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Hoyer HPL700 Service Manual - PHC

1. Joerns Healthcare Service Parts Manual Joerns Lifting and Repositioning Model HPL700 HPL700WSC To avoid injury read user s manual before using redefining patient handling ma HPL700 PATIENT LIFT SERVICE COMPONENTS MODELS HPL700 AVAILABLE ON HPL OOWSC USE NUMBER BALLOONS ON THIS PAGE TO MATCH TO CORRESPONDING BILL OF MATERIALS ON THE FOLLOWING PAGES 2 ITEM 1 39001076 Rear Caster Components DESCRIPTION NUT HEX STL 1 2 13 OIL COAT SCREW 1 2 13 X 1 3 4 CSFH CASTER REAR WASHER 10 LOCK ITEM 2 39001077AL Straight Line Caster Guide Components DESCRIPTION BAIL CASTER x 2B 12671008 NUT NYLOCK 6 BUSHING BOLT M6X75 HHCS ZC ITEM 3 39001078 Front Caster Components PART PART DESCRIPTION CASTER FRONT 12540618 SCREW 1 2 13 X 1 3 4 CSFH 600 1581 NUT HEX STL 1 2 13 OIL COAT WASHER 10 LOCK HPL 00 PATIENT LIFT SERVICE COMPONENTS MODELS HPL700 ITEM 4 39001079 Mast Assembly Components DESCRIPTION SCREW 10 24 X 3 8 11013452 BEARING BOOM 3 8 16 NYLOCK NUT WASHER FLAT BOLT 1 2 X2 1 2 SHOULDER WLD MAST HPL700 4 LABEL WARNING BOLT 45 X63 lt ITEM 5 39001080AL Boom Assembly Components DESCRIPTION BOLT 1 2 2 1 2 SHOULDER 5B 11013452 BEARING BOOM 8C 1284913 WASHER FLAT 3 8 16 NYLOCK 12809807 11012238 SLEEP SURFACE PIVOT 11013581 L
2. BATERY cnc WARNING INSTRUCTIONS 1 REMOVE THE BATTERY FROM THE LIFT IF IT IS RETAINED BY A 5 8 DIAMETER BOLT TO BE SIMPLE LATCH AT THE TOP OF THE BATTERY LIFT THE LATCH RE USED FOR ASSEMBLING AND THE BATTERY WILL BE RELEASED THE MAST TO THE BASE 2 FIT THE BATTERY TO TORQUE TO 90 fib THE CHARGING UNIT THE LOCATION AND LATCHING OF THE BATTERY TO THE CHARGER IS THE SAME SYSTEM AS USED 3 8 CARRIAGE BOLT Ey diesel arre MUST BE INSTALLED AND 3 PLUG CHARGER MAINS PLUG INTO A SUITABLE MAINS TIGHTENED 20 ft ib OUTLET AND SWITCH THE MAINS SUPPLY ON PRIOR TO THE USE OF THE 4 CHARGING IS AUTOMATIC AND PATIENT LIFTER WILL FULLY CHAR BATTERIES OVER A PERIOD OF EIGHT TO TWELVE HOURS NOTE EVEN IF THE CHARGER IS LEFT ON BATTERIES WILL NOT BEFORE USIMG PRODUCT Read and understand instructions supplied wih the and sling Thoroughly inpact and iit ITEM 21 39001097AL Front C Comp t ropes ans it ront Cover Components evrory 32016 months era tt mon PART PART DESCRIPTION EE 11013621AL COVER FRONT BASE ERE DIRECTIVES EXACTEMENT 12553203 SCREW 8 32 3 4 PHTFS TRILOBE REMOVAL S ATTACHMENT Z il AVANT D EMPLOYER LE PRODUIT inapectaz et KATMA la poussoir la bride un minimum de cheque six 0 des mois Voyez le manus pour plus d information VAJU GLIOLI EMERGENCY DESCENT 11013580 REVA 700 Ibs ITEM 17 39001095 Replacement
3. 800 966 6662 F 800 232 9796
4. HARDENED 5 8 COTTER PIN HAMMER LOCK 5 32 X 1 1 2 PIN CLEVIS 625 X 4 886 ITEM 25 39001101AL Tie Rods and Center Pivot Components DESCRIPTION ROD END 3 8 24 FEMALE BOLT SHOULDER 1 2 X3 8 LG ROD END 3 8224 FEMALE LH THREAD TIE ROD 3 8 DIA X4 14 LG 25E 11013568 TEROD UZDIA X18 41G 25r 12545716 _ BOLT 9 8 16 X1 1 4 HHS 4 256 12673748 NE 6NYLOCKNUT 4 25H 12841853 WASHER SPRING 0x 505x 035 7 21 12543789 WASHER FLAT STL 3 8 SAE BLKOX 2 25 1280814 eP Bowe o Cd 25K 1101228 PIN SLEEP SURFACEPIVOT 1 258 12690008 _ 2 25M 12690000 2 25N 12540113 WASHER FLAT 250 T1073546AL LEVER LEG SREADER ACTIVATION N N a a ro a aA ayo Joernse Lifting Repositioning Hoyer HPL700 and HPL700 WSC Service and Maintenance Required Tools Needle Nose Pilers Standard and Phillips Screw Drivers Standard and Metric Hex Key Sets Allen wrenches 19mm Wrench 9 16 Wrench 9 16 Socket 15 16 Wrench 15 16 Socket Torque Wrench Medium Strength Loctite 248 Blue stick type In the event that an inspection of the following components results in the need to replace hardware or assemblies see the individual service kits listed in the next section of this service manual Remove lift from s
5. and remove the pin Lower the leg as needed Inspect the pin for wear and deformation b Inspect the actuator mounting plate for excessive wear of the hole c While supporting the actuator remove the bowtie clip and pin from the central pivot plate Inspect the pin for wear and deformation At this point the actuator will be free from the base Place it in a safe area until reassembly d Inspect the central pivot for wear at the hole e If no action is required upon inspection of the pivot area reassemble applying any light mineral based grease or silicon spray to the interior diameter of the pivot holes 9 Ensure that the bowtie clips are assembled to the pivot pins and that they are secure 10 Reassemble the rear cover and screws 11 With assistance return the lift to the upright position Casters Straight Line Caster Guide 1 Inspection of the front and rear casters for damage Ensure that the fasteners are securely attached to the mounting brackets 2 Make sure the casters swivel and the wheels rotate freely Remove any build up of threads hair or dust that may clog bearings and prevent free rotation 3 Inspect the rear caster s braking mechanism A foot operated pedal activates the brakes Ensure the brake pedals lock in place and that the lift does not move when the brakes are activated 4 Lubricate if needed with a light mineral based grease or silicon spray o Examine the straight line caster guide loca
6. 260 562 060 ST ZC 1 4 28 MALE STRAIGHT THREADED GREASE 12500024 FITTING o I lt ITEM 14 39001092 Actuator Components DESCRIPTION 14A 12809807 RING KICKOUT PIN SLEEP SURFACE PIVOT ACTUATOR ELEC LA 34 DELUXE LABEL EMERGENCY DESCENT ITEM 15 0Y0069 Bracket Components PART PART DESCRIPTION 400 3007 BRACKET MTG CNTRL BOX LINAK ME LMBJ2 ITEM 10 39001085 Control Unit Components ITEM 11 0 00067 Battery Components PART PART X DESCRIPTION 11012180 BATTERY 24V RECHARGABLE ITEM 16 39001094 Leg Actuator Components ITEM 12 39001088 Pendant Components PART PART DESCRIPTION 16A 11012238 SLEEP SURFACE PIVOT 11013611 PENDANT w Magnet 1 12809814 BOWTIE 11013554 ACTUATOR LEG SPREADER HPL700 HPL700 PATIENT LIFT SERVICE COMPONENTS RN MODELS HPL700 e are It is the policy of Joerns w Lu ec a ET Healthcare to recommend is not in not that only Joerns Slings be allow the batteries to be used with Joerns lifts 5 ee PEDIATRIC SMALL MEDIUM P gt lt If the low battery alarm sounds during a lifting operation complete the lift and place the batteries charge Use only the battery charger supplied with the hoist Do not allow the battenes to be deeply discharged as this can damag them beyond recover r
7. lift additional maintenance may be required 2 Inspect the pivot points of the legs at the base Ensure that there is not excessive wear of the holes or pins at the top of the base 3 With assistance tip the lift to one side laying it on the ground Inspect the cotter pin connections for security Also inspect the holes in the base and pivot pins for excessive wear 4 Inthe event that a cotter pin is damaged or missing remove the lift from service until the required hardware is replaced 5 With the lift on its side inspect the connections inside the base at the central pivot Ensure that all fasteners are secure and in place 6 Inspect the tie rods and the tie rod ends for signs of excessive wear In addition inspect the steel pivot attached to the tie rods for signs of excessive wear 7 To inspect the actuator and its attachment points remove the three 3 screws holding the rear cover in place with a T20 Torx driver 8 Without disassembling the actuator inspect the attachment points of the actuator to the base and central pivot for excessive wear Check that there is no excessive movement allowed in the mounting area This will be a good indication of wear and a full inspection of the pivot pin and mounting area is required To disassemble the actuator from the pivots follow these instructions a Support the leg that is highest to remove pressure from the actuator mounting Remove the bowtie clip from the pivot pin
8. ABEL SPREADER BAR 11013662 LABEL SLING SIZE 0 0750 QUICK RELEASE PIN 24006353AL WLD BOOM HPL700 RECT CAP PLUG 1 5 X2 5 SL Components ITEM 6 39001081AL Push Handle Assembl PART PART DESCRIPTION 12552592 SCREW 1 4 20 X 5 8 TTHTFS CLEAR ZINC 6 24006382AL WELD HANDLE INDIVIDUAL COMPONENTS NOT AVAILABLE lt HPL 00 PATIENT LIFT SERVICE COMPONENTS MODELS HPL700 ITEM 7 39001082AL Cradle w o Scale Components DESCRIPTION KIT QUICK RELEASE PIN o WASHER TROUPN 3 16 X 75 J SLEEVE KING PIN o KING CROSS HOLE JeRABLE HPL700 ITEM 8 39001083AL Right Leg Assembly Components PART DESCRIPTION 8A 12757508 COTTER PIN HAMMER LOCK 5 32 X 1 1 2 PIN CLEVIS 625 X 4 886 3 8 16 NYLOCK NUT 80 12543716 BOLT 3 8 16 X 1 1 4 HHMS 1 4 28 MALE STRAIGHT THREADED GREASE 12500024 FITTING gt 20 lt lt HPL 00 PATIENT LIFT J SERVICE COMPONENTS MODELS HPL700 7068 A en ITEM 13 0 0114 Mains Cable Component PART PART DESCRIPTION 11012182 CABLE MAINS US ITEM 9 39001084AL Left Leg Assembly Components DESCRIPTION COTTER PIN HAMMER LOCK 5 32 X 1 1 2 9B 11013556 CLEVIS 625 X 4 886 3 8 16 NYLOCK NUT 90 12543716 BOLT 3 8 16 X 1 1 4 HHMS 9E 24006356AL WLD LEG LH HPL700 9F 12522507 WASHER HARDENED 5 8 WASHER
9. Label Components PART PART DESCRIPTION 17A LABEL BRANDING HPL700 17B LABEL SLING SIZE 17C LABEL SPREADER BAR 17D LABEL SAFE WORKING LOAD 17E 11013578 LABEL GUIDELINES ITEM 22 39001098AL Rear Cover Components 17 11013658 LABEL BRANDING HOYER PART PART DESCRIPTION 17G 11013664 WARNING BOLT 11013620AL ICOVER BASE REAR 171 11013580 LABEL EMERGENCY DESCENT E LOCATED ON PAGE 7 ITEM 19 0Y0053 Charger and Stand Components PART PART DESCRIPTION QTY 11012185 CHARGERWALL 400 3007 MTG CNTRL BOX LINAK ME LMBJ2 ITEM 23 39001099AL Cradle and Scale Components DESCRIPTION KIT QUICK RELEASE PIN HOYER JeRAMEHPL7Z0 1 ITEM 20 0Y0750 Quick Release Pin Components PART PART DESCRIPTION 0 0750 KIT QUICK RELEASE 1 INDIVIDUAL COMPONENTS NOT AVAILABLE HPL 00 PATIENT LIFT SERVICE COMPONENTS MODELS HPL700 ITEM 18 39001096AL Complete Base Assembly Components CON EA DESCRIPTION 3 8 16 NYLOCK NUT 18L 18M 12856102 WASHER 10 LOCK a 18HH 12843789 4 18JJ 11012452 12841853 WASHER SPRING 1 0 x 505 x 035 1811 400 6205 ROD END 3 8 24 FEMALE 12523779 BOLT SHOULDER 1 2 X 3 8 LG 12822503 1 4 STUD PS STYLE PALNUT 18LL 600 1572 18MM 12523709 18NN 111013621AL HPL 00 PATIENT LIFT SERVICE COMPONENTS MODELS HPL700 ITEM 24 39001100 Leg Pivot Components DESCRIPTION WASHER
10. ervice until required repairs are complete Note Joerns Healthcare recommends that nyloc nuts be replaced once removed Cradle 1 The cradle assembly is attached to the boom using a security pin that is housed in a steel outer sleeve Remove the inner security pin by depressing the security tab on one end and pulling the pin out in the opposite direction 2 Examine the pin for signs of wear and for any damage that may have occurred to the security tab 3 Be sure to support the cradle before removing the outer sleeve as this is the attachment point Pull the outer sleeve bushing from the boom pivot Inspect the outer sleeve for wear 4 With the outer sleeve removed examine the attachment point of the boom for wear If the pivot hole is out of round the boom and security pin assembly should be replaced 5 With the cradle detached from the boom examine the attachment point for wear This applies to both scale and non scale versions of the HPL700 patient lift 6 Disassembling the kingpin or scale from the cradle is not recommended and may result in injury or death if tampered with 7 Check the cradle sling hooks for wear or damage Ensure that the hooks are not bent After performing all actions and checks in the previous section reassemble the cradle as follows Instructions apply to both the scale and non scale versions 1 Lubricate the main pivot components security pin outer sleeve and boom pivot attachment hol
11. es with any light mineral based grease or silicon spray Ensure that the there is ample lubricant applied to the contacting surfaces of the security pin and sleeve Also apply lubricant to the boom pivot attachment holes Align the cradle attachment point to the boom pivot attachment holes Insert the outer sleeve of the security pin through the boom attachment holes Scale versions will have additional spacers that will need to be assembled to each side of the scale housing before the outer sleeve can be inserted in the boom attachment holes Insert the security pin through the outer sleeve ensuring that the security tab is visible on the opposite side of the outer sleeve when it is assembled Note It is critical that the cradle assembly is inspected after reassembly prior to returning the lift to service 10 Joernse Lifting and Repositioning Hoyer HPL7OO and HPL7OO WSC Boom Mast 1 Examine the shoulder bolt and nut that attaches the boom to the mast pivot Ensure that both are fully tightened Inspect the pivot attachment area of the mast and boom The bushings located at the pivot point in the boom will need to be replaced if cracked or showing signs of excessive wearing Check that there is no excessive movement allowed in the mounting area both vertically and horizontally This will be a good indication of wear and a full inspection of the pivot and mounting area is required To fully inspect the bushin
12. gs and pivot area follow these instructions a Remove the cradle per previous instructions b Lower the boom to its lowest point c Loosen the shoulder bolt and nut using a Ya hex key and 9 16 wrench d Remove the fasteners and lift the boom from the mast pivot e Inspect the black bushings located on the boom for cracks and any signs of significant wear f Inspect the attachment point on the Mast for signs of wear g Ifno action is required upon inspection of the pivot area reassemble applying any light mineral based grease or silicon spray to the interior diameter of the bushings and mast pivot area Insert the shoulder bolt and replace the nyloc nut with a new one h Fully tighten the shoulder bolt and nut Inspect the attachment point of the actuator at the boom Without disassembling the actuator from the attachment point look for signs of wear at the pivot Check that there is no excessive movement allowed in the mounting area both vertically and horizontally This will be a good indication of wear and a full inspection of the pivot pin and mounting area is required To disassemble the actuator and pivot follow these instructions a Remove the kick out ring from the pivot pin and remove the pin Lower the actuator to the ground while holding the boom up Inspect the pin for wear and deformation Replace the pin and kick out ring if necessary b Inspect the actuator mounting bracket on the boom for exces
13. ll need to be inspected The first is located at the top of the base and consists of a 5 8 bolt and nut Ensure that the nut is tightened to 90 ft lbs using 15 16 wrench in combination with a 15 16 socket and torque wrench The second connection is located on the interior of the base This connection can be checked for looseness by grasping the lifts handle placing a foot on the back of the base and firmly pushing and pulling the mast If there is any excessive movement front to back additional inspection is required To inspect the attachment point follow these instructions a With assistance tip the lift to one side and lay it on the floor b The attachment that will cause the mast to feel loose is located inside the mast tube and is a nyloc nut and washer Ifthe nut is loose be sure to tighten to 20 ft lb using a 9 16 socket and torque wrench d With assistance tip the lift to the upright position and perform the mast check again e Ifthe fasteners are missing remove lift from service until the required hardware is replaced 1 12 Joernse Lifting and Repositioning Hoyer HPL7OO and 700 WSC Base Legs 1 For stability and safety take note that when the legs are in the closed position they should measure approximately 27 from the outsides of the caster brackets both front and back They should also be at a 90 degree angle to the base If these measurements are not correct upon inspection of the
14. nspect the handle fasteners at the mast Ensure that all fasteners are secure and in place Tighten any fasteners that are loose with a T27 Torx driver Battery Pack and Control Unit 1 Remove the battery pack and control unit from the bracket The control unit is held in place by one 1 screw mounted to the metal bracket Inspect the bracket for damage and ensure that the three 3 screws are secure and in place Reattach the control unit Check the engagement of the battery pack with the mounting The battery pack should snap in place and be held firmly by the latch at the top of the battery pack Inspect the hand control and cables for obvious signs of damage Damage to the hand control and particularly the cable can cause intermittent failures The hand control should be replaced if damage is evident to the control or cables Check the operation of the hand control Press the up and down buttons and confirm that the boom moves in the correct direction Press the leg open and close buttons confirming that the legs move in the proper direction Check the operation of the emergency stop switch Push the red button on the control unit It should remain depressed and operation of the should not be possible Power can be restored by twisting the red button clockwise and releasing Miast Base 1 Examine the attachment points of the mast to the base There are two connections that wi
15. r the two year warranty but are covered for 90 days after date of delivery Post Acute Acute HomeCare 5001 Joerns Drive Stevens Point WI 54481 P 800 826 0270 F 800 457 8827 Joerns i Healthcare www joerns com email info joerns com Joerns Healthcare s obligation under this warranty is limited to supplying replacement parts servicing or replacing at its option any product which is found by Joerns Healthcare to be defective Warranty replacement parts are covered by the terms of this warranty until the product s original warranty period expires When requested by Joerns Healthcare parts must be returned for inspection at the customer s expense Credit will be issued only after inspection Service Most service requests can be handled by the facility Maintenance Department with assistance from the Joerns Healthcare Product Service Department Most parts requested can be shipped next day air at the customer s expense Should a technician be required one will be provided by Joerns Healthcare at our discretion Only the Joerns Healthcare Product Service Department can dispatch authorized technicians This warranty is extended to the original purchaser of the equipment Canadian Office 1000 Clarke Road Suite 6 London ON Canada N5V 3A9 P 866 546 1151 F 519 451 8662 2009 Joerns Healthcare Inc 6120049 RevA 10 0029 VA Government 7027 Hayvenhurst Avenue Van Nuys CA 91406 P
16. sive wear of the holes on both sides of the bracket If no action is required upon inspection of the pivot area reassemble applying any light mineral based grease or silicon spray to the interior diameter of the pivot holes Lift the actuator and align with the mounting bracket Insert the pivot pin and insert the kick out ring Inspect the attachment point of the actuator at the mast Without disassembling the actuator from the attachment point look for signs of wear at the pivot Check that there is no excessive movement allowed in the mounting area both vertically and horizontally This will be a good indication of wear and a full inspection of the pivot pin and mounting area is required To disassemble the actuator and pivot follow these instructions a Remove the kick out ring from the pivot pin and remove the pin Lower the actuator and boom Inspect the pin for wear and deformation Replace the pin and kick out ring if necessary b Inspect the actuator mounting bracket on the boom for excessive wear of the holes on both sides of the bracket If no action is required upon inspection of the pivot area reassemble applying any light mineral based grease or silicon spray to the interior diameter of the pivot holes Lift the actuator and align with the mounting bracket Insert the pivot pin and insert the kick out ring Joernse Lifting and Repositioning Hoyer HPL700 and HPL700 WSC Miast Handle 1 2 I
17. ted on a rear caster Check for damage and ensure that the fasteners are secure 6 Engage that caster guide and push the lift forward The guide should only allow for straight line movement Notes Joernse Lifting Repositioning Hoyer HPL7OO and HPL700 WSC Joernse Lifting and Repositioning Hoyer HPL7OO HPL7OO WSC Joerns Healthcare Warranty Program for Hoyer HPL7OO Lifts This Warranty covers HPL700 Lifts only Lifts not covered under this warranty include but are not limited to Advance H HML400 HPL600WB HPL600WBSC HPL402 C HLA all HoyerPro and variations HPL700 Lifts are guaranteed for a period of two 2 years from the date of delivery against defects in materials and workmanship under normal use and service This warranty includes all mechanical and electrical components excluding DC Batteries and casters Steel structural components and mechanical components on lifts are covered under warranty for a period of two 2 years from the date of delivery Damage caused by use in unsuitable environmental conditions or failure to maintain the product in accordance with user and service instructions is not covered Any alteration modification or repair unless performed by or authorized in writing by Joerns Healthcare will void this warranty Parts An HPL700 Lift contains various parts that wear from normal use These parts such as DC batteries and casters are not covered unde

Hoyer HPL700 Service Manual - PHC

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