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Operating and Service Manual

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1. 81 Socket Screw NT 1397 Dowel Pin NT 50 Snap Ring NT 993 Washer NT 660 Compression Spring NT 612 Arrow NT 61 Lock Washer e 5 a a RO MP 2 5 41 DISPENSER SUPPORT ASSEMBLY 1620 032000 00 6 17 96 N Gc H E D ud N uc gt 5 3 RO MP 2 5 42 DISPENSER SUPPORT ASSEMBLY 1620 032000 00 Item Part Number Description 1 1620 0321 00 Brake Support Complete 10 1620 0320 10 Bearing Block 14 0401 0300 08 Spacer Ring 15 0401 0300 07 Shaft 25 NT 102 E clip 26 NT 681 Spacer Ring 27 NT 717 Spacer Ring 28 NT 192 Bearing Block 29 NT 85 Flat Head Screw 30 NT 74 Lock Washer 31 NT 8 Socket Cap Screw 32 NT 35 Key 34 ME 46E00 Brake KEB Pi 5 sch aja RO MP 2 5 43 ACCUMULATOR FILL ASSEMBLY 1620 0710 00 2 19 97 RO MP 2 5 44 ACCUMULATOR FILL ASSEMBLY 1620 0710 00 5 6mm Strap Item Part Number Description Notes 1620 0711 00 Strap Threading Gate Complete 5 6mm Strap 1620 0716 00 Motor 60 V DC DUNKER 1620 071700 00 Motor 60 V DC GEFEG 1620 0710 10 Motor Support 1620 0710 11 Stop
2. RO MP 2 5 37 CENTER FRAME ASSEMBLY 500 600 MACHINES 1620 0260 00 11 27 96 lt N 7 Ix N S 1 S 1 2 5 38 CENTER FRAME ASSEMBLY 500 amp 600 1620 0260 00 Item Part Number Description 1 1620 0261 00 Frame Complete 2 1620 0262 00 Support Plate Complete 11 1620 0260 11 Cover 18 NT 176 Lock Washer 19 NT 72 Washer 21 NT 180 Roll Pin 22 NT 179 Socket Cap Screw 26 NT 95 Socket Cap Screw 27 NT 1149 Lock Screw 31 ME 1356 Cable Clamp 32 ME 1444 Bushing 8mm 33 ME 1791 Push Button 34 ME 771 Cover SIS RO MP 2 5 39 DISPENSER ASSEMBLY 1601 0310 00 10 6 97 RO MP 2 5 40 DISPENSER ASSEMBLY 1601 0310 00 Item Part Number Description 1601 0310 09 Knob 1601 0310 10 Bayonet Plate 1601 0310 11 Guide Bushing 1601 0310 12 Bayonet Shaft 1601 0310 13 Bell Housing 1601 0310 15 Washer 0101 0300 19 Dispenser Foam Pad Thick 1601 0310 17 Dispenser Foam Pad Thin 1601 0310 18 Front Disc 1601 0310 19 Rear Disc 1601 0310 20 Front Brace 1601 0310 21 Rear Brace 1601 0310 22 Leaf Spring NT 184 Socket Cap Screw NT 12 Washer NT 535 NyLock Nut NT 932 Hex Screw M5x6 1 1 1 1 1 1 8 8 1 1 4 4 4 8 8 8 8 NT 1398 Rivet
3. gt lt gt 22 ACCUMULATOR ASSEMBLY 500 amp 600 1620 0730 00 Item Part Number Description 8 1620 073000 10 Accumulator Front Cover 10mm Thick 9 1620 073000 1 1 Accumulator Door 10mm Thick 10 1620 072000 10 Accumulator Front Cover 8mm Thick 11 1620 072000 11 Accumulator Door 8mm Thick 12 1620 072000 12 Right Support Angle 13 1620 072000 13 Bottom Support Angle 14 1620 072000 14 Top Support Angle 15 1699 072100 15 Latch 17 1620 072000 17 Sensor Actuator Lever 18 1620 072000 18 Proximity Sensor Bracket 21 1620 072000 21 Spring Adjustment Angle 22 1620 073000 22 Support Angle for 10mm Cover 22 1620 0720 22 Support Angle for 8mm Cover 25 0401 070000 19 Bushing 30 NT 653 Hex Screw 31 NT 176 Lock Washer 32 NT 72 Washer 33 NT 27 Socket Cap Screw 34 NT 309 Washer 37 NT 2644 Socket Cap Screw 38 NT 692 Hinge 41 NT 939 Flat Head Screw 42 NT 691 Socket Cap Screw 43 NT 32 Washer 44 NT 95 Socket Cap Screw 45 NT 1211 Latch Support 46 NT 2331 Tension Spring 47 NT 162 Socket Cap Screw 49 ME 2247 Proximity Sensor 51 NT 2643 Hex Screw 52 NT 203 Socket Cap Screw 53 NT 13 H
4. NT 871 Flat Head Screw NT 1706 Socket Cap Screw NT 13 Hex Nut NT 474 Nylock Nut NT 117 Socket Cap Screw NT 43 Retaining Ring NT 52 DU Bushing NIN gt gt I J 2 N RO MP 2 5 45 ACCUMULATOR FILL ASSEMBLY 1620 0710 00 5 Strap Item Part Number Description NT 92 Socket Cap Screw NT 461 Spacer NT 46 Bearing NT 45 Snap Ring NT 3 E Clip NT 458 Nylock Nut NT 74 Lock Washer NT 973 Set Screw NT 556 Socket Cap Screw NT 85 Flat Head Screw NT 156 Bearing NT 344 Snap Ring NT 1509 Tension Spring NT 2324 Bearing ME 2247 Proximity Sensor ME 1247 Solenoid 24 V DC NT 757 Bushing NT 699 Bushing NT 2292 Washer NT 445 Nylock Nut NT 76 Socket Cap Screw NT 533 Lock Washer a a 02 00 5 02 l RO MP 2 5 46 NOTES RO MP 2 5 47 ACCUMULATOR ASSEMBLY 500 600 MACHINE 1620 0730 00 6 19 97 RO MP 2 5 48 amp 7 sd N N 14 2 lt lt Aen gt AR E H V NOTE DO NOT overtighten mounting screws 51 Fasten mounting screws tight enough to hold accumulator plate 10 securely and then back out 1 8th turn to have washers float The plexiglas must have room for expansion D 3 A S Y
5. Angle Connector NP 1 Air Cylinder 40 x 200 400 300 NP 21 Quick Disconnect NP 156 Hose Clamp NP 46 Hose 8 x 3 NP 19 Quick Disconnect 0219 040000 13 Press Rod 500 400 0401 130000 03 Brush 500 400 1621 150100 20 Press Pad 500 400 NP 36 RO MP 2 5 70 Air Cylinder 40 x 320 500 400 A N N A a COIN NOTES RO MP 2 5 71 RO MP2 PHOTO CONTROL 1999 1511 0090 4 6 1999 1 Remove H1 selector switch completely see diagram page 2 5 Diagram shown below is found under H1 selector switch 2 Drill 7 5mm hole next to right side of power on label for new smaller power on light 3 Hook Indicator lens up to T2 and T4 on main switch 4 Install switch and switch body where H1 used to be with red toward back 5 Wire according to illustration 6 Install label on front panel on top of existing Mosca label Power on Light Wire 10 Wire 9 Weld Main Switch gt Top DES Temperature Be Indicator Red Ki Rear view with panel AN NC flipped upside down NH Green V1 R9 22 20 Q1 Electrical Box Jumper Wire 11 1 Locate cable from control panel and install wires to the following wire 11 Plug X11 Terminal 7 wire 9 Plug X11 Terminal 5 wire 10 Plug X6 Terminal 9 2 Install photo wires to the following on X6 Black Plug X6 Terminal 9 with wire 10 Brow
6. 10 11 12 13 14 15 MAINTENANCE AND TROUBLESHOOTING DETAILED DESCRIPTION OF STRAP THREADING PROCESS The I O configuration should be as follows when the machine has completed resetting memory sensor B13 1 input E5 sensor B8 input E6 N1 signal E10 safety switches 1 amp S2 input E11 and output A12 should all be ON threading to work properly Turn knob G counterclockwise and remove dispenser cover H Remove and discard any existing cardboard guide rings and spool tube Place the new spool of strap on the dispenser holder making sure it unwinds in the counterclockwise direction Replace the dispenser cover H and tighten knob G until it locks into place Remove all adhesive strips and other fastening material Push and hold button J to release the dispenser brake and unwind about 18 inches of strap from the top of the spool Make sure there is no twist in strap during threading procedure Thread the end of the strap behind roller K and into strap sensor guide L The threading gate P will close automatically once strap is inserted into guide L by activating sensor B7 input E9 If thread gate P does not close when strap is inserted remove strap from guide L close front door and press foot pedal twice Machine will run through a memory reset cycle as noted in step 3 If problem with threading gate P continues check if accumulator fill sensor B8 input E6 is on a
7. 3 Maintenance and Troubleshooting 3 1 3 16 Preventive Maintenance 3 1 Maintenance and 3 2 Sealer Position Adjustments 3 4 Track Slide Plate Position 3 5 Solenoid Adjustments ME 2209 amp ME 2136 3 6 Heater Adjustments 3 7 Knife Press Bar 3 8 Tension Relief 3 9 Detailed Description of Strap Threading Process 3 10 Troubleshooting 3 12 4 Shipping Procedures 4 1 4 2 Shipping Protection 41 CONTENTS WHEN REQUESTING SERVICE OR REPLACEMENT PARTS Included in this manual are assembly drawings with complete replacement parts lists When requesting service please refer to the identification plate detail at right that is found on or near the electrical component box 1 Contact EAM MOSCA technical service department 2 Give the Model Serial and Year 3 Give part number and complete description from the parts list B PARTS IDENTIFICATION Main Shaft Assembly 1620 0110 00 4 14 1997 Cam Shaft Assembly 1620 0111 00 12 9 96 Upper Slide Plate Assembly 1620 0120
8. NT 27 Socket Cap Screw NT 72 Washer NT 16 Hex Nut NT 268 Socket Cap Screw NT 61 Lock Washer NT 15 Washer NT 2368 Buttonhead Screw NT 144 Socket Cap Screw NT 66 Lock Washer NT 19 Washer NT 2444 Warning Sign NT 674 Manufacturer s Plate NT 927 Socket Cap Screw NT 309 Washer NT 176 Lock Washer NT 141 Socket Cap Screw NT 117 Socket Cap Screw NT 13 Hex Nut NT 49 Hex Screw NT 302 Hex Screw ME 837 Coil Plug ME 836 Coil Plug Gasket NP 143 Alignment Coupling 500 400 NP 547 Filter Regulator NP 176G Angle Connector NP 32 Angle Connector NP 30 Seal Ring NP 18 Seal Ring NP 266 T Connector G 1 4 NP 16 Reducer Bushing NP 17 Hand Shut Off Valve NP 237 Hose Connector NP 29 Angle Connector NP 121 Quick Disconnect k l k a sch P a Pl 5 NN Pl AININ DP BRI DO O O a NI 5 IN dD 2 5 69 DOUBLE PRESS ASSEMBLY OPTIONAL 400 300 1620 1501 00 500 400 1621 1501 00 Item Part Number NP2C Description Angle Connector NP 24 Tubing NP 458 01 Solenoid Valve w Coil NP 267 Muffler 379
9. Washer 0401 010000 03 Nut Plate NT 32 Washer NT 490 Socket Cap Screw 1620 021000 10 Washer NT 2364 Caster with Brake NT 2412 Caster without Brake 1620 021000 16 Caster Reinforcement 1620 021000 17 Restriction Plate ME 2247 Proximity Sensor ME 1444 Bushing 8mm NT 2412 Caster Non Swivel NT 64 Roll Pin NT 1706 Socket Cap Screw NT 176 Lock Washer NT 72 Washer NT 647 Socket Cap Screw N N N NIN N gt gt gt NININI BLM RO MP 2 5 29 FOOT PEDAL ASSEMBLY 500 600 800 MACHINES 1620 0220 00 12 20 95 RO MP 2 5 30 FOOT PEDAL ASSEMBLY 500 amp 600 1620 0220 00 800 1630 0220 00 Part Number Description 1 1620 0221 00 Foot Rail Assembly 500 amp 600 2 1630 0221 00 Foot Rail Assembly 800 10 1601 0220 10 Shaft 20 NT 1039 Bushing 8mm 21 NT 43 Retaining Ring 22 NT 697 Tension Spring RO MP 2 5 31 SIDE PANELS amp REAR COVER ASSEMBLY 500 600 800 MACHINES 1620 0230 00 1 30 98 RO MP 2 5 32 SIDE PANELS amp REAR COVER ASSEMBLY 500 amp 600 1620 0230 00 800 1630 0230 00 Item Part Number Description 1620 0231 00 Right Side Plate Assembly 1620 0232 00 Left Side Plate Assembly 1620 0233 00 Rear Cover Assem
10. RO MP 2 5 55 STRAP FRAME COVER ASSEMBLY 500 400 MACHINE 1621 0830 00 11 21 97 oa on No oo r1 d 2 QAI yy 11q Q 2 5 56 STRAP FRAME COVER ASSEMBLY 500 400 1621 0830 00 600 500 1622 0830 00 800 400 1631 0830 00 Item Part Number Description 1621 0831 00 Track Cover Assembly 500 400 1622 0831 00 Track Cover Assembly 600 500 1631 0831 00 Track Cover Assembly 800 400 1621 0830 13 Brush 500 400 1622 0830 10 Brush 600 500 1630 0830 10 Brush 800 400 1621 0830 11 Brush 500 400 1622 0830 11 Brush 600 500 NT 2597 Brush Clip NT 797 Washer 1621 0830 11 Brush 800 400 NT 1051 Buttonhead Screw NT 1815 Manufacturer s Sign NT 1814 Rivet NT 2596 Lock Screw 1 41 4 4 34 41 4 RO MP 2 5 57 STRAP TRACK OPENER ASSEMBLY 500 400 MACHINE 1621 0840 00 1 30 96 RO MP 2 5 58 STRAP TRACK OPENER ASSEMBLY 500 400 1621 0840 00 600 500 1622 0840 00 800 400 1630 0840 00 800 600 1630 0840 00 Item Part Number Description 10 1620 0840 10 Bearing Block 21 0401 0820 01 Track Opener Arm 22 1608 0820 02 Track Opener Shaft 800 400 amp 800 600 23 0401 0820 03 Bearing Block 24 0101 0151 03 Pivot Block 25 0101 0151 04 Bushing 26 0401 0820
11. Safety Warning Labels RO MP 2 1 7 INSTRUCTION amp SAFETY PROCEDURES GENERAL SAFETY INSTRUCTIONS Key Rules tions Before start up read the operating and safety instructions Always keep the operation instuctions within easy reach at the side of the machine system Observe the maintenance schedules specified or described in the operating instruc The machine is built in accordance with state of the art technology and the accepted rules of industrial safety Yet danger to life and limb of the operator or third persons as well as damage to the machine and other resources may still occur Operate this machine system only while it is in perfect condition and in accordance with the specifications contained in this manual Be aware of hazards and safety issues and adhere to these operating instructions Immediately cor Organizational Measures RO MP 2 1 8 In addition to the operating instructions observe and teach generally applicable legal and other binding regulations for the prevention of accidents and for the protection of environment All operating personnel must wear protective hair covering to contain long hair no loose clothing or jewlery including rings may be worn Injury may result from getting caught or pulled into the machinery Whenever necessary or as required by regulation use personal protective gear Observe all safety and warning labels on the machine Maintain all safety and warnin
12. See adjustments on page 3 6 Threading solenoid Y9 or guide jammed Make sure thread gate moves and retracts freely check position of strap guide from thread gate to fee pull back drive roller Machine is not in thread in position operate foot switch Reset machine and begin strap thread process See page 2 8 or 3 10 for more detail For further help please call the EAM MOSCA service department RO MP 2 3 15 MAINTENANCE AND TROUBLESHOOTING NOTES RO MP 2 3 16 SHIPPING PROCEDURE SHIPPING PROTECTION N A Xx strap load capacity N N shall be 150kg 300kg each Center of Gravity S s L m LX L ms ra E i p d lcm B Ds m A IE 23 gt gt SN d 7 cy k Ew gt AA min 300mm N 22 lis NA gt gt DITA p A et BR m The strapping machine is shipped on a pallet The machine is lifted on a pallet with a hoist using lift straps A For protection against moisture the machine is wrapped inside a plastic foil With straps B the machine is fastened to the pallet to prevent sliding Use Caution when cutting these straps Use proper eye protection when cutting e straps shall be used to lift the machine off the pallet Wear proper clothing including gloves and safety glasses Dispose of loose CAUTION Care should be ta
13. home position Safety switch s1 and or S2 not operated Switch loose Make sure all tables and doors are closed to complete safety circuit Slide plate lever not properly hooked into lower slide plate Make sure pin on slide plate arm is inserted between fork on lower slide plate Proximity switch B13 loose or defective Adjust and secure sensor if necessary Motors do not start up Plug connections on motor cables are not plugged properly Check plug connections at motors Strap is jammed in the strap guide Remove debris and clean area properly If guide is removed make sure guide does not bind with moving parts when re installed RO MP 2 3 13 MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING LIST CONT D Trouble Cause Remedy Strap weld breaks apart or poor weld but holding The front swing table strap guide is out of alignment Adjust the swing table strap guide to the strap width The knife press bar does not move down when the heater moves out from in between the heated strap ends The lower strap end is pulled out with the heater 1 Make sure the knife press bar moves freely 2 Clean and lubricate the bar and slide area check if the strap track contacts the right gripper when the gripper is in its up position 3 Check the roll pin on the Knife Gripper assembly to see that it is not hindering the movement of the cam
14. through strap threading guide L Note If threading gate P does not close when the strap passes guide L or opens during the threading operation the threading operation is limited to 30 seconds remove the strap close the front door and depress the foot pedal twice Continue with step 10 If the machine will not enter the strap threading position contact your supervisor for assistance until Note 12 When the strap presses against the pressure roller N turn the feed roller M clockwise while continuing to apply pressure to the strap and feed strap around the end appears somewhere in the red zone indicated by O 13 Close and secure the front door and depress the foot pedal 14 Strap will then be fed into the feed rollers and then into the accumulator When the accumulator is full as indicated by sensor B8 1 strap will feed around the track A detailed description of the strap threading process is given on pages 3 10 amp 3 11 along with inputs and outputs for strap threading troubleshooting RO MP 2 2 9 OPERATING AND TECHNICAL INFORMATION SEQUENCE OF OPERATION lower Note RO MP 2 2 10 Position the bundle to be strapped over the center of the top slide plate Operate the foot pedal to start the first part of the sealer cycle feeding the strap from the accumulator through the strap track and into the sealer Operate the foot pedal a second time to start the sealer The right gripper will
15. 00 6 3 1997 Table Plate Assembly 5 36 500 1630 0250 00 5 29 1996 Center Frame Assembly 5 38 500 1620 0260 00 11 27 1996 Dispenser Assembly 5 40 1601 0310 00 10 6 1997 RO MP 2 1 4 CONTENTS PARTS IDENTIFICATION CONT D Dispenser Support Assembly 1620 032000 00 6 17 1996 Accumulator Fill Assembly 1620 0710 00 2 19 1997 500 1620 0730 00 6 19 1997 Outer Strap Track Assembly 500 400 1621 0810 00 9 29 1997 Inner Strap Track Assembly 500 400 1621 0820 5 31 99 Strap Frame Cover Assembly 500 400 1621 0830 00 11 21 97 Strap Track Opener Assembly 500 400 1621 0840 00 1 30 96 Fan Assembly 1620 0850 00 7 7 97 Electrical Components Assembly 1620 1100 00 12 3 97 Control Panel Assembly 1620 1130 00 8 27 97 Support Frame 500 400 1621 1401 00 2 12 1998 Double Compactor Assembly 500 400 1621 1501 00 1 04 1999 Photo Control 1511 0090 00 4 6 99 RO MP 2 1 5 INTRODUCTION amp SAFETY PROCEDURES APPLICATION PRINCIPLES An automatic strapping mach
16. 13 Flange Bushing 27 0401 0820 14 Eye Bolt 29 1603 0820 02 Track Opener Shaft 500 400 30 1602 0820 02 Track Opener Shaft 600 500 31 NT 61 Lock Washer 32 NT 198 Flat Head Screw 33 NT 497 Flat Head Screw 34 NT 14 Hex Nut 35 NT 424 Bearing 36 NT 514 Spacer 37 NT 66 Lock Washer 38 NT 185 Hex Screw 39 NT 1205 Bushing 40 NT 581 Set Screw 41 NT 694 Collar 42 NT 696 Tension Spring 43 NT 141 Socket Cap Screw 44 NT 339 Washer on sch NI 5 5 MI sch a 2 5 59 FAN ASSEMBLY 1620 0850 00 7 7 97 5555 222222 2 5 60 FAN ASSEMBLY 1620 0850 00 Item Part Number Description 1 1620 0851 00 Fan Bracket Complete 10 0101 0100 17 Bumper 31 ME 1759 Fan 24 V DC 32 ME 1249 Fan Guard 33 NT 203 Socket Cap Screw 34 NT 176 Lock Washer 35 NT 72 Washer 36 NT 13 Hex Nut 37 NT 27 Socket Cap Screw 38 NT 22 Socket Cap Screw 39 NT 66 Lock Washer 40 NT 19 Washer 41 NT 1048 Socket Cap Screw 42 NT 239 Hex Nut 43 ME 1449 Fan Guard e sch NIS sch sch a RO MP
17. 2 5 14 SEALER KNIFE amp GRIPPER BARS ASSEMBLY 1601 013000 16 Item Part Number Description 1 0401 013000 01 Left Gripper Complete 11 0101 013000 16 Knife Pressure Bar Complete 24 0101 013000 17 Right Gripper Complete 34 0101 013000 13 Cover Plate 35 0101 013000 14 Tension Spring 61 NT 66 Lock Washer 62 NT 22 Socket Cap Screw 63 NT 567 Tension Spring Pl 5 sch sch a 2 5 15 SEALER HOUSING ASSEMBLY 1620 0140 00 4 14 97 HMMM ID A Sm Y uy RO MP 2 5 16 SEALER HOUSING ASSEMBLY 1620 0140 00 Item Part Number Description 10 1620 0140 10 Sealer Housing 11 1620 0140 11 Sensor Plate 12 1620 0140 12 Base Plate 13 1620 0140 13 Spacer Plate 18 2125 0100 10 Left Gib 19 2125 0100 11 Right Gib 20 2125 0100 13 Sensor Support Angle 21 2125 0100 14 Bumper Plate 23 0401 0100 01 Poly Bumper 24 0401 0100 03 Nut Plate 25 0401 0100 04 Sensor Pin 26 0401 0100 05 Compression Spring 27 0401 0800 27 Pointer 35 NT 473 Socket Cap Screw 36 NT 523 Socket Cap Screw 37 NT 32 Washer 38 NT 74 Lock Washer 39 NT 61 Lock W
18. 2 5 61 ELECTRICAL COMPONENTS ASSEMBLY 1620 1100 00 12 3 97 X J 777777 21111111 122222222202 2222222222 ff 277 777 2 5 62 ELECTRICAL COMPONENTS ASSEMBLY 1620 1100 00 Item Part Number Description 1620 110000 25 Base Plate Complete 1620 1102 00 Cover 1620 1130 00 Control Panel Assembly 1620 1150 00 Enclosed Components Assembly 1620 1100 10 Stand Off 1620 1100 24 Din Rail 1620 1100 12 Cable Channel 1620 1100 13 Cable Channel Cover 1620 1100 14 Cable Channel 1620 1100 15 Cable Channel Cover 1620 1100 23 Adapter Plate NT 66 Lock Washer 1 1 1 1 4 1 2 2 1 1 1 2 NT 95 Socket Cap Screw A NT 322 Socket Cap Screw NT 309 Washer NT 339 Washer NT 1124 Flat Head Screw NT 1050 Lock Screw NT 8 Socket Cap Screw NT 74 Lock Washer NT 12 Washer OO N RO MP 2 5 63 CONTROL PANEL ASSEMBLY 1620 1130 00 8 26 97 RO MP 2 5 64 CONTROL PANEL ASSEMBLY 1620 113000 00 Item Part Number Description 1 1620 113100 00 Control Panel Cover Assembly 10 1620 113000 10 Control Panel Face Plate 14 NT 806 Star Washer 15 NT 13 Hex Nut 16
19. 2601 0170 08 Arm Shaft 0101 0151 03 Spring Bolt 0101 0151 04 Bushing 0101 0151 05 Spring Pin 0101 0151 06 Socket Cap Screw NT 406 Snap Ring NT 474 Nylock Nut NT 16 Hex Nut NT 2203 Tension Spring NT 1634 Collar Bushing NT 61 Lock Washer NT 66 Lock Washer NT 339 Flat Head Screw NT 14 Hex Nut NT 1923 Tension Spring NT 69 Flat Head Screw NT 13 Hex Nut e M N sch A sch a 2 5 25 SLIDE PLATE LEVER ASSEMBLY 1620 018000 00 10 28 96 RO MP 2 5 26 SLIDE PLATE LEVER ASSEMBLY 1620 018000 00 Item Part Number Description 10 1620 0180 10 Shaft 12 1620 0180 12 Slide Plate Lever 16 0401 0121 01 Sensor Flag 17 0101 0130 11 Spring Pin 23 NT 176 Lock Washer 25 NT 1706 Socket Cap Screw 26 NT 891 Set Screw 29 NT 16 Hex Nut 31 NT 555 Dowel Pin 33 NT 1634 Flange Bushing 37 NT 568 Cam Follower 38 NT 29 Set Screw wk TMl sch 1 sch NN T Al sch a RO MP 2 5 27 CASTER FRAME ASSEMBLY 500 600 800 1000 MACHINES 1620 021000 00 6 18 1998 RO MP 2 5 28 CASTER FRAME ASSEMBLY 500 600 800 1000 MACHINES 1620 021000 00 Item Part Number Description 1620 021100 00 Frame Assembly Right 1699 0201 100 10 Frame Assembly Left 1699 020100 10
20. Bar 1620 0710 12 Strap Guide 5 6mm Strap 1620 0710 13 Strap Guide 5 6mm Strap 1620 0710 14 Stand Off 1620 0710 15 Flanged Bearing Housing 0101 0140 48 Spacer Washer 1620 0710 17 Eccentric Shaft 1620 0710 19 Spacer Ring 1620 0710 20 Adjustment Collar 1620 0710 22 Strap Cover 5 6mm Strap 1620 0710 23 Drive Roller 1620 0710 33 Flanged Bushing Housing 1620 0710 34 Sensor Bracket 1620 0710 35 Strap Guide 5 6mm Strap 1620 0710 36 Cover Plate 1620 0710 40 Pressure Roller 5 6mm Strap 1620 0710 44 Bushing 1699 0162 12 Threaded Rod 2601 0700 20 Retaining Washer 2601 0730 16 Auto Feed Sensor Actuator 2601 0700 17 Connecting Link 0401 0810 23 Shoulder Bolt 0401 0710 12 Shoulder Bolt 0401 0710 11 Collar 0401 0710 10 Guide Roller 0401 0710 18 Spacer Ring 0401 0710 09 Collar NT 95 Socket Cap Screw 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 d 1 1 1 1 1 1 1 1 1 1 8 176 Lock Washer 939 Flat Head Screw NT 877 Socket Cap Screw NT 32 Washer NT 339 Hex Nut NT 2150 Roll Pin NT 8 Socket Cap Screw NT 532 Clevis with Safety NT 48 Hex Nut NT 1361 Compression Spring NT 642 Set Screw NT 72 Washer
21. NT 146 Flat Head Screw 17 NT 74 Lock Washer 18 NT 176 Lock Washer 19 NT 8 Socket Cap Screw 20 NT 13 Hex Nut 21 NT 2332 Countersunk Screw 22 ME 457 Cable Connector 23 NT 822 Washer 24 ME 952 Snap Plug 25 ME 2555 Main Switch 26 ME 456 Hex Nut Metal 27 ME 278A Illuminated Push Button 28 52 Illuminated Push Button Base 29 ME 1842 Bulb 24 V 30 0101 0140 48 Retaining Washer 31 55 Pilot Light 32 90 A Light Base 33 ME 266 Bulb 130 V 34 314 Light Base 35 ME 1668 Potentiometer 36 ME 1128 Dial Plate 37 ME 1129 Knob 38 ME 2615 Power Line Cable 39 ME 1797 Plug 41 ME 1665A L E D 42 ME 1813 Plug 43 ME 1682 Cable Clip 44 NT 41 Cheese Head Screw 45 ME 2131 Cable Grommet 46 ME 2130 Cable Grommet 47 ME 666 Cable Clamp 48 ME 1680 Counter optional 49 ME 121A Selector Switch 3 Position optional 50 ME 1934 Illuminated Push Button Base 3 Pos opt 51 98 Push Button Base 2 Position 52 ME 100A Selector Switch 2 Position 1 1 1 1 1 2 2 2 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
22. Rod 36 0401 0810 45 Track Alignment Angle 37 0701 0810 09 Heater Cover Plate 39 0401 0810 23 Shoulder Bolt 46 NT 19 Washer 47 NT 346 Socket Cap Screw 48 NT 1402 Flat Head Screw 49 NT 691 Socket Cap Screw 50 NT 5 Flat Head Screw 51 NT 162 Socket Cap Screw 52 NT 176 Lock Washer 53 NT 72 Washer 54 ME 2247 Proximity Sensor 55 NT 322 Socket Cap Screw 56 NT 1051 Flat Head Screw 57 NT 44 Socket Cap Screw 58 NT 13 Hex Nut 59 NT 1706 Socket Cap Screw 60 NT 98 Socket Cap Screw 61 NT 94 Hex Screw 62 NT 74 Lock Washer 63 NT 12 Washer 64 NT 637 Retaining Ring 65 NT 348 Dowel Pin N BR oO 5 B gt 2 N Ns N PIN 5 gt gt gt N N wy ow 5 5 2 2 N N N 66 474 Nylock Nut 67 NT 309 Washer 68 NT 1604 Flat Head Screw 69 699 DU Bushing 70 25 DU Bushing RO MP 2 5 53 INNER STRAP TRACK ASSEMBLY 500 400 1621 0820 00 5 6mm Strap Item Part Number Description NT 64 Roll Pin NT 66 Lock Washer NT 664 Tension Spring NT 2282 Heater Warning Sign RO MP 2 5 54 NOTES
23. STRAP THREADING The RO MP 2 machine is outfitted with a semi automatic threading assembly To assist the feeding process a feed gate P the accumulator will drop down to direct strap through the accumulator to the strap drive It is important to have the correct I O orientation and to follow the correct procedure when trying to feed strap into the machine Before strap threading the machine must be cleared of any existing strap the threading areas To remove strap cut strap between L and K open the accumulator door and remove all strap When removing strap from the accumulator area pull strap ONLY toward the left side wall of the machine not forward 1 Close swing table top and front access door to ensure all safety switches activated input E11 on Due to safety concerns DO NOT operate the machine with the safety switches bypassed If safety switches are bypassed the strap threading sequence will not work properly 2 Turn the main switch A on Do not turn machine power off during the threading operation Once the heater reaches operating temperature the weld temperature indicator C will remain lit 3 Reset the machine memory by pressing the foot pedal F twice As the machine memory is clearing the green strap track will cycle open and close then re open followed by the strap drive motor M4 running momentarily RO MP 2 3 10 CONT D STRAP THREADING CONT D input for B13 4
24. Socket Cap Screw 87 NT 72 Washer 88 NT 76 Socket Cap Screw 89 NT 685 Compression Spring El A WwW elo OH RO MP 2 5 21 STRAP FEED PULL BACK TENSION ASSEMBLY 1699 016900 00 5mm Strap Part Number Description NT 23 Socket Cap Screw NT 13 Hex Nut NT 8 Socket Cap Screw NT 2150 Roll Pin NT 80 Key NT 92 Socket Cap Screw NT 987 Flat Head Screw NT 389 Bearing NT 12 Washer NT 717 Spacer NT 101 Retaining Ring NT 458 Nylock Nut NT 15 Washer NT 325 Hex Nut NT 339 Washer NT 6 Socket Cap Screw NT 66 Lock Washer NT 1636 Bearing NT 2325 Retaining Ring NT 520 Retaining Ring NT 649 Set Screw NT 6 Socket Cap Screw NT 2328 Washer NT 2261 Woodruff Key NT 95 Socket Cap Screw NT 309 Washer NT 568 Cam Roller NT 171 Socket Cap Screw NT 339 Washer ME 892A02 Clutch Armature ME 2136 Double Solenoid ME 2170 Motor 60 V DC NT 92 Socket Cap Screw NT 176 Lock Washer NT 1839 Key e 5 Pl Al sch sch sch Q sch sch N Mm N CO OCO O NIN So NI DM 2 5 22 NOTES RO MP 2 5 23 HEATER ARM ASSEMBLY 24 V DC 2601 0170 00 8 24 96 47 RO MP 2 5 24 HEATER ARM ASSEMBLY 2601 0170 00 Item Part Number Description 26001 0171 00 Heater Arm Complete
25. amp SAFETY PROCEDURES DESCRIPTION OF SAFETY ARRANGEMENTS With power on the machine and main switch Q1 on the machine will be operational after approximately 1 minute of heat up time machine operation is stopped by any of the following Opening the front door Opening the front table Blown fuses For machines with the press option If a safety circuit is interrupted the press returns to the up position The heater is as long as the main switch Q1 is on 1 RO MP 2 1 14 OPERATING AND TECHNICAL INFORMATION RO MP 2 2 1 C C1 OPERATING AND TECHNICAL INFORMATION TECHNICAL DATA A B H G 99 5 ul Sealer Center a Mosca A O 74 7 _ E 2 Work Area Width Strap Weld Thermal mm 400 500 600 800 Strap Width 5 amp 6mm or 7 12mm Strap Tension Infinitely variable or Soft Tension ae iis Strap Coil 200mm Dia and 280mm Dia B 590 590 590 590 Strap Spool Up to 6000m 23 000ft Weight 135kg 145kg C 1180 1285 1280 1385 1380 1485 1480 1585 Electric Power 110V 60Hz C1 1105 1210 1205 1310 1305 1410 1405 1510 230V 50Hz 240V 50Hz D 815 920 815 920 815 920 815 920 400V 50Hz Di 740 845 740 845 740 845 740 845 Noise Emission 79db A Measured to DIN 45635 Part 27 E 300 400 500 600 Dimensions C1 and D1 are
26. is twisted in the accumulator Remove the strap and re thread according to diagram pg 2 8 Make sure no twist exists Strap is jammed between the carton disc and the spool cover Loosen dispenser cover and free strap Accumulator sensor flag does not move freely Remove all foreign particles from accumulator Make sure the sensor flag moves freely Spool unwinds in the wrong direction Remove the dispenser cover and replace the spool so the strap unwinds in a counterclockwise direction see pg 2 8 Strap feed roller does not advance strap Clean out upper and lower strap guides and adjust feed pressure roller according to diagram pg 3 9 The dispenser brake is too tight Check brake by using push button S6 Dispenser should spin freely while push button is pushed Adjust the brake gap to 0 005 inches all around The top slide plate is not in full forward posiition Sensor B11 is not on Clean top slide plate assembly Make sure sensor B11 is actuated 1 8 before full forward position The track is not completely closed Clean out track assembly Make sure sensor B11 is actuated just before the track is completely closed The strap makes contact with the right gripper Home position The track is too low Check the guide pins and bushings Loosen the bridge screws and adjust the track exit point Grippers in sealer do not move down with the cams C
27. raise to clamp the top piece of strap the strap track is opened and the strap is pulled around the bundle The unused strap is fed back into the accumulator When the strap tension is reached the left gripper clamps the strap end and the slide plate moves back to allow the heater to move between the strap ends As the knife bar moves up it cuts the strap then presses the heater tongue between the strap ends melting the surfaces The knife bar drops down and the heater pulls out The knife bar then moves up a second time pressing both molten surfaces together to form a weld Once weld cooling is completed the knife bar and both grippers drop down The top slide plate moves back ejecting the seal The strap track closes and the slide plates move forward completing the cycle This completes the sealer cycle with a strapped package Once the strap track is closed the strap is automatically fed into the sealer activating sensor B1 indicating the strap and sealer are ready The machine has an automatic strap eject system When the strap spool is empty the machine ejects the remaining strap from the accumulator out of the strap track and onto the table OPERATING AND TECHNICAL INFORMATION SEALER SEQUENCE Operating the Sealer Manually Since the sealer unit controls the strap tensioning gripping cutting and welding of the strap at times it is necessary to check the individual movements All movements are cam operated spring
28. return on one main cam shaft To check proper operation of all sealer components the operator may turn the sealer unit by hand In order to do this perform the following 2 steps then follow the below sequence to troubleshoot machine 1 Turn off the main power switch 2 Turn knurled knob on sealer drive motor M2 in the direction of arrow indicated Sealer Sequence solenoid the Note 1 At sealer neutral stop home position sensors B13 and B11 are activated indicator lights are on 2 The first action in the sealer is that the right gripper bar is lifted clamping the top strap end against the top slide plate Check strap to see if it is clamped tight 3 The strap track opens to allow the strap to be pulled out Make sure the track moves freely 4 When the track is almost fully open the sealer continues to drive until pullback position sensor B13 1 is activated 5 n pullback position solenoid Y 10 1 and strap motor are activated to initiate pullback of the strap 6 When pullback is completed final tension is applied to the strap Motor M1 and Y10 are activated 7 When the tension cycle is complete the left gripper bar moves up to clamp the bottom strap against the top plate check to see if strap is clamped tight 8 Atthe same time the heater begins to move into the weld area 9 When the bottom strap is clamped the center knife press bar starts to move up while heater continues to move in
29. roller The heater tongue needs cleaning and the temperature is too low 1 Remove heater assembly when cool and clean with fine emery cloth 2 Be careful not to bend the heater tongue 3 Check heater for defects The heater assembly is too tight in the arm pins It cannot center itself properly between the two straps 1 Make sure the heater assembly is loosely held not binding by the arm pins 2 Turn the sealer to where the heater tongue is clamped between the knife press bar and top slide plate 3 Check and make sure the the heater is free to align itself properly The heater arm spring is weak does not pull the heater fully into the strap weld area Replace the spring 1 Temperature control plug is loose 2 Temperature control is defective Plug in properly Check if contacts are clean Replace if defective RO MP 2 3 14 MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING LIST CONT D Trouble Cause Remedy Strap cycle not starting Proximity switch B6 loose or defective Adjust amp secure if necessary Sensor B6 should activate when foot pedal is pressed Strap is not threading in Proximity switch B7 is defective Replace sensor if necessary Sensor flag of proximity switch B7 is jammed Remove debris and clean area Sensor flag should freely drop down through cover Feed pullback position not adjusted properly
30. 00 4 7 1997 Sealer Knife Gripper Assembly 0101 013000 16 8 15 1997 Sealer Right Gripper Assembly 0101 0130 17 8 21 1997 Sealer Left Gripper Assembly 0401 0130 01 8 21 1997 RO MP 2 NAD EA Maschinenfabrik Gerd Mosca GmbH Gartenstrasse 1 made in D 69429 Waldbrunn Germany Germany Telefon 06274 932 0 Telefax 06274 932 240 Typ MODEL SERIAL Neztform VOLTAGE sy stomart kW Hz A Baujahr YEAR Steuerspannung Stromart RO MP 2 1 3 CONTENTS RO MP 2 PARTS IDENTIFICATION CONT D Sealer Knife amp Gripper Bars Assembly 5 14 1601 013000 16 3 5 1999 Sealer Housing 5 16 1620 0140 00 4 14 1997 Heater Assembly 24V DC 5 18 0901 0160 00 5 22 1996 Strap Feed Pull Back Tension Assembly 5 20 1699 016900 00 9 26 1997 Heater Arm Assembly 24V DC 5 24 2601 0170 00 8 24 1996 Slide Plate Lever Assembly 5 26 1620 018000 00 10 28 1996 Caster Frame Assembly 5 28 500 1620 021000 00 6 18 1998 Foot Pedal Assembly 5 30 500 1620 0220 00 12 20 1995 Side Panels amp Rear Cover Assembly 5 32 500 1620 0230 00 1 30 1998 Front Door amp Extension Cover Assembly 5 34 500 1620 024000
31. 1 1 1 1 1 1 1 1 1 RO MP 2 5 65 SUPPORT FRAME ASSEMBLY 500 400 1621 1401 00 2 12 1998 RO MP 2 5 66 SUPPORT FRAME ASSEMBLY 500 400 1621 1401 00 Item Part Number Description 5 1621 140110 00 Frame 12 1621 140100 12 Nut Plate 15 NT 261 Socket Cap Screw 16 NT 61 Lock Washer 17 NT 82 Washer 18 NT 16 Hex Nut 20 NT 815 Socket Cap Screw RO MP 2 5 67 DOUBLE COMPACTOR ASSEMBLY 500 400 1621 1501 00 1 04 1998 1 1998 ER 04 0 April 1997 Reinhardt Massstab 1 7 RO MP 2 5 68 DOUBLE PRESS ASSEMBLY OPTIONAL 400 300 1620 1501 00 500 400 1621 1501 00 Item Part Number Description 1622 150110 00 Right Press Block Support 1622 150120 00 Left Press Block Support 1622 150130 00 Alignment Coupling 400 300 1622 150100 08 Press Block Cover 1622 150100 09 Press Block Cover 1630 150100 12 Press Plate Front 1630 150100 13 Press Plate Rear 1622 150100 14 Stand Off 1622 150100 15 Solenoid Valve Bracket 3105 120000 02 Press Rod Connector 1620 150100 17 Press Rod 400 300 3105 120000 01 Press Block 1620 150100 19 Brush 400 300 1620 150100 20 Press Pad 400 300 0502 0220 24 Nut Plate 1622 150100 22 Shield
32. 4 Lock Washer NT 48 Hex Nut NT 2132 VA Flat Head Screw NT 2170 VA Flat Head Screw NT 12 Washer NT 774 Star Washer NT 449 Socket Cap Screw NT 32 Washer NT 535 Nylock Nut NT 1569 Hex Screw NT 879 Socket Cap Screw ME 193 Terminal Block ME 1884A110 Terminal Wire ME 1978 Ground Connector ME 661 Wire Clamp el Nyl 40 a sch AC a Zx x 2 5 19 STRAP FEED PULL BACK TENSION ASSEMBLY 1699 016900 00 9 26 97 RO MP 2 5 20 STRAP FEED PULL BACK TENSION ASSEMBLY 1699 016900 00 5mm Strap Item Part Number Description Notes 1 1620 016100 00 Brushless Motor with Adapter 10 1620 0160 10 Lower Strap Guide Cover 5 6mm Strap 11 1620 0160 11 Lower Strap Guide 5 6mm Strap 13 1620 0160 61 Upper Strap Guide Cover 5 6mm Strap 14 1620 0160 14 Gear 5 6mm Strap 16 1620 0160 16 Pilot Shaft 17 1620 0160 17 Feed Wheel 5 6mm Strap 18 1620 0160 18 Gear 20 1699 0165 69 Tension Roller 5 6mm Strap 21 1620 0160 21 Pivot 22 1620 0160 72 Roller Lever 24 1620 0160 77 Shaft for Roller Lever 25 1699 0161 10 Shaft 27 1620 0160 27 Clamp Bar 28 1620 0160 28 Solenoid Pla
33. 5 Flat Head Screw 4 x 8mm ME 1374 Insulated Wire Tip Red ME 1372 Insulated Wire Tip Gray ME 1043 Insulated Wire Tip White ME 1435 Connector 1025 0403 Wire 18 Blue ON NI N Al 5 5 gt gt RO MP 2 5 73 RO MP 2 5 74
34. FE GRIPPER ASSEMBLY 0101 013000 16 8 15 1997 RO MP 2 5 8 SEALER KNIFE GRIPPER ASSEMBLY 0101 013000 16 Item Part Number Description 1 0101 013000 02 Knife Pressure Bar 2 0101 013000 03 Knife 0101 013000 08 Compression Spring 0101 013000 10 Spring Pin 3 4 5 0101 013000 20 Cam Roller Complete 5 6 NT 181 Roll Pin NT 179 Socket Cap Screw RO MP 2 5 9 SEALER RIGHT GRIPPER ASSEMBLY 0101 0130 17 8 21 1997 RO MP 2 5 10 SEALER RIGHT GRIPPER ASSEMBLY 0101 013000 17 Item Part Number Description 25 0101 013000 04 Right Gripper Bar 26 0101 013000 20 Cam Roller Complete 27 0101 013000 08 Compression Spring 28 0101 013000 10 Spring Pin 29 0101 013000 12 Spring Pin 31 NT 181 Roll Pin RO MP 2 5 11 SEALER LEFT GRIPPER ASSEMBLY 0401 0130 01 8 21 1997 RO MP 2 5 12 SEALER LEFT GRIPPER ASSEMBLY 0401 0130 01 Item Part Number Description 2 0101 013000 01 Left Gripper Bar 0101 013000 10 Cam Roller Complete 0101 013000 08 Compression Spring 0101 013000 10 Spring Pin NT 181 Roll Pin RO MP 2 5 13 SEALER KNIFE amp GRIPPER BARS ASSEMBLY 1601 013000 16 3 5 1999 15 08 1997 ER RO MP
35. Make sure to install the spring with the smaller diameter end against the pin shoulder 1mm Gap between Slide Plate amp Switch Actuator Strap Sensor Pin Switch Actuator Sealer Detail Sealer Components Strap Sensor Actuator Top Slide Plate Lower Slide Plate Strap Sensor Spring Strap Sensor Pin Track Position Bracket B1 S1 Strap Sensor Proximity Switch B11 Slide Plates and Track Closed Proximity Sensor OO Om P GM Adjustments 1 Adjust the strap sensor B1 S1 to have light on when the strap sensor flag 1 is pushed toward the sensor 2 3 of total travel distance 2 Adjust the track position bracket 6 to have the light of B11 off when the strap track is open approximately 1 8 and the slide plates are fully closed RO MP 2 3 5 MAINTENANCE AND TROUBLESHOOTING SOLENOID ADJUSTMENTS Y10 8 Y10 1 ME 2209 High Tension amp ME 2136 A Feed Spring X Mi B Pressure Lever h C Hex Nuts N D Socket Cap Screw F Pull Back Spring G Hex Nuts VIN Y10 Y10 1 Tension 77 Pull Back 60V DC 24V DC 40 ED 100 ED white black red _ green TO Push solenoid rod into the end position manually MN The Sealer must be in the home position with strap threaded in Note Note RO MP 2 3 6 1 Feed Adjust spring tension A to provide en
36. NICAL INFORMATION STRAP SPOOL INSTALLING AND THREADING CONT D Strap Threading 1 2 DO NOT TURN POWER OFF DURING THE THREADING PROCESS If machine is in threading position strap track is open proceed to step 3 To set threading position the machine must be cleared of any existing strap in the threading areas To remove strap cut strap between L and K Open the accumulator door pull strap ONLY towards the left side wall of the machine Not forward or to the right where the strap will jam between the drive rollers After strap removed close door and press foot pedal once The track will open and the feed motor will turn With the machine in the threading position the strap track will be open follow these 10 11 to install and thread a new spool of strap Open the front door of the machine Turn knob G counterclockwise and remove dispenser cover H Remove the old spool and all cardboard inserts and discard Place the new strap spool on the dispenser making sure that it unwinds in the counterclockwise direction Replace the dispenser cover H and tighten knob G Remove all adhesive tape strips and other fastening material Press and hold push button J to release the dispenser brake and unwind about 18 inches of strap from the spool Thread the end of the strap behind roller K and into strap threading guide L The strap threading gate P will close automatically when the strap end passes
37. Operating and Service Manual RO MP 2 500x400 2000 v 1 Inc WS Baldwinsville NY 3027 MO 800 356 8964 315 638 9431 PACKAGING TECHNOLOGY 5 150 9001 70 100 745 edito www typac net S info typac com EAM MOSCA Corp RO MP 2 1 1 CONTENTS A INTRODUCTION RO MP 2 1 2 1 Introduction and Safety Procedures 1 6 1 16 Application 1 8 Machine Description 1 8 Machine and Operating Elements 1 9 General Safety Instruction 1 10 Safety Regulations for Specific Operational Phases 1 11 Precautions Against Particular 1 12 Safety Instructions 113 Safe Operating Principles 115 Description of Safety Arrangements aaa 116 2 Operating and Technical Information 2 1 2 12 Technical 2 2 Electrical eso us pba ahaa ere Pe ERA RARE RR 2 3 Component Layout 24 Operating and Functional Description 2 6 Strap Spool Installing and Threading 2 8 Sequence of Operation 2 10 Sealer Sequence 2 11
38. P 2 1 11 INTRODUCTION amp SAFETY PROCEDURES SAFETY INSTRUCTIONS CONT D A Repair Do not operate the machine system unless all protective devices and security features such as removable protection devices and emergency off devices are in place and functional If safety devices should have to be dismantled during set up maintenance or repairs reassembly and inspection of the safety devices must ensue immediately after completion of such maintenance and repair work The following list of safety instructions must be read before operating the strapping machine or the strapping system Before any tune up or repair work can be performed the machine must be disconnected from the mains and secured against unauthorized reconnection Tools and single components should not be placed on or in the machine When replacing any parts of the system components and larger units must be carefully attached to hoisting equipment in a way that precludes any hazard Use only suitable and technically sound hoisting equipment as well as lifting devices with sufficient carrying capacity Never stand or work under suspended loads Components must meet the manufacturer s technical specifications This is guaranteed when using genuine replacement parts from the manufacturer Hydraulic and pneumatic installations may only be worked on by personnel specifically trained and experienced in the use of hydraulics and pneumatics Electri
39. ack until sensor B1 is activated At this point the machine is ready to cycle SEALER UNIT 22 2 2 12 Top Slide Plate with Lower Slide Plate Left Gripper clamp Knife Press Bar Right Gripper Cutting Edge Knife moou track corners of free and AN 10 11 12 13 MAINTENANCE AND TROUBLESHOOTING PREVENTIVE MAINTENANCE Check all electrical plug connections Make sure the supply line voltage matches machine voltage Check the P C board connections Reseat the plugs periodically Do not force PC Board connectors when re installing Clean the exhaust fan periodically Machines eguipped with plug in relays reseat relays periodically Check all proximity sensors the mounting the gaps and clean when needed Check the temperature control setting The heater temperature should be checked at the heater tongue tip at 260 C 500 F If needed adjust the temperature with the potentiometer on the controller R1 Check all screws every 6 months and tighten when necessary Clean daily with an air hose or brush strap feed roller assembly strap guide with track open top and bottom slide plate assembly grippers and knife press bar accumulator feed rollers accumulator chamber Clean out the inner strap track area periodically and lubricate the linkages with light oil Make sure to clean and lubricate regularly as per instruction See p
40. age 3 3 amp 3 4 After the initial 500 hours of operation and every 100 150 hours of operation there after perform the following procedures Clean and lubricate top and bottom slide plates Check the bumper ring washer spring Replace if worn Check B11 strap sensor finger and adjust if loose Remove the strap track front cover Lubricate the strap track opener and strap swing linkages Clean and lubricate grippers and knife press bars remove the slide plate assembly pull out the grippers and knife press bar Clean thoroughly especially the the casting slots Check wear marks and make sure the cam rollers are lubricated Clean and lubricate slide plates and guides Work on the electrical control system must only be done by qualified personnel When cleaning the dust from the machine don t hold the air nozzle directly on bearing seals shield or knife gripper bar sliding surfaces You may force the dust into the bearing surface Make sure to lubricate the cleaned areas RO MP 2 3 1 MAINTENANCE AND TROUBLESHOOTING MAINTENANCE AND LUBRICATION Maintenance With proper maintenance the strapping machine will perform at its optimum level under standard operating conditions Keep the strap drive and sealer clean and free of paper dust and strap pieces Clean out the following with a brush or blow out with air weekly The Accumulator and Accumulator Fill Drive The Strap Guides The H
41. ala o o o N o 5 5 mn aloja mjal 2 2 Bernstein RO MP 2 5 51 INNER STRAP TRACK ASSEMBLY 500 400 MACHINE 1621 0820 00 5 31 1999 N 5 er to 55 LAS E NSA FO e y RO MP 2 5 52 INNER STRAP TRACK ASSEMBLY 500 400 1621 0820 00 5 6mm Strap Item Part Number Description 1 1603 0810 01 Inner Strap Track Frame 500 400 2 1621 0821 00 Right Bar Assembly 500 400 11 1620 0820 11 Collar 13 1621 0820 13 Strap Track 500 400 5 6mm Strap 15 1620 0820 15 Bottom Strap Guide Left 5 6mm Strap 17 0401 0810 21 Frame Link 18 0401 0810 25 Bolt 19 0401 0810 22 Pivot Plate 20 0401 0810 32 Bearing Block 21 0401 0810 44 Bushing 22 0401 0810 27 Bottom Strap Guide Right 23 0401 0810 28 Center Strap Guide Right 24 0401 0810 26 Top Strap Guide Right 25 0401 0810 47 Top Strap Guide Left 27 0401 0810 36 Track Sensor Bracket 28 0401 0810 31 Bridge 29 1601 0810 31 Left Bar Assembly Complete 30 0401 0810 20 Top Link 31 0401 0810 24 Shoulder Bolt 32 0401 0810 17 Bearing Block 33 1601 0810 60 Ejector Pin Bracket Complete 35 1601 0810 41 Connecting
42. asher 42 NT 995 Internal Snap Ring 43 NT 564 Internal Snap Ring 46 NT 874 Socket Cap Screw 47 NT 18 Socket Cap Screw 48 NT 171 Socket Cap Screw 49 NT 81 Socket Cap Screw 50 NT 141 Socket Cap Screw 51 NT 163 Socket Cap Screw 55 NT 502 Set Screw 58 NT 16 Hex Nut 60 NT 474 Nylock Nut 62 NT 454 Spacer 64 NT 111 Roll Pin 65 NT 233 Roll Pin 68 NT 1672 Lock Washer 70 NT 82 Washer 71 NT 1353 Bearing 74 ME 2247 Proximity Sensor 75 NT 533 Lock Washer 76 NT 870 Washer Ni IO0O O N 2 DIN N a a a a a 2 QD 5 BR NN WIN DP Alek ek lk k lek Sy sch RO MP 2 5 17 HEATER ASSEMBLY 24V DC 0901 0160 00 5 22 96 RO MP 2 5 18 NOTE Screw 27 is welded on the under side of mounting plate 4 NOTE Heater assembly does not include Terminal Wire No 41 G Kaufmann 1 2 HEATER ASSEMBLY 0901 0160 00 Item Part Number Description 0901 0160 00 Heater Assembly 2601 0150 09 Heating Plate 0901 0160 01 Terminal Plate 2601 0150 03 Mounting Plate 2601 0150 04 Support Plate 2601 0150 06 Leaf Spring NT 874 Socket Cap Screw NT 450 Star Washer NT 33 Hex Nut NT 7
43. between the top and bottom strap 10 The lower slide plate is pulled back at the same time the heater moves into the sealing area The heater tongue should not contact the lower slide plate 11 As the knife press bar moves up it cuts the bottom strap and then presses the two strap ends firmly against the heater Make sure the straps are clamped tight against the top plate 12 After a short time the knife press bar moves down about 1 4 to allow the heater to move out As the heater clears the bar the knife press bar moves up to press the two molted surfaces together to form a weld It is very important that the knife press bar moves down pulled by the spring If the bar sticks and can t free the heater tongue it pulls the bottom strap out and when the bar comes up the strap ends can be misaligned causing a break in the weld RO MP 2 2 11 OPERATING AND TECHNICAL INFORMATION SEALER SEQUENCE CONT D 13 At the end of the seal and cooling time the three bars are pulled down by their springs Then the top slide plate is pulled back releasing the strap against the bundle 14 top and lower slide plates move forward and the track closes activating sensor B11 15 The sealer continues to drive until sensor B13 is activated stopping the sealer shaft movement Home Position 16 With sensors B11 and B13 activated the strap drive motor M4 is activated to feed strap around the track 17 Strap is fed around the tr
44. bly 500 amp 600 1620 0234 00 Rear Cover Roller Assembly 500 amp 600 1620 0236 00 Support Bar 500 amp 600 1630 0233 00 Rear Cover Assembly 800 1630 0234 00 Rear Cover Roller Assembly 800 NT 2623 Hand Rail 2101 1200 22 Stand Off 1620 0230 11 Nut Plate 1630 0235 00 Support Bar NT 737 Lock Bolt NT 2108 Button Head Screw NT 228 Hex Screw NT 1124 Flat Head Screw NT 822 Washer NT 535 Nylock Nut NT 14 Hex Nut NT 66 Lock Washer NT 290 Socket Cap Screw NT 12 Washer NT 74 Lock Washer ME 1823 Safety Switch Schmersal NT 46 Bearing NT 3 Retaining Ring NT 738 Lock Bolt 0401 0200 37 Dispenser Idler Roller 0401 0200 38 Shaft NT 87 Lock Washer NT 228 Hex Screw ME 2587 Safety Switch IN N NsN 2 2 N N N N N O O N N N O B O A Bernstein RO MP 2 5 33 FRONT DOOR amp EXTENSION COVER ASSEMBLY 500 600 MACHINES 1620 0240 00 6 3 97 Reinhardt lt e RO MP 2 5 34 FRONT DOOR amp EXTENSION COVER ASSEMBLY 500 amp 600 1620 0240 00 Item Part Number Description 1 1620 0241 00 Front Door Complete 10 1620 0240 10 Support Bar 11 2101 1200 22 Sta
45. cal Equipment RO MP 2 1 12 Work on any electric installations of the machine system may only be performed by a qualified electrician or by trained personnel under the direction and supervision of a qualified electrician and in accordance with electrical codes Machine system components undergoing maintenance or repairs must be disconnected from their power source and closed off The electrical equipment of a machine system must be inspected tested regularly Defects such as loose connections damaged cables and defective devices must immediately be eliminated If work needs to be done on live components a second person must be added to work the emergency off switch or the master switch Close off the work area with a red and white safety chain and put up a warning sign Use insulated tools only to INTRODUCTION amp SAFETY PROCEDURES SAFE OPERATING PRINCIPLES Operate this machine with polypropylene strap only Using other strapping can cause health risk CAUTION Risk of burn injury in heater area e The pinch points are covered with the table top and in front with the door Sides and rear have fixed panels e Lifting the table 1 or opening the door 2 3 5mm releases the safety interlock 51 and 2 respectively which prevents cycling the machine When moving the machine on level ground make sure to release both caster brakes position the machine RO MP 2 1 13 INTRODUCTION
46. e observe the accident prevention regulations as well as the safety and protection recommendations of the trade or professional associations The machine may only be used in accordance with regulations e fsafety changes should occur in the machine system or its performance the machine system must be stopped immediately and the competent person depart ment must be informed of the problem Operation e Machines may only be operated by trained personnel Training of the customer s operating personnel is available by EAM MOSCA customer service hazard zone is off limits e Keep off conveyors or table tops Keep all safety and hazard warnings on the machine system in legible condition Do not reach into a machine that is running e Never step into or under lifting devices After closing time always shut the machine down by turning the main switch off Safety Devices Emergency off switches must never be by passed or deactivated e Safety devices not included the delivery such as protective grids must be installed by the customer in coordination with the competent employer s liability insurance association Do not undertake any alterations additions or modifications to the machine system that could affect safety without authorization from the supplier This also applies to the installation and the adjustment of safety devices and safety valves and to any machining of load bearing parts RO M
47. eater The Gripper Areas Lubrication The sealer gripper and slide plates should be lubricated weekly with light clear non gumming oil Track opener and track swing linkages should also be lubricated weekly MAINTENANCE INSTRUCTIONS 1 The temperature of the heater is measured on the heater tongue and should read 260 C or 500 F Adjustment is made with the potentiometer on temperature control N1 found in the electrical enclosure box 2 The exhaust fan must be cleared periodically 3 Check the proximity sensors and photo controls for proper mounting and adjustment 4 Keep the inside of the machine clean and look for possible damage to cables and switches 5 Make sure only properly trained personnel Electrician will work on the control system RO MP 2 3 2 MAINTENANCE AND TROUBLESHOOTING MAINTENANCE AND LUBRICATION A e Lubricate weekly with small doses between grippers and knife press bar slide plates and strap track assembly bushing Use only light clear oil All other assemblies are lubricated for life e Keep the strapping machine especially the strap guides and sealer in clean condition sure that the lubricant does not get into any areas the strap travels through sure to place slide plate lever pin in between forks of slide plate properly sure sealer sensor flag s are not loose Make sure upper slide plate shoulder bolt is not l
48. en grounded and shorted while adjoining voltage carrying components must be insulated The electrical equipment of the system machine must be inspected tested regularly Defects such as loose connections or damaged cables must be eliminated Should it become necessary to perform work on live components a second person must be added to work the emergency shut off switch or the master switch Close off the work area with a red and white chain and put up a warning sign Use only insulated tools When working on high voltage units disconnect from voltage ground power supply cable and short components such as capacitors with a grounding rod Carefully remount and refasten any components that were disconnected during transport before returning the machine to service Even minor changes in location require that the machine or the system be disconnected from each external energy source Before the machine is returned to operation it must be properly reconnected to its power source Lockout feature on Main Switch Q1 for safe work environment during maintenance Currently in the off position RO MP 2 1 10 291 Lockout Feature Attach padlock or taglock at this point Main Switch Detail INTRODUCTION amp SAFETY PROCEDURES SAFETY INSTRUCTIONS AN The following list of safety instructions must be read before operating the strapping machine or the strapping system Miscellaneous Instructions Pleas
49. ensor Strap Track and Slide Plate Closed Proximity Sensor Sealer Home Position Proximity Sensor Sealer Stop Position 1 2 3 Safety Switch Front Table Safety Switch Front Door Illuminated Push Button Soft Tension Push Button Dispenser Brake Release Selector Switch Photo Control Power On Indicator Machine On Main Switch Dispenser Brake Solenoid Strap Threading Solenoid Strap Tension Solenoid Strap Pull Back Strap Tension Motor Sealer Motor Accumulator Motor Strap Drive Motor Exhaust Fan Potentiometer Weld Temperature Indicator Electrical Enclosure 55 v1 Q1 Control Panel with Photo Control Option Page 2 of 2 RO MP 2 2 5 OPERATING AND TECHNICAL INFORMATION OPERATING AND FUNCTIONAL DESCRIPTION M5 M2 RO MP 2 2 6 Control Panel Detail Turn on the main switch Q1 This sends power to the heater and control circuit After approximately 1 minute of heating time from initial start up the welding unit is ready for operation indicated by steady Weld Temperature Indicator light V1 Install the strap spool and thread the strap as indicated in the threading diagram see page 2 8 amp 2 9 OPERATING AND TECHNICAL INFORMATION OPERATING AND FUNCTIONAL DESCRIPTION CONT D Operate the foot switch the strap will be fed into the strap track until proximity switch B1 is activated Place the package to be strapped on t
50. ex Nut 54 NT 870 Washer co Po N NINA IN OO sch IL sch RO MP 2 5 49 OUTER STRAP TRACK ASSEMBLY 500 400 MACHINE 1621 0810 00 9 29 97 RO MP 2 5 50 OUTER STRAP TRACK ASSEMBLY 500 400 1621 0810 00 Item Part Number Description 2 1621 0811 00 Outer Strap Track 500 400 11 1620 0810 16 Spacer 12 1621 1140 10 Cable Channel 500 400 13 1620 0810 13 Safety Switch Support Plate 18 1601 0800 25 Left Stripper 19 1601 0800 56 Right Stripper 20 1601 0800 23 Support Angle 21 1601 0800 07 Spacer Bolt 22 1601 0810 60 Ejector Pin Bracket Complete 23 1620 0810 60 Ejector Pin Bracket Complete 24 0101 0140 48 Washer 29 NT 48 Hex Nut 30 NT 12 Washer 31 NT 41 Socket Cap Screw 32 NT 44 Socket Cap Screw 33 NT 66 Lock Washer 35 NT 1773 Lock Screw 37 NT 2108 Button Head Screw 38 NT 16 Hex Nut 39 NT 61 Lock Washer 40 NT 15 Washer 41 NT 74 Lock Washer 42 NT 8 Socket Cap Screw 43 NT 184 Socket Cap Screw 44 ME 1823 Safety Switch 45 NT 503 Roll Pin 46 NT 19 Washer 47 NT 322 Socket Cap Screw 48 NT 1 Hex Screw 49 NT 76 Socket Cap Screw 50 NT 1109 Frame Cap 52 NT 2365 Socket Cap Screw 53 NT 822 Washer 56 ME 2131 Grommet 57 ME 2587 Safety Switch Schmersal N l
51. for low frame 4 200 om 906 800 machines G 185 185 185 185 H 110 110 110 110 405 405 405 405 Strap Cycle per Minute 50 48 46 44 RO MP 2 2 2 OPERATING AND TECHNICAL INFORMATION ELECTRICAL DATA Electrical Power Line 1 N PE Power output 0 5 kw Load Amperage 2 4 Amp 4 8 Amp Voltage 230V 115 V Frenquency 50 60 Hz Current type 1AC Electrical Power Requirement The supply line for the machine must be a minimum 3 wire 1 5mm 14AWG 15A The line protection fuse shall be not more than 15 Amp The line connector shall be a grounded 3 pole 1 N PE The machine shall be operated only in a dry environment Do not remove sticker with program number it It will erase the program WINDOW SOCKET DETAIL NOTE The notch in EEPROM and Socket should be on the same side T when inserting chip CAUTION Pins on EEPROM can bend easily RO MP 2 2 3 OPERATING AND TECHNICAL INFORMATION COMPONENT LAYOUT M5 M2 Control Panel Detail on the following page M1 Page 1 of 2 RO MP 2 2 4 R1 S5 V1 Control Panel Detail OPERATING AND TECHNICAL INFORMATION COMPONENT LAYOUT Proximity Sensor Strap Feed Stop Proximity Sensor Foot Switch Strap Feed Cycle start Sealer to Home Position Proximity Sensor Strap End Sensing Proximity Sensor Accumulator Fill Proximity S
52. g labels on the machine in legible condition Do not let personnel with general training operate the machine system except under the constant supervision of an experienced operator Any work on electrical components of the machine system may be performed only by qualified electrician or by trained personnel under the direction and supervision of qualified electrician and in accordance with applicable electrical codes INTRODUCTION amp SAFETY PROCEDURES SAFETY REGULATIONS FOR SPECIFIC OPERATIONAL PHASES Refrain from any work practice that may be unsafe Make sure that the machine system is operated in safe and good working order Do not operate the machine system unless all protective and safety devices such as removable machine guards emergency shut off switches and vacuum systems are in place and in working order At least once during each shift you should check the machine for any external damages and defects Any changes including changes in performance must promptly be reported to the competent department person If necessary immediately stop and secure the machine Incase of a malfunction the machine system must be stopped and secured immedi ately Promptly correct the malfunction or have it corrected Before you put the machine system in operation make sure that no one is put at risk by the machine during start up Inform operating personnel before you begin to perform any special or ma
53. he table over the strap line and top slide plate When foot pedal is operated a second time the sealer motor starts up until proximity sensor B13 1 is deactivated The strap pull back starts until the selected tension is reached After the welding cycle is completed the package is strapped The strap track frame closes and the sealer moves into home position via proximity sensor B13 The strap is automatically fed through the strap track and into sealer Remove the package from the machine If the foot switch is operated again a new strap cycle will begin NOTE Refer to page 2 6 for the Component Layout RO MP 2 2 7 OPERATING AND TECHNICAL INFORMATION STRAP SPOOL INSTALLING AND THREADING Threading Components A ST Main Switch Machine On Indicator Weld Temperature Indicator Illuminated Push Button Soft Tension Strap Tension Potentiometer Foot Pedal Dispenser Knob Dispenser Cover Accumulator Fill Sensor Dispenser Brake Release RO MP 2 2 8 Idler Roller Strap End Sensor Guide Feed Roller Pressure Roller Strap Guide Mark Strap Threading Gate Tension Drive Roller Tension Pressure Roller Strap Drive Roller Pressure Roller Lever Pressure Roller 402017025 Strap Detail of Strap N Bend the strap tip down before inserting steps OPERATING AND TECH
54. ine for bundles from sizes 15 7 x 11 8 390mm x 290mm to 65 x 39 4 1640mm x 990mm Best suited for all types of packages as in printed materials cartons etc MACHINE DESCRIPTION RO MP 2 1 6 Operator controlled strapping machine for polypropylene strapping Light weight operator friendly Operator initiates strapping cycle by pressing foot switch pedal Simple safe reliable easy operating and handling Processes cost effective and environmentally friendly strapping Strap tension electronically variable Automatic strap loop ejection Automatic strap end eject Quick strap spool exchange High cycle rate Electronic heater temperature control No wear one piece cam controlled strap track Energy saving drives Completely self contained and portable 2 Swivel casters with brakes for solid positioning and 2 fixed casters for stability Strap width 5mm fixed 6 12mm adjustable 1 2 3 4 5 6 7 8 9 Machine Frame Strap Track Frame Front Table Rear Table Roller Casters with Brake Dispenser Cover Strap Spool Foot Pedal Roller Caster 10 Control Panel 11 Door Knob INTRODUCTION amp SAFETY PROCEDURES MACHINE AND OPERATING ELEMENTS I ER SL 12 Main Switch 13 Indicator Machine On Optional Photo Control Switch 14 Weld Temperature Indicator 15 Illuminated Push Button Soft Tension 16 Potentiometer Tension Adjustment 17
55. intenance work Designate a supervisor f necessary clear and secure a space around the area where maintenance is being performed Always tighten any screw connections which were loosened during maintenance and repair Should safety devices have to be dismantled during set up maintenance or repairs reassembly and inspection of the safety devices must ensue immediately after completion of such maintenance and repair work Provide for the safe and environmentally friendly disposal of operating and auxiliary materials as well as spare parts Before moving a machine always check that all accessories are securely stored Discontinue any work practice that could destabilize the machine Keep off conveyors and or table tops RO MP 2 1 9 INTRODUCTION amp SAFETY PROCEDURES PRECAUTIONS AGAINST PARTICULAR HAZARDS Electric Energy Use only original fuses with the specified amperage If a breakdown of the electrical power supply should occur the machine must be shut down immediately Work on any electrical system or equipment may be performed only by a qualified electrician or by trained personnel under the direction and supervision of a qualified electrician and in accordance with electrical codes If so specified machine and system components that are to be inspected maintained or repaired must be switched to zero voltage Any such disconnected components must first be examined for voltage leaks th
56. ken when cutting or disposing of metal strapping N strapping immediately RO MP 2 4 1 NOTES RO MP 2 4 2 PARTS IDENTIFICATION RO MP 2 4 3 PARTS IDENTIFICATION RO MP 2 5 1 MAIN SHAFT ASSEMBLY 1620 0110 00 4 14 1997 RO MP 2 5 2 MAIN SHAFT ASSEMBLY 1620 0110 00 Item Part Number Description 1 1620 0111 00 Cam Set Assembly Complete 10 1620 0110 10 Motor Bracket 12 1620 0110 12 Strap Track Cam 13 1620 0110 13 Sensor Flag 14 1620 0110 14 Hand Adjustment 15 1620 0110 15 Sensor Flag 16 1620 0110 16 Cam 19 2670 0110 19 Coupling 20 2670 0110 20 Coupling 21 0401 0110 11 Left Bearing Block 22 0401 0110 12 Right Bearing Block 23 NT 72 Washer 26 NT 176 Lock Washer 27 NT 74 Lock Washer 28 NT 1672 Lock Washer 29 NT 7 Snap Ring 31 NT 9 Bearing 32 NT 18 Socket Cap Screw 33 NT 76 Socket Cap Screw 34 NT 891 Set Screw 35 NT 1008 Set Screw 36 NT 259 Socket Cap Screw 37 NT 872 Set Screw 38 NT 475 Hex Screw 39 NT 2445 Woodruff Key 40 NT 36 Key 41 NT 80 Key 42 NT 999 Roll Pin 43 NT 2222 Lock Washer 44 NT 2129B02 Coupling Insert 47 ME 1882 Motor over 600 48 ME 2120 M
57. lean and lubricate properly Check springs for fatigue Strap is pulled back past the feed pull back roller The strap sensor 1 is held on by the switch actuator flag or sensor is bad Clean out area Replace sensor if necessary Right gripper not clamping strap or strap slips Check if right gripper and or cam follower are worn Check for up and down movement in the slide plate assembly RO MP 2 3 12 MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING LIST CONT D Trouble Cause Remedy The strap is pulled around the bundle but is not tightening The tensioning roller slips on the strap 1 Check if the motor is turning 2 Check if the tension solenoid is pulling the lever to the left side 3 Adjust the tension solenoid See diagram pg 3 6 Thread gate will not close Gate closes when no strap in accumulator B7 senses no strap Strap feed takes longer than 10 seconds and the power is not off Fault Turning power off after a fault signal will reset the fault The machine has not established a fault Close all doors and activate the foot pedal twice B7 sensor actuator is not moving freely and or B7 sensor is bad Clean sensor area Replace sensor B7 if bad The solenoid to gate crank position is too low Adjust the two nuts to the right of the solenoid to allow for a higher crank position Sealer does not move to
58. n Plug X6 Terminal 7 Blue and Orange Plug X6 Terminal 8 3 Run wires from the bottom of plugs X11 and X6 to the following Plug X11 Terminal 7 to E7 on Board Plug X11 Terminal 5 to E4 on Board Plug X6 Terminal 7 to 31 Plug X6 Terminal 8 to 20 Photo Control 1 Mount on right side of machine in front of cable tube 2 Drill 2 2 5mm holes for photo control and use 3mm tap Keep photo at least 2mm off of table 3 Use 2 3 x 22mm screws that are included with the photo control for mounting photo Add 4mm wide washers as needed between the photo control and machine frame to properly align the photo and reflector Grind off screw ends if they are not flush with the track frame Reflector Bracket 1 Mount bracket on left side of machine so it sits at least 2mm above table top 2 Drill 2 3 3mm holes into side of track frame Partially countersink holes and then tap 4mm 3 500 400 machines or smaller the reflector must be diagonally cut on the corner for access to the table mounting screw 4 Install Bracket using 4 x 8mm flat head screws 5 Make sure front table top does not hit screws when it is lifted up RO MP 2 5 72 RO MP 2 PHOTO CONTROL 1999 1511 0090 Item Part Number Description ME 1851 Photo Control 1023 0644 Indicator ME 121A 3 Position Switch ME 160A Switch Body ME 1151 Reflector Tape 1036 0057 Reflector Bracket 1039 0003 Name Plate NT
59. n the hex nuts in the mounting plate 5 Move the heater into the correct position and tighten the top nut 6 Turn the sealer motor to bring the heater out 7 Tighten both hex nuts firmly 8 Replace the spring 9 Make sure to check adjustment after tightening the hex nuts RO MP 2 3 7 MAINTENANCE AND TROUBLESHOOTING KNIFE PRESS BAR ADJUSTMENT lt Pe Top Plate 2 ___ Right Gripper Cutting Edge Left Gripper _ 1 y Knife Knife Press Bar To Align knife edge against the Right Gripper 1 Turn the sealer in reverse to manually lift the knife press bar to align both cutting edges 2 Loosen the knife screw then tighten the screw while lightly pressing the knife against the right gripper Make sure the screw top 1 flush with the top of the knife RO MP 2 3 8 MAINTENANCE AND TROUBLESHOOTING TENSION RELIEF ADJUSTMENT Detail 1 __ Detail 2 To prevent strap end splitting during the strap cut off tension roller A must be lifted off the strap before cut off Turn the sealer to bring the high point of cam C to the cam roller B A 2mm space should be available between rollers D and E when roller B is pushed down making contact with cam C The st
60. nd Off 14 NT 737 Lock Screw 15 NT 1209D Lock Complete with Knob 16 NT 1764 Door Hinge 17 ME 1825 Safety Switch Actuator Schmersal 19 NT 571 Flat Head Screw 20 NT 66 Lock Washer 21 NT 175 Hex Screw 22 NT 14 Hex Nut 23 ME 1191 Vinyl Data Pocket 24 ME 2683 Safety Switch Actuator SIS NINA INI NN 3 NIN Bernstein RO MP 2 5 35 TABLE PLATE ASSEMBLY 500 600 800 MACHINES 1630 0250 00 5 29 96 RO MP 2 5 36 TABLE PLATE ASSEMBLY Corning 1630 0250 00 A Item Part Number Description 4 1630 0251 00 Front Table Plate 800 10 1630 0250 10 Rear Table Plate 800 12 1622 0250 11 Table Support 13 1630 0250 1 1 Shaft 800 15 0401 0210 09 Nut Plate 16 0120 0200 12 Hinge Block 17 0101 0100 17 Table Bumper 30 NT 439 Flat Head Screw 31 NT 535 Nylock Nut 32 NT 571 Flat Head Screw 33 NT 390 Flat Head Screw 34 NT 81 Socket Cap Screw 35 NT 15 Washer 36 NT 61 Lock Washer 37 NT 266 Socket Cap Screw 38 NT 239 Hex Nut 40 ME 1825 Switch Actuator 41 NT 171 Socket Cap Screw 42 NT 66 Lock Washer NI N N Ns NI IN N N 5 5 65 6 gt
61. nd strap end sensor B7 input E9 is off Continue to feed strap until a resistance to strap occurs Apply pressure to strap while turning roller M and advance strap to red zone O If strap threading gate opens during procedure strap must be removed from strap end sensor guide L front door closed and foot pedal F must be pressed twice This will reset machine and continue with step 11 The thread gate operation is limited to 30 seconds Close and secure front door and press foot pedal F once By operating the foot pedal strap will be fed up to the strap drive Once strap is fed up to strap drive strap will continue feeding into accumulator assembly When accumulator fill sensor B8 input E6 is off accumulator will be full of strap and strap drive motor M4 will activate and feed strap around green strap track Machine should be ready to operate When machine is ready and sealer is in home position the following Input configuaration is needed to cycle machine sensor input E1 sensor B11 input E2 sensor B1 input E3 N1 signal input E10 safety switches 1 amp 2 signal input E11 all need to be ON Other inputs may be on however the inputs listed above NEED to be ON to operate machine Refer to page 2 8 for Strap Threading Diagram RO MP 2 3 11 MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING LIST Trouble Cause Remedy Strap not feeding through track arch The strap
62. oose e sure gripper springs are not worn out RO MP 2 3 3 MAINTENANCE AND TROUBLESHOOTING SEALER POSITION ADJUSTMENT Note Sealer moves counterclockwise through positions 1 3 looking at the sealer from the left side View X lt M2 A Track Opener Cam B Sealer Position Pointer points to dimple in cam Home position timing mark C Sealer Position Sensor Flag B13 Sealer Home Position Sensor B13 1 Sealer Tension Position and Weld Cooling Position M2 Hand Wheel Sealer Motor Sealer Home Position 1 The sealer home position is signaled by proximity sensor B13 The right gripper is at its lowest position possible The dimple on track opener cam Ais lined up with pointer B Adjust the position by moving the B13 sensor flag 2 The strap pull back position is signaled by proximity sensor B13 1 The correct position is when the strap track is fully open and the heater starts to move toward the strap Adjust with the first sensor flag of B13 1 3 The weld cooling position is also signaled by sensor B13 1 The correct position is after the heater moves out and the center knife press bar moves up fully Adjust with the second sensor flag of B13 1 RO MP 2 3 4 MAINTENANCE AND TROUBLESHOOTING TRACK SLIDE PLATE POSITION Strap Sensor Detail Sealer Housing Proximity Switch B1 S1 Pu Screw NT 891 SUN Top View Side View tt Note
63. otor Up to 600mm DI 5 5 02 sch a RO MP 2 5 3 SHAFT ASSEMBLY 1620 0111 00 12 9 96 RO MP 2 5 4 SHAFT ASSEMBLY 1620 0111 00 Item Part Number Description Notes 10 1620 0111 10 Shaft 11 1620 0111 11 Slide Plate Cam Cam 27 5 6mm Strap 12 1620 0111 12 Left Gripper Cam Cam 28 13 1620 0111 13 Knife Bar Cam Cam 29 17 0120 0111 03 Right Gripper Cam Cam 21 19 2902 010101 06 Heater Cam Cam 38 20 2101 2110 09 Spacer Bushing 25 7 Retaining 27 NT 36 Key 29 NT 1582 Spacer 30 NT 1067 Spacer n sch sch sch sch a RO MP 2 5 5 UPPER SLIDE PLATE ASSEMBLY 1620 0120 00 4 7 97 RO MP 2 5 6 UPPER SLIDE PLATE ASSEMBLY 1620 0120 00 Item Part Number Description 2125 0120 01 Strap Sensor Flag 2125 0120 02 Pin 0101 0121 01 Lower Slide Plate 0101 0120 01 Upper Slide Plate Long 0401 0120 04 Shoulder Bolt 0401 0120 05 Washer 0101 0120 05 Bumper NT 522 Du Bushing NT 663 Compression Spring NT 891 Set Screw XA sch sch sch sch sch sch a 2 5 7 SEALER KNI
64. ough roller pressure to feed the strap using socket cap screw D Pull back Set pull back pressure with spring F by adjusting the double lock nuts G The strap should pull around the top plate in the time set with S7 without strap hangup The tension adjustment of the solenoid is made with the solenoid rod pushed fully to the left as indicated by the arrow Tension This adjustment is made with the solenoid plunger fully bottomed out push the lever B to the left The solenoid plunger bottoms out Turn double lock nuts C up against lever B Turn the double nuts clockwise an additional 1 5 revolutions When pushing the solenoid rod in fast the plunger bottoming sound should not be heard HEATER ADJUSTMENTS Top Plate MAINTENANCE AND TROUBLESHOOTING Heater 1 16 clearance 1 32 clearance U Lower Plate Left Clamp 24V Heater VW N _ 2 LO gt SCH SE NN AO AL S C L a 9 v YN TS N 7 NY f S N Right Gripper Knife Heater Tongue 4 16 or within Lo clearance Mounting Plate cc Spring 22 Hex Nuts NOTES In order to adjust the heater to the above shown clearances 1 Turn the machine power off 2 Turn the sealer motor using the white plastic hand wheel to bring the heater into the weld area 3 Remove the spring 4 Loose
65. rap should move freely between all rollers with the solenoid Y10 energized RO MP 2 3 9 MAINTENANCE AND TROUBLESHOOTING DETAILED DESCRIPTION OF STRAP THREADING PROCESS STRAP EJECTION Refer to page 2 8 for the Strap Threading Diagram The RO MP 2 machine is equipped with Auto strap eject function when the strap spool is empty The machine will automatically recognize the strap spool has run out of strap providing the correct Input Output I O orientation is achieved 1 During operation of the machine the accumulator fill sensor 1 will detect a low amount of strap and activate the accumulator drive assembly M and N Strap will be pulled from the strap spool to refill the accumulator chamber as needed The machine will sense there is no strap remaining on the spool when the end of strap is pulled through point L 2 When the end of the strap is pulled through point L and the strap end actuator flag has dropped down the strap end sensor B7 input E9 will be off and accumulator fill sensor B8 input E6 will be on 3 strap will then be pulled through the accumulator feed rollers M and moved into the accumulator chamber and fed out onto table top area by the strap drive motor assembly for easy removal NOTE The accumulator fill sensor B8 input E6 must be on If sensor B8 is not on the machine will not pull strap through the accumulator feed rollers sensing the accumulator is full of strap
66. te 29 1699 0163 29 Pressure Roller 5 6mm Strap 30 1699 0161 11 Spacer 31 1620 0160 31 Motor Support 44 1620 0160 44 Strap Guide Block 52 1620 0160 52 Adjustment Angle 53 1620 0160 71 Solenoid Angle Support 56 1620 0160 56 Strap Guide Block 57 1620 0160 57 Upper Strap Guide 5mm Strap 60 1620 0160 60 Spacer Plate 61 0101 0140 12 Gear 62 0101 0141 03 Threaded Bolt 63 0401 0710 04 Spring Pin 64 0401 0121 02 Tension Spring 65 0101 0140 48 Retaining Washer 66 NT 2321 Hex Nut 67 0401 0142 03 Spring Guide 69 1620 0160 70 Cam Roller Support Block 70 NT 76 Socket Cap Screw sch 3 ajaja sch sch a S sch sch 1 a 71 74 Lock Washer 72 NT 1899 Key 73 NT 545 Key 74 NT 24 Retaining Ring 75 NT 278 Bearing 77 677A0210 Clutch Coil 78 NT 1706 Socket Cap Screw o 79 176 Lock Washer 80 489 81 327 82 1353 Bearing 83 NT 433 Socket Cap Screw 84 NT 1107 Rib Washer 85 NT 891 Set Screw 86 NT 276

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