Instruction Manual - Alliance Coatings, Inc.
Contents
1. remaining preventive oil can cause painting failure such as fish eyes Firmly fix hose or container to spray gun If not disconnection of hose and drop of container can cause bodily injury ob1 Connect an air hose to air nipple tightly ob2 Connect an applicable cup to fluid nipple tightly ob3 Flush the gun fluid passage with a compatible solvent ob4 Pour paint into container test spray and adjust fluid output as well as pattern width gHow to operate Recommended paint viscosity differs according to paint property and The gun should be held so that it is perpendicular to the surface of the work piece at all times Then the painting conditions 12 to 20 sec Ford cup 4 is recommendable gun should move in a straight and horizontal line Arcing the gun causes uneven painting Keep fluid output as small as possible to the extent that the job will not be hindered It will lead to better finishing with fine atomization 50 150mm Set the spray distance from the gun to the work piece as near as 2 5 Qin possible within the range of 50 150mm 2 5 9 in As this gun is operated at low air pressure high transfer efficiency will not be obtained wA m Nn AY if the spray distance is too far oS a bay gt at e j Ayi Atomizing air pressure SK a i X Pulling the trigger of the gun with the pattern adj Set and fully opened adjust the air regulator in the spray Air regulator booth to obtain 0 5 1 0 bar 7 14 PS2. necessary conditions Follow national and local regulations regarding fire prevention electricity and safety as well as your own company regulations gsimportant specifications Noise level 60 3dB A Spray condition Recommended Measuring point 1m backwards from gun 1 6 m height Max Temperature Atmosphere 5 C 40 C Air Fluid 5 C 43 C mMain specifications Recommended conditio Nozzle Ai Type of orifice z ii P X1 Atomizing Air pressure inside X2 feed bmm in Mark air pressure air cap Fluid output gt PS MPa bar PSI MPa bar PS mimin Wmin cfm mm in bar PSI ml min Air X2 Air amp fluid consumption Pattern width connection l min cfm mm in LPH 80 042G 0 4 0 016 40 1 6 0 09 0 9 13 50 1 8 R E Ir G1 4 0 07 NPS1 4 205 l Gravity 0 7 10 0 45 Fluid ne G1 8 l 1 0 14 60122 1 2 0 047 140 5 5 2x1 Atomizing air pressure means air pressure at gun inlet when trigger is pulled and air flows gt lt 2 Tested with 16sec Ford cup 4 automotive repair paint gSafet recautions A WARNING Fire and explosion 1 Spark and open flames are strictly prohibited Paints can be highly flammable and can cause fire Avoid any ignition sources such as smoking open flames electrical goods etc 2 Never use the following HALGOGENATED HYDROCARBON SOLVENTS which can cause cracks or dissolution on gun body aluminum by chemical reacti
3. ANEST IWATA 4 re Ce Ne INSTRUCTION MANUAL ne CO ISO 9001 a Rotator JISQ 9001 HVLP Compliant Spray gun Low Volume Low Pressure LPH 80 CEI 2G X This manual contains IMPORTANT WARNINGS and INSTRUCTIONS This Anest iwata a gun kit complies to ATEX Equipmentin this manual is exclusively for painting purposes regulations 94 9 EC Do notuse for other purposes Protection level The operator shall be fully conversant with the requirements stated in this 112G X Suitable for use in Zones 1 and 2 instruction manual including important wamings cautions and operation and X marking correct handling fo Any static electricity discharge from the spra gun Read and un erstand the instruction manual before use and retain for is to be diverted to the grounded the conductive reference fi air hose as stipulated Be sure to observe warnings and cautions in this instructon manual If not itcan cause paint ejection and serious bodily injury by drawing organic solvent Be sure to observe following A marked items which are especially important Indicates a potentially hazardous situation which if not avoided may result in serious injury or loss of life A CAUTION He a potentially hazardous situation which if not avoided may result in minor or moderate injury or property Indicates notes which we ask you to observe The safety precautions in this instruction manual are the minimum Important
4. I at the gun inlet as issued on specifications table ahead outlet pressure In this way the gun will atomize within 0 7 bar 10 PSI inside air cap NOTE Using air hose 12m 39 4ft long the inner diameter must be a minimum 8 mm 0 315 in so the gun can have the correct air volume to atomize at 0 7 bar 10 PS1 inside air cap gMaintenance and inspection VAN WARNING First release air and pressure fully according to item No 3 of Improper use of equipment of WARNING on page 2 Tip of fluid needle set has a sharp point Do not touch the tip of needle valve at the maintenance for protection of the human body Be careful not to damage the tip of fluid nozzle or must not put your hand on it Only an experienced person who is fully conversant with the equipment can do maintenance and inspection Z CAUTION Never use commercial or other parts instead of ANEST IWATA original spare parts Never immerse the whole gun into liquid such as thinner Never damage holes of air cap a fluid nozzle and fluid needle Step by step procedure 1 P our remaining paint to another container Clean fluid passages and air cap set 1 Incomplete cleaning can fail pattern shape and uniform particles Spray a small amount of thinner to clean fluid passages Especially clean fully and promptly two component paint after use 2 Clean each section with brush soaked with thinner and wipe out with waste cloth 2 Do not immerse the whole gun in thinner If done
5. eaning liquid etc can cause inflammation of eyes and skin If you feel Something wrong with eyes or skin immediately see a doctor 3 Wear earplugs if necessary Noise level can exceed 85dB A depending on operating conditions and painting site 4 If operators pull the trigger many times during operation it may cause carpal tunnel syndrome Be sure to take a rest if you feel tired Other precautions 1 Never alter this spray gun If done it can cause insufficient performance and failure 2 Enter working areas of other equipment robots reciprocators etc after machines are turned off If not contact with them can cause injury 3 Never spray foods or chemicals through this gun If done itcan cause accident by corrosion of fluid passages or adversely affect health by mixed foreign matter 4 If something goes wrong immediately stop operation and find the cause Do notuse again until you have solved the problem A G mg How to connect A CAUTION Use clean air filtered through air dryer and air filter If not dirty air can cause painting failure When you use this gun for the first time after purchasing adjust fluid needle packing set Slowly tighten fluid packing seat and loosen a bit when fluid needle set does not retum smoothly and adjust so that fluid needle set smoothly moves If you use this gun for the first time after purchasing clean fluid passages spraying thinner and remove rust preventive oil If not
6. ir cap set 3 Clean air cap set Ri retighten R2 adjust R3 clean R4 replace parts Where Problem Parts to be checked Cause ior darag one T Toro Air leaks Dirt or damage on seat from tip of air cup Air valve set Air valve seat set 9 Wear on air valve spring Damage or deteriorated T_T To Dirt damage wear on seat Fluid nozzle fluid needle set Wear on needle spring Insufficient tightenin Fluid nozzle Fluid nozzle gun body si Paint leaks Dirt or damage on seat Needle does not return due to packing set too tight Fluid needle packing set Needle does not return due to paint buildup on fluid needle ua a o o T Te remsa O Srne SSS OP Fluid adj knob insutfcientopening oo S Paintdoesnotfow Tipofgun Tip hole ofnozze Cogged COT CT dod Paintfiter o coggea ooo y d d dodo A ANEST IWATA Corporation 4 No 03757530 ANEST IMATA No T067 01 3176 Shinyosida cho Kohoku ku Yokohama 7 73 8501 Japan 4
7. it can damage parts When cleaning never scratch each hole of air cap set and fluid nozzle and fluid needle set 3 Before disassembly fully clean fluid passages 3 During disassembly do not scratch seat section 1 Disassemble fluid nozzle 1 Remove fluid nozzle after removing fluid needle set or while keeping fluid needle pulled in order to protect seat section 2 Disassemble fluid needle set 2 Be careful when handing tip of fluid needle set since itis sharp You do not need to remove fluid adj guide set from gun body Remove fluid adj knob Disassemble fluid adj guide set as litle as possible and fluid needle spring and then pull out fluid needle spring and then pull out fluid needle set from back of fluid adj guide set 4 To adjust fluid needle packing set while keeping fluid needle set inserted tighten fluid 4 Too much tightening of fluid needle packing set can cause bad movement of fluid needle set needle packing seat by hand and then tighten further by spanner and fluid leakage from the tip of fluid needle set 5 In order to assemble air valve first assemble air valve amp air valve spring amp fluid ad 5 If you try to fit air valve spring and air valve to gun body set without fluid needle set air guide set together Next insert fluid needle set into fluid adj guide set then fit it to valve will not be fitted correctly and lop packing inside fluid adj guide set will be gun body set and screw fluid adj guide
8. on unsuitable solvents methyl chloride dichloromethane 1 2 dichloroethane carbon tetrachloride trichloroethylene 1 1 1 trichloroethane Be sure that all fluids and solvents are compatible with gun parts We are ready to supply a material list used in the product 3 Securely ground spray gun by using air hose with built in ground wire Ground wire Less than 1M9 Check the earth stability periodically If not insufficient grounding can cause fire and explosion due to static electric sparking Improper use of equipment 1 Never point gun toward people or animal If done it can cause inflammation of eyes and skin or bodily injury 2 Never exceed maximum operating pressure and maximum operating Temperature 3 Be sure to release air and fluid pressures before cleaning disassembling or servicing If not remaining pressure can cause bodily injury due to improper operation or scattering cleaning liquid In order to release pressure first stop supply of compressed air fluid and thinner to spray gun Then remove fluid adj knob and pull fluid needle set toward you 4 Tip of fluid needle set has a sharp point Do not touch the tip of fluid needle during maintenance for the protection of the human body Protection of human body 1 Use in a well ventilated site by using spray booth If not poor ventilation can cause organic solvent poisoning and catch fire 2 Always wear protective gear safety glasses mask gloves If not cl
9. rked parts are wearable parts 12 Airvave 1 E Troubleshooting Sra Pan Remeds 1 Air enters between fluid nozzle and tapered seat of gun body 1 Remove fluid nozzle to clean seat If it is damaged replace nozzle 2 Air is drawn from fluid needle packing set 2 Tighten fluid needle packing Fluttering 3 Air enters at fluid container fitting nut or fluid hose joint 3 Fully tighten joint section CEERI 1 Paint buildup on air cap partially clogs horn holes 1 Remove obstructions from horn holes with attached brush Crescent Air pressure from both horns differs But do not use metal objects to clean hom holes 1 Paint buildup or damage on fluid nozzle circumference and air cap 1 Remove obstructions Inclined center Replace if damaged 2 Fluid nozzle is not properly fitted 2 Remove fluid nozzle and clean seat section bites 1 Add paint to increase viscosity Spit nA R a A 2 Tighten fluid adj knob to reduce fluid output P gn Or turm pattern adj valve set clockwise ao 1 Paint viscosity is too high 1 Add thinner to reduce viscosity lt Heavy Center 2 Fluid output is too low 2 Tum fluid adj valve knob counter clockwise to increase fluid output 1 Fluid nozzle and fluid needle set are not seated properly 1 Clean or replace fluid nozzle and fluid needle set 2 The first stage travel of trigger when only air discharges decreases 2 Replace fluid nozzle and fluid needle set 3 Paint buildup inside a
10. set damaged 6 Turn pattern adj Knob or air adj knob counterclockwise to fully open And then 6 If pattern adj Knob or air adj Knob is not fully opened tip of it can contact and damage tighten pattern adj set or air adj set fluid nozzle and cause seizure of thread Where to inspect Parts replacement standard 1 Each hole passage of air cap and fluid nozzle Replace if itis crushed or deformed 2 Packing and O ring Replace if itis deformed or worn out 3 Leakage from seat section between fluid nozzle and fluid needle set Replace them if leakage does not stop after fully cleaning fluid nozzle and fluid needle set If you replace fluid nozzle or fluid needle set only fully match them and confirm that there is no leakage F luid nozzle fluid needle set combination mParts list Fluid nozzle Fluid needle set ET CER EGER Mark When ordering parts specify gun s model part name with ref No and marked No of air cap eiad U al 0 4 0 016 04 T set fluid nozzle and fluid needle T When replacing fluid nozzle or and fluid needle for pressure feed 0 6 0 024 6 application please order nozzle needle set 0 8 0 032 08 Parts list No Descripfon Qty No Description oy 5 Fluidneedeset_ 1 ly needle packing set oa 15 a o 7 3 Needle packing seat 8 Gun body set dn Fluid nipple 1 Air nipple Ea 9 Pattern adj set EH FACCE Arue ee Instruction manual 10 1 Oring 1 Ma
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