493433 Flail Mower Operator Manual - Hagie Help
Contents
1. 5 T Preparing for Operatlon ene ge 5 2 Connecting the flail mower to the tractor 5 3 Disconnecting the flail mower from the 22 5 AS Pre OpelatiVeiINSPECtiONS LLL SSS ee ranan essere 23 55 Operating the Melee 25 5 6 Unfolding the mower heads 27 5 7 Using dalled 28 58 Mowing With the flail 29 5 9 Transporting the AES 30 TIGHTENING TORQUES Sa 31 MAINTENANCE TAS Maintenance proca tions eses 7727 32 EU cippo gt 33 7 3 ner 6 58986 pivot Point aa EEE aaa i 34 TA Adjusting Me cutne eL y uu 35 7 5 Greasing the ba 35 TE Grea sig 17 43 is 36 TT Gers eide tensi n ame 36 Os 0861 16116 EATE AEE RERE d 36 7 9 Daily maintenance schedule memet IURE UE EA2. oi lt dre 50222 5 55 5 zou FFELP LO 25884543554 IDA m m m 4 NN YA lt lt lt lt lt lt lt lt lt lt lt OUO gt A di 2 2 zz 50 9 PARTS 9 13 Flail assembly 51 9 PARTS 9 1 52 9 PARTS 9 1 53 9 PARTS 9 1 54 9 PARTS 9 1 55 9 PARTS 9 1 56 9 PARTS 9 1 57 9 PARTS 9 1 58 9 PARTS 9 1 59 7 days a week HAGE PARTS ORDER FAX x Phone 1 800 247 4885 Fax 1 515 532 3553 Photocopy and fax to Hagie Customer Support Department ORDERED BY BILL TO Name Co Name Street City State Zip Phone Fax HOW TO SHIP UPS Ground Next Day 2 Day SHIP TO Name Co Name Street City State Zip Phone Fax Day Other If HOW TO SHIP is left blank parts will be shipped UPS Ground service If the part is over 150 pounds an independent motor carrier will be used PAYMENT Hagie Account Year and Model Item Serial if necessary Engine inclde type Hydrostatic Pump s Wheel Hubs Wheel Motors 3 Express Discover visa Ma
3. wa umum NE wri s re eee sma iu limapi 029 iir ener IT 33743 INSIDE OF CAB CUTTER SHAFT MUST TURN IN THES 42350 MOWER DECK 12 3 SAFETY DANGER _ KEEP HANDS AND FEET CLEAR 6 3217 MOWER DECK FOR SAFE OPERATION READ THE OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING 6T3219 INSIDE OF CAB LUBRICATE PUMP DRIVE SHAFT DAILY USING HEAVY TYPE GUN GREAS 6T3220 FRONT PUMP MOUNT 13 3 SAFETY ADANGER STAY CLEAR Atte DISCHARGE OPENING 6 3224 MOWER DECK DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHETFENT THA DEDAS CONSIDERABLE DETANCES WHEN KHIVEE ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OA SERIOUS IHJ RY RESULT 6T3230 INSIDE OF CAB CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T3233 HYDRAULIC TANK 14 3 SAFETY CAUTION CHECK CRANKSHAFT ADAPTER DAILY FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE 6T3234 INSIDE OF 6 3236 MOWER DECK CAUTION REMOVE TRAVEL LOCK PINS BEFORE LOWERING MOWER va 6T3242 INSIDE OF CAB
4. 228 HER or Loo 4 La Ta 598 13 1 i IA Er 1 74 1 ia 3 1 8 4 Lu es bf a k Ampa a Kea Fan wa 1 WT d zz m 4 Li 3 L Ee apri PRI CL UCET HL iq uri LE SE UERS Bs SE aq 1 z d 784 2 1 1 EI er PR a AEN A Tear EN Ll Wij E ES m ie 1 demde 8 68 ta sua s iF apash 55 SR 17 48 49 9 PARTS 9 12 Flail assembly 7 77222234 WFS MOSS SS SH fff 5 Lu 2555 E e 8 Fly 2 S x BY x x g gt zagen 9 gt sag ze 3 A Pe a E lt lt
5. IF E E E E B 8 B 44 9 PARTS 9 7 Heavy duty 102 rear flail reverse rotation hiii THERE E s a banal PRETO NNN 17 SITE aap RARARARAAR SARS DS DANE T shu Boe Kk AAA 1 sh D HNHH Hiiul im aa FEN 45 9 PARTS 9 8 ITEM 102 Rear flail drive assembly P N TF3023 31286A 21988 21630 31740 24881 31295 TF3011 TF3043 21700 27938 TF3620A 25175 PT3611A QTY DESCRIPTION V BELT 630 SHIELD BELT TRF HD LOCKWASHER 3 8 CAPSCREW 3 8 X 1 NC NYLOCK NUT 20MM 2 5PITCH LOCKWASHER 20MM SHEAVE IDLER ASSY 6 3 BUSHING QD SK 2 3 16 SHEAVE 7 5 HEX NUT 1 2 NF BUSHING MACH 1 OD X 1 2 ID 14 GA SPRING TENSIONER RAW RD THREADED 1 2 20 CLEVIS 6 46 20 21 22 23 24 25 26 27 TF3610 672418 TF3605 673004 1180 28572 30049 28570 28399 22046 21732 TF1707C DESCRIPTION BUSHING REAR FLAIL IDLER HEX NUT 1 2 NC PIN IDLER ARM 3 4 X 4 1 4 R CLIP HAIRPIN COTTER 3 16 ARM IDLER REAR FLAIL RR KEY 1 4 SQ X 2 BUSHING QD SK 1 1 4 1 4 KEY SHEAVE 9 0 CAPSCREW 20MM X 80MM 2 5PITCH BONNET 102 HD RCM CAPSCREW 1 2 X 1 3 4 NC C
6. 15 3 SAFETY MOWER DECK 4 INTRODUCTION 4 1 Dimensions A 92 01 in 105 00 294 59 in 17 4 INTRODUCTION 4 2 Flail mowers There are three separate flail mowers to the assem bly The left center and right flail mowers are capable of being operated individually as well as together Each of the mowers has several cutting blades strate gically placed to keep balance during operation If one of these blades is missing it could cause an unbalanced situation that if not attended to may result in more se Center vere damage Make sure that all blades are properly attached and in good repair before operating the flail 4 3 Auxiliary oil cooler There is an auxiliary oil cooler located on the right side of the machine behind the solution tank The auxil iary cooler is necessary because of the extra flow of oil to the flail mowers 18 4 INTRODUCTION 4 4 Quick couplers The flail s hydraulic hoses and the machine are de signed for easy connection and disconnection with quick couplers There are 6 couplers on the underside of the machine behind the solution pump A There is also a connec tion point in the front of the machine B 4 5 Hydraulic pumps The hydraulic system also has an extra pump stack C on the engine in order to be able to supply the power needed to operate the flail mowers 19
7. 5 OPERATION 5 1 Preparing for operation Review the safety decals placed on the flail mower and inside the cab These decals should be understood by each operator of the machine along with the safety and operation section of this book The decals should be kept in good condition and replaced if damaged missing or faded Make sure that all pivot points have been greased Make sure that all hoses are secured with zip ties figure A Replace broken zip ties if necessary Make sure that there are no points of friction between the hose and an other surface If the hose is rubbing against a surface place something between the hose and the surface and secure it with zip ties Before operating the mower the cutter head and lift base should be slowly moved throughout the full range BEFORE starting or operating the tractor you of motion Watch for any condition that would cause must read and understand the safety and op pinching or excess stress on the hoses eration sections of this manual completely Take the tractor to a place free of loose objects on the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation Without starting the m
8. However the blades can fail upon impact with heavy solid objects such as metal guard rails and concrete structures Impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibil ity of property damage serious injury or death never allow the cutting blades to come into contact with such obstacles Use extreme caution when operating near loose objects such as gravel rocks wire or other debris Inspect the area before mowing Remove any hazards to prevent machine damage and bodily injury Clearly mark any object that can not be removed so that it is easily avoidable by the opera tor Stop mowing immediately if the cutting blades come into contact with a foreign object Repair any damage and make certain the rotor or blade car rier is balanced before resuming mowing Do not operate the mower if contact has been made with items such as rope wire cable or chains These objects become entangled around the operating parts of the mowing head and then swing outside the housing at greater velocities than the cutting blades This could be a very hazardous situation and could result in serious injury or death Avoid such a situation by removing any hazard from the site before mowing Do not mow at speeds faster than what the attachment or machine is capa ble of Do not mow at speeds faster than your ability to safely navigate the terrain Avoid mowing in reverse direction Objects and peo
9. always responsible for safety The operator must have adequate training on the machine and its operation Keep a first aid kit at hand at all times Check the contents of the first aid kit regularly and update the contents if necessary When moving the machine may cause personal injury in the operating area During operation no person is to stay in the operating area on top of or onthe steps or platforms of the machine Do not step between the coupling and the tractor when connecting Check that there are no persons under the equipment when lowering it Danger of clamping Space between the coupling and the tractor Never service or repair the machine alone When working under the machine make sure that it is securely and safely supported Danger of clamping 3 SAFETY Do not allow unauthorized persons inside the tractor cab when you are ser A D A N 5 E vicing the machine When making adjustments to the machine adhere to the given instructions and settings Appropriate use of the machine increases its service life Always use original spare parts and components NOTICE Keep in mind the following facts and hazards associated with high pressure A D A N hydraulics e Use protective clothing and goggles when servicing the hydraulic sys tem e Escaping high pressure oil may penetrate the skin and cause severe injuries and accidents The oil spray can be very difficult to detec
10. that enters into bearings when greasing will cause im mediate damage e Use a hand pump grease gun when lubricating the mower A power grease gun may force too much grease into an area and cause distortion of seals and over greasing of bearings aware of maintenance indicators such as vibra tions noises reduced performance etc Take ac tion to correct any problems immediately e Release of energy from pressurized systems may cause inadvertent actuation of the hydraulic cylin ders Before disconnecting any hoses relieve pres sure by turning the tractor off and setting the heads on the ground Do not use hands to check for hydraulic hose leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgi cally removed within a few hours to prevent gan grene from setting in e Make sure all hoses and fittings are in good condi tion before pressurizing the hydraulic system 32 7 MAINTENANCE 7 2 Daily maintenance checks The intervals at which regular servicing should be done are based on hours of operation Use the tractor s hour meter to determine when regular servicing is required Point of Service Action Comments Pivot points Lubricate Inject grease until it appears at ends Hydraulic fittings Check for leaks Tighten when needed Do not use hands to check for leaks see maint
11. FUND PAATE CHANNEL EO ORACLE SE HEX NUT 10 NF Estan DU HO MACH OE 525058 CuRREHT MOTOR T3F GEAR TTE VER MOTOR COMO GI 25 BM GC AR MOTOR COMBO KT TIRO HEAR EC SHE AME 8 2 TAE Fa GE FRE SEE BLA Se 8 BELT GJ RS DELT Giel BELT SHIELD TIEN LETT HARI s 2 sS ss X 2 3 5787 50 1 2 8 ka HO LOCHWREHER 1 7 HITLER NUT 13 CEFSCBEN 3 88 1 H ee 9 PARTS 9 6 102 Rear flail standard rotation TARN 33027 DONHET AZGEMULY 1 Hcr 4 umts CASA 5 2 3 56 5 FLAP DEFII 7 PPE Hit Ba masl 1 8 LAFBOMDN Bi 2 uI p sal Daci o 1 en m Fans ans geran EP imitata LRA 2 TITEL Y Ea ER Seek 4 ah aure sal esse 8 s mus
12. IPTION 1 a THe 1 HENENG 1 SEAL RETAINER 1 1 BEAL 1 PLL 114408 1 SA T LU CUVLH Vir F TFA TE 1 CHECK AS SEMBUS 4 TRS 2 THRUST PLATE 91 HAN TANO DE AR 1 4 10 z GASKET SEAL 12 8 4 DUIWEL PIN n 452 1 GEAR HOUSING 63 1 FORT END COVER Wi 445 18 Trad 14 1 T4418 WASHLK IT TAME 4 1 24917 AL KIT 41 9 PARTS 9 4 0 lt au Q Lift cylinders 0 4 62 8325 BUTT 155211 qm 8 veis a T TIGE RA AUT FE CUE FA setyse 5 18 510 9 a2 y 04200 has T NE 5 Re AFA HE A AAT 1 881 Ad 2 X 19 Les DIT E 8 s 5 2 89 9 PARTS 9 5 Standard duty side flail drive assembly 5 441781 Rem 2 5 EH HEHE 0 88 G E ee ee 8 0 8 1 TO
13. OPERATORS MANUAL UpFront NOTICE ANY PICTURES CONTAINED WITHIN THIS OPERATOR S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION ONLY HAGIE MANUFACTURING STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DEVICES IN PLACE AT ALL TIMES BLADE S Ao OPERATOR S MANUAL FOR HAGIE BLADE STORM FLAIL MOWER HAGIE MANUFACTURING COMPANY 721 CENTRAL AVENUE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 COVERS FLAIL MOWER ATTACHMENT OPTION NUMBERS U80107 11 09 493433 Blade Storm Flail Mower Operator and Service Manual THE OWNER EE 1 OPERATOR RESPONSIBILITIES 2 SAFETY der 3 8 1 Ie ILS EE eee 3 3 2 Safety instructions O 4 3 3 FISK 5 2 EDD A SEE 10 3 4 Danger zones e 10 INTRODUCTION ccoo 17 4 1 Dimensions LUN UH E y E ACIDOS OPE nn s 18 4 3 Auxiliary oilicooler o EFE EE EE EEG ERE ERE EE Rammen 18 APA SQUICK COUPIORS sti 2 2 4 5 Hydraulic pumps OPERATION
14. SIBILITIES Before starting to use the machine familiarize yourself with the con tents of this manual paying special attention to the SAFETY section regardless of whether or not you have operated similar equipment NOTICE The operator of the driving machine bears the responsibility for the maintenance and safe use of the equip ment To ensure proper and effective functioning of the machine the instructions provided in this manual must be followed carefully This is also required for the guarantee to be valid The safety instructions contain a summary of the instructions and rules that must be followed whenever work ing with the machine However these instructions do not replace the various statutory occupational and traffic safety requirements that may be in force on different sites Everything possible has been done to ensure that the information contained in this manual is correct and that the manual contains all necessary warnings Neither Hagie Manufacturing nor its representatives assume any direct or indirect liability for damages caused by the information contained in this manual or lack of any warning issued therein or for any form of damage caused by the use of their tools or components Due to constant product development Hagie Manufacturing reserves the right to alter any machine function or structure after the publication of this manual Keep this manual in a convenient place for easy reference when problems aris
15. UA UAR UA LL LER EE ELE 36 TROUBLE SHOOTING 37 REB np A 37 Blade Storm Flail Mower Operator and Service Manual 1 THE OWNER TO THE OWNER Thank you for choosing the Blade Storm flail mower This operator s manual is intended for both beginner and experienced operators It is recommended that before starting the machine the operator read this operator s manual to master the efficient and economic use of the machine even if the operator has worked with an equivalent machine previously The principles introduced in this manual apply to the use of this machine only The persons responsible for airfield maintenance are also responsible for properly adapting these principles for practical use The information contained in this manual is based on the facts available at the time of its compilation This manual is intended for operators of Blade Storm equipment only Reproducing the manual in any form without prior authorization from Hagie is strictly prohibited Hagie Manufacturing Company reserves the right to make changes in the design and material of any sub sequent piece of equipment without obligation to existing units We thank you for choosing Hagie and assure you of our continued interest in its satisfactory operation for you If we might be of assistance to you please call us We are proud to have you as a customer 2 OPERATOR RESPON
16. UTSHFT ASSY 102 HD 9 PARTS 9 9 Side deck motor high pressure M350 HYDRAULIC MOTOR ITEM Ph DESCRIPTION 23174 MOTOR ASSEMBLY COMPLETE 1 SHARP RING 2 TFN 1 BEARING 3 1 SEAL RETAINER 4 SEAL 5 5 1 PLUGG 8 1 SHAFT END OER T 2 CHECK ASSEMBLY 2 CHANNEL SEAL E Traa 2 THRUST FLATE si INTEGHAL SHAFT AND GEAR 1 YF GEAR TRA DEAL PIN 3 1 EAH HOLA H 1 413 1 FORT COVER 5 4 STUD Th 15 4 WASHER Trea Trad i SEAL KIT 47 9 PARTS 9 10 Side deck motor HYDRAULIC MOTOR P l MOTOR ASSEMPILS COMPLETE 57 1 SEAL 7 1 MOTOR SHAFT SE A 1 3 MEL 1 TAPERED BEARING 4 TESULE 1 DANE SHARE 44 150065 1 SPALEH 45 5 6150009 1 SHAFT END COVER 6 Sho 4 613010 SHAFT BUSHS B 8 011 1 SPRING 8 4515012 4 ROLLER BEARING 415013 2 THRUST PLATES 4615014 1STRIP POCKET i 815 2 GASHET SEA 13 arant 1 GEAR HOUSING 7 0 007 i SET MAT CHET GEARS 15 5108 1 PORTE END 615019 4 HALD 4 50 1 SHAFT KEY PAL SEAL KIT INCLUDES ITEM 2 2A 7 11 AND 12 48 9 PARTS 9 11 Side deck motor high pressure
17. ay of operation Regu larly check the bolts to ensure that they do not become loose and cause damage 26 5 OPERATION 5 6 Unfolding folding mower heads 22 Be sure to remove the safety pins from 2287 the flail mower heads before attempting NOTICE to lower them into operating position In order to be able to unfold the mower heads from the transport position you must run the heads all the way in by activating the left and right fold switch on the control handle Once the heads are folded all the way in you must raise them up as far as you can This is to disengage the hook from the stop latch Unfold the heads by engaging the left and right fold switches on the control handle in the OUT position If the hook does not disengage the latch repeat the proc ess until the heads unfold Continue to manually unfold the heads until they are approximately at a 45 angle from vertical and engage the FLOAT mode switch This will allow the heads to ease to the operating posi tion evenly It is not recommended that this process be performed manually as the heads can be lowered incor rectly causing severe damage To fold the heads into transport position disengage the FLOAT mode switch Raise the heads to the end of cylinder travel using the left and right raise switch on the control handle Then using the left and right fold in switch on the control handle fold the mower heads all the way in until they c
18. chment unless the machine is turned off and all 0 Be aware of your surroundings when lowering the wings Make sure that there are no bystanders that could potentially be hit with the wing during the unfolding process Make sure that there is enough clearance when un folding near a building or other obstacle 8 3 SAFETY The flail cutter shaft is designed for standard rotation Never operate the A D A N 5 cutter shaft the reverse rotation The rotating parts of this machine continue to rotate even after it has been shut off The operator should remain in his seat for 60 seconds after the brake has been set and the tractor turned off and all evidence of rotation has ceased The Blade Storm flail mower is manufactured by Tiger Corporation for the use on Hagie Manufacturing Com pany machine model GST 20 This manual was written to incorporate both company s specifications and in structions Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers drive train components and bearings These parts are made and tested to Tiger specifi cations Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce performance void warranty and present a safety hazard Use genuine Tiger mower parts for economy and safety Tiger is a registered trademark of Tiger Corporation Sioux Fall
19. conditions than ones that are worn If any of the flail mower decks begin to vibrate shut down the mowers and the tractor immediately Once rotation has stopped check the spindles for damaged cutting blades or an obstruction such as wire or rope wrapped around the spindle Do not operate the mower heads with any person d WARNING DO NOT OPERATE THIS EQUIPMENT within the 300 feet safety zone If a person comes into WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT TO THA DEDAS CONSIDERABLE DISTANCES WHEN ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST TAKEN OR SERIOUS RESULT the safe zone shut the mowers down immediately If a problem arises that causes the tractor to stall ak disengage the mower start the tractor raise the mower from the cut Shut the tractor off and inspect the mower blades and disk for damage before engaging the mower again 25 5 OPERATION If the blades become jammed or stop turning raise the heads slightly or back the tractor up This should clear the obstruction If this does not allow the cutter heads to begin turning shut the cutter heads and the tractor off and set the parking brake Wait until all mo tion has stopped and then manually clear the cutter heads Follow the maintenance instructions for lubrication intervals and procedures Check the bolts and tighten them if necessary after the first d
20. e nance precautions Cutting blades Check Inspect for missing or damaged blades change as needed Cutter shaft mounting bolts Check 1 2 x 2 torque to 84 ft 105 Blade mounting bolts Check Retorque to blade replacement speci fications Belts Check adjust Check if broken tighten as required Mower deck Check Retorque bolts to specifications Cutter shaft and ground roller Lubricate Grease as instructed in detailed main tenance section 33 7 MAINTENANCE 7 3 Inner and outer lift base pivot points Locate the grease zerks on the inner and outer lift base pivot bosses Inject a lithium based grease con forming to NLGI 2 ISO 320 specifications into each zerk until it protrudes from joints Grease all pivots daily or every 8 hours of service With the mower head lowered locate the grease zerks on the linkage and pivot bosses Inject lithium based grease that conforms to NLGI 2 ISO 320 specifi cations until it protrudes from the ends With the mower heads in this position it is also possible to grease the lift base cylinder anchors and pins Now raise the mower head to expose the remaining zerks on the deck tilt link ages and on the other end of the cylinder 34 7 MAINTENANCE 7 4 Adjusting the cutting height Loosen the four ground roller bracket lock nuts Loosen the adjustment rod lock nut and turn the adjust ment rod to adjust the cutting height The cutting height is indicat
21. e This manual is considered a permanent fixture with this piece of equipment In the event of resale this manual should accompany the equipment If you do not understand any part of the manual or require additional information contact the Hagie Customer Service Department Hagie Manufacturing Company 721 Central Ave West PO Box 273 Clarion lowa 50525 515 532 2861 www hagie com 2 3 SAFETY 3 1 Warning symbols The following warning symbols are used in this manual to emphasize points of great importance which are to be noted Imminent death critical injury Neglecting the safety measures may cause critical Serious injury or possible death equipment damage Incorrect operation or servicing of the machine may cause damage to the machine or serious personal injury Possible injury equipment damage Incorrect operation or servicing of the machine may cause damage to the equipment Possibility of injury Note Pay attention to specific instructions NOTICE 3 SAFETY 3 2 Safety instructions A DANGER A DANGE A DANGE A DANGE es A DANGE A DANGE A DANGE A DANGE A DANGE A DANGER des Read and familiarize yourself with all warnings and safety instructions specified in this manual The machine may not be operated repaired or serviced by a person who is unqualified tired ill or intoxicated The operator of the machine is
22. ed by the end of the adjustment rod on the cut ting height decal When cutting height has been achieved tighten the ground roller bracket lock nuts and the adjustment rod lock nut securely Be sure both sides of the flail are adjusted the same 7 5 Greasing cutter shaft Locate grease zerks on each end of cutter shaft s these are located on the bearing cover Normal condi tions require one or two pumps in each bearing using a lithium based grease conforming to NGLI 2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals Caution Over greas ing may cause premature seal failure 35 Adjustment rod Adjustment rod lock nut Cutting height decal Ground roller bracket lock nuts Ground roller bracket 7 MAINTENANCE 7 6 Greasing ground roller shaft Locate grease zerks on each end of roller tubes at lower rear of head Normal conditions require one or two pumps in each bearing using a lithium based grease conforming to NGLI 2 ISP 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals Caution Over greasing may cause prema ture seal failure 7 7 Greasing idler tension arms Locate the access holes and grease zerks in the belt shields of the flails Normal conditions require one pump of a multipurpose grease This is to be done with a stan dard grease gun daily or at 8 hour intervals 7 8 Idler tensioning Locate the t
23. en or replace Oil temperature rises above 200 1 Low oil level Bring oil to proper level degrees Fahrenheit 2 Kinked or blocked hose Inspect repair replace hoses Worn pump motor Disable and repair NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problems can not be found in this section please call the Hagie Customer Service de partment 37 8 TROUBLE SHOOTING 8 1 Table 1 continued Symptoms Motor runs but will not cut 1 Cause Belts Tensioner Remedy Inspect belts and pulleys Replace belts and repair as needed Adjust tensioner nut until flat washer is flush with top of guide Motor turns slowly or not at all Contaminants restricting spool movement in valve body Suction lines obstructed Low oil level 1 Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminants and scratches Clean parts and re place if scratched Check for kinks or obstructions in suction hose Check hydraulic fluid level NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problems can not be found in this section please call the Hagie Customer Service de partment 38 9 PARTS 9 1 About the drawings The drawings o
24. ensioning rod for each flail Loosen the locking nut Turn the adjusting nut until the washer in between the spring and nuts is flush with the spring housing or guide Tighten locking nut securely For stan dard cut on side flail adjust until the spring washer is flush with the top of the spring housing as shown be low 7 9 Daily maintenance schedule Located in the back of this book is a daily mainte nance schedule Please make copies of the page and use it to record daily maintenance procedures and other maintenance issues 36 8 TROUBLE SHOOTING 8 1 Table 1 Symptoms Vibration 1 Cause Loose belts Remedy Check all bolts and tighten to torque specifications in this sec 2 Cutter assembly unbalanced tion a Check for damaged blades or cutter shaft b Check for wire rope etc entangled in cutter assembly Mower will not lift 1 Hydraulic fluid low Check and refill hydraulic fluid 2 Leaks in the hydraulic line Tighten or replace fittings or 3 Faulty relief valve hoses 4 Kinked or blocked hose Check pressure line Line pres sure in control valve should be at 5 Faulty cylinder least 2250 psi Clean or replace lines Inspect repair or replace cylinder Mower will not start or run 1 Blown fuse Check fuses between mower Low oil level switch and ignition Replace if necessary 0 Check hydraulic fluid and fill if necessary Check all fittings and lines re tight
25. epress the bottom of the third spray switch To activate the center mower head depress the top of the fourth spray switch To deactivate the center mower head depress the bottom of the fourth spray switch To activate the right mower head depress the top of the fifth spray switch To deactivate the right mower head depress the bottom of the fifth spray switch Once the mower heads have been activated the MASTER SPRAY switch on the control handle must be activated to engage the hydraulic motors The mower heads can be moved simultaneously by activating the ALL MOWER HEAD RAISE transom lift switch on the control handle If a head is not activated turned off on the spray switch console it will not move during this function 29 5 OPERATION 5 9 Transporting the flail mower The flail should only be transported between job sites in the transport position the mower heads in the vertical position Never operate the flail mowers in the vertical position 30 6 TIGHTENING TORQUES 10 1 5 12 X 1 75 1x2 31 7 MAINTENANCE 7 1 Maintenance precautions The performance of the flail mower depends on how it is maintained Following a regular maintenance sched ule will result in the best performance and longest life of the mower e Make sure that the end of the grease gun and the end of the grease zerk are clean of any debris that could enter the lubrication system Debris or dirt
26. erating position for storage 2 With the flails running float all the heads to the ground 3 Once all the heads are on the ground shut the flail motors off 4 Shut the tractor engine off Disconnect the turnbuck les and unlock the quick attach lock pins 5 Start the engine and turn the FLOAT switch off 6 Lower the left and right flail heads to raise the at tachment off the quick attach hooks You may have to release some air out of the air bags to get low enough to back away from the attachment 7 Shut off the machine again 8 Disconnect the hydraulic hoses Use the caps pro vided to cover hose ends 9 Disconnect the electrical connectors and replace the flail attachment side cover 10 Back away from the attachment 22 5 OPERATION 5 4 Pre operative inspections The operator is responsible for inspecting the flail for broken or missing parts shields leaks or any other damage These checks should be performed before op eration and should be repeated at the end of the day This way any fluid leaks and damages can be detected more quickly and repair procedures can be planned well in advance A 1 Check the condition of the structures Check the condition of the structures e Welded seams e Tightness of bolts e Possible wear Damage Shields e General structure of the flails A 2 Check the condition cutter blades Check the wear of the flail cutting blades Do attempt t
27. ipment Do not operate the machine over speeds in which you feel comfortable Routinely check all moving parts for wear and damage Replace when nec essary with only authorized parts Look for anything that may be loose bro ken or missing KEEP AWAY FROM MOVING PARTS To prevent entanglement serious A injury or possible death maintain a safe distance from moving parts Do not wear loose fitting clothing that may be blown or sucked into moving parts A Do not allow children to play on or around equipment Never operate the equipment while under the influence of alcohol or drugs A D N Do not allow someone else to operate the equipment if they are suspected to be under the influence of drugs or alcohol Mow in conditions where you have unobstructed visibility only Do not mow in conditions where there is not enough light natural or artificial or in foggy conditions If you can not clearly see 100 yards in front of you and to the sides of you do not operate the equipment This equipment is capable of throwing objects 100 yards Do not operate A the equipment if bystanders are within the safe operating zone 3 SAFETY All safety guards and devices must be in place while operating the equip A ment Replace all missing or broken guards before operating the equip ment A E The rotating part of this attachment have been designed for rugged use
28. ived before 3 00 p m CST will be processed the same business day Regular business hours are Monday through Friday 7 00 a m through 5 00 p m If you do not have a Hagie account number contact the Hagie Customer Service Department and you will be issued one DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pivot Points Inject grease until it appears at ends Hydraulic Fittings Check for leaks with paper or cardboard Tighten fitting or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check tighten replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in operators manual Cutter Shaft and Ground Roller Grease as instructed in the detail maintenance section Service performed by Date Hour meter reading Please record any notes on the back of this page This page may be copied and used as part of the daily maintenance routine NOTES 41 HAGIE UpFront www hagie com SUOLVUIdO
29. n the following pages are the property of Tiger Corporation and Hagie Manufacturing Com pany Each company separately reserves the right to make changes to the design of the mowers or their function without obligation to existing attachments The Tiger drawings may not exactly represent the attach ment as it is used on the Hagie GST 20 machine There are Parts Order Fax sheets in the back of this manual please keep a blank copy for future ordering needs If you have any questions about your attachment or need assistance ordering parts please call Hagie Cus tomer Service Department 39 9 PARTS 9 2 102 Rear mower cutter assembly fam head ats init Hra Emp mar i Li ae m da pre cy 1 le 8 H inna I i m hi iT me 1 p 1 jete yg 888228 2 8888 mu 1 aes dis m dm ndi 4 harr 12241551 Dr h A Darai 1 ad r A F r Ea Uma p a trha 8 9 iiv BET TE a Li 1 He 288 ne Lea n IM TE 8 isbn 9 PARTS 9 3 Hydraulic deck motor PART RO QTY DESCR
30. o sharpen or repair damaged or dull blades Replace the blades in complete sets only Failure to do so may result in an poor balance and a vibration that could cause severe damage to the mower Make sure that all blades are properly secured to the cutter shaft Replace all the blades even if only one is missing Never operate the flail with a missing blade Check to make sure that all nuts and bolts are not loose 5 OPERATION 4 3 Other daily maintenance checks e Lubricate pivot points e Check hydraulic fittings for leaks e Check adjust belts 9 Check the hydraulic fluid level e Lubricate cutter shaft and ground roller bearings 24 5 OPERATION 5 5 Operating the flail Once the flail is at the intended mowing site check to make sure that the flail NOTICE height is appropriate for the job Lower the mower deck so that it is slightly above the material to be cut This allows the mower to start while it is not under a load The mower deck should be adjusted so that part of the weight is carried by the ground roller This allows the roller to follow the contour of the ground more easily during operation To ensure a desirable cut the speed of the engine should be maintained at approximately 1800 to 2200 RPM If the engine slows to below 1800 RPM shift to the next lower gear The engine should not be operated more than 2400 RPM at any time Sharp cutting blades will perform better in tougher
31. ontact the stop Once they are folded all the way in lower the heads so that the stop hook engages 27 5 OPERATION 5 7 Using the flail controls A All mower heads raise B All mower heads lower C Left mower head raise D Left mower head fold out E Left mower head lower F Left mower head fold in G Master on off switch H Right mower head lower I Right mower head fold in J Right mower head fold out K Right mower head raise L Work mode M Float mode N Left flail mower individual on off switch O Center flail mower individual on off switch P Right flail mower individual on off switch The WORK mode switch must be acti NOTICE vated to provide power to the flail 28 5 OPERATION 5 8 Mowing with the flail Before starting to mow with the flail mower the area to be mowed should be inspected for any obstructions or debris that may cause damage to the flail blades ma chine operator or other structures The mower must be in operating position to mow The WORK mode and the FLOAT mode switches must be activated The tractor s parking brake must also be re leased in order to engage the flails The mower heads are capable of being run individu ally or all at once The mower heads are turned on indi vidually by activating the spray switches on the side console To activate the left mower head depress the top of the third spray switch To deactivate the left mower head d
32. ower practice positioning the mower deck When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location 20 5 OPERATION 5 2 Connecting the flail to the tractor Attachment change over instructions Once the boom is removed from the tractor see tractor manual the tractor will be ready to attach the flail mower Pull up to the flail and shut off the engine Remove flail attachment side cover and connect the electrical connection Connect all hydraulic hoses from the flail to the trac tor Check all hoses on the flail for leaks Make sure the quick attach lock pins are open Start the engine and move slowly toward the attach ment You may have to deflate the air bags to get under the quick attach hooks on the flail Raise the left and right mower heads to allow the attachment to hook onto the tractor Once the attachment has dropped into place shut the engine off and check that the lock pins are locked and all connections are secure Connect the turnbuckles Start the machine and place activate the WORK MODE and FLOAT switches You are now ready to mow 21 5 OPERATION 5 3 Disconnecting the flail from the tractor Attachment change over instructions 1 Pull the tractor and flail up to where you intend to store the flail The flail side mowers must be down in the op
33. ple are not visible when operating the machine in reverse If the machine must be operated in re verse direction make sure that the area is clear of all obstacles and oper ate the machine at a slow speed 3 SAFETY Replace bent or broken blades with new ones NEVER TRY TO WELD OR A DAN 5 2 STRAIGHTEN A DAMAGED BLADE Do not put hand or feet under the mower decks Contact with the cutting A blades could result in a serious injury dismemberment or even death Stay away until motion has stopped Do not operate the mower if excessive vibration exists With the mower and the machine off inspect the mower to determine the source of the vibration Replace any missing blades immediately Operating the mower with exces sive vibration could result in component failure and broken objects being thrown out at high velocities Transport the attachment with it fully raised and the wings in the folded po sition Make sure that they have been locked into place with the appropriate tools Do not allow the blades to turn while the wings are raised Never leave the attachment in the upright position while it is unattended Accidental hydraulic failure may cause a sudden drop of the wings creating a potential injury or death by crushing Relieve hydraulic pressure before doing any service or maintenance to the attachment Do not allow a person under a folded wing unless it is locked up or supported Do not approach an atta
34. s SD Blade Storm is a trademark of Hagie Manufacturing Company Clarion IA 3 SAFETY 3 3 Risk factors Personal injury risks e Insufficient training on correct use of the machine e Unauthorized persons in the operating area 9 Negligence of occupational safety regulations Equipment damage risks e Negligence of operating and service instructions e Incorrect operation of the machine 3 4 Danger zones Minimum safety distance from the machine during operation is 100 yards 3 5 Warning symbols STANDARD CUT laila T 1341181 7111 SMOOTH CUT 21405 MOWER DECK 10 3 SAFETY DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND GREASE GUN ONLY FATEH 22839 MOWER DECK WARNING a IF FOREIGN OBJECTS ARE ACCIDENTALLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED 22840 INSIDE OF CAB 22865 MOWER DECK 11 3 SAFETY WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT 15 IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED WORN 24028 MOWER DECK RI eed eet LS pana 87 4 m ripe EJ oos v r emm sd Kerr 8 rire EB ema r
35. ster Card Signature Name as it appears on card Card Exp Date Serial Lj ja jer ja here if you want phone confirmation of parts order Orders received before 3 00 p m CST will be processed the same business day Regular business hours are Monday through Friday 7 00 a m through 5 00 p m If you do not have a Hagie account number contact the Hagie Customer Service Department and you will be issued one 7 days a week HAGE PARTS ORDER FAX x Phone 1 800 247 4885 Fax 1 515 532 3553 Photocopy and fax to Hagie Customer Support Department ORDERED BY BILL TO Name Co Name Street City State Zip Phone Fax HOW TO SHIP UPS Ground Next Day 2 Day SHIP TO Name Co Name Street City State Zip Phone Fax Day Other If HOW TO SHIP is left blank parts will be shipped UPS Ground service If the part is over 150 pounds an independent motor carrier will be used PAYMENT Hagie Account Year and Model Item Serial if necessary Engine inclde type Hydrostatic Pump s Wheel Hubs Wheel Motors 3 Express Discover visa Master Card Signature Name as it appears on card Card Exp Date Serial Lj ja jer ja here if you want phone confirmation of parts order Orders rece
36. t Oil operating temperature can be very high e The hydraulic system must be depressurized before it can be opened Before servicing ensure that the attachment has been lowered and that the cylinder is in a static state 9 Clean all connections and components and store the system free of impurities 9 Check the tightness of hose connections Replace worn or damaged hoses New hoses must meet the requirements set by Hagie Manufac turing e Do not discard oil into the environment 1 D A N E If welding is necessary take the following precautions e Remove the battery cables of the tractor before welding e Always use a welding mask and protective clothing Be careful not to become part of the welding electrical circuit e Always keep fire extinguishing equipment close at hand e Welding gases are hazardous to health do not breath in the gases 5 3 SAFETY The operator and support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection against injury including injury from items thrown by the equipment Do not modify or alter this equipment Do not allow anyone else to modify or alter this equipment any of its components or its function Prolonged exposure to loud noise may cause permanent hearing loss Transport only at safe speeds Do not operate the machine over recom mended speeds or those recommended with the attachment equ
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