Mobile Lighting Towers
Contents
1. 22 The world s most advanced lighting towers 23 www heimdalluk co uk 4 Licence Towing the Unit People are often ignorant of the towing laws and requirements especially when only towing with a standard car licence Category B Use the following information to determine what you are able to tow and to match the tow vehicle to the trailer What Categories Do Have m jut Y l 150012886 The categories you are entitled to drive are shown If you have only taken a car test you will have Cat B onthe front and rear ofthe licence and BE which entitles you to tow but the date of the testis important Abbreviations used on the following pages MTPLM Maximum Technically Permitted Laden Mass of the trailer MRO Mass in Running Order Unladen or Ex works mass Maximum Authorised mass Maximum weight of Tow vehicle GTW Gross Train Weight The Trailer and Towing vehicle weights combined MTM Maximum Towable Mass The weight a tow vehicle is allowed to tow as indicated by its manufacturer The following charts assume in the first instance that the tow vehicles Max Towing Mass is not exceeded 24 The world s most advanced lighting towers CAT BLicence held before 1 Jan 1997 Does the tow vehicle have more than 8 passenger seats including the driver Is the trailer MTPLM greater than 750kg Does trailer MTPLM exceed the MRO of the tow vehicl2. 59 www heimdalluk co uk poe Changing Removing a Wheel If you suffer a puncture whilst towing or are removing the wheels to prevent vandalism or theft follow these instructions to enable you to change or repair a wheel Never work beneath an unsupported unit Ensure the vehicle is moved to a place of safety where the operator is notin any danger from moving traffic or site equipment Ensure the unit is parked on firm stable and level ground before attempting to change the wheel Disconnectthe trailer from the towing vehicle Use the support legs to raise the trailer clear of the ground see deployment procedure With an appropriate tool undo the wheel nuts and remove the wheel Replace the wheel When reinstalling the wheel ensure it is correctly seated onthe hub Tighten each wheel nut progressively Torque tighten to 87 Nm 60 The world s most advanced lighting towers Brake Maintenance Heimdall units are fitted with the AL KO AAA auto adjust braking system which automatically keeps the brakes correctly adjusted so no manual adjustment is required However the wheel brake linings should be checked for wear every 10 000 kilometres or every 12 months whichever comes first via the inspection hole Fig 1 Item A Where continuous travel in hilly regions or high mileage is experienced earlier inspection may be necessary Never work beneath an unsupported
3. 180 litres How long will the generator run ona full tank of fuel The diesel operated 6KVA generator uses 1 9 litres hour approx 95 hours What is the recommended service interval of the generator Every 1000 hours Whatis the torque setting of the wheel nuts 87Nm 67 www heimdalluk co uk E gt e 2 Innovation comes as standard The world s most advanced lighting towers Heimdall UK Ltd BCS House Pinfold Road Bourne Lincolnshire PE10 9HT HD S Mobile Lighting Tower Original Instructions English 01 15 FOR MORE INFORMATION Call 44 0 843 855 0068 Email info heimdalluk co uk www heimdalluk co uk
4. Licence held after 19 Jan 2013 Does the tow vehicle have more than 8 Passenger seats not including the driver Does the tow vehicle MAM exceed 3500kg Does the trailer have overrun brakes Is the trailer MTPLM greater than 50 of the tow vehicle MRO Does the trailer MTPLM exceed the MRO of the tow vehicle 2 Does trailer MTPLM exceed 750kg LINN JHL ONIMOL 39N3911 7 Does trailer MTPLM exceed the MRO of the tow vehicle Does trailer MTPLM exceed the owable mass of the tow vehicle Does the trailer MTPLM exceed the towable mass of the tow vehicle Does trailer MTPLM plus the tow vehicle MAM exceed the GTW Does trailer MTPLM plus the tow vehicle MAM exceed the allowable GTW Does the GTW exceed 3500kg Cannot tow trailer without further License qualification OK to tow 27 www heimdalluk co uk Attaching the Unit to the Towing Vehicle Prepare the Lighting Tower for towing Apply the parking brake Lower the unit onto its wheels Switch the engine generator OFF Fit leg locking pins Lock all covers and ensure all umbilical connections are safely disconnected Rotate the mast and lock into the towing position ensuring lamps are facing each other Coupling Up 1 Turn the Jockey wheel handle anti clockwise to raise the coupling head higher than the towing vehicles tow bar 28 The world s most advanc
5. to create a safe zone isolating the unit from the general public and bystanders This equipment must not be moved set up used or dismantled by persons who are under the influence of alcohol or drugs Do not use this equipment if you are tired or unwell The equipment must not be operated moved or used by any person not deemed competent to do so You MUST perform a risk assessment before siting this equipment to ensure your Safety and the safety of others Wear suitable personal protective equipment whenever making adjustments to the unit Do not wear loose jewellery or clothing that may get in the way or become trapped in the mechanism Carefully inspect the unit before towing or before use If there is any doubt about its condition DO NOT CONTINUE This equipment may only be used on smooth level ground which is able to bear its weight and its load 6 The world s most advanced lighting towers Safety Safety is everyone s responsibility Risk Assessment Itis the user s responsibility to carry out a full risk assessment before siting the unit to establish a safe zone including but not limited to Ground hazards Site preparation suitable smooth level ground capable of bearing the mass ofthe unit in all weather conditions Proximity to underground services etc If permissionis required obtain it before use Site hazards Proximity to other buildings trenches and equipment clearances for exhaust o
6. Lamps Rotating the Mast Raise amp Lower the Mast Lifting Procedure 7 Maintenance Maintenance Schedule Changing or Removing a Wheel Brake Maintenance Changing Engine Oil 8 Warranty 9 Fault Finding www heimdalluk co uk 50 50 50 50 51 52 52 53 53 54 55 56 58 59 60 61 62 64 66 a Thank you for purchasing this Heimdall mobile lighting tower To avoid personal injury before using this equipment carefully read these instructions and ensure you understand them If there is anything you do not understand DO NOT use this equipment and contact your supplier for advice Ensure everyone responsible is fully conversant with the procedure for attaching the towing vehicle towing loading setting up and operating the unit Certain information in this manual is governed by law and is subject to change without prior notice Great care has been taken to ensure that the information is correct at the time of publication However it is the users sole responsibility to ensure that they fully comply with all legal requirements The world s most advanced lighting towers A 1 Introduction Description The Heimdall range of mobile lighting towers are road towable units suitable for the illumination of public events street works and emergency situations These self contained units can be rapidly installed to provide co
7. Manual LOW Version 0 2 45 www heimdalluk co uk NSSSSSSSSSSSSSSWNNSN Legs Leg Control Assuming the tower is low the Legs are in manual mode and can be deployed using the levers the hydraulic pressure for each leg is shown in bar Leg Fault If a sensor is disconnected or faulty or the pressure is below 20 bar the screen will update accordingly and the text will blink If all the legs have been deployed the pressures are over 25 bar and the generator is OK then the tower can be raised above 3 5m STABILITY SYSTEM OFF Generator LEGS L2 L1 240 TOWER Position OK Manual L3 240 L4 240 Manual LOW Version 0 2 46 The world s most advanced lighting towers Tower Moving the tower If the tower control is moved tothe up or down position the display updates as shown to the right Stability system When the tower is above 3 5m the stability system is turned on thelegs are in disabled mode andthe position changes to high as shown STABILITY SYSTEM OFF Generator LEGS L2 240 L1 240 TOWER Position Manual L3 240 L4 240 LOW Version 0 2 STABILITY SYSTEM ON Generator LEGS L2 240 L1 240 TOWER Position OK Version 0 2 47 www heimdalluk co uk STOULNOD S Legs Faults If there is a generator fault or any ofthe leg pressures fall below 20 bar then the tower will drop auto
8. be e marked and correctly fitted to give adequate visibility 12 The world s most advanced lighting towers 11 2007 46 SJU 222 000n nn0tm Lone ELIO Pro ET gr Virus D NS use Heimdall UK Ltd BCS House Pinfold Road Bourne Lincs PE10 9HT Tel 44 0 843 855 0068 e 13 www heimdalluk co uk s A z lt RoadLighting It is an offence to allow a trailer to be towed on the road without adequate and properly functioning lighting The unitis delivered with fully compliant lighting equipment before use on the road eachlamp must be checked for its cleanliness and correct operation This class of trailer requires the following lights to be fitted 1 Combination lamp unit Left amp Right Consisting of Stop Lamp Red Rear Position Lamp Red e Direction Indicator Amber e FogLamp Red e e Reversing Lamp White Number Plate Lamp White e Triangular Reflector Red e 2 Side reflector Front amp Rear Amber e 3 Front reflector Left amp Right White Itis the responsibility of the operator to ensure this is fitted and working before towing on public roads 14 The world s most advanced lighting towers Safety Decals The operator is responsible for his or her own safety and that of people working around them To guide the operator decals are affixed to the machine warnin
9. carried out by persons other thanthe manufacturer or their recognised distributors Transportation or shipment costs to and from the manufacturer ortheir recognised agents for repair or assessment against a warranty claim on any Heimdall product or component Materials and or labour costs to renew repair or replace components due to fair wear and tear Faults arising from the use of non standard or additional parts or any consequential damage or wear caused by the fitting or use of such parts 64 The world s most advanced lighting towers Important Warranty may at the sole discretion of the manufacturer be void if the scheduled service inspections are not carried out in accordance with the service manual It is essential for any warranty to be given consideration that a warranty claim form is submitted The manufacturer and or their recognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the mobile tower light for any purpose If additional equipment or any third party work modifications or alterations are to be carried out on the Heimdall product which will involve any welding drilling or any form of cutting or distortion of materials full written approval must be obtained from the manufacturer prior to the work being carried out 65 www heimdalluk co uk 9 Fault Findin
10. to jack knife This is where the trailer turning circle decreases quickly and the towing vehicle cannot steer to correctit SS o o 00 0 o o0 0 5 Controls Item Description Support leg hydraulic control panel Engine Generator information panel DSE DEEPSEAELECTRONICS 3110 Status Display de Engine OFF o o 240V OFF Display Scroll button 2 12 10A 12V Engine ON Alarm Indicator zs 20 12 Circuit breakers SU 5 Mast Raise Lower control E DOWN Main isolator key switch 5 Fuel Gauge SMART STABILITY SYSTEM BB a Ko 9 m a sa WN E proe Pee B f E N i 7 5 2 Seg Bene je EE pl 5 SDN Teac Pune 6 EL EI X N Fuel Primer Smart Stability System 1 2 3 4 Main RCD EI a Lamp MCBs x 4 Power Outlet MCBs x 2 Hydraulic MCB 36 The world s most advanced lighting towers 37 www heimdalluk co uk Support Legs Control Panel 1 This panel provides the hydraulic control for each of the support legs The legs are independently operated but can be operated simultaneously e Refer to decal below to indicate which lever operates which leg Pushthe lever up to retract or raise the le
11. turned to the ON position press the Green button 11 on panel 6 After a short delay the engine fuel relay will be energised andthe engine will crank and start If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond 3 attempts the start sequence will be terminated and the display shows Fail to Start in the status display 8 E E Clean any spilt fuel from the area around the machine to prevent environmental contamination When the engine fires the starter motor is disengaged Speed detection is factory configured to be derived from the main alternator output frequency After the starter motor has disengaged the Safety On timer activates 10 Sec allowing Oil Pressure High Engine Temperature Underspeed Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault Once the engine is running the animated icon is displayed in the status display 8 and the engine RPM 51 www heimdalluk co uk Stopping the Engine To stop the engine press the red button 9 on panel 6 After a short delay the engine will stop Turn the isolator switch 15 to the OFF position and remove the key Deploying the Support Legs Remove the pins from each support leg before deployment and place
12. unit Ensure the unit is parked on firm stable and level ground before attempting to adjust or maintain the brakes Ensure the vehicle is moved to a place of safety where the operator is not in any danger from moving traffic or site equipment 61 www heimdalluk co uk 909909 Changing Engine Oil In order to drain the system of oil the attached pump must be used First open the valve on the bottom of the engine sump Unscrew the bung on the end of the pump and connect this end of the pump to a suitable drainage receptacle this may require detaching the pump from the generator casing Operate the pump until the system is drained of oil Re fit the bung on the pump and close the sump valve The sump is now ready to re fill The world s most advanced lighting towers www heimdalluk co uk 8 Warranty Your tower lighting unit is covered by a 12 month warranty About Your Warranty Heimdall undertakes to replace or repair free of charge any defect which the company considers to be due to faulty workmanship or material within 12 months of the sale date except for Defects arising from neglect misuse or unauthorised modifications Damage caused by abuse misuse dropping or other similar damage caused by or as aresult of failure to follow transportation storage loading or operating instructions Alterations additions or repairs
13. EGS SO THE WHEELS ARE LIFTED JUST CLEAR OF THE GROUND AND THE UNIT IS LEVEL THE MAST CAN NOW BE RAISED LAMP OPERATION TURN ON THE FIRST LAMP AND LEAVE 30 SECONDS BETWEEN TURNING ON SUBSEQUENT LAMPS TO ALLOW EACH LAMP TO WARM UP SHUT DOWN TURN ALL LIGHTS OFF LOWER MAST AND THEN RAISE STABILISER LEGS FULLY AND FIT LOCKING PINS STOP THE ENGINE WITH THE RED BUTTON AND THEN TURN THE IGNITION KEY TO OFF LINN YNOA is High visibility indicator on leg edges General operating instructions 9 y Send ENSURE MAST IS LOWERED AND STABILISER LEGS ARE FULLY RAISED AND SECURED POSITION TOP AND BOTTOM LAMP s HEADS FACING EACH OTHER PROTECT THE LAMP GLASS ALIGN THE BLACK ARROW ON TURNTABLE DISC WITH THE WHITE TRANSPORT ARROW AND ENSURE THE LOCKING PIN HAS FULLY ENGAGED SS Si SS Mast position information The world s most advanced lighting towers www heimdalluk co uk Indicates Circuit breaker direction of information lever travel for labels operation of the stabiliser legs 1A 240 10 12V 20A 12V Indicates which lever operates which stabiliser leg REMOVE AND ENSURE ENSURE ALL STOW LOCKING LOCKING PIN HER EDORING PINS BEFORE IS FITTED eran HD S OPERATION AND OPERATING PRIOR TO PRIOR TO MAINTENANCE MANUAL LEGS TRANSPORT TRANSPORT QR code linkto operators manual Warns user to stow locking pins before operating fitleg locking pins prior fitleg locking pins prior thelegs
14. HD S Operation amp Maintenance Manual 2 Please read and follow all instructions before operating the unit Make a note of the machine Vehicle Identification Number VIN in this box for future reference and when ordering replacement parts Itis the responsibility of the operator to read and understand the contents of this manual before operating the unit for the first time The Operators Manual must accompany the unit at all times If the unit is resold the Operators Manual must be given with the unit to the new owners 2 The world s most advanced lighting towers Contents Mobile Lighting Towers Operation amp Maintenance Manual 1 Introduction 2 General Safety 3 Know Your Unit Technical Data Towing Legally Vehicle Identification Number VIN Other Legal Requirements Road Lighting Safety Decals 4 Licence Towing the Unit Attaching the Unitto the Towing Vehicle Manoeuvring the Unit Reversing the Unit 5 Controls Support Legs Control Panel Mast Raise Lower control Main Isolator Engine Generator Information Panel Status Indicators Fault Icons Smart Stability System Manual Hydraulic Override 10 12 12 12 14 15 24 28 33 34 36 38 39 39 40 41 42 44 49 6 Setting Up Positioning Arriving on Site Deployment Starting the Engine Stopping the Engine Deploying the Support Legs Stowing the Support Legs Adjusting the
15. e Does trailer have overrun brakes Is the trailer MTPLM greater than 50 of the MRO of the tow vehicle Does trailer MTPLM exceed the MRO of the tow vehicle Does trailer MTPLM exceed the towable mass of the tow vehicle Does trailer MTPLM plus the tow vehicle MAM exceed the allowable combination GTW Cannot tow trailer without further License qualification OK to tow 25 www heimdalluk co uk a m z O m j z E m 2 j CAT B Licence held after 1 Jan 1997 but before 19 Jan 2013 Does the tow vehicle have more than 8 Passenger seats not including the driver Does the tow vehicle MAM exceed 3500kg Does the trailer have overrun brakes Is the trailer MTPLM greater than 50 of the tow vehicle MRO Does the trailer MTPLM exceed the MRO of the tow vehicle Does trailer MTPLM exceed 750kg Does trailer MTPLM exceed the MRO of the tow vehicle Does trailer MTPLM exceed the owable mass of the tow vehicle Doesthe trailer MTPLM exceed the towable mass of the tow vehicle Does trailer MTPLM plus the tow vehicle MAM exceed the GTW Does trailer MTPLM plus the tow vehicle MAM exceed the allowable GTW Does the GTW exceed 4250kg Cannot tow trailer without further License qualification OK to tow 26 The world s most advanced lighting towers
16. ed lighting towers A1 lin 2 Manoeuvre the towing vehicle so that the coupling head is directly above the tow ball Fully apply the towing vehicle park brake and then turn off the engine Open coupling handle To do this pull the coupling handle up Fig A in the direction of the arrow The coupling mechanism has a fixed open position i e as long as the coupling head is not placed on the ball the coupling will remain open a m z 1 m 5 2 E m z j Put the open coupling onto the towball by lowering the jockey wheel The coupling handle automatically and audibly clicks into position In the interests of safety press the handle down by hand Fig A The coupling head is correctly connected when the green cylinder part of the safety indicator is visible when viewed from the side Fig A Item 2 The coupling mechanism is correctly engaged when the coupling handle can no longer be pressed down any further by hand 29 www heimdalluk co uk RSS SAGA EAA If the coupling head is not correctly hitched onto the towball then the trailer can become disconnected from the towing vehicle Note Wear Indicator A wear indicator on the coupling head Fig B shows whether the wear limit of the towing vehicle s towball or the trailer coupling has been reached For this purpose hitch up the trailer to the towball and drive the unit for approx 500 m This
17. el 6 This information panel provides the operator with details about the status of the Engine and Generator during normal operation and if a fault should develop The indications given by various icons displayed in the user interface 8 The different screens can be displayed by pressing the scroll button 7 engine is started by pressing the Green button 10 and stopped by pressing the Red button 9 DSE DEEPSEAELECTRONICS 3110 40 The world s most advanced lighting towers Status Indicators Itis possible to scroll to display the different pages of information in the status indicator 8 by repeatedly operating the scroll button 7 Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity the module will revert to the status display The page timer is configurable by the user When scrolling manually the display will automatically return to the Status page if no buttons are pressed for the duration ofthe configurable LCD Page Timer If an alarm becomes active while viewing the Status page the display shows the Alarms page to draw the operator s attention to the alarm condition The Page order is Engine Speed 3090 M RPM Output Voltage 230 Generator Frequency 50 Hz Engine Hours 16 8 LI Battery Voltage 13 4 v LI TES 41 www heimdall
18. er to the junction if possible Check behind the trailer for obstructions then when the road is clear start the manoeuvre by reversing slowly straight back 34 The world s most advanced lighting towers Whilst reversing slowly turn the steering wheel opposite to the direction of the turn Check your mirrors both sides for conflicting traffic and to watch the position of the trailer Asthe rear of the towing vehicle turns away from the kerb watch the rear of the trailer and it will start to turn into the junction As the trailer starts to turn turn the steering wheel into the normal lock for the curve Follow the trailer into the junction If the trailer starts to turn in to tightly turn the steering wheel further to the left to correct it In this condition the only method of correction is to stop then pull forward to straighten up the trailer then start the reversing procedure again Jack knifing the trailer can cause instability and inevitably causes damage to trailer and the towing vehicle 35 www heimdalluk co uk When fully into the junction turn the steering to the left to straighten up the trailer You may need to steer further to the left than is normal to compensate for the trailer so ensure you use your mirrors to look for conflicting traffic and obstructions If you lose control of the trailer whilst reversing the most likely result will be
19. g Push the lever down to deploy or lower the leg It is necessary to hold the lever in the desired position to maintain the flow of oil to the cylinder The lever automatically returns to the neutral position when released 38 The world s most advanced lighting towers Ensure the area beneath the legs is clear from any obstructions and suitable to take the weight of the trailer The legs will continue to move downwards when the lever is returned to the neutral position When deploying the unit lower each leg incrementally to prevent instability Mast Raise Lower control 14 This switch controls the raising and lowering of the mast supporting the lights With the engine running turn the switch to the UP position to raise the mast Turn the switch to the DOWN position to lower the mast The switch returns to the centre position when released and the mast movement ceases Main Isolator 15 This key switch controls all functions of the machine Insert the key and turn to the ON position to energise the machine circuits before use Turn the key to the OFF position after use then remove the key Ensure the supportlegs are down and correctly deployed before raising the mast Do notraise the mast before checking for overhead live wires or other obstructions www heimdalluk co uk NN p S Engine Generator Information Pan
20. g Fault Finder The engine will not start E Checkthe fuel level The gauge is mounted on the control panel e Check if the control panel shows an alarm indication If it does reset by turning off the controller via the red button and then re start with the green The engine is running but still have no power Checkthat the main RCD on the control panel is in the ON position e Check that the individual MCB s have not tripped next to the main RCD on the control panel The engine is running but the hydraulics will not operate e Check the hydraulic MCB is in the on position If the manual hydraulic override has ever been used you will need to check the diverter valve is set to the normal position The lights will not turn on Ifthe lights have recently been on they will need to be leftto cool down for at least 15 minutes before they can be re lit If this still does not remedy the problem checkthe bulbs and connecting cables Thelegs will not move Check you have removed the locking pins from each leg and stowed them in the leg brackets prior to operating the hydraulic controls 66 The world s most advanced lighting towers Frequently Asked Questions Where can l obtain replacement keys Replacement keys can be obtained by contacting Heimdall UK Ltd If all keys are lost a new lock must be fitted Whatis the correct pressure for the tyres 65 PSI Whatis the capacity of the fuel tank
21. g of areas that may be harmful or dangerous if operated carelessly or incorrectly These decals are repeated in the manual and similar warnings are given in the text If these decals become defaced or are removed for any reason they should be replaced before further use A copy of this manual should always accompany the machine and be given to any user or subsequent owner This sign warns the operator of a significant risk of harm or injury even death for the action it relates to This sign warns the operator to be cautious whilst carrying outthe action to which it refers This sign warns the operator of High Voltages These may be present even after the machine has been switched off Extreme care should be taken 15 www heimdalluk co uk s A z lt SS NNI HOT EMERGENCY Warns the user to read the operators manual prior Warns the user to read the manual risk of to operation electric shock Indicates emergency stop button Warns the user that the exhaust is hot i POWER OUTPUT Indicates the battery locations and warns of the Indicates the fuel filling point and type of fuel A corrosive fluid it contains amp Heimdall UK Ltd STOPPING POINT Warns the user of a potential hand finger C See REVE NT trapping point nd D ROTATION OF MAST POWER OUTPUT 2 Indicates power outlet 1 Indicates power outle
22. handles E and turn the handle to adjust each lamp Release the handle to fix the lamp in position After use return the lamps to the Face to Face position Do nottouch the lamps immediately after use as they will be hot 53 www heimdalluk co uk SS AR Rotating the Mast F The mast F can be rotated to ensure the lamps give maximum effect Pull back the spring loaded latch pin G until it disengages with the holes atthe base of the mast Grip the mast handles H and rotate the mast Re engage the latch G when the mastis in the desired position Do not rotate the mast when extended Take care if operating in strong winds AST ROTATION oF y 54 The world s most advanced lighting towers Fortransportthe mast must be rotated backto the stowed position Release the spring loaded latch G and turn the mast F until the black arrow J on the turntable disc aligns with the white transport decalarrow Ensure the locking pin has fully engaged Raise amp Lower the Mast F With the engine running and the support legs deployed the mast can be raised Turn and hold the switch 14 in the UP position to raise the mast Turn and hold the switch 14 in the DOWN position to lower the mast In each direction when the switch is released the mast movement ceases andis held in that position 55 www heimdalluk co uk SS ARE 1 Lifting Procedure The lighting
23. ious injury or death 58 The world s most advanced lighting towers Maintenance Schedule Daily Checks 1 Check Engine Oil Level 2 Check Fuel Level and refill when required Weekly Checks 1 Check Hydraulic connections and cylinders for any signs of leaks 2 Check Hydraulic power pack oil level Check conditions of mast cables for fraying kinks or other damage Check condition of mast pulleys and bearings Check operation of electrical systems Check and drain bund as necessary Check condition of wheels andtyres e oos Annual Checks 1 Check for wear in drawbar coupling using the wear indicator procedure shown in the coupling section Check for corrosion and mechanical defects in braking system Check operation of all road lighting Service engine as per the engine operators manual Check wheel brake linings for wear every 10 000 kilometres or every 12 months whichever comes first Where continuous travel in hilly regions or high mileage is experienced earlier inspection may be necessary go PON Note Anannual safety checking service is available from Heimdall UK Ltd Contact the manufacturer or their agent for more information Before Use and After Laying Up Check brake setting operation Checktyre condition Check function of coupler Check function of all lights Check breakaway cable function After use grease any bright metal parts including the mast sections
24. matically and cannot be raised above 3 5m until the fault has been rectified Diagnostics Two relays are used to control the tower and checks are permanently in place to make sure they are working correctly In the situation that there is a relay fault the following text may be displayed on the bottom line STABILITY SYSTEM ON Generator Disabled L3 240 Position HIGH Version 0 2 STABILITY SYSTEM OFF Generator FAULT LEGS Manual L2 240 L3 240 L1 240 14 240 TOWER Manual Position LOW 48 The world s most advanced lighting towers Ve Manual Hydraulic Override In the case of engine failure the hydraulics for the stabiliser legs can be operated manually via a hand operated pump This task will require two people one to operate the hydraulic controls and another to operate the manual pump In order to gain access and use this pump follow these steps Remove the front panel of the unit Turnthe flow diverter valve to manual position Detach the manual pump handle and attach to the pump SON Once complete detach and stow the pump handle return the diverter valve to the normal operating position and re fit the front panel 49 www heimdalluk co uk Begin operating the manual pump while operating the leg control levers as usual SS AAA QW 6 Setting The Tower Light unit is designed for use on firm level ground which is able to support the weight
25. ng and reversing more challenging a m O m z E m z j MQ On When cornering itis important to remember that the trailer does not take the same route around the corner as the towing vehicle For example if you are positioned too close to the kerb or do not allow sufficient additional distance when turning the trailer will cut across the corner This will inevitably damage the trailer and possibly the towing vehicle More seriously it could cause injury to a pedestrian or cyclist Allow plenty of time to manoeuvre adjust your road position so as to be further from the kerb without conflicting with other traffic Never overtake slower moving traffic before making a turn Check your mirrors especially the left side before making a left turn and ensure there no cyclists or pedestrians that may be affected by the manoeuvre Check the trailer position and look into the junction to check for any conflicting traffic Make your turn slightly later than if you were driving without a trailer this widens the turning circle allowing the trailer to clear the kerb 33 www heimdalluk co uk Y Y A A 2 A Reversing the Unit Reversing atrailer requires additional skills and observation e Position the towing vehicle parallel to the kerb and if conditions allow approximately 1m to 1 5m from it e Allow at least one trailer length from the rear of the trail
26. nstant illumination over a large area This is their intended use Electrical supply is from a built in generator The units cannot be used for the support of any other equipment without the prior design consent of the manufacturer Guidance The information and instructions included in this manual are provided to help you get the best possible service from your lighting tower To ensure thatthe unit is used safely and responsibly we strongly recommend that this manual is read by all users prior to its operation and that the recommendations are followed at all times Heimdall operates a policy of continuous improvement and reserve the right to change specifications without notice www heimdalluk co uk SN e 2 General Safety Before using this equipment and to avoid personal injury carefully read and understand these instructions If there is anything you do notunderstand DO NOT use this equipment contact the supplier for advice Make sure you are aware of all the safety requirements and that this equipmentis suitable for the location When manoeuvring the unit into position if working on a public road or in a public accessible space use the high intensity warning beacons fitted to the towing vehicle or its hazard warning lamps to raise awareness of its movement If visibility is limited use a banksman or other assistance to guide you When raising or lowering the unit the area must be cordoned off
27. of the unit During use the trailer MUST be uncoupled from the tow vehicle Positioning Arriving On Site Drive the unitto where it will be used and manoeuvre or lift into position Inspect the ground below the unit and remove any material which may cause instability Heimdall Lighting Tower units are fitted with Hydraulically operated support legs which allows the trailer body to be raised clear of the ground The design means that the wheels can be removed to prevent vandalism or theft Apply the towing vehicle s parking brake and switch off the engine Apply the units parking brake Deployment thenreverse the attachment procedure on pages 28 32 to disconnect the trailer from the towing vehicle With the unit disconnected move the towing vehicle away and park ata safe distance Before starting the engine open the control panel cover A turn on the key 15 and checkthe fuel level using the gauge 16 Oe FUEL PRIMER SMART STABILITY If fuel is required unlock and open the fuel filler cover B and refuel as required 50 The world s most advanced lighting towers Avoid fuel spillage Clean any spilt fuel from around the machine to prevent dirt collection and the increased risk of fire Starting the Engine Pre start checks Before starting the engine please read the Hatz engine owner s manual Checkthe oil level with the dipstick C before attempting to start With the Isolator 15
28. ontrol Panel Access Cover 15 Crane Lifting Point 16 Engine Generator Access Cover 17 Rear Road Lights 18 Fork Lifting Point Note Itis an offence to tow the unit if the items marked are not fitted and working The world s most advanced lighting towers Heimdal www heimdalluk co uk Technical Data Dimensions mm Variant 2 2 3 2 258 DARI 24011 BADD 2429 9424 2425 HD S 2292 1198 1376 3354 2065 1419 2276 2323 1032 Mass KG Min Max Mass Mass 1400 1500 Min mass for this range of units Max mass forthis range of units Checkthe Certificate of Conformity supplied with the unit for actual mass 10 The world s most advanced lighting towers 1031 27 2 3 2 2 3 3 2 4 2 2 m 11 www heimdalluk co uk NNNM tt Towing Legally Vehicle Identification Number VIN All modern trailer vehicles must carry a manufacturers plate giving certain details From October 2012 this has become part ofthe Europeantype approval process The plates must contain information relevant to the loading and towing ofthe trailer The Statutory plate is affixed to the front bulkhead of the trailer 2 it contains the Vehicle Identification Number VIN 4 which is also marked on the Right side of the d
29. rawbar 1 Italso contains the European Type approval reference 3 and details about the mass of the unit The maximum mass MTPLM of the trailer is shown at position 5 whilst the maximum imposed loading on the coupling is shown at position 6 and the maximum load on each axle at position 7 The operator of the trailer should use these weights to determine that the tow vehicle is suitable and that the unit is being used legally Other Legal Requirements Towing Restrictions The towing speed limit for this unit is not to exceed 50 mph 80 km h the unit is not designed for towing or manoeuvring at higher speeds Towing Vehicle The towing vehicle must be suitable for towing the unit The selection must be made whilst considering the maximum mass MTPLM and the towing limit the Gross train weight GTW and the load imposed on the rear axle of the towing vehicle Towing Bracket The towing vehicle must be fitted with a good quality towing bracket preferably in accordance with Directive 94 20 EC and fitted and used in accordance with the manufacturers instructions Registration Plate The unit must be fitted with a correctly positioned approved 520 x 120mm number plate in the place provided The plate must bear the same registration mark as that of the towing vehicle Towing Mirrors Itis an offence to tow the unit without additional towing mirrors if the trailer width exceeds that of the towing vehicle Mirrors fitted must
30. rrectly it is absolutely essential that the following points are observed e The breakaway cable MUST run through the breakaway cable guide breakaway cable MUST NOT be wrapped around the jockey wheel as this disables the emergency brake The cable MUST run as straight as possible and not be restricted Ensure the cable is long enough to allow for cornering and will not become taut or snag during use as this could result in the handbrake operating whilst towing 4 Raisethe jockey wheel so itis fully clear 5 Connect the lighting cable plug to the socket ofthe towing vehicle and ensure all lights function correctly With the towing vehicle brake still applied the park brake can be released and the trailer is ready to tow ofthe ground and re tighten the clamp Uncoupling Ensure the park brake is engaged before attempting to remove fromthe tow vehicle Disconnecting is the reverse of the attachment procedure 32 The world s most advanced lighting towers Manoeuvring the Unit The Heimdall Lighting Tower units each have a single axle which for the inexperienced may make manoeuvring difficult especially where space is limited Don t take chances if in doubt and where visibility is limited always get someone to guide or assist you Driving with the Unit Addinga trailer lengthens the effective wheelbase of the towing vehicle it may also impair the rearward visibility and make corneri
31. t 2 Contact BCS House Pinfold Road Bourne 10 9 Tel 44 0 843 855 0068 Model Information Plate Indicates the stopping point where a spring bolt prevents rotation of the mast 16 The world s most advanced lighting towers 17 www heimdalluk co uk POSITION LIGHTING TOWER ON FIRM LEVEL GROUND DEPLOY STABILISER LEGS AND ADJUST AS NECESSARY TO ENSURE DANGER BEWARE OF THIS MACHINE MUST NOT BE MANOEUVRED WITH THE MAST IN THE UPRIGHT POSITION TO PREVENT DAMAGE ALLOW A MINIMUM OF 15 MINUTES COOLING DOWN TIME BEFORE RE LIGHTING LIGHTING TOWER IS LEVEL BEFORE OVERH EAD OPERATING THE MAST CABLES THE METAL HALIDE LAMPS General operating warnings Indicates the central lifting point Warns the user of a hot air vent MAIN RCD TYRE PRESSURE 65 PSI MCB operation labels TYRE SIZE 175R x 13C WHEEL NUT TORQUE 87Nm p Noise level information Tyre Information Warns user of danger of inhalation and high temperature of exhaust fumes SMART STABILITY SYSTEM Indicates fuel primer button Indicates Smart Stability System 18 The world s most advanced lighting towers 19 www heimdalluk co uk STARTING THE ENGINE PERFORM THE DAILY CHECKS AS DETAILED IN THE OPERATORS MANUAL INCLUDING CHECKING OIL AND FUEL LEVELS TURN IGNITION KEY TO ON AND START THE ENGINE VIA THE GREEN BUTTON ALLOW THE ENGINE TO RUN FOR 1 MINUTE BEFORE APPLYING LOAD SETTING UP DEPLOY ALL STABILISER L
32. t pre alarm setting after the Safety On timer has expired Generator Over Voltage The generator output voltage has risen above the pre set pre alarm setting Generator Under The generator output frequency has fallen Frequency below the pre set pre alarm setting after the Safety On timer has expired Generator Over The generator output frequency has risen Frequency above the pre set pre alarm setting Emergency Stop The emergency stop button has been depressed Internal Memory Error The configuration file is corrupted Contact your supplier for assistance 3 www heimdalluk co uk AALL n 0 Smart Stability System Start Up Display modes The following screen will be 8 displayed on power up This information panel provides the operator with details about the status STABILITY SYSTEM OFF S ofthe Smart Stability System Generator FAULT LEGS Manual L2 240 L1 240 TOWER L3 240 L4 240 Position LOW Version 0 2 LIGHT TOWER STATUS LEGS Manual L1 105 12 105 L3 104 14 104 Manual Position LOW After starting the generator there will be a delay of few seconds to checkthe status andthe Generator will be shown as OK STABILITY SYSTEM OFF 44 The world s most advanced lighting towers Generator LEGS L2 240 L1 240 TOWER Position Manual L3 240 L4 240
33. them in their storage positions for safe keeping With the engine running push the lever 2 on panel 1 down so that the leg starts to lower to the ground Continue until the support foot touches the ground Repeat the procedure for each leg using levers 3 4 and 5 When all four legs are on the ground repeatthe procedure for each leg raising them incrementally approximately 100mm each time This will preventthe unit from becoming unstable whilst the legs are deployed When the unitis fully raised adjust each leg to ensure the tower is level Use the spirit level 6 to checkthis the mast withoutthe support legs deployed 52 The world s most advanced lighting towers Do not attempt to raise or lower Stowing the Support Legs With the mast lowered and in the transport position With the engine running push the lever 2 on panel 1 up so thatthe leg raises by approximately 100mm Repeat the procedure for each leg using levers 3 4 and 5 until the machine wheels are on the ground When the wheels are on the ground and the machine is stable raise the legs fully and ensure they are pinned in position Do not move the vehicle unless the legs are properly pinned in the stowed position Adjusting the Lamps D The lamps D are stowed Face to Face during transport for protection Each lamp can be individually positioned to maximise its effect Press the button in on each of the adjustment
34. tower can be moved using a crane Use suitable lifting equipment to attach to the crane lifting point K It can also be moved by fork lift trucks engaging suitable forks in the sockets L on the underside of the unit When lifting the unit with the central lifting eye or with a fork lift ensure mastis fully lowered and stabiliser legs are raised and fully secured Position top and bottom lamp heads facing each other to protect the lamp glass Align the black arrow on the turntable disc with the yellow lifting arrow and ensure the locking pin has fully engaged 56 The world s most advanced lighting towers 57 www heimdalluk co uk ec z 7 Maintenance The following section identifies items on the tower lighting unit that will from time to time require maintenance Some of these can be undertaken by the users whilst others may need to be undertaken by qualified and suitably experienced technicians Always follow instructions If in any doubt ask for assistance form suitably qualified personnel Always use Safe Working practices which are part of the sites Safety Policy Never work beneath any unsupported load or structure Never climb or work over or above any device without suitable fall restraint equipment Always take care when working with electrical equipment Damaged or inadequately insulated equipment can lead to electrocution causing burns ser
35. uk co uk 0 Fault Icons Auxiliary Inputs Auxiliary inputs can be user configured and will display the message as written by the user Fail to Start The engine has not fired after the pre set number of start attempts Fail to Stop The module has detected a condition that indicates that the engine is running when it has been instructed to stop Low Oil Pressure The module detects that the engine oil pressure has fallen below the low oil pressure pre alarm setting level after the Safety On timer has expired Engine High Temperature The module detects that the engine temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired Charge Failure Underspeed The engine speed has fallen below the underspeed pre alarm setting Overspeed The engine speed has risen above the overspeed pre alarm setting The auxiliary charge alternator voltage is low as measured from the W L terminal A 2 The world s most advanced lighting towers Ve Low Fuel Level The level detected by the fuel level sensor is below the low fuel level setting Optional Battery Under Voltage Battery Over Voltage The DC supply has fallen below or risen above the low high volts setting level Generator Under Voltage The generator output voltage has fallen below the pre se
36. utlet and ventilation where required Overhead hazards Proximity to power supply and communication cables lighting systems and other services Preparation for Towing Before towing the unit Switch the generator OFF Make sure the Mastis fully retracted and locked in the transport position Make sure the support legs are fully raised and locked into position with their pins Close and secure all protective covers The unit must not be used as a payload trailer additional items carried in the trailer may cause the unitto be overweight Work Area Preparation Survey the ground area where the unit is to be used clear it of obstructions anything that may puncture the tyres and similar items Once the unitis in the work area use barriers signs and tape to create a safe zone Keep bystanders and unauthorised persons away when setting the unit up 7 www heimdalluk co uk be a gt s gt j lt 3 Know Your Unit Item Description 1 50mm Standard Ball Coupler with Inertia Over run Brake Actuator 2 3 Support Leg 4 Support Leg Cylinder 5 Front Side Marker Lamps Reflectors 6 Ventilation Grille 7 Exhaust Outlet 8 Telescopic Mast 9 Lighting Head 10 Lift Cylinder 11 Jockey Wheel 12 Side Marker Reflectors 13 External Power Connections 14 C
37. will set the coupling head adjustment Following this check the wear indicator as follows If the green indicator is visible on the coupling with the coupling engaged Fig B the coupling head is in good condition or the wear on the towball is within permissible limits When the green indicator on the coupling handle is completely covered over and only the red portion is visible Fig B this could be caused by the following Towball has reached the lowest wear limit of 49 61mm dia Both coupling head and towball are showing signs of wear Towball is in good condition with 50mm dia but the coupling head is showing an excessive level of wear 2 2 ou Caution Under these circumstances the coupling head can become detached from the towball and the trailer can break away from the tow vehicle The coupling head and towball must therefore be checked IMMEDIATELY before future use Any faulty parts must be changed IMMEDIATELY 30 The world s most advanced lighting towers 3 Threadthe breakaway cable through the breakaway cable guide provided Fig D and connectit to attachment point provided towing bracket Fig C P 4 xr 31 www heimdalluk co uk SR iS COOOEXXXXHXKH we The breakaway cable operates the handbrake emergency brake in the event ofthe trailer becoming detached from the towing vehicle during towing For this emergency brake to work co
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