REFRIGERATOR SERVICE MANUAL
Contents
1. ee 18 OTHER ELECTRICAL COMPONENTS 18 SERVICE DIAGNOSIS HABI 19 20 21 7 OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER 22 27 8 DESCRIPTION OF FUNCTION AND CIRCUIT OF 26 47 SAFETY PRECAUTIONS Please read the following instructions before servicing your refrigerator 1 Unplug the power before handling any elctrical componets 2 Check the rated current voltage and capacity 3 Take caution not to get water near any electrical components 4 Use exact replacement parts 5 Remove any objects from the top prior to tilting the product 1 SPECIFICATIONS 1 1 DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT RECONNECT ALL GROUNDING DEVICES All parts of this appliance capable of conducting electrical current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their Original positions and properly fastened 1 2 IMPORTANT NOTICE This information is intended for use by individuals possessing adequate backgrounds of electrical electronic and mechanical experience Any attempt to repair a major appliance may result in personal injury and property da2. 1 FREEZER Check if REFRIGERATOR FREEZER REFRIG ERA TOR DOOR IS OPEN and check display 2 1f LAMP is dim Check visually Applied voltage Reconnect 2 DISPLAY LCD error CONNECTOR DISPLAY operates 3 The connection Check connection of CONNECTOR Replace TRANS abnormally of the MAIN CONNECTOR connection is poor PWB TRANS FUSE is Replace COOLING is NO COOLING 1 If the USE TEST MODE1 COMPRESSOR Replace OLP PTC COMPRESSOR forced COOLING locked or blocked tes If less than 7 operates d OLP PTC is poor Replace MAIN PWB minutes pass after COMPRESSOR m hut RELAY 15 poor off don t press the KEY and wait POWER 1 The whole SOURCE is DISPLAY LCD poor is Off THE Check the connection CONNECTING of the black wire of the WIRE is poor MAIN PWB CONNECTOR Refrigerant Replace the leaking leakage part and replace any lost refrigerant 2 lf refrigerant is Measure the leaking amount of frost sticking on EVAPORATOR and the surface temperature of the condenser pipe FREEZER 1 If FAN MOTOR USE TEST MODE FAN MOTOR is Replace the FAN TEMPERATURE operates forced COOLING poor MOTOR CONNECTING Certify the MOTOR WIRE is poor and the connection of the black wire of the MAIN PWB CONNECTOR CON1 2 If DEFROSTING Check the amount of DEFROSTING is See DEFROSTING is is normal frost sticking on the poor poor EVAPORATOR 3 If
3. Frost None Pattern Partial Equalization Equalization Very Fast Very Slow Very Slow Fast Very Fast Inefficient Partial Complete Compressor Restriction Restriction Condenser Cap Tube Temperature Sound Hotter than Normal Faint Room Temperature None to Weak Air Low Side Loss of Change Leak Compressor Not Pumping Yes Trace of Oil No Undercharge The equalization test is trying to restart a compressor using a start kit after it has been operating 21 7 OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER 7 1 OPERATION PRINCIPLE 7 1 1 Operation Principle of Icemaker E e Adjusts EJECTOR to Start Position with power on Start Position Mode icemaking operation Harvest Mode Icemaking D e Waits until water becomes cold after starting the Runs MOTOR to drop ice from the tray into the ICE BIN Performs Icemaking Mode after supplying water by operating the SOLENOID in ICE VALVE D e With the detect lever checks if the ICE BIN is full Park Position Tooperate LINE and SERVICE press and hold the Fill Test Mode Key for 3 seconds The icemaker will run through 3 stages Harvest gt Fill Icemaking 1 Turning the icemaker stop switch off O stops the icemaking function 2 Setting the icemaker switch to OFF and then turning it back on will reset the icemaker control Icemaker wat DA Automatic Cube Size ox Shutoff Ar
4. Q3 20 Foy O O CC2 ON 2 CE3 O TRANS 84 q 4 R3 O AVv o R20 833 O AAfvy O O 90 J20 R36 O AAAvy o R35 OMA 0 O ICi O OQ O0 oo 0 0 CES O 8 O e O gt GO 0 000
5. BK BO BL SB 1 2 13 1 51617 IEEE CON7 CON6 EN 10 ut R SENSOR PWB PCB ASSEMBLY MAIN L EE sn mr wpo eTsp7 s a s 2 1 sel Bn L L NL BL BK A MACHINE ROOM WATER VAVLE ICE VALVE WATER VAVLE DOOR EMBRACO COMP LG MATSUSHITA COMP ET CAPACITOR PART R L DOOR HEATER R R DOOR HEATER 2 i E i Lu zn lt P iB O O Do WT 4 wm uz a a START COMP OPTION EARTH PART GN YL GN ERLEBEN _ PLUG TYPE ICE MAKER PART CAPACITOR PART ICE VALVE PART THERMOSTAT AND COMP EARTH PART ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN DIFFERENT LOCALITIES AND MODEL TYPE BLACK BN BROWN BO BRIGHT ORANGE GRAY RD RED YL YELLOW GN GREEN PR PURPLE WH WHITE WH BK WHITE BLACK SB SKY BLUE PK PINK GN YL GREEN YELLOW BL WH BLUE WHITE RD WH RED WHITE 15 6 1 COMPRESSOR AND ELECTRIC COMPONENTS p Remove TSD Starter Rated voltage YES ower source from compressor and 10 measure voltage between terminal C of compressor and terminal 5 or 6 of TSD YES No voltage OLP disconnected Replace OLP 5 NO Check connection condition Reconnect Applied voltage isn t in Advise customer that power acceptable range supply needs to be checked
6. CONS cciz XJ o7 ere F SENSOR es T AD TN A ___ 223 O 22 y s R25 26 IKF Bee D SENSOR The upper circuit reads refrigerator temperature freezer temperature and defrost sensor temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM Opening or short state of each temperature sensor are as follows SENSOR CHECK POINT NORMAL 30 C 50 50 C SHORT CIRCUITED OPEN Freezer sensor POINT Voltage Refrigerator sensor POINT Voltage 05V 45V Defrosting sensor POINT O Voltage Room Temperature sensor POINT D Voltage 24 8 2 4 Refrigeration Compartment Stepping Motor Damper Circuit A reversible DC motor is used to open and close the damper To open the damper push test button once To close the damper push test button twice a ICTO 9 16 TA7774F CON4 R45 R46 R47 10KJ 410KJ 410KJ 8 3 RESISTANCE SPECIFICATION OF SENSOR RESISTANCE OF FREEZER RESISTANCE OF REFRIGERATOR amp SENSOR DEFROST SENSOR amp ROOM SENSOR TEMPERATURE e The resistance of the SENSOR has a 5 tolerance Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature This delay is necessary due to sensor response speed 35 8 3 TROUBLESHOOTING CHECKING PROBLEM INDICATED BY CHECK METHOD CAUSE SOLUTION POWER SOURCE Use boosting TRANS 15 poor
7. Flowing sound of refrigerant is heard and frost forms in inlet only Flowing sound of refrigerant is not heard and frost isn t formed Flowing sound of refrigerant is not heard and frost melts Low flowing sound of refrigerant is heard and frost forms in inlet only Flowing sound of refrigerant is not heard and there is no frost 20 TEMPERATURE OF THE COMPRESSOR A little higher than ambient temperature Equal to ambient temperature A little higher than ambient temperature Equal to ambient temperature Lower than ambient temperature A little higher ambient temperature Equal to ambient temperature Refrigerant level is low due to a leak Normal cooling is possible by restoring the normal amount of refrigerant and repairing the leak No discharging of refrigerant Normal cooling is possible by restoring the normal amount of refrigerant and repairing the leak Normal discharging of the refrigerant The capillary tube is faulty Normal discharging of the refrigerant Cooling operation restarts when heating the inlet of the capillary tube Low pressure at high side of compressor due to low refrigerant level No pressure in the high pressure part of the compressor 6 5 1 SEALED SYSTEM DIAGNOSIS Not Cooling Complaint All components operating No airflow problems Not frosted up as a defrost problem problem has been isolated to sealed system area
8. 3 3 TO REMOVE THE DISPENSER 1 Use fiat tip screwdriver to pry back hooks on botton underside of cover dispenser 4 Figure 8 Figure 10 3 5 FAN AND FAN MOTOR 1 Remove the freezer shelf If your refrigerator has icemaker remove the icemaker first 2 Remove the plastic guide for slides on left side by unscrewing phillips head screws 3 Remove the grille by pulling it out and by loosening a screw 4 Remove the Fan Motor assembly by loosening 2 screws and disassemble the shroud 5 Pull out the fan and separate the Fan Motor and Bracket FAN MOTOR BRACKET Figure 11 3 6 DEFROST CONTROL ASSEMBLY Defrost Control assembly consists of Defrost Sensor and FUSE M The Defrost Sensor works to defrost automatically It is attached to the metal side of the Evaporator and senses its temperature At 46 F 8 C it turns the Defrost Heater off Fuse M is a safety device for preventing over heating of the Heater when defrosting At 172 8 F 77 C it turns the Defrost Heater off It is attached to the between Eva pipe in the middle Evaporator 1 Pull out the grille assembly Figure 12 2 Separate the connector with the Defrost Control assembly and replace the Defrost Control assembly after cutting the Tie Wrap Figure 13 DEFROST CONTROL ASSEMBLY IO D GRILLE ASSEMBLY Figure 12 Figure 13 3 7 LAMP 3 7 1 Refrigerator Compartment Lamp 1 Unplug Refri
9. Is there a gap in the door gasket Is the unit positioned in a firm and even place Are any unnecessary objects placed in the back side of the unit Check if the drip tray is not firmly fixed Check if the cover of the compressor enclosure in the lower front side is taken out Check if the door gasket is dirty with an item like juice Is the refrigerator level Is there too much food in the refrigerator Check if the inside of the unit is dirty Are foods with a strong odor unwrapped The unit smells of plastic e Other possible problems Check if frost forms in the freezer Check the refrigeration system Check the thermistor Not defrosting The system is faulty The operation of the Thermistor is incorrect 19 Plug into the outlet Set the switch to ON Replace the fuse If the voltage is low correct the wiring Place the unit about 4 inches 10 cm from the wall Place the unit away from these heat sources Lower the ambient temperature Put in foods after they have cooled down Don t open the door too often and close it firmly Set the control to Recommended position Place foods in the high temperature section front part e Set the control to Recommended position Set the control to Warm position Seal liquid foods with wrap Put in foods after they have cooled down Don t open the door too often and close it firmly Wipe moisture with a dry cloth It will disa
10. Water Filter Divider Refrigerator Light E Refrigerator pee A Modular X _ Door Bins Humidity Bottle Holder Controlled E 4 795 7855 Crisper um Models Only Water Tank Modular Cover SS Door Bins Wide Pantry Drawer 9 O Pull Out Drawer Ice Maker PEZ Ice Bin V A Tilt Out Door Basket Freezer Drawer Bin Divider 3 DISASSEMBLY 3 1 REMOVING AND REPLACING REFRIGERATOR DOORS To remove the left refrigerator door To remove the right refrigerator door Pull the water tube out of the fitting while pressing the release ring on the fitting When you pull out the tube first you have to push the collet by opposite direction of arrow in the upper picture and tube pull out by direction of arrow Open the door Remove the top hinge cover screw 1 Lift up the cover 2 Remove the cover Disconnect the wire harness 3 Rotate the hinge lever 4 clockwise Lift the top hinge 5 free of the hinge lever latch 6 IMPORTANT When lifting the hinge free of the latch be 4 CAUTION Before you begin remove food and bins careful that the door does not fall forward from the doors A WARNING Explosion Hazard Disconnect electrical supply to the refrigerator before installing Failure to do so could result in death or serious injury Do not put hands or feet or other objects into the air vents base grille or bottom of the refrigerator You may be injured
11. 120VAC 10 by an electrician Check Cheers siames The range of resistance is between 1 50 2 ok resistance of between M C S C and motor M S in motor Open or short compressor compressor compressor gt 4 gt gt V N Check Check resistance of two resistance of terminals in Refer to page 12 TSD Starter TSD Starter Check OLP Check resistance of two Refer to page 12 terminals in OLP COMPRESSOR DOES NOT SWITCH ON OR STOPS DURING RUNNING e Check if the connections have been properly inserted see Assembly Instruction Item for det ails Check the voltage between TSD terminal L and N The voltage should be according to the Technical Specification Item Check if the overload protector is tripping If Check starting Check the power supply Supply this occurs check Table oi Maln state under load voltage rating Refrigeration Problems Compressor Compressor attempting with 10 Application Manual from Embraco to re start after being off f you have done all the items above and the for 5 minutes problem persist change the TSD NOTE For further details please check the Compressor Application Manual Embraco NY N gt ads 6 2 TSD AND OLP Observation value is 120VAC 60Hz 6 8 2 30 Normal operation of Separate TSD Starter compressor is from compressor and impossible or poor measure resistance between No 5 and 6 of TSD Starter with a Tester
12. 9 3 10 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER 3 10 1 FOLLOW STEPS TO REMOVE Step 1 Open the freezer door Step 2 Remove the lower basket Step 3 Remove the two screws from the guide rails one Step 4 Lift the freezer door up to unhook it from the rail from each side support and remove Pull both rails to full extension Step 5 First Remove the gear from the left side first by releasing the tab behind the gear place a screwdriver between the gear and the tab and pull up on the gear Second Remove the center rail Third Remove the gear from the right side by following the same steps for the left side NOTE THIS TAB MUST BE PUSHED IN TO RELEASE THE GEAR ES ____ as ee 10 3 10 2 FOLLOW STEPS TO REINSTALL Step 1 Reinstall the right side gear into the clip Pr P e Step 2 Insert the rail into the right side gear Gears do Step 3 Insert the rail into the left side gear and insert the need to be perpendicular to each other gear into the clip Step 4 The rail system will align itself by pushing the rails Step 5 Reinstall the freezer door by inserting the rail tabs all the way into the freezer section into the guide rail Pull the rails back out to full extension eee Step 6 Reinstall the two screws into the guide rails Step 7 Reinstall the lower basket and close the freezer one from each side door 11 3 10 3 PULL OUT DR
13. A and Canada All repair parts listed are available for immediate purchase or special order when you visit your nearest Sears Service Center or the Service Department at most Sears stores To order parts by phone call the toll free parts number listed to the left WWW Sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Center 1 800 488 1222 When requesting service or Call anytime day or night U S A only ordering parts always provide the following information www sears com To purchase a protection agreement U S A Product Type Part Number or maintenance agreement Canada on a product serviced by Sears To call 1 800 827 6655 U S A 1 800 361 6665 Canada Toll Free Model Number Part Description For Parts Para pedir servicio de reparaci n a domicilio y para ordenar piezas Au Canada pour service en fran ai s 1 800 LE FOYER 1 800 366 PART 1 800 366 7278 For Service 1 800 4 MY HOME 1 800 469 4663 Last Revision January 15 2009 Sears Roebuck and Co Hoffman Estates IL 60179 U S A ICEMAKER PARTS Do e 5 4 L A Lj I 4 L CAUTION Use the part number to order the the pos ition number 1 888 SU HOGAR 1 888 784 6427 a Registered Trad
14. Below is an example used by another vendor as an explanation of what is taking place Feeler Arm Drops Motor On Heater Ice Dumps Water Valve 6 105 Motor On Heater Ejector Park Heater off conditions Start Position refer to heater off condition of 7 2 3 harvest mode Detection zone for Park position Motor Un Heater 14sec 76 Feeler Arm Rises Ejector stalls on Ice Motor On Heater 5 to enin Motor On Heater 24 7 2 5 Function TEST 1 This is a compulsory operation for test service cleaning etc lt is operated by pressing and holding the fill key for 3 seconds 2 The test works only in the icemaking mode It cannot be entered from the harvest or fill mode If there is an ERROR it can be checked only in the test mode 3 Caution If the test is performed before water in the icemaker is frozen the ejector will pass through the water When the fill mode begins stage 4 unless the water supply has been shut off added water will overflow into the ice bin If the control doesn t operate normally in the test mode check and repair as needed 4 After water is supplied the normal cycle is follows icemaking harvest gt fill park position 5 Five seconds after stage 5 is completed the icemaker returns to MICOM control The time needed to supply water resets to the pre test setting 5 stage of diagnosia HALL IC dete
15. Figure 20 The resistance value is Replace TSD Starter 0 2 short or open Separate OLP from Shows continuity Check another Compressor and electric component check resistance value between two terminals of OLP with Replace OLP a tester Figure 21 a am Ky Figure 20 Figure 21 17 6 3 OTHER ELECTRICAL COMPONENTS w Not cooling at all Compressor doesn t Check for open short or run o gt incorrect resistance readings in the following components Starting devices y Short open or broken gt Poor contact or shorted Compressor coil Coil open or shorted Wiring harness Poor contact or shorted o gt Replace indicated component v Poor cooling performance Compressor runs poorly Advise customer that the power supply needs to be checked by an electrician Check voltage at Poor or broken or open Replace indicated starting devices contact component Check current flowing in sub coil of Compressor Check starting voltage Low voltage Shorted Check rating of OLP Lack of capacity Check wiring circuit Wire is open or shorted Fan motor doesn t run Replace indicated component Check fan motor Coil is shorted or open Heavy frost buildup on C
16. Guide Assembly Rail Guide Assembly Rail Description Door Assembly Freezer Door Foam Assembly Freezer Gasket Door Basket Door Basket Tilt Basket Tilt Handle Assembly Name Plate Door Assembly Refrigerator Right Door Assembly Refrigerator Left Door Foam Assembly Refrigerator Door Foam Assembly Refrigerator Gasket Assembly Door Gasket Assembly Door Cover Assembly Front Cam Shaft Cam Shaft Cover Frame Cover Frame Basket Assembly Door Basket Door Basket Window Basket Assembly Door Basket Assembly Door Stopper Door Stopper Door Bush Handle Assembly Refrigerator Rail Slide Rail Slide Cover Connector Cover Connector Connector Assembly Connector Assembly Connector Tilt Connector Assembly Bar Connector Assembly Ring Cover Hinge Cover Hinge Cover Hinge Damper Pipe Cover Front Tank Water Valve Water Tube Plastic DOOR PARTS CAUTION Use the part number to order the part not the position number 785 3 6871JB1439B 3550JA1492A 3806J J 2053A 3550JA2280A 4890JD1110B 6871JB2074B 5021JA3020A 4510JA2028A 6877JB2181A 6600JB3001C 5210JA2012A 4J 00415D 785 6 6871JB1439B 3550JA1492A 3806J J 2053A 3550JA2280A 4890JD1110B 6871JB2074B 5021JA3020A 4510JA2028A 6877JB2181A 6600JB3001C 5210JA2012A 4J 00415D DISPENSER PARTS CAUTION Use the part number
17. Q 9 O Jig O 20o J17 O 20 05 1_ STICKER ote cuz Ha D7 010 Li O 00 _ RY1 RY4 CMI M O 40 0 O 4090 lI s OwO OA amp O OLO Oa 7 O N a O 5 gt O O O O gt TE l PRG E O O OO T RYE RY5 RY2 O M CON3 VA O O N FD HTR VALVE I VALVE II R LAMP F LAMP DERIO Connector1 Connector3 Connector2 38 Test Switch Get it fixed at your home or ours REPAIR Your Home PARTS For repair in your home ef all major brand appliances LIST lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it MODELS No The model number of your refrigerator is found on the serial plate inside For the replacement parts accessories and owner s manuals that you need to do it yourself 795 78542 805 795 78543 805 795 78544 805 795 78546 805 795 78549 805 795 78552 805 795 78553 805 795 78554 805 795 78556 805 795 78559 805 For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S
18. SENSOR is of the Refrigerator SENSOR Replace SENSOR normal SENSOR RESISTANCE is poor 4 Door liner Check the seal Door liner damaged Replace door liner contact when the door is closed 36 CHECKING PROBLEM INDICATED BY CHECK METHOD CAUSE SOLUTION COOLING 15 1 If FREEZER Check is FREEZER Make sure the DOOR poor REFRIGERATOR TEMPERATURE TEMPERATURE is isattached TEMPERATURE is normal too low is too low 2 If amount of Make sure that the FAN MOTOR is Replace FAN cool air from amount and speed poor MOTOR FAN MOTOR is of cool air are sufficient sufficient by Passage of cool air Remove impurities touching the check S blocked supplied on the Evaporator frozen See DEFROSTING is REFRIGERATOR poor 3 Door Line Check door seal Door liner damaged Replace Door liner contact when door is closed DEFROSTING NO 1 If HEATER USE TEST MODE3 HEATER Replace HEATER DEFROSTING emits heat forced disconnection DEFROSTING TEMPERATURE Replace FUSE disconnection TEMPERATURE FUSE Connection is poor Check EVAPORATOR connection and wire of MAIN PWB CONNECTOR DEFROST Replace SENSOR is poor DEFROST SENSOR HEATER RELAY is Replace RY2 of poor MAIN PWB 2 1 DRAIN PIPE Check DRAIN PIPE DRAIN PIPE is Remove ice and is blocked blocked impurities Check HEATER PLATE resistance 3 If ice remains Make sure that Connection is poor Reassemble th
19. to order the part not the pos ition number 785 2 6871JB1439B 3550JA1492B 3806J J 2053E 3550JA2280A 4890JD1110B 6871JB2074B 5021JA3020B 4510JA2028A 6877JB2181A 6600JB3001C 5210JA2012F 4J 00415D 785 9 6871JB1439B 3550JA1492B 3806J J 2053E 3550JA2280A 4890JD1110B 6871JB2074B 5021JA3020B 4510JA2028A 6877JB2181A 6600JB3001C 5210JA2012F 4J 00415D 785 4 6871JB1439B 3550JA1492B 3806J J 2053E 3550JA2280A 4890JD1110B 6871JB2074B 5021JA3020B 4510JA2028A 6877JB2181A 6600JB3001C 5210JA2012F 4J 00415D Des crption PCB As sembly Display Cover Dispenser Decor Drain Cover PCB Decor Glas s Door PCB As sembly S ub Button As sembly Lever Dispenser Drawing As sembly Switch Micro Tube Inject S crew Cus tomized ELIMINATE
20. within 1 Temperature fuse pull out of mode Failure of BLDC Fan operation fan motor Snapping or short circuit of Lead wires Poor motor hooking to wires of fan contact of structures to fan Snapping or short circuit of Lead wires Failure of BLDC Fan Motor a Mechanical Room If there is no fan motor signal for more than 65sec in operation fan motor Failure of communication Motor at Freezing Er Compartment If there is no signal for Short or open of lead wire C Communication between Main Connecting between main eee PCB and display PCB and display PCB transmission and receiving part NOTE1 In case of Room Temperature Sensor Error Er rt appears on the Display when Ultra Ice button and Freezer Temp button pressed at the same time for one second LCD check function If simultaneously pressing Ultra Ice button and freezing temperature adjustment button for a second display LCD graphics on If releasing the button the LCD graphic displays the previous Status 29 8 1 14 TEST Mode 1 gt O The test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error The test mode is operated by pressing test buttons at main PCB controller While in the test mode the function control button is not recognized but the recognition tone beep sounds After exiting the test mode be sure to reset by unplu
21. 10F 3550JA1455C 3550JA1455D ACJ36625808 ACJ36625807 4932JJ2009B ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 MCK42644301 MJM58427302 MJX57597701 5210JA3030P 785 4 AHT36706711 AHT36764308 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963707 AHT36963803 5027JJ2012K AJP36700901 ACQ36701703 AJP36702111 AJP36702112 ACQ36701107 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 785 4 ADC55708202 ADD55709201 MDS38201401 5004JJ1061B 5004JA2017A 5004JA2017B AED37133217 3846JD1019B ADC55510541 ADC55709824 ADD55510633 ADD55644720 4987JJ2002N 4987JJ2002P MCK59045802 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN381 42901 MAN39723202 AAP36817401 AAP36817601 4620JJ3006N 4620JJ2009A J326 00012A AED37083013 5218JA1010E 5218JA1010F 3550JA1455C 3550JA1455D ACJ36625808 ACJ36625807 4932JJ2009B ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 MCK42644301 MJM58427302 MJX57597701 5210JA3030P Description Shelf Assembly Refrigerator Shelf Assembly Refrigerator Shelf Refrigerator Shelf Assembly Net Cover Glas s Shelf Assembly Refrigerator Shelf Assembly Refrigerator Shelf Assembly Net Tray Assembly Fresh Room Cover Tray Tray Assembly Vegetable Tray Assembly Vegetable Cover Assembly TV Guide Assembly TV Guide Assembly TV Guide Assembly Rail
22. 11 AHT36764308 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963707 AHT36963803 5027JJ2012K AJP36700901 ACQ36701703 AJP36702111 AJP36702112 ACQ36701107 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 785 2 ADC55707902 ADD55708901 MDS38201401 5004JJ1061B 5004JA2017A 5004JA2017B AED37133216 3846JD1019B ADC55510538 ADC55709821 ADD55510630 ADD55644717 4987JJ2002N 4987JJ2002P MCK59045802 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 4620JJ3006N 4620JJ2009A J326 00012A AED37083012 5218JA1010E 5218JA1010F 3550JA1455C 3550JA1455D ACJ36625808 ACJ36625807 4932JJ2009B ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 MCK42644301 MJM58427302 MJX57597701 5210JA3030P 785 9 AHT36706711 AHT36764308 MHL42265702 5027JJ2012F AHT36963707 AHT36963803 5027JJ2012K AJP36700901 ACQ36701703 AJP36702111 AJP36702112 ACQ36701107 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 785 9 ADC55707905 ADD55709001 MDS38201402 5004JJ1061B 5004JA2017A 5004JA2017B AED37133215 3846JD1019B ADC55510542 ADC55709825 ADD55510634 ADD55644721 4987JJ2002C 4987JJ2002D MCK59045802 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 4620JJ3006P 4620JJ2009A J326 00012A AED3708301 1 5218JA1010E 5218JA10
23. 3007A 4681JB1027H 4810JJ0003B 4810JA2129B 5040JA2009B 5040JA2004B 6600JB1010A 4931JA3006A 5300JK1005D 6912JB2004K 3034JA1009A 6621JK2003B 0CZZJB2012J 6411JK1006A 4681JB1029D 6871JB1423M 3551JA2144D 3110JJ1014A 4930JA3091A 4004JA3002A 4931JA3005B 3550JA2247A 6500JB1001K 6500JB2002B 6500JB2001B 5231JA2006A 3550JD1128B 5230JA2003A 3550JA2279A 785 9 3650JA2113N 3650JA2113P ACQ55957503 5251JA3003D AFC72909201 ADJ36702003 MCZ47932701 3550JA2263A 4930JA2080C 4930JA2081C MCK39131501 3550JJ1070B 3550JA1386B 3550JJ1097E 3550JJ1097F MEG56923601 MEG56923602 AEH71135350 AEH71135352 AEH60614102 AEH60614101 5006JA3111A MBL38019501 TCA34638901 5421JJ1003B EBG31940241 EBG60658602 6750C 0004U 3550C 0042C 5040JJ2001A 4J00977P 5040JA3071A 3391JJ2013B 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 5072JA3003F 5072JA3003B 5851JA2007J 4930JA3034A MJS37355401 MEA42257901 ACG36653801 5901JA1021A ADP36665701 3530JJ0007A 6615JB2005H 6600JB3007E 4681JB1027H 4810JJ0003B 4810JA2129B 5040JA2009B 5040JA2004B 6600JB1010A 4931JA3006A 5300JK1005D 6912JB2004K 3034JA1009A 6621JK2003B 0CZZJB2012J 6411JK1006A 4681JB1029D 6871JB1423M 3551JA2144D 3110JJ1014A 4930JA3091A 4004JA3002A 4931JA3005B 3550JA2247A 6500JB1001K 6500JB2002B 6500JB2001B 5231JA2006A 3550JD1128B 5230JA2003A 3550JA2279A 785 4 3650JA2061V 3650JA2061U ACQ55957502 5251JA3003D AFC72909201 ADJ36702003 MCZ47
24. 313A 314A 315A 315B 315C 316A 316B 317A 318A 319A 319C 323B 329A 329C 332A 400A 402A 404A 407B 405B 405C 405F 406B 406D 408A 409B 409D 410A 410G 411A 420A 500A 501F 503D 603B 603C 607A 610A 610B 610C 610D 624A 624C 624D 626A 785 3 3650JA2061X 3650JA2061W ACQ55957504 5251JA3003D AFC72909201 ADJ36702003 MCZ47932701 3550JA2263A 4930JA2080C 4930JA2081C MCK39131501 3550JJ1070B 3550JA1386B 3550JJ1097Q 3550JJ1097R MEG56923601 MEG56923602 AEH71135346 AEH71135348 AEH60614102 AEH60614101 5006JA3111A MBL38019501 TCA34638901 5421JJ1003B EBG31940241 EBG60658602 6750C 0004U 3550C 0042C 5040JJ2001A 4J00977P 5040JA3071A 3391JJ2013B 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 5072JA3003F 5072JA3003B 5851 2007 4930JA3034A MJS37355401 MEA42257901 ACG36653801 5901JA1021A ADP36665701 3530JJ0007A 6615JB2005H 6600JB3007B 4681JB1027H 4810JJ0003B 4810JA2129B 5040JA2009B 5040JA2004B 6600JB1010A 4931JA3006A 5300JK1005D 6912JB2004K 3034JA1009A 6621JK2003B 0CZZJB2012J 6411JK1006A 4681JB1029D 6871JB1423M 3551JA2144D 3110JJ1014A 4930JA3091A 4004JA3002A 4931JA3005B 3550JA2247A 6500JB1001K 6500JB2002B 6500JB2001B 5231JA2006A 3550JD1128B 5230JA2003A 3550JA2279A 785 6 3650JA2061 X 3650JA2061W ACQ55957504 5251JA3003D AFC72909201 ADJ36702003 MCZ47932701 3550JA2263A 4930JA2080C 4930JA2081C MCK39131501 3550JJ1070B 3550JA1386B 3550JJ109
25. 3391JA1114A 4975JA1040B 4975JA1040A 4974JA1154B 4974JA1154A 5218JA1007B 4932JA1010B 4932JA1010A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 Description Screw Customized Screw Customized Bolt Common Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Screw Customized Description Tray Drawer Tray Assembly Drawer Guide Assembly Rail Guide Assembly Rail Guide Rail Guide Rail Rail Slide Connector Rail Connector Rail Guide Drawer Cap Cover Bar REFRIGERATOR PARTS CAUTION Use the part number to order the part not the position number on some models REFRIGERATOR PARTS 785 3 AHT36706711 AHT36764308 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963707 AHT36963803 5027JJ2012K AJP36700901 ACQ36701703 AJP36702111 AJP36702112 ACQ36701107 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 785 6 AHT36706711 AHT36764308 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963707 AHT36963803 5027JJ2012K AJP36700901 ACQ36701703 AJP36702111 AJP36702112 ACQ36701107 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 DOOR PARTS L 200A 201A 203A 205A 205B 205C 212D 212G 230A 230B 231A 231B 233A 233B 233D 234A 234B 234C 234D 241A 241B 241C 241D 241E 243
26. 7Q 3550JJ1097R MEG56923601 MEG56923602 AEH71135346 AEH71135348 AEH60614102 AEH60614101 5006JA3111A MBL38019501 TCA34638901 5421JJ1003B EBG31940241 EBG60658602 6750C 0004U 3550C 0042C 5040JJ2001A 4J00977P 5040JA3071A 3391JJ2013B 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 5072JA3003F 5072JA3003B 5851 2007 4930JA3034A MJS37355401 MEA42257901 ACG36653801 5901JA1021A ADP36665701 3530JJ0007A 6615JB2005H 6600JB3007B 4681JB1027H 4810JJ0003B 4810JA2129B 5040JA2009B 5040JA2004B 6600JB1010A 4931JA3006A 5300JK1005D 6912JB2004K 3034JA1009A 6621JK2003B 0CZZJB2012J 6411JK1006A 4681JB1029D 6871JB1423M 3551JA2144D 3110JJ1014A 4930JA3091A 4004JA3002A 4931JA3005B 3550JA2247A 6500JB1001K 6500JB2002B 6500JB2001B 5231JA2006A 3550JD1128B 5230JA2003A 3550JA2279A 785 2 3650JA2061B 3650JA2061A ACQ55957501 5251JA3003D AFC72909201 ADJ36702003 MCZ47932701 3550JA2263A 4930JA2080C 4930JA2081C MCK39131501 3550JJ1070B 3550JA1386B 3550JJ1097A 3550JJ1097B MEG56923601 MEG56923602 AEH71135346 AEH71135348 AEH60614102 AEH60614101 5006JA3111A MBL38019501 TCA34638901 5421JJ1003B EBG31940241 EBG60658602 6750C 0004U 3550C 0042C 5040JJ2001A 4J00977P 5040JA3071A 3391JJ2013B 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 5072JA3003F 5072JA3003B 5851JA2007J 4930JA3034A MJS37355401 MEA42257901 ACG36653801 5901JA1021A ADP36665701 3530JJ0007A 6615JB2005H 6600JB
27. 805 795 78543 805 795 78553 805 795 78544 805 795 78554 805 795 78546 805 795 78556 805 795 78549 805 795 78559 805 Cover 3550C 0042C Overload A 6750C 0004S Defrost Thermostat 6615JB2005H Defrost Heater 5300JK1005D Evaporator Fan Motor 4681JK1004D Capacitor Running OCZZJB2014L Compressor Hi Side TCA34638901 Evaporator Lo Side 5421JJ1003B eos I ACG36653801 Ao a 5851JA2008U Condenser Fan Motor 4681JB1029D Temperature Control 6871JB1439B Main Control 6871JB1423H 1 8 AIR FLOW CIRCULATION D AIR CONDENSER FAN M COLD AIR MIXED AIR AIR RETURN TO EVAPORATOR EVAPORATOR 1 9 DIMENSIONS e Ad d AT E 5 6 Th o a E a T b Depth Total with Door Open Height to Top of Door Hinge Width Width door open 90 deg w o handle Width door open 90 deg w handle Height to Top of Case 68 3 8 in 2 PARTS IDENTIFICATION
28. 932701 3550JA2263A 4930JA2080C 4930JA2081C MCK39131501 3550JJ1070B 3550JA1386B 3550JJ1097C 3550JJ1097D MEG56923601 MEG56923602 AEH71135346 AEH71135348 AEH60614102 AEH60614101 5006JA3111A MBL38019501 TCA34638901 5421JJ1003B EBG31940241 EBG60658602 6750C 0004U 3550C 0042C 5040JJ2001A 4J00977P 5040JA3071A 3391JJ2013B 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 5072JA3003F 5072JA3003B 5851JA2007J 4930JA3034A MJS37355401 MEA42257901 ACG36653801 5901JA1021A ADP36665701 3530JJ0007A 6615JB2005H 6600JB3007A 4681JB1027H 4810JJ0003B 4810JA2129B 5040JA2009B 5040JA2004B 6600JB1010A 4931JA3006A 5300JK1005D 6912JB2004K 3034JA1009A 6621JK2003B 0CZZJB2012J 6411JK1006A 4681JB1029D 6871JB1423M 3551JA2144D 3110JJ1014A 4930JA3091A 4004JA3002A 4931 0058 3550JA2 247A 6500JB1001K 6500JB2002B 6500JB2001B 5231JA2006A 35500 11288 5230JA2003A 3550JA2 279A CAUTION Use the part number to order the part not the pos ition number Des cription Handle Rear Handle Rear Cover Assembly Lower Tube As s embly Drain Leg As sembly Adjust Duct Assembly Multi Duct Multi Cover Grille Fan Holder Shelf Holder Shelf Cover Sensor Cover Lamp Cover Lamp Cover Hinge Cover Hinge Holder Rail Holder Rail Hinge As sembly Center Hinge As sembly Center Hinge As sembly Upper Hinge As sembly Upper Cap Duct Cap Duct Compressor Assembly Evaporator Assembly Thermistor Assembly PTC The
29. A 243B 243C 244A 249E 249F 249G 249H 249P 249Q 249R 2495 250A 250B 262C 281D 281E 281F 2816 312B 615A 619K 620C CAUTION Use the part number to order the part not the pos ition number 785 3 ADC55707903 ADD55708801 MDS38201406 5004JJ1061B 5004JA2017A 5004JA2017B AED37133214 3846JD1019B ADC55510539 ADC55709822 ADD55510631 ADD55644718 4987JJ2002S 4987JJ2002T MCK59045802 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 4620JJ3006N 4620JJ2009A J326 00012A AED37083010 5218JA1010E 5218JA1010F 3550JA1455C 3550JA1455D ACJ36625808 ACJ36625807 4932JJ2009B ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 MCK42644301 MJM58427302 MJX57597701 5210JA3030P 785 6 ADC55707904 ADD55709101 MDS38201406 5004JJ1061B 5004JA2017A 5004JA2017B AED37133214 3846JD1019B ADC55510540 ADC55709823 ADD55510632 ADD55644719 4987JJ2002S 4987JJ2002T MCK59045802 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 4620JJ3006N 4620JJ2009A J326 00012A AED37083010 5218JA1010E 5218JA1010F 3550JA1455C 3550JA1455D ACJ36625808 ACJ36625807 4932JJ2009B ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 MCK42644301 MJM58427302 MJX57597701 5210JA3030P 785 2 AHT367067
30. AWER To separate the drawer push the front left and right hooks in direction to pull up and remove Then gently lift the gear part of rear left and right side of the drawer and pull it out in direction To install reposition the gear part of rear left and right side of the drawer after pulling out both rails as much as possible and gently push down both left and right side while checking the hook on the front part RW HAR D 12 4 ADJUSTMENT 4 1 COMPRESSOR 4 1 1 Role The compressor intakes low temperature and low pressure gas from the evaporator of the refrigerator and compresses this gas to high temperature and high pressure gas It then delivers the gas to the condenser 4 1 2 Composition The compressor includes overload protection The PTC starter and OLP overload protector are attached to the outside of the compressor Since the compressor is manufactured to tolerances of 1 micron and is hermetically sealed in a dust and moisture free environment use extreme caution when repairing it 4 1 3 Note for usage 1 Be careful not to allow over voltage and over current 2 If compressor is dropped or handled carelessly poor operation and noise may result 3 Use proper electric components appropriate to the particular compressor in your product 4 Keep compressor dry If the compressor gets wet in the rain or a damp environment and r
31. K 145M 237C 250C 250D 250E CAUTION Use the part number to order the part not the position number 785 3 5074JA2007A 3391JJ2011M 3391JA1114A 4975JA1040B 4975JA1040A 4974JA1154B 4974JA1154A 5218JA1007B 4932JA1010B 4932JA1010A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 785 6 5074JA2007A 3391JJ2011M 3391JA1114A 4975JA1040B 4975JA1040A 4974JA1154B 4974JA1154A 5218JA1007B 4932JA1010B 4932JA1010A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 785 2 4000W4A003A 1STZJA3004F 1BZZJA2002A 4J00415D 4J00415D 4J01424B 1SZZJJ3005E 1SBZJA3004L 3J05696W 3J05696W 1SZZJJ3010N 4000W4A003A 3J05696C 4J00415D 1SZZJA3016A 785 2 5074JA2007A 3391JJ2011M 3391JA1114A 4975JA1040B 4975JA1040A 4974JA1154B 4974JA1154A 5218JA1007B 4932JA1010B 4932JA1010A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 785 9 4000W4A003A 1STZJA3004Q 1BZZJA2002A 4J00415D 4J00415D 4J01424B 1SZZJJ3005E 1SBZJA3004L 3J05696W 3J05696W 1SZZJJ3010D 4000W4A003A 3J05696C 1SZZJA3005H 1SZZJA3016A 785 9 5074JA2007A 3391JJ2011M 3391JA1114A 4975JA1040B 4975JA1040A 4974JA1154B 4974JA1154A 5218JA1007B 4932JA1010B 4932JA1010A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 785 4 4000W4A003A 1STZJA3004F 1BZZJA2002A 4J00415D 4J00415D 4J01424B 1SZZJJ3005E 1SBZJA3004L 3J05696W 3J05696W 1SZZJJ3010N 4000W4A003A 3J05696C 4J00415D 15ZZJA3016A 785 4 5074JA2007A 3391JJ2011M
32. Kenmore E L I REFRIGERATOR SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL Model 5 795 78542 805 795 78543 805 795 78544 805 795 78546 805 795 78549 805 795 78552 805 795 78553 805 795 78554 805 795 78556 805 795 78559 805 P No MFL47912428 CONTENTS SAFETY PRECAUTIONS PPP 2 le SPEGCIFPICATIONS astra 3 2 PARTS IDENTIFICATION 00 o 4 3 DISASSEMBLY a 5 12 399 A o PP 5 8 TO REMOVE THE DISPENSE id 8 PAN AND FAN MOTOR t O A 8 OL img 9 AA PEO 9 CONTROL BOX REFRIGERATOR c ecco _ 9 AU o AP 9 HOW REMOVE AND REINSTALL THE PULLOUT DRAWER 22222 10 15 ancien a 13 15 geri e ee 13 PEO TAR TER ge 13 JEF OVERLOAD FROTE OTOR oori E E R E te 14 TO REMOVE THE COVER TI EE e S EEE eee 14 o Ae 15 6 TROUBEESHOOTINO seisseen Ein nM 17 20 COMPRESSOR AND ELECTRIC COMPONENTS sisas ete cece 17 PTE ANDO
33. LCD will turn ON This function will remain activated for 24 hours The first three hours the compressor and Freezer Fan will be ON The next 21 hours the freezer will be controlled at the lowest temperature After 24 hours or if the Ultra Ice key is pressed again the freezer will return to its previous temperature 5 For the first three hours notice the following cases 1 Compressor and freezer fan HIGH RPM continuously operate for three hours 2 If defrost starts during Ultra Ice Ultra Ice operates for the rest of time after defrost is completed when Ultra Ice operation time is less than 90 minutes If Ultra Ice operates for more than 90 minutes the Ultra Ice will operate for two hours after defrost is completed 3 If Ultra Ice is pressed during defrost Ultra Ice LCD is on but this function will start seven minutes after defrost is completed and it shall operate for three hours 4 If Ultra Ice is selected within seven minutes after compressor has stopped the compressor compressor delays seven minutes shall start after the balance of the delay time b The fan motor in the freezer compartment runs at high speed during Ultra Ice 6 For the rest of the 21 hours the freezer will be controlled at the lowest temperature 8 1 8 REFRIGERATOR LAMP AUTO OFF 1 To avoid heat damage caused by the lamp it is turned off automatically when the refrigerator door is open for more than 7 minutes 8 1 9 Alarm for Open Door 1 This feature so
34. against contamination and mechanical shock normally present in refrigeration system production lines The TSD s internal components may undergo degradation when in contact with chemical elements such as Cl H2S SO NO Some plastic isolation of cables may release chemical elements when submitted to high temperature conditions Thus check if the isolation of the cables used on the terminal board are in accordance with this recommendation 4 2 3 TSD Applied circuit diagram e Starting Method for the Motor ELECTRICAL AND DIMENSION DIAGRAM ELECTRICAL CONNECTION DIAGRAM 4 2 4 Reference The TSD was designed for the operation with a run capacitor and Embraco domestic compressor any other application must be previously evaluated by Embraco s technical team Embraco reserves the right to check the customer s handling of the manufacturing assembly process indicating possible adjustments should any be required After replacement the compressor and it s accessories must have proper processing and the components must be recycled according to the material group ferrous non ferrous polymers oils directives These recomendations are intended to minimize the adverse impacts that may be caused to the environment a13 4 3 OLP OVERLOAD PROTECTOR 4 3 1 Definition of OLP 1 OLP OVERLOAD PROTECTOR is attached to the Compressor and protects the Motor by opening the circuit to the Motor if the temperatu
35. arted 8 1 13 DISPENSER LIGHT Please select this function for DISPENSER LIGHT MODE 1 Normal status LIGHT icon is OFF When dispenser is operated DISPENSER LIGHT is ON 2 ON status LIGHT icon is ON DISPENSER LIGHT is on continuously 28 8 1 13 Automatic Diagnosis Function 1 Automatic diagnosis makes servicing the refrigerator easy 2 When an error occurs the buttons will not operate but the tones such as ding will sound 3 When the error CODE removes the sign it returns to normal operation RESET 4 The error CODE shows on the refrigerator and freezer display Error Code Error Code 4 Press Hold Press Hold u c WX Umum gt Light Freezer Refrigerator Ultralce Temp Temp Filter Reset gt ERROR CODE on display panel ERROR CODE ITEM CONTENTS O 2 FS Cut or short circuit wire sensor Failure of Refrigerator ae Er EN Cut or short circuit wire Failure of defrost A Inspect Commecting wires on Er Cut or short circuit wire CORSI NOTE 1 Cut or short circuit wire Temperature sensor hour after starting defrost connector indicated minimum 1 hour after failure occurs rS dS If there is no fan motor signal p Peut to Bib of FF for more than 65sec in an COC Cou nei eee tal O When defrost sensor doesn t Snapping of defrost heater or Failure of defrost reach 46 F 8 C
36. ction of position HALL IC detection of full filled Ice Mark previous status on TEST mode 7 3 DEFECT DIAGNOSIS FUNCTION Five seconds after heater starts heater will go off if temperature recorded by sensor is 50 F 10 C of lever is in up position Five seconds after heater starts you can confirm that a motor is moving You can confirm hall ic detection of start position Two seconds after detection of start position you can confirm that valve is on You can check whether the Hall IC is sensing a full ice conditioin If there is a full filled error the fifth stage would no be progressed Five seconds after fifth stage is completed the icemaker resets to initial status 7 3 1 ERROR CODE on water supply control panel at icemaker DIVISION INDICATOR CONTENTS properly Ice Making n Make sure that the wire Sensor Open or short circuited wire E each sensor is connected malfunction ERROR indicaors in table can be checked only in TEST mode 25 8 DESCRIPTION OF FUNCTION amp CIRCUIT OF MICOM 8 1 FUNCTION 8 1 1 Function 1 When the appliance is plugged in it is set to 37 for Refrigerator and O for freezer You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button 2 When the power is initially applied or restored after a power failure it is automatically set to 37 amp 0 ru IEA SE 0 Pres
37. ction warks normally and can be demonstrated 4 To release demonstration mode reset display by pressing the Ultra Ice button and the Refrigerator Temperature Control button at the same time and holding for 5 seconds or longer in status of open the door 30 8 2 PCB FUNCTION 8 2 1 Power Circuit D3SBAGO 12 q 32nH 0 5 RI FUSEI 250V 2A 3l SLI 2mH 7A CMI 4701 CONI D 275 2 The secondary part of the TRANSFORMER is composed of the power supply for the display the BLDC FAN Motor drive 15 5 V the relay drive 12 Vdc and the MICOM and IC 5 The voltage for each part is as follows VOLTAGE 115 Vac 12 Vdc 15 5 Vac is a part for preventing over voltage and noise When 385V or higher power is applied the inside elements are short circuited and broken resulting in blowout of the fuse in order to protect the elements of the secondary part of the TRANSFORMER 31 y 8 2 2 Oscillation Circuit CSTSO400MGO3 This circuit generates the base clock for calculating time and the synchro clock for transmitting data from and to the inside logic elements of the 1 MICOM Be sure to use specified replacement parts since calculating time by the IC1 may be changed If changed the OSC1 SPEC will not work 8 2 3 Reset Circuit The RESET circuit allows all the functions to start at the initial conditions by initializing various parts includin
38. e after DEFROST DEFROST SENSOR DEFROSTING SENSOR is connected Make sure that DOOR does not Reassemble DOOR FREEZER close properly REFRIGERATOR Replace GASKET DOOR is closed 27 8 4 MAIN PWB ASSEMBLY AND PARTS LIST 8 4 1 Main PWB Assembly Connector4 Connector6 Connector5 Y Y Y FC F FAN C FAN R 0008 PUMP RT SNR v UP MX 5 D swR R SNR F SNR b 5 5 4 RX meni wore 910 0 0 00 IS ae loo 000000000 CEA LJ CONG CONT CONS 5 5 4 ES tu 42 h h O O B O CEI2 J13 Hon Os O gt lo o o Ol 168 O
39. e dispenser Filter RESET light on 2 Water filter needs replacement every months 3 Water filter icon turns on to tell you need to replace the Filter Status filter soon Display 4 After replace the filter press and hold the lock button Press amp Hold Hold more than 3 seconds Then water filter light turns off with reset status 8 1 5 Ultra Ice selection Please select this function for prompt freezer A e Function is repeated following below whenever pressing Ultra Ice button Ultralce e Ultra Ice function automatically turns off if a fixed time passes Filter 3 26 8 1 6 CONTROL OF FREEZER FAN MOTOR 1 Freezer fan motor has high and standard speeds 2 High speed is used at power up for Ultra Ice and when refrigerator is overloaded Standard speeds is used for general purposes 3 To improve cooling speed the RPM of the freezer fan motor change from normal speed to high 4 High speed 2700RPM Initial power on or load corresponding operation Ultra Ice Normal speed 2400RPM General working conditions 5 Fan motor stops when refrigerator or freezer door opens 8 1 7 Ultra Ice 1 The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice 2 When Ultra Ice is selected LCD will remain ON for Ultra Ice Cycle If power is lost to the refrigerator Ultra Ice function will be canceled 4 To activate this function to press the Ultra Ice key and the
40. e three remaining sides of door Figure 3 e Door Gasket Replacement 1 Insert gasket bracket clips 1 Insert gasket bracket edge beneath door frame edge 2 Turn upper gasket bracket spring so that the spring ends are in the door channel 3 Push in clip until you hear it snap securely into place Gasket Bracket Clip 7 r Spring Door aie Frame Correct Incorrect Figure 4 4 Push in remaining two clips until you hear each snap securely into place Note Make sure that no part of gasket bracket edge protrudes from beneath door frame edge 2 Insert gasket into channel 1 Snap gasket assembly into the door bracket Inserting the Gasket Assembly into the Bracket Door Correct Incorrect Figure 5 2 Press gasket into channels on the three remaining 2 Pry off cover dispenser sides of door Figure 6 Figure 9 3 Replace door frame cover Starting at top of cover and working down snap cover Disconnect wire harness back into door 3 Replace cover dispenser in opposite manner and order of removal 3 4 DOOR ALIGNMENT the space between your doors is uneven follow the instructions below to align the doors 1 With one hand lift up the door you want to raise at middle hinge 2 With other hand use pliers to insert snap ring as shown 3 Insert additional snap rings until the doors are aligned Figure 7 Three snap rings are provided with unit
41. emark Trademark sm Service Mark of Sears Roebuck and Co a Marca Registrada t Marca de F bri Marca de Servicio de Sears Roebuck and Co MC Marque de commerce Marque po s e de Sears Roebuck and Co 785 AEQ57518202 MFC39371401 4930JA3093B 4930JA3091A 4004JA3002A 5210JA3004U 5211JA3003E 5210JA3004R MCD38280804 MJU47992202 4970JA3004Q AJU72909001 5221JB2006K 6877JK2014B 4770JA3001A 5006JJ2009A 3550JA2184B 4930JJ3018A 4930JA3090A 5210JA3005Q 4930JA3054A 5210JA3005N 1SZZJJ3003D 4J00415D 4000W4A003A 1 888 533 6937 www sears ca Sears Roebuck and Co Description Ice Maker Assembly Kit Lever lce Maker Holder Bracket Holder Bracket Clip Tube Plastic Tube Assembly Inject Tube Plastic Connector Tube Tube Inject Spring Valve Assembly Water Valve Assembly Water Drawing Assembly Band Cap Cover Cover Tube Holder Pipe Holder Bracket Tube Plas stic Holder Pipe Tube Plastic Screw Cus tomized Screw Cus tomized Screw Cus tomized Part No MFL47912429 CAUTION Us e the part number to order the part not the pos ition number CASE PARTS S AX UM S CASE PARTS LOC No 103A 103B 103C 105A 106A 120A 120B 135C 145A 145B 152B 158A 158B 207A 207B 249C 249D 262B 262H 271B 271D 282G 282F 300A 302B 303A 303B 303C 304A 309B 310B 312A 312C
42. en the motor starts 2 Harvest mode is completed if it reaches start position again while the heater and motor are on at the same time A ice bin is full the motor the heater and the ejector will not operate B ice bin is not full The ejector rotates once to open for ice NOTE the ejector does not rotate once within 5 minutes in status 2 aseparate heater control mode starts operating to prevent the ejector from being constrained It is recommended that the user open for ice to return to normal mode GROUND LIVE NEU AL WATE VALVE G Y BK BL RD m 115 VOLT AC 2 FUSE M O gt SWI CH PWB ASSEMBLY TRAY ICE ICEMAKER 23 7 2 4 Fill Park Position 1 Once a normal harvest mode has been completed the water solenoid will be activated 2 The amount of water is adjusted by pressing the fill key repeatedly This changes the time allowed for fill as illustrated in the table below Water supply amount table STAGE TIME TO SUPPLY INDICATIONS REMARKS E The water amount will vary depending on the water control 2 7 seconds switch setting as well as the water pressure of the connected 1 water line 3 8 seconds NOTE
43. g the RAM inside the MICOM IC1 when the power is initially supplied or the power supply to the MICOM is restored after a momentary power failure For the initial 10ms of power supply LOW voltage is applied to the MICOM RESET terminal During a normal operation 5V is applied to the RESET terminal If a malfunction occurs in the RESET IC the MICOM will not operate 32 8 2 2 Load Buzzer Drive amp Open Door Detection Circuit 1 Load Drive Condition Check To measure outputs of the control board check voltages between the pins for the following components NOTE When the door of the freezer refrigerator is left open for 7 minutes or longer the lamp turns off automatically 2 Fan motor driving circuit freezing compartment fan mechanical room This circuit makes standby power 0 by cutting off power supplied to 155 inside of the fan motor in the fan motor OFF 2 This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7 5V 16V to motor 3 This circuit prevents over driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor Pini amp 2 of con4 Pin4 amp 5 of con4 MOTOR ON 13V 15V 11V 15V 33 3 Open Door Detection Circuit Check CONS R26 A 6 CCI5e F Doog sw 223 CON7 m n XJ gt R DOOR S W 8 2 3 Temperature Sensor Circuit ox
44. gerator or disconnect power at the circuit breaker 2 If necessary remove top shelf or shelves 3 Using a flat instrument gently pry the cover loose in the front as shown Rotate downward to remove rear tabs 4 Make sure the bulbs are cool to the touch Turn bulbs counterclockwise to remove 5 Assemble in reverse order by snapping the Lamp Cover in engaging the rear tabs followed by the front tabs Max 60 W 2EA Figure 14 3 7 2 Freezer Compartment Lamp 1 Unplug refrigerator power cord form outlet 2 Using a flat instrument gently pry the lamp cover loose in the front as shown Rotate downward to remove the rear tabs 3 Make sure the bulb is cool to the touch Turn the bulb counterclockwise to remove 4 Replace with a new 60 watt appliance bulb 5 Insert tabs on back of cover into slots in freezer ceiling Push cover up to snap front into place Figure 15 3 8 CONTROL BOX REFRIGERATOR 1 First remove all shelves in the refrigerator than remove the Refrigerator control Box by loosening 2 screws CONTROL BOX COVER LAMP Figure 16 2 Remove the Refrigerator Control Box by pulling it downward 3 Disconnect the lead wire on the right position and separate the lamp sockets 3 9 MULTI DUCT 1 Remove an upper and lower Cap by using a flat screwdriver and loosen 2 screws Figure 17 2 Disconnect the lead wire on the bottom position Figure 17
45. gging and then plugging in the appliance If an error such as a sensor failure is detected while in the test mode the test mode is cleared and the error code is displayed While an error code is displayed the test mode will not be activated 1 Continuous operation of the COMPRESSOR and the Freezer fan Stepping DAMPER OPNE Defrosting HEATER OFF DISPLAY LCD all ON Push TEST Switch in the main board once Continuous operation of the COMPRESSOR and the Freezer fan Stepping DAMPER OPNE Defrosting HEATER OFF DISPLAY LCD shows no 2 Continuous operation of the Freezer fan OFF Reset if the Temperature of the Defrosting Sensor is 3 Defrosting HEATER ON 46 F 8 C or more DISPLAY LCD shows no 3 Freezer Fan RPM Variable Check In case the freezer fan is in operation when the Ultra Ice button and freezing temp button are pressed for more than one second at the same time freezer fan RPM changes for example if high speed to normal speed or if normal speed to high speed for 30 seconds After 30 seconds it turns to its original RPM Demonstration MODE 1 After opening the door when the Ultra Ice button and the Refrigerator Temperature Control button are pushed at the same time and hold for 5 seconds or longer it converts to Demonstration Mode 2 The Display shows OFF in F R temperature display 3 In this status all Loads are off Compressor Fan Damper Heater The refrigerator Lamp automatic off fun
46. heck curentiowih Replace evaporator the following component components Sensor Fuse M Check current flow in Replace defrost the Defrost Heater Open Heater 18 6 4 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE CHECKED REMEDY No Cooling Cools poorly Foods in the Refrigerator are frozen Condensation or ice forms inside the unit Condensartion forms in the Exterior Case There is abnormal noise Door does not close well Ice and foods smell unpleasant Is the power cord unplugged from the outlet Check if the power switch is set to OFF Check if the fuse of the power switch is shorted Measure the voltage of the power outlet Check if the unit is placed too close to the wall Check if the unit is placed too close to the stove gas cooker or in direct sunlight Is the ambient temperature too high or the room door closed Check if food put in the refrigerator is hot Did you open the door of the unit too often or check if the door is sealed properly Check if the Control is set to Warm position Is food placed in the cooling air outlet Check if the control is set to colder position Is the ambient temperature below 41 F 5 C Is liquid food sealed Check if food put in the refrigerator is hot Did you open the door of the unit too often or check if the door is sealed properly Check if the ambient temperature and humidity of the surrounding air are high
47. m Indicator Light Power Switch Cube Size Select Button 22 7 2 ICE MAKER FUNCTIONS 7 2 1 Start Position 1 After POWER OFF or power outage check EJECTOR s position with MICOM initialization to restart 2 How to check if it is in place Check HIGH LOW signals from HALL SENSOR in MICOM PIN 3 Control method to check if it is in place 1 EJECTOR is in place Itis an initialized control so the mode can be changed to ice making control 2 isn t in place A If EJECTOR is back in place within 2 minutes with the motor on it is being initialized If not go to step B B If the heater does not return to operate by turning on and off five times for 5 minutes in one cycle it is being initialized If not it is not functioning Repeat step B with heater and motor off 7 2 2 Icemaking Mode 1 Icemaking refers to the freezing of supplied water in the ice trays Complete freezing is assured by measuring the temperature of the Tray with the icemaking SENSOR 2 Icemaking starts after completion of the water fill operation 3 The icemaking function is completed when the sensor reaches 7 C 60 minutes after starting NOTE After icemaker power is ON the icemaker heater will be on for test for 9 seconds 7 2 3 Harvest Mode 1 Harvest Ice removing refers to the operation of dropping ice into the ice bin from the tray when icemaking has completed 2 Harvest mode 1 The Heater is ON for 30 seconds th
48. mage The manufacturer or seller cannot be responsible for the interpretation of this information nor can it assume any liability in connection with its use 1 3 ELECTRICAL SPECIFICATIONS Temperature Control Freezer Compartment 6 F to 8 F Defrost Contro Total Comp Running Time 7 hrs 50 hrs Defrost Thermostat 46 Electrical Rating 115VAC 60Hz 1 5A Maximum Current 0 5 Maximum Ground Path Resistance 0 14 Ohms Energy Consumption 21 cu ft 457 kWh yr Energy Star TIONES 25 cu ft 476 kWh yr Energy Star 1 4 NO LOAD PERFORMANCE CONTROL POSITION MID MID Ambient of 90 F Fresh Food F 33 F to 41 F 33 F to 41 F Frozen Food F 4 F to 4 4 F to 4 F Percent Running Time 35 45 50 70 1 5 REFRIGERATION SYSTEM Minimum Compressor Capacity 20 MIN Minimum Equalized Pressure AA ns 52 PSIG ee 59 PSIG Refrigerant 1 4 4 410z COMPpresSSOT 754BTU hr 1 6 INSTALLATION Clearance must be provided at top sides and rear of the refrigerator for air circulation AT EU 1 1 7 REPLACEMENT PARTS 25cu ft 795 78542 805 795 78552
49. or receive an electrical shock Be careful when you work with the hinge base grille and stopper You may be injured Open the door Remove the top hinge cover screw 1 Use a flat head screwdriver to pry back the hooks not shown on the front underside of the cover 2 Lift up the cover Remove the cover Pull out the tube 3 Disconnect all the wire harnesses 4 Remove the grounding screw 5 Rotate hinge lever 6 counterclockwise Lift the top hinge 7 free of the hinge lever latch 8 IMPORTANT When lifting the hinge free of the latch be careful that the door does not fall forward Lift the door from the middle hinge pin and remove the door Place the door inside facing up on a nonscratching surface 3 2 DOOR e Door Gasket Removal 1 Remove door frame cover Starting at top of cover and working down snap cover out and away from door Frame Cover Handle Figure 1 2 Remove gasket bracket clips There are two clips on each door Start bracket removal near one of the middle clips 1 Pull gasket back to expose gasket bracket clip and door frame 2 Insert a flat tip screwdriver into seam between gasket bracket and door frame and pry back until clips snaps out 3 Continue prying back along seam until all clips snap out Gasket Door Bracket Clip Frame Flat Tip Screwdriver Bracket Figure 2 3 Remove gasket Pull gasket free from gasket channel on th
50. ppear in low temperature and humidity Fill up the gap Adjust the leveling screw and position the refrigerator in a firm place Remove drip tray Fix the Drip Tray firmly in the original position Place the cover in its original position Clean the door gasket Position in the firm place and level the leveling screw Make sure food stored in shelves does not prevent the door from closing Clean the inside of the unit Wrap foods that have a strong odor New products smell of plastic but this will go away after 1 2 weeks Check components of the defrosting circuit Perform sealed system repair Replace the thermistor 6 5 REFRIGERATION CYCLE v Troubleshooting Chart PARTIAL LEAKAGE COMPLETE LEAKAGE PARTIAL CLOG O G G m U lt f MOISTURE CLOG COMP RESSION NO COMP RESSION NOISSSYdNOO 3 1 2339339 STATE OF THE UNIT Freezer compartment and refrigerator don t cool normally Freezer compartment and Refrigerator don t cool normally Freezer compartment and refrigerator don t cool normally Freezer compartment and Refrigerator don t cool Cooling operation stops periodically Freezer and refrigerator don t cool No compressing operation STATE OF THE EVAPORATOR Low flowing sound of refrigerant is heard and frost forms in inlet only Flowing sound of refrigerant is not heard and frost isn t formed
51. re rises and activating the bimetal spring in the OLP 2 When high current flows to the Compressor motor the Bimetal works by heating the heater inside the OLP and the OLP protects the Motor by cutting off the current flowing to the Compressor Motor 4 3 2 Role of the OLP 1 The OLP is attached to the Sealed Compressor used for the Refrigerator It prevents the Motor Coil from being started in the Compressor 2 For normal operation of the OLP do not turn the Adjust Screw of the OLP in any way OVERLOAD PROTECTOR cross section Part Customer part No Name number Base phenolic rr re UL 94 V 0 rated 2 Movable arm support plated steel a TAEA 3 Stationary contact support part number part number plated steel 4 Heater support plated steel Heater resistance alloy Disc thermostatic alloy Movable arm spring temper copper alloy Contact movable silver on copper Contact stationary silver on copper Slug plated steel D Cover polyester UL 94 V 0 rated 49 Pin connector plated copper alloy To engage 2 33 2 66 mm dia pin 3 Quick connect terminal brass conforms to UL 310 MEMA DC 2 DIN 46344 Figure 19 14 5 CIRCUIT DIAGRAM CIRCUIT DIAGRAM F FAN C FAN MOTOR MOTOR BLDC BLDC PWB PCB ASSEMBLY DISPLAY PERCEPTION S W a H A PUMP S W R DOOR BK BO BL 58 TTE Ng RT SENSOR L CON5 GY GY YL
52. rmistor Assembly PTC Overload Protect Cover Relay Damper Motor Support Pipe Compressor Damper Compressor Tray Assembly Drain Cover Assembly Machinery Rear Stopper Compressor Base Assembly Compressor Roller Pin Common Damper Noise Damper Noise Drier Assembly Holder Drier Tray Drip Guide Fan Condenser Assembly Wire Fan Assembly Fan Assembly Grille Fan Controller Assembly Switch Push Button MOTOR DC Bracket Motor Bracket Motor Damper Motor Support Harness Single Switch Push Button Holder Assembly Gasket Heater Sheath Lamp Incandescent Reflecto Lamp Drawing Assembly Capacitor Electric Appliance Film Box Power Cord Assembly DC Motor Assembly PCB Assembly Main Cover As sembly PCB Case Lamp Holder Bracket Clip Holder Assembly Bracket Cover Sensor Sensor Temperature Sensor Sensor Filter Asssembly water Cover Filter Filter Head Cover Filter CASE PARTS 785 3 4000W4A003A 1STZJA3004F 1BZZJA2002A 4J00415D 4J00415D 4J01424B 1SZZJJ3005E 1SBZJA3004L 3J05696W 3J05696W 1SZZJJ3010N 4000W4A003A 3J05696C 4J00415D 15ZZJA3016A 785 6 4000W4A003A 1STZJA3004F 1BZZJA2002A 4J00415D 4J00415D 4J01424B 1SZZJJ3005E 1SBZJA3004L 3J05696W 3J05696W 1SZZJJ3010N 4000W4A003A 3J05696C 4J00415D 1SZZJA3016A FREEZER PARTS CAUTION Use the part number to order the part not the position number LOC No 131A 136A 136B 145C 145F 145G 145H 145J 145
53. s Hold Press amp Hold P A A Freezer Refrigerator Temp Temp Filter Reset T BE d T A 8 1 2 How to Change the Temperature Mode to F C 1 The setting temperature mode can be changed to F C by pressing and holding Freezer Temp key of Freezer and Refrigerator Temp key of Refrigerator over 5 seconds 2 The initial setting is F Whenever the mode is changed the LCD lights are changed 8 1 3 Lock function dispenser and display button lock 1 In power application of refrigerator the LOCK icon is turned off at the upper side of lock graphic of display with the lock release status 2 f desiring to lock the display the dispenser and control panel push _ on the LOCK button more than 3 seconds LOCK text is turned on Alarm at the upper side of lock graphic of display with lock status Lo 3 The buzzer sound and control panel and dispenser function is not E uo NEUE performed even if pressing display button other than lock key in the lock status 4 desiring to release the lock status and pressing the lock button x In selecting Ex In a more than 3 seconds LOCK icon is turned off at the upper side of LOCK LOCK again lock graphic of display with the lock release status 8 1 4 Filter condition display function 1 There is a replacement indicator icon for the water filter In initial Power Replace indicator Classification cartridge on th
54. unds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened 2 One minute after the door is opened the buzzer sounds three half second beeps These tones repeat every 30 seconds 3 The alarm is cancellcd when the freezer or the refrigerator is closed while the buzzer sounds Freezer Door Closed Closed Closed or Refrigerator Door 3 Times 3 Times 3 Times 3 Times Buzzer 30sec 30sec 30sec Within 1 min 1 min 27 8 1 10 Buzzer Sound When the button on the front Display is pushed a Ding Dong sound is produced 8 1 11 Defrost cycle 1 A defrost cycle will be initiated after 4 hours of accumulated compressor run time after the initial power up or a power failure 2 After the initial defrost the defrost cycle is initiated between 7 50 hours and 50 hours of accumulated compressor run time according to door open time 3 The defrost cycle will be terminated once the defrost sensor reaches 46 8 8 1 12 Filter Replacement Indication 1 After 6 months since the UNIT refrigerator has been powered on the water filter icon is tumed sON 2 When the water filter indicator LCD is illuminated you should change the water filter After this you must press the water filter button for three seconds and you will hear a ding dong sound The icon will be OFF This operation will indicate that the UNIT is reset to its initial conditions so this process is rest
55. ust forms in the pin of the Hermetic Terminal poor operation and contact may result If the hermetic connector rusts out or fails refrigerant and oil will be expelled into the contact area probably resulting in smoke and fire 5 When replacing the compressor be careful that dust humidity and soldering flux don t contaminate the inside of the compressor Contamination in the cylinder may Cause noise improper operation or even cause it to lock up 4 2 TSD STARTER The TSD must not be applied to refrigeration systems with defrosting electrical resistance or any other component in parallel to the thermostat Systems with this configuration can maintain a residual voltage over the compressor when the thermostat is opened obstructing the proper functioning of the TSD It is vital for the TSD circuit and compressor to remain completely de energized after opening the thermostat Use of the fixing clamp is essential as this prevents disconnection or bad TSD contact in relation to the compressor as well as to running capacitor in relation to the TSD The ones that assemble it have to guarantee a perfect connection between the parts Bad contacts and sparking can burn out the electronic circuit The electronic circuit was designed taking the mandatory use of the running capacitor into consideration The 115V version is rect angular box assembling directly onto the TSD body The plastic box was projected to offer protection
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