Recommended Recommended Scheduled Maintenance Scheduled
Contents
1. Replacing the safety belt Appliances Box wrench 17 mm Be Ge Industri AB Service Manual Be Ge 9000 Mechanical suspension Static Recommended Maintenance Service Instruction Illustration Loosen the protective bellow by removing the plastic rivets on the seats back and fold down the protective bellow service item 6 Unfasten the retractor 3 from the seat Unfasten the belt anchorage 1 and the buckle unit 2 on each side of the seat and unfasten the belt deflection unit 4 Reassemble by first fixing the belt deflection unit to obtain the correct angle of the belt and then the other points of attachment Tighten all belt bolts at torque 42 Nm Tolerance 15 Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 info be ge se www be ge com Datum Date 2006 07 07 Utgava Issue Sida Page 9 12 Establ 1934 Service Manual Mechanical suspension Static Datum Date 2006 07 07 Utgava Issue Be Ge 9000 l Sida Page 10 12 Recommended Maintenance Appendix I Change of trim Be Ge 9000 Establ 1934 Driver seats Office chairs Change of trim Please read these instructions carefully before you start changing the trim Seat Cushion Trim Take the seat cushion trim and enter the long steel wire half way through the tab and put a loop on Then enter the steel wire through the entire tab 230 257 S2. Mechanical suspension Static 7 12 Recommended Maintenance Inspection Service Instruction Illustration 9 Check the suspension system If the seat seams slanting does not suspend or can not be height adjusted in a Satisfied way the lever arm 1 for Static seat Height adjustment the inner scissors can be broken In this case change the inner scissors 2 Or the fastening points for the inner scissors in the seat base 3 can be defect that requires a change of the seat frame This is a qualified measure of service and should be performed by experienced service personnel in a workshop Static seat then the above problem can be caused by the locking washer to the tie rod 4 is loose The locking washer is re mounted Be Ge Industri AB oe Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 info be ge se www be ge com Service Manual eae Bie nsec Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 12 Recommended Maintenance Inspection Service Instruction Illustration 10 Replacing the headrest The headrest is removed by depressing the locking clamp to the headrest lo cated in the seatback Do this by applying pressure on the right side of the seatback about 100 mm under the upper edge of the seat back and about 50 mm from its outside At the same time pull the headrest up ward This is ap
3. 4 If the seat is equipped with electrical heating 5 this must be disconnected before dismantling Appliances glued onto the seat foam Caution Slotted chisel should be taken if the seat foam is to be exchanged but the heating elements are re used or the other way For other tapestry please see Change of trim 7 Check the seat cushions tilt If the seat cushions tilt function does function not keep positioned angle or have to much play then the seat base needs to be exchanged This is a qualified measure of service and should be performed by experienced service personnel in a workshop 8 Check of the shock absorber If the shock absorber does not work in a satisfied way make noise or leak then it should be exchanged In order to reach the shock absorber 1 the driver seat has to be removed out of the vehicle back trim and foam should be dismantled See service item6 11 Appliances Loosen the shock absorbers fastening Slotted chisel bolts and nuts 2 3 and change the Box wrench 13 mm shock absorber Allen wrench 5 mm If the shock absorber does not fulfill the required absorption then there is a possibility to mount one more shock absorber on the opposite scissors side on the prepared fastening points 4 Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 info be ge se www be ge com oo Service Manual ue n ee erence Be Ge 9000 Establ 1934 Sida Page
4. Qty Belonging to Moment Loctite Remarks Nm KK SerewRNSSTESKIOSVAR roz eons 24 foom o oo H GE 4 fesos a7 a H earingbok eon a fse fa o o e 3 C L E res Screw MC6S M5x10 FZB 8 8 650062 eat Screw MC6S M8x20 FZB 8 8 500302 signee rails e Screw MC6LS M8x25 FZB 8 8 650017 Sliding rails 24 f Seat with 3 point belt Nut M6M M8 SV KR K8 651011 Wheel lumbar support a o o ID Screw UNF 7 16 o a 2P 3P Belt Seat with belt sce a H Screw ECS M3x25 FZB 4 8 650061 Fan back Airvent oe i fj Screw K6S M8x40 FZB 10 9 650045 Shock absorber 9000 Mechanical No moment tightening tolerance Moment Tolerance 15 1 Blue Loctite 243 Soft 2 Green Loctite 270 Hard Be Ge Industri AB o Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 a 7 info be ge se www be ge com Service Manual 2006 07 07 BE GE a Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 12 12 Recommended Maintenance Appendix 3 Troubleshooting Chart Be Ge 92 93 94 Infinitely adjustable v lumbar support Infinitely adjustable armrests accessory Infinitely adjustable backrest Height limiter a ey nite z i F eps sichi Infinite adjustment of seat cushion angle 8 Length adjustment 160 mam Combined stepless height and weight adjustment 60 mm with index Problem Possiblereason Remedy o Mechanical Static Be Ge 9000 92 93 94 I
5. Service Manual 2006 07 07 BE GE a Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 1 12 Recommended Maintenance Infinitely adjustable lumbar support Infinitely adjustable armrests accessory Infinitely adjustable backrest Height limiter Infinite adjustment of seat cushion angle 8 Length adjustment emn Combined stepless height and weight adjustment 60 mm with index P in P l _ Zz r jaa OA S Za T S G S ES 69 LE a S val Sl Abs a l S 2 Vas a ro post 2 i Q SIP according to SS ISO 5353 H point according to SO 6549 515 105 55 LENGTH ADJUSTMENT Scheduled Maintenance Daily Inspection Inspect and perform if necessary the required maintenance according to service items 1 and 2 Inspections every 1 000 working hours In addition to extended inspections according to service items 1 and 2 inspect and perform maintenance if any according to service items 3 and 4 If the recommended scheduled maintenance is not adhered to Be Ge Industri AB reserve the right to limit any warranty or compensation claims Caution Beware of jamming injuries in the scissors unit if the protective bellqgysy are lacking or damaged Be Ge Industri AB Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 a T info be ge se w
6. ace it below the hole and notch Glue Be careful with the foam Put on the upper half of the back trim then pull the loop through both foam and back plate Lock the loop with the back knob Assure that both loop and pin are placed in the notch 3 If the seat has an electric loop Pull down the rest of the trim check that foam and trim are placed correctly Wrap around the thin plastic tape once and tuck it into the U profile Bottom up the trim 1 Make a hole in the trim for the headrest sleeves by carefully tapping against the tube sleeves Then mount the headrest sleeves by carefully tapping them down 2 Make a hole in the trim for the lumbar support adjustment knob by carefully tapping against the shaft Mount the lumbar support knob Assemble the seat frame and the back frame CATCH PIN REAR KNOB D FASTENING LOOP The loop is sewed to the trim Make a hook that facilitates the pulling of the loop I 1 If the seat has headrest sleeves 2 If the seat has a lumbar support Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 BR y info be ge se www be ge com Art Nr 673150 Service Manual 2006 07 07 BE GE a Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 11 12 Recommended Maintenance FILNAMN 627611 050901 URBAN ERSATTER 050620 Appendix 2 GODKAND Torque and Loctite Chart Be Ge 9000 Item Art no
7. e of the seat then fold down the protective bellow see service item 6 Max justering Max adjusting Max einstellung Appliances S Slotted chisel Loosen the backrest both socket head ai a w Box wrench 17 mm cap bolts on the seats left side Mount V C F m aag eka Allen wrench5 mm the ecxenter washer on the front bolt T 7 aba U wrench 22 mm and adjust the excenter washer to the e required adjustment according to sketch ye E Max einstellung In order to lock the excenter washer Trogare minskat glapp Harder reduced space use the U wrench on the front socket Tr gares wanigprasspipi head cap bolt then the rear bolt If further adjustment is required then one more excenter washer can be mounted according to the above but with opposite direction of rotation in relation to the one on the left side At extreme needs the excenter washer can be mounted on the rear bolts Be Ge Industri AB Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 h info be ge se www be ge com SS SSE Service Manual eae Biei aa Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 6 12 Recommended Maintenance Inspection Service Instruction Illustration 6 Dismantling of trim and foam on The protective bellow is loosened by seat cushion removing the plastic rivets 1 Unhook the trims fastening strap 2 from the seat frame 3 and remove the trimming and foam
8. e or lower the action is satisfactory seat or if the seat has no spring action check that the height limiter is released See also service item 9 Be Ge Industri AB Si K m Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 info be ge se www be ge com _BE GE Establ 1934 Inspection 3 Check lengthways adjustment Appliances Lint free cloth Grease Texando 20 or the equi valent Brush Box wrench 13 mm Allen wrench 6 mm 4 Check the bolts and frame fastening of the seat Appliances Box wrenches Allen wrenches Appendix Torque and Loctite Table Service Manual Be Ge 9000 Mechanical suspension Static Recommended Maintenance Service Instruction Illustration Lubricate the slide rails of the seat runner thinly with grease Texando 20 or the equivalent Move the seat to its end positions to paint the rails in between Before lubricating clean the slide rails with a lint free cloth Replace the slide rails if the play sideways or lengthways of the slide rails exceeds 1 mm The slide rails are replaced by unfas tening the seat from its frame fasten ing 1 Move the seat to its front position to reach the rear bolts and to its rear position to reach the front bolts Put the seat on its back ease off the bolts 2 attaching the slide rails to the seat To reach move the slide rails to their end positions Fit the new slid
9. e rails Check for loose bolts Check the seat fastening to the floor pan or the frame 1 See the appendix for Torque and Loctite instructions Datum Date 2006 07 07 Utgava Issue Sida Page 4 12 Be Ge Industri AB x Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 npn T info be ge se www be ge com Service Manual 2006 07 07 BE GE Utgava Issue a Be Ge 9000 Establ 1934 Sida Page Mechanical suspension Static 5 12 Recommended Maintenance Inspection Service Instruction Illustration 5 Check that the seatback retains its If the seatback does not keep position adjusted angle and does not keep the positioned angle then the friction washer in the backrest recliner needs to be adjusted Loosen the wheel 1 and tighten the locking nut 2 against the plastic friction washer 3 Recommended dynamometric is 5 10 Nm The wheel is then tightened towards the locking nut Hold the locking nut with a wrench in order to keep the dynamometric towards the friction washer In order to avoid that the shaft rotates tighten the wheel on the opposite side in the same way as above If the backrest has too much play between the backrest and seat an excenter washer 4 will prevent this L ttare kat glapp Smother more distance Leichtes Gr sseres spiel Loosen the protective bellow by taking away the plastic rivets on the backsid
10. mpossible to mount the headrest Burnt in weld in the headrest grommet placed Drill the grommet with 10 mm boring in the backrest approx 200mm 2 way headrest is not fixed in The headrest grommet has wrong angles Bent the grommets slightly outwards required position 4 way headrest is not fixed in The headrest grommet has wrong dimension Change the headrest grommets required position The backrest seems to have to Too much play in the backrest switch Decrease the play by mounting excenter much play washers ieee Leo eee TD etain the right position and tighten bolt with The seat seems slanting is loose loctite The driver feels strokes from the ing The sliding rails seem to have to Defect bearing balls in the rails eplace the sliding rails much play The sliding rails seem stiff The rails do not run freely from the basement Check that the spacers are mounted between seat and the basement Work alt does not work properly not be adjusted in height Be Ge Industri AB m Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 A 7 info be ge se www be ge com
11. plicable on all the seats with 3 point belt Appliances Blunt tool or object such as a Seat models without belt are not hammer shaft or the equivalent equipped with locking clamp the headrest is easily pulled off 11 Replacing the seatback Loosen the protective bellow by removing the plastic rivets on the seats back and fold down the protective bellow service item 6 Dismantle the seatback by loosing the socket head cap bolts 1 on the right and left hand side then the rear safety belt bolts 2 on the right and left hand side To reassemble the new seatback enter the front socket head cap bolts 1 and then the rear bolts 2 Use the Appliances dynamometric 42Nm on the rear bolts Box wrench 17 mm and 33Nm on the front bolts Allen wrench 5 mm Scissor knife or similar If the seat is equipped with 3 point safety belt the belt deflection unit 3 is removed to the new seatback by removing the lid and loosening the bolt 4 If the seat is equipped with armrest 5 these are removed to the new seat by loosening the 3 bolts at the fastening point of the armrest 6 Before assembling the belt deflection unit or and armrest on the new seatback new wholes are done like the previous seatback by scissors knife or similar Be Ge Industri AB Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 info be ge se www be ge com _BE GE Establ 1934 Inspection 12
12. teel wire ALT 1 ALT 2 Backrest Trim Take the backrest trim and enter the short steel wire half way through the tab and put on a loop Then enter the stee wire through the entire tab 130 257 Steel wire ALT 1 ALT 2 673150 Dismount the back frame from the seat frame by removing the four screws 1 Dismount the headrest sleeves 2 Remove the lumbar support knob Remove the old trim from both seat and back frames be careful with the foam Seat cushion Make a hole with a drift through the seat foam 55 mm from the rear edge Make a notch approx 10 mm deep and 260 mm long Knife wm L 3 If the electric loop covers hole and notch fold the loop double at the rear edge Take foam and trim pull the loop through the foam fix the loop with the catch pin at the foam underside See to it that the strip and the pin are placed in the notch Trim the seat as usual 1 If the seat has headrest sleeves 2 If the seat has lumbar support 3 If the seat has an electric loop Be Ge Industri AB 673150 Back foam The foam must be removed from the back frame Dll a hole diam 10 mm in the back plate at a distance of 15 mm from the lower edge in the centre Make a hole with a drift in the foam corresponding to the hole in the back plate Make a notch approx 260 mm long and 7 mm deep Knife 3 If the electric loop covers hole and notch remove the loop and pl
13. ww be ge com ne Service Manual eae BE GE_ SS ra Be Ge 9000 l Establ 1934 x H Mechanical suspension Static K Recommended Maintenance Contents Instruction Foreign Objects Suspension System Lengthways Adjustment Frame Fastening Seatback adjuster Seat Cushion Trim Foam Shock Absorber Suspension System Headrest Replacement Seatback Replacement Safety Belt Replacement CO CD oo e ES N C NAA BW L Appendix I Change of trim 10 Appendix 2 Torque and Loctite Chart Be Ge 9000 11 Appendix 3 Troubleshooting Chart Be Ge 9 12 Be Ge Industri AB Box 912 SE 572 29 Oskarshamn Tel 46 0 491 761800 Fax 46 0 491 81900 1 info be ge se www be ge com ne Service Manual eae BE GE_ ee Be Ge 9000 l Establ 1934 Sida Page Mechanical suspension Static 3 12 Recommended Maintenance Inspection Service Instruction Illustration 1 Check that the seat adjustment Remove objects if any controls work normally and that If any adjustment control does not foreign objects do not jam them work normally See service items If the seat is fitted with an inte 3 9 grated restraint system safety belt check that all belt elements If any belt element is damaged re are undamaged place the entire belt kit See service item 12 2 Check that the seat retains its If the controls do not work normally adjusted height and that its spring that is if you cannot rais
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