Alj3t - PowerStation
Contents
1. IMPORTANT if you have any problems or concerns with our product please call 1 800 879 7316 toll free for immediate assistance Please do not call the store where you purchased this product A L J3 3 TON CAPACITY ALUMINUM SERVICE JACK PARTS BREAKDOWN AND OPERATING MANUAL ARSAN PROFESSIONAL TOOLS THIS OPERATING MANUAL CONTAINS IMPORTANT SAFETY INFORMATION READ CAREFULLY AND UNDERSTAND ALL INFORMATION BEFORE PRIOR TO OPERATION OPERATING TOOL Air may become trapped in the hydraulic system during transit SAVE THIS MANUAL FOR FUTURE USE To purge air 1 Open release valve by turning handle counterclockwise 2 Pump handle rapidly 4 full strokes This will expel air that AWARNING may have entered hydraulic fluid passages during transit 3 Close release valve by rotating handle clockwise and pump handle 4 If lift arm raises to full height jack is ready for use If not repeat this procedure or follow trouble shooting instructions provided MAINTENANCE AND INSPECTION STUDY UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IMPORTANT When adding or replacing hydraulic fluid always BEFORE OPERATING THIS DEVICE DO NOT EXCEED THE RATED usea quality hydraulic fluid DO NOT use brake fluid alcohol CAPACITY USE ONLY ON HARD LEVEL SURFACE LIFT ONLY ON glycerin detergent motor oil or dirty oil as improper fluid can AREAS OF THE VEHICLE AS SPECIFIED BY THE MANUFACTURER cause serious internal damage to jack To ad2. base axle 1 10 tooth washer 8 2 41 lift arm core 1 11 locking nut M18 2 42 lift arm mounting plate 1 12 washer 10 2 43 linkage pin 2 13 tooth washer 6 2 44 linkage block 1 14 bolt M6x25 2 45 retaining ring 22 2 15 ALJ3T15 handle 2 46 pin 4x40 1 16 washer 2 47 linkage 2 17 ALJ3T17 front wheel 2 48 bolt M6x25 2 18 bushing 2 49 lift arm return spring 2 19 bolt M6x20 6 50 ALJ3T50 power unit assembly 1 20 side plate 2 51 pump roller axle 1 21 ALJ3T21 bolt M8x25 4 52 pump roller 1 22 radius linkage 2 53 retaining ring 12 1 23 radius linkage axle bolt 2 54 ALJ3T54 handle set screw 1 24 yoke axle 2 55 ALJ3T55 handle yoke 1 25 bolt M10x25 14 56 lift arm right side plate 1 26 screw sleeve 2 57 rubber guard 2 27 axle sleeve 1 58 lift arm axle 1 28 lift arm left side plate 1 59 rod 1 29 bolt M10x16 2 60 ALJ3T60 lower handle section 1 30 front wheel axle 1 61 ALJ3T61 handle bumper 1 31 baffle 1 62 ALJ3T62 upper handle section 1 WARRANTY NOTICE Warranty Policy 1 Year This service jack is covered under a 1 year warranty when used as recommended Only those items listed with a Part are available for purchase For assistance with the operation or the availability of replacement parts contact our Parts and Warranty Department at 1 800 879 7316 Please have available a copy of your receipt the model number of the product and specific details regarding your question WARRANTY INFORMATION We want to know if you have any concerns with our produ
3. check to see that saddle is correctly positioned Raise load to desired height Place jack stands of appropriate capacity under the vehicle DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING JACK STANDS Place jack stands at vehicle manufacturer s recommended lift areas that provide stable support for the raised vehicle 2 To lower load Open release valve VERY SLOWLY by turning handle counterclockwise When release valve is opened saddle and load will be lowered Lower the vehicle slowly so as not to shock load the jack stands Once repairs are completed raise vehicle enough to remove jack stands Lower vehicle very slowly CAUTION Keep hands or feet away from the hinge mechanism of the jack PROPER STORAGE It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface TROUBLESHOOTING Important Service jacks are self contained devices used for lifting but not sustaining a partial vehicular load In accordance with ASME PALD standard section 10 4 1 2 Load Sustaining Test A load not less than the rated capacity shall not lower more than 1 8 3 18mm in the first minute nor a total of 1875 4 76mm in 10 minutes Leak down within this range is considered normal operation and is NOT a warrantable defect SOLUTIONS rev 02 26 07
4. cts If so please call toll free for immediate assistance Please do not call the store where you purchased this product 1 800 879 7316 Monday Friday 9am to 5pm EST P O Box 58 Travelers Rest SC 29690 ALJ3T 2007 Arcan Tools 2 rev 02 26 07 OWNER USER RESPONSIBILITY The owner and or user must have a thorough understanding of the manufacturer s operating instructions and warnings before using the floor jack Personnel involved in the use and operation of equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor vehicles and their components Warning information should be emphasized and understood If the operator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturer s instructions and pertinent warning information Owner and or user is responsible for keeping all warning labels and instruction manuals legible and intact Replacement labels and literature are available from the manufacturer LUBRICATION All moving joints require lubrication on a regular maintenance schedule Remove handle and grease the lower end of handle where it rotates in the handle socket Using a grease gun g
5. d hydraulic fluid With saddle fully lowered and jack on IMMEDIATELY AFTER LIFTING SUPPORT THE VEHICLE WITH level ground remove filler plug The hydraulic fluid should just APPROPRIATE MEANS cover the surface of the internal cylinder visible through the hole Do not overfill Replace filler plug If low add hydraulic fluid DO NOT MOVE OR DOLLY THE VEHICLE WHILE ON THE JACK as needed Maintenance and Inspection The owner and or user FAILURE TO HEED THESE MARKINGS MAY RESULT IN PERSONAL must maintain and inspect the jack in accordance with the INJURY AND OR PROPERTY DAMAGE THIS IS A LIFTING DEVICE manufacturer s instructions ONLY SPECIFICATIONS NO ALTERATIONS SHALL BE MADE TO THIS PRODUCT a Net Weight 26 3kg 58lbs 9 7cm to 46cm 3 77in 18 11in AWARNING 67cm 26 37in 33cm 13in FOR YOUR SAFETY AND TO PREVENT INJURY 9 67cm 3 77in l 4cm 181i Nina purpose Saddle Diameter 11 5cm 4 52in ONLY Always support vehicle with jack stands ALJ3T 2007 Arcan Tools 1 rev 02 26 07 REPLACEMENT PARTS REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY 1 ALJ3T01 rear caster 2 32 retaining ring 16 2 2 rear caster bracket 2 33 radius linkage axle 1 3 ALJ3T03 locking nut M12 4 34 saddle base 1 4 washer 10 4 35 gasket of saddle 1 5 tooth washer 10 10 36 ALJ3T36 saddle 1 6 bolt M10x25 10 37 saddle bolt 1 7 tooth washer 12 8 38 ALJ3T38 saddle pad 1 8 bolt M12x25 8 39 rod 1 9 bolt M8x25 2 40 saddle
6. rease the lift arm pivot shaft grease fitting until grease appears at the end of the shaft Grease all lift arm linkages front wheels and rear casters OPERATING INSTRUCTIONS IMPORTANT Before attempting to raise a vehicle check vehicle service manual for recommended lifting surfaces 1 To raise load Close release valve tightly by turning handle clockwise Position jack under load so that hydraulic fluid ALJ3T 2007 Arcan Tools The release valve is not closed Turn the valve clockwise tightly If this does not work remove handle lubricate handle receptacle and handle end then retry Low on hydraulic fluid Refill the jack to the correct level of Pump seals or back up ring may be defective Clean hydraulic fluid passages replace seals and refill hydraulic fluid Must be serviced by qualified service center The hydraulic system has trapped air Open the release valve pump handle rapidly 4 full strokes to purge air close release valve Return spring is broken or linkages are binding Replace spring if broken Grease pivot shaft and all lift arm linkages Discharge ball is not sealing hydraulic system and oil may be dirty Manually flush hydraulic system Open the release valve as required to raise and lower the lift arm Manually raise and lower lift arm saddle will contact load firmly and load is centered so it cannot slip Operate jack handle until saddle approaches the load Once again
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