Lock White L 241 5 Monaco R012803 406 Remote Lock Black L 241 5 Monaco R012803 505 Remote Lock White L 51 8 Teton R012803 506 Remote Lock Black L 51 8 Teton R012803 205 Remote Lock White L 34 4 Short R012803 206 Remote Lock Black L 34 4 Short 8 901017 Travel Lock Black 901017W Travel Lock White 9 901015W Handle White 901015 Handle Black 10 R00414 3nn XX Lower Brace includes item 12 1 3 11 R00413 3nn XX Upper Brace includes items 13 14 18 1 3 12 R00405 Brace Slider R00405 2 Brace Slider Curved Hardware R00549 Brace Slider Pre 1997 13 901022 Locking Knob 14 902801W Canopy Clamp White 902801 Canopy Clamp Black 15 901019W Bottom Bracket White 901019 Bottom Bracket Black 16 R00716 Bottom Bracket Shim Optional pkg of 2 17 169037 Bottom Bracket Stand Off Optional Airstream 18 901018W Top Bracket White 901018 Top Bracket Black 19 249153 Top Bracket Stand Off Optional 20 ROO926XXX A Spring Assy RH 7 11 orless 2 4 5 R00925XXX A Spring Assy RH 8 18 2 4 5 R00926XXX A Spring Assy RH 18 1 and longer 2 4 5 21 R00923XXX A Spring Assy LH 8 18 Width 2 4 5 R00924XXX A Spring Assy LH 18 1 and longer 2 4 5 R098226 005 Idler End C
8. LED strip always cut between the 4 pad cluster as shown Tape the old LED wires to the new LED wires and connector Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors Clamp the Canopy Harness in this locaion Old LED Strip s Cut LED Wires Close to LED Strip Slot Cover Canopy Harness EX Split Grommet WS Tape Wires Together ee D 0 8680 Cut Between Pads to Adjust Length LEDOO5b Carefully feed the new LED connector through the hole in the slot Use the old LED wire to pull the new connector out of the grommet hole Remove the tape and old wire and discard Connect the canopy harness connector and new LED connector Then carefully push the connectors back into the roller tube Place the split grommet around the canopy harness and press the grommet into the hole of the roller tube Press the slot covers into the LED slot Restore power and test 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS CANOPY HARNESS REPLACEMENT NOTE Acrylic canopies uses a soft rivet in the hem next to the awning rail to hold the harness in place Dual tapered canopies do not use the rivet If replacing a harness in a tapered canopy skip steps 6 and 11 1 _ Split Grommet LED Wires p Seal l l Harness Seal Route Wire With s Har
9. Leaking On vinyl canopies side hems and poly cords are stitched in with a sewing machine On occasion this stitching may allow water to seep or leak through the stitches This is normal and not a defect covered by warranty Treat the seams with a quality seam sealer ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause the channels not to slide easily Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the inside of the channels with a dry silicone lubricant after the arms have been cleaned and dried thoroughly Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary e Locking knobs should be periodically loosened and removed then sprayed with a dry lubricant to prevent binding and locking 052876 301r5 13 MANUAL PATIO AWNINGS PART NUMBER LISTING SPIRIT FX amp FIESTA PART NUMBER CONFIGURATION Example Part Number 25 18 79 79 Service Manual Carefree of Colorado w Black Castings Up To 21 SB Vinyl or Polyweave w Alumaguard SE Vinyl or Polyweave w Alumaguard SF Vinyl or Polyweave With Alumaguard White Castings Over 21 AB Acrylic w Alumaguard Ltd ET Acrylic w Alumaguard Ltd EB Acrylic w Alumaguard Ltd EU Acrylic w
10. OE i SERVICE MANUAL acie MANUALLY OPERATED PATIO AWNING mA FIESTA FIESTA LITE SPIRITFX AND SIMPLICITY AWNINGS RV These instructions apply to all models listed Details and procedures unique to a specific model are labeled appropriately For optional equipment refer to the instructions included with the option TABLE OF CONTENTS Prod ct Overview usi caantavadanntncnuape ane oorelguacimebows o bladi pub sr TOY Eli Rd Ee a aE aaa CU DE DD KS aani 1 Canopy Heplacerernt aisapckoup dikani Ca ueuEx EE imi bad OuEKRN Dad eH Rad VB inaa MM CNE REN UO cU UR MN UVHEE dead aE 2 Rem ving the Old G2 9c Desa neta ee ee een ne ene eee ee ee ee ee a 2 Installing the New Cl anOy e g ubt pnatadents vents EAS REIN DUE ur Eten Du Ulm OAM CHUA eaten CES DM AE EM None 3 Positioningithe CANOPY isi pes ihi ae ea iea Quei aa hades ERU but sau QA ur NM Edu ADR NUM E NU Ra DEUS UE 4 Installing the TTROLOPIGES un od occisa iosatu xpi uch aotem du esnid dace ttnt ttta xm aa sas eret nisl drei ou tempu SEU dU Enana 5 idle crei T x 6 Replacing the Left Spring Assembly eii teta socer eroe petu spe cke stk nen b state sse ssa Eon pH RES Ee cE seeen net 6 Replacing the Right Spring Assembly Loris Ett n e Eee tr tah p HE Rn Eu ER ERR RET RUpEC HR ERU QU UNE URN ERE E ERU NER 7 Spring Wind Chart e 8 Remote Lock Replacement Spirit and Fiesta Only cesses 8 BIER DDeC
11. roller tube 5 Extend the awning to verify that the tractioners are lifting the metal wrap up and over the roller assembly 6 To secure the tractioner drill a 1 8 hole through the tractioner and roller tube roughly center the hole between two slots of the roller tube Slots on Roller view A A Place Screw Between SF023 7 Secure with one 1 10 square drive screw 052876 301r5 5 MANUAL PATIO AWNINGS Service Manual SPRING REPLACEMENT Carefree of Colorado AAWARNING THIS PROCEDURE REQUIRES WORKING WITH THE ROLLER SPRINGS WHEN REMOVED FROM THE ARM THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS INSTRUCTIONS CAN RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE DO NOT TRY TO HOLD THE END PLUG BY HAND FAILURE TO FOLLOW THE REPLACING THE LEFT SPRING ASSEMBLY 1 Extend the awning out completely 2 On the right side lift and lock the upper brace in position Tape the roller lock in the OPEN position 3 On the left arm grasp the end plug firmly with vice grips Pad the grip teeth to prevent damage or marring on the end plug 4 Remove the attaching screw and remove the end plug from the arm while firmly holding onto the vice grips Subtract GF e t will be necessary to hold onto the arm and move it out of the Winds LA way when the end plug is removed R 2 NN e t will be necessary to support or hold the roller tube d
12. ING TIEDOWNSTRAPS CURVED HARDWARE CENTERRAFTER App A Roou Notes 1 Optional Hi Lo Awnings have an extension of 6 6 2 Some options may not be available through Original Equipment Manufacturer Installations 3 Consult the sales and order information for specific application availability 4 Options are ordered separately 5 Curved Hardware is not available for Simplicity or Fiesta Lite Limited styles for Spirit Fiesta 052876 301r5 1 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado CANOPY REPLACEMENT AAWARNING THIS PROCEDURE REQUIRES WORKING WITH THE ROLLER SPRINGS WHEN REMOVED FROM THE ARM THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD THE END PLUG BY HAND FAILURE TO FOLLOW THE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE REMOVING THE OLD CANOPY 1 eN 10 11 12 13 14 15 16 Remove the fabric retaining screws located in the roller tube and the awning rail 4 in total Set screws aside Extend the awning out completely On the right side lift and lock the upper brace in position Tape the roller lock in the OPEN position Remove the fabric retaining screws in the roller tube For full fabric canopy with Weatherguard of FLXguard or canopies complete with Alumaguard Remove the fabric retaining screws from the awning rail Detail A For canopy only replacement for
13. To unwind rotate the end plug over the top and towards the coach SF015 Remove the screws attaching the end cap to the roller tube Remove the spring from the roller tube and set aside Mark the slots that the canopy is mounted in then slide the old canopy out from the roller tube and awning rail 052876 301r5 Carefree of Colorado INSTALLING THE NEw CANOPY 1 9 Service Manual MANUAL PATIO AWNINGS Clean and deburr the roller tube slots and awning rail Alumaguard as required If not previously done spread open the awning rail track to facilitate inserting the new fabric Tip Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material Position the fabric feeders on the roller tube Be sure to use the same slots as the old canopy Slide the new canopy into the awning rail and roller tube simultaneously 3 1 For a one piece canopy it will be necessary to slide the canopy and valance at the same time 3 2 For two piece replacements slide the canopy in first then slide the valance in the second slot Remove the feeders Attach the upper mounting bracket to the coach Slide the spring into the roller tube Align the end cap on the roller tube then press onto the roller tube completely The roller tube should bottom out inside the cap Attach the end cap to the roller tube with the screws removed previously Grasp the end plug with vice grip
14. ap White Does Not Include a Spring 7 11 or less 2 R098226 006 Idler End Cap Black Does Not Include a Spring 7 11 or less 2 22a 19xx00 Roller Tube 4 slot 3 1 2 Dia 22b 15xx00A Roller Tube w Utility Slot 3 1 2 Dia 23 Canopy Only Refer to Canopy Order Form 24 20xx36XXX Alumaguard Only 25 901011 Pull Strap 26 1901035 Pull Wand 43 901035XL Pull Wand 61 The following items are not shown R012479 006 Hardware Pack Black Castings R012479 005 Hardware Pack White Arms w White Castings 030573 Slider Set Screw Notes 1 XX Color 06 Satin w Black Castings 55 White w White Castings 2 Awnings 7 11 and shorter use only one RH spring no left hand spring 3 nn Arm style 4 For springs used with a utility slot roller tube add a U at the end of the part number 5 XXX Color BLK Black WHT White 17 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SIMPLICITY ILLUSTRATED PARTS LIST SF502sm 18 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS Item Part Number Description Notes 1 R00415 4nn XX Arm Assy 1 2 Set Right 1 2 2 R004416 4nn XX Arm Assy 1 2 Set Left 1 2 3 R00410 4nn XX Upper Main Arm includes items 6 7 1 2 4 R00412 4nn XX Lower Main Arm includes Item 5 1 2 5 249104UP Carport Foot Unpainted 6 R00532 Travel Strap 7 901015W Handle White 901015 Handle Black 8 R00414 4nn XX Lower Brace includes item 10 1 2 9 R00413 4nn XX Upper Brace incl
15. atherguard no additional attachment is necessary For other wraps follow the directions below 1 Open the awning to access the inside surface of the wrap 2 Clean the inside surface of the wrap 3 Attach the harness to the inside surface 3 1 For Alumaguard Use 1 by 2 pieces of Velcro loop taping the harness on each slat between the joints 3 2 For FLXguard Position the harness approximately 3 8 from the edge of the material Attach using a 1 x 6 piece of clear tape the tape is a special bond tape available from Carefree 12 1 x 2 Velcro Loop ALUMAGUARD 1 x 6 Clear Tape Position Wire 3 8 From Edge 9 ELXquard cox 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS STANDARD MAINTENANCE Maintaining the Carefree Manual Patio Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE NCAUTION Do NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most enviro
16. braces and arms nestle together correctly If necessary loosen the screws holding the upper mounting bracket then use the slots in the bracket to adjust the brace position so that the brace and arm nestle together properly 6 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS REPLACING THE RIGHT SPRING ASSEMBLY 1 2 1 Extend the awning out completely On the left side lift and lock the upper brace in position Insert a cotter pin through the cap and spring Detail A On the right arm grasp the end plug firmly with vice grips Pad the grip teeth to prevent damage or marring on the end plug NCAUTION When removed from the arm the spring is under extreme tension and will unwind quickly Keep hands and clothing clear while FIRMLY holding the vice grips Do not try to holdthe end plug by hand Remove the attaching screw and remove the end plug from the arm while firmly holding onto the vice grips e t will be necessary to hold onto the arm and move it out of the way when the end plug is removed e t will be necessary to support or hold the roller tube during the rest of the procedures Remote Lock Place the roller lock in the CLOSE position then unwind the Spirit amp Fiesta Only spring To unwind rotate the end plug over the top and Roller Lock towards the coach Patio Only NCAUTION A broken spring can still retain winds Detail B under tension Remove the screws attaching th
17. e brace s 16 Slowly roll up the awning and observe that the braces and arms nestle together correctly If necessary loosen the screws holding the upper mounting bracket then use the slots in the bracket to adjust the brace position so that the brace and arm nestle together properly 17 Tighten the upper mounting bracket screws 4 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS 18 Extend and retract the awning to confirm that the canopy is rolling up straight Then secure the fabric in the awning rail using the fabric retaining screws removed previously 18 1 18 2 For vinyl awnings place screw A wning Rail d due Polyrod Awning Rail through awning rail polyrod N eA NN and canopy approximately 1 ce ac INC in from the end of the fabric 6 x 3 8 SN 6 x 3 8 Screw _ Alumaguard Screw For Alumaguard awnings place screw on the outer edge of the Alumaguard not E through the Alumaguard 19 The roller tube screws go into the slot and through the polycord on the outside edge of the fabric 20 For awnings with LEDs in the roller tube 20 1 20 2 20 3 20 4 20 5 20 6 20 7 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube Place the split grommet around the canopy harness and press the grommet into the roller tube hole If the canopy has a metal wrap attach the wire to
18. e end cap to the roller tube Set screws aside SF018 Remove the spring from the roller tube and set aside Wire Guard NOTE For patio awnings with LED Partially pull the spring out Slide the wire guard out from the roller tube and hold the LED wires out of the way Finish pulling out the spring LED Harness Connector Slide the new spring into the roller tube Align the end cap then press onto the o roller tube completely The roller tube should bottom out inside the cap LED Connector Wiring epon NOTE For patio awnings with LED Partially push the spring in Slide the wire guard into the roller tube and tuck the LED wires between the guard and roller tube Finish pushing in the spring Attach the end cap to the roller tube with the screws removed previously Place the roller lock in the OPEN position then grasp the end plug with vice grips and turn the spring to add winds To wind rotate the end plug over the top and away from the coach One complete turn equals one wind Use the chart on page 8 for the correct number of winds NCAUTION While the end plug is not attached to the arm channel the wound spring is under extreme tension and will unwind quickly Keep hands and clothing clear while FIRMLY holding the vice grips Do not try to hold the end plug by hand For Simplicity Slide the end plug over arm channel Align the holes and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw For Spirit and Fiesta Hook the remo
19. ee of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE N CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides h
20. elpful suggestions Safety Notes To avoid shock hazard and or accidental system shorting always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Awnings have significant weight Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Use extreme care when working with the roller springs Springs are under tremendous tension and will quickly unwind if released Possible injury and or damage may occur REFERENCE PUBLICATIONS LOCATED www carefreeofcolorado com 052876 005 Patio Awning Installation Manual 052876 201 Patio Awning Owner s Manual 052876 301 Patio Awning Service Manual 052579 001 Fiesta Lite Awning Installation Manual 052579 201 Fiesta Lite Owner s Manual Awning Accessory Manuals 052806 003 Automatic Awning Support 052807 004 Rafter VI Installation amp Operation Manual 052959 001 Rafter VII Installation amp Operation Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree of Colorado Service Manual MANUAL PATIO AWNINGS PRODUCT OVERVIEW Carefree s line of traditional manual awnings provide the RV owner with choices of multiple fabrics and options while having some of the st
21. he screw removed previously 8 Remove cotter pin if installed and the tape DETAIL A DETAIL B used to hold the lock lever in place Right Arm Assy Remote Lock SF020 8 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS LED LIGHTING SWITCH INSTALLATION NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole Wire the switch as shown below 2A In line Fuse Wire terminals at the switch are 187 gt 12VDC Line 18 24 awg female disconnects N NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the stop 4 3 Fold that half of the connector body over until the element contacts the wire Use pliers to crimp the connector closed us a m 18 24awg E Female Disconnect x2 4 4 Repeat for the second wire end 4 5 Slide the fuse into the fuse port ae 18awg Wi Single Po
22. l Ensure that is firmly seated inni Single Throw Switch d 5 Press the in line fuse wires and Vehicle Wall switch into the mounting hole Secure l l the switch using two 2 6 x 1 2 pue Sewn n screws LED Strip in Roller Tube py 6 Snap the switch bezel over the switch SEL sl B 8 4 ll frame jus PCM RAT Connector in Roller Tube l EBOO2b 052876 301r5 9 MANUAL PATIO AWNINGS REPLACING THE LED STRIP 1 2 3 4 10 11 12 13 14 15 16 17 18 19 10 Extend the awning out completely Disconnect power Service Manual Carefree of Colorado Use a non permanent marker to mark the location of the ends of the LED strip Clamp the canopy harness in the canopy to prevent the wire from pulling up into the seam of the canopy This can be done with a paper clip or similar device that will not damage the wires or canopy Remove the slot covers from the ends of the LED strip and set aside Remove the existing LED strip from the LED slot Cut the old LED wires close to the LED strip Tape or secure the wires on the outside of the roller tube Clean the slot to remove any dirt and tape residue Starting with the wire leads at the reference mark made previously remove the release paper from the back of the new strip and press the strip into the LED slot At the end of the roller tube cut the LED strip to match the mark made previously To trim the
23. ness A 3 Loop AL Lecco 5 Route Wire Canopy Harness with Soft Rivet With 3 Loop Vinyl Canopy Acrylic Canopy shown with Weatherguard shown with Alumaguard enoo74 Extend the awning out completely Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors AWUN gt Clamp the LED harness connector outside the roller tube to prevent it from falling back into the roller tube This can be done with a paper clip or similar device that will not damage the wires 5 At the awning rail clip the harness close to the canopy Clamp the harness going into the vehicle to prevent it from falling in the vehicle wall 6 For acrylic canopies only Remove the rivet from the canopy This is a soft rivet and can be cut off with side cutters At the roller tube cut off the connector from the old canopy harness Securely tape the new harness to the old harness Carefully use the old harness to pull the new harness through the hem of the canopy 10 After the new harness has been routed in the canopy hem 10 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 10 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 11 At the vehicle wall 11 1 For acrylic canopies only Attach the new harness terminal ring to the canopy using a new rivet
24. nments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on an awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top briefly retract the awning to dump the water This will help prevent the fabric from stretching or distorting
25. o not forget to tighten the black lock knob NOTE As an additional safety align the cotter pin holes in the LH cap and spring and temporarily insert a lock pin through the hole reference Detail A in Error Reference source not found on page Error Bookmark not defined This will prevent the awning from closing if the upper brace is not adequately tightened 2 On the right side tape the roller lock lever in the OPEN position NCAUTION The roller lock MUST stay in the open position If the lever is pushed to the close position while the end plug is not attached to the arm channel the wound spring will unwind quickly with significant force Personal injury and or property damage could occur 3 Detail A Detach the end plug and lift off of the arm channel Unhook the old remote lock stirrup from the lock lever while lifting the roller tube e t will be necessary to hold onto the arm when the end plug is removed e It will be necessary to support or hold the roller tube during the next two steps Slide the old remote lock out of the round groove of the right arm Clean the groove then slide the new remote lock in Allow the lock to protrude over the arm channel 6 Lift the roller tube over the arm channel and ee hook the remote lock stirrup over the lever Slide the remote lock into the channel while Roller Lock a L sliding the end plug onto the arm Edd Round Groove 7 Align the holes and secure the end plug with o t
26. ort Foot Carport Foot Travel Strap Lower Brace RH Lower Brace LH Black White Upper Brace includes items 11 12 Locking Knob Top Bracket Top Bracket Spring RH White Spring RH Black Spring RH White Spring RH Black Idler Assy No Spring White Idler Assy No Spring Black Idler Assy w Spring White Idler Assy w Spring Black Bottom Bracket Bottom Bracket Pull Cane Pull Cane Roller Tube 4 slot Canopy Only Awning Rail Pull Strap Hardware Pack R001705BLK R001706WHT A R001706BLK A 15 1901070 901070WHT 16 1901035 901035XL 17 19xx00 18 19 20 1901011 The following items are not shown R019358 XXX Notes 1 XXX Color 005 White 006 Black Black White Used with awning length 16 or less Used with awning length 16 or less Used with awning length 16 1 or Longer Used with awning length 16 1 or Longer Used with awning length 16 or less Used with awning length 16 or less Used with awning length 16 1 or Longer Used with awning length 16 1 or Longer Black White 43 61 3 5 Dia Refer to Canopy Order Form See Hardware and Accessories not shown 2 Lower brace items 8 9 includes brace slider Brace slider not available separately 3 Arms available in universal only 4 New front right arm assembly is identified with an F 052876 301r5 1 3 4 1 3 1 21 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado ROLLER TUBE LED
27. rongest and longest lasting hardware in the industry e Fiesta The adjustable arms allow the user to adjust the pitch of the awning or can be placed in the carport position when desired Additional refinements include a remote lock storage travel locks and canopy clamps to help tension the fabric e Fiesta Lite The adjustable arms allow the user to adjust the pitch of the awning or can be placed in the carport position when desired Additional refinements include a remote lock and storage travel straps and canopy clamps to help tension the fabric The Fiesta Lite has 1696 less weight than the Fiesta weight comparison based on 14 model other sizes may vary Additional fabrics with Weatherguard or Alumaguard Fiesta Only are available NOTE The Simplicity and Spirit FX Models have been discontinued as of January 2013 These products are no longer available for new product installation References to the Spirit and Simplicity are for service only FEATURES AVAILABLE BRAKELEVER ARM TRAVEL LOCK ROLLER TUBE CANOPY EXTENSION LENGTHS RELEASE METHOD SERIES CLAMP Fiesta g 8 to 25 Remote Lock Storage Lock 3 5 4 slot Standard Fiesta Lite 8 10 to 21 Remote Lock Arm Strap 3 5 4 slot n a HARDWARE COLOR White w White Castings Black w Black Castings Satin w Black Castings Fiesta Onl FABRIC OPTIONS 2 VINYL W WEATHERGUARD FLXGUARD OR ALUMAGUARD _ ACRYLIC W FLXGUARD OR ALUMAGUARD ADDITIONAL OPTIONS LED LIGHT
28. s and turn the spring to add winds To wind rotate the end plug over the top and away from the vehicle One complete turn equals one wind The number of turns must equal the same as the number removed previously NCAUTION The spring is under extreme tension when the end plug is not attached to the arm channel the spring will unwind quickly Keep hands and clothing clear while FIRMLY holding the vice grips Do not try to hold the end plug by hand Trim Polycord Trim Polycord 1 From Fabric _ 1 From Fabric Upper Mounting Bracket Plug S Spring Lock Pin SF015b Temporarily insert a cotter pin through the cap and spring 10 Slide the end plug over arm channel Align the holes and secure using the screw removed previously 052876 301r5 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado Positioning the Canopy 11 Alumaguard applications 11 1 The Alumaguard should be centered between the arms 11 2 Center the fabric in the Alumaguard Once positioned use a pair of side cutters or similar tool and crimp the aluminum over the polyrod Use care to not bend or distort the aluminum slats 12 FLXguard and Weatherguard Center the fabric in the awning rail between the arms 13 Vinyl Canopies Vinyl canopies are flared tapered on both sides Center the fabric on the roller tube Install the fabric retaining screws outside the fabric through the polyrod and into the roller tube 14 Acrylic Canopies
29. te lock over the brake lever while sliding the end plug over the arm Align the holes in the arm and end plug and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw Tip Slide the remote lock up until it protrudes over the arm Hook the remote over the brake lever Allow the remote lock to slide back into the channel while sliding the end plug over the arm channel Slowly roll up the awning and observe that the braces and arms nestle together correctly If necessary loosen the screws holding the upper mounting bracket then use the slots in the bracket to adjust the brace position so that the brace and arm nestle together properly 052876 301r5 7 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SPRING WIND CHART To Add Winds Rotate the end plug over the top and away from the vehicle To Unwind Rotate the end plug over the top and towards the vehicle LENGTH OF AWNING REPLACEMENT SPRING WINDS W AWNING WINDS W AWNING OPEN RH LH CLOSED SPIRIT FIESTA amp SIMPLICITY 7 11 or less R00926XXX A n a 6 14 8 12 R00925XXX A R00923XXX A 5 13 121 18 R00925XXX A ROO923XXX A 7 15 18 1 and longer R00926XXX A R00924XXX A 8 16 FIESTA LITE 16 or less R001703XXX A n a 8 16 16 1 and longer R001704XXX A R001706XXX A 7 15 REMOTE LOCK REPLACEMENT SPIRIT AND FIESTA ONLY 1 Open the awning On the left arm raise and lock the upper brace in position D
30. the inside of the wrap see page then proceed with the next step At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location At the vehicle wall provide a 3 loop of harness between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant INSTALLING THE TRACTIONERS The tractioners are used with Alumaguard adl Position edinen 1 Partially extend the awning until the Alumaguard is extended as shown Nlumagu rg 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard with a 1 4 gap between Alumaguard and tractioner Lock the under Alumaguard keeper 4 Repeat for the other end of the
31. udes items 11 15 1 2 10 R00405 Brace Slider R00549 Brace Slider Pre1997 11 901022 Locking Knob 12 R00935 Bottom Bracket pkg of 2 13 H00716 Bottom Bracket Shim pkg of 2 15 249162UP Top Bracket 16 249153 Top Bracket Stand Off pkg of 2 17 ROO925MIL A Spring Assy RH 8 18 R00926MIL A Spring Assy RH 18 1 and longer 18 ROO923MIL A Spring Assy LH 8 18 Width R00924MIL A Spring Assy LH 18 1 and longer 19 19xx00 Roller Tube 4 slot 3 1 2 Dia 20 Canopy Only Refer to Canopy Order Form 21 901011 Pull Strap 22 901035 Pull Wand 43 901035XL Pull Wand 61 The following items are not shown R012804 002 Hardware Pack Notes 1 XX Color 00 Satin w unpainted Castings 50 White w unpainted Castings 2 nn Arm style 052876 301r5 19 MANUAL PATIO AWNINGS Service Manual Carefree of Colorado FIESTA LITE ILLUSTRATED PARTS LIST 12 19 1 FS501 20 052876 301r5 Carefree of Colorado Service Manual MANUAL PATIO AWNINGS ltem Part Number Description Notes 1 R001701 1XX xx 2 R001702 1XX xx 3 R001774 XXX 4 901071 901071WHT 5 R001668 XXX 6 901068 901068WHT 7 R00532 8 R001669 XXX 9 R001671 XXX 10 R001673 XXX 11 R001674 12 901069 901069WHT 13 R001708WHT A R001703BLK A R001704WHT A R001704BLK A 14 R001705WHT 1 2 Set Hardware 1 2 Set Hardware Right Left Upper Main Arm includes item 4 Handle Assy Handle Assy Black White Lower Main Arm includes Item 6 Carp
32. units with Alumaguard The fabric is crimped into the EE aluminum slat Use a large flat screw driver or similar tool to spread open the crimp on both sides of the fabric Detail B For awnings with LEDs 7 1 Remove the split grommet in the roller tube Detail A 7 2 Carefully pull out the LED harness owi Split Grommet connectors Use care that the connectors do res e not separate while pulling out of the slot 7 3 Disconnect the harness connectors WC we zi 7 4 Clamp or tape the wire and connector from A the LED strip so that it does not slip back into E Harness the roller tube Detail B 7 5 At the awning rail clip the harness close to LED Connector Wiring the canopy Clamp the harness to prevent it Retaining Screw from falling inside the wall Clip Wires Close to Canopy LD Kf testi On the left side of the awning remove the upper mounting bracket from the coach wall Subtract Allow the brace to pivot out of the way Winds Upper Mounting Bracket On the left arm grasp the end plug firmly with 4 vice grips Pad the grip teeth to prevent e damage or marring on the end plug Remove the attaching screw and remove the end Plug plug from the arm while firmly holding onto the vice grips Hold onto the arm and move it out of the way Detail C when the end plug is removed Support the roller tube Carefully count the number of turns while unwinding the spring
33. uring imc the rest of the procedures S End Sa 5 Unwind the spring To unwind rotate the end plug over the top Plug SN and towards the coach NCAUTION A broken spring can still retain winds under Detail A tension 6 Remove the screws attaching the end cap to the roller tube Set screws aside Remove the spring from the roller tube and set aside Slide the new spring into the roller tube Align the end cap on the p e roller tube then press onto the roller tube completely The roller Detail B SF017 tube should bottom out inside the cap 9 Attach the end cap to the roller tube with the screws removed previously 10 Grasp the end plug with vice grips and turn the spring to add winds To wind rotate the end plug over the top and away from the coach One complete turn equals one wind Use the spring wind chart on page 8 for the correct number of winds NCAUTION while the end plug is not attached to the arm channel the wound spring is under extreme tension and will unwind quickly Keep hands and clothing clear while FIRMLY holding the vice grips Do not try to hold the end plug by hand 11 Temporarily insert a cotter pin through the cap and spring refer to Detail B 12 Slide the end plug over arm channel Align the holes and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw 13 Remove the cotter pin and tape from the roller lock then release the upper brace 14 Slowly roll up the awning and observe that the
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