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studio tabletop beverage machine technical manual

1. 39 Card ACthons oett 40 SetDate and Time nt gute tee tier kuyt s Did saus yanis 41 Set PrICINgIMOGE EE 41 Change e 41 42 Alter Drink Ld d Un deen 42 Timed Activities 43 Klee ne ET 44 Output Test Inst Version nete at 44 KEE 45 ee leie ee E LTE 46 UE te lee TE 46 et DIY VendS 46 Serial E 47 Configure Machine zza R reete sasa sawa ET msc y emas y 47 MBB COMM 2 ER 52 SECTION 4 INSTALLATION amp COMMISSIONING 56 INTRODUCTION et een ae eed els eas eee ae i UN 56 SAFETY WARNING Su u een nent REED RM MA 57 SERVICES REQUIRED WEIGHT AND 57 INSTALLATION Yar sut EE 58 LOGATION REN 58 BA Mcr 58 CONNECTING THE WATER 58 CONNECTING THE ELECTRICAL SERVICES sse nennen entretenir 59 COMMISSIQONING u 4624 ette apte caet e He ree ee
2. g 0 FAN 5555555 d z g A T 29222223 6555 ko s g 2992227 1313 dy _ 119 9 CUP DROP ASSY TBLSTSFC IDS Darren Venables REV BOILER PROBE THR PI GRN gt DS PNK THROAT SWITCH LCD DISPLAY P d d md nd md md m T d 3 95 NOUFON 8 BLLED BLK 9 f BACKLIGHT Rtg EE 6 D xS lt et 43 5 p s 9 St p E J3 3 lt 7 43 2 Ee MPU BOARD 9 7 EXTERNAL KEYBOARD VVVVVVVVVV ok AAAAA COL3 DUOVDUARWNW 00800 0 ARM TEA COFFEE BREWER BREWER PRESSURE uk LIGHTING INDEX SWITCH gt KIT x HEAD INDEX 9 rec T 2C DA HEATER FUSE THERMAL TRIP CC LLL 6 9 lt RIO BOARD 15 8 WHT_RED 24 BLI WHT x CH 24V_ WHT_REDD POWER GROUND HEATING ELEME B TABLETOP STUDIO DFB c 15 m o N 0 e c d 0 5555555 EEE 88 T FAN 5555555 d ZE g A T 29222223 1555 s g 2999997 piii iig ii dy CUP DROP ASSY TBLSTUDF IDS Darren Venables REV Internal Keypad Functions ADVANCE COFFEE BREWER MDB MECH DISPENSE COIN BREWER FLUSH FLUSH SYRUP 1 PRIME SYRUP 2 PRIME STUDIO T
3. PARAMETER NAME FUNCTION UNITS sus INFUSION TIME Delay after coffee amp water are added to brew chamber B E before brewer closes WATER START TIME Time after zero that brewer water dispense valve opens 15 WATER TIME Coffee brewer dispense valve open duration E M amp S WATER TIME Milk amp Sugar valve opening time E Balancing factor to account for difference in flow rate Ratio between Milk Sugar valve and brewer valve If white sugar drink is smaller than black version increase VALVE eg E FACTOR and visa versa Range 8 14 COFFEE ING TIME Ingredient Control 1s E STRENGTH ADJUST Increment applied to coffee auger run time when strong As E selected SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 015 E sugar selected MILK TIME Auger run time for Optional ingredient if selected 016 MILK ADJUSTMENT Increment applied to milk auger run time when extra milk As E selected PUMP 1 DURATION Duration of first air pump operation 1s E PUMP 1 DELAY Inactive period following first air pump operation 1s E PUMP 2 DURATION Duration of second air pump operation 1s E PUMP 2 DELAY Inactive period following second air pump operation 1s E MIXER TIME Run time for coffee mixer motor referenced to the 15 beginning of the first air pump activity BLACK DRAIN TIME Idle time before head retracts following dispense of As E selection with no optional c
4. 60 SECTION 5 SETTING UP A NEW OR REPLACEMENT CONTROL BOARD 62 SECTION 6 EXPLODED PARTS DIAGRANS u 64 STUDIO TABLETOP Issue 1 01 12 2005 COFFEtek LTD 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD FOREWORD 1 The information contained in this service manual is applicable to the Studio Tabletop Beverage Machine Four versions are available e Instant INST e Single Fresh Brew Tea SFBT e Single Fresh Brew Coffee SFBC e Double Fresh Brew DFB 2 The machine described in this manual is the Studio Tabletop SFBT version which includes features of all models Due to customer requirements however some features may vary from the one described e g extras fitted variations in programming etc 3 Maintenance of the Beverage Machine must only be undertaken by personnel who are authorised and suitably qualified 4 The Manufacturer reserves the right to make changes without notice to the design of the beverage machine which may affect the information contained in this manual 5 Outline Specification a Dimensions Height 800mm Depth 560 mm Width 540 mm b Weight 65 Kg approximately c Operating Environment Temperature 1 C min 40 max Humidity TBA max d Cup Capability Quantity 220 cups Sizes 70 and 73 mm diameter STUDIO TABLETOP Issue 1 01 12 2005 4 COFFEtek LTD 10 SAFETY WARNINGS Ma
5. lockandkey 55847 O 43 1 L eieer button 554 45 1 sensor receiver 7 56022 46 1 Cup sensor sender 7 56023 47 1 Coin decal studio silver 56433 48 1 deca studio copper 7 56444 48 1 X Studio 2 keyboard pb 56837 51 1 Cup holder 57068 58 1 X Keypad decal studio 156393 ISSUE 1 JADFB 88972188972 dfbtl 4 dgn 01 11 2005 16 11 08 1 190 5 1 PAGE DESCRIPTION PART NUMBER Cable tie for boiler 22102 Cobra clip 14mm normal 24011 3 4 3 4 Swaged port valve seal 54543 4 4 Outlet valve 8mm 24vDC 5503 5 1 Boiler lid 68884 7 e 1 688848 1 Blind swaged port seal 5454 8 1 cutout 95 degrees 5520 9 11 Element 3KW 240V SID TID 55430 110 1 Boiler foampad 5557 11 1 Boiler probe assembly 7 9443 12 1 Boiler 5161 13 1 Snapper clip no12 7175 ITEMS DISPLAYED 3 05m Silicone tube 6mm idx3mm wall 54161 0 6 4 Silicone tube 3 2x1 6wall 5450 8 1 85 Tube 11x18mm 7 5548 9 1 Studio operators guide 5654 ISSUE 1 ADFB 88972188972 0 01 5 dgn 01 11 2005 16 27 50 U TABLE DOUBLE FRESH BREW St BIE S
6. A pair of level probes are fitted to the bottom of the cabinet door When the door is closed these devices act as contact probes allowing the units control system to monitor the liquid level in the waste container Two printed circuit boards are fitted to the top right hand side of the cabinet rear panel the DC Remote Input Output Board DC RIO and the Power Supply Unit PSU DC RIO Board provides the high current drives to operate the output devices valves motors etc in response to signals from the Controller Board A solid state relay located beneath the printed circuit boards pulses current to the heater in response to signals from the DC RIO Board The DC RIO board receives signal from the Controller board via an squared C link The temperature of the water in the boiler is measured by the Controller Board using an NTC thermistor mounted at the end of a stainless steel probe immersed in the hotwater tank STUDIO TABLETOP Issue 1 01 12 2005 8 COFFEtek LTD WATER SYSTEM 20 21 22 23 The cold water mains supply enters the machine via a double solenoid operated inlet valve at the rear of the cabinet This valve controls the flow of water to the units hotwater tank Water is supplied via the Hot Inlet valve to the heater tank where it is heated to the required temperature by a heating element in the tank A combined temperature and level probe assembly in the tank which causes the supply to the heater to be
7. INC ALTER SETTING LEFT RIGHT Fig 3 1 ACCESSING AN OPTION SETTING FLOW DIAGRAM STUDIO TABLETOP Issue 1 01 12 2005 22 COFFEtek LTD MENU OPTIONS INGREDIENT TIMES 6 23 INGREDIENT TIMES provides access to a set of submenus which allow modification of the parameters controlling the recipe and dispensing of individual drinks The actual content of the sub menu is dependent on the configuration of the machine That is for example a Studio Tabletop Instant Hot version will have different drinks in its INGREDIENT TIMES sub menu to a Double Freshbrew version fitted with a carbonator In general the entries of the INGREDIENT TIMES menu will consist only of the drinks available on that particular configuration of machine The Studio Tabletop range has a number of pre defined configurations For each configuration each selection button is associated with a particular drink This association is fixed for each configuration For example if the top left button in a given configuration provides an instant Coffee drink then the COFFEE entry in the INGREDIENT sub menu will allow adjustment of a limited number of parameters relating to a coffee selection This facility can only be used to edit the settings related to the current drink it is not possible to reprogram the button to behave as a completely different drink e g an Espreschoc using this facility A separate menu option EDIT DRINK MAP is available to achieve this purpose For ea
8. The water supply should be taken from a 15mm rising main at a pressure of between 1 to 8 bar and should be fitted with a stopcock to isolate the supply during servicing A double check valve must be fitted to the machine and when installing a Hot Cold still machine a water pressure regulator set at 35psi should be fitted The outlet should be fitted with BSP connections and must be positioned within 1 5m of the STUDIO TABLETOP Issue 1 01 12 2005 58 10 11 COFFEtek LTD machine to ensure correct fitting of the hose If possible the outlet should be located behind the machine to prevent misuse Before connecting the machine hose to the mains outlet flush the system via the stopcock to remove any impurities which may have accumulated in the mains supply pipe Connect the machine hose to the mains outlet using the seals supplied and ensure that all fittings are tight Turn on the water supply at the stopcock and check for leaks both behind and inside the machine CONNECTING THE ELECTRICAL SERVICES 12 13 59 The beverage machine mains cable is fitted with a moulded 13A fused plug and is connected GREEN and YELLOW wire to the EARTH terminal E BLUE wire to the NEUTRAL terminal N BROWN wire to the LIVE terminal L Connect the mains cable plug to a switched 24OV 5OHz 13A supply socket Preferably the switched outlet should be located behind the machine to prevent accidental damage or misuse With the plug fi
9. 1 Board cover 69084 69086 hinge plate 7 69095 Roller guide 69239 1 t l 69243 1 69405 1 Danger label warning disc 10064 27 1 Danger live terminal label 28 D Dust cover for inlet valve 2004 29 1 brewer silicone seal 22095 30 1 jRating plate 28114 31 1 mains lead with 13 plug 5466 54486 35 11 Extract fan sounon 55239 36 1 5 relay 240v 55486 Mains lead device 55167 1 1 1 4 extra flex 55710 1 Fuse 415 f 32mm cer 7 55881 92 Em 1 56114 1 Psu de 100 56374 56399 1 Caution label hands clear 56626 1 56851 59041 47 1 X Grommet diaphram type L 912g 48 2 _ Spacer plastic mX13X 5945 1 Inlet valve 24v DC double 1 Cup unit 24V DC uk 73mm 1 Snapper clip no 12 1 Wagler board o f detect assy 52 1 Switch rocker on off verona 15551 7 UT 1 1 05 89142instant_2 dgn 02 11 2005 10 27 31 45 P WIN O ooa O o IUDIO TABLE IOP MACHINE INSTANT 2142 PAGE 3 Ur 5 NO DESCRIPTION PART NUMBER 6 1 Dispense 57160 8 1 L h dispense plate _ 69072 9 1 R h dispense plate 7 60 10 M89142instant 3 dgn 02 11 2005 10 28 09 0171 71 03 844149 TABLE MACHINE INSTANT 42 PAGE 4 OF 5 4 4 sSpacer nylon 10 0mm high 22015 6 8 Keyboard spacer verona 5447 e 2 Lamphol
10. 88972188972 dfott 1 dgn 01 11 2005 13 49 57 PALE FRESH BREW NO 0 DESCRIPTION PART NUMBER 1 4 Tie wrap holder snap lock 55217 12 4 Small feet black m8 x 25 3 8 support long deep 5627 16 amp fuseholder bussman 71101 Cap for fuse holder 71101 71101C Spacer 5 2 10 7 5 22116 Cabinet 69083 Top hinge pin 66616 Bottom hinge pin 66617 Cup turret bracket 66621 L C V fanbox 67757 Drip tray grille 68883 Fuse panel 69000 Roller bracket 69070 Door striker 69085 Switch box 69086 Top hinge plate 69095 Roller guide 69239 Wagler board o f detect assy 85434 Psu cover 69405 Danger live terminal label 10070 Dust cover for inlet valve 20014 Fuse label F5A 22000 F15 sticker 22022 Rating plate 28114 UK mains lead with 13A plug 54416 Filter unit 54486 SS R Terminal cover 54552 P clip NX5 54189 Extract fan sounon 55239 Switch rocker on off verona 55458 SS relay 240v 55466 DC rio board 55616 Hose bung flangeless plug 55692 Mains lead device 55767 Black hose 16mm i d 55768 Hose 1 1 4 extra flex 55770 Fuse 5a 415 f 32mm 55881 15A fuse 56114 Psu dc 100W 56374 Drip tray 57069 Waste bucket 57070 Cup turret 57183 Cup turret lid 51183 L Cup turret celluloid sleave 51183 5 Bowl adaptor 59041 Plastic spacers 59054 48 11 Inlet valve 24v DC double 59235 49 1 Cup unit 24V DC uk 73mn 5932 51 1 X Waggler bracket 69243 ISSU 31 10 05 ADFB 88972188972
11. S o H x aol K gt ol O O ol ui 5 D a ul lt m u Gei 241 0 r Kl lt O O O H XI o cx lt Z Hl S lt amp a z 5 0 Z cl lt 0 ol 5 oi z 5 m alternate u z 6 of O z w 9 ZU lt 5 2 5 el m T x lt T T F O O amp 2 ull e rl O o F lt lt I 0 0 gt Cle 0 0 EI g Z MAPPING u E Z 2 o if Eu L Z Z LL LL IDENTIFICATION 1 INSTANT D DIDA DD 2 SFB COFEE D aja D D D Da D 3 GER DIDA D ala a D 4 DFB COFEE DD ala a D aD c STUDIO TABLETOP Issue 1 01 12 2005 50 Table 26 A MACHINE CONFIGURATION MATRIX CASH SYSTEM Existing versions of the Studio Line range of equipment support MDB change giving coin mechanisms card reader units and bill validators and Digicard cashless payment systems This option in this sub menu allows the type of credit device to be selected At present NO SYSTEM MDB PROTOCOL and DIGICARD ONLY are the only options however other choices to allow the selection of proprietary systems may be added in future versions If no payment system is connected NO SYSTEM should be selected To enable an MDB peripheral MDB PROTOCOL should be selected If MDB
12. 11 2005 11 46 14 BREW TEA 4197 0915 ABLE TDP SINGLE FRESH BREW TEA SHEET 2 UF 3 DESCRIPTION PART NUMBER 10134 55123 55124 56920 11124 2 Actuator arm long brewer O 711244 j 1 Dispense body 69017 1 L h dispense plate 6902 1 R h dispense plate 603 69015 69242 22116 54193L 54693 55544 Cable tie re usable Dispense cam Dispense cam link Cup stand bracket RHS Djo tO MIO 4 wo O IN vile NG FRESH BREW TEA TY DESCRIPTION PART NUMBER DESCRIPTION 66680 69090 10134 22098 22116 54041A 54047 55052 55054 56053 Board support long deep 56271 Eye sensor lens small 59065 Plastic spacers 0485068 59134 66631 68928 68929 68930 68692 69061 69062 69063 69064 69065 69066 69067 69068 69069 69084 69091 69092 69094 22101 54175 54193R 54392 54599 54955 55053 55136 55594 55847 55960 56022 56023 56393 56433 56434 56837 57067 57068 57114 57116 55264 86630 541931 Spacer nylon 10 0mm high 22015 Reject button 55947 a 4 1 8 EOSESEI 1 Hj 1 1 1 1 M 1 1 1 1 M M s 1 ca 1 CH Em KGH ES KS 1 1 Ooo E AI 1 1 1 1 1 1 BE mo NO 5 6 9 E 45 488 49 55 ISSUE 41 10 55 8913
13. 18 E CHOC WATER TIME Chocolate water dispense valve open duration 1s E MILK TIME Auger run time for milk ingredient 1s E CHOCOLATE TIME Auger run time for chocolate ingredient 1s E CHOCOLATE OFFSET Start time Tor the chocolate components of the drink ae E referenced to t 0 COF MIXER TIME Coffee whipper motor run duration 18 COFFEE TIME Auger run time for coffee ingredient 1s E COFFEE ADJUST Increment applied to coffee ingredient if strong selected 1s E SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 15 sugar selected Offset from t 0 applied to all coffee related components GOFFEE START Ensures drink with white head Se E Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Topping Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual coffee auger run time will be E M COFFEE TIME x OP Coffee Mod 100 Manager level control applied to COF WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 27 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD CAF LATTE E indicates engineer access level
14. 2 0091 01 11 2005 13 51 13 gt UT ll 6 je JI 5 1171 i9 Ji 12 j 13 pr Lu t j 15 1 LS JT e pr 18 1 E 20 1 7 t pe 28 1 29 1 30 1 33 1 37 1 40 t E ed 4 17 as 11 46 ar 1 A o JUDD lU TABLE DOUBLE FRESH BREW passi PAGE 2 Dr 3 1 2 head roller 55723 2 4 Dispense cover roller 7 55724 3 14 sput 56920 6 1 2 Microswitch 1114 8 1 Dispense body 601 9 11 X L h dispense plate 7 6972 Cable tie re usable 55148 Dispense cam 57160 Dispense cam link 3 4 Snap black verona 1034 4 Spacer nylon 10 0mm high 22015 5 Spacer nylon m3X9 5 7 22098 6 12 j Button cp 54041 7 8 spacer verona 7 5447 8 2 Dulux lam s w 5502 9 12 _ lammholder 55054 11 Board support long deep 56271 59065 14 1 coinflpm 16661 15 1 Molex bracket 6869 46 1 68928 22 6964 23 1 _ Rejectpivot 69065 26 1 cover 6969 28 1 Bezel plate 69092 29 X jLockplate 6904 131 1 X Single 8 way header 22101 33 1 Cup stand bracket Ih 54193 34 1 Cup stand bracket RHS 54198 355 1 X Jug key earth link 5432 38 Interna keypad loom 40 stand 554 42
15. M indicates manager PARAMETER NAME FUNCTION UNITS p COFFEE TIME Ingredient Control Vs E COFFEE ADJUST Increment applied to coffee auger run time when strong selected WATER TIME Coffee water dispense valve open duration 1s E COF MIXER TIME Coffee whipper motor run duration 1s E Fraction of total water time above to be allocated to the WATER SPLIT milk sugar valve if milk or sugar is selected E Eg 75 will allocate 75 of the water to the milk valve SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra sugar 1 selected MILK TIME Auger run time for Optional ingredient if selected 1s E COFFEE DELAY Time after t 0 that coffee components of drink start 1s E Compensating variable to account for differing flow rates VALVE FACTOR between milk sugar and tea valves If white sugar drink is 1s E bigger than black version decrease if bigger increase Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be SUGAR TIME x OP Sugar mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual coffee auger run time will be E M COFFEE TIME x OP Coffee Mod 100 Manager level control applied to COF WATER TIME OP Water Mod The actual milk auger run time will be EM COF WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 28 COFFEtek LTD ESPRESSO INSTANT COFFEE E indi
16. MACHINE A file containing all of the data necessary to create an exact copy of a machine set up i e to effectively allow a machine to be cloned This includes drink parameters general setting serial number counters and timed events and prices 2 CONFIG A file containing all of the data necessary to create an copy of a machines operational parameters This includes only the drink parameters and general setting 3 PRICE A file containing the drink details 4 EVENTS A file containing the details of any timed activities that have been set up Cards formatted as AUDIT cards may only hold audit data Audit data will be written to the card when it is inserted into the reader if the METHOD OF AUDIT in the EVA DTS CONFIG menu has been set to CARD b LOAD SAVE 8 DELETE lt filetype gt where lt filetype gt is MACHINE CONFIG PRICE or EVENTS If a card contains a data file of a given type a LOAD 8 DELETE menu for that file type will be available If it does not then a SAVE menu to allow its creation will be available The machine should be switched off and on after loading files STUDIO TABLETOP Issue 1 01 12 2005 40 COFFEtek LTD SET DATE AND TIME 11 Entering SET DATE amp TIME provides access to a sub menu consisting of SET DATE and SET TIME a SetDate The SET DATE option allows the programmer to change the displayed date b Set Time The SET TIME option allows the programmer to change the displayed
17. PROTOCOL is selected and communication with at least one peripheral does not take place the error screen below will de displayed OUT OF SERVICE MECH LINK ERROR In MDB PROTOCOL mode a Digicard device may also be connected and used but MDB will be the primary protocol and the messages displayed will be appropriate to the type of MDB device In DIGICARD ONLY mode no MDB devices will be supported and all payment system messages will relate to the Digicard COFFEtek LTD d JUG SETTINGS The Studio Line machine can be switched to a special Jug Mode using a keyed switch located on the RHS inset panel Whilst in this mode the machine will automatically repeat a number of cycles of a selected single cup portion The number of repetitions can be altered by repeatedly pressing the selections key to increase the number of cycles When the number of cycles reaches a programmable maximum it resets to one By default only the black coffee decaf and tea selections can be selected in jug mode How ever it is possible to override this to enable pot of white sugared tea and coffee A further override forces the entire menu to be available The following table summarises the function of the jug mode parameters PARAMETER FUNCTION MAX CUPS IN JUG Maximum number of cycles allowed JUG KEY FREE KEY Re assign jug key to work as a free key Default NO Allow milk sugar to be selected OPTIONS ON JUGS Default NO Allo
18. SYMBOL 1 Indicates that all displayed monetary values should be prefixed with a pounds sterling symbol Other values are 0 No symbol displayed 2 Euro symbol displayed 3 Dollar symbol displayed SIMCARD LOCATION 0 Simcard reader is attached to Port J6 of the controller board 1 Simcard reader is attached to Port J4 of the controller board 0 1 build your drink machine FREE INPUT Auxiliary free input disabled Enable Auxiliary free input 0 Dispensing of selection 1 starts only after START button Dispensing of selection starts AUTO START pressed Very sensible in a automatically after 4 seconds of keypad inactivity Think carefully before enabling this feature GLOBAL SCALING 0 1 SECURITY INPUT Internal keypad operator Disable internal keypad functions available operator functions for security 170 Size of drink in cc Assuming machine default parameters and valves were set up to give 170cc then this variable can be used to scale all drinks together to rapidly accommodate changing cup sizes STUDIO TABLETOP Issue 1 01 12 2005 48 COFFEtek LTD b The SET MACHINE TYPE menu provides the means by which the control board software is configured to produce the desired menu and work with the appropriate combination of brewers and chillers present in the machine This operation must be carried out when fitting a new or replacement board On selecting
19. TIME x OP Water Mod 100 29 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD ESPRESCHOC INSTANT COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS rales CHOCOLATE START Chocolate ingredient start time referenced to t 0 1s E CHOCOLATE TIME Chocolate ingredient auger run time 1s E MILK START Milk ingredient start time referenced to t 0 1s E MILK TIME Milk ingredient auger run time 1s E WATER TIME Total amount of valve opening time for this selection 15 allocation of water to the three bowls is automatic Start time for coffee component of this selection Offset COFFEE START from t 0 for Ingredient water and mixer de E COFFEE TIME Coffee ingredient auger run time 1s E CHOC MIXER TIME Chocolate Mixer run time referenced to t 0 other mixer As E times are calculated automatically Manager level control applied to MILK TIME The actual OP Milk Mod topping auger run time will be E M MILK TIME x OP Milk Mod 100 Manager level control applied to CHOCOLATE TIME The OP Choc Mod actual chocolate auger run time will be E M CHOCOLATE TIME x OP Choc Mod 100 Manager level control applied to COFFEE TIME The actual OP Coffee Mod chocolate auger run time will be E M COFFEE TIME x OP Coffee Mod 100 As engineers mode equivalent however the factor is OP Water Mod displayed as a value between 25 and 25 the E M increments are 5 ST
20. The actual milk auger run time will be EM WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 36 COFFEtek LTD EDIT DRINK MAP 7 37 For each machine type i e Instant SFB Tea or DFB there are a small number of default configurations Choosing a configuration assigns a drink to each of the seven optionally 9 drink selection buttons In reality for each combination of canister contents brewer options it is typically only possible to devise a relatively small number of different beverages Each configuration contains templates for all of the possible beverages which could be produced by a machine for which it is appropriate When a new configuration is chosen seven optionally 9 of the possible drinks are assigned to the selection buttons Table 14 shows all the possible drinks for each configuration The default assignments are identified with a D the remainder are labelled with and a This facility provides the method by which the default drink assigned to a selection key can be changed for one of the alternative unused drinks to create alternative menus On entering this function a key number is displayed on the top line of the display the drink currently assigned to the key is displayed on the bottom line a For example BUTTON NUMBER 5 MOCCACINO The up and down keys can be used to scroll through the drinks assigned to each of the eleven keys b To change the drink assigned to a
21. V fanbox 1 tray grille 1 Fuse panel 1 Roller bracket Door striker 14 1 X Switch box 69086 k 15 1 hinge plate 6909 16 1 Roller guide 69239 17 1 Waggler bracket 77 69243 18 t Psu cover 7 469405 19 1 X Tray sensor bracket 77 69244 20 1 Danger live terminal label 21 1 Dust cover for inlet valve 2004 22 1 Fuse label F5A 22000 3 1 15 sticker 22022 24 11 Rating plate 2414 25 1 UK mains lead with 13 plug 5446 26 1 _ Filter unit 54486 127 1 1558 Terminal cover 7 54552 28 1 P olip NX5 54789 22 1 Extract fan sounon Cid S523 30 1 Switch rocker on off verona 554588 31 1 155 reiay 240 55486 2 11 rio board 56076 3 11 Mains lead device 57167 34 1 X Hose 1 1 4 extra flex 7 55770 35 1 Fuse 5a 415 f 32mm cer 7 5581 6 Jf Jisafuse 574 37 1 Psu dc 100 56744 8 1 X Drip oy 51068 38 1 Waste bucket 57070 45011 turret 01511830 17111 Cup turret lid Sre Cup turret celluloid sleave 571835 Bowl qdaptor 59041 1 1 Grommet diaphram type 59139 1 1 WIN 43 45 Inlet valve 24v DC double 59235 Cup unit 24V DC uk 73mm 59332 47 1 Snapper clip 17110 48 1 Wagler board o f detect assy 85434 49 1 turret bracket 6621 50 1 Earth washer large 1 67068 ISSUE 1 2189131 sfbtea 2 dgn 02
22. given button press ENTER The display will change to one of the form below MOCCACINO 1 4 ENTER OR ESCAPE The up and down keys can be used to scroll through the possible alternative drinks When the desired alternative is displayed pressing ENTER confirms the change If it is desired to discard the change pressing ESC will leave the assignment unchanged The display will revert to the form show in a For many of the drinks both fresh brew and instant versions are possible within the same configuration For example in a DFB machine with an espresso canister Caf Latte may be made with either fresh or instant coffee Due to the constraints of the display the name used is CAF LATTE in both cases At any time during the above process pressing the arrow will cause additional information about the drink to be displayed For example when the display is as shown in b Pressing will cause it to change as follows 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD FRESH 01 27 7 ENTER OR ESCAPE The number displayed 27 is a unique number assigned to the fresh brew based MOCCACINO recipe The text FRESH COF 1 provides a more intuitive guide that it is made using fresh coffee 1 for the coffee component After all drink button re assignments have been made press ESCAPE to exit the facility The display will change to COMMIT CHANGES ENTER YES ESCAPE NO If escape is pressed the machine wi
23. not affect the drink formulations or machine operation in any way MACHINE STATUS 23 Entering MACHINE STATUS provides access to the status of the following machine features e TEMP STATUS e MEMORY USAGE e 1 C HEALTH e SOFTWARE VERSION a TEMP STATUS This display provides information relating to the heater control circuit A power PWR level value and a graphical representation of the drive waveform to the heater are displayed The temperature reading in degrees centigrade derived from the thermistor probe in the water boiler is displayed along with the analogue to digital converter value from which the temperature was calculated is parenthesis b Health This display provides information relating to the 12C serial link between the Controller and RIO Boards A percentage health reading is given indicating the success rate of communication of the link A reading of less than 100 may indicate the presence of electrical noise The number of negative acknowledgements NACKS is also recorded c Software Version These displays indicate the version of the software installed on the Controller Board Program EPROM Firmware The firmware version should be quoted when seeking advice SET DRY VENDS 24 Entering SET DRY VENDS provides access to the following sub menu VENDS ARE NORMAL VENDS ARE DRY STUDIO TABLETOP Issue 1 01 12 2005 46 COFFEtek LTD a Vends Are Normal All vends are dispensed with wat
24. printed on the keys of the INTERNAL keypad 1 2 After pressing the PROG key the display will change to PLEASE ENTER ACCESS CODE Use the numbered keys on the internal keypad to enter the correct code It is not necessary to press ENTER The code will be checked on entry of the fourth digit Three attempts are allowed before the PROG key must be pressed again On entry of a valid code the display will change to the menu heading appropriate to the level of access Whilst in programming mode the functions of the external key pad change to facilitate navigation of the program using the EXTERNAL keypad In the event that the code has been lost or when fitting an un programmed replacement board it is necessary to complete the circuit between the two pins of the two pin header labelled ENG LINK on the Control board This forces recognition of any four digit code Note it is safest to avoid entering the default managers or operators code in these circumstances because entry of a valid code will be recognised in preference to the combination of a wrong code plus the ENG LINK and restricted access granted Note Regarding The ENG LINK The Studio Tabletop electronics control system has two major elements these are the Control board and the DC RIO board The two boards communicate via a three wire Inter Integrated Circuit bus bus Some faults affecting the bus or Control board configuration can result in persistent system resets w
25. set 56368 6 1 Studio operators guide 5654 8 11 Main loom studio tt 51 17 9 11 Studio tt arm 51353 ii O1 01 11 05 STUDIO TABLE DOUBLE FRESH BREW 88912 PAGE 1 OF 5 0 1 2 L oiler cover spacer verona 7 54626 4 6 wnipper seal 54657 5 L Img motor 120 71 54930 6 4 X j4mnpin bullet 55639 8 3 64mm wire auger no agitat 5920448 g 7 617964 10 2 base grey 84665 14 11 guard LCV 67949 16 1 JR hboiler cover 69050 18 1 wWwhipper panel 16907 19 1 motor shelf 6978 25 D R h boiler cover bracket 69089 29 1 Danger label warning disc 1 1 10064 31 Capacitor ceramic luf F V 32 1 Canister label chocolate 28209 Canister label milk 136 1 j Canister labe sugar 28214 37 1 Blanking gromet 5421331 40 1 inlet pipe bron 54655 41 1 chamber brown 5457 44 1 Diff pressure switch 5400 45 D jTpiee 5681 49 1 LAA chute 56037 52 1 X jWarning labe 56399 53 1 filter belt 545 Caution label hands clear T piece coffee brewer 54910 Canister 64 Plastic auger 59059 60 1 Coffee brewer red lever 89020 61 Imelor disk bron 5451 265 t 64 11 Coffee chamber lid brom 157269 ISSUE 1 QU ADFB
26. the water heater overflow pipe is not trapped 5 Restore the electrical supply to the machine 6 Using the main switch set to the ON position 7 Check that the water heater fills with water and that the water supply cuts off when the correct level is reached i e no water overflows into the waste bucket Ensure that the waste level probe is located in the waste bucket 8 Set the main switch to the OFF position COFFEtek LTD WARNING LETHAL VOLTAGES ARE EXPOSED WHEN ANY PANEL INSIDE THE CABINET IS REMOVED AND MAINS ELECTRICAL SUPPLY IS AVAILABLE I E ON OFF SWITCH IS SWITCHED ON 16 61 Prepare the Carbonator for use as follows 1 2 3 4 5 6 7 9 Isolate the mains electrical supply from the machine Remove the front and top covers from the Carbonator fit the small waste bucket in position in the cabinet and place the Carbonator overflow pipe in the bucket Slowly fill the Carbonator water reservoir with cold water up to the overflow level Purge the Carbonator of air by opening the shut off valve for approximately 5 seconds Using the seals provided connect the regulator to the gas cylinder and check that the C0 gt gas pressure is set at 50psi Secure the cylinder in place in the cabinet Turn on the gas supply and purge the Carbonator by gently lifting the pressure relief valve for approximately 10 seconds Place the waste level probe in the waste
27. time The battery fitted to the 54955 Control board has an open circuiting link to prevent discharge during extended periods of storage When commissioning a new board the links labelled CLOCK BAT on the control board must be fitted otherwise the board will not maintain the time when power is removed The 54955 Control board contains a lithium battery Care should be taken to dispose of this in an appropriate manner should a board be scrapped The board should not be disposed of by burning SET PRICING MODE 12 Entering SET VEND PRICING allows the programmer to select one of the following Pricing modes e NORMAL PRICES e ALL DRINKS FREE e CHEAP PRICES The selected mode becomes the default setting to which the machine will return after any timed activities CHANGE PRICES 13 41 Entering CHANGE PRICES provides access to the following sub menu e NORMAL PRICES e CHEAP PRICES e CHANGE CUP PRICE Entering NORMAL PRICES or CHEAP PRICES provides access to a list of drinks with corresponding prices The price of a displayed drink can be changed by pressing ENTER altering the value shown and pressing ENTER again Entering CHANGE CUP PRICE allows the programmer to select the price of a plastic cup and is preset at O pence The value entered here is deducted from the normal price of a drink when there is no requirement for a dispensed plastic cup i e when customers own cups or mugs are used 01 12 2005 Issue 1 STUDIO T
28. 0 PROGRAM FUNCTIONS 4 21 COFFEtek LTD The following table shows the functions available and the access level required to use them within the Studio Tabletop configuration program FUNCTION ACCESS LEVEL REQUIRED OPERATOR MANAGER ENGINEER INGREDIENT TIMES e limited SET DATE TIME SET PRICING MODE CHANGE PRICES INHIBIT DRINK ALTER DRINK NAME TIMED ACTIVITIES TEMP SETTINGS OUTPUT TEST INPUT TEST SET PRODUCT CONSTS MACHINE STATUS SET DRY VEND MODE SERIAL NUMBER CONFIGURE MACHINE MDB CONFIG EVA DTS CONFIG PRODUCT CODES OPERATORS CODE MANAGERS CODE ENGINEERS CODE EDITABLE TEXT CARD ACTIONS EDIT DRINK MAP 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD PROGRAMMING SEQUENCE OF OPERATIONS 5 The method of navigating the menu structure is consistent throughout the program The 7 and 4 keys are used to index through the headings in a particular level or increment decrement a value Pressing ENTER will select a submenu or confirm a change whilst ESCAPE will reject a change or return to the previous menu level The sequence for accessing a menu option and then accessing a submenu within that option and finally selecting and changing a parameters value is shown diagrammatically in Fig 3 1 MAIN MENU HEADING ENTER ESCAPE PREVIOUS SUB MENU HEADING ENTER ESCAPE
29. 1 STATE 2 Coffee brewer index CBREWER HOME CBREWER NOT HOME Carousel throat switch CUPS AVAILABLE CUPS NOT AVAILABLE Carousel position switch CUP DROP IN POS CUP DROP OUT POS Dispense arm vend position IN V POS micro switch ie forward and ready to vend PADS EOS Dispense arm HOME position micro switch ARM NOT HOME DISP ARM HOME Boiler level probe BOILER IS WET BOILER IS DRY Waste tub probe WASTE IS WET WASTE IS DRY Spare level Input SPARE IS WET SPARE IS DRY User cup sensor CUPSNS NO CUP CUPSNS NO CUP Tea brewer index switch TBREWER NOT HOME TBREWER HOME Brewer pressure switch NO PRESSURE PRESSURE 0 1 Normal 1 jug or free 45 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD SET PRODUCT CONSTANTS 22 The Studio Tabletop control system maintains a counter for the amount of each ingredient consumed For these counters to work correctly the throw rate in grams per second actually dispensed from each ingredients canister must be input One way to determine the correct value is to catch the ingredient dispensed during ten vends of a particular type and then divide the weight of ingredients so dispensed by the auger run time figures set for that vend For this to work all scale factors must be set to 100 If the ingredient counters are not required this facility can safely be ignored The values entered are for audit purposes only and do
30. 1 sfbtea 4 dgn 02 11 2005 11 51 16 ABLE SINGLE FRESH BREW IEA Se m LB DESCRIPTION Cobro clip 14mm normal 54011 Boiler lid 1 1 684 Blind swaged port seal 54544 Thermal cutout 95 degrees 1 5520 Boiler foom pad 551 00000 Boiler probe assembly 77 9445 Boiler seal Snapper clip no 12 4 1 i 8 I9 US 3 MACHINE INSTANT DESCRIPTION 4 2 Impelor disk grey 54652 6 2 chamber grey 7 54658 8 8 Wnipper seg 5467 9 5 motor 12022 77 5490 20 1 R h boiler cover 69050 32 1 Canister label chocolate Canister label milk Canister label sugar Canister label tea Canister label coffee 39 1 X R hchute 56032 40 1 CZA chute 156031 ISSUE 1 Q1T 11 05 M89142instant 1 dgn 02 11 2005 10 26 39 P MACHINE INSTANT NO 0 DESCRIPTION PART NUMBER 1 2 Spacer 5 2x10x7 5 7 22116 2 4 Small feet black m8 25 55223 3 Board support long deep 56271 5 16 amp fuseholder bussman 71101 8 for fuse holder 71101 71101C Drip tray 57069 8 1 Tray sensor bracket 6944 9S 11 Cup turret 43 011 turret lid 1571834 11 1 Loop turret celluloid sleave 57183 5 1211 Top hinge pin 6616 13 11 Bottom hinge pin 6667 14 1 L C V fanox 61757 17 1 Roller bracket 6900 1 4 Dispense motor bracket 69074 69083
31. A SOUP WHIPPED COFFEE COFFEE IMPORIENT TEA FRESHBEAN COFFEE FAIRTRADE COFFEE TETLEY LEAF TEA TYPHOO LEAF TEA PG LEAF TEA GOLD BLEND NESCAFE COFFEE KENCO COFFEE LEMONSLIME SPARKLING WATER STILL WATER COLD WATER HOTWATER Note Changing a drinks name does not affect the actual parameters that control the drink It only affects the name displayed when that selection is chosen or audited If the name of the chocolate selection is changed to LIME the chocolate ingredient motor valves and mixer will still run when that selection is taken To change the drink rather than the drink name use the EDIT DRINK MAP facility Note it is not possible to make drinks corresponding to all of the alternative drink names on all machine versions STUDIO TABLETOP Issue 1 01 12 2005 42 COFFEtek LTD TIMED ACTIVITIES 16 17 43 The TIMED ACTIVITIES option allows the machine to be set to different states on a timed basis The states currently available are as follows a Reduced causes the machine to offer drinks at the reduced rate b Free causes the machine to offer drinks free c Self Clean causes the machine to flush its soluble ingredient mixing systems d Shutdown causes the machine to stop vending e Unused timed activity slot not used operate as normal f Economy causes the machine to temporarily shutdown until a drink is requested The water in the boiler is maintained at a reduced temperature and a message prompting potential u
32. ABLETOP COFFEtek LTD INHIBIT DRINKS 14 Entering INHIBIT DRINKS provides access to a sub menu of drinks each one suffixed with the availability AVAILABLE or INHIBITED The status of a displayed drink can be changed by pressing ENTER altering the status by using the UP or DOWN keys and pressing ENTER again ALTER DRINK NAME 15 The ALTER DRINK NAME menu allows the name displayed when a particular drink is selected to be changed to one of a number of pre defined alternatives To avoid confusion the drink retains its original name in this submenu The alternative name will be used to reference that selection for all other display and audit activities The reason retaining the original reference to the name in this submenu is that for example it could be that both syrup drinks are to be orange temporarily Once the lemon name had been changed to orange it would not be possible to tell the altered drink from the existing one when it came time to change it back again The list of alternative drink names is as follows CHOC O CINO BLACKCURRANT LEMON COLA ORANGE VEG SOUP TOMATO SOUP BEEF SOUP CAPPUCCINO LEMON PEACH SOUP LIME MUSHR M SOUP MILO CAFE MOCHA ESPRESCHOC CAFE CREME ESPRESSO X 2 CHICKEN SOUP PEPSI COLA TROPICAL FRUIT COCA COLA DIET COCA COLA PEPSI MAX PEPSI DIET PEPSI ORANGE TANGO LEMON STILL JUSODA DIET TANGO LEMON SPARKLING JUSODA IRN BRU STILL IRN BRU FIZZY IRN BRU COFFEE WHIPPED COFFEE ELDERFLOWER VIMTO COLA LEMON TE
33. ABLETOP Issue 1 COFFEtek LTD Section 2 w UUL ENTER ESC 0010956 Fig 2 1 INTERNAL KEYPAD 01 12 2005 PROG MDB FILL TUBES ADVANCE TEA BREWER CUP TEST DRINK TEST COUNTERS 14 COFFEtek LTD INTERNAL KEYPAD 1 15 The internal keypad provides the facility to carry out a number of frequently required machine functions without the necessity to enter any of the user programs In most cases a single press of the key initiates the function associated with each button If a further key press is necessary to end the action it will be the escape key The functions available from the internal keypad are as follows a b f Advance Coffee Brewer If a coffee brewer is fitted a single depression of this key will cause the brewer unit to index to its next position in the cycle The purpose of this function is to allow the brewer to be locked prior to a flush cycle so that cleaning agents can be added MDB Mech Dispense Coin This key provides a method to empty the change tubes of an MDB coin mechanism which does not itself possess the necessary buttons to do so On pressing the key the external display will change to EMPTY TUBE gt ENT ESC A flashing cursor will appear on the C The function of the EXTERNAL keys will change as described in section 3 to allow actions to be performed on either the internal or external keypad Pressing ENTER will c
34. COFFEE BREWER brew configurations is YES Instant and single fresh brew configurations NO Allows a machine to operate without a cup unit fitted i e reliant on users providing their own cups Default is NO i e there is a cup mechanism fitted NO CUP MECH MDB CONFIG 27 This menu provides the means to modify parameters related to MDB peripherals connected to the machine At present these are limited to those associated with a change giving coin mechanism However as support for additional peripherals is added so additional settings will be added as appropriate STUDIO TABLETOP Issue 1 01 12 2005 52 COFFEtek LTD The following table lists the sub menus and parameters that are configurable PARAMETER DESCRIPTION This monetary value defines the largest amount that can be MAX CREDIT accepted by the mechanism Once the displayed credit reaches the value set in MAX CREDIT no further coins will be accepted EXACT CHANG LIM This monetary value represents the value of coins remaining in the change tubes below which the EXACT CHANGE message is displayed Note for the audit system to work correctly it is important that all coins are inserted via the coin insert slot le not placed directly in the change tubes VEND BEFORE CHANGE Possible values are YES and NO When set to YES change will not be given until a vend cycle has taken place CHANGER MODE AUTO CONFIGURE ACCEPTANCE MASKS Possible values a
35. ENDED COUNT ESCAPE UP KEY ENTER TOTAL VEND COUNT ESCAPE 01 12 2005 Issue 1 UP DOWN ONE COUNTER PER SELECTION UP DOWN ONE COUNTER PER SELECTION UP DOWN ONE COUNTER PER SELECTION UP DOWN ONE COUNTER PER SELECTION UP DOWN CUP COUNTER TOTAL COUNTER STUDIO TABLETOP COFFEtek LTD Section 3 Programming FOREWORD 1 The Studio Tabletop Beverage Machine has a comprehensive configuration program to allow the behavior and function of the machine to be changed to meet a customer s requirement There are three levels of access to the configuration functions of the machine Access each level is protected by means of a four digit code The facilities available at each level are shown below 1 1 Operator level access e Access to price related features only e Factory default Code 1111 1 2 Manager level access e Access to price related features e Inhibit selections e Limited range modification of recipes e Change Operator level access code e Factory default Code 3333 1 3 Engineer level access e Full access all features e Factory default Code 4444 STUDIO TABLETOP Issue 1 01 12 2005 18 COFFEtek LTD ACCESSING THE USER PROGRAMS 2 19 The programs are accessed by pressing key 5 PROG on the INTERNAL keypad The EXTERNAL display will then prompt for input of a four digit entry code The code is input using the numbers
36. ISPENSE HEAD DRIP TRAY Fig 1 1 WATER SYSTEM FUNCTIONAL DIAGRAM SINGLE FRESH BREW TEA STUDIO TABLETOP Issue 1 01 12 2005 10 COFFEtek LTD MAINS WATER SUPPLY HEATER TANK HOT WATER CHOCOLATE MILK amp SUGAR COFFEE VALVE VALVE VALVE VALVE VALVE IJ J CJ i 2 09 09 1 Ef DISPENSE HEAD DRIP TRAY Fig 1 2 WATER SYSTEM FUNCTIONAL DIAGRAM INSTANT 11 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD MAINS WATER SUPPLY HEATER TANK HOT WATER CHOCOLATE MILK amp SUGAR VALVE VALVE VALVE COFFEE VALVE G I Z 2 3 Es TEA BREWER T DISPENSE HEAD DRIP TRAY Fig 1 3 WATER SYSTEM FUNCTIONAL DIAGRAM DOUBLE FRESH BREW STUDIO TABLETOP Issue 1 01 12 2005 12 COFFEtek LTD ELECTRICAL AND ELECTRONIC SYSTEM COIN MECHANISM OPTIONAL INTERFACE CUP SENSOR USER JUG KEY BREWER INDEX CUP THROAT DISPENSE HEAD CAROUSEL INDEX TEMP LEVEL SENSOR MPU UC LINK RIO WASTE LEVEL SWITC E MOTORS CUSTOMER CARB LEVEL PROB KEYPAD HEATER SSR 12V 24V RETURN 24 DC VALVES POWER SUPPLY HEATER SSR EXTRACT FAN 12V MOTORS SOLENOIDS 240V AC Fig 1 4 ELECTRICAL 8 ELECTRONIC SYSTEM FUNCTIONAL DIAGRAM 13 01 12 2005 Issue 1 STUDIO TABLETOP BOILER PROBE Be THR PI GRN gt DS PNK THROAT SWITCH LCD DISPLAY P d d md nd md md m T d 3 5 NOUFON 8 BLLED BLK 9 f BACKLIGHT R
37. OP COFFEtek LTD CHOCOLATE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS CHOCOLATE TIME Auger run time for Chocolate ingredient 1s E WATER TIME Chocolate water dispense valve open duration 15 MIXER START Chocolate mixer motor start time referenced to t 0 1s E MIXER TIME Chocolate mixer motor run time 1s E Manager level control applied to CHOCOLATE TIME OP Chocolate Mod The actual coffee auger run time will be EM TEA TIME x OP Chocolate Mod 100 Manager level control applied to WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 32 COFFEtek LTD INSTANT TEA E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS zas TEA TIME Auger run time for tea ingredient 1s E TEA ADJUSTMENT Increment applied to Tea auger run time when strong ave E selected WATER TIME Tea water dispense valve open duration 1s E WATER SPLIT Fraction of total water time above to be allocated to the E milk sugar valve if milk or sugar is selected SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 48 E sugar selected MILK TIME Auger run time for Optional ingredient if selected 1s E MILK ADJUSTMENT Increment applied to milk auger run ti
38. STUDIO TABLETOP BEVERAGE MACHINE e e e e 000000 TECHNICAL MANUAL COFFEtek LTD STUDIO TABLETOP TECHNICAL MANUAL CONTENTS PAGE FOREWORD SE 4 SAFETY WARNINGS aa aa Eege Een aada 5 SECTION 1 TECHNICAL INFORMATION 6 Sia A ARR Sa AU aan 6 GENERAL DESCRIPTION umataq ERR C bana tanan ha a hita h ua u ush 7 Gabinet ie EE 7 iIIud 8 Walter SyS EE 9 ELECTRICAL AND ELECTRONIC SYSTEM 13 SECTION 2 INTERNAL KEYPAD FUNCTIONS 14 INTERNAL KEY PAD L D Ta ee Le P E SD AAAA 15 SECTION 3 PROGRAMMING zeszli u 18 FOREWORD EE 18 ACCESSING THE USER PROGRAMS uuu uuu uu usa ae eee aaa aaa 19 EXTERNAL KEYPAD FUNCTIONS IN PROGRAMMING MODE seem 20 PROGRAM FUNCTIONS 2422428022024605 ut tid RE E E tentis Ee bbc a dcus 21 PROGRAMMING SEQUENCE OF OPERATIONS 22 MENU OPTIONS SEENEN 23 ingredient eld sented upas 23 Edit Drink Map EE 37
39. TER FUSE THERMAL TRIP CC LLL 6 9 lt RIO BOARD 15 8 WHT_RED GRN_ BL GRN_WHT 24 x CH 24V_ WHT_REDD POWER GROUND HEATING ELEME B sl 5 2 E g gt D ON d lt 5555555 c 3 FAN BES ELES E 2 PIS 222 2 d Fr 9999999 333 ES H H H H H H BK CUP DROP ASSY TABLETOP STUDIO INSTANT DISPENSE HEAD MOTOR TBLSTUIN IDS Darren Venables REV BOILER PROBE THR PI GRN gt DS PNK THROAT SWITCH LCD DISPLAY P d d md nd md md m T d 3 95 NOUFON 8 BLLED BLK 9 f BACKLIGHT Rtg EE 6 D xS lt et 43 5 p s 9 St p E J3 3 lt 7 43 2 Ee MPU BOARD 9 7 EXTERNAL KEYBOARD NWFUONODY 2 2 VVVVVVVVVV ok AAAAA COL3 DUOVDUARWNW ARM COFFEE BREWER PRESSURE uk LIGHTING INDEX SWITCH gt KIT x HEAD INDEX 9 rec T 2C DA HEATER FUSE THERMAL TRIP CC LLL 6 9 lt RIO BOARD 15 8 WHT_RED 24 BLI WHT x CH 24V_ WHT_REDD POWER GROUND HEATING ELEME B TABLETOP STUDIO SFB COFFEE T 15 m o N 1 0 e c d 0
40. TN gt J L 000000 000000 Issue 1 01 12 2005 64 DESCRIPTION Boiler cover spacer verona Whipper_motor Mix bowl inlet pipe grey Whipper chamber grey 6 Whipper seal 5 Ing motor 120 Laang 7 4 4mm pin bullet 55639 8 2 Ingredient chute central 56028 2 IS 10 4 X Canister 64mm wire auger 7 5904 69080 69081 69082 69087 69088 69089 69132 69133 69135 69136 10064 1 Tea brewer silicone seal 22095 Capacitor ceramic luf F V 22447 Canister label chocolate 28209 Canister label coffee 28210 1 1 1 m rv gt 1 1 28211 Canister label milk 28212 28214 54654 1 Steam trap black 54660 55128 i 1 Steam trap beige 55214 55215 55241 55243 45 56032 1 1 Agitator smal wire auger 55187 Tea filter belt 56435 47 56851 59059 Tea pot coil 68157 88100 85247 55242 84659 Warning label 56399 56 Caution label hands clear 56626 89131_sfbtea_1 dgn 02 11 2005 11 40 56 18 404 44 as 46 pm 48 49 56 ISSUE 1 31 10 03 CJ CO TU EA DESCRIPTION PART NUMBER 2 2 LOC UJ LIT T 5 4 wrap holder snap lock 2 4 Small feet black m8 x 25 3 8 Board support long deep 2 16 amp fuseholder bussman 5 2 Cap for fuse holder 71101 Cabinet 7 1 hinge pin Bottom hinge pin 1 L C
41. UDIO TABLETOP Issue 1 01 12 2005 30 COFFEtek LTD MOCCACCINO INSTANT COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS GE CHOCOLATE START Chocolate ingredient start time referenced to t 0 1s E CHOCOLATE TIME Chocolate ingredient auger run time 1s E MILK START Milk ingredient start time referenced to t 0 1s E MILK TIME Milk ingredient auger run time 1s E WATER TIME Total amount of valve opening time for this selection allocation of water to the three bowls is automatic Start time for coffee component of this selection Offset EE from t 0 for ingredient water and mixer 18 COFFEE TIME Coffee ingredient auger run time 1s E CHOC MIXER TIME Chocolate Mixer run time referenced to t O other mixer As E times are calculated automatically Manager level control applied to MILK TIME The actual OP Milk Mod topping auger run time will be E M MILK TIME x OP Milk Mod 100 Manager level control applied to CHOCOLATE TIME The OP Choc Mod actual chocolate auger run time will be E M CHOCOLATE TIME x OP Choc Mod 100 Manager level control applied to COFFEE TIME The actual OP Coffee Mod chocolate auger run time will be E M COFFEE TIME x OP Coffee Mod 100 As engineers mode equivalent however the factor is OP Water Mod displayed as a value between 25 and 25 the E M increments are 5 31 01 12 2005 Issue 1 STUDIO TABLET
42. ause a coin to be dispensed from tube Pressing the will cause the cursor to move right With the cursor in this position pressing the ENTER key will cause a coin to be dispensed from the A tube Repeated use of the gt amp ENTER key enables all tubes to be emptied Pressing the ESCAPE key ends the process Brewer Flush This key provides the means to initiate a flush cycle of the fresh brew units A single press of this key will initiate a cleaning cycle for all brewers fitted to the machine simultaneously In the case of the instant version this function is redundant Syrup 1 Prime This function is not applicable to these machine types Syrup 2 Prime This function is not applicable to these machine types Prog This key activates the code entry sequence required to access the protected levels of the machine control programs See section 2b 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD h MDB Fill Tubes If an mechanism is fitted this function allows the change tubes to be filled On pressing the key the external display will change to INSERT FLOAT 0 00 As coins are inserted the value displayed will reflect the total value of the money inserted Pressing ESCAPE will cause the machine to return to normal operation and zero the credit i Advance Tea Brewer If a Tea brewer is fitted a single depression of this key will cause the brewer unit to index to its next position in the c
43. bucket and refit the front and top covers to the Carbonator Restore the mains electrical supply to the machine Place the syrup container in the cabinet and insert the stainless steel dip tubes into the container 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD Section 5 Setting up a New or Replacement Control Board The 54955 FMCU Control board used in the Studio Line Vending machine utilises static sensitive components Precautions for handling static sensitive devices should be observed when handling this item 1 The Studio Line control board is programmable on two levels At the lowest level the board s Flash memory firmware can be reprogrammed to enable a wide range of different machines to be controlled This level of programming requires a PC and special interface equipment and is essentially a factory main base activity The firmware programmed into a board can be read from the label fitted to the component side of the board or if placed in a functioning machine using the Machine Status menu ref section 3 paragraph K For Studio Line machines the software version will typically be of the form STUDIO2_ XX Where STUDIO2 denotes the program and XX is a number defining the version New versions will be generated to support customer specific configurations and behaviours It is therefore important to check that the firmware programmed into a board is appropriate to the machine to which it is to be fitted as older
44. cates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS rales COFFEE TIME Ingredient Control 1s E COFFEE ADJUST Increment applied to coffee auger run time when strong 15 selected WATER TIME Coffee water dispense valve open duration WATER SPLIT Fraction of total water time above to be allocated to the E milk sugar valve if milk or sugar is selected SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 4 5 E sugar selected MILK TIME Auger run time for Optional ingredient if selected 15 MILK ADJUSTMENT Increment applied to milk auger run time when extra milk E selected Compensating variable to account for differing flow rates VALVE FACTOR between milk sugar and tea valves If white sugar drink is 15 E bigger than black version decrease if bigger increase Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual coffee auger run time will be E M COFFEE TIME x OP Coffee Mod 100 Manager level control applied to COF WATER TIME OP Water Mod The actual milk auger run time will be E M COF WATER
45. ch selection a user with Manager level access is granted a limited range adjustment on a subset of the parameters This allows the site based personnel to perform minor taste profile modifications without the need to call an engineer The limited range adjustment is implemented as a multiplying scale factor of between 75 and 125 In managers mode the limited range of adjustment permitted is displayed as a signed value between 25 and 25 and can be changed in 5 increments For example the limited range strength control for the coffee ingredient of an Espreschoc selection which has had its coffee ingredient increased by 5 would appear to a manager level user as OP COFFEE MOD 5 When viewed with engineers level access this would appear as OP COFFEE MOD 105 In each case the same parameter is being viewed The following tables describe the parameters that can be adjusted for each drink and indicate the parameters visible at the different each access levels The drinks available in each configuration are described in Table 26 A later in this Section 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD INSTANT COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS pu COFFEE TIME Ingredient Control 1s E COFFEE ADJUST Increment applied to coffee auger run time when strong 4 E selected WATER TIME Coffee water dispense valve
46. der 55054 9 1 ampinbullet 569 11 4 Board support long deep 56271 17 1 e Cup turret bracket 7 66621 24 1 Coin hopper 6963 28 1 6967 30 33 1 lockplate 6904 355 1 Cup stand bracket RHS 541938 40 1 Controller musi _ 5495 41 1 Choke 55 5 42 1 Internal keypad loom 551 44 1 2 way molex connector 5554 45 1 lock and key 5547 46 1 Reject button 55947 Keypad circuit only 55960 48 1 sensor receiver 1 1 1 5602 49 1 X Cup sensor sender 7 56023 51 Coin decal studio silver 52 1 Coin decal studio copper 56434 55 1 Chip on glass LCD 55264 M89142instant 4 dgn 02 11 2005 10 28 55 ISSUE 1 S MACHINE INSTANT NO QTY DESCRIPTION PART NUMBER 1 2 Coble tie for boiler _ 22102 2 Cobra clip 14mm normal 5401 Swaged port valve seal 7 54543 Outlet valve 8mm 24 0 55003 Boiler seal 5 Boiler lid 6864 Boiler 688 Blind swaged port seal 7 54544 Thermal cutout 95 degrees 1 5520 Element 3KW 240V SID TID 55430 Boiler foam pad 5551 Boiler probe assembly 7 94543 Snapper clip no6 17170 Hose bung flangeless plug 7 55692 2 a ml 8 B ga H3 OS _ ITEMS NOT DISPLAYED ND 1 5 1 Hot drink menu deca
47. e as for Enable Coins Exact Change above ENABLED NOTES EXACT CHANGE This variable controls which notes are accepted in circumstances where the exact change message would be displayed The MDB protocol provides for up to 16 types of note For the purpose of changing the notes to be accepted the procedure is the same as for Enable Coins Exact Change above ENABLED NOTES NORMAL This variable controls which of the notes that an attached validator is programmed to accept should actually be accepted in normal operation i e other than exact change mode For the purpose of changing the notes to be accepted the procedure is the same as for Enable Coins Exact Change above 53 01 12 2005 Issue 1 STUDIO TABLETOP f METHOD OF AUDIT COFFEtek LTD PARAMETER DESCRIPTION AUDIT METHOD Possible values are DDCMP DEX UCS CARD PRINTED AUDIT or DISABLED DDCMP selects infrared or direct connect audit DEX UCS and PRINTED AUDIT select direct connect CARD selects the smart card interface DISABLED turns off the audit system g AUDIT CONFIG PARAMETER DESCRIPTION SECURITY CODE Default 0 Any data carrier may audit the machine The code is set by a data carrier Once set by a carrier only a carrier with the appropriate code may access the machine PASS CODE Default 0 Any data carrier may audit the machine The code is set by a data carrier Once set by a carrier only a carr
48. e place NOTE The SELF CLEAN state must not be entered in a block routine 01 12 2005 Issue 1 STUDIO TABLETOP 18 COFFEtek LTD The displayed activity can be changed by altering the data using the LEFT RIGHT UP and DOWN keys With the correct data entered the ENTER key is pressed to move to the next activity or ESCAPE pressed to leave TEMPERATURE SETTINGS 19 Entering TEMP SETTINGS provides access to the following sub menu DESIRED TEMP MINIMUM TEMPERATURE 1 Desired Temperature allows the desired water heater temperature to be set 2 Minimum Temperature allows the minimum temperature at which vending may commence to be set The above values are set in degrees centigrade The minimum possible temperature the control system can measure is 57 it is not possible to set temperatures below this value As addition information the actual value read by the analogue to digital converter on the control board corresponding to the temperature set is displayed in parenthesis next to the C value OUTPUT TEST INST VERSION 20 Note 1 Note 2 The OUTPUT TEST allows any of the output devices to be turned on and off to aid with diagnostics On entering output test the display will show the device name a prompt indicating that the T amp ENTER keys are active and a number indicating the position of the device in the list The arrow keys are used to scroll through the list of devices whilst the ENTER key will ac
49. er as normal b Vends Are Dry All vends are dispensed without water This allows ingredients to be weighed If a multi ingredient drink is selected only those ingredients will be vended SERIAL NUMBER 25 Entering SERIAL NUMBER accesses the following sub menu e M C SERIAL NUMBER M C AUDIT NUMBER 1 M C Serial Number The machine serial number consists of 8 digits and identifies the machine on audit trails 2 M C Audit Number The machine audit number indicates the number of audits carried out to date CONFIGURE MACHINE 26 Entering CONFIGURE provides access to the following machine configuration sub menu headings a GENERAL SETTINGS The GENERAL SETTINGS menu provides access to a number of diverse parameters controlling machine operation that do not naturally group with any of the other control variables PARAMETER POSSIBLE VALUES Default in bold SILENT KEYS give audible feedback mM are silent TOKEN ONLY TEE appropriate to RM appropriate to token coins card system or free only operation 1 0 CHIPPER CHIPKNIP Suppress credit display if Normal display of credit just card system fitted 0 1 FLUSH ALARM Sound loud siren while Sound siren quietly while flushing flushing 300 FAN BOOST TIME Time fan runs at full speed after a vend cycle finishes in tenths of a second 47 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD PARAMETER POSSIBLE VALUES Defaul
50. es of text These lines designated the Select Message Text and the Error Message Text respectively are displayed at intervals whenever the machine is displaying the select drink or error screens respectively Each message consists of 1 line of 16 characters For example in the select drink state the display could alternate between Screens displays as below SELECT DRINK gt SELECT DRINK CREDIT 0 00 VENDING SERVICES For example while a waste tray full error is present the display could alternate between Screens displays as below OUT OF SERVICE SS OUT OF SERVICE WASTE TRAY FULL TEL EXT 12345 Where the text shown in italics is the optional error message text The EDIT TEXT menu contains the following sub menus which be accessed using the T keys a Edit Select Msg Allows the programmer to change the line of optional text displayed in the select drink state On pressing ENTER the display will change to one of the form shown below EDIT STRING T A The T keys are used to scroll through the available characters The lt keys can be used to move the cursor along the line of text When the correct text has been entered pressing Enter confirms the changes whilst pressing escape discards them b Edit Error Msg Allows the programmer to change the line of optional text displayed when the machine is in a fault condition c Erase Select Msg Allows the programmer to clear the line of optional select
51. eventing the possibility of any residue from the previous drink dripping into the next one 7 The Studio Tabletop machines require single phase 240V electrical mains supply from domestic 13A outlet and a cold water supply from the domestic cold water main These services enter the machine at the rear of the cabinet STUDIO TABLETOP Issue 1 01 12 2005 6 COFFEtek LTD GENERAL DESCRIPTION The operational components which form a Studio Tabletop beverage machine are housed in a metal enclosure access to which is gained by a swivel door secured by a key operated locking mechanism Turning the key in the lock allows the door to be opened With the door open the mains isolation switch for ON OFF operation of the machine is visible in the top left corner of the machine Equipment inside the cabinet is arranged in two sections front and rear On opening the door the Operator is immediately faced with those items of equipment to which he or she requires access e g Ingredient Canisters Cup Turret Coin Mechanism Waste Tray etc The remaining items of equipment e g Water Heater Valves Electrical and Electronic components etc to which specifically the Engineer requires access and from which the Operator must be shielded are located behind the Ingredient Canisters and Whipper Motor and Dispense Head Assembly panel at the rear of the cabinet CABINET FRONT 10 11 12 13 The Cup Drop Assembly Coin Mechanism Control
52. ger PARAMETER NAME FUNCTION UNITS CHOCOLATE START n time for the Chocolate ingredient motor referenced to E E CHOCOLATE TIME Auger run time for Chocolate ingredient 1s E MILK START Arda for the milk components of the drink referenced er E MILK TIME Auger run time for milk ingredient 1s E CHOC WATER TIME Chocolate dispense valve open duration 1s E CHOC MIXER TIME Chocolate mixer motor run time 1s E MILK WATER TIME Milk dispense valve open duration 1s E MILK MIXER TIME Milk mixer motor run time 1s E Manager level control applied to Topping TIME OP Milk Mod The actual toppingauger run time will be E M TOPPING TIME x OP Topping Mod 100 Manager level control applied to CHOCOLATE TIME OP Chocolate Mod The actual coffee auger run time will be E M TEA TIME x OP Chocolate Mod 100 Manager level control applied to WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 25 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD DECAF COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS p COFFEE TIME Ingredient Control Vs E COFFEE ADJUST Increment applied to coffee auger run time when strong j E selected WATER TIME Coffee water dispense valve open duration 1s E MIXER TIME Coffee whipper motor run duration 1s E WATER SPLIT Fraction of total water time above to be al
53. hich take place before a code can be entered To allow recovery diagnosis from such situations the control system provides an Access Window to a special safe mode shortly after power is switched on If the engineers mode is entered during this window the machine will enter the program with the bus disabled Without communication between the DC RIO board and the Control board the OUTPUT TEST facility is ineffective and the state of some inputs will be misreported in the INPUT TEST routines As a reminder to this effect the sound associated with a key press is truncated to a very short pip rather than a If the ENG LINK is left in place during power up the machine will enter the engineers program with full access during the Access Window 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD EXTERNAL KEYPAD FUNCTIONS IN PROGRAMMING MODE 3 Having entered a valid code the keys on the EXTERNAL keypad are used to navigate and use the functions of the user programs In programming mode the keys assume the following alternative functions 12 Button Version 14 Button Version FUNCTION KEY Move up a list of menu options or increment a number Move down a list of menu options or decrement a number v Move the cursor left lt Move the cursor right gt Move to previous menu option or reject values entered ESCAPE Enter the menu option displayed or accept the changes made ENTER STUDIO TABLETOP Issue 1 01 12 2005 2
54. ier with the appropriate code may access the machine STATION ADDRESS Default 7 Identifies the unit as a VMC for audit purposes STUDIO TABLETOP Issue 1 01 12 2005 54 55 01 12 2005 COFFEtek LTD Issue 1 STUDIO TABLETOP COFFEtek LTD Section 4 Installation amp Commissioning INTRODUCTION 1 The information given in this Section covers installation commissioning and maintenance procedures for the Studio Line Beverage Machine Authorised personnel who are fully conversant with the equipment using only the manufacturer s approved parts must carry out these procedures 2 Servicing personnel must be familiar with the SAFETY WARNINGS listed on page before undertaking any installation commissioning or maintenance procedure on the beverage machine Any procedure which is found to be impracticable inadequate or inaccurate should be reported to the Management for further investigation 3 The requirements of proper hygiene in respect of food products must be ensured at every level of contact with the beverage machine and the ingredients associated with it STUDIO TABLETOP Issue 1 01 12 2005 56 COFFEtek LTD SAFETY WARNINGS Maintenance of the beverage machine is only to be undertaken by trained personnel who are fully aware of the dangers involved and who have taken adequate precautions e g ensuring that whenever possible the beverage machine is isolated from the mains electrica
55. intenance of the beverage machine is only to be undertaken by trained personnel who are fully aware of the dangers involved and who have taken adequate precautions e g ensuring that whenever possible the beverage machine is isolated from the mains electrical supply Lethal voltages are exposed when any panel inside the cabinet is removed and the mains electrical supply is available i e on off switch is overridden The mains electrical supply is maintained to the Carbonator even when the door is open The beverage machine must be earthed Keep clear of the Brewer Unit when it is indexing The beverage machine is a heavy item Ensure that sufficient personnel are available for lifting and transporting the machine Use proper lifting procedures and equipment The water in the heater tank and the tank itself are hot enough to scald or burn even some time after the machine has been switched off The water heater tank must be drained filled with cold water and drained again before any attempt is made to handle it or any of its associated parts The Controller Board is fitted with a lithium battery Abuse of this type of battery can lead to overheating venting explosion release of potentially hazardous materials and spontaneous ignition The lithium battery must not be charged or connected to any other source of power The battery must not be short circuited or forced to discharge its stored energy The battery must not be subjected to ph
56. l supply Lethal voltages are exposed when any panel inside the cabinet is removed and the mains electrical supply is available i e on off switch is overridden The mains electrical supply is maintained to the Carbonator even when the door is open The beverage machine must be earthed Keep clear of the Brewer Unit when it is indexing The beverage machine is a heavy item Ensure that sufficient personnel are available for lifting and transporting the machine Use proper lifting procedures and equipment The water in the heater tank and the tank itself are hot enough to scald or burn even some time after the machine has been switched off The water heater tank must be drained filled with cold water and drained again before any attempt is made to handle it or any of its associated parts The Controller Board is fitted with a lithium battery Abuse of this type of battery can lead to overheating venting explosion release of potentially hazardous materials and spontaneous ignition The lithium battery must not be charged or connected to any other source of power The battery must not be short circuited or forced to discharge its stored energy The battery must not be subjected to physical damage or overheating If the Controller Board is to be replaced it must be handled with care taking all practical anti static precautions SERVICES REQUIRED WEIGHT AND DIMENSIONS 57 a Electrical Supply 240V 50Hz 13A fused b Wate
57. ler Board and Cup Station are fitted to the rear of the cabinets door The Customer s keypad is fitted to the front panel and is connected to the Controller board via a cable assembly Ingredient canisters are located on a shelf approximately half way up the cabinet At the front of the shelf is a duct assembly to which an extractor fan is connected The fan pulls air from the extract duct which in turn removes steam moist air from the mixing systems which are located on a vertical panel below the canister shelf The moving dispense head protrudes through and is fastened to this vertical panel and in the case of the fresh brew versions this vertical panel also provides the mounting for the fresh brew units Located beneath the cup station is a drip tray The primary purpose of the tray is to collect any spillage that occurs whilst users are removing their cups and any drips that fall from the dispense nozzles after the cup is removed In addition to this any overflow from the boiler resulting from a fault condition is directed into the waste tray A pair of liquid level probes mounted on the door protrudes into the drip tray when the door is closed When the waste liquid in the tray reaches the level sensor probe the water supply inlet is shut off and the machine is rendered inoperable Because of its restricted size users should be discouraged from using the tray to dispose of unwanted beverages as this will result in the machine being put out of se
58. ll remain unchanged Pressing ENTER will confirm the changes Only at this point will the changes take effect A re initialisation is automatically performed when the drink map is changed The new menu will be created and default timings assigned to ALL selections d Notes This facility should only be used to edit the drink selection menu immediately following installation of a new board and or use of the SET MACHINE TYPE menu in the CONFIGURE MC menu It may be used to review the assignments at any time provided the changes are not committed on exit This function does not provide the facility to create an entirely new drink merely to substitute one which it has already determined can be made with the ingredients available in the machine One cannot for instance add a fresh brew coffee drink to a machine without out a coffee brewer The same drink cannot be assigned to two keys and set up differently for each The two keys will map to the same instance of the drink so changing one will change the other Audit data is mapped to the keys not to the drinks themselves Changing the drink map on a machine which has been in service will lead to existing audit data now being tied to drinks to which it does not relate An initialise with the ENGINEERS LINK fitted should be performed first if necessary STUDIO TABLETOP Issue 1 01 12 2005 38 COFFEtek LTD EDITABLE TEXT 8 39 The Studio Tabletop provides two user definable lin
59. located to the E milk sugar valve if milk or sugar is selected SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra sugar 465 E selected MILK TIME Auger run time for Optional ingredient if selected 1s E MILK ADJUSTMENT Increment applied to milk auger run time when extra milk dos E selected Compensating variable to account for differing flow rates VALVE FACTOR between milk sugar and tea valves If white sugar drink is 1s E bigger than black version decrease if bigger increase Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual coffee auger run time will be E M COFFEE TIME x OP Coffee Mod 100 Manager level control applied to COF WATER TIME OP Water Mod The actual milk auger run time will be E M COF WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 26 COFFEtek LTD CAPPUCCINO INSTANT COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS pie COFFEE WTR TIME Coffee water dispense valve open duration As E MILK WATER TIME Milk water dispense valve open duration
60. me when extra milk As E selected Compensating variable to account for differing flow rates VALVE FACTOR between milk sugar and tea valves If white sugar drink is 8 14 bigger than black version decrease if bigger increase Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to TEA TIME OP Tea Mod The actual tea auger run time will be E M TEA TIME x OP Tea Mod 100 Manager level control applied to WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 33 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD FRESH BREW TEA E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS TEA WATER START Time after start that tea brewer dispense valve opens 1s E TEA WATER TIME Tea water dispense valve open duration 15 Milk Sugar dispense valve opening time if optional M amp S WATER TIME ingredient selected This will be deducted from the TEA 1s E WATER TIME if so used TEA START TIME Time after start that tea ingredient motor starts 1s E TEA TIME Auger run time for tea ingredient 1s E TEA ADJUSTMENT Increment applied to tea auger run
61. message text d Erase Error Msg Allows the programmer to clear the line of optional Error message text 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD CARD ACTIONS 10 Entering Card Actions provides access to a number of submenus which relate to the operation of the Studio line ranges optional smart card interface The smart card interface provides the capability for both audit and engineering configuration activities In the event that the reader is not fitted or an unreadable card is placed in the reader any attempt to enter this menu will result in the message INSERT CARD being displayed Pressing ESC will return to the main menu There are two types of card one type is programmed to hold machine configuration data and the other audit information The cards are identical the choice of functionality is made by means of formatting This must be carried out on a machine before a card can be used The submenus of CARD ACTIVITIES depend on the type of card inserted and its contents as follows a FORMAT CARD Smart cards can be formatted for use as either an audit card or a preset engineering function card card formatted using the MAKE AUDIT CARD function can only be used to hold audit data and likewise a card formatted using the MAKE PRESET CARD can only be used to hold data files as described in sections a to d above Cards formatted as Engineering configuration cards may hold one file of each of the following types 1
62. nced to the ae E beginning of the first air pump activity CHOC WATER TIME Time after zero that Chocolate dispense valve opens E E Normally all chocolate components are set to zero SUGAR WATER TIME Sugar valve open time if sugar selected if not water is ipd E added to topping water SUGAR TIME Auger run time for Optional ingredient if selected 01 SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra FT E sugar selected MILK TIME Auger run time for Milk ingredient motor 1s E Auger run time for Chocolate ingredient motor CHOCOLATE MME Normally all chocolate components are set to zero SS E CHOCOLATE OFFSET Start time Milk amp sugar components Referenced to t 0 1s E PUMP 1 DURATION Duration of first air pump operation 18 PUMP 1 DELAY Inactive period following first air pump operation 1s E PUMP 2 DURATION Duration of second air pump operation 1s E PUMP 2 DELAY Inactive period following second air pump operation 1s E Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be EM SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual tea auger run time will be E M COFFEE TIME x OP Tea Mod 100 Manager level control applied to WATER TIME OP Water Mod
63. omponents BLACK DRAIN TIME Idle time before head retracts following dispense of TES E selection where milk or sugar have been selected Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual tea auger run time will be E M COFFEE TIME x OP Tea Mod 100 OP Water Mod Manager level control applied to WATER TIME The actual milk auger run time will be WATER TIME x OP Water Mod 100 35 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD CAPPUCCINO FRESH BREW COFFEE E indicates engineer access level M indicates manager PARAMETER NAME FUNCTION UNITS 2 MILK 5 Start time Milk amp sugar components Referenced to t 0 1s E INFUSION TIME Delay after coffee amp water are added to brew chamber ds E before brewer closes WATER START TIME Time after zero that brewer water dispense valve opens 1s E WATER TIME Coffee brewer dispense valve open duration MILK WATER TIME Milk amp Sugar dispense valve open duration 1s E COFFEE ING TIME Ingredient Control 1 s E COFFEE MODIFIER Increment applied to coffee auger run time when strong 15 selected MIXER TIME Run time for coffee mixer motor refere
64. open duration 1s E COF MIXER TIME Coffee whipper motor run duration 1s E Fraction of total water time above to be allocated to the WATER SPLIT milk sugar valve if milk or sugar is selected E Eg 75 will allocate 75 of the water to the milk valve SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 48 E sugar selected MILK TIME Auger run time for Optional ingredient if selected 1s E MILK ADJUSTMENT Increment applied to milk auger run time when extra milk s E selected Compensating variable to account for differing flow rates VALVE FACTOR between milk sugar and tea valves If white sugar drink is 1s E bigger than black version decrease if bigger increase Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be AM SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to COFFEE TIME OP Coffee Mod The actual coffee auger run time will be E M COFFEE TIME x OP Coffee Mod 100 Manager level control applied to COF WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 24 COFFEtek LTD CHOCOMILK E indicates engineer access level M indicates mana
65. r Supply 15mm BSP stopcock 1 bar min 8 bar max A double check valve MUST be fitted and for Hot and Cold Still Machines a 35psi regulator must be fitted 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD INSTALLATION 5 1 2 3 S WARNINGS THE BEVERAGE MACHINE IS A HEAVY ITEM ENSURE THAT SUFFICIENT PERSONNEL ARE AVAILABLE FOR LIFTING AND TRANSPORTING THE MACHINE USE PROPER LIFTING PROCEDURES AND EQUIPMENT ENSURE THAT THE MAINS ELECTRICAL SUPPLY IS ISOLATED BEFORE CONNECTING THE ELECTRICAL SUPPLY CABLE TO THE MACHINE ENSURE THAT THE MAINS WATER SUPPLY IS ISOLATED BEFORE CONNECTING THE WATER SUPPLY HOSE TO THE MACHINE THE BEVERAGE MACHINE MUST BE EARTHED DO NOT EARTH THE BEVERAGE MACHINE TO THE MAINS WATER SUPPLY PIPE LOCATION Locate the beverage machine close to the appropriate electrical and water services with a minimum of 100mm m clearance between the rear of the cabinet and the wall to allow adequate ventilation If situating in a corner location do not install closer to the right hand wall less than 400mm 16in to accommodate opening of the door LEVELLING The machine should be levelled both fore and aft and side to side by adjustment of the four levelling feet using a spirit level on the cabinet floor to check for level Incorrect levelling of the machine can result in cup drop failures door misalignment and Coin Mechanism malfunctions CONNECTING THE WATER SERVICES
66. re SINGLE VEND and MULTI VEND When set to MULTI VEND change will only be paid in response to depression of the escrow lever When set to SINGLE VEND change will be given automatically following the vend cycle or in response to depression of the escrow lever This utility auto configures the coin acceptance masks to match the coin changer being used The EXACT CHANGE mask is configured to accept only the coins that can be routed to the changer s tubes and the NORMAL mask is configured to accept any coin which the changer accepts ENABLED COINS EXACT CHANGE This variable controls which coins are accepted in circumstances where the exact change message would be displayed The MDB protocol provides for up to 16 coins For the purposes of enabling or disabling acceptance the coins are represented by the letters A through to P with A being the least value coin The acceptance status of each coin is shown by a 1 or 0 below the corresponding letter One indicates acceptance and zero rejection PONMLKJIHGFEDCBA 00000000000000000111 Applied to a silver only changer with 5 10 20 8 50p coin tubes the above setting will enable acceptance of the 5 10 amp 20 coins ENABLED COINS NORMAL This variable controls which of the coins that an attached changer is programmed to accept should actually be accepted in normal operation i e other than exact change mode For the purpose of changing the coins to be accepted the procedure is the sam
67. removed when the preset temperature is reached control water temperature The probe assembly also acts as a level sensor causing the Hot Inlet valve to open when the water in the tank falls below a preset level The probe i e the input device is monitored by the Controller Board and the water heater and Hot Inlet valve i e the output devices are controlled by the DC RIO Board in response to signals from the Controller Board Depending on the type of hot drink selected hot water from the heater tank is fed via solenoid operated dispense valves to the appropriate mixing bowl or Brewer Unit Ingredients and water are mixed in exact quantities in the mixing bowl and then directed to the dispense head Similarly water and ingredient are brewed in exact amounts in the Brewer Unit and then directed to the dispense head A resettable cut out sensor mounted on the boiler lid cuts off the electrical supply to the tank heater circuit if the water in the tank starts to boil Additionally if the fluid level in the overflow waste bucket rises above a preset level it is detected by a level probe and reported to the Controller Board which responds by closing the inlet valve via the DC RIO Board and rendering the machine inoperable 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD MAINS WATER SUPPLY HEATER TANK HOT WATER CHOCOLATE MILK amp SUGAR TEA COFFEE VALVE VALVE VALVE VALVE VALVE 11 A X o9 9 TEA BREWER D
68. resh Brew Tea SFBT Fresh Brew Tea and Instant Coffee e Single Fresh Brew Coffee Fresh Brew Coffee and Instant Tea e Double Fresh Brew DFB Fresh Brew Tea and Coffee 2 This manual uses the SFBT version as the basis for examples Where significant differences between versions exist this will be highlighted in main body of the document Due to customer requirements however some features may vary from those described e g extras fitted variations in programming etc 3 Cups from a cup drop mechanism are dispensed to contain the drinks When full the cup carousel can accommodate approximately 220 cups Two versions of cup drop mechanism are available One to dispense 73mm diameter cups Part Number 89332 and one to dispense 70mm cups Part Number 89333 A cup catcher appropriate to the size cup drop mechaniusm and size of cups must be fitted A key operated jug facility is also provided 4 Selection is made on a 16 button keypad and a LCD display panel shows status and drink selection information 5 The status of the machine may be monitored and the configuration altered by accessing a menu of program options using both internal and external keypads Each option comprises a number of sub options the settings of which can be altered 6 A feature of the Studio Tabletop beverage machines is the mobile dispense head which moves the dispense nozzles to a parked position away from the cup port after each drink is vended pr
69. rvice On the fresh brew versions a plastic waste bucket for the tea leaf and coffee grouts residue is located underneath the Brewer Unit s Any overflow from this receptacle is directed into the smaller waste tray located beneath the Cup Station On these versions the overflow from the boiler is also routed via this receptacle 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD CABINET REAR 14 15 16 17 18 19 Access to the components and equipment in the rear section of the cabinet is obtained by removing the ingredient canisters and the back panel Cold water mains supply enters the cabinet through an aperture in the rear panel and connects to a twin chamber inlet valve for the hot water supply A length of tubing takes the water supply from the inlet valve into the water heater tank located at the top of the cabinet Hot water in the correct quantity is then directed from the tank to the appropriate mixing bowl via a solenoid operated dispense valve A dispense valve is associated with each ingredient mixing system Any overflow from the tank is directed into the drip tray via an overflow tube Another length of tubing facilitates draining of the heater tank Mounted on top of the tank is a high temperature cut out which when operated cuts off the electrical supply to the heater in the tank The cut out must then be reset to restore the supply To do so safely the electrical supply must be disconnected from the machine
70. sers to press start and so cause the machine to heat and return to operation is displayed After a period of inactivity the machine returns to low power mode g FL Brew causes the machine to flush its fresh leaf tea and R amp G coffee brewing systems It is recommended that timed flush cycles for the brewer systems are programmed for just before the start and at the end of each period of activity For example for a machine located in an office environment this might be at 8 00am and 6pm Entering TIMED ACTIVITIES provides access to a sub menu consisting of ten timed activities Two types of timing routine Daily and Block are available for each activity A Daily DAILY 0930 1730 MON gt FRI REDUCED The above display describes a timed activity where between 9 30am and 5 30pm Monday to Friday the machine operates in the reduced prices mode B Block BLOCK 0930 MON gt 1730 FRIREDUCED The above display describes a timed activity where between 9 30am on Monday and 5 30pm on Friday the machine operates continually in the reduced prices mode When entering a SELF CLEAN state into a daily routine a comma will appear between the start and end times indicating that flushing will occur at the two specified times and not between them Where only one SELF CLEAN per day is required the time entered in the second slot should be 1 minute later than the first If both times entered are the same flushing may not tak
71. t in bold 20 Consult factory before changing WATER SHOT START Time after a fresh coffee dispense cycle ends that a grout clearing water shot starts WATER SHOT DUR 20 Consult factory before changing Duration in 1 100 seconds that the water shot described above lasts BELT WARN TIME 700 Time in 1 100 seconds after the pressure sensor should have reported the coffee brew chamber depressurised but has not that a New filter belt warning is displayed BELT FAULT TIME 2000 Time in 1 100 seconds after the pressure sensor should have reported the coffee brew chamber depressurised but has not that a New filter belt fault occurs ROTATION LIMIT 100 Time in 1 100 seconds after the pressure sensor should have reported the coffee brew chamber depressurised but has not that a decision is made to perform an extra brewer rotation on the next brewer vend NO BELT WARNING 1 Inhibits the belt warning meaning that only when the belt fault state is reached does anything get displayed 0 Enables the belt warning meaning that warnings are shown before the belt state becomes critical ENG MODE TIMEOUT 0 Do not automatically exit engineers mode 1 recommended If no key is pressed exit from the engineers program will commence after 30 seconds MAX EXTRA CUPS 2 Number of retries at dispensing a cup before a long delay until next cup occurs to deter theft CURRENCY
72. tg EE 6 D xS lt et 43 5 p s 9 St p E J3 3 lt 7 43 2 Ee 5 MPU BOARD 7 Je 2 J4 4 J2 1 D EXTERNAL KEYBOARD NWFUONODY 2 2 VVVVVVVVVV ok AAAAA COL3 DUOVDUARWNW GRY gt LIGHTING KIT LKCYEL gt rec T 2C HEAD INDEX HEATER FUSE THERMAL TRIP CC LLL 6 9 lt RIO BOARD 15 8 WHT_RED 24 BLI WHT x CH 24V_ WHT_REDD POWER GROUND HEATING ELEME B TABLETOP STUDIO SFB TEA r 5 5 O N uo s c DD 555555 5 5 g KE PAN 9 2 PIS 2229292 535 g s g T 292293 133 4 32 y CUP DROP assy TBLSTSFT IDS Darren Venables REV BOILER PROBE THR PI GRN gt DS PNK THROAT SWITCH LCD DISPLAY P d d md nd md md m T d 3 95 NOUFON 8 BLLED BLK 9 f BACKLIGHT Rtg EE 6 D xS lt et 43 5 p s 9 St p E J3 3 lt 7 43 2 Ee P MPU BOARD de Bo J2 3D 412 4 4 48 4 11 gt t _ gt 9 8 SB 3 25 8 EXTERNAL ep g gt E 48 KEYBOARD 3 e 1 GRY gt LIGHTING KIT LKCYEL gt rec T 2C HEAD INDEX HEA
73. this option the display will change to one of the following form STUDIO TYPE NNN ABCDEFGHI Where ABCDEFGHI is an abbreviated description of the machine configuration and nnn is the number of the configuration for reference purposes The 14 keys are used to scroll through the list of possible configurations Pressing ENTER selects the new configuration Initialisation will proceed automatically from this point Whilst the set up process takes place the LCD indicates the status of the procedure On completion the screen reverts to the SET MACHINE TYPE menu n order to aid understanding the following table contains an explanation of the abbreviations used in the configuration descriptions ABBREVIATION EXPLANATION INSTANT All drinks made from soluble products SFBT Tea selections are fresh brew SFBC Coffee selections are fresh brew DFB Tea and regular coffee are fresh brew Numeric suffix Sub configuration identifier Care should be exercised when using this option as all previous settings will be lost At the time of writing there are 4 configurations The abbreviated machine description and menu associated with each configuration is shown in the following table 01 12 2005 Issue 1 STUDIO TABLETOP 49 COFFEtek LTD ol 2 N e Q D In mapping by Z x ul Z lt Q ii u u o u o o lt O Ol I 5 lt default wl wl lt
74. time when strong 18 selected Mixer start time for the optional milk sugar component MOS MIKER S PARE That is the milk sugar mixer start time ref t 0 228 M amp S MIXER TIME Mixer run time for the optional milk sugar component 1s E SUGAR TIME Auger run time for Optional ingredient if selected 1s E SUGAR ADJUSTMENT Increment applied to sugar auger run time when extra 01s E sugar selected MILK TIME Auger run time for Optional ingredient if selected 01 MILK ADJUSTMENT Increment applied to milk auger run time when extra milk 15 selected PAUSE TIME Delay between first dose of water through brew chamber j EM and the second dose DRAIN TIME Time to allow tea to drain from the brew chamber before 4s EM allowing the head to move Manager level control applied to SUGAR TIME OP Sugar Mod The actual sugar auger run time will be E M SUGAR TIME x OP Sugar mod 100 Manager level control applied to MILK TIME OP Milk Mod The actual milk auger run time will be E M MILK TIME x OP Milk mod 100 Manager level control applied to TEA TIME OP Tea Mod The actual tea auger run time will be E M TEA TIME x OP Tea Mod 100 Manager level control applied to WATER TIME OP Water Mod The actual milk auger run time will be E M WATER TIME x OP Water Mod 100 STUDIO TABLETOP Issue 1 01 12 2005 34 COFFEtek LTD FRESH BREW COFFEE E indicates engineer access level M indicates manager
75. tivate and de activate the device It should be noted that some specific devices specifically the SSR Carousel Motor and Inlet Valve may not respond as anticipated to OUTPUT TEST The software controlling these devices is constantly running and will quickly override the control action of the output test The output test function will not work if the engineers program was entered during the ACCESS WINDOW immediately after power up or if the machine was powered up with the ENG LINK in place See section 3 paragraph 4 STUDIO TABLETOP Issue 1 01 12 2005 44 COFFEtek LTD INPUT TEST 21 The INPUT TEST function allows the state of the control board input signals to be examined The input test menu is common to all three versions of the Studio Line range and as such contains references to all possible input devices The state of brewer position index inputs will be visible even if the brewers themselves are not fitted on a particular version On entering input test the display will show the device name of the first device in the list and logical state associated with the condition of its input That is to say the meaning of the state of the input is displayed rather than a simple high or low value Thus the values displayed for the waste probe are WET or DRY The screen will dynamically reflect the condition of the input The keys are used to step through each input in turn The following input signals can be examined INPUT DEVICE STATE
76. tted to the socket ensure that the cable is not being stretched distorted or fouled 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD COMMISSIONING 4 WARNINGS LETHAL VOLTAGES ARE EXPOSED WHEN ANY PANEL INSIDE THE CABINET IS REMOVED AND MAINS ELECTRICAL SUPPLY IS AVAILABLE ON OFF SWITCH IS SWITCHED ON MAINS ELECTRICAL SUPPLY IS MAINTAINED TO THE CARBONATOR EVEN WHEN THE DOOR IS OPEN THE WATER IN THE WATER HEATER IS HOT AVOID CONTACT WITH WATER LEAKING FROM THE HEATER OR FROM ITS ASSOCIATED VALVES TUBES AND PIPES KEEP CLEAR OF THE BREWER UNIT WHEN IT IS INDEXING 14 15 STUDIO TABLETOP Issue 1 01 12 2005 60 It is essential that the Service Engineer responsible for installing and commissioning the machine ensures that a all electrical and water supplies are correctly and safely connected b all covers panels or access doors are in place and secured and the machine is left in a SAFE condition c the Operator is familiar with the SAFETY PRECAUTIONS for the machine d the importance of hygiene and regular cleaning is fully appreciated by the Operator With the water and electrical supplies available to the machine check the operation of the water heater as follows 1 Isolate the mains electrical supply from the machine 2 Open the cabinet door and check that the on off switch is in the OFF position 3 Remove the ingredient canisters and back panels 4 Ensure that
77. versions may not support a particular machine type 2 The second level of programming involves setting up the board to operate the correct predefined menu configuration for the machine to which it is fitted This section details the procedure to be to achieve this 1 Switch of the machine 2 Fit the new board and plug in all the connectors It is not possible to put connectors in incorrectly as the plug sizes prevent this 3 Fit the shorting link between the pins CLK BAT to enable the battery support for the clock 4 Fita shorting link between the pins labelled ENG LINK 5 Turn the power 6 display will prompt for an ACCESS CODE either press ENTER or wait The display will eventually change to INGREDIENT TIMES 7 Select the Appropriate configuration from within the SET MACHINE TYPE sub menu of the CONFIGURE menu using the procedures described in section 3 8 Remove the shorting link from the ENG LINK pins 9 Switch the machine off and on 10 Re Enter programming mode using the default code 4444 11 Enable the MDB protocol if a coin card system is fitted STUDIO TABLETOP Issue 1 01 12 2005 62 63 COFFEtek LTD 12 Set up the Operator and Manager level codes if different from the default 13 Finally adjust the drink settings as required and test each selection 01 12 2005 Issue 1 STUDIO TABLETOP STUDIO TABLETOP COFFEtek LTD Section 6 Exploded Parts Diagrams
78. w all menu items to be jugged ALL DRINKS JUGABLE Default NO Enables paid vending for jugs If enabled credit will be tested individually for each PRICED JUGS single vend within the jug vend Default NO e HARDWARE SETTINGS This sub menu allows some machine components to be disabled to allow limited functionality to be restored in the event of a failure For example in the event that one of the cup sensor PCBs fails it is possible to inform the control system that these are not fitted Likewise in the event of a brewer failure setting the COFFEE BREWER to NO will allow any selections not reliant on the brewer to operate Whilst all possible system components are visible in this sub menu irrespective of the machines configuration it is only meaningful to ENABLE components that actually exist in the machine Thus it makes no sense to set TEA BREWER to YES on an all instant machine and indeed will result in an IO MAPPING ERROR 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD PARAMETER FUNCTION Enable disable user cup sensors default is YES CUF SENSORS sensors fitted Enable moving dispense head Default is YES DISPENSE ARM Can be usefully disabled only for diagnostics The machine cannot operate with this item deselected Enable Tea brewer Default for fresh brew TEA BREWER machine configurations is YES for Instant configurations NO Enable Coffee brewer Default for double fresh
79. ycle The purpose of this function is to allow the brewer to be locked prior to a flush cycle so that cleaning agents can be added j Cup Test Causes a cup to be dispensed by the cup drop mechanism The cup carousel will not index unless a selection is made or a cup test performed This reduces the possibility of damage prevents damage to the carousel occurring because the cup stack has been pushed up from below causing a false out of cups signal to the control board k Drink Test Allows the next selection to be taken as a free vend l Counters Pressing the counters key places the machine in manual audit mode Audit data is accessed via a series of menus The chart below shows the menu headings in bold text whilst the key presses required to navigate the menu are shown in italics Whilst in this mode the functions of the EXTERNAL keypad change to allow the menus to be accessed from the same side of the door as the display see section 3 paragraph 5 for button functions in this mode STUDIO TABLETOP Issue 1 01 12 2005 16 COFFEtek LTD DRINKS COUNTERS ENTER gt NORMAL COUNTERS DOWN KEY FREE COUNTERS DOWN KEY ESCAPE gt lt FSCAPE ENTER gt UP KEY CHEAP COUNTERS DOWN KEY ESCAP ENTER TEST COUNTERS DOWN KEY 028 ENTER ONE COUNTER INGREDIENT COUNTERS ESCAPE PER INGREDIENT UP KEY V
80. ysical damage or overheating If the Controller Board is to be replaced it must be handled with care taking all practical anti static precautions Care must be taken to protect the beverage machine from frost Do not attempt to operate the machine if it becomes frozen Contact the nearest service agent immediately Do not restore the machine to operational use until it has been checked and approved for use by the service agent Young children the aged and the infirm should not be allowed to operate the beverage machine unsupervised in order to protect them from the risk of being scalded by hot beverages Replacement of the Type Y mains cable requires special tools Should the cable become damaged a trained person from an approved service agent must only carry out replacement 01 12 2005 Issue 1 STUDIO TABLETOP COFFEtek LTD Section 1 Technical Information INTRODUCTION 1 The Studio Tabletop consists of four types of coin operated microprocessor controlled beverage machine that dispense a range of hot drinks in response to keypad selections The models differ in the method by which the tea and coffee based selections are made The instant version uses only soluble ingredients whereas the SFB Tea SFB Coffee and Double Fresh Brew versions use appropriate brewers in conjunction with soluble ingredients to prepare beverages from fresh leaf tea and ground coffee ingredients e Instant INST Instant Tea and Coffee e Single F

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