Service Manual - Sud Automatic
Contents
1. N38 92Nn 102 390001 90001 8991 al 5 150 NN lt p p SES 1 91 YSI E wins IND PG viol lt E 7 ni viu pug vioeomwins EL eeu zi Asd yy pn i Z IND VOA 2IOLdHOOV 4 UALAVHI A AVISECIAL q gt 420 5 NOE S 99A gt 35856901 AB OXEN ATIDA opdurexg qprvOS TOALNOD MISTI 4 100 F c 2006 Japan Cash Machine Co Ltd All rights reserved 2 10 TAIKO Service Manual 2 4 External Dimensions 2 4 1 When installing the Type1 Type2 Type3 faceplate with TAIKO unit Unit mm 103 Door Installation Position 17 6 42 7 Door Installation Position The length of A differs depending on the faceplate type Typel 68 Min Banknote Width 67 Type2 76 Min Banknote Width 75 Type3 71 Min Banknote Width 70 Bottom 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD CHAPTER 2 12 TAIKO Service Manual 2 4 2 When installing the Types faceplate with TAIKO unit Door Installation Position ei 51 Ejectig Acceptable Bill Width 66 Front Bottom 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual2. 4 8 Denonination Setting INIBT 4 Denonination Setting 4 For details about the Test Mode refer to 5 3 Test Mode The acceptance rate will be improved but operation time will be increased if a banknote is rejected Fishing prevention will be improved but operation time will be increased For Details about demomination Stting INHIBIT ACCEPT refer to the Soft ware Information Sheet 2 5 3 Special Settings Setting Items sw sw gt 2 sw3 sw4 sws swe sw7 sws Denomination Setting Mode LED Pattern Define Pattern 1 OFF ON OFF Setting Mode Define Pattern 2 Encryption Code Initializing Setting Mode Download Mode 1 Adjustment Mode 1 For details about Software Download and Adjustment refer to Chapter 4 Down load Adjustment 2006 Japan Cash Machine Co Ltd All rights reserved 2 14 TAIKO Service Manual B Denomination Setting Mode This mode is for only ID 003 serial MDB Pulse ccTalk Specification Denomination Settings INHIBIT ACCEPT are set by DIP Switches See gt 2 5 2 for ID 001 Parallel Interface Specification Perform the accept inhibit setting for the banknote denomination based on the software for your country The default settings are to accept all denominations Accept Setting 1 2 3 4 5 6 7 8 perform the acce
3. 3r 55 mose f CE o S E i 127519 4045AS0104A 110879 4045RE0130 Drive Pulley DRIVE PULLEY ASSY 1 EE as ire eler T fa ever Bush a 2 110908 110 2 2006 Japan Cash Machine Co Ltd All rights reserved 7 5 HALAVH9 CHAPTER 7 6 TAIKO Service Manual No EDP No Part No Description Qty Remarks 110910 4045REDI20A Right Guide id 4045REOI38 Prism D eb 130164 3MSREDIT7B 127518 4045AS0103A ee T1985 TE 67 115898 EXIT Prem BR 1 1 76 115499 GwdeLeverUmkR 7i nso 045RE0156 Guide ever p A E Hn 115502 4045RU0103B Reject Roller F 75 115503 4045RU0102B Reject Roller 21 115956 4045510106 Sensor Lever Sha fT 82 115508 40457501018 Sensor Lever Spring fT 4045 3280 06 11 01A ID 003 M DB Pulse ccTalk 4045 3280 06 21 01 86 l 2 3 i 5 7 6 EN 127518 4045AS0103A DRIVE PULLEY F ASSY 127519 4045 50104 DRIVE PULLEY ASSY 114831 4045 3280 06 03 Interrupter Board R O OS 1 1 2 6x6 P Tight Pan Head PUB 7 PUB 11 137777 4045 3280 06 02B 01A PUB7 Sensor Board 88 082040 003705 E Ring 2 064863 Parallel Pin 2 14 Flat Bis M2x4 Parallel
4. ed ilan le la kai ylesi si Gala 5 5 Maintenance Tool List DA Sob Wiring Diagram sun P 5 5 1 PUB 7 Wiring Diagram 5 5 2 PUB 11 Wiring Diagram 5 7 PEDONE SUpport iiri ope REPE PET OPE RR imla eza Chapter 6 Replacement 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board ssssssnnzsnneoennnezeennesennnosennooennnoseenaa 6 3 Replacement of MAG 6 4 Replacement of Sensor Board 6 5 Replacement of Encoder Board Motor Unit 6 6 Replacement of Solenoid cess Chapter 7 Exploded View Parts List p Entire Uniti memes 7 1 1 Entire Unit amp Option Exploded View 7 1 2 Entire Unit amp Option Parts List 7 2 TAIKO PUB 7 PUB 11 7 2 1 TAIKO PUB 7 PUB 11 Unit Exploded View 7 2 2 TAIKO PUB 7 PUB 11 Unit Parts List 7 3 cil gici 7 3 1 Bezel Unit Exploded View 7 3 2 Bezel Unit Parts List 2006 Japan Cash Machine Co Ltd All rights reserved Chapter Introduction pi 1 1 Main Features 1 2 Prior to Use 1 3 Component Names 1 4 System Configuration 1 5 Operation Flowchart Issue 06 2008 4045 SME 001D CHAPTER 1 TAIKO Service Manual In this section TAIKO unit s main features are explained Easy Installation Installation removal of TAIKO unit is ve
5. 1 JST 2006 Japan Cash Machine Co Ltd All rights reserved 2 5 UHLAVHD CHAPTER 2 6 TAIKO Service Manual 2 2 2 1 Interface Connector Pin Assignments 01 ID 001 parallel Specification Signal Pin No 1 Function a Vee pp 3 wc Power Supply 3 ws Power Supply GND 3 Nc Netmmeded ACK signal receive line IN REJ signal receive line INH signal receive line VALID VALID signal send line 9 VENDI OUT VENDI signal send line VEND2 signal send line VEND3 VEND3 signal send line 2 Nc No Connected SSCS im Nc Not Connected SSS BUSY signal send line OUT JABN signal send line ST KF signal send line Conditions for the I O Input Output column are from the Bill Acceptor side 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual CHAPTER 2 sm T5 6 apoq S 1 0 QAVOA NOLAHDJIV eL99 IND 8 WSFATT ILI ACIOG ojdumxg qwvOS TOULNOI A 00 551 OE SOTS TA ATILTOST V OOFSSI ASA ASDA ojdurexa 22 l L Z IMINO L Z 2 7 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual GIOI s O VPIATILNS VHTATELNS gt 007551 Ica ODIISCSd adoor T r I MII NI
6. 2 5 DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit f Left Side 2 5 1 Basic Settings X4 ID 003 serial MDB Pulse ccTalk Specification Setting Item Test Mode 1 Normal Mode Double Scan Mode 2 Normal Scan Mode 3 Reserved SW Reserved SO 4 Five 5 drum cycles fishing prevention 3 Normal Operation Refer to the Software Specifications 6 7 8 I F Setting ID 003 SERIAL MDB MDB ccTalk Non Encrypted ccTalk Encrypted PULSE 4 For details about the Test Mode refer to 5 3 Test Mode The acceptance rate will be improved but operation time will be increased ifa banknote is rejected Fishing prevention will be improved but operation time will be increased For Details about Pulse I F refer to the Software Information Sheet 2006 Japan Cash Machine Co Ltd All rights reserved 2 13 UHLAVHD CHAPTER TAIKO Service Manual 2 5 2 Basic Settings 01 ID 001 parallel Specification Doubl e Scan Mxde 2 Nornal Scan Mode 4 Fi ve 5 drumcycl es fi shi ng preventi on 3 Nornal Cperati on Denonhnati on Setti ng ACCEPT 4 Denonhnati on Setti ng I H B T 4 Denonhnati on Setti 4 7 Denonhnati on Setti TNH BT 4 Denonn nation Setti
7. HARD Crossing 3 Lit in solid blue 4 Lit in solid green 5 Blink slowly in blue 6 Blink slowly in green Other switches OFF Other switches OFF Other switches OFF Other switches OFF Other switches OFF Other switches OFF 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual m Encryption Code Initializing Setting Mode When using ccTalk Communication Encryption Mode and the encryption code is unknown perform the Encryption Code Initialisation Setting to improve the Encryption to the last 6 didgits of the TAIKO serial number Set DIP switch No 1 to 6 to ON Set DIP switch No 7 and 8 to OFF and the supply the power to the TAIKO unit Set DIP switch No 1 to OFF to initialize the encryption code 2006 Japan Cash Machine Co Ltd All rights reserved 2 17 UHLAVHD Chapter Installation Operation 3 1 Installation Removal 3 2 Wiring 3 3 Clearing a Banknote Jam Issue 06 2008 4045 SME 003D CHAPTER 3 2 TAIKO Service Manual 3 1 Installation Removal This section describes the procedures for installing of TAIKO unit Perform the following procedure when installing the TAIKO unit 1 Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door 4 3R Max T Panel Thickness 2 mm to 6 mm 01 2 Holdin the
8. and 8 ON 2 Connect your palm with the TAIKO unit as shown below and supply the power to the TAIKO unit Interface Maintenance Connector 10 Pin Connector 4 Pin ced UL gt lt To Maintenace m gt Connector TAIKO Harness A TAIKO TAIKO Harness B Palm Tungsten C Part 3280 05 54 Part 3280 03 11 AM EDP 127527 EDP 116488 ID 003 CC TALK HII Connecter uuuu JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent 3 Turn on your palm and tap the DWN 03 icon The following screen will be displayed Program Download CRC _ 2415833300 12003 03 V1 13 04 22 iULO4 i Bi Bi Mo ak When tapping the area A shown below the software information which 15 currently installed in the TAIKO unit will be showed Tap the area B and select the software vou want to download Tap the Send button to start downloading When the downloading is complete the screen returns to the previous automatically 2006 Japan Cash Machine Co Ltd All rights reserved 4 10 TAIKO Service Manual 4 4 Cloning Using the Clone Harness the software can be copied from the Master TAIKO unit to Salve TAIKO unit Cloning 4 4 1 Required Items When cloning the following items are required TAIKO unit installed the cloning feature applicable software Master TAIKO unit to copy the software Slave Clone Ha
9. caught when closing the up per cover Open the lower lid Confirm that the power to the TAIKO unit is turned off Remove the faceplate from the TAIKO unit See gt 3 1 Installation Removal Hold in the lower cover lock release buttons and remove the lower cover then pull out the jammed banknote 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD TAIKO Service Manual Chapter Download amp Adjustment 4 1 Download 4 2 Adjustment 4 3 Palm 4 4 Cloning Issue 11 2007 CHAPTER 4 TAIKO Service Manual 4 1 Download The software download procedure is described in this section When the software has been upgraded or the TAIKO unit s CPU board has been replaced please download the software to the TAIKO unit When downloading a software from Palm please refer 4 2 Palm 4 1 1 Requirements When downloading the following items are required TAIKO unit TAIKO harness B Part 3280 03 11 EDP 116488 Downloader Download Program Ver 1 21 exe Software program P07X3102 G S JCM power supply unit Part VM 30 EDP 116125 or equivalent TAIKO harness A Part 3280 05 54 EDP 127527 When TAIKO unit is connected with host machine JCM power supply unit and the TAIKO harness A are not required The TAIKO harness A is only for TAIKO units with a blue JCM logo label If the logo is black the harness may differ For details please contact JCM 2006
10. repeates open close operation If the Blue LED lamp lights no error is found If TAIKO s red LED lamp lights the Entrance Flapper has a problem 5 3 9 Exit Flapper Test Procedure Test the exit flapper Set the switch Nos 1 2 4 and 5 ON and turn ON the power to the TAIKO unit Set the switch No 1 OFF to start the test Then the exit flapper repeates open close operation If the Blue LED lamp lights no error is found If TAIKO s red LED lamp lights the Exit Flapper has a prob lem Please contact your nearest distributor or our sales rep resentative See gt 5 7 Productt Support 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD CHAPTER TAIKO Servic e Manual 5 4 Cleaning If the paper dust or foreign object spotted in the acceptor parts the acceptance rate may go down Clean the acceptor parts once a month Wipe out on the sensor with lint free cloth or cotton bud Remove the paper dust or foreign object completely on the rollers DO NOT use the organic solvent such as thinner or benzin when wiping the TAIKO unit Sensors Rollers Location Sensor Pinch Roller Feed Roller Magnetic Sensor For only Pub 11 Open U
11. so may result in your fingers becoming caught in the moving roller Be careful not to get your finger caught when closing the upper cover Do not modify the TAIKO unit Doing so may damage the unit Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit Do not wipe the TAIKO unit either outside or inside with thinner or organic solvent Do not allow moisture or liquid to enter the TAIKO unit Do not store the acceptor outside of the specified storage temperature and humidity ranges The following banknotes might be not accepted properly by the TAIKO unit or may cause a jam or damage to the unit a Banknotes with stain wear tears or excessive wrinkles or that are wet or damp b Dog eared or creased banknotes c Banknotes with incorrect cut dimensions or printing displacement d Banknotes with oil smear of oil or foreign objects E Disposal Disposal of this unit should be accomplished in accordance with your country s regula tions for similar types of industrial waste 2006 Japan Cash Machine Co Ltd All rights reserved Preface TAIKO Service Manual Product Configurations TAIKO unit s are configured as follows Model PUB A CDEFG A Validation Method 7 Optical Transparency Reflection 11 Optical Transparency Reflection MAG B Country Code ISO based 3 digit codes C Faceplate Type 0 Withdout faceplate 1 A
12. the CPU Board follow the instructions below 1 Insert your fingernail into the gap of left or right side of the Upper Lid Lift up the Upper Lid Cover with your fingernail and remove it 2 Unplug four 4 connectors and take out two 2 tapping screws on the CPU Board to remove the CPU Board MAG Board PUB 11 Only View from the top 2006 Japan Cash Machine Co Ltd All rights reserved HALAVH9 CHAPTER TAIKO Service Manual 6 3 Replacement of MAG Board PUB 11 Only The MAG board is mounted in the PUB 11 unit When replacing the MAG Board follow the instructions below 1 out a connector and two 2 screws from the MAG board 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 4 Replacement of Sensor Board When replacing the Sensor Board follow the instructions below 1 Take out two 2 screws from the both left and right side of the TAIKO unit 2 Removea Upper Lid Side Cover L and R Unplug two 2 connectors of the both left and right side of the transport unit 2006 Japan Cash Machine Co Ltd All rights reserved WALAVHD CHAPTER TAIKO Service Manual 3 Remove the transport unit form the Lower Base 4 Take out three 3 screws each from the both si
13. upper lid open close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow 3 Grasp the TAIKO unit with your hand under the upper lid 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 Press down slightly on the faceplate and raise up on the TAIKO unit Slide the TAIKO unit up and back to detach it from the faceplate back and up to detach it from the faceplate 5 Remove the faceplate brackets 2 and the hexagonal nuts 2 from the faceplate then insert the faceplate into the cutout from the front side of the door 6 Fix the faceplate onto the door using the faceplate brackets 2 and the hexagonal nuts 2 Faceplate Brackets Meo Nuts Tightening the nuts with too much force can damage the face plate The required torque is 0 7 Nm 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD CHAPTER 3 TAIKO Service Manual Hold in the upper cover open close buttons once again open the upper cover and grasp the TAIKO unit with your hand under the upper cover Insert the faceplate installation guide pin into the faceplate guide and slide the TAIKO unit all the way into the guide and then push down as indicated by the arrows Confirm that the TAIKO unit and faceplate are installed se curely to the door Cash Box and Stacker should be prepared by the user Be sure to h
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15. Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 1 2 Connecting Procedure 1 Setthe DIP switch Nos 1 7 and 8 DIP switch is located on the right side of TAIKO unit 2 Connect TAIKO unit PC and JCM Power Supply unit VM 30 as shown below Interface Maintenance Connector 10 Pin 4 Pin lt lt Maintenance 5 Connecotr Interface gt Connector TAIKO Harness B Harness A Part 3280 03 11 Power Partit 3280 05 54 EDP 116488 EDP 127527 e PE ID 003 CC TALK HII OS Windows 98 SE 2000 XP UYUN Connector Host Machine JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent Turn the power of the JCM power supply unit ON to turn on the power to the TAIKO unit Confirm the TAIKO s green LED lamp is flashing 2006 Japan Cash Machine Co Ltd All rights reserved 4 3 WALdVHO CHAPTER 4 TAIKO Service Manual 4 1 3 Download Procedure When downloading software follow the steps as shown bellow 1 Double Click the Download Program Ver 1 21 exe The following window will be appear E DOWNLOAD PROGRAM Ver 1 21 Software Version Version Check File Name BROWSE enc 0000 Port comi Baudrate 38400 Status Start Download Select your PC s COM Port from the Port pull down menu Select 38400 from the Baudra
16. Ola A 00551 d ac UL o _ODIISTSd NI LETS T TY T54 44001 10 QAVOA HOLdHOOV C HALAVH9 VUOI dAL ressooou st YUG ILA IV I SI joseo IV VUCI 01 yug 058 03 MD OLTA ASYA ss 5090096 00Q1 4QW IMIA un ASFATT LLI INO ojdurexg qsvOS TOLLNOI MISTI qqaiw ers 00 dI T L Z 2006 Japan Cash Machine Co Ltd All rights reserved 2 8 TAIKO Service Manual CHAPTER 2 ANDA 00 551 NI ol 8 6 VPLATPLNS Du J4doot Tr 1 TI Tod NI ASG on A VHATELNS N ac AL ODIISCSd SAR NI 64 ATIMd ATAVSIA AHOZLHA ITAVNA NO LH3 9 g EEE sow t 6 5 ax Ir O8STAST Kressooou SI JOSLA IV VUSI 0 VUOI 058 07 3D ILr TA Fl paadg WPIM asyng JO sumag opdurexq ASTNd QAVOA HOLdHOOV TONLNOD JINIJIQ os nqd c c 2006 Japan Cash Machine Co Ltd All rights reserved 2 9 TAIKO Service Manual 993 veul ANDA ANDA guje verp
17. Paper KS 070 When the reference paper reaches all the way in green LED flashes Set the DIP switch No 8 OFF to start the paper adjustment Confirm that TAIKO s yellow LED lights When the paper adjustment is completed the reference paper come out of the TAIKO unit automatically Remove the reference paper Confirm the green LED lights and set the DIP switch No 8 ON to start the no paper adjustment Confirm that TAIKO s yellow LED lights When the paper adjustment and EEPROM writing is completed successfully confirm that TAIKO s blue LED lights Ifthe adjustment and EEPROM writing is not completed suc cessfully the red LED lights Please start again from the be ginning 2006 Japan Cash Machine Co Ltd All rights reserved WALdVHO CHAPTER 4 TAIKO Service Manual 4 3 Palm Download procedure using Palm is described in this section 4 3 1 Reguirement When adjusting TAIKO unit the following items are required Palm Palm R s Tungsten TAIKO Harness Part 3280 03 11 EDP 116488 File Converter Installer setup exe SETUP LST PdbConvEN CAB Download Program ID003DWN prc Software Program P07X3102 G 5 JCM power supply unit Part VM 30 EDP 116125 TAIKO harness A Part 3280 05 54 EDP 127527 When TAIKO unit is connected with host machine JCM power supply unit and the TAIKO harness A are not required 4 3 2 Installing File Converter PdbCon
18. Pin 43x10 P P F PF E gt lt i P Tight Pan Head 2 10 ParallelPin i 6X8 PF Pp E ooo ____ 092229 E 109688 paralel o oea LE 1 ror 116909 T Pan ei M2 0 pos is PT Trans Motor Assy SI 109 127557 face installation Pe 31 110 127555 ace installation Pare 3 127520 Idol Shan IS osu 408690007 ie Roller Spring 2 127518 LAMP _______ 2 pas ws fee _ ar Pesi 3 ion Ger 7 7 7 7 8 8 8 8 9 9 9 9 9 9 89 Pp 90 o 91 Pp 92 93 962887 o 94 PO 95 po 97 PO 99 po 2006 Japan Cash Machine Co Ltd All rights reserved 7 3 Bezel Unit 7 3 1 Bezel Unit Exploded View 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual CONS Lower Base HALAVH9 CHAPTER 7 8 TAIKO Service Manual 7 3 2 Bezel Unit Parts List EDP No Part No LT Description m p Remarks 201 110884 4045RE0135A Faceplate ___________ PUB 7 Faceplat for EUR 110897 4045RE0136B n 7 Faceplate Guide for EU IE 202 PUB 7 n late Guide for 118069 4045RE01
19. TAIKO Ut Service Manual Preface TAIKO Service Manual Preface Thank you for purchasing JCM s TAIKO Bill Acceptor Please be sure to read the follow ing and any related documents thoroughly to understand the correct operation and features of this unit Note It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Japan Cash Machine Co Ltd The information provided in this manual is subject to change without notice This manual has been written with care and attention to detail however should you find any errors or omissions please contact Japan Cash machine Co Ltd and inform them of you findings Please be aware that Japan Cash Machine shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product Company Manufacturer names used in this manual are the registered trademarks of those companies Precautions Machine Design We take all possible measures to ensure the quality of this unit However performance degradation or possible short or open circuit faults could occur at the end of a product s life Please ensure safety by sufficiently implementing a fail safe design Allow sufficient space around the unit to facilitate the collection of banknotes and cleaning of jams Installation Do not use the acceptor outside of the operation temperature a
20. USING PADP 16V 1 S lt JST gt TERMINAL SPH 002T PO 5L 710 001 I F Harness 3280 05 100 See gt 2 2 2 1 Interface Connector Pin Assignments ID 001 parallel We reccomend the equivalent of following parts without using the packaged harness Housi ng PADP 16V 1 5 ST Term nal SPH 002T 5L J ST Recconended parts UL1007 AVG 26 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD CHAPTER 3 3 6 TAIKO Service Manual 3 2 2 Wiring Procedure Perform the following procedure when connecting the power harness 1 Confirm that there 15 no power being supplied to the power harness 2 Connect the power harness to the TAIKO unit s interface connector 3 Turn on the power and confirm that the TAIKO unit operates properly 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 3 3 Clearing a Banknote Jam When a banknote becomes jammed inside the TAIKO unit follow the instructions below to remove the jammed banknote Besure to turn off the power to the TAIKO unit when opening the upper and lower covers Failure to do so may result in your fingers becoming caught in the moving roller the upper lid 1 Confirm that the power to the TAIKO unit is turned off 2 Hold in the upper cover open close buttons and open the upper cover then pull out the jammed banknote Becareful not to get your finger
21. VIN YOLOANNOD HOVIYALNI YASN SO SO O8TE AZI SAZI ARADAN AAA ND CENT CI AIN A ng AMI WA ng 11 90 0855 CIVOA 10 S0 087 CHAPTER 5 DVIN VS0 90 087 prog TITIOdOT JOJOIN JIOQSUELI NON AAOA NN NNO AIN A nd WA WA 0 90 087 105195 Z0 90 O8ZE peog 105195 SUMM T gnd T 9 S 2006 Japan Cash Machine Co Ltd All rights reserved 5 13 CHAPTER TAIKO Servic e Manual 5 7 Product Support If you happen to experience any problems or errors with your TATKO unit or have any inguiries regarding your unit consult with your nearest JCM contact as shown below Please be sure to make a note of the problem points andy symptoms or the content of your inguiry prior to making contact Japan Japan Cash Machine Co Ltd Headguarters 3 15 Nishiwaki 2 Chome Hirano ku Osaka 547 0035 Japan Phone 81 66 703 8406 Fax 81 66 704 7843 URL www jcm hq co jp Americas Oceania JCM American Corporation 925 Pilot Road Las Vegas NV 89119 U S A Phone 1 702 651 0000 Fax 1 702 644 5512 e mail customerservice jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash Machine Germany GmbH M ndelheimer Weg 60 D 40472 D sseldorf Germany Phone 49 211 530645 0 Fax 49 211 530645 65 e mail support jcm germany com URL www jcm germany com UK Ireland JCM U
22. an Cash Machine Co Ltd All rights reserved 2 15 UHLAVHD CHAPTER 2 2 16 TAIKO Service Manual LED Pattern Setting Mode The LED pattern can be changed according to your perference Select between pattern 1 and pattern 2 The default setting is pattern 1 Define Pattern 1 EH ON ON Define Pattern 2 1 1 2 3 4 5 6 7 8 Here on top you see two examples for DIP Switch settings LED Illumination Pattern Setting 1 eMake a note of the current Dip Switch settings of the unit in use 2 Power off 3 Pattern 1 Power up the acceptor with DipSw1 2 7 ON Pattern 2 Power up the acceptor with DipSw1 3 7 Pattern 3 Power up the acceptor with DipSw1 7 ON Pattern 4 Power up the acceptor with DipSw1 2 3 7 ON Pattern 5 Power up the acceptor with DipSw1 4 7 ON Pattern 6 Power up the acceptor with DipSw1 2 3 4 7 ON 4 up S Set DipSw1 OFF then LED illumination pattern is selected 6 If Setting is completed Power OFF 7 Restore the original Dip Switch settings as noted in step 1 8 ePower up 9 eAcceptor returns to stand by mode and the setup is completed PATTERN Table 1 6 1 Change color one into another color with SOFT Crossing 2 Change color one into another color with
23. ave over 200mm widths space from the acceptor s back side Be careful not to get your finger caught when closing the up per lid To remove the TAIKO unit perform the procedure shown above in reverse order 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 3 2 Wiring This section describes the procedures for connecting the power harness to the TIKO unit Follow the steps given below when connecting the power harness to the TAIKO unit When installing the TAIKO unit or connecting the wiring har ness make sure that the power harness is unplugged from the power terminal The TAIKO unit is designed to use only 12V 5 DC input Any other power level can damage the unit Do not pull on the power harness with undue force as that may cause the power socket to become disconnected 3 2 1 Recommended Parts 3 2 1 1 Recommended Parts X4 ID 003 serial MDB Pulse ccTalk Specification We recommend the following parts or equivalent of following parts for wiring Socket Rock Lever Socket Socket for flat cable XGSM 1032 N RETE XGAM 1030 T NH mme XG5X 0501 XG5X 0501 Omron ISSUE XG47 0002 Omron 1 27 mm pitch flat cable e UL 1001 AWG24 AWG28 UL2651 UL20012 3 2 1 2 Recommended Parts 01 ID 001 parallel Specification ID 001 Parallel Interface Specification packaged ID 001 I F Harness 3280 05 100 as illustrated below L 1000mm HO
24. cceptable Bill Width Max 82mm Min 67mm 2 Acceptable Bill Width Max 82mm Min 75mm 3 Acceptable Bill Width Max 82mm Min 70mm 5 Acceptable Bill Width 66mm D Optional Unit 0 Without optional unit 1 With interface pin assignment conversion harness ccTalk compatible 2 ID 001 Interface Type Upper tray for 16PIN connector 3 Individual E Board Type 1 Standard 2 Interface pin assignment ccTalk compatible 3 Parallel Interface type F Operation Code 0 Standard G Interface X4 SERIAL ID 003 MDB PULSE ccTalk 01 ID 001 parallel Example PUB 7 EUR 1020 X4 Indicates the TAIKO model Bill Acceptor with Optical Transparency Reflection Type Type 1 faceplate Euro software no optional unit interface pin assignment ccTalk compatible type board standard operation code and an Serial ID 003 MDB Pulse ccTalk interface 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Package Contents The following items are contained within the TAIKO Package M Installation Guide BID 001 I F Harness 3280 05 100 Bandled Item for TAIKO Parallel Interface unit Integration Specification Guide 0 e This unit has been carefully packed with special attention taken in regard to quality However if you happen to find any thing damaged of missing please contact your local distribu tor immediately 2006 Japan Cash Machine Co Ltd All rights res
25. de of the Transport Unit Remove the Center Guide 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Remove the Feed Roller Assy of the both side of the Center Unit Take out three 3 washers each from the both side of the Center Unit Insert the minus driver or equivalent into the encircled area as shown below Lift up the Center Guide A and remove it from the Center Guide B 2006 Japan Cash Machine Co Ltd All rights reserved HALAVH9 CHAPTER TAIKO Service Manual 7 Take out a 1 screw and a 1 prism from the Center Guide A 8 Take out two 2 screws on the Sensor Board Slide aside the Sensor Board and re move it from the Center Guide A 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 5 Replacement of Encoder Board Motor Unit When replacing the Encoder Board and Motor Unit follow the instructions below 1 Take 1 screw from the Center Guide B Refer replacement procedure 6 of 6 4 Replacement of Sensor Board Remove the motor Unit 2 Take out a 1 screw and a 1 Encoder Board from the Motor Unit 2006 Japan Cash Machine Co Ltd All rights reserved WALAVHD CHAPTER 6 10 TAIKO Service Manual When replacing the Entrance and Exit Solenoid follow the instructions below 1 Take two 2 screws from the Lower Guide and then remove the Guide Assy 2 Put
26. ental Specifications 2 1 4 Structural Specifications 0 EN 2 2 Connector 0 000 000000520000000100000009000080018000000000008004000000090000800000000000089950000000000000990090000004 2 4 2 2 1 Interface Connector X4 ID 003 serial MDB Pulse ccTalk specification 2 2 1 1 Interface Connector Pin Assignments X4 ID 003 serial MDB Pulse ccTalk specification 2 2 2 Interface Connector 01 ID 001 parallel specification 2 2 2 1 Interface Connector Pin Assignments 01 ID 001 parallel specification 2 3 Interface __ _ E 2 3 1 cc Talk Interface Circuit 2 3 2 ID 003 serial MDB Interface4 Circuit 2 3 3 Pulse Interface Circuit 2 3 4 ID 001 parallel Interface4 Circuit 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 2 4 External siii ZT 2 4 1 When installing the Type 1 Type 2 Type 3 faceplate with TAIKO unit 2 4 2 When installing the Type 5 faceplate with TAIKO unit 2 5 DIP Switch Setting P 2 5 1 Basic Settings X4 ID 003 serial MDB Pulse ccTalk specification 2 5 2 Basic Settings 01 ID 001 parallel specification 2 6 3 Special Settings Chapter 3 Installation Operation 3 1 Installation Removal ccccccccsssssssscccccccccccssssssssscscccccscesecsccscccsssccesecssssscossescees 372 3 2 1 Recommended Parts 3 2 1 1 Reccomended Parts X4 ID 003 serial MDB Pulse ccTalk speci
27. erved TAIKO Service Manual Preface CE Marking Note DECLARATION OF CONFORMITY MANUFACTURER Name Address Phone Fax JAPAN CASH MACHINE CO LTD 3 15 2 chome Nishiwaki Hirano ku Osaka 547 0035 Japan 81 6 6703 8405 81 6 6704 7843 DETAILS OF PRODUCT l BILL ACCEPTOR MODEL TYPES PUB 7 PUB 11 THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF Electromagnetic Compatibilitv Directive 89 336 EEC Amended by 92 31 93 68 EEC Low Voltage Directive 73 23 EEC Amended by 93 68 and is supported by the following applicable standards EN61000 6 1 2001 N61000 4 2 1995 A1 1998 A2 2001 N61000 4 3 2002 A1 2002 N61000 6 3 2001 N55022 1994 A1 1995 A2 1997 ClassB E E EN61000 4 8 1993 A1 2001 E E EN60950 1 2001 A11 2004 First Edition Authorized signatory on behalf of the responsible person Name Signature Date Position Germany Office Address Phone Fax Tatsuya Urata latsruga Muata December 1 2006 Director and executive officer general manager manufacturing division Miindelheimer Weg 60 40472 Diisseldorf Germany 49 211 530645 0 49 211 530645 65 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual RoHS Compliance The TAIKO PUB 7 PUB 11 isa RoHS Compliant products The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit nRes
28. ew 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 7 2 2 TAIKO PUB 7 PUB 11 Unit Parts List No EDP No Description Qty Remark 115543 TDSO4B 2S Enterance Solenoid TE 2 iss TDsom 33 3 ior 3280 0501 Jkdwilmes rap 1 Ca iem 3280502 PrHamess 5 114980 3280 05 04 RehyHames2dP 1 Pinch Roller Spring ta y y 7 iis PichRolerSprme L3 404580103 Solenoid Spring T_T 9 i MGRelerspimg y y 10 115488 4045690105 tower Guide Lock Sp 4 _ it ssi asco 30 56k0103 ia imei 0000 15 f 4045GE0106 12766 e 18 19 115509 4045KSOI05A_ Shutter Sensor Spring 20 11530 shuttersoin far iis 045PT0105 Selenoid Bracke S S y y 25 d045PTOI0IA Cas 110866 3oisRE01028 26 27 28 ___ T_T 29 i7 4045REOIOTC 4045REOI6T 13016 _4045RE0TOSB Upper Guide Cover 32
29. fication 3 2 1 2 Reccomended Parts 01 ID 001 parallel specification 3 2 2 Wiring Procedure 3 3 Bill AM mae Chapter 4 Download Adjustment 4 1 Download YA 4 1 1 Requirements 4 1 2 Connecting Procecedure 4 1 3 Download Procedure 4 1 4 Writing Serial B O 4 5 ZAINI esi e iti e e 4 2 1 Requirements 4 2 2 Adjustment Procedure 4 3 Pali m 4 3 1 Requirement 4 3 2 Installing File Converter PdbConvEN exe 4 3 3 Converting Software Program 4 3 4 Download Procedure LEM eui em ld 4 4 1 Required Items 4 4 2 Cloning Procedures Chapter 5 Trouble Shooting Maintenance 5 1 Error COG perizia C UE edo E DAR 5 1 1 Error Code 2006 Japan Cash Machine Co Ltd All rights reserved Preface 10 TAIKO Service Manual 5 2 Trouble Shooting 4 5 2 1 General Troubles 5 2 2 Adjustment Troubles 5 2 3 Communication Troubles 5 3 1 DIP Switch Setting List 5 3 2 DIP Switch Test Procedure 5 3 3 Transport Motor Forward Rotation Test Procedure 5 3 4 Transport Motor Reverse Rotation Test Procedure 5 3 5 Aging Procedure 5 3 6 Solenoid Test Procedure 5 3 7 Accepting Test Procedure 5 3 8 Entrance Flapper Test Procedure 5 3 9 Exit Flapper Test Procedure Sed
30. has been any Connection is wrong bend missing broken Verify if the specified voltage is supplied to the appropriate pin See gt Chapter 2 Specifications Acceptor does not accept Download the appropriate software to ill t nk any bill Software is not downloaded the TAIKO unit See 4 1 Download Perform Acceptance Test See gt 4 2 Adjustment Ifthe test result is NG replace the CPU Sensor Board is CPU Sensor Board See gt Chapter 6 Corrupted Replacement procedure After CPU Sensor board is replaced perform the adjustment gt 4 2 Adjustment Power is not supplied to the acceptor Acceptor is not working 2006 Japan Cash Machine Co Ltd All rights reserved Symptom Error Message Acceptor is not working Acceptor does not accept any bills JAM bill occurs often Acceptance rate is low TAIKO Service Manual Possible Causes Recovery Action Remove the foreign object and clean the entrance sensor See gt 5 4 Entrance Sensor 1s not Cleaning working or there is any Perform Aging See gt 5 3 5 Aging foreign object at the details entrance If any sensor error is found replace the CPU Sensor board See gt Chapter 6 Replacement Procedure Clean the feed or Pinch roller See gt 5 4 Cleaning Feed or Pinch roller is If any corruption is found replace it spoiled with dirt or broken See gt 6 4 Replacement of Sensor Board and 7 2 TAIKO PUB 7 PUB 11 Unit Verif
31. justing TAIKO unit the following items are required Reference Paper Part KS 070 EDP 119581 JCM power supply unit Part VM 30 EDP 116125 TAIKO harness A Part 3280 05 54 EDP 127527 When TAIKO unit is connected with host machine JCM power supply unit and the TAIKO harness A are not required 4 2 2 Adjustment Procedure 1 3 Confirm the power is not supplied to the TAIKO unit and remove the TAIKO unit from the faceplate For details about removing the faceplate refer to the 3 1 Installing Removing Connect the TAIKO unit and JCM Power Supply unit as shown below Host Machine Interface Connector 10 Pin Interface Connecter gt S eq TAIKO Harness A Ru Part 3280 05 54 9 Power EDP 127527 TAIKO 4 ID 003 CC TALK HII Connecter uuuw Power Supply Unit Partit VM 30 EDP 116125 or equivalent Set the TAIKO s DIP switch Nos 1 2 and 8 ON The DIP switch is located on the right side of the unit 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Turn on the power to the unit Confirm that TAIKO s white LED lamp is flashing Set the DIP switch No 1 OFF and confirm that TAIKO s green LED lamp lights Insert the reference paper KS 070 to the TAIKO unit Then the roller start rotating and then continue to insert the reference paper all the way in Reference
32. loning the LED lamp of the master TAIKO unit lights pink the LED of the slave TAIKO unit lights yellow When the LED lamp of the slave TAIKO unit lights blue or flashes green the cloning is complete Approx 15 minutes Set the DIP switch of the master TAIKO unit No 1 ON When producing another clone TAIKO turn off the power connect another slave TAIKO unit and perform from the step 2 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Trouble Shooting Maintenance 5 1 5 2 5 3 5 4 5 5 5 6 5 7 Error Codes Trouble Shooting Test Mode Diagnostics Cleaning Maintenance Tool Lists Wiring Diagrams Product Support Issue 06 2008 4045 SME 005G CHAPTER TAIKO Servic e Manual 5 1 Error Codes Number of Red flashes of the LED lamp indicates the Error of TATKO unit LED lamp is located in the middle of the faceplate See gt 1 3 Component Names 5 1 1 Error Codes of Flashes Diagnostic Description 5 2 Trouble Shooting When an error message appears or trouble is occures and the TAIKO unit does not work properly recover the TAIKO unit following the instruction below 5 2 1 General Troubles Symptom Error Message Possible Causes Recovery Action Verify the specified voltage and ground are supplied to appropriate pins of the interface connector Verify if all harnesses and connectors are connected properly Verify if the connector pin
33. nd humidity ranges specified in this guide Do not use the acceptor in locations that will obstruct the acceptor s air holes and cause the unit to become hot Do not use the acceptor in locations with extreme temperature fluctuations Do not use the acceptor in direct sunlight or incandescent lighting 3000 Lx or greater at a 15 degrees angle or less Do not use or store the acceptor in locations with high levels of dust The acceptor is for indoor use only do not use it outside Do not use the acceptor in locations where chemical vapor is present 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual When using the acceptor in a location where the air is subject to the car exhaust emis sions or cigarette smoke be sure to clean and maintain the unit at regular intervals Wiring When installing the TAIKO unit or connecting the wiring harness make sure that the power harness from the power terminal When connecting the wiring harness to the TAIKO unit be sure to confirm the rated voltage and pin assignments Failure to do so may result in damage to the unit Be sure to connect the power harness properly Failure to do so may result in incorrect input output due to contact failure Do not pull on the power harness with undue force as that may cause the harness to break Operation Be sure to turn off the power to the unit when opening the upper and lower covers Failure to do
34. nected Nc Not Connected Conditions for the I O Input Output column are from the Bill Acceptor side 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual B ID 003 serial MDB Communication Pin No Signal Name VO 1 Function NE Connecte NE Not Connected SSCS gt te amen sappie 4 RD Active when the current is applied n8 lane mn ter isp 6 O TXD6 Active when the current is applied DC Poe Sp 8 frower Supply ND NE mi Nc Nor Connected Conditions for the I O Input Output column are from the Bill Acceptor side B Pulse Communication Pin No Signal Name VO 1 Function 1 Ne 3 Nc Connected SSCS Enable Disable Enable Disable Signal Input Line In Enable when the current is applied 4 Enable Disable 1 Disable when the current is NOT applied 6 Vendi Active when the current is applied TIT BVDCPowrSpy 3 w Necmmend Nc 1 Conditions for the I O Input Output column are from the Bill Acceptor side 2 2 2 Interface Connector 01 ID 001 parallel Specification The following diagram is the interface connector as viewed from the acceptor side or from a relay board 16PIN Connector S16B PADSS
35. nected properly a Connector pin is broken a Md Cannot communicate with bend broken or missing Host Replace the CPU board See gt 6 CPU board f ilur r ani re Replacement of CPU board Verify ifthe interface is appropriate with Host If wrong set the interface properly See gt 2 5 DIP Switch Settings Interface is wrong When you cannot solve the problem even if you follow the in struction above please contact JCM See gt 5 7 Product Support 2006 Japan Cash Machine Co Ltd All rights reserved S UHLAVHD CHAPTER TAIKO Servic e Manual 5 3 Test Mode Diagnostics TAIKO has the diagnostics function TAIKO can be specified the part of the error using the diagnostic funktion 5 3 1 DIP Switch Setting List Test Items SW1 SW2 SW3 SW4 5 5 SW6 SW7 SW8 DIP Switch Test ON ON ON Transport Motor Forward Rotation Test Transport Motor Reverse Rotation Test Sensor Test OFF Solenoide Test Accepting Test Entrance Flapper Test Exit Flapper Test 5 3 2 DIP Switch Test Procedure Test the DIP switches Set all DIP switches ON and then supply the power to the TAIKO uit Set the switch No 1 OFF to start the test Set the switch Nos 3 5 and 7 OFF and verify if the LED lamp lights Green Then set the switch Nos 2 4 6 and 8 OFF and verify the LED lamp lights Blue No error is found TAIKO s red LED lights the DIP Switch has a problem 5 3 3 Transport Moto
36. ng properiy DIP tch sett The command from Host is Al bills are returned Set the command to accept CPU Sensor failure is Replace CPU Sensor Board See gt occurred Chapter 6 Replacement Procedure Clean all sensors See gt 5 4 Software does not match with the currency Sensor needs to be cleaned JCleaning and adjusted Perform adjustment See gt 4 2 Adjustment Replace the CPU board See gt 6 P fa Motor rotates a few times er MPA ume 2 Replacement of CPU board and stop ve Set the DIP Switch No 1 ON and DIP Switch sett supply the power to unit Perform the DIP Switch TEST See gt 5 3 2 DIP Switch Test Details Ifthe test result is NG replace the CPU board See gt 6 2 Replace of CPU board DIP Switch is broken Cannot enter the Test Mode Replace the CPU board See gt 6 CPU board failur 5 2 2 Adjustment Troubles Svmptom Error Message Possible Causes Recovery Action fe KS Reference paper is wrong paper KS 070 Adjustment Error Replace the CPU Sensor board CPU Sensor board failure See gt Chapter 6 Replacement Procedure 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 5 2 3 Communication Troubles Symptom Error Message Possible Causes Recovery Action A Set all DIP Switches OFF and DIP switch setting is wrong supply the power to the TAIKO unit Connectar 1 Epe oti Connect all connector properly not con
37. nited Kingdom Ltd Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK Phone 44 870 770 2863 Fax 44 190 837 7834 e mail info jcm uk com URL www jcm uk com Asia other than Japan JCM Gold HK Ltd Unit 1 7 3F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong Phone 852 2429 7187 Fax 852 2929 7003 e mail cs jcmgold com hk URL www jcmgold com hk 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Replacement Procedure 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of MAG Board PUB 11 Only 6 4 Replacement of Sensor Board 6 5 Replacement of Encoder Board Motor Unit 6 6 Replacement of Solenoid Issue 06 2008 4045 SME 006D CHAPTER TAIKO Service Manual 6 1 Replacement of Faceplate Guide When replacing the Faceplate Guide follow the instructions below Take out two 2 screws from bihind the Faceplate unit Remove a 1 Faceplate Guide from the Faceplate Insert a 1 new Faceplate Guide into the Faceplate and then tighten two 2 screws to hold the Faceplate Guide Faceplate Guide Faceplate Tightening the nuts with too much force can damage the face plate The necessary torque is 0 7N m 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 2 Replacement of CPU Board When replacing
38. on Penetration Upper to Lower Left NIR Penetration Upper to Lower Right BLUE Penetration Upper to Lower Left RED Penetration Upper to Lower Right NIR Penetration Lower to Upper Left BLUE 2006 Japan Cash Machine Co Ltd All rights reserved S UHLAVHD CHAPTER TAIKO Servic e Manual 5 3 6 Solenoid Test Procedure Test the condition of the solenoids 1 Set the switch Nos 1 2 3 and 4 ON and turn ON the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test The TAIKO unit repeates the following operation Entrance Flapper Solenoid On Off gt Exit Flapper Solenoid On OFF If the Blue LED lamp lights no error is found If TAIKO s red LED lights the Solenoid has a problem 5 3 7 Accepting Test Procedure Test the condition of the acceptance of the bils 1 Set the switch No 1 2 and 5 ON and supply the power ON 2 Set the switch No 1 OFF to start the test Then insert the bill to the TAIKO unit 3 Ifthe bill is returned the LED flashes depending on the reason for the reterning Or Diagnostic Descriptio I STI Flashes Reject counterfeiting 2006 Japan Cash Machine Co Ltd All rights reserved 5 8 TAIKO Service Manual 5 3 8 Entrance Flapper Test Procedure Test the entrance flapper Set the switch Nos 1 4 and 5 ON and turn the power to the TAIKO unit Set the switch No 1 OFF to start the test Then the entrance flapper
39. ottom of the TAIKO unit 200 mm or more in depth from the rear of the unit and 100 mm or more in width Both sides of the cashbox must be higher than the position of the bill ejec tion slot 100 mm or more Position of Depth from rear of unit m bill ejection slot 200 mm or more Width Depth from bottom of unit 100 mm or more 100 mm or more Cashbox 2006 Japan Cash Machine Co Ltd All rights reserved 2 3 UHLAVHD TAIKO Service Manual When relay board has connected to the TAIKO unit it was fixed inside so do not remove from the TAIKO unit 2 2 1 Interface Connector X4 ID 003 serial MDB Pulse ccTalk Specification The following diagram is the interface connector as viewed from the acceptor side or from a relay board CHAPTER 2 10 Box Type Plug XG4C 1034 Omron 2 2 1 1 Interface Connector Pin Assignments X4 ID 003 serial MDB Pulse ccTalk Specification Thefollowing pin assignment is for TAIKO units with a blue JCM logo label If the logois black the pin assign ment may differ For details contact JCM ccTalk Communication Pin No Signal Name VO 1 Function 1 ccTalk IN OUT ccTalk Send Receive Line Nc Connected NC Not Connected C Not Connected Nc Ner Connected 6 f Nc or Connected PT Ve ever Sippy 8 Ws Power Sippy GND 9 Nc Net Con
40. pper Lid Open Lower Lid 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 3 3 Maintenance Tool List When maintenace or adjust TATKO unit the following parts need to be parchased Items Part Description Power Supply 116125 p unit is to supply the power to TAIKO unit TAIKO Harness A 127527 3280 05 54 This harness is to connect with TAIKO unit ant Power Supply Unit This harness is to connect with PC and TAIKO Harness B 116488 3280 03 11 TAIKO unit when downloding or connecting with palm Clone Harness 124528 3280 05 52 This harness is to connect with a master TAIKO and a slave TAIKO when cloning Paper 119581 KS 070 ae is a reference paper to adjust TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved S UHLAVHD TAIKO Servic e Manual 4t0 SGLL 90 50 0858 E E GIONTIOS LIXA 970 51 50 50 0858 YOLOANNOD HONVNALNIVA YOLOANNOD HOVHAALNI YASNA AAA DEN we DI AIN A ng YA AYA ng 4 AIN 11 90 0855 10 S0 087 TCITIOdOT 10707 AXIWAI A JAA SS ATE 2042 We MIA SI ANA gg OMIM 0 90 08c 105195 870 90 08c peog 108095 SUMM L HNd 1 9 5 SUNM 9 YALAVH9 2006 Japan Cash Machine Co Ltd All rights reserved 5 12 TAIKO Service Manual 4 0 SGLL 90 0 08c YOLOANNOD HONVNALNI
41. pt setting set DIP switch Nos 1 and 6 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIP switch No 1 to OFF to enter the setting mode Insert the denomination of banknote that you want accepted into the insertion slot The setting is registered ifthe LED remains lit light blue and the banknote is returned Insert the next denomination of banknote that you want accepted Inhibit Setting ON To perform the inhibit setting set DIP switch Nos 1 6 and 7 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIP switch No 1 to OFF to enter the setting mode Insert the denomination ofbanknote that you want inhibit into the insertion slot The setting is registered ifthe LED remains lit orange and the banknote is returned Insert the next denomina tion of banknote that you want inhibited The accept reject setting for banknote denominations can be confirmed with the LED lamp After the initial operation is performed the LED will flash a number of times equal to the total number of banknote denominations Blue indicates an accept setting and red means a reject setting Example If 5 10 and 20 euro notes are set be accepted and 50 and 100 euro notes to be rejected the LED will flash the corresponding 5 times aws follows blue blue blue blue red and red 2006 Jap
42. r Forward Rotation Test Procedure Test the condition of the Transport Motor forward rotation 1 Set the switch No 1 ON and supply the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test The transport motor rotates forward 3 Ifthe Blue LED lamp blinks despite the number the test is completed No error is found If TAIKO s red LED lamp lights the Transport Motor has a problem 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 5 3 4 Transport Motor Reverse Rotation Test Procedure Test the condition of the Transport Motor reverse rotation 1 Set the switch No 1 and 2 ON and supply the power to the TAIKO unit 2 Setthe switch 1 OFF to start the test Ther transport motor rotates reverse 3 Ifthe Blue LED lamp blinks despite the number the test is completed No error is found If TAIKO s red LED lamp lights the Transport Motor has a problem 5 3 5 Aging Procedure 1 Set the switch No 1 2 and 4 ON and supply the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test TAIKO unit repeates the following operation LED lamp lights gt Motor rotates foward gt Motor rotates reverse 3 Ifan sensor error is found while aging the TAIKO stop the operation You can speci fied the error of the sensor with the number of the LED lamp blinks of Flashes JAM inside Acceptor Bill remains inside transport path Adjustment Error Sensor Positi
43. rness Part 3280 05 52 EDP 124528 JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent TAIKO harness A Part 3280 05 54 EDP 127527 For the cloning features applicable software refer to the Software Informa tion Sheet If the master TAIKO unit is connected with the host machine the JCM power supply unit and TAIKO harness A are not required 4 4 2 Cloning Procedures Follow the steps below to clone 1 Connect the master unit and the slave unit as shown below Interface Maintenace Maintenace Y Connector Connector Connector Host Machine Clone Harness Part 3280 05 52 EDP 124528 Interface Maintenace Maintenace mp Connector Connector Connector Master TAIKO Slave TAIKO AC Power TAIKO Harness A c 3280 05 54 EDP 127527 JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent 2 Set the DIP switch of the master TAIKO unit Nos 1 2 7 and 8 ON and the DIP switch of the slave TAIKO unit Nos 1 7 and 8 ON 2006 Japan Cash Machine Co Ltd All rights reserved WALdVHO CHAPTER 4 4 12 TAIKO Service Manual Confirm the LED lamp of the master TAIKO unit is flashing withe the LED lamp of the slave TAIKO unit is flashing green Set the DIP switch of the master TAIKO unit No 1 OFF to start cloning When starting c
44. ry easy in the clip on style Anyone can install the TAIKO unit easily BData Scanning Frequency Data Scanning frequency can be selected with DIP Switch Normal scan once or twice is selectable by DIP switch The acceptance rate can be improved by setting it twice Anti fishing Function TAIKO unit is an Anti Fishing function equipped bill acceptor It can prevent from the fishing such as a banknote with attached thread by rotating the dram Normal operation 1 time or 5 times dram cycles is selectable It is se lected with DIP switch It prevent from the fishing more by setting it 5 times dram cycles Palm Programmable TAIKO unit can connect Palm Palm s Tungsten C Software program can be downloaded from palm easily at the field B LED Pattern Selectable LED pattern can be changed with DIP switch depending on your circumstances Pattern 1 or 2 is selectable 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 1 2 Prior to Use Be sure to follow these steps when creating the project for TAIKO unit 1 Preparation Before using TAIKO unit check the all required hardware is present and read all specification wiring and installation information See gt Chapter 2 Specifications or Chapter 3 Installation Operation 2 Panel Cut Out Creat the panel cut out on the door to install the TAIKO unit See gt 3 1 Installation Operation Set the DIP
45. switch depending on the connected machine or the features of TAIKO unit you want to use See gt 2 5 DIP Switch Settings 4 Installation Install the TAIKO unit and connect the harness with the mashine See gt Chapter 2 Specifications or Chapter 3 Installation Operation 5 Operation Turn on the power to the TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved UALdVHI CHAPTER 1 4 TAIKO Service Manual 1 3 Component Names A Faceplate B LED lamp C Upper lid D Lower lid E Lower lid lock button F Bill insertion slot G Bill ejection slot H Interface connector I Maintenance connector J Faceplate installation guide K Upper lid open close button L Optional connector DIP switches not for ID 001 Prallel Interface Specification 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 1 4 System Configuration The following diagram represents the standard items can be connected to the TATKO unit TAIKO Unit Interface Connector Maintenace Connector di Palm s Tungsten C TAIKO Harness B EDP 116488 Part 3280 03 11 PC Windows 98SE 2000 XP TAIKO Harness eli EDP 127527 Part 3280 05 54 JCM Power Supply Unit EDP 116125 Part VM 30 Harness 1 Jn Host Machine Game Machine etc Communication harness needs to be prepared by custmer ref 3 2 1 Reccomanded Parts 2006 Japan Cash Machine Co L
46. td All rights reserved 1 5 UALdVHI CHAPTER 1 6 TAIKO Service Manual 1 5 Operation Flowchart Initializing Accept Bill LED OFF YES Insert Bill Transport Bill Scanning Bill Date Stop Feeding Bill Validation OK Accepted Bill Output Denomi Signal 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Carry Out Bill Reject Bill Carry Out to Cashbox NO Completed Completed YE 5 Retry Rejection Retry Carrying Out Completed YE Output VEND Signal Completed LED Red Blink 1 LED Red Blink 1 Turn the pouwer OFF and clear the jammed bill Then tum on the power again 2006 Japan Cash Machine Co Ltd All rights reserved 1 7 HALAVH9 CHAPTER 1 1 8 TAIKO Service Manual NOTE 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Specifications 2 1 Specifications 2 2 Connector 2 3 Interface Circuit 2 4 External Dimensions 2 5 DIP Switch Settings Issue 10 2007 4045 SME 002J CHAPTER TAIKO Service Manual 2 1 Specifications 2 1 1 Basic Technical Specifications Length 120 mmto 160 mm Insertion Direction 1 Accepting Rate 1 95 or higher PUB 7 Optical Transparency Reflection lidation Method Validation PUB 11 Optical Transparency Reflection MAG Anti Fishing Mechanism X4 ccTalk Serial ID 003 MDB Pulse 2 01 Parallel ID 001 Escro
47. te pull down menu Press the Version Check button to display current software which is installed in the TAIKO unit Press the BROWSE button and select a software program you want to download to the TAIKO unit Press the Start Download button to start downloading When downloading is completed TAIKO s LED lamp turn into Blue Turn off the power and remove the TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 1 4 Writing Serial No When replacing CPU board follow the steps below and write Serial No 1 Double click SerialNo exe and then the following window will appear El JGM Serial Number Writer Click Read Serial Number button and then 6 digit of current serial number will be displayed in the box next to the button When the CPU board is new nothing is dis played in the box Enter 6 digit of new serial number in the input box next to the Write Seiral Number button Example If the serial number is 03050438058 enter the last 6 digit 438058 Press the Write Serial Number button to start writing serial no Press the Exit button to close the window 2006 Japan Cash Machine Co Ltd All rights reserved WALdVHO CHAPTER 4 TAIKO Service Manual 4 2 Adjustment You learn how to adjust TAIKO unit in this section After software program is downloaded or CPU Sensor Board is replaced the TAIKO unit needs to be adjusted 4 2 1 Requirements When ad
48. the Lower Guide upside down and open the Lower lid pressing the Lower Lid Open Close Button 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove two 2 Guide Levers from the Lower Guide 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual WALAVHD TAIKO Service Manual Chapter Exploded View Parts List pe 7 1 Entire Unit amp Option 7 2 TAIKO PUB 7 PUB 11 Unit 7 3 Bezel Unit Issue 05 2008 4045 SME 007H TAIKO Service Manual 7 1 Entire nit amp Option 7 1 1 Enter Unit amp Option Exploded View CHAPTER 2006 Japan Cash Machine Co Ltd All rights reserved 7 2 TAIKO Service Manual 7 1 2 Enter Unit amp Option Parts List No EDP No Part No Description Remark m ri posi es mg PUB Faceplate for EUR 68mm E4 121873 PUB T Faceplate for GBR SCO 76mm Type2 im E6 134164 PUB 11 Faceplate for US 67mm Types I F Harness 10 001 Attached for only ID 001 Parallel Interface Supply Unit p 2 03 11 TAIKO Harness B For loading software from PC Palm a Please contact JCM i for EDP 2006 Japan Cash Machine Co Ltd All rights reserved L HALAVH9 CHAPTER 7 4 TAIKO Service Manual 7 2 TAIKO PUB 7 PUB 11 Unit 7 2 1 TATKO PUB 7 PUB 11 Unit Exploded Vi
49. tricted Hazardous Substances Plumbum Mercury Cadmium Chromium Hexavalent PBB PBDE Documentation Conventions The list below describes the documentation convertions used in this manual Icon Mark Descriptions This icon indicates important information or procedures that must be followed for correct and risk free unit operation This indicates steps in a procedure Be sure to perform these steps in the order given This indicates related information to refer This indicates useful or important supplemental inforamation All brand names and product names are trademarks or regis tered trademarks of their respective companies This icon indicates useful or recommended supplemental information 2006 Japan Cash Machine Co Ltd All rights reserved Preface TAIKO Service Manual Table of Contents Preface Ria i A A WRC CA nihil Product Configurations Package Contents CE Marking Note RoHS Compliance uri Documentation Conventions Chapter 1 Introduction 1 1 Main Features m 1 2 Pri r to USE IS amam ie sli 1 4 System CONDGUFAuoii rilena tazzina 1 5 Operation Flowchart inni Chapter 2 Specifications 2 1 1 Basic Technical Specifications 2 1 2 Electrical Specifications 2 1 3 Environm
50. vEN exe When downloading a software from palm the file needs to be convert into prc format Follow the steps below to install the File Converter PdbConvEN exe 1 Save the setup exe SETUP LST PdbConvEN CAB to your PC Double click the setup exe to start to install 2 3 Follow the instruction on the screen and complete installing 4 PdbConvEn exe icon is created on your PC s desktop PdbOonvEN ex e 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 3 3 Converting Software Program Follow the steps below convert the software program into prc format 1 Double click the PdbConvEn exe icon to start the PdbConvEn The following window will appear Li x Download File Accepting Log Convert Download File FileName Convert PDB Finish Confirm the Download File tab and click the button to select a file you want to convert Click the Convert PDB button to start the conversion After CRC is displayed convension is completed Click the Finish button and close the PdbConvEn exe Please import the downlader ID003DWN prc for the palm and the software converted into pre format to palm referring to your Tungsten C Manual 2006 Japan Cash Machine Co Ltd All rights reserved WALdVHO CHAPTER 4 TAIKO Service Manual 4 3 4 Download Procedure When downloading a software from your palm follow the instructions below 1 Set the unit s DIP switch Nos 1 7
51. w LED LED lamp upper potion of faceplate Full color lightning gradation solid Interface May differ depending on the software for your country For details refer to the Software Information Sheet 2 Can be selected using the DIP switches See 2 5 1 Dip Switch Settings 01 ID 001 Parallel Interface Specification doesn t have DIP Switch Setting 2 1 2 Electrical Specifications Power Supply Voltage Standby Approx 0 1 A dey eroin Operation Approx 0 8 A Max Approx 1 4 A Max 300 ms 2 1 3 Environmental Specifications Operation Humidity 1 Storage Humidity Avoid direct sunlight Interior lighting must be incandescent lamp Angle 15 dgrees or more Illumination 3000 Lx or less Installation The overall operation temperature and humidity range is as follows 35 C 85RH Light Disturbande Ambient temperature 50 C 40RH humidity range 10 15 20 25 30 35 40 45 50 55 60 9C 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 2 1 4 Installation Specifications Installation 1 Door holizontal mounting No vibration Weight Approx 0 6 kg With Type 1 2 3 faceplate 124mm W x 88mm H x 145 2mm D With Type 5 faceplate 124mm W x 88mm H x 143mm D Cahsbox 2 Supplied by the customer Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate External Dimentions The cashbox must be 100 mm or more in depth from the b
52. y the condition ofthe Feed or Pinch roller spring by pressing with fingertips and replace it as required See gt 7 2 TAIKO PUB 7 PUB 11 Unit Remove the foreign objects from the transport path and clean See gt 5 4 Cleaning Change the faceplate guide depending on the bill width See gt 3 1 Installation Removal Feed or Pinch roller spring is missing or loose There is any foreign objects is on the transport path Faceplate does not match with the bill width The bill width is 83mm or larger or 62mm or less Use the only acceptable bills See gt Out of TAIKO Chapter 2 Specifications Specifications Rollers belts and lenses is Clean the rollers belts and lenses soiled with dirt See gt 5 4 Cleaning Sensor needs to be adjusted ye Adjustment After disassembled the has not been Adjust the TAIKO unit See gt 4 2 Adjustment adjusted T Download the latest software program The softw ld e software revision is old 4 1 Download The bill that software Verify if the denomination issued year program is not supported is is appropriate in the software inserted information sheet 2006 Japan Cash Machine Co Ltd All rights reserved UHLAVHD CHAPTER 5 4 TAIKO Servic e Manual Symptom Error Message Possible Causes Recovery Action Download the appropriate software program to the TAIKO unit See gt 4 1 Download Set accepting setti
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