45305 ML2000 Parts Manual
Contents
1. F8 Ham E _ 71 682758 Rollback SA for standard cylinder ony gt 72 68272578 Rollback 5 for interchangeable cylinder ony 2 82 6235 Rolback mmiaySA J gt 91 s288 J gt 121 GF35s Follower CaM 15 eese Housing Chassis C r 16 9828 Rig Retaining 17 555759 _ insert Support Cylinder for standard cylinder ony 184 _ Shatt Communication CL3300 Cylindrical Lock Parts Manual 10 July 2004 R Corbin 7A usswin Parts Service Manual CL3372 Apartment Exit or Public Toilet Apartment Exit or Public toilet Lockset F88 Inside Complete Chassis 682F478 Regular Cylinder Complete Chassis 682F778 IC Cylinder Quantity 1 3 Rollback SA for interchangeable core cylinder only 7 1 Rollback SA for standard cylinder only 72 6822378 Rollback for interchangeable core cylinder only 1 81 Rol Away O r 91 682288 Dog Locking 1 10 ser WMserLoWngDog ma 586828 Spring Chassis i21 67855 O L 15 6827918 Housing Chassis 16 era Ring Ret2. THE WITH 1 5 SHUM X ERAT HEEL T L ENTER SIR TEE t aif i 1 DIA 1 Seer 4 31 24 25 42 TD PREP HOLE H 32 FOR SCREW 42 PLACES MMSI STRIKE 217111 AND 805 12076 CREGULARLY FURNISHED July 2004 CL3300 Cylindrical Lock Parts Manual 25 Parts Service Manual R Corbin 7A usswin CL3300 TROUBLESHOOTING GUIDE g SYMPTOM POSSIBLE CAUSE REMEDY The lockset doesn t seem to Testing the lock this way is function properly when operated Misleading because the door Install the lock on door in before installation is a part of the structure of the lock The key can be forced past the 22 stop locks with 6 Wrong tailpiece on cylinder instal 2 standard cylinder The interchangeable core lever The lever is released from has no release hole inside the interchangeable core Cavity The levers are not at the correct Antirotation screws not angle the latch is binding or the installed or ANSI tabs bent lock is not staying secure or cut off The interchangeable core cylinder is hard to install Lever catch is not fully seated in slot in lever The interchangeable core cylinder key is trapped but turns freely and cannot remove the lever The cylinder was installed in the lever with key rotated 180 out of phase before install
3. E 5 Item Part No Description 9 ER OJO 1 682F255 Flange O S 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 682F265 Flange 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 682F225 Retractor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 678F417 Spring Retractor 2 2 21 12 21 121 21 21 21 21 21 13 21 12 21 121 2 2 5 682F218 Frame 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 685F418 Rollback SA Non Locking 2111 111 1 1 1 1 1 1 6 2 685 428 Rollback SA for std cylinder 1 1 1 6 3 685F448 Rollback SA for IC core cylinder 111 1 7 1 682F328 Rollback SA for std cylinder 1 1 2 1 1 1 1 1 2 3 1 1 1 7 2 682F378 Rollback SA for IC core cylinder 11112 111211 1 111 7 3 682F388 Rollback SA 111 8 1 682 235 Rollback Auxiliary 1 1 211 1 1 1 1 1 1 8 2 682F335 Rollback Auxiliary SA 2 1 1 8 3 682F245 Auxiliary Rollback 1 1 9 682F288 Dog Locking 1 2 1 1 1 1 1 211 1 1 1 10 584F779 Insert Locking Dog 1 1 1 1 1 1 1 1 11 1 586F628 Spring Chassis 1 1111 1 1 11 2 5867808 Spring Chassis 1 12 678F355 Follower CAM 2 1 1 1 13 6782288 Catch Linkage Bar 1 1 1 1 1 1 1 14 1 586F838 Bar SA Linkage 1 1 1 1 14 2 284F918 Bar SA Linkage 1 1 1 14 3 699F247 Bar SA Linkage 1 15 382F318 Housing Chassis 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 678F428 Ring Retainer
4. 682F87 x finish CL3390 CL3391 Doors over 2 Thick Torx head 682F88 x finish CL3390 CL3391 Doors over 2 Thick Hex Socket head 684F44 x finish CL3350 Half Dummy Trim Phillips head 684F45 x finish CL3350 Half Dummy Trim Spanner head 684F46 x finish CL3350 Half Dummy Trim Torx head 684F47 x finish CL3350 Half Dummy Trim Hex Socket head 684F528 596F548 682F918 CL3370 Full Dummy Trim Emergency Release Tool CL3320 Emergency Release Tool IC Driver Packet IC Driver amp Spacer Packet July 2004 CL3300 Cylindrical Lock Parts Manual 19 Parts Service Manual n amp orbin A Installation Instructions Attention Installer Please read these instructions carefully to prevent Grade In Lever M missing important steps including the sections on Cyl I ndrical Lockset PATENTED LEVER DESIGN antirotation screws and through bolting Section 7 H PATENT NO Please note Improper installation may result in C L3300 Series 4920773 damage to the lock and void the factory warranty IMPORTANT The accuracy of the door preparation is critical for the proper functioning and security of this lever handle lock Misalignment can cause premature wear and a lessening of security Strikes INTERCHANGEABLE CYLINDER ASSEMBLY Sy STANDARD CYLINDER ASSEMBLY 4 2T OUTSIDE f 12 24 1 48 32 x3 4 CASSETE Optional
5. Os Outside Inside Description Flange O S Flange VS Retractor Spring Retractor Frame 15 16 17 20 23 1 232 July 2004 CL3300 Cylindrical Lock Parts Manual 7 Corbin 7A Parts Service Manual Russwin CL3351 Entrance or Office CL3357 Storeroom CL3393 Service Station 3 A cem Siorarcom F86 Entrance 109 JL D e Service Station F92 Outside Complete Chassis 682F418 Regular Cylinder Complete Chassis 682F718 IC Cylinder Description Quantity 1 81 682235 Rollback Auxiliary 1 91 5822988 Dog Locking 1 10 111 886F628 Sprng Chassis 7 1 67288 Catch Linkage Bar 142 seos Barsa Lnag _ O 15 6827818 Housing Chassis 7 21 16 ersa ang Retaining L 17 585F819 Insert Support Cylinder for standard cylinder only 1 CL3300 Cylindrical Lock Parts Manual 8 July 2004 i k k of k R Corbin 7A usswin Parts Service Manual CL3352 Intruder CL3355 Classroom _ Classroom Intruder Lockset F84 Elle LL Inside CL3352 Complete Chassis 697F528 Regular Cylinder CL3352 Complete Chassi
6. Part Number Description 1 6822255 Flange O S 2 683265 Flange 1 5 3 682 225 Retractor 4 6785417 Spring Retractor 5 6822218 Frame Rollback SA Non Locking Rollback SA for standard cylinder only Rollback SA for interchangeable core cylinder only 81 6822235 Rollback Auxiliary 4 4 4 4 4 4 i 1 91 682288 Dog Locking 10 seam Insert LockingDog SSCS T 586 68 Spring Chassis 7 1 131 678F288 Catch Linkage Bar 4 4 I 4 4 1 1 144 586 883 5 Linkage 1 15 682F918 Housing Chassis 21 16 67842 Ring Retaining 17 5852819 Insert Support Cylinder for standard cylinder only 1 Device non handed k k a x CL3300 Cylindrical Lock Parts Manual 4 July 2004 R Corbin 7A usswin Parts Service Manual CL3329 Hotel or Motel _ Hotel or Motel Lockset F93 Outside Inside Complete Chassis 682F468 Regular Cylinder Complete Chassis 682F768 IC Cylinder PatNumbe Description 2 eos Fenes O O Retractor C C C T r 4 e7arat7 Spring Reactor 2 era Fam O 61 Rollback SA Noniexmg T gt 7 6822328 Rollback S
7. ASSEMBLY A Detach outside cassette assembly from chassis assembly by depressing lever catch with release tool or flat blade OUTSIDE screwdriver Slide cassette off CASSETTE 3 ASSEMBLY Rotate rose liner to adjust lock to fit door thickness so that the distance Dim from the inside RETRACTOR of the liner to the centerline of the retractor is one half of the thickness of the door see chart Re assemble outside cassette assembly onto chassis assembly ASSEMBLY s Lae except CL3380 and CL3381 functions i 1 3 4 Note For doors more than 2 verify oursipe 7 2 1 lock package is labeled with D214 option POSE 2 1 4 1 1 8 July 2004 CL3300 Cylindrical Lock Parts Manual 21 Parts Service Manual n amp orbin Z Install antirotation screws rose liner blank plate Install turnpiece and housing and housing for all functions except CL3390 CL3390 amp CL3391 functions only and CL3391 A Fasten two 12 24 machine screws through rose liner For CL3380 and CL3381 function on turnpiece side of door into cassette assembly A Fasten two 8 32 self tapping anti rotation screws Tighten screws securely through blank rose plate Tighten screws securely Attach turnpiece to chassis assembly so that tab on backside of turnpiece fits into slot in chassis assembly For all other functions A Position inside rose liner toward door as shown and attach onto chassis
8. Cylindrical Lock Corbin gt gt Russwin CL3300 Series Parts Manual ASSA ABLOY Group company ASSA ABLOY Corbin 7A Parts Service Manual Russwin Table of Contents Lockset Parts by function Function ANSI Description Page CL3310 F75 Passage or CIOSet tet rm 3 CL3320 F76 Privacy Bedroom or Bathiroorm ee eee 4 CL3329 F93 Piotelor Motel 5 CL3332 F87 Institutional or Utility LLL LU II 6 CL3340 F77 Patio OF PrivaCy amana AS SISI Saa EUM 7 CL3340NT ZEE 7 CL3351 F109 Entrance Or eee etant re ea cede 8 CL3352 Glassrooim sie e cr E n EE E e Y ens 9 CL3355 F84 58 s u SA 9 CL3357 F86 SIQIeIOOPITOP Closet eoe Ue ek eee 8 CL3361 F83 EMtry OF O ICG sisi T 4 CL3362 F80 COMMUNICATING 10 CL3372 F88 Apartment Exit OF PUBIC 11 CL3380 Passage Lever x Blank Plate u u u uuu uu 12 CL3381 Keyed Lever x Blank Plate cnr tenetur tracce 13 CL3390 Passage l ever x 12 CL3391 Keyed Lever x a 13 CL3393 F92 Service Station uy u
9. Attaching Screws ASSEMBLY Strike Box INSIDE CASSETTE ASSEMBLY LATCH ASSEMBLY INSIDE ROSE LINER 7 7 8 32 m SELF TAPPING ANTIROTATION SCREWS CASSETTE REQUIRED ASSEMBLY For CL3380 amp CL3381 Function Only THUMBTURN ASSEMBLY For CL3390 amp CL3391 Se SCREWS Functions Only INSIDE Mark door Drill door Locate and mark horizontal center line at A 2 1 8 54mm hole thru door Cut ANSI tab notches as shown desired height above floor Fold template over on template except CL3350 and CL3370 edge of door centering on horizontal line Mark centers of holes at proper backset B Drill 1 25mm hole in edge of door Cut out for latch front Mark both sides of the door 5 32 4mm deep 1 1 8 29mm wide x 2 1 4 57mm high Check latch unit for proper width front and square or round corners except CL3350 and CL3370 bow Door Drill two 2 5 16 8mm Dia holes Marker through door for all functions n Caution Note To avoid splintering wood doors Be sure to verify EN drill holes from both sides backset before marking and drilling door CL3300 Cylindrical Lock Parts Manual 20 July 2004 Parts Service Manual RGN Install latch unit Install chassis Insert latch unit in door Be sure bevel edge of bolt faces strike plate Attach with two screws supplied B From outside insert assembly into cross bore hole Be sure that the chassis assembly eng
10. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 585F819 Insert Support Cylinder for std cylinder 11112 11212111112 2 1 111 18 1 678F308 Shaft Classroom 18 2 678F368 Shaft Apartment 1 18 3 678F378 Shaft Utility 1 18 4 678F388 Shaft Communication 1 18 5 584F898 Shaft 1 1 19 584F938 Tailpiece SA Patio 111 20 199 928 Spring 21 584F839 Guide Shaft 22 584F858 Sleeve Institution 2 23 1 699F218 Insert Hotel std cylinder 1 23 2 699F228 Insert Hotel IC core cylinder 1 26 697F555 CAM and Tube Assembly 1 27 584F908 Driver Thumbturn 1 4 4441 28 547F988 Spring Lever 1 1 29 699F238 Catch Bar 1 30 697 425 Driver Outside 111 31 697F409 Spacer 1 1 32 697F468 Dog Locking 1 1 33 697 412 Tube 1 1 34 697F448 Bar Locking 1 1 35 697F458 Follower CAM 1 1 36 697F465 CAM and Tube SA 1 1 CL3300 Cylindrical Lock Parts Manual 14 July 2004 R Corbin 7A usswin Parts Service Manual Latches Plain Latch Part No 18 29mm 78 29mm 178 29mm 3 3 4 95mm 78 29mm 178 29mm 5 127mm 178 29mm 5 127mm ELA Deadlocking Latch PartNo Front 2178 29mm 78 29mm 178 29 3 3 4 95mm 78 29mm 71787 29mm S 127mm 78 29mm 5 127mm DEADLOCKING ae Throw Off Latch PartNo Front 586F17 1 1 8 29mm 2 3 4 70mm 586F82 1 8 29mm 3 3 4 95mm EV 598F22 178 29mm 601F26 Rounded Corner
11. 8 Accessories LAICNES us uyasapa e i M ee c EA EC e o a e tr ELO 15 Lever itr 16 einer EL awu mas 17 Spring Housing LI saka asa a asss 17 18 Miscellaneous 19 Reference HOW To Order tette 14 Cross Reference Chart R uu unu haya usada a i a 14 Installation 20 Door Manufacturer s Template u Uu 25 Troubleshooting GUIDE 26 CL3300 Cylindrical Lock Parts Manual 2 July 2004 R Corbin 7A usswin Parts Service Manual CL3310 Passage or Closet Aap Passage Lockset F75 Outside Inside Complete Chassis 682F408 _ Part Number Description 1 6827255 Flange O S 2 683 265 Flange VS 3 6822225 Retractor July 2004 CL3300 Cylindrical Lock Parts Manual 3 Corbin 7A Parts Service Manual Russwin CL3320 Privacy Bedroom or Bathroom CL3361 Entry or Office Ets Privacy Lockset F76 _ G D p 4 Entrance Lockset 82 5 Inside i Cx Complete Chassis 682F508 Regular Cylinder E Complete Chassis 682F808 IC Cylinder Handing
12. assembly Make sure that rose liner ANSI tabs fit horizontally into slots notched in door Rotate amp hold turnpiece at 45 from vertical position to expose screw holes Fasten two 8 32 self tapping screws through turnpiece into holes in flange Tighten screws securely Turnpiece should return to original Insert two 8 32 self tapping antirotation screws into position chassis assembly and tighten hand tight to prevent rose liner from rotating Do not overtighten CHASSIS ASSEMBLY ANSI TAB S o OUTSIDE MACHINE NOTCH INSIDE OF DOOR CASSETTE SCREWS 8 32 ASSEMBLY N SELF TAPPING ANTIROTATION 45 SCREWS s INSIDE ROSE LINER OUTSIDE CASSETTE ASSEMBLY FRONT VIEW 8 32 Antirotation screws are required for stability OF TURNPIECE 8 32 SELF They must be installed for lock to function properly and to maintain Warranty TAPPING SCREWS TEST OPERATION Rotate chassis rollbacks Install Inside Cassette Assembly to see that latchbolt moves freely For locksets with button DO NOT FORCE Depress button and hold in vertical position while If lockset does not operate properly remove lockset from sliding cassette assembly over lever catch door and check door preparation See Step 6 to re install For all locksets lockset Attach inside cassette assembly to door Fasten two 12 24 machine screws through clearance hole in housing Attach roses Tighten scr
13. 1 1 8 29mm THROW OFF 1 586F88 Rounded Corner 1 1 8 29mm 3 3 4 95mm 1 3 4 Throw Deadlocking Fire Latch PartNo Frontwidi _ Bracket 601F69 1 178 29mm 2 3 4 70mm When ordering latchbolt specify Part No x Finish e g 586F16 x 626 3 4 THROW DEADLOCKING FIRE LATCH for Pair of Doors July 2004 CL3300 Cylindrical Lock Parts Manual 15 Parts Service Manual Lever Designs Newport NZD Lever Rose Die cast zinc Wrought brass or bronze Cast bronze Wrought brass or bronze Armstrong Lever Rose AZ AS Lever Rose Die cast zinc Wrought brass or bronze Cast bronze Wrought brass or bronze Levers for Doors 1 3 4 2 Doors Application NZD AZD PZD Plain 563F945 563F885 685F505 Cylinder or Button 563F955 563F895 685F515 Intruder 714F065 714F005 714F095 Emergency Key Hole 563F965 563F905 685F525 I C Cylinder 6 Pin 585F715 585F705 685F535 Cylinder 6 Pin Intruder 714F335 714F305 714F665 I C Cylinder 7 Pin 600F415 600F425 685F545 I C Cylinder 7 Pin Intruder 714F375 714F315 714F675 Best Cylinder Cutout 596F825 NA 685F555 Best Cylinder Cutout Intruder 714F425 NA 714F755 Schlage IC Cylinder Cutout 690F975 N A 691F035 Schlage IC Cylinder Cutout Intruder 714F455 NA 714F785 Sargent Cylinder Cutout 578F435 695F075 685F305 Sargent Cyl
14. 5F78 x finish Hotel Button CL3329 585F79 x finish 604F22 x finish Slotted Button CL3393 Screw Packets Latch amp ANSI Strike Phillips head 604F23 x finish Latch amp ANSI Strike Spanner head 604F24 x finish 604F25 x finish 604F26 x finish 604F27 x finish Latch amp ANSI Strike Torx head Latch amp ANSI Strike Hex Socket head Latch amp T Strike Phillips head Latch amp T Strike Spanner head 604F28 x finish Latch amp T Strike Torx head 604F29 x finish Latch amp T Strike Hex Socket head 480F68 x finish Rabbetted Strike Phillips head 596F61 x finish Rabbetted Strike Spanner head 596F62 x finish Rabbetted Strike Torx head 596F63 x finish Rabbetted Strike Hex Socket head Mounting Packets 682F208 All other functions Doors 1 3 4 2 Thick 682F618 All other functions Doors over 2 Thick 682F628 CL3380 CL3381 Doors 1 3 4 2 Thick 682F638 CL3380 CL3381 Doors over 2 Thick 682F64 x finish CL3390 CL3391 Doors 1 3 4 2 Thick Phillips head 682F67 x finish CL3390 CL3391 Doors 1 3 4 2 Thick Spanner head 682F68 x finish CL3390 CL3391 Doors 1 3 4 2 Thick Torx head 682F69 x finish CL3390 CL3391 Doors 1 3 4 2 Thick Hex Socket head 682F65 x finish CL3390 CL3391 Doors over 2 Thick Phillips head 682F86 x finish CL3390 CL3391 Doors over 2 Thick Spanner head
15. A for standard cyinder on 72 _682F378 Rollback SA for interchangeable core cylinder ony 1 Gros Rollback 717171 111 seersos Spring Chess x 192 sess Catch lmgeBa 143 Fm BeSAlmeg 15 ese Howimg Chasis 16 erras Ring Retaining O 17771 17 852519 insert Support Cylinder or standard cylinder ony 1 90 e Sen 231 6 8 Insert Hotel Standard Cynder 252 6995228 insert Hotel Interchangeable Core 1 lt a N N I July 2004 CL3300 Cylindrical Lock Parts Manual 5 Corbin 7A Parts Service Manual Russwin CL3332 Institutional or Utility L Institutional or Utility Lockset F87 Complete Chassis 682F458 Regular Cylinder Complete Chassis 682F758 IC Cylinder _ Part Number Description 2 62265 Flange IS 1 4 67847 Spring Retractor 2 CL3300 Cylindrical Lock Parts Manual 6 July 2004 R Corbin 7A usswin Parts Service Manual CL3340 Patio or Privacy CL3340NT Exit Latch MERE giai F Patio Lockset F77 Exit Latch F89
16. ages latch prongs and latch tail engages retractor as shown Rose liner tabs must fit into notches in door A Make sure that latch retractor slot in chassis assembly faces front edge of door IMPORTANT Chassis assembly must be positioned in center of door SEE DETAIL BELOW Remove levers and inside cassette assembly Remove both lever handles Depress lever catch by inserting release tool into lever shank hole Slide lever off Note For cylinder functions see Section 12 To remove cylinder lever For levers with button While depressing button insert release tool into lever shank hole and depress lever catch Slide lever off Remove inside cassette assembly from lock by depressing lever catch with release tool or flat blade screw driver CHASSIS Outside cassette assembly PRONG stays assembled on lock For interchangeable core retract lever catch with flat blade screwdriver from inside of interchangeable core NOTCHN cylinder cavity in lever and slide lever ROSE LINER CHASSIS ANSI TABS ASSEMBLY MUST ALIGN WITH NOTCH INDOOR 2 amp OUTSIDE OF DOOR ANSI TAB 9 Adjust lock to door thickness if other than 1 3 4 44mm doors Lock pre set from factory for 1 3 4 door OUTSIDE If no adjustment needed proceed to step 6 ROSE LINER Note Lockset requires adjustment if door thickness is not exactly 1 3 4 To adjust chassis assembly for CHASSIS door thicknesses other than 1 3 4 see below
17. aining TL 17 585F819 Insert Support Cylinder for standard cylinder only 1824 678F368 _ Shaft Apartment 1 262 6976558 Assembly July 2004 CL3300 Cylindrical Lock Parts Manual 11 k k fof oa of oo oS Sy Corbin 7A Parts Service Manual Russwin CL3380 Passage Lever x Blank Plate CL3390 Passage Lever x Turnpiece SHOO Passage Lever x Blank Plate Passage Lever x Turnpiece Outside Inside Complete Chassis 682F488 ParttNumber Quantity 2 68225 Flange VS J 1 682F225 Retractor _ 1 4 67847 Spring Reactor 2 s 61 esas 15 1 16 oeme Ring Retaining O a 534908 Driver Thumbtum T 1 k ao CL3300 Cylindrical Lock Parts Manual 12 July 2004 REINA Parts Service Manual CL3381 Keyed Lever x Blank Plate CL3391 Keyed Lever x Turnpiece Ee OO Passage Lever x Blank Plate Passage Lever x Thumb Turn AA Complete Chassis 682F498 Regular Cylinder Complete Chassis 682F798 IC Cylinder _ Part Number Description Flange O S 2 6822265 Flange VS G 6822225 Retractor 4 6787 Spring Retra
18. ctor 2 6822218 Frame 1 71 6822328 Rollback SA standard cylinder ony 1 72 6822378 Rollback SA for interchangeable core cylinder only 82 682 395 Rollback Auxiliary SA 1 91 682 288 Locking 1 121 68F35 Followern o 1 15 682 318 Housng Chasis 1 6 678428 Ring Retaining 17 5852819 Insert Support Cylinder for standard cylinder only 1 182 9678F368 Shaft Apartment 262 6972555 CAMandTubeAssembly 1 292 54 F088 Spring Lever Cid 1 July 2004 CL3300 Cylindrical Lock Parts Manual 13 SS Sy S Parts Service Manual How to Order Parts To order parts use the appropriate Part Number and specify Finish fin as directed For example to order ten plain levers in 626 finish use the following configuration In oder to simplify the ordering procedure parts are only available as listed CJ Refer to the installation instructions for complete installation For assistance contact your authorized Corbin Russwin distributor or Corbin Russwin directly at the address on the back cover Quantity Corbin sswin 7
19. d Strike Brass or bronze 4 102mm x5 8 16mm for 1 2 13mm rabbet No Optional lip lengths To order specify 601F28 xFinish CL3300 Cylindrical Lock Parts Manual 18 Curved Lip Box Brass or bronze 2 3 4 70mm x 1 1 8 29mm x 1 1 4 32mm lip to center Optional lip lengths 1 25mm 1 1 8 29mm 1 3 8 35mm 1 1 2 38mm 1 3 4 44mm 2 51mm 2 1 2 57mm 2 1 2 63mm 2 3 4 70mm 3 76mm To order specify 586L19 x Lip Length x Finish ANSI Wrought Strike Box To order specify 120F 76 8 July 2004 Corbin Russwin Parts Service Manual Rose Liners 686F858 678F248 Outside Rose Liners Doors 1 3 4 2 Thick 678F498 Outside Rose Liners Doors over 2 Thick 678F238 Inside Rose Liners Doors 1 3 4 2 Thick 678F488 Inside Rose Liners Doors over 2 Thick Housing Assembly Dummy Trim Housing Assembly Inside Dummy Trim CL3350 CL3370 686F868 678F25 x finish Housing Assembly Outside Dummy Trim CL3370 Roses Thumbturns Rose Inside amp Outside 598F59 x finish Rose Blank Plate CL3380 CL3390 586F51 x finish Thumbturn Assembly Doors 1 3 4 2 thick CL3390 CL3391 686F 88 x finish 585F76 x finish Thumbturn Assembly Doors over 2 thick CL3390 CL3391 Buttons Turnbutton CL3351 585F77 x finish Push button CL3320 CL3340 CL3361 58
20. er of double cylinder functions LEVER NS P CYLINDER KEY a To remove interchangeable core lever A Insert key marked CONTROL and turn approximately 15 clockwise B Pull core and driver completely out of lever C Using flat blade screwdriver in cylinder cavity pull back lever catch while pulling lever off CONTROL KEY LEVER CATCH Move in direction of arrow Note Interchangeable core levers do not have a release hole CL3300 Cylindrical Lock Parts Manual 23 Parts Service Manual To Install Corbin Russwin and Best Interchangeable Core Slip security disk onto prongs of throw member and insert throw member into two holes in back of core Tailpiece Used with 6 Pin Cylinder Only Best Cylinder 6 or 7 Pin To Install Schlage Interchangeable Core Remove key from cylinder Unscrew threaded cap from end of cylinder it will be necessary to depress the locking pin Rotate clip to orientation to expose slot for standard Schlage or Schlage Primus cylinder Place tailpiece under cap locking pin in open slot Reverse Step 2 to reinstall cap Tailpiece Set for Primus Schlage Cylinder Tailpiece Set for all except Primus CL3300 Cylindrical Lock Parts Manual 24 7 D e Insert key marked CONTROL and turn cylinder approximately 15 clockwise CONTROL KEY LEVER CORE Insert core into lever and return key to its original horizontal position locki
21. ews securely Position roses over housings Align two grooves on rose sidewalls with two grooves CHASSIS on cassette assembly sidewalls P INSIDE Press roses firmly onto housings so that grooves snap Pa y Z CASSETTE into notches ASSEMBLY CHASSIS f x ROSE ROLLBACK CLEARANCE HOLE OUTSIDE CASSETTE ASSEMBLY 12 24 THROUGH BOLTS lt OUTSIDE CASSETTE ASSEMBLY GROOVE IMPORTANT INSIDE ASSETTE T 12 24 Through bolts are required for strength M CEDE SLOT and security of lockset Note Slots on rose for removal with flat blade screwdriver should be oriented toward edge of door CL3300 Cylindrical Lock Parts Manual 22 July 2004 Install cylinder Make sure lock is unlocked Note If no cylinder is to be installed proceed to Step 11 A Make sure cylinder tailpiece is aligned in same direction as cylinder bible Slide cylinder all the way into lever For 6 pin cylinder Fold retainer at hinge and press fit retainer halves together as shown For 7 pin cylinder Break retainer at hinge and discard spacer section Also remove black cylinder spacer from inside of chassis rollback for clearance For interchangeable core cylinders Install cylinder Step 13 after installing lever B For all cylinders Align and position retainer in lever shank with prongs facing toward cylinder Press cylinder retainer firmly into lever shank securing cylinder Note To re
22. inder Cutout Intruder 714F125 715F035 714F725 Levers for Doors 2 2 1 4 Doors Application NZD AZD PZD Plain 684F825 684F775 685F705 Cylinder or Button 684F835 684F785 685F715 Intruder 714F215 714F155 714F245 Emergency Key Hole 684F845 684F795 685F725 Cylinder 6 Pin 684F865 684F805 685F735 Cylinder 6 Pin Intruder 714F545 714F435 714F815 Cylinder 7 Pin 684F875 684F815 685F745 Cylinder 7 Pin Intruder 714F555 714F495 714F825 Best Cylinder Cutout 684F885 NA 685F755 Best Cylinder Cutout Intruder 714F605 NA 714F905 Schlage IC Cylinder Cutout 690F985 NA 691F045 Schlage IC Cylinder Cutout Intruder 714F635 NA 714F935 Sargent Cylinder Cutout 684F855 697F995 685F315 Sargent Cylinder Cutout Intruder 714F275 714F185 714F875 CL3300 Cylindrical Lock Parts Manual 16 90217 Princeton PZ Lever Die cast zinc Rose Wrought brass or bronze July 2004 R Corbin 7A usswin Parts Service Manual Cylinders Brass 6 pin 496 plug dia Pyramid 509 plug dia conventional 552 plug dia security 2 nickel silver keys Finishes 606 626 496 plug dia Pyramid 509 plug dia conventional 552 plug dia security Brass 6 pin 2 nickel silver keys Finishes 606 626 611 612 613 625 626 Compatibility with Competitive Cylinders Competitive Parts Required Cylinders for Installation Schlage 682F39 8 conventional 21 002 23 001 or 23 013 Tai
23. ing lever Door improperly prepared for lock or lock adjusted to wrong door thickness The levers are binding ona recently installed lock The release catch is not moving enough The inside lever will not come off using the supplied tool The lock isn t functioning smoothly and the case doesn t damaged from seem to fit very well around the overtightening the chassis antirotation screws The inside flange is My standard cylinder CL3352 The lock was possibly Intruder lockset doesn t seem installed in the locked to work the way it should position CL3300 Cylindrical Lock Parts Manual 26 unlocked mode before testing Remove the cylinder with the control key and activate the catch from inside the lever WARNING DRILLING LEVER TO ACCESS LEVER CATCH VOIDS WARRANTY Remove inside lever rose and cassette to verify ANSI tabs and both 8 32 screws are in place Verify that the lever is pushed all the way on and catch is bottomed on on shoulder WARNING MODIFYING LEVER CATCH VOIDS WARRANTY Drill out cylinder and replace Follow instructions to install a new lever first then the cylinder WARNING DRILLING LEVER TO ACCESS LEVER CATCH VOIDS WARRANTY Verify door preparation matches supplied template and lock is adjusted to correct door thickness The Push button must be depressed while pressing the catch to remove lever Do not exceed 19 in lbs when tightening antirotation screws Remove o
24. lpiece included with M06 options Schlage Primus 20 548 20 78 or 20 750 682F39 8 Tailpiece included with 06 options Best style core 6 or 7 Pin 682F95 8 specify option 08 Accommodates 6 and 7 pin cores Standard Cylinder Interchangeable Sargent 13 3268 682F96 9 Tailpiece Kit and Special Lever specify option MO9 Schlage IC Core 697F942 Tailpiece and Special Lever specify option M69 Core Conventional 6 Pin 2000 033 Std 8000 Conventional 7 Pin 2000 033 7 8000 7 Emhart Security 2010 033 8010 Hotel 6 Pin 2001 034 8001 034 Hotel 7 Pin 2001 034 7 8001 034 7 Pyramid Security 2027 033 8027 Pyramid High Security 2020 033 8020 Schlage C Keyway 2400 033 C NA Schlage C K Keyway 2400 033 CK NA Sargent LA Keyway 2400 033 LA NA Housing SA Outside July 2004 Outside Spring Housing Assembly 682F568 Lever Spring Spring Housing Assembly 682F578 Lever Spring Spacer Housing Inside CL3300 Cylinarical Lock Parts Manual 17 Parts Service Manual Strikes ANSI Curved Lip standard Brass or bronze 4 7 8 124mm x 1 1 4 32mm x 1 1 4 32mm lip to center Optional lip lengths 1 25mm 1 1 8 29mm 1 3 8 35mm 1 1 2 38mm 1 3 4 44mm 2 51mm 2 1 2 57mm 2 1 2 63mm 2 3 4 70mm 3 76mm To order specify 217L13 x Lip Length x Finish Rabbeted Front an
25. ng core in place Withdraw key Test lockset for correct function with operating key Control key has no further use in lockset installation and must be safeguarded for return to building management or security when installation is complete INTERCHANGEABLE CORE LEVER ASSEMBLY CONTROL KEY Corbin Russwin conversion kit for Schlage cylinders with CL3300 lockset 1 Remove threaded collar and Schlage tailpiece 2 Install CL3300 tailpiece with threaded collar adjust collar for proper end play of plug Schlage Tail Piece Threaded Collar Schlage Cylinder d See Step 12A for lever removal instructions July 2004 R Corbin 7A usswin Parts Service Manual Door Manufacturer s Template MITES 1 BACEEET 15 MEASURED PROH CENTERLINE OF BEVEL WHICH 15 DOOR THICEMESS TEMPLATE CROSS REFERENCE 2 PREP WITH 2 3 4 BACKSET MEETS AMET 4115 2 FOR STEEL STEEL AMD 115 42 FOR PLUS THROUGH BOLT HOLES 3 GIVEN AND MM 4 1 9 STRIEE LIP SUITS FRAME FOR 1 344 THICK DOR LIP WILL FOR DTHER 0008 THICKNESSES 5 DOOR PREP WILL VARY POR 3 4 LATCH ASSEMELY REFER 130538 FOR DETAILS CAUTION DOOR AND FRAUE WANUPACTURERS GRETIG OF SIEMWCEDS ARE 180 DEXPER FOR STRIKE LOCATION ALUMAMCES MATMTATM A OHMIN
26. place cylinder and cylinder lever see Step 11 FOLD RETAINER HALVES FOR 6 PIN CYLINDER REMOVE SPACER p 2 4 CYLINDER K HINGE Pad lt CYLINDER CYLINDER TAILPIECE FOR 7 PIN CYLINDER Standard Cylinder Tailpieces ACTUAL SIZE 7 8 SHOWN 11 16 6 PIN 7 PIN Install levers The lockset must be in the unlocked state when installing levers For locksets with button Depress lever catch with release tool or flat blade screwdriver while depressing button in vertical position and slide lever on For standard cylinder lockset functions Insert key and rotate 45 Depress lever catch with release tool or flat blade screwdriver and push lever onto chassis while keeping key at 45 position For CL3352 Intruder Function Install lever with LOCK text on inside of door For interchangeable core cylinder functions Slide lever assembly onto chassis up to lever catch Depress lever catch and push lever assembly until lever catch is engaged For all other lockset functions Depress lever catch with release tool or flat blade screwdriver and slide lever on Note All levers require plastic insert shown in Step 10 July 2004 Parts Service Manual To remove cylinder lever except interchangeable core A Insert key and rotate 45 in either direction B Depress lever catch by inserting release tool into lever release hole Slide lever off from lock Also applies to inside lev
27. reserved An ASSA ABLOY Group company ASSA ABLOY 45260 LF 0 75 7 04R
28. s 697F538 IC Cylinder CL3355 Complete Chassis 697F498 IC Cylinder Part Number Description Quantity 2 eear265 Flange IS L esrzos 4 sra Spring Reda E 2 ema _ _685F448 Rollback SA for standard _682F328 Rollback SA for interchangeable core ovine 1 es 1 92 seas C ma seem Spring Chassis O 1 i122 sess Follower CAM is Housing Chassis O 16 eram Rig Retaining i7 insert Support Cylinder or standard onde 1 ser O C E 261 _697F475 and Tube Assembly n Diver OS E serrata oras Brion July 2004 CL3300 Cylindrical Lock Parts Manual 9 4 4 Corbin 7A Parts Service Manual Russwin CL3362 Communicating Communicating Lockset F80 Outside Inside Complete Chassis 682F448 Regular Cylinder Complete Chassis 682F748 IC Cylinder Part Number Description Quantity 2 Fs 682205 Retractor 4 orar Spring
29. utside lever use cylinder to unlock lock and try again If the lever still won t go on turn key in the opposite direction while installing the lever July 2004 R Corbin 7A usswin Parts Service Manual Notes July 2004 CL3300 Cylindrical Lock Parts Manual 27 Corbin Russwin For more information regarding Corbin Russwin Locksets Exit Devices Door Controls and Key Systems contact your authorized Corbin Russwin Distributor or Sales Representative In U S Corbin Russwin Architectural Hardware 1902 Airport Road Monroe NC 28110 Phone 800 543 3658 Fax 800 447 6714 www corbinrusswin com In Canada Yale Corbin Canada Ltd 6940 Edwards Boulevard Mississauga ONT L5T 2W2 Phone 800 461 3007 Fax 800 461 8989 www yalecorbin on ca The ASSA ABLOY Group is the world s leading manufacturer and supplier of locking solutions dedicated to satisfying end user needs for security safety and convenience Corbin Russwin and Design is a registered trademark of Corbin Russwin Inc Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only These materials are protected under US copyright laws All contents current at time of publication Corbin Russwin Inc reserves the right to change availability of any item in this catalog its design construction and or its materials Copyright 2000 2004 Corbin Russwin Inc All rights
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