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1. 9onou INOYIM asueYd o115 qns 259 SICK AG Technical Information 8010125 V4 0 FLOWSIC600 Appendix Figure 125 Outline drawing FLOWSIC600 2plex E J System II Probes C1 D1 AN AK Ze N N XS N Z O ANAA N j ut 4 dd a NN LZ CN NS _ J A NN AN m A u Ev udao sc e f N TS P EA iN N p d d ab o m m m m E pw as NY o x m D I
2. uonoaJIp MOJ eAnisod seuiep MOY SARA AA ye as w N im NAT G o lt N o EFA x LV N wA 46 9onou INOYIM asueYd 0 joefqng 257 SICK AG Technical Information 8010125 V4 0 FLOWSIC600 Appendix 258 Figure 123 Arrow defines positive flow direction Outline drawing FLOWSIC600 2 path M sm dl System I Probes A2 B2 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Outline drawing FLOWSIC600 4 path Figure 124 va vv cd ev cd V Ta TV SoqoJd uuo1s S UOno9JIp MOJ eAnisod seuijap MOY No e Qe 0 o 3 o C V ANS 0 o 0 o C V ZS ie cae a o o O
3. MAIA 1UOJ c 11e190 T 112190 SICK AG Technical Information 8010125 V4 0 FLOWSIC600 254 Subject to change without notice Appendix Figure 119 Sealing plan part 4 alternatively J FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Safety hoop LIII HD JJ X ETE A A E Cy Cross pin screw M4 DIN404 Seal place for front and back cover 255 Appendix Figure 120 Examples Main type plates on the signal processing unit right including conformity label SICK Engineering GmbH ngineering Gm SICK eee FLOWSIC600 SICK vee FLowsic6oo 00 00 Part No Part No Serial No Serial No DE 08 MI002 PTB005 Year T Year C M xx 0102 0044 HEU 111111 Made in German II HHHHWIHII Made in German Ex II 1 2G Ex de ib ia 12 T4 Tamb Q4 Tame s 05 21 E Il 1 2G Ex de ib ia 12 T4 ST T V 01 ATEX 1766 X KI M2 E2 IP66 IP67 T V 01 ATEX 1766 X 06 22 sT 07123 i asin MPE KI 1 0 U 12 24 VD y ccs 22 Y a chord Teas 06 22 s Ts 07 23 ee Qnin U 16V 200mA pe Check Display U 16V l
4. signal DO1 DOO 4 Phase Positive shift flow rate DO1 90 O k DOOL Negative flow rate DOL DOO Separate Positive outputs flow rate DO1 for reach i direction Doo Negative flow rate DO1 DOO single pulse output K ok The meter can be configured to output a fixed frequency if the meter has the status Data invalid The frequency to be output in this case can be configured 0 6 kHz in Reg 3034 ErrorFreq Default setting on delivery Optional setting on customer request The default setting for Check request Configuration and Data invalid is normally closed FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 39 Product Description Table 7 Status output Output signal LCD port Signal behavior Measurement status Check request status Configuration Mode Data invalid Check request ae inactive l 1 active inactive neuen ues e undefined undefined Status signal l Compensation of Measurement valid path failure Status Status Direction of flow acti i ive acti i ive Ao MARUNG ey u undefined indetined Status signal Positive or negative Positive or negati
5. 187 Q Oler GlirO Db eSHUOSLlII S uide aqu a5 ety sa abona sa Lob Ex a smua asan 188 Indication of meter states system alarms and warnings 188 Checking the Meter Status windoW mmm m 189 Checking the User Warnings windoW 191 Checking the diagnostic meter values 195 Battery lifespan capacity imos quaes eG OS pr OA Organe er aic s s Ou 197 Generation of a Diagnosis session ooococococc n 198 Meter connection troubleshooting saa uae oen de cos pe Caoba ad 199 LISCOL Park u uuu o estes deed E EE 201 1 OOIS ANG ACCCSSONGS oue ems e ee Eodem e esed om O Prodi etit Sean 202 Spare DablS oca ars bd P we cee pate rdiba veda dud 203 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Contents 9 ADDEN i wc ots re sas oie iu isa ID LEE 205 9 1 Conformities and technical data isse me ee ee 206 9 1 1 CECI oem eo ade a XS AD Cod nabh bad atau bnt 206 9 1 2 Standard compatibility and type approval I 206 9 1 3 WEENMEC COMDPIIANCE wns zu uuu dco Rd s S S c oS ER c OU S de u RU re NOE 206 9 1 4 TE CICA ato tentes air m Ed uro a dut a roce mee c ees 208 9 2 Characteristic properties and dimensions of the meter body 214 9 3 Operation and menu structure of the SPU with LCD display 221 9 3 1 Opera lO Martes
6. 15 Rev 1 12 to be specified by SICK only design of USM no restriction to type approval 2013 05 4P 5C 4R gt Y other path configurations gt N Sensor Intelligence E 69423 See gt pg 256 Figure 121 The Instrument Data Sheet is included in the Manufacturer Data Report MDR FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 207 Appendix 9 1 4 Technical data Type approval 1 The information in this section may differ from the type approval which is valid for the FLOWSIC600 in your country Please use your national type approval for the FLOWSIC600 Table 26 Common meter sizes and flow rates Actual flow rate Actual flow rate Max Velocity Nominal Size m h ft h Qmin Qt Qmax Qmin Qmax 1 m sec ft sec DN 50 NPS 2 4 13 400 140 14 000 65 213 DN 80 NPS 3 8 32 1000 280 35 000 65 213 TYPE APPROVAL DN 100 NPS 4 13 50 1 600 460 56 000 60 197 DN 150 NPS 6 20 80 3000 710 106 000 50 164 DN 200 NPS 8 32 130 4500 1 130 159 000 45 148 DN 250 NPS 10 50 240 1000 1 770 247 000 40 131 DN 300 NPS 12 65 315 8000 2 300 282 000 33 108 DN 350 NPS 14 80 315 10000 2 830 353 000 33 108 DN 400 NPS 16 120 600 14000 4 240 494 000 33 108 DN 450 NPS 18 130 650 17000 4 600 600 000 33 108 DN 500 NPS 20 200 975 20000 7 070 107 000 33 108 DN 600 NPS 24 320 1500 32000 11 300 1 131 000
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8. leues hh maar aera 13 1 8 Environmental information and instructions for disposal 13 2 Product Description 15 2 1 Features and applications cancer Sie opea 16 2 1 1 FLOWSIC60O 1 path FLOWSICG600 2 path FLOWSIC600 4 path 17 2 1 2 FLOWSIC600 2plex 4 1 CBM Design a fe 17 2 1 3 FEOWSICODO OUGLEO s oras a DE e k dd da d ERE 18 2 2 system CoImpboefiiSuL sita cues a da alee ca rod iuste 19 2 2 1 Meter DOO ya iso Stee ime ete eee Adios 19 2 2 2 Ultrdsonie Than SOU CONUS suia ca pr ated as a A 20 2 2 3 Signal Process ODE soci thc new dared COR AAA 20 2 3 Mies IA elo soa osc aya sas catenae gas ou i bI VE eS Li A LIU RE LI E EE 21 2 3 1 Determinmetne CaS Velocidad ica idad IDOL 22 2 3 2 Calculating the volumetric TIOW Tale suspicacia A 24 2 3 3 Calculating the actual volume shad edes Cx oa ER RR En CR 26 2 3 4 Determining the speedotr SOUNO miraririk otl mare oh keto ie doe b ens 21 2 4 Path failure compensation nn y hr aae 28 2 5 OUIDUL contieulatlOliS a meae acus enean na lind a Mare ina Leste awu n m tee 32 2 9 1 Hardware variants and signal outputs I O configuration 32 2 5 2 Optional integrated Electronic Volume Corrector EVC 36 2 6 Operating modes meter states and signal output 31 2 6 1 Operation mode and configu
9. obueuo e4307jeq uose z 10 YOOT ANO MOTA JO sseod UT adA1 44 sdA3 butrz3oe 3se3 Alan STeUTWIS PTSTJ 103 sosng 19T O013IUu0DdUuesIS S 19INAdUODMOT A S8bSuXz 009TH bka VII et dT 9 p X4 XJI ZO pL DII et dT 9 p XY XSNOSI bl VII eT dT P X4 9Z T II 3O0 pL DII eT dT 9 P X4 OZ T II 2911 dnoz Zz euoz I sse o SUSBOIP H gII dnozy T euoz I SSPTIO pue D d y sdnoag zuorsTAIGd I SSeTo q pue y g sdnozy TUOTSTATA I SSPTO snqaeqas Snjeis estnd eunT oA snqeqs 10 p ao as nd eunT oA Teua qur vu oc dL AAOAZIT i DARE UU g QXcXU UO0TIPDOT paezeg uorsordx T u zos sez zodns sez a1adns sez a1adns sez a1adns vu OOT vu OOT vu OOT vu OOT nd e o L J sna rt L4 esna Xew Xew xeur eoad2v paezeH UoN Vu OOT Vu OOT VU OOT gt gt Sq Av Od AvC eonou noui egueuo 0 aIGns FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Appendix 9 8 Reports created with MEPAFLOW600 CBM Maintenance report Figure 112 Maintenance report created with MEPAFLOW600 CBM example page 1 FLOWSIC600 Maintenance Report ID 20110401144520 SICK Sensor Intelligence Station Name Demoz hler Showroom Address Bergener Ring 27 Meter Date 01 04 2011 dd mm yyyy S N Meter 09018502 City State Ottendorf Okrilla Dresden Meter Time 14 45 19 hh mm ss S N Electronics 00000000 Country Germany Log Length 214 Samples
10. Click on the System button in the main system bar to open the Meter status window 2 Figure 90 Check the general Meter Status section marked in Figure 90 for yellow or red lights Meter status light Green light Measure ment valid Red light Measurement valid Yellow light Check request Yellow light User Warn ing Limit exceeded Red light Path failure Causes Measurement is invalid and orthe meter is in Configuration Mode The measured volume is counted in the error volume counter 1 One or more paths have failed or Actions Measurement is valid meter is operating correctly p Ifthe meter is in Configuration Mode choose File Operation Mode from the menu to switch itto Operation Mode gt Otherwise proceed according to gt pg 198 7 3 gt Proceed according to gt pg 198 7 3 another problem affects the mea surement accuracy 1 A User Warning Limit was exceeded 2 One or more paths have failed Check the User Warnings according to gt pg 191 7 2 2 gt Proceed according to gt pg 198 7 3 1 See gt pg 38 2 6 2 for more details on meter states 2 See gt pg 41 2 7 Technical Information for more details on User Warnings gt If there are no yellow or red lights in the general Meter Status section you can check Meter status light Yellow light Logbook contains unack entries Red light for any Logbook full Yellow l
11. RL lt 200R RS4 Uo 5 88V lo 313mA Po 460mW Co 43uF 485 Ui 10V li 275mA Pi 1420mW Lo 0 2mH Uo 30V lo 100mA Pi 750mW y digital out 1 HF1 passive Usat lt 2V 2mA lt IL lt 20mA C wu sortie digital 1 i Ui 30V li 100mA fmax 6 kHz NAMUR _ Pi 750mw digital output 2 passive Usat lt 2V 2mA lt IL lt 20mA sortie digital 2 Ui 30V li 100mA Pi 750mW digital output 3 passive Usat lt 2V 2mA lt IL 20mA 3 P3 soie digits Ii puro dg MA Uo 5 88V lo 313mA Po 460mW Co 43yF RS 485 ui 4ov ti 275mA Pi 1420mW Lo 02mH Note Use this cover only for the associated enclosure marked with Serial no For further details see user manual and Certificate T V 01 ATEX 1766 X resp IECEx TUN 11 0001 X For CSA SPU Assignment gt S 243 Control drawing 781 00 02 page 4 and following FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 239 Appendix Connection diagrams for operating the FLOWSIC600 in hazardous 9 6 ts NEC CEC Requiremen Ican dance with North Amer areas In accor Control drawing 781 00 02 page 1 Figure 104 9onou 1nouiM Bueu2 o115 qns r 9 uo eBed G O a sdnoJ6 sed x x g x X 0090ISMO 14 cLOc Inf 8L an 0 AY 20 00 182 ON Bulweiq ANVINHIO P SER 6 MU seus eerie UIMBI onuo 4c Duly 19u9bI9g OMA q penssi al 9 Haws Buueeuibu3 YIS
12. To correct the flow rate errors to zero between two adjacent flow test points i and i 1 a lin ear interpolation is used During normal meter operation a flow rate dependent error of the meter is calculated according to Err Err re l ixl Where Q lt Q lt Qi and i the index of the flow test point IS But Q 9 Q Qi closest to the current flow rate During normal meter operation the error correction is carried out with a flow rate depen dant adjust factor according to 1 AF Q L EQ 10096 If the actual flow rate is less than the flow rate of the first data point or greater than the flow rate of the last data point the error characteristic will be fixed to the last value and not interpolated The meter will indicated an Adjust range error see Meter status window FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 329 9 9 4 Figure 22 Preparation Identification and visual check The FLOWSIC600 is delivered in a pre assembled condition in a sturdy package When unpacking the device check for possible damage in transit Pay particular attention to the interior of the meter body any visible transducer components and the sealing surfaces on the flanges Any damage must be documented and reported to the manufacturer immediately For identification use the information on the main
13. 2 6 2 3 Meter states Status Measurement valid The meter status Measurement is the standard meter status of the FLOWSIC600 Frequency outputs and current output are updated cyclically and indicate the actual volume and volume flow rate In addition the analog signal can indicate the actual flow rate corrected volumetric flow rate SOS speed of sound or VOG velocity of gas The digital output Direction of flow is updated in accordance with the direction of the volumetric flow The digital output Measurement valid active represents the status of the measurement Positive forward and negative reverse volumetric flow rates are integrated and saved in separate internal memory sections The MODBUS interface allows the query of all parameters and signals at any time without interfering with the function of the system Each measurement initiated by the system controller includes one full transit time measurement with and one against the direction of flow on each path The result of each measurement is written to a mean value memory to be used in further calculations The size of this memory block and thus the device response delay can be modified through the parameter in register 3502 AvgBlockSize If no result can be calculated due to poor signal quality this measurement is registered as an invalid attempt in the mean value memory The mean value is formed in a variable averaging process including all valid measured values in
14. Display of further information on path x path 1 to 4 Display of the actual values of flow rate Velocity of Gas VOG and Speed of Sound SOS in path x Display of the actual signal to noise ratio SNR and reception sensitivity automatic gain control AGC in path x One value for each direction of measurement left forward right reverse Display of further system information Display of the actual volumetric flow rate together with the direction of flow positive direction marked by Qv negative direction marked by Qv Display of the actual readings of Velocity of Flow and Speed of Sound Display of the actual frequency at the frequency output Display of the actual current at the analog output Display of the current status of the digital switching output c closed o open Display of the actual voltage Parameters menu Display of all parameters stored in the meter s registers Navigate through the list of registers with STEP or DATA 230 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix Main Menu Submenu FLOWSIC600 DataLogs DataLog 1 E E DataLog 2 504 744 60m DataLog 3 2171126 1440m FLOWSIC600 Signature Public Key X 460 C0 734A 99 98 Public Key Y lt U0 19 24 BA 5 0 Signature Generate keys YES 9 3 3 Display
15. EVC parameter invalid W EVC 0001 EVC para invalid W EVC 0001 EVC para invalid 2006 EVC hardware error W EVC 0001 EVC module error W EVC 0001 EVC module error 1001 Flow meter power ON I Power ON 0001 dd mm yy mm ss 1002 Meter clock adjusted I Set Time 0001 dd mm yy mm ss FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 235 Appendix T Meas Mode 0001 Contiqurat ON 1 1003 Configuration Mode active 1 I Meas Mode 0001 Measurement ON 1 I Update FW 0001 3104 gt 3200 lI Logbook i 0001 Reset and Init 1004 Firmware changed 1 1007 Custody logbook 1 erased and initialized 1 I Count ac 0001 1014 Overflow volume counter a c 1 Overflow I Count sc 0001 1015 Overflow volume counter s c 1 Overflow I Reset E 0001 1016 Error volume counter cleared 1 01 01 07 10247 I Reset V 0001 1017 All volume counters cleared 1 01 01 07 10 47 IrInrztError 0001 Initialization error Default parameter DefaultParaLoad loaded I InitError 0001 DefaultParaLoad 1027 I Airtest 0001 Active 1029 Air test mode activated q I Airtest 0001 Not active Warning logbook 2 E logbook 2 001 Reset and Init 1008 Warning logbook 2 erased and initialized 2 ItLogbook 2 0001 Overflow 1010 Warning logbook 2 overflow 2 I Logbook 2 0001 Overflow I Da
16. P1 100 P2 100 P3 100 Go to the Path Diagnosis page to check P4 J 100 the Zero Phase values ES 10 00000 With activation of this control button the internal Reynolds Number Write to meter lt Cancel lt FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG For help see Manual 80 85 20 295 100 The performance of every ultrasonic path shall be at least 95 at gas velocities up to 25m s Step 5 Calculation method Constant adjustment Impulsejm This selection becomes effective only For the adjustment method o FWwME bar a WME OIML 9c Qmax 70 79 mash Back Close 81 Flow Calibration 3 3 8 2 Evaluation of the ZeroPhase gt Open the Path Diagnosis page see gt Figure 29 Check the Zero Phase parameters of both transducers on each path path 1 2 3 4 Properly adjusted zero phases of the individual paths are the basis for accurate transit time measurement of the ultrasonic signals The Zero Phase parameter of a path is properly adjusted when the green cursor in the signal window is symmetrically within the two dotted red limit lines and the red asterisk is positioned exactly on the second positive zero crossing of the received ultrasonic signal This adjustment is ideally performed with no flow e Check box Air test 1 Activating this check box sets the Pressure fix parameter value internally to 1 bar The meter then operates with the low pressu
17. T oy pg gg gj d pig jj IL dL METER BODY Path configuration 1 Path 2 Path 4 Path 1 1 Path redundant 242 Path redundant 4 4 Path Quatro 4 1 Path 2plex 2 Path crossed 4 Path crossed 2 Path Special 2 Overall length 2D 3D 4D 5D 6D Shortened Meter body Other size 3 Nominal size 2 DN 50 3 DN 80 4 DN 100 6 DN 150 8 DN 200 10 DN 250 12 DN 300 16 DN 400 Other size 4 Connection flange type ASME B16 5 ASME B16 47 gt 24 DIN EN 1092 1 GOST 12815 80 12821 80 GOST R 54432 2011 NORSOK L 005 TECHLOK Grayloc EN 1759 1 Other type 5 Connection diameter Schedule Specified in mm DIN 6 Flange type sealing face Raised Face ASME B16 5 B16 47 Ring Type Joint ASME B16 5 B16 47 Form B1 EN 1092 1 1759 1 Form B2 EN 1092 1 1759 1 Form Inlet Form Outlet EN 1092 1 1759 1 Version V GOST 12815 80 12821 80 Type T4 GOST R 54432 2011 Special design 7 Material Carbon Steel Stainless steel LT CS Duplex Superduplex Superaustenit Aluminium Other material 8 Connection for Extraction Tool Yes No N N O ND ADA NXXOTIJTUTUU gt o O WP UUUUUUU 00000 k O 5 O O G IS X O0oO0o zuuo XPOIZAZZTDT gt gt gt HH AS gt 3k gt DX 3b Gk Gh gt dk xk dk xk Gk gt lt dk xk dk XE HHH gt x lt DODD gt dE dE dE I0 cm gt O Ot GQ D O 9 ULTRASO
18. 2 3 2011 15 09 05 O gt When the recording is finished the next recording can be made or recording stopped gt Repeat for all records required FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Flow Calibration The data recorded during the calibration are stored in the meter s database gt Open the Meter explorer to see the Measurement records gt Figure 36 Figure 36 Meter explorer with stored calibration point records Meter explorer Meters Meter name Serial Number Description Station Name al Sessions 14 Date Y Begin End Connection Description B 04 01 2011 08 17 16 is Ethernet 03 31 2011 15 03 30 08 16 44 Z Ethernet 03 30 2011 07 57 59 09 01 10 E Ethernet S 03 21 2011 13 47 44 14 02 22 E Ethernet Subject to change without notice amp Event Time Y Event Name Description gt 13 52 19 e Parameter change WarningProfileFactDeviation 6 gt 5 13 52 05 A Parameter change WarningProfileFactDeviation 5 gt 6 13 47 44 a Parameter synchronized WarningActivationMask 53744 gt 64511 13 47 44 a Parameter synchronized ZeroPhase1BA 3 0 gt 2 0 rad 13 47 44 A Parameter synchronized ZeroPhase3AB 2 0 gt 1 5 rad 13 47 44 wj Parameter synchronized ZeroPhase3BA 2 0 gt 1 5 rad 13 47 44 A Parameter synchronized ZeroPhase1AB 34 gt 2 0 rad 13 47 44 4j Parameter synchronized SystemControl 0x
19. 5 5 6 LCD display setup Field setup page 6 of 8 gt Assign the language to be used in the menu of the LCD display gt Choose from the dropdown menu what measurands and readings are to be displayed on the two page standard display Figure 69 Field setup page 6 of 8 LCD display setup with dropdown menu Field setup LCD setup The meter displays up to 4 values on the two line LCD page 1 page 2 Every 5 seconds the display switches between the pages Please select the values to be displayed and the LCD language Language English Page 1 Line 1 V Forward AT Line 2 OF DATA ENTER Page 2 Line 1 Speed of sound E o o DATA STEP C CE Line 2 Velocity of gas M L enter J Step 6 8 d Close FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 141 Commissioning Table 19 Possible sources for lines on LCD Reg Measurement output qued HA CBM Abbreviations on LCD 7002 Volume flow at base conditionst QDD 7001 Qf 5010 Volume counter forward SV forward vf 5012 Volume counter reversel Vreverse M 5011 Error volume counter forward forward E 5013 Error volume counter reversel reverse Ef 7004 Velocity of gas VOR voa e DM Z L sos 7022 Pressure from external source e 7021 Temperature from external source T T 3000 Fen FG FO 7035 Analog output AO AO 3020 Input Voltage in Uin 5016 Forward Volume Total Mio forward Vo 5018 Reverse Volume Total V
20. LowFlowCutOff Reg 7036 e The Flow time value shows the percentage of storage cycle time the flow was above Vmin and in the flow direction specified for the DataLog e The dataset type Mass Flow Counter cannot be configured for bidirectional use If this dataset is necessary for a bidirectional application it is recom mended that it be used for the Hourly log and Daily Log and configured accordingly FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 8 4 Figure 13 DataLogs Data Configuration Hourly Log Daily Log Diagnostics Comparison Logt The Diagnostics Comparison Log provides a comparison between current diagnostic val ues current fingerprint and those of a reference time reference fingerprint for example at time of commissioning Since the diagnostic values dataset type Diagnostic Values gt Table 11 are velocity dependent it is necessary to use a velocity adaptive comparison Five gas velocity range classes are calculated from the velocity range of the meter The cur rent diagnosis values are stored in Current Classes 1 to 5 while the reference values are stored in Reference Classes 1 to 5 Reference values are collected after the meter has been commissioned or after the classes have been cleared Reference values are stored in the Reference Classes 1 to 5 If a Reference Class is fi
21. Measuring range Qmin m3 h Max flow ipid EE Meter size rate Qmax pulses 21 100 1 80 1 50 1 30 120 m hl m DN80 G100 8 160 45000 6 G160 8 13 250 28800 G250 8 13 20 400 18000 G400 8 13 20 32 650 11100 DN100 G160 13 250 28800 aso 13 20 400 18000 G400 13 20 32 650 11100 G650 13 20 32 50 1000 7200 DN 150 G250 20 400 18000 0 G400 20 32 650 11100 G650 20 32 50 1000 7200 G1000 20 32 50 80 1600 4500 G1000E 32 2200 3272 G1600 20 32 50 80 130 2500 2880 DN200 G400 32 650 11100 5 G650 32 50 1000 7200 G1000 32 50 80 1600 4500 G1600 32 50 80 130 2500 2880 G1600E 32 40 3600 2000 G2500 32 80 130 200 4000 gt P 1800 DN250 G1000 50 80 1600 4500 107 61600 50 80 130 2500 2880 G2500 50 80 130 200 4000 1800 G2500E 50 5000 1285 G4000 50 80 130 1200 320 6500 1110 DN300 G1600 80 130 2500 2880 127 G2500 80 130 200 4000 1800 G4000 65 80 130 200 320 6500 1110 G4000E 65 7800 920 DN350 G1600 80 2500 2880 14 G2500 80 130 200 4000 1800 G4000 80 130 1200 320 6500 1110 G4000E 80 7800 920 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 211 Appendix 212 Meter Measuring range Qmin m3 h Max flow atea AR Meter size rate Qmax Ipulses 21 100 1 80 1 50 1 30 120 m hl m DN 400 62500 130 200 4000 1800 167 64000 130 200 320 6500 1110 G6500 120 200 320 500 10000 720 G65
22. O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 4 4 Figure 88 Trend report creation tab Trend report If Maintenance Reports have been created on a regular basis a trend analysis of diagnostic indicators can help to find gradual changes in the state of the meter that occur over a long term period gt Figure 89 Trend report creation tab Report manager Meters Meter Name Serial Number Description Station 2plex check meter 09018503 2plex check meter Demoz hler Showroom 2plex main meter 109018502 2plex main meter Demoz hler Showroom Demokoffer 505 06138737 3 4pfad Productmanagement Demozaehler JBR 06528707 3 4PFad Productmanagement Demozaehler JBR 05228788 6 4PFad Productmanagement Demozaehler TET 06448799 3 4PFad Productmanagement FLOWSIC600 2plex Main Meter 07428604 Main Meter Demoz hler Showroom EE FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Reports and Records Trend report creation Include Date Y Time Event Flowrate m h Pressure bar a Temperature C Name Description Log Length samples 05 06 2011 13 26 20 MB Measurement record 0 00000 10 411100 17 78 Calibration 2plex 4inch Measuring point Qmax 3 05 06 2011 13 26 02 I Measurement record 0 00000 10 411100 17 78 Calibration 2plex 4inch Measuring point 0 7 Qmax 3 05 06 2011 13 25 48 fJ Measurement record 0 00000 10 411100 17 78 Cali
23. Only use the lifting eyes provided to lift and transport the device If lifting straps are used wrap them around the meter body gt Check for correct seating and alignment of the flange gasket after installing the flange bolts but prior to tightening gt Align the FLOWSIC600 such that the offsets between inlet pipe meter body and outlet pipe are minimized Insert the remaining fastening bolts and tighten the nuts cross wise The tightening torque applied must not be lower than specified in the project planning gt Mount the pressure sensing line between pressure tap and pressure transmitter p Fill the pipeline and check the installed FLOWSIC6O0 and piping connections for leaks gt The pressure change within the measuring section must not exceed 1 NOTICE Observe allowed pressure change 0 5 MPa min in order to protect transducers and seals e It is recommended to perform a leak test in accordance with the relevant regulations and standards after completion of the mechanical installation 102 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation 4 3 3 SPU alignment The signal processing unit SPU can be turned so that the display can be easily read and that cable routing is facilitated see gt Figure 47 A stop on the housing prevents the SPU from being turned by more than 330 to prevent damage to the cables that c
24. Path compensation valid Continuous measure mode Filter Mode active Logbooks Custody Logbook 1 Warning Logbook 2 Parameter Logbook 3 DataLogs Hourly Log DataLog 2 CRC Error Full CRC Error Full Diagnostic Comparison DataLog 1 ES Daily Log DataLog 3 Parameter write lock Unit system in meter UNLOCKED METRIC Logbooks section DataLogs section FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Iroubleshooting 7 2 2 Checking the User Warnings window The User Warnings window displays an overview about the User Warning status gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 Click on the User button in the main system bar of the MEPAFLOW600 CBM screen to open the User Warnings window Figure 91 gt Check the window for yellow lights and proceed according to gt pg 192 Table 25 Figure 91 Main system bar with button User and opened User Warnings window Opens the User Warnings window SICK Qf m3 h Qb Nm3 h Pressure bar a Temperature C Velocity m s SOS m s System User Performance Sensor Intelligence 20 20 301 68 14 48 19 44 1 30 346 93 100 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Liser Warnings Status Configuration Diagnostic Comparison limits User warnings Meter SN 09018502 Meter date t
25. S N Analog board 06390217 Zip Code 01458 Last Test Date 01 04 2011 dd mm yyyy Meter Name 2plex main meter Technician Torsten Eichner Meter Operating Avg Pressure 10 41 bar a Avg Temperature 17 78 C Calculated SOS Internal Meter ID 0 14200 m Firmware Version 3500 Average SOS 345 51 m s Internal Pipe ID 0 15870 m Firmware CRC 0xD4B4 SOS Difference Path Number 4 Parameter CRC Ox1EAF Profile Factor 1 190 Meter Factor 10 Impulse m3 Metrology CRC 0x1155 Symmetry 0 985 Meter Factor inv 0 100000 m3 Impulse Adjust CRC 0x129E Flow Rate 241 65 m3 h Signal Stacking no Adjust method Adjust factor Flow Rate Base 2501 91 Nm3 h Meter Diagnostics Paths 8 Transducers VOG m s Average Maximum Minimum BENE ee ee ee Pathi 3519 3663 3 371 PathiAB 518 457 vg 1 vg 0 auo z pana 4235 4373 4082 Path i BA Patha 100 42 1037 1136 Paths 4256 436 419 Path 2AB path2 10 24 129 017 pana 361 3901 3385 Path 2 BA Paths 100 26 1254 039 Path 3 AB Patha 10 52 1066 100 sos m s Average Maximum Minimum Path 3 BA pani 34582 34588 34576 Path4AB Counter Readings Pans 3537 34542 ssi Avg AB Forward 10216922 480 10560059 paa 34545 30553 30537 Avg BA Reverse 1203277 00 nami User warnings Meter Status System warnings Operating Mode Electronic Volume Corrector EVC Profile factor
26. Temperature C Velocity m s SOS m s System User Performance Sensor into Sema 20 20 301 68 14 48 19 44 1 30 346 93 100 Opens the User Warnings window User Warnings Status Configuration Diagnostic Comparison limits User warnings Meter 5 N 09018502 System warnings Meter date time 4 20 2011 15 46 33 gt Table 8 System warnings Profile Factor Symmetry Theoretical 505 deviation High Gas Velocity Low Input voltage Logbook Full of unack entries Diagnostic difference Path wa rnings Battery LifeSpan change battery gt Table 9 Path warnings P1 P P3 P4 Path turbulence SNR limit AGE limit AGC deviation 505 deviation Performance limit Legend Warning nat active Warning active Disabled Window always on bop FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 41 Product Description Table 8 System warnings in the User Warnings Monitored Configurable User Default Warning Default value Notes activation measurement Parameters state Profile factor 1 413 The profile factor represents the path velocity ratios Profile factor valid value2 l of inner to outer paths A change of the profile value _ v2 v3 Profile fact may be caused by contamination blockages or Off yl v4 d 59653 deposits in the line that change the shape of the flow range profile Symmetry 1 003 The symmetry represents the path velocity ratios of symmetry valid value i upper to lower
27. Wi MEPAFLOW600 CBM Meter name 2 plex meter S N 00018502 File Meter Tools Reports Protocols Help Info GAGS age ogatunup em SICK Sensor Intelligence Kev navigation Favorites Connect Disconnect Diagnosis session Data recorder DataLogs Meter logbook Information Meter values Maintenance report Tools Reports Protocols Help Info 7 edim 2 di Of mh Qb Nm3 h Pressure bar a Temperature C Velocity m s SOS m s System 247 91 2 566 80 10 41 17 78 3 48 345 76 Meter information Counter readings Identification Location Actual volume m SIN Meter 09018502 Station name dada dia SIN Electronic 00000000 Meter name w INCITA 1 064 965 3 120 327 71 Fo nae TUE 3500 Description Ef 0 0 Firmware CRC 0x27E2 hex Company last day 0 0 Parameter CRC Ox02C9 hex Address last hour 0 0 Metrology CRC Ox09DE hex City State 3 Total volume m gt Meter Factor 10 00000 Impulse m Country Yo forward 1 099 728 5 Sp vd 14048 mv Zip Code Vo reverse 132 174 1 Mater ne D 2011 04 20 14 26 57 Reset error volume counter O actual base Pe min 0 0 bar g Pe max 0 0 bar g 3l Select manually Flowrate Value at cursor position Flowrate 247 91000 m 3 h 13 26 42 13 31 42 1 36 42 13 41 42 13 46 42 13 51 42 13 56 42 Service Operation Mode ModBus TCP Identification section FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 14 01 42 14 06 42 IH EI aa In a
28. esInd eun oA ated poqstm dl gt Od Ar burMedq 0 od 0 OV Ael gt Sq Av eonou noui egueuo 0 1 efqng sn3e3s zo asTnd eun qoA Teua qur UO0TIPDOT paezegug uorsoTdxr dL AADAZTT UM g OXZXU Po1IY paezeH UON pu5 Arz FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 246 Fra 1 uo OT pes SOZGt 6p led 86691 s Bu wezq viozoos wa uso owen maea Punz puy 2802 Pt aera PITTA Jiopus420 BGPTO E AUI UU won w 5 L Ma ire ia i UB xl P s C n on E Lz bui s en PETRO E a 1 AAA MOIS uozzoso unes 1 LJ 241 Appendix Non intrinsically safe installation 9 7 2 intrinsically safe installation FLOWSIC600 non Figure 111 w 009 uabu rTr umurxeu uuo QZLT eouepedur xoadde snqpow G8vp9WH eoraeuy UYIXON LAN uZ I ZO NH S T X OZN sot13u8e rqeo UOIqUS431V Tenueu uorjeaedo oos srrea p 19431N3 103 Trez OF 009OISMO I4 944 esneo ued bDburrqeo 39091109UI i ONINHVM peAaqdesqo eq asnu uorjegnbe3q Teuor3eN v1 6L009 NH UYITM eouepioooe UT ME UT Z0 00 Ig BUTMPIPp TOIJUOD ees 1249 pue DOAN YATM eouepioooe ur POTISUY u3d4oN UT ZUOTIETLEISUT OTSUTIJUT UON poze snopaezeu uou y o3 STEqeo YITM 009 DISMOTA FO STeubTts Te 32euuoo oq spueuuoo2e43 MOIS yTeusy buruqQubrT jo sexodas queaanooed ZO njdeMod jo eseo ur pepueunuiooe4d ST uorqao qao4d ebans euortdtppyv
29. o o foe C P AE ie y i E Pd xt N IA1u01J E T x E N N a 9onou 1nou1lA egueuo o115 qns X 1080 1U0JJ M IA 9DIS o O o a i 9 SICK AG Technical Information 8010125 V4 0 FLOWSIC600 252 Appendix Sealing plan part 2 cast version Figure 117 ESdAN OSNA pue vOOc Jes Suunjoejnueui WO pSdN OOTNG 104 SOeLINS UUM usn J SM IS Suiddeo Jed sjeas om jo uunuJluilu edej aAisaupe esas x Je9J pue 1u0JJ Suiddeo sjeas Jo 1uoulo9e d Jea pue UOJ 19509 NAS SJees JO 1ueuJeoeld 1891 MIIA APIS N M j N Je91 M9IA APIS MAI
30. 14 5 psi 3 2 bar a 46 4 psi 21 0 bar g 14 5 psi 4 0 bar g 58 0 psi WARNING N The maximum permitted operating pressure of a gas flow meter calibrated at atmospheric pressure must not exceed 4 bar g Flow calibration at high pressure pe max gt 4 bar g If the maximum permitted operating pressure of a gas flow meter is 4 bar g the flow calibration should be performed according to the specification Flow Calibration Procedures Ultrasonic Gas Flow Meter FLOWSIC600 see product CD document number E 18475 The FLOWSIC6O00 should be tested under the same conditions and using the same type of gas to be used during normal operation Determining the test pressure Prior to the verification procedure the parameter Pressure fixed must be set to the average pressure applied during testing If the final operating pressure exceeds 50 bar testing at 50 bar will be sufficient The maximum ratio of minimum and maximum operating pressure is De max lt 4 Pe min Generally 1 Drx De min De max 1 bar where Pe min 0 5 gt Prix Pe max 2 Prix If Prix lt 0 5 PS otherwise PS The corresponding operating pressure range is displayed on the FLOWSICGOO as calculated in accordance with these equations The test pressure which comes closest to the average at the application working pressure shall be entered as the Pressure fixed parameter The meter shall then be adjusted with th
31. 30 min 1 hour 12 hours or 24 hours If a DataLog is set to a Storage Cycle of 12 or 24 hours then the accounting hour takes effect DataLog accounting hour For all DataLogs configured for a storage cycle of 24 hours the accounting hour sets the hour of the day at which an entry is saved For all DataLogs configured for a storage cycle of 12 hours entries are saved at the time specified in the accounting hour and then again 12 hours later Distribution of FRAM capacity for DataLogs The FRAM capacity for Hourly Log and Daily Log can be changed with the slider on the right side of the DataLogs Configuration tab gt pg 157 Figure 76 Types of datasets stored in the DataLogs Hourly Log and Daily Log can be configured to store one of the following type of dataset e Diagnostic Values gt Table 11 e Volume Counters gt Table 12 e Standard Volume Counters gt Table 13 e Mass Flow Counters gt Table 14 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 49 Product Description Table 11 Dataset type Diagnostic Values Unit Description Abbreviation Metric Imperial Date Time when data was saved Date Time Sec Sec Flow Time FlowTime Average VOG AvgVOG m s ft s Average SOS AvgSOS m s ft s Profile Profile factor Symmetry Symmetry Performance per path Performance 1 4 96 T
32. 5 5 8 Figure 71 Maintenance report Field setup page 8 of 8 Create the Maintenance report gt Enter the information Description Technician in the fields provided gt Specify the collection duration e g 3 min Specify the collection duration e g 3 min a timespan over which live meter data is to be collected to document the meter s state after the field setup Live data collection starts after clicking the Start button gt Enter the current pressure temperature and SOS If the SOS is unknown use the Speed of sound Calculator SOS calculator to calculate the SOS for the gas composition The gas composition must be current and representative more details gt pg 169 6 2 1 gt Click the Start button to start live data collection Diagnosis data measured values and status information will be collected over the specified time span Once the data collection has been completed and the Create report button becomes available click on it The Maintenance report will be created and displayed p Print it and store a copy in the Manufacturer Data Report MDR shipped with the meter gt Close the preview window Click the button Close in the Field Setup The Field Setup is now complete Field setup page 8 of 8 Maintenance report Field setup Maintenance report Upon completion of setup it is suggested that a Maintenance report be created Enter the applicable data in the available Fields below and pr
33. 9 4 2 Acknowledging a logbook entry on the LCD display I Power ON 001 Press STEP or DATA to select an entry which has not yet been 28 12 2007 12213 acknowledged display is flashing Activate the ENTER function to display the corresponding time stamp of the event The display is still ENTER flashing Activate the ENTER function again in order to acknowledge the EN ama entry display will stop flashing Return to the list of logbook entries by pressing C CE 28 12 2007 32213 It is recommended that MEPAFLOW600 CBM be used for the acknowledgment of logbook entries due to the user friendly access it provides FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 231 Appendix 238 9 5 Figure 100 Figure 101 SPU terminal assignment Connection in accordance with ATEX IIA Terminal assignment in accordance with ATEX IIA power supply alimentation U 12 24V DC SN e 155mA li TODA O l q digital out O HF2 i Po 857mW Pi 750m 9 32 sortie digital 0 VAM P a p an CI HART Co 4100nF fax 6 kHz NAMUR Lo 7mH RL lt 250R RS 485 Uo 5 88V lo 313mA Po 460mW Co 1000uF E Ui 10V li 275mA Pi 1420mW Lo 1 5mH Uo 30V lo 100mA Pi 750mW digital out 1 HF1 passive Usat lt 2V 2mA lt IL lt 20mA x sortie digital 1 i i K g Ui 30V li 100mA fmax 6 kHz NAMUR Pi 750mw digital output 2 passive Usat lt 2V 2mA lt IL lt 20mA sort
34. HE patni as MN path2 Ap 77 pati ap MN patna AB E Patha BA MN Pat Ba E path3 BA Path4 BA E Mvelocity of Gas Page 4 of 4 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 5 Backup of MEPAFLOW600 CBM meter database To ensure that a computer problem will not result in data loss a frequent backup of the MEPAFLOW60O CBM database file gt pg 58 2 9 3 is highly recommended This file includes the MEPAFLOWGOO CBM meter database The database file DATABASE FDB is created during the installation process and stored in the file path you specified for the software installation Default storage path is C programs SICK MEPAFLOW600 CBM A copy of this file should be created on a regular basis and should be stored in a safe place e g a CD ROM To restore a backup after a system crash repeat the installation routine and then overwrite the newly created DATABASE FDB with the backup Optional adaptation of the User Warnings When a history of diagnostic values has been established e g by the regular saving of Maintenance Reports the User Warnings Limits gt pg 149 5 7 1 and the Diagnostics Comparison Limits 2 pg 159 5 7 3 can be further optimized Please contact your local SICK representative if you need help with this FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 185 Maintenance 186 FLO
35. If the device is to be stored outside for more than one day sealing surfaces of the flanges and the interior of the meter body must be protected from corrosion e g with Anticorit spray not required for stainless steel meter bodies The same measure shall be taken if the meter is to be stored in dry condition but for more than a week NOTICE Due to natural temperature fluctuation in the course of a day or if the meter is transported to a place with different temperature and humidity conditions moisture may condense on any material Carbon steel surfaces may corrode if left unprotected Figure 44 Lifting requirements FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 97 Installation 4 2 Installation Generally the installation arrangement is specified during the project planning phase before installation of the system Nominal size material and type of flange should there fore be in accordance with the design of the measurement facility It is particularly important that the meter inlet and outlet is of the same internal diameter as the adjacent piping Fastening bolts nuts and flange seals used must be suited to the operational conditions and comply with legal regulations and relevant standards o The installation requirements were evaluated according to the flow 1 disturbance sensitivity tests according to e OIMLR 137 142 2012 Gas meters Annex B and e ISO 17089 1 2010 Measurement of
36. LI S8F SY HuIG 0 0 17 VUOOL Xeu He O eNbIp anos Jup i AQE XeuIA oAIssed e 1ndino eyBip 18 HUISg 0 0 1 JUy I9 Aa vUJ00L Xeuul c I81BIp anos AO XeuJA Z 1nd no eybip 2 Hug 0 0 T1 ZH 9 Xew ZS C Jjup to 81b1p anos G K VU00 L Xeul S AO XeuJA L3H L mo jey6ip LS b HuGZ0 0 1 Jup 10 vuuooL xeui Aoeexeu T vd SnalJoYd HUJg 0 0 2r 1 J4Uup IO vulg z xeuij AOLZXeulA te Hug e Jf eo wueie os Ae8 s 001 S87 SH es 3 LE X X X X 0090ISMO 143 SUOISJ8A 9pOUI JO JAAOD SIY BSN ju oq m al Jo O SANN 0 a m L AIssed Z4H 0 Ino li5ip yuo Xeuw vuJgG os e noe xewa AVec oN IL PIL vw oz y AGZ peexe o JOU eBeyoA ease snopJezeu uou uunuJixe A Od Abe cl 8A uonejuau je Ajddns 1amod QHVZVH NOISO IaX3 SNINYVM Hug 00 n guy o Z vulQ z Xe Aoz XeulA SJojeuueJeg yug L USHoyequoa 6unDoDilui3 AJ Japo 6unjieuejuelog JEP 04 USP JON 34402 SIV 899 SMA DUINIT ziosieuepouos nz u luoljidi A pun JOQJOUSs puis ueBun PUDUISPIMNZ uSpupis Bnz uoipjoenupsno yolu emos Bisseojnzun seiouul salu Bune pun 6unuewieA amos SHOUSJUN sep BUNBISDJSINSA 9onou INOYIM egueuo 0 joefqng 245 O SICK AG 8010125 V4 0 FLOWSIC600 Technical Information Appendix Wiring examples 94 ion tallat INS ically safe i INS Intr 9 7 1 00901SMOT4 F c j u 009 uab6u rTr wnutxeu uuo
37. Parameter Logbook 3 Firmware CRC error Logbook s contains unack entries Battery LifeSpan change battery Signature error DataLogs Parameters Diagnostic Comparison DataLog 1 Parameter CRC error Hourly Log DataLog 2 Parameter invalid Daily Log DataLog 3 Parameter defaults loaded UNLOCKED Unit system in meter METRIC Path Comp Param error Parameter write lock DSP Parameter error Legend OK no alarm or warning active Warning active Alarm active 9 Disabled w On enabled active Off disabled inactive Window always on top 164 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 9 Sealing After having completed the commissioning seal the signal processing unit if required in accordance with the sealing plan gt pg 252 9 9 5 10 Documentation The commissioning should be documented with a Commissioning Protocol The document FLOWSIC600 Commissioning Protocol is content of the FLOWSICG6OO0 shipping on paper and on the product CD gt File the completed Commissioning Protocol with the Manufacturer Data Record MDR FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 165 Commissioning 166 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance FLOWSIC
38. Step 1 4 x Cancel lt Bact FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Figure 38 Meter calibration wizard step 2 Meter values part 1 Meter values part 2 Meter calibration Calibration test data Average values of MUT Forward Average values of MUT Reverse Point i Qack MUT mih Dey as Found 95 Point i Gack MUT mh Dey as Found 95 1 61 57 1 29 z 1286 18 1 03 3 307 24 0 44 4 493 16 0 44 5 847 03 0 68 5 1150 79 0 76 Sum 3015 97 4 54 Sum 0 00 0 00 m Add row E Delete row lap Add row ob Delete row Adjustment method Constant adjustment Read cal data from meter Delete cal data in the meter MLIT Meter Under Test Next gt Close Step 2 4 gt Click Add row until you have a row for every flow test point gt Enter all flow rates Qact for the Meter Under Test and the deviation as found into the table gt Figure 38 e e The Qact MUT values are the flow rates of the flow calibration 1 e Dev as found is the difference of the test meter relative to the reference test stand e Qactand deviation must be entered for each flow rate e Only positive flows have to be entered i e the reverse flow data points are not negative flows Select the Adjustment method you want to apply gt Click Next FLOWSIC600 Technica
39. Terminals 2 and PE are bridged internally i e there is no insulation between PE and negative potential gt Figure 50 gt This bridge is a firm part of the device and mandatory It must not be removed or altered gt Altering the bridge voids the manufacturer s warranty NOTICE Termination of Modbus lines Begin and end of the Modbus lines must be terminated e Terminal 81 82 Always terminated e Terminal 33 34 Switchable terminated ex factory For detailed information see Service Manual FLOWSIC60O0 Section 4 4 Serial interface RS485 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 109 Installation 4 4 5 Operating the FLOWSIC600 in non hazardous areas Assign the terminals in the SPU terminal box gt Figure 51 in accordance with the following table bia d No Connection for Function Value 1 Power suppl 12 24 20 V DC E fmax 6 kHz configurable pulse duration 0 05 s 1s With NAMUR Range contact for Variable number of pulses per volume unit connection to Digital output DO O zi prenne switching 2 HF 2 Passive closed amplifier d V lt UCE LS 2 V 2 mA lt Ice LS 20 mA L Low according to open EN 60947 5 16V lt Uce HS 30 V 0 mA lt Ice H lt 0 2 mA 6 2000 H High MODBUS Baud rate to be 3 Serial port RS485 33 34 9600 Baud 8 data bits no parity 1 stop bit set through software fmax 6 kHz configurable pulse duration 0 05 s 1s With NAMUR R
40. be identical The speed of sound thus provides an excellent diagnostic measure for system operation gt pg 169 6 2 1 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 27 Product Description VA Wi 28 2 4 Mean area velocity Number of measuring paths Weighting factor of a measuring path Path failure compensation NOTICE Type approval A 4 path FLOWSICGOO is able to compensate for the failure of one or more paths using a static or an adaptive compensation routine as described below Path failure may be caused by a received ultrasonic signal which is invalid i e the quality of the ultrasonic signal received will not allow the determination of a correct signal travel time and therefore correct gas velocity for this path e A 4 path FLOWSIC6OO configured for custody transfer application custody configuration will indicate the compensation of one path failure with the meter status Check Request If two or more paths fail the meter status Data invalid will be activated e A 4 path FLOWSIC600 configured for process applications will indicate the compensation of up to three path failures with the meter status Check Request If the remaining last path fails the meter status Data invalid will be activated The measured value of the failed path is substituted with a calculated replacement value This replacement value is calculated on the basis of the current valid values measured for
41. follow the described procedure gt Choose Reports Protocols Report Manager from the menu to open the Report Manager Figure 88 Goto the Trend report creation tab gt Select all reports and records that you want to include in the trend analysis e Select only reports and records that were created under comparable operating 1 conditions concerning flow rate pressure and temperature gt Click Create trend report or Export raw data e The Export raw data command exports the average values of each record to an Excel file 183 Maintenance 184 Figure 89 Trend report example page FLOWSIC600 Trend Report Meter name 2plex main meter Address Serial number 09018502 City State Station name Demozdhler Showroom Zip code Country Meter Operating Data Internal meter ID 0 14200 m Number of paths Internal pipe ID 0 15870 m max Velocity of Gas 60 AGC level dB Bergener Ring 27 Ottendorf Okrilla Dresden 01458 Germany 4 5 0 m s Print date PC Print time PC SICK Sensor Intelligence 7 26 2011 mm dd yyyy 14 39 12 hh mm ss 5 s u 50A 31 03 2011 02 04 2011 04 04 2011 06 04 2011 08 04 2011 10 04 2011 SNR level dB 31 03 2011 02 04 2011 04 04 2011 06 04 2011 08 04 2011 10 04 2011 12 04 2011 12 04 2011 14 04 2011 14 04 2011 16 04 2011 18 04 2011 20 04 2011 16 04 2011 s u 50A 18 04 2011 20 04 2011
42. lt q b bi uma XM M X3 XX X e Record button Open the data recorder select Tools Data recorder Click the record button gt Figure 33 The Data recorder setup window will appear 2 Figure 34 Figure 34 Data recorder setup window t Data recorder setup Record name Record description optional MP 1 Storage cycle Real time each reading Stop after Manual stop O Use start time delay Start date 5 5 2011 Start time 15 55 24 Include historical data from cache Max 20 min of historical data at 60 records min Start record Cancel Specify a record name Set the Storage cycle to Real time each reading Select a sufficient record duration for Stop after Check Multi Run Log File This will allow changes to the Record description while retaining the same Record name for all records e g Measuring point Qmin Measuring point 0 1 Qmax specific gas velocity etc Wait for stabilization of the first flow rate at which the meter will be calibrated Click the Start record button Now the Data recorder window will appear again gt Figure 35 The data recorder indicates record count remaining countdown time and end time Y Y Y YN Y Figure 35 Data recording te Record High pressure calibration Start 23 2011 15 04 05 Available records High pressure calibration MP1 E List all 2 J gt a dl b bi iii iL Store record set 3 Time to completion 293s
43. or failed bi 1 Path active 30 Adaptive compensation of one or more path failures If the self diagnosis routine implemented in the system detects a path failure the velocity value for the failed path will not be used for the calculation of the mean area velocity va If this occurs the following formula will be used to calculate the mean area velocity based on the measured values applicable for the remaining paths and the stored adapted path relations VA 7 N i 1 The system indicates that a path failure is being compensated with the Check request signal An additional measurement uncertainty of up to 0 3596 is tolerated in a four path system when it is operating under the meter status Check request The volume measured for that period is stored in the normal volume counters for each flow direction Multiple path failure is compensated using the same principle but the system then oper ates under the meter status Data invalid The volume measured for that period is stored in separate error volume counters for each flow direction This enables gas quantities transported to be determined despite an increased measurement uncertainty FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Figure 8 Static compensation of one or more path failures If the adaptive path compensation routine is turned off static path rel
44. the required reception sensitivity will be halved gt Configure the AGC limit to be 6dB below what is observed in the application at the lowest operating pressure The absolute difference between both path gain factors is On monitored If the AGCs of a path deviate more than permitted this can indicate a malfunction in the ultrasonic transducers electronic modules transducer cables or parameter settings signal models control limits If the value specified for the parameter AGC deviation is exceeded by a path a User Warning is generated Caution High flow velocities may also increase the difference in gain gt Considering the application conditions the AGC deviation may be set to a lower value FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 153 Commissioning Table 21 Path warnings Speed ofsound SOS deviation 0 296 The deviation between the current measured path SOS and the On SOS average value of the mean SOS calculated for all paths is monitored The current flowing gas velocity is used as a weight ing factor so that temperature stratification is disregarded at very low flow velocities The SOS deviation indicates whether or not a path is measuring the correct transit time Ifthe SOS deviation of any path exceeds the value specified for the parameter SOS deviation a User Warning will be generated Note When setting the parameter take into account plausible conditions for normal op
45. upstream the FLOWSICG6OO0 e Sealsat the flange connections between meter body and pipeline must not protrude into the pipeline Any protrusion into the flowing gas stream may change the flow profile and thus the measuring accuracy may be adversely affected e Pressure transmitter shall be connected to the pressure tap provided gt pg 19 Figure 5 The pressure tap can be a 1 8 1 4 or 1 2 inch NPT female port depending on meter size and customer requirements e Forthe leak proof connection on the pressure line a suitable thread sealing agent e g PTFE tape must be used when the pressure connection adapter is screwed in After Installation and Commissioning the leak tightness must be checked All leaks must be repaired Temperature probes shall be arranged as shown in gt Figure 45 and gt Figure 46 98 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation 4 2 2 Figure 45 Installation configurations The choice of the installation configuration see gt Figure 45 and gt Figure 46 depends on type and extent of the flow disturbance at the installation position Possible installation Type of disturbance distance upstream 20 DN configuration None Elbow reducer Configuration 1 or 2 Double elbow out of plane T piece Gas pressure controller with without noise abatement trim Diffuser Config
46. 0 992 A aA Clear row Preview Print Read DataLags Export Datalogs To print a Diagnostics Comparison Report complete the following steps Download the Diagnostics Comparison Log from your FLOWSIC600 according to gt 6 4 2 1 gt Goto the Diagnostics Comparison data tab gt Figure 86 gt Click the button Preview Print Inthe Preview Print options enter your name and select the flow direction for which you want to view the report Click Preview Print Inthe print preview either print the report or export it to a PDF file FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 181 Maintenance 182 Figure 87 FLOWSIC600 Diagnostic Comparison Report Address City State Zip code Meter name Serial number 09018502 Station name 2plex main meter Demoz hler Showroom Technician Country Meter Operating Data Internal meter ID 0 14200 m Internal pipe ID 0 15870 m Path number 4 Meter factor 10 Impulse m3 Adjust method 0 None Firmware CRC Parameter CRC Metrology CRC Adjust CRC Diagnostic Data Base Reference StdDev m s 0 00000 T 0 00000 0 90 0 00000 0 00000 0 00000 Performance Change and Status Forward Performance Date Time End 1 __ 474372011 10 06 00 m 4 13 2011 09 59 00 a A 11 2011 15 04 00 1v 4 6 2011 10 46 00 v 4 6 2011 33 24 00 31 32 83 2011 10 26 00 1r 34
47. 00 or higher can be ordered with an integrated electronic volume corrector EVC On request and for extra charge the EVC feature can be activated in the field Please contact your local representative The FLOWSIC60O0 supports three different algorithms for gas volume correction Alternatively the option Fixed values can be used Algorithms for gas volume correction and alternative option Fixed values SGERGS8S8 Applicable up to a pressure of 100 bar 1450 psi Algorithm created in Russia and recommended for use in the Russian petroleum market for wet petroleum flare gas associated pire gas in a temperature range of 10 C 230 C at pressures up to 150 bar GERG91 mod Recommended for correction of dry natural gas in Russia Alternatively the user can choose to calculate the molar mass using the measured SOS and the gas temperature taken as fixed or live value Alternative option Fixed values For detailed information on the EVC see document FLOWSIC600 Technical Bulletin EVC available from your local representative FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 6 Operating modes meter states and signal output The FLOWSIC6OO0 has two operating modes gt pg 37 2 6 1 e Operation e Configuration Mode In Operation Mode the meter can have the following meter states gt pg 38 2
48. 13 2011 10 02 00 ur 5 8 2033 16 13 00 IV 4 11 2011 35 02 00 Pv 4 25 2011 1 58 00 Diagnostics Reference Profile Factor Change 9 o 0 6 1 0 1 9 i 0 6 Velocity of Gas m s Average Turbulence Change 0 6 1 0 1 9 i 0 6 Velocity of Gas m s Diagnostics state of 5 9 2011 13 10 28 online Printed on 5 9 2011 13 10 28 Bergener Ring 27 Ottendorf Okrilla Dresden 01458 Germany Firmware version 3500 OxF2CC 0x0569 OxOFC8 Ox1FBO Report date PC 5 9 2011 Report time PC 01 10 27 Meter date Meter time Diagnostics Comparison Report no relevant changes between reference and current fingerprint SICK Sensor Intelligence mm dd yyyy hh mm ss 5 9 2011 mm dd yyyy 13 10 28 hh mm ss Average time 1 min Avg VOG m s StdDev m s 0 38 0 47 1 33 2 09 3 47 wn cr y cr c wn N N W E warm boot 1 0 1 0 configuration lata invalid Symmetry Change 1 9 Velocity of Gas m s Average SNR Change dB 1 9 Velocity of Gas m s check request Oooooso I E error path 1 CEE error path 2 L2 4 4 41 8 error path 3 ICC error path 4 user warning limit min Vin limit max VOG limit max freq logbook full logbook unack e o 2L E Speed of Sound Change 0 6 1 0 1 9 Velocity of Gas m s Average AGC Change dB 0 6 1 0 1 9 Velocity of Gas m s Page 1 of 1 FLOWSIC600 Technical Information 8010125 V4 0
49. 14 2011 15 25 28 Measurement active 1055470 9 120327 7 97 4 e 4 14 2011 15 25 29 User limit exceeded 1055470 9 120327 7 97 4 3 S 4 14 2011 15 23 40 Configuration active 1055470 9 120327 7 97 4 dt 4114 2011 15 23 40 User limit exceeded 1055470 9 120327 7 97 4 3 Y 414 2011 10 34 37 Measurement active 1055263 7 120327 7 97 4 e EN Y 4 14 2011 10 34 37 User limit exceeded 1055263 7 120327 7 97 4 3 w 4 14 2011 10 33 54 Configuration active 1055263 7 120327 7 97 4 i a Y 4 14 2011 10 33 14 Measurement active 1055263 7 120327 7 97 4 e g Y 4 14 2011 10 30 32 Configuration active 1055263 7 120327 7 97 4 Te Y 4141201 10 30 32 User limit exceeded 1055263 7 20327 7 97 4 0 3 A 4 13 2011 11 15 39 ser limit exceeded 055257 1 20327 7 97 4 0 3 Y 413201 11 15 34 ser limit exceeded 1055257 1 20327 7 97 4 0 3 A 4 13 2011 11 15 03 ser limit exceeded 055255 4 20327 7 97 4 0 3 W 4 13 201 11 14 45 er limit exceeded 1055254 4 03 97 4 0 3 A 4 13 201 10 26 52 ser limit exceeded 1055246 1 20327 7 97 4 0 3 n4 errr x m n m Ga z 2 Custody logbook 1 warning logbook 2 Parameter logbook 3 All logbooks m Acknowledge all Clear meter logbook Print logbook lv Acknowledge selection og E Refresh Delete selection an tracing active Switch Downloading and saving logbook entries to the MEPAFLOW600 CBM meter database To download and save logbook entries to
50. 4 4 4 Terminal enclosure on the SPU Opening the rear housing cover gt Loosen the securing clip using a 3 mm Allen key gt Turn the rear housing cover counter clockwise and take it off NOTICE Lubricant Only use LOCTITE 8156 as lubricant for front and rear housing cover A schematic wiring diagram is provided on the inside of the rear housing cover see also pg 238 9 5 Figure 49 SPU housing Open the cover Rear cover Securing clip Window cover Figure 50 Terminal box on the rear of the SPU see Section gt 4 4 2 for North American wiring specification equivalents Bridge Power supply 2x1 5 mm LIYCY or equivalent Digital output current output 4 x 2 x 0 5 mm Li2YCY TP or equivalent E wE CO 2 MODBUS 4 x 2 x 0 5 mm Li2YCY TP or equivalent HSK M type cable glands M 20 x 1 5 EU or Ve in NPT North America FLOWSIC600 Technical Information Cover for power supply terminals Cable feed for internal 10 core cable 10 pole terminal block for signal inputs and outputs 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Figure 51 Terminal assignment for use in safe areas Terminal box Power supply Field connections 10 pole terminal block NOTICE Potential equalization PE Potential Equalization terminal must be connected to earth ground NOTICE Device internal bridge
51. 6 2 e Measurement valid e Chck request e Data invalid Operation mode and configuration mode The meter can be operated by the user in two modes Operation Mode or Configuration Mode Operation Mode In Operation Mode the meter runs in one of the three aforementioned meter states depending on the measuring conditions Configuration Mode The Configuration Mode is used to modify parameters that directly influence the measure ment and to test the system and output signals Configuration Mode forces the meter into the meter status Data invalid and the digital output Measurement valid is deactivated Invalid measured values may be produced The system continues operation using the current sample rate and executes all calculations as in the Operation Mode Frequency output and analog output may represent test values and do thus not necessarily indicate measured values Any parameter modifications are applied immediately to the running calculations with the following exception changes of the sample rate or of the configura tion of the serial interface are applied after the meter is switched to Operation Mode e If the meter is in Configuration Mode and there have been no activities either on the LCD display or via MEPAFLOWGOO0 CBM for more than 15 minutes the meter automatically switches to Operation Mode FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 31 Product Description 38 2 6 2 2 6 2 1 2 6 2 2
52. 7 bar g Pe max 18 8 bar g ri Setting the current gas condition Before the calibration can be started the process parameters TemperatureFix Reg 17040 and PressureFix Reg 7041 must be set to the average conditions during the calibration These parameters can be edited in the Meter calibration wizard gt Figure 28 Open the Meter calibration wizard in MEPAFLOW600 CBM select Tools Meter calibration gt Enter p and T in the corresponding fields FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 19 Flow Calibration 80 3 3 8 3 3 8 1 Functional check before flow calibration Once the test facility is flowing at the initial flow rate check the performance of the meter The performance should be at least 75 on all paths If the velocity of gas is greater than 30 m s 100 ft s the performance values may be significantly lower Check the Meter Status window for errors and warnings gt Figure 25 Correct meter factor for calibration If during the calibration the pulse output supplies the readings for the meter under test the meter factor must be checked for the maximum output frequency at Qmax and for the necessary resolution regarding Qmin Example If Qmin 20 m3 h and the meter factor is set to 10 Imp m3 the FLOWSIC600 would provide only 3 pulses per minute Apart from the insufficient resolution it would take too long to collect a representative number of pul
53. AOg2XeuJA anssed L 1ndino eyBip 18 3 D A HWGZ0 0 _ 52 Jup 19 Ag W a D Vuu00 L xeuu E jeubip anos R 230 NOE XeuA zindino entro LH o on oom HWG 0 0 1 ZH 9 Xew Qs 5 a Lanes JeuBip anos Zs DR AUD 23 Oc xeu L enssed L4H 1no jey6ip LG x 3 O HUUSZ0 0 JUpy 19 VUJ0O XeuJ ADE XBUA L vd SNIINJOJA vel ro ao HUSZ00 r14Up O ywgzz xew AOL XEeUA x lt p Hun Jri e9 yuere os Agg s ooA S8 v SY es D aT WG 0 0 Up e SOIAVN ZHJ 9 8 o quo EMIT mide aus ES Nn o YWOOL XewW Vuuss 3s ZAH 0 o jey 61p LE YAN A0g xeuA AVzz oA L j yu oz r ASZ peexe o jou eBejoA eale snopiezeu uou uinuJlxeJ A Od AFC CL 8A uonejueuuie Ajddns 1amod Hus 00 n Yur 10 vulQ z xew AOZ XeW SJojeuueJeg yug L uejouegioA B6unDBoDilui3 AJ Japo 6unjieuejueiog JOP 04 USP JON 94422 iV gog OMN DUNA ziosieuepouos nz valgo isa pun oaos puis usBun PUDUISPIMNZ u pupis Bnz uoipjoenipsno JUDIU pemos Piss p nzun sejouul salu 6unjeuiN pun 6unuewieA amos aBoyajun sap BUNBISDJSIAMSA O SICK AG 8010125 V4 0 FLOWSIC600 Technical Information 244 Appendix Control drawing 781 00 02 page 6 Figure 109 Q9Jnp 1219817 Elll4O HOPUSHO 8SrL0 Buniepuy r Jn ziesi3 4c Bury jeueBueg Hawg Buueeuibu3 YOIS uun ep i lu A Bunidsin 9JO 9 0 A8Y c0 00 182 ASIS abed QEISYEN q dnoiD ses X X X X 0090ISMO 14 Buim
54. D TA Class l Division 1 Group D T4 Class l Division 2 Group D T4 Ultrasonic transducer intrinsically safe NEC CEC US CA CE IP 65 IP 66 IP 67 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 209 Appendix 210 Outputs and interfaces Analog output 1 output optional 4 20 mA 200 Q Active passive electrically isolated Digital outputs Up to 3 outputs 30 V 10 mA Passive electrically isolated open collector or acc to NAMUR EN 50227 fmax 6 kHz scalable Interfaces RS 485 2x for configuration measured value output and diagnosis Bus protocol MODBUS ASCII MODBUS RTU HART Operation Via meter display and software MEPAFLOW600 CBM Installation Dimensions W x H x D See dimension drawings Weight Depending on device version Material in contact with media Low temperature carbon steel stainless steel Duplex steel Electrical connection Voltage 12 28 8 V DDC For active current output 15 28 8 V DDC Power input 1W General Scope of delivery The scope of delivery is dependent on the application and the customer specifications FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Criteria applicable to meter when used in accordance with metrological type approval Subject to change without notice Table 28 Meter sizes according to metrological type approval Meter
55. Diagnostics Comparison Report Check To compare the current diagnostic values current fingerprint of the meter with the reference diagnostic values reference fingerprint e g stored at commissioning the Diagnostics Comparison Report provides graphs and color coded information on diagnostics Diagnostics Comparison Log table Diagnostics Comparison Selected entry System state Limits Path Error System rebooted g User Warning exceeded g Path 1 g Measurement invalid O Max VO exceeded g Path 2 O Meter in Configuration Mode g Max pulze Frequency exceeded g Path 3 O Check request O Input voltage warning g Fath 4 Logbooks Custody Warning E C Status O Full of unack entries g EVC Parameter Error g Contains unack entry O EYC Hardware Error Direction amp Class limits Date Ending Time Ending Flow Time Avgas m s AvgsOs m s ProfileFactor Symmetry Performa El Forward Forward Forward Forward Forward Forward Forward Forward Forward Forward a 5mjs 4 13 2011 0 5m s D Bmfs 4 13 2011 09 59 0 8m s 1 4mfs 4 11 2011 15 04 Lamis zmis 4 6 2011 10 46 2 6m 5 5 Dmfs 4 6 2011 13 24 0 3m s D 5mfs 4 13 2011 10 26 100 00 0 35 345 40 1 361 0 991 0 5m s 0 8m s 4 13 2011 10 02 100 00 0 47 345 18 1 318 0 978 0 8m s 1 4mfs 4 12 2011 15 19 100 00 0 85 344 30 1 252 0 980 l 4mjs z 6mjs 4 11 2011 15 02 100 00 2 09 346 42 1 219 1 032 2 6m 5 5 Dmfs 4 29 2011 13 58 100 00 3 47 346 02 1 197
56. Forward 1 4m s 2 6m 5 416 2011 2 40 5 Ref Class Forward 2 6m 5 5 Dm 5 416 2011 3 45 346 13 1 187 0 984 1 Cur Class Forward O 3m s 0 5mJs 4 13 2011 0 38 345 40 1 361 0 991 2 Cur Class Forward 0 5m s 0 8m s 4113 2011 0 47 345 18 1 318 0 278 3 Cur Class Forward D 8mjs 1 4mJs 4112 2011 0 85 344 30 1 252 0 980 4 Cur Class Forward 1 4m s 2 6m 5 4111 2011 2 09 346 42 1 219 1 032 5 Cur Class Forward e amp mjs 5 mJs 4 29 2011 3 47 346 02 1 197 0 992 A Clear raw a Preview Print x Read Datalogs Export Datalogs 1 This feature may be deactivated Please contact your SICK representative FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 53 Product Description 54 2 8 4 1 2 8 4 2 2 8 4 3 Gas velocity class ranges The gas velocity class ranges are optimized to cover the defined operation range of the meter The lower limit of the gas velocity range classes is defined by the parameter Min VOG for warnings The upper limit is defined by VOG limit Both parameters are config ured in the User Warnings window see Configuration tab gt pg 149 5 7 1 Diagnostics Comparison Report From the data collected in the Diagnostics Comparison Log the Diagnostics Comparison Report can be created using MEPAFLOW600 CBM gt pg 181 6 4 3 It provides an overview of the velocity dependent diagnostics and thus an easy health check It contains Basic meter data and meter op
57. Goto Connect Disconnect page select File Connect Disconnect from menu Click Disconnect The Session description window opens Describe the activities carried out during the session e g Field Setup Click OK FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 145 Commissioning 5 6 Function test The major system parameters are configured at the factory The default settings should allow error free operation of the FLOWSIC600 Nevertheless correct meter operation should be verified on site when the meter is installed and is subject to actual operating conditions 5 6 1 Function test on FLOWSIC600 with LCD front panel The FLOWSICG6OO is functioning correctly if the standard display shows two pages of measurands and current readings and the pages alternate every 5 seconds For operation and menu structure of the SPU with LCD see gt pg 221 9 3 If a current error or warning is active the display will be interrupted by an error message every 2 seconds As soon as the cause of the error warning has been rectified the FLOWSIC6OO0 automatically returns to the standard display If the logbooks contain unacknowledged errors warnings or information the correspond ing letter is displayed in the upper right hand corner and flashes The letter stops flashing once the message has been acknowledged in the logbook It disappears when the entries have been cleared from the logbook Detailed infor
58. I I I PA ori FY QO daos s o D lt lt lt T lt O LT U o lt b E _ SN p Pd lt DS 7 Pe peo Ps e ER aS EN a N J ES SS Z uejsAS f gt eo N Ul Y D N N p di gt N LE PZN p m x AA o N X A 7 e e A a X d A 65 N d N xo i i VA ab X E O 2 lt VE P aaa N N N N N N j N N N N N N N x S O U AS L ES E GAS O CEN 5 mE a x O 9 5 EE lt J N o B oo e S oo amp um lt lt ae lt Be BE cB obs N Y N bs N N N N N Y N N N N A lt E A 4 a N ES q C C 260 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice 261 Appendix Outline drawing FLOWSIC600 Quatro Figure 126 va vo va vv m Q o 8 V i cd co cd cv Ta TO Ta TV So
59. IIA D H 200 kHz analog board and shunt board 2040388 Electronic block IIC BCD H 200 kHz analogue board and shunt board 2040389 Electronic block IIA D A 200 kHz analog board and shunt board 2046354 Electronic block IIC BCD A 200 kHz analog board and shunt board 2046353 Buffer battery 1048533 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 203 List of Parts 204 Ultrasonic transducers and gaskets Designation Part number Transducer pair type S1 200 kHz 100 bar 85 C titanium P18 1042400 Transducer pair type S2 200 kHz 100 bar 120 C titanium P18 1041787 Transducer pair type 22 200 kHz 250 bar 120 C titanium P18 2039997 Transducer pair type S6 200 kHz 100 bar 120 C titanium P10 1042607 Transducer pair type 26 200 kHz 250 bar 120 C titanium P10 2039441 Transducer pair type S7 135 kHz 16 bar 180 C titanium P18 2040392 Transducer pair type S8 135 kHz 100 bar 180 C titanium P18 2034125 Transducer pair type 28 135 kHz 250 bar 180 C titanium P18 2032538 Transducer pair type M6 200 kHz 10 bar 120 C titanium layer P10 2032592 Transducer pair type L8 135 kHz 250 bar 180 C titanium P18 2040394 Transducer pair type 46 200 kHz 450 bar 150 C titanium P14 2040391 Transducer pair type K4 135 kHz 63 bar 196 C stainless steel P14 2062720 Transducer pair type N8 135
60. LG790A s 9 9wueJ1eg mu3 Buimo 0J eui uum luo x2IS Aq peunioejnueui SJoonpsuei S3luosexmin 104 sjeuiuue eixa 8 o dn Joonpsuel S l pL 9po2 dwa g II dnoio VL 2po09 dua g II dnous euoz sse q eucz sse HUIpy 8 7 uobosuuoo JO9IMPSUBIL SN Jripze5 VUJ0 S AEZ LEIOA Ajuo uondo ANIT dS J10j29uuo Hugo 0 e7 Jugr eo Vul 7 9S AC LG790A s 9 9Uu1e18g Ayu Buimo o eui ym juo M2IS Aq peunjoejnueui S 99MPSUBA MIUOSEAN 10 sjeuiuue erx3 8 oi dn loonpsuei S VL 2p09 dway g II dnous z euoz sse 5 y epoo duie g j dnous euoz sse VL 9po2 duiej q pue 9 sdnous Z uoisiAiq SSPD y apos dwa q pue S sdnoy uoisiaig SSPD 99nou MOYIM egueuo o112 qns 241 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Appendix Control drawing 781 00 02 page 3 Figure 106 9onou INOYYM egueuo o1 Da lqns Y 9 uoa g eBeg q dno46 seo x x q x 00929ISMO 14 cLOc Inf 8L a 0c UASH 000 182 ON BuimeJg ANVIANH3O pv Puo eJIlO Hopueno 8SrLO 4z Bury 19usblog OMAN EAS Bumeg 101 U09 Haw Buu uiBu3 yois Z UOISIAIQ SSBID 10 Ayyiqeyns 4reduur Aew uonnsqns piezeH uo soldx3 ONINHVAA SnopJezeu uou aq 0 uMOU SI Base ay JO yo payojims ueeq seu J
61. Limit Low Measure valid Limit High Operation Mode Logbook unack entries Service Operation Mode ModBus TCP If the zero phase values do not meet the aforementioned criteria the zero phase needs to be adjusted according to Section gt 3 3 8 3 82 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Figure 30 Signal window displaying ultrasonic signal on the Path Diagnosis page Received signal at transducer B downstream gt us 135 140 145 150 155 160 165 170 zeroPhase AB M Run AB H Limit Low i Limit High 175 180 185 190 195 200 205 Additionally the validity of the settings can be verified by checking the time plausibility and the SOS Open the Meter status window gt Figure 25 If the indicator Time plausibility on tab Advanced or path status is on the zero phase is incorrect Open the Meter values page select Meter Meter values gt Check that the measured SOS values are almost the same at all paths of the FLOWSIC60OO0 and that they differ by less then 0 1 gt Figure 31 gt Switch between display of absolute and difference SOS by clicking the right mouse button on the SOS graph and using the context menu o In the case of very low gas velocities lt 1 m s or 3 ft s there may be more 1 significant differences between the paths due to
62. O X Y Z X Code for hardware variant and output configuration within the new internal Key Code Y Code for hardware variant within the Key Code gt pg 207 Figure 97 Z Code for output configuration Hardware variant output configuration with integrated Electronic Volume Corrector EVC continued FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Wiring of digital outputs The digital output terminals 31 32 51 52 41 42 81 82 can be wired as Open Collector or as NAMUR contact for connection to a NAMUR amplifier The outputs are wired to NAMUR on delivery unless Open Collector was specified in the purchase order Figure 10 Wiring of digital outputs Open Collector lg 100 mA U 2V erz _Us 2V 0 1A 0 01 NAMUR NOTICE An operating current range of 20 mA is recommended e max at the open collector connection must not exceed 100m4A otherwise the output may be destroyed e The maximum possible frequency of the impulse output depends on R and the cable length cable capacitance e A higher frequency requires a lower R For this case a low capacitance cable is recommended FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 35 Product Description 36 2 5 2 Table 5 Optional integrated Electronic Volume Corrector EVC The FLOWSIC600 firmware V3 4
63. The service port always has the bus address 1 Meter not found dialog for the specification of wider search options Meter riot found e Meter not connected Check cabeling and hardware Use options below B Search on all serial COM interfaces B Search with broadcast adress D B Search with all baudrates Ol Search with all communication protocols SICK MODBUS ASCII B Search with all data protocols 8 in i Save settings Calculated search steps 1 Connect Cancel FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 199 Troubleshooting 7 200 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice List of Parts FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 8 FLOWSIC600 List of Parts Tools and accessories Spare parts 201 List of Parts 202 8 1 Tools and accessories Designation Part number Transducer extraction tool 1041772 Special key for extractable ultrasonic transducers up to 16 7041872 Special key for extractable ultrasonic transducers from 18 4047937 Coax connection tool NL200 4047938 LCD control set magnetic pen adhesive straps 2032787 MEPA interface set RS485 RS232 Adam power supply cable 1041773 MEPA interface set RS485 RS232 intrinsically safe for DIN mounting rail Type STAHL 9185 MEPA interf
64. Troubleshooting 190 Figure 90 Main system bar General Meter Status section Indication if logbook s contain s unacknowledged entries Battery change SICK Sensor Intelligence Qf m h Qb Nm h 301 68 Status Advanced or Path Status Meter S N 09018502 Operating Mode Operation Mode Configuration Mode Air test active Meter Status Measurement valid Check request User Warning Limit exceeded Path failure see advanced System Volume counter CRC error a c Volume counter CRC error s c I O Impulse out of range System time invalid RTC error Firmware CRC error Logbook s contains unack entries Battery LifeSpan change battery Signature error Parameters Parameter CRC error Parameter invalid Parameter defaults loaded Path Comp Param error DSP Parameter error Legend OK no alarm or warning active Warning active Alarm active 9 Disabled On enabled active Off disabled inactive Window always on top Pressure bar a Temperature C 14 48 19 44 1 30 Velocity m s Main system bar with System button and opened Meter Status window Opens the Meter Status window SOS m s System 346 93 Meter date time 5 5 2011 16 04 36 Electronic Volume Corrector EVC EVC hardware error EVC parameter invalid HART com p error HART com T error Measurement DSP error DSP boot error DSP measure invalid Adjust range error
65. Um 235 V For intrinsically safe installation maximum voltage in the non hazardous area must not exceed 253 V FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 119 Installation 120 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning FLOWSICGOO 5 Commissioning General notes Connecting the FLOWSICG600 to a PC or laptop Connecting to the FLOWSIC60O0 with MEPAFLOW600 CBM Identification Field setup Function test Optional advanced setup Activation of path compensation Sealing Documentation FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 121 Commissioning 122 5 1 General notes Before commissioning all activities described in the chapter lInstallation must be completed It is recommended to use a laptop PC with MEPAFLOW600 CBM software installed for the commissioning gt pg 125 5 3 The commissioning should be documented with a Commissioning Protocol The document FLOWSIC600 Commissioning Protocol is content of the FLOWSIC600 shipping on paper and on the product CD The FLOWSIC6OO is wet or dry calibrated when delivered to the end user The dry cali bration consists of the 3 D measurement of the meter body zero flow and speed of sound test and other system specific inspections tests which belong to the manufacturing and quality assurance
66. Warning is generated A Logbook is full Logbook full of unack entries If one ofthe logbooks is full of unacknowledged entries a User Off of unackn entries Warning is generated Meter is in Config Warning at Configuration Mode If the meter is in Configuration Mode a User Warning is gener Off uration Mode ated Battery lifespan Warning if battery lifespan is low If the remaining battery lifespan is less than 15 a User Warn ing is generated 1 User Warnings must be activated to become effective on the warning output 2 These user warning limits are only monitored as long as certain preconditions are met see Table 22 152 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning Table 21 Path warnings Monitored Configurable User Default measurement Warning parameters value Turbulence2 Path turbulence 6 2 2 V pathi Nath Signal to noise SNR limit 13 dB ratio SNR signal AGC limit 93 dB amplification AGC deviation 10 dB Default Notes activation state A change in the path turbulence indicates changed flow Off conditions e g a blocked flow conditioner If the current turbulence value of any path exceeds the value Path turbulence a User Warning is generated The usage of a flow conditioner improves and stabilizes the flow profile and results in well defined values for the turbulence so that the
67. a id Total volume at base conditions reverse 1 VB 5045 low bit Total volume at flowing conditions plus forward Vo 5046 high bit minus reverse t 1 The 18 digit total volume counter values are stored in two long word registers of 9 digits each The first 9 digits are stored in the low digit register and the last 9 digits in the high digit register The LCD displays only the low bits of the total volume counters The total volume counters Vo and Vo represent the sum of the respective volume counter plus the error volume counter Vo Vf Ef Vo Vf Ef The total volume counter Vo counts forward for volume flow in the positive direction and backwards for volume flow in the reverse direction Vo Vf Ef Vf Ef Low flow cut off If the current flow rate falls below a preset limit register 7036 LowFlowCutOff the calculated volumetric flow is set to zero The current calculated flow velocity is not affected by this The limit is set to 0 25 Q nin at the factory Determining the speed of sound The actual speed of sound c in the gas under operating conditions is calculated from the sum of the two measured propagation times typ and tga of a path Ci li d xd 2 tapi BAi I 4 LS 4 i 1 A theoretical speed of sound can be derived from the gas composition pressure and tem perature values This theoretical soeed of sound and the measured speed of sound should
68. again Reconnect the power supply Y Y Y Y Parameter write lock LOCKED Parameter write lock UNLOCKED FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 3 3 6 Figure 27 SN Identification of key data in the meter configuration To ensure the validity of the flow meter configuration the following data of the Parameters Report in the Manufacturers Data Report MDR has to be consistent with the information on the Meter information page gt Figure 27 in MEPAFLOW600 CBM e Serial number of the meter e Firmware version e Meter factor e Firmware CRC gt Open the Meter information page select Meter Information Identification information on the Meter information page in MEPAFLOW600 CBM Meter information a PreviemiPrint Counter readings Identification Location Actual volume m3 S N Meter 09018502 Station name Demoz hler Showroom forward reverse SIN Electronic 00000000 Meter name 2plex main meter Firmwareversion 3500 Description 2plex main meter Firmware CRC 0x27E2 hex Company SICK Engineering GmbH Parameter CRC Ox1EAF hex Address Bergener Ring 27 Metrology CRC 0x1155 hex City State Ottendorf Okrilla Dresden 3 Total volume m Has fada 10 00000 Impulsejm Country Germany Vo reverse 132 174 1 Meter time A Offline O actual O base Reset error volume counter Pemin 4
69. all entries from the DataLog which is changed gt If configuring these parameters after commissioning first download and export all entries according to gt 2 8 4 to prevent loss of data When the meter is shipped the DataLogs are preconfigured Table 23 Standard DataLogs configuration when meter is shipped Configuration parameter Hourly log Daily log Diagnostics comparison log Type of Dataset Diagnostic values Volume counters Diagnostic values Storage cycle 1 hour 1 day 5 min Storage behavior Overflow Overflow not applicable AC uve Bo Forward Forward Bidirectional direction Accounting hour not applicable O midnight not applicable Max number of entries Entries for approx 38 days Entries for approx 2 years 20 entries Depending on location the DataLogs for the specific FLOWSIC600 may be preconfigured to fit the requirements e g of API MID or PTB These settings may differ from the defaults described here FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Commissioning Figure 76 Configuration tab 5 1 2 3 Complete the following steps to configure the DataLogs Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see gt Figure 76 Switch the meter into Configuration Mode choose Fil
70. and allows operations like changing parameters acknowledging logged events Navigate standard display and main menu using the buttons or the magnetic sensors as described below 1 Parameters can be edited in Configuration mode only Graphical representation Description Vertical lines represent connections between menu items on the same menu level Use the STEP button to step forward and the DATA button to step backward Horizontal lines represent connections between different menu levels Use the ENTER function to enter a lower level menu and the C CE button to go back to a higher level menu Standard Display Submenu SOS 430 86m s VOG 10 8m s TWE 10366 04m3 O 1350 20m3 h TVI 34569870m3 OK 222 Dashed horizontal or vertical lines represent connections between alternating displays pages I Boxes with a thick border represent the display of a menu item Boxes with a grey border represent a flashing display e g if a current warning or an unacknowledged logbook entry is displayed Reset err count Cancel Notes The standard display shows two pages with a configurable display of measurands and current readings By default Speed of Sound SOS Velocity of Gas VOG the Volume at Flowing Conditions forward Vf and the Volumetric flow rate at Flow ing Conditions forward Qf are displayed The pages alternate every 5 seconds If the logbooks contain unacknowl
71. at base conditions Mf Uh Ibs h M Uh Ibs h M Uh Ibs h 10 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 3 1 3 1 1 4 Safety instructions Intended use of the equipment The FLOWSIC600 measuring system is used for measuring the actual volumetric flow rate of gases transported in pipelines It can be used for measuring the actual corrected vol ume and the speed of sound in gases The measuring system shall only be used as specified by the manufacturer and as set forth below Always observe the following information e Make sure the use of the equipment complies with the technical data information about the permitted use assembly and installation specifications and ambient as well as operating conditions Relevant information is provided in the order documentation type plate certification documents and this manual e Any actions for the purpose of maintaining the value of the equipment e g service and inspection transport and storage etc shall be performed as specified e Do not expose the equipment to mechanical stress such as pigging e The flooding of the FLOWSIC600 with any liquid e g for pressure or leakage tests is deemed improper use The consequences of such actions can not be foreseen or estimated Improper use may result in failure of the ultrasonic transducers and consequently failure
72. be green and warnings the symbol on the button User should be green gt Figure 72 If there is a yellow or a red symbol proceed as described on gt pg 188 7 1 Zero phase check Use the Path Diagnosis wizard gt Figure 72 to check the Zero Phase parameters of both transducers on each path path 1 2 3 4 Properly adjusted zero phases of the individual paths are the basis for accurate transit time measurement of the ultrasonic signals The Zero Phase parameter of a path is properly adjusted when the green cursor in the signal window is symmetrically within the two dotted red limit lines and the red asterisk is positioned exactly on the second positive zero crossing of the received ultrasonic signal gt Figure 73 Figure 72 Path Diagnosis wizard in MEPAFLOW600 CBM y MER AR C zh Mater rare a man mater Sah CRA Ele Meter Took ReporisiProtocols Help Info User Button Mainsystem gage GSR eget asp peMT sts ba r Si C K af emi gb rei Pressure baza Temperature 5C Velocity nls 505 mis Sites as 7 f s in r intet i 0 00 0 00 10 41 17 7 0 00 345 77 z a n System Button B Diagnosis Path 1 z Pee arcu vhi 8 R sabrd coral al rias Cupetreamn gt jee An OA rra 386 13 Measuring rate He 10 E F H rolas Q EB ie Lae E 505 Copio Meter calibeacion J Feli cabo e Fria dae Bi OCh BB Path diagnosis Meporka Protocol Halp Infa Se al number Z302
73. configured with the storage behavior blocking e g with custody configura tion a full Custody logbook 1 will activate the meter status Data invalid In this case it is recommended to clear the logbooks NOTICE The following preconditions must be met to clear logbooks on the meter e The Parameter write lock must be in the UNLOCKED position gt pg 78 3 3 5 e The user must be in the User Access Level Service password see Service Manual e The meter must be in Configuration Mode To clear the logbooks on the meter proceed as follows gt Choose the User Access Level Service gt pg 125 5 3 2 Download and save the logbook entries from the meter according to gt 6 4 1 1 gt Select the logbook to be cleared or select All logbooks to clear all Switch the meter to Configuration Mode choose File Configuration Mode from the menu Click the Clear meter logbook button and confirm the warning with OK Switch the meter to Operation Mode gt Ifthe Parameter write lock was unlocked prior to clearing the meter logbook follow all necessary procedures to bring the meter to back to its original state Y v FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG M aintenance 178 6 4 2 Figure 85 DataLogs check Starting with firmware version 3 4 00 the FLOWSICG60OO0 provides two DataLogs Hourly Log and Daily Log They save averaged measured values and are stored
74. der Elektrotechnik Elektronik Infor mationstechnik 7 Association of German Electrical Engineers FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Warning Symbols Hazard general Hazard in potentially explosive atmospheres Hazard by voltage Warning Levels Signal Words WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in property damage Information Symbols Information about the use in potentially explosive atmospheres t Important technical information for this product h Important information on electric or electronic functions 1 Supplementary information o Link to information at another place FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Contents 1 Important Information 9 1 1 ABOULUTIS QOGUITIGI E trataran a iii 10 1 2 SCODSO Ol documentar us dye darc a As ac A 10 1 3 Sale INSTUCHUONS Ide e oa dee 11 1 3 1 Intended use of the equipment m 11 1 4 PAUL TO Gl AO Oi SIQI Z scat teilt SLE Du ed nea Dil did RR ELS 11 1 5 General safety instructions and protective measures 12 1 6 Dangers due to hot corrosive and explosive gases and high pressure 12 1 7 Dangers due to heavy loads
75. exceeds AGC limit 93 dB the limit specified as AGC limit a User Warning is On generated The absolute difference between both path gain factors is monitored If the AGCs of a path deviate more than permitted this can indicate a malfunction in the ultrasonic transducers electronic modules transducer cables or parameter settings signal models control limits If the value specified for the parameter AGC deviation is exceeded by a path a User Warning is generated The deviation between the current measured path SOS and the average value of the mean SOS calculated for all paths is monitored The current gas velocity is used as a weighting factor so that temperature stratification is disregarded at very low flow velocities The SOS deviation indicates whether or not a path is measuring the correct transit time If the SOS deviation of any path exceeds the value specified for the parameter SOS deviation a User Warning will be generated On Signal amplification AGC deviation 10 dB Speed of sound SOS SOS deviation 0 276 19 The quality of the received signals is continuously Performance Xe MATER Performance limit monitored If it drops below the limit specified in Off Performance limit a User Warning is generated 1 User Warnings must be activated to become effective on the warning output 2 These User Warning limits are only monitored as long as certain preconditions are met The VOG must be above the va
76. flow rate s between two flow rates the meter was tested at For example if the errors at Qmax and 0 7 Qmax have already been found the correction should be tested at e g 0 8 Qmax The volume measured by the meter should be within 30 196 of the reference value Verification for adjustment method Constant factor gt Verify at one test flow rate Verification for adjustment method Polynomial or Piece wise gt Verify at two test flow rates FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 91 Flow Calibration 92 9 49 After the verification has been carried out successfully go back to the first page of the calibration wizard gt Figure 28 Set the pressure temperature and meter factor values back to your customized values see gt 3 3 8 Switch the meter to Operation Mode LOCK the Parameter write lock gt pg 78 Figure 26 Go to page 4 of the calibration wizard and print a Calibration report and a Parameter report see examples in the Appendix File both reports with the meter documentation Sealing After completion of the calibration carry out the following securing measures in accordance with the sealing plan gt pg 252 9 9 Close the window cover of the SPU and seal it using the securing bracket and wire lead Seal all transducer cover caps with at least two stickers gt Attach the conformity label to the main type plate on the SPU gt pg 256 Figu
77. fluid flow in closed conduits ultrasonic meters for gas Part 1 Meters for custody transfer and allocation measurement 5 9 3 Installation requirements and flow profile considerations Any deviation from the planned design of the FLOWSIC600 and installation 1 arrangement shall be agreed upon with the supplier and documented prior to installing the meter 4 2 1 Measuring location General requirements e The FLOWSIC6OO can be installed in customary straight inlet and outlet pipes The adjacent pipes must have the same nominal size as the meter body The internal diameter can be obtained from the table gt pg 216 Table 29 based on the flange rating and the Standard The max permitted difference of the internal diameter of the inlet pipe from that of the meter body is 3 Any welding beads and burs on the flanges of the inlet pipe shall be removed e The meter body may be installed in a horizontal or vertical position In case of horizontal installation the meter body shall be aligned so that the planes formed by the measuring paths are in a horizontal position This minimizes dirt in the pipeline from entering the transducer ports Vertical installation is only possible if the measuring system is used for dry non condensing gases The gas flow must be free from any foreign material dust and liquids Otherwise filters and traps shall be used e Do not mount equipment or fittings which may adversely affect the gas flow directly
78. in the SPU s non volatile memory FRAM All data can be downloaded and exported to Excel files with MEPAFLOW600 CBM gt pg 152 on configuring the DataLogs e Full support for the DataLogs is provided by MEPAFLOW600 CBM V1 1 00 or E higher DataLogs page with opened tab for Hourly Logs WB MEPAFLOW600 CBM Meter name 2 plex meter S N 00018502 File Meter Tools Reports Protocols Help Info Au go SICK Sensor Intelligence Favorites Connect Disconnect Diagnosis session Data recorder DataLogs amp amp Meter logbook Information lt s Meter values Eu Maintenance report Y Reports Protocols 2882 sex EJ 2 s 39 Em Y Do 2 ub QF m h Qb Nm h Pressure bar a Temperature C Velocity m s SOS m s System 245 87 2 545 60 10 41 17 78 3 45 345 76 DataLogs Data Configuration Hourly Log Daily Log Diagnostics Comparison Selected entry 4 20 2011 16 55 Help Info User Performance Hourly Log System state Limits Path Error g System rebooted g User Warning exceeded O Path 1 ii AC ELDER g Measurement invalid a Max VOG exceeded O Path 2 M eter Oldest entry 2 21 2011 14 35 g Meter in Configuration Mode Oo Max pulse Frequency exceeded O Path 3 Statu s UR oO Check request a Input voltage warning B Path 4 se cti on Logbooks Custody Warning E C Status oO Full of unack entries O EVC Parameter Error g Contains unack e
79. is a part of the FLOWSIC600 device documentation Documentation available via www FLOWSIC600 com or from your local representative e FLOWSIC600 MODBUS specification document e FLOWSIC6OO0 HARTbus specification document e FLOWSIC6OO0 Technical Bulletin ENCODER Output Documentation available from your local representative after training e FLOWSICGOO service manual e FLOWSICOGOO extraction tool operating instructions 1 2 Scope of document o This document applies to meters with firmware version 3 6 00 or higher and 1 extended memory for the storage of e g hourly and daily mean values The software description in this document applies to MEPAFLOW600 CBM V1 3 00 The following terms will be used for measurands Basic abbreviations Abbreviations used for MEPAFLOW600 CBM MigaSurang Ane m 1er LCD Display of SPU software FLOWSIC600 Volume at flowing conditions Vf m3 acf V m cf Vf m8 acf Volume at base conditions Vb Nm scf Vb m3 cf Vb Nm scf Error volume at flowing conditions Ef m acf Ef m3 cf Ef m3 acf Error volume at base conditions Eb Nm scf Eb m cf Eb Nm scf Total volume at flowing conditions Vo m acf VO m cf Vo m acf Volume flow at flowing conditions Qf m8 h acf h Qf m h cf h Qf m3 h acfh Volume flow at base conditions Qb B Nm8 h scf h Qb m3 h cf h Qb Nm3 h scfh Mass counter IM t lbs M t lbs M t lbs Error Mass Me t lbs M t lbs M t lbs Mass flow
80. kHz 63 bar 180 C stainless steel P18 2048186 O ring 15 2 0 Viton natural gas resistant 25 200 C 1045173 O ring 15 2 0 Viton LT170 TT natural gas resistant 40 200 C 5314393 O ring 15 2 0 Celrez FFKM 900 10 260 C 5315517 O ring 11 5 1 5 Viton natural gas resistant 25 200 C 5313739 O ring 11 5 1 5 Viton V747 75 25 200 C 5314241 O ring 11 5 1 5 Celrez FFKM 900 10 260 C 5314490 O ring 7 5 1 5 Viton natural gas resistant 25 200 C 7044129 O ring 7 2 0 Viton LT170 TT natural gas resistant 40 200 C 5315493 Other Designation Part number Sealing plug 1 4 NPT stainless steel for pressure connection 1045206 Sealing plug 1 8 NPT stainless steel for pressure connection 2039447 Retaining bolt M16 1 5 ID 10mm 4039880 Retaining bolt M22 1 5 ID 14mm 4040076 Retaining bolt M27 2 ID 18mm 1041294 Tooth washer 18 2 for transducer P10 5321752 Tooth washer 110 5 for transducer P14 1045916 Spring washer B12 for transducer P18 1045991 Serrated lock washer 8 2 5313705 Sealing cord for cap 2 0 EPDM yard ware 5308767 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix FLOWSICGOO 9 Appendix Conformities and technical data Characteristic properties and dimensions of the meter body Operation and menu structu
81. limit tab Sl C K Qf m2 h Qb Nm h Pressure bar a Temperature C Velocity m s SOS m s System User Performance suqun 20 20 301 68 14 48 19 44 1 30 346 93 User Button ser Warnings Status Configuration Diagnostic Comparison limits Meter S N 09018502 Difference limits User limit Profile Factor change 50 Symmetry change 50 505 difference change 0 30 Turbulence change 6 0 SNA change 60 AGE change 6 0 Read From meter Window always on top FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Meter date time 4 20 2011 15 53 04 Maximum value Unit Activation fo ies s dB dB Exit Write to meter 163 Commissioning 5 8 Activation of path compensation If the status bit Path compensation valid is active then the FLOWSIC6OO is able to compensate a path failure see also gt pg 28 2 4 The meter automatically sets this bit to active after operating for about 20 minutes with error free measurement at all paths at a gas velocity between 1 to 8m s 3 3 to 26 2 ft s and also about 20 minutes at a gas velocity higher than 8m s 26 2 ft s The status bit Path compensation valid is displayed on the Meter status page pg 164 Figure 78 Determination of path relationships during commissioning 1 Due to the unique path relationships of each individual installation every meter must determine the path relationships during the commissioning
82. meter power ON 1055470 9 120327 7 97 4 0 n i P Y 4 14 2011 10 34 37 Measurement active 1055263 7 120327 7 97 4 e i Y 14 14 2011 10 34 37 User limit exceeded 1055263 7 120327 7 97 4 0 3 y S Y 4 14 2011 10 33 54 Configuration active 1055263 7 120327 7 97 4 0 e i a Y 4 14 2011 10 33 14 Measurement active 1055263 7 120327 7 97 4 ct Po Y 44 2011 10 30 32 Configuration active 1055263 7 120327 7 97 4 0 e y Y 4 14 2011 10 30 32 User limit exceeded 1055263 7 20327 7 97 4 0 3 i Y 4 13 2011 11 15 38 User limit exceeded 1055257 1 20327 7 97 4 3 i lt Y 413 2011 11 15 34 User limit exceeded 1055257 1 20327 7 97 4 3 i Y 4 13 2011 11 15 03 User limit exceeded 1055255 4 20327 7 97 4 3 i S Y 4 13 2011 11 14 45 User limit exceeded 1055254 4 20327 7 97 4 0 3 i Y 4 13 2011 10 26 52 User limit exceeded 1055246 1 20327 7 97 4 3 fo B A m Lis I LL ears rere eee s n Q Ime al Custody logbook 1 Warning logbook 2 Parameter logbook 3 All logbooks v Acknowledge all amp Clear meter logbook Print logbook Parameter tracing active Switch Acknowledge selection P Delete selection E Refresh Acknowledged event Event end Event start FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG AT Product Description 48 2 8 3 2 8 3 1 2 8 3 2 2 8 3 3 DataLogs1 For firmware version 3 4 03 and high
83. minimum number of test flow rates must be determined FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 13 Flow Calibration 3 2 3 3 Figure 21 Adjustment using piece wise linear error interpolation With this method the flow rate error E Q deviation as found from meter under test MUT related to the reference meter will be corrected to zero gt Figure 21 Of course an exact correction to zero is only possible at the flow test points because only there the real deviation from the reference meter is known Graphical display of results of a piece wise corrected error curve 7m Calibration Curves Calibration Curves Forward Y Dev as found 0 Dev as left se co e Ll c 9 8 gt 9 a 400 600 800 Qact MUT m2 h Window always on top The MEPAFLOWGOO CBM calibration wizard calculates the adjust factors AF Q for every flow test point in a way that when you multiply the adjust factor with the Qact mur the result is the same value as the reading of the reference meter After the adjustment the deviation as left is exactly zero These test point adjust factors are calculated as follows 1 ARO EQ 100 The test point errors E Q are entered in the column Dev as found gt pg 89 Figure 38 The error values of the flow test points are stored in the meter in the form of K factors according to E Q _ 1 100 AF Q 1 K Q 1
84. oreverse o 5041 Volume at base conditions forward forward Wb 5043 Volume at base conditions reverse Vb reverse Vb 5042 Error volume at base conditions forward Eb forward E 5044 Error volume at base conditions reverse Eb reverse Eb 5045 Total volume at Mowing conditions Vo Vo plus forward minus reverse volume 1 5079 Toi mass court Moman fW 5081 Total mass counter reverse M reverse 7047 ZNI 5085 Total volume at base conditions forward Voforward VB 5047 Taaivoume at base conditons eset Vos reverse VB 7065 Qb None me row 1 The 18 digit total volume counter values are stored in two long word registers of 9 digits each The first 9 digits are stored in the low digit register and the last 9 digits in the high digit register The LCD displays only the low bits of the total volume counters 142 See gt pg 221 9 3 for more information on the LCD display FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 5 7 Figure 70 1 Configuration update Field setup page 7 of 8 User Access Level Authorized Operator or Service Switch the meter into the Configuration Mode To write the configuration and parameter settings specified on pages 2 to 6 of the Field setup wizard to the meter use the Write to flow meter button The summary field displays information about the a
85. parameter is documented with the name of the parameter its old value and its new value Operating mode change Whenever the meter is switched from Configuration Mode to measurement mode or vice versa the change is documented Unit switch Imperial Units Metric Units Every change made to the unit system settings is documented Diagnosis session Every diagnosis session gt 7 3 p 198 created by the user is saved in a separate session file and can be accessed played exported or deleted from the Meter explorer if the software is in an online or offline connection with the particular meter Measurement record Every measurement record gt 2 9 4 p 61 created by the user is saved and can be accessed played exported or deleted from the Meter explorer if the software is in an online or offline connection with the particular meter Maintenance report Every maintenance report created by the user is saved and can be accessed printed exported or deleted from the Meter explorer Error volume counter reset Every reset of the error volume counters is documented Logbook reset The clearing of data from a Logbook is documented DataLog formatted Changes to the DataLog format gt pg 48 2 8 3 which result in the clearing of all data from the DataLog are documented DataLog cleared The clearing of data from a DataLog pg 55 2 9 is documented Firmware update Firmwar
86. sensitivity the diagnostics of the FLOWSIC600 2plex can be compared in order to identify disturbances caused by contami nation pulsation or noise at an early stage and provide a warning long before the fiscal measurement will be impacted see outline drawings gt pg 258 Figure 123 FLOWSIC600 2plex FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 17 Product Description 18 Figure 4 FLOWSICGOO Quatro The redundant design of the FLOWSIC600 Quatro provides two 4 path fiscal meters for full redundancy with equal accuracy within one meter body Each electronics operates 4 chordal pairs of transducers within the same plane and each determines the flow independently This design significantly reduces costs for installations that traditionally utilized two separate meters with their associated piping The primary benefit of this design is that two different companies can utilize one meter body but have totally electrically isolated metering systems This permits each company to compute flow with equal accuracy but be totally independent of each other Additionally should one of the electronics develop a problem or fail the secondary unit will continue to provide accurate measurement data As an 8 path meter the FLOWSIC600 Quatro can be used at flow test laboratories see outline drawings pg 261 Figure 126 FLOWSIC600 Quatro FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Su
87. serial port according to the manual of the adapter Connect the adapter cable to your network Make sure the network assigns a permanent IP address to the adapter Configure the adapter to the network settings IP address protocol baudrate gateway etc that you want to use refer to adapter manual Make sure the PC with MEPAFLOW600 CBM has access to the adapter s IP address Make sure you know the MODBUS bus address of the meter In case of problems with the network setup refer to your network administrator Click the Ethernet button to establish a connection via Ethernet gt Specify the IP address of the MODBUS TCP adapter and the bus address of the meter in the dialog MODBUS TCP MODBUS RTU ASCII gateway settings 2 Figure 59 Click OK to establish an online connection to the meter FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 129 Commissioning 130 Figure 59 Table 18 MODBUS TCP MODBUS RTU ASCII gateway settings dialog for online connections via Ethernet Connect to meter Mi ic Serial number Modbus TCP Modbus RTUJ ASCIT gateway settings Ethernet connection only possible with meters with firmware 3 3 05 or higher which support a generic MODBUS protocol on the interface for the MODBUS TCP adapter 09018503 Ethernet parameters IP Address Port number Connection timeout sec Bus adress Cancel Show explorer tree view Meters found in the da
88. shows an example of a Diagnostics Comparison Log filled with entries gt If necessary configure Min VOG for warnings and VOG limit to fit the application range of your specific FLOWSICG600 on the configuration tab of the User Warnings window gt pg 149 5 7 1 e Changes to the parameters Min VOG for warnings or VOG limit will clear all data from the Diagnostics Comparison Log e Note that the parameter Min VOG for warnings Reg 7208 PathCompClassLow plays an important role in path compensation 2 pg 28 2 4 e Note that the parameter VOG limit also defines the limit for User Warnings Configuring the Diagnostics Comparison Log Complete the following steps to configure the Diagnostics Comparison Log Gotothe DataLogs page choose Meter DataLogs from the menu Choose the Configuration tab see Figure 76 Switch the meter into Configuration Mode select File Configuration Mode from menu Use the drop down lists behind the arrows to select the parameter settings Click the Write to meter button Y Y Y YV FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 7 3 4 Configuration of the Diagnostics Comparison limits The Diagnostics Comparison limits can be activated to make the meter generate a warning when the difference between the diagnostic values in the reference classes and those in the
89. specific application Click the Calculate button If the SOS calculator was started from the Maintenance Report the calculated value is automatically copied to the corresponding field in the wizard and to the report Compare the theoretical SOS with the SOS measured by the FLOWSIC600 see Figure 80 main system bar The deviation between both should be less than 0 1 If the deviation exceeds 0 3 check the plausibility of temperature pressure and gas composition Otherwise proceed according to pg 169 6 2 1 It is possible to set up a user warning to continuously monitor for a deviation between a theoretical SOS written to the meter e g by a flow computer and the current measured SOS See Section Commissioning Optional setup of user warnings FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 2 2 Checking the meter health The FLOWSIC6OO monitors its own meter health with User Warnings and system alarms If the outputs are configured to indicate alarms and or User Warnings it is not necessary to manually check the meter health To get visual feedback about the meter s health the Main system bar in MEPAFLOWGOO CBM provides a compact overview gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 gt Check the main system bar for any yellow or red icon gt Figure 80 A red or yellow icon indicat
90. the FLOWSICGOO0 MEPAFLOW600 CBM FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Product Description 16 2 1 Figure 1 Features and applications System features The FLOWSIC600 measuring system is a compact gas meter used for ultrasonic volumetric gas flow measurement It is available in several different path configurations Some configurations have a redun dant measuring system which includes a second Signal Processing Unit SPU to allow for independent measurements on the secondary paths gt 2 1 1 to gt 2 1 3 and Key Code table in Section gt pg 206 9 1 2 FLOWSIC600 The main features of the FLOWSIC6OO are e Hermetically sealed titanium Ultrasonic transducers integrated into the meter body Direct path design Intelligent self diagnosis with Condition Based Maintenance CBM functionality Counters logbooks and configurable data logs on board MEPAFLOWGOO CBM a comprehensive user interface which includes meter and data management No damage from over ranging Measuring range up to 1 120 Power consumption lt 1W Meter diagnosis tool Worldwide service support As a result this measuring system is extremely robust and provides maximum accuracy even under adverse operating conditions Its compact design and concealed cabling pro vide protection from mechanical damage thereby ensuring long term stable measurement that is not sensitive to mechanical or electrical interference FLO
91. thermal stratification In this case the SOS on the upper paths 1 and 2 will be higher than on the lower paths gt Check that the measured SOS deviates no more than 0 3 from a theoretical SOS which is calculated from gas composition pressure and temperature P4 Figure 31 SOS per path on the Meter values page left absolute SOS right difference to average 505 sos P1 345 12 P1 i 0 01 345 18 i i 0 01 P2 PE i 0 02 345 19 i i l P3 E 344 98 i i 0 05 I I F4 320 340 360 m s FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG diff 83 Flow Calibration 84 3 3 8 3 Figure 32 Adjustment of the Zero Phase parameter The zero phase should only be changed when the meter is at operating conditions Open the Path Diagnosis page gt Figure 32 Check the ultrasonic signals of both transducers for compliance with the following criteria Symmetric signal shape with a signal to noise ratio SNR gt 20 dB Nosignal deformation or bias in the region where the amplitude converges to zero Adaptation mean square error MSE 0 008 Properly adjusted zero phases of the individual paths are the basis for accurate measure ment of the ultrasonic signals transit time The Zero Phase parameter of a path is properly adjusted when the green cursor in the signal window is symmetrically within the two dotted red limit lines and the red asterisk is positione
92. type plate gt Figure 22 example see j gt pg 256 Figure 120 Cross check the meter s serial number and the other information on the main plate with the data in the Manufacturer Data Record MDR Information on nominal size DN NPS design temperature TS design pressure PS and test pressure PT can be found on the type plate on the meter body Figure 22 example see gt pg 256 Figure 121 FLOWSIC60O type plates Main type plate on Signal processing unit Type plate on the meter body FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 15 Flow Calibration 16 3 3 2 Mechanical installation on the flow test stand Figure 23 Installation of the FLOWSICG6OO in the test pipeline Pressure transmitter Temperature transmitter Signal processing unit PR LJ S zl e FLOWSIC600 Inlet pipe Outlet pipe ue cmo B Detailed information about the installation in the pipeline and about necessary inlet and outlet pipes see gt pg 98 4 2 and gt pg 101 4 3 o The FLOWSIC60O can be calibrated without the inlet outlet section used at the 1 customer site A PTB flow conditioner which may be used at the customer site has no influence on the measuring accuracy and the calibration result Therefore it is not necessary to use a flow conditioner during the calibration FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to chang
93. ud O nil E d Meteriogbock 3 777 t0 de information ae pa d lI E Ha ro orca poa coa a ros I r r r rrr DR Meter voles z 3 m s di 44 0 01 0 ey ali Manhenarce neun NK Turtulente FLAD wJ 46 2 FLA i j HA 405 I Fiap gan V 345 1 Ls Ta ili 44 3 1 M PIAR e i ze Banh comperi aon puelle Doni s Hounre vdd r1 44 455 L3 Oper ation Mode nep NEN Logbook uraci entries LL Y Select monas Front fom value at Gunnin posibon Tiere Floor ate Se mih 240 4 i X 4 aa 135128 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG iei nid td de nih ult j n mac c ee ee ee ee ee ee f 12 51 28 12 54 28 1301 13 04 28 13 81 28 13 156 78 DEAL 13 26 28 13 31 28 13 378 13 41 28 13 44 28 ed Be 195 Troubleshooting Problem Implausible sepeed of sound Different speed of sound in the individual paths Lower signal to noise ratio and reception sen Sitivity Increased number of rejected measurements in individual paths Increased receiver sensi tivity AGC Increased number of rejected measurements in all paths 196 Possible causes Gas composition pressure ortemperature measurement is incorrect Faulty transducer or electronic module Damaged transducer Additional sources of
94. ultrasonic transducers in zone O is only valid for operation e 1 under atmospheric conditions Explosion protection Il 1 2G Ex de ib ia IIC T4 or Il 2G Ex de ib ia IIA T4 Ambient temperature range is from 40 C to 60 C If terminals are assigned with intrinsically safe circuits it is recommended that the metal cable glands be replaced with the light blue plastic ones The type of protection for the field connections and power supply connection is determined by the external circuits that are connected for options see Connection options above Safety relevant data for intrinsically safe circuits is provided in the EC Type Examination Certificate and the IEC Certificate of Conformity Ensure that the cover on the power supply connection is properly sealed In intrinsically safe installations the terminal box can be opened and cables connected and disconnected while the system is live In this case the safe separation of the circuits from each other must be observed If the meter body is insulated the insulation thickness must not exceed 100 mm The SPU housing must not be insulated The standard paint of the FL600 meter body consists of a double layer Epoxy and Acrylic RAL9002 This combination is the ideal protection of the meter body against corrosion The layer thickness is less than O 2 mm WARNING Explosion Hazard The ultrasonic probes are preferably made from titanium gt Should zone O or zone 1 have been defined i
95. yugo xeu Z Ieubip anos DR 2 A0e xewn essed Z 1ndjno eybip Lp 4 Oo HUS 00 H a _ YNINWN Hy 9 xewy e GEN 1eB1p enis cS DS e 0c xeui L entssed L3H mo eyBip LG ON x x gt x pied O IB q HDI anos 3 ON I FE anssed 23H 0 mo enbip B x QHVZVH NOISO 1dX3 SNINHVM SUOISJOA 9pou JO JAAOD SIU esn yu 0q yu0OL Xeuu VuuSS OSI Aog xeuA Avez oA L w e vw oz v ASZ peexe 0 jou eBeyjoA ease snopjezeu uou uinuJlxeJ A Od Abe L 8A uonejueuuie Ajddns 1amod Husg 00 2n uy o Z VUU00Z xew AOC XeuJA siojoueleg yug ueyouegioA BunBDollui3 AJ 1epo Buniju lu lDbd JEP 04 USP Jan 4408 alv 898 OMN DUINHT ziosieuepouos nz uejuoipidieA pun qos puis ueGun pubuiepiwnz uepupise8nz uoippoenupsnp pylu pemos Orsseo nzun seibouul seiui Bune pun 6unueAueA amos SHDOLSLUN sap BUNBIJSDISIASA 9onou INOYIM egueuo 0 joefqng 243 O SICK AG 8010125 V4 0 FLOWSIC600 Technical Information Appendix Control drawing 781 00 02 page 5 Figure 108 991 0U INOYIM egueuo o115 qns Bunsepuy Y9INP 1219817 ejHO0 Jpopueno 8SrLO Jn Bessy 4c Bury jeueBueg Hawg Buueeuibu3 YOIS uun ep i lu A Bunidsin 9JOS 0 Y e0 00 187 ASIS abed qe Ss lt JEIlA q pue 5 sdnoib sec X X O X X 0090ISMO 13 BuiMeJp J041u02 UBUOON 97 60 0102 OMIN 82 60 6002 NIG GA WLON HASHIM OW
96. 0 Path 1 Path 2 Path 3 08290259 08290253 08290324 08290262 Forward direction Calibration Data Point i Qact m3 h 1 03 2 83 7 07 11 31 19 81 28 32 1 2 3 4 5 6 7 8 9 o Pa mn NA Reverse direction Calibration Data Qact m3 h WO N AM OQ N e Rh e e N O Service 2 internal Baudrate 08290292 08290263 0 99590 1 00000 0 99680 0 99600 0 99800 0 99800 9600 Responce delay 0 ms Protocol SICK_MODBUS_ASCII Parameter state of 2 23 2011 15 36 31 lt online gt Printed on 2 23 2011 15 36 32 Impulse m3 Unit system Metric Firmware CRC 0xD4B4 Parameter CRC OxOAF1 Path 4 08290297 08290264 LowFlowCutOff 4 0 m3 h QMUT Qref Deviation as found 9o Deviation as left 90 0 41 0 17 0 00 0 24 0 32 0 08 0 40 0 16 0 20 0 04 0 20 0 04 QMUT Qref Deviation as found 9o Deviation as left 90 MUT Meter Under Test Additional information Extended 3 Terminal 81 82 Baudrate 9600 Responce delay 0 ms Protocol SICK MODBUS ASCII Page 1 of 1 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix 9 8 2 Calibration Report Figure 115 Calibration report created with MEPAFLOW600 CBM example FLOWSIC600 Calibration Report 1 2 Device Ultrasonic meter S N Meter Type FLOWSIC600 S N Electronics Nominal Diameter 0 15870 m Meter T
97. 00E 120 12000 600 DN 450 G4000 130 200 320 6500 1110 18 G6500 130 20 320 500 10000 720 G10000 130 16000 450 DN500 64000 200 320 6500 1110 07 Tasso 200 320 500 10000 720 G10000 200 320 500 800 16000 450 G10000 E 200 20000 360 DN550 G6500 200 320 500 10000 720 02 G10000 200 320 500 800 16000 450 G16000 200 25000 288 DN600 G6500 320 500 10000 720 C4 G10000 320 500 800 16000 450 G16000 320 500 800 1300 25000 288 G16000 E 320 32000 225 DN 650 G6500 320 500 10000 720 26 G10000 320 500 800 16000 450 G16000 320 500 800 1300 25000 288 G16000E 320 32000 225 DN 700 G6500 500 10000 720 57 G10000 500 16000 450 G16000 500 25000 288 G25000 400 500 40000 180 DN 750 G6500 500 10000 720 507 10000 500 16000 450 G16000 500 25000 288 G25000 400 500 40000 180 DN800 610000 500 800 16000 450 327 16000 500 25000 288 G25000 400 500 40000 180 DN850 616000 800 25000 288 94 G25000 800 40000 180 G40000 650 800 65000 111 DN900 616000 800 25000 288 507 G25000 800 40000 180 G40000 650 800 65000 111 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Measuring range Qmin m3 h Max flow Asl Meter factor Meter size rate Qmax size 3 h pulses 21 100 1 80 1 50 1 30 120 Im h m DN950 616000 1
98. 010125 V4 0 SICK AG Subject to change without notice Important Information FLOWSICGOO 1 Important Information About this document Scope of document Safety instructions Authorised staff General safety instructions and protective measures Dangers due to hot corrosive and explosive gases and high pressure Dangers due to heavy loads Environmental information and instructions for disposal FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Important Information 1 41 About this document This manual describes the FLOWSIC600 measuring system which is used to determine the volumetric flow rate volume and speed of sound in gases transported in pipelines It provides general information on the measuring method employed design and function of the entire system and its components on planning assembly installation calibration com missioning maintenance and troubleshooting A detailed description of the various system capabilities options and settings which will assist in optimizing the meter configuration for a specific application is also included This manual covers standard applications which conform with the technical data specified Additional information and assistance for special applications are available from your SICK representative However it is generally recommended that advantage be taken of qualified consulting services provided by SICK experts for your specific application This manual
99. 0125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Meter dimensions Width of ange measuring site rn Nominal Connec Weight Length A Height B diameter diameter que Standard section pipe size tion flange C D E kg mm mm mm mm mm 14 cl 150 ANSI 415 1050 642 535 540 315 c 300 816 5 600 667 585 cl 600 675 677 605 cl 900 850 100 640 DN80 PN 16 DIN 2633 475 635 520 PN 63 DIN 2636 625 675 600 PN 100 DIN 2637 750 105 655 The length 3D is also available for all size 16 meters and larger 16 cl 150 ANSI 415 162 100 595 510 360 c 300 8165 559 728 650 cl 600 640 145 685 cl 900 1025 800 155 105 DN400 PN 16 DIN 2633 370 162 693 580 PN 63 DIN 2636 600 138 670 18 cl 150 ANSI 660 820 154 635 620 405 c 300 816 5 760 792 710 cl 600 960 820 145 cl 900 1300 900 830 185 DN450 PN 16 Data on request 20 cl 150 ANSI 150 902 815 100 670 450 c 300 8165 930 853 775 cl 600 1080 8 2 815 cl 900 1500 1000 892 855 DN500 PN 16 DIN 2633 700 902 823 115 22 cl 150 Data on request cl 300 cl 600 cl 900 DN550 PN 16 24 cl 150 ANSI 1090 991 927 8
100. 0ZI eouepedur xoadde snqpow S8FS 3W eoraeuy UIZON LAN Z T JO NH G I X OCW setaque e qeo gt UOTIUSIIY Tenuew uorjeagoedo oos srrea p 198431N3 1043 Tre O3 00920ISMO I4J 944 osneo ued burTqeo 390981109Uu1 i ONINHVM peAaesqo eq 3snu uor3e7nbax1 TeuorqeN VI 6L009 NA YITM 92uepioooe UT NA UT c0 00 I84 SuTMexg TO1JUO0D 998 OND pu OHN U3IM eouepaqdoooe ur PeCOTASWY YIAON UT ruoTqeTTeqsut Aqjeyes OISUIJAQUI XTOOO TT NOL XHOHI AJTUWI1OJUOD jo SIPOTITIIDD 10686ZT VSO souerTduo jo a3eot31918 dsazx X 99 1 XALW TO AQI 29191313192 uorqeuruexu d Ar1 2 oos siojouedeq A313U9 4393e8 104 u zos sqtnoato 39egjes OTSUTAJUI SITND1TOD Ajeyes DTSUTIJUT UON poze snopaezeu SSEF4SJ3UI uou eui OF sTeqeo YITM CO9DISMOTA jo 99 A495 STeubrs TT 3oeuuoo oqa spueuuo2e43 MOIS gt yreusy 19INAWOIMOT A FLOWSIC6OO intrinsically safe installation Figure 110 OT PZS SOZSE 6v TSL eTITAAO F10PuS930 8SYrIO LZ buraaeuebaeg MOIS pL WII et qf p X4 Xul 3 I0 pL DII et qf p X3 X3HOSI p DL VII er qf e XH 92 1 II 3O pL DII eF dT 9 P xq Z T II I SseTO I Sse o I sseto JII dno19 z euoz SUSBOIP H gII dno19 I euoz pue O g v sdnoi9 zuorsrard q pue 9 g sdnoz5 TUOTSTATG dL AKOAZTET 9DPJ193UI SOTAISS 4 I sseto uor3aerTrTeasur Ssujeis VOOLL a eyes ATTeOTSUuTAAUIL S8pSHXcC 009TH
101. 1011 6 1 2 2697756 0 781257 3 4 19 2011 17 40 100 00 1094776 0 132174 1 1060013 0 120327 7 1011 6 1 2697542 0 781257 3 4 19 2011 17 35 100 00 1094756 0 132174 1 1059993 0 120327 7 1011 6 1 2 2697329 0 781257 3 4 19 2011 17 30 100 00 1094735 0 132174 1 1059972 0 120327 7 1011 6 1 2 2697116 0 781257 3 4 19 2011 17 25 100 00 1094714 0 132174 1 1059951 0 120327 7 1011 6 1 2 2696903 0 781257 3 4 19 2011 17 20 100 00 1094694 0 132174 1 1059931 0 120327 7 1011 6 le 2696690 0 781257 3 4 19 2011 17 15 100 00 1094673 0 132174 1 1059910 0 120327 7 1011 6 1 2 2696477 0 781257 3 4 19 2011 17 10 100 00 1094653 0 132174 1 1059890 0 120327 7 1011 6 Tiz 2696264 0 781257 3 4 19 2011 17 05 100 00 1094632 0 132174 1 1059869 0 120327 7 1011 6 12 2696051 0 781257 3 17 00 300 00 1094612 0 132174 1 1059848 0 120327 7 1011 6 LE 2695838 0 781257 3 m n_a Read DataLogs Export DataLogs Service Operation Mode ModBus TCP ache 100 for update for export FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 4 2 1 Downloading and exporting of DataLog data To download and export the data from your FLOWSIC600 complete the following steps gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 Goto the DataLogs page choose Meter DataLogs from the menu Inthe dialog DataLog selection select those DataLogs that you want to view and or export and
102. 15 160 540 c 300 B16 5 1390 991 978 915 cl 600 1615 991 990 940 cl 900 2450 1200 1040 1040 DN600 PN 16 DIN 2633 1015 991 940 840 26 cl 150 ASME 1475 1050 965 8 0 828 585 c 300 X B1647 1825 1016 972 cl 600 2100 1038 1016 cl 900 2500 1250 1073 1086 DN650 PN16 Data on request 28 cl 150 ASME 1950 1100 1027 927 862 630 c 300 B1647 2225 1080 1035 cl 600 2450 1100 1073 cl 900 3000 1300 1150 1169 DN700 PN16 Data on request FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 217 Appendix 218 Table 29 Meter dimensions Flange na d Internal Nominal Connec Weight Length A Height B diameter diameter D Standard section pipesize tion flange C D E kg mm mm mm mm mm 30 cl 150 ASME 2195 1150 1080 985 902 6 5 c 300 B16 47 545 1135 1092 cl 600 2820 1154 1130 cl 900 3350 1350 1205 1232 DN750 PN16 Data on request 32 cl 150 ASME 2485 1200 1145 1061 979 120 c 300 B16 47 9835 1190 1150 cl 600 3110 1212 1194 cl 900 3800 1400 1272 1315 DN800 PN 16 Data on request 34 cl 150 Data on request cl 300 cl 600 cl 900 DN850 PN 16 36 cl 150 ASME 3125 1250 1250 1169 1082 810
103. 2 COMMSULAEOM Ol Jag ES dade ee cane Roe oink cc am eroe unas 155 5 7 3 Configuring and using the Diagnostics Comparison Log 159 5 8 Activation of path compensation mne 164 5 9 Sedibus tunt seb e es iit E pir tarte oh tunu dus 165 5 10 DOCUMEntatON ween ea arta ata 3S he aa O A AAA 165 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Contents 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 4 6 4 1 6 4 2 6 4 3 6 4 4 6 4 5 6 5 7 1 1 2 1 2 1 1 2 2 233 7 2 4 fed 1 4 8 1 8 2 Mallitenare8 oie uuu irse ixi hind des 167 Generals essa anadir si toa dd Ed ao opa 168 ROUTING Che CKS ia aaa rs eds 169 Comparing theoretical and measured Speed of Sound SOS 169 Checking Ine meter NGM zu eanded i pd bed debat d dal ic did iva 171 TIME SYNCHLONIZAUON nee cae a ibi 172 Battery lifespan capaci drea tid ara ag der era dex e id d d AAA 173 Maintenance repo c uuu d op ger da Ir eir A 174 Optional data download RR I RR RR n 176 bOSDOOK CIO RRA 176 Datal08S CheCK eisai cure le eine end da 178 Diagnostics Comparison Report Check 0 0 ccc eee eens 181 eNd TEPO iso etd aceti bdo a awa ae woe eias gn goes aa 183 Backup of MEPAFLOWGOO CBM meter database 185 Optional adaptation of the User WarningS 185 Troubleshootin8g
104. 200mA Qmin Working Pressure For further details see Haupt For further details see Cn Range see Display Examination Certificate r in Q Examination Certificate Mr M 1766 X siegel n T V 01 ATEX 1766 X 5 L Cp Variable Bezeichnung Bezeichnung e devon po Saja 04 Min Ambient Temperature o6 Min Meciumstemperatur Win Gas Temperature WaxDucus Mer Ponte 09 Min Durchfluss Min Flowrate O Gas group Ex Conformity label renndurchfluss use Year short YY transition flow rate Type approval Einheit zu E Einheit zu Einheit zu Go it zu 06 mena it zu 09 ES Einheit zu Figure 121 Example Type plate on the meter body SICK FLOWSIC 600 ID TS de Year PS C 6 bar DN NPS PT bar Weight kg C E Fluid Gr 1 0062 Made in Germany 256 Bezeichnung Messaufnehmer Identifikation Datum Nominale Nennweite mm inch Gewicht Einsatztemperaturbereich min max Max Betriebs berdruck Pr f berdruck Description Meter Body Identifikation Date Nominal Pipe Size mm inch Weight Temperature Range min max Max Operating Overpressure Test Overpressure FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Outline drawings 9 10 Outline drawing FLOWSIC600 1 path Figure 122 Ta TV SoqoJd uuo3s S
105. 300 25000 288 58 625000 1300 40000 180 G40000 800 1300 65000 111 DN 1000 616000 1300 25000 288 40 625000 1300 40000 180 G40000 650 800 1300 65000 111 Any flow rates given above are also valid in the bidirectional mode G classes marked with an asterisk must only be used in configuration No 2 see pg 99 4 2 2 G classes marked with an E have an extended max flow rate max flow velocity Vmax 36 m s related to commonly established turbine meter G classes The transition flow Q is based on the flow range the meter is designed for according to the main plate It is for a flow range of 1 20 Q 0 20 Qmax and for a flow range of 1 30 Q 0 15 Qmnax and for a flow range of gt 1 50 Q 0 10 Omar Higher values for Qin and lower values for Qmax are admissible provided that Qnin 0 05 Qmax Another meter factor is admissible if the frequency at the pulse output is selected lt 6 kHz for 1 2 Qmax 213 Appendix 214 9 2 Characteristic properties and dimensions of the meter body Standard materials for meter body Pressure Temperature Rating Min Material Flanges acc to Flanges acc to EN application ASME B16 5 and 1092 1 temp ASME B16 47 Carbon steel Casting 1 1120 A216 Gr WCC DO i un kd oe 25 C Castin 1 6220 ASTM A352 Table 2 1 2 of Rating for Material Gr LCC ASME B16 5 Group 7EO LT carbon steel 1 46 C E
106. 33 108 DN 700 NPS 28 400 2000 40000 14 100 1 414 000 30 98 DN 750 NPS 30 400 2000 45000 14 100 1 590 000 30 98 DN 800 NPS 32 400 2400 50000 14 100 1 767 000 30 98 DN 900 NPS 36 650 3 50 66000 23 000 2 333 000 30 98 DN 1000 NPS 40 650 5000 80000 23 000 2 828 000 30 98 DN 1050 NPS42 1300 6000 85 000 46 000 3 004 000 30 98 DN 1100 NPS44 1400 6500 90000 49 500 3 181 000 28 92 DN 1200 NPS48 1600 7000 100000 56 600 3 535 000 27 89 1 Qmax can be limited by the working pressure and attenuation of the gas medium e When a configuration with flow conditioner is used the velocity of gas must 208 1 not exceed 40 m s 131 ft s in the pipe FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Table 27 Technical data Meter characteristics and measuring parameters D o o c o lt 5 o0 c e o e S O 5 c Measured variables Number of measuring paths Measuring Principle Measured medium Measuring ranges Repeatability Accuracy Diagnostics functions Gastemperature Operating pressure Nominal pipe size Ambient conditions Ambienttemperature Storage temperature Ambient humidity Approvals Conformities Ex approvals Electrical safety IP classification Flow rate volume at flowing and base conditions gas velocity speed of sound 2 4 4 1 4 4 Ultrasonic transit time difference measurement Natural g
107. 4 2011 Flow meter power ON 6 4 Optional data download 6 4 1 Logbook check o To prevent an overflow of the logbooks and possible data loss logbook entries 1 can be saved to the meter database with the MEPAFLOW600 CMB software The entries on the meter can then be deleted The Meter logbook page shows all logbook entries on the meter and in the MEPAFLOWGOO CBM database It provides details on each entry and information on the number of registered events and the remaining memory space Figure 84 Meter logbook page in MEPAFLOW600 CBM Meter logbook i Entries Description of selected entry i000 500 250 All entries Information Total 1846 Flow meter power ON Information 1765 Last counter modify p Warnings 55 Date 14 04 2011 g Enor 26 Time 15 20 49 T Acknowledged entries Total 1831 w Information 1750 1 2 3 ars 33 Logbook capacity in the meter Errors 26 Group State Ack Date Y Time Y Description Counter Fwd m Counter rev m3 Err Counter Fwd m Err Counter rev m 4 i S 4 15 2011 15 59 30 User limit exceeded 1059606 9 120327 7 97 4 0 3 4 15 2011 15 59 30 Configuration active 1059606 9 120327 7 97 4 0 Te 4 15 2011 12 05 16 User limit exceeded 1059606 120327 7 97 4 0 3 4 15 2011 12 05 16 Measurement active 1059606 9 120327 7 97 4 0 e 4 15 2011 10 38 18 Configuration active 1059606 9 120327 7 97 4 0 e 4 15 2011 10 38 18 User limit exceeded 1059606 120327 7 97 4 j 4
108. 4000 gt 0x4800 13 47 44 A Parameter synchronized ZeroPhase2BA 2 8 gt 2 5 rad 13 47 44 4 Parameter synchronized WarningTurbulenceChange 3 0 gt 6 0 95 13 47 44 Parameter synchronized TxDampOut1AB 60 10 13 47 44 3 Parameter synchronized ZeroPhase2AB 2 8 gt 2 5 rad 14 02 22 Ns Last parameter set 02 23 2011 16 27 11 16 54 13 Bi Ethernet 02 23 2011 14 28 17 16 20 58 Sh Ethernet 02 23 2011 00 42 45 iy Ethernet 02 22 2011 18 35 25 00 42 45 Sh Ethernet 02 10 2011 11 22 32 11 58 02 Big Ethernet 01 28 2011 10 05 03 10 05 39 ig Ethernet 12 30 2010 15 47 58 15 52 54 Bi Ethernet 12 29 2010 08 07 27 08 26 27 Bla Ethernet 1247 2010 14 22 02 Bla Ethernet After collecting data for all calibration points the test results will be entered into the meter to adjust the meter s output FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Flow Calibration 88 3 4 Adjustment of the FLOWSIC600 The calibration facility runs flow tests and determines the deviations and uncertainties of the meter under test at least at 6 flow rates against the reference meter 3 4 1 Determining adjust factors with the Meter calibration wizard Connect to the FLOWSIC600 with MEPAFLOW600 CBM gt pg 125 5 3 Check performance pressure temperature and meter factor gt pg 75 3 3ff Open the Meter calibration wizard select Tools Meter calibration gt Figure 37 Switch the FLOWSIC6OO to Config
109. 47 F Direct ReportsiProtocols 04 04 2011 13 58 41 15 18 33 Direct Help Info 03 31 2011 11 33 41 12 33 33 Ds Direct E 03 30 2011 15 22 18 15 44 38 Direct a Event Tinje Y Event Mame Description gt 15 44 22 Ap Parameter change warning ctivationMask 35324 gt 60415 15 43 35 x Parameter change WarningProfilef actValidValue 1 10 gt 1 20 15 42 47 u Operating mode change s Configuration gt Operation 15 38 30 rw Parameter change NumberPaths 2 gt 4 15 38 25 u Operating mode change Operation gt Configuration 15 34 44 34 Operating mode change Configuration gt Operation 15 34 28 As Parameter change WarningActivationMask 64511 gt 35324 15 31 18 v Parameter change EVCConfig 2 gt 1 15 30 38 e Parameter change EVCCalcInterval 5 gt 0 s 15 30 32 d Operating mode change Operation gt Configuration E 15 44 38 Ao Last parameter set 03 30 2011 15 17 44 15 21 53 i Direct amp 02 23 2011 16 28 40 16 54 12 lt D Direct 02 23 2011 14 29 99 16 27 17 Direct amp 02 08 2011 10 27 29 10 28 32 gt Direct O2 08 2011 10 20 08 10 24 31 D gt Direct 02 07 2011 16 37 42 16 50 01 4 gt Direct 02 04 2011 14 40 24 15 50 22 D Direct a E multiple expanded sespions Create report Import Export Delete Play Preview Print Service Offline Rx T gt Rts Dtr Cache 20 Event entry in opened session Meter entries selected meter is m
110. 59 Peter status Reverend anal ai brardabucer B doeedirean ps Fan tirar m a Pen mm Peri valid Operashen Mode Logbosh rack enger If the zero phase values do not meet the aforementioned criteria the zero phase needs to be adjusted according to gt pg 84 3 3 8 3 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 147 Commissioning In addition the validity of the settings should be verified gt Open the Meter status window and go to the tab Advanced or Path Status gt pg 164 Figure 78 If a lamp for Time plausibility is on it indicates an incorrect zero phase Figure 73 Signal window displaying ultrasonic signal in the Path Diagnosis page Recerved signal at transducer B downstream gt us zeraPhase AB Bl Run AB H B Limit Low Limit High 135 140 145 150 155 160 165 170 175 150 185 190 195 00 05 gt Goto the Meter values page to check that the measured SOS values are almost the same at all paths of the FLOWSIC600 and that they differ by less then 0 1 gt Figure 74 gt Switch between display of absolute and difference SOS by clicking the right mouse button on the SOS graph and using the context menu In the case of very low gas velocities lt 1 m s or 3 ft s there may be more significant differences between the paths due to thermal stratification In this case the SOS on the upper paths 1 and 2 will be h
111. 7289 PathCondLowl 0 00000 7290 PathCondLow2 0 00000 7291 PathCondLow3 0 00000 7292 PathCondLow4 0 00000 7293 PathCondStatic1 0 91500 7294 PathCondStatic2 1 03000 7295 PathCondStatic3 1 03000 7296 PathCondStatic4 0 91500 dh 7120 7121 4 7122 dh 7123 dna dh 7125 7126 dn 7128 aw A Weight1 0 1382 Weight2 0 3618 W eight3 0 3618 Weight 0 1382 CorrectionK0 1 053 CorrectionK1 0 07 CorrectionK2 0 07 CorrectionK 3 0 0333 CorrectionK4 0 0348 o ver 0424 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 2l Parameter editor Register number 7206 PathCompAverWeight Register value 0 0001 PathCompAverWeight Unit Sh Default value 0 0001 T Upper limit 1 J Lower limit Register type Float Register access RW STORE Read register Write register Preview Print El 31 Product Description 225 2 5 1 Figure 9 Output configurations Hardware variants and signal outputs 1 0 configuration The outputs of the FLOWSIC600 can be configured in several ways Different output config urations require different hardware variants of the electronic unit gt pg 33 Table 3 and Table 4 Terminals in the FLOWSIC60O0 signal processing unit rear cover opened 10109193 midi m uiii D The following settings can be assigned to the four available physical outputs the
112. 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting Yellow light for Battery lifespan change battery Path turbulencel SNR limit Signal to noise ratio AGC limit signal amplification Interpretation of active User Warning status continued Possible causes The remaining battery lifespan is less than 1596 A change in the path turbulence indicates changed flow conditions e g a blocked flow conditioner Interfering noise caused by fittings in the pipeline valves that are not fully open sources of noise near the measuring location or defective ultrasonic transducers may affect the signal to noise ratio Other possible sources of interference include electrical noise caused by bad contact of the connectors or sources of acoustic interference such as control valves or very high flow velocities These values are generally site specific and do not change as long as the conditions remain the same A reduction in the signal to noise ratio while the AGC level stays unchanged hints at sources of acoustic interference e g pressure regulator near the point of measurement The signal amplification AGC level set by the meter largely depends on the current process pressure The reception sensitivity is inversely proportional to the process pressure if the pressure doubles the sensitivity will be 6dB smaller Under normal conditions this va
113. A 1U0J4 X Iemeq X DC 1U0JJ MIA APIS ESAN O8NA 1U0JJ MAIA APIS VSdN OOTNG 9onou INOYIM asueYd 0 joefqng 253 SICK AG Technical Information 8010125 V4 0 FLOWSIC600 Appendix Sealing plan part 3 forged version Figure 118 Je9J pue 1004 19A09 NAS s eas Jo 1ueujeoel d 18190 1891 M IA 9pIS i ES I T neq 9onou INOYIM egueuo 0 joefqng c l e19q
114. CRC16 Metrology 0x1754 Notes Set working pressure range Information on the installed firmware and activated parameter sets Version number and corresponding time stamp 16 bit check sum for the entire firmware code range 16 bit check sum for the entire parameter range different user defined parameters are excluded 16 bit check sum for the parameter range whose content is predefined by the manufacturer This range is a subset of the entire parameter range Conformity with the manufacturer settings can be checked by comparing this check sum with the original check sum Unauthorized modification of these parameters may lead to failure of the device Subject to change without notice FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Appendix Main Menu FLOWSIC600 Logbooks Submenu Submenu Submenu FLOWSIC600 Logbook x Logbook x Show Entries Logbook x unack 4 5 I Power ON 0082 28 12 2007 08 31 Entry time Zo 1222007 od T Acknowl entry OK Cancel Logbook 1 Acknowledge all FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Notes Logbooks menu with informa tion on on the current content of the device logbooks Logbook 1 to 3 There are 3 logbooks No 1 for errors and warnings No 2 for information No 3 for parameter changes Submenu for the display of the entries in the chosen logbook Display of the total n
115. Ca a popa ne ed RR Rn darle bib e db Cd ded A TERT OO LETTO RU O RIEF Identification and visual check r r risa n Mechanical installation on the flow test stand Electcatscorineo t Ofisim astto a REO ridt V pla Connection to the FLOWSIC600 with MEPAFLOWG600 CBM software Parameter Write O6K eos nan Eo Pu PEU PRIM aa Identification of key data in the meter configuration Setting the current gas condition lisse mmm mre Functional check before flow calibration enn n nnn Data record during flow calibration optional Adjustment of the FLOWSICGOO 1 RR Ie Determining adjust factors with the Meter calibration wizard vicc HM x xc FlOWTecallbEdtlOLE 25a 5 natora eU eee r be Sh ees hem dues del Installation General motes oid od Dex ade creme tue qudd sd dd IDE EE LC IVC RA Transpo and SIOLQE S uo qucd ps m PEE aa kaq ta e sa deni as HISEOMTQULOPIS art EN sae ioi Cus ac tet Aol coats etd pati a t qud Measurths Oca ON sd ad aaa Installation conte UEOtlOTiS s dot o a Aa as NecnanlicalMstallatON sais ito S3 doge ice to d CIO ROG ENDE pb REC IW DOCE Ede Choosing flanges seals and other partS nn Mounting the FLOWSIC60O00 in the piping Seoane 26 5 saya ee
116. DataLog e The values for all diagnostic information see above are flow weighted FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 51 Product Description 52 Table 14 Dataset type Mass Flow Counters Unit Description Abbreviation Metric Imperial Date Time when data was saved Date Time Sec Sec Total volume at flowing conditions Vo forward or m acf forward or reverse Vo reverse Error volume at flowing conditions Ef forward or m acf forward or reverse Ef reverse Total Volume at base conditions VB Total forward or Nm scf forward or reverse VB Total reverse Error volume at base conditions Eb forward or Nm scf forward or reverse Eb reverse Total Mass forward or reverse O i t Ibs Mass Total reverse Me forward or Error Mass forward or reverse t Ibs Me reverse Temperature Temperature C ep Pressure Pressure bar a psi a Molecular weight Molar mass g mol Ib mol Density Density kg m lb ft Last Volume during storage cycle l 6 Re Vo log cycle m acf at flowing conditions Last Volume during storage cycle MS e VB log cycle Nm scf at base conditions Last mass during storage cycle M Total log cycle t Ibs Meter Status gt pg 179 Status e e The dataset type Mass Flow Counters does not contain values for Pres sure Temperature Molecular weight or Density for gas velocities below the value for Vmin
117. EN Bel X y 2 X X 0090ISMO 14 gi dnoJs Z euoz sse 2 gil dnoJs euoz sse 2 pue 2 sdnoic Z UOISIAIG SSe 2 pue 9 sdnois uolsiniq SSEJO Hu 8 AM 89 wvuele os Agg G oo0A sgr sy HuJg 0 0 r VUJOOL XeuJl SOINVN en bip anos JUp I9 AQE XeuA enssed L 1ndino ey bip Huig70 0 T1 dut IO Vvu00 Xeuy AQ ZXEUJA E Yd SNJIJOYd HUJG 00 H JUp IO vuuGzz xeui AOL XeuA Huj e ni e9 wuric os Aeg s ooA G87 SY wan O AO saec En vuoL xeu Wuu 9 2S ensse c4H 0 1no e1bIp n N ne xewa AVez oA L FIL vu oz y ASZ peexe 0 jou aBeyon ease snopJezeu uou uunuuixe A OG Ave L 8A uonejueuue Ajddns 1amod D pd z Ieu6ip anos Bs Xeul B1p el 9 EIA E eAissed zindino jy6ip F AN o 2 S mem w6ip amos CS HN T NO XeuA oAIssed LAH no eybip A x x ca 18 cv Iv HUJS 0 0 T1 O YAWN ZH 9 Xew ES LS vel eel SU0ISJ3A J9pou JO JUO 13409 SIU esf 3LON Hwgzoo n guy o Z VUU00Z xeu A0Z xXeWwA siojoueleg yug UCO OLIN HOIQUIIOY pv X 0 2 X X 0090ISMO 14 gi dno1o z euoz sse 2 gi dno euoz sse 2 q pue 9 sdnoio Z uoisiAiq SSEJO q pue 5 sdno19 UOISIALJ sse 2 Hug 00 F1dup t Vug z Xeu Ao L xeuu Huj e7 aieo vucic os ngerg oon L S87 SY CS HUuJG 0 0 r WVw00 xew YANINVN e enbip anios cela A J s Jup zi
118. GOO 6 Maintenance General Routine checks Maintenance report Optional data download Optional adaptation of the User Warnings FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 167 Maintenance 6 1 General The FLOWSICGOO does not contain mechanically moving parts The meter body and ultra sonic transducers are the only components that come into contact with the gaseous media Titanium and high quality stainless steel ensure that these components are resistant to corrosion provided that the meter is installed and operated in accordance with the relevant specifications This means that the FLOWSIC6OO0 is a low maintenance system User Warning Limits can be configured to provide early warnings for possible issues with contamination or blockage Maintenance is limited mainly to routine checks to determine the plausibility of the measured values and diagnostic results produced by the System It is recommended that Maintenance Reports be created and filed on a regular basis 2 pg 174 6 3 This creates a basis of comparable data over time and helps when a problem requires diagnosis The operating conditions gas composition pressure temperature flow 1 velocity of the individual Maintenance Reports should be comparable or documented separately and taken into account when the data is analyzed Routine checks gt Comparing theoretical and measured Speed of Sound SOS pg 169 gt Checking the me
119. Hw e 3u009 82 WWE L 9S A ZL790A Ajuo uondo XNIT ndS loonpsuei l0 oouuo psuexL sn Hug0 0 81 Aut eO VU6S 9S A6 8 7 90A JOJOQUUO SJojoujeJeg mu3 BuwojIoJ eui YLM juo M2IS Aq peunjoejnueuu SJoonpsuei DUOSEAIN 40 sjeuiuue eixa 8 o1 dn loonpsuei S ee tl 2po9 dua eueboJpAH g II dnoio PL 2po9 dway u Boip H g II dnous euoz ssej3 0 euoz SSe loonpsuel 1o jo uuoo psuexL sn Hug0 0 81 Jup 2 t9 vuI6S 9S A6 8 7 90A 1o o uuoo SJojoujeJeg mu3 BuwojIoj eui YM juo yOIS Aq peunyoejnueuu SJoonpsuei MUOSEAIN 40 sjeuiuue eixa 8 o1 dn loonpsuei S pL opo duu 1l 9 ij dnou z euoz sse r1 epoo dura eueDoup H g II dnous euoz sse vL apo duiej q pue 9 g y sdnous Z uoISIAIG SSE y apos dwa q pue 45 g sdnous uolsiAiG SSPD FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 240 Appendix Control drawing 781 00 02 page 2 Figure 105 v 9 uon z abeg A O SANOI SED x x 5 x x 0090ISMO 14 c LOZ INf 8 L AAt OC AH 000 187 oN Buweiq ANVIAH3D La Mid eIID O HOPUSHO est LO Zz Bury 19usbB1og m kq penssi Bumed 101 U09 Hquus BuueeuiDua YIS Z UOISIAIQ SSe O Joy Ayjiqeyins edw Aew uonnsqns preze uolsoldx3
120. If a DataLog is set to a Storage cycle of 12 or 24 hours the accounting hour takes effect DataLog storage behavior Hourly Log and Daily Log can be configured for the following storage behavior e Overflow Default e Stopping o Storage Behavior Stopping 1 If a DataLog is configured with the storage behavior Stopping a warning will be shown in the Meter Status Table when the DataLog is full See gt pg 172 6 2 3 1 This feature may be deactivated Please contact your SICK representative FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Product Description 2 8 3 4 2 8 3 5 2 8 3 6 2 8 3 7 2 8 3 8 DataLog flow direction settings Hourly Log and Daily Log can be configured with the following flow direction settings e Forward Default e Reverse e Bidirectional The DataLog will only collect flow data for the flow direction for which it was configured If the flow was below Min VOG for warnings or flow in the opposite direction the FlowTime will be O96 8 A DataLog configured for bidirectional flow will average all flow data over the configured storage cycle independently of the actual flow direction If the flow direction changed in the middle of the storage cycle AvgVOG may show as O DataLog storage cycle Hourly Log and Daily Log can be configured to save entries in a storage cycle of 3 min 5 min 15 min
121. Information 8010125 V4 0 O SICK AG 123 Commissioning 124 5 2 2 Figure 55 Table 17 Connecting the FLOWSIC600 via RS485 USB converter If the PC laptop does not offer a RS232 serial interface a USB interface can be used An appropriate USB converter is necessary to transform the signal for the RS485 device interface The USB converter available through SICK contains a CD ROM with a software driver which must be installed before an online connection between the FLOWSIC600 and the MEPAFLOWGOO CBM software can be established Wiring example of MEPA interface set RS485 USB Converter Cable Terminal plug CD ROM with software driver non intrinsically safe see also Fig 104 Safe zone ee RS485 p 7 RxD USB USB B TxD o RS485 USB EIS Connection cable o Possible terminals for the RS485 connection are e 33 anq 34 e 81 and 82 If necessary the RS485 ports can be assigned to a specific bus address Reg 5020 DeviceBusaddress The service port always has the bus address 1 Interface sets for the connection of the FLOWSICGOO to a network Description Part Number MEPA interface set RS485 RS232 intrinsically safe for DIN rail mounting MEPA interface set RS485 USB Converter cable terminal plug CD ROM with software driver non intrinsically safe 2033410 6030669 FLOWSIC600 Technical Information 8010125
122. NIC TRANSDUCER Will be selected by SICK on the basis of the technical data 10 ISIGNAL PROCESSING UNIT Ex proof design None CSA Group D T4 CSA Group B C D T4 ATEX IIA T4 M20x1 5 ATEX IIC T4 M20x1 5 ATEX IIA TA 1 2 NPT ATEX IIC T4 1 2 NPT IECEx IIA T4 M20x1 5 IECEx IIC T4 M20x1 5 IECEx IIA TA 1 2 NPT IECEx IIC T4 1 2 NPT Power supply 12 24V DC D C Data outputs Hardware variant 1 4 digital outputs Hardware variant 2 1 analog current output and 3 digital outputs Hardware variant 4 1 analog current output and 2 RS485 Hardware variant 5 with integrated EVC p and T transmitters externally power supplied I O board with DSP Hardware variant 6 with integrated EVC p and T transmitters internally power supplied I O board with DSP Hardware variant 7 same as hardware variant 1 but with LowPressureAnalogBoard Hardware variant 8 same as hardware variant 2 but with LowPressureAnalogBoard Hardware variant 9 same as hardware variant 4 but with LowPressureAnalogBoard gt gt O OO I O O GQ N O 11 12 Hardware variant A same as hardware variant 5 but with LowPressureAnalogBoard Hardware variant B same as hardware variant 6 but with LowPressureAnalogBoard HART Protocol By selection of hardware variant 2 and 8 only Yes Y No N Front panel LED SICK 0 LCD SICK 1 Custody transfer design meter Yes Y No IJ gt O O I O Q N 13 14
123. O front panel LCD SICK FLOWSIC 600 Measured values Control buttons for the magnetic pen Control buttons for manual use The power supply and interface terminals are located on the back of the SPU in a separate terminal section of the enclosure gt pg 108 4 4 4 The electronics are mounted in the SPU enclosure certified to EN IEC 60079 1 with protection type d flameproof enclosure The transducer circuits are of an intrinsically safe design ia with Equipment Protection Level Ga FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Z9 Figure 7 Measuring principle The FLOWSICG60O00 operates by measuring the propagation delay of an ultrasonic pulse The standard 4 path meter is equipped with four pairs of identical ultrasonic transducers The transducer pairs are integrated in a meter body and arranged opposite one another at a defined angle to the flow axis thereby forming a direct measuring path gt Figure 7 FLOWSIC600 measuring principle A A Signal processing unit SCU Meter body pese enc F 3 s B B Path 1 Path 1 Ultrasonic transducer A Ultrasonic transducer B standard mounting position The ultrasonic pulses cross the meter body from transducer to transducer With no gas flowing the pulses are emitted with the same speed speed of sound in
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125. SIC600 Technical Information 8010125 V4 0 O SICK AG Notes Display of the Total volume counter at flowing conditions forward Vo and reverse Vo EVC readings menu Enterthe menu with the ENTER function to view the EVC readings Display of the Total volume counter at base conditions forward VB and reverse VB Display ofthe Mass counter forward M and reverse M Display of the live values of pressure p and temperature T as written from a sensor or as found in Reg 7040 Temperature fixed and Reg 7041 Pressure fixed Display of the Mass Flow Mf Display of battery charge Display of the current device state The number of active Errors Warnings and Information is displayed To view the messages enter the menu with the ENTER function Currently active error warning or information The number of the message is displayed in the first line 1xxx Information 2xxx Warning 3xxx Error See table in Section gt 9 4 1 Use the STEP and the DATA button to navigate through the messages Notes The main menu provides menus and submenus for topically structured information and user operations Display of the current operating mode Operation or Configuration Use the ENTER function to switch the mode Confirmation dialog for switching to the indicated operating mode Use the ENTER function to confirm or the C CE button to cancel the dialog Event is logged in Logbook1 Parameter chan
126. SNR AB Average AGC dB El AGC AB 3 SNR BA AGC BA A A Path 1 Path 2 Path 3 Path 4 Path 1 Path 2 Path 3 Path 4 Printed 23 05 2011 10 52 25 Page 2 2 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 249 Appendix 250 Custody Parameter Report Figure 114 FLOWSIC600 Custody Parameter Report Meter name 4pfad Description Station name Company Address Pe min 4 7 bar g Pe max 18 8 bar g Pressure fix 10 4111 bar a Temperature fix 17 78 C Serial Numbers of Sensors Transducer A Transducer B Meter adjustment Adjust mode 1 Adjust factor Adjust mode Linear Factor forward 1 00240 Adjust mode Polynom Adjust A 2 0 000000E 000 Adjust A 1 6 990760E 001 Adjust AO 9 980881E 001 Adjust A1 4 148707E 006 Adjust A2 0 000000E 000 Adjust mode Linear Factor reverse 1 00000 Adjust mode Polynom Adjust A 2 0 000000E 000 Adjust A 1 0 000000E 000 Adjust A0 1 000000E 000 Adjust Al 0 000000E 000 Adjust A2 0 000000E 000 Interface Modbus ID 1 MODBUS 1 Terminal 33 34 Baudrate 57600 Responce delay 0 ms Protocol GENERIC_MODBUS_RTU Demoz hler Showroom S N Meter S N Electronic S N Analog board Meter type Meter factor Firmware version 3500 Metrology CRC 0x007E Adjust CRC 0x129E Custody parameter report created with MEPAFLOW600 CBM example SICK Sensor Intelligence 09018502 00000000 06390217 FL600 4P 6 inch ATEX IIA T4 S2 sensors 1
127. SY HWGZO0 1 VUJ0OL Xeuu SOINVN jeybip anos 4up I0 AOE XewW aaissed 1ndino ey 6Ip c8 18 sis s Le GS LS WOO Xeuu c 18161p alos Aog xew L enssed z dino jeyBip HuJS 0 0 T1 L YNINVN ZH 9 xew a Ie16Ip apos NS mee L essed LAH no eybip HUuIGZ0 0 11 JUy IO VUIQOL XEuJ AOE XEUJA L Vd SNJIJOYd HWSZ0 0 7 JUp 0 vuuGzZ xeuu AOL XeuA Huz o 27 du0 p PO vueie os Age s 00n _ S87 SY e ea E E Ier ywoo xew wug os ensse Z4H 0 no 1e 5ip Le YAR AO0e xeuA Avzz oA we LI vu oz r ASZ peexe 0 JOU eBej oA ease snopJezeu uou ulnuuixe Aj Od Arc L 8A uonejueuue Ajddns 1amod X L G X X Q09DISMO 14 SUOISJOA GpOUI J0J UO 19409 SIY esf q3LON Husg 00 n dup o Z VUI00Z Xeuu AQZ XeuJA siajoweleg yug L do o LIN HOIQUUIOY py X 0 8g X X 0099ISAO 14 Anos Z euoz sse O u Boiup H gil dnoJo euoz sse 3 q pue 2 g y sdnojo g uolsIAIq ssejo q pue 9 g sdnolg uolsiniq sse O HUIG 0 0 F1 dup IO VUG Z XeUJ AQ XeuJA HUZ 0 87 JUDEY 80 WWELE 0S Agg G ooA L sgr sy HUuug70 0 r vu400L xeuJl SOINVN eyBip anos JUp I9 AO XeulA anssed 1ndino jey 6ip HuIg70 0 T1 dut IO VWO XeuJ AO ZXEUJA E Vd SNJIJOYd HwgZ0 0 7 JUy ID ywgzg xew AOL XeuJA HuZ 0 87 JU0ep 89 ywge s Agg s ooA G87 SY F 1g 44 MEO SQiAvN Z gt
128. Symmetry 3 Y Operation Mode EVC hardware error Configuration Mode EVC parameter invalid Air test activ HART com p error Theoretical SOS deviation Meter Status HART com T error High Gas Velocity j z Measurement valid Measurement Low Input Voltage Logbook full of unack entries Diagnostic difference Check request DSP error User Warning Limit exceeded Path failure DSP boot error DIED DSP measure invalid c I Path warnings Adjust range error DE OE E EOJ LEHEL Volume counter CRC error a c Path turbulence a y Volume counter CRC error s c I O Impulse out of range lAGClimt nm l j System time invalid RTC error Path compensation valid SOM Continuous measure mode Filter mode active Logbooks AGC deviation E S Firmware CRC error SOS deviation SEC Logbook s contains unack entries Performance limit a MIS Battery LifeSpan change battery Signature error Custody Logbook 1 Warning Logbook 2 Parameter Logbook 3 Legend Warning not active Parameters Warning active Disabled Parameter CRC error DataLogs Parameter invalid Parameter defaults loaded Path Comp Param error Parameter write lock UNLOCKED Unit system in meter METRIC EE ORS O86 OO OR k DSP Parameter error Legend OK no alarm or warning active Warning active Alarm active Disabled f On enabled active Of
129. TECHNICAL INFORMATION FLOWSIC600 Ultrasonic Gas Flow Meter Ultrasonic Gas Flow Meter for Custody Transfer and Process Applications MEPAFLOW600 CBM and Firmware V3 6 xx SICK Sensor Intelligence Document Information Product Product name FLOWSIC600 Document ID Title Technical Information FLOWSIC600 Part No 8010125 Version 4 0 Release 2014 09 Publisher SICK AG Erwin Sick Str 1 D 9183 Waldkirch Germany Tel 49 7641 469 0 Fax 49 7641 469 11 49 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Germany Trademarks IBM is a trademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names used in this document may also be trademarks and are only used for identification purposes Guarantee Information Specified product characteristics and technical data do not serve as guarantee declarations O SICK AG All rights reserved Glossary Abbreviations used in this manual act AGC ANSI ASCII ASME ATEX AWG CBM CSA DC DIN DN DSP EC EMC EN EVC Ex HARTO IEC IECEx LCD LED MDR MEPAFLOW NAMUR norm Ol OIML PC PTB Reg RTU SNR SPU TI VDE actual under operating flowing conditions Automatic Gain Control American National Standards Institute American Stan
130. V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 3 Connecting to the FLOWSIC600 with MEPAFLOW600 CBM 5 3 1 Starting MEPAFLOW600 CBM The MEPAFLOWGOO CBM software is provided on the product CD shipped with the meter It can also be downloaded from www flowsic600 com See gt pg 55 2 9 1 for more details on the installation gt After successful installation start the MEPAFLOW600 CBM by selecting the MEPAFLOWGOO CBM entry in the program group SICK created during installation or by double clicking on the desktop icon 5 3 2 Choosing a User Access Level gt After starting MEPAFLOWG6OO CBM the Connect Disconnect page appears with the Password dialog window gt Figure 56 gt Choose a User access level activate the corresponding radio button enter the pass word and click the OK button User access level Password Operator No password required Authorized operator sickoptic Service See Service Manual FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 125 Commissioning Figure 56 MEPAFLOW600 CBM Connect Disconnect page with Password dialog window File Meter Tools Reports Protocols Help Info 1 4 ug Al ET C K ss Pr PASS Velocity 305 System User Performance Sensor Intelligence E _ 3 Y Favorites Connect Disconnect Diagnosis session Data recorder DataLogs Connec
131. W d RM T Mh HIP i l EB Pi User Performance mm a o Preview Print Demoz hler Showroom 2 plex meter Demonstration SICK Engineering GmbH Bergener Ring 27 Ottendorf Okrilla Dresden Deutschland 01458 A Save a PUT NU e r2 i Il LII 14 11 42 14 16 42 14 21 42 14 26 42 Cache 100 131 Commissioning 132 5 4 1 1 Firmware The FLOWSIC6OO firmware is stored on a non volatile memory FLASH PROM The pro gram code for the signal processor and system micro controller are identified by a version number Reg 5002 FirmwareVersion and a check sum Reg 5005 ProgramCRC and can be verified as mentioned above NOTICE Type approval If the FLOWSICO6OO is used for fiscal metering the approved firmware versions and the associated check sums are documented in the national pattern approval certificates FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning The MEPAFLOWGOO CBM software Field setup wizard guides the user through the param eter configuration during the commissioning of the FLOWSIC600 The wizard consists of 8 pages For checking the configuration of the SPU outputs refer to the Instrument Data Sheet of the FLOWSIC60O0 which is included in the Manufacturer Data Record MDR e The parameter changes performed in the Field setup wizard require the User Access L
132. WSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting FLOWSICGOO Z Troubleshooting General troubleshooting Indication of meter states system alarms and warnings Generation of diagnosis session Meter connection troubleshooting FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 187 Troubleshooting This chapter provides solutions for problems highlighted by routine tests during maintenance gt pg 169 6 2 or the function tests after commissioning gt pg 146 5 6 If the cause of the problem cannot be localized it is recommended to use the MEPAFLOWGOO CBM software to record the current parameter set and diagnosis values in a diagnosis session file 2 pg 198 7 3 and send this to a local SICK representative 7 1 General troubleshooting Problem Possible causes Actions e No display gt Check the input voltage at terminals 1 e No pulse fre and 2 quency Faulty power supply Check cables and terminal connections e No active status Caution signal Take the relevant safety precautions Create a diagnosis session according to Defective device j gt pg 198 7 3 and contact your local SICK representative 7 2 Indication of meter states system alarms and warnings The FLOWSIC60O gives information about alarms and warnings in the following ways e The LCD display indicates active s
133. WSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Figure 2 Figure 3 Applications The FLOWSICO6OO is ideally suited for a wide range of custody transfer and process measurement applications e Production transportation and distribution of natural gas e Company internal metering and billing e Power stations and other gas consuming installations e Chemical and petrochemical industries e Compressed air distribution systems FLOWSIC600 1 path FLOWSIC600 2 path FLOWSIC600 4 path These FLOWSIC600 meters can have 1 2 or 4 ultrasonic measuring paths and are equipped with one set of electronics SPU see outline drawings pg 257 9 10 1 and 2 path meters are mainly used for process control and company internal billing Meters with 4 paths can be used for fiscal gas metering in any segment of the natural gas market including gathering transportation distribution and storage National pattern approvals exist for several countries FLOWSIC600 1 path 2 path and 4 path FLOWSIC600 2plex 4 1 CBM Design The FLOWSIC600 2plex combines a fiscal and a diagnostic meter the check meter with one pair of transducers and the fiscal meter with four pairs of transducers Both flow meters are incorporated into the same meter body but metrologically independent With their different path designs and the resulting difference in
134. ace set RS485 USB Nientech converter cable plug software 6030669 2033410 MODBUS TCP to MODBUS ASCII RTU Converter 6044004 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice List of Parts 8 2 Spare parts SPU housing and electronic module Designation Part number Power supply terminal box cover 1041671 Set of clips for SPU housing rear cover and front panel 2031000 SICK LCD front panel 1041660 SICK LED front panel 1041659 Connection block for hardware variant 1 2 4 5 7 8 9 A ATEX CSA 2040275 Connection block for hardware variant 1 2 4 5 7 8 9 A IECEx 2062870 Connection block for hardware variant 6 B ATEX CSA IECEXx 2056878 Fuse board with parts needed for assembly 2041502 Electronic block IIA D 135 kHz power SPU I O analog 2040382 Electronic block IIC BCD 135 kHz analog board and shunt board 2040383 Electronic block IIA D H 135 kHz analogue board and shunt board 2040384 Electronic block IIC BCD H 135 kHz analogue board and shunt board 2040385 Electronic block IIA D A 135 kHz analog board and shunt board 2046414 Electronic block IIC BCD A 135 kHz analog board and shunt board 2046413 Electronic block IIA D H 200 kHz analog board and shunt board 2040386 Electronic block IIC BCD 200 kHz analogue board and shunt board 2040387 Electronic block
135. amod ssajun jueuudinbe 1oeuuoosip jou oq Pe1zeH uoiso dx3 ONINHVM Z O3N 10 939 94 YIM eouepioooe ui 2 SU uonejjeisu z euoz Z UOISIAIG yu L Ui AS UIA ve ee spuiuue ggysy e epeiu ejeq VU100 ul NOE UIA Ze LE speuiuue Vuu0z r 1ndino juaJino jode YOGI 0 YUUQ9 U f Abg 01 Ac L UIA Z8 LQ speuiuue indino 10 13 rm i zy p speuiuue mano BIJuoO Je 1 speuiuue Ajddns samog ZS LG Sjeuiuue jndino esing pue z sindino Ayeulg uomnejejsuj jeuruuo p 4 uone jejsur joo4d uoisojdx3 eucz uoisAIq slajoweJed muy Jo 9 eDed 20 00 L8z ou Bulmesp ses e qeo7 17 lt 87 Q829 ID lt pO xew gt 9S XeulA gt 90A suonpuoo DuwolIo eui sales yey jueuidinb3 pereroossy palas vSO 19470 10 sjeuueq Ajayes pales WSO esn uonejeisu Aug 404 9 ejes oisuuu edw Aew sjueuoduuoo JO uonninsqng ONINHVAA S jueuudinb3 pajerdossy se peuyep si eixa ued 9309 3y YIM eouepiJoooe ul jesu epeueo ul e 921 dH VSI ISNV pue 07 VA3N ISNV DAN 94 Yim aduepioooe ul resul SN ay ul Z ASZ peexe 0 Jou eDejjoA eae snopiezeu uou WNWIXEN uonejejsul euoz 0 euoz UOISIAIG e L HUu 8 Joob uuoo Joonpsuei Sfi JrlgL e9 WUWIOE L 9S A CE 90A Ajuo uondo ANITAS oio T Ju0g eo Vwz6 9S A8 09790A s 9 9ueJ1eg muy DuiojIoJ eu uum juo M2IS Aq peunyoejnueuu S 99MPSUBA MUOSEA N 104 sjeuiuo y eixa 8 o1 dn Joonpsu
136. ance can be significantly lower The minimum performance at which reliable gas velocity values are supplied is 5 When the performance falls below 596 the path fails and will be substituted by a replacement value more details gt pg 28 2 4 Significant discrepancies in the values under comparable conditions pressure temperature flow velocity gas composition indicate that changes have occurred in the device or piping e g disturbance caused by a valve that is not fully open Actions gt Check whether the difference in gain is increased by a high flow velocity gt Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff gt Check whether a low flow rate may be causing temperature stratification gt Use the SOS Calculator to calculate the theoretical SOS gt pg 169 6 2 1 gt Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 Create a Diagnosis Session according to j gt pg 198 7 3 and contact your trained staff gt Achange in performance at comparable process conditions can indicate a potential transducer problem e g contamination A visual in
137. and parameters can be accessed via the LCD display of the meter see gt pg 221 9 3 However the MEPAFLOWG6O0O0 CBM software provides a more user friendly access to diagnostic configuration and measurement data of the flow meter The procedure for connecting the FLOWSIC6OO to a PC or laptop and the procedure of establishing a connection between FLOWSIC600 and MEPAFLOWGOO CBM is described on j gt pg 123 5 2 and following Further information on functionalities of MEPAFLOWGOO CBM and its use in certain important procedures like commissioning or calibration are given in the corresponding chapters Information on data handling with MEPAFLOW600 CBM is given on gt pg 58 2 9 3 Software installation System requirements e Microsoft Windows XP Windows 7 e Min 1 GHz CPU e Min 512 MB RAM e USB or serial interface e Screen resolution min 1024 x 768 pixel optimal display resolution 1280 x 1024 pixel Compatibility MEPAFLOWGOO CBM can be used for all firmware and hardware versions of the FLOWSICO6OO The availability of the software features depends on the firmware version of the connected FLOWSIC6OO0 Installation A product CD containing the MEPAFLOW600 CBM software is included in delivery of the FLOWSIC6O0O Insert the product CD into your CD ROM drive to install the software Download from www flowsic600 com MEPAFLOW600 CBM can be downloaded free of charge from www flowsic600 com website Select the Software tab and follo
138. ange contact for Digital output DO 1 Mae number of pulses per volume unit T to HF 1 Passive 51 52 closed amplifier OV lt Uce lt 2 V 2 mA lt IcEL lt 20 mA L Low according to open EN 60947 5 16 V lt Uce p lt 30 V O mA lt Ice p 0 2 mA 6 2000 H High closed OV lt Uce L lt 2 V 2 mA lt lcg lt 20 mA L Low Digital output DO 2 Passive 41 42 Pen 16 V lt Ucrzr lt 30V O mA lt lcg u lt 0 2 mA H High Check request default closed OV lt Uce L 2 V 2 mA lt lcg lt 20 mA L Low open Digital output DO 3 Passive 16 V lt Uce p 30 V O mA Ice r 0 2 mA 81 82 His Direction of flow default alternative Warning Baud rate to be 9600 Baud 8 data bits no parity 1 stop bit set through software Alternative assignment with second serial port RS485 110 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Figure 52 Requirements for use in hazardous areas with potentially explosive atmospheres1 Intended use The FLOWSICOOO is suitable for use in hazardous areas classified as Zone 1 and Zone 2 Certification in accordance with ATEX I 1 2 G Ex de ib ia IIC T4 Il 1 2 G Ex de ib ia IIA TA Permitted ambient temperature range 40 C to 60 C EC TYPE Examination Certificate T V O1 ATEX 1766 include 1 to 6 Supplement IECEx C
139. arked 60 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subjectto change without notice Subject to change without notice Product Description 2 9 4 Figure 16 Open Data recorder Figure 17 Data recording with MEPAFLOW600 CBM The Data recorder can be started from any page or wizard of MEPAFLOW600 CBM It can be used to record measured data or playback previously recorded data After it is started menu Tools Data recorder it will float above any other content gt Figure 16 Data recorder floating above the Meter information page E Meter information Preview Prit Favorites Counter readings Identification Location Actual volume m3 S N Meter 09018502 Connect Disconnect Station name Demoz hler Showroor Diagnosis session Data recorder renee TNR SIN Electronic 00000000 Meter name 4pfad vf 326 DataLogs FirmwareVersion 3500 Description g Meter logbook Firmware CRC 0xD4B4 hex Company Information Meter values Metrology CRE 0x18E4 hex City State i 3 Maintenance report Total volume m3 ds 10 00000 Impulse m Chu Voreverse wee QQ 2011 02 24 100032 17 00 26 17 08 46 17 17 06 17 25 26 17 33 46 17 42 06 17 50 26 4 17 58 46 Recording The Data recorder can record live data cached data or a combination of both according to the user s choice of options gt Table 15 I
140. ary the transducer side unless the MCX connector is suitably fixed to prevent any uncontrolled movement Operation using sensors or cables not part of the original delivery or with sensors components from other manufacturers is not permitted NOTICE Replace backup battery with PANASONIC type BR2032 Sick part no 7048533 It may only be replaced by trained staff Specific requirements for installation and use in North America The FLOWSIC6OO is intended for use in hazardous areas classified as Class Division 1 and Class Zone 1 as follows CI I Div 1 Groups B C and D T4 resp Cl Zone 1 Group IIB Hydrogene T4 CI I Div 1 Group D T4 resp CI 1 Zone 1 Group IIA T4 Further the FLOWSICGOO is suitable for use in hazardous areas classified as Class Division 2 and Class Zone 2 as follows Cl Div 2 Groups A B C and D T4 resp Cl Il Zone 2 Group IIC T4 CI l Div 2 Group D T4 resp CI Zone 2 Group IIA T4 Installation Install in the US in accordance with the NEC Install in Canada in accordance with CEC part 1 For further details see drawing no 81 00 02 pg 240 9 6 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Notes for safe operation in hazardous areas WARNING Always observe the temperature specifications for use in hazardous areas Approval of the
141. as N gt O air C2H4 vapor process gases Actual flow rate 4 400 m3 h 1 600 100 000 m3 h Measuring ranges depending on nominal pipe size lt 0 1 of reading Error limits 2 path version 1 lt 196 4 path version 2 lt 0 5 Dry calibrated 4 path version 2 lt 0 2 After flow calibration and adjustment with constant factor 4 path version 0 196 After flow calibration and adjustment with polynominal or piece wise correction 1 Within range Q Qmax with straight inlet outlet section of 20D 3D or with flow straightener 10D 3D 2 Within range Q Qmax with uninterrupted inlet outlet section 10D 3D or with flow Straightener 5D 3D Integrated device diagnosis and extended diagnosis use software MEPAFLO600 CBM 40 C 180 C On request 194 C 280 C 0 bar g 250 bar g On request Up to 450 bar g 2 48 DN 50 DN 1200 ATEX CSA 40 C 60 C 40 C 70 C Optional IECEx 50 C 70 C 40 C 70 C lt 95 relative humidity AGA Report No 9 API 21 1 OIML D11 OIML R137 1 ISO 17089 1 BS 7965 Type approvals MID Measurement Canada GOST IECEx Gb Ga Ex d e ib ia Ga IIA T4 Gb Ga Ex d e ib ia Ga IIC T4 Ultrasonic transducer intrinsically safe ATEX I 1 2G Ex de ib ia IIA T4 I 1 2G Ex de ib ia IIC T4 Ultrasonic transducer intrinsically safe Class Division 1 Groups B C D T4 Class I Division 2 Groups A B C
142. ations as shown in the table below are used for path failure compensation These default static values are based on the data of several installations AL ec Path no 1 Path no 2 Path no 3 Path no 4 paths 2 1 000 1 000 4 0 915 1 030 1 030 0 915 The system indicates this status with the Data invalid signal The volume measured for that period is stored in separate error volume counters for each flow direction This enables gas quantities transported to be determined despite an increased measurement uncertainty Deactivation of the adaptive path failure compensation If path failure compensation is not required the calculation of the path relations can be suppressed by setting the attenuation constant Reg 7206 PathCompAverWeight to zero 2 Figure 8 In this case only the static compensation described above will be active MEPAFLOWOGOO CBM Parameters page register 7206 PathCompAverWeight Parameters Device parameters Parameter comparison E Process parameters as Meter body ch Limit values P Profile correction 0 9 A Path error compensation 5009 PathComp alid 10000 7206 PathComp amp verw eight 0 0001 7207 PathCompClassHi 26 2 ft s 7208 PathCompClassLo 3 3 ft s 7210 PathCompStoreLimit 0 005 d 7285 PathCondHigh1 0 00000 7286 PathCondHigh2 0 00000 7287 PathCondHigh3 0 00000 di 7288 PathCondHigh4 0 00000
143. avigation gt Figure 95 Diagnosis session generation Saen C3 Test Facility Meter 05259747 Zl Test Faclity Meter 2008 02 13 sessions ax 261 07 peg ed Save gt Specify a file name The file path is set according to the program settings If necessary specify a different path Click the Save button gt MEPAFLOWOGOO CBM will now download the logbooks from the meter and generate a Diagnosis session with all relevant data The entire process usually takes about three minutes If the logbooks contain a lot of entries the process may take longer gt Email the Diagnosis session file to your SICK representative for support FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting 1 4 Figure 96 Meter connection troubleshooting Meter not found at initial connection connection lost during session Check all cables and the hardware Check also the correct installation of the adapters see gt pg 123 5 2 1 and gt pg 124 5 2 2 Attempt to re establish connection via Connect to Meter window Use the options in the window displayed to make MEPAFLOWGOO CBM search with wider options gt Figure 96 especially if parameters e g the baud rate may have been changed If necessary the RS485 ports can be assigned to a specific bus address Reg 5020 DeviceBusaddress
144. bject to change without notice Subject to change without notice Product Description 2 2 Figure 5 System components The FLOWSIC6O00 measuring system consists of the following hardware components e Meter body e Ultrasonic transducers e Signal processing unit SCU The MEPAFLOW60O CBM software is the user interface used to facilitate configuration and diagnosis gt pg 55 2 9 FLOWSIC600 SPU Lifting eye Pressure tap Flange Cover cap Marking for direction of flow forward Position of the ultrasonic transducers cover cap taken off Meter body Meter body The meter body consists of a mid section for mounting the ultrasonic transducers with flanges on either end The meter body is made of a single piece casting or forging which is machined on precision equipment to ensure high reproducibility of the geometric parameters The internal diameter design of the sealing surface and standard dimensions of the flanges are in accordance with the specifications in the key code The meter body material is chosen to suit customer requirements Standard meter bodies are available in carbon steel low temperature carbon steel and stainless steel The meter bodies can be delivered in several nominal sizes gt pg 208 9 1 4 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 19 Product Description 20 2 2 2 2 2 9 Figure 6 Ultrasonic transducers The FLOWSIC6OO0 ultrasonic transdu
145. ble start a disabled DataLog complete the steps described under gt pg 158 5 7 2 5 Resetting DataLog Parameters to Defaults Resetting DataLog parameters to defaults o Before resetting DataLog Parameters to Defaults 1 In MEPAFLOW600 CBM from V1 1 00 DataLog entries are not saved in the meter database Before clearing entries from DataLogs download and export the entries into Excel gt pg 178 6 4 2 Complete the following steps to reset the DataLog parameters to the defaults Go to the DataLogs page select Meter DataLogs from menu gt Choose the Configuration tab see gt Figure 76 gt Switch the meter into Configuration Mode choose File Configuration Mode from the menu Click Reset defaults e Defaults 1 The default settings are described in 2 2 8 3 1 and gt 2 8 3 2 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 9o 9 Configuring and using the Diagnostics Comparison Log The Diagnostics Comparison Log can be used to get information on changes in the meter s health more information pg 53 2 8 4 The Diagnostic Comparison Report created from the data of the Diagnostics Comparison Log facilitates an easy and quick information about changes in the meter health between two different points of time e g commission ing and now gt pg 181 6 4 3 Diagnostic Comparison Report Ch
146. bles rias idea cria ds ae 221 9 3 2 Menu structure on the LODdISDlay y u us u son 22 tenn hinakama ERA E 222 9 3 3 Display of measured valueS oH hara 231 9 3 4 Data editing in Configuration Mode 232 9 3 5 Resetting the error volume counterS nnn 233 9 3 6 Acknowledging a battery replacement seeeee nnn 233 9 4 EOSDOOKS I ces duos ue Ie CAI eu Cosme Le qusa 234 9 4 1 Overview of event entries in meter logbookSs 234 9 4 2 Acknowledging a logbook entry on the LCD display 231 9 5 SPEO TeFmmilialasstg Belus qs id Une tende EORR artc sb res oder lb Anette 238 9 6 Connection diagrams for operating the FLOWSIC600 in hazardous areas in accordance with North American Requirements NEC CEC 240 9 7 WINE SAMPLES i obitu aser a ee RR pU EU SH ir ete Ede Le Mos depen ho dieci 246 9 7 1 Iittisicaly sate mstallgtlODis r u ira uy ande uni t tot e quater o rece Peto 246 9 7 2 Non intrinsically safe installation 247 9 8 Reports created with MEPAFLOWG600 CBM f hn 248 9 8 1 Custody Parameter Report ccc eee eee hm nra 250 9 8 2 Callbi ation REPO aea acit dict aod Aa ia 251 9 9 Sealine Plan coz doma rata dae dae 252 9 10 Qulliri W S Sas sayy CET ERR EET DETTO T IR TEILT 257 FLOWSIC600 Technical Information 8
147. both directions When a gas is flowing through the meter body the pulse in the direction of the gas flow is faster while the pulse flowing against the flow is slower This means that the transit time is shorter in the direction of flow tag and longer against the direction of flow tga The ultrasonic transducers operate alternately as a transmitter and receiver Each trans ducer is a piezoceramic element that is coupled with a diaphragm To transmit signals an alternating current is applied to the piezoceramic element so that it vibrates mechanically piezoelectric effect These vibrations are then transferred through the diaphragm to the gas he vibrations are propagated as acoustic waves in the gas and strike the diaphragm on the opposite transducer after a propagation time that depends on the speed of sound and on the gas velocity The waves are transferred to the piezoceramic element in the form of mechanical vibrations They are then converted into an electrical signal by the inverse piezoelectric effect and used for further signal analysis The signals are then processed to calculate the transit times of the acoustic signals through the flowing medium From the transit time the measurands can be calculated FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 21 Product Description 2 9 1 L Measuring path length c Speed of sound V path Path velocity a Angle between the longitudinal axis of the meter bo
148. bration 2plex 4inch Measuring point 0 4 Qmax 3 05 06 2011 13 25 27 WM Measurement record 0 00000 10 411100 17 78 Calibration 2plex 4inch Measuring point 0 2 Qmax 3 05 06 2011 13 25 09 19 Measurement record 0 00000 10 411100 17 78 Calibration 2plex 4inch Measuring point 0 1 Qmax 3 05 06 2011 13 24 40 I Measurement record 0 00000 10 411100 17 78 Calibration 2plex 4inch Measuring point Qmin 3 04 20 2011 11 40 56 fJ Measurement record 247 19510 10 411100 17 78 Copy from cache 1200 04 19 2011 16 48 05 Measurement record 247 33050 10 411100 17 78 Diagnosesitzung Diagnosesitzung 38 04 06 2011 13 35 41 I Measurement record 246 12380 10 411100 17 78 Flow Session Flow Session 537 04 06 2011 13 28 16 Measurement record 245 58430 10 411100 17 78 Diagnosis session Diagnosis session 44 04 04 2011 17 56 53 IJ Measurement record 212 32050 10 411100 17 78 High pressure calibration high pressure Calibration 20 04 01 2011 14 45 20 ely Maintenance report 241 65120 10 411100 17 78 Maintenance report Maintenance report 214 04 01 2011 14 39 23 del Maintenance report 241 51840 10 411100 17 78 Maintenance report Maintenance report 19 03 31 2011 15 31 24 dy Maintenance report 241 52220 10 411100 17 78 Maintenance report 105 03 31 2011 15 08 33 diy Maintenance report 242 06280 10 411100 17 78 Maintenance report 104 Select none Select all Select Forward Flow Select reverse flow Export raw data Create trend report To create a Trend Report
149. c 300 B16 47 3525 1300 1270 cl 600 3850 1323 1315 cl 900 5225 1450 1396 1461 DN900 PN 16 Data on request 38 cl 150 ASME 3800 1300 1310 1238 1160 855 c 300 B16 47 3725 1300 1275 1169 cl 600 4300 1300 1325 1270 cl 900 1421 1461 DN950 PN 16 Data on request 40 cl 150 ASME 3825 1350 1359 1289 1213 900 c 300 B16 47 4125 1334 1239 cl 600 4615 1375 1321 cl 900 Data on request 1470 1512 DN1000 PN16 Data on request 42 cl 150 ASME 4615 1450 1415 1346 1261 945 c 300 B16 47 4650 1386 1289 cl 600 5450 1444 1404 cl 900 Data on request 1523 1562 DN1050 PN16 Data on request 44 cl 150 Data on request cl 300 cl 600 cl 900 DN1100 PN16 46 cl 150 Data on request cl 300 cl 600 cl 900 DIN1150 PN 16 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Appendix Subject to change without notice Table 29 Meter dimensions Flange bna Internal Mail Conec Weight Length A Height B diameter MI diameter A t Standard section pipe size tion flange C D E kg mm mm mm mm mm 48 cl 150 ASME 6400 1600 1574 1511 1416 1080 c 300 B16 47 6475 1552 1467 cl 600 1850 1615 1594 cl 900 12100 1900 1711 1785 DN1200 PN16 Data on request E e e Weight indications are to be considered as guide values e Weight indications are estimated for carbon steel FLOWSIC600 Tech
150. carried out by staff trained according to EN IEC 60079 14 and according to national regulations FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 11 Important Information 12 1 5 1 6 General safety instructions and protective measures Using the equipment for any purpose other than that intended by the manufacturer or improper operation may result in injuries and damage to the equipment Read this section and the notes and warnings in the individual sections of this manual carefully and observe the instructions contained therein when carrying out any work on the FLOWSIC600 measuring system General instructions to be adhered to e Always comply with the statutory provisions and the associated technical rules and regulations relevant to the equipment when preparing for and carrying out any work on the measuring system Pay particular attention to potentially hazardous aspects of the equipment such as pressurized piping and explosion protection zones Always observe the relevant regulations e Always consider local and equipment specific conditions and process specific dangers when carrying out any work on the equipment e Operating and service instructions and equipment documentation shall always be available on site Always observe the safety instructions and notes on the prevention of injuries and damage given in these manuals e Ensure appropriate protective accessories are available in sufficient supply Al
151. cers are optimized to suit your application require ments The high quality of the transducer design provides the basis for accurate and highly stable propagation time measurements with nanosecond precision These transducers are of an intrinsically safe design ia with Equipment Protection Level Ga Signal processing unit The Signal processing unit SPU contains all the electrical and electronic components for controlling the ultrasonic transducers It generates transmission signals and analyzes the received signals to calculate the measuring values The SPU also contains several inter faces for communication with a PC or standardized process control system The volume counters log books errors warnings parameter changes and datalogs are stored in non volatile data memory FRAM together with a time stamp Logbooks gt pg 234 9 4 On system restart the counter readings that were last saved are restored as the start values for the volume counters The FRAM backup provides an unlimited number of writing cycles and protects the saved data for a minimum of 10 years The SPU is equipped with a front panel containing a two line LCD to display current measured values diagnostics and logbook information gt Figure 6 An LED display is optionally available The values to be displayed can be selected using a magnetic pen with out removal of the window cover for details on operation and menu structure gt pg 221 9 3 FLOWSIC6O
152. click OK gt Now the DataLogs page is displayed with the data from the meter gt pg 53 2 8 4 gt If you select a DataLog entry its time stamp and the meter status see below is shown in the middle section Toupdate the data from the meter use the button Read DataLogs gt To export DataLog data to an Excel file xls use the button Export DataLogs For more options and configuration pg 159 5 7 3 1 Meter status In every DataLog entry a condensed meter status information is saved It shows all meter status information that became active during the storage cycle even if it was for the shortest period of time If a meter status information bit is shown active in a DataLog entry the logbooks will contain a corresponding entry with more information gt Always check the logbooks if you require more information about the meter status information in the DataLogs Flow weighted diagnostic information in DataLog data The datasets gt pg 49 2 8 3 8 do not contain any diagnostic information for gas velocities below the value for the parameter Vmin Reg 7036 LowFlowCutOff The Flow time value shows for what percentage of the duration of the storage cycle the flow was above Vmin and in the flow direction specified for the DataLog All diagnostic information is flow weighted 6 4 2 2 Clearing entries from DataLogs If the DataLogs are configured with the storage behavior rolling it is not neces
153. ctions just carried out successful or unsuccessful writing of parameters To reset the error volume counters and the logbooks which is recommended after commissioning the meter use the Reset at flow meter buttons The time synchronization function makes it possible to write your PC time to the meter and thus synchronize the meter with your local time settings Be careful with this func tion Read gt pg 172 6 2 3 before using it Switch the meter back to Operation Mode Print a parameter report to document any changes made Before creating the final maintenance report according to Section gt 5 5 8 activate the path compensation according to gt pg 164 5 8 Field setup Configuration update Field setup page 7 of 8 Configuration update The Field setup is almost complete Switch the meter to the Configuration mode to write the new settings to the meter and to carry out iF required the other procedures also listed below Some of these procedures may take several minutes Parameter update Wirite to Flow meter Reset error volume counter Reset at flow meter Reset Logbook Reset at Flow meter Time synchronization Synchronize Print P Print parameter Parameter changes detected Can t write parameter because meter is not in Configuration Mode Step 7 8 Cancel FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG lt Back i Close 143 Commissioning 144
154. current classes exceed the Diagnostics Comparison limit values These limits can be activated and configured in the User Warnings window gt gt gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 Open the User Warnings window from the main system bar by clicking the User button gt Figure 77 Go to the Diagnostic Comparison limits tab gt Figure 77 Use gt Table 24 to plan the optimum configuration of the Diagnostics Comparison limits to best suit your application Activate or deactivate the Diagnostic Comparison limits with the check box on the right Edit parameter values in the fields Click the Write to meter button o All Diagnostics Comparison limit parameters can be configured in the User Access Level Authorized Operator and without switching the meter to the Configuration Mode FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 161 Commissioning Table 24 Diagnostics Comparison limits Monitored difference between reference Configurable Default values and current difference limit value values Profile factor Profile Factor 1096 change Symmetry Symmetry 1096 change SOS differences SOS difference 1 between paths change Turbulence Turbulence 5096 change SNR Signal to noise SNR change 20dB ratio AGC Signal AGC change 10dB amplification Notes A change of the profile factor value may be caused by contamination blockage or
155. d Zip code 01458 Firmware update PatH diagnosis Station name Met Description Help Info Step 1 8 Start field setup Demoz hler Showroom 2 plex meter Demonstration x Cancel lt Back FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Commissioning 5 5 2 Application data Field setup page 2 of 8 The pressure and temperature values which have to be entered at this page are stored as the parameters PressureFix and TemperatureFix Figure 63 Field setup page 2 of 8 Application data Field setup Application data Average operating pressure 10 411100 har a Average operating temperature 17 75 C Low Flow cut off 4 mi Optional P and T reading via HARTBLIS HARTBLIS Pressure transmitter Address 1 Temperature transmitter address z When using gauge pressure transmitters the average ambient pressure atmospheric pressure offset is required i e 14 69 psi The offset For absolute pressure transmitters must be set to 0 psi Pressure transmitter Offset 0 000000 barta Step 2 8 xX Cancel 4 Back 2 These values are used to correct the influence of geometric changes of the meter body due to temperature and pressure on site in relation to the conditions during the dry calibration wet calibration These values are also used when the FLOWSIC600 operates with the integrated volume corrector using constant t
156. d exactly on the second positive zero crossing of the received ultrasonic signal 2 Figure 30 Path Diagnosis page in MEPAFLOW600 CBM Diagnosis Path 1 T Measured values Received signal at transducer A upstream us Avg VOG m s 3 426 Avg SOS m s 345 85 Measuring rate Hz 10 ZeroPhase BA gt Hz A Run B Sensor A Sensor B Limit Low Time us 281 4046 278 8848 Limit High SNR dB 46 5 45 5 AGC dB 51 52 MSE 0 0007 0 0019 Max Amplitude 386 405 Parameter Parameter Control 208000 TxPeriods 4 4 TxPhase 3 ZeroPhase rad 2 2 TimeOffset s 1 74706E 05 1 74719E 05 Sensor length m 0 03888 0 03901 Serial number 8290259 8290253 280 285 290 295 300 305 310 315 320 325 Meter status Received signal at transducer B downstream gt us Status Path 1 10095 ZeroPhase 4B Meter status Operation Mode f Run AB Limit Low Limit High Path compensation possible Measure valid Operation Mode wy Save ignal form Diagnosis paths Green zero phase cursor Zero phase parameter FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration If the zero phase values do not meet the aforementioned criteria the zero phase needs to be adjusted e The meter must be in the Configuration Mode with the Parameter write lock in FIL the UNLOCKED position To shift the zero
157. d performance are flow weighted 50 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Table 13 Dataset type Standard Volume Counters Unit Description Abbreviation Metric Imperial Date Time when data was saved Date Time Sec Sec Flow Time FlowTime Total volume at flowing conditions forward Vo forward m acf Total volume at flowing conditions reverse Vo reverse m3 acf Volume at flowing conditions forward Vf forward m acf Volume at flowing conditions reverse Vf reverse m acf Error Volume at base conditions forward Eb forward Nm scf Error Volume at base conditions reverse Eb reverse Nm scf Volume at base conditions forward Vb forward Nm scf Volume at base conditions reverse Vb reverse Nm scf Averaged Performance AvgPerformance Pressure Pressure bar a psi a Temperature Temperature C s Compressibility Compressibility Meter Status gt pg 179 DLOG Status e e The dataset type Standard Volume Counters does not contain values for 1 Averaged performance Pressure Temperature or Compressibility for gas velocities below the value for Vmin LowFlowCutOff Reg 7036 e The Flow time value shows the percentage of storage cycle time the flow was above Vmin and in the flow direction specified for the
158. dard Code for Information Interchange American Society of Mechanical Engineers Atmospheres Explosifs Abbreviation for Euro pean standards that govern safety in poten tially explosive atmospheres American Wire Gage Condition Based Maintenance Canadian Standards Association Direct Current Deutsches Institut f r Normung Nominal Diameter internal Digital Signal Processor European Community Electro Magnetisc Ccompatibility Euro Norm European Standard Electronic Volume Corrector Potentially explosive atmosphere Communication interface International Electrotechnical Commission EC system for certification in accordance with standards for devices for use in potentially explosive atmospheres Liquid Crystal Display Light Emitting Diode Manufacturer Data Record Menu assisted Parameterization and Diagno sis for FLOWSICGOO Normenarbeitsgemeinschaft f r Mess und Regeltechnik in der chemischen Industrie now Interessengemeinschaft Prozessleit technik der chemischen und pharmazeut ischen Industrie Association for Instrumentation and Control Standards in the Chemical Industry normalized corrected under standard condi tions Operating Instructions Organisation Internationale de Metrologie Legale Personal Computer Physikalisch Technische Bundesanstalt 7 Federal Metrology Office in Germany Register number Remote Terminal Unit Signal Noise Ratio Signal Processing Unit Technical Information Verband
159. default value may be applied In installations without flow conditioner the value for the parameter Path turbulence may significantly differ from the defaults Whenthe application is operating under normal conditions try to observe how the Profile factor changes within the operating range VOG between Qmin and Qmax gt From these observations reasonable values can be esti mated for Path turbulance and Profile factor range Interfering noise caused by fittings in the pipeline valves that On are not fully open sources of noise nearthe measuring location or defective ultrasonic transducers may affect the SNR Other possible sources of interference include electrical noise caused by bad contact of the connectors or sources of acoustic interference such as control valves or very high flow velocities Typically the SNR is greater than 2OdB It depends on the nominal diameter of the meter body and the current process pressure If the SNR drops below the limit specified in SNR limit a User Warning is generated p Configure the SNR limit to be 6dB below what is observed in the application under normal operating conditions Ifthe absolute value of the reception gain exceeds the limit On specified as AGC limit a User Warning is generated Caution The current signal amplification largely depends on the current process pressure inversely proportional in initial approxima tion that is if the pressure doubles
160. deposits in the line that change the symmetry of the flow rofile gt We recommend to use the default value A change ofthe symmetry value may be caused by contamination blockage or deposits in the line that change the symmetry of the flow profile We recommend to use the default value The SOS deviation indicates whether or not a path is measuring the correct transit time We recommend to use the default value A change ofthe turbulence value may be caused by contamination blockage or deposits in the line that change the symmetry of the flow profile gt We recommend to use the default value Interfering noise caused by fittings in the pipeline valves that are not fully open sources of noise nearthe measuring location or defective ultrasonic transducers may affect the signal to noise ratio gt We recommend to use the default value If the AGCs of a path deviate more than allowed this can indicate a malfunction in the ultrasonic transducers electronic modules transducer cables or parameter settings signal models control limits Werecommend to use the default value 1 User Warnings must be activated to become effective on the warning output 162 Default activation state Off FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning Figure 77 User Warnings window with Diagnostics Comparison
161. di 1 0571 1 0566 ASTM Table 2 1 2 of Rating for Material SMS 1350 Gr LF2 ASME B16 5 Group 8E3 Castin 1 4408 ASTM A351 Gr Table 2 2 2 of Rating for Material CF8M ASME B16 5 Group 14E0 Stainless steel 196 C Forgin 1 4401 1 4404 ASTM Table 2 2 2 of Rating for Material SMS 1182 Gr F316 F316L ASME B16 5 Group 14EO Castin 1 4470 ASTM A995 Table 2 2 2 of Rating for Material Gr 4A ASME B16 5 Group 16EO Duplex 46 C Forgin 1 4462 ASTM A182 Gr Table 2 2 2 of Rating for Material Sing E51 ASME B16 5 Group 16E0 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Appendix Weights and dimensions Figure 98 Dimensioned drawing Models for nominal sizes of 3 DN 80 up to 14 DN 350 cast Longitudinal section for nominal sizes up to 48 DN 1200 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Dimension F must be specified by the customer as it depends on the internal pipe diameter at the installation location see pg 220 Table 30 ortype code 215 Appendix 216 Table 29 Meter dimensions Wi
162. ding to gt pg 198 7 3 and contact your trained staff or your local SICK representative Trained staff Clean the transducer s see Service Manual Chapter 7 Eliminate noise sources FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting 2 4 Figure 93 Figure 94 Battery lifespan capacity Because the FLOWSIC600 has no regular maintenance cycle a user warning will be automatically generated if the remaining battery life is less than 1596 After 8 5 years a warning is generated which forces the operator to change the battery The battery may only be changed by trained staff The procedure for changing the battery is described in the Service Manual For further information on warning settings gt pg 149 5 7 Flashing message on the LCD display prompts to change the battery INFORMATION 1030 LifeSpan Battery Battery Lifespan status bit in Meter Status window Battery Lifespan status bit Meter Status Status Advanced or Path Status Meter S N 06528707 Operating Mode Operation Mode Configuration Mode Air test active Meter Status Measurement valid Check request User Warning Limit exceeded Path failure see advanced System Volume counter CRC error a c Volume counter CRC error s c I O Impulse out of range System time invalid RTC error Firmware CRC error Logbook s contain
163. diti 0 z0 40 60 00 100 y 5 55 0 45 dn Profile indication Device status 1 2 4 40 Tenis x zzgl Mes 1 000 Beportsfprotocols s 1 p Prolile FRE PA Helpjinto 2 654 F PCM form ae pia s 0 2 Cyser alin Made rr Logbook unack entries BUS Lr l LI l Value al cursor pratis Flowrabe 237 65000 mi fh AAA AAA AR a Dre SS O Mp ESO 25607 SSP 13 06 502 13 00 02 13 16 02 13 21 02 JARED 33 302 133102 134102 aga 13 51912 Lit dat a H Daa rin Periit Ar TI T F r r Status bar 56 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Software features Main readings bar Description Meter Status Window displaying the current Meter Status User Warnings Window for the display of the User Warnings and for the configuration of the User Warning Limits and the Diagnostic Comparison Limits Key navigation Description Connect Disconnect Assistant for establishing online and offline connections between MEPAFLOW600 CBM meter database and FLOWSICGOO Diagnosis Session Quick creation of session files for diagnostic purposes Data recorder Tool for the recording and playback of current future or cached readings DataLogs Access to Hourly Log Daily Log and Diagnostics Comparison data saved in the meter Data can be exported to Excel The Diagnostics Co
164. dth of mange measuring oma Nominal Connec Weight Length A Height B diameter diameter Standard section pipesize tion flange C D E kg mm mm mm mm mm a cl 150 ANSI 37 240 344 190 180 73 c 300 B165 38 354 210 cl 600 42 354 210 cl 900 84 400 395 240 DN80 PN 16 DIN 2633 37 240 349 200 PN 63 DIN 2636 40 356 215 PN100 DIN2637 43 364 230 4 cl 150 ANSI 44 300 375 230 240 95 c 300 B165 55 388 255 cl 600 66 398 215 cl 900 99 500 408 290 DN100 PN16 DIN 2633 40 300 372 220 PN 63 DIN 2636 52 405 250 PN100 DIN2637 61 410 265 6 cl 150 ANSI 100 450 445 280 300 142 c 300 X B16 9 110 465 320 cl 600 140 483 355 cl 900 220 750 496 380 DN150 PN16 DIN 2633 90 450 448 285 PN 63 DIN2636 110 478 345 PN 100 DIN2637 130 483 355 8 cl 150 ANSI 150 600 498 345 350 190 cl 300 B16 5 180 516 380 cl 600 210 536 420 cl 900 300 562 470 DN200 PN16 DIN2633 140 498 340 PN 63 DIN 2636 190 535 415 PN100 DIN2637 210 543 430 10 cl 150 ANSI 240 750 548 405 410 235 el 300 B165 950 568 445 cl 600 330 600 510 cl 900 470 625 545 DN250 PN16 DIN2633 220 547 405 PN 63 DIN2636 270 580 470 PN100 DIN2637 320 597 505 12 cl 150 ANSI 350 900 586 485 470 270 c 300 B165 400 605 520 cl 600 490 625 560 cl 900 720 685 610 DN300 PN16 DIN 2633 325 575 460 PN 63 DIN 2636 425 610 530 PN100 DIN2637 525 638 585 FLOWSIC600 Technical Information 801
165. dy and the path Path number 1 4 VPath i Measuring values in registers 7507 to 7510 ai Register 7101 to 7104 22 Determining the gas velocity Measuring cycle In the operating status Measurement the FLOWSICGOO determines the gas velocity on each path 10 times per second One measuring cycle consists of a velocity measurement per path the integration of the operating volume several internal procedures and the update of the measured value output channels This cycle takes about 100 ms Determining the transit time of the ultrasonic signals A full analysis of the ultrasonic signals makes it possible to determine the point of time of signal reception and thus the delay to the point of time of signal transmission The signal propagation times in the flowing gas tag and tpa are determined on the basis of this transit time Sound transit time in the direction of flow tag L taB C VPath COS Q Sound transit time against the direction of flow tga L BA C Vpath COS Q Path velocity The path velocity Vpatn i is calculated from the difference between the two transit times De 1 1 VPathi 2 cos tap BAi L Is the distance between the two transducer diaphragms This distance is calculated by subtracting the length of the transducers used Reg 7 109 to 116 SensorLength i AB from the distance between the transducer seats in the meter body Reg 7105 to 7108 Lengt
166. e Subject to change without notice Product Description 2 7 Figure 11 Self diagnosis with User Warnings During normal operation the ratios of sound and path velocities amplification values per formance and signal to noise ratios are continuously monitored If these values exceed set limits customized User Warning limits a warning signal will be generated This allows immediate measures to be taken to address a problem which could potentially impact measurement quality A message in the Warning Logbook documents the time of the event and the specific User Warning limit which was exceeded 8 e The Warning signal does not affect the functionality of the meter 1 e All User Warning parameters except for the parameter Min VOG for warn ings can be configured in the User Access Level Operator and without switching the meter to the Configuration Mode A User Warning becomes active only if a User Warning limit has been continuously exceeded for a certain time specified in the parameter Warning duration and averaging for warnings in the Configuration tab of User Warnings During commissioning or operation the User Warning limits can be adapted and activated or deactivated in the User Warnings window in MEPAFLOW600 CBM to suit individual application requirements gt pg 149 5 7 1 Button User in the MEPAFLOW600 CBM main system bar User Warnings window el C K Of m3 h Qb Nm3 h Pressure bar a
167. e Configuration Mode from the menu Use the drop down lists to select the parameter settings Click the Write to meter button DataLogs Configuration tab DataLogs Data Configuratian Diagnostics Comparison DataLog 1 Vmin Ymax 1 0m s 13 7m s Storage cycle 5minute s Clear Diagnostics Comparison Hourly Log DataLog 2 Distribution of FRAM capacity Type of dataset Diagnostic Values Currently Logs for 38days 912 datasets for Hourly Log and Daily Log Storage cyde ihour s Rolling entries Storage behavior Overflow Clear Hourly Lo Direction Forward o Daily Log DataLog 3 u E sil Log Type of dataset VolumeCounters Currently Logs for lyear 360days 725 datasets s used Storage cyde iday s Rolling entries i Storage behavior Overflow T olx Clear Daily Log Direction Forward Accounting hour 00 00 Reset defaults Write to meter Disabling DataLogs To disable a DataLog complete the following steps Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see gt Figure 76 Switch the meter into Configuration Mode choose File Configuration Mode from the menu Set the parameter Storage cycle to disabled for any DataLog that should be disabled Click the Write to meter button FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 157 Commissioning 158 5 7 2 4 5 7 2 5 Enabling starting DataLogs To ena
168. e Error i e Performance is displayed Flow velocity VOG The sum of the weighted average of the each of the four path velocities is the flow velocity through the meter body VA Reg 7004 AvgVelGas 4 VA gt Wi Vavg i i 1 If the diameter of the meter is not the same as the diameter of the pipe then VA is calcu lated as follows Qy 0 25 Pi Dpipe 2 3600 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 23 Product Description 2 3 2 D Internal diameter of the meter body Reg 7100 InnerDiameter Also gt pg 69 3 2 2 2 Reg 7040 Temperature fixed Reg 7041 Pressure Fixed Reg 7118 ExpCorrTemperature Reg 7117 ExpCorrPressure 24 Calculating the volumetric flow rate The uncorrected volumetric flow rate Q is calculated from the flow velocity va and the open cross sectional area in the meter body s measuring section EJ Qv VA a m This intermediate result is still dependent on Reynolds number and the properties of the flow profile asymmetry swirl It is corrected using the following formula Qy Q 1 f Q paps CCo 4 PF Ko 5 Profile factor Vavg2 Vavg3 PF Vavg1 Vavg4 Fixed gas pressure mean pressure in the operating range register 041 Pressure Fixed P JP min Pmax 1bar The sets of factors CCo to CC4 and Ko to Ks are nominal size dependent constants which were determined by the man
169. e cable loops to verify that the cables are connected correctly Proceed as follows gt Disconnect both ends of the cable of the loop to be tested This is to prevent connected devices from interfering with the measurement gt Test the entire cable loop between SPU and terminal device by measuring the loop resistance gt If you want to test the insulation resistance as well the cables must be disconnected from the electronic module before using the insulation resistance tester WARNING Applying test voltage to the cables before disconnecting them from the electronics module will seriously damage the electronics module gt Reconnect all cables after the loop resistance test WARNING Explosion Hazard In non intrinsically safe installations the terminal boxes may only be opened if the system is disconnected from the power supply In non intrinsically safe installations the cables may only be disconnected if the system is disconnected from the power supply The window cover must only be opened if the system is disconnected from the power supply and only 10 minutes or more after the system has been switched off or the area is known to be non hazardous NOTICE Incorrect cabling may cause failure of the FLOWSIC600 This will invalidate warranty claims The manufacturer assumes no liability for consequential damage FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 107 Installation 108
170. e compensation gt pg 28 2 4 e This parameter also defines the lower limit of the gas velocity range classes for the Diagnostics Comparison Log gt pg 159 5 7 3 Changes to this parameter will clear all data from the Diagnostics Comparison Log and restart it e This parameter is the only User Warning parameter that can only be changed if the meter is in Configuration Mode and in the User Access Level Service gt f necessary configure this parameter to suit the specific application SOS profile rising 0 s To improve the sensitivity of the SOS deviation warning the influence of thermal stratification e g caused by sun radiation on the pipe at low flow velocities has to be considered SOS deviation warning only becomes effective if the the SOS gradient between all paths is below the limit specified in the parameter SOS profilerising gt f necessary configure this parameter to suit the specific application 154 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 7 2 Configuration of DataLogs 5 7 2 1 Using the DataLogs Starting with firmware version 3 4 00 the FLOWSIC600 provides two DataLogs Hourly Log and Daily Log They save averaged measured values and are stored in the SPU s non volatile memory FRAM All data can be downloaded and exported to Excel files with MEPAFLOWOGOO CBM gt pg 53 2 8 4 e Va
171. e ryt eae a LIEGE ROLE I belt ee a ee eed Electrical INStGHAUION a up sgn BD E RE Xa Reo Rar nse eho ae eee in ee eRe aa General Informatio ios de URDU A dco lon s Qusa saan sq Cable SDecllle SHOTS oi acordo dr Checking the Cable OO DS x quod MuR de be cath qo Ade Terminal enclosure on the SPU cece eee eee aan Operating the FLOWSIC600 in non hazardous areaS Requirements for use in hazardous areas with potentially explosive atmosphere thane shaw are aed daran Dei t REN b eite daos eases FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Contents 5 COMMISSIONINS sont ise renale piod tise ted ene eis 121 5 1 aene Rd ole St estan a imer euer asm scuba drum ene oe tatami 122 5 2 Connecting the FLOWSIC6O0 to a PC orlaptop 123 5 2 1 Connecting the FLOWSIC600 via RS485 RS232 cable 123 5 2 2 Connecting the FLOWSIC600 via RS485 USB converter 124 5 3 Connecting to the FLOWSIC600 with MEPAFLOW600 CBM 125 5 9 1 Starting MEPAFLOW600 CBM ssseee RR I IRR HH hu 125 0 9 2 Choosing a User Access Level n 125 5 3 3 Creating a new meter entry in the meter database 126 5 3 4 Online connection Direct serial s cssc PUR ERAN eee ee RP ERIS 127 5 93 5 Online connection Ethernet sa 3 464 084 p ae ERE RA bRiizud eR uci RE EEG 129 5 4 IO DIEITIG E TO TI us
172. e updates see Service Manual are documented Event entries contain the event type the name of the event relevant for records reports and parameter changes a time stamp and a description of the event FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 59 Product Description Figure 15 Meter explorer with meter entries session entries and event entries one session is opened yts MEPAFLOW600 CBM Meter name plex main meter S N File Meter Tools Reports Protocols Help Info g e s D EHnsoemmz Ssi im5 2d Sl C K Of m fh Ob Nm h Pressure bar a Temperature C Velocity m s SOS m s System User Performance Meter explorer Meters Favorites 3 Meter name Serial Number Description Station Mame 2plex check meter 09018503 2plex check meter Demoz hler Showroom ul Meter explorer 2plex main meter 09018502 2plex main meter Demoz hler Showroom r Open export folder Demokoffer 505 f 06138737 ES 1 4pfad Productmanagement Operation Mode Demozaehler BR 06528707 3 4PFad Productmanagement Demozaehler JBR 05228788 6 4Pfad Productmanagement a Configuration Mode Demozaehler TED 106448799 ES 4PFad Productmanagement Password FLOWSIC600 2plex Main Meter 07428604 Main Meter Demoz hler Showroom Program settings l l d Exit Import Export Delete Meter Sessions 13 Tools Date Y Begin End Connection Description a 05 04 2011 12 27 00 13 38
173. e weighted mean error established at this test pressure e Enter the absolute pressure value of the average working pressure when 1 setting the Pressure fixed parameter FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 69 Flow Calibration 70 Testing at several test pressures The applicable pressure range of a meter can be extended by testing the meter at several test pressures In this case the pressure parameters must be calculated as follows Prix De test min De test max where De min 0 5 De test min De max 2 Pe test max Then the pressure parameters in the meter must be configured as follows in the exact order given Connect to the FLOWSIC600 with MEPAFLOW600 CBM gt pg 77 3 3 4 Open the Parameters page select Meter Parameters Switch the meter to Configuration Mode select File Configuration Mode Select the parameter Reg 7041 Pressure fixed Enter the value calculated for pfix Click Write to meter Select the parameter Reg 7700 pe min Enter the value calculated for pe min Click Write to meter Select the parameter Reg 7701 pe max Enter the value calculated for pe max Click Write to meter Switch the meter back to Operation Mode select Meter Operation Mode V VV V Y YV Y YV YV V VY V V NOTICE The calibration curve correction for the extended applicable pressure range must be applied by the flow computer The cu
174. e without notice Flow Calibration 3 3 3 Electrical connection After having removed the rear cover the FLOWSIC600 must be connected electrically as shown in the Figure below The default configuration is indicated in the terminal assignment plan inside the rear cover of the housing Figure 24 Electrical connections in the signal processing unit 12 0 28 8 V DC Caution Negative is connected with the housing of the signal processing power supply 1 Entity Parameters alimentation Vmax 16V Imax 200mA u n it U 12 24V DC 2 Ci 4nF Li 0 075mH se EEx e Um 253V EEx ib ia IIA 4 20 mA active Uo 22 1V Ui 30V lo 155mA li 100mA N 31 gga Scio passive Po 857mW Pi 750mW HART Co 4100nF Pulse outp ut DO 0 pede Fu 6kHz X NAMUR P Lo 7mH RL lt 250R RS 485 x Uo 5 88V lo 313mA Po 460mW Co 1000uF A Ui 10V li 275mA Pi 1420mW Lo 1 5mH x a PRORIBUS US Vo 30V lo 100mA Pi 750mW Usat 2V 2mA IL EN K w S 51 digtaloutt Hf passive PURA mess EN sortie digital 1 NAMUR anti TODA A 52 Faro Ro L digital output 2 Usat 2V 2mA IL RS485 interf Yi y 41 eaae s Cy sone Ui 30V li 100mA interface f IN 42 NAMUR P lt Bi 50mW O im i i Usat 2V 2mA IL 20mA Z digital output 3 passive 12 30V l
175. eck Using the Diagnostics Comparison Log The Diagnostics Comparison Log provides a comparison between current diagnostic values dataset type Diagnostic Values gt pg 50 Table 11 and those of a reference time e g at time of commissioning The current diagnosis values are stored in Current Classes 1 to 5 while the reference values are stored in Reference Classes 1 to 5 To prepare the Diagnostics Comparison Log for the future use complete the following steps when the FLOWSICO6OO is running under normal operating conditions gt Gotothe DataLogs page choose Meter DataLogs from the menu gt pg 157 Figure 76 gt Inthe DataLog selection dialog activate the check box for Diagnostics Comparison DataLog1 to download the Diagnostics Comparison data from the meter gt Click Export Datalogs and export the Diagnostics Comparison Data to an Excel File for future reference gt Clear all Diagnostics Comparison Log data that may have been collected from the meter during calibration gt Choose the Configuration tab see gt Figure 76 gt Switch the meter into Configuration Mode select File Configuration Mode from menu gt Click the Clear Diagnostics Comparison button and confirm the confirmation dialog with Yes Switch the meter into Operation Mode gt If possible operate the meter in the Velocity Range Classes 1 to 5 also see gt pg 160 5 7 3 2 to fill the Reference Classes with data representin
176. ed and exported to a session file via the Meter explorer A session entry can contain an unlimited number of event entries and contains at least one parameter set A session entry is saved to the meter database at the end of the session only if 1 any relevant events changes or actions took place during the session FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Session file When a session is exported a session file is generated which contains all data pertaining to the meter with which it was created and all event entries in relation to the session The exported session file can be saved to the hard disk transferred e g via e mail or imported to another meter database Event entry An event entry is an entry that documents an important event that occurred during a ses sion It is saved within this session and can be viewed and accessed via the Meter explorer page A session entry can contain the following event entries Event entry Description Time stamp begin end Time stamps are written at the beginning and end of each session Last parameter set The parameter set documents the parameter settings at the end of the session This entry is written when the session is opened is kept up to date during the session and is closed when the session is ended Settings Every change of any
177. edged Errors Warnings or Information the corre sponding letter is displayed in the upper right hand corner and flashes Error 30033 If an error or a warning is active the display will flash A Reading invalid message with a message number will be displayed in the upper right corner For further explanation see Section 39 4 1 Display of the current operating volume counter readings forward Vf and reverse Vf Volume counter readings can be displayed for volume at flowing Vf or at base Vb condi tions Display of the current error volume counter readings forward Ef and reverse Ef Use the ENTER function to erase the error counter Confirmation dialog for the erasure of the error counter Use the ENTER function to confirm erasure or the C CE button to cancel the dialog This event will be recorded with a time stamp in Logbook1 Subject to change without notice FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Standard Display Submenu Vo 141145m3 Vo 0m3 VC readings VB Nm3 VB Nm3 M t M E p T bar M erR Battery Charge 1005 Device state E W l EY TOF 3003 Reading invalid Use the ENTER function to go from the standard display to the main menu Main Menu Submenu Operation Mode Measurement CONEICC Ural a OK Cancel FLOWSIC600 Settings Submenu FLOW
178. efresh rate of the frequency output The following settings may be chosen also see gt pg 39 2 6 3 Flow direct n o How direct n c How error n o How error n c Flow n o Flow n c Flow state n o Flow state n c n o normally open n c normally closed Flow Dir NC Flow Malf NO Submenu Digital output with the parameters of the digital output Parameters can only be changed in Configuration mode The following signals can be chosen for all digital outputs default is Not active Error n o Warning n o Direction n o CheckReg n o Error n c Warning n c Direction n c CheckReq n c Submenu Analog output with the parameters of the analog output Possible sources for analog output see Table 2 gt pg 32 2 5 1 Volumetric flow rate at maximum current 225 Appendix Main Menu Submenu Submenu Notes Volumetric flow rate at minimum current Current output in Error state AO damping Averaging period for the current output in order to smooth peaks Submenu Serial Interface with the parameters for the serial interface Settings Seriallnterface Resetting the parameter serial interface 1 to the default val ues Defaults are Baudrate 9600 protocol ASCII MODBUS ASCII 8 n 1 Master burst mode off Serial Interface Reset RS485 1 Serial Interface Resettingthe parameter serial interface 2 t
179. ei S d t1 9po2 duis VII dno4s pL 9po2 duu l y II dno p euoz sse q euoz SSPD HUJ 7 o suuoo Toonpsuei S Jrici e5 VU10 L 9S A C1790A Ajuo uondo ANIT NdS 10 99uuo HuJ 0 0 e1 Juog eo Vwz6 9s A 8 09 90A s 9 J9ueJ1eg muy BuiwojIo eui yum juo M2IS Aq peunjoejnueui S 92MPSUBA oiuoseJ 10 sjeuiuue eix3 8 o1 dn loonpsuei Sf VL 2p09 duiej y II dnous z auoz sse 5 pL epo2 duu l y j dnos euoz sse VL 2p09 duu 1 q sdnous Z uoisinig Sse 2 yL apos duu l q sdnoaus uosa sse FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 242 Appendix Control drawing 781 00 02 page 4 Figure 107 uoJnp 1219813 e O0 Hopueno 8SrLO z Bury JausBlag Suniapuy ni ZJes13 Hquuo BuueeuiBu3 x2IS Uunjep I9i9A Bunudsuf 9 Jo v 0 ed c0 00 187 AIS abed QeIsge n q pue O g sanoib seo X X q x X 0090ISMO 14 DuiweJp O4juO2 UEYPOY g2 60 0L02 OIN 82 60 600c NIQ G AJ ULUJON YOSHIO oweN Be X y g X X 0090ISMO 14 dnoio z euoz sse 9 eueBoup H gl dnoJs eucz sse 2 q pue 9 g y sdnoJo Z uolsiaiq sse O q pue 5 g sdnojo uolsiAiGq SSe HUJG 0 0 I1JUp IO VUS Z XeUJ A0 XewWA Huzo e1Juocr eo vuele os nggo L S8F
180. emoved before opening the window cover Do not open the cover of the terminal compartment while energized unless wiring is intrinsically safe Do not remove the cover of the power supply while energized unless wiring is intrinsically safe Do not connect or disconnect while circuits are live unless the area is known to be non hazardous or wiring is intrinsically safe Do not use the equipment if damaged includes cables or terminals FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 115 Installation 116 Terminal assignment The terminal assignment in the SPU terminal box see gt pg 109 Figure 51 is the same as for the installation of the FLOWSICG6OO0 in non hazardous areas see table gt pg 110 4 4 5 NOTICE B For measurement reasons the equipotential bonding must as far as possible be identical to the pipeline potential or protective ground earth Additional grounding with the protective conductor via the terminals is not permitted The connections of the ultrasonic transducers are intrinsically safe and are safely separated from one another and from other non intrinsically safe circuits The transducers may be connected and disconnected during operation as long as the safe separation of circuits has been preserved in every respect In order to ensure this the respective transducer connection cable should be disconnected at both ends disconnect the electronics side first and then if necess
181. emperature and pressure correction of the volume The pressure value is to be determined as described on gt pg 69 3 2 2 2 The Low flow cut off is usually set to 25 of Qmin e HARTO option If the option HARTO protocol was ordered you can activate the check box Optional p and T reading via HARTBUS In this case the FLOWSICGOO operates with HARTO communication in Master Mode FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 135 Commissioning 136 5 5 3 Integrated electronic volume corrector EVC Field setup page 3 of 8 o EVC option 1 If the meter was ordered with the option Integrated electronic volume corrector EVC gt pg 36 2 5 2 the integrated electronic volume corrector has to be activated as described in the Technical Bulletin Electronic Volume Correction EVC In the field setup only the necessary EVC parameters for the GERGS88 correction algorithm are available Figure 64 Field setup page 3 of 8 Integrated electronic volume corrector Field setup Integrated electronic volume corrector The compressibility calculation is based on SGER 88 gross method The Following averaged gas characteristics are required Heating value 11 10000 kh ms Mass density at base 0 70000 kg m coz 1 00000 Mol H2 0 00100 Mol Step 3 8 Cancel lt Back Y Close FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change wit
182. ep JO1JUOD UEYSOY 82 60 00 OMN 82 60 6002 NIQ G AJ UJION HASHIM OweN Sel X L Q7X X 0090ISMO 14 SUOISJOA j pow JO JUO 13409 SIU esf 3LON UCO OLIN HOIQUIIOY pv X y Q X X 0090ISMO 14 y l dnoJs z euoz sse vli dnoio euoz sse 2 q dnog Z uoisiAIq seid q dnojo Luoisiaiq Sse HuJG 0 0 T JUp IO VUIG72 XEUJ AQ zXEuJA Hwz e M 89 VUWELE 9S Agg G o0A sgr sy Hus 0 0 7 vuooL xeu HNN enbip anos lt 4up I AQE XeuA oAISsed L e 1ndino eybip 18 Juy 19 R VUJ00 Xeuul c 181161p apuos N Aoe xeu L enssed Z 1ndino jeyi ip T m HuS 00 1 7 unin ZHJ 9 xeu za Uy I9 6 5 L leui onus lt VAO E emssed 134 Lino esp LG 45 HUJG70 0 T JUpy ID WWO L Xeu AOE XeuJA E Yd SNJIJOYd HWG 0 0 1 JUp IO ywgzz xew A0 XeWA Huwz 87 N 89 ywgpe 9s A88 G 90A O G8t SH E NE RN TES yO L xeul YU 8 9S O enssed 24H 0 no ey6B1p LEI e ex noe xewa Avzz oN IL et vu oz v ASZ peexe 0 jou eBeyoA ease snopJezeu uou uunuJlxe A Od Ave L 8A uonejueuue Ajddns amod Hwgzoo n guy o Z VUI00Z Xeuu AOZ XeWW siajoweleg yug L X 0 Q X X 0090ISMO 14 VII dnog Z euoz sse 2 vll dnoJo euoz sse O q dnos Z UoISIAI SSPD q dnoJ9 uoisinig SSBIO HUSJOO N JUp ID_ VUSZZ XeUl AQL XeuJA Huz e o vurie os pggceoon
183. equivalent to OIML recommendation no 137 1 n gt ki E Qi where k WME d Qmax n E i71 Qi Tested flow rate Qmax Tested maximum flow rate Ei Mean error in established at the tested flow rate For Qi 0 9 Qmax a weighted factor of 0 4 should be used instead of 1 OIML 137 1 The corresponding factor is then calculated as follows 1 WME 1 100 AF The result of the volumetric flow calculation is stored in register 7001 VolumeFlow For further details on correction functions 5 83 Flow Calibration FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 25 Product Description 26 2 3 3 Measuring interval between two measurements Table 1 Calculating the actual volume The operating volume is calculated from the operating volumetric flow rate Qy ca by integration over time of the measuring intervals Vi Qy cal s The total aggregated volume is stored in the operating volume counters for both directions of flow The operating volume counters can be reset if the Parameter write lock is UNLOCKED Reg Volume Counter Abbreviation 5010 Volume at flowing conditions forward Vf 5012 Volume at flowing conditions reverse Vf While the system is in Data invalid status the volumes determined are stored in separate error volume counters These counters can be reset Such a reset is recorded in the Custody logbook 1 together with da
184. er the FLOWSIC600 provides two DataLogs Hourly Log and Daily Log They save averaged measured values and are stored in the SPU s non volatile memory FRAM All data can be downloaded and exported to Excel files with MEPAFLOWGOO CBM gt pg 179 6 4 2 1 e The following sections describe the default configuration of the DataLogs The 1 DataLogs can be configured to best suit your application gt pg 156 5 7 2 2 Hourly Log The Hourly Log logs hourly diagnostic values by default dataset type Diagnostic Values see Technical Information pg 50 Table 11 for the forward flow As long as the flow is valid and the VOG is above Vmin all diagnostic and flow values are averaged over one hour and saved every full hour The Hourly Log stores these values for more than a month 38 days by default They are then overwritten with new values Daily Log The Daily Log logs the daily volume counter values by default dataset type Volume Coun ters see Technical Information pg 50 Table 12 for the forward flow All flow values are averaged over one day and saved at the configurable Accounting Hour see Technical Information gt 2 8 3 6 The Daily Log stores these values for approximately 2 years by default 1 year and 361 days They are then overwritten with new values DataLog Storage Cycle Hourly Log and Daily Log can be configured to save entries in a storage cycle of 3 min 5 min 15 min 30 min 1 hour 12 hours or 24 hours
185. eraged over paths 1046 Molar mass 1047 Mass flow Table 3 Hardware variant output configuration without integrated Electronic Volume Corrector EVC Hardware variant Output configurationt o amp Standard 1 1 1 2 1 2 3 1 3 4 2 4 5 2 4 6 2 5 7 2 5 9 4 7 0 4 2 2 Lo 9 w E 7 1 F 7 2 G 3 H 8 4 1 8 4 J 8 5 K 8 5 L 9 7 Q 9 2 pressure Analog Analog 31 32 Pulse Pulse Status Analog HART Analog HART Analog Pulse 33 34 RS485 RS485 RS485 RS485 RS485 RS485 RS485 RS485 RS485 91 52 Pulse Pulse Pulse Pulse Pulse Status Status Pulse Pulse S 9 41 42 Status Status Status Status Status Status Status Status Status E 5 81 82 Status RS485 Status Status Status Status Status RS485 RS485 o 1 X Y 2 X Code for hardware variant and output configuration within the new internal Key Code Y Code for hardware variant within the Key Code gt pg 207 Figure 97 Z Code for output configuration FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 33 Product Description 34 Table 4 Hardware variant Output configurationt po S Standard A 5 8 B 5 9 C 6 10 D 6 11 2 00 e P M A 8 N A 9 O B 10 P B 11 pressure 31 32 EVC ext PS EVC ext PS EVC int PS EVC int PS 33 34 RS485 RS485 RS485 RS485 51 52 Pulse Pulse Pulse Pulse E 9 41 42 Status Status Status Status E 5 981 82 Status RS485 Status RS485
186. erating data identifying the meter Diagnostic Data Base provides information on the velocity range classes the time when the reference classes where filled the current classes will always be showing recent data the Avg VOG in these classes and the standard deviation Performance Change and Status give an easy color coded overview of Performance and Status recorded in the reference classes and the current classes The Diagnostics section shows graphs documenting the changes on Flow Profile Symmetry Speed of Sound Average Turbulence Average SNR and Average AGC and the configured Diagnostics Comparison Limits see below Diagnostics Comparison Limits The Diagnostics Comparison limits can be activated in order to generate a warning when the difference between the diagnostic values in the reference classes and those in the cur rent classes surpass the Diagnostics Comparison limit values These limits can be acti vated and configured in the User Warnings window gt pg 161 5 7 3 4 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 9 MEPAFLOW600 CBM This section provides a general overview of the diagnosis and configuration software for the FLOWSIC600 MEPAFLOW60O CBM V1 3 It describes the software installation including system requirements Most data provided by the FLOWSICO6OO like readings logbook entries
187. eration in particular temperature stratification which can occur at low flow rates gt Considering the application conditions the SOS deviation may be set to a lower value Performance Performance limit 1 The quality of the received signals is continuously monitored If Off it drops below the limit specified in Performance limit a User Warning is generated gt Considering the application conditions the Performance limit may be set higher than the default 1 User Warnings must be activated to become effective on the warning output 2 These User Warning limits are only monitored as long as certain preconditions are met gt Table 22 Table 22 Warning preconditions Configurable Default Notes precondition value Warning Duration and 30s The User Warning status becomes active only if a User Warning has been continuously exceeded averaging for warn forthe time specified in this parameter All measurements monitored for the User Warnings are ings averaged over the time specified in this parameter gt Configure this parameter to suit the specific application Min VOG for warnings 1 m s The monitoring of measurements for the User Warnings only becomes effective if the average 3 3 ft s VOG is above the value specified in this parameter Caution e t is not recommended to change the settings for this parameter e This parameter defines the parameter Reg 7208 PathCompClassLo which plays an important role for the path failur
188. erminals 33 34 RS 485 SICK Modbus ASCII 1 DO1 Terminals 51 52 HF Pulse Volume a c Transducers exchangeable under pressure No meter factor 2 880 Transducer cover Aluminium Signal configuration NAMUR normally open Design temperature 46 100 Design pressure 94 max Output DO2 Terminals 41 42 Status 8 2 V 0 8 6 5 mA Status Warning Material certificate 3 1 EN 10204 Signal configuration NAMUR normally open Enclosure classification IP 67 Surface coating painting two layers Epoxy Acrylic RAL9002 8 max Output 8 2 V 0 8 6 5 mA SICK Modbus ASCII Pressure tapping 1 4 NPT female Sensors 3 4 5 6 7 8 9 0 1 2 3 DO3 Terminals 81 82 RS 485 COMMUNICATION Sensor material Titan 3 7165 7 7 7 7 7 7 8 8 8 8 4 2x RS 485 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 133 Commissioning 134 5 5 1 Location information and unit system Field setup page 1 of 8 This data helps to identify the meter in the MEPAFLOW600 CBM meter database Figure 62 Field setup wizard page 1 of 8 Location information RESTE il Field setup Location File Y Input of measuring site data Tools A Company SICK Engineering GmbH oi Address Bergener Ring 27 505 Calculator City State Ottendorf Okrilla Dresden Meter calibration Field setu Country Deutschlan
189. ers Company Meter Eype Ex class Address Create meter in imperial units Ciky Stake Country IP Address Zip Code Storage path For meter reports and logs 128 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 3 5 Online connection Ethernet The FLOWSIC600 can be connected to a network via Ethernet with an adapter This adapter translates the meter MODBUS communication ASCII or RTU to MODBUS TCP MEPAFLOWGOO CBM supports the MODBUS TCP protocol e Requirements 1 The Ethernet connection requires firmware V3 3 05 or higher It provides the required generic MODBUS protocol on the interface for the MODBUS TCP adapter The FLOWSIC600 must be connected to a MODBUS ASCII MODBUS RTU to MODBUS TCP adapter which is connected to a network via Ethernet and receives a preferably permanent IP address The PC with MEPAFLOWGOO CBM V1 0 47 or higher installed must be connected to the network and have uninhibited access to this IP address Preparations for online connections via Ethernet Make sure one of the serial ports terminals 33 34 or 81 82 of the FLOWSIC6OO is configured to use Generic MODBUS RTU or Generic MODBUS ASCII NOT a SICK MODBUS protocol Make sure the serial port is configured so that the highest baud rate is used 56000 baud Connect a MODBUS RTU MODBUS ASCII to MODBUS TCP adapter to the
190. ertification Gb Ga Ex de ib ia Ga IIC T4 Gb Ga Ex de ib ia Ga IIC T4 Permitted ambient temperature range 40 C to 60 C optionally 50 C to 70 C IECEx Certificate of Conformity IECEx TUN 11 0001 X FLOWIC600 components and their type of protection Aux power Signal processing unit SPU Power supply PE Digital output Pressure tight RS485 compartment d Digital output I Compliant with Field connections EN IEC 60079 1 Digital output n O N O O ice O Lu T lt LLI lt z c amp 2 o O gt lt O e x o Digital output Meter body Ultrasonic transducers ia Compliant with EN IEC 60079 11 and EN IEC 60079 26 1 Foruse in USA and Kanada see control drawings pg 240 9 6 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 111 Installation Figure 53 Operating conditions for the ultrasonic transducers The FLOWSIC600 is designed for use in hazardous areas with potentially explosive atmospheres only under normal atmospheric conditions The atmospheric conditions must be within the following ranges Ambient pressure range 80 kPa 0 8 bar to 110 kPa 1 1 bar Air with normal oxygen content typically 2196 v v The ambient temperature must be within the range specified at the SPU type plate e g 40 C to 60 C Once the FLOWSICOOO is installed in the pipeline the meter body becomes a part of the pipeline T
191. ery 5 seconds FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 231 Appendix 9 3 4 Data editing in Configuration Mode In configuration parameters which are relevant to the commissioning or operation of the meter can be modified If the Parameter write lock is LOCKED it must be set to the UNLOCKED before parameter modification Navigate to the parameter and use the ENTER function to begin editing Options depending on the type of data e Integer 0 1 2 3 4 5 6 7 8 9 sign e Floating point O 1 2 3 4 5 6 7 8 9 space decimal point sign e list of registers List of all registers which are plausible for this parameter Example Switching the meter to Configuration Mode and editing a parameter e g the impulse factor Action Buttons Display Standard display V 34569870 m3 V 0 m3 Enter menu ENTER Operation Mode Operation Edit parameter Operation Mode ENTER Configuration o Cancel Confirm change to Maintenance ENTER gt Change mode Configuration Mode Success Scroll through the menu structure to ENTER STEP DATA the parameter you want to edit In this example the impulse factor is Impulse factor edited LIS mi Select the parameter ENTER Impulse factor 1159 Move cursor to the digit that you want 1 STEP Impulse factor to change 118 Put in edit mode 2 DATA Impulse factor TL Enter desired value x DATA Impulse factor LLO Confirm new value ENTER Impulse facto
192. es a potential problem with the meter If any of the icons in the main system bar are yellow or red proceed with checking the Meter Status gt pg 189 7 2 1 and the User Warnings gt pg 191 7 2 2 Figure 80 Main system bar Icons for system alarms User Measured SOS Warnings and performance Main system bar SICK E mem lo Herp Pressure bara Temperature 7 welecity mis 304 mix x System _ _ GS 245 42 2 540 90 10 41 17 70 3 45 346 71 Sensor Inieliyenzse Violon ity forward ilirictian Sos Vier Teu narices 3530 pp nas tn 4 255 1 EQ 100 pz 4 I 1 3 298 03 100 P3 4 E 3777 DLO 100 4 m s 4 41 0 1 me makii me Turbiaberii 463 462 1 pm EL i 4 25 a 44 HS 1 008 245 i P2 H a il 44 1 44 3 i 3 44 Profite Ej i Tanz bun a ds s I gi I 1 187 E R r i T T 10 m c 4 de 2 4 gt 2 d Sex resale Ferme 62 mie a Value at cursor position reri Tabia Prenat 24542000 mf pon zn ad En E 1 ET IA L 24 Rege bsjPecd ex oh x E epiino x m a oe OW 12 51 28 12 86 28 13 01 28 13 06 28 13 11 28 1335 28 13 21 28 13 26 28 13231 28 13 34 28 834122 D3 456 28 13 50 28 11 51 20 u mem 00 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 171 Maintenance 6 2 3 Time synchronization All entries in logbooks or datalogs saved in the meter s memory FRAM are written wit
193. ess the Create report button to generate the report Report name Maintenance report Collection duration 10 min Description Maintenance report Mean temperature 12 481 E Technician Torsten Eichner Mean pressure 10 41 bar a Last log date 4 1 2011 Calculated SOS 0 00 m s 505 Calculator Progress messages Step 8 8 lt Cancel lt Back Next gt 7 Close o After creation the Maintenance Report is automatically stored in the 1 MEPAFLOWGOO CBM meter database It is accessible via the Meter explorer and the Report manager The Maintenance report can also be exported to Excel using the direct link provided when the Maintenance report is displayed FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 5 9 Disconnecting from the meter and closing the session When disconnecting from the meter a session is stored in the MEPAFLOW6O00 CBM meter database It contains the following data e a complete parameter set from the meter at disconnection e all parameter changes made during Field setup entries can be viewed in the Meter Explorer e all logbook data if downloaded e the Maintenance Report created on page 8 of the Field setup This data can be accessed later with the Meter Explorer even when you are not directly connected to the meter To disconnect from the meter and to close the session proceed as follows gt
194. eter name 4pfad e Firmware CRC 0x27E2 hex Company Parameter CRC OxOAF1 hex Address Metrology CRC Ox18E4 hex City State 3 Total volume m Meter Factor 10 00000 Impulse m Country voc ra L 2011 02 23 16 51 53 Reset error volume counter act bas d Select manually Flowrate n l Meter time IB 3558 3553 Value at cursor position 01 02 3 Flowrate 0 00000 m h Meter date 2011 i ES Current PC time 15 SKOT 152 Current PC date 2011 02 23 OK 3 26 16 41 46 16 50 06 172 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance Figure 82 Battery lifespan capacity The Real Time Clock RTC of the FLOWSIC600 is buffered by a battery The manufacturer states that the battery life span is at least ten years The remaining battery capacity can be viewed on the LCD in the first menu level 2 pg 222 9 3 2 Display of remaining battery capacity on the LCD display Battery Charge 100 Because the FLOWSIC600 has no regular maintenance cycle the system alarm Battery lifetime is generated when the remaining battery life is less than 15 This alarm forces the operator to change the battery gt pg 189 7 2 1 A logbook entry is also generated Optionally the user can choose an additional user warning for the battery lifespan gt pg 150 Figure 75 NOTICE 1 The battery may o
195. evel Authorized operator see gt pg 125 5 3 2 gt Tostartthe Field setup choose Tools Field Setup from the menu gt Follow the instructions on screen step by step 5 5 Field setup example see Figure 61 1 Figure 61 GENERAL Example of an Instrument Data Sheet as contained in the MDR TRANSMITTER Integral Meter No 3889 Power supply Power consumption 12 28 8 V DC FL600 Enclosure classification IP 67 Meter size 06 DN150 Cable entry M20 x 1 5 3x Article number Hazardous Area Class TAG number II 1 2G Eex de ib ia IIA T4 Order number METER B 01 11 2 ODY SPU housing material Aluminium Ambient temperature range Inner pipe diameter mm 147 00 Display LCD Overal length A mm 450 00 Display language Russian Overal height B mm 490 00 Weight kg 130 Engineering units Output and Signal Conf Metric iguration Signal processing unit Flow range 32 2500 DO0 AO0 Terminals 31 32 HF Pulse Volume a c no pulses when data invalid Number of meas paths 4 Signal configuration NAMUR normally open Linearity 0 5 of MV 0 1 1 Qmax Repeatability 0 196 Flange design code DIN EN 1092 1 Flange class PN100 Flange face Form B2 Body material 1 0566 ASTM A350 Gr LF2 7 MOD T
196. f disabled inactive Tested By Witness Mepaflow 600 CBM 1 3 00 Printed 23 05 2011 10 52 25 Page 1 2 248 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix Figure 113 FLOWSIC600 Maintenance Report ID 20110401144520 Station Name Meter Name 2plex main meter Charts of Logged Data Flowing Velocities m s Time sec Speed of Sound m s A e po 0 200 400 600 Time sec Turbulence via y LAO A jio A ARE Neh dy 0 200 400 600 Time sec Pressure Temperature p bar a and T C 21 21 18 18 15 12 9 0 200 400 600 Time sec Pressure Lm ui eunjejeduuo Mepaflow 600 CBM 1 3 00 Demoz hler Showroom Address S N Meter 09018502 City State S N Electronics 00000000 Country S N Analog board 06390217 Zip Code 01458 Technician Maintenance report created with MEPAFLOW600 CBM example page 2 SICK Sensor Intelligence Bergener Ring 27 Meter Date 01 04 2011 dd mm yyyy Ottendorf Okrilla Dresden Meter Time 14 45 19 hh mm ss Germany Log Length 214 Samples Last Test Date 01 04 2011 dd mm yyyy Torsten Eichner MUA Path 1 T Path 2 r Path3 SSSR Path 4 EE Average Path Velocity Ratios Profile Factor and Symmetry 1 1 1 2 1 3 Profile Factor SOS Difference from Average 200 400 Time sec P1 P2 P1 P3 P1 P4 P2 P3 P2 P4 P3 P4 Average SNR dB
197. formation on the number of registered events and the remaining memory space See pg 176 6 4 1 on handling the logbooks with MEPAFLOW600 CBM Figure 12 Meter logbook page in MEPAFLOW600 CBM Meter logbook i Entries Description of selected entry 1000 500 250 All entries Information Total 1846 Flow meter power ON Information 1765 Last counter modify 2 g warnings 55 EX 14 04 2011 Errors 26 Time 15 20 49 Acknowledged entries Total 1831 za Information 1750 1 2 3 babe orb Logbook capacity in the meter Errors 26 Group State Ack Date Y Time Y Description Counter Fwd m Counter rev m Err Counter Fwd m Err Counter rev m 3 y lt 4 15 2011 15 59 30 User limit exceeded 1059606 9 120327 7 97 4 0 3 i lt 4 15 2011 15 59 30 Configuration active 1059606 9 120327 7 97 4 0 e i a 4 15 2011 12 05 16 Llser limit exceeded 1059606 9 120327 7 97 4 0 3 i 4 15 2011 12 05 16 Measurement active 1059606 9 120327 7 97 4 e i lt 4 15 2011 10 38 18 Configuration active 1059606 9 120327 7 97 4 0 dt i lt 4 15 2011 10 38 18 User limit exceeded 1059606 9 120327 7 97 4 3 i 4 14 2011 15 25 29 Measurement active 1055470 9 120327 7 97 4 0 dt i 4 14 2011 15 25 29 User limit exceeded 1055470 9 120327 7 97 4 3 i 4 14 2011 15 23 40 Configuration active 1055470 9 120327 7 97 4 0 fe i lt 4 14 2011 15 23 40 User limit exceeded 1055470 9 120327 7 97 4 3 9 4 14 2011 15 20 52 Flow
198. g 2 pg 165 5 9 Documentation 2 pg 165 5 10 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 2 Connecting the FLOWSIC600 to a PC or laptop 5 2 1 Connecting the FLOWSIC600 via RS485 RS232 cable e Interface sets for the connection of the FLOWSIC600 with a PC via serial or USB interface can be ordered from SICK See gt pg 124 Table 17 The FLOWSIC600 serial interface conforms with the RS485 standard An RS485 RS232 cable and a 1 1 interface cable pin 2 pin 2 and pin 3 pin 3 are required for data transfer to PC or laptop see gt Figure 54 Because MEPAFLOWGOO CBM the operation and diagnosis software for the FLOWSIC600 does not support RTS CTS data transfer the adapter must be able to distinguish between transmission and reception mode automatically We therefore recommend the use of a serial interface set available from SICK Figure 54 Wiring example of MEPA interface set RS485 RS232 intrinsically safe for DIN rail mounting also see pg 246 Figure 110 Ex zone Safe zone 1 Eu d z Terminals 18 31 VDC e Possible terminals for the RS485 connection are oe 33 and 34 e 81 and 82 If necessary the RS485 ports can be assigned to a specific bus address Reg 5020 DeviceBusaddress The service port always has the bus address 1 FLOWSIC600 Technical
199. g the correct operation of your installation e Filling the velocity range classes with valid flow data 1 e Only stable gas flow conditions will be used to calculate the averaged data in the Diagnostics Comparison Log Therefore the set gas velocities should be well within the class limits and should stay relatively stable for the time set as storage cycle default is 5 minutes e The parameter DataLogClassStdev Reg 3050 sets the allowed standard deviation for the definition of the gas flow conditions as stable gt 2 8 3 8 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 159 Commissioning 160 5 7 3 2 9 1 9 9 When the reference classes are filled with data representing the usual operation of the installation the current classes will be continuously updated showing the current state of the meter Use the Diagnostics Comparison Report pg 181 6 4 3 to detect changes in the meter between the diagnostic values in the reference classes and those in the current classes Configuring the general conditions for the Diagnostics Comparison Log The gas velocity class ranges are calculated to optimally cover the operation range of the meter The lower limit of the gas velocity range classes is defined by the parameter Min VOG for warnings The upper limit is defined by VOG limit gt View the Diagnostics Comparison data tab to find the velocity class limits calculated for the meter gt Figure 13 S 53
200. ge menu with submenus for editing the system configuration at commissioning and parameterization Parameters can only be changed in Configuration mode 223 Appendix Main Menu Submenu Submenu Notes Setting Submenu Calibration with the basic parameters for the Calibration calibration of the meter according to the field conditions Adjust forward Testmode 1 bar Airtest OFF Display ofthe forward adjustment correction factor Display of the reverse adjustment correction factor The parameters pe_min and pe_max are calculated from the entered average working pressure Turn the Test mode ON or OFF Subject to change without notice FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix Main Menu Submenu Settings Impulse output Settings Digital output Settings Analog output Submenu Pulse source Pulse factor Impulse update Impulse mode Output DO 0 Output DO 1 Output DO 2 Output DO 3 2 E AO Value at 20mA FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Notes Submenu Impulse output with the parameters of the impulse output Variable to be supplied to pulse output Possible sources see Table 2 gt pg 32 2 5 1 Depending on the number of available pulse outputs this menu can exist once or twice Number of pulses to be output per cubic meter fmax 6 kHz R
201. h a time stamp containing the meter time The meter time can be synchronized with a master clock e g PC clock via MODBUS or with MEPAFLOW600 CBM o A synchronization causes a logbook entry in the Custody logbook 1 only if the 1 time change is greater than 3 of the time elapsed since the last synchronization Synchronization via MODBUS The date and the time of the FLOWSIC6OO0 can be set separately by an external write Each operation for date and time causes a separate entry in the Custody logbook 1 Alternatively the synchronization function can be used To use this method the date Reg 5007 Date and the time register Reg 5008 Time must be written sequentially within 2 seconds The date register must be written first The write operation can be accomplished by the MODBUS without setting the FLOWSIC600 into Configuration Mode Time synchronization via MEPAFLOW600 CBM MEPAFLOW600 CBM offers a synchronization function via a button in the Meter Information screen gt Figure 81 The button is marked with a yellow sign calling attention to the synchronization if the time difference between the meter clock and the PC clock is greater than 30 seconds Figure 81 Synchronization button and meter clock synchronization window Meter information gt Preview Print Counter readings Identification Location Actual volume m3 SIN Meter 09018502 Station name Demoz hler Showroor forward reverse SIN Electronic 00000000 M
202. h i L gt Lmeter body i Ltransducer Ai Ltransducer B i FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Product Description VA Flow velocity wi Weighting factor of a measuring path Reg 7120 to 7123 Weight i VA Flow velocity Dpipe Pipe diameter Reg 7119 Qy Uncorrected volume flow rate 2 pg 24 2 3 2 Mean path velocity The most recent 100 measured results path velocity and measurement status are stored in a mean value memory If no valid path velocity was determined due to a negative plausibility check such condition is also stored in the mean value memory The mean value memory is organized as FIFO memory This means that the most recent entry always overwrites the oldest one The mean path velocity vays comprises all valid measured values stored in the memory gt VPath i all valid values Vavg i Nvalid The percentage of invalid measurements within the last 100 measurements is used as a quality parameter Reg 3008 to 3011 96 Error i If the proportion of invalid measure ments exceeds a certain threshold Reg 3514 Limit Error manufacturer constant 95 the path is not used in the calculation of the flow velocity In such cases a replace ment value may be determined for the faulty path in order to compensate for the failure 2 2 4 p 28 e In MEPAFLOWGOO CBM the reciprocal of th
203. hat the FLOWSIC600 meter be run for 20 minutes at low gas velocities 8 m s 26 25 ft s first and then for 20 minutes at high gas velocities gt 8 m s gt 26 25 ft s during commissioning FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description After starting the system the average path relationship values are calculated on the basis of a minimum of 10 000 individual measurements To collect that amount of data the FLOWSICG6OO requires approximately 20 minutes of error free measurement on all paths Example The FLOWSIC600 makes 10 readings per second for each path giving 6 000 readings in 10 minutes and 10 200 in 17 minutes Because the path compensation procedure operates in a low 1 to 8 m s or 3 28 to 26 24 ft s and a high gt m s or gt 26 25 ft s gas velocity band separately the FLOWSICGOO needs to measure 20 minutes within the low and 20 minutes within high velocity range When the average path relationships have been established based on the required mini mum number of single readings the path relationships are marked valid the bit in Reg 3003 System Status is set to valid and the system is then able to compensate for path failure The variable mean value calculation is turned on at the same time The default attenuation constant for this self learning algorithm Reg 7206 PathCompAverWeight e
204. he creation of database entries for new meters Meter data Data from the meters monitored by MEPAFLOWGOO CBM is stored in Meter Data For each meter a meter data set and an entry is created in the meter database A meter data set consists of a master data set and an unlimited number of session entries and event entries Master data set The master data set is the set of data that identifies a particular meter in the meter data base This master data set can be created offline which makes it possible to prepare for the commissioning of a meter before actually connecting to it Session A session is the period of activity between connecting to and disconnecting from a meter Sessions can pertain to online or offline connections A session is opened upon connection online or offline to a meter When the connection is closed the session ends and the user has the opportunity to write a short description to explain what happened during the ses sion This description is saved in the session entry in the meter database together with the start and end time stamp of the session as well as the connection type Direct Modem Ethernet or Offline Session entry To document all relevant changes pertaining to the meters in the meter database session entries are written and stored in a table in relation to the meter to which they apply All ses sion entries can be accessed and organized via the Meter explorer page Session entries can be import
205. he wall of the pipeline and the meter body is then deemed a zone separating barrier The figure below helps in understanding the different situations for a possible application and shows what operating conditions apply Ex Zones e The pipeline contains a non explosive mixture The gas mixture may be combustible e Gas pressure and gas temperature may be within the range specified by the tag on the meter body Case 1 e The area inside the pipeline is classified as hazardous area Zone 1 or 2 e Gas pressure must be in the range from 80 kPa to 110 kPa normal atmospheric condition e Gastemperature must be within the permitted ambient temperature range specified by the type plate on the SPU Case 2 Case 3 e The area inside the pipeline is dlassified as hazardous area Zone O e Gas pressure must be in the range from 80 kPa to 110 kPa normal atmospheric condition e Gastemperature must in the range from 20 C to 60 C FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Additional requirements for operation of ultrasonic transducer in Zone O classified areas The FLOWSIC600 is marked with a minimum rating of II 1 2 G Ex ia or Gb Ga Ex ia Ga Operation of ultrasonic sensors in Zone O The ultrasonic transducers are suitable for operation in Zone O at atmospheric conditions i e ambient tem
206. hone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail infoGsickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail infoOsick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail infoGsick com tr United Arab Emirates Phone 971 0 4 88 65 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
207. hout notice Commissioning 5 5 4 I O configuration output configuration Field setup page 4 of 8 The output configuration has to be set based on the information provided in the Instrument Data Sheet Figure 65 Field setup page 4 of 8 O configuration Field setup 1 0 configuration The configuration oF the meters output signals can be setup on the following table Far each terminal pair i e 31 32 ar digital ij output i e DO DO 1 etc assign Ehe appropriate signal type according to the Instrument Data Sheet DOO Terminals 31 32 Analog HAR T R5 485 Terminals 33 34 Serial interface DO 1 Terminals 51 52 Pulse gt DO2 Terminals 41 42 Status DOS Terminals 81 82 Serial interface Step 4 8 amp Cancel lt Back FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 137 Commissioning 5 5 5 I O configuration terminal assignment Field setup page 5 of 8 The terminal assignment contains five tabs for the individual terminals and one for the overview In these tabs the outputs can be specifically configured For detailed information on the output signal and for support functions use the information buttons when displayed For the pulse output use the built in Meter Factor calculator Figure 66 Field setup page 5 of 8 1 O configuration Terminal assignment tab for terminals 31 32 Field setup 1 0 configuration Terminal assignment Overview Analog ou
208. i 100m ta 81 sortie digital 3 x NAMUR P lt Pls Toon 00 and EC Typ Examination Certificate T V 01 ATEX 1766 X 5 7 V AKAN a E ING 82 RS 485 Dd SBY lez Tomi Po 460mW Co 1000uF ix me Qu j Ui 10V li 275mA Pi 1420mW Lo 1 5mH ARA B E For further details see user manual d WM W gt CN i d 1 t 4 a a Pulse output DO 1 us Rear cover of the housing with terminal plan 3 3 4 Connection to the FLOWSIC600 with MEPAFLOW600 CBM software Connect to the FLOWSIC600 with a PC or laptop and MEPAFLOW600 CBM software 2 pg 125 5 3 e User access level Service 1 Password see Service Manual FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 17 Flow Calibration 18 3 3 5 Figure 25 Figure 26 mars Parameter write lock To calibrate the FLOWSIC600 the Parameter write lock has to be in the UNLOCKED position Check the setting of the Parameter write lock Click the System button in the MEPAFLOW600 CBM main system bar top right cor ner The Meter status window is opened Figure 25 Meter status window amp l C K Qf m2 h Qb Nmi h Pressure bar a Temperature C Velocity m s SOS m s System User Performance EEA 20 20 301 68 14 48 19 44 1 30 346 93 Opens the Meter Status window Heber S N 10 1 RS02 Meter dabe lisan 5 5 7811 Wealth Lypier at irai cle Eli bromas Viam L
209. ice Appendix Connection in accordance with ATEX IECEx IIA Figure 102 Terminal assignment in accordance with ATEX IIA power supply alimentation U 12 24V DC Y v5 9 1 ac t 0 HF2 i Y 1852 SG tio digital O dei OnF f 6 kHz NAMUR Lo 7mH RL 250R RS 485 Uo 5 88V lo 313mA Po 460mW Co 1000uF Ui 10V li 275mA Pi 1420mW Lo 1 5mH Uo 30V lo 100mA Pi 750mWwW digital out 1 HF1 passive _ Usat lt 2V 2mA lt IL lt 20mA wu sortie digital 1 i 30V li 1 Ui 30V li 100mA fmax 6 kHz NAMUR _ Pi 750mw digital output 2 passive C Usat lt 2V 2mA lt IL lt 20mA sortie digital 2 Ui 30V li 100mA Pi 750mW WV digital output 3 7 passive TE SU ioe 20mA SCs sortie digital 3 NAMUR _ Pi 750mW RS 485 O Uo 5 88V lo 313mA Po 460mW Co 1000uF Ui 10V liz275mA Pi 1420mW Lo 1 5mH Note Use this cover only for the associated enclosure marked with Serial no For further details see user manual and Certificate T V 01 ATEX 1766 X resp IECEx TUN 11 0001 X Connection in accordance with ATEX IECEx IIC Figure 103 Terminal assignment in accordance with ATEX IIC power supply alimentation U 12 24V DC Ex e Um 253V Ex ia IIC Uo 224V Ui z 7 4 20 mA L s lo 87mA li 100 x 18 digital out O HF2 passive Po 481mW Pi 750mW 32 sortie digital 0 HART Co 77nF f 76kHz NAMUR LJ Lo 1mH
210. id is activated The measured values are now counted in the error volume counter If the FLOWSIC6OO0 is not configured as a custody meter all logbooks are per default con figured to be overflowing This means the index number continues increasing and after the logbook has reached its maximum number of entries each new entry overwrites the oldest entry e If the logbook overflows the oldest data will be lost Regularly saving the 1 logbook entries to the database via MEPAFLOWGOO CBM gt pg 176 6 4 1 and deletion of entries in the meter itself prevents data loss If entries are deleted via MEPAFLOW60O CBM the logbook index counter on the meter is reset Index counter overflow The index number displayed in the LCD display runs up to 9999 and then overflows In case of an index overflow all logbook entries are deleted and all logbook index counters reset Acknowledging entries Each entry can be acknowledged manually on the LCD display gt pg 222 9 3 2 as well as in MEPAFLOWOGOO CBM gt pg 177 6 4 1 2 It is possible to acknowledge individual entries or all entries at once FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Logbook entries In MEPAFLOW600 CBM Logbook entries on the FLOWSIC600 can be downloaded viewed saved and exported with the MEPAFLOW600 CBM software The Meter logbook page provides in
211. ie digital 2 Ui 30V li 100mA NAMUR _ Pi 750mw digital output 3 Ui 30V li 100mA ES sortie digital 3 O NAMUR Pi 750mW Uo 5 88V lo 313mA Po 460mW Co 1000yF RS 485 Ui 10V li 275mA Pi 1420mW Lo 1 5mH passive Usat lt 2V 2mA lt IL lt 20mA For further details see user manual and EC Typ Examination Certificate T V 01 ATEX 1766 X Connection in accordance with ATEX IIC Terminal assignment in accordance with ATEX IIC power supply alimentation U 12 24V DC c EA gt o i x 18 digital out O HF2 passive C Po 857mW Pi 750mW RE digital O HART Co 163nF max 6 kHz NAMUR Lo 1mH RL 250R Uo 5 88V lo 313mA Po 460mW Co 43uF RS 489 L Ui 10V li 275mA Pi 1420mW Lo 0 2mH Uo 30V lo 100mA Pi 750mW y digital out 1 HF1 passive Usat lt 2V 2mA lt IL lt 20mA C 2 wu sortie digital 1 j j Ui 30V li 100mA fmax 6 kHz NAMUR Pi 750mw digital output 2 passive C Usat lt 2V 2mA lt IL lt 20mA sortie digital 2 Ui 30V li 100mA Pi 750mW digital output 3 passive Usat lt 2V 2mA lt IL lt 20mA 3 P3 otedi Ll INAMUR io RS 485 Us 588V lo 313mA Po 460mW Co 43pF Ui 10V li 275mA Pi 4420mW Lo 0 2mH For further details see user manual and EC Typ Examination Certificate T V 01 ATEX 1766 X FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without not
212. igher than the lower paths gt Check that the measured SOS deviates no more than 0 3 from a theoretical SOS which is calculated from gas composition pressure and temperature gt pg 169 6 2 1 Figure 74 SOS per path on the Meter values page left absolute SOS right difference to average SOS 505 P1 347 72 P1 i 0 01 i i 347 74 i i 0 01 P2 P2 i 1 1 347 77 i 0 02 P3 P3 I I I L 347 48 i i 0 05 L I P4 P4 300 320 340 360 380 400 pp 1 1 oadiff 148 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 7 Optional advanced setup 5 7 1 Configuration and activation of User Warnings When normal operating conditions have been reached the User Warnings can be configured to best suit the specific application e e The User Warnings are preconfigured when the meter is shipped from the 1 factory see Default activation state and Default value in the following tables gt pg 151 Table 20 e if there is no need to change the User Warnings or if you are not sure about consequences of changes keep the values as they are or discuss with a SICK representative To configure the User Warning limits proceed as follows Use MEPAFLOWOGOO CBM to connect to the meter gt pg 125 5 3 Open the User Warnings assistant from the main system bar by clicking the User butto
213. ight for any Data Log full Yellow light Battery Lifes pan change battery FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Causes Logbook contains unac knowledged entries The logbook in question is configured to blocking and is full of entries The DataLog in question is configured to blocking and is full of entries After 8 5 years this warning is activated to force the user to change the battery the following other sections also marked in Figure 90 for yellow or red lights Actions gt Download and check all logbook entries according to gt pg 176 6 4 1 1 gt Download and check all logbook entries according to gt pg 176 6 4 1 1 Clearthe meter logbook according to gt pg 177 6 4 1 3 gt Consider reconfiguring the logbook to rolling Parameter Page If your meter is configured according to PTB requirements a full Custody Logbook 1 will activate the meter status Data invalid gt Download and check all logbook entries according to gt pg 176 6 4 1 1 gt Clear the meter logbook according to gt pg 177 6 4 1 3 Check the DataLog according to gt pg 179 6 4 2 2whether the DataLog is to be configured as rolling gt pg 156 5 7 2 2 p See gt pg 197 7 2 4 for more details gt Contact trained staff or your SICK representative gt Trained staff Change the battery according to the procedure described in the Service Manual 189
214. igured for Warning Field setup 1 0 configuration Terminal assignment Overview Status output assignment Output assignment Warning Switching state normally open Terminals 31 32 Analog output Flowrate Warning limits RS 485 Terminals 33 34 GENERIC MODBUS RTU Warning limits should be configured in the User Warnings screen after completing the Field set up Do not configure them before Terminals 51 52 writing the Field set up parameters to the meter The User Warnings screen can be displayed by clicking on the User icon in the Pulse output information bar at the top of the screen Status output Terminals 41 42 Warning Sia Terminals 81 82 ARTBUS MASTER Step 5 8 x cae lt Back Net gt Close Output configured as warning output Analog output To adapt the FLOWSICO6OO to the different application conditions the analog output has to be configured The adjustment of the analog output requires the change of various param eters The output current lout is calculated as follows Q AORangeLow lout AMA wo RangeHigh AORangelow L9 Actual volume flow rate other possible sources normalized Q volume flow rate mass flow rate molar mass AORangeHigh Upper range limit has to be set AORangeLow Lower range limit has to be set FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning
215. ime 4 20 2011 15 46 33 System warnings Profile Factor Symmetry Theoretical 505 deviation High Gas Velocity Low Input voltage Logbook Full of unack entries Diagnostic difference Battery LifeSpan change battery Path warnings P1 P2 P3 P4 Path turbulence SMP limit AGE lirit AGC deviation 505 deviation Performance limit Legend Warning not active Warning active Disabled Window always on top 191 Troubleshooting Table 25 Interpretation of active User Warning status Yellow light Possible causes for A change of the symmetry value may be caused Profile factor by contamination blockage or deposits in the line that change the symmetry of the flow profile A change of the symmetry value may be caused Symmetry1 by contamination blockage or deposits in the line that change the symmetry of the flow profile A deviation of the measured Speed of Sound SOS from the theoretical SOS may be caused by asynchronous determination of the measured and the theoretical SOS due to fluctuations in gas composition and analysis time lag Theoretical malfunction of the pressure measurement SOS deviation malfunction of the temperature measurement malfunction of the gas composition measurement malfunction of the meter Or deposits on the transducer s or meter body which change the path length High gas The current average Velocity of Gas exceeds the velocity value VOG lim
216. ion as intrinsically safe wiring to Exi certified equipment in a Zone 1 or Zone 2 classified hazardous area or to Exi certified associated equipment in the safe area 3 Power supply connection as non intrinsically safe wiring and all other filed connection as intrinsically safe wiring A combination of intrinsically safe and non intrinsically safe wiring for the field connections is not permitted Maximum voltage in the safe area must not exceed 253 V Um 253V For intrinsically safe wiring The safety relevant data in the EC Type Examination Certificate and the IECEx Certificate of Conformity must be observed Intrinsic safety for each circuit must be assessed in accordance with EN IEC600 79 14 section 12 The safety relevant parameters of interconnected equipment must comply with the following values Uo Ui lo li Po Pi Ci Ccable Co Li Lcable lt Lo The interconnection of two or more intrinsically safe outputs may require an additional assessment of intrinsic safety in accordance with EN IEC600 79 11 Ensure that the cover on the power supply connection is properly sealed for regular operation For intrinsically safe wiring the rear cover can be removed and connecting and disconnect ing is permitted while the circuits are live and as long as the safe separation between the circuits has been kept WARNING Explosion Hazard Do not open the enclosure while energized Wait 10 minutes after power has been r
217. ion with air at atmospheric pressure switch the meter to Air test mode gt Connect to the FLOWSIC600 with MEPAFLOW600 CBM pg 77 3 3 4 Open the Calibration wizard select Tools Meter Calibration Switch the meter to Configuration Mode Activate the check box Ambient air flow test Click Write to meter Y Y Y YV Air test mode 1 The Air test mode sets the Pressure fixed parameter value internally to 1 bar The meter then operates with the low pressure Reynolds numbers low pressure curve The words Ambient Air Test Mode active will appear in the status bar while the device is being calibrated Low frequency pulse rate during air test If a high pressure calibrated meter is to be tested under atmospheric pressure a special low frequency pulse rate may be required This can be specified as an alternative meter factor which is used during the air test only Reg 7060 MeterFactorLF 68 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 3 2 2 2 After calibration and adjustment the FLOWSICGOO must be set to one of the following operating pressure ranges by setting the Pressure fixed parameter Reg 7041 gt pg 81 Figure 28 Rated pressure range Pressure fixed Pe min Pe max 1bar a 14 5 psi O bar g O psi 0 1 bar g 1 4 psi 1 5 bar a 21 7 psi gt 0 1 bar g 1 4 psi 1 0 bar g
218. iption Technician in the fields provided 174 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance Specify the Collection duration a timespan over which live meter data is to be collected to document the meter s state default 1 minute Enter the current pressure temperature and SOS Use the SOS Calculator to calculate the SOS for the gas composition gt pg 169 6 2 1 The gas composition must be current and representative Click the Start button to start live data collection Diagnosis data measured values and status information will be collected over the specified time span and will be saved in the meter database Click the Create report button The Maintenance report will be generated and displayed Print it and file the copy in the Manufacturer Data Report MDR shipped with the meter The Maintenance report and the record are stored in the MEPAFLOW600 CBM 1 meter database and accessible via the Meter explorer and the Report Manager Maintenance reports can be exported to an Excel file If Maintenance reports have been regularly collected a Trend report can be created gt pg 183 6 4 4 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 175 Maintenance JI ie ite Date lite Ute lite Uh lite late lite lea ite pte lite late lite dite ye aie lite 14 1
219. is open see gt Figure 99 WARNING Explosion Hazard Do not open the window cover unless the area is known to be non hazardous WARNING EMC and protection from accidental contact cannot be guaranteed if the cover is opened Front panel with LCD display SICK FLOWSIC 600 LCD display Measurand Measured value Magnet sensors Buttons DATA STEP ENTER Button vaene Function Description sensor Mentes Use the C CE button to return from any C CE C CE menu to the upper level continue pressing up oo to return to the initial display STEP STEP Step forward Use the STEP button to step forward in the menu DATA DATA ENTER Step Use the DATA button to step backward in backward the menu STEP DATA l pressed together DATA ENTER Use the ENTER function to select a menu level acknowledge logbook entries reset or pressed longer inam ENTER the error volume counters or edit any DATA pressed seconds modifiable parameter after unlocking the longer than 2 Parameter write lock seconds FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 221 Appendix 9 3 2 Menu structure on the LCD display The menu structure on the LCD display consists of a standard display displaying readings important errors or warnings the device state and a submenu for the reset of the error volume counters and the main menu The main menu provides topically structured information
220. ish the online connection between flow meter and MEPAFLOWGOO CBM Check in MEPAFLOW600 CBM that temperature pressure and meter factor are at the customized values Compare the meter factor with the value on the main plate Check the Meter status window ensuring that the Parameter write lock is LOCKED and no errors or warnings are active gt pg 78 3 3 5 Create and print out a parameter report If the Calibration wizard was used print out the calibration report Sealing Carry out the sealing gt pg 92 3 5 and gt pg 252 9 9 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 65 Flow Calibration 66 3 2 General notes The FLOWSIC600 can be calibrated at a certified flow test stand certified calibration facility at ambient or high pressure to reduce the measurement uncertainty and to reference it to the national standards The FLOWSIC6OO offers three different adjustment methods i e to calculate the adjust factor also sometimes called meter factor e flow independent constant value e flow dependent using a polynomial approximation e flow dependent using a linear interpolation of a data table For all three cases the adjusted flow rate is calculated according to Q adjusted gt ml AF Q e Preconditions for calibration e To use a FLOWSICO6OO in fiscal metering applications a national pattern approval certificate must exist where required The FLOWSIC600 must meet the req
221. it Low input s power supply VOTER IS below the value Input voltage warning and may indicate a voltage power l supply potential problem of the power supply e g low battery status of solar powered system Actions gt Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff Check the theoretical SOS for plausibility using the SOS calculator gt see Maintenance Routine Checks Comparing theoretical and measured Speed of Sound SOS gt Check the updating cycle between meter and the device transmitting the theoretical SOS Check the pressure and the temperature measurement for plausibility or errors Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff The VOG limit should be configured to suit your application Check the power system 1 These User Warning limits are only monitored as long as certain preconditions are met 2 pg 154 Table 22 192 FLOWSIC600 Technical Information
222. l Phone 55 11 3215 4900 E Mail sac sick com br Canada Phone 1 905 771 14 44 E Mail informationOsick com Cesk Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sickOsick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail infoGsick es France Phone 33 1 64 62 35 00 E Mail infoGsick fr Great Britain Phone 44 0 1727 831121 E Mail infoGsick co uk India Phone 91 22 4033 8333 E Mail infoGsick india com Israel Phone 972 4 6881000 E Mail infoGsick sensors com Italia Phone 39 02 27 4341 E Mail infoGsick it Japan Phone 81 0 3 3358 1341 E Mail supportGsick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail infoGsick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail sickGsick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail infoGsick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsgOsick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa P
223. l Information 8010125 V4 0 O SICK AG 89 Flow Calibration Figure 39 Calibration wizard Step 4 Meter values part 1 Meter values part 2 Meter calibration Forward Reverse Adjustment method Constant adjustment FWME as found 0 0 6747 FWME as left 0 0 0000 Ct Os ae res eS _ Paint Gack MLIT mh OMUT IOref i Dev as found s I Dev as left 35 i 61 57 1 01290 1 29 0 61 2 126 18 1 01030 1 03 0 35 3 307 24 1 00440 0 44 0 23 4 493 16 1 00440 0 44 0 23 5 847 03 1 00680 0 68 0 01 6 1180 79 1 00760 0 76 0 08 Show curves Sumo 3015 97 6 0464 4 64 0 59 A This table does not display the data sawed in the meter The displayed calibration data and curve have not been written to Ehe meter vet MUT Meter Under Test Additional information Step 3 4 Cancel lt Back E Show calibration curves Close Figure 40 Calibration curve for adjustment with constant factor example 7m Calibration Curves Calibration Curves Forward W Dev as found 95 Dev as left 75 a e g 9 amp gt 9 a 400 600 800 1000 1200 Qact MUT m2 h Window always on top The calibration wizard calculates the WME Weighted Mean Error or the FMWE Flow Weighted Mean Error and the adjust factor or polynomial coefficients gt Use the tabs to change bet
224. lid flow for DataLog logging 1 Gas flow values are averaged for the DataLog entry only if VOG is above the Min VOG for warnings gt pg 149 5 7 1 and the flow is in the direction for which the DataLog was configured The Flow Time saved for every entry indicates about how long the gas flow was valid for DataLog Logging during the storage cycle For example e lfthe flow was above Min VOG for warnings and in the forward direction for a forward configured Hourly Log for half an hour the corresponding Hourly Log data will show a Flow Time of 5096 e lfthe flow was above Min VOG for warnings but in the reverse direction for a forward configured Hourly Log for an hour the corresponding Hourly Log data will show a Flow Time of O96 e lf the Flow Time is 0 all diagnosis related values are shown as O Temperature is O Kelvin Meter Status and Volume Counter values are shown as usual FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 155 Commissioning 156 5 022 Configuration of DataLogs The following parameters can be configured on the Configuration tab of the DataLogs page 2 Figure 76 to best suit the specific application for more details see pg 49 2 8 3 8 and following e Type of dataset e Storage cycle e Storage behavior e Active flow direction e Accounting hour e Distribution of FRAM capacity o Changes to the parameters Type of dataset Storage behavior or Direction will erase
225. ll meter parameters Assistant for comparing current parameter settings with previous ones Saves the historical data from the PCs memory cache to a record A theoretical SOS can be calculated for a specific gas composition The calibration wizard guides the user through the calibration procedure with automated processes to write the information to the meter and generate reports Field setup The field setup wizard guides the user through the commissioning procedure Firmware update Assistant for installing firmware updates I O check The I O check wizard guides the user through a test of all meter outputs Path diagnosis Access to path diagnosis and graphs of received signals Report manager Overview access and management of all reports stored in the meter database The report manager enables the creation of Trend reports from saved records and maintenance reports FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 57 Product Description 58 2 9 3 Meter database MEPAFLOWGOO CBM stores all relevant changes to parameters and all records and reports generated for the individual meter in a meter database The meter database can be accessed from MEPAFLOWGOO CBM via the Connect Disconnect page and then the Meter explorer see 5 Figure 15 or the Report manager The Meter explorer allows the import and export of meter database files and sessions see below as well as t
226. lled with an entry the next valid entry is stored into the same velocity range but in the corresponding Current Class e g if Reference Class is filled the next value from within this velocity range will be stored in Current Class 1 During operation the Current Classes are continually overwritten with new entries The Reference Classes stay unchanged until they are manually cleared Per default the Diagnostics Comparison Log operates bidirectional saving separate data for both flow directions The values are stored in the gas velocity classes 1 to 5 depending on the gas velocity Diagnostics Comparison Log Diagnostics Comparison Selected entry Diagnostics Comparison System state Limits Path Error System rebooted a User Warning exceeded Path 1 A SS O Measurement invalid O Max YOG exceeded Path 2 Oldest entry 4 6 2011 10 46 O Meter in Configuration Mode Max pulse Frequency exceeded o Path 3 sy dees ar HE URES O Check request O Input voltage warning g Fath 4 Logbooks Custody Warning E C Status O Full of unack entries EYC Parameter Error a Contains unack entry g EV Hardware Error Number Class type Direction amp Class limits Date Ending Time Ending Flow Time 25 vgvOi m s 4vg5O5 m s ProfileFactor Symmetry Performa a El Forward 0 3m s 0 5m s 14 13 2011 0 43 E Ref Class Forward D 5mjs 0 8mjs 4113 2011 0 51 3 Ref Class Forward B 8mjs 1 4mJs 4111 2011 0 90 4 Ref Class
227. low light for AGC deviation signal amplification SOS deviationt Performance limit Interpretation of active User Warning status continued Possible causes The difference between the two ultrasonic transducers on each of the measuring paths is small although it can increase at higher velocities If the AGCs of a path deviate more than allowed this can indicate a malfunction in the ultrasonic transducers electronic modules transducer cables or parameter settings signal models control limits The SOS deviation indicates whether or not a path is measuring the correct transit time The measured speed of sound should be stable Sudden changes in the measured value may be indicative of signal detection problems which can affect transit time measurements or changes in the gas composition The speed of sound in the individual paths should also be approximately identical see graph on pg 171 Figure 80 The performance is the percentage of valid received ultrasonic signals for each path That means if 5 of 100 transmitted signals do not meet the acceptance criteria for a signal analysis then the performance of this path is only 95 The performance of each path should be very close to 100 check on the Meter Values page gt pg 171 Figure 80 Due to signal attenuation on the way from the transmitting to the receiving sensor or due to acoustic noise also caused by very high gas velocity the perform
228. lue is very stable over time Significant fluctuations in the AGC level indicate a low quality received signal A significant increase under comparable process conditions is usually caused by dirt on the ultrasonic transducers Actions v Check when the battery was last replaced Replace battery within one year battery age is 8 5 years Compare the current value with previous measurements e g Maintenance Report from commissioning and compare the conditions Check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 gt Check the AGC level Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff gt Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly 2 pg 149 5 7 1 gt Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff 1 These User Warning limits are only monitored as long as certain preconditions are met 2 pg 154 Table 22 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 193 Troubleshooting Yel
229. lue set in Min VOG for warnings and the SOS must be relatively stable change in 96 s must be below the value set in SOS profile rising FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 43 Product Description Table 10 Warning preconditions Configurable precondition Default value Warning Duration and averaging for warnings Qu 1 Min VOG for warnings vio SOS profile rising 0 s 44 Notes The User Warning status becomes active only if a User Warning has been continuously exceeded for the time specified in this parameter All measurements monitored for the User Warnings are averaged over the time specified in this parameter The monitoring of measurements for the User Warnings only takes effect if the Avg VOG is above the values specified in this parameter Caution This parameter also defines the lower limit of the gas velocity range classes for the Diagnostics Comparison Log Changes to this parameter will clear all data from the Diagnostics Comparison Log This parameter is the only User Warning parameter that can only be changed if the meter is in Configuration Mode and in the User Access Level Service The SOS deviation warning only takes effect if the the SOS gradient between all paths is below the limit specified in the parameter SOS profilerising FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Prod
230. m 3015 97 4 64 0 00 0 00 m Add row F Delete row EN Add row A Delete row Adjustment method None adjustment not active Y Read cal data from meter Delete cal data in the meter MUT Meter Under Test Step 2 4 X Cancel lt Back Next gt Close gt Now proceed with gt 3 3 1 of this Chapter e If it becomes apparent after the flow tests that the adjust factors do not have to be changed do not write the parameter to the meter but reactivate the previous adjust factors on page 2 of 4 in the wizard by selecting the previously used adjustment method other than None FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Flow Calibration 94 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Installation FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 4 FLOWSICGOO Installation General notes Installation Mechanical installation Electrical installation 95 Installation 96 4 1 Figure 43 General notes Delivery The FLOWSIC600 is delivered in a pre assembled condition in a sturdy package When unpacking the device check for possible damage in transit Pay particular attention to the interior of the meter body any visible transducer components and the sealing surfaces on the flanges Any damage must be documented and reported to the manufacturer immediately Als
231. mation 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation 4 3 Mechanical installation Work on the pipelines to prepare for the installation of the gas flow meter is not included in the scope of delivery It is recommended to use the following tools equipment and supplies for installation of the FLOWSICG6OO0 Lifting gear or fork lift with sufficient capacity to lift meter or meter piping assembly Box wrench with size suitable for flange installation Thread seal e g PTFE tape and flange gaskets Bolt lubricant Leak detection spray WARNING DANGER N e Always observe the general safety regulations and safety instructions given in Section 1 when carrying out any installation work e The FLOWSIC6OO0 must only be mounted on depressurized and vented pipelines e Take all necessary precautions to avoid local or plant specific dangers 4 3 1 Choosing flanges seals and other parts Use pipeline flanges bolts nuts and seals that withstand the maximum operational pressure and temperature as well as ambient and operational conditions external and internal corrosion for the flange connections For installation lengths and flange dimensions see MDR WARNING DANGER N e Always strictly observe the safety instructions for the installation of pressure equipment including the connection of several pressure components set forth in the local or national relation
232. mation on errors is available in the logbook see gt pg 176 6 4 1 und gt pg 234 9 4 of this Manual See chapter gt Troubleshooting o You are advised to check the plausibility of the measured and diagnosis 1 values even if the device is functioning properly see chapter gt Maintenance 5 6 2 Function test on FLOWSIC600 with LED front panel The FLOWSIC6OO is functioning correctly when the green status LEDs for each measuring path installed start flashing periodically approximately 30 seconds after the power supply is switched on If the yellow LED flashes the FLOWSIC600 works in the operation state Check request with an insignificantly reduced accuracy e g if one path fails If the yellow LED lights up permanently the measurement is invalid In this case the error must be diagnosed see Chapter 8 of this Manual 146 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 6 3 Function test with MEPAFLOW600 CBM Performance check gt Once the facility is flowing at the initial flow rate go to the Meter values page to check the performance of the meter The performance value should be at least 75 on all paths If the velocity of gas is greater than 30 m s 100 ft s the performance values may be significantly lower gt Check the Main system bar for system alarms the symbol on the button System should
233. mparison Report can be printed or exported as PDF Meter logbook Access to meter logbook and logbook entries saved to meter database Information Overview of higher level meter information Counter readings identification and location of meter and display of readings e g flow rate in graph Meter values Maintenance report Meter explorer Go to Operation Mode Go to Configuration Mode Program settings Detailed diagnostic page with graphs for velocity of gas speed of sound SOS path performance AGC signal to noise ratio SNR turbulence profile symmetry and user selectable readings e g flow rate Summary of device status Assistant for the creation of Maintenance reports Overview access and management of the meter database saved on the PC Includes all meter data and sessions with entries for all changes of parameters changes of the operating mode measurement records including diagnosis sessions and maintenance reports Functions for export import creation and deletion of meter data Operation Mode switches Operation Mode for normal operation or Configuration Mode for writing information i e parameters to the meter Access to program settings for the individual adjustment of the program appearance and setup e g settings for file path memory unit system and layout Parameters Save cache SOS Calculator Meter calibration Access to a
234. n gt Figure 5 Go to the Configuration tab 2 Figure 75 right side Use gt Table 20 gt Table 21 and gt Table 22 to plan the configuration of User Warnings to best suit the specific application Activate or deactivate User Warnings with the check box on the right Edit parameter values in the fields Click the Write to meter button All User Warning parameters except for the parameter Min VOG for warnings can be configured in the User Access Level Operator and without switching the meter to the Configuration Mode FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 149 Commissioning 150 Figure 75 Button User in the main system bar User Warnings assistant with Status and Configuration tab Qf m h SICK Sensor Intelligence 20 20 User Button Status tab User Warnings Status Configuration User warnings Meter S N 09018502 Meter date time 4 20 2011 15 46 33 System warnings Profile Factor Symmetry Theoretical SOS deviation High Gas Velocity Low Input Voltage Logbook Full of unack entries Diagnostic difference Battery LifeSpan change battery Path warnings Path turbulence SNR limit AGC limit AGC deviation SOS deviation Performance limit Legend Warning not active Warning active Disabled Window always on top Qb Nm h 301 68 P1 P2 P3 P4 Pressure bar a Temperature C 14 48 19 44 User War
235. n Battery Apply the ENTER functiontwo Device state times Erx Wix Tix Apply the ENTER function Battery replaced This message becomes visible for just one OK Cancel second WARNING Explosion Hazard N Do not replace the battery unless power has been removed or the area is known to be non hazardous gt Substitution of components may impair intrinsic safety gt Replacement battery must be of type Panasonic BR 2032 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 233 Appendix 9 4 Logbooks 1 Classification of logbook entries The entries are distinguished into three classes and identified by the initial character in the first line l information W warning E error malfunction Type of occurrence point of time identifying the beginning of a status point of time identifying the end of a status e N 09 0 9 4 1 Overview of event entries in meter logbooks Custody logbook 1 E System 0001 NO DSP communication NO DSP Communic 3002 1 E System 0001 NO DSP Communic E DSP 0001 Reading invalid 3003 Measurement invalid 1 E DSP 0001 Reading invalid E Firmware 0001 CRC invalid 3004 Firmware CRC invalid 1 E Firmware 0001 CRC invalid E Parameter 0001 CRC invalid 3005 Parameter CRC invalid 1 E Parameter 0001 CRC invalid E Parameter 0001 XXXX range error 3006 Parameter out of range 1 E Parameter 0001 XXXX range err
236. n osoap seta Hot ad dietus endete dte pua s 131 5 4 1 Checking identification operation design data and firmware version 131 9 9 FIGICSSOEUD sudo aq ee ete deir Dea quM eb Xe euer aceite aD be eae MP REO ia 133 019 1 Location information and unit system Field setup page 1 of 8 134 9 5 2 Application data Field setup page 2 of 8 n 135 5 5 3 Integrated electronic volume corrector EVC Field setup page 3 of 8 136 5 5 4 O configuration output configuration Field setup page 4 of 8 137 5 5 9 O configuration terminal assignment Field setup page 5 of 138 5 5 6 LCD display setup Field setup page 6 of 8 141 90 cf Configuration update Field setup page 7 of 8 143 5 5 8 Maintenance report Field setup page 8 of 8 144 5 5 9 Disconnecting from the meter and closing the session 145 5 6 FUNCUON TES ar E ista p aoa a ba la EAE At wanu 146 5 6 1 Function test on FLOWSIC600 with LCD front panel 146 5 6 2 Function test on FLOWSIC600 with LED front panel 146 5 6 3 Function test with MEPAFLOWGOO CBM e n Hmm re 147 del Optional advanced setup ax dade ia iaa ida Sunk Melgar ae area 149 5 7 1 Configuration and activation of User Warnings 149 5 7
237. n the pipeline operation is allowed only when ignition hazards caused by impact or friction can be excluded WARNING Ignition hazard through electrostatic discharges Ignition hazards through electrostatic discharges exist when gas flow meters with special paint and a layer thickness gt 0 2 mm are used in applications with ignition group IIC in accordance with ATEX and IECEx gt For installation the risk of electrostatic charging of the surface must be reduced to a minimum Use appropriate caution when performing maintenance and cleaning work For example the surfaces should only be cleaned with a damp cloth gt A warning sign fitted at the factory identifies this type of device WARNUNG Gefahr durch elektrostatische Entladungl Siehe Betriebsanleitungl WARNING Potential electrostatic charging hazard See operating instructions FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 117 Installation Safety relevant data of inputs and outputs for ATEX certified FLOWSICG600 only Intrinsically safe Ex ia ib IIA IIB IIC Gf Lom Coll Clm Co Tim uk o ge d o s x m Characteristic curve linear or for connection to certified intrinsically safe circuits with the following maximum values Ui 30V l 100 mA P 750 mW Internal capacity C 4nF Internal inductance negligible Digital output For connection to certified intrinsically safe circuits with the following maximum values Te
238. nical Information 8010125 V4 0 O SICK AG 219 Appendix Table 30 Inner pipe diameter Nominalpipe Pipe dimensions in accordance with ANSI B36 10M 1985 DIN 2633 DIN 2636 DIN 2637 ans SC20 SC30 SC40 SC60 SC80 PN16 PN64 PN100 2 52 5 49 3 DN 50 54 5 54 5 54 5 OF 17 9 73 7 DN 80 82 5 81 5 80 9 4 102 3 97 2 DN 100 107 1 106 3 104 3 6 154 1 146 3 DN 150 159 3 157 1 154 1 8 206 4 205 202 7 198 5 193 7 DN 200 206 5 204 9 199 1 10 260 4 257 5 254 5 247 7 242 9 DN 250 260 4 255 4 248 0 12 311 2 307 1 303 2 295 3 288 9 DN 300 309 7 301 9 295 5 14 339 8 336 6 333 3 325 4 317 5 DN 350 339 6 343 0 336 0 16 390 6 381 4 381 0 313 1 363 5 DN 400 390 4 378 18 441 4 434 9 428 7 419 1 409 5 DN 450 20 489 0 482 6 477 8 466 8 455 6 DN 500 492 0 24 590 6 581 1 574 6 560 4 547 7 DN 600 592 4 220 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix 9 3 9 3 1 Figure 99 Operation and menu structure of the SPU with LCD display Operation The current measured values counter readings and diagnostic information can be displayed on the two line LCD display on the front panel of the SPU The information display can be navigated by using a magnetic pen while the front cap is kept closed or using the buttons while the front cap
239. ning limits are only monitored as long as certain preconditions are met The VOG must be above the value set in Min VOG for warnings and the SOS must be relatively stable change in 96 s must be below the value set in SOS profile rising 3 The default value for these warning parameters can only be applied for a fully developed and symmetrical flow profile e g with a flow conditioner The values should be adapted to the specific application 42 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Table 9 Path warnings in the User Warnings Monitored Configurable User Default Default Warning Notes activation measurement value Parameters state Turbulence2 A change in the path turbulence indicates changed flow conditions e g a blocked flow conditioner If the current turbulence value of any path exceeds the value Path turbulence a User Warning is generated Variance of the average path Path turbulence 6 velocity Off Interfering noise caused by fittings in the pipeline valves that are not fully open sources of noise near the Signal to noise SNR limit 13 dB measuring location or defective ultrasonic transducers ratio SNR may affect the signal to noise ratio If the signal to noise ratio drops below the limit specified in SNR limit a User Warning is generated If the absolute value of the signal amplification
240. nings Configuration Meter S N 09018502 System warnings Profile Factor valid value Profile Factor range Symmetry valid value Symmetry range Theoretical 505 deviation YOG limit Input voltage warning Logbook Full of unack entries Warning at configuration mode Battery life time Precondition Warning Duration and averaging For warnings Min VOG for warnings SOS profile rising Path warnings Path turbulence SNR limit AGC limit AGC deviation 505 deviation Performance limit window always on top Velocity m s 1 30 Diagnostic Comparison limits User limit 1 20 5 Yo dB dB dB Yo to Read from meter 346 93 SOS m s System User Performance 100 Configuration tab Meter date time 4 20 2011 15 47 19 Live value 1 191 1404 A vs P9088 6 mv Write to meter Activation a E E E E E Activation Exit FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subjectto change without notice Subject to change without notice Commissioning Table 20 Monitored measurement Profile factor v2 t v3 vl v4 Symmetry1 z yl v2 v3 v4 System warnings Configurable User Default Warning parameters value Profile factor 1 11 valid value Profile factor 5 range Symmetry 1 00 valid value Symmetry 5 range Notes The profile factor represents the path velocity ratios of inner to outer paths A User Warning is gene
241. nly be changed by trained staff See gt pg 197 7 2 4 for troubleshooting FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 173 Maintenance 6 3 Maintenance report It is recommended that Maintenance Reports be generated and filed on a regular basis This creates a basis of comparable data over time and helps when a problem has to be diagnosed o The operating conditions gas composition pressure temperature flow 1 velocity of the individual Maintenance Reports should be similar or documented separately and taken into account when the data is analyzed Figure 83 Maintenance report wizard Eh Meter Jeh Bex robeh Hio uio B88 9s8 9xniPemEJ Ss855 uu Of mih Ch m m Pressure bara Temperature SC Welociby ms 505 mils bem Liner Performances Snior inteligenca 247 07 2 558 00 10 41 17 7H 3 43 345 70 ee Ew Malntenance report Report reste Martenards report Colector dur aman 10 mn Denison Monthly report For Aged 2011 Phar scada atur iza C Techn A Lichirais Hes pressure 10 41 bara Last lea date I Cakulsbed 05 342 15 m s s neta ae Td Beportaferetocele d ei teda oe ex do sit i Click to open the SOS Calculator To create a maintenance report follow the described procedure Choose Favorites Maintenance report from the menu to open the Maintenance report wizard gt Figure 83 gt Enter the information Descr
242. noise due to a valve that is not fully open fit tings noise sources near the device Different gas composi tion or process pressure Transducer s are dirty Additional noise sources Gas velocity outside the measuring range Actions Check gas composition pressure and temperature Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff or your local SICK representative Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff or your local SICK representative Trained staff Replace the transducer s see Service Manual Chapter 7 Note Temperature induced stratification can result in differences between the individual paths especially with very low flow higher temperatures generate higher speeds of sound Even if the plant is being filled or if itis shut down different speeds of sound may occur in the individual paths as a result of stratification Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff or your local SICK representative Trained staff Replace the transducer s see Service Manual Chapter 7 Check the measurement plausibility and number of rejected measurements and if necessary eliminate noise sources Create a Diagnosis Session according to gt pg 198 7 3 and contact your trained staff or your local SICK representative No action required on the device Create a Diagnosis Session accor
243. ns issued by the operating company Take all necessary precautions to avoid local or plant specific dangers FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation General connection of the FLOWSIC600 43 Installation examples see gt pg 246 9 7 Figure 48 FLOWSIC600 connection diagram C ibility factor Z Electronic Volume a gt SOME aj ompressibility factor Corrector EVC EORDIDONS Heating value H Flow Computer FC p Energy content Gas volume at Pressure Temperature flowing conditions RS485 MODBUS Service PC higher level control system Ex i isolating transformer only required for intrinsically safe 12 24 V DC installation I Safe area Hazardous area classified Zone 1 or Zone 2 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 105 Installation 4 4 2 Cable specifications WARNING N The cables must fulfil the requirements for use in hazardous areas e g set forth in EN IEC 60079 14 or other relevant standards Power supply 12 28 8 V DC Specification Notes Type of cable Two conductors Connect shielding if present to ground terminal Min max cross sec 0 5 mm 2 5 mm 20 12 AWG tional area Maximum cable length Depending on loop resistance Peak current 150 mA Minimum input
244. nsures that statistical variation is suppressed The path relationships for low 1 8 m s or3 28 to 26 25 ft s and high flow velocities gt 8 m s or gt 26 25 ft s are determined separately see table below This improves the result of the compensation because the path relationships are more stable at higher flow veloci ties The path relationships are not learned if the flow velocity is below the value in Reg 1208 PathCompClassLo Default value Parameter flow velocity Notes absolute value If the flow velocity is below the value specified in Reg 7208 PathCompClassLo no automatic Operation below Sun path relation adaptation occurs PathCompClassLo In case of failure the stored path relations for low flow velocities 1 8 m s are used If the flow velocity is above the value PathCompClassLo but belo Reg 47208 P 1 m s PathCompClassHi continuous calculation and adaptation of the path relations occurs I L I s The results are saved in the low flow class registers 7289 7292 path 1 4 If the flow velocity is above PathCompClassHi Reg 207 gt 8 m s continuous calculation and adaptation of the path relations occurs PathCompClassHi The results are saved in the high flow class registers 7285 7288 path 1 4 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 29 Product Description bi Status bit for path i bi O Path inactive
245. ntry O EVC Hardware Error Date Ending Time Ending Flow Time Yo Forward m Vo reverse m3 VF Forward m 2 VF reverse m Eb forward Nm Eb reverse Nm 2 Yb Forward Nm Vb reverse Nm AvgPerformd ali 4 19 2011 18 50 100 00 1095065 0 132174 1 1060302 0 120327 7 1011 6 1 2 2700528 0 781257 3 14 19 2011 18 45 100 00 1095044 0 132174 1 1060281 0 120327 7 1011 6 1 2 2700315 0 781257 3 4 19 2011 18 40 100 00 1095023 0 132174 1 1060260 0 120327 7 1011 6 1 2 2700101 0 781257 3 4 19 2011 18 35 100 00 1095003 0 132174 1 1060240 0 120327 7 1011 6 1 2 2699888 0 781257 3 Y 4 19 2011 18 30 100 00 1094982 0 132174 1 1060219 0 120327 7 1011 6 l 2699675 0 781257 3 4 19 2011 18 25 100 00 1094962 0 132174 1 1060198 0 120327 7 1011 6 12 2699462 0 781257 3 4 19 2011 18 20 100 00 1094941 0 132174 1 1060178 0 120327 7 1011 6 T 2699248 0 781257 3 4 19 2011 18 15 100 00 1094920 0 132174 1 1060157 0 120327 7 1011 6 1 2 2699035 0 781257 3 4 19 2011 18 10 100 00 1094900 0 132174 1 1060137 0 120327 7 1011 6 iZ 2698821 0 781257 3 4 19 2011 18 05 100 00 1094879 0 132174 1 1060116 0 120327 7 1011 6 13 2698608 0 781257 3 4 19 2011 18 00 100 00 1094859 0 132174 1 1060095 0 120327 7 1011 6 1 2 2698395 0 781257 3 4 19 2011 17 55 100 00 1094338 0 132174 1 1060075 0 120327 7 1011 6 1 2 2698182 0 781257 3 4 19 2011 17 50 100 00 1094817 0 132174 1 1060054 0 120327 7 1011 6 1 2697969 0 781257 3 4 19 2011 17 45 100 00 1094797 0 132174 1 1060034 0 120327 7
246. o check the shipment to ensure all components are included The standard meter ship ment is comprised of FLOWSIC600 measuring system meter body with signal processing unit and MEPAFLOW60O CBM operation configuration and diagnosis software Operating Instructions Manufacturer Data Report MDR To guarantee safe and reliable operation of the measuring equipment make sure the actual site conditions match the information provided on the labels on the meter body and SPU see Figure 43 FLOWSIC6OO labels and marks Main type plate on the SPU pg 256 Figure 120 Flange dimensions Type plate at meter body see gt pg 256 Figure 121 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation 4 1 2 Transport and storage WARNING N Only use lifting gear and equipment e g lifting straps which is suitable for the weight to be lifted Max load information can be found on the type plate of the lifting gear It is strongly recommended to use only the eye bolts when lifting the meter by itself To lift the FLOWSIC6O0 please pay attention to Figure 44 During FLOWSIC600 transport and storage operations make sure that gt The meter is firmly secured at all times gt Measures are taken to avoid mechanical damage Humidity and ambient temperature are within specified limits gt pg 209 Table 27
247. o the default values see above Reset Service Serial Interface Reset RS485 2 Resetting the parameter serial interface 2 to the default values see above Submenu LCD Display with language parameter for the LCD display Settings LCD Display Set parameter Language to English German French Russian Subject to change without notice FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Appendix Main Menu Submenu Submenu FLOWSIC600 Information l Information System Device type 8 4 path EXIIA Device serialno 93159703 Analog serialno 001 12233 Electr serialno 00000000 Device date Dec 20 2007 Device time 09 10 00 Install FRAM LS 0ARD 2 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 64kB Notes Information menu with submenus for the display of information on system and firmware Submenu System Nominal diameter of the meter body and number of measuring paths Serial number of the meter Serial number of the analog circuit board installed Serial number of the electronics Current system date Current system time Installed FRAM 1 and 2 221 Appendix 228 Main Menu Submenu Information Firmware Submenu Sensor type Pe min Pe max 3393 6786 psig Version 3 5 00 Dec 4 2007 CRC16 Firmware 0x27E2 CRC16 Parameters 0x1852
248. of measured values Generate keys Submenu Cancel Notes DataLogs Menu Display of the three DataLogs stored in the meter Navigate through the Data Logs with STEP or DATA Display of the current filling status of DataLog 1 Diagnostics Comparison Log E g 9 of 10 possible entries are filled The DataLog1 Cycle Time is set to 5 minutes default Display of the current filling status of DataLog 2 Hourly Log E g 504 of 744 possible entries are filled The DataLog2 CycleTime is setto 60 min utes default Display of the current filling status of DataLog 3 Daily Log E g 21 of 1126 possible entries are filled The DataLog3 CycleTime is setto 1440 minutes default Signature menu Is only displayed if the option Signature is activated Display of the public Key X length 24 Byte if existent Otherwise display Key invalid Display of the public Key Y length 24 Byte if existent Otherwise display Key invalid Generation of a new pair of keys Hardware write lock must be LOCKED With the ENTER function a new pair of keys can be generated If new pair of keys is successfully generated the message Success is shown Use the STEP button and then the ENTER function to choose Cancel The default values to be displayed on the two line LCD can be assigned using MEPAFLOW600 CBM The values can be assigned to the desired page and line of the standard display The two display pages alternate ev
249. of the entire flow meter Should it be necessary to flood the FLOWSICO6OO please contact the manufacturer prior to doing so In addition the following instructions must be strictly adhered to WARNING gt The pressure during flooding may not exceed more than 1 2 times the nominal pressure when transducers are assembled Authorized staff Persons responsible for safety shall ensure the following e Any work on the measuring system shall only be carried out by qualified staff and must be approved by skilled staff responsible for the plant Due to their professional training knowledge and vocational experience as well as their knowledge of the relevant standards regulations health and safety regulations and equipment conditions qualified persons shall be assigned by the person responsible for personal and plant safety to carry out such work Qualified persons must be able to identify possible dangers and to take preventive action in due time Skilled persons are defined in DIN VDE 0105 and IEC 364 or comparable standards e Skilled persons shall have precise knowledge of process specific dangers e g due to the effects of hot toxic and pressurized gases gas liquid mixtures and other process media and of the design and working principle of the measuring system and shall have received and be able to document appropriate training e n hazardous areas with potentially explosive atmospheres wiring and installation shall only be
250. ome from the meter body Figure 47 Positioning the SPU Signal processing unit Tool required for loosening and tightening the hexagon socket head screw m 3 mm Allen key lt VIP W gt iK Loosen the hexagon Position the SPU socket head screw NOTICE Do not forget to tighten the hexagon socket head screw after positioning the SPU FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 103 Installation 104 4 4 4 4 1 Electrical installation General information Prerequisites Wiring work routing and connecting the power supply and signal cables which is necessary when installing the FLOWSIC6OO is not included in the scope of delivery The mechanical installation described in Section gt 4 3 must be completed first Comply with the minimum cable specification requirements set out in Section 4 4 2 Cable routing gt Keep cables in conduits or laid on cable trays to provide protection from mechanical damage gt Observe the permitted bending radiuses generally min six times the cable diameter for multi conductor cables gt Keep all connections outside of conduits as short as possible WARNING DANGER Always observe the general safety regulations and safety instructions given in Section 1 when carrying out any installation work Installation work shall only be carried out by trained staff and in accordance with the relevant regulatio
251. or E PathComp 0001 Failure during storage of path compensation storage error parameter E PathComp 0001 Storage error 3007 E System 0001 ClockTime inval 3008 Meter clock time invalid 1 E System 0001 ClockTime inval 234 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix 3009 Custody logbook 1 overflow E Logbook 1 0001 Overflow E Logbook 1 0001 Overflow 3011 CRC volume counter a c invalid E Count ac 0001 CRC invalid FE Count ac 0001 CRC invalid 3012 CRC volume counter n c invalid E Count sc 0001 CRC invalid E Count sc 0001 CRC invalid 3013 Transit time mode activated EtSystem 0001 TransitTimeMode E System ODIT TransitTimeMode 3014 No signature key E System 0001 No signature key E System 0001 No signature key 2001 Path failure W PathError 0001 Path 1 2 3 4 W PathError 0001 All paths OK 2002 No HART communication to temperature transmitter W HART T 0001 No communication W HART T 0001 No communication 2003 No HART communication to pressure transmitter W HART P 0001 No communication W HART P 0001 No communication 2004 Maximum pulse output frequency exceeded GkHz W PulseOut 0001 6000 Hz exceeded W PulseOut 0001 6000 Hz exceeded 2005
252. ore Lor EVI Operation Mirah EWC hardware error Configuration Mode EVE parameter valid f r est tie HART com p error HART com T error Heter Status Pleasure vale Check request User Warning Link exceeded Path l aire one advanced Perna mimm DP boot error OFF mamuna aed Adict range error Path compensation valid Ur bisa a mode Fier Movie active Sy ten Volume courtier OAC error a c Volare counter ORC error s r 1 0 Impulse out oF range System Eire Fry aki RTC error Ferre CRC error Logbooki e contend unadc entries Eattery Li aSoan change battery Sonshine errer lores Custody Loobook 1 Parenter Logbook 3 That al ma CRC Lrror Tull Disgrexhic Comparison Datalogi BENE Heurly Log Daka 2 ELE raion oda puna Parameter write lock status LOCKED or UNLOCKED Paame lers Parameter CRC enr Pr beber pi aka Pu arabe del sos lode Path Comp Param error DEP Parameter emi Parameter write lock eit CHOEED Lindt ppitin in ater METRIC Lagia h OX nio alum or warmi oiie Oo Wartaig cibos fle actor d Dirsbied Cn enabied ackial Of s sbiesdirusctere I Winder aferra on boo If the parameter write lock status is LOCKED it must be manually unlocked to enable parameter changes Figure 26 Disconnect the FLOWSIC600 from the power supply Take off the front cap of the signal processing unit Move the parameter write lock to the desired position Mount the front cap
253. other paths and the relationship of gas velocities between the individual paths The rela tionship between the paths for valid measurements is defined by the individual flow profile value in the installation This relationship is continuously calculated and saved during undisturbed measurement operation of the meter Field studies have shown that it is useful to distinguish between two ranges low velocity and high velocity The relationship of gas velocities between the paths is stored separately for each of these two ranges Automatic determination and learning of path relationships During normal operation the individual path relationship Ppa is calculated continuously 1 VPath i Ppan i VA The mean area velocity is calculated as follows N 2 1 i Ya Kwa Y wi VPathi i 1 These relationships are used in an adaptive mean value calculation routine for each individual path Statistical variation caused by turbulence is sufficiently suppressed with the help of this mean value calculation This algorithm further allows the measuring system to adapt to different flow profiles caused by changes in operating conditions e Due to the unique path relationships of each individual installation every 1 meter must determine the path relationships during the commissioning procedure gt pg 164 5 8 In order to ensure that the system is able to compensate for path failure at both high and low flow velocities it is recommended t
254. oting Connection settings Connect to meter Meter name Serial number Company SICK Engineering GmbH Station name Test stand 2plex Main Meter 07428604 Station name Test Stand Connection settings Serial COM Bus address Baudrate Communication protocol Data protocol Meters found in the database 2 Modem Ethernet Disconnect Button for establishing a direct serial connection Show explorer tree view Connection settings window e The parameters shown in the Connection Settings window in gt Figure 57 are 1 the default values with which the FLOWSIC600 RS485 interface is configured The serial COM port must be individually selected FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 121 Commissioning gt Edit the fields for the meter identification in the Add new meter into database dialog The serial number firmware version and meter type are automatically read from the meter Figure 58 gt After the connection has been established MEPAFLOW600 CBM displays the start page can be specified in the Program settings and the current readings from the meter Figure 58 Adding new meter to database Add a new meter into database ES L L Please fill in the fields for meter description j and database support reports only Station name Firmware Meter name Meter type FL amp OD OP D Serial number Meter Eype Inch Description Meter bype Path numb
255. ould be used instead of 1 OIML 137 1 If the meter is calibrated for bidirectional use a second weighted mean error WME is determined using the values established separately for each direction of flow The new adjust factor is calculated as follows 1 WME 1 T 100 AF e The actual weighting of the error at higher flow rates may be different based on 1 recommendations or national regulations and or type approvals FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 71 Flow Calibration 12 Figure 19 The FWME is calculated by the test labs according to the equation n gt ki E Qi where k psu Qmax FW ME _ n gt i 1 Qi Tested flow rate Qmax Tested maximum flow rate Ei Mean error in 96 established at the tested flow rate If the meter is calibrated for bidirectional use a second weighted mean error FWME is determined using the values established separately for each direction of flow The new adjust factor is calculated as follows 1 FWME 1 100 AF The error curve Dev as found shows the deviation of the tested meter FLOWSIC600 relative to the test stand Reference meter s without any correction of the FLOWSIC600 output behavior gt Figure 19 The error curve Dev as left shows the deviation of the FLOWSIC6OO after correction with the Adjust factor Calibration curve for adjustment with constant factor Ya Calibration Curves Calib
256. ound on the type plate of the lifting gear The eye bolts attached to the meter body are suitable for the transport of the measuring device However additional loads e g blind covers filling for pressure tests or associated piping must not be lifted and transported together with the measuring system without the use of additional support from the lifting gear Never attach lifting gear to the signal processing unit or its mounting bracket and avoid contact between these parts and the lifting gear 1 8 Environmental information and instructions for disposal The FLOWSIC600 components are easily disassembled and do not contain toxic radioac tive or any other environmentally hazardous materials The instrument consists primarily of steel stainless steel plastic and aluminium and consequently there are few restrictions for disposal except for the printed circuit boards which must be disposed of as electronic scrap FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 13 Important Information 14 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description FLOWSICGOO 2 Product Description Features and applications System components Measuring principle Path failure compensation Output configurations Operating states meter states and signal output Self diagnosis with user warnings Data handling in
257. ower supply U 20V P 2 6W 12 24 V DC Active current output Uo 22 1V Terminals 31 32 l P Ex ia ib IIA Ex ia ib IIB Ex ia ib IIC mA mW Co uF Lo mH Co uF Lo mH Co nF Lo mH Characteristic curve linear or for connection to certified intrinsically safe circuits with the following maximum values Ui 30V l 100 mA P 750 mW Internal capacity 4 nF Internal inductance negligible Digital output For connection to certified intrinsically safe circuits with the following maximum values Up 2 30V Terminals 51 52 U 7 30V lg 100 mA Terminals 41 42 l 100 mA Terminals 81 82 P 750 mW Internal capacity C 4nF Internal inductance negligible RS485 Characteristic curve linear Us 5V Terminals 33 34 Ug 5 88 V lg 175 mA Terminals 81 82 lo 313 mA Po 460 mW Co 1000 uF for IIA resp 43 pF for IIC Lo 1 5mH for IIA resp 0 2 mH for IIC or for connection to certified intrinsically safe circuits with the following maximum values U 10V 275 mA P 1420 mW Internal capacity C 4nF Internal inductance negligible Ultrasonic transducer Ex ia ib IIA Ex ia ib IIB Ex ia ib IIC L ee SICK ultra Characteristic curve linear for connecting ultra Max transmission voltage Ug 60 8 V Us 51 2V sonic transducers only Short circuit current lg 92 mA ly 77 mA Po 388 mW Po 372 mW Internal capacity C negligible negligible Internal inductance L 20 6 mH Li 15 5 mH WARNING LA
258. paths A change of the symmetry _ Vl v2 S value may be caused by contamination blockages or Off v3 4 v4 ymmetry 5 3 deposits in the line that change the symmetry of the range2 flow profile Optionally a theoretical SOS calculated for the Speed of sound current gas composition temperature and pressure SOS deviation Theoretical 0 3 can be written to the meter e g from a flow Off from theoretical SOS deviation iU computer If the current measured SOS deviates SOS from the theoretical SOS a user warning is generated If the current Avg Velocity of Gas exceeds the value SED Eo Mee SHIT Ml VOG limit a User Warning is generated uU Power supply Inpubvalade If the power supply voltage drops below the value low input vene 12000mV Input voltage warning a User Warning is Off voltage generated Default Monitored event El E Notes activation Parameters state A Logbook is full of Logbook full of unack If one of the logbooks is full of unacknowledged i l d Off unacknowledged entries entries a User Warning is generated entries Meter is in oe l l l Warning at Configuration Ifthe meter is in Configuration Mode a User Warning Configuration I Off Mode is generated Mode Battery lifespan Warning if battery lifespan is If the remaining battery lifespan is less than 15 a On low User Warning is generated 1 User Warnings must be activated to become effective on the warning output 2 These User War
259. perature 20 C to 60 C and ambient pressure 0 8 bar to 1 1 bar a If ultrasonic transducers with titanium housing are to be used in Zone O it must be assured that the medium does not transport solid parts like dust or other particles which could cause an ignition hazard Otherwise transducers made from stainless steel must be used After installation and following every de installation and reinstallation of the ultrasonic transducers the seal effect must be appropriately checked During operation the leak tightness must be periodically checked and the seals replaced if necessary After de installation and before every reinstallation the seals must be replaced according to the original assembly Seals can be ordered from SICK part number and serial number from type plate at SPU NOTICE The rise in the ambient temperature outside the pipeline due to a hot pipeline must be taken into account The user must ensure that the ambient temperature around the electronics housing does not exceed the maximum permitted ambient temperature marked on the type plate of the FLOWSIC600 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 113 Installation General requirements for installation The documentation for hazardous area classification zone classification according to EN IEC600 79 10 must be available The equipment must be verified as suitable for use in the classified area Additional requirements must be ob
260. phase cursor to the proper position the parameter Zerophasel rad in the parameter table on the right hand needs to be adjusted Click the arrows to raise or lower the zero phase in steps of 0 1 rad or type in a value Begin by changing the zero phase value in steps of 0 5 rad gt Then click Write to meter and check the reaction in the signal window gt Continue until the green cursor is positioned near or exactly on the red asterisk The asterisk marks the second positive zero passage The proper value of the zero phase can be calculated or determined empirically Examples for the effect on the phase lag Zero phase 6 28 rad 7211 Shifts the ZeroPhase BA or AB line by about one period to the right Zero phase 3 14 rad 11 Shifts about half a period to the left gt After having adjusted the zero phase check the SOS again gt pg 80 3 3 8 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 89 Flow Calibration 3 3 9 Data record during flow calibration optional It is recommended that the measured values and diagnostic information are recorded during the flow calibration for documentation purposes and later use e The data recorder in MEPAFLOW600 CBM collects all important information 1 and stores it in the meter database gt pg 58 2 9 3 Figure 33 Data recorder te Data recorder Available records Shart 31 03 2011 15 31 24 Maintenance report List all mie
261. pressure gt Figure 79 The calculation of thermodynamic properties is based on the GERG 2004 XTOS Wide Range Equation of State for Natural Gases and other Mixtures The algorithms that are implemented in the SOS calculator were developed by the Ruhr University Bochum Germany Speed of Sound Calculator with loaded gas composition file ES SOS Calculator File About Please enter the components in mole o Name Formula Methane This calculation of SOS is based on the GERG 2004 XTO8 Wide Range Equation of State For Natural Gases and Other Ethane Mixtures Propane C3H8 N Butane N C4H10 I Butane I C4H10 N Pentane N CSH12 I Pentane I C5H12 N Hexane N C6H14 N Heptane N C7H16 N Octane N C8H18 N Nonane N C9H20 N Decane M C10H22 Hydrogen H2 Carbon dioxide Temperature 17 78 zE Pressure Absolute 10 4111 bar a Speed of Sound calc 343 15 m s Oxygen 02 Speed of Sound measured 345 830 MIS om Du Carbon monoxide co Water H20 Difference Hydrogen sulphide Helium HE Argon AR Calculate Re read 505 Sum 9 100 0000 Clear Gas composition gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 gt Start the SOS calculator from the Maintenance Report or choose Tools SOS Calculator from the menu pg 174 Figure 83 8010125 V4 0 O SICK AG 169 Maintenance 170 Enter the gas composition and specify temperature and pressure for your
262. procedure In order to ensure that the system is able to compensate for path failure at both high and low flow velocities it is recommended that the FLOWSIC6GOO meter be run for 20 minutes at low gas velocities 8 m s or 26 2 ft s first and then for 20 minutes at high gas velocities gt 8 m s or gt 26 2 ft s during commissioning Figure 78 Meter status page with active Path compensation valid status bit Performance 100 S C K Qf m n Qb Nm2 h Pressure bar a Temperature C Velocity m s SOS m s System User Sensor Intelligence 20 20 301 68 14 48 19 44 1 30 346 93 PIELES Jo aa S Status Advanced or Path Status Opens the Meter Status screen Meter S N 09018502 Meter date time 5 5 2011 16 04 36 Operating Mode Operation Mode Electronic Volume Corrector EVC EVC hardware error Configuration Mode Air test active Meter Status Measurement valid Check request User Warning Limit exceeded Path failure see advanced System Volume counter CRC error a c Volume counter CRC error s c EYC parameter invalid HART com p error HART com T error Measurement DSP error DSP boot error DSP measure invalid Adjust range error Path compensation valid Continuous measure mode Filter Mode active Path compensation valid I O Impulse out of range CRC Error Full CRC Error Full System time invalid RTC error Logbooks Custody Logbook 1 Warning Logbook 2
263. process The wet calibration is performed at a flow calibration test stand calibration test facility All parameters determined by the aforementioned tests as well as design specific data are preset and stored in the FLOWSIC600 in a non volatile memory before delivery The design specific data which is known before manufacturing the device will not be changed during commissioning This is of special importance if the FLOWSICG6OO is officially sealed after an authorized flow calibration Generally the parameters are protected by a password Additionally a Parameter write lock in the SPU prevents custody relevant parameter changes NOTICE Type approval If the FLOWSICGOO is to be used for custody transfer applications each change of parameters and of the Parameter write lock has to be agreed to by the applicable national authorities In all other cases the output parameters of the FLOWSIC600 can be adapted on site by trained staff Commissioning the FLOWSIC600 involves the following steps regardless of whether the device is installed at a test facility or at the final measuring location e Connecting the FLOWSICG6OO to a PC or Laptop gt pg 123 5 2 Connecting to the FLOWSICGOO with MEPAFLOW600 CBM gt pg 125 5 3 Identification 2 pg 131 5 4 Field setup gt pg 133 5 5 Function test gt pg 146 5 6 Optional additional setup gt pg 149 5 7 Activation of path compensation gt pg 164 5 8 Sealin
264. pure RS485 MODBUS communication port 33 34 is not considered to be an output The settings can be configured on the Parameters page and in the Field setup wizard of the MEPAFLOWGOO CBM software Digital output Possible Settings Pulse warning data invalid flow direction check request AO output 4 20mA or 4 20mA with serial HART 1 Output DOO 31 32 Communication 33 34 Communication port RS485 MODBUS fixed Output DO1 51 52 de data invalid warning flow direction check Output DO2 41 42 Warning data invalid flow direction check request Communication port RS485 MODBUS Output DO3 81 82 Warning data invalid flow direction check request ENCODER NAMUR 1 For more detail on HARTO see document HARTbus specification 2 For more detail on RS485 see document Short Manual MODBUS 3 For more detail on the encoder option see document Technical Bulletin ENCODER output FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Table 2 Possible sources for analog output and impulse output Reg Measurement output 001 Flow rate at flowing conditions a c 1002 Flow rate at base conditions S C 1003 Speed of sound SOS averaged over paths 1004 Velocity of gas VOG av
265. qoJd SoqoJd p uuo1s S Ua SAS DN I PS e A a de J ub EAR Pd V V Nd N PU CD XN Ja nlo H loba N HAN ko a sos NA i E 14 pa MINS NO m S _ xo fj CJ l o ct J X D x un LT eres NY x pe L PE T T w T NY u NO LS E ES N s adi E OLS a et J ff No i id N _ Pa AN c N UN 2 UM E AN i JD N TOS D EN 70 g o V ON 2 N c QQ 1 ro cy di N i p S Z AN ra E EM i E s PUN EG E OLY iN j I E vue e O Ol i DSR EN e T I EN N E Pd d a up H SS d ET Qs Oz Y UONIDAJIP MOJ BANISOd S u J9D MOLIY Iu 9onou INOYIM egueuo 0 joefqng O SICK AG Technical Information 8010125 V4 0 FLOWSIC600 8010125 2014 09 V4 0 ISubjectto change without notice Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail salesOsick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail infoGsick be Brasi
266. r 1 103 TD C Subject to change without notice Return to standard display 3xCE C V 34569870 m3 V 0 m3 232 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Appendix 9 3 5 9 3 6 Resetting the error volume counters To reset the error volume counters password level authorized operator is required Ef 70 m3 Selectthe error volume display Use the ENTER function to enter the Ef O m dialog for resetting the error volume counters ENTER Counter reset Confirm the reset with the ENTER function The error volume counter will OK Cancel beresetto zero The reset will be recorded in the logbook Press C CE to cancel the reset ENTER TEV O m EV O m Acknowledging a battery replacement e 43 Description of a battery replacement see Service Manual After a battery replacement the following message flashes on the LCD display INFORMATION 1030 LifeSpan Battery Since date and time of the FLOWSIC6OO are invalid after switching the meter back on they have to be set to valid values We recommend to use the clock synchronization function of MEPAFLOW600 CBM click the Attention Icon in the Identification box on the Information page After setting date and time the LCD message can be acknowledged The acknowledgment sets the life span cycle of the new battery to zero Complete the following step at the LCD display Press DATA INFORMATION 1030 LifeSpa
267. rasonic meters for gas Part 1 Meters for custody transfer and allocation measurement e BS 7965 2009 Guide to the selection installation operation and calibration of diagonal path transit time ultrasonic flow meters for industrial gas applications 2 Type approval for commercial or custody transfer has been granted by the relevant authorities e g Germany PTB Physikalisch Technische Bundesanstalt code number 7 421 03 05 Netherlands NMI Netherlands Meetinstituut code number B35 Canada Measurement Canada Approval No AG 0521 Switzerland Metrologie und Akkreditierung Switzerland Appr No CH G4 04404 00 Europe MID Approval DE 08 MIOO2 PTBOO5 GOST 9 1 3 WELMEC compliance The interfaces and the software of the FLOWSICGOO have been designed non reactive in terms of the Eichordnung Anlage 7 Messgerate fur Gas calibration regulations Annex 7 Gas Meters and the requirements of the WELMEC regulation 7 2 and documented completely in document Interface description The test results were archived in a traceable manner and can be provided on request 206 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Appendix Figure 97 Common key code for short description of meter design indicated on Type Plate and Instrument Data Sheet Type Code FLOWSIC600 gt 4 2 3 4 5 6 7 8 9 Key code frre
268. rated when the profile factor value calculated from the current path velocities v1 v4 deviates from the Profile factor valid value by more than the allowed Profile factor range The usage of a flow conditioner improves and stabilizes the flow profile and results in well defined values for profile factor and symmetry so that the default values may be applied In installations without flow conditioner the values for the parameters Profile factor valid value and Profile factor range may significantly differ from the defaults A change of the symmetry value may be caused by contamina tion blockage or deposits in the line that change the symmetry of the flow profile gt When the application is operating under normal conditions try to observe how the Profile factor changes within the operating range VOG between Qmin and Qmax gt From these observations useful values can be concluded for Profile factor valid value and Profile factor range The symmetry represents the path velocity ratios of upper to lower paths If the symmetry value calculated from the current path velocities v1 v4 deviates from the Symmetry valid value more than allowed by the Symmetry range a User Warning is generated The usage of a flow conditioner improves and stabilizes the flow profile and results in well defined values for profile factor and symmetry so that the default values may be applied In installations withou
269. ration Curves Forward W Dev as found Dev as left Li n e had c 9 gt ug a 400 600 800 Qact MUT m3 h Window always on top FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 3 2 3 2 Adjustment using a polynomial Polynomial correction improves the linearity of the error curve and corrects the WME to a lower value The difference between the polynomial curve and the test flow rates Dev as found is the remaining error after adjustment represented in the error curve Dev as left The calculation procedure mathematically shifts the polynomial to the zero line 2 Figure 20 Figure 20 Calibration curve for adjustment with polynomial 7m Calibration Curves Calibration Curves Forward W Dev as found 0 Dev as left 25 E e e bas c 9 amp gt 9 a 400 600 800 Qact MUT m h Window always on top 1 AFQ E Q 100 The curve defined by the polynomial equation should be very close to the error curve for the meter under test MUT at each of the test flow rates To optimize the curve three different polynomial types are available E Q a5Q2 a4Q4 ao a4Q a Q2 1 7 test flow rates E Q a4Q a a4Q a Q2 2 6 test flow rates E Q a4Q4 a a4Q 3 5 test flow rates e For adjustment with polynomial the above given
270. ration mode 37 2 6 2 Meter States srar pori arie dd aa 38 2 6 3 Output of pulse signals and status information 39 2 1 Self diagnosis with User Warnings r o 41 2 8 Data handling in the FLOWSIC600 1 a a aa 45 2 8 1 Integrated volume COUPDLBl S s3 Aie ep RE meet DEA ss 45 2 8 2 LOSDOONKSun a esta astitit xatd cate uU IE S neut d mcs pe dU EE 46 2 8 3 Ota OLS topic raro ar tao 48 2 8 4 Diagnostics Comparison LOB vt a a ins 53 2 9 MEPAFEOWODO E BM iio 55 2 9 1 SOTtWare Motalan tinas dedans lant riada daba riadas 55 2 9 2 OC IV O PME E rx PLC 56 2 9 3 Meter datada dq ba deer feu qot oot ror dra atten aepo ai 58 2 9 4 Data recording with MEPAFLOW600 CBM 61 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Contents 3 1 3 2 3 2 1 3 2 2 3 2 3 9 9 3 3 1 9 22 3 3 3 3 3 4 3 3 9 3 3 6 Didi 3 3 8 9 9 9 3 4 3 4 1 3 5 3 6 4 1 4 1 1 4 1 2 4 2 4 2 1 4 2 2 4 3 4 3 1 4 3 2 4 3 3 4 4 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6 Flow Calibration een Short Guide to flow calibrati0N ee ee eee ee eee nena Geherakhotes vibras dada eed dex werd dee edd d uuu d au eed Ps Recommended test flow rates lisse n a hara Operating pressure FdhiBeS c cebre tI exp adyd diet nd d id ia bane dva Adjustment metlodSz s Jen
271. re 120 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 3 6 Flow recalibration NOTICE Special handling procedures for recalibration defined in standards recommendations national regulations and or type approvals must be considered To recalibrate the FLOWSIC600 at a flow test facility apply the procedure as described in Section gt pg 75 3 3 and pg 88 3 4 by using the Meter calibration wizard in MEPAFLOWGOO CBM gt Check the remaining battery capacity and replace the battery if necessary gt pg 173 6 2 4 gt Set the current gas conditions on page 1 of 4 gt pg 79 3 3 7 gt Perform the functional check gt pg 80 3 3 8 gt Goto page 2 of 4 of the Meter calibration wizard Figure 42 gt Select None as adjustment method Now the flow meter does not use the adjust fac tors displayed on the right hand side The factors are still displayed and not deleted so that they can be reactivated see Note below Figure 42 Meter calibration wizard page 2 of 4 calibration factors as found non flow calibrated flow meter Meter calibration Calibration test data Average values of MUT Forward Average values of MUT Reverse Point i Qact MUT m3 h Dev as found Point i Qact MUT m h Dev as found NEN 61 57 1 29 2 126 16 1 03 3 307 24 0 44 4 493 16 0 44 5 847 03 0 68 6 1180 79 0 76
272. re Reynolds numbers low pressure curve Figure 29 Path Diagnosis wizard in MEPAFLOWGOO CBM ts MEPAFLOWSDUO CBM Meter name plex main meter S N 08018502 File Meter Tools Reports Protocols Help Info Jugo aaa 2 s 92 QQ m S 605 Z h Gl C K OF m h Qb Nm h Pressure bar a Temperature C Velocity m s SOS m s System User Performance Sensor Intelligence 0 00 0 00 10 41 17 78 0 00 345 77 METTE Diagnosis Path 1 M Measured values Favorites Y r p Received signal at transducer A upstream gt us Avg YOG m s 0 025 File Y Avg SOS m s 346 12 Measuring rate Hz 10 Meter Y ZeroPhase BA A Run BA Sensor A Sensor B E Limit Low Time us 279 9487 280 0047 da Save cache P AS Limit High SNR dB 45 8 45 3 K AGC dB 51 51 ES sos Calculator dB MSE 0 0005 0 0017 Zi Meter calibration Max Amplitude 407 400 Fiel t s ield setup Parameter a Firmware update Parameter Control 1 0 Check Freg Hz 208000 Path diaqnosis TxPeriods 4 TxPhase Reports Protocols y ZeroPhase rad 2 TimeOffset s 1 74706E 05 1 74719E 05 Help Info Y Sensor length m 0 03888 0 03901 Serial number 8290259 8290253 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 m Meter status Received signal at transducer B downstream gt us Status Path 1 100 ZeroPhase AB Meter status Operation Mode fe Run AB Path compensation possible
273. re of the SPU with LCD display Logbooks SPU terminal assignment Connection diagrams for operating the FLOWSICG6O00 in hazardous areas in accordance with North American Guidelines NEC CEC Wiring examples Reports created with MEPAFLOW600 CBM Sealing plan Outline drawings FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Appendix 9 1 Conformities and technical data 9 1 1 CE certificate The FLOWSIC600 has been developed manufactured and tested in accordance with the following EC directives e Pressure Equipment Directive 97 23 EC e Directive 94 9 EC ATEX e EMC Directive 2004 108 EC e MID Directive 2004 22 EC Conformity with above directives has been verified and the device has been marked with the CE label The specific designation of the pressure equipment demanded according to the Pressure Equipment Directive 97 23 EC under part 3 3 and 3 4 can be found in the MDR of the FLOWSIC6OO0 9 1 2 Standard compatibility and type approval The FLOWSICGOO conforms to the following norms standards or recommendations EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 OIML R 137 1 2006 Gas meters Part 1 Requirements OIML D 11 2004 General requirements for electronic measuring instruments A G A Report No 9 2007 Measurement of Gas by Multipath Ultrasonic Meters API 21 1 Flow Measurement Using Electronic Metering Systems ISO 17089 1 2010 Measurement of fluid flow in closed conduits ult
274. rite to meter Determination of adjust factors Y Y Y YV 64 Provide a gas flow rate within the valid flow range in the test line Check the performance of the meter and check the Meter status table gt pg 80 3 3 8 Adjust the zero phase if necessary pg 84 3 3 8 3 Prepare MEPAFLOWGOO CBM data recording if required 2 pg 86 3 3 9 Carry out the flow verification When finished calculate the Weighted Mean Error WME and the adjust factor s and enter them in the meter gt pg 88 3 4 1 e The MEPAFLOW600 CBM Calibration wizard supports the determination and setting of factors and coefficients gt pg 88 3 4 1 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Verification Switch the meter to Operation Mode Verify the adjustment for a sample of preset flow rates Deviation between reference meter and meter under test should be within 30 196 of the reference value Switch the meter to Configuration Mode Set the pressure temperature and meter factor back to the customized values and write them to the meter Switch the flow meter to Operation Mode and switch off the power Remove the front cap and close the Parameter write lock position LOCKED gt pg 78 3 3 5 Close the front cap and switch on the power Documentation Reestabl
275. rminals 51 52 U 30V Terminals 41 42 100 mA Terminals 81 82 P 750 mW Internal capacity C 4nF Internal inductance negligible RS485 Characteristic curve linear Terminals 33 34 Terminals 81 82 o 1000 uF for IIA resp 43 uF for IIC Lo 1 5mH for IIA resp 0 2 mH for IIC orfor connection to certified intrinsically safe circuits with the following maximum values U 10V l 2 5 mA P 1420 mW Internal capacity Cj 4nF Internal inductance negligible Ultrasonic transducer Ex ia ib IIA Ex ia ib IIB Ex ia ib IIC connections Characteristic curve linear for connecting SICK ultra Max transmission voltage Ug 60 8 V Ug 51 2V Ug 38 9 V sonic transducers only Short circuit current lg 92 mA lo 77 mA lg 59 mA P 1399 mW P 986 mW Po 574 mW Internal capacity C negligible negligible negligible Internal inductance Li 20 6 mH L 15 5 mH L 6 7 mH Non intrinsically 12 24 V DC Us 2 30V lg 100 mA Us 5V lg 175 mA WARNING LA Um 235 V For intrinsically safe installation maximum voltage in the non hazardous area must not exceed 253 V 118 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Safety relevant data of inputs and outputs for IECEx certified FLOWSIC600 only Power circuit Intrinsically safe Ex ia ib IIA IIB IIC Non intrinsically safe P
276. rrent application during the 1 commissioning any change must be agreed with the authorities if the meter is used for fiscal purposes In this case the main type plate has to be exchanged with a new one containing the new meter factor Contact your SICK representative to obtain a new type plate The new meter factor can be calculated according to the following formula Meterfactor _fmax 3600 Pulse Omax Volume unit e n North America K Factor is used The K Factor is the inverse of the meter value and can be set by clicking the button Inverse in the meter factor calculator For assistance in calculating the meter factor use the integrated Meter factor calculator 2 Figure 67 gt Click the button Meter factor calculator gt Figure 66 Meter factor calculator ES Meter factor calculator Input Inner diameter Max Flowrate Max output Frequency Calculate Results Meter Factor 600 Impulse rr Ol Inverse Max velocity 36 4258 m s Apply Cancel FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 139 Commissioning Figure 68 Warning limits If a status output was configured as Warning output in Step 4 gt pg 138 5 5 5 clicking on the tab for this output will display the settings for the switching state The User Warning Limits can be configured and activated after the completion of the Field Setup Wizard gt pg 149 5 7 1 Status output conf
277. rrent operating pressure must be applied by the flow computer FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration 3 2 9 1 Adjustment methods The following adjustment methods are implemented in the FLOWSICGOO firmware and supported by the Meter calibration wizard in MEPAFLOW600 CBM e Adjustment with constant factor gt pg 71 3 2 3 1 e Adjustment using a polynomial correction gt pg 73 3 2 3 2 e Adjustment with piece wise linear error interpolation 2 pg 4 3 2 3 3 NOTICE Type approval The method correction with piece wise linear error interpolation is not approved in every country for use in custody transfer applications Cross check with the type approval of the FLOWSIC600 for your country Adjustment with a constant factor In general the standard calibration is carried out by calculating one adjust factor for the whole flow range of the meter 43 See gt Calculating the volumetric flow rate pg 24 The Adjust factor is calculated from the weighted mean error WME or the flow weighted mean error FWME of the flow rates Qi The WME is calculated by the test labs according to the equation n 2 dis where ki WME l Qmax n 2 5 i 1 Qi Tested flow rate Qmax Tested maximum flow rate E Mean error in established at the tested flow rate For Qi 0 9 Qmax a weighted factor of 0 4 sh
278. rse 1 Me 1 All error volume counters can be reset User Access Level Authorized operator gt pg 233 9 3 5 The value of the error volume counter at the time of reset is stored in a logbook entry FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 45 Product Description 46 2 8 2 Logbooks Important system events are stored in three logbooks in the SPU memory of the meter Each logbook entry consists of a running index number the event a time stamp and the acknowledgement status Entries in Custody logbook 1 and Warning logbook 2 also include the volume counter readings valid at that time The events are logged continuously in order of occurrence into one of the three logbooks e Logbook 1 Custody logbook 1 max 1000 entries e Logbook 2 Warning logbook 2 max 500 entries e Logbook 3 Parameter logbook 3 max 250 entries Every logbook has its own index counter Logbook entries are classified on the LCD display according to the event type Event types in logbooks Display Event type E Error Warning Information A list of possible logbook entries can be found in the table Overview of event entries in the Appendix see gt pg 234 9 4 1 Logbook overflow NOTICE TYPE APPROVAL 1 If a FLOWSIC6OO is configured as a custody meter the volume counters stop if Custody logbook 1 and or Parameter Logbook 3 is full The meter status Data inval
279. s according to IEC 60614 2 1 and IEC60614 2 5 are not suitable Conduits must be protected against vibration Use a suitable thread sealant as detailed in EN IEC60079 14 section 9 4 Protect stranded wires against fraying with ferrules Keep clearance and creepage distances for the connected wires in accordance with EN IEC60079 and EN IEC 60079 11 respectively Connect unused wires to ground or safeguard so that a short circuit with other conductive parts is excluded Carry out potential equalization in accordance with EN IECGO 79 14 The meter body and the electronic housing must be connected to the potential equalization Where the FLOWSICO6OO is installed in a grounded metal duct no additional grounding is required for the meter body The electronics housing must nevertheless be separately grounded FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation Connection of the FLOWSIC600 with associated equipment The terminal compartment of the FLOWSIC600 complies with the requirements of EN IEC60079 7 and EN IEC 60079 11 respectively The FLOWSIC6OO provides non intrinsically safe wiring as well as intrinsically safe wiring with the interconnected associated equipment in the following manner 1 Power supply connection and all other field connections as non intrinsically safe wiring 2 Power supply connection and all other field connect
280. s and standards or Pressure Equipment Directive 97 23 EC Installation staff must be familiar with the directives and standards applicable for pipeline construction FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 101 Installation 4 3 2 Mounting the FLOWSIC600 in the piping An arrow on the meter body indicates the main direction of flow It is recommended to install the FLOWSICGOO as indicated by this arrow if the meter is to be used for unidirectional flow applications If the meter is to be used in the bidirectional mode the arrow indicates the positive direction of flow Installation work to be carried out WARNING e The lifting eyes are designed for transporting the meter only Do not lift the FLOWSIC600 using these eyes when additional loads such as blind covers filling for pressure tests or piping are attached also see gt pg 97 4 1 2 Never attach lifting gear to the signal processing unit or its mounting bracket and avoid contact between these parts and the lifting gear The FLOWSICGOO must not turn over or start to swing while being trans ported Flange sealing surfaces SPU housing and transducer cover caps may be damaged when the lifting gear is not attached properly Take suitable measures to prevent damage to the meter when carrying out any other work welding painting near the FLOWSIC6OO gt Position the FLOWSIC600 at the desired location of the pipeline using the lifting gear
281. s unack entries Battery LifeSpan change battery Signature error Parameters Parameter CRC error Parameter invalid Parameter defaults loaded Path Comp Param error DSP Parameter error Legend 9 OK no alarm or warning active Warning active 9 Alarm active 9 Disabled Y On enabled active Off disabled finactive FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Meter date time 1 1 1970 00 00 57 Electronic Volume Corrector EVC EVC hardware error EVC parameter invalid HART com p error HART com T error Measurement DSP error DSP boot error DSP measure invalid Adjust range error Path compensation valid Continuous measure mode Filter Mode active Logbooks Custody Logbook 1 Warning Logbook 2 Parameter Logbook 3 DataLogs Diagnostic Comparison DataLog 1 Er 0 0 0 0 UNLOCKED Unit system in meter METRIC Hourly Log DataLog 2 Daily Log DataLog 3 Parameter write lock 197 Troubleshooting 198 1 3 Figure 95 Diagnosis session item Generation of a Diagnosis session If it becomes necessary to generate a Diagnosis session for remote support follow the procedure described below gt Start the MEPAFLOWGOO CBM software and establish an online connection to the meter see gt pg 125 5 3 for all necessary preparations gt Choose Tools Diagnosis session from the menu or click the Diagnosis session item in the Key n
282. sary to clear the entries from the DataLogs on the meter When the DataLog is full new entries will overwrite the oldest entries If a DataLog is configured with the storage behavior blocking the DataLog will stop sav ing new entries when it is full and a yellow light will indicate the full DataLog on the meter status table gt pg 189 7 2 1 In this case it is recommended to clear the entries from the DataLogs FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 179 Maintenance 180 To clear all entries from a DataLog complete the following steps Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see gt pg 157 Figure 76 Switch the meter into Configuration Mode choose File Configuration Mode from the menu Click the Clear button for the DataLogs from which you want to clear entries Switch the meter into Operation Mode FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 4 3 Figure 86 Datal ogs Data Configuration Hourly Lag Daily Log Diagnostics Comparison Current entry 4 29 2011 13 58 Oldest entry 4 6 2011 10 46 23 days of Hourly Logs Number Class type Ref Ref Ref Ref Cur Cur Cur Cur cur Bis e mi m Class Class Class Class Class Class Class Class Class
283. served for use of transducers in Zone O as described above After installation an initial test run of the complete equipment and the plant according to EN IEC60079 17 must be performed before regular operation is started Requirements regarding cabling 114 Cables must fulfill the requirements set forth in EN IEC60079 14 Cables that are subject to exceptional thermal mechanical or chemical stress must be specially protected e g by laying them in protective tubing Cables that are not installed fire proof must be flame retardant according to IEC 60332 1 Cables for Ex e must comply with EN IEC 60079 14 section 11 Observe the clamping range of the cable glands for cable selection Use Ex e Il respectively Ex i Il certified cable glands with adequate ingress protection rating as alternate replacement only For intrinsically safe wiring and an ambient temperature range between 20 C to 60 C the existing metal cable glands may be replaced with light blue plastic cable glands available on request Replace the existing cable glands with suitable cable glands if installation with armored cables is intended When delivered the cable glands are secured by default with a sealing plug If the cable glands are not used only sealing plugs with EX e Il approval must be used Conduit systems must comply with EN IEC 60079 14 section 9 4 and 10 5 In addition compliance with national and other relevant regulations is required Conduit
284. ses compare gt pg 61 2 9 4 If necessary the meter factor should be changed gt Open the Meter calibration wizard in MEPAFLOW600 CBM select Tools Meter calibration gt Switch the meter to Configuration Mode gt Enter the correct value in the field Meter factor Click Write to meter e If a special low frequency pulse rate is required an alternative meter factor 1 may be specified which is then used during the air test only Reg 7060 MeterFactorLF FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Figure 28 ey navigation j Favorites Y Meter Y Meter values part 1 Meter values part 2 E i Save cache Meter calibration 505 Calculator Step 1 Calibration report data Meter calibration Field setup Customer Firmware update Calibration institute CEESI I O Check Calibration Range Path diagnosis Date of calibration 5 5 2011 4 20 40 PM Reports Protocols Y Help Info Y Step 4 Calibration conditions Meter Factor inverse Ambient air flow test correction will be set to ambient air conditions High pressure flow test Average pressure Pressure Fix 10 41 Average temperature Temp Fix 17 78 Load current meter settings Step 1 4 Step 2 Performance check Meter Calibration wizard in MEPAFLOW600 CBM Step 3 Zero phase check Performance
285. spection of the ultrasonic signals and the transducer itself is required Create a Diagnosis Session according to j gt pg 198 7 3 and contact your trained staff 1 These User Warning limits are only monitored as long as certain preconditions are met 2 pg 154 Table 22 194 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting 7 2 3 Checking the diagnostic meter values The Meter values page displays detailed diagnostic information gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 gt Choose Meter Meter values from the menu to call up the Meter values page 2 Figure 92 Check the Meter values page for any yellow or red graphs or yellow or red indicators in the Main system bar Yellow or red indicates a potential problem If any of the graphs or any of the icons in the main system bar are yellow or red proceed with checking the Meter Status gt pg 189 7 2 1 and the User Warnings gt pg 191 7 2 2 Figure 92 Meter values page Main System bar SICK e mri Ch mt Basama out ah Tere ata mi E Vicit mi 505 mic Siem Leer Before 245 42 2 540 90 10 41 17 78 3 45 346 21 10095 Welocity lorward direction 505 Pertormante A FL wm sz sa ENNENEENE o 00 7 e ji w Pus a s mmm j 003 T 7 Oka recorder 1 T ves 4 258 I em
286. t can export or playback the record and offers playback functionality like stopping pausing or going backward and forward It can also be set to record live data at some time in the future Data recorder with details t Data recorder Playback Setup and start recording Export record to file List of all records available for playback and export FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 61 Product Description Recording options Figure 18 Data recorder setup window t Data recorder setup Record name Record description optional MP 1 Storage cycle Real time each reading Stop after Manual stop O Use start time delay Start date 5 5 2011 Start time 15 35 24 Cancel Table 15 Options available for recording Option Description Record name Specify a record name and a record description optional Record description optional pro p op Storage cycle Frequency for storing records 1 sec 1h or real time Stop after Recording stops after set time or after manual stop Valuable setting when running sequential tests It enables Multi Run Log File a manual stop and start of the recording Makes sequential logfile naming simple Includes the data stored in the cache historical data See Paths Memory tab in the Program settings to set the maximum period for which the cache is saved Include data of histor
287. t flow conditioner the values for the parameters Symmetry valid value and Symmetry range may significantly differ from the defaults A change of the symmetry value may be caused by contamina tion blockage or deposits in the line that change the symmetry of the flow profile gt When the application is operating under normal conditions try to observe how the Symmetry changes within the operating range VOG between Qmin and Qmax gt From these observations useful values can be concluded for Symmetry valid value and Symmetry range FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Default activation statel Off Off 151 Commissioning Table 20 System warnings Configurable User Default Draut Monitored event Notes activation Warning parameters value EUN High gas velocity VOG limit 45 m s If the current average Velocity of Gas exceeds the value VOG Off limit a User Warning is generated Caution This parameter Reg 7201 MaxVelGas also defines the upper limit of the gas velocity range classes for the Diagnostics Comparison Log Changes to this parameter will clear all data from the Diagnostics Comparison Log p Configure VOG limit to suit the specific application Power supply Input voltage warning 12000mV Ifthe power supply voltage drops below the value Input volt low input voltage age warning e g in applications with autarkic power supply by solar panels a User
288. t to meter Meter logbook j Information Meter name Serial number Meter values Company SICK Engineering GmbH Station name Demozsh Maintenance report Password 09018503 3 09018502 File Y 07428604 Service Tools y Enter your password epi gt Keep password Show dialog on program start Show explorer tree view Meters Found in the database 7 5 3 3 Creating a new meter entry in the meter database New meter entries can be created whether the corresponding meter is 1 connected to the PC or not If the meter is connected MEPAFLOW600 CBM loads all available parameters from the meter If the meter is not connected an initial master data set is created from the information the user enters 2 pg 58 2 9 3 Open the Connect Disconnect page Figure 56 Click New Then follow the instructions on screen N 6 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 3 4 Figure 57 O gt gt nline connection Direct serial Choose a meter and click the Direct serial button to establish a serial connection to a meter which is connected to the PC gt Figure 57 Specify the appropriate connection settings in the Connection settings window 2 Figure 57 and click the Connect button to establish an online connection to the meter If the connection fails see gt pg 199 7 4 for troublesho
289. taLog 1 0001 Reset 1018 DataLog 1 cleared 2 I DataLog 2 0001 Reset 1019 DataLog 2 cleared 2 I DataLog 3 0001 Reset 1020 DataLog 3 cleared 2 I DataLog 1 0001 Overflow 1021 DataLog 1 overflow 2 l Databog 1 0001 Overflow ItDataLog 2 0001 Overflow 1022 DataLog 2 overflow 2 I DataLog 2 0001 Overflow 236 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Subject to change without notice Subject to change without notice Appendix Message No on LCD Details Logbook LCD Text I DataLog 3 0001 Overflow 1023 DataLog 3 overflow 2 l Databog 3 0001 Overflow I DataLog 1 0001 CRC invalid 1024 DatenLog 1 CRC error 2 I DataLog 1 0001 CRC invalid I DataLog 2 0001 CRC invalid 1025 DatenLog 2 CRC error 2 lI Datalog 2 0001 CRC invalid I DataLog 3 0001 CRC invalid 1026 DataLog 3 CRC error 2 I DataLog 3 0001 CRO invalid I Userlimit 0001 m Limit XxXXXXXXXXX 1028 Customer limit exceeded 2 I Userlimit 0001 Limits OK Parameter logbook 3 I Parameter 0001 1005 Parameter changed 3 Change regioni I Parameter 0001 1006 All parameters to default Reset 3 rt aii I Logbook 3 0001 Reset and Init 1009 Parameter logbook 3 erased and initialized 3 IFLogbook 3 0001 Overflow 1011 Parameter logbook 3 overflow 3 I Logbook 3 0001 Overflow
290. tabase 8 Offline Direct serial Modem Ethernet Disconnect MODBUS TCP MODBUS RTU ASCII gateway settings Button for Ethernet connections R Tested MODBUS TCP to MODBUS ASCII RTU adapter 1 The connection between FLOWSIC600 and MEPAFLOW600 CBM has been tested with the MODBUS TCP to MODBUS ASCII RTU Converter Model MES1b by B amp B Electronics This adapter is shipped with a software which searches the network for connectable devices and supplies the user with the IP addresses found Interface sets for the connection of the FLOWSICGOO to a network Description Part Number MODBUS TCP to MODBUS ASCII RTU Converter 6044004 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning 5 4 5 4 1 Figure 60 Identification Checking identification operation design data and firmware version Before commissioning cross check the data representing the flow meter with the data in the test protocols which are contained in the Manufacturer Data Report MDR This can be done on the LCD display gt pg 221 9 3 or much easier with MEPAFLOW600 CBM soft Ware gt Open the Meter information page and compare the data in the Identification section 2 Figure 60 with the data in the check reports of the MDR or when the meter has been calibrated with the calibration and parameter report Meter Information page
291. te and time stamp Volume Counter Abbreviation Error volume at flowing conditions forward TET Error volume at flowing conditions reverse Ef The resolution of aggregated volumes per volume unit m3 or ft3 is defined in register 5014 TotalizerResolution When reading the volume counters 5010 to 5013 the corresponding counter resolution must be considered TotalizerResolution 1 m3 V Volume register value m9 1000 m Counter resolution defaults Metric Units onminal pine size Register 45014 Resulting di 1 m resolution m DN 50 NPS 2 DN 80 NPS 3 10 0 01 DN 100 NPS 4 DN 150 NPS 6 DN 200 NPS 8 DN 250 NPS 10 DN 300 NPS 12 DN 350 NPS 14 DN 400 NPS 16 100 0 1 DN 450 NPS 18 DN 500 NPS 20 DN 600 NPS 24 NPS28 NPS48 10 000 10 1 000 1 0 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 3 4 Calculation of total volume Reg Volume counter Abbreviation 5016 low bit m 4 5017 high bit Total volume at flowing conditions forward Vo 5018 low bit A Total vol t fl dit 1 V 5019 high bit otal volume at flowing conditions reverse O 5085 low bit 45086 et Total volume at base conditions forward 1 VB 5047 low bit 45048
292. ter health pg 171 gt Time synchronization pg 172 gt Battery lifespan capacity pg 173 Documentation gt Maintenance report pg 174 Optional data download gt Logbook check pg 176 gt DataLogs check pg 178 gt Diagnostics Comparison Report Check pg 181 gt Trend report pg 183 gt Backup of MEPAFLOW600 CBM meter database pg 185 Optional advanced configurations gt Optional adaptation of the User Warnings pg 185 168 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 2 6 2 1 Figure 79 FLOWSIC600 Technical Information Routine checks The information displayed on the front panel LCD display of the FLOWSIC600 meter can be checked to ensure that the system is functioning properly The MEPAFLOWGOO CBM soft ware provides a more user friendly way for doing routine checks Comparing theoretical and measured Speed of Sound SOS One of the most important criteria for the correct operation of an ultrasonic gas meter is the consistency between the theoretical SOS calculated for the actual gas composition temperature and pressure and the SOS measured by the ultrasonic gas meter The Speed of Sound Calculator SOS Calculator available in MEPAFLOW600 CBM calculates a theoretical SOS for a specific gas composition at a specified temperature and
293. the MEPAFLOW600 CBM meter database proceed as follows gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3 gt Choose Meter Meter Logbook from the menu to open the Logbook page Inthe dialog Logbook selection select the desired logbooks and click OK The logbook entries are now downloaded to the MEPAFLOWGOO CBM database They can be viewed offline without connection to the meter or share them with others export the device or the session 6 4 1 1 176 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Maintenance 6 4 1 2 Acknowledging logbook entries on the meter To acknowledge logbook entries on the meter proceed as follows Download and save the logbook entries from the meter according to gt 6 4 1 1 gt Select the logbook in which entries are to be acknowledged or select All logbooks to acknowledge entries in all logbooks at once Markthe entries to be acknowledged Click the Acknowledge selection button to acknowledge the selected entries only or click the Acknowledge all button in order to acknowledge all entries in the selected logbook s 6 4 1 3 Clearing logbooks on the meter If the logbooks are configured with the storage behavior rolling it is not necessary to clear the logbooks on the meter When the logbook is full new entries will overwrite the oldest entries If a logbook is
294. the SPU will automatically change back to the Measurement valid or Check request status FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description 2 6 3 Table 6 Output of pulse signals and status information H NOTICE TYPE APPROVAL Pulse output signals can be customized as shown in the following table Pulse output Output signal LCD port Signal behavior Measurement status Check request status Configuration Mode Data invalid Pulse output signals Inverted with error
295. the Short Guide All information in this chapter relates to FLOWSIC600 devices marked Il and the MEPAFLOWGOO CBM software V1 2 00 or higher 3 1 Short Guide to flow calibration Verification and installation gt gt gt Check the meter for possible damages due to delivery Cross check the serial number on the main plate with the serial number in the Manufacturer Data Report MDR as well as the size design pressure design temperature flow range and meter factor Install the flow meter on the flow test facility gt pg 76 3 3 2 Connect up the FLOWSIC600 power supply cable pulse outputs and RS485 MODBUS connections gt pg 17 3 3 3 Remove the front cap and switch Parameter write lock to the unlock position gt pg 78 99 0 Close the front cap and switch on the power supply Parameter setup Establish an online connection between FLOWSIC600 and MEPAFLOW600 CBM software User Access Level Service Password see Service Manual 2 pg 125 5 3 Verify the key data on the Meter information page of MEPAFLOWGOO CBM with the data of the Parameter report of the MDR pg 9 3 3 6 Switch the meter into Configuration Mode Open the Meter calibration wizard in MEPAFLOWGO0 CBM select Tools Meter calibration Enter the pressure and temperature values on the wizard page 1 of 4 gt pg 79 3 3 7 Check whether the meter is correctly set for the calibration 2 pg 80 3 3 8 Click W
296. the memory If the number of invalid measurements on a path exceeds a predefined limit Reg 3514 Performance the measuring system activates the meter status Check request Status Check request This meter status becomes active if one measuring path has failed and the adaptive path failure compensation has been activated gt 2 4 p 28 The multi path FLOWSIC600 system is able to compensate for this failure Measurement is continued with reduced accuracy and the volume is still counted in the volume counters If a path fails while the path failure compensation is not active the measuring system will activate the Data invalid status Moreover the meter status Check request becomes active when the system alarms 2002 No HART communication to temperature transmitter 2003 No HART communication to pressure transmitter or 2004 Maximum pulse output frequency exceeded become active see Technical Informationtable gt pg 234 9 4 1 Status Data invalid If the quality of received signals is deficient in one or more measuring paths or the logbook is full or the measured value is out of the calibration range the SPU must mark the measured value invalid and activate the meter status Data invalid The measured volume is counted in the error volume counter However the SPU will cyclically attempt to re establish valid measurements As soon as the signal quality and number of valid measurements meet the required criteria
297. ting pressure must be representative of the operating pressure range WARNING The maximum operating pressure must not exceed the maximum pressure rating Design Pressure PS of the meter body The maximum permitted operating pressure design pressure is specified as PS on the type plate of the meter body pg 96 Figure 43 The permitted operating pressure range of the meter is derived from the Pressure fixed parameter Reg 7041 Pressure fixed Table 16 Pressure parameters Variable Reg name Description D Reg 47041 Pressure fixed Absolute pressure value of the average working pressure Dia Reg 7700 pe min Minimum operating pressure Da max Reg 7701 pe max Maximum operating pressure 32 2 1 Flow calibration at atmospheric pressure pe max lt 4 bar g If the maximum permitted operating pressure of a gas flow meter is lt 4 bar the flow calibration should be performed according to the specification Flow Calibration Procedures Ultrasonic Gas Flow Meter FLOWSIC600 see product CD document number E 18475 For a further increase in the measuring accuracy the FLOWSIC600 provides Reynolds number and velocity related impact correction routines These parameters dependent on nominal size are determined prior to the verification procedure and set as constants by the manufacturer The Reynolds number range can be set using the Pressure fixed parameter Reg 7041 For calibrat
298. tput Output mode volume Terminals 31 32 Molar mass Switching state normally closed Output value at Flowing conditions R5 485 Terminals 33 34 GENERIC MODBUS RTU The meter Factor is determined by the ratio of Ehe maximum allowed output Frequency Pulse output i Terminals 51 52 and the maximum Flowrate through the meter Click an the calculator button below to volume compute the Meter Factor Status output Meter Factor 10 Impulse m3 Terminals 41 42 El Flow direction Ol Inverse R5 485 Terminals 81 82 HARTBUS MASTER Step 5 8 E Cancel lt Back 138 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Commissioning fmax max pulse frequency Hz Qmax max volumetric flow m3 h f h Figure 67 Meter factor The meter factor specified on the main type plate must be identical to the meter factor in the meter s firmware which is displayed on the terminal assignment page when a pulse output is selected the meter factor can also be found on the Meter parameter page at Reg 02 Meter Factor The meter factor is set at the factory according to the customer s specification If this doesn t exist the meter factor is set to a standard value such that the maximum pulse output frequency is approximately 2 kHz at the maximum flow rate see gt pg 208 9 1 4 e If the meter factor has to be modified to the cu
299. uct Description 2 8 Data handling in the FLOWSIC600 Integrated volume counters The FLOWSIC600 is equipped with integrated volume counters which can be displayed both on the LCD display and in MEPAFLOW6O00 CBM Integrated volume counters Volume counter Abbreviation Volume at flowing conditions forward Vf Volume at flowing conditions reverse Vf Error volume at flowing conditions forward 1 Ef Error volume at flowing conditions reverse t Ef Total volume at flowing conditions forward Vo Total volume at flowing conditions reverse Vo Total volume at flowing conditions all VO Last hour day registers Volume counter Abbreviation Forward volume of last hour Last hour forw Reverse volume of last hour Last hour rev Forward volume of last day Last day forw Reverse volume of last day Last day rev Additional counters in meters with integrated Electronic Volume Corrector EVC Volume counter Abbreviation Volume at base conditions forward Vb Volume at base conditions reverse Vb Error volume at base conditions forward 1 Eb Error volume at base conditions reverse 1 Eb Mass counters Mass counter Abbreviation Mass counter forward M Mass counter reverse M Mass total forward M Mass total reverse M Error Mass forward 1 Me Error mass reve
300. ufacturer and which are related to a particular FLOWSIC600 Correcting the impact of pressure and temperature on the geometry of the meter body The geometry parameters of the meter body are based on ambient temperature of 20 C and 1 bar a and have been optimized to minimize deviations due to the influence of pressure and temperature However there is still an impact of pressure and temperature on the geometry of the meter body and thus on the measured value This impact is corrected as follows Qv corr Qy 1 K T 293 15 Kp p The temperature coefficient K is material specific and is 4 12 10 K 1 for carbon steel and 5 23 10 K1 for stainless steel The pressure coefficient K was determined to be 6 10 bar FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Product Description Correcting the characteristic as found calibration curve The characteristic as found curve may be corrected using a factor dependent on the direction of flow AFrorward AFreverse In addition a zero offset ZO may be entered A meter functioning correctly should have a zero offset of O AFforw Reg 7037 AdjustFactorForward Default 1 0 AF AFrev Reg 7038 Qy cal Qy COIT forward AdjustFactorReverse Default 1 0 Qy cal 7 Qy corr AFreverse The calculation of the factors is based on the weighted mean error WME
301. uirements set out in the pattern approval documents e The meter body must be approved for the maximum gas pressure it will be subjected to e The FLOWSIC6OO0 must be installed according to Chapter 4 e The FLOWSIC6GOO must be commissioned according to Chapter 5 43 For a general description of calibration please refer to ISO 17089 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Recommended test flow rates The recommended number and position of test points are provided in OIML and AGA documents and are summarized in the table below Alternatively they may be defined individually by the customer Test points according to MID Directive 2004 22 EC All ranges Qmin 5 10 25 40 according to Measuring range turn down A G A Report No 9 1 20 1 30 1 50 gt 1 50 All ranges Qmin 2 2 5 3 3 5 5 5 5 5 10 10 10 15 15 25 25 25 25 25 40 40 40 40 50 1 O96 1 096 10 10 15 100 100 100 100 100 10 values in table relate to Qua FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 10076 67 Flow Calibration 3 2 2 Operating pressure ranges The minimum pe min and maximum pe max opera
302. umber of saved logbook entries and number of unacknowledged entries Example 5 entries 4 unacknowledged Navigate with STEP and DATA through the list of entries The entries are shown in order of appearance Most recent event first If an entry is unacknowledged the display flashes The first line of every entry displays the event classification I E or W and fora coming or fora going event a short description of the event itself see Section 2 9 4 1 and an index number Depending on the content of the entry further information may be displayed in the second line Use the ENTER function to display the time stamp of the event Return to the list of logbook entries with C CE Use the ENTER function again to acknowledge the entry and once more to confirm the dialog Acknowledge all entries in the chosen Logbook 229 Appendix Main Menu Submenu Submenu FLOWSIC600 Diagnosis S Error 000 000 000 000 Diagnosis Path x values 8 9m s 343 2 8 SNR 25dB 2545 AGC 50dB 50dB Diagnosis System values Flow Rate a c 0t 1289 3 m3 h AGE freq FO 1245 Hz current AO 14 54 mA Act Act status DOUT DO2 c pose o Act voltage Zas UY FLOWSIC600 Parameters Notes Diagnosis menu for the display of diagnostic information on the meter Display of the ratio of incorrect and correct measurements in percent per path
303. uration 2 Diffuser with swirling flow e When configuration 2 with flow conditioner is used the velocity of gas must 1 not exceed 40 m s 131 ft s in the pipe Unidirectional use FLOWSIC60O installation in the pipeline for unidirectional use FLOWSIC600 gt 3DN 8 gt gt 10 DN 1 5 5 DN 2 OA A 2 5 DN gt 3DN min 2 DN lt p gt min 3 DN p s p Flow conditioner Temperature measuring port FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 99 Installation Bidirectional use Two straight pipes are to be installed in the inlet and outlet sections if the meter is to be used bidirectionally The temperature measuring point is to be located downstream of the FLOWSIC6OO seen in the direction of predominant use The temperature measuring point must not be installed more than 8 DN from the meter Figure 46 FLOWSIC6OO0 installation in the pipeline for bidirectional use FLOWSIC600 lt Configuration 1 Configuration 2a 2 10 DN gt 10 DN Configuration 2b Applicable for meters marked with an asterisk in gt Table 28 Meter sizes according to metrological type approval lt min 2 DN g min 7 DN min 7 DN min 2 DN gt 4 Alternative temperature measuring points Flow conditioner 100 FLOWSIC600 Technical Infor
304. uration Mode Follow the instructions on screen and fill in all necessary fields Click Next Y Y Y Y YV Figure 37 Meter calibration wizard step 1 Meter values part 2 Meter values part 1 REY Navigation 3 Favorites File z Meter Tools A Save cache Meter calibration SOS Calculator Step 1 Calibration report data Step 2 Performance check Step 3 Zero phase check Meter calibration AS u s Performance Field setup Customer Firmware update Calibration institute CEESI P1 z 100 100 I O Check Calibration Range P3 100 Go to the Path Diagnosis page to check Path diagnosis Date of calibration 5 5 2011 4 20 40 PM E 100 the Zero Phase values For help see Manual Reports Protocols Help Info 80 85 90 95 100 96 The performance of every ultrasonic path shall be at least 95 at gas velocities up to 25m s Step 4 Calibration conditions Step 5 Calculation method Constant adjustment Meter Factor E inverse 10 00000 Impulse m This selection becomes effective only For the Ambient air flow test adjustment method With activation of this control button the internal Reynolds Number o correction will be set to ambient air conditions High pressure flow test FwME Average pressure Pressure Fix 10 41 bar a C WME OIML Average temperature Temp Fix 17 78 C Qmax 70 79 mah Load current meter settings Write to meter
305. urbulence per path TurbulenceP 1 4 Average VOG per path AvgV 1 4 m s ft s Average SOS per path AvgC 1 4 m s ft s SNR per path SNRPath 1 4 dB dB AGC per path AGCPath 1 4 dB dB VOG standard deviation VOG stdev m s ft s Meter Status gt pg 179 DLOG Status o e The dataset type Diagnostic values does not contain any diagnostic information for gas velocities below the value for Vmin LowFlowCutoff Reg 7036 The Flow time value shows for the percentage of storage cycle time the flow was above Vmin and in the flow direction specified for the DataLog e All diagnostic information is flow weighted Table 12 Dataset type Volume Counters Unit Description Abbreviation Metric Imperial Date Time when data was saved Date Time Sec Sec Flow Time FlowTime Total volume at flowing conditions forward Vo forward ms acf Total volume at flowing conditions reverse Vo reverse m3 acf Volume at flowing conditions forward Vf forward m acf Volume at flowing conditions reverse Vf reverse m acf Averaged Performance AvgPerformance Meter Status gt pg 179 DLOG Status o e The dataset type Volume Counters does not contain values for Averaged 1 performance for gas velocities below the value for Vmin LowFlowCutoff Reg 7036 e The Flow time value shows the percentage of storage cycle time the flow was above Vmin and in the flow direction specified for the DataLog e The values for Average
306. ve direction of flow direction of flow Status Status Warning ui w M undefined undefined active inactive active inactive LCD display V 123456 m Tae mo FLOWSIC600 V 123456 m E V 1234 m3 Configuration V 1234 m3 Display flashing Display flashing Serial port RS485 Measured value diagnosis information and parameters CBM software protocol data polling e Measuring data logging diagnosis and configuration through the MEPAFLOWGOO e Connection with external process control equipment through implemented MODBUS 40 The active or inactive state can be assigned to the electric switch status normally open or normally closed by configuration in the MEPAFLOW600 CBM software adjust settings for Reg 5101 on the Parameters page gt pg 137 5 5 4 The output signal designation is described in the Technical Information gt 2 5 1 p 32 The LCD display can display measured values parameters messages and other informa tion see gt pg 214 9 2 A flashing letter in the upper right corner of the LCD display indicates that a logbook con tains unacknowledged logbook entries Depending on the type of entry this will be e for Information e W for Warning e E for Error After acknowledging all new entries the letter stops flashing For details see gt pg 176 6 4 1 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notic
307. voltage on the FLOWSIC600 must be 12 V DC Cable diameter 6 12 mm 1 4 to 1 2 inch Fixing range of the cable glands Digital output current output Specification Notes Type of cable Twisted pair shielded Connect shielding at other end to ground terminal Min max cross sec 2 x 0 5 1 mm 2 x20 18 AWG Do not connect unused conductor tional area pairs and prevent them from accidental short circuit Maximum cable length Loop resistance lt 250 Q Cable diameter 6 12 mm 1 4 to 1 2 inch Fixing range of the cable glands Serial port RS485 Specification Notes Type of cable Twisted pair shielded Connect shielding at other end to impedance approx 100 15002 ground terminal low cable capacitance lt 100 pF m Min max cross sec 2 x 0 5 1 mm 2 x 20 18 AWG tional area Maximum cable length 300 m at 0 5 mm 1600 ftfor20 AWG Do not connect unused conductor 500 m at 0 75 mm 3300 ft for 20 AWG pairs and prevent them from accidental short circuit Cable diameter 6 12 mm 1 4 to 1 2 inch Fixing range of the cable glands NOTICE t Only the lower fault current may be used with an internally fed analog output and use of HART communication 106 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Installation 4 4 3 Checking the cable loops Check th
308. w the download instructions amp Administration rights are required for installing the MEPAFLOW600 CBM 1 software Ensure that the database path specified is one for which users of MEPAFLOWGOO CBM have write access FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 99 Product Description 2 9 2 Overview The MEPAFLOWGOO CBM software supplies a menu based user interface with many features for the diagnosis of the FLOWSIC600 system It allows the access to all system parameters displays diagnostic information in charts and graphs generates reports i e Maintenance reports and data files records logs which can be exported and can be used for data analysis The MEPAFLOW600 CBM meter database allows online and offline management of parameters reports session files and logbooks Figure 14 MEPAFLOW600 CBM graphical user interface Opens the Meter Status page Opens the User Warnings page Menu pie Hebe Ich RESTS Hegia Toolbar age amm g gusxs em EE 7d Main System bar with SICK Qf h Qh Nm ih Pressure barta Temperature 57 Velocity ens 505 m s System User Perlcemance readings a 247 60 2 564 30 10 41 17 78 3 40 246 27 am Key navigation E velocity forward direction 505 Performance AGE PIAR A i ET 51 cr on E m Tute Software Features n iwa see next page mas PA 4 Fabia Sl sg aai ion P4AD FADA pou BEET TE TAEA E TT o
309. ways use such protective accessories Check that appropriate safety devices are fitted and working correctly Dangers due to hot corrosive and explosive gases and high pressure The FLOWSIC600 measuring system is directly integrated into gas carrying pipelines The operating company is responsible for safe operation and for complying with additional national and company specific regulations WARNING In plants with toxic and explosive gases high pressure or high temperatures the FLOWSIC6G00 measuring system shall only be installed or removed after the associated piping has been isolated and depressurized i e vented to atmosphere The same applies to repair and service work which involves opening any pressurized component or the explosion proof signal processing unit SPU NOTICE Design manufacture and inspection of the FLOWSIC600 measuring system is performed in compliance with the safety requirements set forth in the European Pressure Equipment Directive 97 23 EC FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Important Information 1 7 Dangers due to heavy loads The FLOWSIC600 measuring system must be safely attached to the carrying structure when being transported and installed WARNING AN e Only use lifting gear and equipment e g lifting straps which is suitable for the weight to be lifted Max load information can be f
310. ween the table for forward and reverse flow Click Show curves to display the calibration curves gt Click Next FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration Figure 41 Meter calibration wizard step 4 Meter values part 1 Meter values park 2 Meter calibration Finish Write parameters to meter AN The parameters in the calibration wizard are not identical to the parameters in the meter Press Ehe Write parameters button if you want En write Ehe Details calculated parameters to the meter qu EP Verification The verification point should be at a gas velocity within the upper third of Ehe meter range gt 70 Qmax The calibration can be considered as successful when the reading of the meter at the verification point deviates less than 0 1 From the reference value j Print reports Print Calibration Report These reports should be attached to the meter documentation Print Parameter Report 7 E d 1 Make sure the hardware write lock HW lock switch is put in the LOCK position when Ehe calibration is completed Step 4 4 x Cancel gt If new adjust factors were calculated for the meter in step 2 click Write to meter gt Figure 41 gt Switch the meter to Operation Mode gt Follow the instructions on screen to verify the calibration e Verification 1 Choose the test
311. y cache o e The Data recorder records all data except for the signal waveforms To record the signal waveforms in addition to the other records go to the Path diagnosis page where the signal waveforms are displayed and click the Record signal button e Adiagnosis session with all relevant data recorded including the signal can be created via the menu Tools Diagnosis Session Playback The playback of a recording works similar to a video recorder While the record is played the charts and graphs show the recorded data El e You can only playback records of a meter to which you are connected online 1 or offline e The playback feeds the recorded data to the software s framework so that all charts and graphs display the recorded values not the live data from a connected meter Export The recorded data can be exported to an Excel file xls for further processing FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Flow Calibration FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG 3 FLOWSIC600 Flow Calibration Short Guide to flow calibration General notes Preparation Adjustment of the FLOWSIC600 Sealing Flow recalibration 63 Flow Calibration This chapter can be used as separate document to support the staff of flow test facilities when calibrating the meter Experienced staff may use
312. ype Calibration Range Firmware version Manufacturer SICK Engineering GmbH Firmware CRC Customer ABCDEF Parameter CRC Calibration Institute ABCDEF Metrology CRC Date of calibration 2 23 2011 2 34 54 PM Adjust CRC Calibration data and results Forward SICK Sensor Intelligence 09018502 00000000 FL600 4P 6 inch ATEX IIA T4 S2 Sensors V3500 0xD4B4 OxOAF1 0x007E 0x129E Adjust method Constant factor Pressure Pressure Fix 10 41 bar a Flow direction Forward Temperature Temp Fix 17 78 C FWME as found 0 2392 Meter factor FWME as left 0 0000 Point e w AS NEN NE NN d 70 37 5 98470 MUT Meter Under Test Additional information Parameter state of 2 23 2011 15 35 59 lt online gt Printed on 2 23 2011 15 35 59 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 10 Impulse m Qact MUT m3 h QMUT Qref Dev as found 9 o Dev as left 0 99590 Page 1 of 2 251 Appendix Sealing plan 9 9 Sealing plan part 1 cast version Figure 116 guiddeo Jad sjeas om Jo uinuululuJ y Jea pue 1u0JJ Suiddeo s eos Jo 1ueulaoe d 1931 pue UOJ 49 00 NAS Sjees JO 1ueuJeoeld Jedd M9IA 9DIS et o o o
313. ystem alarms or warnings If a current error or warning is active the display will flash and a message will be displayed with a message number in the upper right corner gt pg 234 9 4 1 for more details on LCD error messages e Astatus output can be configured to indicate if the meter status Data invalid the meter status Check request or the Warning status become active e The pulse output can be configured to indicate if the meter is in Configuration Mode or if the meter status Data invalid becomes active e The meter status registers can be read via MODBUS see document FLOWSIC6OO0 Modbus Specification e Ihe MEPAFLOWGOO CBM software can be used to check the meter health System alarms and User Warnings are indicated in the Main system bar It is recommended to use MEPAFLOW60O CBM to get further information on the meter s health gt Ifthe meter indicates Data invalid or Check request follow gt pg 189 7 2 1 gt Ifthe meter indicates Warning follow gt pg 191 7 2 2 gt To doa more detailed check of the meter health gt pg 195 7 2 3 188 FLOWSIC600 Technical Information 8010125 V4 0 O SICK AG Subject to change without notice Subject to change without notice Iroubleshooting Checking the Meter Status window The Meter status window in MEPAFLOW600 CBM displays an overview about the meter s status and operation gt Use MEPAFLOWGOO CBM to connect to the meter gt pg 125 5 3

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